SIDDAGANGA INSTITUTE OF TECHNOLOGY, TUMKUR.

LECTURE PLAN FOR THE ACADEMIC YEAR 2012 Teacher Class Objectives: To develop a knowledge of appropriate parameters to be used for various machining operations. To introduce the relationship between design and manufacture, with regard to surface finish. Process limitations: To introduce ancillary technologies such as manufacture of cutting tools, use of cutting fluids. To develop a knowledge of workshop practice and basic use of machine tools. To introduce students to traditional and non-traditional machining processing Sl. No 1 :Puneeth K H :4TH Semester Dept : Industrial Engineering and Management Subject : Manufacturing process-II

DATE

TOPIC Module I

Remarks

6-Feb-12

Single point cutting tool nomenclature, geometry

2 3 4 5 6 7 8 9

7-Feb-12 3-Feb-12 6-Feb-12 7-Feb-12 10-Feb-12 13-Feb-12 14-Feb-12 17-Feb-12

Merchants circle diagram and analysis, Ernst Merchants solution Shear angle relationship, problems of Merchants analysis Tool wear and tool failure, tool life, effects of cutting parameters on tool life Tool failure criteria, Taylors tool life equation Problems on tool life evaluation. Cutting tool materials Desired properties, types of cutting tool materials HSS carbides coated carbides, ceramics Cutting fluids. Desired properties Cutting fluids types and selection.

10 11 12 13 14 15 16 17

21-Feb-12

Module II Classification, constructional features of Lathe

24-Feb-12 27-Feb-12 28-Feb-12 2-Mar-12 5-Mar-12 6-Mar-12 12-Mar-12

Turret and capstan lathe Tool layout of turret and capstan lathe Classification and construction features of shaping m/c Classification and construction features of planning m/c Operations on lathe, operations on shaping machine Operations on planning machine Problems on machining time calculations

18 19 20 21 22 23 24 25 26

13-Mar-12 19-Mar-12 20-Mar-12 30-Mar-12 2-Apr-12 3-Apr-12 9-Apr-12 10-Apr-12 13-Apr-12

MODULE III Drilling machines: Classification Constructional features, drilling & related operations of drilling machines Types of drill & drill bit nomenclature Drill materials. Problems on machining time calculations. Milling machines: Classification, constructional features Milling cutters nomenclature, mills operations Up milling and down milling concepts Indexing: Simple, compound, differential and angular indexing calculations Simple problems on simple and compound indexing. Problems on machining time calculations MODULE IV

27 10-Apr-12 28 29 30 31 32 33 13-Apr-12 16-Apr-12 17-Apr-12 20-Apr-12 27-Apr-12 30-Apr-12

Grinding machines: Types of abrasives Bonding process Classification, constructional features surface grinding Classification, constructional features cylindrical grinding Selection of grinding wheel Lapping and honing machines Principles of operation, construction, and applications

34 35 36 37 38 39 40 41 42

4-May-12

Problems on machining time calculations. MODULE V

7-May-12 8-May-12 11-May-12 14-May-12 15-May-12 15-May-12 18-May-12 18-May-12

Principle, need, equipment, operation and applications of LBM Principle, need, equipment, operation and applications of LBM Principle, need, equipment, operation and applications of plasma arc machining Principle, need, equipment, operation and applications of Electro chemical machining Principle, need, equipment, operation and applications of EDM Principle, need, equipment, operation and applications of ultrasonic machining Principle, need, equipment, operation and applications of abrasive let machining Principle, need, equipment, operation and applications of water jet machine

Outcomes:
Analyze various machining processes and calculate relevant quantities such as velocities, forces,Powers etc. Identify and explain the function of the basic components of a machine tool. Suggest appropriate process parameters and tool materials for a range of different operations and Work piece materials. Understand the basic mechanics of the chip formation process and how these are related to surface Finish and process parameters. Recognize cutting tool wear and identify possible causes and solutions.

Test books:
1. Hazara Choudhry, Workshop Technology, Vol-II, Media Promoters & Publishers Pvt. Ltd. 2004. 2. R.K.Jain, Production technology, Khanna Publications, 2003. 3. HMT, Production technology, Tata MacGraw Hill, 2001.

Reference books:

1. Amitabha Ghosh and Mallik, Manufacturing Science, affiliated East West Press, 2003. 2. G. Boothroyd, Fundamentals of Metal Machining and Machine Tools, McGraw Hill, 2000.

Teacher

HOD

Principal