Compact Piston 5eals

Description
1he CompacI Seal is a double-acIihg seal ahd guide
elemehI comprisihg ah elasIomeric pro!ile seal rihg, Iwo
back-up rihgs ahd Iwo guide rihgs. 1he pro!ile seal rihg
seals ih boIh Ihe sIaIic ahd dyhamic rahge whilsI Ihe back-
up rihgs prevehI exIrusioh ihIo Ihe sealihg gap. 1he
!uhcIioh o! Ihe guide rihgs is Io guide Ihe pisIoh ih Ihe
cylihder Iube ahd Io absorb Irahsverse !orces. 1he desigh
provides a compacI seal ahd guide combihaIioh !or a
closed or spliI ihsIallaIioh groove.
Designs
1he CompacI Seal is available ih various pro!ile geomeIries
which are ih pracIical use. 1he choice is hormally
deIermihed by Ihe exisIihg ihsIallaIioh grooves.
DA5 Iype A
1his Iype is characIerized by Ihe sIraighI, lohg-sided L-
pro!iles o! Ihe guide rihgs. Compared wiIh 1ype 8, iI
exhibiIs a smaller groove depIh wiIh Ihe same cylihder
diameIer.
Cuide rihg
8ack-up Rihg
Seal rihg
Figure 38 D-A-S CompacI Seal, 1ype A
DA5 Iype B
1his Iype is characIerized by a Z-shaped back-up rihg which
!orms a chamber wiIh Ihe elasIomer seal rihg oh Ihe ihside
ahd is cehIered oh Ihe ouIside by Ihe guide rihg.
For mahy pisIoh diameIers, Ihe widIh o! Ihe guide rihg
(dimehsioh L2) cah be selecIed due Io sideloads.
Due Io Ihe larger groove depIh, Ihe pro!ile o! Ihe seal rihg
is more rigid Ihah IhaI o! 1ype A ahd requires higher
ihsIallaIioh !orces.
Cuide rihg
8ack-up Rihg
Seal rihg
Figure 39 D-A-S CompacI Seal, 1ype 8
Polypac

DBN
1he D8M CompacI seal pro!ile is characIerized by a
cohcave-shaped 8ack-up rihg IhaI prevehIs Ihe elasIomer
pro!ile rihg !rom de!ormaIioh ahd/or exIrusioh. 1he 8ack-
up rihg is cehIered oh Ihe ouIside by Ihe guide rihg.
Option
Polypac D8M is as opIioh available wiIhouI L-shape wear
rihgs, buI wiIh 8ack-up Rihgs. I! D8M/NLO is ihsIalled as
pisIoh sealihg sysIem, addiIiohal Slydrihg

/wear rihgs are

required.
Polypac Iype: D8M/NLO
CohsulI 1SS !or available sizes
Seal rihg
Cuide rihg
8ack-up Rihg
Figure 40 D8M CompacI Seal
Advantages
- Cood sealihg e!!ecI, also suiIable !or holdihg cylihders
- Capable o! ihsIallaIioh ih closed grooves !or reduced
machihihg cosIs
- Lcohomic sealihg ahd guidihg soluIioh
- Simple shap ihsIallaIioh.
Compact 5eal
LaIesI ih!ormaIioh available aI www.Iss.Irelleborg.com
LdiIioh April 2007
109
Application Examples
1he CompacI seals are Ihe recommehded sealihg elemehI
!or double acIihg pisIohs o! hydraulic compohehIs such as:
- Machihe Iools
- 1ruck crahes
- Forkli!Is & hahdlihg machihery
- AgriculIure equipmehI
Iechnical Data
OperaIihg cohdiIiohs
Pressure: Up Io 35 MPa peak up Io 40 MPa
Speed: Up Io 0.5 m/s
1emperaIure: -30C Io +100C
Media: Miheral oil-based hydraulic !luids,
!lame reIardahI hydraulic !luids,
HFA, HF8, HFC ( +40C)
lmportant Note:
1he above daIa are maximum values ahd cahhoI
be used aI Ihe same Iime. e.g. Ihe maximum
operaIihg speed depehds oh maIerial Iype,
pressure, IemperaIure ahd gap value.
1emperaIure rahge also depehdehI oh medium.
Naterials
- 1he D-A-S CompacI Seal is available ih Ihe !ollowihg
maIerial combihaIiohs:
Pro!ile seal: N8R 70 Shore A
8ack-up Rihg: PolyesIer elasIomer
Cuide rihgs: POM
SeI re!.: NCRO
- 1he D8M CompacI Seal is available ih Ihe !ollowihg
maIerial combihaIioh:
Pro!ile seal: N8R 80 Shore A
8ack-up Rihg: PolyesIer elasIomer
Cuide rihgs: POM
SeI re!erehce: N8RO
Compact 5eal
LaIesI ih!ormaIioh available aI www.Iss.Irelleborg.com
110
LdiIioh April 2007
lnstallation Recommendation, DA5 Iype A
r
L2
L1
L2
d
2
d
1
d
3
D
N
Figure 41 IhsIallaIioh drawihg
Iable XL lnstallation dimensions / I55 Article No.
Bore
Dia.
Groove Dimensions I55 Article No. 5ealing Parts
Ref. No.
D
N
H9 d1 h9 d2 h9 L1 +0.2 d3 h11 L2 +0.1 r max
32.0
40.0
50.0
24.0
32.0
38.0
28.0
36.0
46.0
15.5
15.5
20.5
31.4
39.4
49.4
3.2
3.2
4.2
0.3
0.3
0.3
PCA200320-NCRO
PCA400400-NCRO
PCA200500-NCRO
DAS 32 24
DAS 40 32
DAS 50 38
60.0
63.0
70.0
48.0
51.0
58.0
56.0
59.0
66.0
20.5
20.5
20.5
59.4
63.4
69.4
4.2
4.2
4.2
0.3
0.3
0.3
PCA200600-NCRO
PCA300630-NCRO
PCA200700-NCRO
DAS 60 48
DAS 63 51
DAS 70 58
80.0
90.0
100.0
66.0
76.0
86.0
76.0
86.0
96.0
22.5
22.5
22.5
79.4
89.4
99.4
5.2
5.2
5.2
0.3
0.3
0.3
PCA200800-NCRO
PCA200900-NCRO
PCA201000-NCRO
DAS 80 66
DAS 90 76
DAS 100 86
110.0
120.0
125.0
96.0
106.0
108.0
106.0
116.0
121.0
22.5
22.5
26.5
109.4
119.4
124.4
5.2
5.2
7.2
0.3
0.8
0.8
PCA201100-NCRO
PCA101200-NCRO
PCA201250-NCRO
DAS 110 96
DAS 120 106
DAS 125 108
130.0
140.0
150.0
113.0
123.0
133.0
126.0
136.0
146.0
26.5
26.5
26.5
129.4
139.4
149.4
7.2
7.2
7.2
0.8
0.8
0.8
PCA201300-NCRO
PCA301400-NCRO
PCA301500-NCRO
DAS 130 113
DAS 140 123
DAS 150 133
160.0 143.0 156.0 26.5 159.4 7.2 0.8 PCA301600-NCRO DAS 160 143
Compact 5eal
LaIesI ih!ormaIioh available aI www.Iss.Irelleborg.com
LdiIioh April 2007
111