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LABINO AB
MICRO POWER LIGHT DMSION

UV-A OPERATING INSTRUCTIONS

UV-A fitting 12 VDC

TrAc Pack PS135

CONTENTS: PRODUCT DEFINITION GENERAL UNPACKING TREATMENT FILTER REPLACEMENT BULB (Light source) REPLACEMENT REFLECTOR REPLACEMENT BATTERY REPLACMENT FUSE REPLACEMENT FAULT DETECTION CONSUMABLE MATERIAL WARNING

SureChem lndustries Pty. Ltd.

ACN Q04 302 756

P.O. BOX 62, TOONGABBIE, N.S.W. 2146 TEL (02) 896 0700 FAX.(02) 896 0634

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PRODUCT DEFINITION: TaAc Pack PS 135 TrAc Pack PS 135 . Uv Spotlight TrAc Pack UV Spotlight PS 135 Portable battery unit incl. separate pistol handle fitting DUv 35 W LABINO (6W UVA) Distribution angle 3.5 degrees Pistol handle, short fitting 135 mm light-opening reflector Smooth reflector MUG 2 filter, 365 nanometer Transm. 78% Portable battery unit incl. separate pistol handle fitting DUv 35 W LABINO (6W UVA) Distribution angle 45 degrees Pistol handle, short fitting 135 mm light-opening reflector Facet reflector MUG 2 filter, 365 nanometer Transm. 78%

TrAc Pack PS 135 UV-Floodlight

TrAc Pack UV Spotlight PS 135

GENERAL You have chosen the most powerful UVA light currently available on the market. Depending on the distance concerned, UVA intensity is up to 45 times stronger than that of most common lamps on the market. The excitation of fluorescence with extreme reflection within the visible light spectrum takes place even with the lamp positioned several hundred metres from the object. The lamp is designed to withstand harsh treatment both outdoors and indoors. Tested Jettingproof classification (IP 65) means that the lamp can withstand water. The unit is normally delivered UNCHARGED, thus it should be charged before usage. The battery in the TrAc Pack is a 12V lead accumulator at 6,5Ah that permits a running time of 1,1 hours +/- 15% depending on the number of time you start/restart the luminary. A fully discharged battery can be recharged 250 to 500 times depending on charging status. The light will shine with full intensity the whole time and is terminated only when the battery Charge has reached it's minimum. Charging time 5 hours. The battery-charger switches automatically to maintenance charging after the battery has been fully loaded. Attention! Reset the on/off switch to the off position (button fully out) before charging to avoid leakage of power. Never load the battery with any other charger than the Original charger (1,51,6 Amp 12V) that comes with the delivery. A more powerful charge can cause damages on the battery and in the worst case a battery explosion. The luminary can not be used when charged, it causes damages to the charger.

UNPACKING
Check that the lamp has not been damaged during transport In the event of external damage to the product, contact the company responsible for transport and your supplier without first testing whether the lamp works. Control that the battery charger you have received has the right specified rated voltage i.e.230V or 115V, depending on which mains voltage your intend to charge from. The lamp shall light immediately after it has been switched on and a few seconds later (3 to 15 seconds depending on the temperature) emit a steady beam.

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TREATMENT
Although the lamp is very sturdy, in view of the extensive electronic equipment it contains it should nevertheless be treated with a certain amount of care. Exterior surfaces should be cleaned with a soft cloth and mild detergent, and the UV filter with a cleaning cloth and glass washing agent. The lamp can be switched on and off at practically any interval. Note, however, that the fitting, if it

has been turned of for less than 5 seconds, is impossible to restart without waiting for 5 seconds in the off position before turning it on agair"
When you switch off the lamp, check that it really is switched off (although UV light is invisible to the eye, it does contain a certain proportion of visible light) to avoid expending the life span of the light source unnecessarily or risking problems as a result of heat accumulation. Although the lamp bums with a very low heat generation, it should nevertheless be noted that, depending on where the lamp is placed, the central point in the UV filter may reach a temperature of128 C.
0

Therefore, the front of the lamp is fitted with two heat distancing collars, which should

never be permanently removed.

FILTER REPLACEMENT
Equipment needed apart from tools: Safety goggles due to the lamp pressure, and cotton gloves in order not to contaminate the new filter, light source (bulb) and reflector. Switch off the current.

WAIT 10 minutes:

So that possible residual voltage can disappear (the upper lamp electrode is not insulated). So that the temperature drops and the lamp can be handled So that the bulb pressure drops (hot lamp = 100 bar; cold lamp = 7 bar).

1. 2. 3. 4. 5. 6. 7. 8. 9. 10.

Hold the lamp with the filter pointed upwards. Remove the four screws in the front of the fitting (2 short and 2 long, including heat distancing sleeves) lift off frame lift out the sturdy O-ring sealing and the thin filter fixation O-ring. Raise the filter with a knife edge and remove it Insert the new filter and make sure that both the filter and the reflector are exactly centred in the reflector holder. using the filter fixation O-ring, in the reflector holder. Moisten the old or possibly new O-ring with mild washing detergent mixed with water, and replace it in the reflector holder. Relocate the frame and screw in the four screws (two short and two long, including heat distance Sleeves). Fasten the screws in diagonal order, a little at a time, until the frame is properly reinstalled. The lamp is now ready for re-use.

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LIGHT SOURCE REPLACEMENT Equipment needed apart from tools: Safety goggles due to the lamp pressure, and cotton gloves in order not to contaminate the light source (bulb). Switch off the current. WAIT 10 minutes: So that possible residual voltage can disappear (the upper lamp electrode is not insulated). So that the temperature drops and the lamp can be handled So that the lamp pressure drops (hot lamp = 100 bar; cold lamp = 7 bar).

1.'

2. 3.

4.

5.
6. 7.

8.

9.

Hold the fitting with the filter pointed downwards. Remove the four screws in the back gable of the fitting. lift off the gable carefully so that the sealings are not damaged. If the sealing comes loose replace it immediately in the gable to protect it from any damages (Note that the slot in the sealing shoulf fit the slot in the gables lower end. Remove the bayonet contact for the bulb by twisting it lightly anti-clockwise approx. 5 mm and then withdraw it axially. Remove the three screws that hold the light source (bulb) (they do not need to be fully unscrewed) and then remove the bulb from the reflector. Replace light source (bulb) and screw in the three bulb holder screws Re-attach the bayonet contact on the light source (bulb) in the reverse order (see Point 4) Relocate the gable with a new or the old sealing (make sure that the sealing fits correctly see point 3) and fasten the screws in diagonal order, a little at a time, until the frame is properly reinstalled. The lamp is now ready for re-use.

REFLECTOR

REPLACEMENT

Equipment needed apart from tools: Safety goggles owing to the lamp pressure, and cotton gloves in order not to contaminate the new filter, light source (bulb) and reflector. Switch off the current. WAIT 10 minutes: So that possible residual voltage can disappear (the upper lamp electrode is not insulated). So that the temperature drops and the lamp can be handled So that the lamp pressure drops (hot lamp 100 bar; cold lamp bar).

=7

1.

2. 3. 4.

5.
6. 7. 8. 9. 10.

Hold the fitting with the filter pointed upwards. Remove the four screws in the front of the fitting (2 short and 2 long, including heat distancing sleeves) lift off frame lift out the sturdy O-ring sealing and the thin filter fixation O-ring. Raise the filter with the edge of a knife and remove it lift out the reflector with an edge of a knife therewith the bulb and its cable accompany it. Remove the bayonet contact for the bulb by twisting it lightly anti-clockwise approx. 5 mm and then withdraw it axially. Remove the three screws that hold the light source (bulb) (they do not need to be fully unscrewed) and then remove the bulb from the reflector. Replace the reflector and the bulb and screw in the three bulb holder screws. Re.attach the bayonet contact on the light source (bulb) in the reverse order (see Point 7)

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12. 13. 14.

15.

Insert the old or the new filter, and make sure that both it and the reflector are exactly centered in the reflector holder and that the bayonet connector and its cable fit snugly inside the PS 135 lamp (in the Labino Floodlight with faceted reflector center using the filter fixation ring). Moisten the old or possibly new O-rings with mild washing detergent mixed with water, and replace it in the reflector holder. Relocate the frame and screw in the four screws (two short and two long, including heat distancing sleeves). Fasten the screws in diagonal order, a little at a time, until the frame is properly reinstalled. The lamp is now ready for re-use.

BATTERY REPLACEMENT
Equipment: Only tools Switch off the current. WAIT 10 minutes: So that possible residual voltage can disappear (the upper lamp electrode is not insulated).

1. 2.

3. 4.

5.

6.

Remove the four screws in the back gable (the one with the charger outlet) on the TrAc Pack. Lift off the gable carefully so that the sealing are not damaged. If the sealing comes loose replace it immediately in the gable to protect it from any damages (Note that the slot in the sealing should fit the slot in the gables lower end. Remove both expander screws ca 5 mm axial, that is visible under the battery, tap slightly with a tool on the screw on both expander units so that the friction in the units vanishes. Pull out the battery 5 cm, remove the cables, change battery, reattach the cables with the right polarity when you have pushed in the new battery so that 5 cm is remaining. Thereafter push the new battery to its stop and fixation locality. Make sure that both the expander units are in place and reattach the expander screws so thatthe battery is firmly in tension with the gummycoated top sheet metal. Relocate the gable with a new or the old sealing (make sure that the sealing fits correctly see point 3) and fasten the screws in diagonal order, a little at a time, until the frame is properly reinstalled. The lamp is now ready for re-use. Right polarity is: Red cable against red battery pole and black against black.

FUSE REPLACEMENT
Equipment: Only tools Switch off the current. WAIT 10 minutes: So that possible residual voltage can disappear (the upper lamp electrode is not insulated).

1. 2. 3.

4.

5.

6.

Remove the four screws on the switch gable of the TrAc Pack unit. Carefully remove the side panel without damaging the gasket. If the gasket comes loose from the gasket groove in the side panel, relocate it immediately in the panel to protect it from damage (note that the slot in the gasket shall be immediately opposite the corresponding slot in the lower edge of the side panel). The fuse is now visible on the back edge of the electronics card. Exchange it with a new 250V/10 amp, slow 20mm glass fuse by first removing them with the aid of a knife and inserting new fuses by pressing them in place with the fingers. Re-attach the side panel with either the old or a new gasket (make sure that the gasket is correctly aligned, see Point 3 above) and fasten the four screws in diagonal order, a little at a time, until the side panel is property reinstalled. The lamp is now ready for re-use.

FAULT DETECTION

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If the lamp does not light or goes out: 1. Check the charge status on the battery that should be 10-12V, by connecting the charger, whose indicator lamp with red light shows that a recharge is necessary, a yellow green light means that the charge status on the battery is OK. Check that the switch is on. . If the lamp has attempted to enlighten for more than 3 seconds, the time-out function will have tripped the lighting sequence. Switch off the current to the lamp for 30 seconds and then switch it back on again. If the lamp fails to go through the lighting sequence (can be seen by the absence of a spark in the glass housing of the lamp), check the bulb (lightsource), and interior fuses as per instructions above under the heading LIGHT SOURCE REPLACEMENT and FUSE REPLACEMENT. NOTE that the bulb does not have to be replaced until the light intensity from the lamp begins to fade or, after excessively long use: ceases to exist because the glass lamp housing has blackened or has pulverised. Replace the bulb when it pays to replace it, see aboveinstructions under the heading LIGHT SOURCE REPLACEMENT. If the lamp still fails to function satisfactorily, contact the supplier.

2. 3.

4.

5.

6.

CONSUMABLE MATERIAL
1. 2. 3. Bulb (light source) UV-filter Reflector Gasket O-ring Fuse Battery Designation: Designation: Designation: Designation: Designation: Designation: Designation: D UV 35 W LABINO MUG-2 Smooth or Facet LC1 095820 black O-ring 135 230 V 1 amp, glass tube. 12V, 6,5Ah 151 *65*97

4. 5.
6. 7.

WARNING!
1. 2. If used correctly, this lamp is completely harmless. SEMKO calculated T max. = 3.6 hours exposure to the eyes per day at a measured distance of 20 cm. In conjunction with visual material testing using this lamp, we nevertheless recommend the use of suitable UV safety goggles because at the same time they also create a better fluorescence contrast effect in the visual image. Do not use the lamp without a UV filter.

3.

July 25

th

1997

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Attention: Dear Philip

SureChem Industries Pty. Limited

ACN 004 302 756

23 Amax Avenue. Girraween N.SW. p.a. Box 62, Toongabbie N.SW. 2146 Telephone: (02) 9896 0700 Facsimile: (02) 9896 0634

29 January 1999

ANS'IO NewIllaWarra Road Lr..x:AS HEIGHTS NSW2234 Or P Walls

Thank you for the time you afforded me Friday 22 January 1999. As discussed, please find attached brief technical data on the Labino range of portable UVlamps. Wehave listed below the prices for the battery pack portable units and also the mains ~red equivalent which can also be operated from a 12V battery whenused with an invertor. Our prices are as follows:Labino UVSpotlight Lahino UVFloodlight Labino UVSpotlight Labino UVFloodlight Trac Pack (portable unit) Trac Pack (portable unit) 240VPistol Handle 240VPistol Handle Lucas Heights. . $2743.00 $2743.00 $2224.00 $2224.00 Sales tax has not been

The above prices are quoted F.I.S. included.

Should you or your colleagues wish to trial please do not hesitate to contact us. Yours sincerely SureChem Industries

the battery operated Trac Pack,

Pt.y Ltd

ds/lj encs

Committed to Quality

Ardrox

AS/NZS

ISO

9002:1994

Gamlen

SureChem Industries Pty. Limited

ACN 004 302 756

23 Amax Avenue, Girraween N.S.W. P.O. Box 62, Toongabbie N.S.W. 2146 Telephone: (02) 9896 0700 Facsimile: (02) 9896 0634

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LABINO 135 TrAc Pack

. 12 VDC PORTABLE

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The Labino TrAc Pack is comprised of a Iwninary unit and a battery unit, complete with charger and battery. The Iwninary unit is connected to the battery unit via a 2,3 meter cable . The battery unit is supplied with a charger outlet, onloffbutton, and a shoulder strap.

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All Labino luminaries are available as:

UV Spotlight UV Floodlight White Spotlight White Floodlight R White Floodlight L 3,5 distribution 45 distribution 3,5 distribution 45 distribution 15/30 distribution angle angle angle angle angle

Technical Specification
Voltage: 12 VDC Input Power: 44 Watt Output Power: 35 Watt ea 1.1 hours Running time/charge: Recharge time: 5-8 hours Weight: luminary unit 1.2 kg battery unit 4.4 .kg

Committed to Quality

Ardrox

AS/NZS

ISO

9002: 1994

Gamlen

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LADINO 135 -

Aluminum

housing, without handle

LADINO H 135 -

Aluminum

housing, with carrying a 2 meter cable set)

handle

Built-in electronics.

Mounting brackets on each side. a 2 meter cable set)

Built-in electronics. Weight: 2,25 kg (including

Weight: 2,25 kg (including

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LABINO PH 135 Built-in electronics.

Aluminum

housing, with pistol handle a 2 meter cable set)

LABINO S 135 -

Short, black aluminum without handle

housing,

Weight: 2,25 kg (including

Separate electronic

unit. Mounting brackets on each side of luminaire. 1,5 kg electronic unit. unit. unit.

Weight: 1,2 kg luminaire.

Cables: 3 meters between luminaire and electronic 2 meter cable set from the electronic

ALL LABINO LUMINAIRES ARE AVAILADLE AS:

UV Spotlight UV Floodlight White Spotlight White Floodlight White Floodlight R L 3,5 distribution 45 distribution 3,5 distribution 45 distribution 15/30 distribution angle angle angle angle angle

LADINO PS 135 Separate Weight:

Short, black aluminum with pistol handle unit.

housing,

electronic

Voltage: 115/230 VAC. 1,5 kg electronic unit. unit. unit. All versions
"except

1,2 kg luminaire.

are IP65 classified',

L

CE marked (LVD, EMC)

Cables: 3 meters between luminaire and electronic 2 meter cable set from the electronic

and UL-approved.
White Floodlight

LABINO

Micro Power Light Division Pyramidvagen 20, SE-169 56 Solna, Sweden. http://www.labino.se. Phone: +46 (0)8-83 90 70. Fax: +46 (0)8-839023. E-mail: mailbox@labino.se

Lablno" are the developers and manufacturers of a new ultra violet lighting technology that makes new applications possible and current applications easier. For the first time ever it is possible to combine a great distribution of ultra violet light with an extremely low energy consumption. Meaning that we can now offer ultra violet light sources with a far greater ultra violet intensity than current technology but with virtually no heat generation.
The technique on which we base our ultra violet products is a new type of gas discharge lamps, the Labino" DUV-3 5W. These lamps are optimized to emit as much UV-A light in the 365 nm region as possible. What makes them exceptional is the fact that they produce a great deal of ultra violet light at an output power of only 35 Watts. The resulting advantages in terms of low heat generation, energy consumption and economy are not the only reasons why our lamps are unique. We also have the fact that excitation of fluorescence with extreme reflection within the visible light spectrum takes place even with the Labino" uv Spotlight positioned hundreds of meters from the object. The device necessary to start these lamps is known as a Trigger-Ballast and is developed by us at Labino. This ballast in combination with the Labino" DUV-35W lamps will give you an ultra violet light source truly unsurpassable by current technology.

PRODUCT DEFINITION

~~5W Labmo

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Labino UV Spotlight.

Distribution

angle 3,5,

Labino

UV Floodlight.

Distribution

angle 45,

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Labino UV Spotlight compared to traditional UV-light sources

Irradiance of measured at a distance

20.000

-t

MW/cm'

Labino UV Floodlight compared to traditional UV-light sources

Irradiance measured at a distance

4.000

-r

flW/cm2

100 cm
Labino

from the light source UV Spotlight (42W) (200W)

15.000

of

38

cm from the light source UV Floodlight (42W) (200W)

3.000

11.

Labino

Traditional

UV light source

Traditional

UV light source

25/30

60/70

Distance from origin (cm)

Distance from origin (cm)

Labino UV Spotlight is approximately

180 times more poweriul

per feeded watt than a standard 200W UV light source.

At a mesured distance of 38 cm the area with an irradance greater than 10001JW/cm' is 15 times larger using the Labino UV Floodlight than that of the standard 200W UV light source.

LABINO UV H135 TECHNICAL SPECIFICATIONS

Voltage: Output 230 VAC Power: 35 W Stability (bulb): >2_000 h 20.000 K IEC 810 Start-up Weight: Material plastics time: starts immediately, full power of bulb. Input Power: 42 W after 5-15 sec depending on temperature 2 m cable-set aluminium, 2,25 kg including in housing: in PA6-30 (LVO, EMC) jettingproof) slots prepared

Mechanical Service Colour

anodized

life (bulb): temperature:

CE-marked

Wavelength: Current

365 nm (UVA) 185 mA

JP 65 (dustproof,
The housing for mounting
20 240

consumption: construction
159

is via premilled devices

Grounded

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OTHER MODELS. DIFFERENTIATED IN REGARD TO WEIGHT AND CABLES. SEE LABINO 135 PRODUCT LINE

With our Labino" Trigger-Ballasts we have also achieved in starting up and running the new Micro Power Discharge Lamps, also known as MPXL (DL, DLL, D2S) manufactured by Philips. Since these are all regular visible light lamps the utilization of these great products is endless. It is out of this experience we developed our high performance ultra violet light source, the Labino nuv-j 5Wand the Labino lamp series. The Labino lamps are available both as ultra violet and regular visible light lamps, in different models,

and with the choice of either a floodlight or a spotlight. As the applications demanding high performance, low power light sources are so numerous the Labino products are available as OEM items. From complete units to only the Trigger-Ballast with lampholder for above bulbs. Please contact us for more information. Literature on our line of visible light sources and OEM products are of course available upon request. If you have access to the Internet you may want to look at our web site for up to date information on Labino and our products.

SureChem I~dllst"ies Pty. Ltd.

ACN 004 302 7513

P.O. BOX 62, TOONGAFJBIE, N.S.W. 2146 TEL (02) 896 0700 FAX.(02) 896 0634