SERVICE NOTES

PNC-1860 / 1410 / 1210

Specifications
Mechanism ............................... Media-movement method Structure & Spare Parts Driving method ......................... Digital control servo motor Maximum cutting area .............. [PNC-1860] 1195 mm (W) x 24998 mm (L) (47"x 984-1/8") [PNC-1410] 889 mm (W) x 24998 mm (L) (35"x 984-1/8") [PNC-1210] 585 mm (W) x 24998 mm (L) (23"x 984-1/8") Electrical Section Acceptable material widths ...... [PNC-1860] 90 mm1372 mm (3-1/2"54") [PNC-1410] 90 mm1067 mm (3-1/2"42") [PNC-1210] 50 mm762 mm (1-15/16"30") Tools ........................................ Cutters:Special cutter for CAMM-1 series Pens:Water-based fiber-tipped pens, 32 color plotter pens (options) Replacement of Main Parts Thick water-based fiber-tipped pens (options) Max.cutting speed .................... During cutting:850 mm/sec. (in all directions) During tool-up:1202 mm/sec. (in 45 direction) Cutting speed ........................... 10 mm/sec. 850 mm/sec. (in increments of 10 mm/sec.) Adjustment Blade force ............................... 20 gf 350 gf (in increments of 10 gf) Software resolution .................. 0.025 mm / step Distance accuracy .................... Error of less than +/- 0.2% of distance travelled, or 0.1mm, whichever is grater Repetition accuracy .................. 0.1 mm or less Supplemental Information Interface ................................... Parallel (Centronics compatible), Serial (RS-232C) Buffer size ................................ 1 Mbyte (Expandable up to 3 Mbyte) Instruction system .................... CAMM-GL III (mode1 and mode2) Switches ................................... Power switch Trouble Shooting Control switches ....................... , , , , ENTER, MENU, TEST, SETUP LED .......................................... POWER LED, SETUP LED Display ..................................... Liquid crystal display unit; 16-character by 2 lines Power consumption .................. [117V] 1.0A, [220-230V] 0.5A, [230-240V] 0.5A, [100V] AC100V+/-10 % 50/60Hz 1.0A Acoustic noise level .................. [Cutting mode] under 62dB (A), [Standby mode] under 40dB (A) (According to ISO 7779) Supplement Dimensions ................................. [PNC-1860] 1575 mm (W) x 300 mm (D) x 286 mm (H) (62-1/16" (W) x 11-13/16" (D) x 11-5/16" (H) ) [PNC-1410] 1270 mm (W) x 300 mm (D) x 286 mm (H) (50-1/16" (W) x 11-13/16" (D) x 11-5/16" (H) ) [PNC-1210] 965 mm (W) x 300 mm (D) x 296 mm (H) (62-1/16" (W) x 11-13/16" (D) x 11-11/16" (H) ) Weight ...................................... [PNC-1860] 38 kg (83.8 lb.), [PNC-1410] 28.5 kg (62.8 lb.), [PNC-1210] 22.5 kg (49.6 lb.) Temperature ............................. 540C (41104F) Humidity ................................... 35%80% (non-condensing) Accessories ................................. [100V Only] MANUAL,USE JP PNC-1860 [26015127], ADAPTER PLUG [13499209] , AC CORD 100V 3P [23495214] [Others] TOOL,ALIGNMENT [21935110], SHEET SEPARATOR [12569419], TWEEZERS [12569656], MANUAL,USE EN PNC-1860 [26015128], AC CORD 117V [13499109], AC CORD (220V) [23495125] AC CORD (240V) [23495124], AC CORD KP-610 240VE, BS [13499111] Others ...................................... CARTON PNC-1860 [22605193], CARTON PNC-1410 [22605109], CARTON PNC-1210 [22605192]

1 2 3 4 5 6 7

Interface Specifications
[Parallel] Standard ................................... In compliance with the specifications of Centronics Input signals ............................. STROBE (1BIT), DATA (8BITS) Output signals .......................... BUSY (1BIT), ACK (1BIT) Level of input/output signals ..... TTL level Transmission method ............... Asynchronous [Serial] Standard ................................... RS-232C specifications Transmission method ............... Asynchronous, duplex data transmission Transmission speed ................. 2400, 4800, 9600, 19200 (selected using panel keys) Parity check .............................. Odd, Even, or None (selected using panel keys) Data bits ................................... 7 or 8 bits (selected using panel keys) Stop bits ................................... 1 or 2 bits (selected using panel keys) Handsheke ............................... DTR or Xon/Xoff (selected using panel keys)

Contents 1 Structure & Spare Parts

1-1 1-2 1-3 1-4 1-5 1-6 2-1 2-2 2-3 2-4 3-1 3-2 3-3 3-4 3-5 4-1 COVERS ........................................................................................ 1 FRAME .......................................................................................... 2 X/Y-DRAIVE UNIT ......................................................................... 3 CARRIAGE .................................................................................... 4 CHASSIS ....................................................................................... 5 PINCH ROLLER ............................................................................ 6 WIRING MAP ................................................................................. 7 MAIN BOARD ASS'Y ..................................................................... 8 POWER BOARD ASS'Y .............................................................. 12 SUB BOARD ASS'Y .................................................................... 15 PEN CARRIAGE ASSEMBLY ..................................................... 17 DRIVE PULLEY ASSEMBLY ....................................................... 19 CARRIAGE WIRE ........................................................................ 22 PINCH ROLLER ASSEMBLIES .................................................. 24 CUTTER PROTECTION .............................................................. 24 Special Tool ................................................................................. 25 4-2 4-3 4-4 4-5 4-6 4-7 4-8 Service Mode ............................................................................... 26 System Report ............................................................................. 27 Tool Height Adjustment ............................................................... 28 Spacer Bed Adjustment ............................................................... 30 Pen Pressure Adjustment ............................................................ 33 Wire Tension Adjustment ............................................................. 37 Motor Balance Adjustment ........................................................... 39

2 Electrical Section

4-9 Calibration .................................................................................... 41 4-10 Softlanding Adjustment ................................................................ 44

5 Supplemental Information
5-1 5-2 OPERATIONAL SEQUENCE ...................................................... 47 SENSOR MAP ............................................................................. 48

3 Replacement of Main Parts

6 Trouble Shooting
6-1 ERROR MESSAGE ..................................................................... 49 6-1-1 OTHER MESSAGE ..................................................................... 51 6-2 7-1 TROUBLE SHOOTING ................................................................ 52 MAINTENANCE CHECK LIST .................................................... 57

7 Supplement

4 Adjustment

Second Edition
PNC-1860 '02Jan.DE0 Printed in Japan DE0031496SN R1-1

Typographic Conventions/ About the Labels Affixed to the Unit

Typographic Conventions
Following marks describes as follows.

: Tips and advice before the adjustment.

: Indicates tightening torque.

Torque

: Indicates amout for Pen Pressure and Tension.

: Indicates clearance.

: Electric charge. Do not touch when power is on.

: The wiring terminal intended for connecetiion of the protective earthing conductor associateed with the supply wiring. Do not disconnect the cable of this terminal except the time of replacement.

About the Labels Affixed to the Unit

These labels are affixed to the body of this product.

1Model Name 2Serial NO. 3Voltage 4Power consumption 5CAMM-1 CAUTION LABEL No.453
5 1

Unauthorized copying or transferral, in whole or in part, of this manual is prohibited.

Copyright 1996 ROLAND DG CORPORATION

1 Structure & Spare Parts

1-1 COVERS
8 4

1 Structure & Spare Parts

3 7 2 3 1 3 4 2 8 7 7 8 8

8 2

6 12 10 1 9 16 1 11 5 16 1 5 15 3

14 13

1 5

**coluwn shows as below.

If the part is not used, it is blank.

If the part is used, it is marked " ".

PNC-1860

PNC-1410 PNC-1210

PARTS LIST -Main PartsParts No.

1 2 22025148 22025161 22025147 22025150 22025158 22025149 22065234 22065243 22325106 22325108 22505106 22255302 15029402

PARTS LIST -Supplemental PartsParts Name

1 2 3 4 5 6 7 8 SCREW BINDING HEAD SCREW BINDING HEAD SCREW BINDING HEAD Cr 3X4 Cr 3X6 BC 3X8 SCREW BINDING HEAD+FW Ni 3X8 SCREW DOUBLE SEMS BC 3X6 SCREW DOUBLE SEMS BC 3X8 TAPE SCOTCH TAPE #250 W=25MM WASHER SPRING Cr M3

Parts Name

22355444SZ BASE OF SW PANEL

4 5 6 7 8 9 10 11 12 13 14 15 16

COVER,FRONT PNC-1210 COVER,FRONT PNC-1410 COVER,FRONT PNC-1860 COVER,RAIL PNC-1210 COVER,RAIL PNC-1410 COVER,RAIL PNC-1860 COVER,SIDE L PNC-1860 COVER,SIDE R PNC-1860 HINGE,001 HINGE,003 LABEL,CAMM-1 PRO NO.546 LCD COVER LCD RCM2065R-A 16*2 7393321010 PANEL BOARD ASS'Y 22055272 PLATE,F COVER PNC-1860 22055262 PLATE,MAGNET PNC-1860 22055180 PLATE,SW COVER PNC-1860 22665174 SHEET,SW PANEL PNC-1860 22155567 SPACER M3X5

1 Structure & Spare Parts

1-2 FRAME
5 5 12 21 5 0 } } 23 4 17 15 3

3 10

4 3

1
} 1 q } } 3 e } e 3 w 22 2

6 { 5 { 2 5 2 14 13 17 0

16 1 19 1 8

16 7

18

9 8 11 24 5

9 3 6

11

8 20 7

7 9

PARTS LIST -Main PartsParts No.

1 22805134 22805135 22805136 22175870 22115106 22005104 22005106 22005105 21985104 23465140 23465139 22165165 22025146 22025159 22025144 22025145 22025160 22025143

Parts Name
ASS'Y,GRIT ROLLER PNC-1210 ASS'Y,GRIT ROLLER PNC-1410 ASS'Y,GRIT ROLLER PNC-1860 ASS'Y,GRIT ROLLER PNC-1860 BEARING HOUSING A BED,PNC-1210 BED,PNC-1410 BED,PNC-1860 BRACKET,SENSOR PNC-1860

**
20

Parts No.
22055176 22055177 22185318 22185320

Parts Name

**

5 CABLE-ASSY PAPERSENS F PNC1860 6 CABLE-ASSY PAPERSENS R PNC1860 7 8 COLLAR 9 COVER,GUIDE F PNC-1210 COVER,GUIDE F PNC-1410 COVER,GUIDE F PNC-1860 10 COVER,GUIDE R PNC-1210 COVER,GUIDE R PNC-1410 COVER,GUIDE R PNC-1860 1 1 22435108SZ FAN MOTOR 1 2 22115570 FRAME,L PNC-1860 1 3 22115569 FRAME,R PNC-1860 1 4 22045160 GEAR COVER 1 5 22265102 PAD,CUTTER PNC-1210 22265106 PAD,CUTTER PNC-1410 22265103 PAD,CUTTER PNC-1860 1 6 15229754 PAPER SENSOR 1 7 11539105 PIN 2.5*8 SUS BTYPE H7 1 8 22055259 PLATE,RAIL PNC-1410 22055172 PLATE,RAIL PNC-1860 1 9 22055260 PLATE,SHUTTER L PNC-1410 22055175 PLATE,SHUTTER L PNC-1860 2 3 4

PLATE,SHUTTER PNC-1210 PLATE,SHUTTER R PNC-1860 21 RAIL,GUIDE PNC-1210 RAIL,GUIDE PNC-1410 22185315SZ RAIL,GUIDE PNC-1860 2 2 22175609 ROLL DRIVE GEAR 2 3 22075106 SET,G-ROLLER PNC-1210 22075107 SET,G-ROLLER PNC-1410 22075105 SET,G-ROLLER PNC-1860 2 4 22145381 SHAFT,X-DRIVE PNC-1210 22145387 SHAFT,X-DRIVE PNC-1410 22145380 SHAFT,X-DRIVE PNC-1860

PARTS LIST -Supplemental PartsParts Name

1 2 3 4 5 6 7 8 9 0 { } q w e Cr 3X4 Cr 3X12 BC 3X6 BC 4X10 SCREW HEXAGONAL CAP+FWCr 4X12 SCREW DOUBLE SEMS BC 3X6 SCREW TP BINDING HEAD BC 3X6 SCREW DOUBLE SEMS BC 3X12 SCREW DOUBLE SEMS BC 3X45 SCREW DOUBLE SEMS BC 4X8 SCREW FLAT HEAD Cr 3X8 SCREW SOCKET SET Cr 3X3 WASHER FLAT FIVER M3 WASHER FLAT Cr 3X8X0.5 LABEL TAPE,GUIDE SCREW SCREW SCREW SCREW BINDING HEAD BINDING HEAD HEXAGONAL CAP HEXAGONAL CAP

1 Structure & Spare Parts

1-3 XY-DRIVE UNIT

Revised

5 17 24 11 16 10 3 26 25 26 20 5 21 4 12 23 18

19 22

13 9 14 15 2 1 1 14 8 6

PARTS LIST
Parts No.
1 22805129 2 22355318 3 22355316

-Main Parts

PARTS LIST
E-RING ETW-6

-Supp ementa PartsParts Name Cr M6 POLY 4X8X10 BC 2X8 BC 3X6 BC 3X6 Cr 3X8 BC 3X16 BC 4X6 Cr 4X8 BC 4X10 BC 3X6 BC 3X12 BC 4X8 BC 4X14 BC 3X8X0.5 Cr 4X8X0.5

Parts Name ASS'Y,MOTOR PNC-1860 BASE,I/F BOARD PNC-1860 BASE,SW COVER PNC-1860 4 22355315 BASE,Y-MOTOR PNC-1860 5 22175815 BEARING F8-16ZZ (metal) 6 23465143 CABLE-ASSY C POWER PNC-1860 7 23465141 CABLE-ASSY COVER SW PNC-1860 8 23465144 CABLE-ASSY G POWER PNC-1860 9 23475120 CABLE-CARD 26P 350L BB 10 13169102 COVER SW R (AVT3234) 11 22265295 CUSHION 12 22175608 DRIVE GEAR 13 12399313 FILTER(E) TR-20-10-10 14 21995102 FLANGE,MOTOR PNC-1860 15 7393321020 I/F BOARD ASS'Y 16 12399102 MAGNET CATCH TL-105 17 22055171 PLATE,ORIGIN PNC-1860 18 21975106 PULLEY HD42.2 S16(B30C35.5) 19 12179723 PULLEY WITH BEARING 20 22145122 SHAFT STAY NO.1 21 22145345 SHAFT,PULLEY PNC-1860 22 22035318 STAND OF IDLE PULLEY 23 22145170 STAY,COVER RAIL PNC-1860 24 21945105 WIRE,Y-DRIVE PNC-1210 21945106 WIRE,Y-DRIVE PNC-1410 21945104 WIRE,Y-DRIVE PNC-1860 25 12369428 BINDER BASE KNP-20 26 12369447 WIRE CLIP CA-14

PIPE SCREW BINDING HEAD SCREW BINDING HEAD SCREW HEXAGONAL CAP SCREW HEXAGONAL CAP SCREW HEXAGONAL CAP SCREW HEXAGONAL CAP SCREW HEXAGONAL CAP SCREW HEXAGONAL CAP SCREW DOUBLE SEMS SCREW DOUBLE SEMS SCREW DOUBLE SEMS SCREW PAN HEAD WASHER FLAT WASHER FLAT

1 Structure & Spare Parts

1-4 CARRIAGE
0 8 3 9 2

2 3

7 11 10 6 4

7 5

5 1

SPRING, BACK UP PNC-960

** SPRING, BACK UP PNC-960 should be fixed as in the above figure.

PARTS LIST -Main PartsParts No.

1 2 22805133 23475119 23475122 23475121

PARTS LIST -Supplemental Parts**

Parts Name

Parts Name
1 2 3 4 5 6 7 8 9 0 SCREW DOUBLE SEMS SCREW DOUBLE SEMS SCREW DOUBLE SEMS SCREW PAN HEAD SCREW HEXAGONAL CAP WASHER FLAT WASHER OUT SIDE TEETH CUSHION CABLE HOLD 1 CUSHION CABLE HOLD 2 BINDER T-18S BC 3X6 BC 3X8 BC 3X10 Cr 2X4 BC 4X6
Cr 2X4.3X0.4

3 4 5 6 7 8 9 10 11

ASS'Y,CARRIAGE PNC-1860 CABLE-CARD 8P 1630L BB CABLE-CARD 8P 1930L BB CABLE-CARD 8P 2230L BB 7393321030 CARRIAGE BOARD ASS'Y 22045399 CARRIAGE COVER 22175828 GUIDE BEARING 2 22175343AS GUIDE BEARING ASS'Y 22205134 HOLDER,PEN 22175122 SPRING,BACKUP PNC-960 22145181 STAY,CARRIAGEBOARD PNC-1860 22155586 PEN HOLDER NUT 22285352 PEN HOLDER BOLT

Cr M4 FELT L=10 FELT L=40

1 Structure & Spare Parts

1-5 CHASSIS

3 4 3 9 9 17 6 23 0 19 18 15 0 16 2 10 23 23 7 7 6 5 5 5 9

1
12 5 2 3 14 5

4 78

11 21 20 1 { 22

13 15

PARTS LIST -Main PartsParts No.

1 2 3 4 13429746 23465132 23465134 22815112 22815114 22815111 12559567 12559574 12559444 12559570 12559570 12189834
7393315000 7393318000

PARTS LIST -Supplemental PartsParts Name

1 2 3 4 5 6 7 8 9 0 { SCREW BINDING HEAD SCREW BINDING HEAD SCREW HEXAGONAL CAP SCREW SEMS SCREW DOUBLE SEMS SCREW DOUBLE SEMS SCREW DOUBLE SEMS SCREW OVAL HEAD NUT HEXAGONAL NUT HEXAGONAL+SPW WASHER IN SIDE TEETH SUS 4X5 BC 4X12 BC 4X12 Cr 3X10 BC 3X6 BC 3X8 Cr 4X8 BC 3X8 Cr M4 Cr M4 Cr M4

5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23

13129170 15449118 22355168 22165132 22165128

7393321040 22455108U0

23465157 23505898 23505899 12369428

** CABLE-ASSY POWER PNC-1860 CABLE-ASSY POWERSIGNAL PNC1860 CHASSIS,PNC-1210 CHASSIS,PNC-1410 CHASSIS,PNC-1860 FUSE FUSE FUSE 5 X 20 SB4 TIME RAG 100/117V FUSE 5X20 230/240V FUSE 5X20 FUSE HOLDER FA252B MAIN BOARD ASS'Y POWER BOARD ASS'Y POWER SW AJ7201B ROM A RUBBER FOOT SPACER,BED LOWER PNC-1860 SPACER,BED UPPER PNC-1860 TRANS BOARD TRANSFORMER-PW PNC-1860 CABLE-ASS'Y JUNBIWIRE A PNC-960 WIRE,B GRX-410 WIRE,C GRX-410 BINDER BASE KNP-20 AC INLET

Parts Name

1 Structure & Spare Parts

1-6 PINCH ROLLER

2 1

10 8 11 3 3 12 11

8 7 3 6 3 3 7 6

12

3 4 6 5 5 3 3 2 3 2 2 3 6

2 9

PARTS LIST -Main PartsParts No.

1 2 3 4 5 6 7 8 9 10 11 12 22805130 22805131 22175847 22145404 22145831 22145832 22115722 22175105 22175877 22055170 22145616 22175128

PARTS LIST -Supplemental Parts**

Parts Name
ASS'Y,P-ROLLER M PNC-1860 ASS'Y,P-ROLLER L R PNC-1860

Parts Name
1 SCREW TP BINDING HEAD BC 3X6 2 WASHER FLAT Cr 4X7X0.5 3 ERING ETW-3 Cr M3

GRX-450 PINCHROLL LEVER OF PINCH ROLL PIN NO.1 PIN NO.2 PINCH ROLL FRAME PINCH ROLL SPRING PINCH ROLLER PLATE,P-ROLLER PNC-1860 PNC-900 SET LEVER
SPRING,M P-ROLLER PNC-1860

FACTORY OPTION PAPERSENS F PAPERSENS R DRAM BOARD ASSY

DRAM 2Mbyte

COVER SW 14 15 CN9 CN11 POWER BOARD ASSY CN10 CN4 CN5 7 MAINBOARD ASSY 16

CN1

AC INLET SUP-J3G-E CN3 6 16MHz CPU CN2 CN14 8 SERVO MOTOR DRIVE
FAN CONTROL
TRANSE BOARD

2 Electrical Section 2-1 WIRING MAP

FUSE HOLDER FA252B TRANS 1 4 5 FORMER 2 PNC-1860 3 POWER SW AJ7201B POWER SUPPLY CN5

+40V +15V -15V +5V

DRAM 1Mbyte

4Kbit D/A DATABUS16MHz PCM55 EEPROM DATABUS

ADDRESSBUS
SERVOCHIP MBCG10692

EPROM 512Kbyte

** CN6 FAN MOTOR CN1 9 10 CN9 L6203 L6203

PNC-1860/1410 uses two FAN MOTORS. PNC-1210 uses only one on CN5. **

Exciton
49.152MHz

**coluwn shows as below.

GRIT MOTOR FAN MOTOR CARIAGE MOTOR

M60205 SOLDRIVE MTD2005

CN12 CN13

CENTORO CONT LATCH CN11 11 CN6 CN4 CN4 CN3 12 CN3 CN2 13

If the part is not used, it is blank.

If the part is used, it is marked " ".

CARRIAGE BOARD

PNC-1860

LCD CN5 PANEL BOARD

PNC-1410 PNC-1210

DRIVER

PARTS LIST

-Main Parts-

SOLENOID

I/F BOARD

Parts No.
10 11

Parts Name

**

Parts No.

Parts Name

**

1 2 3 4 5

12 13 14 15 16

23465144 23475121 23475122 23475119 23465142 23475120 23465141 23465140 23465139

CABLE - ASSY G POWER PNC1860 CABLE - CARD 8P 1930L BB CABLE - CARD 8P 2230L BB CABLE - CARD 8P 1630L BB CABLE - ASSY LCD PNC-1860 CABLE - CARD 26P 350L BB CABLE - ASSY COVER SW PNC1860 CABLE-ASSY PAPERSENS F PNC1860 CABLE-ASSY PAPERSENS R PNC1860

2 Electrical Section

7 8 9

23465157 CABLE ASSY JUNBIWIRE A PNC-960 23505898 GRX-410 JUNBIWIRE B 23505899 GRX-410 JUNBIWIRE C 23465158 CABLE ASSY JUNBIWIRE D PNC-960 23465135 CABLE - ASSY JUNBIWIRE E PNC1860 23465145 CABLE - ASSY JUNBIWIRE E PNC1410 23465137 CABLE - ASSY JUNBIWIRE E PNC1210 23465136 CABLE - ASSY JUNBIWIRE F PNC1860 23465146 CABLE - ASSY JUNBIWIRE F PNC1410 23465138 CABLE - ASSY JUNBIWIRE F PNC1210 23465132 CABLE - ASSY POWER PNC1860 23465134 CABLE - ASSY POWER SIGNAL PNC1860 23465143 CABLE - ASSY C POWER PNC1860

CN2 CN1 SERIAL PARALLEL

2 Electrical Section

2-2 MAIN BOARD ASS'Y

DESCRIPTION
3 MAIN BOARD ASS'Y [7393315000]
CABLE CARD 26P 350L BB [23475120]
FUJIKU KURA FUJIKURA FUJIKURA

Character printed side.

1
A

Indicates revision of the circuit board.

1DIP SW
NO. FUNCTION 1 Model Selection 2 Model Selection 3 Model Selection 4 Pen Down Wait 5 Reserved 6 Reserved 7 Reserved 8 Reserved ON OFF PNC1860 PNC1410 PNC1210 Wait time ON Wait time OFF Always OFF

2VR
VR No. VR1 (1KVR) VR2 (22KVR) Function Use for Pen Pressure Adjustment. Use for Pen Pressure Adjustment.

3Electric Maintenance Parts

IC.No.
U31

Parts No.
15189105

Description
MTD2005

Function
Solenoid Driver

BIT#4 is a function to make the pen wait for 0.5 seconds after the pen down before cutting. Set it OFF usually.

2 Electrical Section

MAIN BOARD_1/3 Circuit Diagram

+5 RA5 1 2 3 4 5 10 9 8 7 6 MNR35J5ASJ103

+5 RA4 1 2 3 4 5 10 9 8 7 6 MNR35J5ASJ103

+5 RA3 1 2 3 4 5 10 9 8 7 6 +5 RA7 1 2 3 4 5 NON 10 9 8 7 6 1 2 3 4 5 NON +5 RA6 10 9 8 7 6 RA8 RMLS8103J 9 9 8 8 7 7 6 6 5 5 4 4 3 3 2 2 1 1 S1 1 2 3 4 5 6 7 8 KSD-08 RA9 U11 82 83 84 85 86 87 88 89 71 72 73 74 70 75 76 77 78 81 90 91 92 93 94 95 96 97 98 99 100 59 60 61 62 63 66 64 65 42 43 44 45 46 47 48 49 50 51 54 55 VIEWLED PAUSELED SERVOSRCH SERVOSRCL SRVGAINCNT FANCNT 4 3 2 1 4 3 2 1 R17 R18 P3 12 11 13 74HC08 R24 R23 R19 4 3 2 1 4 3 2 1 CE1000p CE1000p CE1000p CE1000p CE1000p CE1000p CE1000p CE1000p CE1000p CE1000p 100 100 100 R5 2.7K CN3 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 IL-S2T2-15EF NON NON NON NON NON NON NON NON NON NON NON U18D 4 3 2 1 5 6 7 8 MNR34J5A101 5 6 7 8 16 15 14 13 12 11 10 9 2 2 2 2 1 D1A 1 D2A 3 1 D3A 3 1 D4A 3 4 D4B 10 +5 74HC08 PLED0 PLED1 SK0 SK1 KD0 KD1 KD2 KD3 KD4 KD5 KD6 KD7 CN4 1 2 3 4 5 6 7 8 9 10 11 12 13 14 IL-S2T2-14EF C7 C8 C9 C10 C11 C12 C13 C14 C15 C16 +5 4 D3B 9 8 4 D2B U18C DA227 3 4 D1B

MNR35J5ASJ103

A14 A12 A10 A8

A9 A11 A13 A15

A20 A18 A17 A16

A19 A21

A6 A4 A2 A0

A1 A3 A5 A7

D14 D12 D10 D8

D9 D11 D13 D15

D6 D4 D2 D0

D1 D3 D5 D7

+5

+5

13 38 63 73 80 88

U3 79 78 77 TXDB RXDB TXDA RXDA +5 R30 10K +5 R31 10K C5 TXDB RXDB TXDA RXDA C6 CE22p Y1 CE22p 16MHz 72 91 90 89 87 86 85 84 83 +5 XTAL PB7 PB6 PB5 PB4 PB3 PB2 PB1 PB0 96 95 94 93 71 MD2 MD1 MD0 PB11/TXD1 PB10/RXD1 PB9/TXD0 PB8/RXD0 EXTAL A21 A20 A19 A18 A17 A16 A15 A14 A13 A12 A11 A10 A9 A8 A7 A6 A5 A4 A3 A2 A1 A0/(HBS) AD15 AD14 AD13 AD12 AD11 AD10 AD9 AD8 AD7 AD6 AD5 AD4 AD3 AD2 AD1 AD0 CS7/WAIT CS6 CS5/RAS CS4 CS3/CASL CS2 CS1/CASH CS0 RD/PA6 WRH(LBS)/PA5 WRL(WR)/PA4 CK 45 44 43 42 40 39 37 36 35 34 33 31 30 29 28 27 26 25 23 22 21 20 19 18 17 16 14 12 11 10 9 8 7 6 5 3 2 1 54 53 52 51 49 48 47 46 57 56 55 69 A21 A20 A19 A18 A17 A16 A15 A14 A13 A12 A11 A10 A9 A8 A7 A6 A5 A4 A3 A2 A1 A0 D15 D14 D13 D12 D11 D10 D9 D8 D7 D6 D5 D4 D3 D2 D1 D0 A21 A20 A19 A5 A4 A3 A2 A1 A0 D7 D6 D5 D4 D3 D2 D1 D0 23 22 21 20 19 18 17 16 15 14 13 12 11 10 9 8 7 38 39 41 34 35 36 37 27 30 26

VCC VCC VCC VCC VCC VCC

79 52 29 2

+5

RA10 MNR34J5A101 5 4 5 6 3 6 7 2 7 8 1 8 100 100

+5 8 7 6 5

/DSRA /DTRA /RTSA CRDY U1 +5 NU ORG GND 93LC66 CS SK DI DO 1 2 3 4 +5 RA1 1 2 3 4 5

/DSRA /DTRA /RTSA CRDY

R3 470

10 9 8 7 6 MNR35J5ASJ103

R6

/INTSRV RUN

SERVOINT SERVORUN

74 100 99 98 97 68 67 66 65 64 62 61 60 58

NMI IRQ7/PB15 IRQ6/PB14 IRQ5/PB13 IRQ4/PB12 IRQ3/DREQ1/PA15 IRQ2/DACK1/PA14 IRQ1/DREQ0/PA13 IRQ0/DACK0/PA12 PA11 PA10 PA9/IRQOUT/AH PA8/BREQ PA7/BACK

5 5 6 6 7 7 8 8 RA11 MNR34J5A101 4 5 4 5 3 6 3 6 2 7 2 7 1 8 1 8 RA12 MNR34J5A101 SRVSRCH SRVSRCL SRVGAIN C17 C18 C19 C20 C21 C22 C23 C24 C25

RS RXW LE LD0 LD1 LD2 LD3 LD4 LD5 LD6 LD7 C26 C27

+5 56 57 58 6 25 68 69 67 3 4 5 31 32 24

P1 P2 PENPH +5 +5 +5 R1 10K C1 CE0.1u 7 2 3 SNS RST RSTIN CT VREF P8 P9 PENPHASE

RA2 1 2 3 4 5 10 9 8 7 6

MNR35J5ASJ103

SENSORREAD PENFORCE SERVOCS SRVINTVCT CENTRORD

P4 /SRVCS /CRD 9 8 10 P5 P6 P7 74HC32F U10C

SENS

PENFRC

8
U2

+5

R2 470 5 1 C4 CE0.1u C3 CE0.1u 75 76 WDTOVF RESET

+5 U10A

VSS VSS VSS VSS VSS VSS VSS VSS VSS VSS VSS

GND

/SRVINTV

80 53 40 33 28 1

U10B 4 6 5 74HC32F FAN

4 15 24 32 41 50 59 70 81 82 92

P11

C2 CE0.1u

7705-B

HD6437021

3
74HC32F

/RESET D[0..15] A[0..21] D[0..15] A[0..21] /RD /WR +5 CN1 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 RA13 MNR34J5A101 5 4 5 6 3 6 7 2 7 8 1 8 RA14 MNR34J5A101 5 4 5 6 3 6 7 2 7 8 1 8 100 100 100 100 100 100 +5 +5

D0 D1 D2 D3 D4 D5 D6 D7 D8 D9 D10 D11 D12 D13 D14 D15 /RAS1 /RAS2 /CASL /CASH /WE RA1 RA2 RA3 RA4 RA5 RA6 RA7 RA8 RA9 RA10

A1 A2 A3 A4 A5 A6 A7 A8

4 3 2 1 4 3 2 1

A9 R11 A10 R12 R13 R14 R15 R16

10 11 12 13 16 17 18 19 20 9 8 23 7 22

U4 A0 A1 A2 A3 A4 A5 A6 A7 A8 A9

DQ0 DQ1 DQ2 DQ3 DQ4 DQ5 DQ6 DQ7 NC NC

2 3 4 5 24 25 26 27 6 21 15 28 1 14

D0 D1 D2 D3 D4 D5 D6 D7 +5

CLK Q

1 2

CL

15

74ALS112F

D0 D1 D2 D3 D4 D5 D6 D7 OE CE NC

13 14 15 17 18 19 20 21 24 22 1

D0 D1 D2 D3 D4 D5 D6 D7

U7 19 14 15 16 13 18 17 1 2 3 11 6 7 8 4 5 A11 A12

VSS VSS RAS CAS +5 WE +5 OE MN414800CSJ U5 A0 A1 A2 A3 A4 A5 A6 A7 A8 A9

11 GND 30 GND

A17

A18

A0 A1 A2 A3 A4 A5 A6 A7 A8 A9 A10 A11 A12 A13 A14 A15 A16 A17 VPP

+5

PR

U8A 3 A0 A1 A2 A3 A4 A5 A6 A7 A8 A9 A10 A11 A12 A13 A14 A15 A16 12 11 10 9 8 7 6 5 27 26 23 25 4 28 29 3 2 30 31

40

U6 A0 A1 A2 A3 A4 A5 A6 A7 A8 A9 A10 A11 A12 A13 A14 A15 A16 A17 A18 NON

U9 A1 A2 A3 A4 A5 A6 A7 A8 A9 A10 A11 A12 A13 A14 A15 A16 A17 A18 21 22 23 24 25 26 27 28 29 31 32 33 34 35 36 37 38 39 +5 1 D0 D1 D2 D3 D4 D5 D6 D7 D8 D9 D10 D11 D12 D13 D14 D15 CE OE 19 18 17 16 15 14 13 12 10 9 8 7 6 5 4 3 2 20 D0 D1 D2 D3 D4 D5 D6 D7 D8 D9 D10 D11 D12 D13 D14 D15

10 11 12 13 16 17 18 19 20 9 8 23 7 22 R47 R46 100 100

DQ0 DQ1 DQ2 DQ3 DQ4 DQ5 DQ6 DQ7 NC NC

2 3 4 5 24 25 26 27 6 21 15 28 1 14

D8 D9 D10 D11 D12 D13 D14 D15 +5

D JP1 NON

+5

TM27C240-10JL

TX14-40R-6ST-N1

VSS VSS RAS CAS +5 WE +5 OE MN414800CSJ

2 Electrical Section

MAIN BOARD_2/3 Circuit Diagram

+5

U14A +5 1 74LS07 +5 2 10

U12E 11 U14B 74LS14 3 74LS07 D6 D4 D2 D0 D1 D3 D5 D7 2 5 6 9 12 15 16 19

10

U12F 12 4 74LS14 U26 74LS373 Q0 Q1 Q2 Q3 Q4 Q5 Q6 Q7

G

13

R35 1K

R36 1K BUSY /ACK

U14C +5 CN2 5 74LS07 U14D 9 74LS07 U14E TOI/FBOARD 11 74LS07 U14F 13 74LS07 U12A 1 2 74LS14 U12C IL-FPC-26ST-N 12 10 8 6 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26

R34 3.3K

U13A 14 CEXT

C28

CL

CRDY

CL

2
/CRD /RESET

CE1000p

1 2 3

A B CLR 74HC123F

PR

4 8

PR

13 9

U27B 12 11 6 74HC74 5

15

REXT/CEXT

U27A D 2 3

CLK

CLK

D0 D1 D2 D3 D4 D5 D6 D7
OC

3 4 7 8 13 14 17 18

ifD6 ifD4 ifD2 ifD0 ifD1 ifD3 ifD5 ifD7 /STB

ifD7 ifD6 ifD5 ifD4 ifD3 ifD2 ifD1 ifD0

74HC74
1

U18A 1 3 2 74HC08 D[0..15] +5 U16 SENS D0 D1 D2 D3 D4 D5 D6 D7 1 19 9 8 7 6 5 4 3 2 DIR G A8 A7 A6 A5 A4 A3 A2 A1 B8 B7 B6 B5 B4 B3 B2 B1 11 12 13 14 15 16 17 18 PAPERR PAPERF COVER PINCHROLL YLIMIT

RXDB /DSRA TXDA TXDB RXDA /DTRA /RTSA

RXDB /DSRA TXDA TXDB RXDA /DTRA /RTSA

13

11

RA16 6 7 8 9 10

5 4 3 2 1

+5

MNR35J5ASJ103

R25 R26 R27 R28 R29

100 100 100 100 100

5 74LS14 U12B 3

4 74LS14

74LS245 P10

C35

C36

C37

C38

C39 U10D 12 11 13 74HC32F 9 10 + U25C BA10324A

CE470p CE470p CE470p CE470p CE470p +5 CN11 PAPERSENSORREAR 1 2 3 4 IL-S2T2-04EF CN9 1 2 3

PAPERSENSORFRONT

13 12

IL-S2T2-03EF CN10 COVERSW 1 2 IL-S2T2-02EF 7 8 7 6 5 4 3 2 1 IL-FPC-8ST-N Y-LIMIT PINCHROLL SOL+ SOL9 10 11 SOL+ SOL-

14 U25D BA10324A

U13B 6 CEXT

CN6

REXT/CEXT A B CLR Q Q 74HC123F 5 12

TOCARIAGEBOARD

+5 +5 +40 -15 +5
PC1 PC2 PC3 PC4 PC5 PC6 PC7 PC8 PC9 PC10

11 13

J CLK K

PR

C43 C40 C54 C53 100u/63V 100u/25V 100u/25V 100u/25V + + + CN5 1 4 2 5 3 6 5566-06A

10

CE0.1u CE0.1u CE0.1u CE0.1u CE0.1u CE0.1u CE0.1u CE0.1u CE0.1u CE0.1u PC11 PC12 PC13 PC14 PC15 PC16 PC17 PC18 PC19 PC20

U8B 9

CL

12
CE0.1u CE0.1u CE0.1u CE0.1u CE0.1u CE0.1u CE0.1u CE0.1u CE0.1u CE0.1u PC21 PC28 PC29 PC30

7 74ALS112

TOPOWERBOARD
CE0.1u CE0.1u CE0.1u CE0.1u

10

14

2 Electrical Section

MAIN BOARD_3/3 Circuit Diagram

D6 3 D4 4 D2 7 D0 8 D1 13 D3 14 D5 17 D7 18 11 1

U19 D1 D2 D3 D4 D5 D6 D7 D8 CLK CLR

Q1 Q2 Q3 Q4 Q5 Q6 Q7 Q8

2 5 6 9 12 15 16 19

DA6 DA4 DA2 DA0 DA1 DA3 DA5 DA7 +40 +5 +5 VR1 1KVR RA23 M O +5 VR2 22KVR C47 CE1000p R44 100K U25A BA10324A 3 2 4 U25B BA10324A 5 6 + 7 R45 8.2K C48 CE0.01u R40 100K R56 10K + 11 1 C55 R57 CE0.01u 2.2K R58 8.2K 5 23 24 6 22 2 26 4 C56 4700p 1 P12 25 3 U31 MTD2005 VCC ALM PHA PHB DECAY ENAA ENAB VREFA VREFB CR VSA RSA PG 8 20 10 12 14 18 7 21 9 15 16 19 27 SOLC46 SOL+ CE1000p SOLSOL+ R43 100K

PENFRC

74HC273F

VMMA VMMB OUT1 OUT2 OUT3 OUT4 LGA LGB NC NC NC NC VSB RSB

DA7 1 DA6 2 DA5 3 DA4 4 DA3 5 DA2 6 DA1 7 DA0 8

16 15 14 13 12 11 10 9

R39 100K

EXBM16D8AL

PENPH R37

R60 10K NON

11

A[0..21]

A[0..21] R59 1/2W U23 A1 A2 A3 A4 A5 A6 D0 D1 D2 D3 D4 D5 D6 D7 81 82 83 84 85 86 68 69 70 71 72 73 74 75 76 66 67 87 77 64 80 +5 R20 10K U17 A1 A2 A3 A4 A5 A6 A7 A8 G1 G2 74LS541 R21 10K 91 92 xpha 99 xphb100 ypha 61 yphb 62 P26 88 89 94 95 63 96 97 98 93 57 58 59 60 32 33 34 35 36 37 38 39 41 42 43 44 45 46 47 48 49 50 51 52 55 56 P29 P19 1 2 5 6 7 8 9 10 11 12 13 14 16 17 18 19 20 21 22 23 24 25 26 27 30 31 P23 P24 P20 P21 P22 23 CE0.1u U28 +5 22 21 19 18 17 C49 R50 R48 2.2K R49 2.2K 3 2 8 PC26 +5 PC22

D[0..15]

D[0..15]

U12D RUN 8 74LS14 /SRVCS /RD /WR /INTSRV /SRVINTV /RESET 4 2 +5 1 2 3 4 RA22 1 8 2 7 3 6 4 5 8 7 6 5 C32 C29 C30 C31 2 3 4 5 6 7 8 9 1 19 18 17 16 15 14 13 12 11 xpha xphb ypha yphb P25 U20 +5 GND OUT NC 3 1 R7 0 9

+5

20

24

DX0 DX1 DX2 DX3 DX4 DX5 DX6 DX7 DX8 DX9 DX10 DX11

1 DX11 2 DX10 3 DX9 4 DX8 5 DX7 6 DX6 7 DX5 8 DX4 9 DX3 10 DX2 11 DX1 12 DX0 13 14 15 16

B1 B2 B3 B4 IBPO B5 B6 IOUT B7 B8 SJ B9 B10 RFB B11 B12 VOUT B13 B14 B15 B16(LSB) COM -VS

+VS

CE0.1u V+U30A M5220L + 1 VC50 CE2200p R51 47K PC27 -15 CE0.1u

CE2200p 47K

PCM55 PC23 CE0.1u PC24 CE0.1u U29

-15 P16 P15 P18 P17 23 +5

SG531T49.152MHz

P14

MNR34J5A102

CE1000p CE1000p CE1000p CE1000p 8 7 6 5

Y1 Y2 Y3 Y4 Y5 Y6 Y7 Y8

D7A DA227 1 4 P28

D7B DA227

RA15 MNR34J5A330

+5 +5 R22 10K SRVGAIN +5 CN12 IL-G-6P-S3T2-E CN13 IL-G-7P-S3T2-E R4 470 D9 SEL-6414E 3 TR2 DTC114EF B C 1 E 2

DY0 DY1 DY2 DY3 DY4 DY5 DY6 DY7 DY8 DY9 DY10 DY11 2 C E B TR1 DTC114EF 3

1 DY11 2 DY10 3 DY9 4 DY8 5 DY7 6 DY6 7 DY5 8 DY4 9 DY3 10 DY2 11 DY1 12 DY0 13 14 15 16

B1 B2 B3 B4 IBPO B5 B6 IOUT B7 B8 SJ B9 B10 RFB B11 B12 VOUT B13 B14 B15 B16(LSB) COM -VS

+VS

U30B 22 21 19 18 C51 17 CE2200p 47K CE2200p R55 47K P13 PFC MOTORGAIN VFG PFG SERVOSRCH SERVOSRCL FAN R54 C52 SERVOMUTE VFC CN14 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 5483-15A R52 2.2K R53 2.2K 5 6 + M5220L 7

1 2 3 4

1 2 3 4

8 7 6 5

20

24

PCM55 PC25 CE0.1u

SRVSRCH SRVSRCL FAN

-15 U18B 4 6 5 74HC08

1 2 3 4 5 6

1 2 3 4 5 6 7

P27

13

17

11

2 Electrical Section

2-3 POWER BOARD ASS'Y

DESCRIPTION

POWER BOARD ASS'Y [7393318000]

1VR
VR No. OFS-1 (10KVR) Function Use for Motor Balance Adjustment Use for Motor Balance Adjustment Use for Motor Balance Adjustment Use for Motor Balance Adjustment

2
470u/25V 10mm 470u/25V S2L20U 470u/16V 10mm 1SR35 104 AN7705F 10mm AN7915F 10mm AN7815F 2SB1551 2.5mm 220u/63V 223 104 104 104 104 104 10mm 223 S2L20U DTC114EF T2A 20mm 224 220u/63V 224 S2L20U 104 L6203 15mm L6203 S2L20U 10mm 10mm 223 223 R33/2W 10mm 20mm 10mm 223 223 R33/2W 10mm S2L20U

OFS-2 (10KVR) GAIN-1 (1KVR) GAIN-2 (1KVR)

10mm

2FUSE
Parts No. A 12559567 12559570 12559574 Description FUSE 5x20 CEE-1AT WICKMANN FUSE 5x20 CEE-2AT WICKMANN FUSE 5x20 CEE-5AT WICKMANN

10000u/25V

1000u/35V

1000u/35V

B
PFC-5000 PFC-5000

5566-04A

B
5566-02A 25mm

B
10mm 10mm 10mm 20mm 10mm 30mm 30mm 30mm 25mm 25mm 25mm 20mm 10mm 20mm 10mm 20mm DTA114EF PFC-5000 T2A PFC-5000 15mm 25mm 25mm 25mm

C
25mm 25mm 25mm 25mm

3Electric Maintenance Parts

IC.No. Q3 Parts No. 15129444 15119105 15199294 15199133 15199134 15219174 15199952 15199952 15199901 15199901 15189106 Description 2SB1551 2SC4849 AN7705F AN7815F AN7915F NJU201AD L6203 L6023 micorPC494C micorPC494C M5220L Function 40/20 VSelector Fan Driver 5V Regulator 15V Regulator -15V Regulator Gain selector Carriage Motor Driver Grit Motor Driver Carriage Motor Controller Grit Motor Controller OP Amp for motor

10mm

10mm

10mm

10mm

Q8
102

74HC175 104

U13 U14 U15

472

103

5566-06A

1B4B1 20mm

1SS130

15mm

103

103

DTC114EF 103 102 10mm uPC494 222 223

1SS130 103

15mm

10000u/63V

472

103

472

103 103 uPC494 222

1SS130 1SS130

472

+ 10mm

U6 U10

M5220L 104 104 10mm 1SS130 1SS130 20mm 104 104 103 102 102 10mm 102

223

U11
332

102 10mm 102 102 104 332 103 1SS130 1SS130 104

U7 U8 U2, U3 & U5

10mm

10mm

15mm

D5SBA20

15mm

10mm 151 S2L20U 10mm

15mm

1SS130

1SS130 103

10mm

1SS130

1SS130 M5220L

1SS130

1SS130

103

15mm

101

15mm

10mm

332/2W

100u/63V

2SC4849

103

M5220L

DTA114EF

104 10mm 472 104 101 10mm

104

103

104 472

15mm

10mm

OFS-2
10KVR 104 NJU201A

104

OFS-1
10KVR 104

CL02BE181

104 101

5566-10A

T2A

333

472

472

681

683

333 104

122

681

103

104

683

103

5267-02A

5267-02A

PFC-5000

PFC-5000

15mm

GAIN-2
102 104 103 10mm 10mm 10mm 10mm 1KVR 5483-15AX

GAIN-1
1KVR 102

T5A

C
PFC-5000 PFC-5000

MADE IN JAPAN POWER BOARD

Indicates revision of the circuit board.

12

122

104

D5SBA20

2 Electrical Section

POWER BOARD_1/2 Circuit Diagram

-15 C28 PO0.068u/50V R69 4.7K 5 6 U2B + 7 M5220L VREF +15 CP1 CE0.1u C14 D5 1SS130 R1 10K2% R32 10K2% R2 NON
C26

4
U6A

R23 10K VR3 1KVR R16 1.2K C20

3 +15

D9 1SS130 D10 1SS130 R4 1K1% R3 R100 3.3K R28 2.2K

C11 C13 PO0.022u/50V PO0.01u/50V

PO0.01u/50V U7 3 2 1 15 16 4 13 D23 NON +5 R30 4.7K D6 FB INV1 NONI1 INV2 NONI2 DEAD OC

14

12

13

VX

NJU201A

REF

+5

C51 NON R67

11 5 7

EN IN1

VS

GainC

PO4700p/50V

GND

1K1%

1K1%

C1 E1 C2 E2

+5 8 9 11 10

U10 BOOT1 OUT1

C1 CE0.022u C3 4 3 1 8

R12

NON CN1 1 2 5566-02A

NON

R51100K +15 CP5 3 R19 10K +15 CP7 CE0.1u 1

C R

IN2 OUT2

GND

SENSE

PO0.033u/50V

UPC494

5 6

VREF

CE0.1u R43 R44 2 1K 680 C24 PO0.1u/50V +15 VR1 10KVR

BOOT2

V+ U2A + 1
D13 D12 C55

10

3 2
1SS130CE0.1u 1SS130

V+ + -

U3A 1 M5220L

R14 1K C15 PO0.01u/50V R31 4.7K + C9 C7

C2 CE0.022u L6203 R10 0.33/2W D1 S2L20U D2 S2L20U

R20 10K

1SS130 D11 1SS130

VFB

M5220L V- CP6 CE0.1u

V- CP8 CE0.1u

OfsetC FROM MAIN

CN2 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 5483-15AX SERVOMute/Live VFC PFC MotorGainH/L VFG PFG MtrSrcH/OFF MtrSrcL/OFF FanPWMOff/On MHPOW MLPOW FAN -15

R49 100K R45 100

-15 R27 10K -15 U9 D1 D2 D3 D4 CLK CLR 74HC175 CP13 CE0.1u

C53 220u/63VCE0.1u CE0.22u

4 5 12 13 Q1 DTA114EF 3 3 +5 9 1

Q1 Q1 Q2 Q2 Q3 Q3 Q4 Q4

2 3 7 6 10 11 15 14

R33 4.7K OPEN:MUTEON

C29 PO0.068u/50V

16

U6D R24 10K NJU201A C23 VR4 1KVR R17 1.2K C52 NON C27 +15 PO0.033u/50V R68 NON R70 R52 100K CE0.1u CP11 U5A 1 M5220L VCP12 CE0.1u R5 10K2% R6 10K2% R7 1K1% R9 1K1% R8 1K1% 4.7K R22 10K 5 6 U5B + 7 M5220L PO4700p/50V 14 15 D16 D15 1SS130 1SS130 U3B 5 6 C56 CE0.1u + M5220L 7 R21 10K

+5 1SS130 D8 D14 1SS130

+5

Q9 DTC114EF

R18 10K

+5

GainG

+15 CP2 CE0.1u

D18 1SS130 C17 D7 1SS130 D17 1SS130 R101 3.3K R29 2.2K PO0.022u/50V PO0.01u/50V D24 NON R34 4.7K C12 C16

14

PO0.01u/50V U8 3 2 1 15 16 4 13 FB INV1 NONI1 INV2 NONI2 DEAD OC

12

VY

REF

3 R46 R47 680 C25 PO0.1u/50V +15 VR2 10KVR 2

+ -

+5

V+

VFB
+5 +5

11 5 7 9 R15 1K

EN IN1

VS

1K

GND

C1 E1 C2 E2

+5 8 9 11 10

U11 BOOT1 OUT1 IN2 OUT2 VREF

C4 CE0.022u 4 C6 3 1 8 C5 CE0.022u D3

R13 NON

NON CN9 1 2 3 4 5566-04A

OfsetG
9 8
U6C 11 NJU201A 10 6 NJU201A U6B 7 -15

SENSE 10

100K

GND

R48 100

5 6

C R
UPC494

R50

-15

BOOT2

L6203 R11 0.33/2W

D4 S2L20U

C10 CE0.1u

C8

+15

S2L20U

CP14 CE0.1u CP15 CE0.1u -15

C54 220u/63V

CE0.22u

13

2 Electrical Section

POWER BOARD_2/2 Circuit Diagram

1 1 D27 D5SBA20 2 R60 22K

1SR35-400A D30 FS9 2 Q3 2SB1551 S2L20U R59 22K 2 R63 4 + 3 3.3K2W 10000u/63V DTC114EF 1 C46 Q10 FS11 1 2 F3 1 FS12 2 VY 3 D28 1 2 F2 1 FS10 2 VX

PFC5000 CEE-2AT PFC5000

FS7 1

F6

FS8

32

PFC5000 CEE-5AT PFC5000

PFC5000 CEE-2AT PFC5000

C39 NON

MHPOW

Hi/Off Q4 1 R62 NON 2 NON 3 R61 NON 2 Q11 1 NON +15

CN3 10 5 9 4 8 3 7 2 6 1 5566-10A 10 5 9 4 8 3 7 2 6 1

MLPOW

Low/Off

FROMTRANCE

FS5 1

F5

FS6 2 4 D26 + C42 1 3 + 1000u/35V 1B4B1 1

U14 AN7815F GND VI VO 3

PFC5000 CEE-1AT PFC5000 C33 NON

C36 CE0.1u

C38 CE0.1u

C44 + VX -15 +15 +5 CN4 1 2 3 4 5 6 470u/25V

2 -

TOMAIN

C34 NON FS3 1 2 F4 1 FS4 2

C43 + 1000u/35V

C35 CE0.1u U15 2 1

C37 +

C45 470u/25V

5566-06A

CE0.1u GND 3

-15

CN8 1 2 3 4 5 6 7 8 DPX

VI

VO AN7915F

PFC5000 CEE-1AT PFC5000

R71 2.2K

U13 AN7705F 1 1 D25 D5SBA20 + 32 2 10000u/25V CE0.1u 4 GND VI VO 3

+5

FS1 1

F1

FS2

C31

C40

C32 +

C41

PFC5000 CEE-2AT PFC5000 C30 NON

CE0.1u 470u/16V

VX C49 NON +5 1 Q7 FAN 3 2 DTA114EF R66 150 R65 100 R64 NON

D29 S2L20U + C50 100u/63V L1

TP TP12 TP11 TP CN5 1 2 5267-02A

CL02BE181

CN6 1 2 5267-02A

Q8 2SC4849

forFanControl
14

2 Electrical Section

2-4 OTHER CIRCUIT BOARDS

DESCRIPTION
1 PANEL BOARD ASS'Y 2 I/F BOARD ASS'Y [7393321010] [7393321020]

3 CARRIAGE BOARD ASS'Y [7393321030] 4 TRANS BOARD [7393321040]

4 TRANS BOARD [7393321040]

2Electric Maintenance Parts

1 PANEL BOARD ASS'Y [7393321010]

IC.No. U3

Parts No. 15199905

Description DX14C238WMX

Function RS232C Driver

GND

PANEL BOARD
MADE IN JAPAN

SUB1/4
RMLS4332J

10mm

TRANSE BOARD SUB 4/4

MADE IN JAPAN

10mm

2 I/F BOARD ASS'Y [7393321020]

104

RMLS4102J

RMLA4330J

1SS130

74LS245N

10mm

101

56364-060-BXE

1SS130

I/F BOARD SUB2/4

10u/25V 104 10u/25V

EVQ22707K 331

EVQ22707K 1SS130

MADE IN JAPAN

Long
SEL-6414E-TP5

1SS130

10mm

10mm

10mm

DS14C238WM

10mm

1SS130

EVQ22707K 1SS130

10u/25V 10u/25V 10u/25V

10mm

10mm

10mm

EVQ22707K

1SS130

EVQ22707K

273

222

331 EVQ22707K

DBLC-J25SAF-20L9

CARIAGE BOARD SUB 3/4

MADE IN JAPAN
5mm 151 104
GP1S53

IL-FPC-26-S1T1-SBN

RMLS8103J

RMLA4330J

RMLA4330J

Long
SEL-6414E-TP5 1SS130 1SS130

3 CARRIAGE BOARD ASS'Y [7393321030]

10mm

10mm

EVQ22707K

EVQ22707K

CABLE-ASSY PANEL PNC-1860 IL-S-02P-S2L2-EF

IL-FPC-8SL-N

15

2 Electrical Section

OTHER CIRCUIT BOARDS_1/1 Circuit Diagram

+5

2
CN4 1 2 3 4 5 6 7 8 9 10 11 12 13 14 PLED0 PLED1 SK0 SK1 KD0 KD1 KD2 KD3 KD4 KD5 KD6 KD7

R4 330

R5 330

+5
D10 D11

C1 10u/25V +

+5 CP1 CE0.1u BUSY /ACK N.C. U1 CD7 CD6 CD5 CD4 CD3 CD2 CD1 CD0 /STB CD7 CD6 CD5 CD4 CD3 CD2 CD1 CD0 18 17 16 15 14 13 12 11 B1 B2 B3 B4 B5 B6 B7 B8 A1 A2 A3 A4 A5 A6 A7 A8 G DIR RA4 7 5 3 1 7 5 3 1 8 6 4 2 8 6 4 2 2 3 4 5 6 7 8 9 19 1 +5 74ALS245 7 5 3 1 7 5 3 1 +5 D1 1SS130 RA2 RMLA4330J 8 7 8 6 5 6 4 3 4 2 1 2 8 7 8 6 5 6 4 3 4 2 1 2 RA3 RMLA4330J

RA1 RMLS8103J
1 2 3 4 5 6 7 8 9 1 2 3 4 5 6 7 8 9

SEL-6414E SEL-6414E

CN3
S1 EVQ21307K S2 EVQ21307K S3 EVQ21307K S4 EVQ21307K S5 EVQ21307K S6 EVQ21307K S7 EVQ21307K D2 1SS130 D3 1SS130 D4 1SS130 D5 1SS130 D6 1SS130 D7 1SS130 D8 1SS130 D9 1SS130

ILS-14P-S2L2-EF

26 25 24 23 22 21 20 19 18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1

CN1 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36

56364-060-BXE

R1
5 4 3 2 1

100
5 4 3 2 1

RMLA4330J CP2 CE0.1u +5

PanelBoard

S8 EVQ21307K

C2 10u/25V+
+5 +5 R3 27K R2 150

U3 11 15 V+ VVCC

C1+ C1C2+ C2-

C4 10u/25V + 10 12 13 14 2 7 1 3 24 23 20 16 + C5 10u/25V

C3 10u/25V+ TXDA RXDA /RTSA RXDB /DTRA /DSRA TXDB 5 6 18 4 19 22 21 17

CN6 1 2 3 4 5 6 7 8 IL-FPC-8SL-N Y-LIMIT PINCHROLL SOL+ SOL-

C7 CE2200p

U2 GP1S53

C6 CE0.1u

CN5 1 2 IL-S-2P-S2L2-EF CN7 1 2 IL-S-2P-S2T2-EF

GND

T1IN R1OUT T2IN R2OUT T3IN R3OUT T4IN R4OUT

T1OUT R1IN T2OUT R2IN T3OUT R3IN T4OUT R4IN

1 14 2 15 3 16 4 17 5 18 6 19 7 20 8 21 9 22 10 23 11 24 12 25 13

RA5 RMLS4332J CN2 DBLC-J25SAF-20L9

MAX238CWG
8

CariageBoard

InterfaceBoard

16

1 2 3 4 5

1 2 3 4 5

IL-FPC-26ST-N

RA6 RMLS4102J

3 Replacement of Main Parts

Replacement Parts CARRIAGE MOTOR ASSEMBLY DRIVE GEAR GRIT MOTOR ASSEMBLY ROLL DRIVE GEAR CARRIAGE WIRE PEN CARRIAGE ASSEMBLY MAIN BOARD ASSEMBLY POWER BOARD ASSEMBLY Necessary Adjustment

3 Replacement of Main Parts

Following table describes the necessary adjustment after the replacement of each parts.

Motor Backlash Adjustment, Wire Tension Adjsutment, Motor Balance Adjustment Motor Backlash Adjustment, Wire Tension Adjustment Motor Backlash Adjustment, Motor Balance Adjustment Motor Backlash Adjustment Wire Tension Adjustment Tool Height Adjustment, Pen Pressure Adjustment Pen Pressure Adjustment Motor Balance Adjustment, Calibration

3-1 PEN CARRIAGE ASSEMBLY_REMOVING

Remove the CARRIAGE COVER. Remove SCREW A and WASHER fixing the wire.

CARRIAGE COVER

SCREW A WASHER

Remove the CARRIAGE CABLE and the CARRIAGE BOARD ASS'Y.

CARRIAGE CABLE CARRIAGE BOARD ASS'Y

Remove the CARRIAGEBOARD STAY and take off the PEN CARRIAGE ASSEMBLY.
CARRIAGEBOARD STAY

PEN CARRIAGE ASSEMBLY

17

3 Replacement of Main Parts

3-1 PEN CARRIAGE ASSEMBLY_FIXING

Make sure there is no looseness in the PEN CARRIAGE ASSEMBLY when fixing it to the GUIDE RAIL.

GUIDE RAIL

3
2
Put the 0.25 mm ink pen to the PEN CARRIAGE ASSEMBLY and push it down with your finger at the positions shown in the figure. Make sure that the pen tip lands within +/- 0.5 mm from the center of the CUTTER PROTECTION. If not, fix the PEN CARRIAGE ASSEMBLY again.

PEN CARRIAGE ASSEMBLY

CUTTER PROTECTION

18

3 Replacement of Main Parts

3-2 DRIVE PULLEY ASSEMBLY_REMOVING

Remove the PEN CARRAIGE ASSEMBLY (Page 17 ). Loosen the SCREW A and SCREW B in order.
SCREW B

SCREW A

3
2
Remove the CARRIAGE WIRE as shown in the figure.
CARRIAGE WIRE

Loosen the SCREW fixing the CARRIAGE MOTOR.

SCREW

CARRIAGE MOTOR

Remove the SHAFT STAY.

SHAFT STAY

19

3 Replacement of Main Parts

Remove the DRIVE PULLEY ASSEMBLY.

DRIVE PULLEY ASSEMBLY

SCREW

3
6
Loosen the SCREWS A shown in the figure and pull out the CARRIAGE WIRE.

CARRIAGE WIRE SCREWS A

20

3 Replacement of Main Parts

3-2 DRIVE PULLEY ASSEMBLY_FIXING

Fix the CARRIAGE WIRE to the DRIVE PULLEY ASSEMBLY (Page 22). Fix the DRIVE PULLEY ASSEMBLY to the MOTOR BASE.

DRIVE PULLEY ASSEMBLY MOTOR BASE

3
2
Fix the CARRIAGE MOTOR by checking the backlash.

Fix the SHAFT STAY temporary to the FRAME R.

FRAME R

SHAFT STAY

Tighten the SCREW A for the SHAFT STAY until the PULLEY SHAFT makes contact with the SHAFT STAY. Tighten the SCREWS B.

SHAFT STAY

SCREW B

SCREW A PULLEY SHAFT

21

3 Replacement of Main Parts

3-3 CARRIAGE WIRE_WINDING

Be careful with the direction of the IDLE PULLEY in case of removing it.

IDLE PULLEY

3
2
Fix the end of the CARRIAGE WIRE to the DRIVE PULLEY ASSEMBLY.

DRIVE PULLEY ASSEMBLY

CARRIAGE WIRE

Fix the DRIVE PULLEY ASSEMBLY to the machine. (Page 21)

Fix the CARRIAGE MOTOR by checking the backlash.

CARRIAGE MOTOR

22

3 Replacement of Main Parts

Wind the CARRIAGE WIRE around the DRIVE PULLEY ASSEMBLY from the bottom to the top. - Make sure the CARRIAGE WIRE doesn't cross over.

DRIVE PULLEY ASSEMBLY

CARRIAGE WIRE

Rotate the DRIVE PULLEY ASSEMBLY until the CARRIAGE WIRE comes to its center.

CARRIAGE WIRE

DRIVE PULLEY ASSEMBLY

Fix the PEN CARRIAGE ASSEMBLY at the center part of the GUIDE RAIL. Move the PEN CARRIAGE ASSEMBLY back and forward in a whole distance to remove the slack in the CARRIAGE WIRE.

GUIDE RAIL

PEN CARRIAGE ASSEMBLY

Adjust the Wire Tension. (Page 37)

23

3 Replacement of Main Parts

3-4 PINCH ROLLER ASSEMBLIES_FIXING

Tapered type is used for left and right PINCH ROLLERS. Be careful when replacing them. Flat type is used for the MIDDLE PINCH ROLLER one.

MIDDLE PINCH ROLLER

PINCH ROLLER

3-5 CUTTER PROTECTION_FIXING

Leave the equal space at both ends of CUTTER PROTECTION.

CUTTER@PROTECTION

Make sure the CUTTER PROTECTION is not bumpy by pushing it with your finger.

24

4 Adjustment
4-1 Special Tool
Table shows a list of special tools recommended by Roland DG Corp.
Tool No. Tool name ST-001 TENSION GAUGE 1500g

4 Adjustment

Purpose

Motor backlash

Tool No. Tool name

ST-002 TENSION GAUGE 300g

Purpose

Pen Pressure Adjustment

Tool No. Tool name

ST-006 WHITE DUMMY PEN Tool Height Adjustment

Purpose

Spacer Bed Adjustment Pen Pressure Adjustment

Tool No. Tool name

ST-011 TENSION METER

Purpose

Wire Tension Adjustment

Tool No. Tool name

ST-012 DIAL TENSION METER DT-30 (30g)

Purpose

Pen Pressure Adjustment

25

4 Adjustment

4-2 Service Mode

[ ],[ ],[ ] + POWER ON

vice mode ver1.10

Displays EPROM version.

Sensor

Checks whether sensor is

functioning properly.

SENSOR ON = 1, SENSOR OFF = 0 [MENU ] key

DRAM
Checks whether DRAM is functioning properly.

[MENU ] key [ ],[ ] key to select. [ENTER] key to carry out.

EEROM
Checks whether EEROM is functioning properly. [MENU ] key

Ageing
This is for MOTOR BALANCE ADJUSTMENT. (page39) [MENU ] key

Force
This is for PEN PRESSURE ADJUSTMENT. (page33) [MENU ] key

Key

Push panel key in sequence of [MENU],[ENTER], [ ],[ ],[ ],[ ],[SETUP],[TEST]key to check. [MENU ] key

Calib.
This is for calibration. (page41) [MENU ] key

Landing
This is checking softlanding function. (page44) [MENU ] key

LIMITED INITIALIZE

ALL INITIALIZE
All data inside EEROM, including Service Mode settings, will be initialized. Turn on the power while pressing [left], [right] and [ENTER] keys.

SERIAL INTERFACE CHECK

Turn on the power while pressing the [right] key.

Data which has been set by the user inside the EEROM will be initialized. Turn on the power while pressing the [ENTER] key.

RS232C check NG! Error bit= 1111

STxD-SRxD error TxD-RxD error DTR-CTS error RTS-DSR error

User initialize NO YES ENTER User parameter initializing..

EEROM all init. NO YES ENTER EEROM all init. Initializing..

2 (TxD) 4 (RTS) 5 (CTS) 14 (STxD) Connection 3 (RxD) 6 (DSR) 20 (DTR) 16 (SRxD)

26

4 Adjustment

4-3 System Report

Set the A4 size paper vertically and put the pen to the PEN CARRIAGE.

Turn on the power while pressing the [ drawing a system report.

] key to start
PNC1860 SERIES SYSTEM REPORT MODEL : ROM VER : DIPSW : LANDINGWAIT: 1860 1.00 00000001 OFF

-- FACTORY PARAMETER --FACT CALIB.: CARR.= 0.00% LANDINGADJ.: CUT AT 0 BR LANGUAGE : ENGLISH -- USER PARAMETER --CURRENT PEN: 1 TOOL SPEC : No VS : 1 40 : 2 : 3 : 4 : 5 : 6 : 7 : 8 ROTATE : OFF DISP UNIT : MACHINE CALIB CARR.: 0.00% AREA LEN : 1.5m I/O : AUTO HANDSHAKE : Xon/Xoff PEN CHANGE : OFF FS CMD : OFF -- END --

GRIT = 0.00% 0 PEN AT 0 BR

FS OFST 70 SMOOTHING AREA UNIT CALIB GRIT PREFEED PROTOCOL COMMAND VS CMD OVER CUT

UPVS QUALITY : ON : METER : 0.00% : OFF : 19200 : AUTO : OFF : OFF

27

4 Adjustment

4-4 Tool Height Adjustment

Put the WHITE DUMMY PEN (ST-006) to the PEN CARRIAGE.

ST-006

WHITE DUMMY PEN

PEN CARRIAGE

Put the PINCH ROLLERS DOWN at both left and right ends of the GRIT ROLLER. The MIDDLE PINCH ROLLER for PNC-1860/1410 should be UP.

PINCH ROLLER

MIDDLE PINCH ROLLER GRIT ROLLER

PINCH ROLLER

Cover the PAPER SENSOR with paper and switch on the COVER SW.

COVER SW PAPER

PAPER SENSOR

Turn on the power and select ROLL with [ ], [ And push [ENTER] key, then the [SETUP] key.

] keys.

SELECT SHEET ROLL EDGE PIECE ENTER PRESS SETUP KEY

SETUP LOADING SHEET ROLL

28

4 Adjustment

Select ORIGIN SET menu by pushing the [MENU] key 3 times. Move the PEN CARRIAGE to where the clearance between the pen tip and the BED is the smallest among 5 positions (3 positions for PNC-1210 (Directed by arrows)) with the [ ], [ ] keys.

WIDTH ----MENU

LENGTH ------

Press the [MENU] key three times. ORIGIN SET->ENTER 0 0

PEN CARRIAGE

Adjust the Adjusting Screw so that the clearance between the pen tip and the BED would be 2.4 ~ 2.6 mm at all positions.

Adjusting Screw

BED

Make sure the clearance is 2.4 ~ 3.0 mm at other positions. If not, proceed to Spacer Bed Adjustment. (Page 30)

29

4 Adjustment

4-5 Spacer Bed Adjustment

This adjustment should be carried out normally. It should be carried out only when the clearance between the pen tip and the BED wont be 2.4 ~ 3.0 mm at the positions check at 7 of Tool Height Adjustment. (Page 28)

Remove both FRONT and REAR COVERS.

Put the WHITE DUMMY PEN (ST-006) to the PEN CARRIAGE.

ST-006

WHITE DUMMY PEN

PEN CARRIAGE

Put the PINCH ROLLERS DOWN at both left and right ends of the GRIT ROLLER. The MIDDLE PINCH ROLLER for PNC-1860/1410 should be UP. Remove both FRONT and REAR APRONS.

PINCH ROLLER

MIDDLE PINCH ROLLER GRIT ROLLER PINCH ROLLER

30

4 Adjustment

Cover the PAPER SENSOR with paper and switch on the COVER SW.

COVER SW PAPER

PAPER SENSOR

Turn on the power and select ROLL with [ ], [ and push [ENTER] key, then the [SETUP] key.

] keys

SELECT SHEET ROLL EDGE PIECE ENTER PRESS SETUP KEY

SETUP LOADING SHEET ROLL

Move the PEN CARRIAGE to the position where the clearance between the pen tip and the BED is the biggest. It can be moved with [ ] and [ ORIGIN SET menu. ] keys after selecting

Loosen the SCREWS A shown in the figure.

SCREW A

SCREW A

31

4 Adjustment

Adjust the Screw B so that the clearance between the pen tip and the BED would be 2.4 ~ 3.0 mm at 5 positions (3 positions for PNC-1210 (Directed by arrows)).

Screw B

PEN CARRIAGE

10

Fix the SCREW B with a NUT .

SCREW B

NUT

11

Fix the SCREWS A at the side.

SCREW A

SCREW A

12

Adjust Tool Height again. (Page 28)

32

4 Adjustment

4-6 Pen Pressure Adjustment

Driver IC [MTD2005] supplies voltage, corresponds to the pen pressure, to the solenoid of the Pen Carriage. Pen Pressure could be set by adjusting the OFFSET with 20 g adjustment and GAIN with 200 g adjustment of the Pen Pressure Adjustment.
[Actual Pen Pressure] Offset is not adjusted.

Correct 200 g

Gain Offset 20 g Gain is not adjusted.

20 g

200 g

[Pressure set from Panel]

Make sure to adjust [Tool Height] before this adjustment. ( Page 28) Put the PEN CARRIAGE to the WHITE DUMMY PEN (ST006).

4
ST-006 WHITE DUMMY PEN

PEN CARRIAGE PINCH ROLLER

Put the PINCH ROLLERS DOWN at both left and right ends of the GRIT ROLLER. The MIDDLE PINCH ROLLER for PNC-1860/1410 should be UP.

MIDDLE PINCH ROLLER GRIT ROLLER PINCH ROLLER

Cover the PAPER SENSOR with paper and switch on the COVER SW.

COVER SW PAPER

PAPER SENSOR

33

4 Adjustment

Turn on the power and select ROLL with [ ], [ and push [ENTER] key, then the [SETUP] key.

] keys

SELECT SHEET ROLL EDGE PIECE ENTER PRESS SETUP KEY

SETUP LOADING SHEET ROLL

Move the PEN CARRIAGE to the position where the Tool Height was adjusted. It can be moved with [ ] and [ ORIGIN SET menu. ] keys after selecting

Turn off the power.

Remove the FRONT APRON and put VR1 and VR2, which are on the MAIN BOARD ASS'Y , at the center.

MAIN BOARD ASS'Y

VR2

VR1

34

4 Adjustment

Enter the Service Mode by turning on the power while pressing [ [ ], [ ], [ ] and [ ] keys. Select Force with
Sensor EEROM DRAM Ageing Press the [right] key four times. Force Calib. Key Landing ENTER Force adjust [ up ] 20g

] keys, and push [ENTER] key.

Push the [ENTER] key. - Pen will be in DOWN position.

Force adjust [ up ] 20g ENTER Force adjust [ down ] 20g

10

Adjust VR1 on the MAIN BOARD ASS'Y so that the pressure would be 26 ~ 30 gf when pen tip leaves the BED.
ST-012 PEN CARRIAGE BED

MAIN BOARD ASS'Y

VR1

11

Push the [ENTER] key. - Pen will be in UP position.

Force adjust [ down ] 20g ENTER Force adjust [ up ] 20g

35

4 Adjustment

12

Change the pressure to 200 g with the [ keys. Push the [ENTER] key. - Pen will be in DOWN position.

] and [

]
Force adjust [ up ] 20g

Force adjust [ up ] 200g ENTER Force adjust [ down ] 200g

13

Adjust VR2 on the MAIN BOARD ASS'Y so that the pressure would be 199 ~ 201 gf when pen tip leaves the BED.
ST-002

PEN CARRIAGE

VR2 MAIN BOARD ASS'Y BED

14

Change the pressure to 20 g again and make sure the pressure is 26 ~ 30 gf. - If not, re-adjust it.

ST-012

PEN CARRIAGE

BED

36

4 Adjustment

4-7 Wire Tension Adjustment

Turn off the power and move the PEN CARRIAGE to the left end.
PEN CARRIAGE

Loosen the SCREWS A.

4
SCREW A

Measure the tension with the TENSION METER (ST-011) at the center.
ST-011 TENSION METER

Adjust the tension with SCREW B so that it will be 12 ~ 14 pounds.

SCREW B

37

4 Adjustment

Make sure to check the tension again after moving the PEN CARRIAGE back and forward in a whole distance. If the tension changes, re-adjust it.
GUIDE RAIL

PEN CARRIAGE

Tighten SCREW A after the adjustment.

SCREW A

Check the tension again.

38

4 Adjustment

4-8 Motor Balance Adjustment

Servo Motor feeds back to the CPU the actual rotation corresponds to the instruction. Motor tried to follow the instruction from the CPU. Difference between the actual rotation and the instruction could be adjusted with the Motor Command Balance (GAIN) Adjustment. - If the difference is small (= GAIN is small), motor becomes very sensitive. As a result, it vibrates. - If the difference is big (= GAIN is big), motor Servo Motor becomes dull to the instruction. And as a result, cutting quality will be damaged. Motor Balance (OFFSET) Adjustment is used to adjust the GAIN for CW and CCW directions to Feedback be equal. - Ex.1 in the figure shows that both the OFFSET and the GAIN is adjusted in both CW and CCW directions. - Ex.2 shows that the GAIN is adjusted but the OFFSET is shifted. Therefore, the GAIN will be big in CCW direction and small in CW direction. As a result, motor becomes dull in CCW direction and sensitive in CW direction causing CCW problems. Ex.2
Ex.1

CPU

Gain

Offset

CW

Put all three PINCH ROLLERS in UP position. Then remove the FRONT APRON.

PINCH ROLLER

PINCH ROLLER

PINCH ROLLER FRONT APRON

39

4 Adjustment

Enter the Service Mode by turning on the power while pressing [ ], [ ] and [ ] keys. Select Ageing with [ ], [ ] keys, and push the [ENTER] key twice. - Displayed values will change when motors change their directions.

Sensor EEROM

DRAM Ageing

Press the [ ] key three times. Sensor EEROM ENTER [ [ -400, Stop] 400] ENTER DRAM Ageing

Adjust OFS-1 on the POWER BOARD ASS'Y so that the difference of the X absolute values will be less than 3. And also adjust OFS-2 for Y absolute values.

[ [

-396, Stop]

402] ENTER

OFS-2

OFS-1

Adjust GAIN-1 so that the X absolute values will be 400 ~ 404. And also adjust GAIN-2 for Y absolute values.
[ [

400, -400] Stop] ENTER

GAIN-2

GAIN-1

Check the displayed value. If the difference of the absolute values are more than 3, repeat adjustment from procedure 2 .

40

4 Adjustment

4-9 Calibration

Calibration done in the factory is indicated on the sticker put on the LEFT FRAME.

LEFT FRAME

Set the A1 size paper and put the 0.25 ink pen to the PEN CARRIAGE.

Enter the Service Mode by turning on the power while pressing [ [ ], [ ], [ ] and [ ] keys. Select Calib. with
Sensor EEROM DRAM Ageing ] key

] keys, and push the [ENTER] key.

Press the [ six times. Force Calib. ENTER Select axis Grit Carriage

Key Landing

Start Test Draw Mode by pushing the [SETUP] key.

Select axis Grit Carriage SETUP Test draw Mode

41

4 Adjustment

Select "PIECE" with [ ], [ key, then the [SETUP] key. - Paper will be loaded.

] key. And push [ENTER]

SELECT SHEET ROLL EDGE PIECE

ENTER

PRESS SETUP KEY

SETUP

LOADING SHEET PIECE

Push the [TEST] key. - PNC starts drawing as shown in the figure.

760mm (29-7/8")

500mm (19-5/8")

Measure the distance "a". Calculate the error(%) of the measured distance corresponds to the fixed distance [500mm (19-5/8")].

500 - Measured Distance 500

x 100

500mm (19-5/8")_"a"

Calculate the error(%) of the measured distance "b" corresponds to the fixed distance [760mm (29-7/8")].

760 - Measured Distance 760

x 100

760mm (29-7/8")_"b"

42

4 Adjustment

If there is an error in a, select Carriage and push the [ENTER] key. If b, select Grit.
Select axis Grit Carriage ENTER Grit calibration 0.02% -> 0.02% Select axis Grit Carriage ENTER Car. calibration 0.06% -> 0.06%

10

Enter the error with [ key.

] and [

] key and push [ENTER]

4
Grit calibration 0.02% -> 0.10% ENTER Grit calibration 0.10% -> 0.10% Car. calibration 0.06% -> 0.10% ENTER Car. calibration 0.10% -> 0.10%

11

Make sure to re-write the amount on the sticker after calibration.

43

4 Adjustment

4-10 Softlanding Adjustment

Softlanding function is a system to land the pen smoothly to prevent pen bouncing. When the machine receives a command to move the pen down, it puts the pressure downwards and starts moving the pen DOWN. Then it puts the pressure upward before putting the pen pressure and lands the pen smoothly. By using Landing in Service Mode, time being taken to put the pressure downwards (ATK)
Bed ATK BRK [Time] Pen Down Pressure Pen Pressure Pen Up Pressure

[Pen Height]

and upwards (BRK) can be adjusted.

Check and make sure that the Tool Height and the Pen Pressure are adjusted. It is not necessary to adjust softlanding if Tool Height and Pen Pressure are adjusted correctly. This adjustment should be carried out when pen bouncing problem occurs or timing of the pen down is delayed.

Set the vinyl sheet on the machine and put the Blade Holder to the PEN CARRIAGE.

44

4 Adjustment

Enter the Service Mode by turning on the power while pressing [ with [ ], [ ], [ ] and [ ] keys. Select Landing
Sensor EEROM DRAM Ageing

] keys, and push the [ENTER] key.

Press the [ ] key seven times. Force Calib. ENTER Select tool Cutter Pen Key Landing

Select Cutter with [ ], [ ] keys, and push the [ENTER] key. Push [TEST] key and then [ENTER] key. - Landing Cut Test will start.

4
[CUT] ATK 0 BRK -1 TEST Cut landing test Start -> ENTER ENTER Cut AT 0 BR -1 Stop -> ENTER

Push [ENTER] key and then [MENU] key. - Landing Cut Test stops temporary.

Cut AT 0 BR -1 Stop -> ENTER ENTER Cut landing test Start -> ENTER MENU ATK 0 BRK -1

[CUT]

In case of pen bouncing problem, increase the ATK and decrease BRK with [ ] and [ ] keys. Then push the [ENTER] key for setting.
ATK 0 BRK -1

[CUT]

[CUT]

ATK 1

BRK -2

45

4 Adjustment

In case the timing of the landing is delayed, decrease the parameter of ATK and increase BRK with [ ] and [ ] keys. Then push the [ENTER] key for setting.
[CUT] ATK 0 BRK -1

[CUT]

ATK -1

BRK 0

Try Landing Cut Test again and check the result. In case of problem, re-set ATK and BRK.

46

5 Supplemental Information
5-1 OPERATIONAL SEQUENCE

5 Supplemental Information

47

5 Supplemental Information

5-2 SENSOR MAP

Rear Paper Sensor

It detects the rear edge of the media and also whether the media is set or not. When ROLL is selected, either one of the Front or Rear Paper Sensor detects whether the media is set or not.

Cover Switch
It detects whether the Front Cover is open or close.

Carriage Sensor
It detects the pinch roller position and the limit of the carriage moving direction.

5
Front Paper Sensor
It detects the front edge of the media and also whether the media is set or not. When ROLL is selected, either one of the Front or Rear Paper Sensor detects whether the media is set or not.

48

6 Trouble Shooting
6-1 ERROR MESSAGE
Error Message Meaning

6 Trouble Shooting

Er1:Command Not Recognized

Appears if the number of parameters for a device control instruction is more than that permissible.

Er2:Wrong Number of Parameters

Appears if a framing error, parity error, or overrun error occurs at the time of data reception. (There is a problem with one of these settings:Baud Rate, Parity, Stop Bits, or Data Bits. The protocol settings for the PNC-1860/1410/1210 must be made correctly in order to match the settings your computer is set to use. Appears if the I/O buffer has overflowed. (There is a problem with the connecting cable, or the settings for Heandshaking. Make sure you are using a cable appropriate for your computer being used.Also, check that the setting for Handshaking is correct.)

Er3:Out of Parameter range

Er5:Unknown Character Set

Appears if a communication error other than "Er10" through "Er16", one uninterpretable by the PNC-1860/1410/1210, occurs during data communications. Appears if an output instruction is sent from the computer during execution of a previous output instruction. More precisely, there is a certain amount of delay between the moment an output instruction is given and the instant actual output begins. This error message appears if the new output request arrives during this delay time. (The delay time can be set using the [ESC].M instruction.

Er10:Output Request Overlap

Er11:Commnd Not Recognized

Appears if a device control instruction that the PNC-1860/1410/1210 cannot interpret is sent.

Er12:Wrong Parameter

Appears if an invalid parameter has been specified for a device control instruction.

Er13:Out of Parameter range

Appears if the value for a device control instruction parameter exceeds the permissible limit.

49

6 Trouble Shooting

Error Message
Er14:Termination Error

Meaning
Appears if the number of parameters for a device control instruction is more than that permissible.

Er15:Framing/ Parity Error

Appears if a framing error, parity error, or overrun error occurs at the time of data reception. (There is a problem with one of these settings:Baud Rate, Parity, Stop Bits, or Data Bits. The protocol settings for the PNC-1860/1410/1210 must be made correctly in order to match the settings your computer is set to use. Appears if the I/O buffer has overflowed. (There is a problem with the connecting cable, or the settings for Heandshaking. Make sure you are using a cable appropriate for your computer being used.Also, check that the setting for Handshaking is correct.)

Er16:Buffer Overflow

Er18: Indeterminate

Appears if a communication error other than "Er10" through "Er16", one uninterpretable by the PNC-1860/1410/1210, occurs during data communications.

50

6 Trouble Shooting

6-1-1 OTHER MESSAGE

Error Message Meaning
The location of one or more of the pinch rollers is not correct. If this happens, raise the sheet loading levers and move the pinch rollers to the proper positions above the grit rollers. Reposition the sheet to match this new alignment, then lower the sheet loading levers to hold the sheet in place.

Change Pinch Roller Position

CLOSE COVER

This displayed when the front cover is opened during cutting. Cutting operation is halted, and the message is displayed on the screen. Cutting restarts when the cover is closed.

Sheet Set Error Set Sheet Again

This is displayed when the material has been loaded at a position where the sheet sensor does not function.

Motor Error Power ON Again

Shows motor error status. This is displayed when the PNC1860/1410/1210 is heavily loaded, such as during a paper jam, when heavy stock is cut across a long distance without initial sheet feed, or when the sheet is abruptly pulled from the roll during cutting.

PAUSE <CONT>STOP VIEW

If the screen shown at lefts is displyed, it means that operation is paused.

51

6 Trouble Shooting

6-2 TROUBLE SHOOTING

Motor error

YES

Is Motor Balance adjusted correctly?

NO Adjust Motor Balance.(P.39)

NG

NO Is motor driver IC OK?

Replace U10/U11 on POWER BOARD ASS'Y.

YES

NO Is OP AMP OK?

Replace U7/U8 on POWER BOARD ASS'Y.

YES

Is +15V regulator IC OK?

NO

Replace U14 on POWER BOARD ASS'Y.

YES

Is -15V regulator IC OK?

NO

Replace U15 on POWER BOARD ASS'Y.

YES

Is MOTOR ASSEMBLY OK?

NO Replace the MOTOR ASSEMBLY.

52

6 Trouble Shooting

Pen up/down
Is there cut-line or bad contact in CARRIAGE CABLE?

YES

Replace CARRAIGE CABLE.

NO

Is carraige solenoid OK?

NO

Replace the PEN CARRIAGE.

YES

Is there cut-line in solenoid wire?

YES

Replace the PEN CARRIAGE.

NO

Is solenoid driver IC OK?

NO

Replace U31 on MAIN BOARD ASS'Y.

YES

Is Pen Pressure adjusted correctly?

NO

Adjust Pen Pressure.(P.33)

53

6 Trouble Shooting

Pen bounce
Is the blade worn out?
YES

Replace the blade.

NO

Bearing in blade holder rotates smoothly?

NO

Replace the blade holder.

YES

Does pen move up/down smoothly?

NO

Replace the PEN CARRIAGE.

YES

Is there scratch on CUTTER PROTECTION?

YES

Replace CUTTER PROTECTION.

NO

Is Pen Holder loose?

YES

Fix the Pen Holder.

NO

Is PEN CARRIAGE loose?

YES

Fix the PEN CARRIAGE.

NO

Is Tool Height adjusted correctly?

NO

Adjust Tool Height. (P.28)

YES

Is Pen Pressure adjusted correctly?

NO

Adjust Pen Pressure. (P.33)

YES

Is MAIN BOARD ASS'Y OK?

NO

Replace MAIN BOARD ASS'Y.

54

6 Trouble Shooting

Media shifting
Is vinyl sheet set correctly?

NO

Set vinyl sheet correctly.

YES

Is GRIT ROLLER clean?

NO

Clean the GRIT ROLLER

YES

Is PINCH ROLLER worn out?

YES

Replace the PINCH ROLLER.

NO

Is GRIT ROLLER loose?

YES

Fix the GRIT ROLLER.

55

6 Trouble Shooting

Circle doesn't close

Are machine-offset & blade-offset matched?

NO

Set the offset from panel.

YES

Is the blade worn out?

YES

Replace the blade.

NO

Bearing in blade holder rotate smoothly?

NO

Replace the blade holder.

YES

6
Is Pen Holder loose?
NO

YES

Fix the Pen Holder.

Is PEN CARRIAGE loose?

YES

Fix the PEN CARRIAGE.

NO

Is Tool Height adjusted correctly?

NO

Adjust Tool Height. (P.28)

YES

Is Pen Pressure adjusted correctly?

NO

Adjust Pen Pressure. (P.33)

YES

Is Motor Backlash adjusted correctly?

NO

Adjust Motor Backlash.

56

7 Supplement
7-1 MAINTENANCE CHECK LIST
PNC-1860/1410/1210 MAINTENANCE CHECK LIST
Model PNC-1860 PNC-1410 PNC-1210 Serial No. Date : .

7 Supplement@

MECHANICAL PARTS
Check Points
Carriage-Drive Part 1. Drive Gear 2. Backlash 3. Wire Tension Grit Drive Part 1. Grit Roller 2. Drive Gear 3. Backlash Bed/Guide Rail 1. Pinch Roller 2. Cutter Protection Pen Carriage 1. Pen Carriage 2. Cutter Holder Blade Holder 1. Bearing Dirty/Crack Looseness Looseness Dirty Dirty/Crack Loosenss Rotation/wear down Dirty/Scratch ** Replacement depend on the scratch Looseness Looseness Revolution of BEaring

Confirmation

LUBRICATION
Check Points
Floil G-474C Carriage Drive Gear Grit Drive Gear

Confirmation
OKCleaning & Lubrication OKCleaning & Lubrication OKCleaning & Lubrication

Guide Rail

FUNCTION CHECK
Check Points
1. ROM Version Replace the ROM to the latest version. 2.Panel Switch 3.Carriage & Grit Compensation 4.Cutting Test Wavy lines. Distorted figure. Pen Bouncing Noise Pen Pressure Media Shifting. Quality of corners. 5.Connection check with Customer's PC.

Confirmation

57

PNC-1860 / 1410 / 1210