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SYABAS STANDARD SPECIFICATION FOR PIPE LAYING WORKS

First Edition : May 2007

STANDARD SPECIFICATION FOR PIPE LAYING WORK


TABLE OF CONTENTS
A. B. C. D. E. F. G. H. I. J. K. L. M. N. O. P. Q. R GENERAL EXCAVATION HANDLING OF PIPE AND SPECIALS STEEL PIPES AND SPECIALS DUCTILE IRON PIPES AND FITTINGS HIGH DENSITY POLYETHYLENE (HDPE) PIPES AND FITTINGS ARCYLONITRILE, BUTADIENCE, STRYENE (ABS) PIPES AND FITTINGS DUCTILE IRON FERROUS SADDLES VALVES DUCTILE IRON PILLAR HYDRANTS STAINLESS STEEL WATER METER STANDS CONCRETE WORK FORMWORK STEEL REINFORCEMENT PILING WORK BRICKWORK PAINTING WORK MISCELLANEOUS

SYABAS STANDARD SPECIFICATION FOR PIPE LAYING WORKS


First Edition : May 2007

SECTION A: GENERAL
1.0 2.0 3.0 4.0 SCOPE OF WORKS PROGRAMME AND PROGRESS OF WORKS CONSTRUCTION SITE PREPARATION OF THE WORK AREA 4.1 4.2 4.3 4.4 5.0 5.1 5.2 5.3 6.0 7.0 8.0 9.0 10.0 11.0 12.0 13.0 14.0 15.0 16.0 17.0 18.0 19.0 20.0 21.0 22.0 23.0 24.0 25.0 26.0 27.0 28.0 29.0 30.0 31.0 32.0 Detection of Existing Utilities and Services Isolating of Valve Trench Excavation / Cutting of Metalled Premix Road Dewatering of Trench Normal Earth Shoulder Shoulder with hard standing / tiles Metalled Premix Road A.1 A.1 A.1 A.2 A.2 A.2 A.3 A.3 A.4 A.4 A.4 A.5 A.6 A.6 A.7 A.7 A.8 A.8 A.9 A.10 A.11 A.11 A.11 A.12 A.12 A.12 A.13 A.13 A.13 A.14 A.14 A.14 A.15 A.15 A.16 A.16 A.16 A.16 A.17

REINSTATEMENT WORK

SETTING OUT AND RE-SURVEY PROVISION OF SURVEY INSTRUMENTS AND CHAINMEN ORDERING MATERIALS MATERIALS AND WORKMANSHIP SUPPLY OF MATERIALS BY SYABAS REQUIREMENTS OF OTHER CONTRACTOR PUBLIC UTILITIES AND OTHER SERVICE PUBLIC AND PRIVATE ROAD WORK THROUGH PRIVATE LAND CONTRACTORS FACILITIES SAFETY AND SECURITY MEASURES DAMAGES TO EXISTING WORK PROTECTION OF WORKS SITE DRAINAGE PIPE DUMPS FIRST AID BOX CONTRACTORS PLANTS CLEARING UP AND REINSTATEMENT ON COMPLETION S.O.S APPROVAL DAYWORK COVERING UP OF WORK SIGNBOARDS CLAUSES RELATING TO WORK OR MATERIALS NOT REQUIRED IN THE WORKS EMPLOYEES SOCIAL SECURITY ACT DELAYS AND STOPPAGES WARRANTY STATUTORY HOLIDAYS

SYABAS STANDARD SPECIFICATION FOR PIPE LAYING WORKS


First Edition : May 2007

33.0 34.0 35.0 36.0 37.0 38.0 39.0 40.0 41.0 42.0 43.0 44.0 45.0 46.0 47.0 48.0 49.0 50.0 51.0 52.0 53.0 54.0 55.0 56.0 57.0 58.0

CONTRACT DOCUMENTS EXPLANATION OF THE DOCUMENTS CONTRACTOR'S AGENT PROJECT DIARY CO-ORDINATION MEETINGS AND PROGRESS REPORTS TRANSPORT ASSISTANCE TO SUPERINTENDING OFFICER'S REPRESENTATIVE SUPERINTENDING OFFICER'S APPROVAL TEMPORARY ACCESS ROAD WORK OUTSIDE NORMAL HOURS FORMS FOR MONTHLY STATEMENTS TEMPORARY CONNECTIONS DURING CONTRACT PERIOD OBVIOUS WORK STATUTORY REGULATIONS AND APPROVAL NOISE DELAYED TAKING OVER FIRE SUPERVISION PIPE BALANCE AND EXCESS MATERIALS RIGHT TO OPERATE UNSATISFACTORY EQUIPMENT SUPPLY OF CLEAR WATER FOR TESTING AND COMMISSIONING TRAINING OF OPERATORS LABELS APPLICATIONS FOR PAYMENT REQUIREMENT OF CONSTRUCTION INDUSTRY DEVELOPMENT BOARD ENVIRONMENTAL POLICY 58.1 58.2 58.3 58.4 58.5 58.6 General Policy Compliance with Environmental Legislation Environmental Co-ordination Environmental Audit Environmental Training Close-Out Scope of Services Accuracy of Survey Survey Plan and Scales

A.17 A.18 A.18 A.19 A.19 A.20 A.20 A.21 A.21 A.21 A.21 A.22 A.22 A.23 A.23 A.24 A.24 A.24 A.24 A.25 A.25 A.25 A.25 A.26 A.27 A.27 A.27 A.27 A.28 A.28 A.28 A.29 A.29 A.30 A.31 A.32 A.32 A.33

59.0

SURVEY WORK 59.1 59.2 59.3

60.0 61.0

AS-BUILT DRAWINGS MANUFACTURERS WORKS INSPECTION AND TESTING

SYABAS STANDARD SPECIFICATION FOR PIPE LAYING WORKS


First Edition : May 2007

SECTION B: EXCAVATION
1.0 2.0 3.0 4.0 5.0 6.0 7.0 8.0 9.0 10.0 11.0 12.0 13.0 14.0 15.0 16.0 17.0 18.0 19.0 20.0 21.0 22.0 23.0 24.0 25.0 26.0 27.0 28.0 29.0 30.0 31.0 32.0 GENERAL SITE CLEARING EXCAVATION GENERALLY EXCAVATION FOR PIPE TRENCHES ROCK EXCAVATION USE OF EXPLOSIVES WEATHERED ROCK EXCAVATION UNAUTHORIZED EXCESSIVE EXCAVATION ADDITIONAL EXCAVATION ORDERED BY THE S.O. TIMBER LEFT IN EXCAVATION EXCAVATION IN ROADS CROSSING WATER-COURSES ETC. INSPECTION BACKFILLING OF EXCAVATIONS OTHER THAN PIPE TRENCHES BACKFILLING OF PIPE TRENCHES APPROVED FILL MATERIAL ROAD REINSTATEMENT REMOVAL OF SURPLUS EMBANKMENTS SOILING AND TURFING LEVELS TO BE RECORDED CARE OF EXISTING SERVICES HEDGES, FENCES AND WALLS MACKINTOSH PROBES UTILITY SURVEYING AND MAPPING MEASUREMENT OF GENERAL EXCAVATION MEASUREMENT OF TRENCH EXCAVATION MEASUREMENT OF FILLING PAYMENT FOR TRENCH EXCAVATION AND RESTORATION MEASUREMENT OF TOP SOILING AND TURFING PAYMENT FOR TURFING PAYMENT OF FEES TO AUTHORITIES B.1 B.1 B.1 B.2 B.3 B.4 B.4 B.4 B.5 B.5 B.5 B.6 B.6 B.6 B.6 B.7 B.7 B.8 B.8 B.9 B.9 B.9 B.10 B.11 B.11 B.11 B.12 B.14 B.14 B.15 B.15 B.15

SYABAS STANDARD SPECIFICATION FOR PIPE LAYING WORKS


First Edition : May 2007

SECTION C: HANDLING OF PIPES AND SPECIALS


1.0 2.0 3.0 4.0 5.0 6.0 7.0 8.0 9.0 10.0 11.0 12.0 13.0 14.0 15.0 16.0 17.0 18.0 19.0 20.0 21.0 22.0 23.0 24.0 25.0 GENERAL ORDER FOR PIPES AND SPECIALS HAULING AND HANDLING RECORDS LAYING OF PIPES AND SPECIALS 5.1 Prospecting PIPE ALIGNMENT AND COVER PIPE-LAYING IN GROUNDS WITH HIGH WATER TABLE DANGERS OF FLOTATION TEMPORARY CESSATION OF TRENCH EXCAVATION EXAMINATION OF PIPES AND FITTINGS REPAIR OF LINING AND SHEATHING LAYING PIPES AND FITTINGS SPECIALS PIPE CUTTING WELDING OF JOINTS 15.1 Welding Procedure WELDING PERSONNEL MAKING WELDED JOINTS AIR TESTING OF WELDED JOINTS COMPLETION OF SHEATHING AT WELDED JOINTS COMPLETION OF INTERNAL LINING AT WELDED JOINTS C.1 C.1 C.1 C.2 C.2 C.2 C.3 C.3 C.3 C.4 C.4 C.4 C.5 C.6 C.6 C.6 C.6 C.6 C.7 C.7 C.7 C.8

PAYMENT FOR MAKING INTERNALLY AND EXTERNALLY WELDED SLIP AND COLLAR JOINTS C.8 MECHANICAL COUPLING AND FLANGED JOINTS 22.1 Making Joints with Mechanical Couplings and Flange Adapters MAKING FLANGED JOINTS PIPELINE INSPECTION TESTING OF PIPELINES 25.1 25.2 25.3 Testing Pipelines Testing of MS/DI Pipelines Testing HDPE Pipelines C.8 C.8 C.9 C.9 C.9 C.9 C.12 C.12 C.13 C.13 C.13 C.13 C.14 C.14 C.14 C.15

26.0 27.0 28.0

PAYMENT FOR PRESSURE TESTING PIPELINES COMMISIONING OF PIPELINE MISCELLANEOUS 28.1 28.2 28.3 28.4 28.5 Measurement of Steel Pipes and Fittings Concrete Protection to Pipes Thrust and Anchor Blocks Valve Chambers Crossing Over Streams, Culvert and Rivers

SYABAS STANDARD SPECIFICATION FOR PIPE LAYING WORKS


First Edition : May 2007

28.6 28.7 28.8 28.9 28.10 28.11 28.12 28.13 28.14 29.0 29.1 29.2 29.3 29.4 29.5 29.6 29.7 29.8 29.9 27.10 30.0

Swabbing of Pipelines Sterilization of Pipelines Flushing of Pipelines Payment for Sterilizing Pipelines Clearing Up ABS Maker Posts Painting Pipe-work and Valves in Chambers Painting Pipework Above Ground Payment of Fees to Authorities General Performance Requirements Approval of Owner Jacking Operation Safety Design of the Jacking Pipes Welding of Pipe in the Field Grouting at Welded Joints Internal Lining at Welded Joints Connections at Ends of Jacked Pipeline

C.15 C.15 C.16 C.16 C.16 C.16 C.17 C.17 C.17 C.17 C.17 C.18 C.19 C.19 C.20 C.21 C.21 C.22 C.23 C.23 C.23

PIPE JACKING

HORIZONTAL DIRECTIONAL DRILLING METHOD PIPE INSTALLATION

SYABAS STANDARD SPECIFICATION FOR PIPE LAYING WORKS


First Edition : May 2007

SECTION D: STEEL PIPES AND SPECIALS


1.0 GENERAL REQUIREMENTS 1.1 1.2 1.3 1.4 2.0 2.1 2.2 2.3 2.4 2.5 2.6 2.7 2.8 3.0 4.0 3.1 4.1 4.2 4.3 4.4 4.5 4.6 4.7 4.8 4.9 4.10 4.11 4.12 4.13 5.0 6.0 Scope Definition Standards and Codes of Practice Submissions Pipes and Fittings Steel Pipes Workmanship and Welding Standards Jointing of Pipes 2.4.1 Pipe Ends Flanged Joints Mechanical Couplings, Flange Adaptors and Expansion Joints Pipes for Closing Lengths Collars Bends, Tees, Tapers etc. Pipe-work for Laying Above Ground End Protection Handling Protection in Transit Inspection Markings of Pipes and Fittings Measurement Miscellaneous Physical Testing External Coating Wrapping Inspection of External Pipe Coating Painting Coated Pipes and Fittings D.1 D.1 D.1 D.1 D.2 D.3 D.3 D.3 D.5 D.5 D.5 D.6 D.7 D.8 D.8 D.8 D.8 D.9 D.9 D.9 D.9 D.10 D.10 D.10 D.11 D.11 D.11 D.11 D.11 D.12 D.12 D.12 D.14

GENERAL REQUIREMENTS OF PIPES AND FITTINGS

FITTINGS AND SPECIALS PIPELAYING AND HANDLING

SPUN CONCRETE LINING AT FACTORY INTERNAL PROTECTION AT PIPE ENDS

SYABAS STANDARD SPECIFICATION FOR PIPE LAYING WORKS


First Edition : May 2007

SECTION E: DUCTILE IRON PIPES AND FITTINGS


1.0 2.0 3.0 4.0 5.0 6.0 7.0 8.0 9.0 10.0 11.0 12.0 13.0 GENERAL PIPES MANUFACTURING PROCESS DIAMETER AND SHELL THICKNESS COATING AND LINING FOR PIPES INTERNAL LINING OF CEMENT MORTAR RUBBER RING / GASKETS TESTING AND INSPECTION PACKING MARKING ON DUCTILE IRON PIPES PRE- DELIVERY INSPECTION AND EVALUATION CERTIFICATION JOINTING AND ASSEMBLY 13.1 13.2 14.0 15.0 16.0 17.0 Jointing Instruction Method of Assembly E.1 E.1 E.1 E.2 E.2 E.3 E.4 E.4 E.4 E.4 E.5 E.5 E.5 E.5 E.7 E.7 E.11 E.11 E.13

CUTTING OVALITY CORRECTION HANDLING OF LOOSE POLYETHYLENE SLEEVING ADDED PIPE JOINT PROTECTION METHOD OF TYTON AND K TYPE JOINTS

SYABAS STANDARD SPECIFICATION FOR PIPE LAYING WORKS


First Edition : May 2007

SECTION F: HIGH DENSITY POLYETHYLENE (HDPE) PIPES AND FITTINGS


1.0 2.0 3.0 4.0 5.0 6.0 7.0 8.0 9.0 10.0 GENERAL MATERIAL COLOUR PIPE CLASSIFICATION AND DIMENSION TOLERANCE LENGTH APPEARANCE ROUTINE TESTS PIPE MARKINGS PIPE FITTINGS 10.1 10.2 10.3 10.4 10.5 10.6 Types of pipe fittings Spigot Fittings Electrofusion Fittings Mechanical Joints and Fittings Backing Ring (Slip On Flange) to suit HDPE Pipe Storage 10.6.1 Storage At Depot 10.6.2 Storage On Site 11.0 12.0 PRE DELIVERY INSPECTION AND EVALUATION HANDLING, TRANSPORT AND STORAGE 12.1 12.2 12.3 General Transport and Delivery Off Loading 12.3.1 Bundled Pipes 12.3.2 Coiled Pipes 12.3.3 Fittings 13.0 14.0 15.0 CERTIFICATION HDPE PIPE JOINTING JOINTING BY BUTT FUSION 15.1 15.2 15.3 General Butt Fusion Jointing Equipment 15.2.1 Butt Fusion Jointing Method Electrofusion Socket Jointing 15.3.1 General 15.3.2 Equipment 15.3.3 Electrofusion Jointing Procedure F.1 F.2 F.3 F.3 F.4 F.4 F.4 F.5 F.5 F.5 F.5 F.5 F.6 F.6 F.8 F.9 F.9 F.10 F.10 F.10 F.10 F.11 F.11 F.11 F.11 F.12 F.12 F.12 F.12 F.12 F.18 F.20 F.24 F.24 F.24 F.25

SYABAS STANDARD SPECIFICATION FOR PIPE LAYING WORKS


First Edition : May 2007

15.4

Electrofusion Saddle Jointing 15.4.1 General 15.4.2 Equipment 15.4.3 Electrofusion Saddle Jointing Method

F.26 F.26 F.27 F.27 F.29 F.30 F.30 F.30 F.31 F.31 F.31 F.32 F.32 F.32 F.32 F.32 F.32 F.33 F.33 F.33 F.33 F.33 F.34 F.34 F.34 F.34

15.5 16.0 16.1 16.2 17.0 17.1 17.2 18.0 18.1 18.2 19.0 19.1 19.2 19.3 20.0 20.1

Mechanical Joints Preparation Of Pipes Laying Of Pipes General Laying of Communication Pipe Connection to HDPE Pipe Connection to Pipes of Other Materials Jointing of HDPE Service Pipes Jointing of Dissimilar Service Pipes Testing and Commissioning of Service Pipes Repairs To HDPE Pipe 20.1.1 General 20.1.2 Emergency Repairs 20.1.3 Permanent Repairs Using Fusion Joints 20.1.4 Permanent Repairs Using Mechanical Joints 20.1.5 Repairs to HDPE Service Pipe 20.1.6 Squeeze-Off Closure Technique

MAIN HDPE PIPE LAYING

INSTALLATION OF SERVICE PIPES

CONNECTION TO HDPE PIPE

JOINTING OF SERVICE PIPES

REPAIR METHODS

SYABAS STANDARD SPECIFICATION FOR PIPE LAYING WORKS


First Edition : May 2007

SECTION G: ACRYLONITRILE, BUTADIENCE, STYRENE (ABS) PIPES AND SPECIALS


1.0 2.0 3.0 4.0 5.0 6.0 7.0 8.0 9.0 10.0 11.0 12.0 13.0 14.0 15.0 16.0 17.0 18.0 19.0 20.0 GENERAL COLOUR SCOPE OF SUPPLY SOLVENT CEMENT JOINTING SUPPORT SAFETY PRECAUTION JOINTING PROCEDURE NOTES ON JOINTING USAGE OF SOLVENT CEMENT SOLVENT CEMENT WELDING DRYING TIMES SOCKETS PIPE MARKINGS INSTALLATION OF SADDLES CONNECTIONS ABS TO OTHER PIPE SYSTEMS FLANGED JOINTS THREADED CONNECTIONS INSTRUMENTATION CONNECTIONS BURIED PIPES HYDROSTATIC PRESSURE TESTING G.1 G.3 G.3 G.5 G.5 G.6 G.7 G.8 G.9 G.10 G.10 G.11 G.11 G.11 G.12 G.12 G.13 G.14 G.15 G.16

SYABAS STANDARD SPECIFICATION FOR PIPE LAYING WORKS


First Edition : May 2007

SECTION H: DUCTILE IRON FERROUS SADDLES


1.0 GENERAL 1.1 1.2 1.3 Scope Referenced Documents Definitions 1.3.1 1.3.2 1.4 1.4.1 1.4.2 1.5 1.6 Ferrous Saddle Polyamide Adaptor Saddle Type A Saddle Type B H.1 H.1 H.1 H.3 H.3 H.3 H.3 H.3 H.3 H.4 H.4 H.5 H.5 H.5 H.5 H.5 H.5 H.5 H.6 H.6 H.6 H.6 H.6 H.6 H.7 H.7 H.7 H.7 H.7 H.8 H.8 H.8 H.8 H.9 H.9

Types of Ferrous Saddle

Illustration Materials. 1.6.1 1.6.2 1.6.3 1.6.4 Body Bolt, Nut and WasherM. Sealing Gasket Polyamide Adaptor

1.7 1.8 1.9 1.10

Effect of Non-Metallic Products on Water Quality Workmanship 1.8.1 Casting Nominal Sizes Dimension and Tolerances 1.10.1 Boss Dimensions 1.10.2 Tapping Dimensions 1.10.3 Bolts, Nuts and Washer Dimensions 1.10.4 Sealing Gasket Dimensions

2.0

PROTECTION AGAINST CORROSION 2.1 2.2 2.3 2.4 2.5. Surface Preparation Degreasing Abrasive Cleaning Pre-Treatment Coating 2.5.1 2.5.2 2.5.3 2.6 2.7. General Body Fasteners

Coating Application Tests on Applied Protections

SYABAS STANDARD SPECIFICATION FOR PIPE LAYING WORKS


First Edition : May 2007

2.7.1 2.7.2 2.8 2.9 2.10 3.0 3.1 Repair

Holiday Test Cure Test

H.9 H.9 H.9 H.9 H.10 H.10 H.10

Sampling Protection Against Damage in Storage; Transport and Handling Testing 3.1.1 3.1.2 3.1.3 3.1.4 3.1.5 3.1.6 3.1.7 3.1.8 3.1.9 Test Requirement Strength Testing Functional Testing Corrosion Testing Water Absorption Test Cathodic Disbondment test Adhesion Test Chemical Resistance Test Visual Inspection

TESTING

H.10 H.10 H.10 H.11 H.11 H.11 H.11 H.12 H.12 H.12 H.12 H.12 H.12

3.1.10 Short Term Pressure Testing 3.2. 4.0 4.1 Production Testing Marking MARKING

SYABAS STANDARD SPECIFICATION FOR PIPE LAYING WORKS


First Edition : May 2007

SECTION I: VALVE
1.0 GENERAL 1.1 1.2 1.3 1.4 1.5 1.6 1.7 1.8 1.9 1.10 2.0 2.1 2.2 2.3 2.4 2.5 2.6 2.7 2.8 3.0 3.1 3.2 Approved makes and Brand of Valves Drawings Manufacturing Report and Instruction Manuals Quality Assurance Notice of Deliveries Marking Inspection Delivery, Install and Commission Site Conditions Valve Agent Standard and Codes of Practice Materials Samples and Test on Samples Test Certificates Independent and Local Tests Testing Facilities Certificates of Quality and Warranty Rejected Material General Requirement Valve, Fittings and Actuators I.1 I.1 I.1 I.2 I.3 I.4 I.4 I.4 I.5 I.5 I.5 I.6 I.6 I.7 I.7 I.8 I.8 I.9 I.9 I.9 I.10 I.10 I.13

MATERIAL AND WORKMANSHIP

REQUIREMENT

SYABAS STANDARD SPECIFICATION FOR PIPE LAYING WORKS


First Edition : May 2007

SECTION J: DUCTILE IRON PILLAR HYDRANT


1.0 2.0 3.0 4.0 5.0 6.0 7.0 8.0 9.0 10.0 11.0 12.0 GENERAL TYPE OF PILLAR HYDRANT MATERIALS DIMENSIONS COATING TESTING MARKING ACCESSORIES FLANGE JOINTS PRE-DELIVERY INSPECTION AND EVALUATION CERTIFICATION PACKAGING APPENDIX 1 APPENDIX 1A APPENDIX 2 APPENDIX 2A APPENDIX 3 APPENDIX 4 APPENDIX 5 STANDARD INSPECTION PROCEDURE (BLASTING) APPENDIX 6 APPENDIX 7 J.1 J.1 J.1 J.2 J.4 J.5 J.5 J.5 J.6 J.6 J.6 J.7 J.8 J.9 J.10 J.11 J.12 J.13 J.14 J.18 J.22 J.25

SYABAS STANDARD SPECIFICATION FOR PIPE LAYING WORKS


First Edition : May 2007

SECTION K: STAINLESS STEEL PIPE AND WATER METER STANDS


1.0 2.0 GENERAL MATERIAL 2.1 2.2 2.3 3.0 4.0 5.0 Pipework for Stainless Steel Meter Position Pipework for Plumbing Concreting K.1 K.2 K.2 K.3 K.5 K.5 K.5 K.5

DIMENSIONS & THREADING REQUIREMENTS TESTS AND INSPECTION MARKING FOR METER POSITION

SYABAS STANDARD SPECIFICATION FOR PIPE LAYING WORKS


First Edition : May 2007

SECTION L: CONCRETE WORK


1.0 CONCRETE 1.1 1.2 1.3 1.4 1.5 1.6 1.7 1.8 1.9 1.10 1.11 1.12 1.13 1.14 1.15 1.16 1.17 1.18 1.19 1.20 1.21 1.22 1.23 1.24 1.25 1.26 1.27 1.28 1.29 1.30 1.31 1.32 1.33 1.34 1.35 1.36 1.37 1.38 Scope Concrete Production at the Site Test Certificates Aggregate Samples Records of Concreting Concrete Mixes Construction Joints and Lifts Cement Storage of Cement Aggregates Storage of Aggregates Water Admixtures Test Equipment Grades of Concrete Free Water/Cement Ratio Limits of Salt Content Workability Design of Concrete Mixes Trial Mixes Material Batching Mixing Concrete Ready-Mixed Concrete High ALumina Cement Preparing for Concreting Transporting Concrete Placing Concrete Concreting in Hot Weather Compaction Attendance of Steel Fixer and Carpenter Curing of Concrete Construction Joints Dimensions and Surfaces of Finished Concrete Unformed Surfaces Building in Plant and Grouting- in Structural Precast Concrete Installation of Precast Concrete Units Prestressed Concrete L.1 L.1 L.1 L.1 L.2 L.2 L.2 L.2 L.3 L.3 L.4 L.4 L.5 L.5 L.6 L.6 L.7 L.7 L.7 L.8 L.8 L.9 L.11 L.11 L.11 L.11 L.12 L.12 L.12 L.13 L.13 L.13 L.14 L.14 L.15 L.16 L.16 L.17 L.18

SYABAS STANDARD SPECIFICATION FOR PIPE LAYING WORKS


First Edition : May 2007

1.39 1.40 1.41 1.42 1.43 1.44 1.45 1.46 1.47 1.48 1.49 1.50 1.51 1.52 1.53 1.54 1.55 1.56 1.57 1.58 1.59 1.60 1.61 1.62 1.63

No-Fines Concrete Precast Concrete Products Sampling and Testing of Aggregate Sampling and Testing of Concrete Compliance with Specified Requirements Non-Compliance Cutting and Testing of Core Samples Inspection Procedures Concrete Protection Systems Concrete Protection Procedures Machinery Bases and Closure of pocket Measurement of In-Site Concrete Measurement of Form Opening of Build in Plant Measurement of Grouting Back The Opening Measurement of Precast Concrete Sizes and Sequence of Concrete Pours Cleaning to Water Retaining Structures Testing of Water Retaining Structures Disinfection of Water Retaining Structures Chlorine Bearing Solution/Mixture for Disinfection Sealing Compounds Joint Fillers Waterstops Movement Joints Structural Tests

L.18 L.19 L.19 L.20 L.20 L.20 L.21 L.21 L.22 L.24 L.24 L.25 L.25 L.26 L.26 L.26 L.27 L.27 L.28 L.29 L.30 L.30 L.31 L.31 L.32

SYABAS STANDARD SPECIFICATION FOR PIPE LAYING WORKS


First Edition : May 2007

SECTION M: FORMWORK
1.0 GENERAL 1.1 1.2 1.3 1.4 1.5 1.6 1.7 1.8 1.9 1.10 1.11 1.12 1.13 1.14 Scope Submissions Materials Design and Detailing Formed Surfaces - Class of Finish Erection of Formwork Removal of Formwork Building in Plant Dry-Pack Mortar Defects in Formed Surfaces Movement Joints Sliding Planes and Joints Inspection and Testing Measurement of Formwork M.1 M.1 M.1 M.1 M.1 M.2 M.2 M.3 M.4 M.4 M.5 M.6 M.7 M.8 M.8

SYABAS STANDARD SPECIFICATION FOR PIPE LAYING WORKS


First Edition : May 2007

SECTION N: PILING WORK


1.0 1.1 1.2 1.3 1.4 1.5 1.6 1.7 1.8 1.9 1.10 1.11 2.0 2.1 2.2 2.3 2.4 2.5 2.6 2.7 2.8. 2.9 2.10 3.0 3.1 3.2 3.3 3.4. 3.5 3.6 3.7 3.8 4.0 4.1 4.2 4.3 4.4 4.5 4.6 4.7 General Soil Investigation Reports Handling of Piles Pitching and Driving of Piles Pile Driving Plant Extension of Piles Piling Programme Records Nuisance and Damage Safety Precaution Definition General Reinforcement Pile Shoes Formwork and Casting of Pile Curing, Stripping, Handling and Storage of Piles Tolerance in Piles Dimension Length of piles Pitching and Driving Repair and Lengthening of Piles Cutting and Stripping Pile Head Pile Sections and Dimensions Straightness of Piles Strengthening of Piles Marking of Piles Handling and Storage of Piles Pitching and Driving of Piles Lengthening of Piles Preparation of Pile Heads Species of Timber Definitions Quality Sizes Workmanship Preservative Treatment Inspecting and Testing N.1 N.1 N.1 N.1 N.1 N.2 N.2 N.2 N.3 N.3 N.3 N.4 N.4 N.4 N.4 N.5 N.5 N.5 N.6 N.6 N.7 N.8 N.8 N.8 N.8 N.8 N,9 N.9 N.9 N.9 N.9 N.9 N.9 N.10 N.10 N.03 N.10 N.10 N.10

PRE-CAST REINFORCED CONCRETE PILES

STEEL H-BEARING PILES

PRESSURE TREATED TIMBER PILES.

SYABAS STANDARD SPECIFICATION FOR PIPE LAYING WORKS


First Edition : May 2007

4.8 4.9 4.10 4.11 4.12 4.13 4.14 4.15 5.0 5.1

Marking Warranty Delivery and Stacking Pile Head Pitching and Driving of Piles Lengthening of Piles Defects on Piles while Driving Preparation of Pile Heads General 5.1.1 5.1.2 Type of Tests Necessary Safety Precautions

N.10 N.11 N.11 N.11 N.11 N.12 N.12 N.12 N.12 N.12 N.12 N.12 N.12 N.12 N.13 N.13 N.13 N.13 N.13 N.13 N.13 N,13 N.13 N.13 N.14 N.14 N.15 N.15 N.15 N.15 N.15 N.16 N.16 N.16 N.16 N.16 N.17 N.17

PILE TESTING

5.2

Definitions 5.2.1. Compression Pile 5.2.2 5.2.3 5.2.4 5.2.5 5.2.6 5.2.7 Anchor Pile Test Pile Reaction System Kentledge Maintained Load Test Constant Rate of Penetration Test (CRP)

5.3 5.4

Supervision Reaction System 5.4.1 5.4.2 5.4.3 General Kentledge Anchor Pile and Ground Anchor

5.5 5.6

Testing Equipment Preparation of a Working Pile to be Tested 5.6.1 5.6.2 5.6.3 5.6.4 5.6.5 General Driving Records Cut-off Level Pile Head of Compression Test Notice of Test

5.7 5.8

Settlement Measurement Test Procedure 5.8.1 5.8.2 5.8.3 General Maintained Load Test Constant Rate of Penetration Test

5.9

Presentation of Results

SYABAS STANDARD SPECIFICATION FOR PIPE LAYING WORKS


First Edition : May 2007

5.9.1 5.9.2 5.10 O.18

Submission of Results Schedule of Recorded Data

N.17 N.17 N.18 N.18 N.18 N.19 N.19 N.19 N.19 N.19 N.19 N.19

Interpretation of Test Results 5.11.1 Measuring Equipment 5.11.2 Kentledge 5.11.3 Ground Anchors and Temporary Piles

5.12

Load Testing of Bakau Piles 5.12.1 General 5.12.2 Arrangement of Test Piles 5.12.3 Pile Cap 5.12.4 Test Procedure. 5.12.5 Interpretation of Results

SYABAS STANDARD SPECIFICATION FOR PIPE LAYING WORKS


First Edition : May 2007

SECTION O: STEEL REINFORCEMENT


1.0 GENERAL 1.1 1.2 1.3 1.4 1.5 1.6 1.7 1.8 1.9 1.10 1.11 1.12 Scope Submission Steel Reinforcement Steel Wires and Bars for Prestressing Accessories Detailing Cutting and Bending of Reinforcement Storage of Reinforcing Bars and Fabric Storage of Prestressing Wire and Bars Fixing of Reinforcement Inspection and Testing Measurement of Steel Reinforcement O.1 O.1 O.1 O.1 O.1 O.2 O.2 O.2 O.2 O.2 O.3 O.3 O.4

SYABAS STANDARD SPECIFICATION FOR PIPE LAYING WORKS


First Edition : May 2007

SECTION P: BRICKWORK
1.0 2.0 GENERAL MORTAR 2.1 2.2 2.3 2.4 2.5 3.0 4.0 5.0 BRICKS BRICKWALLING BOND General Cement Admixtures Sand Water P.1 P.1 P.1 P.1 P.1 P.2 P.2 P.2 P.2 P.3

SYABAS STANDARD SPECIFICATION FOR PIPE LAYING WORKS


First Edition : May 2007

SECTION Q: PAINTING WORK


1.0 2.0 3.0 4.0 General Painting to Metal Works Painting to Masonry Works Completion of Painting Work Q.1 Q.2 Q.2 Q.3

SYABAS STANDARD SPECIFICATION FOR PIPE LAYING WORKS


First Edition : May 2007

SECTION R: MISCELLANEOUS
1.0 2.0 3.0 4.0 5.0 Fence and Gate Manholes and Valves Chambers Pre-cast Chambers Washout Indicator Post R.1 R.2 R.3 R.3 R.3