What is a machine?

A machine is a mechanical member consisting of different mechanisms linked together .it reduces human effort in performing required tasks. It requires sufficient amount of power supply and time to time maintenance for its proper functioning. In general there are two major types of machines. Conventional machines

CNC(Computer numerical control ) machines

CONVENTIONAL MACHINES:
These machines are domestic machines which involve human involvement in performing the operations. These machines provide few options of machining since the operator has to inspect the work after every operation .In these machines scope of complex machining is less and possibility of human errors and difficulty in design modification is more. Additional devices like jigs and fixtures, clamp and bots, vices, indexing plates are required for performing further complex operations.. The production rates of these machines are low as they require more machining time. Examples are Central lathe, drilling machine, milling machine etc

CNC MACHINES:
Cnc is a numerical control system that utilizes a dedicated , stored program computer to perform some or all numerical control functions. The controller is an interface between the machine components ant the operator . All the input is fed into the controller and the output is done by the machine. The general block diagram of a cnc shows its configuration system where in the machine control unit analysis the input and passes on to the machine where it is processed and feedback information is returned back to the MCU.

These machines have improved automation thus eliminating intervention of the operator . Many cnc machines run unattended during their entire machining cycle freeing the operator to do other tasks.

Todays CNC machines have unbelievable accuracy and repeatability specifications this means that once a program is

verified more number of work pieces can be machined with precision and consistency. In these machines once fed programs can be recalled and it also has stimulation options for checking the tool path before working.

Since these machines are very easy to setup and run and program loading is easy, they provide less setup time. This is imperative with todays just in time production requirements.

The major makers of these machines are Waldrich and Coberg, GE, Mitusubishi, Hardinge, Yong ju precision technology co limited, Hindustan machine tools limited Etc. All major countries like Germany, Japan, India, china, USA, Switzerland etc come under the makers list.

The machine control units which are widely available are

a.

Sinumerick / Hinumerick

b. Fanuc c. GE d. Mark++ e. Fagor f. GE-Fanuc g. Heidenhann

All these systems posses their own advantages and disadvantages but the majorly used ones are Fanuc and Sinumerick. Cnc Machines have revolutionized todays industrial world, where production requirements are high and time is less. They have cut down machining time and increased the production rate thus meeting all the requirements of the industries and acting as profit generators.

MACHINING CENTRE:

Machining centres are very important types of cnc machine tools and are multifunctional machines equipped with automatic tool changers and are capable of carrying out milling, drilling, reaming, tapping, boring etc. tool changing is accomplished with the help of automatic tool changer and is accomplished is 4-6 seconds .

A machining centre is characterized by an indexable tool magazine which can store several tools. The tool magazine may carry 16 to 100 tools depending upon its capacity, an automatic tool changer(ATC) is provided to pick the programmed tool from the tool magazine and mount it on the spindle . The removed tool is put back into the magazine and

ATC picks up the next tool. The ATC is thus ready with the tool for the next operation and awaits the current operation to be over to replace the tool. Machining centre s are often provided with two or more work tables called pallets .In a 2 pallet machine while the job is on one pallet is being machined, the operator can set up the work on the next pallet. The automatic pallet changer also moves the pallet with the finished job from the working zone and moves the other pallet with the new work piece to the working zone. There are two types of machining centres : I. II. Vertical Machining Centre Horizontal machining Centre

Vertical Machining Centre (VMC):-

These are bed type machine with single spindle and auto tool changer and multiple spindle with turret head(turret machining centres)

It has X axis control for table movement left or right. Y axis movement for the vertical movement of the spindle and Z axis control for the horizontal movement of the spindle

Horizontal Machining Centre:

These are single spindle machines with automatic tool changers, some exceptions consist of machine with turret type tool magazine, combination horizontal/vertical.

It has X axis control for the table movement left or right, Y axis control for the vertical movement of the spindle and Z axis control for the horizontal movement of the spindle.

OFFSETS:

Tool offset Work offset

Tool offset: It is the distance between spindle face and the tip of the cutting tool. The offset values of different tools are already present in the tool offset register.

Work offset: It is to define the reference point on the work piece with respect to home position. These values are calculated and fed into the work offset register before machining.

PART PROGRAM:

Part programming for cnc comprises of the collection of all data required to produce the part, the calculation of the tool path along which the machine operation will be performed, and the arrangement of those

given and calculated data in a standard format, which could be converted to an acceptable form for a particular machine control unit.

A part program generally comprises of G codes and M codes , where G-codes = preparatory functions M-codes= Miscellaneous function N-code=Sequence number S-code=Spindle speed F-code=Feed rate T-code=Tool numbe

G Codes & M codes:

G-codes:

G00 Positioning G01 Linear interpolation G02 Circular interpolation CW G03 Circular interpolation CCW G04 Dwell

G05 High-speed continuous cutting G07 SINE interpolation G09 Exact stop check G10 Offset value setting / work zero offset setting G17 XY plane selection G18 ZX plane selection G19 YZ plane selection G20 Inch data input G21 Metric data input G22 Stored stroke limit on G23 Stored stroke limit off G27 Zero return check G28 Automatic Zero Return G29 Return from reference point G30 Return to 2nd/3rd/4th reference point G31 Skip cutting G33 Thread cutting G40 Cutter compensation cancel

G41 Cutter compensation left side G42 Cutter compensation right side G43 Tool length offset (+) G44 Tool length offset (-) G45 Tool offset increase G46 Tool offset decrease G47 Tool offset double increase G48 Tool offset double decrease G49 Tool length offset cancel G54 Work coordinate system 1 G55 Work coordinate system 2 G56 Work coordinate system 3 G57 Work coordinate system 4 G58 Work coordinate system 5 G59 Work coordinate system 6 G60 Single direction positioning G61 Exact stop check mode G62 Automatic corner override effective

G64 Cutting mode G65 Custom macro simple call G66 Custom macro modal call G67 Custom macro modal call cancel G73 Peck drilling cycle G74 Counter tapping cycle G76 Fine boring cycle G80 Canned cycle cancel G81 Drilling cycle G82 Drilling cycle/counter boring G83 Peck drilling cycle G84 Tapping cycle G85 Boring cycle G86 Boring cycle G87 Back boring cycle G88 Boring cycle G89 Boring cycle G90 Absolute programming

G91 Incremental programming G92 Programming of absolute zero point G94 Feed per minute G95 Feed per revolution G98 Return to initial point level in canned cycle G99 Return to R point level in canned cycle

M-codes:

M00 Program Stop M01 Optional (Planned) Stop M02 End of Program M03 Spindle CW M04 Spindle CCW M05 Spindle OFF M06 Tool Change M07 Coolant No. 2 ON M08 Coolant No. 1 ON

M09 Coolant OFF M10 Clamp M11 Unclamp M12 Unassigned M13 Spindle CW & Coolant ON M14 Spindle CCW & Coolant ON M15 Motion + M16 Motion M17 Unassigned M18 Unassigned M19 Oriented Spindle Stop M20-29 Permanently Unassigned M30 End of Tape M31 Interlock Bypass M32-35 Unassigned M36-39 Permanently Unassigned M40-45 Gear Changes if Used, Otherwise Unassigned M46-47 Unassigned

M48 Cancel M49 M49 Bypass Override M50-89 Unassigned M90-99 Reserved for User

All the G codes and M codes mentioned are with reference to the Fanuc machine control unit. These codes will be stored in the form of parameters in the control system each code is assigned a unique parameter.

SAMPLE PROGRAM:

A(50,50) B(150,50) C(150,150) D(50,150) O(0,0)

T1; M6; G0 G28 G91 X0Y0Z0; B0; M03 S450; G0 G90 G54 X0 Y0; G0 Z50.0 G43 H1; M03 S400 M07; G0 Z5; G01 Z-5 F30; X50 Y50 G42 D01; X150; Y150;

X50; Y50; G0 Z50; G0 X-20 Y-20 G40; X0 Y0; M09 M05; G0 G28 G91 X0 Y0 Z0; M30;

VALVE BLOCK:

It

is a major component of the surface grinding machine which is present inside the Saddle and gives sideway motion to the table. It also fits in cross screw through it for cross feed.

It is a assembly part consisting of three sub parts 1. Main Valve Block 2. Connecting Valve Block 3. Feed Valve Block All three parts are assembled with the help of four long M8 studs and gaskets are provided between each interface to avoid overflow.

Oil which is known to be the best machine lubricant flows through the internal holes path created inside the block. It flows from the main valve block through the connecting valve block and from connecting to the feed valve block. Thus generating a hydraulic setup.

This circulation of oil throughout the block gives longitudinal motion to the table that lies on the saddle. The position of the oil determines the direction of the table, it means if the oil flows towards left then the table translates towards right and viceversa.

MAIN VALVE BLOCK:

It is the main head for the oil supply i.e the oil enters through this block. It has two piston plugs present which help in pumping the lubricant throughout the block. The oil passes through the internal grooves and holes making its way to the other blocks. The stop return valve and reverse return valve are present on the top phase of the block .The stop return valve is used for emergency stop of the moving bed and reverse return valve helps in pumping the oil it is because of the reciprocating motion it provides to the piston.

CONNECTING VALVE BLOCK:

It acts as a bridge between the feed and the main valve blocks .There are grooves and thru holes present in this block which traces the oil flow path. A large thru hole with a greater diameter is present on the front phase of the block. The hole is used to fit in the cross feed screw. There are two types of connecting blocks 1HP =It is said to be smaller in size with a capacity of 120 gauge pressure.

2HP=It is a large block with a greater amount of gauge pressure ranging up to 450.

FEED VALVE BLOCK:

It provides the outlet of the oil flow. This block has two feed ram which are placed over a feed crank shank. A feed crank disc is provided at the end of the shank facing outward, it is used to control the feed of the bed. A feed choke is provided on the top phase of the block which is used to arrest the feed whenever required. This block enhances the flow of the oil and provides an out let to oil sump.

The feed crank disc is connected to the cross feed wheel by a link thus providing mechanism for automatic feed in both ways .It runs totally on hydraulic mechanism.

MACHINING OF FVB(Feed Valve Block) :

In order to manufacture any components the foremost thing which comes to play is Process planning. It is said to be given the foremost criteria before machining or manufacturing a components under any environment.

A process plan gives us the total required information and topography of the work It eases the occurrence of any flaws while manufacturing and reduces possibilities of misjudgement.

PROCESS PLANNING:

It starts with an engineering drawing of the component required for production, before the part is machined several steps are involved they are as follows:

Study of initial information(drawing and methods) Material stock(blank) evaluation Machine tool specifications Control system features Sequence of machining operations Setup of the part Technological data(speeds, feed rates etc) Determination of the tool path Program writing and preparation for transfer to Cnc Program testing and debugging

The machine under which this block is machined is a hmc capex machine. The material used is CAST IRON.

HMC CAPEX MACHINE:

It is a 4axis Cnc machine with a X and Y being the translational axis, Z being the spindle axis and B being the rotary head. the maximum limits of the axis are- X=(-250to 250),Y=(-480 to 0)=B=360 deg, Z=0 to -480

This machine has a horizontal machining centre with an automatic tool changer. The tool magazine has a capacity of accommodating 40 tools

It is controlled by Fanuc controller which also provides an option to check the stimulation. The control pad also provides a facility to manually adjust the movement of the bed and spindle axis.

A hydraulic power pack and a coolant supply is embedded with the machine units for supply of oil and coolant(cutting oil)

The power supply to the machine is controlled by a servo stabilizer and a transformer.

It performs all machining operations like drilling, boring, reaming etc

The cost per cycle time of the machine ranges from 500 to 600 rs per hour.

WORK HOLDING DEVICES:

These are devices which are used to hold the work pieces intact to the bed .these devices may be jigs and fixtures

Jigs may be defined as a device which holds and locates a work piece and guide and controls one or more cutting tools.

Fixtures may be defined as a device which holds and locates a work piece during inspection or for manufacturing operation.

Two blanks are placed in the rotary bed with the help of clamps and bolts as shown in fig :

DRILLING OPERATION: Drilling is the operation of producing of a cylindrical hole by removing metal by the rotating edge of a cutting tool called drill. Before performing the drilling operation center of the hole is to be located by using a centre drill. Drill is a fluted cutting tool used to originate or enlarge a hole in a solid material. There are different types of drills existing for different operations. Commonly used ones are: 1) Centre drill 2) Two-lip twist drill 3) Taper shank core drill
CENTRE DRILL: The centre drills are straight shank, two fluted twist

drills used when centre holes are drilled on the ends of the shaft. They are made in finer sizes.
TWIST DRILLS: It is manufactured by twisting a flat piece of tool steel

longitudinally for several revolutions, then grinding the diameter and the point.

TAPER SHANK CORE DRILLS: These drills are intended for enlarging

cored punched or drilled holes. These drills do not originate a hole and are used where better finished holes are required.
DRILL MATERIAL:

One piece construction: High speed steel or carbon steel Two piece construction: Cutting portion: HSS Shank portion: carbon steel with minimum tensile strength

REAMING OPERATION: Reaming is an accurate way of sizing and finishing a hole which has been previously drilled. The tool used for reaming is known as a reamer which has multiple cutting edges, reamer cannot originate a hole. It simply follows the path which has been previously drilled and removes a very small amount of metal. Commonly used reamers are: 1) Chucking reamer with parallel or taper shank 2) Machine bridge reamer 3) Machine jig reamer

4) According to direction of rotation

a)Left hand cutting reamer b) Right hand cutting reamer

Chucking reamer is also known as Machine reamer. The reamer has short virtually parallel cutting edges ,with bevel head and Long body recess between shank and cutting edges. It is driven at slow speed and the entire cutting is done long flutes.

This has parallel cutting edges, with a long lead integral with a taper shank for holding and driving the reamer. The flutes may be straight or helical. The diameter varies from 6.4 to 37.

A machine jig reamer has short virtually parallel cutting edges with a bevel head and a guide between the shank and cutting edges. The flutes are helical.

A reamer which cuts while rotating in a clock wise direction when viewed on the entering end of the reamer. A reamer which cuts while rotating in an anti clockwise direction when viewed on entering end of the reamer. BORING OPERATION:

Boring operation is used to enlarge a hole by means of adjustable cutting tool with only one cutting edge. This is done where suitable drill size is not available.

To finish a hole accurately and bring it to required size To correct out of roundness of the hole. COUNTERBORING:

Counterboring+ is the operation of enlarging the end of a hole cylindrically.

This is necessary in some cases to accommodate the heads of the bolts, studs and pins.

The tool used for counter boring is called counter bore. Counter bores are made with straight or tapered shank to fit in the drill spindle. The cutting edges may have straight or spiral teeth

FACES AND COORDINATES REQUIRED FOR MACHINING: G54

Hole no. 1

X 79.73 5

y 40.481 3

drill 23.812 5

dept h 47.65

2 3

95.77 5 62.44

58.9 58.9

c.d c.d

2 2

G55 x -8.731 -68.26 -96.04 -11.11 -34.9 -34.92 -61.11 -77.78 -93.6 -61.11 -79.37 -16.66 -46.038 -61.119 -79.375 96.04 y 8.733 8.33 8.731 20.638 22.225 58.738 22.225 20.638 33.338 58.738 60.325 80.17 80.17 76.2 77.788 80.169 drill 8.73 5.95 8.73 5.954 20.638 20.638 8.73 8.73 8.73 8.73 14.288 8.73 5.95 8.73 8.73 8.73 depth 57.15 9.525 57.15 57.15 69.85 69.85 38.10 57.15 57.15 17.4625 Thru 57.15 9.525 57.15 57.15 57.15

Hole no. 4 5 6 7 8 9 10 11 12 14 15 16 17 18 19 20

G56 Hole no. 21 22

x 52.38 -93.34

y 36.57 33.33

l 7.9 3 8.7

dril

depth 44.45 31.75

5 23 24 25 G 57 Hole no. 41 42 43 44 x 66.67 5 12.7 80.96 23.81 5 -38.1 52.38 66.16

8 60.32 5 60.32 5 60.32 5 y 61.11 8 61.11 8 79.37 5 79.37 5

3 7.9 3 7.9 3 8.5

47.62 5 47.62 5 47.62 5 depth 31.75 34.92 5 26.99 26.99

drill 7.93 7 7.93 7 7.93 7 7.93 7

G58

Hole no. 28 30 35 34 27

x -8.7313 -20.637 -80.168 -80.168 -8.7313

y 8.7313 11.112 16.668 46.037 5 52.387

drill 8.73 6.74 8.73 5.95 5.95

dept h 57.1 5 57.1 5 57.1 5 12.7 0 12.7

46 45 29 33 26 47 48 G59 Hole no. 36 39 37 38 40

-76.2 -77.79 -23.82 -80.168 -8.7313 -27.79 53.79

5 61.118 79.375 77.782 5 96.043 8 96.043 8 57.15 57.15

8.73 8.73 8.73 8.73 8.73 6.74 6.74

0 57.1 5 57.1 5 57.1 5 57.1 5 57.1 5 15.8 7 15.8 7

x -93.662 -52.39 -52.39 -34.131 -52.39

y 77.79 73.81 9 61.11 9 61.11 9 48.41 9

drill 8.84 c.d 12.30 3 8.84 c.d

depth 36.512 5 2 64.294 61.913 2

LIST OF TOOLS USED IN THE PROGRAM:

Tool no. T1 T7 T10 T9 T11 T16 T6 T20 T28 T25 T26 T27 T4 T31 T32 T39 T40 T14 T3 T18 Tool drill Centre drill 12D 19D 24UD 25 S/F BORE COMBINED REAMER 14D 20 DRILL 26 BORE 28 s/f bore 28.575 inbore 21.5 s/f 22.225 fine bore 11/32d 15/64d 9/16d 7.93d 5.5d 6.75d

15d

OFFSET VALUES:

G54

X Y Z

-143.0000 -327.4100 -572.8600

G55
X Y Z 51.8600 -327.4100 -483.3600

G56
X Y Z 141.6800 -327.4100 -572.7600

G57
X Y 36.9000 -327.4100

-581.8600

G58
X Y Z 44.5820 -327.4100 -482.9600

G59
X Y Z -38.2680 -327.4100 -580.3600

G-CODES &M-CODES USED:

G-CODES G00-POSITIONING

M-CODES M6-TOOL CHANGE

G90-ABSOLUTE COMMAND

M3-SPINDLE CLOCKWISE ROTATION M4-SPINDLE COUNTER CLOCKWISE ROTATION.

G98-RETURNED TO INITIAL POSITION IN CANNED CYCLE G81-DRILLING CYCLE G16-POLAR CORDINATES ON. G54,55,56,57,58,59-OFFSETS G15- POLAR CORDINATES OFF. G43-TOOL LENGTH COMPENSATION G83-PECK DRILLING CYCLE G98-RETURN TO REFERENCE G91-INCREMENTAL PROGRAMMING

M5-SPINDLE STOP

M100 M30-PROGRAM END.

PROGRAM FOR FEED VALVE BL0CK:

M100; B270;

T1; N100 M6; GO G90 G54 X79.375 Y40.471; GO Z100 G43 H1; (C DRILL); M3 S1000; T 7; G98 G81 R5.0 Z-6.5 F50; M5; M100 N20 M6; G0 G90 G54 X79.375 Y40.481; G0 Z1000G43 H7; (12D); M3 S450; T10; G 98 G83 R5.0 Z -113.0 Q 10.0 F40; M5; M100; N 30 M6; GO G90 G54 X 79.375 Y50.481; G0 Z100.0 G43 H10;

(19 D); M3 S280; T9; G98 G81 R 5.0 Z -53.625 F30; M5; M100; N 45 M6; GO G98 G54 X79.375 Y 40.481; M3 S500; T 16; (25 S/F BORE); G98 G81 R5.0 Z-47.625 F12; M5; M100; N60 M6; G0 G90 G54 X79.375 Y40.46; G0 Z100.0 G43 H16; M5 S120; T1; G98 G81 R-40.0 Z-107.0 F20; M5; N70 M6;

/*G 55* B180; G0 G90 G55 X -96.044 Y 8.736; G0 Z100 G43 H1; M3 S1000; T6; G98 G81 R 5 Z-6.5 F50; X-68.263 Y8.733; X-8.731 Y8.733; X-77.78 Y20.838; X-11.113 Y22.225; X-34.925 Y22.225; X-93.863 Y60.325; X-61.119 Y58.738; X-34.925 Y58.130; X-61.119 Y76.112; X-46.032 Y 80.17; X-16.669 X-96.044 M5; M100; N80 M6;

G0 G90 G55 X-34.925 Y 22.225;G0 Z100 G43 H6; (14D); M3 S450; T20; G90 G83 R50 Z-112 Q10.0 F40; X-39.924 Y58.738; M5; M100; N90 M6; G0 G90 G43 H20; M3 S300;

(20 D); G98 G81 R 5.0 Z-108.0 F40; X-34.925 Y58.738 Z-112; M5; M100; N100 M6; G0 G90 G55 X-34.925 Y22.225; G0 Z100 G43 H28; (27.5 BORE) M3 S400;

T25; G0 G98 G81 R5.0 Z-69.85 F12; X-34.925 Y58.728; M5; M100; N110 M6; G0 G90 G55 Z-34.925 Y23.111; G0 Z100 G43 H25; M3 S500; (28.575 FIN BORE) G98 G81 R5.0 Z-69.85 F12; X-34.925 Y-58.738; M5; M100; N130 M6; G0 G90 G55 X-34.925 Y22.275; G0 Z100.0 G43 H23; M3 S300; T27; (21.5 S/F); G98 G81 R-64.0 Z-112.0 F25;X-34.925 Y58.738; M5;

M100; N140 M6; GO G90 G55 X-34.925 Y22.221; G0 Z100.0 G43 H27; (22.225 FSNB) T4; G98 G81 R-6.5 Z-105,0 ; X-34.925 Y58.738 Z-107.0; M5; M100; N150 M6; G0 G90 G55 X-96.043 Y8.371; G0 Z100.0 G43 H4; (11/32D); M3 S500; T31; G98 G83 R5 Z57.15 Q10.0 F40; X-8.7313 Y8.733; X-77.788 Y20.638; X-93.633 Y33.338; X-16.669 Y80.10; X-61.119 Y76.2;

X-79.375 Y77.778; X-96.04 Y 80.169; X-61.119 Y 22.225 Z-38.1; X-61.119 Y58.738 Z-17.462; M5; M100; N160 M6; G0 G90 G55 X-68.263 Y8.733; G0 Z100.0 G43 H31; M3 S650; T6; (15/64D); G0 G98 G81 R5 Z-9.53 F30; X-46.038 Y80.17; G98 G83 X-11.113 Y20.638 R5.0 Z-57.15 Q10.0 F30; M5; M100; N170 M6; G0 G90 G55 X-79.38 Y 60.325; G0 Z100.0 G43 H6; (9/16 =14.288D); M3 S480;

T1; G98 G83 R5 Z-112.0 Q10.0 F40; M5; M100; N180 M6; /*G 56* B90; G0 G90 G56 X-93.345 Y33.338; G0 Z100 G43 H1; M3 S1000; T4; G98 G81 R5.0 Z-6.5 F40; X-52.388 Y36.573; X-38.1 Y60.325; X-52.385Y 60.325; X-66.16 Y60.325; M5; M100; N190 M6; G0 G90 G56 X-93.345 Y 33.338; G0 Z100 G43 H4; (11/32=8.73);

M3 S480; T39; G98 G83 R5.0 Z-31.75 Q10.0 F40; M5; M100; N200 M6; G0 G98 G56 X-52.388 Y36.573; G0 Z100 G43 H39; (7.93D); M3 S480; T40; G98 G83 R5 Z-44.45 Q10 F40; X-38.1 Y60.325 Z-47.625; Z-52.388 Y60.325; M5; M100; N210 M6; G0 G90 G56 X-66.16 Y60.325; G0 Z100.0 G43 H40; (8.5D); M3 S500; T1;

G98 G83 R5.0 Z-47.625Q10.0 F40; M5; M100; N220 M6; /*G57* B270; G0 G90 G57 X12.7 Y61.118; G0 Z100 G43 H1; M3 S1000; T39; G98 G81 R5.0 Z-6.5 F50 ; X23.815 Y79.375; X66.55 Y61.118; X80.96 Y79.375; M5; M100; N230 M6; G0 G90 G57 X12.7 Y61.118; G0 Z100 G43 H39; (2.93= 5/16D); M3 S500; T1;

G98 G81 R5 Z-34.925 F40; X23.815 Y79.375 Z-26.908; X80.96 Y79.375; X66.675 Y61.118 Z-31.75; M5; M100; N240 M6; /*G 58* B0; G0 G90 G58 Z-8.731 Y8.731; G0 Z100.0 G43 H1 M3 S1000; T4; G98 G81 R5 Z-6.5 F40; X-20.638 Y77.786; X-20.638 Y11.113; X-80.169 Y16.669; X-80.169 Y40.038; X-8.731 Y 52.388; X-76.2 Y61.119; X-77.788 Y79.375; X-80.169 Y96.643;

X-8.731 Y96.043; X-27.7813 Y57.15; X-53.1813 Y57.15; M5; M100; N250 M6; G0 G90 G58 X-8.731 Y8.731; G0 Z100.0 G43 H4; (11/32=8.73); M3 S500; T14; G98 G83 R5.0 Z-57.15 Q10.0 F40; X-20.638 Y 77.778; X-80.169 Y16.669; X-76.2 Y61.119; X-77.998 Y79.375; X-80.169 Y96.043; X-8.731 Y96.043; M5; M100; N260 M6; G0 G90 G58 X-8.731 Y52.388;

G0 Z100.0 G43 H14; (5.5D); M3 S600; T3; G98 G81 R5.0 Z-12 .7 F30; X-80.169 Y46,038 ; M5; M100; N270 M6; G0 G90 G58 Z-20.638 Y11.123; G0 Z100.0 G43 H3; M3 S500; (6.75D); T40; G90 G81 R5.0 Z-57.15 F50; X-27.781 Y57.15 Z-15.875; X-53.181 Y59.15; M5; M100; N280 M6; G0 G90 G58 X-20.638 Y77.788; G0 Z100.0 G43 H40;

(8.5D) M3 S500; T1; G98 G81 Z-47.625 F40; M5; M100; N290 M6; *G59* B90; G0 G90 G59 X-52.388 Y48.419; G0 Z100.0 G43 H1; M3 S1000; T4; G90 G81 R5.0 Z-2.9 F50; X-52.388 Y61.119 Z6.5; X-34.131 Y61.119; X-93.662 Y77.788; X-52.388 Y73.818 Z-2.0; M5; M100; N300 M6; G0 G90 G59 X-34.131 Y67.179;

G0 Z100.0 G43 H4; M3 S480; T7; G98 G83 R5,0 Z-61.913 A10.0 F40; X-93,662 Y77,780 Z-36,513; M5; M100; N310 M6; G0 Z100.0 G43 H7; M3 S480; G98 G83 R5.0 Z-64.294 Q10.0 F40; M5; M100; M6; M30; %