Catalog 02 Dual Line

CATALOGUE 02
DUAL LINE
Centralised lubrication systems www.dropsa.com

WK 39/00 C1021CE
CONTENTS
Sheet No. A1 A5 A10 A15 A20 A25 A30 A35 A40 A45 M1 Description Feeder block series AP1 Feeder block series APF05 APF1 Feeder block series AP6 Feeder block series AP6F Feeder block series AG6 Feeder block series AG6F Feeder block series AGG6 Feeder block series AGG6F Feeder block series AGG2 Double control matering valves Modular dual line Revision C1044IE C1045IE C1062IE C1061IE C1060IE C1063IE C1064IE C1065IE C1066IE C1067IE C1081IE
Pumps and accessories for use with dropsa dual line system 02 B1 B5 B10 B30 B40 C1 C20 C25 D1 D2 777000 series motorised pumps Trolley mounted motor driven pump 777000 Modular motor driven pumps 999000 Manual pumps series 156000 Motorised gear pumps series 1222000 Transfer and filling pumps series 132000 Heavy duty pneumatic pumps series 400200 Pneumatic transfer and filling pumps 72160 Micro-switch for low control End of line pressure switch C1073IE C1074IE C1075IE C1076IE C1077IE C1078IE C1079IE C1080IE C1082IE C1083IE
FEEDER BLOCK SERIES AP1.

Adjustable Discharge 0,1 - 1 cc. per stroke (.006 - .061 cu.in./stroke) Dual Line System
622200 624200 622260 624260
623200 625200 623260 625260
PRODUCT DATA SHEET

DESCRIPTION:
The feeder body is made of special anti-friction steel. Pistons are made of hardened steel. Bores and pistons are lapped to provide superior sealing. The indicator turrets are provided with integral adjusting screws together with a metacrylate cover and seal. On request an aluminium cover can be supplied. The feeder body has a galvanized finish and features an adaptor (see Fig. F.) for single or double outlet conversion.
ENGLISH
SPECIFICATION:
Temperature range: Max. pressure (inlet): Cycles: Min. Viscosity: Grease Max.: Connections: Inlet: Outlet: -30 to +80 C. 400 bar (5800 psi.) 100/min. 15 cSt (77 SSU) 220 ASTM (NLGI 3) For single outlets use Connecting Bridge Part No. 622030 (refer to Fig. 3.). The two outlets of each feeder block must always be used. If you need only one outlet you must use Connecting Bridge Part No. 622030. The other outlet cannot be plugged. The volume can be adjusted by turning the screw of the turret.When single outlet feeders are used, the discharge per complete cycle = 0,2 to 2 cc/stroke (.012 to .122 cu.in./stroke.). Dimensions: (Refer to Fig. 2.). Mounting: (Refer to Fig. 2.).Aluminium Bushings Part No. 622017 are supplied for mounting on uneven
FUNCTION
o
1/4" 5/16" - 24NF
ORDERING INFORMATION:
Ordering is by Part No., refer to the following table:
Weight Thread Dropsa Standard BSP Part No. 622200 623200 624200 625200 622260 NPTF 623260 624260 625260 Kg. 0,450 0,660 0,900 1,10 0,450 0,660 0,900 1,10 Lbs. .99 1.45 1.98 2.42 .99 1.45 1.98 2.42 No. Outlets 1 -2 2-4 3-6 4-8 1-2 2-4 3-6 4-8
A B
INSTALLATION/OPERATION:
Function:(Refer to Figs. 1 and 3.)The feeder discharge is controlled by a servo-piston (A) and metering piston (B) and can be arranged to provide a single or double outlet. Fig. D-E = 2 separate outlets. Fig. F. = connecting bridge for single outlet. Feeders are normally supplied with double outlets unless otherwise specified. -1Fig D Fig E Fig F Connecting bridge for single outlet
surfaces to prevent distortion or damage due to overtightening.
Sheet A1
C1044IE-WK 26/00
27,5 (1.083)
18,5 (.728)
27,5 (1.083)
20,0 18,5 (.787) (.728)
27,5 (1.083)
20,0 (.787)
20,0 18,5 (.787) (.728)
27,5 (1.083)
20,0 (.787)
20,0 (.787)
20,0 (.787)
18,5 (.728) 5/16 - 24NF for tube
37,0 (1.457) 6,3 (.248) 1/4"
6222XX
MIN 0,1CC MAX 1 CC
MIN 0,1CC MAX 1 CC
6232XX 1
MIN 0,1CC MAX 1 CC
6242XX
6252XX 1
MIN 0,1CC MAX 1 CC
50,0 (1.969)
30,0 (1.181)
2 27,0 (1.063) 33,0 (1.299) 46,0 (1.811) 27,0 (1.063)
4 20,0 (.787) 27,0 (1.063)
2 20,0 (.787)
4 20,0 (.787)
6 27,0 (1.063) =
2 20,0 (.787)
4 20,0 (.787)
6 20,0 (.787)
8 10,0 (.394) 17,0 (.669) 24,0 (.945) 30,0 (1.181)
53,0 (2.087) 66,0 (2.598)
73,0 (2.874) 86,0 (3.386)
93,0 (3.661) 106,0 (4.173)
DROPSA STANDARD - DIN 3852 Plug 926001 Tube Nut Ring Fitting 6 91396 91590 92337 8 91402 91596 92266 10 91406 91601 92242 NPTF DRY SEAL INCHES 1/4 850200 850220 850250 850281 5/16 850201 850221 850252 3/8 850202 850222 850254
Aluminium cover Part No. 622210 Metacrylate cover Part No. 622207 Seal Part No. 18807
DROPSA STANDARD - mm Cone 93004 93004 Bush 92004 92026 Tube 4 Plug 91005
NPTF DRY SEAL INCHES 5/32 91005
OUTLET 5/16" - 24
INLET 1/4"
Part No. 622030
WELD PLATES FOR FEEDERS The fixing parts which are indicated thus * are to be ordered separately. Pos *1 *2 *3 4 *1 *2 *3 4
MAX 8 16,5 16,5
Metric
1 2 3
Part No. 16009 16335 12534 622017 16012 16499 12562 622017
Qty. 2 2 2 2 2 2 2 2
Description Spring washer Nut M6 Screw M6 x 45 Bushing Spring washer Nut 1/4-28 UNF Hex. 7/16 Screw 1/4-28 UNF x 1 3/4 Bushing
3 L N. Part No.
DIMENSIONS (INCHES)
Inches
A
33 (1.29) 53 (2.08) 73 (2.87) 93 (3.66)
L
45 (1.77) 65 (2.55) 85 (3.34) 105 (4.13)
X
120 (4.72) 120 (4.72) 120 (4.72) 120 (4.72)
1 111585 2 111586 3 111587 4 111588
U.K. Dropsa (UK) Ltd. Unit 6, Egham Business Village, Egham, Surrey. TW20 8RB Tel: (+44) 01784 - 431177 Fax: (+44) 01784 - 438598 E-mail: salesuk@dropsa.com
U.S.A. Dropsa USA Inc. 50679 Wing Drive Utica, Michigan 48315, Tel: (+1) 810-566-1540 Fax: (+1) 810-566-1541 E-mail: salesusa@dropsa.com
AUSTRALIA Dropsa Australia Pty. No. 7 Warringah Road Dee Why NSW 2099 Tel: (+61) 2 9905 0410 Fax: (+61) 2 99394142 E-mail: sales@dropsa.com
GERMANY Dropsa Gmbh. Volmerswerther Strasse 80 40221 Dusseldorf 1, Deutschland Tel: (+49) 0211-394-011 Fax: (+49) 0211-394-013 E-mail: sales@dropsa.de
ITALY Dropsa Spa Via B. Croce,1 - 20090 Vimodrone (MI) Tel: (+39) 02 - 250.79.1 Fax: (+39) 02 - 250.79.767 E-mail: sales@dropsa.it (Export) E-mail: vendite@dropsa.it (National)
Copyright Dropsa - all rights reserved. Reproduction of any part of this document is strictly forbidden without prior consent from Dropsa. Dropsa reserves the right to modify specifications without prior notice.
-2-
Sheet A1
C1044IE-WK 26/00
FEEDER BLOCK SERIES APF05-APF1

Fixed Discharge APF05 0,5 cc. APF1 1 cc. per/stroke (APF05 .030 cu.in./stroke APF1 .061 cu.in/stroke) Dual Line System.
PRODUCT DATA SHEET

DESCRIPTION:
The feeder body is made of special anti-friction steel. Pistons are made of tempered steel. Bores and pistons are lapped to provide superior sealing. These feeders do not employ indicator turrets (see AP1 series) and are used for special applications. The body has a galvanized finish and features an adaptor (see Fig. F.) for single or double outlet conversion. They are set by the factory 0,5 cc. per/stroke (.030 cu.in/stroke) for APF05 and at 1 cc. per/stroke (.061cu.in/stroke) for APF1 unless otherwise requested.
622060 622070 623060 623070 624060 624070 625060 625070 622080 622090 623080 623090 624080 624090 625080 625090
ENGLISH
SPECIFICATION:
Temperature range: -30 to +80 C.
o
Fig D-E = 2 separate outlets. Fig F = connecting bridge for single outlet. Feeders are normally supplied with double outlets unless otherwise specified. For single outlets use Connecting Bridge Part No. 622030 (refer to Fig. 3.). When single outlet feeders are used, the discharge per complete cycle = for APF05 0,5 - 1 cc./stroke (.030 .061 cu.in./stroke) and for APF1 1 - 2 cc./stroke (.061 .122 cu.in./stroke).
Max. pressure (inlet): 400 bar (5800 psi.) Cycles: Min. viscosity: Grease Max. Connections: Inlet: Outlet: 100/min. 15cSt (77 SSU) 220 ASTM (NLGI 3)
1/4" 5/16"-24NF
FUNCTION
Ordering is by Part No. refer to the following table:
Thread Part No. APF05 APF1 622060 622070 623060 623070 624060 624070 625060 625070 622080 622090 623080 623090 624080 624090 625080 625090 Weight. Kg. Lbs. 0,430 .94 0,620 1.36 0,840 1.85 1,00 2.20 0,430 .94 0,620 1.36 0,840 1.85 1,00 2.20 No. Outlets. 1-2 2-4 3-6 4-8 1-2 2-4 3-6 4-8
B A
Dropsa Standard BSP.
NPTF
Fig D
Fig E
Fig F Connecting bridge for single outlet
Function:(Refer to Figs. 1 and 3.)The feeder discharge is controlled by a servo piston (A) and metering piston (B) and can be arranged to provide a single or double outlet. Dimensions: (Refer to Fig. 2.)
Mounting: (Refer to Fig. 4.) Aluminium Bushings Part No. 622017 are supplied for mounting on uneven surfaces to prevent distortion or damage due to overtightening.
-1-
Sheet A5
C1045IE-WK 26/00
27,5 (1.083) 4,5 (.177)

6220XX
1 CC
18,5 (.728)
27,5 (1.083)
20,0 18,5 (.787) (.728)
27,5 (1.083)
20,0 (.787)
20,0 (.787)
18,5 (.728)
27,5 (1.083)
20,0 (.787)
20,0 (.787)
20,0 (.787)
8,5 (.728)
5/16 - 24NF for tube
6230XX 1
1 CC
6240XX
1 CC
6250XX 1
1 CC
6,3 (.248)
1/4"
50,0 (1.969) 4 20,0 (.787)

53,0 (2.087)
30,0 (1.181)
2 27,0 (1.063) 33,0 (1.299) 27,0 (1.063)
2 27,0 (1.063) 20,0 (.787)
6 20,0 (.787)
= 27,0 (1.063)
8 20,0 (.787) 10,0 (.394) = 17,0 (.669) 24,0 (.945) 30,0 (1.181)
20,0 (.787)
20,0 (.787)
73,0 (2.874)
93,0 (3.661) 106,0 (4.173)
46,0 (1.811)
66,0 (2.598)
86,0 (3.386)
DROPSA STANDARD - DIN 3852 mm Plug Tube 6 8 10 Nut Ring Fitting 91396 91590 92337 91402 91596 92266 926001 91406 91601 92242 NPTF DRY SEAL INCHES 1/4 850200 850220 850250 850281 5/16 850201 850221 850252 3/8 850202 850222 850254
DROPSA STANDARD - mm Cone 93004 93004 Bush 92004 92026 Tube 4 5/32 Plug 91005 91005
NPTF DRY SEAL INCHES
OUTLET 5/16" 24 NF
INLET 1/4"
Part No. 622030
WELD PLATES FOR FEEDERS The fixing parts which are indicated thus * are to be ordered separately. Pos Part No. Qty. Description 2 Spring washer *1 16009 2 Nut M6 *2 16335 2 Screw M6 x 45 *3 12534 2 Bushing 4 622017 2 Spring washer *1 16012 2 Nut 1/4-28 UNF Hex. 7/16 *2 16499 2 Screw 1/4-28 UNF x 1 3/4 *3 12562 2 Bushing 4 622017
MAX 8 16,5 16,5
Metric
1 2 3
L
DIMENSIONS (INCHES) N. Part No. A L X
Inches
1 111585 (1.29) 2 111586 3 111587 4 111588

53 (2.08) 73 (2.87) 93 (3.66)
33
45 (1.77) 65 (2.55) 85 (3.34) 105 (4.13)
120 (4.72) 120 (4.72) 120 (4.72) 120 (4.72)
-2-
Sheet A5
C1045IE-WK 26/00
FEEDER BLOCK SERIES AP6

Adjustable Discharge.25-1.5 cc.per/stroke (.15 -.091 cu. in./stroke) Dual Line System
622250 623250 624250 625250 622150 623150 624150 625150 622175 623175 624175 625175
PRODUCT DATA SHEET

DESCRIPTION:
The feeder body is made of special anti-friction steel. Pistons are made of tempered steel. Bores and pistons are lapped to provide superior sealing. The indicator turrets are provided with integral adjusting screws together with a metacrylate cover and seal. On request an aluminium cover can be supplied. The feeder body has a galvanized finish and features an adaptor for single or double outlet conversion.
ENGLISH
SPECIFICATION:
o
Max. pressure (inlet): 400 bar (5800 psi.) Cycles: Min. Viscosity: Grease Max.: Connections: Inlet: Outlet: 100/min. 15 cSt (77 SSU) 220 ASTM (NLGI 3) 1/4" 1/4" Dimensions: (Refer to Fig. 2.) Mounting: (Refer to Fig. 2.). Aluminium bushings Part. No 3008107 are supplied for mounting on uneven surfaces to prevent distortion or damage due to overtightening.
No. Outlets. 1-2 2-4 3-6 4-8 1-2 2-4 3-6 4-8 1-2 2-4 3-6 4-8
Thread. Part No. 622250 623250 624250 625250 622150 623150 624150 625150 622175 623175 624175 625175 Kg. 0,850 1,300 1,660 2,050 0,850 1,300 1,660 2,050 0,850 1,300 1,660 2,050 Weight. Lbs. 1.87 2.87 3.65 4.51 1.87 2.87 3.65 4.51 1.87 2.87 3.65 4.51
Dropsa Standard BSP. Din 3852 X BSP NPTF
FUNCTION
2 OUTLETS
INSTALLATION/OPERATION: Function: (Refer to Figs. 1 and 3.)The feeder discharge is controlled by a servo-piston (A) and metering piston (B) and can be arranged to provide a single or double outlet. Fig. D-E= 2 separate outlets Fig. FG=1outlet.Feeders are normally supplied with double outlets unless otherwise specified. Retrospective conversion can be undertaken by fitting adaptor Y ( code 622076) for single outlet and X (code 622077) for double outlet (see following page). When single outlet feeders are used the discharge per complete cycle = .5-3 cc/stroke (.03.183 cu.in./stroke). -1Sheet A10 C1062IE - WK 26/00
1 OUTLET
22,0 (.866) 33,5 (1.319)
35,0 (1.378)
22,0 (.866)
23,0 (.906)
35,0 (1.378)
22,0 (.866)
23, 0 (.906)
23, 0 (.906)
35,0 (1.378)
22,0 23,0 (.866) (.906)
23,0 (.906)
23,0 (.906)
35,0 (1.378)
1/4"
,5 CC
T WOOUTL S ET TW OUT TS O LE
1,5 C C
TW OUT TS O LE T WOOUTL S ET
1,5 CC
TW OUT TS O LE T O OUT W LET S
1,5 CC
TW OOUTL ETS TW OUT TS O LE
50,0 (1.969)
ON LYO NEOUTLE T ONL ONEOUTLET Y
ONLYONE OUT LET ONLYONE OUTL ET
ONL ONE OUT Y LET ONLYONE OUT LET
ONL ONEOUTLE Y T
ONL ONEO UT Y LET
10,0 (.394)
30,0 (1.181)
33,5 (1.319) 41,0 = (1.614) 57,0 (2.244)
33,5 (1.319) = =
23,0 (.906) 64,0 (2.520) 80,0 (3.150)
33,5 (1.319) = =
23,0 23,0 (.906) (.906) 87,0 (3.425) 103,0 (4.055)
33,5 (1.319) = =
23,0 (.906)
23,0 (.906) 110,0 (4.331) 126,0 (4.961)
23,0 (.906) =
21,5 (.846) 38,5 (1.516) 50,0 (1.969)
1/4" BSP 1/4" NPTF If required a check-valve Part No. 92313 BSP or Part No. 92340 NPTF can be fitted at the outlet. Order separately.
Aluminium cover Part No. 622256 Metacrylate cover Part No. 622160
Dropsa Standard feeder blocks are normally supplied with outlets having a conical seating for 8 mm. (5/16") tube. This is simple and cost effective as no fitting is required.
DROPSA STANDARD Reducer 671038 671038 Cone 93006 93008 Nut 92014 92053 Tube 6 8 Plug 91011 91011
Seal Part No. 671001
INLET 1/4" OUTLET 1/4"
DROPSA STANDARD DIN 3852 BSP mm. Tube Nut Ring Fitting Plug 8 91406 91601 92269 10 91411 91607 92240 926001 12 91416 91612 92241 NPTF DRY SEAL INCHES 5/16 850202 850222 850255 850281 3/8 850203 850223 850257 1/2 850204 850224 850259
622077
622076
DIN 3852 BSP mm Ring Nut Plug Tube 91590 91396 6 91596 91401 8 622167 10 91601 91406 NPTF DRY SEAL INCHES 850250 850220 850200 1/4 850252 850221 850201 5/16 850281 850254 850222 850202 3/8 Fitting 91952 91959 91966
The double outlet adaptor (622077) is identifiable by two parallel line markings in the centre; the single outlet adaptor (622076) has a circular marking only. WELD PLATES FOR FEEDERS
The fixing parts which are indicated are to be ordered
Pos. Part No. 16012 16406 12552 3008107 16012 16500 12561 3008107
Qty. Description
2 2 2 2 2 2 2 2 Spring washer Nut M8 - Hex Screw M8 x 60 Bushing Spring washer Nut 5/16-24 UNF x 2-1/2 Screw 5/16-24 UNF x 2-1/2 Bushing c i r t e M
A 3 L
h c n I Pos. Part No. 1 2 111581 111582 111583 111584
1 2 3
1 2 3 4 1 2 3 4
Dimensions (inches) A L X
41 60 (1.614") (2.362") 64 85 (2.520") (3.346") 87 110 (3.425") (4.330") 110 130 (4.330") (5.118") 140 (5.511") 140 (5.511") 140 (5.511") 140 (5.511")
4 Max = 8 16,5
16,5
U.S.A. Dropsa USA Inc. 50679 Wing Drive Utica, Michigan 48315, Tel: (+1) 810-566-1540 Fax: (+1) 810-566-1541 E-mail: salesusa@dropsa.com AUSTRALIA Dropsa Australia Pty. No. 7 Warringah Road Dee Why NSW 2099 Tel: (+61) 2 9905 0410 Fax: (+61) 2 99394142 E-mail: sales@dropsa.com GERMANY Dropsa Gmbh. Volmerswerther Strasse 80 40221 Dusseldorf 1, Deutschland Tel: (+49) 0211-394-011 Fax: (+49) 0211-394-013 E-mail: sales@dropsa.de
-2-
Sheet A10
C1062IE - WK 26/00
1/4"
62 21XX
6 1XX 23
624 1XX
62 41XX
8,25 (.325)
FEEDER BLOCK SERIES AP6F

Fixed Discharge 1,5cc. per stroke (.091 cu.in./stroke) Dual Line System
622190 623190 624190 625190 622180 623180 624180 625180 622140 623140 624140 625140
PRODUCT DATA SHEET

DESCRIPTION:
The feeder body is made of special anti-friction steel. Pistons are made of tempered steel. Bores and pistons are lapped to provide superior sealing. These feeders do not employ indicator turrets (see AP6 series) and are used for special applications. The body has a galvanized finish and features an adaptor for single or double outlet conversion. They are set by the factory at 1,5 cc./stroke(.091 cu. in./ stroke) unless otherwise requested.
ENGLISH
SPECIFICATION:
Temperature range: -30 -+80 C.(-22-+176oF.) outlet feeders are used the discharge per complete cycle = 3 cc./stroke (.183 cu.in. / stroke). Dimensions: Mounting: (Refer to Fig. 2.). Aluminium bushings (Part. No. 3008107) are supplied for mounting on uneven surfaces to prevent distortion or damage due to overtightening.
Thedoubleoutletadaptor(622077)(622076) has parallellinemarkingsinthecenter; the single outlet adaptor isidentifiablebytwoa circular marking only. Thedoubleoutletadaptor(622077)(622076) has parallellinemarkingsinthecenter; the single outlet adaptor isidentifiablebytwoa circular marking only.
Max. pressure (inlet): 400 bar (5800 psi.) Cycles: Min. Viscosity: Grease Max.: Connections: Inlet: Outlet: 100/min. 15 cSt (77 SSU) 220 ASTM (NLGI 3) 1/4" 1/4"
Thread Part No. 622190 623190 624190 625190 622180 623180 624180 625180 622140 623140 624140 625140 Kg. 0,820 1,230 1,560 1,920 0,820 1,230 1,560 1,920 0,820 1,230 1,560 1,920 Weight. Lbs. 1.80 2.71 3.44 4.23 1.80 2.71 3.44 4.23 1.80 2.71 3.44 4.23 No. outlets 1-2 2-4 3-6 4-8 1-2 2-4 3-6 4-8 1-2 2-4 3-6 4-8
FUNCTION
2 OUTLETS
Dropsa Standard BSP Din 3852 x BSP
A B
NPTF
FIG. D. 1 OUTLET
FIG. E.
Function:(Refer to Figs. 1 and 3.) In installations where backpressure is detected at the outlets of the feeder blocks, a check- valve must be fitted to each outlet. The feeder discharge is controlled by a servo-piston (A) and metering piston (B) and can be arranged to provide a single or double outlet. Fig. DE= 2 seperate outlets Fig. F-G =1 outlet.Feeders are normally supplied with double outlets unless otherwise specified.Retrospective conversion can be undertaken by fitting adaptor Y (Part No. 622076) for single outlet and X (Part No. 622077) for double outlet.When single
A B
FIG. F.
FIG. G.
-1-
Sheet A15
C1061IE-WK 26/00
Thedoubleoutletadaptor(622077)(622076) has parallellinemarkingsinthecenter; the single outlet adaptor isidentifiablebytwoa circular marking only.
4,5 (.177)
4 ,5 C C
T WOOUTL S ET TW OUT TS O LE
1,5 C C
TW OUT TS O LE T WOOUTL S ET
1,5 CC
TW OUT TS O LE T O OUT W LET S
1,5 CC
TW OOUTL ETS TW OUT TS O LE
50,0 (1.969)
ON LYO NEOUTLE T ONL ONEOUTLET Y
ONLYONE OUT LET ONLYONE OUTL ET
ONL ONE OUT Y LET ONLYONE OUT LET
ONL ONEOUTLE Y T
ONL ONEO UT Y LET
33,5 (1.319) 41,0 (1.614) 57,0 (2.244)
33,5 (1.319) = =
23,0 (.906) 64,0 (2.520) 80,0 (3.150)
33,5 (1.319) = =
23,0 23,0 (.906) (.906) 87,0 (3.425) 103,0 (4.055)
33,5 (1.319) = =
23,0 (.906)
23,0 (.906) 110,0 (4.331) 126,0 (4.961)
23,0 (.906) =
10,0 (.394)
30,0 (1.181)
21,5 (.846) 38,5 (1.516) 50,0 (1.969)
Dropsa Standard feeder blocks are normally supplied with outlets having a conical seating for 8 mm. (5/16") tube. This is simple and cost effective as no fitting is required. If required a check-valve Part No. 92313 BSP or Part No. 92340 NPTF can be fitted at the outlet. Order separately. 1/4" BSP 1/4" NPTF
DROPSA STANDARD Nut Tube 6 92014 8 92053
Reducer 671038 671038
Cone 93006 93008
Plug 91011 91011
DROPSA STANDARD DIN 3852 BSP mm. Plug Tube Nut Ring Fitting 8 91406 91601 92269 10 91411 91607 92240 926001 12 91416 91612 92241 NPTF DRY SEAL INCHES 5/16 850202 850222 850255 850281 3/8 850203 850223 850257 1/2 850204 850224 850259
622077
622076
The double outlet adaptor (622077) is identifiable by two parallel line markings in the centre; the single outlet adaptor (622076) has a circular marking only.
WELD PLATES FOR FEEDERS
The fixing parts which are indicated thus are to be ordered separately.
Pos. Part No.
Qty. Description
2 2 2 2 2 2 2 2 Spring washer Nut M8 - Hex Screw M8 x 60 Bushing Spring washer Nut 5/16-24 UNF x 2-1/2 Screw 5/16-24 UNF x 2-1/2 Bushing Metric
A 3 L
Inch Pos. Part No. 1 2 111581 111582 111583 111584
1 2 3
1 2 3 4 1 2 3 4
16012 16406 12552 3008107 16012 16500 12561 3008107
41 (1.614") 64 (2.520") 87 (3.425") 110 (4.330") 60 (2.362") 85 (3.346") 110 (4.330") 130 (5.118") 140 (5.511") 140 (5.511") 140 (5.511") 140 (5.511")
4 Max = 8 16,5
16,5
4
-2-
Sheet A15
C1061IE-WK 26/00
1/4"
62 21XX
6 1XX 23
624 1XX
62 51XX
8,25 (.325)
22,0 (.886)
35,0 (1.378)
22,0 (.866)
23,0 (.906)
35,0 (1.378)
22,0 (.866)
23, 0 (.906)
23, 0 (.906)
35,0 (1.378)
22,0 23,0 (.866) (.906)
23,0 (.906)
23,0 (.906)
35,0 (1.378)
1/4"
FEEDER BLOCK SERIES AG6

Adjustable Discharge 0,25 - 3 cc. per/stroke ( .015-.183 cu. in. / stroke ) Dual Line System
671200 671300 671310 672300 672200 672310 673300 673200 673310 674300 674200 674310
PRODUCT DATA SHEET

DESCRIPTION:
The feeder body is made of special anti-friction steel. Pistons are made of tempered steel. Bores and pistons are lapped to provide superior sealing. The indicator turrets are provided with integral adjusting screws together with a metacrylate cover and seal. On request an aluminium cover can be supplied.The feeder body has a galvanised finish and features an adaptor for single or double outlet conversion.
ENGLISH
SPECIFICATION:
o
Max. pressure (inlet): 400 bar (5800 psi.) Cycles: Min. Viscosity: Grease Max.: Connections: Inlet: Outlet: 100/min. 15 cSt (77 SSU) 220 ASTM (NLGI 3) 3/8" 1/4" The double outlet adaptor (Part No. 622077) is identifiable by two parallel line markings in the centre; the single outlet adaptor (Part No.622076) has a circular marking only. Dimensions: Mounting: (Refer to Fig. 2.). Aluminium bushings (Part No. 3008107) are supplied for mounting on uneven surfaces to prevent distortion or damage due to overtightening.
In installations where backpressure is detected at the outlets of the feeder blocks, a checkvalve must be fitted to each outlet (see following page).
Thread. Dropsa Standard BSP Din 3852 x BSP NPTF Part No. 671300 672300 673300 674300 671200 672200 673200 674200 671310 672310 673310 674310 Kg. 1,600 2,250 2,950 3,550 1,600 2,250 2,950 3,550 1,600 2,250 2,950 3,550 Weight. Lbs. 3.52 4.95 6.49 7.81 3.52 4.95 6.49 7.81 3.52 4.95 6.49 7.81 No. Outlets. 1 2 3 4 1 2 3 4 1 2 3 4
FUNCTION
2 OUTLETS
Function:(Refer to Figs. 1 and 3.) The feeder discharge is controlled by a servo -piston ( A) and a metering piston (B) and can be arranged to provide a single or double outlet. Fig. D-E = 2 separate outlets Fig. F-G=1 outlet. Feeders are normally supplied with double outlets unless otherwise specified. Retrospective conversion can be undertaken by fitting adaptor Y (Part No. 622076) for single outlet and X (Part No. 622077) for double outlet (see following page). When single outlet feeders are used the discharge per complete cycle = 0,5-6 cc./stroke.(.03 .366 cu. in./stroke) -1Sheet A20
1 OUTLET
C1060IE-WK 26/00
44,0 (1.732)
22,0 (.886)
35,0 (1.378)
22,0 (.866)
23,0 (.906)
35,0 (1.378)
22,0 23,0 (.866) (.906)
23,0 (.906)
35,0 (1.378)
22,0 23,0 (.866) (.906)
23,0 (.906)
23,0 (.906)
35,0 (1.378)
1/4"
6 XXX 72
MIN 0,2 5CC MAX3C C
673 XXX
MI N 0,25 C C MAX 3CC
67 4XXX
MI N 0,25CC MAX 3CC
TWO O T U LETS
TW O O UTLETS
TWO OUTLETS
TWO OUTLET S
80,0 (3.150)
ONLY ONE OUTLET
ON O LY NE O L ET UT
ONLYO NEO UTL ET
ONLYO NEO UTL T E
33,5 (1.319) 41,0 (1.614) 57,0 (2.244)
33,5 (1.319) = =
23,0 (.906) 64,0 (2.520) 80,0 (3.150)
33,5 (1.319) = =
23,0 23,0 (.906) (.906) 87,0 (3.425) 103,0 (4.055)
33,5 (1. 319) = =
23,0 (.906)
23,0 (.906) 110,0 (4.331) 126,0 (4.961)
23,0 (.906) =
15,0 (.591)
50,0 (1.969)
21,5 (.846) 38,5 (1.516) 50,0 (1.969)
1/4" BSP 1/4" NPTF If required a check-valve Part No. 92313 BSP or Part No.92340 NPTF can be fitted at the outlet. Order separately.
DROPSA STANDARD Reducer 671038 671038 Cone 93006 93008 Bush 92014 92053 Tube 6 8 Plug 91011 91011
Seal Part No. 671001
DROPSA STANDARD DIN 3852 BSP mm. Ring Fitting Tube Nut Plug 10 91406 91601 92269 12 91411 91607 92240 926002 16 91416 91612 92241 NPTF DRY SEAL INCHES 3/8 850202 850222 850255 850282 1/2 850203 850223 850257 5/8 850204 850224 850259
622077
622076
The double outlet adaptor (622077) is identifiable by two parallel line markings in the center; the single outlet adaptor (622076) has a circular marking only. WELD PLATES FOR FEEDERS
Pos. Part No. 16012 16406 12552 3008107 16012 16500 12561 3008107
Qty. Description
2 2 2 2 2 2 2 2 Spring washer Nut M8 - Hex Screw M8 x 60 Bushing Spring washer Nut 5/16-24 UNF x 2-1/2 Screw 5/16-24 UNF x 2-1/2 Bushing (3 ) c i r t e M
A 3 L
h c n I Pos. Part No. 1 2 111581 111582 111583 111584
1 2 3
1 2 3 4 1 2 3 4
41 60 (1.614") (2.362") 64 85 (2.520") (3.346") 87 110 (3.425") (4.330") 110 130 (4.330") (5.118") 140 (5.511") 140 (5.511") 140 (5.511") 140 (5.511")
4 Max = 8 16,5
16,5
-2-
Sheet A20
C1060IE-WK 26/00
3/8
MI N 0,25CC MAX 3CC
8,25 (.325)
671 XXX
FEEDER BLOCK AP1. FEEDER BLOCK SERIES AG 6F

Adjustable Discharge 0,1 - per cc. per stroke Fixed discharge 3 cc. 1 stroke (.006 - (.183 cu. in./stroke) Dual Line System System .061 cu.in./stroke) Dual Line
622200 671190 672190 623200 673190 674190 624200 671180 672180 625200 673180 674180 622260 671140 672140 623260 624260 673140 674140 625260
PRODUCT DATA SHEET PRODUCT DATA SHEET

DESCRIPTION:
The feeder body is made of special anti-friction steel. Pistons are made of tempered steel. Bores and pistons are lapped to provide superior sealing. These feeders do not employ indicator turrets (see AG6 series) and are used for special applications. The body has a galvanized finish and features an adaptor for single or double outlet conversion. They are set by the factory at 3 cc. (.183 cu. in.) unless otherwise requested.
ENGLISH
SPECIFICATION:
o
Max. pressure (inlet): 400 bar (5800 psi.) Max. Cycles: Min. Viscosity: Grease Max.: Connections Inlet: Outlet: 3/8" 1/4" 100/min. 15 cSt (77 SSU) 220 ASTM (NLGI 3) Dimensions: (Refer to Fig. 2.). Mounting: (Refer to Fig. 2.). Aluminium bushings (Part No. 3008107) are supplied for mounting on uneven surfaces to prevent distortion or damage due to overtightening.
Thread Dropsa Standard BSP Din 3852 X BSP Part No. 671190 672190 673190 674190 671180 672180 673180 674180 671140 672140 673140 674140 Kg. 1,560 2,160 2,820 3,370 1,560 2,160 2,820 3,370 1,560 2,160 2,820 3,370 Weight. Lbs. 3.43 4.76 6.21 7.42 3.43 4.76 6.21 7.42 3.43 4.76 6.21 7.42 No. Outlets. 1-2 2-4 3-6 4-8 1-2 2-4 3-6 4-8 1-2 2-4 3-6 4-8
FUNCTION
2 OUTLETS
A B
NPTF
FIG. D. 1 OUTLET
FIG. E.
Function:(Refer to Figs. 1 and 3.)The feeder discharge is controlled by a servo-piston (A)and a metering piston (B) and can be arranged to provide a single or double outlet. Fig. D-E = 2 separate outlets Fig. F-G. = 1 outlet. Feeders are normally supplied with double outlets unless otherwise specified. Retrospective conversion can be undertaken by fitting adaptor Y (Part No. 622076) for single outlet and X (Part No. 622077) for double outlet (see following page). When single outlet feeders are used the discharge per complete cycle = 6 cc./stroke (.366 cu. in./stroke). -1Sheet A25
A B
FIG. F.
FIG. G.
C1063IE - WK 26/00
22,0 (.866) 4,5 (.177)
35,0 (1.378)
22,0 23,0 (.866) (.906)
35,0 (1.378)
22,0 (.866)
23,0 (.906)
23,0 (.906)
35,0 (1.378)
22,0 23,0 (.866) (.906)
23,0 (.906)
23,0 (.906)
35,0 (1.378)
1/4"
6 1XX 71
3CC
67 21XX
3CC
1
TWO O UTLETS
67 XX 31
3CC
3
TWO O UTLETS
67 XX 41
3CC
8,25 (.325)
T WO O UT LETS
TW O UTL O ETS
80,0 (3.150)
ON L ONE OUTLET Y
ON ON OU LY E TLET
O NL ONE OUTLET Y
ONL ON EO UT Y LET
33,5 (1.319) 41,0 (1.614) 57,0 (2.244)
33,5 (1.319) = =
23,0 (.906) 64,0 (2.520) 80,0 (3.150)
33,5 (1.319) = =
23,0 23,0 (.906) (.906) 87,0 (3.425) 103,0 (4.055)
33,5 (1.319) = =
23,0 (.906)
23,0 (.906) 110,0 (4.331) 126,0 (4.961)
23,0 (.906) =
15,0 (.591)
50,0 (1.969)
21,5 (.846) 38,5 (1.516) 50,0 (1.969)
DROPSA STANDARD Reducer 671038 671038 Cone 93006 93008 Bush 92014 92053 Tube 6 8 Plug 91011 91011
DROPSA STANDARD DIN 3852 BSP mm. Tube Nut Ring Fitting Plug 8 91406 91601 92269 10 91411 91607 92240 926002 12 91416 91612 92241 NPTF DRY SEAL INCHES 5/16 850202 850222 850255 850282 3/8 850203 850223 850257 1/2 850204 850224 850259
622077
622076
DIN 3852 BSP mm Ring Nut Tube Plug 91590 91396 6 91596 91401 8 622167 10 91601 91406 NPTF DRY SEAL INCHES 850250 850220 850200 1/4 850252 850221 850201 5/16 850281 850254 850222 850202 3/8 Fitting 91952 91959 91966
The double outlet adaptor (622077) is identifiable by two parallel line markings in the centre; the single outlet adaptor (622076) has a circular marking only. WELD PLATES FOR FEEDERS
Pos. Part No.
Qty. Description
2 2 2 2 2 2 2 2 Spring washer Nut M8 - Hex Screw M8 x 60 Bushing Spring washer Nut 5/16-24 UNF x 2-1/2 Screw 5/16-24 UNF x 2-1/2 Bushing Metric
A 3 L
Inch Pos. Part No. 1 2 111581 111582 111583 111584
1 2 3
1 2 3 4 1 2 3 4
16012 16406 12552 3008107 16012 16500 12561 3008107
41 (1.614") 64 (2.520") 87 (3.425") 110 (4.330") 60 (2.362") 85 (3.346") 110 (4.330") 130 (5.118") 140 (5.511") 140 (5.511") 140 (5.511") 140 (5.511")
4 Max = 8 16,5
16,5
4
-2-
Sheet A25
C1063IE - WK 26/00
3/8"
FEEDER BLOCK SERIES AGG6

Adjustable discharge 1.5 -12 cc. per stroke (.091 - .732 cu. in./ stroke) Dual Line System
626200 627200 628200 629200 626230 627230 628230
PRODUCT DATA SHEET

DESCRIPTION:
ENGLISH
SPECIFICATION:
Temperature range: Max. pressure (inlet): Cycles: Min. Viscosity: Grease Max.: Connections: Inlet: Outlet: -30 - +80 C. 400 bar (5800 psi.) 100/min. 15 cSt (77 SSU) 220 ASTM (NLGI 3) 3/8" 3/8" (Part No. 3008107) are supplied for mounting on uneven surfaces to prevent distortion or damage due to overtightening.
o
Thread Part No. 626200 627200 628200 629200 626230 627230 628230 629230 Weight. Kg. Lbs. 4,600 10.12 6,650 14.63 9,200 20.24 11,400 25.08 4,600 10.12 6,650 14.63 9,200 20.24 11,400 25.08 No. Outlets. 1-2 2-4 3-6 4-8 1-2 2-4 3-6 4-8
FUNCTION
2 OUTLETS
Dropsa Standard BSP
NPTF
Function:(Refer to Figs. 1 and 3.)The feeder discharge is controlled by a servo-piston (A) and metering piston (B) and can be arranged to provide a single or double outlet. Fig. D-E = 2 separate outlets Fig. F-G = 1 outlet. Feeders are normally supplied with double outlets unless otherwise specified. Retrospective conversion can be undertaken by fitting adaptor Y (Part No. 626210) for single outlet and X (Part No.626209) for double outlet (see following page). When single outlet feeders are used the discharge per complete cycle = 324 cc./stroke (.183-1.464 cu.in./stroke). Dimensions: (Refer to Fig. 2.). Mounting: (Refer to Fig. 2.).Aluminium bushings
1 OUTLET
-1-
Sheet A30
C1064IE - WK 26/00
26,8 (1.055")
42,2 (1.661")
26,8 (1.055 ")
37,6 (1.480")
42,2 (1.661")
26,8 (1.055")
37,6 (1.480")
37,6 (1.480")
42,2 (1.661")
26,8 (1.055")
37,6 (1.480")
37,6 (1.480")
37,6 (1.480")
42,2 (1.661")
3/8" 62,5 (2.461")
6262XX
MIN. 1,5cc MAX. 12c c
6272XX
MIN. 1,5cc MAX. 12cc
6282XX
MIN. 1,5cc MAX. 12cc
6292XX
MIN 1,5cc . MA 12cc X.
TW O O UTLETS DUE USCITE
TW OOUTLE TS DUE USCITE
TWOO UTLET DU EU SCIT S E
8,5 ( .335")
50,0 (1.969")
125,0 (4.921")
37,5 (1.476")
O NLYO EOUTLET N S OLOUNA USCIT A
ONL ONE O Y UTLET SOLOUNA USCITA
O NLYONE O UTLET SO LOUNA USCITA
O NLY O O NE UTLET SO LOUNA USCITA
2 41,3 (1.626") 49,0 (1.929") 69,0 (2.717") 41,3 (1.6 26 ")
2 37,6 (1.480")
4 41,3 (1.626 ")
2 37,6 (1.480")
4 37,6 (1.480")
6 41,3 (1.626")
2 37,6 (1.480")
4 37,6 (1.480")
6 37,6 (1.480")
8 20,0 (.787") 35,5 (1.398") 54,5 (2.146") 70,0 (2.7 56")
86,6 (3.409") 106,6 (4.197")
124,0 (4.882") 144,0 (5.669")
163,0 (6.417") 183,0 (7.205")
Aluminium cover Part No. 626021 Metacrylate cover Part No. 3042118 3/8" BSP 3/8" NPTF If required a check-valve Part No. 92326 BSP or Part No. 92359 NPTF can be fitted at the outlet. Order separately.
DROPSA STANDARD mm. Cone 93010 Bush 92010 Tube 10 Plug 91003
Seal Part No. 19119
DROPSA STANDARD DIN3852 BSP mm. Plug Tube Nut Ring Fitting 10 91406 91601 92269 926002 12 91411 91607 92240 16 91416 91612 92241 NPTF DRY SEAL INCHES 3/8 850202 850222 850255 850281 1/2 850203 850223 850257 5/8 850204 850224 850259
626209
626210
the *The double outlet adaptor (626209) is identifiable by two parallel line markings inWELDcentre; FEEDERS PLATES FOR the single outlet adaptor (626210) has a circular marking only.
1 2 3
1 2 3 4 1 2 3 4 16012 16406 12556 3008107 16012 16500 12560 3008107 2 2 2 2 2 2 2 2 Spring washer Nut M8 - Hex Screw M8 x 60 Bushing Spring washer Nut 5/16-24 UNF Screw 5/16-24 UNF x 3-1/4 Bushing
50
85,0 (3.346")
Pos. Part No.
Qty. Description
Metric
A 3
38
L
Inch Pos. Part No. 1 2 111576 111577 111578 111579 Dimensions (inches) A L X
70 49 (1.929") (2.755") 110 86 (3.385") (4.330") 124 150 (4.881") (5.905") 183 163 (6.417") (7.204") 190 (7.480") 190 (7.480") 190 (7.480") 190 (7.480")
4 Max = 8 16,5
16,5
-2-
Sheet A30
C1064IE - WK 26/00
3/8"
FEEDER BLOCK SERIES AGG6F

Fixed Discharge 12 cc. per/stroke (.732 cu. in./stroke) Dual Line System
626180 628180 626140 628140
627180 629180 627140 629140
PRODUCT DATA SHEET

DESCRIPTION:
The feeder body is made of special anti-friction steel. Pistons are made of tempered steel. Bores and pistons are lapped to provide superior sealing. These feeders do not employ indicator turrets (see AGG6 series) and are used for special applications. The body has a galvanized finish and features an adaptor for single or double outlet conversion. They are set by the factory at 12 cc./stroke (.732 cu. in./stroke) unless otherwise requested.
ENGLISH
SPECIFICATION:
Temperature range: -30 - +80 C.
o
Max. pressure (inlet): 400 bar (5800 psi.) Cycles: Min. Viscosity: Grease Max.: Connections: Inlet: Outlet: 3/8" 3/8" 100/min. 15 cSt (77 SSU) 220 ASTM (NLGI 3) Aluminium bushings (Part No.3008107) are supplied for mounting on uneven surfaces to prevent distortion or damage due to overtightening
FUNCTION
2 OUTLETS
Thread. Dropsa Standard BSP Part No. 626180 627180 628180 629180 626140 627140 628140 629140 Weight. Kg. Lbs. 4,470 9.83 6,390 14.06 8,810 19.39 10,880 23.94 4,470 9.83 6,390 14.06 8,810 19.39 10,880 23.94 No. Outlets. 1-2 2-4 3-6 4-8 1-2 2-4 3-6 4-8
A B
NPTF
Function:(Refer to Figs. 1 and 3.)The feeder discharge is controlled by a servo-piston (A) and metering piston (B) and can be arranged to provide a single or double outlet. Fig.D-E = 2 separate outlets Fig. F-G = 1 outlet. Feeders are normally supplied with double outlets unless otherwise specified. Retrospective conversion can be undertaken by fitting adaptor Y (Part No. 626210) for single outlet and X (Part No. 626209) for double outlet (see following page). When single outlet feeders are used the discharge per complete cycle = 24 cc./stroke (1.464 cu. in./stroke).] Dimensions: (Refer to Fig. 2.). Mounting: (Refer to Fig. 2.)
FIG. D. 1 OUTLET
FIG. E.
A B
FIG. F.
Sheet A35
FIG. G.
C1065IE - WK 26/00
-1-
4,0 (.1 54")
26 ,8 (1.055")
4 ,2 2 (1.661 ")
26,8 (1.0 55")
37,6 (1.480")
42,2 (1.661")
26,8 37 ,6 (1.055") (1 .480")
37,6 (1.480")
42,2 (1.6 61")
26,8 37,6 (1.05 5") (1.480")
37,6 (1.4 80")
37 ,6 (1.480")
42,2 (1.661")
3/8"
8,5 ( .335 ")
125,0 (4.9 1") 2
37,5 (1.476 ")
50 ,0 (1.969")
49,0 (1.929") 69,0 (2.717")
20,0 (.787")
41,3 (1.626")
41,3 (1.626")
37,6 (1.480")
41,3 (1.6 26")
3 7,6 (1.48 0 ")
37,6 (1.480")
41,3 (1.626")
37,6 (1.480")
37,6 (1.480")
85,0 (3.346")
37,6 (1.480")
35,5 (1.398") 54,5 (2 .146") 70,0 (.756 ")
86,6 (3.409") 1 06,6 (4.197 ")
124,0 (4.882") 1 44,0 (5.669 ")
163,0 (6.41 7") 183,0 (7.205")
DROPSA STANDARD DIN3852 BSP mm. Ring Fitting Plug Tube Nut 10 91406 91601 92269 12 91411 91607 92240 926002 16 91416 91612 92241 NPTF DRY SEAL INCHES 3/8 850202 850222 850255 850282 1/2 850203 850223 850257 5/8 850204 850224 850259
626209
626210
*The double outlet adaptor (626209) is identifiable by two parallel line markings in the center;
the single outlet adaptor (626210) has a circular marking only.
WELD PLATES FOR FEEDERS
1 2 3 4 1 2 3 4 16012 16406 12556 3008107 16012 16500 12560 3008107 2 2 2 2 2 2 2 2 Spring washer Nut M8 - Hex Screw M8 x 60 Bushing Spring washer Nut 5/16-24 UNF Screw 5/16-24 UNF x 3-1/4 Bushing
50
Pos. Part No.
Qty. Description
Metric
A 3
1 2 3
38
L
Inch Pos. Part No. 1 2 111576 111577 111578 111579 Dimensions (inches) A L X
49 (1.929") 86 (3.385") 124 (4.881") 163 (6.417") 70 (2.755") 110 (4.330") 150 (5.905") 183 (7.204") 190 (7.480") 190 (7.480") 190 (7.480") 190 (7.480")
4 Max = 8 16,5
16,5
-2-
Sheet A35
C1065IE - WK 26/00
3/8"
FEEDER BLOCK SERIES AGG2

Adjustable Discharge 3-27 cc. per /stroke (.183-1.65 cu.in./stroke) Dual Line System
638200 638140
PRODUCT DATA SHEET

DESCRIPTION:
ENGLISH
SPECIFICATION:
Temperature range: -30 - +80 C.
o
Max. pressure (inlet): 400 bar (5800 psi.) Cycles: Min. Viscosity: Grease Max.: Connections: Inlet: Outlet: 100/min. 15 cSt (77 SSU) 220 ASTM (NLGI 3) 3/8" 3/8" Dimensions: (Refer to Fig. 2.). Mounting: (Refer to Fig. 2.). Aluminium bushings (Part. No. 3008107) are supplied for mounting on uneven surfaces to prevent distortion or damage due to overtightening.
In installations where backpressure is detected at the outlets of the feeder blocks, a checkvalve must be fitted to each outlet (See following page).
Ordering is by Part No., refer to the following table: Weight. Thread. Part No. No. Outlets. Kg. Lbs. Dropsa 638200 5,10 11.24 1-2 Standard NPTF 638140 5,10 11.24 1-2
FUNCTION
2 OUTLETS
Function: (Refer to Figs. 1 and 3.) The feeder discharge is controlled by a servo-piston (A) and metering piston (B) and can be arranged to provide a single or double outlet. Fig. D-E= 2 separate outlets Fig. F-G=1 outlet. Feeders are normally supplied with double outlets unless otherwise specified. Retrospective conversion can be undertaken by fitting adaptor Y (Part No.626210) for single outlet and X (Part No.626209) for double outlet (see following page). When single outlet feeders are used the discharge per complete cycle =6 - 54 cc../stroke(.37 - 3.29 cu.in./stroke).
1 OUTLET
-1-
Sheet A40
C1066IE - WK 26/00
25,7 26,8 37,5 (1.055") (1.476") ( 1.012")
3/8" 62,5 (2.461")
638200
M .3cc IN. M AX. 27cc
TW OU LE O T TS DU EUS CITE
8,5 ( .335")
125,0 (4.921")
50,0 (1.969")
37,5 (1.476")
O NLYON EOU LE T T S OLOUN U ITA A SC
2 20,0 (.787") 64,3 (2.531") 35,5 (1.398") 53,5 (2.106") 70,0 (2.756")
70,0 (2.756") 90,0 (3.543")
3/8" BSP 3/8" NPTF If required a check-valve Part No. 92326 BSP or Part No.92359 NPTF can be fitted at the outlet. Order separately.
Seal Part No. 19119
85,0 (3.346")
DROPSA ST ANDARD DIN 3852 BSP mm. Tube Nut Ring Fitting Plug 10 91406 91601 92269 12 91411 91607 92240 926002 16 91416 91612 92241 NPTFDRY SEAL INCHES 3/8 850202 850222 850255 850282 1/2 850203 850223 850257 5/8 850204 850224 850259
626209
626210
*The double outlet adaptor (626209) is identifiable by two parallel line markings in the centre;
the single outlet adaptor (626210) has a circular marking only.
Pos . Part N o. 16012 16406 12556 3008107 16012 16500 12560 3008107
Qty. Desc ription

2 2 2 2 2 2 2 2 Spring was her N ut M 8 - H ex 13 Sc rew M8 x 80 Bushing Spring was her Nut 5/16-24 UNF x 3-1/4 Screw 5/16-24U NF Hex-1/2 Bus hing c i r t e M
1 2 3
1 2 3 4 1 2 3 4
3/8"
h c n I
4 Max = 8 16,5
16,5
U.S.A. Dropsa USA Inc. 50679 Wing Drive Utica, Michigan 48315, Tel: (+1) 810-566-1540 Fax: (+1) 810-566-1541 E-mail: salesusa@dropsa.com AUSTRALIA Dropsa Australia Pty. No. 7 Warringah Road Dee Why NSW 2099 Tel: (+61) 2 9905 0410 Fax: (+61) 2 99394142 E-mail: sales@dropsa.com GERMANY Dropsa Gmbh. Volmerswerther Strasse 80 40221 Dusseldorf 1, Deutschland Tel: (+49) 0211-394-011 Fax: (+49) 0211-394-013 E-mail: sales@dropsa.de ITALY Dropsa Spa Via B. Croce,1 - 20090 Vimodrone (MI) Tel: (+39) 02 - 250.79.1 Fax: (+39) 02 - 250.79.767 E-mail: sales@dropsa.it (Export) E-mail: vendite@dropsa.it (National)
-2-
Sheet A40
C1066IE - WK 26/00
DOUBLE CONTROL METERING VALVES

For Dual Line Lubrication Systems
622200 623200 624200 625200 622260 623260 624260 625260
PRODUCT DATA SHEET
ENGLISH
Y*
C
DESCRIPTION:
These units are used especially on heavy machinery. The user can install the valves as required, please note, that the non enclosed version must be mounted in a relatively clean area of the machine. Away from water and dust. The operation of the system becomes extremely reliable and easily controllable by means of these valves. The delivery of the metering valve Part No. 622300 and Part No. 671350 can be adjusted varying the length of Y (see the figure) screwing or
Plate Part No. 622077
unscrewing the regulating nut. The valve can be used either single or double outlet; double outlet is the standard adjustment, to obtain a single outlet valve replace plate Part No. 622077 (marked with two parallel lines) with plate Part No. 622076 ( marked with a circle) and plug one of the two outlets. These metering valves are a double controlled version of some of the most commonly used Dual Line metering
SPECIFICATION:
Part No. 622300 671350 626300 Number of outlet 2 2 2 Delivery per outlet cc. cu.in. .25 -1.5 .015 -.091 .25 - 3 .015 -.183 12 .732 A mm. 350 400 500 In. 13.780 15.748 19.685 mm. 80 80 80 B In. 3.150 3.150 3.150 mm. 70 70 85 C In. 2.756 2.756 3.346
Adjustment Type Code mm. 20.5 21 40 A max in. cc. .807 1.5 .827 3 1.575 12 A min in. cc. .335 ,5 0 ,5 0 1,5
AP6 AG6 AGG6
622300 671350 626300
cu. in. .091 .183 .732
mm. 8.5 0 0
cu in. .030 .030 .091
Delivery variation for each adjustment of Y cc. cu.in. ,17 .010 ,17 .010 ,6 .037
-1-
Sheet A45
C1067IE - WK 26/00
valves. They can be used when a very accurate control of the operation of the metering valves is required. Each turret on the valve is connected to a microswitch that gives a signal to electric equipment when the valve is
operated. The electric equipment controls the operation of one or more valves and gives an alarm signal if the microswitch does not give any signal within a fixed time.
Ordering is by Part Number. Refer to the following table. Part No. 626220 Number of outlets 2 Delivery per outlet cc. Cu.in. 12 .732 A mm. 295 in. 11.614 mm. 352 B in. 13.858 mm. 185 C in. 7.283
C A
-2-
Sheet A45
C1067IE - WK 26/00
MODULAR DUAL LINE

Dual Line Lubrication Divider Valves Series 02
Series 02
PRODUCT DATA SHEET

DESCRIPTION:
The modular dual line system consists of two main parts; the Base and the Metering Valves. Bases and Metering Valves are made in stainless steel AISI 316 or in zinc plated steel and are available with inlets and outlets in UNI-ISO 7/1 (BSP) or NPTF threads. The Metering Valves can be supplied with adjustable or fixed discharge. The Valves with adjustable discharge are fitted with turrets provided with integral adjusting screws together with a metacrylate cover and seal. A blanking plate to be ordered separately, can be provided on the Base to accommodate future additional points. The advantages of the Modular Dual Line System are: Versatility in lubrication layout planning. Flexibility to expand or reduce the number of elements to meet changing requirements. Reduced spare parts, fewer parts in stock = lower inventory costs. Blanking plates can be provided to accommodate future requirements. Save on labour and piping costs; the Metering Valves can be serviced without disturbing the assembly or existing pipework. Lower maintenance costs; the modular concept provides lower cost replacement components.
ENGLISH
SPECIFICATION:
Temperature range: Frequency: Max. pressure (inlet): Lubricant: Oil: Grease: Base threads: Inlets: Outlets: -30 C to +80 C 100 cycles/minute. 400 bar
o o
15 cSt to 1000 cSt. NLGI 00 to NLGI 3.
3/8 BSP or 3/8 NPTF. BSP or NPTF.
The Base: A modular base is made up of a minimum of three elements: inlet; intermediate and end.
INLET BASE
INTERMEDIATE BASE
INTERMEDIATE BASE
END BASE
4 4 2 3
3 1
-1-
Sheet M1
C1081IE WK 26/00
Key to Base Part Numbers.

Item 1 2 3 4 5 5 6 6 7 7 Description Screw Screw Thread insert O Ring (Viton) Plug BSP Plug NPTF Check valve BSP Check valve NPTF Plug BSP Plug NPTF Part No. Zinc St.Steel. 14090 675231 14095 675238 1523343 675217 18880 18880 926001 519061 850304 519071 92313 519990 92340 519901 926002 519062 850305 519072 BSP 675311 675312 675314 675313 675011 NPTF 675321 675322 675324 675323 675071
Metering Valves:
Metering Valves (adjustable) Discharge Zinc plated 3 Part No. Mark cu.in. (cm ) .006 - .061 (0,1 1) 675335 DMM .015 - .183 (0,25 3) 675300 DM .031 1.46 (0,5 24) 675310 DMG .031 2.44 (0,5 40) 675320 DMG1 2.98 5.36 (49 88) 675330 DMG2 Blanking Plate 675305 DBP Metering Valves (adjustable) Discharge St.Steel 3 Part No. Mark cu.in. (cm ) .006 - .061 (0,1 1) 675635 DMMX .015 - .183 (0,25 3) 675600 DMX .031 1.46 (0,5 24) 675610 DMGX .031 2.44 (0,5 40) 675620 DMGX1 2.98 5.36 (49 88) 675630 DMGX2 Blanking Plate 675605 DBPX Metering Valves (fixed) Discharge Zinc plated 3 Part No. Mark cu.in. (cm ) .061 (1) 675385 DMMF .183 (3) 675301 DMF 1.46 (24) 675315 DMGF 2.44 (40) 675325 DMGF1 5.36 (88) 675345 DMGF2 Blanking Plate 675305 DBP Metering Valves (fixed) Discharge St.Steel 3 cu.in. (cm ) Part No. Mark .061 (1) 675685 DMMXF .183 (3) 675601 DMXF 1.46 (24) 675615 DMGXF 2.44 (40) 675625 DMGXF1 5.36 (88) 675645 DMGXF2 Blanking Plate 675605 DPBX
Base Inlet (zinc) Intermediate (zinc) for valve: DMM-DM-DMMF-DMFDMG-DMG1-DMG1-DMGFDMGF1-DMGF2. End (zinc) Inlet (stainless) Intermediate (stainless) for valve: DMMX-DMX-DMMXFDMXF-DMGX-DMGX1DMGX2-DMGXF-DMGXF1DMGXF2 End (stainless)
675012 675014 675013
675072 675074 675073
Each element is made of zinc or stainless steel and is available with UNI-ISO 7/1 (BSP-DIN) or NPTF threads. This concept can be extended to include up to 20 or more sections in a common assembly and eliminate the need for costly pipe and tubing connections. The Base specified will accommodate its specific Metering Valves.
12
13
14
15 6 5
OUTLET 1/4" NPTF 1/4" BSP

7
10
11
21,9
INLET 3/8" NPTF 3/8" BSP

21,9 0.862" 34, 7 1.366"
34,7 69,4 2.732" 1.366"
34,7 1.366"
69,4 2.732"
0.862"
-2-
Sheet M1
C1081IE WK 26/00
Turret cover:
Turret cover. Part No. 622207 622210 671028 675524 675525 Mark DMM DMMX DM-DMX DMG-DMGX DMG1-DMGX1 DMG2-DMGX2 Base for valves DMM-DM-DMMF-DMF-DMMXDMMXF-DMX-DMXF DMG-DMGF-DMG1-DMGF1DMG2-DMGF2-DMGX-DMGFXDMGX1-DMGXF1-DMGX2DMGXF2 Value 34,7 mm. (1.366 in.) 69,4 mm. (2.732 in.)
Dimensions:
(Values in parenthesis are for fixed discharge). Dimension A is obtained by adding to the dimensions of the Base Inlet and Base End 43,8 mm. (1.725) the following values for each Intermediate Base
Rp 3/8 UNI - ISO 7/1 23,0 0.906
162,5 (94) 6.398" (3.700")
126,9 (87,4) 5.00" (3.441")
DM
DMG
675310 MAX. 14 CC. 1.5 CU.IN.
DMG1
675320 MAX. 3 CC. .183 CU.IN.
DMF
675301 MAX. 3 CC. .183 CU.IN.
76,0 2.992"
O U T L E T S
O U T L E T S
O U T L E T S
O U T L E T S
2 1
AUSLASSE OUTLETS USCITE SORTIES
16 0.63" 18,0 0.708" 36 34,7 69,4 1.417" 1.417" 2,732" 13,5 Rp - 1/4 0.53" UNI - ISO 7/1
A B 69,4 2,732" 19 0.748" 34,7 1.417" 77,3 3.043" 6,5 .0256"
16 0.63"
63,6 2.504"
33 1.3"
33,0 1.299"
60,0 2.362"
-3-
Sheet M1
81,6 3.213"
C1081IE WK 26/00
50,0 1.969"
675300 MAX. 3 CC. .186 CU.IN.
675330 DMGX2
49 CC. MIN. 3 CU. IN. 55 CC. MAX. 5.4 CU.IN.
117,5 (87,4) 4.626" (3.441")
282,0 (190) 11.102" (7.480")
209 (116) 8.2" (4.567")
Spares:
Bolt Part No. 11380
DMM DMG 'O' Ring Part No. 61107 1 Outlet Zinc Part No. 675516
'O' Ring Part No. 18902
Refer to the following ordering menu:
ORDERING MENU
NPT BSP-DIN SEALS V VITON (Std.) S SILICONE OUTLETS T = Twin Oulets s = Single Outlet
BASIC FEATURES ZINC SB01 SB07 SB02 SB08 SB03 SB09 SB04 SB10 SB05 SB11 SB06 SB12 STAINLESS SB01X SB07X SB02X SB08X SB03X SB09X SB04X SB10X SB05X SB11X SB06X SB12X
METERING ELEMENTS ZINC ADJUSTABLE FIXED DMM DMMF DM DMF DMG DMGF DMG1 DMG1F DMG2 DMG2F STAINLESS ADJUSTABLE FIXED DMMX DMMXF DMX DMXF DMGX DMGXF DMGX1 DMGXF1 DMGX2 DMGXF2
ORDER EXAMPLE:- SB05 (DMTC-DMGTC-DMMTC-DBP-DMG2TC)

U.K. Dropsa (UK) Ltd. Unit 6, Egham Business Village, Egham, Surrey. TW20 8RB Tel: (+44) 01784 - 431177 Fax: (+44) 01784 - 438598 E-mail: salesuk@dropsa.com U.S.A. Dropsa USA Inc. 50679 Wing Drive Utica, Michigan 48315, Tel: (+1) 810-566-1540 Fax: (+1) 810-566-1541 E-mail: salesusa@dropsa.com AUSTRALIA Dropsa Australia Pty. No. 7 Warringah Road Dee Why NSW 2099 Tel: (+61) 2 9905 0410 Fax: (+61) 2 99394142 E-mail: sales@dropsa.com GERMANY Dropsa Gmbh. Volmerswerther Strasse 80 40221 Dusseldorf 1, Deutschland Tel: (+49) 0211-394-011 Fax: (+49) 0211-394-013 E-mail: sales@dropsa.de ITALY Dropsa Spa Via B. Croce,1 - 20090 Vimodrone (MI) Tel: (+39) 02 - 250.79.1 Fax: (+39) 02 - 250.79.767 E-mail: sales@dropsa.it (Export) E-mail: vendite@dropsa.it (National)
-4-
Sheet M1
C1081IE WK 26/00
777000 SERIES MOTORIZED PUMPS

For Oil or Grease Dual Line System.
777005 777271 777572 777060 777304 777207 777010 777311 777521 777040 777510 777083 777020 777560 777273 777535 777584
PRODUCT DATA SHEET

DESCRIPTION:
Suitable for Oil or Grease. Maximum pressure 500 Bar ((7250 psi.). The Dropsa 777000 series modular motorized pump is suitable for a wide range of applications. Once installed it is a simple operation to adjust the pressure and adjust lubricant output (using a flow control) Part No. 3293060. The assembly consists of: Motor and reduction unit. Pump. Reservoir. Valves and delivery unit. Pressure gauge. Charging filter. A trolley mounted version is also available. The modular construction of the pump assembly uses common components throughout the range and therefore reduces spares holding. The double pump body has two outlets which can either be combined together for one outlet or feed to two independent systems. In the case of a Dual Line System the two pump outlets would operate an inverter. Access to the pump is simple through the reservoir lid or through the covers surrounding the pump and reduction unit. Re-filling of the reservoir is recommended through thecharging filter to eliminate any ingress of contaminates. The frequency of operation can be monitored with Dropsa Control Panels or through the machines P.C.
ENGLISH
Maximum pressure: Vicosity: Pump: Delivery line; Reservoir capacity: Three pase motor:
SPECIFICATION:
Lubricant: Adjustable delivery: Oil or Grease. from 65 to 130 cc/min. (4 to 8 cu.in/min.) with 1500 r.p.m. 4 Protection: Reduction unit: Temperature range:
pole motor. 500 bar (7100 psi.). Oil min. 100 cSt. Grease max. 220 ASTM (NLGI 3). Double body type 4 pistons. Single or double. 10, 30 & 100Kg. (22, 66 & 220 lb.) 220/380V 50/60Hz. 4 poles. o 1500 r.p.m. 0.37kW up to o0 C. (32oF), 0.75kW up to 30 C. (o 86 F.) Specify voltage and frequency when ordering. IP44. 1:1.5 ratio. o o o from 30o C. (-22 F.) to +80 C. (+176 F.).
Ordering is by Part No. Please refer to the following table: Grease Reservoir Kg. With pressure plate for With impeller unit for hard grease. soft grease. 1 2 10 777005 777304 777060 777311 30 777010 777207 777040 777273 100 777020 777271 777083 1. Motor 0,37 kW. 2. Motor 0,75 kW. For oil with minimum and maximum level 777510 777560 777521 777572 777535 777584 Pump weight Kg. Oil Grease 31,5 35 35 42,5 40 50
-1-
Sheet B1.
C1073IE - WK 26/00
C
Hydraulic diagrams:
280
270
1 2 1 2
155 G 3/8 A UNI-ISO 228/1 50
WITH HYDRAULICREVERSER
40
WITH MECHANICAL REVERSER
45 220 3 HOLES 13
220
Coupling without sea
Reservoir Kg. 10 30 100
A 580 760 985
Dimensions mm. B 520 520 520
C 262 320 451
Equipped with hose 12m long (complete with safety pin)
3352008 flex 5m
MOBILE VERSION WITH TROLLEY, HOSES, QUICK COUPLINGS AND SHUT-OFF VALVES: The pump has a standard kit identical to the other version Plus hoses, quick copulings and shut-off valves. OVERALL DIMENSIONS: Height: Width: Depth: 1017 mm. 475 mm. 730 mm.
Motor Three phase 220/380 V 50Hz. Three phase 220/380 V 50Hz. Single phase 220 V 50Hz.
No. of poles/RPM 4 2 3000 rpm.
Part No. with reservoir. 10Kg. (10daN) 30Kg. (30 daN) 777950 777951 777952 777953 777954 777955
Pressure Bar (Mpa) 400 (40) 200 (20) 200 (20)
Delivery 3 Cm /min. 130 260 200
-2-
Sheet B1.
C1073IE - WK 26/00
TROLLEY MOUNTED MOTOR DRIVEN PUMP 777000

For Grease with Continuous or Intermittent Flow Gun
777950 777951 777952 777953 777954 777955
PRODUCT DATA SHEET

DESCRIPTION:
Mobile lubrication unit, delivers 130 cc. (.28 lb.) of lubricant per minute with a back pressure of 400 bar (5700 psi.), or 260 cc. (.57 lb.) at 200 bar (2850 psi.). The piston pump has a double pumping impeller and is available with 4 or 2 pole three-phase AC or singlephase DC brush motor. The pump is supplied with a filter located under the impeller to prevent entry of foreign bodies into the suction chamber. When removed from the trolley it becomes a fixed lubrication unit for the most various applications. The unit is complete with: Impeller suitable for the suction of greases with a low penetration index. Double body pump. Motor with geared unit. Pressure regulating valve. Pressure switch, stops the motor when the maximum pressure is reached in the line; on operating the gun the motor restarts. 2000 mm. (78 in.) long hose Part No. 2513005 Part No. 2513021 (length to be specified when ordering). Continuous or intermittent flow gun. 1000 mm. (390 in.) long electric cable with earthing socket. 320 mm. (12.5 in.) dia. Rubber wheels. Protection: Reduction unit: Temperature range:
475 730
ENGLISH
1017
SPECIFICATION:
Lubricant: Adjustable delivery: Maximum pressure: Vicosity: Pump: Delivery line; Reservoir capacity: Three pase motor: Oil or Grease. from 65 to 130 cc/min. (4 to 8 cu.in/min.) with 1500 r.p.m. 4 pole motor. 500 bar (7100 psi.). Oil min. 100 cSt. Grease max. 220 ASTM (NLGI 3). Double body type 4 pistons. Single or double. 10, 30 & 100Kg. (22, 66 & 220 lb.) 220/380V 50/60Hz. 4 poles. o 1500 r.p.m. 0.37kW up to o0 C. (32oF), 0.75kW up to 30 C. (o 86 F.) Specify voltage and frequency when ordering. IP44. 1:1.5 ratio. o o o from 30o C. (-22 F.) to +80 C. (+176 F.).
Ordering is by Part No. please refer to the following table: Motor Three phase 220/380 V 50Hz. Three phase 220/380 V 50Hz. Single phase 220 V 50Hz. No. of poles/RPM 4 2 3000 rpm. Part No. with reservoir. 10Kg. (10daN) 30Kg. (30 daN) 777950 777951 777952 777953 777954 777955 Pressure Bar (Mpa) 400 (40) 200 (20) 200 (20) Delivery 3 Cm /min. 130 260 200
Motors with different voltage, frequency and protection degree are to be specified when ordering along with CSA motor specs.
-1-
Sheet B5
C1074IE WK 26/00
HYDRAULIC DIAGRAM:
Hydraulic Nipples Part No. 2036004 Part No. 2036017
Cup Lubricator Part No. 3122000
M
Progressive Metering Unit Assembly
Dual Line Metering Unit
Hydraulic Fittings Without Sphere
Lubrication examples:
Gun with 2m hose (other lengths available on request)
Spare parts with quick-coupling for gun connection to be ordered separately
Bracket for electric hose
Quick coupling (Part No. 2036400) with stiff extension cable and nipple. 295 mm
Guard for motor protection Full rubber wheel Articulated wheel
Quick coupling (Part No. 2036401) with flexible extension cable and nipple. 535 mm
This type of lubrication unit represents the mobile version of the 777000 series grease electric pumps, whose features and versatility remain totally unchanged. Easy to use, this pump is particularly suitable for those applications requiring non-frequent lubrication cycles, thus allowing the use of a single mobile lubrication unit to feed separate installations or single lubrication points. Each unit is supplied with gun and hydraulic nipple and can be equipped on request with the accessories shown aside. It also has a pressure switch, which stops the motor when maximum pressure setting is reached.
Quick coupling (Part No. 2036403) with stiff extension cable and nipple.
450 mm
Quick coupling with hose and buttonhead connector: Standard: Part No. 2036521 Giant: Part No. 2036522
For other types of installation please refer to catalogue 07

U.K. Dropsa (UK) Ltd. Unit 6, Egham Business Village, Egham, Surrey. TW20 8RB Tel: (+44) 01784 - 431177 Fax: (+44) 01784 - 438598 E-mail: salesuk@dropsa.com U.S.A. Dropsa USA Inc. 50679 Wing Drive Utica, Michigan 48315, Tel: (+1) 810-566-1540 Fax: (+1) 810-566-1541 E-mail: salesusa@dropsa.com AUSTRALIA Dropsa Australia Pty. No. 7 Warringah Road Dee Why NSW 2099 Tel: (+61) 2 9905 0410 Fax: (+61) 2 99394142 E-mail: sales@dropsa.com GERMANY Dropsa Gmbh. Volmerswerther Strasse 80 40221 Dusseldorf 1, Deutschland Tel: (+49) 0211-394-011 Fax: (+49) 0211-394-013 E-mail: sales@dropsa.de ITALY Dropsa Spa Via B. Croce,1 - 20090 Vimodrone (MI) Tel: (+39) 02 - 250.79.1 Fax: (+39) 02 - 250.79.767 E-mail: sales@dropsa.it (Export) E-mail: vendite@dropsa.it (National)
-2-
Sheet B5
C1074IE WK 26/00
MODULAR MOTOR DRIVEN PUMPS 999000 SERIES

For Oil or Grease.
999000
PRODUCT DATA SHEET

DESCRIPTION:
Modular pumps particularly suitable for the lubrication of small or medium size machinery. They are used for different types of oil and grease lubrication systems and in a very large range of applications because of their high quality, high performance and low cost. The modular construction of 999 series pumps enables easy dismantling for maintenance, guarantees very high reliability and allows very fast adjustment of the units for different operating conditions. Basic modules: Electric Motor. Reduction Unit. Single or Double Pumping Unit. Reservoir. Steel sheet reservoirs are equipped with low level indicator and electric contact. Reservoirs for oil are equipped with re-filling filter.
ENGLISH
Type of motor and R.P.M.*
3
Adjustable delivery Cm /min Min. Max. 8,5 17 33 14,5 25,5 51 Cu.in./min. Min. ,08 ,15 ,30 ,12 ,22 ,44 Max. ,6 1 2 ,9 1,5 3
Max. Press. bar (psi.)
Part No. of Motor Driven Pump 999000 Series Metal Reservoirs Capacity Grease Max. NLGI 3. 3Kg. 6.6lbs. 999234 999236 999232 999634 999636 999632 5Kg. 11lb. 999214 999216 999212 999614 999616 999612 10Kg. 22lb. 999224 999226 999222 999624 999626 999622 30Kg. 66lb. 999204 999206 999202 999604 999606 999602 3 Lt. 999244 999246 999242 999644 999646 999642 Oil Viscosity Min. 15 cSt 5 Lt. 999264 999266 999262 999664 999666 999662 10 Lt. 999274 999276 999272 999674 999676 999672 30 Lt. 999254 999256 999252 999654 999656 999652
Transparent Res. Capacity Grease Max NLGI 0 3Kg. 6.6lb. 999414 999416 999412 999684 999686 999682 5Kg. 11lb. 999424 999426 999428 999694 999696 999698
A.C. 1500 R.P.M.
1,4 2,5 5
D.C. 24V 2200 R.P.M.
2 3,6 7,2
750 (11000) 400 (5800) 200 (2900) 750 (11000) 400 (5800) 200 (2900) 750 (11000) 400 (5800) 200 (2900) 750 (11000) 400 (5800) 200 (2900)
Fixed delivery A.C. 1500 R.P.M. 8,5 17 33 D.C. 24V 2200 R.P.M. 14,5 25,5 51 ,6 1 2 ,9 1,5 3 999334 999336 999332 999734 999736 999732 999314 999336 999312 999395 999712 999716 999324 999326 999322 999724 999726 999722 999304 999306 999302 999704 999706 999702 999344 999346 999342 999744 999746 999742 999376 999366 999362 999764 999776 999762 999374 999364 999372 999774 999776 999772 999354 999356 999352 999754 999756 999782 999514 999516 999512 999784 999786 999782 999524 999526 999522 999794 999796 999792
Grease Max. NLGI 0 D.C. 12V 2200 R.P.M.
Oil Viscosity Min.
Grease Max NLGI . 0 999385 -
14,5
,9
350 (5075)
999380
999390
R.P.M.* and lubricant deliveries indicated in the table refer to 50Hz. motors. With 60Hz. motors speeds and deliveries are increased by 20%.
-1-
Sheet B10
C1075IE WK 26/00
SPECIFICATION:
Operating pressure: up 75Mpa (750 bar) (11000 psi.)
3
Pump 3 5 10 30 A 390 390 442 472 B 340,5 400,5 505 673
Delivery: Fixed. Adjustable. Lubricant:
Dimensions mm. C 220 220 220 220
D 160 160 262 262
E 292 292 292 292
up to 33 cm /min- 1500 r.p.m. 3 up to 51cm /min. - 2200 r.p.m.
Oil viscosity 15 cSt min. Grease NLGI 2* o * at the operating lubricant temperature between -20 C o to +100 C MOTORS: A.C. Motors: Code 3301137 Three phase 220/380V - 50Hz - 0.12kW Code 3301269 Single phase 220V - 50Hz - 0.12kW D.C. Motors: Code 3301283 24V 120W Code 3301274 12V - 100W Specify voltage frequency and phase when ordering.
ACCESSORIES: Auxiliary Pumping Unit.

Pumps are supplied with one pumping unit but are designed for the mounting of two pumping units. This allows a feed to two separate lines or the outlets of the pumping units may be combined to provided double the delivery to a single line. Part numbers of second pumping units are given in the table below.
Last digit of Features of 999 pump Delivery cm3/min. Adjust Fixed 4 6 2 1,4-9,5 2,5-17 5-33 9,5 17 33 Pressure 750 400 200 Second pumping unit Part No./delivery Adjust Fixed 299041 299042 299042 299039 299040 299040
Hydraulic diagram.
Re-filling Filter. (for grease reservoir)

Removable filter cartridge, to prevent contaminates and foreign bodies from entering the reservoir and to prevent air bubbles forming in the grease..
Dimensions.
Base plate mounting
MAX. 150 mm. MIN. 100 mm. 121,2 35,0
Part No. 299352 for metal reservoirs. Part No. 299353 for transparent reservoirs. Thread G A UNI-ISO 228/1. Cartridge (150 micron) Part No. 1113006. The filter is provided with thread Rp UNI-ISO 7/1 for the return line into the reservoir.
Safety By-pass Valve.

Available for different pressure ranges this adjustable valve can be fitted on the outlet line. It protects the system from over pressure.
105,0
140,0
0 9,
3 B 1
C E
Part No. 299450 299451 299452 Sheet B10
Pressure range. 0 to 250 bar (0 to 3600 psi.). 0 to 450 bar (0 to 6500 psi.). 50 to 1000 bar (725 to 14500 psi.). C1075IE WK 26/00
-2-
Max. Electric Level Contact.
For use with Dual Line Systems. An adjustable change
All metal reservoirs (except 3 and 5 litres) can be equipped with a Max. electric level contact for automatic re-filling of the reservoir. Reservoirs for grease. Electric contact Part No. 299197. Reservoirs for oil. Electric contact Part No. 291155.
over valve (automatic change over when the pressure exceeds a fixed value) available in the following types:
Hydraulic Inverter.
It controls automatically the lines pressurisation inversion when the pressure value set on the adjusting valve is reached. Part No. 86198 for pressures up to 50 bar. Part No. 86199 for pressures up to 300 bar. Part No. 86200 for pressures up to 200 bar.
Pressure Gauge.
Electro/pneumatic Inverter.
It controls the lines pressurisation inversion through a solenoid valve connected to the systems electrical equipment and to the end of line pressure switch. Available for different pressure ranges. For pressures up to 500 bar. Part No. 83300 with electric valve 110V 50Hz. Part No. 83304 with electric valve 220V 50Hz. Part No. 83308 with electric valve 24V 50Hz. Part No. 83309 with electric valve 24V d.c.
Part No. 299196 0 to 500 bar. Part No. 291395 0 to 1000 bar.
Assembly Kit.
999 series pumps can be equipped with a kit consisting of: Re-filling Filter; Pressure Gauge; Safety By-pass Valve and Base Plate. To order the Assembly Kit see the table below.
Last digit of pump Part No. 4 6 2 Assembly Kit with By -pass Valve 1 Pumping unit 2 Pumping Units 299462 299463 299462 299463 299474 299475
Pneumatic Inverter.
Change Over Valve (Inverter).
Similar to the electro-pneumatic invertor but without solenoid valve; it is operated through a pneumatically driven control directly from customers equipment. Part No. 83301 Sheet B10 C1075IE WK 26/00
-3-
C
95 mm. (3.740 in.)
W ALL MOUNTING
50 mm. (1.968 in.) R. 4,5 mm. (0.177 in.)
16,5 mm. (0.650 in.)
BASE PLATE MOUNTING

121,2 mm. (4.772 in.) 35 mm. (1.378 in.)
105 mm. (4.134 in.)
R. 70 m (R. 0.7 m. 56 in.)
9 mm. ( 0.345 in.)
OVERALL DIMENSIONS:
D I m A B C 3 Kg. (6.6 lbs.) Trans. Metal
mm. 300 354 197 In. 11.8 13.9 7.8 mm. 300 490 197 In. 11.8 19.3 7.8
Grease Reservoir 5 Kg. (11 lbs.) Trans. Metal

mm. 300 414 197 In. 11.8 16.3 7.8 mm. 300 550 197 In. 11.8 21.6 7.8
10 Kg. (22 lbs.)

mm. 423 645 299 In. 16.6 25.4 11.8
30 Kg. (66 lbs.)

mm. 453 825 358 In. 17.8 32.5 14.1
3 litres (.8 US gal.)

mm. 300 392 197 In. 11.8 15.4 7.8
Oil Reservoir 5 litres 10 litres (1.3 US (2.6 US gal.) gal.)

mm. 300 452 197 In. 11.8 17.8 7.8 mm. 423 557 299 In. 16.6 21.9 11.8
30 litres (8 US gal.
mm. 453 714 358 In. 17.8 28.1 14.1
U.K. U.S.A. GERMANY AUSTRALIA Dropsa (UK) Ltd. Dropsa USA Inc. Dropsa Australia Pty. Dropsa Gmbh. Volmerswerther Strasse 80 Unit 6, Egham Business Village, 50679 Wing Drive No. 7 Warringah Road 40221 Dusseldorf 1, Egham, Utica, Dee Why Surrey. TW20 8RB NSW 2099 Deutschland Michigan 48315, Copyright Dr 431177 of (+61) 2 9905 0410 Tel: (+49) 0211-394-011 Tel: (+44) 01784 - opsa - all rights reserved. Reproduction Tel: any part of this document is strictly forbidden Tel: (+1) 810-566-1540 Fax: (+44) 01784 - 438598 Fax: (+1) 810-566-1541 specifications without prior notice. Fax: (+49) 0211-394-013 Fax: (+61) 2 99394142 Dropsa. Dropsa reserves the right to modify E-mail: sales@dropsa.com E-mail: sales@dropsa.de E-mail: salesuk@dropsa.com E-mail: salesusa@dropsa.com
ITALY Dropsa Spa Via B. Croce,1 - 20090 Vimodrone (MI) Tel: (+39) 02 - 250.79.1 without prior consent from Fax: (+39) 02 - 250.79.767 E-mail: sales@dropsa.it (Export) E-mail: vendite@dropsa.it (National)
-4-
Sheet B10
C1075IE WK 26/00
MANUAL PUMPS 156000 SERIES

For Oil or Grease.
156000
PRODUCT DATA SHEET

DESCRIPTION:
A range of manually operated pumps for use with dual line lubrication systems. The pumps are equipped with a built in reversing device. They are suitable for either oil or grease with a lubricant discharge of 3,4 cc. For each forward and return movement of the control lever. The pressure range is adjustable from 30 to 150 bar. Outlets are 2 3/8 BSP flat sealing outlet holes. The lower body of the pump is made of galvanised steel. The piston and the small piston valves are of hardened and lapped steel. The valves which control the inversion pressure are adjustable over a range of 30 to 150 bar. The pump body support is made of cast aluminium alloy. The hardened and lapped steel piston is activated by a shrunk-on lever on the handle with stub coupling. The double-acting piston is controled by small piston valves. Line inversion occurs automatically and is indicated by the following: increased resistance of the operating lever. zero-set on the pressure gauge. The small pistons alternately come out from the pressure controlling valves.
ENGLISH
Lubricant: Reservoir: Pressure gauge: Hydraulic invertor:
SPECIFICATION:
Delivery: 3,4 cm3 for each forward and return movement of the control lever. 30 to 150 bar 120 bar
Pressure: Line inversion:
Outlet: Reservoir inlet:
Oil min. 15 cSt Grease refer to table. 1, 2 and 5 litre. 0 to 250 bar. Equipped with two valves for the control of pressure inversion. Adjustable from 30 to 150 bar. 3/8 UNI-ISO 228/1 (3/8 Gas). A UNI-ISO 228/1 (1/2 Gas).
Please refer to the following table.
Pumps for Oil
Pump with reservoir 156080 156085 156090 Pump with reservoir 156060 156065 156070 156075 156095
Dimensions mm. Oil Litre. 5 1 2 Weight Kg. 7,8 5,8 6 Note A Reservoir with visual level indicator. Reservoir without visual level indicator. Reservoir with visual level indicator. Pumps for Grease Note Reservoir with follower plate. Reservoir with follower plate. Reservoir with follower plate and stem. Reservoir with rapid filling fitting. Reservoir with follower plate and stem. Type of Grease NLGI 1 NLGI 1 NLGI 2 NLGI 1 NLGI 2 420 310 459 B 275 199 199 Dimensions mm. Grease Kg. 5 1 2 2 1 Weight Kg. 12 6,2 8,6 9,6 7,2 A 530 313 515 535 305 B 282 205 220,5 220,5 220,5 C 80 to 230 20 to 182 54 to 355 8,5 to 23 53 to 158 C -------
- 1 -
Sheet B30
C1076IE WK 26/00
ACCESSORIES: Mounting Plate. For fixing 156000 series pumps.

120~ 94 10,5 63 60
32
240
Dimensions. Refer to table.
U-welded plate Part No. 111580 Weight: 3,70 Kg. Filling Socket. To fill reservoir Part No. 1815000.
450 mm. A
Part No. 1142000 Weight: 2,6 Kg.

AUSTRALIA Dropsa Australia Pty. No. 7 Warringah Road Dee Why NSW 2099 Tel: (+61) 2 9905 0410 Fax: (+61) 2 99394142 E-mail: sales@dropsa.com GERMANY Dropsa Gmbh. Volmerswerther Strasse 80 40221 Dusseldorf 1, Deutschland Tel: (+49) 0211-394-011 Fax: (+49) 0211-394-013 E-mail: sales@dropsa.de ITALY Dropsa Spa Via B. Croce,1 - 20090 Vimodrone (MI) Tel: (+39) 02 - 250.79.1 Fax: (+39) 02 - 250.79.767 E-mail: sales@dropsa.it (Export) E-mail: vendite@dropsa.it (National)
- 2 -
Sheet B30
C1076IE WK 26/00
MOTORIZED GEAR PUMPS SERIES 1222000

For Oil and Light Grease
1222000
PRODUCT DATA SHEET

DESCRIPTION:
These pumps have been designed to offer a solid and functional lubrication unit, which will feed and control the correct operation of double line oil systems. The unit consists of: - gear pump, output 250 cc/min., driver by a 3-phase electric motor - 6 litre capacity sheet steel reservoir - hydraulic invertor - gauge, signalling the pressure in the line connected to the pump. The gauge will also signal (with a temporary zero setting), the moment at which the lines inversion takes place. The hydraulic invertor will automatically feed the two lubricating lines alternatively. A further warranty of the systems safety is given by a Reed contact in the reservoirs electric minimum level switch. A pressure switch ( for pump model 1222070 only) will check the safe operation of the system by signalling to an electric panel (available on request) that the line pressure has reached the set value.
ENGLISH
Minimum level contact: Max. voltage: Max. current: Pressure gauge:
Max. potential 60 VA. 220 V ac. To 150 V dc. 1 A. scale 0 to 120 bar. To signal pressure in the line.
SPECIFICATION:
Delivery: Pressure: Lubricant: 250 cm /min. 100 bar max. 15 to 1000 Cst. At normal fluid temperature. Three phase 220/380 V 50 Hz. IP 55 6 litre steel with low level indicator. G 3/8 UNI-ISO 228/1
3
Line invertor: An over pressure hydraulic invertor will automatically invert the lines when the pressure value set on its valves is reached; it is adjustable from 30 up to 150 bar, pressure adjusted at 80 bar. End of line pressure switch: (for pump model 1222070 only)
Motor: Protection: Reservoir:
Ordering is by description and Part No. Motorized pump without pressure switch for cycle control. Part No. 1222060 Motorized pump with pressure switch for cycle control. Part No. 1222070.
Lubricant outlet:
Pressure regulating valve: Inlet filter:
set to 90 bar. 250 micron.
-1-
Sheet B40
C1077IE WK 26/00
Dimensions.
482
102 385
183
Hydraulic diagram.
HYDRAULIC DIAGRAM
-2-
Sheet B40
C1077IE WK 26/00
TRANSFER AND FILLING PUMPS SERIES 132000

For Oil or Grease and Non-corrosive Fluids. PRODUCT DATA SHEET
132000
ENGLISH
Only for Part No. 132630
DESCRIPTION:
Piston pumps equipped with suction hose. Discharge .050 Kg. (.11 lb.) of lubricant per stroke with a back pressure of 35 bar (500 psi.). A manual built in pressure release valve permits return of handle to down position without discharging lubricant. Can be used for transferring alcohol, asphalt emulsions, fuel cleaning solvents, fuel oil, benzine, lacquer thinner, vegetable oils and many other non-corrosive, non-abrasive materials. Pumps are supplied without filter. For drums Kg. 200 115 56 20 Pump Part No. 132630 132530 132540 132550
SPECIFICATION:
Delivery: Pressure: 50 cm3 of fluid for each operation of the lever. 35 bar max.
Please refer to the following table.
Cover Part No. 1141500 1141130 1141131 1141140
Follower plate (grease only) Part No. 1141103 1141130 1141131 1141140
Piston Rod mm. 925 690 515 375
-1-
Sheet C1
C1078E WK 26/00
Dimensions. Please refer to the following table. Dimensions Pump A B C Part No. mm. mm. mm. 132057 132550 132540 132530 132630 390 390 390 390 390 375 375 515 690 925 190 190 190 190 190 -
Hose with oil transfer valve tube 13x23 Part No. 101777 Hose without oil transfer valve tube 13x23 Part No. 101778 Refilling pump hose tube 13x23 Part No. 101779 When ordering hoses indicate length L cm.
D Internal of drum. 316 316 380 486 612
Hydraulic diagram.
Dimensions:
C
Only for Part No. 132630
A Part No's. 132630 132550 132540 132530
ACCESSORIES:
Follower plate: It is needed when the pump is used to transfer greases (see table). Maximum grease consistency NLGI 1. It is used when the pump is assembled onto a drum (it replaces the original drums cover, see table). Part No. 1113240 thread 3/8 BSP taper. Element Part No. 1113231 Part No. 1113210 thread 3/8 BSP taper. Element Part No. 1113205 For pump filter joint 3/8 BSP Part No. 133085
U.S.A. Dropsa USA Inc. 50679 Wing Drive Utica, Michigan 48315, Tel: (+1) 810-566-1540 Fax: (+1) 810-566-1541 E-mail: salesusa@dropsa.com AUSTRALIA Dropsa Australia Pty. No. 7 Warringah Road Dee Why NSW 2099 Tel: (+61) 2 9905 0410 Fax: (+61) 2 99394142 E-mail: sales@dropsa.com GERMANY Dropsa Gmbh. Volmerswerther Strasse 80 40221 Dusseldorf 1, Deutschland Tel: (+49) 0211-394-011 Fax: (+49) 0211-394-013 E-mail: sales@dropsa.de ITALY Dropsa Spa Via B. Croce,1 - 20090 Vimodrone (MI) Tel: (+39) 02 - 250.79.1 Fax: (+39) 02 - 250.79.767 E-mail: sales@dropsa.it (Export) E-mail: vendite@dropsa.it (National)
Lid:
A D
Oil strainer:
Part No's. 132057
Grease strainer:
Nipple;
-2-
Sheet C1
C1078E WK 26/00
HEAVY DUTY PNEUMATIC PUMPS SERIES 400200

For Oil or Grease and Non-corrosive Fluids.
400200 400300 400205 400210
PRODUCT DATA SHEET

DESCRIPTION:
Exceptionally strong, powerful and durable pumps. Suitable for the supply of light, heavy or fibrous lubricants, even at low temperatures. Fits standard commercial drums or large capacity drums. Features: Air supply valve; complete with floating slide, held on the seat by the air pressure, self sealing and self cleaning Positive operation; a double toggle joint correctly positions the distribution valve. Corrosion proof steel rod; is guided to prevent faulty alignment of the air control valves, chromium plated hardened and lapped, to reduce the wear of the seals to a minimum. Wide air discharge; to reduce the outlet air temperature drop to a minimum for maximum efficiency. Minimum friction; the synthetic rubber air piston slides in a corrosion proof lapped aluminium cylinder. Long life seals; accurate assembly, resilience and quality of the materials used, ensure a good seal for long periods. No interruption for adjustment or lubrication; the air motor is sealed, there are no exposed moving parts. Maximum life! No seal; the piston and cylinder are of special steel, treated, normalized and micro-lapped. Double self alignment joint; with safety spring and square thread. Sure priming; the base valve is made of hardened steel and ensures a perfect seal. Forced feed device; makes it possible to feed very hard lubricants into the compression chamber.
ENGLISH
SPECIFICATION:
Compression rate: Delivery: Air driven pressure: Air inlet: see table. see table. 14 bar max. G UNI-ISO 228/1
Ordering is by description and Part No. , please refer to the following table: Ratio 40:1 75:1 25:1 6:1 Pump Assy. Part No. 400200 400300 400205 400210 Air motor only Part No. 400100 400100 400100 400100 Piston rod only Part No. 400170 400155 400165 400160 Type of lubricant Grease NLGI 2 Grease NLGI 2 Grease/oil 1000 cSt. Oil 1000 cSt. Delivery air pressure 7 bar. 8 Kg./min. 5 Kg./min. 16 ltr./min. 28 ltr./min.
-1-
Sheet C20
C1079IE WK 26/00
Air outlet: Weight:
G UNI-ISO 228/1 25 28 Kg.
Dimensions.
Hydraulic diagram.
238 477
1330
Accessories. Exhaust silencer Part No. 2034950 Cover for 180 Kg. Drums Part No. 400040 Spares. Component Part No. 400100 400100 400160 400165 400170 400170 400170 400155 400155 Service Kit Part No. 2037304 2037334 2037305 2037306 2037307 400194 2039930 400195 2034857
-2-
Sheet C20
C1079IE WK 26/00
PNEUMATIC TRANSFER AND FILLING PUMPS 72160 SERIES

For Oil or Grease and Non-corrosive Fluids.
72160 72161
PRODUCT DATA SHEET

DESCRIPTION:
This type of pneumatically controlled automatic pump is suitable for transferring oil, light grease and noncorrosive fluids from 400 lb. (180 Kg.) commercial drums. It can be fixed onto the drum using a mobile bung adapter that allows the pump to be positioned at the required depth and the outlet to be pointed in any direction. The pump is supplied complete with an air shut -offvalve and a quick release air connection. This type of pump is ideal for feeding lubricant at high pressure as the design eliminates air bubbles in the lubricant. These pumps can also be used for the transfer of alcohol, gasoline, solvents, mineral naptha, kerosene and every other kind of non-corrosive, non-abrasive fluids. The displacement is about 35 lb. Of grease or 2 cu. Ft. of SAE Oil per minute at a pressure of 100 psi. The pump weighs 9 Kg.
ENGLISH
SPECIFICATION:
Recommended operating air pressure: 100 psi. Maximum operating air pressure: Maximum fluid pressure: Lubricant outlet: Air inlet: Air exhaust port: Lubricant inlet: 200 psi. 200 psi.
Displacement: Air consumption: Stroke: Weight:
168 cm /cycle 800 NL/min. at 7 bar. 98,5 mm. 9 Kg.
Maintenance. The pump must be cleaned periodically and whenever there is a change in the type of fluid to be handled. For routine maintenance a repair kit Part No. 72211 is available.
1 BSP (RP 1 UNI-ISO 7/1. BSP (RP UNI-ISO 7/1. 5/8 0,30 cm
3
Ordering is by description and Part No. Please refer to the following table: Part No. and description Weight Air pressure 7 bar 7 bar Delivery Light grease SAE 140 25 Ltr./min. 25 Ltr./min.
Oil SAE 10 50 Ltr./min. 50 Ltr./min.
Grease NLGI 1 16 Kg./min. 16 Kg./min.
Standard model Part No. 72160 With dispensing tube Part No. 72161
9 9
-1-
Sheet C25
C1080IE WK 26/00
Dimensions:
Hydraulic diagram.
398
1347
60
H Dropsa. Dropsa reserves the right to modify specifications without prior notice.
Copyright Dropsa - all rights reserved. Reproduction of any part of this document is strictly forbidden without prior consent from
-2-
Sheet C25
C1080IE WK 26/00
MICRO SWITCH FOR FLOW CONTROL

Dual Line System
1655089 1655135 1655145 1655160
1655132 1655137 1655151 3164126
PRODUCT DATA SHEET

DESCRIPTION:
These micro-switches have been designed for controlling feeder blocks of the dual line system. Series AP6 (adjustable discharge 0,25 to 1,5 cm ) Series AG6 (adjustable discharge 0,5 to 3 cm ) Modular Dual Line Feeders Series DMM 3 (adjustable discharge 0,3 to 1 cm ) Modular Dual Line Feeders Series DM & DMX 3 (adjustable discharge 0,5 to 3 cm ) Modular Dual Line Feeders Series DMG 3 (adjustable discharge 3 to 24 cm ) Modular Dual Line Feeders Series DMG1 3 (adjustable discharge 3 to 40 cm ) Modular Dual Line Feeders Series DMG2 3 (adjustable discharge 51 to 88 cm )
2 1 4 2 1 4
ENGLISH
1655137
These micro-switches are particularly suitable for controlling the correct delivery of lubricant to critical friction points. In order to obtain a correct movement of the piston in both directions you must mount a micro-switch on the adjusting turret of the feeder and another on the opposite side. To choose the correct micro-switch refer to fig 1.
1655132
TURRET SIDE Part No. 1655137 Part No. 1655151 Part No. 3164126 Part No. 1655160 AP6 DMM DMG DMG1 DMG2 AG6 DM
Warning!
The control of the correct movement of a metering piston guarantees that only the controlled feeder block is working but it does not guarantee that other feeders, not controlled on the same dual line, are working too. For this reason it is necessary to mount a micro-switch on each feeder block which must be controlled.
SPECIFICATION:
Electrical feeding: Protection degree: up to 10A 250V ac. or 5A
SIDE OPPOSITE THE TURRET Part No. 1655135 AP6 AG6 DMM DMG DM DMG1
IP 55
o o
Part No. 1655132 Part No. 1655145 Part No. 1655089
Working temperature: -15 C to +80 C Working pressure: -1200 bar max. Sheet D1
C1082IE WK 26/00
E F
C L
Installing micro-switch on turret side. (fig 2.) This micro-switch is screwed directly on the indicator turret. For the installation it is necessary to remove the turrets cover and the two adjusting screws and then screw the micro-switch on the turret; after having positioned the micro-switch on the desired delivery, tighten it by means of nut H. Installing micro-switch on the side opposite the turret. (fig 3.) These micro-switched are installed on the other side of the turret and replace plug L. For electrical connections please refer to the diagram on the label of the micro-switches cover. Function. The lubricant, under pressure, enters hole C and moves upwards servo piston A and metering piston B (fog. 2) . Piston Bs pin pushes pin E on the microswitch, compresses spring F and activates contact G, thus signalling that the stroke of the metering piston has taken place. When pressure alternates from line 1 to line 2, the lubricant enters from hole S, pushes downwards pistons A and B and switches contact G. If required, an additional micro-switch can also be installed on the opposite side of the indicator turret, thus signalling the return stroke of the piston (fig. 3). Maintenance. The mechanical and electrical components of the units are not subject to particularly heavy thermal or mechanical treatment. .For spare micro-switch G, only order part no. 38031.
GERMANY Dropsa Gmbh. Volmerswerther Strasse 80 40221 Dusseldorf 1, Deutschland Tel: (+49) 0211-394-011 Fax: (+49) 0211-394-013 E-mail: sales@dropsa.de ITALY Dropsa Spa Via B. Croce,1 - 20090 Vimodrone (MI) Tel: (+39) 02 - 250.79.1 Fax: (+39) 02 - 250.79.767 E-mail: sales@dropsa.it (Export) E-mail: vendite@dropsa.it (National)
-2-
Sheet D1
C1082IE WK 26/00
END OF LINE PRESSURE SWITCH

Dual Line System.
1124402 1124415 1124440 1124447
PRODUCT DATA SHEET

DESCRIPTION:
This end of line pressure switch guarantees the correct operating pressure and the line inversion in dual line installations. When lubricant pressure in the line reaches the pre-set value, the pressure switch controls, through the electric or electronic equipment, the lighting of a lamp and, if the installation is equipped with an electric controlled line pressure inverter, it drives the line inversion. The end of line pressure switch comprises of: 1 sturdy block with 2 BSP inlet ports. 2 micro-switches. 2 pressure adjustment valves. 2 pressure gauges 2 air bleed valves.
ENGLISH
Types of Pressure Switch: Pressure switch Part No. 1124440; Fitted at the end of the main line, checks the correct operating pressure and, for installation with hydraulic inverter, controls the inversion from Line 1 to Line 2 and vice-versa. Pressure switch Part No. 1124415; Same as Part No. 1124440 but mounted in a waterproof box. Protection degree IP 55. Pressure switch Part No. 1124402; Same as Part No. 1124415 but with explosion proof switch.
Pressure switch Part No. 1124447; Particularly suitable for installations with many lubricant feeders and with many secondary lines. This switch must be fitted at the end of the main line or at the end of a particularly important secondary line And is electrically connected to another pressure switch mounted on the other end of the line. If one of the two pressure switches is not activated by lubricant pressure, the electric equipment signals an alarm to stop the machine. Only if both pressure switches are acted upon by the correct lubricant pressure, the electric equipment signals the line inversion.
Operation. When lubricant pressure in the line connected to the pump, reaches the pre-set value on the pressure adjusting valve 1, piston 2, moves up to close the contact of micro-switch 5 which signals, through the lamp of the electric panel, the inversion
Ordering is by Part No. and description, please refer to the following table: Part No. Electrical connections Pressure adjustment range Operating Micro-switch features differential pressure* 16 to 20 bar 380V ac. 20A 6 Life expectancy 10x10 cycles 16 to 20 bar Temperature range 16 to 20 bar o o -20 C to +85 C 12 to 14 bar necessary to obtain the change of micro-switch contacts.
1124402 Terminal board 30 to 330 bar 1124415 Terminal board 30 to 330 bar 1124440 Terminal board 30 to 330 bar 1124447 Terminal board 30 to 100 bar * Operating differential pressure = difference of pressure
-1-
Sheet D2
C1083IE WK 26/00
of the line under pressure. For dual line installations with an electrically controlled inverter, micro-switch 5 also commands the inversion of pressurization of the lines. Note: A red alarm lamp signals any malfunction of the end of line pressure switch. The next lubrication cycle inversion will occur in the same way as described above. The lubricant pressure in the line now connected to the pump reaches the preset value on the other pressure adjusting valve. The pressure in the previously pressurized line is released. This release pressure must be equal to the operating differential pressure in order to guarantee the correct delivery of lubricant from the metering vlaves. The operating differential pressure is the difference in pressure necessary to open the contact of micro-switch 5, and depends on distance X between piston 2 and micro-switch 5, which must be 3,3 mm. Adjusting valve setting: 1. 2. Loosen nut A. Turn adjusting nut B until the desired setting value is obtained (check that the pump is operating at the correct pressure by means of the pressure gauge and verify with an
3. 4.
Ohmmeter the change of contacts in the microswitch). Tighten nut A. Repeat the same operation on the valve that controls the other lubrication line.
Note: by dismounting spring 4, maximum adjusting pressure will be 100 bar. In this case we advise the use of pressure gauge Part No. 20606 (scale from 0 to 250 bar).
Spare parts: Spare parts Description 1. Adjusting valve assembly. 1. Adjusting valve assy. for 1124447. 2. Piston 3. Spring. 4. Spring. 5. Micro-switch. 6. Pressure gauge (0 to 400 bar). 6. Pressure gauge (0 to 250 bar). 7. Air bleed screw. 8. screws. Part No. 1124430 1124446 1124423 3191222 3191223 38041 20604 20606 3230103 12707
NO
NC
B 1 3 4 A
100
300
400
7 8
-2-
Sheet D2
C1083IE WK 26/00
Pressure Switch Part No. 1124440 Electrical connections.

9 Connector Part No. 39976 10 Base Part No. 39975 3 1 8 LINE 2 LINE 1 9 10 8 2
Pressure Switch Part No.s. 1124402 1124415 Electrical connections.
40 9 10
8 41
N.A. C.
N.A. C. N.C. LINE 1
40 9 10 8 41
N.C. LINE 2
Pressure Switch Part No. 24447 Electrical connections block diagram.
2 3
Male Part No. 3194002 4 5 Female Part No. 3194001 6 3 2 1 LINE 2 LINE 1
LINE 1 LINE 2
LINE 2 IN PRESSURE: Electric signal.
TO INVERTER
LINE 1 IN PRESSURE: Electric signal.
-3-
Sheet D2
C1083IE WK 26/00
AN ISO 9001 APPROVED COMPANY
Copyright Dropsa - all rights reserved. Reproduction of any part of this document is strictly forbidden without prior consent from Dropsa. Dropsa reserves the right to modify specifications without prior notice .
-4-
Sheet D2
C1083IE WK 26/00

Catalog 02 Dual Line

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CATALOGUE 02

Centralised lubrication systems www.dropsa.com

FEEDER BLOCK SERIES AP1.

622200 624200 622260 624260

623200 625200 623260 625260

PRODUCT DATA SHEET

1/4" 5/16" - 24NF

surfaces to prevent distortion or damage due to overtightening.

20,0 18,5 (.787) (.728)

20,0 18,5 (.787) (.728)

18,5 (.728) 5/16 - 24NF for tube

37,0 (1.457) 6,3 (.248) 1/4"

MIN 0,1CC MAX 1 CC

MIN 0,1CC MAX 1 CC

2 27,0 (1.063) 33,0 (1.299) 46,0 (1.811) 27,0 (1.063)

4 20,0 (.787) 27,0 (1.063)

8 10,0 (.394) 17,0 (.669) 24,0 (.945) 30,0 (1.181)

53,0 (2.087) 66,0 (2.598)

73,0 (2.874) 86,0 (3.386)

93,0 (3.661) 106,0 (4.173)

NPTF DRY SEAL INCHES 5/32 91005

Part No. 622030

1 111585 2 111586 3 111587 4 111588

FEEDER BLOCK SERIES APF05-APF1

PRODUCT DATA SHEET

Dropsa Standard BSP.

Fig F Connecting bridge for single outlet

27,5 (1.083) 4,5 (.177)

20,0 18,5 (.787) (.728)

5/16 - 24NF for tube

50,0 (1.969) 4 20,0 (.787)

2 27,0 (1.063) 33,0 (1.299) 27,0 (1.063)

2 27,0 (1.063) 20,0 (.787)

93,0 (3.661) 106,0 (4.173)

NPTF DRY SEAL INCHES

Part No. 622030

1 111585 (1.29) 2 111586 3 111587 4 111588

45 (1.77) 65 (2.55) 85 (3.34) 105 (4.13)

120 (4.72) 120 (4.72) 120 (4.72) 120 (4.72)

FEEDER BLOCK SERIES AP6

PRODUCT DATA SHEET

Dropsa Standard BSP. Din 3852 X BSP NPTF

22,0 (.866) 33,5 (1.319)

22,0 23,0 (.866) (.906)

TW OUT TS O LE T O OUT W LET S

ON LYO NEOUTLE T ONL ONEOUTLET Y

ONLYONE OUT LET ONLYONE OUTL ET

ONL ONE OUT Y LET ONLYONE OUT LET

ONL ONEO UT Y LET

33,5 (1.319) 41,0 = (1.614) 57,0 (2.244)

23,0 (.906) 64,0 (2.520) 80,0 (3.150)

23,0 23,0 (.906) (.906) 87,0 (3.425) 103,0 (4.055)

23,0 (.906) 110,0 (4.331) 126,0 (4.961)

21,5 (.846) 38,5 (1.516) 50,0 (1.969)

Seal Part No. 671001

INLET 1/4" OUTLET 1/4"

FEEDER BLOCK SERIES AP6F

PRODUCT DATA SHEET

Dropsa Standard BSP Din 3852 x BSP

TW OUT TS O LE T O OUT W LET S

ON LYO NEOUTLE T ONL ONEOUTLET Y

ONLYONE OUT LET ONLYONE OUTL ET

ONL ONE OUT Y LET ONLYONE OUT LET