JAL International

SITE INSPECTION AND TEST RECORD

&DISTANCE PROTECTION.
Sheet No: 0f

Description 7SD522 LINE DIFF.RELAY

Customer Site

SEC-ERB

Customer Ref: Contract No :

115/34.5KV JUBAIL(44BC)S/S

1. GENERAL DATA AND INFORMATION. Panel No. 6L1B Make SIEMENS Serial No BF0710070 No of BO contacts BO31

Designation Model No Aux.volts No of BIContacts

87L1-1/21-1/67N-1 7SD5221-5DB29-7HM7-2A 125 VDC BI24 REMARKS

Yes Yes Yes Yes N/A N/A N/A N/A

2. MECHANICAL CHECKS AND VISUAL INSPECTION. ITEM DESCRIPTION 1. Inspect for any physical damage or defects. 2. Verify connections as per approved drawing. 3. Check tightness of all connections. 4. Test switch / plug checked for correct function. 3. ELECTRICAL TESTS FUNCTION TEST ITEM DESCRIPTION 1. Case Earthing checked 2. Indication checked 3. Trip/Output contacts checked 4. Binary input checked 4. METERING CHECK. 4.1 CURRENT INPUT CHECK: Injected Phase CT Ratio Applied Amps(A) RN 1.00 800/1A YN BN RN YN BN 1.00 1.00 0.50 0.50 0.50 800/1A 800/1A 800/1A 800/1A 800/1A

REMARKS
Yes Yes Yes Yes N/A N/A N/A N/A

Displayed secondary value(A) 1.00 1.00 1.00 0.50 0.50 0.50

Displayed Primary value (A) 799 798 799 399 399 399

Tested By Sign: Date:

JAL INTL Sign: Date:

Test Witnessed By Name: Mr. MOEED

SEC

Name: SENTHIL KUMAR.A

JAL International

SITE INSPECTION AND TEST RECORD

&DISTANCE PROTECTION.
Sheet No: 0f

Description 7SD522 LINE DIFF.RELAY

Customer Site

SEC-ERB

Customer Ref: Contract No :

115/34.5KV JUBAIL(44BC)S/S

4.2 VOLTAGE INPUT CHECK: Injected Phase PT Ratio Applied Voltage(V) RN YN BN RN YN BN RY YB BR 66.40 66.40 66.40 33.20 33.20 33.20 115 115 115 115KV/115V 115KV/115V 115KV/115V 115KV/115V 115KV/115V 115KV/115V 115KV/115V 115KV/115V 115KV/115V

Displayed secondary value(V) 66.35 66.33 66.35 33.17 33.16 33.17 114.89 114.90 115.00

Displayed Primary value (KV) 66.00 66.00 66.00 33.00 33.00 33.00 115.00 115.00 115.00

INPUT RYB Frequency RYB P RYB Q RYB S RYB PF Calculated : P = 3 VI Cos Q = 3 VI Sin S = 3 VI

INJECTED VALUE 3 ph nominal voltage & Current with 0 degree Phase shift. Voltage = 66.4 P-N Current = 1A

EXPECTED VALUE 60HZ 159 MW 0 MVAR 159 MVA 1.00

DISPLAYED VALUE 60 .0HZ 159.0 MW 0.00 MVAR 159 MVA 1.00

INPUT & OUTPUT FUNCTIONAL CHECK: Tested By JAL INTL Name: SENTHIL KUMAR.A Sign: Date: Sign: Date:

Test Witnessed By Name: Mr. MOEED

SEC

JAL International

SITE INSPECTION AND TEST RECORD

&DISTANCE PROTECTION.
Sheet No: 0f

Description 7SD522 LINE DIFF.RELAY

Customer Site

SEC-ERB

Customer Ref: Contract No :

115/34.5KV JUBAIL(44BC)S/S

BINARY INPUT BI 1 BI 2 BI 3 BI 4 BI 5 BI 6 BI 7 BI 8 BI 9 BI 10 BI 11 BI 12 BI 13 BI 14 BI 15 BI 16 BI 17 BI 18 BI 19 BI 20 BI 21 BI 22 BI 23 BI 24

CONTACTS K17-K18 J1-J2 J3-J5 J4-J5 J6-J5 J7-J8 J9-J10 J11-J12 P17-P18 N1-N2 N3-N5 N4-N5 N6-N5 N7-N8 N9-N10 N11-N12 H17-H18 G1-G2 G3-G5 G4-G5 G6-G5 G7-G8 G9-G10 G11-G12

REMARKS OK OK OK OK OK OK OK OK OK OK OK OK OK OK OK OK OK OK OK OK OK OK OK OK

BINARY OUTPUT BO 1 BO 2 BO 3 BO 4 BO 5 BO 6 BO 7 BO 8 BO 9 BO 10 BO 11 BO 12 BO 13 BO 14 BO 15 BO 16 BO 17 BO 18 BO 19 BO 20 BO 21 BO 22 BO 23 BO24 BO 25 BO 26 BO 27 BO 28 BO 29 BO 30 BO 31

CONACTS K5-K6 K5-K7 K5-K8 K9-K10 K11-K12 K13-K14 K15-K16 R1-R5 R2-R5 R3-R5 R4-R5 R6-R5 R7-R8 R9-R10 R11-R12 P3-P4 P6-P5 P7-P5 P8-P5 P9-P10 P11-P12 P13-P14 P15-P16 H3-H4 H6-H5 H7-H5 H8-H5 H9-H10 H11-H12 H13-H14 H15-H16

REMARKS OK OK OK OK OK OK OK OK OK OK OK OK OK OK OK OK OK OK OK OK OK OK OK OK OK OK OK OK OK OK OK

LED 1 2 3 4 5 6 7 8 9 10 11 12 13 14

REMARKS OK OK OK OK OK OK OK OK OK OK OK OK OK OK

5. DIFFERENTIAL PROTECTION. Tested By Sign: Date: JAL INTL Sign: Date: Test Witnessed By Name: Mr. MOEED SEC

Name: SENTHIL KUMAR.A

JAL International

SITE INSPECTION AND TEST RECORD

&DISTANCE PROTECTION.
Sheet No: 0f

Description 7SD522 LINE DIFF.RELAY

Customer Site

SEC-ERB

Customer Ref: Contract No :

115/34.5KV JUBAIL(44BC)S/S

Operating unit: 87L1: I diff> Phase Setting current(A) R Y B RY YB BR RYB 0.3 0.3 0.3 0.3 0.3 0.3 0.3

Remarks: Pick up tolerance 5% of set value or 10mA Pick up value (A) Drop off value(A) Remarks 0.317 0.317 0.317 0.317 0.316 0.316 0.317 0.164 0.162 0.164 0.164 0.162 0.162 0.162 OK OK OK OK OK OK OK

5.1 Time measurement. Phase RN YN BN RY YB BR SETTING CURRENT:2.50 x Is :2.50 x 0.3 =0.750 A Setting Measured time at Tolerance current(Is) 2.5xIs(m.sec) 0.3 28.4 Typical :29.0mse 0.3 0.3 0.3 0.3 0.3 28.1 28.7 28.6 28.0 28.7

5.2 MEASUREMENTS FOR DIFF & BIAS CURRENT WITH LOCAL RELAY. Measurements are made in % of Idiff.L1 set. Tested By Sign: Date: JAL INTL Sign: Date: Test Witnessed By Name: Mr. MOEED SEC

Name: SENTHIL KUMAR.A

JAL International

SITE INSPECTION AND TEST RECORD

&DISTANCE PROTECTION.
Sheet No: 0f

Description 7SD522 LINE DIFF.RELAY

Customer Site

SEC-ERB

Customer Ref: Contract No :

115/34.5KV JUBAIL(44BC)S/S

I diff L1 set: 0.3

Phase Inj. amps Idiff. L1
A B C ABC 1.0 1.0 1.0 1.0 99.6 0.00 0.00 99.7

Local end measurement in % of I diff set. I diff. L2

0.00 99.6 0.00 99.6

Remote end measurement in % of I diff se 3I0I diff

99.5 99.6 99.6 0.00

I diff. L3
0.00 0.00 99.7 99.6

I rest. L1
31.9 31.3 31.3 32.1

I rest. L2
31.4 32.1 31.6 32.1

I rest. L3
31.4 31.6 31.6 31.9

I diff .L1
99.5 0.00 0.00 99.3

Idiff .L2
0.00 99.5 0.00 99.5

I diff .L3
0.00 0.00 99.6 99.6

I rest . L1
31.6 31.4 31.3 32.1

I rest . L2
31.3 32.4 31.4 32.5

I rest . L3
31.4 31.4 32.4 32.4

3I0I diff
99.5 99.4 99.7 0.00

Note :I diff = Vector sum of local +remote amps. Bias =magnitude of I diff L1 set + errors in measurements. 5.3 RESTRAIN CHARECTERISTIC MEASUREMENT. I Diff set: 1A I bias: I diff set (Diff Characteristic Angle 45 deg.) Local end Remote injected Phase injected amps(A) amps(A) A 1 1.333 B C 1 1 1.333 1.332

I Diff Measured(%) 33.2 33.3 33.0

I Restrain measured(%) 33.6 33.6 33.3

5.4 87 L2 second stage diff. I Diff.: >> Set Amps: 1.0 A Tested By Sign: Date: Injected amps : 2.5 x In=2.5 A JAL INTL Sign: Date: Test Witnessed By Name: Mr. MOEED SEC

Name: SENTHIL KUMAR.A

JAL International

SITE INSPECTION AND TEST RECORD

&DISTANCE PROTECTION.
Sheet No: 0f

Description 7SD522 LINE DIFF.RELAY

Customer Site

SEC-ERB

Customer Ref: Contract No :

115/34.5KV JUBAIL(44BC)S/S PU Amps 0.986 0.987 0.985 Trip time (ms) 13.5 13.4 13.7

Phase R Y B

Tolerance Pick up 5% or 10 mA.

6. DISTANCE PRORECTION: ZONE AND TIME SETTINGS: RELAY CHARACTERISTICS (Quadrilateral) Parameter Direction R X Re Time (sec) Set XE/XL: Z1 Forward 1.00 1.00 1.00 0.00 1.0 Z1B Forward 1.50 1.50 1.50 0.00 Z2 Forward 2.00 2.00 2.00 0.60 RE/RL:1.0 Z3 Forward 3.00 3.00 3.00 0.80 Z4 Reverse 4.0 4.0 4.0 1.0 Z5 Non-directional 5.00 5.00 5.00 1.50

R-resistive reaches for phase to phase Fault. Re-resistive reach for phase to earth fault. X-reactive reaches for phase to phase & phase to earth fault.

6.1 IMPEDENCE REACH TEST: Sl.No. Tested By Sign: Date: Description JAL INTL Sign: Date: Checked Test Witnessed By Name: Mr. MOEED SEC

Name: SENTHIL KUMAR.A

JAL International

SITE INSPECTION AND TEST RECORD

&DISTANCE PROTECTION.
Sheet No: 0f

Description 7SD522 LINE DIFF.RELAY

Customer Site

SEC-ERB

Customer Ref: Contract No :

115/34.5KV JUBAIL(44BC)S/S Print out from freja attached

OK

6.2 OPERATING TIME TEST: Sl.No. 1 Description Print out from freja attached Checked OK

7. POWER SWING DETECTION: 1. Operation checked : OK 2. Blocking time measured using oscilographic recorder : 83 ms 8. DISTURBANCE RECORDER: Checked event recording through DIGSI software: OK 9. FAULT LOCATER: X=0.15 ohm/Km Distance 25 50 75 100 Applied X value 0.375 0.750 1.125 1.500 Distance: 10.0 KM Expected distance 2.5 5.0 7.5 10.0 Tolerance 2.5% Measured distance(KM) CN AB BC 2.5 5.0 7.5 10.0 2.5 5.0 7.5 10.0 2.5 5.0 7.5 10.0

AN 2.5 5.0 7.5 10.0

BN 2.5 5.0 7.5 10.0

CA 2.6 5.0 7.5 10.0

ABC 2.5 5.0 7.5 10.0

10.TELE PROTECTION SCHEME FOR DISTANCE PROTECTION:

Tested By Sign: Date: JAL INTL Sign: Date: Test Witnessed By Name: Mr. MOEED SEC

Name: SENTHIL KUMAR.A

JAL International

SITE INSPECTION AND TEST RECORD

&DISTANCE PROTECTION.
Sheet No: 0f

Description 7SD522 LINE DIFF.RELAY

Customer Site

SEC-ERB

Customer Ref: Contract No :

115/34.5KV JUBAIL(44BC)S/S

Permissive under reach scheme: (PUTT) Set Z1=80% Z1B Check CS with Z1. Trip Logic ZIB x CR: OK Trip Time With Out CR: 624 ms Trip Time with CR: 21.6 ms Permissive over reach scheme: POTT Set: Z2=Z1B Check Cs With Z2: OK Trip Time With Out CR : 623.4 ms Trip Time with CR: 21.9 ms Blocking scheme: Z3 reverse CS with reverse zone: OK Trip Time with CR : 635ms Trip Time with out CR : 35.5 ms Z1B=100%

11. RESIDUAL EARTH FAULT PROTECTION (DEF): Angular measurement: Tested By Sign: Date: JAL INTL Sign: Date: Tolerance: 2 Test Witnessed By Name: Mr. MOEED SEC

Name: SENTHIL KUMAR.A

JAL International

SITE INSPECTION AND TEST RECORD

&DISTANCE PROTECTION.
Sheet No: 0f

Description 7SD522 LINE DIFF.RELAY

Customer Site

SEC-ERB

Customer Ref: Contract No :

115/34.5KV JUBAIL(44BC)S/S SET VALUE =338 MEASURED TRIPPING 337.7 - 121.1

DIRECTION

MEASURED BLOCKING 121.3-337.8

FORWARED

=122 = 338

REVERSE

= 122

121.1 - 338.1

338 -121.1

Sensitivity check: Set value Io (Amp) 0.5 1.0 Measured Io (amp) Pick up Drop off 0.504 1.006 0.474 0.946 Characteristics: DEF forward Measured Vo (Volts) Set value Vo (Volts) Pick up Drop off 2 5 2.01 5.01 1.86 4.66

TIME MEASUREMENT: set Io = 1.5 x Is= 1.5 A Sl.no 1 2 Set time (sec) 1 2 Actual time(sec) 1.03 2.02

12. TELE PROTECTION SCHEME FOR DEF PROTECTION:

Directional comparison:

Tested By Sign: Date:

JAL INTL Sign: Date:

Test Witnessed By Name: Mr. MOEED

SEC

Name: SENTHIL KUMAR.A

JAL International

SITE INSPECTION AND TEST RECORD

&DISTANCE PROTECTION.
Sheet No: 0f

Description 7SD522 LINE DIFF.RELAY

Customer Site

SEC-ERB

Customer Ref: Contract No :

115/34.5KV JUBAIL(44BC)S/S Trip time with CR : 26.9ms

Send logic : forward fault. : OK Trip logic: forward fault +CR: OK

Trip time without CR: 1.02 Sec.

Week in feed: Trip and Echo Set V 25. Measured volts: OK Blocking Send logic: reverse Fault: OK Trip time with CR l: 1.02 Sec Trip time without CR: 26.1 ms

Trip logic: Forward fault +NO CR: OK

13. AUTOMATIC SWITCH ON TO FAULT FUNCTION: Distance + CB close command. Zone used for non directional Acceleration: non directional. External activation of SOTF function: Z5+ CB close command. Operating time : 39.4 ms 14. FUSE FAILURE SUPERVISION (ZERO SEQUENCE) FUNCTION: Phase A B C 30 Set 3U0>(Volts) Pick up Volts 36.35 36.39 36.40 0.1 Set 3I0>(Amps) Pick up(Amps) 0.101 0.101 0.101

Blocking of tripping zone in case of fuse fails in any phase: OK 15.1. BACK UP OVER CURRENT PROTECTION I>: Phase Set value I> Tested By Sign: Date: Operate value(Amps) PICK UP DROP OFF Set time delay (Sec) Test Witnessed By Name: Mr. MOEED Sign: Date: Op.time at 1.5 x Is (sec) SEC

JAL INTL

Name: SENTHIL KUMAR.A

JAL International

SITE INSPECTION AND TEST RECORD

&DISTANCE PROTECTION.
Sheet No: 0f

Description 7SD522 LINE DIFF.RELAY

Customer Site

SEC-ERB

Customer Ref: Contract No :

115/34.5KV JUBAIL(44BC)S/S 1 1 1 0.999 1.000 0.998 0.933 0.934 0.928

AN BN CN

3.0 3.0 3.0

3.03 3.03 3.03

BACK UP OVER CURRENT PROTECTION I>>: Phase AN BN CN Set value I> 1.0 1.0 1.0 Operate value(Amps) PICK UP DROP OFF 1.000 0.934 1.002 0.934 1.000 0.933 Set time delay (Sec) 5.0 5.0 5.0 Op.time at 1.5 x Is (sec) 5.03 5.03 5.03

BACK UP OVER CURRENT PROTECTION I Inverse: Normal Inverse Phase AN BN CN Very Inverse Operate value(Amps) Phase AN BN CN Set value I> 1 1 1 PICK UP 1.100 1.100 1.103 DROP OFF 1.029 1.028 1.026 Set time delay (Sec) 0.50 0.50 0.50 Op.time at 3 x Is (sec) Actual Expected time time 3.37 3.375 3.37 3.375 3.37 3.375 Set value I> 1 1 1 Pickup value: Expected 10% set value above Operate value(Amps) Op.time at 3 x Is (sec) Set time delay Actual Expected PICK UP DROP OFF (Sec) time time 1.100 1.027 0.50 3.15 3.18 1.101 1.028 0.50 3.15 3.18 1.100 1.026 0.50 3.15 3.18

Extremely Inverse Operate value(Amps) Phase Set value I> Tested By Sign: Date: PICK UP DROP OFF Set time delay (Sec) Op.time at 3 x Is (sec) Actual Expected time time SEC

JAL INTL Sign: Date:

Test Witnessed By Name: Mr. MOEED

Name: SENTHIL KUMAR.A

JAL International

SITE INSPECTION AND TEST RECORD

&DISTANCE PROTECTION.
Sheet No: 0f

Description 7SD522 LINE DIFF.RELAY

Customer Site

SEC-ERB

Customer Ref: Contract No :

115/34.5KV JUBAIL(44BC)S/S 1 1 1 1.100 1.100 1.100 1.027 1.027 1.026 0.50 0.50 0.50

AN BN CN

5.0 5.0 5.0

5.0 5.0 5.0

Long time Inverse Operate value(Amps) Phase AN BN CN Set value I> 1 1 1 PICK UP 1.102 1.100 1.100 DROP OFF 1.027 1.025 1.026 Set time delay (Sec) 0.50 0.50 0.50 Op.time at 3 x Is (sec) Actual Expected time time 30.03 30.0 30.02 30.0 30.00 30.0

16. TEST EQUIPMENT USED:

1. Freja 300 relay test unit 2. FluKe-187 Multitester. 3. TOSHIBA laptop with DIGSI software.
4. DELL laptop with DIGSI SOFTWARE

Tested By Sign: Date:

JAL INTL Sign: Date:

Test Witnessed By Name: Mr. MOEED

SEC

Name: SENTHIL KUMAR.A