96a0402 G

L-858Y/R/L/B Signs
User Manual
96A0402
Retain for future use.
Signature Series TM LED

Size 1, 2, 3, 4 and, 5 Internally Illuminated
Rev. G, 12/9/11
ETL Certified to FAA Specification L-858Y, L-858R, L-858L, A/C 150/5345-44 (Current Edition) FAA Engineering Brief No. 67 ETL Certified (pending)
Signature Series TM LED L-858Y/R/L/B Signs

History of Change
96A0402 Rev. G 12/9/11
Disclaimer
This manual could contain technical inaccuracies or typographical errors. ADB Airfield Solutions reserves the right to revise this manual from time to time in the contents thereof without obligation of ADB Airfield Solutions to notify any person of such revision or change. Details and values given in this manual have been compiled with care. They are not binding, however, and ADB Airfield Solutions disclaims any liability for damages or detriments suffered as a result of reliance on the information given herein or the use of products, processes or equipment to which this manual refers. No warranty is made that the use of the information or of the products, processes or equipment to which this manual refers will not infringe any third party's patents or rights.
Disclaimer Table of Contents Safety Introduction Installation History of Change Operation Parts
Warranties
Products of ADB Airfield Solutions manufacturer are guaranteed against mechanical, electrical, and physical defects (excluding lamps) for a period of one year from the date of installation or a maximum of 18 months from date of shipment and are guaranteed to be merchantable and fit for the ordinary purposes for which such products are made. ADB Airfield Solutions will correct by repair or replacement, at its option, equipment or parts which fail because of mechanical, electrical or physical defects, provided that the goods have been properly handled and stored prior to installation, properly installed and properly operated after installation, and provided further that Buyer gives ADB Airfield Solutions written notice of such defects after delivery of the goods to Buyer. Refer to the Safety section for more information on Material Handling Precautions and Storage precautions that must be followed. ADB Airfield Solutions reserves the right to examine goods upon which a claim is made. Said goods must be presented in the same condition as when the defect therein was discovered. ADB Airfield Solutions furthers reserves the right to require the return of such goods to establish any claim. ADB Airfield Solutions obligation under this guarantee is limited to making repair or replacement within a reasonable time after receipt of such written notice and does not include any other costs such as the cost of removal of defective part, installation of repaired product, labor or consequential damages of any kind, the exclusive remedy being to require such new parts to be furnished. ADB Airfield Solutions liability under no circumstances will exceed the contract price of goods claimed to be defective. Any returns under this guarantee are to be on a transportation charges prepaid basis. For products not manufactured by, but sold by ADB Airfield Solutions, warranty is limited to that extended by the original manufacturer. This is ADB Airfield Solutions sole guarantee and warranty with respect to the goods; there are no express warranties or warranties of fitness for any particular purpose or any implied warranties of fitness for any particular purpose or any implied warranties other than those made expressly herein. All such warranties being expressly disclaimed.
Trademarks
General notice: other product names used here are for identification purposes only and may be trademarks of their respective companies.
Proprietary Information
This information carrier contains proprietary information, which shall not be used for other purposes than those for which it has been released, nor be reproduced or disclosed to third parties without the prior written consent of ADB Airfield Solutions. No part of this publication may be reproduced, stored in a retrieval system, or transmitted in any form or by any means, mechanical, photocopy, recording, or otherwise, without the prior written permission of ADB Airfield Solutions. No patent liability is assumed with respect to the use of the information contained herein. Neither is any liability assumed for damages resulting from the use of the information contained herein. ADB Airfield Solutions shall not be liable to the purchaser of this product or third parties for damages, losses, costs, or expenses incurred by purchaser or third parties as a result of accident, misuse, or abuse of this product or unauthorized modifications, repairs, or alterations to this product. ADB Airfield Solutions shall not be liable against any damages arising from the use of any options or parts other than those designated as approved products. Copyright 2010 by ADB Airfield Solutions. All rights reserved.
a.1 History of Change

PAGE All All Diagrams and Parts 4-3 All All All REV A B C D E F G Released Manual Added size 2 and 3 sign information Added latest drawings and parts, Added size 4 and 5 signs Updated page 4-3 Updated parts and diagrams for APS Updated maintenance, parts and diagrams Updated schematics, maintenance and parts sections DR ER 12/09/11 2987 2365 DESCRIPTION EC NO. xxx CHECKED SA JK JR JR JR APPROVED GM GM GM DM DM DATE 9/12/08 01/08/09 08/07/09 8/15/10 11/17/10
Schematics
ii
2011 ADB Airfield Solutions All Rights Reserved
96A0402 Rev. G 12/9/11

TOC
Signature Series TM LED L-858Y/R/L/B Signs ................................................................................................... i
a.1 :History of Change ................................................................................................ ii 1.0: Safety ................................................................................................................... 1 1.1 :To use this equipment safely ............................................................................... 1 1.1.1 :Additional Reference Materials .................................................................... 1 1.1.2 :Qualified Personnel ..................................................................................... 1 1.1.3 :Intended Use ............................................................................................... 1 1.1.4 :Storage ........................................................................................................ 1 1.1.4.1 :Operation ............................................................................................ 2 1.1.4.2 :Material Handling Precautions ............................................................ 2 1.1.4.3 :Action in the Event of a System or Component Malfunction............... 2 1.1.4.4 :Maintenance and Repair..................................................................... 2 1.1.4.5 :Operation of Overloaded Regulators .................................................. 2 2.0: Introduction ......................................................................................................... 3 2.1 :Compliance with Standards ................................................................................. 3 2.1.1 :Uses ............................................................................................................ 3 2.1.2 :Sign Legends ............................................................................................... 3 2.1.3 :Features ...................................................................................................... 3 2.1.3.1 :Conditions for Continuous Outdoor Use ............................................. 3 2.1.3.2 :Operating Conditions .......................................................................... 3 2.1.3.3 :Mode 2 Frangibility ............................................................................. 3 2.1.3.4 :Construction........................................................................................ 3 2.1.4 :Electrical Supply .......................................................................................... 4 2.1.4.1 :Sign Load & Transformer Requirements ............................................ 4 2.1.5 :Operation ..................................................................................................... 5 2.1.6 :Spare Components ...................................................................................... 5 2.1.7 :Packaging Data ........................................................................................... 5 2.2 :Dimensions .......................................................................................................... 6 2.2.1 :Sizes 1, 2, 3, and 5 ...................................................................................... 6 3.0: Installation ......................................................................................................... 11 3.1 :Unpacking .......................................................................................................... 11 3.2 :Cord Set Installation ........................................................................................... 12 3.2.1 :Cord Set Installation Reference Number ................................................... 12 3.2.1.1 :Cord Set Exit Location #1 ................................................................. 12 3.2.1.2 :Cord set Exit Location #2.................................................................. 13 3.2.1.3 :Cord set Exit Location #3.................................................................. 14 3.2.1.4 :Cord set Exit Location #4.................................................................. 15 3.2.2 :Cord set and Extension Cords ................................................................... 15 3.3 :General Guidelines ............................................................................................ 17 3.3.1 :Overall Mounting Height ............................................................................ 17 3.3.2 :Sign Orientation ......................................................................................... 17 3.3.3 :Sign Distance from Pavement Edge .......................................................... 17 3.3.4 :Sign Installation on a Concrete Pad .......................................................... 17 3.3.4.1 :Concrete Pouring .............................................................................. 17 3.3.5 :Sign Mounting ............................................................................................ 20 3.3.6 :Wiring ........................................................................................................ 21 3.3.7 :Earth Ground Lug ...................................................................................... 21 3.3.8 :Sign Fastener Installation .......................................................................... 21 3.3.9 :Optional Tethers ........................................................................................ 22 4.0: Maintenance and Repair................................................................................... 23 4.1 :Replacing the Power Supply .............................................................................. 24 4.1.1 :Wiring the Power Supply ........................................................................... 24
2011 ADB Airfield Solutions All Rights Reserved iii
Schematics
Parts
Operation
Installation Introduction TOC
Safety
Table of Contents
Disclaimer
TABLE OF CONTENTS

TOC
96A0402 Rev. G 12/9/11
4.2 :Replacing an LED light tube ...............................................................................26 4.3 :Troubleshooting ..................................................................................................29 5.0: Parts/Ordering Codes .......................................................................................31 5.1 :Parts and Diagrams ............................................................................................31
Document Date (12/2010) 36
Disclaimer Table of Contents Safety Introduction Installation TOC Operation Parts Schematics
iv
96A0402 Rev. G 12/9/11
Safety
1.1 To use this equipment safely
WARNING
Read installation instructions in their entirety before starting installation. Refer to the FAA Advisory Circular AC 150/5340-26, Maintenance of Airport Visual Aids Facilities, for instructions on safety precautions. Observe all safety regulations. To avoid injuries, always disconnect power before making any wiring connections or touching any parts. Refer to FAA Advisory Circular AC 150/5340-26. Become familiar with the general safety instructions in this section of the manual before installing, operating, maintaining or repairing this equipment. Read and carefully follow the instructions throughout this manual for performing specific tasks and working with specific equipment. Make this manual available to personnel installing, operating, maintaining or repairing this equipment. Follow all applicable safety procedures required by your company, industry standards and government or other regulatory agencies. Install all electrical connections to local code. Use only electrical wire of sufficient gauge and insulation to handle the rated current demand. All wiring must meet local codes. Route electrical wiring along a protected path. Make sure they will not be damaged by moving equipment. Protect components from damage, wear, and harsh environment conditions. Allow ample room for maintenance, panel accessibility, and cover removal. Protect components from damage, wear, and harsh environment conditions. Allow ample room for maintenance, panel accessibility, and cover removal. Protect equipment with safety devices as specified by applicable safety regulations. If safety devices must be removed for installation, install them immediately after the work is completed and check them for proper functioning prior to returning power to the circuit.
1.1.1 Additional Reference Materials
1.1.2 Qualified Personnel
The term qualified personnel is defined here as individuals who thoroughly understand the equipment and its safe operation, maintenance and repair. Qualified personnel are physically capable of performing the required tasks, familiar with all relevant safety rules and regulations and have been trained to safely install, operate, maintain and repair the equipment. It is the responsibility of the company operating this equipment to ensure that its personnel meet these requirements. Always use required personal protective equipment (PPE) and follow safe electrical work practices.
1.1.3 Intended Use

WARNING
Using this equipment in ways other than described in this manual may result in personal injury, death or property and equipment damage. Use this equipment only as described in this manual. ADB Airfield Solutions cannot be responsible for injuries or damages resulting from nonstandard, unintended applications of its equipment. This equipment is designed and intended only for the purpose described in this manual. Uses not described in this manual are considered unintended uses and may result in serious personal injury, death or property and equipment damage. Unintended uses may result from taking the following actions: Making changes to equipment that are not recommended or described in this manual or using parts that are not genuine ADB Airfield Solutions replacement parts. Failing to make sure that auxiliary equipment complies with approval-agency requirements, local codes and all applicable safety standards. Using materials or auxiliary equipment that are inappropriate or incompatible with ADB Airfield Solutions equipment. Allowing unqualified personnel to perform any task.
1.1.4 Storage
CAUTION
If equipment is to be stored prior to installation, it must be protected from the weather and kept free of condensation and dust. Failure to follow this instruction can result in injury or equipment damage.
Schematics
Parts
Operation
C22.1 Canadian Electrical Code (latest rev) NFPA 70B, Electrical Equipment Maintenance. NFPA 70E, Electrical Safety Requirements for Employee Workplaces. ANSI/NFPA 79, Electrical Standards for Metalworking Machine Tools. OSHA 29 CFR, Part 1910, Occupational Health and Safety Standards. National and local electrical codes and standards.
Installation Introduction Safety
Safety
Table of Contents
Disclaimer
1.0 Safety
This section contains general safety instructions for installing and using ADB Airfield Solutions equipment. Some safety instructions may not apply to the equipment in this manual. Task- and equipment-specific warnings are included in other sections of this manual where appropriate.

To use this equipment safely
96A0402 Rev. G 12/9/11
1.1.4.1 Operation WARNING

Only qualified personnel, physically capable of operating the equipment and with no impairments in their judgment or reaction times, should operate this equipment. Read all system component manuals before operating this equipment. A thorough understanding of system components and their operation will help you operate the system safely and efficiently. Before starting this equipment, check all safety interlocks, fire-detection systems, and protective devices such as panels and covers. Make sure all devices are fully functional. Do not operate the system if these devices are not working properly. Do not deactivate or bypass automatic safety interlocks or locked-out electrical disconnects or pneumatic valves. Protect equipment with safety devices as specified by applicable safety regulations. If safety devices must be removed for installation, install them immediately after the work is completed and check them for proper functioning. Route electrical wiring along a protected path. Make sure they will not be damaged by moving equipment. Never operate equipment with a known malfunction. Do not attempt to operate or service electrical equipment if standing water is present. Use this equipment only in the environments for which it is rated. Do not operate this equipment in humid, flammable, or explosive environments unless it has been rated for safe operation in these environments. Never touch exposed electrical connections on equipment while the power is ON.
Disclaimer Table of Contents Safety Introduction Installation To use this equipment Operation Parts Schematics
1.1.4.2 Material Handling Precautions
CAUTION
This equipment may contain electrostatic sensitive devices. Protect from electrostatic discharge. Electronic modules and components should be touched only when this is unavoidable e.g. soldering, replacement. Before touching any component of the cabinet you should bring your body to the same potential as the cabinet by touching a conductive earthed part of the cabinet. Electronic modules or components must not be brought in contact with highly insulating materials such as plastic sheets, synthetic fiber clothing. They must be laid down on conductive surfaces. The tip of the soldering iron must be grounded. Electronic modules and components must be stored and transported in conductive packing.
1.1.4.3 Action in the Event of a System or Component Malfunction
WARNING
Do not operate a system that contains malfunctioning components. If a component malfunctions, turn the system OFF immediately. Disconnect and lock out electrical power. Allow only qualified personnel to make repairs. Repair or replace the malfunctioning component according to instructions provided in its manual.
1.1.4.4 Maintenance and Repair WARNING

Allow only qualified personnel to perform maintenance, troubleshooting, and repair tasks. Only persons who are properly trained and familiar with ADB Airfield Solutions equipment are permitted to service this equipment. Disconnect and lock out electrical power. Always use safety devices when working on this equipment. Follow the recommended maintenance procedures in the product manuals. Do not service or adjust any equipment unless another person trained in first aid and CPR is present. Connect all disconnected equipment ground cables and wires after servicing equipment. Ground all conductive equipment. Use only approved ADB Airfield Solutions replacement parts. Using unapproved parts or making unapproved modifications to equipment may void agency approvals and create safety hazards. Check interlock systems periodically to ensure their effectiveness. Do not attempt to service electrical equipment if standing water is present. Use caution when servicing electrical equipment in a high-humidity environment. Use tools with insulated handles when working with electrical equipment.
1.1.4.5 Operation of Overloaded Regulators
WARNING
Operation of a Regulator while overloaded at any step may result in equipment failure or equipment damage.
96A0402 Rev. G 12/9/11

Introduction
2.1 Compliance with Standards

2.1.1 Uses
These signs are designed to guide pilots to a particular point on the field, identify holding positions, identify taxiway and runway intersections, and prohibit aircraft entry into designated areas. L-858B is used at 1,000-foot intervals adjacent to the runway edge in order to provide runway distance remaining information to pilots during take off and landing operations.
L-858Y Direction, Destination, and Boundary (Informational Sign). L-858R Mandatory Sign. L-858L Runway/Taxiway Location Sign. L-858B Runway Distance Remaining Sign is used at 1,000-foot intervals adjacent to the runway edge in order to provide runway distance remaining information to pilots during takeoff and landing operations.
Type L-858Y L-858R L-858L L-858B Purpose Direction, Destination & Boundary Mandatory Sign Runway/Taxiway Location Runway Distance Remaining Legend Color Black White with Black Outline Yellow White Background Color Yellow Red Black Black
2.1.2 Sign Legends
2.1.3 Features
2.1.3.1 Conditions for Continuous Outdoor Use 2.1.3.2 Operating Conditions
The L-858 taxiway and runway sign is designed for continuous outdoor use under the conditions presented below for operating temperature range, wind, and rain.
Temperature: -40F to +131F (-40C to +55C). Humidity: 0 to 100%. Wind: ADB Mode 2 signs withstand wind velocities up to 225 mph ADB Mode 3 signs withstand wind velocities up to 327 mph
2.1.3.3 Mode 2 Frangibility
All signs sustain a static load of 0.9 PSI (6205 Nm) uniformly [225 MPH (362.1 KPH) wind] over the entire surface of the sign and break over before reaching 1.3 PSI (8963 Nm) [270 MPH (434.5 KPH) wind]. Corrosion-resistant sign construction requires minimal maintenance.
2.1.3.4 Construction
Aluminum housing Acrylic sign legend panels Stainless steel hardware Retroreflective sheeting
Schematics
Parts
Virtually eliminates runway shutdowns due to LED light source. Direct replacement for existing sign. Creates a highly uniform distribution of light, eliminating hot spots and shadows. Can be powered from either a ferroresonant or thyristor type CCR. Operates on 3-step, 5-step and 5.5A series circuits. Eliminates re-lamping expenses and reduces on-going maintenance costs. Improved safety low, regulated DC voltage inside sign. Sign lumen maintenance of 70% (L70) minimum for greater than 10 years (assuming sign operates an average of 12 hours per day).
Operation
Installation Introduction
Safety
Table of Contents
L-858Y, L-858R L-858L and L-858B AC 150/5345-44 (Current Edition) and the FAA Engineering Brief No. 67 Light Sources other than Incandescent and Xenon for Airport Lighting and Obstruction Lighting Fixtures. ETL Certified.
Disclaimer
2.0 Introduction
These signs are designed to guide pilots to a particular point on the field, identify holding positions, identify taxiway and runway intersections, and prohibit aircraft entry into designated areas.

Compliance with Standards
96A0402 Rev. G 12/9/11
2.1.4 Electrical Supply
The L-858 signs are internally lighted. The signs are connected to a series circuit using the appropriately-sized 50 or 60Hz L-830 isolation transformer(s). Table 1:
2 3 5
Disclaimer Table of Contents Safety Introduction Installation Operation Parts Schematics
Style No. and Power Source

4.8-6.6A (3-Step CCR) 2.8-6.6A (5-Step CCR) 5.5A (Dedicated sign circuit)
2.1.4.1 Sign Load & Transformer Requirements
In the table below, the number for the total VA load imposed on the CCR represents the actual load imposed on the regulator and accounts for power factor and load imposed by the transformer.
Sign Size Sign No. of Modules Transformer Power Factor Volt Amp VA Load
Style 2, 3-Step LED Signs 1 1 1 1 2, 3 2, 3 2, 3 2, 3 4 1 2 3 4 1 2 3 4 1 200W 200W 200W 200W 200W 200W 300W 300W 200W Style 3, 5-Step LED Signs 1 1 1 1 2, 3 2, 3 2, 3 2, 3 4 1 2 3 4 1 2 3 4 1 200W 200W 200W 300W 200W 300W 500W 500W 200W Style 5, Single-Step LED Signs 1 1 1 1 2, 3 2, 3 2, 3 2, 3 4 1 2 3 4 1 2 3 4 1 100W 100W 100W 200W 100W 200W 300W 500W 100W 0.89 0.88 0.90 0.90 0.83 0.90 0.86 0.87 0.88 63 84 105 124 71 101 166 205 84 0.83 0.84 0.89 0.88 0.82 0.88 0.85 0.88 0.84 66 86 105 146 83 118 206 234 86 0.84 0.84 0.88 0.90 0.82 0.91 0.91 0.91 0.84 68 86 120 138 84 92 189 227 86
96A0402 Rev. G 12/9/11
Compliance with Standards
To determine which lamp has failed see Troubleshooting on page 29.
2.1.6 Spare Components

Description Floor flange (2-bolt) Floor flange, high wind speed (4-bolt) Frangible coupling, size 1 Frangible coupling, size 2 Frangible coupling, size 3 or 5 Legend panel, retroreflective, size 11 Legend panel, blank, size 1 Legend panel, retroreflective, size 21 Legend panel, blank, size 2 Legend panel, retroreflective, size 31 Legend panel, blank, size 3 Legend panel, retroreflective, size 41 Legend panel, blank, size 4 Tether LED light tube LED light tube replacement kit LED sign power supply assembly LED (tube) sign pwr supply to LED (tube) lead assy LED (tube) sign lead terminator assy (last LED assy) LED (tube) sign lead jumper assy 18 Lg. (LED to LED)
1
Part No. 62A2142 62A2146 60A2678-10 60A2678-20 60A2678-30 44A6084-1120 44A6084-2110 44A6084-2120 44A6084-3110 44A6084-3120 44A6084-4110 44A6084-4120 94A0054 48A0408 Size 2, 3 and 5 48A0409 Size 1 and 4 94A0537/20 Size 2, 3 and 5 94A0537/10 Size 1 and 4 44A6631/LT 44A6920 44A6921 44A6922/18 44A6084-1110
Customer to provide legend information.
2.1.7 Packaging Data
Gross Weight1 Description Size 1, Module 1 Size 1, Module 2 Size 1, Module 3 Size 1, Module 4 Size 2, Module 1 Size 2, Module 2 Size 2, Module 3 Size 2, Module 4 Size 3, 5, Module 1 Size 3, Module 2 Size 3, Module 3 Size 3, Module 4 Size 4, Module 1
1 2
Carton Dimensions (in) 34 x 34 x 13 34 x 63 x 13 34 x 92 x 13 34 x 121 x 13 40 x 40 x 13 40 x 76 x 13 40 x 112 x 13 40 x 147 x 13 46 x 46 x 13 46 x 89 x 13 46 x 131 x 13 46 x 173 x 13 62 x 52 x 13 (cm) 87 x 160 x 33 87 x 234 x 33 87 x 307 x 33 102 x 102 x 33 102 x 193 x 33 102 x 285 x 33 102 x 374 x 33 117 x 117 x 33 117 x 226 x 33 117 x 333 x 33 117 x 440 x 33 158 x 132 x 33
(lb) 46 78 115 169 71 104 153 2202 81 131 199 252 1221
(kg) 21 35 52 77 32 47 70 1002 37 60 90 114 561
Estimated weight. Weights listed are for standard LED signs. Contact ADB for high wind speed sign weights.
Schematics
87 x 86.4 x 33
Parts
Signs are shipped with L-823 cord set(s), frangible couplings, and floor flanges ready for installation.
Operation
Safety
Table of Contents
Disclaimer
2.1.5 Operation
When a lamp fails, the sign will turn off.

Dimensions
96A0402 Rev. G 12/9/11
2.2 Dimensions
2.2.1 Sizes 1, 2, 3, and 5
See Figures 2-1 through 2-4 for Size 1, 2, 3, and 5 sign dimensions. Figure 1: L-858 Sign Dimensions (One-Module)
C 9.39 (238.506)
L-858 UTAXIWAY/RUNWAY SIGN

Size: Style: Class: 2 Type: Lamp: 48W 6.6A MR16 Total Max VA Load Style 1: N/A (From Primary Side of Isolation Transformer) Max VA Load Style 2/3/5: Power Factor Style 1: N/A L830: Qty 1/W Assembly No. : Serial No. :
Siemens Airfield Solutions 977 Gahanna Parkway Columbus, Ohio 43230
Style 2/3/5:
WARNING !
Proper Earth Ground Must be Connected to Ground Lug on Sign
35.08 (891.06) Size 3 29.08 (738.66) Size 2 20.64 (524.26) Size 1
6.60 (167.64)
96A0402 Rev. G 12/9/11
Dimensions
Sign Size Size 1, 1-Module Size 1, 2 Module Size 1, 3-Module Size 1, 4-Module
A in. (mm)
B in. (mm) 25.23 (640.8)
C in. (mm) 29.34 (745.23) 58.62 (1489.00) 87.90 (2232.7) 117.17 (2976.1)
D in. (mm) 27.26 (692.4) 27.26 (692.4) 27.26 (692.4)
E in. (mm) 29.28 (743.7) 29.28 (743.7)
Number of Lamps/Module s
27.24 (691.896)
Table 3:
Sign Size Size 2, 1-Module Size 2, 2 Module Size 2, 3-Module Size 2, 4-Module
L-858 Size 2 Sign Dimensions

A in. (mm) B in. (mm) 31.73 (805.9) 35.68 (906.3) C in. (mm) 35.84 (910.3) 71.62 (1819.2) 107.40 (2728.0) 143.17 (3636.5) D in. (mm) 33.76 (857.5) 33.76 (857.5) 33.76 (857.5) E in. (mm) 35.79 (909.1) 35.79 (909.1) Number of Lamps/Module s 2 2 2 2
Table 4:
Sign Size Size 3, 5, 1-Module Size 3, 2 Module Size 3, 3-Module Size 3, 4-Module

A in. (mm) B in. (mm) 38.23 (971.0) 41.68 (1058.7) C in. (mm) 42.34 (1075.4) 84.62 (2149.4) 126.90 (3223.3) 169.17 (4296.9) D in. (mm) 40.26 (1022.6) 40.26 (1022.6) 40.26 (1022.6) E in. (mm) 42.28 (1073.9) 42.28 (1073.9) Number of Lamps/Module s 2 2 2 2
Table 5:
Sign Type L-858Y/R/L L-858Y/R/L L-858Y/R/L
Size 1, 2, and 3
Sign Size 1 2 3 Sign Face Height in. (mm) 18 (460) 24 (610) 30 (760) Legend Height in. (mm) 12 (300) 15 (380) 18 (460) Style Numbers 2, 3, 5 2, 3, 5 2, 3, 5 Class Numbers 1, 2 1, 2 1, 2 Overall Mounting Height in. (mm) 24-30 (610-760) 30-36 (760-910) 36-42 (910-1070)
Schematics
Parts
Operation
Safety
Table of Contents
Disclaimer
Table 2:

Dimensions
96A0402 Rev. G 12/9/11
Table 6:
Type L-858B
Size 4 Sign Height

Sign Size Sign Face No. Height in (cm) 4 48 (122) Legend Height Sign Style in (cm) No. 40 (101.6) 2,3,5 Overall Sign Class Mounting Height No. in (cm) 1,2 58.2 (147.8)
B
Parts Schematics
8
B
B in. (cm) 21.87 (55.55) C in. (cm) 47.84 (121.51) Number of Lamps/Modules 4
Table 8:
Sign Size Size 4, 1-Module

A in. (cm) 55.69 (141.45)
6.60
Disclaimer Table of Contents Safety Introduction Installation Operation
Table 7:
4
Size 4 Sign Lengths - Inches (Centimeters)

1 Module 47.84 (121.5) 2 Module N/A 3 Module N/A 4 Module N/A
Size No.
NOTE: Sign depth is 9.39 in (23.85 cm). Figure 2: L-858 Sign Dimensions (Size 4/One-Module)
96A0402 Rev. G 12/9/11
Dimensions
D
Figure 4:
L-858 Size 1, 2, 3,and 5 Sign Dimensions (Three-module)
D
Figure 5:
L-858 Size 1, 2, 3,and 5 Sign Dimensions (Four-module)
Schematics
Parts
Operation
Safety
Table of Contents
Disclaimer
Figure 3:
L-858 Size 1, 2, 3,and 5 Sign Dimensions (Two-module)

Dimensions
96A0402 Rev. G 12/9/11

10 2011 ADB Airfield Solutions All Rights Reserved
96A0402 Rev. G 12/9/11

Installation
WARNING Read installation instructions in their entirety before starting installation. Refer to the FAA Advisory Circular AC 150/5340-26, Maintenance of Airport Visual Aids Facilities, for instructions on safety precautions. Observe all safety regulations. To avoid injuries, always disconnect power before making any wiring connections or touching any parts. Refer to FAA Advisory Circular AC 150/5340-26. Sign installation requires a flat mounting surface and the sign to be level to prevent legend panels from becoming distorted. Failure to install and level sign per the instruction manual will void the warranty Each sign is furnished complete with mounting flanges for installation on a concrete pad, which is the recommended method of installation. Contact the ADB Sales Department for more information on sign installation hardware. 1. L-823 Cord Set (supplied with the sign) 3. Floor Flange (supplied with the sign) 4. 2-inch Conduit Elbow (contractor supplied) 5. L-867 Blank Cover Plate with Gasket (purchased separately) 6. L-823 Extension Cord (purchased separately) 7. L-867 Base (purchased separately) 8. L-867 Base Plate (special - purchased separately) Figure 6: Direct/Remote Mounting
Direct Mounting Remote Mounting (recomm
B7
3
1 3 2
B7
This section provides instructions for installing L-858 taxiway and runway signs. Refer to the airport project plans and specifications for the specific installation instructions and FAA AC 150/5340-18.
3.1 Unpacking
The equipment is shipped ready for installation. Handle equipment very carefully to prevent component damage. Unpack the carton upon receipt and check the contents and their condition. Note any exterior damage to the carton that might lead to detection of equipment damage. If you note any damage to any equipment, file a claim with the carrier immediately. The carrier may need to inspect the equipment.
11
Schematics
Parts
Operation
Installation Introduction Installation
2. Cable Clamp (supplied with the sign)
Safety
Table of Contents
Disclaimer
3.0 Installation

Cord Set Installation
96A0402 Rev. G 12/9/11
3.2 Cord Set Installation
This subsection provides information for installing cord sets. It includes sign installation kit reference numbers for three power leg cord set installation locations and mounting configurations. This subsection provides special cord set locations with parts and part numbers. See Figure 7 for the ordering code for the L-858 sign. Special cords set installation reference numbers are located in the ordering code.
Disclaimer Table of Contents Safety Introduction Installation Cord Set Installation Operation Parts Schematics
3.2.1 Cord Set Installation Reference Number

3.2.1.1 Cord Set Exit Location #1 Figure 7 shows cord set location #1. Refer to Table 9 for cord set location #1 parts and part numbers. Figure 7: Cord set Location #1 (Non-typical)
Table 9:
Item 1 2 3 4 5 6
Cord set Location #1 Parts

Description Strain relief Cord set 16/2 SOW 600 V Base flange Connector plug Supplier ADB Airfield Solutions ADB Airfield Solutions ADB Airfield Solutions ADB Airfield Solutions Part Number 77A0156 Supplied with sign 62A2142 or 62A2146 63B0550 1932 2124 Note A B A C C C
2-in. (50.8-mm) L-867 base ADB Airfield Solutions plate 12 x 24 in. (304.8 x 609.6 mm) L-867B base ADB Airfield Solutions
NOTE: A: Shown for reference only. Part supplied with sign. B: Signs supplied with the following length external to the sign: Size 1 = 47 in. Size 2 = 41 in. Size 3 = 35 in. Size 4 = 18 in. Size 5 = 35 in. Any other external length requires a separate line on the purchase order specifying the external length required. C: Requires a separate line item on the purchase order.
12
96A0402 Rev. G 12/9/11

Figure 8:
Cord set Location #2 (Non-typical)
Table 10:
Item 1 2 3 7 10 11

Description Base flange Supplier ADB Airfield Solutions Part Number 62A2142 or 62A2146 Supplied with sign 2124 Not applicable 62B0499 1932 Note D B C A
L-823 cord set 16/2 SOW 600 ADB Airfield Solutions V 12 x 24 in. (304.8 x 609.6 mm) L-867B base Flexible conduit Frangible coupling 2 in. (50.8 mm) L-867 base plate ADB Airfield Solutions Contractor ADB Airfield Solutions ADB Airfield Solutions
NOTE: A: Refer to Table 11 for flexible conduit connectors. B: Signs supplied with the following length external to the sign: Size 1 = 47 in. Size 2 = 41 in. Size 3 = 35 in. Size 4 = 18 in. Size 5 = 35 in. Any other external length requires a separate line on the purchase order specifying the external length required. C: Requires a separate line item on purchase order. D: Shown for reference only. Part supplied with sign. Table 11:
Item 4 6 7 8 9
Flexible Conduit Connectors

Description 3/4-inch (44.45 mm) diameter hole 1-1/4 inch (31.75 mm) flexible conduit male connector 1-1/4 inch (31.75 mm) flexible conduit 1-1/4 inch (31.75 mm) flexible conduit male connector 1-1/2 x 1-1/4-in. (38.1 x 31.75-mm) hex reducer bushing Supplier ADB Airfield Solutions Contractor Contractor Contractor Contractor
13
Schematics
Parts
Operation
Installation Introduction Cord Set Installation
Safety
Table of Contents
Disclaimer
3.2.1.2 Cord set Exit Location #2
Figure 8 shows cord set location #2. Refer to Table 10 for cord set location #2 parts and part numbers.

96A0402 Rev. G 12/9/11
Figure 9 shows cord set location #3. Refer to Table 12 for cord set location #3 parts and part numbers. Figure 9: Cord set Location #3 (Standard)
Table 12:
Item 1 2 3 4 5 6 7 NS

Description Cord set 16/2 SOW 600 V Cable clamp Base flange 2-in. (50.8 mm) rigid conduit 3/8 inch (9.53 mm) thick base plate 8-foot (2.44 m) extension cord 12 x 24 in. (304.8 x 609.6 mm) L-867B base Gasket Supplier ADB Airfield Solutions ADB Airfield Solutions ADB Airfield Solutions ADB Airfield Solutions ADB Airfield Solutions ADB Airfield Solutions ADB Airfield Solutions ADB Airfield Solutions Part Number Not applicable 60A2851 62A2142 or 62A2146 Not applicable 1000-6 73A0109-8 2124 2052 C C B, D B A Note
NOTE: A: Shown for reference only. Part supplied with sign. B: Requires a separate line item on purchase order. C: Refer to Cord sets and Extension Cords in this section for extension cords available if different extension cord length is required. D: Gasket is sold separately.
14
96A0402 Rev. G 12/9/11

Figure 10:
Cord set Location #4 (Standard)
Table 13:
Item 1 2 3 4

Description 12-inch heavy base plate, 21/2 NPT Cord set 16/2 SOW 600 V Base flange 12 x 24 in. (304 x 610 mm) L867B base Supplier ADB Airfield Solutions ADB Airfield Solutions ADB Airfield Solutions ADB Airfield Solutions Part Number 1832-BSPLT 73A0107/72 62A2142 or 62A2146 2124 Note B A A, C B
NOTE: A: Shown for reference only. Part supplied with sign. B: Requires a separate line item on the purchase order. C: Remove the base flange shipped with the sign when the leg is screwed into the base plate.
3.2.2 Cord set and Extension Cords
See Figure 11. Refer to Table 14 for cord set and extension cord types. Refer to Table 15 for cord set and cord parts. Figure 11: L-823 Cord set and Extension Cords
1
15
Schematics
Parts
Operation
Installation Introduction Cord Set Installation
Safety
Table of Contents
Disclaimer
Figure 10 shows cord set location #4. Refer to Table 13 for cord set location #4 parts and part numbers.

96A0402 Rev. G 12/9/11
Table 14:
Type 1 2 3
Cord set and Extension Cord Length

Part Number 73A0107-X 73A0108-X 73A0109-X Receptacle Style Not applicable Plug Style Type II, Class A, Style 1 Standard Length 4 ft. (1.22 mm) 6 ft. (1.83 mm) 8 ft. (2.44 mm) 8 ft. (2.44 mm) Wire 16/2 16/2 16/2
16
Type II, Class A, Style Type II, Class A, Style 7 1 Type II, Class A, Style Type II, Class A, Style 7 1
Table 15:
Item 1
Cord set and Extension Cord Parts

Description L-823 cord set, 16/2 wire Cord set, standard size 4 ft. (1.22 mm) Cord set, standard size 6 ft. (1.83 mm) L-823 cord set extension cord, 16/2 wire, standard size 8 ft. (2.44 mm) L-823 cord set extension cord, 16/2 wire, standard size 8 ft. (2.44 mm) 73A0107-48 73A0107-72 73A0108-8 73A0109-8 A, C A, D A, B Part Number Note
2 3
NOTE: A: Other sizes require special order. B: A minimum of thirty inches (762 mm) of cord set length is required for internal sign connections. Usable exterior cord set length is equal to the cord set length minus a minimum of 30 inches (varies with sign size and cord set exit location). C: Receptacle may be connected to plug on 73A0107-X, 73A0109-8 cord set, or standard 31-inch (787.4 mm) L-823 cord set. D: Receptacle must be connected to plug on, Plug Type II, Class A, and Style 1, supplied with the sign.
96A0402 Rev. G 12/9/11
General Guidelines
WARNING Signs must be grounded to a true earth ground. Failure to observe this warning may result in personal injury, death, or equipment damage. When installing signs, follow the guidelines covered in FAA AC 150/5340-30, Fig 126 for mounting pad design. Also see the following subsections for detailed information on sign pad and leveling of the sign. FAILURE TO INSTALL AND LEVEL THE SIGN AS DESCRIBED IN THE VARIOUS SUBSECTIONS BELOW WILL VOID THE WARRANTY Mount the signs on a concrete slab or concrete pedestals Do not allow concrete edges to protrude above grade. Provide power to the signs through breakaway cable connectors installed within the frangible coupling portion of the signs mounting legs. Install auxiliary equipment, such as isolation transformers, in a light base embedded in the ground.
3.3.1 Overall Mounting Height
3.3.2 Sign Orientation
When orienting signs follow the guidelines below
Orient the sign so that the face is perpendicular to the centerline of the taxiway or runway.
NOTE: Check site plans and specifications for the location of the power leg (leg where the L823 cord set is located) in reference to the L-867 light base. Typically, the L-867 light base is immediately under the power leg or is at the same end, but not under the power leg. ADB Airfield Solutions signs are shipped with the sign product label attached to the sign end where the power leg is located. In addition, verify that the sign legend is orientated correctly to the taxiway or runway per the site plans when the sign is installed on the pad. If the sign legend location is not correct, then the panels must be removed and reinstalled in the sign in the correct location.
3.3.3 Sign Distance from Pavement Edge
Refer to Table 16 for the distance of signs from the pavement edge. Refer to AC 150/5340-18 for more information on the location of different types of taxiway signs. Table 16:
1 2 3 4 5
Recommended Sign Distance from Pavement Edge

Distance from Pavement (ft.) 1020 2535 3560 5075 2035 Distance from Pavement (m) 3.16.1 7.610.7 10.718.2 15.222.9 6.110.7
Sign Size
3.3.4 Sign Installation on a Concrete Pad

3.3.4.1 Concrete Pouring
NOTE: Follow site plans and specifications for concrete dimensions. See FAA AC 150/5340-30, Figure 126, for concrete base design. To pour a concrete pad, perform the following procedure: 1. Determine the sign size and number of modules. 2. Pour your concrete pad according to the following requirements:
A minimum of 30 inches (762 mm) wide, extending a minimum of 6 inches (152.4 mm) beyond the end of the supports. The sign pad needs to be flat and level in the area where
17
Schematics
Parts
For special situations refer to FAA AC 150/5340-18 for the correct orientation.
Operation
Installation Introduction General Guidelines
Install signs so that the overall height above the surrounding ground of the sign assembly, including mounting supports, does not exceed heights given in Table 2 thru Table 8 and the clearances of aircraft wings as specified in AC 150/5340-18. The sign must provide 12 inches (304.8 mm) of clearance between the top of the sign and any part of the most critical aircraft using, or expected to use, the airport when the aircrafts wheels are at the pavement edge. For overall mounting height, refer to AC 150/5345-44.
Safety
Table of Contents
Disclaimer
3.3 General Guidelines

General Guidelines
96A0402 Rev. G 12/9/11
the sign mounting flanges are located. See FAA AC 150/5345-30, Figure 126. The mounting floor flange is nominally 5.0 wide x 7.50 long and the area beyond the flange can be tapered to the outside edge of the concrete pad to provide for pad drainage.
Disclaimer Table of Contents Safety Introduction Installation General Guidelines Operation Parts Schematics
18
A minimum of 4 inches (101.6 mm) depth, extending below the frost line to prevent frost heave. Reinforce according to site plans and specifications.
3. Install a minimum of one 12-inch (304.8 mm) L-867B power base (1) according to the following guidelines:
Install the base close to the sign in or near the concrete pad to provide easy access to the isolation transformer.
NOTE: When installing the base in the concrete pad, hold the L-867 base firmly in place during construction of the pad so that the upper surface of the base flange is level within 2 degrees and not more than 3/8 inch (9.525 mm) above the concrete surface.
All other bearing surfaces on the pad for additional flange supports should be kept in the same horizontal plane as the L-867 base flange. The pad area where the sign mounting flanges will be located is to be flat with no taper to ensure that the sign will set level to prevent uneven loading on the frangible couplings. See FAA AC 150/5340-30, Figure 126 for pad design. For the Mode 2 and 3 signs
Before the concrete sets, install two 1/213 anchor bolts into the concrete pad. The bolt hole centerline is on a 6-inch diameter bolt circle, 180 degrees apart as shown. Bolt slots are 0.62inches wide x 1.0 long. Overall width of flange is 5.0 inches and overall length is 7.5 inches. Bolts should be located perpendicular to the sign face. NOTE: A customer-supplied template is recommended to hold the bolts in position while the concrete sets. Anchor bolts (customer-supplied) must be a minimum of 1.25 inches (31.75 mm) above the top surface of the concrete pad to attach the mounting bases. Hilti Quick Bolts (wedge-bolt) or Red Head Trubolt Wedge Anchors are recommended for installing the flanges after the concrete sets (customer-supplied). Check with the manufacturer for their recommendations as applied to your airport site. Example Hilti Kwik Bolt 3 Standard Thread 304 Stainless Steel
NOTE: With either anchoring system, the allowable load for any specific bolt is dependent upon several factors; type of concrete, depth of embedment, edge distance, anchor spacing, etc. ADB can advise the customer of various manufacturers of anchor bolts, but ADB cannot approve their specific installation.
96A0402 Rev. G 12/9/11
General Guidelines
6-inch Diameter Bolt Circle 2.5 - 8 NPT (tapered) Flange Thickness: 7/16 Length: 7 1/2 Width: 5 1/16
Figure 13:
Mode 3 Frangible Coupling for Size 2, 3, 4 and 5, Hi Wind, Part Number 62A2146
5 5/8-inch Diameter Bolt Circle 2.5 - 8 NPT (tapered) Flange Thickness: 3/8 Dimensions: 7 3/4 x 7 3/4
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Operation
Safety
Table of Contents
Disclaimer
Figure 12:
Mode 2 and 3 Frangible Coupling for Size 1 Signs, Mode 2 Frangible Coupling for Size 2, 3, 4 and 5 Signs, Part number 62A2142

General Guidelines
96A0402 Rev. G 12/9/11
3.3.5 Sign Mounting
NOTE: Signs are totally assembled at the factory and are ready for direct installation. Mounting flanges may be removed to lubricate the threads of the frangible coupling with anti-seize compound before installing sign. If male L-823 connector is routed through a leg, slide frangible coupling over male connector and insert into female connector in base plate, and then screw frangible coupling into base plate. To mount the sign onto the concrete pad to insure the assembly is flat, perform the following procedure: 1. When the sign is ready to be bolted to the concrete pad set the sign assembly on the concrete pad and position the sign over the anchor bolts. Hand-tighten the bolts or nuts to fasten the mounting flanges to the concrete pad. 2. To insure that the sign assembly is mounted flat on the concrete pad, first loosen all three hex set screws found on each frangible coupling that are installed on the sign. See Figure 14. Once all the hex screws are loosened each of the sign legs will float free inside the frangible coupling that is screwed into the mounting flange Second, use a bubble, digital, or laser level to verify that the assembly is flat and level. Adjustments to make the assembly flat and level can be made by raising or lowering one end of the sign assembly to make the assembly flat and level. NOTE: Once the assembly is flat it may be necessary to block-up or hold the assembly in the flat position until all of the hex set screws can be re-tightened on each of the frangible couplings to secure the sign leg to the coupling. Once the sign is flat and level finish tightening the mounting bolts to their correct torque value. If the sign pad is tapered in the area when the mounting flanges are located shims may need to be placed under the mounting flanges to ensure that the coupling frangibility characteristics are the same for each coupling. If in doubt, contact ADB Airfield Solutions Engineering. Figure 14: Sign Frangible Coupling
Leg Set Screws
CAUTION Sign frangible couplings are uniquely designed for use on the sign size stamped on the coupling and can only be used for that particular size sign. If couplings must be replaced, make sure the sign size on the couplings matches the size sign on which they are to be installed. 3. Connect an AWG 12 (minimum) ground wire to the earth ground lug on the bottom of the sign. Refer to Figure 18 thru Figure 19 for electrical connections for series circuit installation. CAUTION Lock out power before making any electrical connections. Failure to observe this warning may result in personal injury, death, or equipment damage.
20
96A0402 Rev. G 12/9/11
General Guidelines
5. Plug the cord set into the sign and the transformer. 6. Reinstall panels (if removed) and top lid (if removed).
3.3.6 Wiring
Refer to Figure 18 thru Figure 19 for wiring diagrams. When installing cable, follow the guidelines below. Install all cable for direct earth burial or for placement in duct according to Item 108 or Item 110 of AC 150/5370-10 as appropriate. Operate the signs as a part of a series lighting system. The signs are connected into the series circuit by means of an isolation transformer, see Electrical Supply on page 4. If installation is to be independent of other lighting circuits, use current edition of AC 150/5340-24, Runway and Taxiway Edge Lighting System, for system reference and material needs.
3.3.7 Earth Ground Lug

WARNING Signs must be properly grounded to true earth ground. Failure to observe this warning may result in personal injury, death, or equipment damage. Attach the earth ground lug. The earth ground lug is located on the outside frame of the sign to permit easy connection of an AWG 12 (minimum) earth ground wire to the sign. If necessary, you may remove the ground lug from the outside and place it on the inside.
3.3.8 Sign Fastener Installation

TOP RAIL @ END & INTERMEDIATE FITTING SIZE 4, SIZE 5, AND HIGH WIND SIGNS: INSTALL WITH LOCTITE TORQUE TO 115 10 IN-LB SIDE PANEL ATTACHMENT (TOP AND BOTTOM SIZE 4, SIZE 5, AND HIGH WIND SIGNS: USE EXISTING HARDWARE AND LOCTITE TORQUE TO 115 10 IN-LB SIZE 1, SIZE 2 & SIZE 3 SIGNS: USE EXISTING HARDWARE TORQUE TO 115 10 IN-LB SIZE 1, SIZE 2, AND SIZE 3 SIGNS: USE EXISTING HARDWARE TORQUE TO 115 10 IN-LB POST ATTACHMENT, TOP AND BOTTOM CORNER & INTERMEDIATE FITTINGS ALL SINGS: INSTALL USING LOCTITE TORQUE TO 115 10 IN-LB FRANGIBLE FITTING ATTACHMENT ALL SIGNS: TORQUE TO 200 10-IN LB
BOTTOM PANEL @ END & INTERMEDIATE FITTING SIZE 4, SIZE 5, AND HIGH WIND SIGNS: INSTALL WITH LOCTITE TORQUE TO 115 10 IN LB SIZE 1, SIZE 2 & SIZE 3 SIGNS: USE EXISTING HARDWARE TORQUE TO 115 10 IN-LB
SIGN FASTENER INSTALLATION
21
Schematics
Parts
Operation
Safety
Table of Contents
Disclaimer
4. Install optional tether. Refer to Optional Tethers in this section.

General Guidelines
96A0402 Rev. G 12/9/11
3.3.9 Optional Tethers
See Figure 15. Tethers are shipped installed on the sign sales order. Location and quantity of the tether are determined when the sales order is placed. NOTE: In the tether installation procedure below, the customer supplies the mounting hardware to attach one end of the tether to the concrete pad. The customer also supplies the expansion anchor for the bolt. Figure 15: Installing Optional Tether
1. Existing 5/16-18 x in. Bolt 2. Tether 3. Mounting Hardware Attached to Expansion Anchor 4. Expansion Anchor for Bolt 5. To attach a tether, install the customer-supplied mounting hardware (3) to attach the tether to the expansion anchor (4) on the concrete pad
22
96A0402 Rev. G 12/9/11
Maintenance and Repair
To keep the L-858 taxiway and runway signs operating efficiently, follow a preventive maintenance schedule. Refer to Table 17. Table 17:
Interval Daily Monthly SemiAnnually
L-858 Taxiway and Runway Sign Maintenance

Maintenance Task Check for dirty panels. Check for vegetation covering panel. Check for loose wire connections. Check for cracked or deteriorated wires. Check for paint flaking off. Action Clean with mild soap and water. Remove vegetation. Tighten wires. Replace wire. Repaint. Clean with Formula 409 or similar cleaning agent. Replace gaskets. Check for burned-out LED assemblies. Check circuit operation.
Annually
Check for panels yellowing. Check for deteriorated gaskets.
25 W, 25 Ohm, 1% Resistor for size 1 signs with 1 module
CAUTION This equipment may contain electrostatic sensitive devices. Protect from electrostatic discharge. Electronic modules and components should be touched only when this is unavoidable e.g. soldering, replacement. Before touching any component of the cabinet you should bring your body to the same potential as the cabinet by touching a conductive earthed part of the cabinet. Electronic modules or components must not be brought in contact with highly insulating materials such as plastic sheets, synthetic fibre clothing. They must be laid down on conductive surfaces. The tip of the soldering iron must be grounded. Electronic modules and components must be stored and transported in conductive packing.
23
Schematics
Maintenance
Operation
Installation Introduction Maintenance and
Safety
Table of Contents
Disclaimer
4.0 Maintenance and Repair
This section provides preventive maintenance for L-858 signs.

Replacing the Power Supply
96A0402 Rev. G 12/9/11
4.1 Replacing the Power Supply
1. Remove the four #8-32 screws with lock washers installed in the PEM nuts of the power supply. Retain for future use. See Figure 16. 2. Apply the thermal compound to insure good heat transfer to the frame. 3. Locate the four threaded PEM nuts installed in the mounting bracket of the Power Supply and align the PEM nuts with the mating holes in the end panel of the sign. 4. Insert the four #8-32 screws with lock washers through the holes in the end panel and screw them into the PEM nuts. When tightening the screws, make sure the Power Supply is seated flat against the side of the sign. CAUTION Be careful that the screws do not bind as you are tightening. This may give the impression that the power supply is firmly mounted when it is not!
Disclaimer Table of Contents Safety Introduction Installation Replacing the Power Operation
Maintenance
4.1.1 Wiring the Power Supply
See the Wiring Diagrams, Figure 18 and Figure 19. 1. Locate the input power wires (from the L-830 secondary). Connect these wires to the Power Supply terminals labeled AC INPUT. This is the isolated 6.6A input. Polarity does not matter. 2. Locate the wires that connected the DC Supply to the LED panels. Connect these wires to the Power Supply terminals labeled OUTPUT. NOTE: This is a DC current source, and polarity does matter. 3. Verify that the sign wiring matches the Wiring Diagram, Figure 18 and Figure 19. 4. You are now ready to apply power to the sign. Figure 16: The LED Power Supply
Four threaded PEM inserts for mounting
AC input from L-830
+ output - output
Schematics
24
Output to the LED panels
96A0402 Rev. G 12/9/11
Replacing the Power Supply
The only visual difference between the correct Power Supply and a 96 VDC Power Supply is a sticker in the center of the board, labeled (96Vdc)
This is the CORRECT power supply, it has a Rev P, Q, R ... sticker.
Note the positions of the jumpers on the Power Supply See the wiring diagrams on pages 4-4 and 4-5
P1 P2 Q1 D1
NOTE 5 P2 SHUNT LOCATION, 96V and Fluorescent UNITS: PINS 1 & 2 SHROUDED HEADER FOR "/LT" ONLY REF: P1 SHUNT LOCATIONS:
7 5 3 1 7 5 3 1
P1
SHUNT LOCATION FOR "/96V" (LED PANEL) WIRING (SHUNT ON P1 PINS 7 & 8)
P1
SHUNT LOCATION FOR "/LT" (LED LT. TUBE) WIRING (SHUNT ON P1 PINS 1 & 2)
8 2
25
Schematics
7 3
Maintenance
Operation
Installation Introduction Replacing the Power
This is the WRONG power supply! This is a 96 Vdc Power supply -- DO NOT USE on this LED sign!
Power supply assembly 44A6631/LT consists of the PCB 44A6625/LT, the assembly frame and hardware
Safety
Table of Contents
Disclaimer
WARNING

Replacing an LED light tube
96A0402 Rev. G 12/9/11
Figure 17:
Dual Power Supply
Disclaimer Table of Contents Safety Introduction Installation Replacing an LED light Operation
Maintenance
Ground
Ground Connections
P2 jumper Cable
4.2 Replacing an LED light tube
1. Turn off the power to the sign. 2. Remove the top cover. 3. Remove the sign face. 4. Disconnect the power connector from the LED light tube being replaced. 5. Remove cable ties or clips from light tube being replaced. 6. Note the orientation of light tube to be replaced in reference to male/female connectors. 7. Install the new light tube and replace the cable ties provided CAUTION This equipment contains electrostatic sensitive devices. Protect the LED light tube kit from electrostatic discharge. Failure to secure light tube may result in equipment damage. 8. Check that all connections are tight and correct. 9. Replace the panels, top cover and restore the power to the sign. See the LED light tube schematic diagram Figure 18 and Figure 19.
Schematics
26
96A0402 Rev. G 12/9/11
NOTE 3; PG.1
LED ENGINE LIGHT TUBE #1
FOR "2-TUBE" (1-MODULE: SIZES 1-3,& 5) UNIT (7 OR 11LEDS PER TUBE)

FOR 2-TUBE, 7-LED, 1-MOD ONLY , USE TERMINATOR ASSY. 44A6921/1 HERE.
NOTE 3; PG.1
FOR 2-TUBE, 11-LED , 1-MOD ONLY , USE TERMINATOR ASSY. 44A6921 HERE.
"44A7086/LT" PS ASSY.
BLK
44A6938/XX GND LEAD ASSY.
RED
RED
BLK
BLU
BLU
LINE LOAD
BLU GRN BRN
BRN
OUTPUT
2 3
RED
BLU
Wiring for 2 TO 8 LED Light Tubes
TERMINATE GND WIRE UNDERSIDE PANEL GND LUG NUT

EMI FILTER # 44A7175/XX ORIENTATION CORRECTDO NOT REVERSE
BRN
BLK
BLACK

NOTE 3; PG.1
PG. 1 NOTES: 1) THE FOLLOWING CONNECTION DOES NOT REQUIRE POLARIZATION: >L823 CONNECTION TO PCB. 2) REF. - P1 SHUNT IS ON PINS 1 AND 2. SEE PG. 2 FOR P2 USAGE. 3) TO CONNECT LOWER AND UPPER LIGHT TUBES IN A MODULE, USE WIRE ASSY. # 44A6922/XX AT THIS LOCATION. 4) REF: 7-LED TUBE = ADB # 48A0409; 11-LED TUBE = ADB # 48A0408.
Figure 18:
FOR FASTON TAB CONNECTIONS AT THIS LOCATION, USE TERMINAL 70A0329.

NOTE 3; PG.1
FOR "4-TUBE" (2-MODULE: SIZES 1-3, OR 1-MODULE: SIZE 4) UNIT (7 OR 11LEDS PER TUBE)
USE TERMINATOR ASSY. 44A6921 HERE.
AC INPUT
Terminal Block L-823 Connection

P2 P1
PASS WIRES TWICE THRU FERRITE #61A0477
SEE NOTE 2; PG.1

E7 E8
E6
FOR "6-TUBE" (3-MODULE) UNIT (7 LEDS ONLY PER TUBE)

E5
44A6920 LEAD ASSY.
SIDE PANEL
BRN
1 4
FOR "8-TUBE" (4-MODULE) UNIT (7 LEDS ONLY PER TUBE)

3
16AWG WIRE (89A0183/9); 2 PLACES
OPTIONAL SWITCH
CONTROLLED COPY
Unauthorized duplication of this document in whole or part is prohibited. Initialed in RED ink below indicates authorized copy.
INITIAL & DATE:

I H G F E D C B A
REV LEVEL
3250 3150 3127 2915 2465 2743 2385 2385 ---ECO NUMBER
ADDED EMI FILTER ADD PART# TO LIGHT TUBES SEE ECO - CHNG PS ASSY REMOVED 94A0544 CAP ASSY. ADDED 2 (OR 3) FERRITE BEADS ADDED APPL. NOTES FOR SIZES 4 & 5 ADDED TUBE NO. REF. NOTES 4 & 3 SEE ECO PRODUCTION RELEASE
AV JLC DTR BE JK/BE JK/BE BE AV BE
08AUG11 08MAR11 25FEB11 10NOV10 06OCT10 04AUG10 09SEP09 20AUG09 11MAY09
ADB Airfield Solutions 977 Gahanna Parkway, Columbus, Ohio 43230 Telephone: 614-861-1304, Fax: 614-864-2069
DRAWING TITLE:
IF SWITCH IS NOT USED, WIRE CABLE LEADS TO PCB AS SHOWN.
SIGNATURE SERIES LED (LIGHT TUBE) SIGN INTERNAL WIRING DIAGRAM; SIZES 1 - 5
REVISION DESCRIPTION
ASSOCIATED DRAWINGS: DRAWN BY:
REV DATE
WIRING FOR 2 TO 4, 11 LED LIGHT TUBES (48A0408) OR 2 TO 8, 7 LED LIGHT TUBES (48A0409)
DRAWN BY
DRAWN DATE:
J. KUSTRA/BE
20NOV08
DRAWING NUMBER:
SHEET NUMBER:
1 OF 2
REV.
Information contained on this drawing is to be used expressly in accord with purpose for which it was submitted. Any disclosure of this information is strictly prohibited except as ADB Airfield Solutions, Inc. may otherwise agree in writing. Copyright 2011 ADB Airfield Solutions.
43A3526
27
Schematics
Maintenance
Operation
Installation Introduction Replacing an LED light
Safety
Table of Contents
Disclaimer
WIRING FOR 6 AND 8 LED LIGHT TUBES (48A0408)11 LED'S EACH - 3 OR 4 MOD;
44A6938/18 GND LEAD ASSY.

E3 E4
PASS WIRES TWICE THRU FERRITE #61A0477 AC INPUT

RED BLK
PS2
44A7086/LT PS ASSY.
LED ENGINE LIGHT TUBE#2
FOR 6 LT'S USE TERMINATOR ASSY. 44A6924 HERE.
Wiring for 6 and 8 LED Light Tubes
44A6924 PS JUMPER ASSY.

BLK
P2
P1
SEE NOTE 2

BLK
SIDE PANEL
E7 E8
E6
E5
44A6920 LEAD ASSY.

RED BLK

BLU BRN
3
OUTPUT
BLU
BLU
LOAD LINE
GRN BRN

1 4
ORIENTATION CORRECTDO NOT REVERSE
44A6924 PS LEAD ASSY. (PS1-E3 TO PS2-E4) 44A6938/10 GND LEAD ASSY.

AC INPUT
E3 E4
BLK
P2 P1
44A7086/LT PS ASSY.

EMI FILTER # 44A7175/XX
PS1
SEE NOTE 2

E7

RED BLK
Figure 19:
Terminal Block L-823 Connection
E8
E6
E5
44A6920 LEAD ASSY.

RED
BLU
BRN
OUTPUT
BLK
PG. 2 NOTES: 1) THE FOLLOWING CONNECTION DOES NOT REQUIRE POLARIZATION: >L823 CONNECTION TO PCB. 2) FOR ALL UNITS P1 SHUNT LOCATION ON (PINS 1 & 2). 3) REF: 11-LED TUBE = ADB # 48A0408.
RED BLK
CONTROLLED CO
2 3
BLU
BLU
LOAD LINE
Unauthorized duplication of this document in whole or part is prohibite Initialed in RED ink below indicates authorized copy.
ATTACH GND WIRES UNDER SIDE PANEL GND LUG NUT
GRN
1 4
16AWG WIRE (89A0183/9); 2 PLACES

EMI FILTER # 44A7175/XX ORIENTATION CORRECTDO NOT REVERSE
BRN
INITIAL & DATE:

I H G F E 3250 3150 3127 2915 2465 ADDED EMI FILTER ADD PART# TO LIGHT TUBES SEE ECO - CHNG PS ASSY REMOVED 94A0544 CAP ASSY. ADDED 2 (OR 3) FERRITE BEADS
AV
08AUG11
JLC
08MAR11
DTR
25FEB11
BE
10NOV10
JK/BE
06OCT10
OPTIONAL SWITCH
BLACK
IF SWITCH IS NOT USED, WIRE ONE END OF THE L-823 CORDSET LEAD TO PS1 (E4) USING A 70A0329 TERMINAL, THE OTHER END TO THE LEAD COMING FROM PS2 (E3) USING A 70A0671, 3-COND. CONNECTOR.
D C B
2743 2385 2385
ADDED APPL. NOTES FOR SIZES 4 & 5 ADDED TUBE NO. REF. NOTES 4 & 3 SEE ECO
JK/BE
04AUG10
ADB Airfield Solutions 977 Gahanna Parkway, Columbus, O Telephone: 614-861-1304, Fax: 614-864
BE
09SEP09
DRAWING TITLE:
AV
20AUG09
SIGNATURE SERIES LED (LIGHT TUBE) INTERNAL WIRING DIAGRAM; SIZES 1
L-823
PS2 (E3)
A
REV LEVEL
---ECO NUMBER
PRODUCTION RELEASE
BE
11MAY09
REVISION DESCRIPTION
ASSOCIATED DRAWINGS: DRAWN BY:
DRAWN BY
REV
DATE
DRAWN DATE:
J. KUSTRA/BE
20NOV08
SHEET NUMBER:
Information contained on this drawing is to be used expressly in accord with purpose for which it was submitted. Any disclosure of this information is strictly prohibited except as ADB Airfield Solutions, Inc. may otherwise agree in writing. Copyright 2011 ADB Airfield Solutions.
2 OF
DRAWING NUMBER:
43A3526
Disclaimer
Table of Contents
Safety
Introduction Installation Replacing an LED light
Operation
Maintenance
Schematics
28
96A0402 Rev. G 12/9/11
RED
BLU
BRN
2
BRN BLU
BRN
BRN
96A0402 Rev. G 12/9/11

Troubleshooting
Table 18:
Standard LED Signs

Possible Cause Loose wires or connections CCR circuit-shorted Sign ON/OFF switch is closed Corrective Action Tighten or replace wires. Check circuit operation. Check the Sign ON/OFF switch for proper operation. Replace if necessary. See Figure 18 thru Figure 19. With field current on, measure the voltage at E7 with respect to E8, see Figure 18 and Figure 19. E7 will be 10 VDC to 13 VDC on a properly operating power supply when powered. Next, the power supply can be checked for operation by performing the following: Remove input power, disconnect the output LED load at E6 and E5. Connect a DC volt meter from E8 to E5. Look for a rising voltage to approximately 195 VDC within the first few seconds of powering on the board. This voltage will then drop to less than 50 VDC and the onboard LED (D4) will light within a few seconds. If the voltage was between 50-195 VDC during the first few seconds of applying power, then the power supply is likely good. Note: the voltage at E8-E5 will cycle again about 40 seconds after dropping to less than 50 VDC and repeat five times and will stabilize. The input power must be cycled off for about 1 minute to get the output to cycle on again. Follow the correct polarity when reconnecting the LED panels. The power supply PCB LED (D4) will light green when there is an open in the output LED string. Swap out a known good LED assembly until the bad LED assembly is found. Follow correct polarity when connecting. CAUTION: Never connect a single LED panel directly to the power supply without the resistor! See the schematic for a single panel, one module sign if you want to test the panel that way.
Problem LED Signs
Power Supply fault All LEDs are out or not functioning correctly
LED Light Panel fault
29
Schematics
Maintenance
Operation
Installation Introduction Troubleshooting
Safety
Table of Contents
Disclaimer
4.3 Troubleshooting
This section provides troubleshooting information for the L-858 taxiway and runway signs. The information covers only the most common problems. If you cannot solve the problem with the information given here, contact your local ADB Airfield Solutions representative for help.

Troubleshooting
96A0402 Rev. G 12/9/11
Disclaimer Table of Contents Safety Introduction Installation Troubleshooting Operation

Maintenance
Schematics
96A0402 Document Date (12/2010)

Parts/Ordering Codes
5.0 Parts/Ordering Codes

To order parts, call ADB Airfield Solutions Customer Service or your local ADB Airfield Solutions representative. Use this four-column parts list, and the accompanying illustration, to describe and locate parts correctly. Figure 20: Standard LED Sign Parts and Ordering Codes
5.1 Parts and Diagrams

Table 19: Resistor for the Single Panel Mod 1 Sign
25 W, 25 Ohm, 1% Resistor for size 1 signs with 1 module
Legend Panel Replacement Ordering Code

Size 1 = Size 1 2 = Size 2 3 = Size 3 and 5 4 = Size 4 Number of Modules 1 = 1 module 2 = 2 modules Panel Type 1=Withlegend(retrorefective) 2 = Black Sign Type 0 = Standard 1 = Hi-Wind
Ordering Code 44A6084-XXXX

Lamp Type R = LED S = LED High Wind 1 Sign Size 1 = Size 1 2 = Size 2 3 = Size 3 4 = Size 4 5 = Size 5 Module 1 = 1 Module 2 = 2 Modules 3 = 3 Modules 4 = 4 Modules Style 7 = LED Style 2, Style 3, and Style 5 Face 1 = Single 2 = Double
SXXX-7XX3XX0
Spare Components
Description Part No. Floorfange(2-bolt) 62A2142 Floorfange,highwindspeed(4-bolt) 62A2146 Frangible coupling, size 1 60A2678-10 Frangible coupling, size 2 60A2678-20 Frangible coupling, size 3 or 5 60A2678-30 Frangible coupling, size 4 60A2678-40 Tether 94A0054 LED light engine, Size 2, 3, and 5 94A0537-20 LED light engine, Size 1 and 4 94A0537-10 LED (tube) sign power supply lead assy 44A6920 LED (tube) sign lead terminator assy 44A6921 LED (tube) sign lead jumper assy 18 44A6922-18 LED sign power supply assembly (single) 44A7086-LT LED sign power supply assembly (dual)1 44A7088-10
1
Total Number of Panels X = To be determined by ADB Sales Department basedonlegendandmoduleconfgurations. 3 Power 1 = Power through leg without ON/OFF switch 2 = Power through leg with ON/OFF switch 3 = Power through side without ON/OFF switch3 4 = Power through side with ON/OFF switch 3 5 = Customer-provided entry without ON/OFF switch 2,3 2,3 6 = Customer-provided entry with ON/OFF switch Tether 0 = No tether 3 1 = One tether on one end of sign 2 = Two tethers, one on each end 3 = One tether per leg
Use a dual LED sign power supply assembly for sign sizes 2and3thatare3and4modules.Forallotherconfgura tions, use a single power supply assembly.
Notes
Customer to provide legend information and power connection side. It is important to match power cord exit location with legend side. 1 Use high wind signs in locations where actual wind speed exceedsFAAspecifcations(Mode3).Highwindsignsare tested to a minimum wind load of 327 mph as recommended by FAA technical paper DOT/FAA/AR-TN00/32: Evaluation of Wind-Loading on Airport Signs. High wind signsrequirefouranchorboltsperfoorfangeexcept Size 1, which uses the standard 2-bolt foot. 2 Cord set coiled up inside. Customer provides entry hole. 3 NotETL Certifed
31
PARTS

Parts and Diagrams
96A0402 Rev. G 12/9/11
Figure 21:
Standard LED Sign Parts and Diagrams

ITEM
Disclaimer Table of Contents Safety Introduction Installation Parts and Diagrams Operation Parts Parts Schematics
24 2 3 17
30
44
INSTALL GROUND 44A6938/10

16 20
15
SEE NOTE 2 44A6920 CONNECT TO EMI FILTER AND LONG LEAD OF BOTTOM LED LIGHT TUBE
22
45
26
47
49
10
44A6915 LED LIGHT ENGINE ASSEMBLY BOTTOM MUST BE ASSEMBLED AT SIGN LEVEL
SR11-7123410
44A7081 LED LIGHT ENGINE ASSEMBLY TOP CAN BE ASSEMBLED AT SUB LEVEL OR AT SIGN LEVEL
38 9 9
A THIN LAYER OF THERMAL COMPOUND 67A0033 IS TO BE APPLIED BETWEEN POWER SUPPLIES OR POWER SUPPLY MOUNTING PLATE AND INNER SURFACE OF SIGN SIDE PANEL. TOP LID REMOVED FOR CLARITY
NO. 1 2 3 4 5 6 7 8 9 10 11 12 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50
PART NUMBER
42A0475 42A0577 44A6084-1110 44A6084-1120 44A6084-1210 44A6120-112 44A6121-11 44A6897-10 44A6915-10 44A6920 44A6921 44A6921-1 44A6922-18 44A6938-10 44A7086-LT44A7175/00 45A0456 60A2661-11U0 60A2661-12U0 60A2664-1100 60A2664-1200 60A2678-10 60A2685-10 60A2968-1110 60A2968-1210 62A2142 63A1015 63A1065 63A1091 64A0076-16 64A0076/12 64A0169-6 64A0173-10 64A0176/8 8-32 TAPTITE 3/8 HNUT 0.2500- 20-D-N 65A0526-1 65A0528-1 66A0015/17 66A0015/26 66A0026/15 66A0026/24 Regular LW 0.112 66A0259-6 72A0010 73A0107-72 77A0147 77A0149 94A0054 RM0497
DESCRIPTION
LOCTITE 268 L858 SIGN WARNING LABEL L858 LED SIGN LABEL LEGEND PANEL ASSY, SIZE 1,MOD 1, STIMSONITE LEGEND PNL.SZ1 1 MOD BLACK BLANK LEGEND PANEL ASSY, SIZE 1,MOD 2, STIMSONITE SIGN SIDE PNL ASSY SZ1, W/PWR, LED SIGN INTERMED SUPP ASSY SIZE 1, LOW COST LED LIGHT ENGINE ASSEMBLY TOP SIZE 1 W/O DIFFUSER LED LIGHT ENGINE BOTTOM ASSEMBLY 16" W/O DIF LED (TUBE) SIGN PWR SUPPLY LEAD ASSY. LED (TUBE) SIGN LEAD TERMINATOR ASSY. LED (TUBE) SIGN LEAD TERMINATOR ASSY. W/RESISTOR LED (TUBE) SIGN LEAD JUMPER ASSY 18" LG. WIRE GND. LEAD ASSY. FOR LED (LT) SIGN 10" FL SIGN LED TUBE PS PCB ASSY W/MTG BRKT ICAO SIGN FILTER ASSEMBLY; W/O RESISTOR SWITCH PB NO 10A 600VAC MO.FL. L858 SIGN SUPPORT RAIL SIZE 1, 1 MOD L858 SIGN SUPPORT RAIL SIZE 1, 2 MOD SIGN BOTTOM PANEL SZ1 1MOD SIGN BOTTOM PANEL SZ1 2MOD SIGN FRANGIBLE FITTING -SIZE 1, STANDARD SIGN INTERMEDIATE PNL SUPPORT SIZE 1 SIGN TOP LID SIZE 1, MOD1,CORNER SIGN TOP LID SIZE 1, MOD 2,CORNER SIGN BASE LIQUID TIGHT KNOCKOUT SEAL 1/4 PUSH TYPE HOLE PLUG BLACK 3/16 PUSH TYPE HOLE PLUG BLACK 5/16-18 X 1 HEX HD 5/16-18 X 3/4 HX BOLT #4-40 X 3/8 PAN HD PHIL 1/4-20 X 5/8 HX HD 3/8-16 X 1/2 HHCS TAPTITE SCREW 8-32 X 3/8 LONG
SR11-7123110
1 1 1 1 1 2 1 1 1 1 1 1 1 1 2 1 2 1 2 4 1 4 4 15 2 1 6 4 1
SR11-7123120
1 1 1 1 1 2 1 1 1 1 1 1 1 1 2 1 2 1 2 4 1 4 4 14 2 1 6 4 1 4 4 4 1 2 4 1 1 2 2
SR11-7123410
1 1 1 1 1 2 1 1 1 1 1 1 1 1 2 1 2 1 2 2 1 4 4 15 1 6 4 1 4 8 4 1 4 1 1 1 1 1 2
SR12-7223130
1 1 1 2 2 1 2 2 1 1 1 1 1 1 2 1 3 2 1 3 4 1 4 6 21 1 9 4 1 4 8 2 10 4 1 6 1 1 3 2
POP RIVET 3/16 X 1/2 - 5/8 GRP POP RIVET, DOME HD, 3/16X1/8-1/4 GRP SS #10 FLATWASHER 5/16 FLATWASHER #8 SPLIT LOCKWASHER 1/4 SPLIT LOCKWASHER
4 8 4 1 2
#8 NYLON WASHER GROUND LUG CORDSET, 16/2 FAA CL A, TYPE ll STYLE 1 COMPRESSION FITTING 1/2" LOCKNUT 1/2" NPT L858 TETHER 3/16", 28" LG. SEAL CC NEOPR .25T X.5WX8.1LG.
4 1 1 1 2
27
29
S = L-858 SIGN LAMP TYPE R = LED S = LED HIGH WIND SIZE SIGN 1 = SIZE 1 2 = SIZE 2 3 = SIZE 3 4 = SIZE 4 5 = SIZE 5 MODULE 1 = 1 MODULE 2 = 2 MODULE 3 = 3 MODULE 4 = 4 MODULE
SX X X - X X X 3 X X 0
LAMPS OUT INDICATOR 0 = WITHOUT LAMPS OUT INDICATOR TETHER 0 = NO TETHER 1 = 1 TETHER 2 = 2 TETHER 3 = 1 TETHER PER LEG
DESCRIPTION
WIRING DIAGRAM APS WIRING DIAGRAM SOLAR WIRING DIAGRAM WORK PROCEDURE TEST PROCEDURE
PART NUMBER
43A3526 43A3829 43A3850 Q0674 103A0003
POWER 1 = POWER THRU LEG WITHOUT ON/OFF SWITCH 2 = POWER THRU LEG WITH ON/OFF SWITCH 3 = POWER THRU SIDE WITHOUT ON/OFF SWITCH 4 = POWER THRU SIDE WITH ON/OFF SWITCH 5 = CUSTOMER PROVIDED ENTRY WITHOUT ON/OFF SWITCH 6 = CUSTOMER PROVIDED ENTRY WITH ON/OFF SWITCH 7 = POWER THRU SIDE, POWER BY OTHERS 8 = SOLAR - POWER THRU LEG/POWER THRU SIDE LED BACKUP LAMPS 3 = LED WITHOUT BACKUP LAMPS PANELS 2 = 2 PANEL SIGN 3 = 3 PANEL SIGN 4 = 4 PANEL SIGN 5 = 5 PANEL SIGN 6 = 6 PANEL SIGN 7 = 7 PANEL SIGN 8 = 8 PANEL SIGN FACE 1 = SINGLE FACE 2 = DOUBLE FACE STYLE 7 = STYLE 2 & 3 & 5 STEP LED A = PWM (APS) S = SOLAR
SEE NOTE 13
12
10 23 8
SR11-7XX3XX0 & SS11-7XX3XX0 (ONLY)
SR12-7223130
ALIGN WITH EXISTING HOLES IN SIGN BOTTOM PANEL
21
46
NOTES: 1. FOR HIGH WIND CONFIGURATIONS, DUAL POWER SUPPLY MOUNTING INFORMATION AND FASTENER INSTALLATION 2. REFERENCE SHEET 2. 3. SIZES 2 AND 3, MODULES 3 AND 4, REQUIRE TWO POWER SUPPLIES. LEGEND PANELS ARE PER CUSTOMER SPECIFICATION. SEE LEGEND SHEET, SAS DOCUMENT #Q0088. 4. 5. PANEL SUPPORT AND PANEL DIVIDER QUANTITIES ARE DETERMINED BY CUSTOMER SPECIFICATION OF PANEL ARRANGEMENT AND LENGTH. 6. FOR ASSEMBLY WITH TETHER(S), REMOVE 5/16-18 X 3/4 HEX HEAD AND REPLACE WITH ITEM 30 TO ATTACH TETHER. 7. FOR SIGN WIRING DIAGRAM SEE 43A3526. 8. APPLY ITEM 58 (LOCTITE 268) PER FASTENER INSTALLATION DETAIL. DO NOT USE LOCTITE FOR TOP LID FASTENERS. 9. TORQUE ALL 5/16-18 BOLTS TO 115 10 INCH-POUNDS. TORQUE ALL 3/8-16 BOLTS TO 200 10 INCH-POUNDS. 10. ADD CHARACTER 1 IN FOURTH SUFFIX OF PANEL ASSEMBLY, (I.E., 44A6084/3XX 1 ) FOR HIGH WIND SIGNS. NO CROSS BRACING OF TOP RAILS NECESSARY. 11. THE SIZE 1 HIGH WIND SIGN IS IDENTICAL TO THE STANDARD SIZE 1EXCEPT FOR THE USE OF 60A2678/30 FRANGIBLE FITTINGS. 12. POWER OPTION (7) SIGN IS BUILT WITHOUT POWER SUPPLY OR CAP ASSEMBLY, LIGHT AND POWER WIRING IS TO BE SECURED TO INNER POST. 13. 44A6921/1 IS MOUNTED UNDER TOP RAIL ABOVE POWER SUPPLY SECURED WITH 4-40X3/8 HARWARE. A THIN LAYER OF THERMAL COMPOUND 67A0033 IS TO BE APPLIED BETWEEN PLATE AND TOP RAIL. CONNECT TO TOP LIGHT ENGINE, EXTEND WIRES TO OPPOSITE TOP RAIL AND SECURE WITH CABLE TIE. 14. STYLE "A = PWM(APS)" SEE SHEET 2 15. STYLE "S = SOLAR" NO INTERNAL POWER SUPPLY, REF. SHEET 3 FOR TYPICAL ASSEMBLY.
SXXX-7XX3XX0
32
96A0402 Rev. G 12/9/11

Parts and Diagrams
Figure 22:
LED Sign Parts and Diagrams

12 11 5
ITEM NO. 1 2 3 4 5 6 7 8 9 10 10 11 11 12 13 14 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 28 28 29 29 29 30 30 30 31 31 32 32 33 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 PART NUMBER 42A0475 42A0577 44A6084-1110 44A6084-1120 44A6084-1210 44A6084-1220 44A6084-2111 44A6084-2211 44A6084-2221 44A6120-112 44A6120-212 44A6121-11 44A6121-21 44A6897-10 44A6897-21 44A6915-10 44A6915-20 44A6920 44A6921 44A6921-1 44A6922-18 44A6924 44A6938-10 44A6938-18 44A7083-10 44A7083-20 44A7086-LT44A7088-10 44A7175/00 45A0456 60A2661-11U0 60A2661-22U0 60A2661-12U0 60A2664-1100 60A2664-1200 60A2664-2200 60A2678-10 60A2678-21 60A2678-30 60A2685-10 60A2685-20 60A2698-20 60A2698-10 60A2968-1110 60A2968-2210 62A2142 62A2146 63A1015 63A1065 63A1091 64A0076-16 64A0076/12 64A0169-6 64A0173-10 64A0176/8 8-32 TAPTITE 3/8 64A0191/8 HNUT 0.2500- 20-D-N 65A0526-1 65A0528-1 66A0015/17 66A0015/26 66A0026/15 66A0026/24 Regular LW 66A0259-6 67A0094 72A0010 73A0107-72 94A0054 RM0497 DESCRIPTION L858 SIGN WARNING LABEL L858 LED SIGN LABEL LEGEND PANEL ASSY, SIZE 1,MOD 1, STIMSONITE LEGEND PNL.SZ1 1 MOD BLACK BLANK LEGEND PANEL ASSY, SIZE 1,MOD 2, STIMSONITE LEGEND PNL.SZ1 2 MOD BLACK BLANK LEG.PNL.ASSY SZ2 1MOD PT ST HW LEG.PNL.ASSY SZ2 2MOD PT ST HW LEGEND PNL.ASSY SZ2 2MOD PT BK HI W SIGN SIDE PNL ASSY SZ1, W/PWR, LED SIDE PANEL ASSY SIZE 2, W/PWR, LED SIGN INTERMED SUPP ASSY SIZE 1, LOW COST SIGN INTERMED SUPP ASSY SIZE 2, LOW COST LED LIGHT ENGINE ASSEMBLY TOP SIZE 1 W/O DIFFUSER LED LIGHT ENGINE ASSEMBLY TOP,SIZE 2,3,5, W/ DIFFUSER LED LIGHT ENGINE BOTTOM ASSEMBLY 16" W/O DIF LED LIGHT ENGINE BOTTOM ASSEMBLY 24" W/O DIF LED (TUBE) SIGN PWR SUPPLY LEAD ASSY. LED (TUBE) SIGN LEAD TERMINATOR ASSY. LED (TUBE) SIGN LEAD TERMINATOR ASSY. W/RESISTOR LED (TUBE) SIGN LEAD JUMPER ASSY 18" LG. LED SIGN PS-TO-PS DISCRETE WIRE JUMPER ASSY. WIRE GND. LEAD ASSY. FOR LED (LT) SIGN 10" WIRE GND. LEAD ASSY. FOR LED (LT) SIGN 18" LED SIGN APS PWR SUPPLY ASSEMBLY 1 MOD LED SIGN APS PWR SUPPLY ASSEMBLY 2 MOD FL SIGN LED TUBE PS PCB ASSY W/MTG BRKT SIGN LED LT. TUBE PS PCB ASSY W/MTG BRKT ICAO SIGN FILTER ASSEMBLY; W/O RESISTOR SWITCH PB NO 10A 600VAC MO.FL. L858 SIGN SUPPORT RAIL SIZE 1, 1 MOD L858 SIGN SUPPORT RAIL SIZE 2, 2 MOD L858 SIGN SUPPORT RAIL SIZE 1, 2 MOD SIGN BOTTOM PANEL SZ1 1MOD SIGN BOTTOM PANEL SZ1 2MOD SIGN BOTTOM PANEL SZ2 2MOD SIGN FRANGIBLE FITTING -SIZE 1, STANDARD SIGN FRANGIBLE FITTING -SIZE 2, HIGH WIND SIGN FRANGIBLE FITTING -SIZE 3, STD, SIZE 1 HW SIGN INTERMEDIATE PNL SUPPORT SIZE 1 SIGN INTERMEDIATE PNL SUPPORT SIZE 2 SIGN INT.PANEL DIVIDER SZ2 SIGN INT.PANEL DIVIDER SZ1 SIGN TOP LID SIZE 1, MOD1,CORNER SIGN TOP LID SIZE 2, CORNER - CORNER SIGN BASE HIGH WIND SIGN BASE LIQUID TIGHT KNOCKOUT SEAL 1/4 PUSH TYPE HOLE PLUG BLACK 3/16 PUSH TYPE HOLE PLUG BLACK 5/16-18 X 1 HEX HD 5/16-18 X 3/4 HX BOLT #4-40 X 3/8 PAN HD PHIL 1/4-20 X 5/8 HX HD 3/8-16 X 1/2 HHCS TAPTITE SCREW 8-32 X 3/8 LONG 8-32 X 1/2 PAN HD PHIL POP RIVET 3/16 X 1/2 - 5/8 GRP POP RIVET, DOME HD, 3/16X1/8-1/4 GRP SS #10 FLATWASHER 5/16 FLATWASHER #8 SPLIT LOCKWASHER 1/4 SPLIT LOCKWASHER 0.112 #8 NYLON WASHER LOCTITE 262 GROUND LUG CORDSET, 16/2 FAA CL A, TYPE ll STYLE 1 L858 TETHER 3/16", 28" LG. SEAL CC NEOPR .25T X.5WX8.1LG.
TOP RAIL @ END & INTERMEDIATE FITTING SIZE 4, SIZE 5, AND HIGH WIND SIGNS: INSTALL WITH LOCTITE TORQUE TO 115 10 IN-LB SIDE PANEL ATTACHMENT (TOP AND BOTTOM SIZE 4, SIZE 5, AND HIGH WIND SIGNS: USE EXISTING HARDWARE AND LOCTITE TORQUE TO 115 10 IN-LB
10
44A6922/18 JUMPER SECURE TO INNER POST. REF. BOM FOR QTY. REQUIRED
30 58
SS12-7123120
35
ALIGN WITH EXISTING HOLES IN SIGN BOTTOM PANEL
14
4 1 4 8 4 1 2 4 1 1 1 1 2
4 1 8 4 1 2 4 1 1 1 1 2
4 1 4 8 2 8 4 1 6 1 1 1 2 2
4 1 4 8 2 10 4 1 6 1 1 1 3 2
4 1 4 8 12 4 1 6 1 1 1 3 2
25
SIZE 1, SIZE 2, AND SIZE 3 SIGNS: USE EXISTING HARDWARE TORQUE TO 115 10 IN-LB
16
FRANGIBLE FITTING ATTACHMENT ALL SIGNS: TORQUE TO 200 10-IN LB AT INSTALLATION
POST ATTACHMENT, TOP AND BOTTOM CORNER & INTERMEDIATE FITTINGS ALL SINGS: INSTALL USING LOCTITE TORQUE TO 115 10 IN-LB
SX23-7XX3XX0
BOTTOM PANEL @ END & INTERMEDIATE FITTING SIZE 4, SIZE 5, AND HIGH WIND SIGNS: INSTALL WITH LOCTITE TORQUE TO 115 10 IN LB SIZE 1, SIZE 2 & SIZE 3 SIGNS: USE EXISTING HARDWARE TORQUE TO 115 10 IN-LB
SX11-7XX3XX0
SXXX-7XX3XX0
M
33
Schematics
15
SIZE 1, SIZE 2 & SIZE 3 SIGNS: USE EXISTING HARDWARE TORQUE TO 115 10 IN-LB
Parts
Parts
Operation
SR11-7123110 1 1 1 1 2 1 1 1 1 1 1 1 1 2 1 2 1 2 4 1 4 4 15 2 1 6
SR11-A123110 1 1 1 1 2 1 1 1 1 1 1 1 2 1 2 1 2 4 1 4 4 15 2 1 6
SS12-7123120 1 1 1 1 2 1 2 2 1 1 1 1 1 1 2 1 3 1 1 3 4 1 4 6 22 1 9
SS22-7233130 1 1 2 1 1 2 1 2 2 2 2 1 1 1 1 2 2 1 3 1 1 1 3 4 1 4 6 21 1 9
SS22-A233230 1 1 2 1 2 1 2 2 2 2 1 1 1 1 1 2 1 3 1 1 1 3 3 1 4 6 21 1 9
Installation Introduction Parts and Diagrams
Safety
Table of Contents
Disclaimer

Parts and Diagrams
96A0402 Rev. G 12/9/11
Disclaimer Table of Contents Safety Introduction Installation Parts and Diagrams Operation Parts Parts Schematics

User Manual
Registered office:
ADB Airfield Solutions LLC 977 Gahanna Parkway Columbus, OH 43230 USA Phone: +1 (614) 8611 304 Fax: +1 (614) 8642 069
France Phone: +33 (1) 4922 9250 Fax: +33 (1) 4922 9255 ADB Airfield Solutions GmbH & Co. KG Von-der-Tannstr. 31 90439 Nrnberg Germany Phone: +49 (911) 9239 1287 Fax:+49 (911) 2852 582 ADB Unit 44, Business Innovation Centre Binley Business Park Harry Weston Road Coventry, CV3 2TX United kingdom Phone: +44 (0)1455 883130 Fax: +44 (0)1455 883179 ADB ADB N.V. Airfield Solutions Leuvensesteenweg 585 B-1930 Zaventem Belgium Phone: +32 (2) 722 17 11 Fax: +32 (2) 722 17 64 info.adb@adb-air.com www.adb-air.com Asia Pacific Regional HQ Unit C-9.3.1, Level 9, Block C Mines Waterfront Business Park No. 3, Jalan Tasik The Mines Resort City 43300 Seri Kembangan Selangor Malaysia Phone: +603 8941 4868 Fax: +603 8942 4869
Other addresses:
ADB Airfield Solutions Ltd. 5500 North Service Road, Suite 1108 Burlington, Ontario L7L 6W6 Canada Phone: +1 (905) 331 6887 Fax: +1 (905) 331 9389 ADB Airfield Technologies Ltd. 01A Unit, 9F, LSH Plaza 8, Wangjing Jie Chaoyang District Beijing 100102 P.R. China Phone: +86 10 8476 0106 Fax: +86 10 8476 0090 ADB N.V. Dubai Silicon Oasis Wing D - Office D-309 P.O. Box 341218 United Arab Emirates Phone: + 971 4372 4970 Fax: + 971 4372 4975 ADB N.V./S.A. 39/47 Boulevard Ornano 93200 Saint-Denis ADB Airfield Solutions, Ltd. 2nd Floor, 3 Rivonia Village Cnr Mutual Road and Rivonia Boulevard South Rivonia 2128 South Africa Phone: +27 (11)234 6768 Fax: +27 (11)234 6739 ADB Airfield Solutions Netherlands Prinses Beatrixlaan 614 Office D3.14 2595 BM Den Haag The Netherlands Phone: +31 (0)70 304 3611 Fax: +31 (0)70 333 8094
ADB Airfield Solutions USA
977 Gahanna Pkwy Columbus, Ohio 43230 USA Telephone: (+1 614-861-1304) Fax: +1 614-864-2069 www.adb-airfieldsolutions.com
The information contained in this document is subject to change without notice. ADB reserves the right to make changes and improvements to its products and assumes no responsibility for making these modifications on any equipment previously sold. 96A0402 2011 ADB Airfield Solutions All Rights Reserved
Document Date (12/2010)

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L-858Y/R/L/B Signs

Signature Series TM LED

Signature Series TM LED L-858Y/R/L/B Signs

96A0402 Rev. G 12/9/11

a.1 History of Change

2011 ADB Airfield Solutions All Rights Reserved

96A0402 Rev. G 12/9/11

Signature Series TM LED L-858Y/R/L/B Signs

Signature Series TM LED L-858Y/R/L/B Signs ................................................................................................... i

Installation Introduction TOC

Signature Series TM LED L-858Y/R/L/B Signs

96A0402 Rev. G 12/9/11

2011 ADB Airfield Solutions All Rights Reserved

96A0402 Rev. G 12/9/11

Signature Series TM LED L-858Y/R/L/B Signs

1.1 To use this equipment safely

1.1.1 Additional Reference Materials

1.1.2 Qualified Personnel

1.1.3 Intended Use

2011 ADB Airfield Solutions All Rights Reserved

Installation Introduction Safety

Signature Series TM LED L-858Y/R/L/B Signs

96A0402 Rev. G 12/9/11

1.1.4.1 Operation WARNING

1.1.4.2 Material Handling Precautions

1.1.4.3 Action in the Event of a System or Component Malfunction

1.1.4.4 Maintenance and Repair WARNING

1.1.4.5 Operation of Overloaded Regulators

2011 ADB Airfield Solutions All Rights Reserved

96A0402 Rev. G 12/9/11

Signature Series TM LED L-858Y/R/L/B Signs

2.1 Compliance with Standards

2.1.2 Sign Legends

2.1.3.1 Conditions for Continuous Outdoor Use 2.1.3.2 Operating Conditions

2.1.3.3 Mode 2 Frangibility

2011 ADB Airfield Solutions All Rights Reserved

Signature Series TM LED L-858Y/R/L/B Signs

96A0402 Rev. G 12/9/11

2.1.4 Electrical Supply

Disclaimer Table of Contents Safety Introduction Installation Operation Parts Schematics

Style No. and Power Source

2.1.4.1 Sign Load & Transformer Requirements

2011 ADB Airfield Solutions All Rights Reserved

96A0402 Rev. G 12/9/11

Signature Series TM LED L-858Y/R/L/B Signs

Compliance with Standards

To determine which lamp has failed see Troubleshooting on page 29.

2.1.6 Spare Components

Customer to provide legend information.

2.1.7 Packaging Data

(kg) 21 35 52 77 32 47 70 1002 37 60 90 114 561

2011 ADB Airfield Solutions All Rights Reserved

When a lamp fails, the sign will turn off.

Signature Series TM LED L-858Y/R/L/B Signs

96A0402 Rev. G 12/9/11

Disclaimer Table of Contents Safety Introduction Installation Operation Parts Schematics

L-858 UTAXIWAY/RUNWAY SIGN

35.08 (891.06) Size 3 29.08 (738.66) Size 2 20.64 (524.26) Size 1

2011 ADB Airfield Solutions All Rights Reserved

96A0402 Rev. G 12/9/11

Signature Series TM LED L-858Y/R/L/B Signs

B in. (mm) 25.23 (640.8)