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AA STANDARD STD_673035

AA STANDARD

STD_673035

 

ISSUE 0

EQUIPMENT NUMBERING SYSTEMS

COPYRIGHT

CONTENTS

PAGE

  • 1 SCOPE

2

  • 2 POLICY

2

  • 3 REFERENCES

2

  • 4 RESPONSIBILITIES

3

  • 5 EQUIPMENT NUMBERING STANDARD

3

  • 5.1 GENERAL REQUIREMENTS

3

  • 5.2 PROCESS AREA NUMBERS

3

  • 5.3 MECHANICAL EQUIPMENT NUMBERS

4

  • 5.4 ELECTRICAL EQUIPMENT NUMBERS

4

  • 5.5 PIPE LINE NUMBERS

4

  • 5.6 VALVE NUMBERS

5

  • 5.7 INSTRUMENT NUMBERS

6

  • 5.8 INSTRUMENT PANEL / BOX NUMBERS

6

  • 5.9 CABLE NUMBERING

7

APPENDIX A: RELATED DOCUMENTS

8

APPENDIX B: RECORD OF AMENDMENTS

8

APPENDIX C: FUNCTIONAL EQUIPMENT DESIGNATORS

9

APPENDIX D: ELECTRICAL EQUIPMENT DESIGNATORS

12

APPENDIX E: IM AND COMMUNICATION ACRONYMS

13

APPENDIX F: FLUID COMMODITY CODES

14

APPENDIX G: VALVE IDENTIFIERS

15

APPENDIX H: VALVE TYPES

16

APPENDIX I: PANEL AND CABLE IDENTIFIERS

17

APPENDIX J: INSTRUMENT IDENTIFICATION LETTER

18

APPENDIX K: PIPE MATERIAL CODES

20

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AA STANDARD STD_673035

AA STANDARD

STD_673035

 

ISSUE 0

EQUIPMENT NUMBERING SYSTEMS

COPYRIGHT

  • 1 SCOPE The purpose of this Standard is to describe the format of engineering numbering systems in order to achieve numbering consistency for Anglo American Projects.

  • 2 POLICY Below follows a tabular representation of the uniform numbering format to be used for all mechanical equipment, electrical equipment, piping and instrumentation etc.

   

FUNCTIONAL

SPECIFIC

 

DESCRIPTION

AREA

EQUIPMENT

EQUIPMENT

ITEM SPECIFIC

Mechanical Equipment Numbers

 
  • 101 GBX01

CON01

     

Pipe Line Numbers

 
  • 101 SC100

WP01

 

0000

 

Valve Numbers

 
  • 101 HKA001

WP

 

100

 

Instrument Tag Numbers

 
  • 101 LSL01

CON01

 

/A

 

Instrument Panel / Box Codes

  • 101 IC

   

0000

 

Cable Numbering

 
  • 101 CON01-LSL01

ID

     

Always use the lowest level number (Area, sub-Area or sub-sub-Area) that has been approved

 

Table 1: Uniform numbering format for equipment

The Functional Equipment Number (denoted in above table in column ‘Functional Equipment’) is derived from the respective functional equipment in each area (i.e. conveyors) and the acronyms are summarised in Appendix C.

The Specific Equipment Number (denoted in above table in column ‘Specific Equipment’) is derived from the respective equipment which forms part of the functional equipment and acronyms are summarised in Appendix D through K.

The Item Specific Number (denoted in above table in column ‘Item Specific’) is available for additional information as illustrated in various examples throughout this document.

  • 3 REFERENCES The following documents are either: Applicable Documents: applicable to the extent specified herein and thus forming part of this document. The applicability shall generally relate to the Anglo American Projects in terms of policy, procedures, standards, qualification etc. Reference Documents: where the information concerned has been fully extracted from the reference document and added to this document, or where the reference document contains information relevant to this document or for information only.

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AA STANDARD

STD_673035

 

ISSUE 0

EQUIPMENT NUMBERING SYSTEMS

COPYRIGHT

  • 4 RESPONSIBILITIES The roles and responsibilities to apply this standard are covered in the relevant Anglo American Project Procedures referring to this standard e.g. the Document Management Procedure.

  • 5 EQUIPMENT NUMBERING STANDARD

    • 5.1 GENERAL REQUIREMENTS One numbering system shall be applicable to all disciplines. The physical numbering of the plant is based on area allocation (modules and sub- processes) as well as equipment assembly identification (sub-systems). Module and sub-process numbers shall be allocated according to product flow. Equipment assemblies shall be grouped in sub-systems according to functionality.

    • 5.2 PROCESS AREA NUMBERS The Process Area Numbers shall be a three digit numerical representation, corresponding with the stream numbers used on Process Flow Diagrams.

The number

shall consist of an Area Number and a Stream Number in the following

format:

AA STANDARD STD_673035 ISSUE 0 EQUIPMENT NUMBERING SYSTEMS COPYRIGHT 4 RESPONSIBILITIES The roles and responsibilities to

Figure 1: Process Stream Numbers

Each stream in a particular process area has a unique numerical sequence commencing at 01. Any stream will be readily identified by looking up its process area number and then following the sequence of numbers in that process area. In addition, this manner of stream numbering facilitates the addition of new process streams to any process area.

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EQUIPMENT NUMBERING SYSTEMS

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  • 5.3 MECHANICAL EQUIPMENT NUMBERS The Mechanical Equipment Number shall consist of an Area Number, a Functional Equipment Designation Code and a group Sequential Number, in the following formats:

AA STANDARD STD_673035 ISSUE 0 EQUIPMENT NUMBERING SYSTEMS COPYRIGHT 5.3 M ECHANICAL E QUIPMENT N UMBERS

Figure 2: Mechanical equipment numbers

Each type of Functional Equipment in each process area has a unique numerical sequence commencing with 01.

Standard Functional Equipment Designators are given in Appendix C.

  • 5.4 ELECTRICAL EQUIPMENT NUMBERS For electrical equipment codes refer to document ATDP_SS_000011

  • 5.5 PIPE LINE NUMBERS The Line Number shall consist of the Area Number, a Process Commodity Code, Sequential Number, Pipe Material Specification Code and Pipe Line Size; for example:

AA STANDARD STD_673035 ISSUE 0 EQUIPMENT NUMBERING SYSTEMS COPYRIGHT 5.3 M ECHANICAL E QUIPMENT N UMBERS

Figure 3: Pipeline numbering example

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Each Commodity Code in each process area has a unique numerical sequence commencing from 01.

The Fluid Commodity Code defines the fluid carried in the pipe. Commodity codes will be defined in the piping specification and are summarised in Appendix F.

The pipe materials are summarised in Appendix K.

The Line Size will be the nominal pipe size of the pipeline expressed in millimetres. For plastic piping the line size refers to the Outer Diameter of the pipe.

The plant and mine piping specifications will contain the Piping Material Specification Codes.

The area designator in the line number is always the source area and this area number is maintained until it branches off e.g. maintaining the source area if running process lines thru pipe racks to another area.

Utility piping needs clarification as to its source and the number is then maintained in the area header. Utility piping branches take the number of the destination area.

The line sequential number is maintained through diameter changes.

  • 5.6 VALVE NUMBERS

    • 5.6.1 Mechanical valves The Valve Number shall consist of the following parts:

AA STANDARD STD_673035 ISSUE 0 EQUIPMENT NUMBERING SYSTEMS COPYRIGHT Each Commodity Code in each proces s

Figure 4: Mechanical valve numbering example

The Valve Type identifiers are listed in Appendix H. The Valve identifications are listed in Appendix G.

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  • 5.7 INSTRUMENT NUMBERS

    • 5.7.1 Instrument tag number The Tag Number shall be in the following format:

AA STANDARD STD_673035 ISSUE 0 EQUIPMENT NUMBERING SYSTEMS COPYRIGHT 5.7 I NSTRUMENT N UMBERS 5.7.1 Instrument

Figure 5: Instrumentation tag number example

Standard Instrument identification letters are listed in Appendix J.

  • 5.8 INSTRUMENT PANEL / BOX NUMBERS

    • 5.8.1 Instrument panel numbers The Panel Codes will be in the following format:

AA STANDARD STD_673035 ISSUE 0 EQUIPMENT NUMBERING SYSTEMS COPYRIGHT 5.7 I NSTRUMENT N UMBERS 5.7.1 Instrument

Figure 6: Instrument panel numbers example

Panel identification letters are listed in Appendix I.

Note: For Instrument Panel Numbers, the Functional Equipment’s numeric portion always identifies the specific type of panel used as indicated.

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STD_673035

 

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  • 5.9 CABLE NUMBERING

    • 5.9.1 Cable numbers The Cable Number shall be in the following format:

AA STANDARD STD_673035 ISSUE 0 EQUIPMENT NUMBERING SYSTEMS COPYRIGHT 5.9 C ABLE N UMBERING 5.9.1 Cable

Figure 7: Cable numbering example

Note that cables take their number from the field instrument, or remote, or source end. Where cables is extended through a junction box ( or boxes ) without changing function until it reaches a point of concentration, then each segment is sequentially identified.

The Cable Function identifiers are listed in Appendix I.

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ISSUE 0

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APPENDIX A: RELATED DOCUMENTS

AA STD 673035 Equipment Numbering Systems

ATDP_SS_000010

:

Valve Type Coding System

APPENDIX B: RECORD OF AMENDMENTS

Issue 0

:

New document (N Risseeuw, P van Rensburg – June 2009)

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APPENDIX C: FUNCTIONAL EQUIPMENT DESIGNATORS

 

DESIGNATOR

DESCRIPTION

 

ACT

Actuator

AGT

Agitators

BIN

Bin

BLD

Buildings

BLO

Blowers

BRK

Rock Breakers

BOX

Feed Box

BOX

Mixing Box

BOX

Rock Box

BOX

Splitter Box

BRG

Weight Bridge

CLA

Classifier

CLR

Cooler

COM

Compressor

CON

Conveyor

CRU

Crusher

CYC

Cyclone

DAM

Dam

DAP

Dampers

DCT

Duct

DET

Detector

DEX

Dust Extraction

DIS

Distributor

DIV

Diverter

DRM

Drum

DRI

Drier

DSP

Dispenser

ELV

Elevator

EXC

Exchanger

FAN

Fans

FCE

Furnace

FDR

Apron, Belt, Vibrating Feeder

 
 
 

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DESIGNATOR

DESCRIPTION

 

FIL

Filter Press

FIL

Pan Filter

FOP

Flopper

GEN

Generator - Diesel

GEO

Geoscan

GRZ

Grizzly

GTE

Gate

HOP

Hopper

HST

Hoist

HPP

Hydraulic Power Pack

HTR

Heater

KLN

Kiln

LAN

Launders

LOC

Locomotive

MAG

Magnet

MDT

Metal Detector

MIL

Mill

MIX

Mixer

PAN

Pan

PIS

Piston

PMP

Pump – Centrifugal, Jockey, Portable, Submersible and Vertical Spindle.

REC

Reclaimer

RES

Reservoir

RTR

Reactor

SAM

Sampler

SBR

Scrubber

SCR

Screen

SEP

Separator

SIL

Silo

SKP

Skip

SMP

Sump

SPI

Spiral

STK

Stack

STP

Stockpile

 
 

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DESIGNATOR

DESCRIPTION

STR

Stacker

THK

Thickener

TNK

Tank

TRL

Trailer

TRL

Trolley

TRP

Tripper

TWR

Tower

VES

Vessel

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APPENDIX D: ELECTRICAL EQUIPMENT DESIGNATORS

 

DESIGNATOR

DESCRIPTION

 

ALT

Alternator

BTU

Battery Tripping Unit

CAP

Capacitor

DOL

Direct Online (Simocode)

GEN

Generator

GND

Ground

GPO

General Power Outlet

HML

High Mast Lighting

IND

Inductor

ISO

Isolator Station

LCR

Liquid Starter

LDB

Lighting Distribution Board

MCC

Motor Control Centre

MDB

Main Distribution Board

MSS

Mini Substation

NEC

Neutral Earthing Compensator

 

NER

Neutral Earthing Resistor

PFC

Power Factor Correction Unit

 

PLP

Power Line Pole

REL

Relay

RES

Resistor

RRS

Rotor Resistance Starter

SDB

Substation Distribution Board

 

SEB

Substation Earth Bar

SSD

Soft Starter Drive

TRF

Transformer

UAC

AC Electrical Motor

UPS

Uninterruptible Power Supply

 

VSD

Variable Speed Drive

WPO

Welding Power Outlet

 
 

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APPENDIX E: IM AND COMMUNICATION ACRONYMS

DESIGNATOR

DESCRIPTION

ANT

Antenna

COP

Copper

CTV

Closed-Circuit Camera

DTC

Data Cabinet

DVR

Digital Video Recorder

EXT

Remote I/O

FCH

Fibre Channel Hub

FIB

Fibre

HIS

Data Historian

HMI

Touch Panel (HMI)

IAS

Industrial Application Server

LAN

Local Area Network

LTP

Laptop

MST

Mast

MWR

Microwave Radio

NVR

Network Video Recorder

PC_

Personal Computer

PLC

Programmable Logic Controller

RFI

Radio Frequency Identification (RFID)

RTR

Router

SAN

Data Storage Medium

SCD

Scada

SVR

Server

SWT

Switch

UHF

UHF Radio

VHF

VHF Radio

WAN

Wide Area Network

WFI

Wi-fi

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APPENDIX F: FLUID COMMODITY CODES

CODE

DESCRIPTION

AI

Air – Instrument

AP

Air – Plant

BF

Backfill

CE

Concrete

DF

Dust, Fine Gravel

EF

Effluent – Process

FD

Ferro-Silicon – Dilute

FR

Reagents, Flocculants

FS

Ferro-Silicon – Medium Dense

WC

Water – Cooling

WD

Water – Domestic Potable

OF

Oil – Fuel, Diesel

OH

Oil – Hydraulic

OL

Oil – Lubricating

SG

Slurry – Dilute

SN

Sewage – Non-treated (Raw)

ST

Slurry – Thickened

WE

Water - Effluent

WF

Water – Fire

WG

Water – Gland Seal

WM

Water – Mine

WP

Water – Process

WU

Water – Raw Untreated Fresh

WS

Water – Service

WW

Water – Reclaimed

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APPENDIX G: VALVE IDENTIFIERS

Valve Operation shall be identified by one of the following codes:

OPERATION

DESCRIPTION

H

Handwheel Operated

C

Chain Operated

P

Piston or Cylinder Operated

E

Solenoid Operated

D

Diaphragm Operated (Spring Controlled)

S

Spring Controlled

G

Gear Operated

W

Wrench Operated

A

Self Operated

F

Float

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APPENDIX H: VALVE TYPES

Valve Types shall be identified by one of the following codes:

TYPE

DESCRIPTION

KA

‘A’ Type Diaphragm

KB

‘KB’ Type Diaphragm

GA

Gate

KN

Knife Edge Gate

GL

Globe

BU

Butterfly

MP

Multi-Port

CH

Check

PI

Pinch

BA

Ball

PL

Plug

NE

Needle

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APPENDIX I: PANEL AND CABLE IDENTIFIERS

Instrument Panels shall be identified by one of the following codes:

CODE

DESCRIPTION

AJB

Analog Junction Box

FCP

Field Control Panel

FJB

Field Junction Box

FMP

Field Marshalling Panel

PB

Pratley Box

DJB

Digital Junction Box

SVJB

Solenoid Valve Junction Box

LCP

Local Control Panel

LMP

Local Marshalling Panel

NCA

Network Cabinet: Process Area

NCC

Network Cabinet: Commercial / Admin Area

NCD

Network Cabinet: Data Centres

IPDB

Power Distribution Board

PC

PLC panel

IC

Instrument Panel

RIO

Remote I/O Panel

Instrument Cables shall be identified by one of the following codes:

CODE

DESCRIPTION

IA

Analog Cable

ID

Digital Cable

IF

Fibre Optic Cable

IP

Instrument Power Cable

IS

Network Cable

Multicore Cables shall be identified by one of the following codes:

 

CODE

DESCRIPTION

   

IMA

Analog Cable

 

IMD

Digital Cable

 
 
 

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APPENDIX J: INSTRUMENT IDENTIFICATION LETTER

Instrument Identification Letters shall be one of the following:

   

INSTRUMENT IDENTIFICATION LETTERS

   
 

FIRST LETTER

 

SUCCEEDING LETTERS

 
 

MEASURED OR

 

READ-OUT OR

   

INITIATING

VARIABLE

MODIFIER

 

PASSIVE

FUNCTION

OUTPUT

FUNCTION

MODIFIER

A

Analysis

 

Alarm

   

B

Burner, Combustion

 

User’s Choice

User’s Choice

User’s Choice

C

User’s Choice

   

Control

 

D

User’s Choice

Differential

     

E

Voltage (EMF)

 

Sensor (Primary

   

Element)

F

Flow

Ratio fraction

     

G

User’s Choice

 

Glass Viewing

   

Device

H

Hand (Manual Control)

     

High

I

Current (Electrical)

 

Indicate

   

J

Power

Scan

     

K

Time, Time Schedule

Rate of change

 

Control Station

 

L

Level

 

Light

 

Low

M

User’s Choice

Momentary

     

N

User’s Choice

 

User’s Choice

User’s Choice

User’s Choice

O

User’s Choice

 

Orifice, Restriction

   

P

Pressure, Vacuum

 

Point, Test

   

Connection

Q

Quantity

Integrate,

     

Totalise

R

Radiation

       

S

Speed, Frequency

Safety

Record

Switch

 

T

Temperature

   

Transmit

 

U

Multivariable

 

Multifunction

Multifunction

Multifunction

V

Vibration, Mech.

   

Valve, Damper,

 

Analysis

Louvre

W

Weight, Force

 

Well

   

X

Unclassified

X Axis

Unclassified

Unclassified

Unclassified

Y

Event, State,

Y Axis

 

Relay, Compute

 
 

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INSTRUMENT IDENTIFICATION LETTERS

 
 

FIRST LETTER

SUCCEEDING LETTERS

 
 

MEASURED OR

 

READ-OUT OR

   

INITIATING

VARIABLE

MODIFIER

PASSIVE

FUNCTION

OUTPUT

FUNCTION

MODIFIER

 

Presence

   

, Convert

 

Z

Position, Dimension

Z Axis

 

Driver, Actuator,

 

Unclassified,

Final Control

Element

Notes:

  • 1. User’s Choice:

    • a. C, Conductivity (C)

    • b. D, Density (D)

    • c. G, Belt Tear (GS)

    • d. N, Particle Counting (NQ)

    • e. NC, Security Controller

    • f. NG, Security Camera

    • g. NS, Access Card Reader

    • h. NZ, Security Drive

    • i. QE, Light Curtain Element

    • j. QR, Light Curtain Receiver

    • k. QS, Light Curtain Switch

    • l. QT, Light Curtain Transmitter

    • m. QU, Light Curtain Power Block

    • n. UAC, All MCC Interface Devices

    • o. MCV, Variable Speed Controller

    • p. MCD DOL, Direct On-Line Controller

    • q. MCF, Feed to Equipment

2

Unclassified:

  • a. XA = Alarms

  • b. XY = Valves, Gates, Diverters

  • c. XZ = Actuators

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APPENDIX K: PIPE MATERIAL CODES

Pipe Material Code shall be identified by one of the following codes:

TYPE

DESCRIPTION

CS

Seamless Carbon Steel Pipe

GS

Galvanised Steel Pipe

RL

Rubber Lined

SS

Stainless Steel

PS

HDPE

HL

Lined with FlowLine 302

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