Product Training Guide Plasma Display Systems PDP-5030HD & PDP-4330HD

Multimedia & Web Training Department 545 Nolan Drive Suite 100 Southlake, Texas 76092

Contents
Preface ... 3 System Configurations4-5 DVI Interface...6 Trap Switch.....7 Cell Structure..8

Front Panel Facilities...25 PCB Locations...26 Disassembly...27-32 Factory Service Modes...33-38 Adjustments..39-46 Shut Down & Power Down.47-53

Overall Block..9-11 Main PCB Layout12

Audio Amp13 Digital Video...14-15 Y Drive..16-17 X Drive..18-19 Sub Address...20-21 Resonance & Mid Clamp.22-23 MR Interface24

Preface
This technical training guide will address the disassembly and adjustments of the Pioneer PDP-5030HD & PDP4330HD Plasma Display Systems. This guide was designed as a servicing aid and is not intended to replace the service manual. The student should have the appropriate service manual on hand when when using this guide. Data in the service manual for this unit contains specific information on safety, parts and adjustments.

Safety information
Important safety data for this Pioneer model is contained in the service manual. Before returning the unit to the customer, complete all product safety obligations and tests. Technicians who bypass safety features or fail to carry out safety checks may expose themselves and others to possible injury, and may be liable for any resulting damages.

Lead in the solder used in this product is a known reproductive toxicant which may cause birth defects or other reproductive harm. (California Health and Safety Code Section 25249.5).

For more information on electronic circuits and block diagrams refer to Service manuals ARP3107, ARP3111 & ARP3113.

When servicing this or handling circuit boards and other components which contain solder, avoid unprotected skin contact with the solder. Also, when soldering do not inhale any smoke or fumes produced.

3 3.

Model Number PDP-5030HD Consists of 1 PDP-503PU (Plasma Dispay) 1 PDP-R03U (Media Receiver) 1 Remote (Packed with PDP-R03) 1 System Cable (3m long, Packed with PDP-R03U) 1 PDP-S06-LR (Pair of Side Mount Speaker) 1 PDK-TS01 (Table Top Stand) Optional Equipment PDWB-5003 (Flat Wall Mount) PWM-503 (Tilt Wall Mount)

System Configuration

50 inch

PDP-503PU (Plasma Display)

50
PDP-S06-LR (Side Mount Speaker / pair) PDK-TS01 (Table Top Stand)

System Cable (3m) PDP-R03U (Media Receiver)

STANDBY

PLASM A DI SPLAY SYSTEM

INPUT

DOWN CHANNEL UP VOLUME

POWER
STANDBY/ON

Remote (Packed with PDP-R03U)

4.

Model Number PDP-4330HD Consists of 1 PDP-433PU (Plasma Dispay) 1 PDP-R03U (Media Receiver) 1 Remote (Packed with PDP-R03) 1 System Cable (3m long, Packed with PDP-R03U) 1 PDP-S09-LR (Pair of Side Mount Speaker) 1 PDK-TS01 (Table Top Stand) Optional EquipmentPDP-S08 (Under Mount Speaker) PDWB-5003 (Flat Wall Mount) PWM-503 (Tilt Wall Mount)

System Configuration

43 inch

PDP-433PU (Plasma Display)

System Cable (3m)

43
STANDBY

PDP-R03U (Media Receiver)

PLASM A DI SPLAY SYSTEM

INPUT

DOWN CHANNEL UP VOLUME

POWER
STANDBY/ON

PDP-S09-LR (Side Mount Speaker / pair)

PDK-TS01 (Table Top Stand)

Remote (Packed with PDP-R03U)

5.

DVI-I interface for Plasma Display Systems

There are two types of DVI interface; DVI-D and DVD-I.

Media Receiver PDP-R03U Only! HDCP System

No Connection Possible

PDP-5030HD PDP-4330HD

(Yellow square)

6.

Supplied cable must be used.

Y-Drive Heat Sink

Trap switch must be closed to operate with back off.

X-Drive Heat Sink

Caution Due to fan less operation the X & Y drive PCB's have heat sinks attached and must be reinstalled if PCB needs replacement.

AC Trap Switch
Caution! See Page 27 in this guide or page 85 in the service manual.

7.

Higher luminance is realized by changing the cell structure.

2. Technical explanation on the new features.

- Higher luminance and contrast -

PDP-5030HD PDP-4330HD

8.

Overall Block diagram

Memory Memory Controller Data Controller Data Interface

Input From Media Receivers DVI System Connector

R(A)0~7 G(A)0~7 B(A)0~7 R(B)0~7 G(B)0~7 B(B)0~7 CLK HD VD DE

Address PDP panel X Drive Y Drive Scan

Drive controller

Address

Input From Media Receivers System Connector

Panel controller PDP module CONTROL

Power supply

6V/15V

Power On/Standby control

9.

BLOCK DIAGRAM
Driver IC Driver IC Driver IC Driver IC Driver IC Driver IC Driver IC Driver IC Driver IC Driver IC Driver IC Driver IC Driver IC Driver IC Driver IC Driver IC

VADR2 CLAMP

ADR CONNECT A ASSY AA1

CLK/LE

IC6501 Buffer IC

VADR2

VADR2

CLAMP

ADR CONNECT B ASSY AB1

CLK/LE

IC6601 Buffer IC

VADR2

CLA1

BGA1

CLAMP A ASSY

BRIDGE A ASSY

Q6706 - Q6711 VADR Gen.

K2

ADR RESONANCE ASSY

K1 SAA3
+60 ADR_CO

SUB ADDRESS A ASSY SAA1

SAA2

D8

D9

D16

D1
+12V V+5V_STB +12V DC/DC Conv. Module +12V V+5V V+3V V+2V

D10

SCAN (B) ASSY (UPPER)

IC5 VCC_VH IC6201 ADD PSUS SEL_PULSE IC5 VCC_VH IC6202 ADD SEL_PULSE IC5 VCC_VH IC6203 ADD SEL_PULSE IC5 VCC_VH IC6204 ADD SEL_PULSE IC5 VCC_VH IC6205 ADD SEL_PULSE IC5 VCC_VH IC6206 ADD SEL_PULSE SCAN VCP

THERMAL SENSOR ASSY Y DRIVE ASSY

TE1

D11
V+3V

DIGITAL VIDEO ASSY

KL_U0:2

VC_VF+ VC_VF- V_OFS VCC_VH V_IC5V DC/DC Conv. Block

D7 D18 Y1
IC1703 XY Drive Sequence Pattern Gen. XDRV_SIG ADL_LE_UL ADL_LE_DL

Y4
PSUS Y-SUS MASK Block

+5V +15V VSUS IC2206 Pulse Module +15V VSUS Drive Signal

YDRV_SIG SCAN_SIG

V+2V V+3V V+3V X180 V+3V_IC Clock V+2V_IC V+5V_STB Gen.

D4

D6 Y2

+Reset Block VCC_VH V_IC5V VCP +5V +15V VSUS Y-SUS MASK Block IC2204 Pulse Module Drive Signal

Logic Block

IC1301 (IC31 L) Sub-Field Conv. for Left with Field Memory

D15

Y3

SCAN (A) ASSY (LOWER)

IC5 VCC_VH IC6001 ADD SCAN SEL_PULSE IC5 VCC_VH IC6002 ADD SEL_PULSE IC5 VCC_VH IC6003 ADD SEL_PULSE IC5 VCC_VH IC6004 ADD SEL_PULSE IC5 VCC_VH IC6005 ADD SEL_PULSE IC5 VCC_VH IC6006 ADD SEL_PULSE PSUS VCC_VH V_IC5V

V+3V_I V+2V_I +15V Soft-D Block IC1401 (IC31 R) Sub-Field Conv. for Right with Field Memory

D14

Y5
VC_VF+ VC_VF- V_OFS

D2
ADCLK_DR V+3V Scan Signal Offset Block V+5V_STB IC1191 Flash ROM V+3V IC1207 Module UCOM TXD/RX IC1101 Panel UCOM RA2:9 RB2:9 TXD0/RX0 RE LED_SIG I2 BA2:9 BB2:9 GA2:9 GB2:9

PSUS V_IC5V Photo Coupler Block

Y6

D17 D12 D13

D3

FRONT KEY ASSY FRONT KEY CONN ASSY

SW21

KL21

KL22

IR (P) ASSY
RE1

SUB ADDRESS B SAB1 ASSY

+60

SAB2

ADR_CO

CLAMP B ASSY
CLB1
CLAMP VADR2

BRIDGE C ASSY
BGC1 AD1
CLAMP CLK/LE IC6901 Buffer IC

ADR RESONANCE ASSY

K2

SAB3 K1
Q6706 - Q6711 VADR Gen.

ADR CONNECT D ASSY

VADR2

VADR2

ADR CONNECT C ASSY

AC1
CLK/LE IC6801 Buffer IC VADR2

10.
Driver IC Driver IC Driver IC Driver IC Driver IC Driver IC Driver IC Driver IC Driver IC Driver IC Driver IC Driver IC Driver IC Driver IC Driver IC Driver IC

Note : When ordering service parts, be sure to refer to "EXPLODED VIEWS and PARTS LIST" or "PCB PARTS LIST".
Driver IC Driver IC Driver IC Driver IC Driver IC Driver IC Driver IC Driver IC Driver IC Driver IC Driver IC Driver IC Driver IC Driver IC Driver IC Driver IC

VADR2

ADR CONNECT C ASSY AC1

CLK/LE

IC6801 Buffer IC

VADR2

VADR2

CLAMP

ADR CONNECT D ASSY AD1

CLK/LE

IC6901 Buffer IC

VADR2 CLAMP

BGB1

CLB1

K3

BRIDGE B ASSY

CLAMP B ASSY

SW POWER SUPPLY MODULE SW POWER SUPPLY Block

+13.5V -9V T101 +6.5V +15V +12V T102 Switching Q117 T103 Switching Q115 Switching Q119 RC101 CLAMP M111 Switching Q112 LIVE NEUTRAL RL101 T105 CLAMP

V MID CLAMP Block

T104

T105

PRIMARY SECONDARY

VSUS_CONT M114 POWER (RELAY)

+13.5V

VADR

+13.5V

VSUS

VSUS

+12V

+15V

+15V

+6.5V

LIVE NEUTRAL

-9V

-9V

AC IN X DRIVE ASSY
X1
+5V DC/DC Conv. Block VSUS +15V VCP

P1

P2

P5

P6

P3

P4

X3

AUDIO AMP ASSY

R21 R2 R26
IC4203 EEPROM (HDCP KEY) IC4201 EEPROM (EDID)

Drive Signal

IC3200 Pulse Module

X_SUS MASK

P_SUS

R23
+5V L R L R IC5202 Volume & Tone & Balance Logic Block +12V IC5201 FOCUS SRS SRS & Focus +Reset Pulse Block +12V V_RN +15V

MR INTERFACE ASSY

Scalling Gamma

I2C Interface Copy Guard Release

L, R

R3

IC4204 (Sil861) TMDS Receiver

TMDS Receiver

A24 R27

L, R

X2
+15V

+5V VSUS +15V VCP

IC5002 I2C_BUS (SCL/SDA) V+5V_DIG KEY1 KEY2 LED_SIG TXD/RXD SR_UP IC4011 I/O Expander Power Amp. Drive Signal IC3201 Pulse Module X_SUS MASK P_SUS

R24

A21
+13.5V +12V IC5001 Reg.

X4

A22
TMDS with HDCP AUDIO_SIG (L/R)

R11

L1

SR_DW

V+5V_ST V+5V_ST

LED ASSY TRAP SW

L, R

R22

System Cable Connector

SP TERMINAL ASSY
SP21
SP OUT

K3

BRIDGE D ASSY
BGD1 AB1
CLAMP CLK/LE IC6601 Buffer IC

CLAMP A ASSY
CLA1 AA1
CLAMP CLK/LE IC6501 Buffer IC VADR2

VADR2

ADR CONNECT B ASSY

VADR2

VADR2

ADR CONNECT A ASSY

X CONNECTOR (B) ASSY

L, R

X CONNECTOR (A) ASSY

P7
STB5V STB5V STB5V

VM1

Driver IC

Driver IC

Driver IC

Driver IC

Driver IC

Driver IC

Driver IC

Driver IC

Driver IC

Driver IC

Driver IC

Driver IC

Driver IC

Driver IC

Driver IC

Driver IC

11.

Main PCB Layout PDP-503PU & PDP-433PU

Address Modules Resonance Assy

Y-Drive Power Supply

X-Drive

Scan Modules

V-Mid Clamp Audio Amp

Address Modules

MR Interface Resonance Assy

Digital Video

12.

PDP-433PU

AUDIO AMP and SP TERMINAL ASSYS

AUDIO AMP ASSY

IC5202 (CXA2021S)
No. Voltage (V) No. Voltage (V) 1 2 3 4 5 6 7 8 9 10 11 5.9 0 5.95 5.94 5.98 6.02 6.02 7.38 5.95 1.55 5.24 12 13 14 15 16 17 18 19 20 21 22 5.25 1.73 5.95 5.92 5.91 5.93 5.92 5.94 5.95 11.91 5.9

IC5201 (NJM2193L)
No. Voltage (V) No. Voltage (V) 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 5.95 5.94 5.84 5.98 5.98 5.97 5.98 5.98 5.98 5.97 5.97 5.98 5.96 5.98 0 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 11.91 0 0 5.98 5.91 5.97 5.98 5.98 5.98 5.97 5.98 5.98 5.84 5.94 5.95

IC5002 (LA4628)
No. Voltage (V) 1 2 3 4 5 6 7 8 9 10 11 12 13 14 1.6 7.5 0 3.37 2.29 1.6 1.97 7.3 7.3 0 7.3 0 7.3 15

A22 A24

J5003
8 22
IC5202 14 (CXA2021S) 1 Audio Pre-Amp. 9 L R R+ R L+ L

CN5001
4 6
L R

2 3 5 6

30

IC5201 19 (NJM2193L) Focus & SRS 1 Audio Processor 12

L R

1 6

IC5002 (LA4628) Audio Power Amp.

9 11 13

11 7 8 11 12 13 14
STB SW A_MUTE SCL SDA FOCUS SRS

12

17

18

12 watt X 2 Audio Amp IC

SP TERMINAL ASSY
SP21

CN5302
2 3 5 6
R+ R L+ L

L5301 ATF1206

CN5301
4 3 1 2

SPEAKER TERMINAL

L5352 ATF1206

13.

DIGITAL VIDEO ASSY

MR INTERFACE ASSY
RGB 2 phase 8 bit

DIGITAL VIDEO ASSY

3.3V

3.3V 2.5V

IC1301 (IC31 L) (PD6358) DRAM Line Buffer

Address Data

ADR CONNECT A - D Assy (Left section)

IC4204 SiI861
VD HD DE CLK Address BUS Data BUS 3.3V Control Signal Reflesh-rate Det.

IC1401 (IC31 R) (PD6358) DRAM

3.3V

Address Data

ADR CONNECT A - D Assy (Right section) Y DRIVE Assy

Sustain Control

VD 31

APLR

IC1191 Flash ROM

3.3V HD VD

IC1703 (IC23) (PE5064)

STOPB

AND

RESET

IC1101 (HD64F2328VF) Panel Microcomputer

RXD BUSY REQ_PU
APD MUTE

Address Resonance Control PC_VIDEO

X DRIVE Assy ADR RESONANCE Assy OR

ADR K PD U ADR K PD D

ADR_K_EMG 5V

Reset IC CN1201
EXT_RXD EXT_TXD

DEW DET

RST PU

5.0V 3.3V
EXD RXD EXD TXD

3.3V 5.0V
RST2

AND

ADR PD

Panel W/B ADJ. Hour/Pulse meter pn 5V 3.3V 2.5V STB5V

STB5V

STB5V

To MR IC4005 Expander IC4011 Expander To AUDIO Assy

RXDO TXDO A_SCL, A_SDA RXDO TXDO WE_PN

RELAY

IIC BUS

EEP ROM
DCC_PD 5V

IC1207 (M30624FGAFP) Module Microcomputer OR

DC/DC Converter Block

RESET

TEMP1

DIG. ADR. PD

Reset IC

AC_OFF PD_TRIGGER

Digital RGB
THERMAL SENSOR Assy

Sync & Clock Signals

SW POWER SUPPLY Module

STB5V

12V

14.

Digital Video Assembly

The 2 phase 8 bit RGB signal, sync, data and clock lines input the Digital Video Assembly from the MR Interface assembly. The signals pass through the line buffer and into IC1301 and IC1410 (sub-field Data Generators) where the address data is generated and sent out to the left section and right section address connectors A-D. X and Y drive sustain control is preformed by IC1703 and the panel microcomputer IC1101. The panel microcomputer monitors the horizontal and vertical drive signals to select the proper refresh rate. The module microcomputer IC1207 controls the panel microcomputer via logic lines sent through voltage logic level converters. IC1207 is controlled by the main microcomputer inside the media receiver. IC1207 functions also include thermal sensor monitoring, dew detection, reset control and is used not only to switch on the power supply but to also switch off the power supply should one of the power down detect lines activate.

15.

- Y drive circuit block Scan logic

Reset pulse gene

Logic Block

Sus pulse gen

Sus pulse gen

Sus mask Block

Detect over current of 15V or Vcp.

Voffset gene

Detect over current over voltage of Vofs/ Vh/IC5V.

D-D conv

16.

Y- Drive Block
The Y- Drive PCB receives Scan and Y Drive signals from the Digital Video Assemblys drive sequence generator. Scan signals are processed by the logic block and sent out to the upper and lower scan drive assemblys. The Y Drive signals ( YSUS up, YSUS down, YSUS B plus and YSUS ground are also sent to the logic block. The four signals are sent out in parallel to the upper and lower sustain pulse generators. The drive signal output from the sustain pulse generators are controlled by reset, offset and mask FETs shown in each block to obtain the Panel Sustain signal sent to the upper and lower scan drive modules. This module also contains a DC to DC converter, dew detect and over current detect circuits.

17.

- X drive circuit block -

Sus pulse gen

Logic Block

Sus pulse gen

Sus mask Block

-Reset pulse gen

Detect over current of 15V or Vcp.

Detect over current of reset pulse.

Detect over current. Over voltage of Vrn. Vrn D-D conv

18.

X- Drive Block
The X- Drive PCB receives X Drive signals from the Digital Video Assemblys drive sequence generator. The X Drive signals ( XSUS up, XSUS down, XSUS B plus and XSUS ground are sent to the logic block. The four signals are sent out in parallel to the upper and lower sustain pulse generators. The drive signal output from the sustain pulse generators are controlled by reset and mask FETs shown in each block to obtain the Panel Sustain signal sent to the upper and lower X connector assemblys. This module also contains a DC to DC converter and over current detect circuits.

19.

- Sub Address circuit block To Power Supply

ADR K power down detection Detect over current of Vadr line.

Detect Stop of Vadr pulse

To Digital Video Assembly

To Address Resonance Assembly

ADR load detect

Detect current load of ADR IC. Limit the number of adr data pulses.

20.

Sub Address Block

The two Sub Address Circuits are located just above and below the address driver connect assemblys ( between B & C connectors ). See the overall block Diagram for locations. The upper and lower sub address circuits monitor the current draw of the 60 volt supply to the address drivers. If a small amount of current draw is detected (more than normal) a signal is sent back to the Digital Video Assembly (ADRK EMG1) as an emergency signal and the Digital Video Assembly will limit the number of address data pulses in order to lower the current draw. If the current draw is too large the address power down signal will be sent to the Digital Video Assembly (ADRK PD) and the panel will go into power down condition. (red flashing LED).

21.

Address resonance/V mid clamp circuit block ADR resonance assy

K2 Vadr(60V)

1 10
19 20 21 22 23
K3- VM* 1 SW 2 DGND 3 ADRGND 4 V MID 5 V ADR

To Bridge/ Clamp assy

22.

Address Resonance & V-Mid Assemblys

The two Address Resonance circuits are located next to each Sub Address PCB and the V-Mid circuit is located just to the right of the power supply PCB. In later production models the V-Mid assembly will be located on the power supply bracket. These circuits are used to protect the address driver ICs in the event of extreme picture changes. An example would be if the entire picture was alternating each cell black and white. This causes the ICs to overheat. The Digital Video circuit will detect the rapid frequency change in the addressing signals and will turn on the V-Mid clamp switch. The VMid circuit will take the normally 60 volt address output signal and lower it by half (30 volts). The voltage will return to normal once the Digital Video circuit has determined the frequency to be an acceptable rate.

23.

PDP-433PU

MR INTERFACE ASSY

CN4003 (DVI)

IC4204 TMDS_RXCORE CONTENT_PROTECTION SCALING 8bit_DIGITAL RGB

TMDS

IC4203 (CONF_ROM) Q4201, Q4202 (5V 3.3V I2C_LEVEL_SHIFT) IC4201 (DDC_ROM) Q4005, Q4006 (5V 3.3V I2C_LEVEL_SHIFT) IC4012 (IC2_SW) DDC_SCL DDC_SDA

6 DDC_SCL 7 DDC_SDA 14 DDC5V

IC4013 (STB_DET) Q4014 (REM_CUT) PMST

IC4010 (NON_SYSTEM_DET) Q4018 (INV) C4043 (HPF) Q4001, Q4002 (I2C_SW) IC4011 (I/O_EXPANDER)

IC4006 (REM_SLICER)

15 SR_UP

V+5V_DIG

Q4008 (2.5V_REG)

IC4005 (I/O_EXPANDER)

A_SCL A_SDA

IC4006 (TTL CMOS CONVERT)

S4001, S4004, etc (MODEL_INFO) RXD0

11 M_TXD

IC4006 (BUFF)

1 M_RXD

TXD0

Q4012 (INV)

REM

14 SR_DOWN
IC4008, IC4009 (REM_SW) Q4007 (BUFF) SM_POW

5 SM_POW
IC4010 (BUFF)

7 CCKM

R4093 R4098 (BIAS)

CCKM

8 CSEN2

IC4007 (COMPR) + SW_TRG

F_KEY1 F_KEY2 Q4011 (DRIVER) LED_G LED_R

I2C Q4401 (BUFF)

10 20

SPL

L_CH

Q4402 (BUFF)

4 13

SPR

R_CH

CN4401
LED_G LED_R

KEY1

CN4007

KEY2

REM

CN4009

CN4004, CN4005

CN4002 (MDR)

24.

PDP-433PU

PANEL FACILITIES
Plasma Display

STANDBY/ON INPUT STANDBY/ON

CHANNEL

VOLUME

Power indicator MAIN POWER button

INPUT button STANDBY/ON button CHANNEL

VOLUME buttons

buttons Remote control sensor

25.

PDP-433PU

PCB LOCATION

SCAN (A) Assy Y DRIVE Assy

CLAMP A Assy ADR CONNECT A Assy BRIDGE A Assy THERMAL SENSOR Assy ADR CONNECT B Assy SUB ADDRESS A Assy ADR RESONANCE Assy ADR CONNECT C Assy BRIDGE B Assy

SW POWER SUPPLY Module

DIGITAL VIDEO Assy ADR CONNECT D Assy SCAN (B) Assy CLAMP B Assy

IR (P) Assy CLAMP A Assy X CONNECTOR (A) Assy X DRIVE Assy FRONT KEY CONN Assy FRONT KEY Assy ADR CONNECT D Assy AUDIO AMP Assy SP TERMINAL Assy BRIDGE C Assy MR INTERFACE Assy ADR RESONANCE Assy SUB ADDRESS B Assy ADR CONNECT B Assy BRIDGE D Assy ADR CONNECT A Assy LED Assy X CONNECTOR (B) Assy

ADR CONNECT C Assy

CLAMP B Assy

Rear View

26.

PDP-433PU

DISASSEMBLY
About Detect (Trap) switch
This unit uses a "Rear Case opened ! detection" system. Please follow the outline and cautions below. Outline and caution In servicing, the media receiver should be connected to the plasma display. Input signals passing through the media receiver adopt contents protection by HDCP for copyright protection. After removing the rear case do not apply power until the Detect (Trap) switch has been defeated. The media receiver and plasma will not power up otherwise. Detect switch does not detect at the power supply OFF and the remote control unit wait state. Please close this detect switch with tape before turning on the power for service and diagnoses of the plasma display.

SW Power Supply Module

Remove the Rear Case (P).(Screws 19)

1 1 1 1 1 1 1

2 3 4

Remove the IF Earth Metal.(Screws 2) Remove four screws. Remove the SW Power Supply Module.

SW Power Supply Module

3
Rear View

Detect Switch (S2)

4
IF the detect switch has Activated
If the detect switch activates, the front panel LED flashes by a 300msec period. To release the detect mode cover the switch with tape then Press the "MENU" key, "ENTER" key, "POWER" key in that order with the remote control unit. This unit powers on and enters the service factory mode screen. Afterwards, turn off the power with the remote control unit. Perform the normal operation afterward.

3 2

IF Earth Metal

27.

PDP-433PU

Insert the SW Power Supply Module into the slit of Sub Frame L and R.

MR INTERFACE, AUDIO AMP SP TERMINAL and DIGITAL VIDEO Assys

1 2 3 4 5 6

Remove the Rear Case (P). (Screws 19) Remove the SW Power Supply Module. (Connector, Screws 4) Remove the IF Earth Metal (Screws 2) Remove the MR INTERFACE Assy (Connector, Screws 4) Remove the SP TERMINAL Assy (Connector, Screws 2) Remove the AUDIO AMP Assy (Connector, Screws 2) IF Earth Metal MR INTERFACE Assy AUDIO AMP Assy

Slit

5
SW Power Supply Module Sub Frame L Sub Frame R

4 5

6
SP TERMINAL Assy

6 4
4

5
SW Power Supply Module

Remove the DIGITAL VIDEO Assy (Connector,Circuit Board Spacer 6)

Diagnosis

7
DIGITAL VIDEO Assy

28.

PDP-433PU

Y DRIVE, SCAN (A), (B) Assy

Remove the three screws.

7 8 9

Remove the Rear Case (P). (Screws 19) Remove the Y DRIVE Assy. (Connector, PCB Spacer 3, Screws 8) Remove the Front Chassis V. (Screws 5) (Screws 1)

10 Remove the Scan IC Spring (43L) and (43R).

Front Case Assy 43 (P) Y DRIVE Assy

8 1
3

8 8

2 3 4

Loosen the rivet. Remove the Lead Cover (P). Pull out Flexible Cable.

10

9 2
Lead Cover (P) Rivet Turn to release the rivet.

Scan IC Spring (43L) Scan IC Spring (43R)

3
Lead Cover (P) To remove, pull out the Lead Cover (P) with the rivet before completely removing the rivet.

11 Flip over the SCAN (A) and SCAN (B) Assemblies. 12 If defective replace the scan IC's.

5 6

Remove bottom by the fulcrum at the top of Front Case Assy 43 (P). Remove the Front Case Assy 43 (P).

SCAN (B) Assy

Front Case Assy 43 (P)

11

Rear Case

6
Aluminum Materials The hook on the Front Case Assy 43 (P) was put between with Rear Case and aluminum materials.

11
Scan IC's 6

SCAN (A) Assy

5
29.

PDP-433PU

X DRIVE Assy

1 2

Remove the Rear Case (P). (Screws 19) Remove the X DRIVE Assy. (Connector, PCB Spacer 3, Screws 8)

X DRIVE Assy

2
2

30.

PDP-433PU

UPPER LAYER SECTION (1)

13 13 14 13 13 14 13 13

1 5

4 14 J201 17 12 J202 6 7 15 16 14

10

11

Caution in the MR INTERFACE Assy Replacement

Set the slide switches in accordance with model chart when replacing the MR INTERFACE Assy.
S4001 CBIT_1 PDP-4333P PDP-433PE PDP-433PU S4004 CBIT_0

S4001 (CBIT_1) S4004 (CBIT_0)

Note 1: When there is not S4004, set only S4001. Note 2: When there are not S4001 and S4004, setting is unnecessary.

31.

PDP-433PU

UPPER LAYER SECTION (2)

15 PDP-433PU ONLY 17 14 3 4 15

18

16

11

10

13

12

P7 P6 P1 P2 P3 P5 P4

100V SW101 200V 1

Caution! AC input Voltage selector switch

32.

PDP-433PU

ADJUSTMENT
SERVICE FACTORY MODE
Service factory mode uses an OSD function of the Media Receiver (PDP-R03E or PDP-R03U). Perform adjustments with the Media Receiver connected to the system.

Remote Control Unit Operation in The Service Factory Mode

Operate the service factory mode with the remote control unit (AXD1463 or AXD1460) . Please perform the adjustment by operating the following keys. Remote Control Key
P + key P key VOL VOL 5 key key 2 key 3 key + key key

Function
One line moves the selection cursor of the adjustment item up. One line moves the selection cursor of the adjustment item down. +1 raises a adjustment value 1 reduces a adjustment value Perform page down (previous page) Perform page up (next page) 10 reduces a adjustment value +10 raises a adjustment value

33.

PDP-433PU

How to Enter the Service Factory Mode

Press the " (POWER)" key (POWER OFF)

System standby state

Confirm that the plasma display and the media receiver turned on together and the system cable is connected properly. Perform the following operation by the remote control unit in less than 3 seconds. Press the "MENU" key Press the "ENTER" key Press the "0" key Press the "Factory" key (Note 1)

Image receiving state Press the "Factory" key (Note 1)

Service Factory Mode

Page 1/13

General information of the Plasma Display and Media Receiver

Page 2/13 to 9/13

Adjustment and setting item of the Media Receiver

Switch pages with "5" and "" keys.

Page 11/13 to 13/13

Adjustment and setting item of the Plasma Display

Note 1: When using remote control with a {AA5F code} Factory Key

34.

PDP-433PU

General Information of the Plasma Display and Media Receiver

Display example of the first page
1 / 13 CENTER Ve r s i on OSD Ve r s i on CV I C Ve r s i on TTXP Ve r s i on MON I TOR Ve r s i on PANEL Ve r s i on FLASH Ve r s i on MON I TOR Mode l Mod e l S e l e c t Ma i n Mod e l S e l e c t AV Mod e l S e l e c t MON I TOR Sen so r e Temp Cen t e r A cu t ime RESET Mon i t o r Ac u t i me RESET Pu l s e Ac u t i me RESET I NPUT 1 No S I G MR MA I N E 2 0 0 1 / 0 9 / 2 5 H MR OSD 2 0 0 1 / 0 9 / 1 0 A W2 0 0 1 / 0 9 / 1 2 0 9 : 0 0 X2 0 0 1 / 0 9 / 1 2 0 9 : 0 7 V2 0 0 1 / 0 9 / 1 2 0 9 : 1 0 TTX PRG 061 F6 9 1 1 0 - 00 - 05 01 0 4 0 +28 16 H 41 M OFF 47 H 42 M OFF 164 OFF

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18

No.
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18

Item
Main software version information of the media receiver OSD version information of the media receiver IP/resize IC control software version information of the media receiver Text microcomputer software version information of the media receiver
Module microcomputer software version information of the PDP

Explanation

Panel microcomputer version information of the PDP Panel flash ROM version information of the PDP PDP model information Media receiver model information Media receiver model information PDP destination information Temperature information of panel temperature sensor on the PDP Media receiver accumulation operating time Media receiver accumulation operating time reset PDP accumulation operating time PDP accumulation operating time reset PDP accumulation pulse number PDP accumulation pulse number reset

Reference

01: PIONEER 50 inches, 02: PIONEER 43 inches, 11: SHARP 50 inches, 12: SHARP 43 inches

0: All SHARP destinations, Japanese and North America destinations of PIONEER, 3: European and general destinations of PIONEER This is internal temperature information. This is not establishment environment temperature. Turn the display to [ON] by pressing the "VOL +" key, then it becomes [0H] when pressing the "ENTER" key. Turn the display to [ON] by pressing the "VOL +" key, then it becomes [0H] when pressing the "ENTER" key.
Real accumulation pulse number becomes "indicated value *10,000,000 pulse".

Turn the display to [ON] by pressing the "VOL +" key, then it becomes [0] when pressing the "ENTER" key.

35.

PDP-433PU

Adjustment and Setting Item of the Plasma Display

Display example of the eleventh page
11 / 13 MNTR V5 0 WB MNTR V6 0 WB MNTR PC WB MNTR R H I GH1 MNTR G H I GH1 MNTR B H I GH1 MNTR R LOW1 MNTR G LOW1 MNTR B LOW1 MNTR R H I GH2 MNTR G H I GH2 MNTR B H I GH2 MNTR R LOW2 MNTR G LOW2 MNTR B LOW2 I NPUT1 No S I G 02 01 01 255 255 254 510 509 512 255 255 254 510 511 512

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18

No.
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15

Item
PDP_W/B table selection at VIDEO 50Hz PDP_W/B table selection at VIDEO 60Hz PDP_W/B table selection at PC RED_GAIN of PDP_W/B table 1 GREEN_GAIN of PDP_W/B table 1 BLUE_GAIN of PDP_W/B table 1 RED_OFS of PDP_W/B table 1 GREEN_OFS of PDP_W/B table 1 BLUE_OFS of PDP_W/B table 1 RED_GAIN of PDP_W/B table 2 GREEN_GAIN of PDP_W/B table 2 BLUE_GAIN of PDP_W/B table 2 RED_OFS of PDP_W/B table 2 GREEN_OFS of PDP_W/B table 2 BLUE_OFS of PDP_W/B table 2

Adjustable Range
1 or 2 1 or 2 1 or 2 0 to 255 0 to 255 0 to 255 0 to 999 0 to 999 0 to 999 0 to 255 0 to 255 0 to 255 0 to 999 0 to 999 0 to 999

Shipping Setting
2 1 1 Factory adjustment value Factory adjustment value Factory adjustment value Factory adjustment value Factory adjustment value Factory adjustment value Factory adjustment value Factory adjustment value Factory adjustment value Factory adjustment value Factory adjustment value Factory adjustment value

Storage Place
PDP PDP PDP PDP PDP PDP PDP PDP PDP PDP PDP PDP PDP PDP PDP

Caution in the PDP W/B (No.4 to 15) adjustment: Adjustment value is reflected without relation in input signal during adjustment to the actual PDP. For example, when operate a adjustment value of [MNTR HIGH1] during PAL input, switch to the adjustment value operation of W/B table 1 while displaying PAL in the actual PDP. This is temporary. After adjustment, it becomes the W/B table 2 operation in the PAL input after restarted in the normal mode. It becomes an operation of the W/B table 1 adjustment value after adjustment in the NTSC input. As for the above example, table selection (No. 1 and 2) becomes the shipping setting.

36.

PDP-433PU

Display example of the twelfth page

12 / 13 ABL V I DEO 6 0 PC ABL V I DEO 5 0 VOF S ADJ VSU S ADJ XSU SB ADJ XSU SG ADJ YSU SB ADJ YSU SG ADJ I NPUT1 No S I G 118 122 131 128 08 08 08 08

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18

No.
1 2 3 4 5 6 7 8

Item
Electric power setting at the PC, VIDEO 60Hz Electric power setting at VIDEO 50Hz VOFS voltage setting VSUS voltage setting SUS_B timing setting of X drive SUS_G timing setting of X drive SUS_B timing setting of Y drive SUS_G timing setting of Y drive

Adjustable Range
0 to 255 0 to 255 0 to 255 0 to 255 0 to 15 0 to 15 0 to 15 0 to 15

Shipping Setting
Factory adjustment value Factory adjustment value Factory adjustment value Factory adjustment value Factory adjustment value Factory adjustment value Factory adjustment value Factory adjustment value

Storage Place
PDP PDP PDP PDP PDP PDP PDP PDP

Adjustment of these items could result in damage if improperly adjusted. When adjustment is needed, be careful.

Caution in the electric power setting (No. 1 and 2) adjustment: Adjustment value is reflected without relation in input signal during adjustment to the actual PDP. For example, when operate a adjustment value of [ABL VIDEO 60 PC] during PAL input, switch to the adjustment value operation of [ABL VIDEO 60 PC] while displaying PAL in the actual PDP. This is temporary. After adjustment, it becomes the [ABL VIDEO 50] operation in the PAL input after restarted in the normal mode. It becomes an operation of the [ABL VIDEO 60PC] adjustment value after adjustment in the NTSC input.

37.

PDP-433PU

Display example of the thirteenth page

12 / 13 V I DEO DR I VE MODE PC DR I VE MODE NEGAT I VE MODE BR I GHT ENHANC E MASK V FREQ PATTERN MASK FULL MASK I NPUT1 No S I G 00 03 OFF OFF 50 OFF OFF

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18

No.
1 2 3 4 5 6 7 Drive mode selection at PC

Item
Drive mode selection at VIDEO

Adjustable Range
0 to 5 0 to 5 OFF/ON OFF/ON 50/60/70 OFF/ OFF/

Shipping Setting
0 3 OFF OFF OFF OFF

Storage Place
PDP PDP PDP None None PDP PDP

Negative positive inversion mode Bright enhance Refresh rate at mask signal generation Pattern mask signal generation Full mask signal generation

Caution in the mask (generation test signal screen in the PDP inside) signal generation: A pattern mask and a full mask can use only either. Therefore, turn full mask OFF when using a pattern mask. Also turn pattern mask OFF when using a full mask. A pattern mask and a full mask are test signal screens occurring together in the PDP inside. Therefore, in the mask signal generation, it cannot acept video inputting from OSD and the outside. When release mask setting or change of each setting or perform the confirmation of the adjustment or external input signal, perform key operation of the main unit button or the remote control unit.

38.

PDP-433PU

ADJUSTMENT REQUIRED WHEN THE SET IS REPAIRED OR REPLACED

SW POWER SUPPLY Module
When replaced
No adjustment required.

Y DRIVE Assy
When repaired
1. VOFS/VH/IC5V voltage adjustment 2. Timing adjustment of pulse module

DIGITAL VIDEO Assy

When repaired
No adjustment required.

When replaced
1. SUSB ground timing adjustment 2. Panel white balance adjustment

When replaced
Remove IC1204 (24LC04(1) SN-TBB) from the former PC Board to replace, and install it to the new PC Board.

X DRIVE Assy
When repaired
1. VRN voltage adjustment 2. Timing adjustment of pulse module

MR INTERFACE Assy
1. Remove IC4201 from the former PC Board to replace, and install it to the new PC Board. 2. Set slide SW according to page in this manual or page 22 in the service manual.

When replaced
1. SUSB ground timing adjustment 2. Panel white balance adjustment

SW POWER SUPPLY Module

Y DRIVE Assy

X DRIVE Assy

DIGITAL VIDEO Assy

MR INTERFACE Assy

Fig. 1 PC Board Location (rear side view)

39.

PDP-433PU

ADJUSTMENT
VOFS/VH/IC5V Voltage Adjustment
Input Signal

Adjusting Point

Adjusting Method
VOFS (Offset voltage) adjustment Method 1 1. Write down a adjustment value of VOFS ADJ in the factory mode. 2. Set this adjustment value to center (128). 3. Adjust VR2701 so that the voltage between K2701 (VOFS) and K2703 (SUS GND) becomes 45V. 4. Return it to the value that wrote down a adjustment value of V-OFFSET in step 1. Method 2 1. Read the adjustment value of VOFS ADJ in the factory mode. 2. Adjust VR2701 so that the voltage between K2710 (VOFS) and K2703 (SUS GND) becomes following voltage 0.5V.
Input Command VOF000 VOF006 VOF013 VOF019 VOF026 VOF032 VOF038 VOF045 VOF051 VOF058 VOF064 VOF070 VOF077 VOF083 DAC Output 0.4 0.4984375 0.61328125 0.71171875 0.8265625 0.925 1.0234375 1.13828125 1.23671875 1.3515625 1.45 1.5484375 1.66328125 1.76171875 1.8765625 1.975 2.0734375 2.18828125 2.28671875 2.4015625 2.5 Setting Voltage 25 25.9375 27.03125 27.96875 29.0625 30 30.9375 32.03125 32.96875 34.0625 35 35.9375 37.03125 37.96875 39.0625 40 40.9375 42.03125 42.96875 44.0625 45 Input Command VOF134 VOF141 VOF147 VOF153 VOF160 VOF166 VOF172 VOF179 VOF185 VOF191 VOF198 VOF204 VOF211 VOF217 VOF223 VOF230 VOF236 VOF242 VOF249 VOF255 DAC Output 2.599212598 2.71496063 2.814173228 2.913385827 3.029133858 3.128346457 3.227559055 3.343307087 3.442519685 3.541732283 3.657480315 3.756692913 3.872440945 3.971653543 4.070866142 4.186614173 4.285826772 4.38503937 4.500787402 4.6 Setting Voltage 45.94488 47.04724 47.99213 48.93701 50.03937 50.98425 51.92913 53.0315 53.97638 54.92126 56.02362 56.9685 58.07087 59.01575 59.96063 61.06299 62.00787 62.95276 64.05512 65

VR2701 (VOFS) (Y DRIVE Assy)

White 100%

VOF090 VOF096 VOF102 VOF109 VOF115 VOF122 VOF128

The symptom is case of mis-adjustment If the VOFS Voltage adjustment is not performed properly, dots like blinking luminance points appear. If deviated greatly from the right adjustment point, panel will light white. VH (voltage for scan IC) Adjustment Adjust so that the voltage between K2716 (VH) and K2720 (PSUS) becomes 103V 0.5V. PSUS (=GNDH) is a floating GND and the electric potential is different from that of chassis GND. Be sure not to short-circuit PSUS (=GNDH) and another GND, because that may damage the unit. The symptom is case of mis-adjustment If the VH adjustment is not performed properly, dots like blinking luminance points appear. If deviated greatly from the right adjustment point, panel will light white.

VR2703 (VH) (Y DRIVE Assy)

VR2702 (IC5V) (Y DRIVE Assy)

IC5V Adjustment Adjust so that the voltage between K2707 (IC5V) and K2720 (PSUS) becomes 5.0V 0.1V. PSUS (=GNDH) is a floating GND and the electric potential is different from that of chassis GND. Be sure not to short-circuit PSUS (=GNDH) and another GND, because that may damage the unit.

Note : Be sure to measure between specified test points.

40.

PDP-433PU

Sustain Pulse Waveform Adjustment

Input Signal

Adjusting Point

Adjusting Method
X-SUS-B, Y-SUS-B Adjustment Set to the indicated value with the remote control unit. (Refer to "Timing adjustment of control signal of X and Y Drive Assys".)

REF_DIG mode in Factory mode White 100% XSUSB ADJ YSUSB ADJ

VRN Voltage Adjustment

Input Signal

Adjusting Point

Adjusting Method

White 100%

VR3701 (VRN) (X DRIVE Assy)

VRN (minus reset voltage adjustment) Adjust so that the voltage between K3707 (VRN) and K3702 (SUS-GND) becomes -280V 1.0V.

Panel White Balance Adjustment

Input Signal

Adjusting Point

Adjusting Method
Adjust the parameter in the OFFSET-DIGITAL of factory mode as follows; PANEL R-HIGH PANEL B-LOW In this time, dispay uses the mask (MASK04) of factory mode. Reference : Adjustment values using the Media color-difference meter (A-100) MASK Left Side x y 294 303 MASK Right Side 293 294

When performing the various adjustments by RS-232C control, execute a "DM0" command (release the limit of pulse number)
beforehand. After the adjustment completion, execute a "DM 3" command (Limit of pulse number: 64%, shipping state)

41.

PDP-433PU

Timing Adjustment of X and Y DRIVE Assys Control Signal

Purpose Pulse module loads in DRIVE Assy is one of heat measures of DRIVE Assy. Adjust the drive timing of the pulse module driving parallel with VR. Pulse module has each peculiar delay time. Readjustment is necessary when replacing the pulse module in the X and Y DRIVE Assys. Adjustment Method CR delay circuit is each inserted on signal path of four control signals (SUS-U, SUS-B, SUS-D, SUS-G) driving the pulse module. Quantity of delay can adjust pulse module of one side with VR. Adjust VR while measuring a waveform of the pulse module, and match timing.

Adjustment VR X DRIVE SUS-U VR3203 SUS-D VR3202 SUS-B VR3201 SUS-G VR3200

Y DRIVE VR2204 VR2203 VR2202 VR2201

Test pin for adjustment and measurment Pulse Module X DRIVE Upper Lower SUSOUT K3105 K3106 SUS-U K3200 K3204 SUS-D K3108 K3205

Y DRIVE Upper Lower K2212 K2203 K2220 K2224 K2207 K2225

Adjustment Procedure
Power ON Black Mask Screen

Measuring points of waveform are refered to next page.

Display a SUSOUT waveform Coarse adjustment of SUS-U, SUS-B, SUS-G Display a SUS-D waveform SUS-D adjustment Adjust the waveform to 20-25ns. Display a SUS-U waveform SUS-U adjustment Adjust the waveform to 20-25ns. Power OFF Adjust VR resistance value of SUS-B and SUS-G to match VR resistance value of SUS-D within 2. Power ON and display a SUS-D waveform SUS-D readjustment Adjust the waveform to 20-25ns. Display a SUS-U waveform SUS-U readjustment Adjust the waveform to 20-25ns. Power OFF Adjust VR resistance value of SUS-B and SUS-G to match VR resistance value of SUS-D within 2. Power ON and display a SUSOUT waveform

Compare waveforms, Should look almost the same? Yes Adjustment end

No

42.

PDP-433PU

Measuring Waveform of Pulse Module Timing Adjustment

Timing adjustment of the pulse module control signal adjusts with the sustain pulse of eighth pulse (X DRIVE) and the ninth pulse (Y DRIVE) from the back of 6SF.

Measuring point of waveform

Y DRIVE SUSOUT waveform
1SF 2SF 3SF 4SF 5SF 6SF 7SF

X DRIVE SUSOUT waveform

1SF 2SF 3SF 4SF 5SF 6SF 7SF

1ms/div Magnify 6SF block

1ms/div Magnify 6SF block

5s/div

CH1 : Y SUSOUT Under (K2203), 50V/div CH2 : Y SUSOUT Upper (K2212), 50V/div CH4 : YPR-U1 (K2038)- Trigger, 5V/div Trigger : 2msec delay Use this sustain pulse and adjust.

5s/div

CH1 : X SUSOUT Under (K3106), 50V/div CH2 : X SUSOUT Upper (K3105), 50V/div CH4 : YPR-U1 (K2038)- Trigger, 5V/div Trigger : 2msec delay Use this sustain pulse and adjust.

Perform adjustment of waveform with a black mask screen. It is easy to adjust when turned field AB offset to OFF (RS-232C command: OCN) in adjustment. Note: Sampling rate of oscilloscope sets it more than 500MS/s in order to perform ns order adjustment. Collecting calibration of probe before adjustment. Connect GND of probe measuring waveform to SUSGND terminal by all means. Precise waveform is not displayed, and an adjustment gap may occur, make sure to GND properly.

When looking at drive Assy unit waveforms, measure at the fourth sustain pulse from the back except for a large width sustain pulse. Therefore, when measured both waveforms of the X and Y drives together, it becomes the sustain pulse of 8 and 9 pulses from the back.

Waveform coarse adjustment

Measure the SUSOUT waveform When there is a gap with waveform of CH1 / CH2 of the part which is enclosed in the following circle, adjust required VR to overlap the waveforms.
1ms/div Magnify the adjustment waveform

Adjust with SUS-B CH1 : Y SUSOUT Under (K2203), 50V/div CH2 : Y SUSOUT Upper (K2212), 50V/div CH4 : YPR-U1 (K2038)- Trigger, 5V/div Trigger : 2msec delay Adjust with SUS-G

500ns/div

Adjust with SUS-U

43.

PDP-433PU

SUS-D Adjustment (Y DRIVE)

SUS-U Adjustment (Y DRIVE)

1ms/div Magnify 6SF block

1ms/div Magnify 6SF block

5s/div

5s/div

Magnification

Magnification

1ms/div Magnify 6SF block

1ms/div Magnify 6SF block

500ns/div

200ns/div

Magnification

Magnification

1ms/div Magnify 6SF block

1ms/div Magnify 6SF block

Upper PM Lower PM 20 - 25ns

10ns/div

Caution: Not absolutely mistaking upper and lower of waveform.

20 - 25ns Upper PM Lower PM

10ns/div

CH1 : Y SUS-D Under (K2225), 50V/div CH2 : Y SUS-D Upper (K2207), 50V/div CH4 : YPR-U1 (K2038)- Trigger, 5V/div Trigger : 2msec delay

CH1 : Y SUS-U Under (K2224), 50V/div CH2 : Y SUS-U Upper (K2220), 50V/div CH4 : YPR-U1 (K2038)- Trigger, 5V/div Trigger : 2msec delay

Waveform Confirmation in Adjustment completion

Measure the SUSOUT waveform

1ms/div Magnify the adjustment waveform

Confirm it to waveform of CH1 / CH2 of the part which enclosed in the following circle whether there is not a large gap. (A gap of the quantity that shifts 20nS and adjusted remains.) When adjust in the power supply ON state, change so that the quantity of gap that adjusted by temperature-rise of the pulse module becomes small. Therefore, perform high power OFF (RS-232C command: DRF) except measurement time of waveform when adjusts, and adjustment error by temperature-rise does not occur.

500ns/div

CH1 : Y SUSOUT Under (K2203), 50V/div CH2 : Y SUSOUT Upper (K2212), 50V/div CH4 : YPR-U1 (K2038)- Trigger, 5V/div Trigger : 2msec delay

44.

PDP-433PU

SUS-B Ground Timing Adjustment

It is necessary to adjust when replacing the X or Y DRIVE Assy and the pulse module. Measurement point and method Measurement point of waveform of X and Y DRIVE Assy in timing adjustment is test pin of SUSOUT of the pulse module of bottom of the main unit. X DRIVE Assy : K3106 Y DRIVE Assy : K2203 Measurement screen : Black mask (PC 60Hz) The measurement is easy to perform when turns field AB alternation to OFF. (RS-232C command: OCN) Measure a sustain pulse of the fifth pulse (X DRIVE) and the fifth pulse (Y DRIVE) from the back of the fourth FS, and adjust. In the start section of this sustain pulse, waveform has inflection point with the timing when SUS-B becomes ON. Adjust so that the voltage of this inflection point is the nearest to 140V and do not become less than 140V. Adjustment parameter X DRIVE: XSUSB (RS-232C command : XSB) Y DRIVE: YSUSB (RS-232C command : YSB) Note: Connect GND of probe measuring waveform to SUSGND terminal by all means. Precise waveform is not displayed, and an adjustment gap may occur that does not collect GND properly. Waveform in the measurement
Rst 1SF 2SF 3SF 4SF 5SF

1ms/div Magnify 5FS block

5s/div

CH1 : Y SUSOUT (K2203), 50V/div CH2 : X SUSOUT (K3106), 50V/div CH4 : YPR-U1 (K2038)- Trigger, 5V/div Trigger : 2msec delay Measure a waveform of this section and adjust.

Magnify the fourth pulse sustain pulse (XSUSOUT waveform) from the back of the above waveform.

O K

G N

100nsec/div

100nsec/div

140V Line

140V Line

GND 50V/div This broken section moves by changing the adjustment parameter. Become less than 140V. NG 50V/div

45.

PDP-433PU

Y DRIVE Assy
K2218 (1/2 VSUS) K2716 (VH) K2215 K2217 (SUS_B) (SUS_U) K2214 (SUS_G) K2216 (SUS_D) K2720 (PSUS) K2717 (VH CONT)

X DRIVE Assy
K3214 (SUSGND) K3213 (1/2VSUS) K3707 (VRN) K3702 (SUS. GND) K3708 (VRN_OVP) K3706 (X DC-DC PD)

VR3701 (VRN. ADJ)

K3705 VRN UVP)

K2227 (SUS_D) K2715 (YDC_DC_PD) K2718 (VH UVP) VR2703 (VH_ADJ) K2212 (SUSOUTB) K2719 (VH OVP) K2708 (VOFS) K2705 (SUSGND)

K3205 (SUS_D)

K3701 (VSUS) K3703 (SUS. GND) K3704 (VRN. CNT)

K2226 (SUS_U)

K3204 (SUS_U)

K2222

K2703 (SUSGND) K2702 (VSUS)

K3106 (SUSOUT_B)

VR2701 K2710 (VOFS) K2211

K2709

K2712 (VOFSUVP)

K3102 (XNR_PD) K3030

K2011 K2010 K2013 K2009 K2005 K2003 K2002 K2001 K2004 K2205

K2050 K2048 K2046

K2045 K2049 K2047 K2044 K2043 (DGND)

K2221 (+15V)

K3029 K3008 (PN_MUTE)

K3009 K3006 K3011

K2225 (SUS_D)

K2021 K2008 (YPR_U2) K2012 (DGND) (PN MUTE) K2053 (SOFT_D) K2041 (OFS) K2040 K2038 (YCP_MSK) (YPR_U1) K2039 (YSUS_MSK) K2007 K2037 (YSUS_G) K2029 (DGND) K2028 (YSUS_U) (YSUS_D) K2006 K2024 (+5V) VR2204 K2027 (DGND) (SUS_U_ADJ) (YSUS_B) VR2203 K2101 (SUS_D_ADJ) (DEW_DET) VR2202 (SUS_B_ADJ) VR2201 (SUS_G_ADJ) K2707 (IC5V)

K3021 K3007 K3010 (XNR-U) K3022 K3025 K3015 K3017 (XSUS-MSK) (XCP-MSK) K3014 (XNR-D1) K3012 (XSUS-D) K3203 (1/2VSUS) K3018 (XNR-D2) K3013 (XSUS-G) K3004 (XSUS-U) K3003 K3001 (XSUS-B) (+5V) K3103 (VCP_PD) VR3203 (SUS-U) VR3202 (SUS-D) VR3201 (SUS-B) VR3200 (SUS-G) K3104 (+5V)

K3108 (SUS_D)

K2224 (SUS_U)

K2704 (VF-)

K3200 (SUS_U) K2714 (GNDHS) K2706 (+14V) K2711 (-8V) K3105 (SUSOUTA)

K2203 (SUSOUTA)

K2701 (VF+)

K2713 VR2702 (IC5V_ADJ) (IC5V UVP) K3201 (SUSGND)

Adjusting Points

46.

PDP-433PU

SHUT DOWN/POWER DOWN DIAGNOSIS BY LED DISPLAY

When internal circuit abnormality and other operation abnormality occurred from this unit, self-diagnose display function by STANDBY/ON (LED) indicator is loaded. Each NG point by LED blinking and a PD (power down) point are as follows.

Shut Down
Operations : When a microcomputer detected abnormality, turn the power supply to OFF. LED display : Green blinks Examples: LED blinks in the DIGITAL-IIC communication NG
Green LED lights for 200 msec. Lights out for 100 msec Green LED lights for 200 msec.

Lights out for 3 sec

Number of blinks
1 2 3 4

Name
Panel Microcomputer NG DIGITAL-IIC communication NG Dew abnormality Temperature abnormality

How to release the shut down state

Turn the power supply ON by remote control , release from the shut down state, and turn the power supply ON. (It is not necessary to turn the AC power OFF.)

Power Down
Operations : When this unit enters the power down state, the power supply shuts OFF by the protection circuit. LED display : Red blinks * When more than one protection circuit activates, display shows LED's in order to 1st - 2nd. Examples: LED blinks in the 1st power down = Y-DC/DC CONVERTER, 2nd power down = Y-DRIVE
1st power-down information Red LED lights for 200 msec. Lights out for 100 msec Red LED lights for 200 msec. Lights out for 1 sec 2nd power-down information Red LED lights for 200 msec.

Lights out for 3 sec

Number of blinks
1 2 3 4 5 6 7 8

Name
Y-DRIVE Y-DC/DC CONVERTER X-DC/DC CONVERTER X-DRIVE Power supply Address junction Address resonance DIGITAL-DC/DC CONVERTER

How to release the power down state

AC power OFF Wait for PD LED in the power supply module to shut off (around 30 seconds). next, wait for five seconds. Turn AC power ON. * After power down release, this unit comes up in the standby state.

47.

PDP-433PU

Block Diagram of Shut Down Signal System

DIGITAL VIDEO ASSY

IC1101 Panel UCOM IC1191 Panel UCOM external Flash ROM
TXD CLK *PU_CE

THERMAL SENSOR ASSY

TE1 IC8351 Thermal Sensor 1

DDC_SCL DDC_SDA

RXD BUSY REQ_PU

D18

2
IC1207 Module UCOM

TEMP1 4

Y DRIVE ASSY
D6 IC1204 EEPROM Y2 CN2002 Moisture Sensor

D3

DEW_DET 3

2
A_SCL A_SDA SCL SDA

D1

SW POWER SUPPLY MODULE

Expander

P2

MR INTERFACE ASSY
R3

AUDIO ASSY
IC5202 CXA2021S

IC4204 SiI861 IC4005 Expander IC4011 Expander

MEDIA RECEIVER

Note: 1 - 4 Shows LED flashing number of times when shut has occurred.

48.

PDP-433PU

Shut down diagnosis 1 Panel microcomputer NG

When a module microcomputer failed in communication with a panel microcomputer, this NG occurs. Shut down after OSD display for 30 seconds from the NG detection. Abnormality to expect Open / Short of communication line in the Assy

E06

2 DIGITAL-IIC communication NG
When a module microcomputer failed in communication with outside EEPROM or EXPANDER, this NG occurs. Shut down after OSD display for 30 seconds from the NG detection. * However, this communication NG may occur in the standby state. Abnormality to expect Open / Short of communication line in the DIGITAL VIDEO, MR INTERFACE and AUDIO Assys Check points. DIGITAL VIDEO Assy (D1) SW POWER SUPPLY Module (P2) DIGITAL VIDEO Assy (D3) MR INTERFACE Assy (R3) MR INTERFACE Assy (R23) AUDIO Assy (A24) System Cable

E06

3 Dew detection
When it becomes the dew state in this unit, this NG occurs. After the dew detection, shuts down immediately. Abnormality to expect for dew drop Disconnect a connector CN2002 between Dew drop sensor and Y DRIVE Assy.

4 Temperature abnormality
When temperature of this unit is abnormally high, this NG occurs. Shut down after OSD display from the NG detection for 30 seconds. Note: When temperature fell down during indication, return to the normal operation. Abnormality to expect when it occurs in the environment that is not high-temperature Disconnect a connector between DIGITAL VIDEO Assy (D18) and temperature sensor 1 (TE1).

E04

Reference
Shut down temperature of each temperature sensor Sensor Temp 78
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18
1 / 13 CENTER Ve r s i on OSD Ve r s i on CV I C Ve r s i on TTXP Ve r s i on MON I TOR Ve r s i on PANEL Ve r s i on FLASH Ve r s i on MON I TOR Mode l Mod e l S e l e c t Ma i n Mod e l S e l e c t AV Mod e l S e l e c t MON I TOR Sen so r e Temp Cen t e r A cu t ime RESET Mon i t o r Ac u t i me RESET Pu l s e Ac u t i me RESET I NPUT 1 No S I G MR MA I N E 2 0 0 1 / 0 9 / 2 5 H MR OSD 2 0 0 1 / 0 9 / 1 0 A W2 0 0 1 / 0 9 / 1 2 0 9 : 0 0 X2 0 0 1 / 0 9 / 1 2 0 9 : 0 7 V2 0 0 1 / 0 9 / 1 2 0 9 : 1 0 TTX PRG 061 F6 9 1 1 0 - 00 - 05 01 0 4 0 +28 16 H 41 M OFF 47 H 42 M OFF 164 OFF

49.

DIGITAL VIDEO ASSY

X Drive X DC-DC X1

X DRIVE ASSY

DIGITAL DC-DC

D8 - D11
IC1201-pin 8

4 P4

ADR CONNECT ASSY (Upper) Address PD Mute AND D1 P2 6 OR 7

D1202 Cathode DIG_ADR.PD

SW POWER SUPPLY MODULE

OR OR

Block Diagram of Power Down Signal System

D12 - D15

PDP-433PU

ADR CONNECT ASSY (Lower)

PD Circuit

OR

Relay Circuit

OR

IC1201-pin 6

1 2 P3

RESONANCE ASSY (Upper)

D16

OR
PD_TRIGGER

RESONANCE ASSY (Lower) Y Drive Y DC-DC

Y1

D17

Y DRIVE ASSY

Note: 1 - 8 Shows LED flashing number of times when power down has occurred.

50.

PDP-433PU

Function of the various protection circuits (P.D. circuit)

Assy Name Red LED Number of Blinks
1

Kind of P.D. Circuit

VCP OCP VOFS OVP VOFS UVP P.D. by VCP overcurrent P.D. by VOFS overvoltage

Function

Remarks

Y DRIVE Assy

P.D. by VOFS undervoltage (= overcurrent) P.D. by VH overvoltage P.D. by VH undervoltage (= overcurrent) P.D. by IC5V undervoltage (= overcurrent) P.D. by VRN overvoltage P.D. by VRN undervoltage (= overcurrent) P.D. by VCP overcurrent P.D. by reset circuit overcurrent P.D. by VSUS overvoltage P.D. by VSUS undervoltage (= overcurrent) P.D. by VADR overvoltage P.D. by VADR undervoltage (= overcurrent) P.D. by 15V overvoltage P.D. by 15V undervoltage (= overcurrent) P.D. by 12V undervoltage (= overcurrent) P.D. by 6.5V overvoltage P.D. by 6.5V undervoltage (= overcurrent) P.D. by 13.5V undervoltage (= overcurrent) P.D. by -9V undervoltage (= overcurrent) P.D. by +B overvoltage P.D. by +B overcurrent P.D. by AC200V apply PFC module overheat protection VSUS arc resistance overheat protection Note 1

VH OVP VH UVP IC5V UVP VRN OVP VRN UVP VCP OCP RESET OCP VSUS OVP VSUS UVP VADR OVP VADR UVP 15V OVP 15V UVP 12V UVP

3 X DRIVE Assy 4

SW POWER SUPPLY Module

6.5V OVP 6.5V UVP 13.5V UVP -9V UVP +B OVP +B OCP AC200V P.D.

ADR CONNECT Assy RESONANCE Assy

6 7

ADR.PD ADR.K.PD 5.0V OVP 5.0V UVP 3.3V OVP 3.3V UVP 2.5V OVP 2.5V UVP

P.D. by disconnecting the connector P.D. by ICP open and TCP defective P.D. by 5V overvoltage P.D. by 5V undervoltage (= overcurrent) P.D. by 3.3V overvoltage P.D. by 3.3V undervoltage (= overcurrent) P.D. by 2.5V overvoltage P.D. by 2.5V undervoltage (= overcurrent)

DIGITAL VIDEO Assy

Reference OVP : Over Voltage Protect UVP : Under Voltage Protect OCP : Over Current Protect Note 1: AC200V P.D. is not applicable to the PDP-433PE and PDP-433PU models.

51.

Diagnosis of the error point in the various protection circuit (P.D. circuit) operation (Red LED blinks)
Number P.D. Point in of Blinks Operation
1 Y DRIVE Y DRIVE Assy VOFS D/D CONV. BLOCK (Y DRIVE Assy)

Error Pont

Possible Part of Error

IC2206, IC2214 (Pulse module), IC2203, IC2204, IC2212, IC2213, IC2213, IC2217, R2209 IC2702, IC2709, IC2715 IC2701, IC2702, IC2709, IC2715

Circuit State
K2211 Lo K2712 Lo

Operation P.D. Circuit

VCP OCP VOFS OVP

Diagnosis Condition

VOFS D/D CONV. BLOCK (Y DRIVE Assy) Q2211, Q2212, R2277, IC2208, IC2210 VH D/D CONV. BLOCK (Y DRIVE Assy) 2 Y DC DC VH D/D CONV. BLOCK (Y DRIVE Assy) SCAN (A), (B) Assy IC5V D/D CONV. BLOCK (Y DRIVE Assy) SCAN (A), (B) Assy IC5V D/D CONV. BLOCK (Y DRIVE Assy) VRN D/D CONV. BLOCK (X DRIVE Assy) 3 X DC DC VRN D/D CONV. BLOCK (X DRIVE Assy) X DRIVE Assy 4 X DRIVE X DRIVE Assy X DRIVE Assy Y DRIVE Assy 5 PS MX AUDIO Assy ADDRESS CONNECT A - D Assy, RESONANCE Assy, D/D CONV. BLOCK (DIGITAL VIDEO Assy) SW POWER SUPPLY Module 6 7 ADR ADR K ADDRESS CONNECT A~D Assy RESONANCE Assy SW POWER SUPPLY Module Disconnect D8 - D15 connectors TCP damage of IC6704 (ICP), disconnect D16 and D17 connectors, panel microcomputer is defective, outside Flash ROM of the panel microcomputer is defective. IC2712, IC2716 IC2711, IC2712, IC2716 SCAN IC IC2704, IC2706, IC2717 SCAN IC

K2709 Lo K2719 Lo

VOFS UVP VH OVP

Drive section (control signal, output elements etc.) in normal operation VOFS D/D CONV. BLOCK in normal operation

Drive section (control signal, output elements etc.) in normal operation K2718 Lo VH UVP VH D/D CONV. BLOCK in normal operation SCAN Assy in normal operation IC5V D/D CONV. BLOCK in normal operation K2713 Lo IC5V UVP SCAN Assy in normal operation K3708 Lo VRN OVP Drive section (control signal, output elements etc.) in normal operation VRN D/D CONV. BLOCK in normal operation K3103 Lo K3102 Lo VCP OCP VRN OCP When P4 connector disconnected, P.D. does not occur When P3 connector disconnected, P.D. does not occur When P6 connector disconnected, P.D. does not occur When pin 5 of P2 connector disconnected, P.D. does not occur When the voltage is not output even if P4, P3 and P6 connectors disconnected ADR. PD ADR. K. PD Note: About PS PD The condition that Red LED blinks five times (power supply PD) 1 When the internal protection circuit of SW POWER SUPPLY Module worked 2 When a microcomputer was not able to identify the PD point Being careful because the protection circuit of SW POWER SUPPLY Module cannot conclude that worked.

IC2704, IC2706, IC2717 IC3702, IC3712 IC3701, IC3702, IC3712 K3705 Lo Q3122 IC3200, IC3201 (pulse module), IC3103, IC3104, IC3106, IC3107, IC3110, IC3113, R3109 Q3122 IC3200, IC3201 (Pulse module) IC2206, IC2214 (Pulse module) IC8601 (Audio IC) VRN UVP

D/D CONV. BLOCK (DIGITAL VIDEO Assy) IC1901 D/D CONV. BLOCK (DIGITAL VIDEO Assy) IC1901 8 DIGITAL DC DC D/D CONV. BLOCK (DIGITAL VIDEO Assy) IC1901

K1901 Lo K1902 Lo K1903 Lo K1904 Lo K1905 Lo K1906 Lo

5.0V OVP 5.0V UVP 3.3V OVP 3.3V UVP 2.5V OVP 2.5V UVP

52.

PDP-433PU

Block diagram for Power supply section

SW POWER SUPPLY MODULE Y DRIVE ASSY
VOFS DC/DC Converter AC IN 100 - 240V Power Factor Control +B395V VSUS DC/DC Converter VSUS 215V VH DC/DC Converter ST-BY Power Supply VADR DC/DC Converter VADR 61V VH 130V VOFS -45V

IC5V, VF12V DC/DC Converter

IC5V VF12V

STB5V

6.5V DC/DC Converter (6.5V, 13.5V, -9V)

13.5V -9V

X DRIVE ASSY
VRN DC/DC Converter VRN -280V

15V DC/DC Converter (15V, 12V)

12V

DIGITAL VIDEO ASSY

15V DC/DC Converter (5V, 3.3V, 2.5V) 5.0V 3.3V 2.5V

Supplementary information
1. Power on/off switch for the large-signal system (SW102) Function: Only the power for the small-signal system (15V, 12V, 6.5V, 13.5V, and -9V) is on, and the power for the large-signal system (VSUS, VADR) is off. Usage: Use when only an operational check for the smallsignal system is required. Supplementary information: When this switch is to be used, the wires of pin 5 (DIG, ADR, and PD) of the P2 connector of the power-supply module should be disconnected to prevent the PD circuit from operating. To turn the power of the large-signal system off without using this switch, operation from an external PC through RS-232C commands "DRF" is basically required. In this case, the above procedure is not required, as the PD circuit is muted by software. 3. Temperature compensation of the VSUS voltage for the drive system Function: Control the power supply voltage mentioned above according to temperature. (Temperature compensation works so that the voltage is lowered on the lowertemperature side, and is raised on the highertemperature side.) Purpose: To improve the yield by compensating the temperature characteristics of the panel. Supplementary information: For this model, temperature compensation is performed only for the VSUS voltage, and not for the VOFS voltage, and it is controlled by software. 4. When a fuse blows If a fuse blows, never turn the power on again only after replacing the fuse. (In most cases, the fuse itself did not have any problem. So as long as factors of overcurrent have not been removed, chances of destruction increase every time the power is turned on. In the worst case, about a dozen parts may be destroyed.) Principally, the whole power-supply module must be replaced. 5. Voltage adjustment of the panel drive As this model employs the electronic VR system for the VSUS and VOFS voltages, and as the voltage-adjustment data are stored in the DIGITAL assembly, voltage adjustment of the panel drive is not necessary when the power-supply modules are changed. (For VADR, VH, and VRN, adjustments with semifixed VR controls are necessary.) For this model, as the power-supply block has been developed and designed by an outside vendor, at the point you know which module is a cause of failure (through diagnosis described elsewhere in this manual), change the corresponding modules, and do not diagnose or repair the module. Similarly, the switches and the semifixed VRs inside the powersupply module must not be adjusted without a special reason.

Method of power supply ON in the large signal system OFF state with RS-232C command
1 Confirm that this unit is the standby state. 2 Transmit RS-232C command "DRF." 3 Turn the power supply ON by remote control unit, side key or command "PON." When turn the power supply OFF once, return to setting of large signal system ON. When turn the power supply ON in the large signal system OFF, transmit "DRF" command each time. 2. 200V AC power-down switch (SW101) Function: While 200V AC voltage is applied, operation of the PD circuit is turned on and off (ON when the switch is set to 100V AC, and OFF when the switch is set to 200V AC). Setting: For the PU model only, the switch is set to 100V, and for other models, it is set to 200V.

53.