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Masni-Azian, A. 2012
Main reference : Karl T. Ulrich & Steven D. Eppinger, Product Design and Development, McGraw Hill, 5th Edition, 2012. Teaching Module, BMFR 2113
GREEN.
that using black display on computer screen is believed to cut down energy usage? . Maybe Studies shown that the result varies with different computer type (LCD vs. CRT)
Meanwhile, you just have to bear with me and my black slides And please dont print this slides with black background though.
Masni-Azian, A. 2012
NOT
ABOUT DFE
A method to minimise activities than can jeopardise the environment. To create a more sustainable society. Effective DFE can maintain or improve quality and cost. But. Why DFE? Why NOW?
Masni-Azian, A. 2012
Masni-Azian, A. 2012
Global warming
Temperature increase Accumulation of GHG in the upper atm. Accelerate because of CO2, CH4, CFC. From where? Industrial processes and products!
Resource depletion
Solid waste
Scrap , disposed in incinerators or landfills --- or RIVERS! Incinerator : generate air pollution and toxic ash. Landfills : release methane gas.
Land degradation
Adverse effect of raw material extraction and production. Reduced soil fertility, soil erosion, salinity of land and water, and deforestation.
Water pollution
Source : discharge from industrial processes (includes heavy metals, solvents, oil, acids). Affects ground water, drinking water and the ecosystem.
Air pollution
Source : emission from factories, incinerators, power plants, residential area, vehicles. CO2, NOX, SO2, O3, VOCs.
Biodiversity
Variety of plant and animal species within an ecosystem unbalanced! Affected by land clearing due to urban development, mining, etc. Causes mass extinction
Ozone depletion
Ozone layer protects earth against the harmful effects of suns radiation. Degradation : caused by nitric acids (burning fossil fuels) and chlorine compound (CFCs).
YET
Tak apalah. Somebody will pick it up. Tak apalah. Its expensive to pay for waste management service. Lets just dump it in the river.
Ah well Its time to care now, and its time to change.
When it comes to product development process, change should start at the early stage. Why? Deliberate decisions on material use, energy efficiency and waste avoidance can minimise environmental impacts. How can we change? By understanding the products life-cycle.
. And be more responsible.
Masni-Azian, A. 2012
Resources
Raw Materials
NATURAL BIOLOGICAL LIFE CYCLE
A) Remanufacture
Production
Natural decay
Distribution
Recovery
Inorganics Toxics
B) Reuse
Use
Disposal Landfill Incineration
Masni-Azian, A. 2012
1 2 3
Eliminate use of nonrenewable resources (including non renewable sources of energy) Eliminate disposal of synthetic and inorganic materials that do not decay quickly. Eliminate creation of toxic wastes that are not part of natural life cycles.
Masni-Azian, A. 2012
DFE PROCESS
McDonough and Braungart (2002) introduced DFE method that focuses on 3 key areas of product design.
MATERIAL CHEMISTRY
What are the chemical composition of the materials? Are they safe for human and environment?
Masni-Azian, A. 2012
DISASSEMBLY
Can the product be taken apart at the end of their useful life in order to recycle their materials?
RECYCLABILITY
Are the materials readily separable for recycling categories? Can the materials be recycled at the end of the products useful life?
DFE PROCESS
Product Planning Concept Development
1) Set DFE Agenda 2) Identify Potential Environmental Impacts 3) Select DFE Guidelines
6) Refine Design
Process Improvement
Masni-Azian, A. 2012
INDENTIFY INTERNAL AND EXTERNAL DRIVERS Discussion on WHY organisation have to pursue DFE. Internal drivers : within organisation Example : Product quality, public image, cost reduction, ethical responsibility. External drivers : outside organisation but still affect the organisation. Example : environmental legislation, market demand, competitions, suppliers, social pressures.
Masni-Azian, A. 2012
SET DFE GOALS Set long term environmental objective / vision. Strategise! Example : Zero defect Zero landfill All green electrical energy use Reduce use of raw material to 50% Eliminate emission and reduce energy consumption during use.
SET-UP DFE TEAMS Must involve participation from cross-functional departments (engineering, design, materials, production, purchasing, marketing, etc.) DFE team should be involved throughout the development stage as early to ensure DFE considerations are taken into account.
Masni-Azian, A. 2012
Masni-Azian, A. 2012
Raw Materials
(7) REFLECTION
Finally, REFLECT the DFE process and results. Achieve? Or not?
How can our DFE process be improved? How well did we execute the DFE process? What DFE improvements can be made on derivative and future products?
Masni-Azian, A. 2012
YOUR ASSIGNMENT IS
Identify the life-cycle for a car. In your opinion, what are the negative environmental impact faced by our country which is caused by automobile transportation. Suggest the improvement that can be incorporated throughout the development of domestic transportation by considering the environmental aspect.
Masni-Azian, A. 2012
Masni-Azian, A. 2012