P e r f o r m a n c e

at

t h e

s P e e d

o f

L i g h t

CRA and Wear Claddings for the Oil and Gas Industry
CermaClad is a patented process that uses high energy density IR fusion to metallurgically bond a layer of API compliant metal alloy such as 625, 316L, and nickel tungsten carbide or similar to a steel substrate. Due to input controllability and a scalable rate of application, a full range of long term functional alloys for chemical, temperature, and abrasion resistance can be applied. The result is an unparalleled level of performance.

CermaClad, a true advancement in metal fusion technology.

CermaClad has an application rate 10 to 100 times faster than advanced thermal/ plasma or weld/laser cladding with much greater uniformity and reliability.
CermaClad Traditional Laser Cladding

Application Width: 12 to 30 cm

Application Width: 0.7 cm

24112 Rockwell Drive Euclid, Ohio 44117 www.mesocoat.com Phone: 425-823-5568

Mesocoat is a global leader in metal alloy coating and cladding technology. Its breakthrough PComP nanocomposite cermet hard chrome alternatives and CERMACLAD CRA and wear claddings lead the industry.

Finish surface using CermaClad process.

The Meso and Nano scale engineered structure of the CermaClad consumable controls the wetting and viscosity of the cladding, to enable a pinhole-free, smooth, uniform cladding/coating to be applied.

P e r f o r m a n c e

at

t h e

s P e e d

o f

L i g h t

Unparalleled Benefits
Metallurgical bond
h Unprecedented durability and resiliency 10 to 100 times faster than current cladding technologies h Cost Competitive

Large scale application process

h Pipe plant or mill production cladding capability

Low environmental risk and compliance Wide range of material compositions

h High corrosion, wear, and temperature resistance h Application thickness from 0.1mm mils to 3mm per pass h Application of multi layer compositions and thicknesses

Performance and Reliability

h Refined grain size and controlled uniform fusion process h Little to no substrate back mixing h Low thermal impact, does not degrade high strength pipe

Uniform, smooth finish - does not require post processing

Application to Pipe Interior Surfaces

Step 1 Step 2 Step 3
EM Fusion Lamps

White Metal Blast Surface Preparation

Metal Alloy Application

API compliant metal alloy is applied at a designed thickness of 10 to 160 mils per pass.

Fused Metal Overlay

High Energy Density IR Fusion Lamp produce a metallurgical bond to the surface at a high rate of application.

The CermaClad fusion process creates a complete metallurgical bond with very low dilution and thermal impact.

Cross cut sample etched in 50% HCL @ 200X

Cross cut sample etched in 50% HCL @ 800X

3 mm Inconel 625 applied on API X65 Base

For more information contact: John Neukirchen: 425-823-5568, Mario Medanic: 818-519-6675 www.mesocoat.com