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RIG-MASTER
Rigging Attachments
Clamps, Grabs & Tongs Pipe & Manhole Handling Load Leveling Slings Lifting Magnets Lifting & Spreader Beams Special Applications Synthetic Sling End Fittings
Section Pages
DETAILED INDEX CLAMPS, GRABS & TONGS PIPE & MANHOLE HANDLING LOAD LEVELING LIFTING MAGNETS LIFTING & SPREADER BEAMS SPECIAL APPLICATIONS SYNTHETIC SLING END FITTINGS CARE & USE
Leveling Pipe Lifter . . . . . . . . . . . . .p. 17 Tea Cup Pipe Carrier . . . . . . .p. 18 - 19 Pipe Pick . . . . . . . . . . . . . . . .p. 20 - 21 Concrete Manhole Housing Lifter . .p. 22 Manhole Sleeve Lifter . . . . . . . . . . .p. 23
Magnetic Manhole Lifter . . . . . . . . .p. 23 Pipe Tongs . . . . . . . . . . . . . . . . . . .p. 24 Pipe Grabs . . . . . . . . . . . . . . . . . . . .p. 25 Pipe Hooks . . . . . . . . . . . . . . . . . . .p. 26
Lifting Magnets
Electric Magnet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .p. 31 Permanent Lift Magnets . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .p. 32 - 33
31 - 33
Modular Spreader Beam . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .p. 34 Adjustable Beams . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .p. 35 - 36 Fixed Beams . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .p. 37 - 38 Spreader Beam End Fittings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .p. 39
Weld On Bucket Hook . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .p. 40 Clamp-On Bucket Forks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .p. 41 Corky Container Lifting Lug . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .p. 42 Universal Hook Latch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .p. 43 Heavy Duty Lever Hoist . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .p. 44
Special Applications
40 - 44
Triangles & Chokers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .p. 45 - 46 Unilink Combination Triangle/Choker . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .p. 47 G-Link Coupler . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .p. 48 Web Sling Quick Disconnects . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .p. 49 Barrel/Drum Hooks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .p. 50 Care & Use . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .p. 51
Product Safety Label Caldwells Standard Quality Assurance program follows specific design criteria as required by ASME. If you would like your lifter proof tested and a test certificate issued, please specify at the time of order (there is a nominal charge).
Industry Standards Lifting devices are those helpful pieces of equipment that provide a connection point between the crane and the load being lifted. The American Society of Mechanical Engineers (ASME) has developed standards that apply specifically to these types of devices. ASME B30.20 provides detailed information on the classifications, marking, construction, installation, inspection, testing, maintenance and operation of below the hook lifting devices. ASME BTH-1 provides detailed information on the design criteria of below the hook lifting devices. ASME B30.9 provides detailed information on the fabrication, markings, usage, inspection and maintenance of lifting slings. These standards serve as a guide to government authorities, manufacturers, purchasers and users of lifting devices. For a summary of these standards, please visit our web site at www.caldwellinc.com/standards. Caldwell Delivery Programs Our service commitment to provide you with the quickest solutions has lead Caldwell to develop our INSTOCK and QUICKSHIP delivery programs. Items in our INSTOCK program ship within 48 hours (excluding weekends and holidays). Look for the green INSTOCK logo on selected standard products and the specific model numbers available under INSTOCK, which are coded in green. Items in our QUICKSHIP program ship within 7 to 10 business days (excluding weekends and holidays). Look for the red QUICKSHIP logo on selected standard products and the specific model numbers available under QUICKSHIP, which are coded in red.
DISCLAIMER: All product designs subject to change without notice. Items pictured in this catalog are a representation of a specific application design. Due to variations in applications, the product you purchase could be designed differently than depicted in this catalog.
1.75
SPECIFICATIONS
29.5 LIFTING 23.5 LATCHED OPEN
Rated Model Capacity Number (lbs.) With Polyurethane Lifting Pads 74-4 1/4 8500 74-7 1/4 14500 With Steel 'Dog Point' Lifting Pads 74-4 1/4-DP 8500 74-7 1/4-DP 14500 Weight (lbs.) 450 505 450 505
Standard Barrier Grabs will handle 6-12 nominal width at the top (A dimension).
Operation
Tong is placed on load in open position. Hoist line must be slack for Auto-Latch to disengage.
Barrier is placed in position. Hoist line must be slack for Auto-Latch to engage.
With Auto-Latch engaged, grab is held open to allow removal from the barrier.
SPECIFICATIONS
Model Number F-5 Rated Capacity (tons) 5
F-15
15
30.10
25.10
17.50
2.50
7.30
.90
.80
182
F-25
25
44.80
45.20
24.50
5.50
9.80
1.30
.80
541
F-35
35
52.90
61.60
28.50
9.30
4.50
8.50
.80
.80
841
C L P N M N
THK
Operation
Lower grab onto the beam and, if necessary, lift tong arms to allow them to slide under flanges of the beam. When the clamp is lifted, its center plate and gripping tongs work against each other... the heavier the beam, the greater the clamping pressure.
SPECIFICATIONS
Dimensions (inches)
Model Number GC - 15 GC - 20 GC - 25 Rated Capacity (tons) 15 20 25 Flange Width Min. - Max. 6 - 24 6 - 24 6 - 24 Max. Flange Thickness 3 3 3 D E Min. - Max. Min. - Max. 23 - 44 23 - 44 23 - 44 15.7 - 23.4 18.3 - 25.9 18.3 - 25.9 Weight (lbs.) 234 291 330
B 3.9 5 5
Operation
For lifting and positioning structural beams. Can be used in pairs in conjunction with a spreader beam for additional versatility.
Applications
Allows for the capability of hanging hoists or rigging from an overhead load bearing structure.
For lifting and positioning structural beams. Can be used in pairs in conjunction with a spreader beam for additional versatility.
Shackle not included (13/16" dia. hole for up to 3-1/4 ton shackle).
4.25
.50
.75 6.25
For lifting and positioning structural beams. Can be used in pairs in conjunction with a spreader beam for additional versatility.
Allows for the capability of hanging hoists or rigging from an overhead load bearing structure.
SPECIFICATIONS
Model Number 111 - 1 111 - 2 111 - 3 Rated Capacity (tons) 1 2 3 Dimensions (inches) Beam Max. Width Flange Min. - Max. Thickness 5-6 5/8 6.50 - 8 3/4 7.50 - 10 3/4 Weight (lbs.) 15 18 21
A 17 19 19
Flange
SPECIFICATIONS
Model Number 109 - 1 109 - 2 Rated Capacity (tons) 1 2 A (in.) 3 5 B (in.) 18 20 Weight (lbs.) 15 18
10
SPECIFICATIONS
Model Number 71-0 71-1 71-2 71-3 71-4 71-5 Rated Capacity (lbs.) 1000 1000 1500 1500 1500 1500 Load Width (in.) Min. - Max. 1-6 6 - 10 8 - 12 10 - 14 14 - 18 18 - 22 HR (in.) Min. - Max. 31.30 - 39.58 35.06 - 43.00 29.18 - 38.06 31.43 - 42.00 41.38 - 51.25 48.90 - 60.00 Weight (lbs.) 65 75 85 145 145 150
HR
4 6 LOAD WIDTH
17.91 Max.
HR 2.76
HR
SPECIFICATIONS
Model Number CGCS-250N CGCS-500N Rated Cap. (lbs.) 551 1100 Dimensions (inches) Clamping Range HR Min. - Max. Min. - Max. 1-3/16 - 5-1/2 11.22 - 16.93 1-3/16 - 5-1/2 11.22 - 16.93 Weight (lbs.) 16 29
B 1.38 1.38
11
HR
HR
T CGCS-500 CGCS-1000
CGCS-250
SPECIFICATIONS
Model Number CGCS-250 CGCS-500 CGCS-1000 Rated Cap. (lbs.) 551 1100 2200 Range Min. - Max. 1-3/16 - 6-19/64 1-3/16 - 6-19/64 2-3/8 - 7-3/32 Dimensions (inches) HR Min. - Max. B D 11.22 - 16.93 1.38 17.91 11.22 - 16.93 1.38 17.91 15.35 - 23.23 2.09 21.06 Weight (lbs.) 16 27 42
HR
CGCS-400D CGCS-750D
SPECIFICATIONS
Dimensions (inches) Model Number CGCS-400D CGCS-750D Rated Cap. (lbs.) 881 1653 Clamping Range Min. - Max. 1-9/16 - 6-7/8 1-9/16 - 6-7/8 HR 29-5/8 29-5/8 B 1.57 1.57 D Min. 15.55 15.55 E Max. 18.11 18.11 Weight (lbs.) 31 42
12
HR
2.95 Range J
3.15
SPECIFICATIONS
Model Rated Cap. Number (lbs.) AMCS-250N 551 AMCS-500N 1100 Range Min. - Max. 3/8 - 9-7/16 3/8 - 9-7/16 Dimensions (inches) HR Min. - Max. B J 10.63 - 16.54 1.18 18.11 10.63 - 16.54 1.38 18.11 Weight (lbs.) 12 17
L 3.94 3.94
T 0.47 0.55
11.81
Model UGC-150
PRODUCT FEATURES: Designed for handling cured concrete products. Multiple adjusting ranges. Available with a carrying handle only (UCG-150) or carrying handle and lifting lugs. Machined pad surface grips the load.
Range G
Model UGC-250M
G 17.13
6.42
Model UGCS-150M
2.20 K J
SPECIFICATIONS
Dimensions (inches) Model Number UGC-150 UGCS-150M UGC-250M Rated Cap. (lbs.) 330 330 551 Range Min. - Max. 15-23/32 - 23-19/32 15-23/32 - 23-19/32 22-13/16 - 41-5/16 D 31.89 24.65 40.95 G (Dia.) 0.79 0.55
13
3.62
5.47 3.43
1.73
Range
Weight (lbs.) 4
1.77
2.36
SPECIFICATIONS
Model Number PTC-100A Rated Cap. (lbs.) 220 Range (in.) Min. - Max. 1/4 - 3-1/8 HR 8.27 B 1.02 T .24
6.10
8.74
4.72
SPECIFICATIONS
Model Number PTC-150A PTC-250A Rated Cap. (lbs.) 331 551 Range (in.) Minimum Maximum 2-3/8 3-1/8 5-1/2 7 Weight (lbs.) 8 13
2.68
2.28
3.35
14
Model PSC-260A
Model PAC-260A
6.26
11.77
3.03
Range
3.74
1.97
3.74 4.33
Model PSC-260A
SPECIFICATIONS
Model Number PSC-260A PAC-260A Rated Cap. (lbs.) 575 575 Range (in.) Min. - Max. 2 - 3-1/8 3-17/32 - 6 HR 16.14 16.14 B 2.05 2.05 T
.47 .47
1.18
16.93
4.15
0.37
2.76 3.94
5.12
SPECIFICATIONS
Model Number PFC-250A Rated Cap. (lbs.) 550 Range (in.) Minimum Maximum 3.15 3.94 Weight (lbs.) 7
15
2.5 .5
4.6
22
SPECIFICATIONS
Model Number 150 - 1 Rated Capacity (tons) 1 Weight (lbs.) 19
Operation
3. Lift drum.
16
NEW DESI GN
SPECIFICATIONS
Dimensions (inches) Model Number CPL-1.5 CPL-3 CPL-4.5 CPL-6 CPL-9 CPL-15 Min. Pipe I.D. 8 10 10 12 12 14 Arm Headroom Bail Dimensions Throat Arm (D) Length (L) (HR) A B C T 8 6.62 53 33.80 1.50 3 5 0.75 8 6.87 53 35.63 1.50 3 5 1 8 7.44 54 37.31 2 4 7 1.25 8.50 8.38 54.50 39.25 2 4 7 1.25 10 8.25 55 41.63 2 4 7 1.25 12 10.75 58 48.12 2.50 4 7 1.50 Capacity (lbs.) 3000 6000 9000 12000 18000 30000 Weight (lbs.) 300 500 700 750 1100 1550
STORAGE POSITION
C HR
THROAT
4 14
READING POSITION
Operation
8 Carry Position
17
SPECIFICATIONS
Model Number PC-3/4* PC-1 PC-1 1/2 Rated Capacity (tons) 6.6 13 18 Dimensions (inches) A 5.56 6 8 B 2 2.50 3 C 2.13 2.63 3.25 D 1.13 1.38 1.63 E 4.75 5.75 7.63 F 1.75 1.75 2.75 G 1.13 1.38 1.63 Weight (lbs) 9 12 22
18
Spoon Handle for PC-3/4 only please order SH-3/4 (Includes bolt on lip)
Operation
Drop pipe carrier lifting sling through hole in pipe. Align and insert Tea Cup pipe carrier into lifting sling.
19
B C
G E
LIFT ARM COUNTER-WEIGHTED FOR EASY REMOVAL The bigger the job, the more youll like the Pipe Pick.
F D
SPECIFICATIONS
Dimensions (in.) Model Capacity Number (tons) CPP-1.5 CPP-3 CPP-5 1-1/2 3 5 Minimum Pipe I.D. 12 14 16 D 1.5 2 2.75 E 23.5 28.5 43.75 F 10.25 12.00 13.0 G 17.75 22.50 38.75 A 0.69 0.81 1.06 Bail Dimensions (in.) B 1.69 2.00 2.69 C 1.81 2.19 2.75 T 0.63 0.75 1.00 Weight (lbs.) 10 18 46
20
Insert
Tilt
Lift
To remove the Pipe Pick once the pipe is set, lower the Pipe Pick; the counterweighted lift arm automatically falls straight and the Pipe Pick can be removed from the pipe.
Lower
Tilt
Remove
21
SPECIFICATIONS
Model Number MHL-5 MHL-7.1/2-72 MHL-C Description 2-Leg Model - Two 42 Legs 3-Leg Model - Two 42 Legs One 72 Leg With Chain Shortener Clamp Only Maximum Diameter (in.) 92.5 101 Capacity (lbs.) 10000 15000 5000 Weight (lbs.) 131 181 45
NOTE: Reverse cam action eliminates slippage tendency. Consult factory for other housing configurations.
Operation
22
Sleeve Dimensions
2-7/8" MAX. Bottom of inside flange to be even or above top of outside flange 12" MIN. DIA. 30" MAX. DIA. 1.4" MIN.
SPECIFICATIONS
Model Number MCL-1/2 MCL-3/4 MCL-C Description 2-Leg Version 3-Leg version: 2-18" Legs, 1-30" Leg With Shortener Clamps Only Capacity (lbs.) 1000 1500 500 Wt. (lbs.) 24 26 6
NOTE: Flange diameter range 12" - 30". Consult factory for other frame configurations.
Model MML-36
23
Fixed
Weight (lbs.) 17 25
B A
HR
DIA.
PAD WIDTH
Operation
24
SPECIFICATIONS
Rated Capacity (lbs.) 450 600 1000 1400 2000 2500 3500 Cast Iron Pipe Model O.D. Number (in.) C-3 4.0 C-4 4.8 C-6 6.9 C-8 9.05 C - 10 11.1 C - 12 13.2 C - 14 15.3 Steel Model Number S-3 S-4 S-6 S-8 S - 10 S - 12 S - 14 Pipe O.D. (in.) 3.5 4.5 6.63 8.63 10.75 12.75 14.0 Dimensions (inches) A 5 8 11 13 15 18 22 B 10 14 17 22 27 32 38 C 6 7 11 14 17 20 23 D .38 .44 .50 .50 .63 .63 .88 E 1.03 1.16 1.31 1.31 1.69 1.69 2.28 F 1.44 1.69 1.88 1.88 2.38 2.38 3.31 Weight (lbs.) 7 9 15 25 47 72 105
Operation
1. Lower the grab and place on pipe. As rope is loosened grab will open and seat on pipe. 2. Lift slowly with grab engaged to check for balance. 3.Load should be level when transported. Maximum of 15 angle when positioning pipe.
The lifter shall not touch obstructions during load movement. The load or lifter shall not be slid on the floor or other surface.
25
SPECIFICATIONS
Model Number Per Pair PH 1 PH 2 PH 4 Rated Capacity (tons) Per Pair 2 4 8 Shackle Pin Diameter (in.) 5/8 3/4 1 Dimensions (inches) A 1.50 1.50 1.50 B 1.81 2.63 3.88 C .63 .75 1 D .69 13/16 1-1/16 E 3-3/4 5.69 7.75 F 5.25 6.75 7.75 Weight Per Pair (lbs.) 7 13 23
Operation
26
SPECIFICATIONS
Capacity (lbs.) Chain Size (inches) 9/32 3/8 1/2 Overall Ring Height (inches) 6 7.50 10 Single Leg Double Leg Loading Quadruple Leg Loading Weight (lbs.) 3500 7100 12000 6100 12300 20800 4900 10000 17000 3500 7100 12000 9100 18400 31200 7400 15100 25500 5200 10600 18000 DL 2 4 9
How to order:
B
K (dia.)
SPECIFICATIONS
Model Number Style DL QL DL QL DL QL B 2-5/8 3-1/8 3 4 4 4 Dimensions (in.) F K 5-5/8 6-3/4 6-3/4 9-1/4 9-1/4 9-1/8 37/64 13/16 13/16 1-1/8 1-1/8 1-1/4
CSS-9/32 CSS-3/8
CSS-1/2
27
PRODUCT FEATURES: Allows crane hook to be over the loads center of gravity in unbalanced or non-symetrical two point lifts. Quickly adjusts to center of gravity. Can be locked into place for constant lifts. Can be used in conjunction with spreader beams. Ideal for use in rigging applications and machinery moving. Designed and manufactured to ASME standards. SPECIFICATIONS
REACH E
F
Rated Capacity (tons) with legs Model @45 off Number horizontal* 52-1 52-2 52-4 52-6 52-8 52-12 52-15 52-15L 52-22 52-28 52-36 52-50 52-62 52-75 1 2 4 6 8 12 15 15 22 28 36 50 62 75
F Wire Rope Diameter (inches) 5/16 5/16 7/16 9/16 5/8 3/4 7/8 7/8 1-1/8 1-1/4 1-1/2 1-3/4 2 2-1/4
Alloy Steel Hooks With Safety Latches Dimensions Size (tons) H (in.) G (in.)
C 1-1/8 1-1/8 1-1/8 1-3/4 1-3/4 2-3/8 2-3/8 2-1/2 3-1/2 3-1/2 3-1/2 3-1/2 6-1/4 6-1/4
D 5/8 5/8 5/8 13/16 7/8 1-1/16 1-1/16 1-1/16 1-1/2 1-3/4 2 2-1/4 3 4
Anchor Shackle Size (in.) 3/8 1/2 5/8 3/4 7/8 1-1/8 1-1/4 1-1/4 1-1/2 1-3/4 2 2 2-1/2 3
Weight (lbs.) 7-1/2 20 32 76 90 152 175 188 350 385 450 525 1200 1500
1 1 3/4 1-1/2 1-1/16 27/32 3 1-1/4 1-1/8 5 1-1/2 1-3/8 7 1-7/8 1-7/8 11 2-1/4 2-1/8 11 2-1/4 2-1/8 11 2-1/4 2-1/8 NO HOOKS FURNISHED NO HOOKS FURNISHED NO HOOKS FURNISHED NO HOOKS FURNISHED NO HOOKS FURNISHED NO HOOKS FURNISHED
NOTE: Reach calculation approximately 70% distance between pick up points. *Unit must be loaded with at least 10% of rated capacity.
Operation
Many ways to use Model AL2 Adjust-A-Leg Two Point Lifts
For loads that are heavier on one end, with the center of gravity off-center.
For loads that are balanced and symmetrical, but with lifting points not located in a position for a level lift.
For lifting loads at any desired angle, simply by lifting with sling legs at desired angle.
28
SPECIFICATIONS
Rated Capacity (tons) with legs @45 off horizontal* 2 4 8 12 16 24 30 44 56 72 100 150 Top Assembly E Standard Reach (ft.) 4 6 9 9 9 9 9 9 9 12 15 20 F Wire Rope Size (in.) 5/16 5/16 7/16 9/16 5/8 3/4 7/8 1 1/8 1 1/4 1 1/2 1 3/4 2 1/4 Dimensions (inches) Alloy Steel Hooks With Safety Latches Dimensions Size (tons) H (in.) G (in.) Anchor Shackle Size (in.) 1/2 5/8 5/8 1 1/8 1 1/8 1 1/4 1 1/4 1 3/4 1 3/4 2 2 3
Model Number 54-2 54-4 54-8 54-12 54-16 54-24 54-30 54-44 54-56 54-72 54-100 54-150
B 6 7 7 8 3/4 10 1/2 12 14 14 16 16 20 22
Weight (lbs.) 18 45 70 170 210 345 410 770 850 980 1180 3600
1 1/2 1 1/16 27/32 1 1/2 1 1/16 27/32 5 1 1/2 1 3/8 7 1 7/8 1 11/16 7 1 7/8 1 11/16 11 2 1/4 2 1/8 NO HOOKS FURNISHED NO HOOKS FURNISHED NO HOOKS FURNISHED NO HOOKS FURNISHED NO HOOKS FURNISHED NO HOOKS FURNISHED
NOTE: Reach calculation approximately 70% distance between pick up points (diagonally). *Unit must be loaded with at least 10% of rated capacity.
Operation
Many ways to use Model AL4 Adjust-A-Leg Four Point Lifts
To achieve balance in one plane and stability in another in a four point lift.
To achieve balance in one plane and stability in another in a three point lift.
29
LOAD LEVELING
LOAD LEVELING Master Control Link Sling Serial Number A B Capacity Rating Not Sold Separately
Single
Double
Basket
SPECIFICATIONS
Model Number CAAL-7/32-6 CAAL-7/32-10 CAAL-9/32-6 CAAL-9/32-10 CAAL-3/8-10 CAAL-3/8-14 CAAL-1/2-10 CAAL-1/2-14 Rated Cap. (lbs.) Single @ 90 Double @ 60 2100 3500 7100 12000 3600 6100 12300 20800 Chain Size (in.) 7/32 9/32 3/8 1/2 A 2 3 3-1/4 4-3/8 Dimensions (in.) B C 2 3-1/2 3-1/4 4-3/8 15/16 1-1/16 1-9/16 2 L 6 10 6 10 10 14 10 14 Weight (lbs.) 4.5 6.5 8 11 19 25 42 52
Never substitute another chain or exceed the rated capacity. The load bearing chain must be seated at the base of adjusting slot of the Master Control Link. The Alloy Chain and Master Control Link shall not be used separately for general purpose lifting.
30
Lifting Magnets
Model RELM - Round Electric Lift Magnets
B
PRODUCT FEATURES: For use on flat material only. 115 volts AC required. On, off and release functions are recessed to protect against accidental operation. Easy to use. Designed and manufactured to ASME standards.
SPECIFICATIONS
Model Number RELM06 RELM08 RELM12 RELM16 RELM20 Lift Capacity (lbs.) Plate 1200 2500 6000 9000 13000 Unit Diameter (in.) 6-3/8 8-3/8 12-1/4 16-3/4 20 Overall Height (in.) 11-1/2 12-7/8 15-1/4 15-1/2 14-1/8 Bail Opening (in.) A 3/4 3/4 7/8 7/8 1 B 2 2-1/4 2-1/2 2-1/2 3-1/8 C 2-1/2 2-7/8 3-3/8 3-1/2 4 Weight (lbs.) 50 75 210 300 615
NOTE: RELMs are not intended to be used as scrap handling magnets. LIFTING MAGNETS
Bail Opening (in.) A 3/4 13/16 1 1 B 2 1-7/8 2-3/8 2-3/8 Weight (lbs.) 154 343 585 717
PRODUCT FEATURES: For use on flat material only. Hands-free operation ideal for areas with limited access. Completely self contained. Automatic on/off occurs as you raise and lower the unit, no manual activation required. Permanent magnets holding power not affected by power outages or battery life. Designed and manufactured to ASME standards.
SPECIFICATIONS
Model Number APL-150 APL-152 APL-154 APL-156 Lift Capacity (lbs.) Plate 900 1650 3600 5800 Length (in.) 10-5/16 11-3/4 18-3/16 24 Width (in.) 9-9/16 13-15/16 13-15/16 13-15/16 Overall Height (in.) Minimum 13-3/8 16-15/16 17-5/8 17-5/8 Maximum 16-5/8 21-1/2 22-1/8 22-1/8
All capacities are based on lifting clean, smooth, flat low-carbon steel plate with the full area of the magnets lifting surface in contact with the load. Derating is required for plates or other loads with rust or scale. Do not use on material thinner than 1/4". Note: When lifting 4' x 8' sheets or any sheets over 4' x 8', use 2 or more lifts on a spreader bar to prevent sheet flexing, sagging, or peel-off. Material less than 3/8" thick is susceptible to magnet bleed through, resulting in two sheets lifted at once.
31
Lifting Magnets
Model PNL - Permanent Lifting Magnets
PRODUCT FEATURES: On/off rare earth design. For use on flat or round material. Completely self contained. Permanent magnets holding power not affected by power outages or battery life. Designed and manufactured to ASME standards.
SPECIFICATIONS
Model Number PNL220 PNL660 PNL1300 PNL2200 PNL4400 PNL6600 Lift Capacity (lbs.) Plate Round 220 110 660 330 1300 660 2200 1100 4400 2200 6600 3300 Magnet (in.) Length Width 3-5/8 2-5/8 6-3/8 3-5/8 9-1/8 4-7/8 10-5/8 7-1/8 14-7/8 9-1/4 18-1/16 11-1/4 Overall Height (in.) 6-5/8 8-7/8 8-7/8 8-7/8 18 22-1/4 A 3/16 1/2 5/8 3/4 7/8 1-7/16 Bail Opening (in.) B 1-1/2 1-3/4 2-1/4 3-3/4 4-3/4 5-3/4 C 1-3/8 2-3/8 3-1/2 4-3/4 6 7-1/4 Handle Length (in.) 5-7/8 6-7/8 6-3/4 10-1/8 16-3/4 20-5/8 Weight (lbs.) 7 22 53 110 276 485
LIFTING MAGNETS
HOLDING VALUE & MAXIMUM SHEET SIZE FOR SPECIFIED MATERIAL THICKNESS
Model Number PNL220 PNL660 PNL1300 PNL2200 PNL4400 PNL6600 1/4" Cap. Size 180 4 x 4.5 270 4x6 3/8" Cap. Size 220 4 x 3.5 500 4x8 Sheet Thickness - Capacity (lbs.) / Size (ft.) 1/2" 3/4" 1" Cap. Size Cap. Size Cap. Size 220 3 x 3.5 220 2x3 220 2 x 2.5 615 4 x 7.5 660 4x5 660 4x4 655 4x8 1000 4x8 1300 4x8 1300 4x8 2" Cap. 220 660 1300 2200 2625 4084 Size 1 x 2.5 3 x 2.5 4x4 4x7 4x8 5 x 10 Cap. 220 660 1300 2200 4400 6125 3" Size 1 x 1.5 2 x 2.5 4 x 2.5 4 x 4.5 4x8 5 x 10
All capacities are based on lifting clean, smooth, flat low-carbon steel plate with the full area of the magnets lifting surface in contact with the load. Derating is required for plates or other loads with rust or scale. Do not use on material thinner than 1/4".
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Note: When lifting 4' x 8' sheets or any sheets over 4' x 8', use 2 or more lifts on a spreader bar to prevent sheet flexing, sagging, or peel-off. Material less than 3/8" thick is susceptible to magnet bleed through, resulting in two sheets lifted at once.
Lifting Magnets
Model CLM - Constant Lifting Magnets
PRODUCT FEATURES: Permanet magnet is always on. For use on flat material only. Permanent magnets holding power not affected by power outages or battery life. Non-marring roller cam release. Designed and manufactured to ASME standards.
SPECIFICATIONS
Model Number CL0400 CL1000 CL1500 CL3000 Lift Capacity (lbs.) Plate 400 1000 1500 3000 Magnet (in.) Length Width 6 3-1/2 8-11/16 5 10-1/2 7 15-3/4 10 Bail Opening (in.) A B 5/8 1-5/16 5/8 1-5/16 5/8 1-5/16 5/8 1-5/16 Handle Length (in.) 9-1/4 9-1/4 20 20 Weight (lbs.) 12 28 42 105
HOLDING VALUE & MAXIMUM SHEET SIZE FOR SPECIFIED MATERIAL THICKNESS
Model Number CL0400 CL1000 CL1500 CL3000 3/16" Cap. Size 185 4x6 185 4x6 185 4x6 185 4x6 1/4" Size 4x8 4x8 4x8 4x8 Sheet Thickness - Capacity (lbs.) / Size (ft.) 3/8" 1/2" 3/4" Cap. Size Cap. Size Cap. Size 400 4 x 6.5 400 4x5 400 4x3 495 4x8 655 4x8 1000 4x8 495 4x8 655 4x8 1000 4x8 495 4x8 655 4x8 1000 4x8 1" Cap. 400 1000 1500 2042 Size 3x3 4x6 5x7 5 x 10 Cap. 400 1000 1500 3000 2" Size 2 x 2.5 4x3 4 x 4.5 4x9
All capacities are based on lifting clean, smooth, flat low-carbon steel plate with the full area of the magnets lifting surface in contact with the load. Derating is required for plates or other loads with rust or scale. Do not use on material thinner than 1/4". Note: When lifting 4' x 8' sheets or any sheets over 4' x 8', use 2 or more lifts on a spreader bar to prevent sheet flexing, sagging, or peel-off. Material less than 3/8" thick is susceptible to magnet bleed through, resulting in two sheets lifted at once.
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LIFTING MAGNETS
PRODUCT FEATURES: Configurable to various spreads from 10' to 22'. Capacities in 1 and 2 ton. Lightweight. Faspin with lanyard allows for quick adjustment of spread in 1' increments. Hair pin cotter top rigging attachment. Designed and manufactured to ASME standards.
Kit Includes:
Capacity (tons) 1 2
OPTION R Recommended Optional Top Rigging is two (2) double leg bridle round slings, each of different lengths, to be used in various beam configurations. Minimum rigging angle 45, see Instruction Manual for details. (add R to model number ie: 14R-1-10/22)
Other Top Rigging Options (Not INSTOCK, consult factory for delivery information) OPTION C Chain top rigging from beam to crane hook. (Add C to model number) OPTION W Wire rope top rigging from beam to crane hook. (Add W to model number)
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SPECIFICATIONS
Rated Capacity (tons) 1/4 1/2 1 2 4 5 7 Spread (in.) Max. Min. 48 72 72 72 96 120 144 12 36 36 36 48 60 72 Bail Adjustment (in.) 16 24 24 24 32 40 48 HR Headroom (in.) 7.1 9.94 9.94 12.6 16.6 20.2 23.8 Bolt Type Anchor Shackle (tons) Top Bottom 1 1/2 1 1/2 1 1/2 3 1/4 4 3/4 6 1/2 8 1/2 1 1/2 1 1/2 1 1/2 2 4 3/4 4 3/4 6 1/2
Operation
2 Point Lift
3 Point Lift
4 Point Lift
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SPECIFICATIONS
Model Number 17-1 1/4-6 17-2-6 17-4-8 17-5-10 Rated Capacity (tons) 1-1/4 2 4 5 Spread (in.) Max. 72 72 96 120 Min. 36 36 54 60 Bail Adjustment Range D (in.) (in.) 24 24 36 36 3 3 6 6 HR Headroom (in.) 14.7 14.7 19.8 22.4 Shackle Size (tons) 2 2 3 1/4 4 3/4 Bail Dimensions (in.) A 1 1/2 1 1/2 2 2 B 3 3 4 4 C 5 5 7 7 T 5/8 5/8 3/4 1 Weight (lbs.) 150 155 285 475
Operation
BAIL ADJUSTED FOR UNBALANCED LOAD
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PRODUCT FEATURES: Designed to be used with slings in a basket hitch. Provides greatest clearance in low headroom applications. Two sets of bent bar hooks are standard on units with a spread of 6 and greater (one set for 3 and 4). Spread 2 is 1/2 of spread 1. Hooks are designed to handle up to a 2 sling eye width. Designed and manufactured to ASME standards. SPECIFICATIONS
Capacity (tons) 1/2 Model Number Headroom (in.) Weight (lbs.) Model Number Headroom Weight Model Number Headroom Weight Model Number Headroom Weight Model Number Headroom Weight Model Number Headroom Weight Spread (feet) 3* 18-1/2-3 8-1/2 40 18-1-3 8-1/2 40 18-2-3 9-1/2 52 18-5-3 13-1/2 104 18-7 1/2-3 12 125 4* 18-1/2-4 8-1/2 48 18-1-4 8-1/2 48 18-2-4 10-1/2 75 18-5-4 14-1/2 135 18-7 1/2-4 14 185 6 18-1/2-6 8-1/2 78 18-1-6 9-1/2 93 18-2-6 10-1/2 139 18-5-6 15-1/2 211 18-7 1/2-6 15 315 8 18-1/2-8 8-1/2 95 18-1-8 10-1/2 136 18-2-8 11-1/2 169 18-5-8 16-1/2 310 18-7 1/2-8 17 475 10 18-1/2-10 8-1/2 113 18-1-10 10-1/2 175 18-2-10 12-1/2 246 18-5-10 17-1/2 423 12 18-1/2-12 9-1/2 171 18-1-12 11-1/2 239 18-2-12 13-1/2 326 18-5-12 19-1/2 618 Other Dimensions (in.) A=7/8 B=3 C=5 A=7/8 B=3 C=5 A=7/8 B=3 C=5 A=2 B=4 C=7 A=2 B=4 C=7 T=3/4 O=2 T=3/4 O=2 T=3/4 O=2 T=1-1/4 O=2 T=1-1/4 O=2
7 1/2
* 3' and 4' beams are provided with one set of bent bar hooks.
Operation
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SPECIFICATIONS
Capacity (tons) 1/2 Model Number Headroom (in.) Weight (lbs.) Model Number Headroom Weight Model Number Headroom Weight Model Number Headroom Weight Model Number Headroom Weight Spread (feet) 4 19-1/2-4 13 1/4 39 19-1-4 13 1/4 40 19-2-4 16 3/4 45 19-3-4 21 78 6 19-1/2-6 13 1/4 53 19-1-6 14 1/4 75 19-2-6 17 3/4 89 19-3-6 23 138 8 19-1/2-8 13 1/4 64 19-1-8 15 1/4 100 19-2-8 19 3/4 114 19-3-8 23 173 10 19-1/2-10 14 1/4 95 19-1-10 15 1/4 117 19-2-10 19 3/4 138 19-3-10 23 284 Other Dimensions (in.) A = .75 B=3 C=5 A=1 B=3 C=5 A=1 B=3 C=5 A = 1 1/2 B=4 C=7 O = .89
O = .89
O=1
O=1
Operation
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SPECIFICATIONS
Model No. Spread (ft.) BEF-2-1/2 BEF-5 BEF-8 4 7.5 17 39 5 7 17 39 6 6.5 17 39 8 5.5 17 39 10 4 17 39 12 2.9 16 38 14 2 15 36 15 1.8 14 36 Capacity (tons) 16 18 20 13 12 10 35 33 31 22 8 29 24 7 27 26 6 25 28 5 23 30 4.5 21 32 19 34 16 36 15 Weight (lbs.) Per Pair 16 46 266
NOTE: Capacity based on minimum 45 top rigging angle. Other sizes available, consult factory. LIFTING & SPREADER BEAMS
Assembly Information
The Caldwell Model BEF is designed to use schedule 40 ERW pipe as the central structural element between the end fittings. This structural material is readily available at most steel service centers. The Caldwell Model BEF-2 1/2 requires a 2-1/2" nominal size, the Model BEF-5 requires a 5" nominal size, and the BEF-8 requires an 8" nominal size schedule 40 ERW pipe. Other requirements are: The length of pipe used for this central element must be straight within 1/4" end to end. The pipe should have the ends cleanly cut square with its centerline. The schedule 40 ERW pipe should not have any weld joint irregularities. Each end of the schedule 40 ERW pipe must have the correct diameter holes drilled through both walls and both ends must be in line. The schedule 40 ERW pipe used in this application does not need to pass any pressure testing. The retaining bolts used to secure the Caldwell Model BEF 2-1/2 and 5 to the schedule 40 ERW pipe must be a Grade 5 Hex Head Cap Screw 5/8-11 with minimum length of 4-1/2" and 8" respectively. The bolt for the BEF-8 is a Grade 5 Hex Head Cap Screw 1-8 with a minimum length of 11-1/2". NOTE: Complete assembly instructions are provided with each set of end fittings.
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Special Applications
Model WBH - Weld On Bucket Hook
PRODUCT FEATURES: Latch prevents accidental unhooking of load. Latch is resistant to dirt, concrete, and ice. Stainless steel latch spring. Hook can be welded on without preheating.
B C
A SPECIFICATIONS
Model Number BH-U1 BH-U2 BH-U3 BH-U4 BH-U6 BH-U8 Rated Capacity (lbs.) 2200 4400 6600 8800 13200 17600 Dimensions (in.) A 4-1/8 4-7/8 5-3/4 6 8-1/8 8-1/2 B 1 1-1/4 1-3/8 1-3/8 1-5/8 2 C 7/8 1-1/8 1-1/4 1-1/4 1-3/4 1-3/4 D 3 3-3/8 4 4-1/4 5 5-1/2 Weight (lbs.) 2 3 5 5 9 12
Applications
For use with any excavating equipment with bucket.
SPECIAL APPLICATIONS
Welding Instructions
Before welding, surface must be thoroughly cleaned and prepared. Electrode is AWS/ASTM E7018-1, ISO E51 5 B120 20H. The base plate must be welded evenly all around (no gaps). Base plate is mild steel. Welding is to be done by a qualified welder. Instructions given by electrode manufacturer must be followed.
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Special Applications
Model COF - Clamp-On Bucket Forks
Turn your loader into a fork lift. Easy to attach, simply place the lip of the bucket in the slot, tighten the bolt, and lift there is nothing to weld. Sturdy flame-cut handles make installation and removal fast and easy. The Caldwell Bucket Forks store easily and are very cost effective.
PRODUCT FEATURES: Easily attaches to almost any solid blade bucket.* Sturdy construction. Open fork design.
SPECIFICATIONS
Model Number COF-.95 COF-1.25 COF-2.75 COF-4.5 COF-5.5 Capacity Per Pair (lbs.) 1900 2500 5500 9000 11000 LC 18 21 24 24 24 A 36 42 48 48 48 Dimensions (in.) B 2 2 3 3 3 C 3 4 5 4 5 CG 9-1/16 12-1/4 16-3/8 17-9/16 17-3/4 Weight Per Pair (lbs.) 120 160 240 500 620
*Blade tip must be less than 1/2" thick at the tip for proper attachment. Will not work on buckets with teeth. Other sizes available, please consult factory.
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SPECIAL APPLICATIONS
Operation
Special Applications
Model LL - Corky Container Lifting Lug
PRODUCT FEATURES: An efficient way to lift containers from bottom lifting slot. Color identified to seperate left and right handed Corky lugs. Handle indicator shows lug is engaged for lift. Complies to use with ASME B30.9 sling capacities. OPTION S - 8 1/2 ton shackle
SPECIFICATIONS
Model Number LL Rated Capacity Each (tons) 8 1/2 Corky Hook Dimensions (in.) A 3 B 1 3/4 C 4 D 2 E 2 7/8 F 12 3/4 Right Hand Yellow Color Left Hand Red Weight (lbs.) 17
NOTE: Specify complete set of 4 (2R & 2L) or individual pieces by L (left) or R (right).
Operation
Apply tension to the choker cable. Indicator shows lug in locked position.
SPECIAL APPLICATIONS
Model Number CLS-20 CLS-40
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*Assembly consists of two wire rope slings with thimbles and four 8-1/2 ton bolt type anchor shackles.
*Assembly consists of T54-24 top assembly, two 3/4 double wire rope slings with thimbles and four 8-1/2 ton bolt type anchor shackles.
Special Applications
Model A through O - Universal Hook Latch
PRODUCT FEATURES: Installed cost is much less than the cost or labor alone in machining a conventional safety hook. Keeps fingers out of danger zones. Keeps load on bottom hook when load is slack. Keeps top hook on ring, hook, or trolley. Can be installed on any hook in minutes with only simple tools. Meets requirements: Sect. 1910.181 (a) (29) OSHA.
SPECIFICATIONS
Model Number A B C D E F G H J K L M O Hook Dimensions (in.) Neck (N) Throat (T) 9/16 to 5/8 3/4 to 13/16 7/8 to 1 1-1/8 to 1-1/4 1-3/8 to 1-1/2 1-5/8 to 1-11/16 1-3/4 to 1-13/16 1-7/8 to 2 2-1/16 to 2-1/8 2-3/16 to 2-1/4 2-5/16 to 2-3/8 2-7/16 to 2-3/4 3 to 3-1/4 1 1/16 to 1 1/8 1-1/4 1-3/8 to 1-1/2 1-3/4 to 1-7/8 2-1/16 2-1/4 2-1/2 3 3-3/8 3-1/2 3-3/4 4 4-1/2
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SPECIAL APPLICATIONS
Operation
Special Applications
Model LHHL - Heavy Duty Lever Hoist
PRODUCT FEATURES: Rugged, all steel construction. Machined and heat treated, split load double reduction gears. Totally enclosed brake mechanism. Short handle allows for easy operation, even in those hard to reach areas.
SPECIFICATIONS
Model Number LHHL-.75-5 LHHL-.75-10 LHHL-.75-15 LHHL-.75-20 LHHL-1-5 LHHL-1-10 LHHL-1-15 LHHL-1-20 LHHL-1.5-5 LHHL-1.5-10 LHHL-1.5-15 LHHL-1.5-20 LHHL-2-5 LHHL-2-10 LHHL-2-15 LHHL-2-20 LHHL-2.75-5 LHHL-2.75-10 LHHL-2.75-15 LHHL-2.75-20 LHHL-3-5 LHHL-3-10 LHHL-3-15 LHHL-3-20 LHHL-6-5 LHHL-6-10 LHHL-6-15 LHHL-6-20 LHHL-9-5 LHHL-9-10 LHHL-9-15 LHHL-9-20 Capacity (lbs.) 1500 1500 1500 1500 2000 2000 2000 2000 2500 2500 2500 2500 4000 4000 4000 4000 5500 5500 5500 5500 6000 6000 6000 6000 12000 12000 12000 12000 18000 18000 18000 18000 Lift (ft.) 5 10 15 20 5 10 15 20 5 10 15 20 5 10 15 20 5 10 15 20 5 10 15 20 5 10 15 20 5 10 15 20 Force Lift (lbs.) 54 54 54 54 72 72 72 72 64 64 64 64 59 59 59 59 81 81 81 81 69 69 69 69 72 72 72 72 78 78 78 78 Dimensions (inches) A B O 5.7 4.7 0.93 5.7 4.7 0.93 5.7 4.7 0.93 5.7 4.7 0.93 5.7 4.7 1.14 5.7 4.7 1.14 5.7 4.7 1.14 5.7 4.7 1.14 6.3 5 1.26 6.3 5 1.26 6.3 5 1.26 6.3 5 1.26 6.8 5.9 1.44 6.8 5.9 1.44 6.8 5.9 1.44 6.8 5.9 1.44 6.8 5.9 1.44 6.8 5.9 1.44 6.8 5.9 1.44 6.8 5.9 1.44 7.5 6.3 1.54 7.5 6.3 1.54 7.5 6.3 1.54 7.5 6.3 1.54 7.5 8.5 1.97 7.5 8.5 1.97 7.5 8.5 1.97 7.5 8.5 1.97 7.5 12 2.85 7.5 12 2.85 7.5 12 2.85 7.5 12 2.85 Weight (lbs.) 13 16 18 24 14 17 19 22 18 22 25 29 26 32 37 43 26 32 37 43 35 43 50 58 60 76 92 108 93 117 140 164
SPECIAL APPLICATIONS
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PRODUCT FEATURES: Forged steel (unless noted). For use with one or two-ply web slings. Plated for corrosion resistance. Complies with ASME B30.9 sling capacities.
SPECIFICATIONS
Model Number WT2 WT3 WT4 WT6* WT8* WT10* WT12* Rated Capacity (lbs.) 8000 8600 11500 16800 22400 28000 33600 A 11/16 13/16 15/16 1-1/16 1-7/16 1-1/2 1-3/4 Dimensions (in.) B D T 2-3/8 1-3/4 9/16 3-7/16 2 9/16 4 2-3/8 9/16 5-9/16 3-1/8 3/4 6-1/2 4 3/4 8-1/4 5 1 8-3/4 5-1/2 1 W 2 3 4 6 8 10 12 Weight (lbs.) 1 2 2.6 6.3 10.2 17 24
SPECIFICATIONS
Model Number WC2 WC3 WC4 WC6* WC8* WC10* WC12* Rated Capacity (lbs.) 8000 8600 11500 16800 22400 28000 33600 A 11/16 13/16 15/16 1-1/16 1-7/16 1-1/2 1-3/4 B 2-7/16 3-1/4 3-3/4 4-3/4 5-5/8 7 7-3/4 Dimensions (in.) C D 5-1/8 1-3/4 6-3/16 2 6-15/16 2-3/8 8-7/8 3-1/8 10 4 11-13/16 5 12-13/16 5-1/2 T 9/16 9/16 9/16 3/4 3/4 1 1 W 2 3 4 6 8 10 12 Weight (lbs.) 1.9 3.6 5.1 12 25 38 54
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Triangles
Chokers
TRIANGLES - SPECIFICATIONS
Model Number AT2 AT3 AT4 AT6 Rated Capacity (lbs.) 3360 5000 6700 9700 A 3/4 3/4 7/8 1-1/16 Dimensions (in.) B Thickness 2-1/4 9/16 3-1/4 5/8 3-3/4 1/2 5-1/2 15/16 Weight (lbs.) .32 .70 1.2 2.75
CHOKERS SPECIFICATIONS
Model Number AC2 AC3 AC4 AC6 Rated Capacity (lbs.) 3360 5000 6700 9700 A 3/4 3/4 7/8 1-1/16 Dimensions (in.) C Thickness 4-1/4 9/16 5-1/4 11/16 6-3/4 1/2 8-1/2 15/16 Weight (lbs.) .72 1.2 1.8 4.9
Do not use aluminum fittings where fumes, sprays, mists or liquids of caustics are present.
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SPECIFICATIONS
Model Number UL2 UL3 UL4 Rated Capacity (lbs.) 8000 8600 11500 A 11/16 7/8 3/4 Dimensions (in.) B D T 3-11/16 2 9/16 5-1/16 3 5/8 6-3/16 4 5/8 W 2 3 4 Weight (lbs.) 1.1 2.4 4
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Quick-Choke Sling
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Use to make these Quick Disconnect Quick in any length your SlingsDisconnect Sling customer needs! SPECIFICATIONS
Model Number D2PS-Q D3PS-Q Rated Capacity (lbs.) 2500 3750 Web Sling Width (in.) 2 3
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Use in Pairs
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Modifications to your lifting equipment without prior approval from The Caldwell Group, Inc. will void your warranty. Refer to ASME B30.20 regarding the liability of repaired or modified lifters.
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Distributed By:
RM-8
02/09
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Rig-Master
Rigging Attachments
Clamps, Grabs & Tongs, Pipe & Manhole Handling, Load Leveling Slings, Lifting Magnets, Special Applications, Synthetic Sling End Fittings