MCM298/37/55

Copyright 2006 Philips Consumer Electronics B.V. Eindhoven, The Netherlands

All rights reserved. No part of this publication may be reproduced, stored in a retrieval system or
transmitted, in any form or by any means, electronic, mechanical, photocopying, or otherwise without
the prior permission of Philips.
Published by SL 0629 Service Audio Printed in The Netherlands Subject to modification
Micro System
Version 1.0
CLASS 1
LASER PRODUCT
3141 785 31140
TABLE OF CONTENTS
Page
Location of PC Boards & Versions Variation ........................ 1-2
Specications ....................................................................... 1-3
Measurement Setup ............................................................. 1-4
Service Aids, Safety Instruction, etc ...........................1-5 to 1-7
Preparations & Controls ........................................... 1-8 to 1-11
Disassembly Instructions & Service positions ......................... 2
Service Test Program .............................................................. 3
Set Block Diagram ................................................................... 4
Set Wiring Diagram ................................................................. 5
Main Board .............................................................................. 6
ECO 6 Tuner Board : Systems Non Cenelec ........................ 7A
Power Board ............................................................................ 8
Display (MCU) Board............................................................... 9
Key Boards ............................................................................ 10
Set Mechanical Exploded View & Parts List .......................... 11
1-2
/37 /55
Aux in / CDR in x x
Line Out
Video Out
Surround Out
Subwoofer Out
Digital Out
Digital in
Matrix Surround
RDS/NEWS
Dolby Pro Logic (DPL)
Incredible Surround
Karaoke Features
Voltage Selector
ECO Power Standby (Clock Display Off) x x
ECO6 Tuner Board - Systems Non-Cenelec
ECO6 Tuner Board - Systems Cenelec x x
VERSION VARIATIONS:
Type /Versions: MCM298
Features &
Board in used:
USB Direct
x
x x
/98
x
x
x
x
x
LACATION OF PCBS
1-3
GENERAL:
Mains voltage : 110-127V/220-240VSwitchablefor /55/98
117V 10% for /37
220V 10% for /61/93
230 10% for /05/12
Mains frequency : 50/60Hz
Power consumption : 30W at 1/8 P
rated
< 1Wat ECO Standby
Clock accuracy : < 4 seconds per day
Dimension centre unit : : 430 x 110 x 290 mm ( L x D x H )
TUNER:
FM
Tuning range : 87.5-108MHz
Grid : 50kHz
100kHz for /37
IF frequency : 10.7MHz 25kHz
Aerial input : 75 ohm coaxial
300 ohm click fit for /37
Sensitivity at 26dB S/N : < 22uV
Selectivity at 600kHz bandwidth : > 25dB
Image rejection : > 20dB
Distortion at RF=1mV, dev. 75kHz : < 7%
-3dB Limiting point : < 26dBf
Crosstalk at RF=1mV, dev. 40kHz : > 18dB
AM
Tuning range : 531-1602kHz
530-1700kHzfor /98/37
Grid : 9kHz
10kHz for /98/37
IF frequency : 450kHz 1kHz
Aerial input : Frame aerial
Sensitivity at 26dB S/N : < 22uV
Selectivity at 18kHz bandwidth : > 18dB
IF rejection : > 45dB
Image rejection : > 28dB
Distortion at RF=50mV, M=80% : < 5%
AMPLIFIER:
Output power (4 ohm, 1kHz, 10% THD)
L & R : 2 x 10W RMS
Frequency response within -3dB : 125Hz-16kHz
DSC : Rock, Pop, Jazz, Classic
Incredible Surround : On / Off
Input sensitivity
Aux in (at 1kHz) : 500mV at 600 ohm
CD (Audio Disc1) : 0dB track (Trk 35)
Output sensitivity
Headphone output at 32 ohm : 700mV2dB(Max. vol.
COMPACT DISC:
Measurement done directly at the connector on the board.
Output Resistance : < 100 ohm
Output Voltage (0dB, 1kHz) : 0.5Vrms 1dB (unloaded)
Channel Unbalance : < 3dB
Channel Separation (1kHz) : > 40dB
Frequency Response (3dB) : 125Hz-16kHz
Signal to Noise Ratio : > 58dBA
MP3-CD Bit Rate : 8-320kbps
Sampling Frequencies : 8,11.025,12,16,22.05,24,
32,44.1,48kHz
WMA-CD Bit Rate : 64-192kbps
240 10% for /79
Tuner : FM67.5kHz DEV/AM 8
Recording Format : ISO9660 UDF format not
supported
SPECIFICATIONS
1-4
LEVEL METER
e.g. Sennheiser UPM550
with FF-filte r
S/N and distortion meter
e.g. Sound Technology ST1700B
L
R
DUT
CD
Use Audio Signal Disc (replaces test disc 3) SBC429 4822 397 30184
Bandpass
250Hz-15kHz
e.g. 7122 707 48001
LF Voltmeter
e.g. PM2534
DUT
S/N and distortion meter
e.g. Sound Technology ST1700B
Frame aerial
e.g. 7122 707 89001
Tuner AM (MW,LW )
To avoid atmospheric interference all AM-measurements have to be carried out in a Faradays cage.
Use a bandpass filter (or at least a high pass filter with 250Hz) to eliminate hum (50Hz, 100Hz).
RF Generator
e.g. PM5326
R
i
=
5
0

Bandpass
250Hz-15kHz
e.g. 7122 707 48001
LF Voltmeter
e.g. PM2534
DUT
RF Generator
e.g. PM5326
S/N and distortion meter
e.g. Sound Technology ST1700B
Use a bandpass filter to eliminate hum (50Hz, 100Hz) and disturbance from the pilottone (19kHz, 38kHz).
R
i
=
5
0

Tuner FM
MEASUREMENT SETUP
SERVICE AIDS
Service Tools:
Universal Torx driver holder .................................. 4822 395 91019
Torx bit T10 150mm ............................................. 4822 395 50456
Torx driver set T6 - T20 ......................................... 4822 395 50145
Torx driver T10 extended ...................................... 4822 395 50423
Cassette:
SBC419 Test cassette CrO2 ................................. 4822 397 30069
SBC420 Test cassette Fe ..................................... 4822 397 30071
MTT150 Dolby level 200nWb/M............................ 4822 397 30271
Compact Disc:
SBC426/426A Test disc 5 + 5A ............................ 4822 397 30096
SBC442 Audio Burn-in Test disc 1kHz ................. 4822 397 30155
SBC429 Audio Signals disc .................................. 4822 397 30184
Dolby Pro-logic Test Disc ...................................... 4822 395 10216
ESD Equipment:
Anti-static table mat - large 1200x650x1.25mm ... 4822 466 10953
Anti-static table mat - small 600x650x1.25mm..... 4822 466 10958
Anti-static wristband .............................................. 4822 395 10223
Connector box (1M) ............................................ 4822 320 11307
Extension cable
(to connect wristband to conn. box) .................. 4822 320 11305
Connecting cable
(to connect table mat to conn. box) .................. 4822 320 11306
Earth cable (to connect product to mat or box) .... 4822 320 11308
Complete kit ESD3
(combining all above products) ......................... 4822 320 10671
Wristband tester .................................................... 4822 344 13999
1-5
HANDLING CHIP COMPONENTS
1-6
CLASS 1
LASER PRODUCT
GB Warning !
Invisible laser radiation when open.
Avoid direct exposure to beam.
S Varning !
Osynlig laserstrlning nr apparaten r ppnad och sprren
r urkopplad. Betrakta ej strlen.
SF Varoitus !
Avatussa laitteessa ja suojalukituksen ohitettaessa olet alttiina
nkymttmlle laseristeilylle. l katso steeseen!
DK Advarse !
Usynlig laserstrling ved bning nr sikkerhedsafbrydere er
ude af funktion. Undg udsaettelse for strling.
F
"Pour votre scurit, ces documents doivent tre utiliss par
des spcialistes agrs, seuls habilits rparer votre
appareil en panne".
GB WARNING
All ICs and many other semi-conductors are
susceptible to electrostatic discharges (ESD).
Careless handling during repair can reduce life
drastically.
When repairing, make sure that you are
connected with the same potential as the mass
of the set via a wrist wrap with resistance.
Keep components and tools also at this
potential.
F ATTENTION
Tous les IC et beaucoup dautres
semi-conducteurs sont sensibles aux
dcharges statiques (ESD).
Leur longvit pourrait tre considrablement
courte par le fait quaucune prcaution nest
prise leur manipulation.
Lors de rparations, sassurer de bien tre reli
au mme potentiel que la masse de lappareil et
enfiler le bracelet serti dune rsistance de
scurit.
Veiller ce que les composants ainsi que les
outils que lon utilise soient galement ce
potentiel.
ESD
D WARNUNG
Alle ICs und viele andere Halbleiter sind
empfindlich gegenber elektrostatischen
Entladungen (ESD).
Unsorgfltige Behandlung im Reparaturfall kan
die Lebensdauer drastisch reduzieren.
Veranlassen Sie, dass Sie im Reparaturfall ber
ein Pulsarmband mit Widerstand verbunden
sind mit dem gleichen Potential wie die Masse
des Gertes.
Bauteile und Hilfsmittel auch auf dieses gleiche
Potential halten.
NL WAARSCHUWING
Alle ICs en vele andere halfgeleiders zijn
gevoelig voor electrostatische ontladingen
(ESD).
Onzorgvuldig behandelen tijdens reparatie kan
de levensduur drastisch doen verminderen.
Zorg ervoor dat u tijdens reparatie via een
polsband met weerstand verbonden bent met
hetzelfde potentiaal als de massa van het
apparaat.
Houd componenten en hulpmiddelen ook op
ditzelfde potentiaal.
I AVVERTIMENTO
Tutti IC e parecchi semi-conduttori sono
sensibili alle scariche statiche (ESD).
La loro longevit potrebbe essere fortemente
ridatta in caso di non osservazione della pi
grande cauzione alla loro manipolazione.
Durante le riparazioni occorre quindi essere
collegato allo stesso potenziale che quello della
massa dellapparecchio tramite un braccialetto
a resistenza.
Assicurarsi che i componenti e anche gli utensili
con quali si lavora siano anche a questo
potenziale.
GB
Safety regulations require that the set be restored to its original
condition and that parts which are identical with those specified,
be used
Safety components are marked by the symbol ! .
NL
Veiligheidsbepalingen vereisen, dat het apparaat bij reparatie in
zijn oorspronkelijke toestand wordt teruggebracht en dat onderdelen,
identiek aan de gespecificeerde, worden toegepast.
De Veiligheidsonderdelen zijn aangeduid met het symbool !
F
Les normes de scurit exigent que lappareil soit remis ltat
dorigine et que soient utiliss les pices de rechange identiques
celles spcifies.
Less composants de scurit sont marqus !
D
Bei jeder Reparatur sind die geltenden Sicherheitsvorschriften zu
beachten. Der Original zustand des Gerts darf nicht verndert werden;
fr Reparaturen sind Original-Ersatzteile zu verwenden.
Sicherheitsbauteile sind durch das Symbol ! markiert.
I
Le norme di sicurezza esigono che lapparecchio venga rimesso
nelle condizioni originali e che siano utilizzati i pezzi di ricambio
identici a quelli specificati.
Componenty di sicurezza sono marcati con !
GB
After servicing and before returning set to customer perform a leakage
current measurement test from all exposed metal parts to earth ground to
assure no shock hazard exist. The leakage current must not exceed
0.5mA.
1-7
INFORMATION ABOUT LEAD-FREE SOLDERING
Philips CE is producing lead-free sets from 1.1.2005 onwards.
IDENTIFICATION:
Regardless of special logo (not always indicated) one must treat all sets from 1 Jan 2005 onwards, according next rules:
Example S/N:
Bottom line of typeplate gives a 14-digit S/N. Digit 5&6 is the year, digit 7&8 is the week number,
so in this case 2005 wk12
So from 0501 onwards = from 1 Jan 2005 onwards
Important note: In fact also products of year 2004 must be treated in this way as long as
you avoid mixing solder-alloys (leaded/ lead-free). So best to always use SAC305 and the
higher temperatures belong to this.
Due to lead-free technology some rules have to be respected by the workshop during a repair:
Use only lead-free solder alloy Philips SAC305 with order code 0622 149 00106. If lead-free solder-paste is required, please contact
the manufacturer of your solder-equipment. In general use of solder-paste within workshops should be avoided because paste is not
easy to store and to handle.
Use only adequate solder tools applicable for lead-free solder alloy. The solder tool must be able
o To reach at least a solder-temperature of 40
o To stabilize the adjusted temperature at the solder-tip
o To exchange solder-tips for different applications.
Adjust your solder tool so that a temperature around is reached and stabilized at the solder joint. Heating-time of the
solder-joint should not exceed ~ 4 sec. Avoid temperatures above 400 otherwise wear-out of tips will rise drastically and flux-fluid
will be destroyed. To avoid wear-out of tips switch off un-used equipment, or reduce heat.
Mix of lead-free solder alloy / parts with leaded solder alloy / parts is possible but PHILIPS recommends strongly to avoid mixed
solder alloy types (leaded and lead-free).
If one cannot avoid or does not know whether product is lead-free, clean carefully the solder-joint from old solder alloy and re-solder
with new solder alloy (SAC305).
Use only original spare-parts listed in the Service-Manuals. Not listed standard-material (commodities) has to be purchased at
external companies.
Special information for BGA-ICs:
- always use the 12nc-recognizable soldering temperature profile of the specific BGA (for de-soldering always use the lead-free
temperature profile, in case of doubt)
- lead free BGA-ICs will be delivered in so-called 'dry-packaging' (sealed pack including a silica gel pack) to protect the IC against
moisture. After opening, dependent of MSL-level seen on indicator-label in the bag, the BGA-IC possibly still has to be baked dry.
(MSL=Moisture Sensitivity Level). This will be communicated via AYS-website.
Do not re-use BGAs at all.
For sets produced before 1.1.2005 (except products of 2004), containing leaded solder-alloy and components, all needed spare-parts
will be available till the end of the service-period. For repair of such sets nothing changes.
On our website www.atyourservice.ce.Philips.com you find more information to:
BGA-de-/soldering (+ baking instructions)
Heating-profiles of BGAs and other ICs used in Philips-sets
You will find this and more technical information within the "magazine", chapter "workshop news".
For additional questions please contact your local repair-helpdesk.
SERVICE INSTRUCTION
1. Unplug the AC Power cord and connect a wire
between the two pins of the AC Power plug.
2. Set the AC Power switch to the "on" position (keep the
AC Power cord unplugged!).
3. Measure the resistance value between the pins of the
AC Power plug and the metal shielding of the tuner or
the aerial connection on the set. The reading should be
larger than 4.5 Mohm (For U.S. it should be between
4.2 Mohm and 12 Mohm).
4. Switch "off" the set, and remove the wire between the
two pins of the AC Power plug.
Safety regulations require that after a repair, the set must be returned in its original condition. Pay in particular attention to
the following points:
Route the wire trees correctly and fix them with the
mounted cable clamps.
Check the insulation of the AC Power lead for external
damage.
Check the strain relief of the AC Power cord for proper
function.
Check the electrical DC resistance between the AC Power
Plug and the secondary side (only for sets which have a AC
Power isolated power supply):
Check the cabinet for defects, to avoid touching of any
inner parts by the customer.
1-8
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5
o
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n
2-1 2-1
DISMANTLING INSTRUCTIONS
1) Loosen 4 screws A to remove the Front Panel Assy by sliding it
out towards the underside before lifting up as shown in Figure 1.
2) Loosen 7 screws B and 4 screws C to remove the Rear Panel
Assy .
- 7 screws on the rear
- 2 screws each on the upside & downside
as shown in Figure 2.
3) Loosen 10 screws D (see Figure 3) to remove the CD Door
Track, then remove Left and Right CD Door.
- 5 screws each on the upper & under side.
Detaching the Control Panel Assy from the Front Panel Assy
Figure 1
Figure 3
Figure 4
1) Loosen 11 screws E (see Figure 4) to remove the Control
Panel Assy .
Figure 2
Dismantling of the Front and Rear Panel assembly
B
B
A
C
D
E
Detach the speaker stands in the same way as
you do the main unit stand#
To detach the stand from the main unit,
a. As shown, hold down PRESS 4
b. Move out the stand to detach.
1
Detaching the Stands from the Speakers and Main Sets
1
2
2-2 2-2
Service position A
Service position B
Service position C
DISMANTLING INSTRUCTIONS
Repair Hints & Service Positions
1) During repair it is possible to disconnect the Tuner Board
and/or CD Module completely unless the fault is sus-
pected to be in that area. This will not affect the
performance of the rest of the set.
Note: The flex cables are very fragile, care should be taken
not to damage them during repair. After repair, be
very sure that the flex cables are inserted properly
intotheflex sockets beforeencasing, otherwisefaults
may occurs.
3-1 3-1
Figure 1
Y
N
Y
N
ALBUM+ & PLAY
Button pressed?
Button pressed?
DISPLAY
TEST
Display shows Figure 1
and switch all LEDs on
To hold ALBUM+ &
PROGRAM depressed while
set on standby
Display shows the
ROM version
"Vy--y MTP xx-xx-2006"
(Main menu)
V refers to Version
y--y refers to Software version number of the uProcessor
(counting up from 01 to 99)
xx refers to date number of the production.
ALBUM+ & PLAY
SERVICE TEST PROGRAM
4-1 4-1
SET BLOCK DIAGRAM
SET WIRING DIAGRAM
5-1 5-1
MAIN BOARD
TABLE OF CONTENTS
FTD Display Pin Connection ........................................... 6-1
Main PCB - Layout Top View ........................................... 6-2
Main PCB - Layout Bottom View ..................................... 6-3
Main PCB - Circuit Diagram (Audio Part) ......................... 6-4
Main PCB - Circuit Diagram (CD Part) ............................. 6-5
Class D Power PCB - Layout Top View .......................... 6-6
6-1 6-1
FTD DISPLAY PIN CONNECTION
6-2 6-2
PCB LAYOUT - MAIN BOARD (TOP VIEW)
PCB LAYOUT - DISPLAY BOARD (BOTTOM VIEW)
6-3 6-3
6-4 6-4
CIRCUIT DIAGRAM - MAIN BOARD
AUDIO PART
6-5 6-5
CIRCUIT DIAGRAM - MAIN BOARD
CD PART
6-6 6-6
PCB LAYOUT - CLASS D POWER BOARD
7A-1 7A-1
1
FM
Osc.
FM
Mixer
AM
Mixer
AM
Osc.
AM IF
IF1 IF2
FM
Det.
AM
Det.
3 39 37 33
RADIO IC
TEA 5757H
TUNER BOARD
ECO 6 Systems
10 18 11
14
15
24
right right
left
left
stereo
VCO
41 40 36 19 32 44 25
Stereo
Decoder
AFC
A
F
C
+
A
F
C
-
4
4
AGC
Pre-
scaler
Multi-
plexer
Charge
pump
Stabilizer
CONTROL
Reference
Oscillator
29
28
27 clock
data
enable
P1
P0
31
30
programmable
output ports
V
Loop
V
Loop
V
Loop
V
Loop
V
Loop
2
6
5
43
C
D
450kHz 450kHz 450kHz
20
75kHz
V
Stab
A V
Stab
B V
Stab
B
V
Stab
A V
Stab
B
10,7 MHz 10,7 MHz
35 9
Vdd Vcc1
7 23
V
Stab
A
V
Stab
B
38
34
22
Vcc2
8
ECO6 Systems, 140499
LF filter
RDS
(MPX)
RDS
(MPX)
stereo
clock
data
enable
Version
1120
1
8
FM
Frontend
AM
Frontend
AM-FRAME AERIAL
B
1103
1101
(1102)
A FM
MPX
buffer ampl.
5
Discriminator
10,7 MHz
Vdd
Vcc1
Vcc
Vcc2
AM-RF
AM-Osc.
FM-Osc.
FM-RF FM-IF 1 FM-IF 2
AM-IF 1 AM-IF 2 AM-AFC
3
2
BLOCK DIAGRAM
ECO6 Tuner Board
version: SYSTEMS non-CENELEC
TABLE OF CONTENTS
Blockdiagram ..................................................................7A-1
Schematic Diagram.........................................................7A-2
Component Layout ..........................................................7A-3
Adjustment table .............................................................7A-3
Electrical Partslist ............................................................7A-4
7A-2 7A-2
ECO6 Sys-non Cenelec, 000911
1101 A1
1102 B1
1103 F2
1120 E14
1130 A2
1131 B2
1132 G13
2101 B3
2102 B1
2103 C7
2104 B3
2105 A2
2106 F3
2107 F4
2119 H6
2120 G6
2124 H6
2125 H6
2126 F7
2127 E7
2128 C8
2129 C7
2130 F11
2131 G8
2132 G8
2133 G8
2134 H8
2135 H9
2136 G14
2137 G13
2138 F9
2139 G9
2140 G9
2141 F10
2143 G12
2144 G11
2145 F12
2146 E12
2147 E12
2148 E12
2149 H7
2150 A10
2152 E4
2153 E5
2154 D5
2155 D5
2159 F6
2161 C11
2163 D11
2164 F10
2165 C7
2166 E11
2167 E11
2169 H8
3101 E4
3102 D4
3103 C6
3104 A7
3105 B6
3132 G5
3134 H6
3141 E7
3142 E7
3143 G7
3144 H7
3145 F8
3146 G13
3152 G14
3153 G13
3154 G13
3155 G11
3156 C12
3157 C12
3158 E13
3159 D13
3160 D12
3161 D13
3167 F12
3168 F11
3169 E11
3170 C12
3172 G12
3176 G7
3181 E6
5102 F2
5109 B9
5110 B10
5111 A8
5112 A11
5114 B11
5119 G9
5121 E11
5123 G5
5130 E5
5131 C6
6103 B2
6105-1 F3
6105-2 G5
6106 C3
6107 G13
6120 C13
6130 E5
6131 D5
7101 C8
7102 C6
7103 H7
7111 C13
7112 G12
T102 B2
T103 B2
T105 F2
T106 F2
T109 B6
T110 F5
T111 F4
T112 F7
T113 A8
T114 B10
T115 A8
T116 F10
T117 G13
T118 G11
T120 F13
T121 F13
T122 F13
T123 E13
T124 G14
T125 F14
T126 F13
T127 F13
T128 D7
T140 F11
T141 F10
T142 F10
1
3 4
6
8 7
2
1
3 4
6
8 7
2
LEGEND
p ...for provision only
USA ... for USA version only
E-EU ... for East European version only
2
2
n
U
S
A
2
2
n
U
S
A
p
p
p
7
1
2
3
8
6105
6
HN1V02H
5 4
3 6
1
2
7
29
25
13
30
31
16
4
42
15
1
7
22
9
23
38 34
21 18
37 35
33
43 39
5
3
8
17 14 12
24
11
10
20 19
44
32
41 36 40
6
2
27
28
26
1
3 4
5
6
8 7
2
1
3 4
6
8 7
2
1
3 4
6
8 7
2
p
SCALER
MULTI-
PLEXER
CONTROL
F
ILT
E
R
AM
IF
AM
DET
FM
DET
VSTABB
DECODER
CHARGE
PUMP
AGC
OSC
AM DET
FM
IF2
RIPPLE
AGC
STABILIZER
AFC
VDD
VSTABA
AM-IF
MONO/
FM
FRONTEND
C
O
N
T
R
O
L
XTAL
AGC
PRE-
CTRL
AGC AM
OSC
AGC
VCC2
FM
OSC
AM
MIXER
MIXER
FM
FM
IF1
FRONTEND
AM
STEREO
STEREO
RDS only
DISCRIMINATOR
t
o
/
f
r
o
m
FM-OSCILLATOR
P
R
O
G
R
.
MPX
Q-multiplier
MW
O
U
T
P
U
T
P
O
R
T
S
to 1120
pin 5
ENABLE/MPX
BUFFER
kHz
VERSION DETECTION
VCO
RIGHT
14
1 2 3
AM FRAME AERIAL
DATA
C
D
E
F
AM-OSCILLATOR
FM 75 OHM
FM-IF2
MW
2 3 4 5
AM-RF
450kHz
450kHz
AM-IF2
from 2169
7 8
AM-AFC
LEFT
6 7 8 9 10 11 12 13
4 5 6
FM-RF
TUNER BOARD ECO6 / SYSTEMS NON CENELEC
9 10 11 12 13 14
A
B
G
H
A
B
1
VCC
STEREO
CLOCK
AMPLIFIER
GND
H
C
D
E
F
G
4
7
0
n
2
1
3
2
BAS216
6120
2
1
0
3
1
u
2
1
0
7
1
n
3
1
3
4
2
2
K
6
1
0
5
-2
H
N
1
V
0
2
H
1
0
0
n
2
1
6
3
T
1
4
1
7KL
1K
3144
5102
3
1
5
7
1
0
0
K
T109
4
7
0
R
3
1
5
3
2
1
3
0
2
2
n
220R
3105
3142
100K
3167
120R
3
3
p
2
1
4
9
2
K
2
3
1
4
5
1
1
3
2
C
-P
A
D
T103
T111
2164
470n
T102
2
1
4
0
1
5
p
2
1
3
9
2
1
3
8
2
u
2
8
2
p
2
1
3
3
1
u
3
1
0
3
8
K
2
T120
4
p
7
2
1
5
4
3
1
5
6
1101USA
YKD21
1
0
0
K
2
1
6
1
1
0
0
n
5119
2
1
1
9
1
0
p
T
1
4
2
5123
1
1
p
2
1
0
6
3
1
7
2
6
1
0
6
B
A
S
2
1
6
100n
2165
5
K
6
3154
3155
220R
330R
2
1
2
4
3
3
K
3
1
7
6
2
2
n
WRITE-EN
5114
7P
M
U
T
E
P0
P1
P
IL
O
T
RF-GND1
R
F
-G
N
D
2
R
IG
H
T
RIPPLE
VCC1
VCC2
VCO
VDD
V
S
T
A
B
A
V
S
T
A
B
B
F
M
-D
E
M
O
D
F
M
-IF
1
-IN
F
M
-IF
2
FM-IF2-IN
F
M
-IN
F
M
-M
IX
O
U
T
FM-OSC
FM-RF
I-TUNE
IF
-G
N
D
L
E
F
T
L
P
F
MPX-IN
AF-OUT
A
F
C
+
A
F
C
-
A
G
C
AM-AFC
A
M
-IF
1
-IN
A
M
-IF
2
A
M
-M
IX
O
U
T
AM-OSC
AM-RF
CLOCK
DATA
DIG-GND
F
IE
L
D
S
T
R
-IN
D
5
1
3
0
T127
T126
220n
2127
5121
DT-381
150K
3169
75K
3102
100K
56K
3141
1131
C-PAD
3
1
3
2
5112
7P
6
1
0
7
4
7
R
6
1
3
1
1
S
V
2
2
8
B
Z
X
2
8
4
-C
1
1
1120
FE-BT-VK-N
T118
T140
T117 T
1
1
2
2
1
3
1
4
7
0
n
33K
3101
1
S
V
2
2
8
6
1
3
0
3168
120R
2
1
2
5
5
6
0
p
T
1
1
6
2
n
2
2
1
4
8
1
0
0
n
2
1
4
1
4
7
0
R
1
8
p
2
1
2
0
470R
3158
3
1
5
2
3159
XH-S
1103
3160
470R
470R
2
2
0
n
2
1
4
3
2150
T125
1
2
3
4
5
6
7
8
2
2
R
3
1
4
6
BF550
7102
5131
1
1
p
2
1
5
5
O
1
0
0
K
5110
G
I
1102
not USA
3
1
7
0
T122
2
1
3
5
1
5
n
2167
2
1
4
5
2
2
0
p
T110
12p
HN1V02H
1n
2166
T105
6105-1
T106
T121
T123
BC547C
7112
3
1
4
3
2129
100u
C-PAD
1130
2
2
K
2
2
0
n
2
1
3
7
T128
3
1
8
1
1
K
3
3
0
p
2
1
2
6
2
1
0
1
4
7
p
BAV99
6103
2104
100p
2
1
5
3
1
5
p
T124
2
1
5
2
3
3
n
5
6
0
p
E
-E
U 1
2
p
E
-E
U
2
p
2
J
3
3
p
2
1
5
9
2
2
0
p
2
1
4
6
2169
22n
1
u
1
5
n
2
1
3
4
2
1
4
4
2
2
0
n
2
1
3
6
22K
3161
BC857C
BC847C
7111
7103
2
1
4
7
2
2
0
p
VCC2
VCC2
VDD
T114
MPX
P1
P0
P1
VDD
MPX
VCC1
VCC1
VCC1
printed
printed
printed
1
2
1 3
2
1
2
3
1
2
TEA5757H
TEA5759H J
7101 2
1
2
8
1
0
u
7111
component mounted
/14 FM-OIRT/MW
/00 /02 FM/MW/LW
6120 3170
/01 FM/MW
VERSION
/00 /02 FM/MW
3156
/17 FM/AM
/06 FM-Japan/AM
3157
VERSION PROGRAMMING COMPONENTS
J ... for Japanese version only
AM-IF1
450kHz
8
5111
1
2
3 4
6
7
T113
T115
FM-IF1
2 G
1 I 3 O
5109
3
1
0
4
3
3
0
R
100n
0R
4103
...V MW mode
...V LW mode
voltages measured while
set is tuned to a strong transmitter
...V FM mode stereo
EVM V
5V
0V
152kHz, 50mV
pp
stereo stereo mono
9.6V
9.5V
9.5V
10.4V
12V
1V
1.3V
1.4V
stereo 0.2V
mono 4.8V
9.6V
12Vtyp
stereo 0.4V
0
.1
5
V
11.1V
7.8V
2
V
0.7V
0V
1
.2
V 7.6V
(10-14V)
0.2V
0V
1.2V
0.1V D
1
.4
V
0
.7
V
4
0V
0V
mono 4.8V
1
.4
V
9.6V
1
.4
V
0
.2
V
0.7V
1.4V
7.9V
7.7V
0V
0V
0V
0V
0.6V
0
.8
V
0.1V
1.6-8V
1-8V
1
1
.1
V
0
V
1
V
1
.4
V
1
.4
V
B
7.6V
5
3
2
A
1.3V
0.7V
7.8V
11.1V
0
.8
V
0
.6
V
0
.6
V
1
V
0
.7
V
1
V
1
.1
V
1
.1
V
0V
0V
2V
C
1
0
.8
V
1.2V
1
.1
V
IF-AMP.
BFS20
7119J
1
K
3
1
1
3
J
2
1
1
2
J
1
0
0
p
3
3
0
R
3
1
1
9
J
Signal path
FM
AF - left/right
AM
MPX (Audio Frequency)
2
1
0
2
1
0
0
n
2105 USA
100n
7A-3 7A-3
VARICAP ALIGNMENT
FM RF
FM IF
VCO
AM IF
AM RF
3)
108MHz
87.5MHz
(65.81MHz)
87.5MHz
(65.81MHz)
87.5MHz
(65.81MHz)
279kHz
153kHz
1602kHz
531kHz
5130
check
5122
check
5123
check
8V 0.2V
4.3V 0.5V
(1.2V 0.5V)
8V 0.2V
1.1V 0.4V
8V 0.2V
1.1V 0.4V
1494kHz
558kHz
560kHz 5102
1500kHz
5103 198kHz
1494kHz
558kHz
560kHz
1500kHz
198kHz
2106
5102
2106
3142 152kHz 1kHz
1)
98MHz
5112
MAX
FM
87.5 - 108MHz
(65.81 - 74, 87.5 - 108MHz)
LW
153 - 279kHz
MW
FM/MW/LW- version, 9kHz grid
531 - 1602kHz
1700kHz
530kHz
5123
check
8V 0.2V
1.1V 0.4V
1602kHz
531kHz
5123
check
6.9V 0.2V
1.1V 0.4V
108MHz 108MHz 2155
5131
MW
FM/AM-version, 10kHz grid
530 - 1700kHz
FM
MW
LW
98MHz, 1mV
continuous wave
450kHz
connect pin 6 of
IC 7101 (AM Osc.)
with 3.3k to Vcc
Use Service Testprogram. By selecting the TUNER TEST test frequencies will be stored as preset frequencies automatically.
4
1
3
5
5
A
A
5119 FM
10.7MHz, 45mV
continuous wave
2 D
mod=1kHz
f=22.5kHz
1)
If sensitivity of frequency counter is too low adjust to max. channel separation
(input signal: stereo left 90% + 9%, adjust output on right channel to minimum)
Repeat
ECO6, Sys + PA with frame aerial, 070799
TUNER ADJUSTMENT TABLE ( ECO6 FM/MW- and FM/MW/LW - versions with AM-frame aerial )
f=10kHz
V
RF
= 0.5mV
C
see
remark
2)
2
2
0
R
100nF
36
IC 7101
2
2
0
R
100nF
40
IC 7101
2141 shortcircuit
to block AFC
21
IC 7101
m
a
x
.
symmetric
fo
AM AFC
MW
C
continuous wave
V
RF
= 2mV
5111
5114
2 0 2 mV DC
0 3 mV DC
MW
4)
FM/MW/LW- and FM/MW-version
( 9kHz grid)
531 - 1602kHz
B
f = 30kHz
V
RF
as low as
possible
m
a
x
.
symmetric
fo
MW
FM/AM-version, 10kHz grid
530 - 1700kHz
3)
For AM RF adjustments the original frame antenna has to be used !
2)
RC network serves for damping the IF-filter while adjusting the other one.
4)
MW has to be aligned before LW.
Waverange Input frequency Input Tuned to Adjust Output Scope/Voltmeter
FM
87.5 - 108MHz
(65.81 - 74, 87.5 - 108MHz)
FM/MW-version, 9kHz grid
531 - 1602kHz
(as low as
possible)
ECO6 System non Cenelec stage .3, 120900
TUNER BOARD ECO6 Systems non Cenelec / componentside view
1101 A6
1102 B6
1103 D6
1120 A4
1130 B5
1131 D5
1132 A5
2106 C5
2107 B5
2128 C4
2129 B4
2133 D2
2138 C2
2144 B2
2155 C4
3142 D2
5102 D6
5109 A3
5110 B3
5111 B4
5112 A3
5114 A2
5119 C2
5121 B2
5123 D5
5130 D3
5131 D4
7112 C1
9101 A2
9103 B2
9104 B5
9105 B1
9106 B3
9107 D4
9108 C4
9109 D2
AM FRAME AERIAL
FM 75
B
A
TUNER BOARD ECO6 Systems - non Cenelec / copperside view
2101 B4
2102 B1
2103 D4
2104 B4
2105 C1
2112 B5
2119 D3
2120 D3
2124 D3
2125 D3
2126 D6
2127 C5
2130 D5
2131 C5
2132 D6
2134 D7
2135 D7
2136 A4
2137 A4
2139 C6
2140 C6
2141 C6
2143 C7
2145 A5
2146 B7
2147 A5
2148 B6
2149 D6
2150 B5
2152 C5
2153 C5
2154 C4
2159 C5
2161 A6
2163 B6
2164 C6
2165 C4
2166 B6
2167 B6
2169 A4
3101 D5
3102 C3
3103 C4
3104 B4
3105 C4
3113 B5
3119 B5
3132 D5
3134 D3
3141 C5
3143 D6
3144 B7
3145 C5
3146 C7
3152 A4
3153 A4
3154 C7
3155 C7
3156 A6
3157 A6
3158 A4
3159 A5
3160 A5
3161 A5
3167 B7
3168 C7
3169 B6
3170 A6
3172 C7
3176 D6
3181 D4
4103 B5
4106 C4
4107 C5
4108 C5
6103 B3
6105 C3
6106 C3
6107 C7
6120 A6
6130 D4
6131 C4
7101 C5
7102 D4
7103 D7
7111 A5
7119 B5
These assembly drawings show a summary of all possible versions.
For components used in a specific version see schematic diagram respectively partslist.
ECO6 Systems non CENELEC stage .3, 120900
41..
in schematic diagram)
(not all items shown
SMD jumper
E B
C
A
K
1
2
7
8
4
D
A
C
1
2
5
3
V
dd
Vcc2
Vcc1
MISCELLANEOUS

1101 2422 015 19376 SOCKET 2P CLICKFIT USA only

1102 4822 267 10283 SOCKET COAX, IEC 75 not USA
1103 4822 265 31184 JST CONNECTOR 2 POLE
1120 4822 265 11515 FFC SOCKET, 8P
CAPACITORS

2101 4822 126 13692 47pF 1% 63V

2102 4822 126 13838 100nF 10% 50V not USA
2103 5322 122 31647 1nF 10% 63V
2104 5322 122 32531 100pF 5% 50V
2105 4822 126 13838 100nF 10% 50V USA only
2106 2020 800 00191 3-11pF TRIMCAP.,N450
2107 4822 121 51319 1F 20% 50V
2120 4822 126 13689 18pF 1% 63V
2124 5322 122 32654 22nF 10% 63V
2125 2020 552 96199 560pF 1% 50V
2126 5322 122 31863 330pF 5% 50V
2127 4822 126 14076 220nF 20% 25V
2128 4822 124 40248 10F 20% 63V
2129 4822 124 41584 100F 20% 10V
2130 5322 122 32654 22nF 10% 63V
2131 4822 126 13482 470nF 20% 16V
2132 4822 126 13482 470nF 20% 16V
2133 4822 124 21913 1F 20% 63V
2134 4822 126 13188 15nF 5% 63V not USA
2134 5322 122 32654 22nF 10% 63V USA only
2135 4822 126 13188 15nF 5% 63V not USA
2135 5322 122 32654 22nF 10% 63V USA only
2136 4822 126 14076 220nF 20% 25V
2137 4822 126 14076 220nF 20% 25V
2138 4822 124 22652 2,2F 20% 50V
2139 4822 126 14236 15pF 5% 50V
2140 4822 126 13695 82pF 1% 63V
2141 4822 126 13838 100nF 10% 50V
2143 4822 126 14076 220nF 20% 25V
2144 4822 124 21913 1F 20% 63V
2145 4822 122 33575 220pF 5% 50V
2146 4822 122 33575 220pF 5% 50V
2147 4822 122 33575 220pF 5% 50V
2148 4822 122 33127 2,2nF 10% 63V
2149 5322 122 32659 33pF 5% 50V RDS only
2150 4822 126 13838 100nF 10% 50V
2152 4822 126 12105 33nF 5% 63V not for East Europe
2152 5322 116 80853 560pF 5% 63V for East Europe only
2153 4822 126 13486 15pF 2% 63V not for East Europe
2153 4822 122 33926 12pF 2% 50V for East Europe only
2155 2020 800 00191 3-11pF TRIMCAP.,N450
2159 5322 122 32659 33pF 5% 50V
2164 4822 126 13482 470nF 20% 16V
2165 4822 126 13838 100nF 10% 50V
2166 5322 122 31647 1nF 10% 63V
2167 4822 122 33926 12pF 5% 50V
2169 4822 122 33127 2,2nF 10% 63V RDS only
RESISTORS

3101 4822 051 20333 33k 5% 0,1W

3102 4822 117 10837 100k 1% 0,1W
3103 4822 051 20822 8,2k 5% 0,1W
3104 4822 117 13577 330 1% 0,1W
3105 4822 117 11503 220 5% 0,1W
3132 4822 051 20479 47 5% 0,1W
3134 4822 051 20223 22k 5% 0,1W
3141 4822 117 11148 56k 1% 0,1W
3142 4822 100 12159 TRIMPOT. 100k
RESISTORS

3143 4822 051 20223 22k 5% 0,1W RDS only

3144 4822 051 10102 1k 2% 0,25W RDS only
3145 4822 117 11449 2,2k 1% 0,1W
3146 4822 051 20229 22 5% 0,1W
3152 4822 051 20471 470 5% 0,1W
3153 4822 051 20471 470 5% 0,1W
3154 4822 117 13577 330 1% 0,1W
3155 4822 117 11503 220 5% 0,1W
3156 4822 117 10837 100k 1% 0,1W
3157 4822 117 10837 100k 1% 0,1W
3158 4822 051 20471 470 5% 0,1W
3159 4822 051 20471 470 5% 0,1W
3160 4822 051 20471 470 5% 0,1W
3161 4822 051 20223 22k 5% 0,1W
3167 4822 051 20121 120 5% 0,1W
3168 4822 051 20121 120 5% 0,1W
3169 4822 051 20154 150k 5% 0,1W
3170 4822 117 10837 100k 1% 0,1W
3172 4822 051 20562 5,6k 5% 0,1W
3176 4822 051 20333 33k 5% 0,1W RDS only
3181 4822 051 10102 1k 2% 0,25W
4103 4822 051 20008 CHIP JUMPER 0805
4106 4822 051 20008 CHIP JUMPER 0805
4107 4822 051 20008 CHIP JUMPER 0805
4108 4822 051 20008 CHIP JUMPER 0805
COILS

5102 4822 157 71634 RF-COIL MW

5109 4822 242 70665 FM-IF FILTER 10,7MHz
5110 4822 242 70665 FM-IF FILTER 10,7MHz
5111 2422 549 44023 AM-IF FILTER 450kHz
5112 4822 157 70302 AM-IF FILTER 450kHz
5114 4822 157 70302 AM-IF FILTER 450kHz
5119 4822 157 11443 DISCRIMINATOR COIL
5121 4822 242 10261 QUARTZ 75kHz
5123 2422 549 44108 RF-COIL, AM-OSCILLATOR
5130 4822 157 11843 RF COIL 1,5 TURNS
5131 4822 157 11843 RF COIL 1,5 TURNS
DIODES

6103 5322 130 34337 BAV99

6105 4822 130 83075 HN1V02H
6106 4822 130 83757 BAS216
6107 9340 386 90115 BZX284-C11
6120 4822 130 83757 BAS216
6130 4822 130 82833 1SV228
6131 4822 130 82833 1SV228
TRANSISTORS

7102 4822 130 42131 BF550

7103 5322 130 42756 BC857C RDS only
7111 5322 130 42755 BC847C
7112 4822 130 44503 BC547C
INTEGRATED CIRCUITS

7101 9351 740 80557 TEA5757H/V1, RADIO IC

7A-4
Electrical Partslist ECO6 SYSTEMS NON-CENELEC
7A-4
POWER BOARD
TABLE OF CONTENTS
Brief Introduction .............................................................. 8-1
Power PCB - Layout ......................................................... 8-2
Power PCB - Circuit Diagram ........................................... 8-2
8-1 8-1
BRIEF INTRODUCTION OF THE MAINS BOARD
ECO Power
Standby Transformer TRS2 provides the LPS supply to control the relay REL1, cutting of the Mains supply
to the Mains transformer during the ECO Power (standby) mode.
8-2
PCB LAYOUT - ECO POWER BOARD
8-2
DISPLAY BOARD
TABLE OF CONTENTS
Display PCB - Layout Top View ....................................... 9-2
Display PCB - Layout Bottom View ................................. 9-3
Display PCB - Circuit Diagram ....................................... 9-4
9-1 9-1
PCB LAYOUT - DISPLAY BOARD (TOP VIEW)
9-2 9-2
9-3 9-3
PCB LAYOUT - DISPLAY BOARD (BOTTOM VIEW)
9-4 9-4
CIRCUIT DIAGRAM - DISPLAY BOARD
KEY BOARD
TABLE OF CONTENTS
KEY1 PCB - Layout Top View ........................................ 10-2
KEY1 PCB - Circuit Diagram Part .................................. 10-2
KEY2 PCB - Layout Top View ........................................ 10-3
KEY2 PCB - Circuit Diagram Part .................................. 10-3
10-1 10-1
PCB LAYOUT - KEY1 BOARD (TOP VIEW)
10-2 10-2
CIRCUIT DIAGRAM - KEY1 BOARD
10-3 10-3
PCB LAYOUT - KEY2 BOARD
CIRCUIT DIAGRAM - KEY2 BOARD
11-1 11-1
SET MECHANICAL EXPLODED VIEW
1
2
6(12x)
7
8
9 10
12 13
14
15
16
17
19
21
20
22
24(2x)
25
27(2x) 28
29(8x)
31(2x)
33(2x)
34(2x)
36(4x)
37(8x)
38(8x)
39(4x)
42
43
47
48
49
50
51(2x)
52
53
54
55
56
57
58
56
54
56
59
59
32(2X)
18(2X)
60(2X)
46
11-2 11-2
MECHANICAL & ACCESSORIES PARTS LIST
01 9965 000 40394 PLATE SHEET 9940 000 00308 AM/FM ANT (75R) ASS'Y
02 9965 000 40380 CONTROL PANEL 9965 000 40091 MAIN SET STAND ASSEMBLY
07 9965 000 40391 FRONT LENS 9965 000 40092 SPEAKER STAND ASSEMBLY
09 9965 000 40378 FRONT PANEL 9965 000 40375 SPEAKER BOX
10 9965 000 40388 STANDBY KEY 9965 000 40376 REMOTE CONTROL
16 9965 000 40389 SOURCE KEY ! 9965 000 40377 AC CORD CUL APP 6FT
19 9965 000 40393 CD DOOR LENS-R 9965 000 40382 WALL BRACKET
20 9965 000 40392 CD DOOR LENS -L 9965 000 40390 SCREW SPACE (RED)
21 9965 000 40384 CD DOOR RIGHT 9965 000 40398 S-TAPPING SCREW 4.6X30MM
22 9965 000 40383 CD DOOR LEFT
24 9965 000 40386 ROLLER TOP GEAR
25 9965 000 40385 ROLLER BOTTOM GEAR
28 9965 000 40379 MIDDLE PANEL
29 9965 000 40397 CD DAMPER (BLACK)
31 9965 000 40387 DRIVER PULLEY
32 9965 000 40395 BELT 29.5X1.3X1.3MM
33 9940 000 02818 DOOR MOTOR PULLY
34 9940 000 02815 DC MOTOR 5V
37 9940 000 01944 DAMPER-RUBBER (30C)
38 9965 000 40396 DAMPER-RUBBER (50C)
39 9940 000 05398 CD MECHANISM DA11B3VF
50 9965 000 40381 REAR PANEL
Note: Only these parts mentioned in the list are normal
service parts.
ELECTRICAL PARTS LIST - MISCELLANEOUS
46 ! 9965 000 40404 TRANSFORMER 120V R25
F301 ! 9940 000 01229 FUSE RADIAL T200MA/250V
F302 ! 9940 000 01222 FUSE RADIAL LT 2A 250V
F303 ! 9940 000 01222 FUSE RADIAL LT 2A 250V
F304 ! 9940 000 01231 FUSE RADIAL T1.25A 250V
F305 ! 9940 000 01222 FUSE RADIAL LT 2A 250V
REL1 9965 000 39818 RELAY ME-7-006-HSL 6V 10A
TRS2 9965 000 39817 TRASFO EI28 Z11 120V/60HZ
9940 000 01362 8P FFC1.25MM L=160MM
9965 000 40399 MAIN BOARD ASS'Y /37
9965 000 40400 TUNING BOARD ASS'Y
9965 000 40401 ECO-POWER BOARD ASS'Y
9965 000 40402 DISPLAY BOARD ASS'Y /37
9965 000 40403 KEY BOARD ASS'Y
9965 000 40405 16P FFC 1MM L=60MM
9965 000 40406 15P FFC 1.25MM L=130MM
9965 000 40407 18P FFC 1.25MM L=130MM
Note: Only these parts mentioned in the list are normal
service parts.