Bulletin HY11-3237-M1/UK

Installation Manual Series PWD 00A-400

Electronic for Proportional Directional Control Valves

Parker Hannin GmbH & Co. KG Hydraulic Controls Division Gutenbergstr. 38 41564 Kaarst, Germany Tel.: +49-181 99 44 43 0 Fax: +49-2131-513-230 E-mail: infohcd@parker.com Copyright 2005, Parker Hannin GmbH & Co. KG

Installation Manual

Electronic for Proportional DC Valves Series PWD 00A-400

Note This document and other information from Parker Hannin GmbH & Co. KG, its subsidiaries, sales ofces and authorized distributors provide product or system options for further investigation by users having technical expertise. Before you select or use any product or system it is important that you analyse all aspects of your application and review the information concerning the product or system in the current product catalogue. Due to the variety of operating conditions and applications for these products or systems, the user, through his own analysis and testing, is solely responsible for making the nal selection of the products and systems and assuring that all performance and safety requirements of the application are met. The products are subject to change by Parker Hannin GmbH & Co. KG at any time without notice.

IA PWD00A UK.INDD 11.06

Parker Hannin GmbH & Co. KG Hydraulic Controls Division

Installation Manual
Parker electronic modules PWD00A-400 for rail mounting are compact, easy to install and provide time-saving wiring by disconnectable terminals. The digital design of the circuit results in good accuracy and optimal adaption for proportional directional control valves by a comfortable interface program. Characteristics of the electronic control module The described electronic unit combines all necessary functions for the optimal operation of proportional directional control valves without position sensor (series D*FB, D*FW, WLL, RLL). The most important features are: digital circuit design four parameterizable preset recall channels constant current control differential input stage status output four quadrant ramp function enable input for solenoid driver status indicator parametering by serial interface RS-232 connection by disconnectable terminals compatible to the relevant European EMC standards comfortable interface program

Electronic for Proportional DC Valves Series PWD 00A-400

Note The operating software ProPXD is available for download on www.parker.com/euro_hcd or may be ordered under code 5715543.

Circuit Diagram

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Parker Hannin GmbH & Co. KG Hydraulic Controls Division

Installation Manual
Technical data
General Model Package material Inammability class Installation position Ambient temperature range Protection class Weight Electrical Duty ratio Supply voltage Switch-on current typ. Current consumption max. Pre-fusing Command signal Input signal resolution Differential input voltage max. Enable signal Channel recall signal Status signal Adjustment ranges Min Max Ramp Zero offset Current Interface EMC Connection Cable specication Cable length
1)

Electronic for Proportional DC Valves Series PWD 00A-400

Module package for snap-on mounting on EN 50022 rail Polycarbonate V2..V0 acc. UL 94 Any [C] -20...+60 NEMA (IP20) acc. EN 60529 [g] 160 [%] 100 [VDC] 18...30, ripple < 5% eff., surge free 1) [A] 22 for 0.2 mS [A] 2.0 [A] 2.5 A medium lag [V] +10...0...-10, ripple < 0.01 % eff., surge free, Ri = 150 kOhm [%] 0,025 [V] 30 for terminals 5 und 6 against PE (terminal 8) [V] 0...5.0: Off / 8,5...30: On / Ri = 30 kOhm [V] 0...5.0: Off / 8,5...30: On / Ri = 30 kOhm [V] 0...0.5: Off / Us: On / rated max. 15 mA [%] [%] [ms] [%] [A] 0...50 50...100 0...32500 +75...-75 0.8/1.3/1.8/2.7/3.5 EN 50081-2, EN 50082-2 Screw terminals 0.2...2.5 mm, disconnectable [AWG] 16 overall braid shield for supply voltage and solenoids [AWG] 20 overall braid shield for sensor and signal [m] 50 preset 0...100 preset 0...100 preset 0...32500 preset +100...-100 preset 0/4/3/2/1

RS 232C, DSub 9p. male for null modem cable

If solenoids with a nominal voltage of 24V are connected, the supply voltage has to be raised to 29V.

Ordering Code

PWD
Electronic module directional valves

00
Variable solenoid current

400
Module type Amplier, adjustable Min./Max.-limits accel.-/decel.-ramp for each solenoid, 4 internal programmable commands Design series

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Parker Hannin GmbH & Co. KG Hydraulic Controls Division

Installation Manual
Signal ow diagram
Internal commands
S1 S2 S3 S4

Electronic for Proportional DC Valves Series PWD 00A-400

Ramps
S5 A+ S6 AS7 B+ S8 BP7 Min. A P8 Min. B

Dither
P5 Ampl. P6 Frequ.

Current A

ext. analogue command

P1

P3 Max. A P4 Max. B U1

Zero adjustment

Current B

Commands Additionally to the external analogue command input (Pin 5 and 6), the PWD00A-400-electronic includes four internal programmable command values S1 to S4, which can be activated by the switching inputs (Pins 13, 14, 15, 16). S1 at pin 13 has the highest priority, S4 at pin 16 the lowest.

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Parker Hannin GmbH & Co. KG Hydraulic Controls Division

Installation Manual
Ramp-function / Min-Max-function The PWD00A-400-Electronic includes four internal programable ramps. Acceleration and/or deceleration are adjustable for each solenoid separately.

Electronic for Proportional DC Valves Series PWD 00A-400

Additionally a current step may be programmed for each solenoid (Min), and the current may be limited for each solenoid (Max).

Nominal current adjustment The nominal current can be adjusted by one parameter separately for each solenoid (Pin 9, 10, and 11, 12). The default nominal current is 800mA. Parameterization All parameters can be adjusted via a serial connection (RS232-null modem) by the computersoftware. The computer-software shows the parameters in text-form. So they are easy to use. Example of parameter chart
Parameter P1 P2 P3 P4 P5 P6 P7 P8 S1 S2 S3 S4 S5 S6 S7 S8 IA IB E25 Range 0...100.0 0...100.0 0...100.0 0...10 0...800 0...100.0 0...100.0 -100.0...+100.0 -100.0...+100.0 -100.0...+100.0 -100.0...+100.0 0...32500 0...32500 0...32500 0...32500 0, 1, 2, 3, 4 0, 1, 2, 3, 4 0, 1 Default value 0 100.0 100.0 0 0 0 0 0 0 0 0 0 0 0 0 0 Unit % % % % Hz % % % % % % ms ms ms ms Function Zero point adjustment Reserved Max. current A-solenoid Max. current B-solenoid Dither amplitude, 10% = 1.6% max. current Dither frequency Min. current A-solenoid Min. current B-solenoid Internal command 1 Internal command 2 Internal command 3 Internal command 4 Acceleration A-solenoid Deceleration A-solenoid Acceleration B-solenoid Deceleration B-solenoid Nom. current A-solenoid, 0=0.8A; 1=3.5A; 2=2.7A; 3=1.8A; 4=1.3A Nom. current B-solenoid, 0=0.8A; 1=3.5A; 2=2.7A; 3=1.8A; 4=1.3A Operating threshold MIN, 0=1%, 1=0.1%

The connected valve may not operated before loading an appropriate parameter set from the PC into the module electronics.

All parameters are saved in an EEPROM and become active directly after supply voltage is switched on.
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Parker Hannin GmbH & Co. KG Hydraulic Controls Division

Installation Manual
Standard Paramters

Electronic for Proportional DC Valves Series PWD 00A-400

Nominal Current Dither Amplitude (P5) [%] 2.0 2.0 2.0 2.0 2.0 2.0 2.0 2.0 2.0 2.0 2.0 Frequency (P6) [Hz] 100 100 100 100 100 100 130 130 110 130 100

Valve

Solenoid K M L M K M M G09 G09 G10 L

Imax A-side (IA) 1.8A (3) 2.7A (2) 3.5A (1) 2.7A (2) 2.7A (2) 3.5A (1) 3.5A (1) 2.7A (2) 2.7A (2) 3.5A (1) 2.7A (2)

Imax B-side (IB) 1.8A (3) 2.7A (2) 3.5A (1) 2.7A (2) 2.7A (2) 3.5A (1) 3.5A (1) 2.7A (2) 2.7A (2) 3.5A (1) 2.7A (2)

D1FW D1FB D3FW D3FB RLL NG06 WLL NG06 WLL NG10 D*1FW

Connection Examples

Certainly modications and / or combinations of these examples are possible. The priority of the digital inputs over the analogue input has to be kept in mind!
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Parker Hannin GmbH & Co. KG Hydraulic Controls Division

Installation Manual
Pinning
Pin 1 2 3 4 5 6 7 8 + supply GND supply Enable input Status output Command + Command GND dig. IO PE Description 18...30 VDC 0 VDC 8,5...30 VDC 0 VDC / 18...30 VDC 10 VDC 10 VDC 0 VDC Earth

Electronic for Proportional DC Valves Series PWD 00A-400

Pin 9 10 11 12 13 14 15 16 solenoid A solenoid A solenoid B solenoid B

Description

int. command 1 int. command 2 int. command 3 int. command 4

0 VDC / 18...30 VDC 0 VDC / 18...30 VDC 0 VDC / 18...30 VDC 0 VDC / 18...30 VDC

Enable input and status output The enable input activates (8.5...30VDC) the power ampliers or deactivates them (0VDC). The status output delivers 18...30VDC during normal operation. It switches to 0VDC in case of an error.

Dimensions

75

45

110

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Parker Hannin GmbH & Co. KG Hydraulic Controls Division

Installation Manual
Installation guide to electronic modules to provision of electromagnetic compatibility Power Supply The utilized power supply has to comply with the EMC-standards (CE-sign, certicate of conformity). Relais and solenoids operating from the same supply circuit as the valve electronics have to be tted by surge protection elements. Wiring Cable The wires between the installation site of the module and the peripheral units, as power supply, valve solenoids, position transducer, command signal source have to be shielded. The following wire sizes must be reached: power supply AWG 16, other connections AWG 20. The capacity should not exceed a value of approx. 130 pF/m (wire/wire). The maximum cable length is 50 m. No power current lines may be placed within the wired shielded cables to the electronic module. The cable shield has to be connected to ground at both ends (see also chapter Grounding). Please be aware of ground loops.

Electronic for Proportional DC Valves Series PWD 00A-400

Installation The module has to be mounted within a conductive, shielded enclosure. Usable is i.e. an EMC-approved control cabinet. A perfect grounding of the enclosure is mandatory (see also chapter Grounding). Grounding The mounting plate of the valve has to be connected to the grounded metal machine frame. The cable shields must be tied to ground at the control cabinet. A low-ohmic potential compensation wire has to be provided between the control cabinet and the machine frame (cable wire >AWG 7 cross section) to prevent ground loops.

IA PWD00A UK.INDD 11.06

Parker Hannin GmbH & Co. KG Hydraulic Controls Division