CONTACTORS

CONTACTORSKNL16, KNL18, KNL22, KNL30 KNL KNL6, KNL9, KNL12,

Adaptable to various control requirements with ability of mounting from one to four additional auxiliary contacts. Versatile product capable of adaptation to different control requirements with capability of mounting from one to four additional auxiliary contacts (just for KNL6). Capability of incorporating RC suppressor to prevent voltage peaks at switch-off of control coil. Uniform marking of connection terminals in compliance with EN 50005 and EN 50011. Covered terminals - finger protection according to VDE 0106 and BGA 2. Capability of quick fitting to 35 mm wide mounting rail according to EN 60715. Open and funnel-shaped connection terminals - providing fast and simple connection. Combination head screws; standard or posidrive screwdrivers can be used. Specially shaped contact surfaces - high contact reliability even at low voltages (just for KNL6 and auxiliary contacts for KNL9 - KNL30). Uniform and easily exchangeable coils for the whole system. Mechanical interlock is possible for KNL9 - KNL30. Possibility of individual marking on a special plate - simple identification of a contactor in the circuit. Auxiliary contacts make or break which also serve as pushbuttons (just for KNL9 - KNL30). Uniform contactor width - 45 mm. Third terminal of coil. CONTACTOR RELAYS
Type Arrangement of contacts and terminal designation AC-15 Rated operational current Ie 400V 500V Conventional thermal current Ith

230V

690V

KNL6-22

KNL6-31

6A

4A

2A

1A

20A

KNL6-40

MOTOR CONTACTORS
Type KNL9-10 KNL12-10 KNL16-10 KNL-18-10 KNL9-01 KNL12-01 KNL16-01 KNL18-01 KNL9-22sp4 KNL12-22sp4 KNL16-22sp4 KNL22-00 KNL30-00
R3 R5 7

Arrangement of contacts and terminal designation

Auxiliary contacts

AC-3 Rated power of threephase motors normal load Pm (kW) 230V 400V 500V 690V 2,2 3 4 4 2,2 3 4 4 2,2 3 4 5,5 7,5 4 5,5 7,5 9 4 5,5 7,5 9 4 5,5 7,5 11 15 5,5 5,5 7,5 9 5,5 5,5 7,5 9 5,5 5,5 7,5 11 15 5,5 7,5 7,5 9 5,5 7,5 7,5 9 5,5 7,5 7,5 11 15

Conventional thermal current Ith 25 32

25 32

R3 R6 8

25

35

Special versions of KNL9-10sp4, KNL12-10sp4 and KNL16-10sp4 are also available.

Standard AC control voltages: Volts 24 42 50/60 Hz B7 D7

48 E7 48 ED

110/125 F7 60 ND

220/240 M7 72 SD

380/415 Q7 110 FD

440 R7 125 GD

480/520 S7 220 MD

16 Volts

Standard DC control voltages: 12 24 JD BD

CONTACTORS

CONTACTORS KNL
KNL6, KNL9, KNL12, KNL16, KNL18, KNL22, KNL30
CONTACTOR RELAYS
Standards Approvals Climatic class open enclosed
Ui Ith Ue Ie Ue Ie Iv

GENERAL

VDE 0660, IEC/EN 60947-5-1 UL Damp heat, constant, acc. to IEC 60068-2-78 Damp heat, cyclic, acc. to IEC 60068-2-30 C g V
A

Ambient temperature Weight Rated insulation voltage Conventional thermal current Ith = rated operating current Ie at AC-1 Rated operating current AC-15 Rated operating current DC-13

- 25 . . . + 55 - 25 . . . + 40 300 690 20 230 6 24 10 400 4 60 4 20 66 48 8 2,5 24 110/125 220/240 380/415 85 . . . 110 Mounting to vertical or horizontal level, permitted deviation 20 6000 10 x 106 see diagram 1 0,75 . . . 4 0,5 . . . 2,5 500 2 110 0,9 690 1 220 0,4

AUXILIARY CONTACTS

Short-circuit protection - max. current of fuse switch-on Coil consumption operation

V A V A A VA W VA W

Pc

Standard AC control voltages 50/60 Hz Operating range Operating position Maximum operating frequency Endurance Terminal capacity mehanical electrical rigid flexible

Uc

Uc

% op. c./h op. c.

mm2

MOTOR CONTACTORS
Type KNL9 KNL12 KNL16 KNL18 KNL22 KNL30 Standards Approvals Climatic class Ambient temperature Weight Rated insulation voltage Conventional thermal current Rated power of threephase motors - normal load 230 V 400 V 500 V 690 V 230 V 400 V 500 V 690 V AC-3 AC-4 1 1) Rated operational current at: 24/110/220 V DC-1 2
1)

GENERAL

IEC/EN 60947-4-1, VDE 0660 UL, CSA Damp heat, constant, acc. to IEC 60068-2-78 Damp heat, cyclic, acc. to IEC 60068-2-30 -25 . . . +55 -25 . . . +45 300 320 690 25 25 32 35 3 5,5 5,5 7,5 1,1 2,2 2,2 2,2 4 4 7,5 9 7,5 9 7,5 9 1,5 1,5 3 3 3 3 3 3 see diagram 2 see diagram 3 15 / 6 / 4 18 / 12 / 8 20 / 15 / 10 A DC-2, DC-3 1
1)

open enclosed
Ui Ith

C g V A

25 2,2 4 5,5 5,5 0,75 1,5 1,5 1,5

35 7,5 15 15 15 4 6,5 6,5 6,5

AC-3

Pm

kW

AC-4

MAIN CONTACTS

Rated power of threephase motors - heavy load

Pm

kW

5,5 11 11 11 2,2 4 4 4

Electrical endurance of contacts

28 / 7 / 4 30 / 23 / 13 30 / 25 / 20 18 / 2 / 1 23 / 13 / 2 28 / 18 / 9 107 35 35 50 2,5 . . . 10 1,5 . . . 6 50

3 1)

12 / 2 / 0,75 15 / 8 / 1,5 18 / 12 / 6
Iv

1)

numbers of poles in series

DC-4

2 1) 3 1) op. c. A mm2 25 25

DC-5 Mechanical endurance Short-circuit protection - max. fuse rating gL Terminal capacity

rigid flexible

0,75 . . . 4 0,5 . . . 2,5

17

CONTACTORS

CONTACTORSKNL16, KNL18, KNL22, KNL30 KNL KNL6, KNL9, KNL12,

Type Rated insulation voltage KNL9 KNL12 690 20 6 4 2 1 10 4 0,9 0,4 20 0,75 . . . 4 0,5 . . . 2,5 66 48 8 2,5 Coil control voltage, dual voltage coil, dual-frequency coil 50/60 Hz Standard AC control voltages KNL16 KNL18 KNL22 KNL30

Ui Ith
230 V 400 V 500 V 690 V 24 V 60 V 110 V 220 V rigid flexible switch-on

V A

AUXILIARY CONTACTS

Conventional thermal current Ith = rated operational current Ie at AC-1

AC-15 Rated operational current

Ie

DC-13 Rated operational current

Ie Iv S

Short-circuit protection - max. fuse rating gL Terminal capacity

A mm2 VA W VA W

Coil consumption operation

PC

MAGNETIC SYSTEM

UC

24 V 110/125 220/240

Range of control voltage Operating frequency - max. Operating position

UC

% op. c./h

380/415 85 ... 110 3000 Mounting on vertical or horizontal level, permitted deviation 20

AC-4 - 400 V

Operational power

18

CONTACTORS

CONTACTORS KNL
KNL6, KNL9, KNL12, KNL16, KNL18, KNL22, KNL30
KNL6, KNL9, KNL12, KNL16, KNL18 KNL22, KNL30

ACCESSORIES

Two- and four-pole auxiliary contact modules (mounting on basic contactor) NDL1, NDL2, NDL3

Type NDL1 (for KNL6) NDL2 (for KNL9, KNL12,KNL16, KNL18) NDL3 (for KNL22, KNL30)

Version -20, -11, -02, -40, -31, -22, -13, -04 -11, -02, -22, -31, -13, -40, -04 -11, -02, -22, -31, -13

AC 15 Rated operational current Ie (A) 230 V 6 400 V 4 500 V 2 690 V 1

NDL1-20

NDL1-11

NDL1-02

NDL1-40

NDL1-31

NDL1-22

NDL1-13

NDL1-04

NDL2-11

NDL2-02

NDL2-22

NDL2-31

NDL2-13

NDL2-40

NDL2-04

NDL3-11

NDL3-02

NDL3-22

NDL3-31

NDL3-13

Single-pole auxiliary contact for side mounting + push button NPL1, NPL2

Type NPL1 (just for KNL9, KNL12, KNL16, KNL18) NPL2 (just for KNL22, KNL30)

Version -10, -01 -10, -01 6

AC-15 Rated operational current Ie (A) 230 V 400 V 4 500 V 2 690 V 1

NPL1-10

NPL1-01

NPL2-10

NPL2-01

RC suppressor

19

CONTACTORS

CONTACTORSKNL16, KNL18, KNL22, KNL30 KNL KNL6, KNL9, KNL12,

Type Control voltage range Ue (V) RC1 24 48 RC2 48 250 RC3 250 380 RC4 380 500

Mechanical interlock MBL

Distance spacer DZ

Identification plate NT
Connection diagram

Thermal overload relay TRB14/KNL

THERMAL OVERLOAD RELAY Type AC-15 Rated operational current Ie (A) 230 V TRB14 / KNL 3A 400 V 2A 500 V 1A 0,15 - 0,25 0,24 - 0,4 2,4 - 4,0 15 - 25 Relay setting range (A) 0,38 - 0,63 3,8 - 6,3 0,6 - 1,0 6,0 - 10,0 0,96 - 1,6 9,6 - 16,0 1,5 - 2,5

24 - 40 (just for KNL22, KNL30)

ORDERING DATA Type designation and height of control voltages should be given when ordering.

KNL16-10 -

M7

control voltage (see page 16), frequency type

20

CONTACTORS

CONTACTORS KNLG KNL6G, KNL9G, KNL12G, KNL16G, KNL22G, KNL30G

KNLG contactors are for DC control voltage. Application KNL6G contactors relays are applied for switching control, signal and measuring circuits. KNL9G - KNL30G motor contactors are used for switching motors. Of course, both can be used for switching other ohmic, inductive and capacitive consumers. Protection class is IP20, which means that contactors must be mounted in dry and clean ambient. If the ambient is damp or dusty, they must be mounted in a suitable box. Contactors can be built in electric distribution panels on 35 mm mounting rails (in compliance with EN 60 715) or they are fixed with screws on a vertical level (permitted deviation 20).
TECHNICAL DATA

Type Standards Rated insulation voltage Conventional thermal current Back-up fuse gL max. rating Ambient temperature open in box Coil consumption in rush holding Range of control voltage Range of activity Maximum operating frequency Mechanical endurance Terminal capacity single standed fine standed

KNL6G

KNL9G

KNL12G

KNL16G

KNL22G

KNL30G

IEC/EN 60947-4-1, IEC/EN 60947-5-1

Ui Ith

V A A C 20 20 25 25 25 25

690 25 25 -25 +60 -25 +40 35 50 35 50

Pc

110 3

Uc Uc

V % op. c./h op. c. mm2 0,75 4 0,5 2,5

24 240 85 110 3000 5 x 106 2,5 10 1,5 6

AUXILIARY CONTACTS
Ue
AC15 - Rated operational current V A V A 230 6 24 10 400 4 60 4 500 2 110 0,9 690 1 220 0,4

Ie Ue

DC13 - Rated operational current

Ie

21

CONTACTORS

CONTACTORS KNLG KNL22G, KNL30G KNL6G, KNL9G, KNL12G, KNL16G,

MOTOR CONTACTORS KNL9G - KNL30G
Type AC-3-Rated power of three-phase motors - normal load 230 V 400 V 500 V 690 V AC-4- Rated power of three-phase motors - heavy load 230 V 400 V 500 V 690 V kW kW KNL9G 2,2 4 5,5 5,5 0,75 1,5 1,5 1,5 KNL12G 3 5,5 5,5 7,5 1,1 2,2 2,2 2,2 KNL16G 4 7,5 7,5 7,5 1,5 3 3 3 KNL22G 5,5 11 11 11 2,2 4 4 4 KNL30G 7,5 15 15 15 4 6,5 6,5 6,5

CONNECTION DIAGRAMS
KNL6G-10, KNL9G-10+NPL1 KNL12G-10+NPL1 KNL16G-10+NPL1 KNL6G-10 + NDL1-21 KNL9G-10 + NDL2-21 KNL12G-10 + NDL2-21 KNL16G-10 + NDL2-21 KNL6G-01 KNL9G-01 + NPL1 KNL12G-01 + NPL1 KNL16G-01 + NPL1

KNL6G-01 + NDL1-12 KNL9G-01 + NDL2-12 KNL12G-01 + NDL2-12 KNL16G-01 + NDL2-12

KNL22G-00 + NPL2 KNL30G-00 + NPL2

KNL22G-00 + NDL3-03 KNL30G-00 + NDL3-03

Contactors in combination with NDL may have number of auxiliary contacts: -30, -21, -12, -03, -10, -01

DIMENSIONS KNL6G + NDL - KNL16G + NDL KNL22G + NDL, KNL30G + NDL

KNL6G + NPL - KNL16G + NPL

KNL22G + NPL, KNL30G + NPL

22

CONTACTORS

CONTACTORS KNL KNL40, KNL65

TEHNICAL DATA MOTOR CONTACTORS

GENERAL

Type Standards Mechanical endurance Ambient temperature Rated insulation voltage Ui Short-circuit protection - max. fuse rating gL
AC-1 Rated thermal current Ith

KNL40 operations open enclosed C 8 x 106 -5 +55 -5 +40

KNL65

IEC/EN 60947-4-1, IEC/EN 60947-5-1 VDE 0660

V A A
400 V 690 V

690 63 60 40/18,5 34/9 80 80 65/28 42/14

MAIN CONTACTS

Rated operating current Ie

AC-3/AC-4

Rated motor powers 230 V 400 V 690 V Terminal capacity Rated thermal current Ith
rigid flexible

kW

11 18,5 30 25 25
10 6 4 2 1 4 0,25 0,1 11 1 2,5 1 2,5 12 520

18,5 30 37 25 25

mm2 A 230 V 400 V 500 V 690 V 24 V 110 V 220 V

AUXILIARY CONTACTS

AC-15 Rated operating current Ie

DC-13 Rated operating curent Ie

Contact arrangement Terminal capacity Rated control voltage Uc Standard control voltages Uc Range of control voltage in rush Coil consumption holding VA VA W rigid flexible min. max. mm2 V V

MAGNETIC SYSTEM

24, 110/115, 220/240, 380/400 (50/60Hz) 85 110 200 20 6 - 10

23

CONTACTORS

CONTACTORS KNL KNL40, KNL65

ACCESSORIES

Two- and four-pole auxiliary contact modules NDL5 (mounting on basic contactor)

Type NDL5

Contacts arrangement -11, -02, -22, -31, -13 6

AC 15 Rated operational current Ie (A) 230 V 400 V 4 500 V 2 690 V 1

NDL5-11

NDL5-02

NDL5-22

NDL5-31

NDL5-13

Mechanical interlock MBL40

Thermal overload relay BR43

Type BR43

AC 15 Rated operational current Ie 50/60 Hz 230 V 4A 400 V 2A

Relay setting range (A) 14,5 - 21 21 - 30 30 - 43 43 - 63

ORDERING DATA Type designation and control voltage of contactors should be given when ordering.

KNL40/65 -

11

- 220/230 - 50/60 frequency control voltage arrangment of contacts type

24

CONTACTORS

CONTACTORSKNL110 KNL KNL80, KNL90,

Type OPERATING CONDITIONS Ambient temperature Operating position Fixing Correspondance to standards POLE CHARACTERISTICS Rated insulation voltage

KNL80 operation storage normal allowable

KNL90

KNL110

-50 to +70 -60 to +80 on vertical plane 30 Screw or DIN rail 35 mm and 75 mm (EN 60 715) IEC/EN 60947-4-1 690 125 80 38 480 160 80 1200 1050 800 0,6 9,4 3,8 125 95 43 760 160 100 1200 1200 1050 800 0,6 9,4 5,4 lug clamp 2 12,3 12 M6 4-5 0,8 - 1 2 6 - 50 IP20 125 110 50 880 160 125 1200 1050 800 0,6 9,4 7,3

Ui

V A A A a

(<40C) Conventional thermal current at Rated operational current at AC-3 (380/400) Rated operational current at AC-4 (380/400) 1 Short-time allowable current for (IEC/EN 60947-1) - 10s Short - circuit protection fuse Making capacity (RMS value) Breaking capacity at voltage Resistance at Ie for AC-3 Consumption per pole at Ith (average values) Terminals gG aM < 440V 500V 690V

Ith Ie Ie Icu

A m1 W W type A B screw Nm Nm An mm2

Min.-Max. tightening torque for contact terminals Min.-Max. tightening torque for coil terminals Max. cable section connectable AWG with 1 conductor Flexible lug (min.-max.) Power terminal protection according to EN 60529

Standard AC control voltages: 24, 48, 110, 220/230, 240, 380/400 V

1 current values guarantee an electrical life of about 200.000 cycles 2 in addition the main terminal, the following dimensions refer to the

second entry of flexible bars: 12,3 x 3,8 mm

25

CONTACTORS

CONTACTORS KNL KNL80, KNL90, KNL110

Type AC CONTROL Rated control voltage at 50/60 Hz 50 Hz Average coil consumption 60 Hz Power dissipation at 50 Hz OPERATING TIMES With control AC closing NO opening NO from to in-rush holding in-rush holding KNL80 KNL90 24 500 210 18 252 21,6 6 KNL110

V VA VA W 210 18 252 21,6 6

210 18 252 21,6 6

ms

31-25 8-12

31-25 8-12

31-25 8-12

LIFE (millions) Mechanical Electrical Ie at 400 V and AC-3 MAXIMUM OPERATING FREQUENCY Mechanical operations Electromagnet Pole

AC - control

op. c. op. c. op. c./h op. c./h op. c./h

15 1,3

15 1,2 3600 3600 3600

15 0,8

Utilisation category AC-3 Maximum operational power at ambient temperature < 55C

Type

KNL80 KNL90 KNL110

Operational current (Ue < 440 V) A 80 95 110

220/230 V kW 23 27,6 33

380/400 V kW 41 50 61

415 V kW 46 55 66

Operational power 440 V kW 46 55 70

500 V kW 56 56 59

660/690 V kW 74 74 80

1000 V kW 37 45 45

ACCESSORIES

Auxiliary contact modules (mounting on basic contactor) G480, G484 G480 G484

Typ G480 G484

Versions -11, -20 -12, -21

THERMAL OVERLOAD RELAY BR90

Type BR90 AC-15 Rated operational current 50/60 Hz 230 V 2,5 A Relay setting range (A) 60 - 82; 70 - 95; 90 - 110

26

CONTACTORS

CONTACTORS KNL
KNL95, KNL115, KNL145, KNL180, KNL250, KNL400, KNL500, KNL630, KNL630/1000
Three- and four pole versions up to 630 A for AC-3 duty Three- and four-pole versions up to 1000 A for AC-1 duty Version with AC/DC control coil Extensive choice of add-on blocks and accessories Approved by primary international authorities

Type KNL95 KNL115 KNL145 KNL180 KNL250 KNL400 KNL500 KNL630 KNL630/1000

Rated operational current Ie (A) AC-3 400 V 100 110 150 185 265 420 520 630 230 V 27,8 33 46 57 83 130 156 198 350

AC 3 Rated power of three-phase motors (kW) 400 V 50 61 80 100 140 225 290 335 600 500 V 56 80 100 123 176 271 367 368 750 690 V 74 100 120 144 212 352 416 440 1000 1000 V 46 63 75 103 156 208 312 368 1500

Rated thermal current Ith (A) 125 160 250 275 350 550 700 800 1000

Standard AC control voltages: 24, 110/125, 220/240, 380/415

DIMENSIONS
KNL95, KNL115, KNL145, KNL180 KNL250, KNL400

CONTACTOR TYPE 1. KNL95, KNL115 2. KNL145 3. KNL180

A M6 M8 M8

B 15 20 20

CONTACTOR TYPE 1. KNL250 2. KNL400

A B M10 20 M10 25

KNL500, KNL630

KNL630/1000

CONTACTOR TYPE A B 1. KNL500 M10 35 2. KNL630 M12 40

C 265 270

27

CONTACTORS

CONTACTORS KNL KNL250, KNL400, KNL500, KNL630, KNL630/1000 KNL95, KNL115, KNL145, KNL180,
ACCESSORIES

Thermal overload relay BRA180, BRA400

Type BRA180 BRA400 BRA25.5+G230+C.T.

Relay setting range (A) 60 - 100; 75 - 125; 90 - 150; 120 - 200 150 - 250; 180 - 300; 250 - 420 300 - 500; 480 - 800

Description FAST-ON UNITS Auxiliary contacts Mechanical interlock

Characteristic 2NO + 1NC or 1NO + 2NC Side by side contactors One on top of other contactors L(mm) 225 - 365 265 - 305 305 - 345 345 - 385 390 - 425 470 - 500 for KNL95, KNL115 for KNL145, KNL180 for KNL250, KNL400 for KNL500 for KNL500.4 for KNL630 for KNL630.4 for KNL95 - KNL180 for KNL250 - KNL400 for KNL500 - KNL630 for KNL95 - KNL180 for KNL250 - KNL400 for KNL500 - KNL630 To transform terminals to screw ones both auxiliary and coil BRA180, BRA400 BRA180 on contactors KNL95 - KNL180 KNL250 - KNL400 BRA400 on contactors KNL145 - KNL180 KNL250 - KNL400 all all all all

Reference code G350 G355 G356/1 G356/2 G356/3 G356/4 G356/5 G356/6 G360 G361 G363 G527 G528 G529 G530 BA1595 BA1721 BA1846 BA1594 BA1720 BA1845 G370 BA126/2

Power terminal protection

Bars for 3 poles star connection Bars for 2 poles parallel connection Faston screw adapter Identification plate THERMAL OVERLOAD RELAY Set of links for contactor mounting

G372 G373 G375 G376 G228 G233 G244 RB6

Electric reset Indicator sealing kit Start button Identification plate

28