Sample11 PVElite

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Heat Exchange Example Sample 11 Fixed Tubesheet Heat Exchanger DESIGN CALCULATION In Accordance with ASME Section VIII Division 1 ASME Code Version : 2007, Addenda A-08
Analysis Performed by : PRESSURE VESSEL ENGINEERING Job File Date of Analysis PV Elite 2009, : L:\SAMPLES\SAMPLE 11 - HEAT EXCHANGER\SAMPLE VES : Apr 1,2009
January 2009
Heat Exchange Example Sample 11 Fixed Tubesheet Heat Exchanger
Table of Contents Table of Contents Warnings and Errors : Input Echo : Flange Calculations : FLANGE Flange Calculations : FLANGE Internal Pressure Calculations : Element and Detail Weights : Nozzle Flange MAWP : Nozzle Calcs. : Water Inlet 'A' Nozzle Calcs. : Vapour Inlet 'C Nozzle Calcs. : Cond. Inlet "D" Nozzle Calcs. : Outlet "E" Nozzle Calcs. : Water Outlet 'B Nozzle Schedule : Nozzle Summary : ASMETube Analysis : Front Tubeshe Horizontal Vessel Analysis (Ope.) Horizontal Vessel Analysis (Test) Vessel Design Summary : 1 2 3 10 13 16 21 23 24 28 33 37 40 44 45 46 60 65 70
Heat Exchange Example Sample 11 Fixed Tubesheet Heat Exchanger PV Elite 2009 Licensee: PRESSURE VESSEL ENGINEERING FileName : Sample Vessel 11 CALCS Rev1 ------------------ Page 2 of 71 Warnings and Errors : Step: 0 10:11a Apr 1,2009
Class From To : Basic Element Checks. ========================================================================== Class From To: Check of Additional Element Data ========================================================================== There were no geometry errors or warnings.
PV Elite 2009 1993-2009 by COADE Engineering Software
Heat Exchange Example Sample 11 Fixed Tubesheet Heat Exchanger PV Elite 2009 Licensee: PRESSURE VESSEL ENGINEERING FileName : Sample Vessel 11 CALCS Rev1 ------------------ Page 3 of 71 Input Echo : Step: 1 10:11a Apr 1,2009
PV Elite Vessel Analysis Program: Input Data
Heat Exchange Example Sample 11 Fixed Tubesheet Heat Exchanger
Exchanger Design Pressures and Temperatures

Shell Side Design Pressure Channel Side Design Pressure Shell Side Design Temperature Channel Side Design Temperature Type of Hydrotest Hydrotest Position Projection of Nozzle from Vessel Top Projection of Nozzle from Vessel Bottom Minimum Design Metal Temperature Type of Construction Special Service Degree of Radiography Miscellaneous Weight Percent Use Higher Longitudinal Stresses (Flag) Select t for Internal Pressure (Flag) Select t for External Pressure (Flag) Select t for Axial Stress (Flag) Select Location for Stiff. Rings (Flag) Consider Vortex Shedding Perform a Corroded Hydrotest Is this a Heat Exchanger User Defined Hydro. Press. (Used if > 0) User defined MAWP User defined MAPnc Load Load Load Load Load Load Load Load Load Load Load Load Load Load Load Load Load Load Load Case Case Case Case Case Case Case Case Case Case Case Case Case Case Case Case Case Case Case 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 100.00 200.00 100 200 UG99-b Note [34] Horizontal 0.0000 0.0000 -20 Welded None None 0. N Y N N N N N Yes 0.0000 0.0000 0.0000 NP+EW+WI+FW+BW NP+EW+EE+FS+BS NP+OW+WI+FW+BW NP+OW+EQ+FS+BS NP+HW+HI NP+HW+HE IP+OW+WI+FW+BW IP+OW+EQ+FS+BS EP+OW+WI+FW+BW EP+OW+EQ+FS+BS HP+HW+HI HP+HW+HE IP+WE+EW IP+WF+CW IP+VO+OW IP+VE+OW IP+VF+CW FS+BS+IP+OW FS+BS+EP+OW No Wind Loads psig psig F F
in in F
psig psig psig
Wind Design Code
Heat Exchange Example Sample 11 Fixed Tubesheet Heat Exchanger PV Elite 2009 Licensee: PRESSURE VESSEL ENGINEERING FileName : Sample Vessel 11 CALCS Rev1 ------------------ Page 4 of 71 Input Echo : Step: 1 10:11a Apr 1,2009 Design Wind Speed Exposure Constant Importance Factor Roughness Factor Base Elevation Percent Wind for Hydrotest Using User defined Wind Press. Damping Factor (Beta) for Wind Damping Factor (Beta) for Wind Damping Factor (Beta) for Wind Seismic Design Code Design Nozzle for Des. Press. + St. Head Consider MAP New and Cold in Noz. Design Consider External Loads for Nozzle Des. Consider Code Case 2168 for Nozzle Des. Material Database Year 70.000 A mile/hr
Vs Elev. (Ope) (Empty) (Filled)
0.0000 33. N 0.0080 0.0000 0.0000 No Seismic Y N Y N
in
Current w/Addenda or Code Year
Complete Listing of Vessel Elements and Details:
Element From Node Element To Node Element Type Description Distance "FROM" to "TO" Element Outside Diameter Element Thickness Internal Corrosion Allowance Nominal Thickness External Corrosion Allowance Design Internal Pressure Design Temperature Internal Pressure Design External Pressure Design Temperature External Pressure Effective Diameter Multiplier Material Name Allowable Stress, Ambient Allowable Stress, Operating Allowable Stress, Hydrotest Material Density P Number Thickness Yield Stress, Operating External Pressure Chart Name UNS Number Product Form Efficiency, Longitudinal Seam Efficiency, Circumferential Seam Elliptical Head Factor Element From Node Element To Node Element Type Description Distance "FROM" to "TO"
10 20 Elliptical Front Head Cover 2.0000 in 20.000 in 0.1875 in 0.0000 in 0.2500 in 0.0000 in 200.00 psig 200 F 0.0000 psig 70 F 1.2 SA-240 316L 16700. psi 16700. psi 21710. psi 0.2800 lbm/in 0.0000 in 21300. psi HA-4 S31603 Plate 0.85 0.7 2. 20 30 Cylinder Front Head Cylinder 22.000
in
Heat Exchange Example Sample 11 Fixed Tubesheet Heat Exchanger PV Elite 2009 Licensee: PRESSURE VESSEL ENGINEERING FileName : Sample Vessel 11 CALCS Rev1 ------------------ Page 5 of 71 Input Echo : Step: 1 10:11a Apr 1,2009 Element Outside Diameter Element Thickness Internal Corrosion Allowance Nominal Thickness External Corrosion Allowance Design Internal Pressure Design Temperature Internal Pressure Design External Pressure Design Temperature External Pressure Effective Diameter Multiplier Material Name Allowable Stress, Ambient Allowable Stress, Operating Allowable Stress, Hydrotest Material Density P Number Thickness Yield Stress, Operating External Pressure Chart Name UNS Number Product Form Efficiency, Longitudinal Seam Efficiency, Circumferential Seam Element From Node Detail Type Detail ID Dist. from "FROM" Node / Offset dist Nozzle Diameter Nozzle Schedule Nozzle Class Layout Angle Blind Flange (Y/N) Weight of Nozzle ( Used if > 0 ) Grade of Attached Flange Nozzle Matl Element From Node Element To Node Element Type Description Distance "FROM" to "TO" Flange Inside Diameter Element Thickness Internal Corrosion Allowance Nominal Thickness External Corrosion Allowance Design Internal Pressure Design Temperature Internal Pressure Design External Pressure Design Temperature External Pressure Effective Diameter Multiplier Material Name Allowable Stress, Ambient Allowable Stress, Operating Allowable Stress, Hydrotest Material Density 20.000 0.2188 0.0000 0.2500 0.0000 200.00 200 0.0000 70 1.2 SA-312 TP316L 16700. 16700. 21710. 0.2800 0.0000 21300. HA-4 S31603 Smls/Wld pipe 0.85 0.7 20 Nozzle Water Inlet 'A' 12.000 10. 80 150 180. N 0.0000 GR 2.2 SA-312 TP316L 30 40 Flange Front Head Flange 1.6250 20.000 2.6250 0.0000 1.6250 0.0000 200.00 200 0.0000 70 1.2 SA-182 F316 20000. 20000. 26000. 0.2800 in in in in in psig F psig F
psi psi psi lbm/in in psi
in in.
lbf
in in in in in in psig F psig F
psi psi psi lbm/in
Heat Exchange Example Sample 11 Fixed Tubesheet Heat Exchanger PV Elite 2009 Licensee: PRESSURE VESSEL ENGINEERING FileName : Sample Vessel 11 CALCS Rev1 ------------------ Page 6 of 71 Input Echo : Step: 1 10:11a Apr 1,2009 P Number Thickness Yield Stress, Operating External Pressure Chart Name UNS Number Class / Thickness / Grade > 5 Product Form Perform Flange Stress Calculation (Y/N) Weight of ANSI B16.5/B16.47 Flange Class of ANSI B16.5/B16.47 Flange Grade of ANSI B16.5/B16.47 Flange Element From Node Element To Node Element Type Description Distance "FROM" to "TO" Element Outside Diameter Element Thickness Internal Corrosion Allowance Nominal Thickness External Corrosion Allowance Design Internal Pressure Design Temperature Internal Pressure Design External Pressure Design Temperature External Pressure Effective Diameter Multiplier Material Name Allowable Stress, Ambient Allowable Stress, Operating Allowable Stress, Hydrotest Material Density P Number Thickness Yield Stress, Operating External Pressure Chart Name UNS Number Product Form Efficiency, Longitudinal Seam Efficiency, Circumferential Seam Element From Node Detail Type Detail ID Dist. from "FROM" Node / Offset dist Width of Saddle Height of Saddle at Bottom Saddle Contact Angle Height of Composite Ring Stiffener Width of Wear Plate Thickness of Wear Plate Contact Angle, Wear Plate (degrees) Element From Node Detail Type Detail ID Dist. from "FROM" Node / Offset dist Width of Saddle 0.0000 30000. HA-2 S31600 Forgings Y 0.0000 None None 40 50 Cylinder Shell Cylinder 141.00 20.000 0.2188 0.0000 0.2500 0.0000 100.00 100 0.0000 70 1.2 SA-312 TP316L 16700. 16700. 21710. 0.2800 0.0000 25000. HA-4 S31603 Smls/Wld pipe 0.85 0.7 40 Saddle Lft Sdl 22.000 6.0000 30.000 120. 0.0000 12.000 0.3750 132. 40 Saddle New Sdl 122.00 6.0000 in psi
lbf
in in in in in in
in in
Heat Exchange Example Sample 11 Fixed Tubesheet Heat Exchanger PV Elite 2009 Licensee: PRESSURE VESSEL ENGINEERING FileName : Sample Vessel 11 CALCS Rev1 ------------------ Page 7 of 71 Input Echo : Step: 1 10:11a Apr 1,2009 Height of Saddle at Bottom Saddle Contact Angle Height of Composite Ring Stiffener Width of Wear Plate Thickness of Wear Plate Contact Angle, Wear Plate (degrees) Element From Node Detail Type Detail ID Dist. from "FROM" Node / Offset dist Nozzle Diameter Nozzle Schedule Nozzle Class Layout Angle Blind Flange (Y/N) Weight of Nozzle ( Used if > 0 ) Grade of Attached Flange Nozzle Matl Element From Node Detail Type Detail ID Dist. from "FROM" Node / Offset dist Nozzle Diameter Nozzle Schedule Nozzle Class Layout Angle Blind Flange (Y/N) Weight of Nozzle ( Used if > 0 ) Grade of Attached Flange Nozzle Matl Element From Node Detail Type Detail ID Dist. from "FROM" Node / Offset dist Nozzle Diameter Nozzle Schedule Nozzle Class Layout Angle Blind Flange (Y/N) Weight of Nozzle ( Used if > 0 ) Grade of Attached Flange Nozzle Matl Element From Node Element To Node Element Type Description Distance "FROM" to "TO" Flange Inside Diameter Element Thickness Internal Corrosion Allowance Nominal Thickness External Corrosion Allowance 30.000 120. 0.0000 12.000 0.3750 132. 40 Nozzle Vapour Inlet 'C 129.36 16. 60 150 0. N 0.0000 GR 2.3 SA-312 TP316L 40 Nozzle Cond. Inlet "D" 8.0004 6. STD 150 180. N 0.0000 GR 2.3 SA-312 TP316L 40 Nozzle Outlet "E" 8.0004 2. STD 150 0. N 0.0000 GR 2.3 SA-312 TP316L 50 60 Flange Rear Head Flange 1.6250 20.000 2.6250 0.0000 1.6250 0.0000 in in in in
in in.
lbf
in in.
lbf
in in.
lbf
in in in in in in
Heat Exchange Example Sample 11 Fixed Tubesheet Heat Exchanger PV Elite 2009 Licensee: PRESSURE VESSEL ENGINEERING FileName : Sample Vessel 11 CALCS Rev1 ------------------ Page 8 of 71 Input Echo : Step: 1 10:11a Apr 1,2009 Design Internal Pressure Design Temperature Internal Pressure Design External Pressure Design Temperature External Pressure Effective Diameter Multiplier Material Name Allowable Stress, Ambient Allowable Stress, Operating Allowable Stress, Hydrotest Material Density P Number Thickness Yield Stress, Operating External Pressure Chart Name UNS Number Class / Thickness / Grade > 5 Product Form Perform Flange Stress Calculation (Y/N) Weight of ANSI B16.5/B16.47 Flange Class of ANSI B16.5/B16.47 Flange Grade of ANSI B16.5/B16.47 Flange Element From Node Element To Node Element Type Description Distance "FROM" to "TO" Element Outside Diameter Element Thickness Internal Corrosion Allowance Nominal Thickness External Corrosion Allowance Design Internal Pressure Design Temperature Internal Pressure Design External Pressure Design Temperature External Pressure Effective Diameter Multiplier Material Name Allowable Stress, Ambient Allowable Stress, Operating Allowable Stress, Hydrotest Material Density P Number Thickness Yield Stress, Operating External Pressure Chart Name UNS Number Product Form Efficiency, Longitudinal Seam Efficiency, Circumferential Seam Element From Node Detail Type Detail ID Dist. from "FROM" Node / Offset dist Nozzle Diameter Nozzle Schedule Nozzle Class 200.00 200 0.0000 70 1.2 SA-182 F316 20000. 20000. 26000. 0.2800 0.0000 30000. HA-2 S31600 Forgings Y 0.0000 None None 60 70 Cylinder Rear Head Cylinder 21.996 20.000 0.2188 0.0000 0.2500 0.0000 200.00 200 0.0000 70 1.2 SA-312 TP316L 16700. 16700. 21710. 0.2800 0.0000 21300. HA-4 S31603 Smls/Wld pipe 0.85 0.7 60 Nozzle Water Outlet 'B 12.000 10. 80 150 psig F psig F
lbf
in in.
Heat Exchange Example Sample 11 Fixed Tubesheet Heat Exchanger PV Elite 2009 Licensee: PRESSURE VESSEL ENGINEERING FileName : Sample Vessel 11 CALCS Rev1 ------------------ Page 9 of 71 Input Echo : Step: 1 10:11a Apr 1,2009 Layout Angle Blind Flange (Y/N) Weight of Nozzle ( Used if > 0 ) Grade of Attached Flange Nozzle Matl Element From Node Element To Node Element Type Description Distance "FROM" to "TO" Element Outside Diameter Element Thickness Internal Corrosion Allowance Nominal Thickness External Corrosion Allowance Design Internal Pressure Design Temperature Internal Pressure Design External Pressure Design Temperature External Pressure Effective Diameter Multiplier Material Name Efficiency, Longitudinal Seam Efficiency, Circumferential Seam Elliptical Head Factor 0. N 0.0000 GR 2.2 SA-312 TP316L
lbf
70 80 Elliptical Rear Head 2.0000 in 20.000 in 0.1875 in 0.0000 in 0.2500 in 0.0000 in 200.00 psig 200 F 0.0000 psig 70 F 1.2 SA-312 TP316L 0.85 0.7 2.
Heat Exchange Example Sample 11 Fixed Tubesheet Heat Exchanger PV Elite 2009 Licensee: PRESSURE VESSEL ENGINEERING FileName : Sample Vessel 11 CALCS Rev1 ------------------ Page 10 of 71 Flange Calculations : FLANGE Flng: 1 10:11a Apr 1,2009
Flange Input Data Values Front Head Flange Description: FLANGE :
Description of Flange Geometry (Type) Integral Description of Flange Analysis Partial, Thickness Design Pressure P 200.00 Design Temperature 200 Internal Corrosion Allowance ci 0.0000 External Corrosion Allowance ce 0.0000 Use Corrosion Allowance in Thickness Calcs. Yes Attached Shell Inside Diameter B 19.5000 Integral Ring Inside Diameter 20.0000 Flange Outside Diameter A 27.500 Flange Thickness t 2.6250 Flange Material Flange Allowable Stress At Temperature Flange Allowable Stress At Ambient Bolt Material Bolt Allowable Stress At Temperature Bolt Allowable Stress At Ambient Length of Weld Leg at Back of Ring Number of Splits in Ring Flange Diameter of Bolt Circle Nominal Bolt Diameter Type of Threads Number of Bolts Flange Face Outside Diameter Flange Face Inside Diameter Flange Facing Sketch Gasket Gasket Gasket Gasket Outside Diameter Inside Diameter Factor Design Seating Stress SA-182 F316 20000.00 20000.00 SA-193 B7 25000.00 25000.00 0.0000 0
Ring psig F in in in in in in
Sfo Sfa
psi psi
Sb Sa tw n
psi psi in
C 25.000 dB 1.1250 UNC Thread Series 20 Fod 23.000 Fid 19.500 1, Code Sketch 1a Go Gi m y 23.880 20.000 2.0000 1600.00
in in
in in
in in psi
Column for Gasket Seating Gasket Thickness Flange Face Nubbin Width ANSI Flange Class ANSI Flange Grade
ASME Code, Section VIII, Division 1, 2007, A-08
2, Code Column II tg 0.0625 w 0.6250
in in
Corroded Flange ID, Corroded Large Hub, Corroded Small Hub, Code R Dimension,
Bcor g1Cor g0Cor R
= = = =
B+2*Fcor g1-Fcor go-Fcor (C-B)/2 - g1
19.500 0.000 0.000 2.750
in in in in
Heat Exchange Example Sample 11 Fixed Tubesheet Heat Exchanger PV Elite 2009 Licensee: PRESSURE VESSEL ENGINEERING FileName : Sample Vessel 11 CALCS Rev1 ------------------ Page 11 of 71 Flange Calculations : FLANGE Flng: 1 10:11a Apr 1,2009 Gasket Contact Width, Basic Gasket Width, Effective Gasket Width, Gasket Reaction Diameter,
Basic Flange and Bolt Loads: Hydrostatic End Load due to Pressure [H]:
N bo b G
= = = =
(Go - Gi) / 2 N / 2 sqrt(bo) / 2 Go - 2 * b
1.500 0.750 0.433 22.134
in in in in
= 0.785 * G * Peq = 0.785 * 22.1340 * 200.000 = 76955.328 lbf

Contact Load on Gasket Surfaces [Hp]:
= 2 * b * Pi * G * m * P = 2 * 0.4330 * 3.1416 * 22.1340 * 2.0000 * 200.00 = 24087.953 lbf

Hydrostatic End Load at Flange ID [Hd]:
= Pi * Bcor * P / 4 = 3.1416 * 19.5000 *200.0000 / 4 = 59729.531 lbf

Pressure Force on Flange Face [Ht]:
= H - Hd = 76955 - 59729 = 17225.797 lbf

Operating Bolt Load [Wm1]:
= max( H + Hp + H'p, 0 ) = max( 76955 + 24087 + 0 , 0 ) = 101043.281 lbf

Gasket Seating Bolt Load [Wm2]:
= y * b * Pi * G + yPart * bPart * lp = 1600.00*0.4330*3.141*22.134+0.00*0.0000*0.00 = 48175.906 lbf

Required Bolt Area [Am]:
= Maximum of Wm1/Sb, Wm2/Sa = Maximum of 101043 / 25000 , 48175 / 25000 = 4.042 in
Bolting Information for UNC Thread Series (Non Mandatory): Distance Across Corners for Nuts 2.002 in Circular Wrench End Diameter a 2.875 in ----------------------------------------------------------------------------Minimum Actual Maximum ----------------------------------------------------------------------------Bolt Area, in 4.042 13.860 Radial distance bet. hub and bolts 1.125 2.750 Radial distance bet. bolts and the edge 1.125 1.250 Circumferential spacing between bolts 2.500 3.911 8.550 ----------------------------------------------------------------------------Min. Gasket Contact Width (Brownell Young) [Not an ASME Calc] [Nmin]:
= Ab * Sa/( y * Pi * (Go + Gi) ) = 13.860 * 25000.00 /(1600.00 * 3.14 * (23.000 + 20.00 ) ) = 1.603 in[Note: Exceeds actual gasket width, 1.500 ]
Flange Design Bolt Load, Gasket Seating [W]:
= Sa * ( Am + Ab ) / 2 = 25000.00 * ( 4.0417 + 13.8600 ) / 2
Heat Exchange Example Sample 11 Fixed Tubesheet Heat Exchanger PV Elite 2009 Licensee: PRESSURE VESSEL ENGINEERING FileName : Sample Vessel 11 CALCS Rev1 ------------------ Page 12 of 71 Flange Calculations : FLANGE Flng: 1 10:11a Apr 1,2009 = 223771.66 lbf
Gasket Load for the Operating Condition [HG]:
= Wm1 - H = 101043 - 76955 = 24087.95 lbf

Moment Arm Calculations:
Distance to Gasket Load Reaction [hg]: = (C - G ) / 2 = ( 25.0000 - 22.1340 ) / 2 = 1.4330 in Distance to Face Pressure Reaction [ht]: = ( R + g1 + hg ) / 2 = ( 2.7500 + 0.0000 + 1.4330 ) / 2 = 2.0915 in Distance to End Pressure Reaction [hd]: = R + ( g1 / 2 ) = 2.7500 + ( 0.0000 / 2.0 ) = 2.7500 in
Summary of Moments for Internal Pressure:
Loading End Pressure, Face Pressure, Gasket Load, Gasket Seating,
Md Mt Mg Matm
Force 59730. 17226. 24088. 223772.
Distance Bolt Corr 2.7500 1.0000 2.0915 1.0000 1.4330 1.0000 1.4330 1.0000
Moment 164256. 36028. 34518. 320668.
in-lb in-lb in-lb in-lb
Total Moment for Operation, Mop Total Moment for Gasket seating, Matm
234802. in-lb 320668. in-lb
Note: User choose not to perform Stress Calculations on this ANSI Flange. Pressure rating of the flange will be used to check code compliance.
Estimated Finished Weight of Flange at given Thk. Estimated Unfinished Weight of Forging at given Thk 217.1 217.1 lbm lbm
Heat Exchange Example Sample 11 Fixed Tubesheet Heat Exchanger PV Elite 2009 Licensee: PRESSURE VESSEL ENGINEERING FileName : Sample Vessel 11 CALCS Rev1 ------------------ Page 13 of 71 Flange Calculations : FLANGE Flng: 2 10:11a Apr 1,2009
Flange Input Data Values Rear Head Flange Description: FLANGE :
Description of Flange Geometry (Type) Integral Description of Flange Analysis Partial, Thickness Design Pressure P 200.00 Design Temperature 200 Internal Corrosion Allowance ci 0.0000 External Corrosion Allowance ce 0.0000 Use Corrosion Allowance in Thickness Calcs. Yes Attached Shell Inside Diameter B 19.5000 Integral Ring Inside Diameter 20.0000 Flange Outside Diameter A 27.500 Flange Thickness t 2.6250 Flange Material Flange Allowable Stress At Temperature Flange Allowable Stress At Ambient Bolt Material Bolt Allowable Stress At Temperature Bolt Allowable Stress At Ambient Length of Weld Leg at Back of Ring Number of Splits in Ring Flange Diameter of Bolt Circle Nominal Bolt Diameter Type of Threads Number of Bolts Flange Face Outside Diameter Flange Face Inside Diameter Flange Facing Sketch Gasket Gasket Gasket Gasket Outside Diameter Inside Diameter Factor Design Seating Stress SA-182 F316 20000.00 20000.00 SA-193 B7 25000.00 25000.00 0.0000 0
Ring psig F in in in in in in
Sfo Sfa
psi psi
Sb Sa tw n
psi psi in
C 25.000 dB 1.1250 UNC Thread Series 20 Fod 23.000 Fid 19.500 1, Code Sketch 1a Go Gi m y 23.880 20.000 2.0000 1600.00
in in
in in
in in psi
Column for Gasket Seating Gasket Thickness Flange Face Nubbin Width ANSI Flange Class ANSI Flange Grade
ASME Code, Section VIII, Division 1, 2007, A-08
2, Code Column II tg 0.0625 w 0.6250 150 GR 2.2
in in
Corroded Flange ID, Corroded Large Hub, Corroded Small Hub, Code R Dimension,
Bcor g1Cor g0Cor R
= = = =
B+2*Fcor g1-Fcor go-Fcor (C-B)/2 - g1
19.500 0.000 0.000 2.750
in in in in
Heat Exchange Example Sample 11 Fixed Tubesheet Heat Exchanger PV Elite 2009 Licensee: PRESSURE VESSEL ENGINEERING FileName : Sample Vessel 11 CALCS Rev1 ------------------ Page 14 of 71 Flange Calculations : FLANGE Flng: 2 10:11a Apr 1,2009 Gasket Contact Width, Basic Gasket Width, Effective Gasket Width, Gasket Reaction Diameter,
Basic Flange and Bolt Loads: Hydrostatic End Load due to Pressure [H]:
N bo b G
= = = =
(Go - Gi) / 2 N / 2 sqrt(bo) / 2 Go - 2 * b
1.500 0.750 0.433 22.134
in in in in
= 0.785 * G * Peq = 0.785 * 22.1340 * 200.000 = 76955.328 lbf

Contact Load on Gasket Surfaces [Hp]:
= 2 * b * Pi * G * m * P = 2 * 0.4330 * 3.1416 * 22.1340 * 2.0000 * 200.00 = 24087.953 lbf

Hydrostatic End Load at Flange ID [Hd]:
= Pi * Bcor * P / 4 = 3.1416 * 19.5000 *200.0000 / 4 = 59729.531 lbf

Pressure Force on Flange Face [Ht]:
= H - Hd = 76955 - 59729 = 17225.797 lbf

Operating Bolt Load [Wm1]:
= max( H + Hp + H'p, 0 ) = max( 76955 + 24087 + 0 , 0 ) = 101043.281 lbf

Gasket Seating Bolt Load [Wm2]:
= y * b * Pi * G + yPart * bPart * lp = 1600.00*0.4330*3.141*22.134+0.00*0.0000*0.00 = 48175.906 lbf

Required Bolt Area [Am]:
= Maximum of Wm1/Sb, Wm2/Sa = Maximum of 101043 / 25000 , 48175 / 25000 = 4.042 in
Bolting Information for UNC Thread Series (Non Mandatory): Distance Across Corners for Nuts 2.002 in Circular Wrench End Diameter a 2.875 in ----------------------------------------------------------------------------Minimum Actual Maximum ----------------------------------------------------------------------------Bolt Area, in 4.042 13.860 Radial distance bet. hub and bolts 1.125 2.750 Radial distance bet. bolts and the edge 1.125 1.250 Circumferential spacing between bolts 2.500 3.911 8.550 ----------------------------------------------------------------------------Min. Gasket Contact Width (Brownell Young) [Not an ASME Calc] [Nmin]:
= Ab * Sa/( y * Pi * (Go + Gi) ) = 13.860 * 25000.00 /(1600.00 * 3.14 * (23.000 + 20.00 ) ) = 1.603 in[Note: Exceeds actual gasket width, 1.500 ]
Flange Design Bolt Load, Gasket Seating [W]:
= Sa * ( Am + Ab ) / 2 = 25000.00 * ( 4.0417 + 13.8600 ) / 2
Heat Exchange Example Sample 11 Fixed Tubesheet Heat Exchanger PV Elite 2009 Licensee: PRESSURE VESSEL ENGINEERING FileName : Sample Vessel 11 CALCS Rev1 ------------------ Page 15 of 71 Flange Calculations : FLANGE Flng: 2 10:11a Apr 1,2009 = 223771.66 lbf
Gasket Load for the Operating Condition [HG]:
= Wm1 - H = 101043 - 76955 = 24087.95 lbf

Moment Arm Calculations:
Distance to Gasket Load Reaction [hg]: = (C - G ) / 2 = ( 25.0000 - 22.1340 ) / 2 = 1.4330 in Distance to Face Pressure Reaction [ht]: = ( R + g1 + hg ) / 2 = ( 2.7500 + 0.0000 + 1.4330 ) / 2 = 2.0915 in Distance to End Pressure Reaction [hd]: = R + ( g1 / 2 ) = 2.7500 + ( 0.0000 / 2.0 ) = 2.7500 in
Summary of Moments for Internal Pressure:
Loading End Pressure, Face Pressure, Gasket Load, Gasket Seating,
Md Mt Mg Matm
Force 59730. 17226. 24088. 223772.
Distance Bolt Corr 2.7500 1.0000 2.0915 1.0000 1.4330 1.0000 1.4330 1.0000
Moment 164256. 36028. 34518. 320668.
in-lb in-lb in-lb in-lb
Total Moment for Operation, Mop Total Moment for Gasket seating, Matm
234802. in-lb 320668. in-lb
Note: User choose not to perform Stress Calculations on this ANSI Flange. Pressure rating of the flange will be used to check code compliance.
Estimated Finished Weight of Flange at given Thk. Estimated Unfinished Weight of Forging at given Thk 217.1 217.1 lbm lbm
Heat Exchange Example Sample 11 Fixed Tubesheet Heat Exchanger PV Elite 2009 Licensee: PRESSURE VESSEL ENGINEERING FileName : Sample Vessel 11 CALCS Rev1 ------------------ Page 16 of 71 Internal Pressure Calculations : Step: 5 10:11a Apr 1,2009
Element Thickness, Pressure, Diameter and Allowable Stress :
| | Int. Press From| To | + Liq. Hd | | psig Front Head| 200.000 Front Head| 200.000 Front Head| 200.000 Shell Cyli| 100.000 Rear Head| 200.000 Rear Head| 200.000 Rear Head| 200.000
| | | | | | | | | |
Nominal Thickness in 0.25000 0.25000 1.62500 0.25000 1.62500 0.25000 0.25000
| Total Corr| | Allowance | | in | | 0.00000 | | 0.00000 | | 0.00000 | | 0.00000 | | 0.00000 | | 0.00000 | | 0.00000 |
Element Diameter in 20.0000 20.0000 20.0000 20.0000 20.0000 20.0000 20.0000
| | | | | | | | | |
Allowable | Stress(SE)| psi | 14195.0 | 14195.0 | 20000.0 | 14195.0 | 20000.0 | 14195.0 | 14195.0 |
Element Required Thickness and MAWP :
| | From| To | | | Front Head| Front Head| Front Head| Shell Cyli| Rear Head| Rear Head| Rear Head|
Design Pressure psig 200.000 200.000 200.000 100.000 200.000 200.000 200.000
| | | | | | | | | |
M.A.W.P. Corroded psig 270.725 313.257 235.000 313.257 235.000 313.257 270.725
| M.A.P. | New & Cold | psig | 270.725 | 313.257 | 275.000 | 313.257 | 275.000 | 313.257 | 270.725
| | | | | | | | | |
Actual Thickness in 0.18750 0.21875 2.62500 0.21875 2.62500 0.21875 0.18750
| | | | | | | | | |
Required Thickness in 0.13913 0.14011 No Calc 0.070249 No Calc 0.14011 0.13913
| | | | | | | | | |
Summary of Heat Exchanger Maximum Allowable Working Pressures :
Note: For ASME UHX designs, the following values include MAWPs that consider the tubesheet, tubes, tube/tubesheet joint etc. These values were determined by iteration. Review the tubesheet analysis report for more information.
Shell Side MAWP Shell Side MAPnc Channel Side MAWP Channel Side MAPnc = = = = 100.000 230.000 200.000 270.725 psig psig psig psig
Internal Pressure Calculation Results : ASME Code, Section VIII, Division 1, 2007 A-08 Elliptical Head From 10 To 20 SA-240 316L at 200 F
Front Head Cover

Thickness Due to Internal Pressure [tr]:
= (P*Do*Kcor)/(2*S*E+2*P*(Kcor-0.1)) per Appendix 1-4 (c) = (200.000*20.0000*1.000)/(2*16700.00*0.85+2*200.000*(1.00-0.1)) = 0.1391 + 0.0000 = 0.1391 in

Max. Allowable Working Pressure at given Thickness, corroded [MAWP]:
= (2*S*E*t)/(Kcor*Do-2*t*(Kcor-0.1)) per Appendix 1-4 (c) = (2*16700.00*0.85*0.1875)/(1.000*20.0000-2*0.1875*(1.00-0.1)) = 270.725 psig
Maximum Allowable Pressure, New and Cold [MAPNC]:
= (2*S*E*t)/(K*Do-2*t*(K-0.1)) per Appendix 1-4 (c) = (2*16700.00*0.85*0.1875)/(1.000*20.0000-2*0.1875*(1.000-0.1)) = 270.725 psig

Actual stress at given pressure and thickness, corroded [Sact]:
= (P*(Kcor*Do-2*t*(Kcor-0.1)))/(2*E*t) = (200.000*(1.000*20.0000-2*0.1875*(1.000-0.1)))/(2*0.85*0.1875) = 12337.255 psi
Required Thickness of Straight Flange: = (P * Ro)/(S * E + 0.4 * P ) + c per Appendix 1-1 (a)(1) = (200.000 *10.0000 )/( 16700.00 * 0.85 + 0.4 * 200.000 ) + 0.000 = 0.140 in
Percent Elongation per UHA-44 (75*tnom/Rf)*(1-Rf/Ro) 5.585 % Note: Please Check Requirements of Table UHA-44 for Elongation limits.
Cylindrical Shell From 20 To 30 SA-312 TP316L at 200 F
Front Head Cylinder

= (P*Ro)/(S*E+0.4*P) per Appendix 1-1 (a)(1) = (200.000*10.0000)/(16700.00*0.85+0.4*200.000) = 0.1401 + 0.0000 = 0.1401 in

= (S*E*t)/(Ro-0.4*t) per Appendix 1-1 (a)(1) = (16700.00*0.85*0.2188)/(10.0000-0.4*0.2188) = 313.257 psig


= (P*(Ro-0.4*t))/(E*t) = (200.000*((10.0000-0.4*0.2188))/(0.85*0.2188) = 10662.185 psi Percent Elongation per UHA-44 (50*tnom/Rf)*(1-Rf/Ro) 1.266 % Note: Please Check Requirements of Table UHA-44 for Elongation limits.
Shell Cylinder

Heat Exchange Example Sample 11 Fixed Tubesheet Heat Exchanger PV Elite 2009 Licensee: PRESSURE VESSEL ENGINEERING FileName : Sample Vessel 11 CALCS Rev1 ------------------ Page 18 of 71 Internal Pressure Calculations : Step: 5 10:11a Apr 1,2009 = (S*E*t)/(Ro-0.4*t) per Appendix 1-1 (a)(1) = (16700.00*0.85*0.2188)/(10.0000-0.4*0.2188) = 313.257 psig

Rear Head Cylinder




Elliptical Head From 70 To 80 SA-312 TP316L at 200 F
Rear Head
= (P*Do*Kcor)/(2*S*E+2*P*(Kcor-0.1)) per Appendix 1-4 (c) = (200.000*20.0000*1.000)/(2*16700.00*0.85+2*200.000*(1.00-0.1)) = 0.1391 + 0.0000 = 0.1391 in

= (2*S*E*t)/(Kcor*Do-2*t*(Kcor-0.1)) per Appendix 1-4 (c) = (2*16700.00*0.85*0.1875)/(1.000*20.0000-2*0.1875*(1.00-0.1))
Heat Exchange Example Sample 11 Fixed Tubesheet Heat Exchanger PV Elite 2009 Licensee: PRESSURE VESSEL ENGINEERING FileName : Sample Vessel 11 CALCS Rev1 ------------------ Page 19 of 71 Internal Pressure Calculations : Step: 5 10:11a Apr 1,2009 = 270.725 psig
= (2*S*E*t)/(K*Do-2*t*(K-0.1)) per Appendix 1-4 (c) = (2*16700.00*0.85*0.1875)/(1.000*20.0000-2*0.1875*(1.000-0.1)) = 270.725 psig

= (P*(Kcor*Do-2*t*(Kcor-0.1)))/(2*E*t) = (200.000*(1.000*20.0000-2*0.1875*(1.000-0.1)))/(2*0.85*0.1875) = 12337.255 psi
Required Thickness of Straight Flange: = (P * Ro)/(S * E + 0.4 * P ) + c per Appendix 1-1 (a)(1) = (200.000 *10.0000 )/( 16700.00 * 0.85 + 0.4 * 200.000 ) + 0.000 = 0.140 in
Percent Elongation per UHA-44 (75*tnom/Rf)*(1-Rf/Ro) 5.585 % Note: Please Check Requirements of Table UHA-44 for Elongation limits.
Hydrostatic Test Pressure Results:
Exchanger Shell Side Hydrostatic Test Pressures:

Pressure Pressure Pressure Pressure per per per per UG99b UG99b[34] UG99c UG100 = = = = 1.3 1.3 1.3 1.1 * * * * M.A.W.P. * Sa/S Design Pres * Sa/S M.A.P. - Head(Hyd) M.A.W.P. * Sa/S 130.000 130.000 299.000 110.000 psig psig psig psig
Exchanger Channel Side Hydrostatic Test Pressures:

Pressure Pressure Pressure Pressure per per per per UG99b UG99b[34] UG99c UG100 = = = = 1.3 1.3 1.3 1.1 * * * * M.A.W.P. * Sa/S Design Pres * Sa/S M.A.P. - Head(Hyd) M.A.W.P. * Sa/S 260.000 260.000 351.942 220.000 psig psig psig psig
UG-99(b) Note 34, Test Pressure Calculation [Shell Side]: = Test Factor * Design Pressure * Stress Ratio = 1.3 * 100.000 * 1.000 = 130.000 psig UG-99(b) Note 34, Test Pressure Calculation [Channel Side]: = Test Factor * Design Pressure * Stress Ratio = 1.3 * 200.000 * 1.000 = 260.000 psig
Horizontal Test performed per: UG-99b (Note 34) Stresses on Elements due to Hydrostatic Test Pressure:
From To Front Head Cover Front Head Cylinder Shell Cylinder Rear Head Cylinder Rear Head
Stress 16083.0 13899.3 6968.9 13899.3 16083.0
Allowable 21710.0 21710.0 21710.0 21710.0 21710.0
Ratio 0.741 0.640 0.321 0.640 0.741
Pressure 260.72 260.72 130.72 260.72 260.72
Elements Suitable for Internal Pressure. PV Elite 2009 1993-2009 by COADE Engineering Software
Heat Exchange Example Sample 11 Fixed Tubesheet Heat Exchanger PV Elite 2009 Licensee: PRESSURE VESSEL ENGINEERING FileName : Sample Vessel 11 CALCS Rev1 ------------------ Page 21 of 71 Element and Detail Weights : Step: 7 10:11a Apr 1,2009
Element and Detail Weights
| | Element | Element | Corroded | Corroded | Extra due | From| To | Metal Wgt. | ID Volume |Metal Wgt. | ID Volume | Misc % | | | lbf | ft | lbf | ft | lbf | 10| 20| 41.8358 | 0.92266 | 41.8358 | 0.92266 | 0.00000 | 20| 30| 95.8521 | 3.82655 | 95.8521 | 3.82655 | 0.00000 | 30| 40| 217.053 | 0.45367 | 217.053 | 0.45367 | 0.00000 | 40| 50| 614.336 | 24.5251 | 614.336 | 24.5251 | 0.00000 | 50| 60| 217.053 | 0.45367 | 217.053 | 0.45367 | 0.00000 | 60| 70| 95.8364 | 3.82592 | 95.8364 | 3.82592 | 0.00000 | 70| 80| 41.8358 | 0.92266 | 41.8358 | 0.92266 | 0.00000 | --------------------------------------------------------------------------Total 1323 34 1323 34 0
Weight of Details
| | From|Type| | | 20|Nozl| 40|Sadl| 40|Sadl| 40|Nozl| 40|Nozl| 40|Nozl| 60|Nozl| 40|FTsh| 40|Tube| 40|RTsh|
Weight of Detail lbf 55.8007 28.3933 28.3933 127.831 22.9179 4.86681 55.8007 431.150 2972.34 431.150
| X Offset, | Dtl. Cent. | in | 12.0000 | 22.0000 | 122.000 | 129.360 | 8.00040 | 8.00040 | 12.0000 | 4.87500 | 73.6250 | 147.250
| Y Offset, |Dtl. Cent. | in | 14.5633 | 19.5938 | 19.5938 | 17.1253 | 12.8138 | 10.8148 | 14.5633 | 0.00000 | 0.00000 | 0.00000
| | Description | | Water Inlet 'A' | Lft Sdl | New Sdl | Vapour Inlet 'C | Cond. Inlet "D" | Outlet "E" | Water Outlet 'B | Front Tubesheet | |
Total Weight of Each Detail Type
Total Weight of Saddles 56.8 Total Weight of Nozzles 267.2 Total Weight of Exchanger Components 3834.6 --------------------------------------------------------------Sum of the Detail Weights 4158.6 lbf
Weight Summary
Fabricated Wt. Shop Test Wt. Shipping Wt. Erected Wt. Ope. Wt. no Liq Operating Wt. Oper. Wt. + CA Field Test Wt. Bare Weight W/O Removable Internals Fabricated Weight + Water ( Full ) Fab. Wt + Rem. Intls.+ Shipping App. Fab. Wt + Rem. Intls.+ Insul. (etc) Fab. Wt + Intls. + Details + Wghts. Empty Wt. + Operating Liquid (No CA) Corr Wt. + Operating Liquid Empty Weight + Water (Full) 5482.4 7662.1 5482.4 5482.4 5482.4 5482.4 5482.4 7662.1 lbf lbf lbf lbf lbf lbf lbf lbf
Note: The Corroded Weight and thickness are used in the Horizontal Vessel Analysis (Ope Case) and Earthquake Load Calculations. Outside Surface Areas of Elements
Heat Exchange Example Sample 11 Fixed Tubesheet Heat Exchanger PV Elite 2009 Licensee: PRESSURE VESSEL ENGINEERING FileName : Sample Vessel 11 CALCS Rev1 ------------------ Page 22 of 71 Element and Detail Weights : Step: 7 10:11a Apr 1,2009 | | Surface | From| To | Area | | | in | 10| 20| 565.480 | 20| 30| 1386.60 | 30| 40| 522.093 | 40| 50| 8886.98 | 50| 60| 522.093 | 60| 70| 1386.37 | 70| 80| 565.480 | ---------------------------------------------------Total 13835.088 in [96.1 Square Feet ]
Heat Exchange Example Sample 11 Fixed Tubesheet Heat Exchanger PV Elite 2009 Licensee: PRESSURE VESSEL ENGINEERING FileName : Sample Vessel 11 CALCS Rev1 ------------------ Page 23 of 71 Nozzle Flange MAWP : Step: 8 10:11a Apr 1,2009
Nozzle Flange MAWP Results :
Nozzle Description
----- Flange Rating Operating Ambient Temperature Class Grade|Group psig psig F ---------------------------------------------------------------------------Water Inlet 'A' 235.00 275.00 200 150 GR 2.2 Vapour Inlet 'C 230.00 230.00 100 150 GR 2.3 Cond. Inlet "D" 230.00 230.00 100 150 GR 2.3 Outlet "E" 230.00 230.00 100 150 GR 2.3 Water Outlet 'B 235.00 275.00 200 150 GR 2.2
Shellside Flange Rating Lowest Flange Pressure Rating was (Ope)[ShellSide]: Lowest Flange Pressure Rating was (Amb)[ShellSide]: Channelside Flange Rating Lowest Flange Pressure Rating was (Ope)[TubeSide ]: Lowest Flange Pressure Rating was (Amb)[TubeSide ]:
230.000 230.000
psig psig
235.000 275.000
psig psig
Note: ANSI Ratings are per ANSI/ASME B16.5 2003 Edition PV Elite 2009 1993-2009 by COADE Engineering Software
Heat Exchange Example Sample 11 Fixed Tubesheet Heat Exchanger PV Elite 2009 Licensee: PRESSURE VESSEL ENGINEERING FileName : Sample Vessel 11 CALCS Rev1 ------------------ Page 24 of 71 Nozzle Calcs. : Water Inlet 'A' Nozl: 1 10:11a Apr 1,2009
INPUT VALUES, Nozzle Description: Water Inlet 'A' From : 20
Pressure for Nozzle Reinforcement Calculations P Temperature for Internal Pressure Temp Shell Material Shell Allowable Stress at Temperature Shell Allowable Stress At Ambient Inside Diameter of Cylindrical Shell Shell Finished (Minimum) Thickness Shell Internal Corrosion Allowance Shell External Corrosion Allowance Distance from Bottom/Left Tangent User Entered Minimum Design Metal Temperature Nozzle Nozzle Nozzle Nozzle Nozzle Material Material UNS Number material Specification used Allowable Stress at Temperature Allowable Stress At Ambient
200.000 200
psig F
S Sa D t cas caext
SA-312 TP316L 16700.00 psi 16700.00 psi 19.5000 0.2188 0.0000 0.0000 14.0000 -20.00 in in in in in F
SA-312 TP316L S31603 Smls/Wld pipe Sn 16700.00 psi Sna 16700.00 psi Inbase Dia Idbn tn OD 180.00 10.0000 Nominal 80 SA-182 F316 Slip on Can Es En 0.0000 1.00 1.00 6.0000 0.2500 0.2180 0.0000 0.0000 None 150 GR 2.2 in
Nozzle Diameter Basis (for tr calc only) Layout Angle Nozzle Diameter Nozzle Size and Thickness Basis Nominal Thickness of Nozzle Nozzle Flange Material Nozzle Flange Type Nozzle Corrosion Allowance Joint Efficiency of Shell Seam at Nozzle Joint Efficiency of Nozzle Neck
deg in.
Nozzle Outside Projection ho Weld leg size between Nozzle and Pad/Shell Wo Groove weld depth between Nozzle and Vessel Wgnv Nozzle Inside Projection h Weld leg size, Inside Nozzle to Shell Wi ASME Code Weld Type per UW-16 Class of attached Flange Grade of attached Flange
in in in in in
The Pressure Design option was Design Pressure + static head Nozzle Sketch
| | | | | |
Heat Exchange Example Sample 11 Fixed Tubesheet Heat Exchanger PV Elite 2009 Licensee: PRESSURE VESSEL ENGINEERING FileName : Sample Vessel 11 CALCS Rev1 ------------------ Page 25 of 71 Nozzle Calcs. : Water Inlet 'A' Nozl: 1 10:11a Apr 1,2009 | | ____________/| | | \ | | | \ | | |____________\|__|
Insert Nozzle No Pad, no Inside projection

NOZZLE CALCULATION, Description: Water Inlet 'A'
ASME Code, Section VIII, Division 1, 2007, A-08 UG-37 to UG-45

Actual Nozzle Outside Diameter Used in Calculation Actual Nozzle Thickness Used in Calculation
Nozzle input data check completed without errors. Reqd thk per UG-37(a)of Cylindrical Shell, Tr [Int. Press]
10.750 0.593
in. in.
= (P*R)/(S*E-0.6*P) per UG-27 (c)(1) = (200.00*9.7500)/(16700*1.00-0.6*200.00) = 0.1176 in

Reqd thk per UG-37(a)of Nozzle Wall, Trn [Int. Press]
= (P*Ro)/(S*E+0.4*P) per Appendix 1-1 (a)(1) = (200.00*5.3750)/(16700*1.00+0.4*200.00) = 0.0641 in
UG-40, Limits of Reinforcement : [Int. Press] Parallel to Vessel Wall (Diameter Limit) Normal to Vessel Wall (Thickness Limit), no pad Results of Nozzle Reinforcement Area Calculations: AREA AVAILABLE, A1 to A5 Design Area Required Ar 1.125 Area in Shell A1 0.967 Area in Nozzle Wall A2 0.579 Area in Inward Nozzle A3 0.000 Area in Welds A4 0.062 Area in Pad A5 0.000 TOTAL AREA AVAILABLE Atot 1.608 The Internal Pressure Case Governs the Analysis.
Nozzle Angle Used in Area Calculations
Dl Tlnp
19.1280 0.5469
in in
External NA NA NA NA NA NA NA
Mapnc NA NA NA NA NA NA NA
in in in in in in in
90.00
Degs.
The area available without a pad is Sufficient.

Reinforcement Area Required for Nozzle [Ar]:
= ( Dlr * tr + 2 * tn * tr * (1-fr1) ) UG-37(c) = (9.5640*0.1176+2*(0.5930-0.0000)*0.1176*(1-1.0000)) = 1.125 in

Areas per UG-37.1 but with DL = Diameter Limit, DLR = Corroded ID:
Area Available in Shell [A1]: = (DL-Dlr)*(Es*(t-cas)-tr)-2*(tn-can)*(Es*(t-cas)-tr)*(1-fr1)
Heat Exchange Example Sample 11 Fixed Tubesheet Heat Exchanger PV Elite 2009 Licensee: PRESSURE VESSEL ENGINEERING FileName : Sample Vessel 11 CALCS Rev1 ------------------ Page 26 of 71 Nozzle Calcs. : Water Inlet 'A' Nozl: 1 10:11a Apr 1,2009 = (19.128-9.564)*(1.00*(0.2188-0.000)-0.118)-2*(0.593-0.000) *(1.00*(0.2188-0.0000)-0.1176)*(1-1.0000) = 0.967 in
Area Available in Nozzle Wall, no Pad [A2np]: = ( 2 * min(Tlnp,ho) ) * ( tn - can - trn ) * fr2 = ( 2 * min(0.547 ,6.000 ) ) * ( 0.5930 - 0.0000 - 0.0641 ) * 1.0000 ) = 0.579 in Area Available in Welds, no Pad [A4np]: = Wo * fr2 + ( Wi-can/0.707 ) * fr2 = 0.2500 * 1.0000 + ( 0.0000 ) * 1.0000 = 0.062 in UG-45 Minimum Nozzle Neck Thickness Requirement: [Int. Press.] Wall Thickness per UG45(a), tra = 0.0641 in Wall Thickness per UG16(b), tr16b = 0.0625 in Wall Thickness per UG45(b)(1), trb1 = 0.1176 in Check UG16(b) Min. Thickness, trb1 = Max(trb1, tr16b) = 0.1176 in Std. Wall Pipe per UG45(b)(4), trb4 = 0.3194 in Wall Thickness per UG45(b), trb = Min(trb1, trb4) = 0.1176 in
Final Required Thickness, tr45 = Max(tra, trb) = 0.1176 in Available Nozzle Neck Thickness = .875 * 0.5930 = 0.5189 in --> OK
Weld Size Calculations, Description: Water Inlet 'A'
Intermediate Calc. for nozzle/shell Welds
Tmin
0.2500
in
Results Per UW-16.1:

Nozzle Weld Required Thickness 0.1750 = 0.7 * TMIN Actual Thickness 0.1768 = 0.7 * Wo in
Weld Strength and Weld Loads per UG-41.1, Sketch (a) or (b) Weld Load [W]: = (Ar-A1+2*(Thk-can)*Ffr1*(E1(T-Cas)-Tr))*S = (1.1248 - 0.9673 + 2 * ( 0.5930 - 0.0000 ) * 1.0000 * (1.00 * ( 0.2188 - 0.0000 ) - 0.1176 ) ) * 16700 = 4634.24 lbf Weld Load [W1]: = (A2+A5+A4-(Wi-Can/.707)*Ffr2)*S = ( 0.5785 + 0.0000 + 0.0625 - 0.0000 * 1.00 ) * 16700 = 10705.09 lbf Weld Load [W2]: = ((A2+A6)+A3+A4+(2*(Thk-Can)*(T-Ca)*Fr1))*S = ( 0.5785 + 0.0000 + 0.0625 + 0.2594 ) * 16700 = 15037.70 lbf Weld Load [W3]: = ((A2+A6)+A3+A4+A5+(2*(Thk-Can)*(T-Ca)*Fr1))*S = ( 0.5785 + 0.0000 + 0.0625 + 0.0000 + 0.2594 ) * 16700 = 15037.70 lbf
Strength of Connection Elements for Failure Path Analysis
Heat Exchange Example Sample 11 Fixed Tubesheet Heat Exchanger PV Elite 2009 Licensee: PRESSURE VESSEL ENGINEERING FileName : Sample Vessel 11 CALCS Rev1 ------------------ Page 27 of 71 Nozzle Calcs. : Water Inlet 'A' Nozl: 1 10:11a Apr 1,2009
Shear, Outward Nozzle Weld [Sonw]:
= (pi/2) * Dlo * Wo * 0.49 * Snw = ( 3.1416 / 2.0 ) * 10.7500 * 0.2500 * 0.49 * 16700 = 34545. lbf
Shear, Nozzle Wall [Snw]:
= (pi *( Dlr + Dlo )/4 ) * ( Thk - Can ) * 0.7 * Sn = (3.1416 * 5.0785 ) * ( 0.5930 - 0.0000 ) * 0.7 * 16700 = 110600. lbf
Tension, Nozzle Groove Weld [Tngw]:
= (PI/2) * Dlo * (Wgnvi-Cas) * 0.74 * Sng = ( 3.1416 / 2.0 ) * 10.7500 * ( 0.2180 - 0.0000 ) * 0.74 * 16700 = 45492. lbf
Strength of Failure Paths:
PATH11 = ( PATH22 = ( = ( PATH33 = ( = (
SONW + SNW ) = ( 34544 + 110599 ) = 145144 lbf Sonw + Tpgw + Tngw + Sinw ) 34544 + 0 + 45491 + 0 ) = 80036 lbf Sonw + Tngw + Sinw ) 34544 + 45491 + 0 ) = 80036 lbf
Summary of Failure Path Calculations:
Path 1-1 = 145144 lbf, must exceed W = 4634 lbf or W1 = 10705 lbf Path 2-2 = 80036 lbf, must exceed W = 4634 lbf or W2 = 15037 lbf Path 3-3 = 80036 lbf, must exceed W = 4634 lbf or W3 = 15037 lbf
Maximum Allowable Pressure for this Nozzle at this Location: Converged Max. Allow. Pressure in Operating case The Drop for this Nozzle is : 1.6154 in The Cut Length for this Nozzle is, Drop + Ho + H + T : 7.8341 in PV Elite 2009 1993-2009 by COADE Engineering Software
241.336
psig
Heat Exchange Example Sample 11 Fixed Tubesheet Heat Exchanger PV Elite 2009 Licensee: PRESSURE VESSEL ENGINEERING FileName : Sample Vessel 11 CALCS Rev1 ------------------ Page 28 of 71 Nozzle Calcs. : Vapour Inlet 'C Nozl: 2 10:11a Apr 1,2009
INPUT VALUES, Nozzle Description: Vapour Inlet 'C From : 40
100.000 100
psig F
S Sa D t cas caext
SA-312 TP316L S31603 Smls/Wld pipe Sn 16700.00 psi Sna 16700.00 psi Inbase Dia Idbn tn OD 0.00 16.0000 Nominal 60 SA-182 F316L Slip on Can Es En 0.0000 1.00 1.00 6.0000 0.2500 0.2180 0.0000 0.0000 None 150 GR 2.3 in
deg in.
in in in in in
| | | | | |
Heat Exchange Example Sample 11 Fixed Tubesheet Heat Exchanger PV Elite 2009 Licensee: PRESSURE VESSEL ENGINEERING FileName : Sample Vessel 11 CALCS Rev1 ------------------ Page 29 of 71 Nozzle Calcs. : Vapour Inlet 'C Nozl: 2 10:11a Apr 1,2009 | | ____________/| | | \ | | | \ | | |____________\|__|

NOZZLE CALCULATION, Description: Vapour Inlet 'C

16.000 0.656
in. in.
= (P*R)/(S*E-0.6*P) per UG-27 (c)(1) = (100.00*9.7500)/(16700*1.00-0.6*100.00) = 0.0586 in

Dl Tlnp
29.3760 0.5469
in in
90.00
Degs.


Heat Exchange Example Sample 11 Fixed Tubesheet Heat Exchanger PV Elite 2009 Licensee: PRESSURE VESSEL ENGINEERING FileName : Sample Vessel 11 CALCS Rev1 ------------------ Page 30 of 71 Nozzle Calcs. : Vapour Inlet 'C Nozl: 2 10:11a Apr 1,2009 = (29.376-14.688)*(1.00*(0.2188-0.000)-0.059)-2*(0.656-0.000) *(1.00*(0.2188-0.0000)-0.0586)*(1-1.0000) = 2.352 in
UG-40, Limits of Reinforcement : [Int. Press] Parallel to Vessel Wall (Diameter Limit) Normal to Vessel Wall (Thickness Limit), no pad
Dl Tlnp
22.0320 0.5469
in in
Summary of Reinforcement Areas for Large Nozzle (Per Appendix 1-7(a)):

AREA REQUIRED [Internal Pressure] AR No Pad 1.176 0.665 0.000 0.062 0.000 0.000 1.904 0.574 With Pad 1.176 0.665 0.000 0.062 0.000 0.000 1.904 in
AREA AVAILABLE, A1 to A6 Area Available in Shell Area Available in Nozzle Wall Area Available in Inward Nozzle Area Available in Welds Area Available in Pad Area Available in Hub TOTAL AREA AVAILABLE
A1 A2 A3 A4 A5 A6 Atot
The area available without a pad is Sufficient. Warning: Rn/R(0.75) > 0.7 - This calculation must comply with U-2(g).
Weld Size Calculations, Description: Vapour Inlet 'C
Tmin
0.2500
in

Weld Strength and Weld Loads per UG-41.1, Sketch (a) or (b)
Weld Load [W]: = (Ar-A1+2*(Thk-can)*Ffr1*(E1(T-Cas)-Tr))*S = (0.8606 - 2.3524 + 2 * ( 0.6560 - 0.0000 ) * 1.0000 * (1.00 * ( 0.2188 - 0.0000 ) - 0.0586 ) ) * 16700 = 0.00 lbf Weld Load [W1]: = (A2+A5+A4-(Wi-Can/.707)*Ffr2)*S = ( 0.6652 + 0.0000 + 0.0625 - 0.0000 * 1.00 ) * 16700 = 12153.09 lbf Weld Load [W2]: = ((A2+A6)+A3+A4+(2*(Thk-Can)*(T-Ca)*Fr1))*S = ( 0.6652 + 0.0000 + 0.0625 + 0.2870 ) * 16700 = 16945.99 lbf Weld Load [W3]: = ((A2+A6)+A3+A4+A5+(2*(Thk-Can)*(T-Ca)*Fr1))*S = ( 0.6652 + 0.0000 + 0.0625 + 0.0000 + 0.2870 ) * 16700 = 16945.99 lbf
Strength of Connection Elements for Failure Path Analysis Shear, Outward Nozzle Weld [Sonw]:
= (pi/2) * Dlo * Wo * 0.49 * Snw = ( 3.1416 / 2.0 ) * 16.0000 * 0.2500 * 0.49 * 16700 = 51415. lbf
PATH11 = ( PATH22 = ( = ( PATH33 = ( = (
Maximum Allowable Pressure for this Nozzle at this Location: Converged Max. Allow. Pressure in Operating case The Drop for this Nozzle is : 4.1766 in The Cut Length for this Nozzle is, Drop + Ho + H + T : 10.3954 in
224.178
psig
Heat Exchange Example Sample 11 Fixed Tubesheet Heat Exchanger PV Elite 2009 Licensee: PRESSURE VESSEL ENGINEERING FileName : Sample Vessel 11 CALCS Rev1 ------------------ Page 33 of 71 Nozzle Calcs. : Cond. Inlet "D" Nozl: 3 10:11a Apr 1,2009
INPUT VALUES, Nozzle Description: Cond. Inlet "D" From : 40
100.000 100
psig F
S Sa D t cas caext
SA-312 TP316L S31603 Smls/Wld pipe Sn 16700.00 psi Sna 16700.00 psi Inbase Dia Idbn tn OD 180.00 6.0000 Nominal STD SA-182 F316L Slip on Can Es En 0.0000 1.00 1.00 6.0000 0.2500 0.2180 0.0000 0.0000 None 150 GR 2.3 in
deg in.
in in in in in
| | | | | |
Heat Exchange Example Sample 11 Fixed Tubesheet Heat Exchanger PV Elite 2009 Licensee: PRESSURE VESSEL ENGINEERING FileName : Sample Vessel 11 CALCS Rev1 ------------------ Page 34 of 71 Nozzle Calcs. : Cond. Inlet "D" Nozl: 3 10:11a Apr 1,2009 | | ____________/| | | \ | | | \ | | |____________\|__|

NOZZLE CALCULATION, Description: Cond. Inlet "D"

6.625 0.280
in. in.
= (P*R)/(S*E-0.6*P) per UG-27 (c)(1) = (100.00*9.7500)/(16700*1.00-0.6*100.00) = 0.0586 in

Dl Tlnp
12.1300 0.5469
in in
90.00
Degs.


Heat Exchange Example Sample 11 Fixed Tubesheet Heat Exchanger PV Elite 2009 Licensee: PRESSURE VESSEL ENGINEERING FileName : Sample Vessel 11 CALCS Rev1 ------------------ Page 35 of 71 Nozzle Calcs. : Cond. Inlet "D" Nozl: 3 10:11a Apr 1,2009 = (12.130-6.065)*(1.00*(0.2188-0.000)-0.059)-2*(0.280-0.000) *(1.00*(0.2188-0.0000)-0.0586)*(1-1.0000) = 0.971 in
Weld Size Calculations, Description: Cond. Inlet "D"
Tmin
0.2500
in

Heat Exchange Example Sample 11 Fixed Tubesheet Heat Exchanger PV Elite 2009 Licensee: PRESSURE VESSEL ENGINEERING FileName : Sample Vessel 11 CALCS Rev1 ------------------ Page 36 of 71 Nozzle Calcs. : Cond. Inlet "D" Nozl: 3 10:11a Apr 1,2009
= (pi/2) * Dlo * Wo * 0.49 * Snw = ( 3.1416 / 2.0 ) * 6.6250 * 0.2500 * 0.49 * 16700 = 21289. lbf
PATH11 = ( PATH22 = ( = ( PATH33 = ( = (
230.454
psig
Heat Exchange Example Sample 11 Fixed Tubesheet Heat Exchanger PV Elite 2009 Licensee: PRESSURE VESSEL ENGINEERING FileName : Sample Vessel 11 CALCS Rev1 ------------------ Page 37 of 71 Nozzle Calcs. : Outlet "E" Nozl: 4 10:11a Apr 1,2009
INPUT VALUES, Nozzle Description: Outlet "E" From : 40
100.000 100
psig F
S Sa D t cas caext
SA-312 TP316L S31603 Smls/Wld pipe Sn 16700.00 psi Sna 16700.00 psi Inbase Dia Idbn tn OD 0.00 2.0000 Nominal STD SA-182 F316L Slip on Can Es En 0.0000 1.00 1.00 6.0000 0.1880 0.2180 0.0000 0.0000 None 150 GR 2.3 in
deg in.
in in in in in
| | | | | |
Heat Exchange Example Sample 11 Fixed Tubesheet Heat Exchanger PV Elite 2009 Licensee: PRESSURE VESSEL ENGINEERING FileName : Sample Vessel 11 CALCS Rev1 ------------------ Page 38 of 71 Nozzle Calcs. : Outlet "E" Nozl: 4 10:11a Apr 1,2009 | | ____________/| | | \ | | | \ | | |____________\|__|

NOZZLE CALCULATION, Description: Outlet "E"

2.375 0.154
in. in.
= (P*R)/(S*E-0.6*P) per UG-27 (c)(1) = (100.00*9.7500)/(16700*1.00-0.6*100.00) = 0.0586 in

UG-40, Limits of Reinforcement : [Int. Press] Parallel to Vessel Wall (Diameter Limit) Normal to Vessel Wall (Thickness Limit), no pad
Note: Taking a UG-36(c)(3)(a) exemption for Outlet "E" . This calculation is valid for nozzles that meet all the requirements of paragraph UG-36. Please check the Code carefully, especially for nozzles that are not isolated or do not meet Code spacing requirements. It may be necessary to force the program to print the areas per UG-37.
Dl Tlnp
4.1340 0.3850
in in
UG-45 Minimum Nozzle Neck Thickness Requirement: [Int. Press.] Wall Thickness per UG45(a), tra = 0.0071 in Wall Thickness per UG16(b), tr16b = 0.0625 in Wall Thickness per UG45(b)(1), trb1 = 0.0586 in Check UG16(b) Min. Thickness, trb1 = Max(trb1, tr16b) = 0.0625 in Std. Wall Pipe per UG45(b)(4), trb4 = 0.1347 in Wall Thickness per UG45(b), trb = Min(trb1, trb4) = 0.0625 in
Weld Size Calculations, Description: Outlet "E"
Tmin
0.1540
in

Heat Exchange Example Sample 11 Fixed Tubesheet Heat Exchanger PV Elite 2009 Licensee: PRESSURE VESSEL ENGINEERING FileName : Sample Vessel 11 CALCS Rev1 ------------------ Page 39 of 71 Nozzle Calcs. : Outlet "E" Nozl: 4 10:11a Apr 1,2009
NOTE : Skipping the nozzle attachment weld strength calculations. Per UW-15(b)(2) the nozzles exempted by UG-36(c)(3)(a) (small nozzles) do not require a weld strength check. Maximum Allowable Pressure for this Nozzle at this Location: Converged Max. Allow. Pressure in Operating case Note: The MAWP of this junction was limited by the shell. The Drop for this Nozzle is : 0.0726 in The Cut Length for this Nozzle is, Drop + Ho + H + T : 6.2913 in PV Elite 2009 1993-2009 by COADE Engineering Software
313.257 psig
Heat Exchange Example Sample 11 Fixed Tubesheet Heat Exchanger PV Elite 2009 Licensee: PRESSURE VESSEL ENGINEERING FileName : Sample Vessel 11 CALCS Rev1 ------------------ Page 40 of 71 Nozzle Calcs. : Water Outlet 'B Nozl: 5 10:11a Apr 1,2009
INPUT VALUES, Nozzle Description: Water Outlet 'B From : 60
200.000 200
psig F
S Sa D t cas caext
SA-312 TP316L S31603 Smls/Wld pipe Sn 16700.00 psi Sna 16700.00 psi Inbase Dia Idbn tn OD 0.00 10.0000 Nominal 80 SA-182 F316 Slip on Can Es En 0.0000 1.00 1.00 6.0000 0.2500 0.2180 0.0000 0.0000 None 150 GR 2.2 in
deg in.
in in in in in
| | | | | |
Heat Exchange Example Sample 11 Fixed Tubesheet Heat Exchanger PV Elite 2009 Licensee: PRESSURE VESSEL ENGINEERING FileName : Sample Vessel 11 CALCS Rev1 ------------------ Page 41 of 71 Nozzle Calcs. : Water Outlet 'B Nozl: 5 10:11a Apr 1,2009 | | ____________/| | | \ | | | \ | | |____________\|__|

NOZZLE CALCULATION, Description: Water Outlet 'B

10.750 0.593
in. in.
= (P*R)/(S*E-0.6*P) per UG-27 (c)(1) = (200.00*9.7500)/(16700*1.00-0.6*200.00) = 0.1176 in

Dl Tlnp
19.1280 0.5469
in in
90.00
Degs.


Heat Exchange Example Sample 11 Fixed Tubesheet Heat Exchanger PV Elite 2009 Licensee: PRESSURE VESSEL ENGINEERING FileName : Sample Vessel 11 CALCS Rev1 ------------------ Page 42 of 71 Nozzle Calcs. : Water Outlet 'B Nozl: 5 10:11a Apr 1,2009 = (19.128-9.564)*(1.00*(0.2188-0.000)-0.118)-2*(0.593-0.000) *(1.00*(0.2188-0.0000)-0.1176)*(1-1.0000) = 0.967 in
Weld Size Calculations, Description: Water Outlet 'B
Tmin
0.2500
in

Heat Exchange Example Sample 11 Fixed Tubesheet Heat Exchanger PV Elite 2009 Licensee: PRESSURE VESSEL ENGINEERING FileName : Sample Vessel 11 CALCS Rev1 ------------------ Page 43 of 71 Nozzle Calcs. : Water Outlet 'B Nozl: 5 10:11a Apr 1,2009
= (pi/2) * Dlo * Wo * 0.49 * Snw = ( 3.1416 / 2.0 ) * 10.7500 * 0.2500 * 0.49 * 16700 = 34545. lbf
PATH11 = ( PATH22 = ( = ( PATH33 = ( = (
241.336
psig
Heat Exchange Example Sample 11 Fixed Tubesheet Heat Exchanger PV Elite 2009 Licensee: PRESSURE VESSEL ENGINEERING FileName : Sample Vessel 11 CALCS Rev1 ------------------ Page 44 of 71 Nozzle Schedule : Step: 18 10:11a Apr 1,2009
Nozzle Schedule:
Nominal Flange Noz. Wall Re-Pad Cut Size Sch/Type O/Dia Thk ODia Thick Length in. Cls in in in in in -----------------------------------------------------------------------------Outlet "E" 2.000 STD SlipOn 2.375 0.154 6.29 Cond. Inlet "D" 6.000 STD SlipOn 6.625 0.280 6.80 Water Inlet 'A' 10.000 80 SlipOn 10.750 0.593 7.83 Water Outlet 'B 10.000 80 SlipOn 10.750 0.593 7.83 Vapour Inlet 'C 16.000 60 SlipOn 16.000 0.656 10.40 Description
Note on the Cut Length Calculation: The Cut Length is the Outside Projection + Inside Projection + Drop + In Plane Shell Thickness. This value does not include weld gaps, nor does it account for shrinkage. Please Note: In the case of Oblique Nozzles, the Outside Diameter must be increased. The Re-Pad WIDTH around the nozzle is calculated as follows: Width of Pad = (Pad Outside Dia. (per above) - Nozzle Outside Dia.)/2
Nozzle Material and Weld Fillet Leg Size Details:
Shl Grve Noz Shl/Pad Pad OD Pad Grve Inside Weld Weld Weld Weld Weld in in in in in -----------------------------------------------------------------------------Outlet SA-312 TP316L 0.218 0.188 Cond. I SA-312 TP316L 0.218 0.250 Water I SA-312 TP316L 0.218 0.250 Water O SA-312 TP316L 0.218 0.250 Vapour SA-312 TP316L 0.218 0.250 Nozzle Material
Note: The Outside projections below do not include the flange thickness. Nozzle Miscellaneous Data:
Elevation/Distance Layout Projection Installed In From Datum Angle Outside Inside Component in deg. in in ---------------------------------------------------------------------------Outlet "E" 33.625 0.00 6.00 0.00 Shell Cylind Cond. Inlet "D" 33.625 180.00 6.00 0.00 Shell Cylind Water Inlet 'A' 14.000 180.00 6.00 0.00 Front Head C Water Outlet 'B 180.250 0.00 6.00 0.00 Rear Head Cy Vapour Inlet 'C 154.985 0.00 6.00 0.00 Shell Cylind Nozzle
Heat Exchange Example Sample 11 Fixed Tubesheet Heat Exchanger PV Elite 2009 Licensee: PRESSURE VESSEL ENGINEERING FileName : Sample Vessel 11 CALCS Rev1 ------------------ Page 45 of 71 Nozzle Summary : Step: 19 10:11a Apr 1,2009
Nozzle Calculation Summary
Description
MAWP Ext MAPNC UG45 [tr] Weld Areas psig psig Path --------------------------------------------------------------------------Water Inlet 'A' 241.34 ... ... OK 0.118 OK Passed Vapour Inlet 'C 224.18 ... ... OK 0.062 OK Passed Cond. Inlet "D" 230.45 ... ... OK 0.062 OK Passed Outlet "E" 313.26 ... ... OK 0.062 OK NoCalc[*] Water Outlet 'B 241.34 ... ... OK 0.118 OK Passed --------------------------------------------------------------------------Min. - Nozzles 224.18 Vapour Inl
[*] - This was a small opening and the areas were not computed or the MAWP of this connection could not be computed because the longitudinal bending stress was greater than the hoop stress. Note: MAWPs (Internal Case) shown above are at the High Point. Check the Spatial Relationship between the Nozzles
From Node 20 40 40 40 60
Nozzle Description Water Inlet 'A' Vapour Inlet 'C Cond. Inlet "D" Outlet "E" Water Outlet 'B
X Coordinate, 14.000 154.985 33.625 33.625 180.250
Layout Angle, 180.000 0.000 180.000 0.000 0.000
Dia. Limit 19.128 29.376 12.130 4.134 19.128
The nozzle spacing is computed by the following: = Sqrt( ll + lc ) where ll - Arc length along the inside vessel surface in the long. direction. lc - Arc length along the inside vessel surface in the circ. direction
If any interferences/violations are found, they will be noted below.
No interference violations have been detected ! PV Elite 2009 1993-2009 by COADE Engineering Software
Heat Exchange Example Sample 11 Fixed Tubesheet Heat Exchanger PV Elite 2009 Licensee: PRESSURE VESSEL ENGINEERING FileName : Sample Vessel 11 CALCS Rev1 ------------------ Page 46 of 71 ASMETube Analysis : Front Tubesheet Case: 1 10:11a Apr 1,2009
Input Echo, Tubesheet Number Main Shell Description: Shell Cylinder 1, Description: Front Tubesheet
Shell Design Pressure Shell Thickness Shell Corrosion Allowance Inside Diameter of Shell Shell Longitudinal Joint Efficiency Shell Temperature for Internal Pressure Shell Material Shell Material UNS Number Shell Allowable Stress at Temperature Shell Allowable Stress at Ambient
Channel Description: Front Head Cylinder
Ps 100.00 ts 0.2188 cas 0.0000 Ds 19.5625 Esw 0.700 Ts 100.00 SA-312 TP316L S31603 Ss 16700.00 16700.00
psig in in in F
psi psi
Channel Type: Channel Design Pressure Channel Thickness Channel Corrosion Allowance Inside Diameter of Channel Channel Design Temperature Channel Material Channel Material UNS Number Channel Allowable Stress at Temperature Channel Allowable Stress at Ambient
Cylinder Pt 200.00 tc 0.2188 cac 0.0000 Dc 19.5625 TEMPC 200.00 SA-312 TP316L S31603 Sc 16700.00 16700.00
psig in in in F
psi psi
Number of Tubes Holes Nt 272 Tube Wall Thickness t 0.1340 Tube Outside Diameter D 0.7500 Total Straight Tube Length Lt 144.00 Straight Tube Length (bet. inner tubsht faces) L 137.50 Design Temperature of the Tubes 200.00 Tube Material SA-213 TP316 Tube Material UNS Number S31600 Is This a Welded Tube No Tube Material Specification used Smls. tube Tube Allowable Stress at Temperature 20000.00 Tube Allowable Stress At Ambient 20000.00 Tube Yield Stress At Operating Temperature Syt 25900.00 Tube Pitch (Center to Center Spacing) P 0.9375 Tube Layout Pattern Triangular Fillet Weld Leg Groove Weld Leg Tube-Tubesheet Joint Weld Type Method for Tube-Tubesheet Jt. Allow. Tube-Tubesheet Joint Classification Is Tube-Tubesheet Joint Tested ASME Tube Joint Reliability Factor Radius to Outermost Tube Hole Center Largest Center-to-Center Tube Distance Length of Expanded Portion of Tube Tube-side pass partition groove depth af ag
in in in in F
psi psi psi in
0.1250 in 0.0000 in Partial Strength App. A b-1 No fr 0.70 ro Ul ltx hg 9.0000 0.0000 0.0000 0.0000 in in in in
Tubesheet TYPE: Fixed Tubesheet Exchanger, Conf B

Tubesheet Design Metal Temperature T 200.00 Tubesheet Material Specification SA-240 316 Tubesheet Material UNS Number S31600 Tubesheet Allowable Stress at Temperature S 20000.00 Tubesheet Allowable Stress at Ambient Tt 20000.00 Thickness of Tubesheet h 3.2500 Tubesheet Corr. Allowance (Shell side) Cats 0.0000 Tubesheet Corr. Allowance (Channel side) Catc 0.0000 Tubesheet Outside Diameter A 27.5000 Area of The Untubed Lanes AL 0.000 Is Exchanger in Creep range (skip EP, Use 3S for Sps) NO F
psi psi in in in in in
Additional Data for Fixed/Floating Tubesheet Exchangers: Unsupported Tube Span under consideration Tube End condition corresponding to Span (l)
l k
18.000 1.00
in
Ignore Radial Thermal Exp. effects (UHX-13.8/14.6) YES Note: The Metal temperatures at the Rim are set to ambient (70 F) Tubesheet Metal Temp. at Rim Shell Metal Temp. at Tubesheet Channel Metal Temp. at Tubesheet Perform Differential Pressure Design Run Multiple Load Cases Mean Shell Metal Temp. along Shell len. Mean Tube Metal Temp. along Tube length T' T'S T'C 70.00 70.00 70.00 N YES 100.00 200.00 F F F
Tsm Ttm
F F
Additional Data for Gasketed Tubesheets: Tubesheet Gasket on which Side Flange Outside Diameter Flange Inside Diameter Flange Face Outside Diameter Flange Face Inside Diameter Gasket Outside Diameter Gasket Inside Diameter Gasket Factor, Gasket Design Seating Stress Flange Facing Sketch Column for Gasket Seating Gasket Thickness Flange Face Nubbin Width Full face Gasket Flange Option Bolting Information: Diameter of Bolt Circle Nominal Bolt Diameter Type of Thread Series Number of Bolts Bolt Material Bolt Allowable Stress At Temperature Bolt Allowable Stress At Ambient Weld between Flange and Shell/Channel
Channel A 27.5000 B 19.5000 Fod 23.0000 Fid 19.5000 Go 23.8800 Gi 20.0000 m 2.00 y 1600.00 Code Sketch 1a Code Column II tg 0.0625 w 0.6250 Program Selects
in in in in in in psi
in in
C 25.0000 in dB 1.1250 in UNC Thread Series n 20 SA-193 B7 Sb 25000.00 psi Sa 25000.00 psi 0.2500 in
Heat Exchange Example Sample 11 Fixed Tubesheet Heat Exchanger PV Elite 2009 Licensee: PRESSURE VESSEL ENGINEERING FileName : Sample Vessel 11 CALCS Rev1 ------------------ Page 48 of 71 ASMETube Analysis : Front Tubesheet Case: 1 10:11a Apr 1,2009 Tubesheet Integral with Tubesheet Extended as Flange Thickness of Extended Portion of Tubesheet Is Bolt Load Transferred to the Tubesheet
ASME TubeSheet Results per Part UHX, 2007 A-08
Tf
Shell Yes 3.2500 Yes
in
Elasticity/Expansion Material Properties:

Shell - TP316 & TP317 Th. Exp. Coeff. Metal Temp. along Len Elastic Mod. at Design Temp. Th. Exp. Coeff. Metal Temp. at Tubsht Elastic Mod. at Metal Temp. along Len Channel - TP316 & TP317 Th. Exp. Coeff. Metal Temp. at Tubsht Elastic Mod. at Design Temp. Tubes - TP316 & TP317 Th. Exp. Coeff. Metal Temp. along Len Elastic Mod. at Design Temp. Elastic Mod. at Metal Temp. along Len Elastic Mod. at Tubsht. Design Temp. TubeSheet - TP316 & TP317 Th. Exp. Coeff. Metal Temp. at Rim Elastic Mod. at Design Temp. Elastic Mod. at Metal Temp. at Rim 100.0 100.0 70.0 100.0 F F F F 0.0000085400 0.28115E+08 0.0000085400 0.28115E+08 /F psi /F psi
70.0 F 200.0 F
0.0000085400 /F 0.27500E+08 psi
200.0 200.0 200.0 200.0
F F F F
0.0000087600 0.27500E+08 0.27500E+08 0.27500E+08
/F psi psi psi
70.0 F 200.0 F 70.0 F
0.0000085400 /F 0.27500E+08 psi 0.28300E+08 psi
Note: The Elasticity and Alpha values are taken from Tables in ASME II D or TEMA. Please insure these properties are consistent with the type of Material for the tubes, shell, channel etc.
Tube Required Thickness under Internal Pressure (Tubeside pressure) : Thickness Due to Internal Pressure:
= R * ( Zt^(1/2) - 1 ) / Zt^(1/2) per Appendix 1-2 (a)(1) = 0.38*(1.0202^(1/2)-1)/1.0202^(1/2) = 0.0037 + 0.0000 = 0.0037 in
Tube Required Thickness under External Pressure (Shellside pressure) :
External Pressure Chart HA-2 Elastic Modulus for Material

Results for Max. Allowable External Pressure (Emawp):
at
200.00 27300000.00
F psi
TCA ODCA SLEN D/T L/D 0.1340 0.75 137.50 5.60 50.0000 EMAWP = (2.167/(D/T)-0.0833)*B = 4575.5034 psig
Results for Reqd Thickness for Ext. Pressure (Tca):
Factor A 0.0351140
B 15057.40
TCA ODCA SLEN D/T L/D Factor A B 0.0128 0.75 137.50 58.50 50.0000 0.0003214 4387.59 EMAWP = (4*B)/(3*(D/T)) = ( 4 *4387.5903 )/( 3 *58.4992 ) = 100.0035 psig
Summary of Tube Required Thickness Results:
Total Required Thickness including Corrosion all. Allowable Internal Pressure at Corroded thickness Required Internal Design Pressure Allowable External Pressure at Corroded thickness Required External Design Pressure
Intermediate Calculations For Tubesheets Extended As Flanges: ASME Code, Section VIII, Div. 1, 2007 A-08
0.0128 8308.15 200.00 4575.50 100.00
in psig psig psig psig
Gasket Contact Width, Basic Gasket Width, Effective Gasket Width, Gasket Reaction Diameter,
N b0 b G
= = = =
(Goc-Gic) / 2 N / 2.0 SQRT(b0) * 0.5 Go-2.0*b
1.500 0.750 0.433 22.134
in in in in
Bolting Information for UNC Thread Series (Non Mandatory): Distance Across Corners for Nuts 2.002 in Circular Wrench End Diameter a 2.875 in ----------------------------------------------------------------------------Minimum Actual Maximum ----------------------------------------------------------------------------Bolt Area, in 4.042 13.860 Radial distance bet. hub and bolts 1.125 2.250 Radial distance bet. bolts and the edge 1.125 1.250 Circumferential spacing between bolts 2.500 3.911 10.050 ----------------------------------------------------------------------------Flange Design Bolt Load W 223771.66 lbf
Required Tubesheet Flanged Extension thk. per UHX-9 (operating) [hr_opr]: = SQRT( 1.9 * WM1 * hg / ( S * G ) ) = SQRT( 1.9 * 101043.28 * 1.433 / ( 20000.00 * 22.134 ) ) = 0.788 in Required Tubesheet Flanged Extension thk. per UHX-9 (seating) [hr_seat]: = SQRT( 1.9 * W * hg / ( Sa * G ) ) = SQRT( 1.9 * 223771.66 * 1.433 / ( 20000.00 * 22.134 ) ) = 1.173 in
----------------------------------------------------------------Detailed Tubesheet Results for load Case 7uc (Ps+Pt+Th)
-----------------------------------------------------------------
Results for ASME Fixed Tubesheet Calculations for Configuration b, Results for Tubesheet Calculations Original Thickness : UHX-13.5.1 Step 1: Compute the Tube Expansion Depth Ratio [rho]: = ltx / h ( modified for corrosion if present ) = 0.0000 / 3.2500 = 0.0000 ( must be 0 <= rho <= 1 )
Compute the Effective Tube Hole Diameter [d*]: = Max( dt - 2tt*( Et/E )( St/S )( rho ), dt - 2tt) = Max( 0.7500 -2*0.1340 *(.27500E+08/.27500E+08)* ( 20000 /20000 )*(0.000 ), 0.7500 -2*0.1340 ) = 0.7500 in Compute the Equivalent Outer Tube Limit Circle Diameter [Do]: = 2 * ro + dt = 2 * 9.000 + 0.750 = 18.750 in Determine the Basic Ligament Efficiency for Shear [mu]: = (p - dt)/p = (0.9375 - 0.7500 )/0.9375 = 0.2000 Compute the Equivalent Outer Tube Limit Radius [ao]: = Do / 2 = 18.7500 / 2 = 9.3750 in Compute the Effective Tube Pitch [p*]: = p / sqrt( 1 - 4 * min( AL * CNV_factor, 4*Do*p)/(Pi * Do) ) = 0.9375 / sqrt( 1 - 4 * min( 0.00 *1.000 , 4*18.750 *0.938 ) / ( 3.141 * 18.750) ) = 0.9375 in Compute the Effective Ligament Efficiency for Bending [mu*]: = (p* - d*) / p* = (0.9375 - 0.7500 ) / 0.9375 = 0.2000 Compute the Ratio [Rhos]: = as / ao = 9.7812 / 9.3750 = 1.043333 Compute the Ratio [Rhoc]: = ac / ao = 11.0670 / 9.3750 = 1.180479 Compute Parameter [xt]: = 1 - Nt * (( dt - 2 * tt )/( 2 * ao ))^(2) = 1 - 272 * ((0.7500 - 2 * 0.1340 )/(2 * 9.3750 ))^(2) = 0.8203 Determine Parameter [xs]: = 1 - Nt*( dt/(2*ao) )^(2) = 1 - 272 *( 0.7500 /(2*9.3750 ) )^(2) = 0.5648 Determine the Value [h'g]: = 0 (For pressure plus thermal and thermal only cases )
UHX-13.5.2 Step 2:
Determine the Axial Shell Stiffness [Ks]: = pi * ts( Ds + ts )Es/L = 3.1416 * 0.2188 ( 19.5625 + 0.2188 ).28115E+08/137.500 = 2779668.0000 psi * in Determine the Axial Tube Stiffness [Kt]: = pi * tt( Dt - tt )Et/L = 3.1416 * 0.1340 ( 0.7500 - 0.1340 ).27500E+08/137.500 = 51863.9258 psi * in Compute the Stiffness Factor [Kst]: = Ks / ( Nt * Kt ) = .27797E+07 / ( 272 * 51863.926 ) = 0.19704
Compute Factor [J]: = 1 / ( 1 + Ks/Kj ) = 1/(1 + .27797E+07/0.000 ) = 1.0000000 (= 1 if No Exp. Jt.) Compute Shell Coefficient [betas]: = (( 12 * (1-nus))^(0.25) )/((Ds + ts) * ts )^(0.5) = (( 12 * (1 - 0.30) )^(0.25) ) / (( 19.5625 + 0.2188 ) * 0.2188 )^(0.5) = 0.8739 1/in Determine Shell Coefficient [ks]: = betas * Es * ts / ( 6 * (1 - nus) ) = 0.874 * .28115E+08 * 0.219 ^(3) / ( 6 * (1 - 0.300) ) = 47103.1875 psig*in Determine Shell Coefficient [Lambdas]: = (6*Ds*ks)/(h) * (1 + h*betas + 0.5*(h*betas)) = 6*19.562 *47103.188 /(3.250) * ( 1 + 3.250 *0.874 + 4.033 ) = 1268038.5000 psig Determine Shell Coefficient [deltaS]: = Ds^(2)/(4 * Es * Ts) * ( 1 - nus/2 ) = 19.562 ^(2)/( 4 * .28115E+08 * 0.219 ) * ( 1 - 0.3 /2 ) = 0.0000132226 in/psi Intermediate parameters for Tubesheet Gasketed on the Channel Side: betac, kc, deltaC, Lambdac = 0
UHX-13.5.3 Step 3:
Looking up E*/E and nu* from Table UHX-11.2 using h/p = 3.46667 E*/E = 0.155349 ; nu* = 0.458572 ; E* = 4272101. psi Compute the Tube Bundle Stiffness Factor [Xa]: = ((24 *(1 - nu*^(2))*Nt * Et* tt* (dt - tt)* ao) / ( E* * L * H^(3) ) )^(0.25) = ((24 *(1 - 0.459 ^(2))*272 *.27500E+08*0.1340 * (0.7500 - 0.1340 )*9.3750 ^(2))/( .42721E+07 * 137.50 * 3.250 ^(3) ))^(0.25) = 2.6724 Values from Table UHX-13.1 Zd = 0.074025 ; Za = 0.161428E+01 ;
UHX-13.5.4 Step 4:
Zv = Zw =
0.117456 ; 0.117456
Zm =
0.526757
Compute the Diameter Ratio [K]: = A / Do = 27.5000 / 18.7500 = 1.4667 Compute Coefficient [F]: = (1 - nu*) / (E*) * ( Lambdas + Lambdac + E * ln(K) ) = (1 - 0.46 ) / (.42721E+07) * ( .12680E+07 + 0.00 + .27500E+08 * ln(1.47 ) ) = 1.4955
Compute Parameter [Phi]: = (1 + nu*) * F = (1 + 0.4586 ) * 1.4955 = 2.1813 Compute Parameter [Q1]: = (Rhos - 1 - Phi * Zv)/(1 + Phi * Zm) = (1.0433 - 1 - 2.1813 *0.1175 )/(1 + 2.1813 *0.5268 ) = -0.099056967 Compute Parameter [Qz1]: = (Zd + Q1*Zv)/2 *Xa^(4) = (0.07403 + -0.09906 *0.11746 )/2 *2.67241 ^(4) = 1.5911 Compute Parameter [Qz2]: = (Zv + Q1*Zm)/2 *Xa^(4) = (0.11746 + -0.09906 *0.52676 )/2 *2.67241 ^(4) = 1.6647 Compute Parameter [U]: = (Zv + (Rhos - 1)*Zm)*Xa^(4) / (1 + Phi*Zm) = (0.1175 + (1.0433 - 1)*0.5268 )*2.67241 ^(4)/ (1 + 2.1813 *0.5268 ) = 3.3295
UHX-13.5.5 Step 5: Determine factor [gamab]:
= ( Gc - C ) / Do (config b) = (22.1340 - 25.0000 ) / 18.7500 = -0.15285
Compute Parameter [gamma]: = (alphatm*( Ttm - AMB_TEMP ) - alphasm*( Tsm - AMB_TEMP ))* L = ( 0.876E-05*(200.0 - 70.0 ) - 0.854E-05*(100.0 - 70.0 ))*137.50 = 0.1214 in Calculate Parameter [OmegaS]: = rhos * ks * Betas * deltaS( 1 + h * Betas ) = 1.0433 * 47103.19 * 0.8739 * 0.000013 ( 1 + 3.2500 * 0.8739 ) = 2.1807 in Calculate Parameter [Omega*S]: = Ao * ( Rhos - 1 ) * ( Rhos - 1 ) / 4 - OmegaS = 9.375 * ( 1.043 - 1 ) * ( 1.043 - 1 ) / 4 - 2.181 = -2.0964 in Calculate Parameter [OmegaC]: = rhoc * kc * Betac * deltaC( 1 + h * Betac ) = 1.1805 * 0.00 * 0.0000 * 0.000000 ( 1 + 3.2500 * 0.0000 ) = 0.0000 in Calculate Parameter [Omega*C]: = ao[( Rhoc+1 )*( Rhoc-1 )/4 -(Rhos-1)/2]- OmegaC = 9.37500[( 1.18048+1 )*( 1.18048 -1 )/4 -(1.04333 -1)/2]- 0.00000 = 7.5875 in Compute the average Temperature of the Unperforated Rim [Tr]: = (T' + T's )/2 = (70.0 + 70.0 )/ 2 = 70.0 F Average Temperature of the Shell at the Tubesheet [T*s]:
Heat Exchange Example Sample 11 Fixed Tubesheet Heat Exchanger PV Elite 2009 Licensee: PRESSURE VESSEL ENGINEERING FileName : Sample Vessel 11 CALCS Rev1 ------------------ Page 53 of 71 ASMETube Analysis : Front Tubesheet Case: 1 10:11a Apr 1,2009 = (T's + Tr)/2 = (70.0 + 70.0 )/ 2 = 70.0 F
Average Temperature of the Channel at the Tubesheet [T*c]: = (T'c + Tr)/2 = (70.0 + 70.0 )/ 2 = 70.0 F Compute the Pressure [P*S]: = Es*ts/as * ( alphas' * (T*s - AMB_TEMP) - alpha' * (Tr - AMB_TEMP) ) = .28115E+08*0.2188 /9.7812 * [ 0.854E-05 * (70.0 - 70.0 ) 0.854E-05 * (70.0 - 70.0 ) ] = 0.0000 psig Compute the Pressure [P*C]: = 0.000 psig = 0 For Pressure only cases or Configurations b,c,d,B,C,D
UHX-13.5.6 Step 6:
Compute the Pressure [P's]: = Ps * {xs + 2( 1 - xs )nut + [2/Kst(Ds/Do)]nus [(rhos-1)/(J*Kst)]-[(1-J)/(2J*Kst)][(Dj-(2As))/Do]} = 100.000 * {0.565 + 2( 1 - 0.565 ) 0.300 + [2/0.197 (19.562 /18.750 )]0.300 [(1.043-1)/( 1.000 * 0.197 )] [(1 - 1.000 )/(2 * 1.000 * 0.197 )][(0.000-(2*9.781 ))/18.750]} = 369.1210 psig Compute the Pressure [P't]: = [ xt + 2(1 - xt)nut + 1/(J * Kst) ]*Pt = [ 0.820 + 2(1 - 0.820 )0.300 + 1/(1.00000 * 0.197 ) ]* 200.000 = 1200.6327 psig Compute the Pressure [Pgama]: = Nt * Kt * gama / ( pi * ao ) = 272 * 51863.926 * 0.121 / (3.142 * 9.375) = 6200.240 psig Compute the Pressure [Pw]: = -gamab * U * W / (2 * pi * ao) = --0.153 * 3.329 * 223771.66 / (2 * 3.142 * 9.375) = 206.222 psig Calculate the Pressure [Prim]: = -( U/ao)(Omega*S * Ps - Omega*C * Pt ) = -( 3.329 / 9.375)(-2.096 * 100.000 - 7.587 * 200.000 ) = 65.4270 psig Calculate the Pressure [POmega]: = U/ao(OmegaS * P*s - OmegaC * P*c ) = 3.329 /9.3750( 2.1807 * 0.0000 - 0.0000 * 0.0000 ) = 0.0000 psig Determine the Effective Pressure [Pe]: = J * Kst / (1 + J * Kst *(Qz1 + (Rhos - 1) * Qz2)) * (P's - P't + Pgama + Pw + Prim ) = 0.1000E+01 * 0.197 / (1 + 1.000 * 0.197 *(1.591 + (1.043 1) * 1.665 )) * (369.121 - 1200.633 + 6200.240 + 206.222 + 65.427 ) = 837.0601 psig
UHX-13.5.7 Step 7:
Determine Factor [Q2]: = [( (Omega*S * Ps- Omega*C * Pt) - (Omegas * P*s- Omegac * P*c) )* CNV_FAC + W * gamab/(2*pi) ] / (1 + Phi*Zm) = [ ( ( -2.096 * 100.000 - 7.587 * 200.000 ) ( 2.181 * 0.000 - 0.000 * 0.000 ) ) * 1.000 + 223771.7 * -0.153 /(2*3.14159) ] / (1 + 2.18133 * 0.52676 ) = -3336.830322266 lbf Calculate Factor [Q3]: = Q1 + 2 * Q2 / ( Pe * ao^(2) = -0.099 + 2 * -3336.830 / ( 837.060 * 9.375 ^(2) = -0.189769 Fm Value from Table UHX-13.1 = 0.094884 The Tubesheet Bending Stress - Original Thickness [Sigma]: = (1.5 * Fm / mu* ) * (2 * ao/(H - h'g)^(2) * Pe = (1.5 * 0.0949 /0.2000 ) * (2 * 9.3750 /(3.250 - 0.000 ))^(2) * 837.06 = 19826.6328 psi The Allowable Tubesheet Bending Stress [Sigma allowed]: SPS (ASME Sec VIII Div 1, UG-23(e)) = 60000.0000 psi The Tubesheet Bending Stress - Final Thickness [Sigmaf]: = (1.5 * Fm/mu*) * (2 * ao/( h - h'g) * Pe = (1.5 * 0.0805 /0.2000 ) * (2 * 9.3750 /(1.664 - 0.000 )) * 782.74 = 59995.8359 psi Reqd Tubesheet Thickness, for Bending Stress (Including CA ) [HReqB]: = h + Cats + Catc = 1.6637 + 0.0000 + 0.0000 = 1.6637 in
UHX-13.5.8 Step 8:
The Tubesheet Average Shear Stress - Original Thickness [Tau]: = ( 1/(2*mu) ) * ( ao/h ) * Pe = ( 1/(2*0.200 ) ) * ( 9.3750 /3.250 ) * 837.060 = 6036.49 psi The Allowable Tubesheet Shear Stress [Tau allowed]: = 0.8 * S = 0.8 * 20000.00 = 16000.00 psi The Tubesheet Shear Stress - Final Thickness [Tauf]: = ( 1/(2*mu) ) * ( ao/h ) * Pe = ( 1/(2*0.200 ) ) * ( 9.3750 /1.154 ) * 779.716 = 15834.53 psi Reqd Tubesheet Thickness, for Shear Stress (Including CA) [HreqS]: = H + Cats + Catc = 1.1541 + 0.0000 + 0.0000 = 1.1541 in Reqd Tubesheet Thickness for Given Loadings (Including CA) [Hreqd] : = Max( HreqB, HreqS ) = Max( 1.6637 , 1.1541 ) = 1.6637 in
UHX-13.5.9 Step 9:
The Ftmin and Ftmax Coefficients from Table UHX-13.2: Ftmin = 0.4960 , Ftmax = 1.3194
First Extreme Tube Axial Stress from among all the tubes [Sigmat1]: = ( (Ps * xs - Pt * xt) - Pe * Ftmin ) / ( Xt - Xs ) = ( (100.00 * 0.5648 - 200.00 * 0.8203 ) - (837.060 ) * 0.496 ) / (0.8203 - 0.5648 ) ) = -2046.3270 psi Second Extreme value of Tube Axial Stress from among all the tubes [Sigmat2]: = ( (Ps * xs - Pt * xt) - Pe * Ftmax ) / ( Xt - Xs ) = ( (100.00 * 0.5648 - 200.00 * 0.8203 ) - (837.060 ) * 1.319 ) / (0.8203 - 0.5648 ) ) = -4744.4434 psi Maximum Tube Axial Stress [Sigmat]: = MAX( |Sigmat1|, |Sigmat2| ) = 4744.443 psi The Allowable Tube Stress, [SigmatA] = 2*Sot = 40000.0000 psi Check for Buckling as some of the Tubes are in Compression Determine the Factor of Safety [Fs]: = Max( (3.25 - 0.25*(Zd + Q3*Zw)*Xa^4 ), 1.25 ) = Max((3.25 - 0.25*(0.074 + -0.190 *0.117 )*2.672 ^4), 1.25 ) = 2.0000 (Should be <= 2 ) Determine the Factor [rt]: = ( ( dt^(2) + (dt - 2*tt)^(2) )^(.5) )/4 = ( (0.7500 ^(2) + (0.7500 - 2*0.1340 )^(2) )^(.5) )/4 = 0.2229 in Determine the Factor [Ct]: = ( 2 * PI^(2) * Et/Syt )^(0.5) = ( 2 * 3.14 ^(2) * .27500E+08/25900 )^(0.5) = 144.7709 Determine the Factor [Ft]: = k * L/r = 1.0 * 18.00 /0.223 = 80.7601 The Buckling Allowable Stress [Stb]: = Sy,t/Fs*( 1 - Ft/(2*Ct) ) = 25900 /2.00 *( 1 - 80.760 /(2*144.771 ) ) = 9337.936 psi (Never greater than Sot) Note: The Axial Compressive stress in Tubes is within limits. The Maximum Force on any one Tube [TubeForce]: = Sigmat * Tube Area = 4744.44 * 0.2593 = 1230.33 lbf
Allowable Tube-To-Tubesheet Load per ASME App. A [Lmax]:
= (PI/4)*(DT-(DT-2*TT))*SOT*fr = .785*(0.7500-(0.7500-2*0.1340))*20000*0.70 = 3630.47 lbf

Tube Weld Size Results per UW-20: Tube Strength [Ft]:
= 3.1415 * t * ( do - t ) * Sa = 3.1415 * 0.134 * ( 0.750 - 0.134 ) * 20000.00 = 5186.393 lbf
Design Strength Ratio [fd]:
= Fd / Ft = 0.2372
Weld Strength Factor [fw]:
= Sot / ( Min(Sot, S) ) = 1.0000

Min Weld Length [ar]:
= ( (0.75 * do) + 2.73*t*(do - t)* fw * fd ) ) - .75 * do = 0.0457 in Minimum Required Fillet Weld Leg
UHX-13.5.10 Step 10:
afr
0.0457
in
Shell Axial Membrane Allowable Stress: = 2 * Ss = 2 * 16700.00 = 33400.00 psi Axial Membrane Stress in Shell [Sigmasm_ax]: = ao/((2*as+ts)*ts)* [Pe + (Rhos-1)(Ps-Pt)]+ as*Pt/((2*as+ts)*ts) = 9.375/((2*9.781 +0.2188 )*0.2188 )* [837.06 + (1.043-1) (100.00 -200.00 )] + 9.781*200.00 /((2*9.78 +0.2188 ) * 0.22 ) = 21244.0332 psi
UHX-13.5.10 Step 11:
Note: For a given Shell thickness of: 0.219 in Min. Shell len. adjacent to the tubesheet should be: 3.724 in The Shell Membrane Stress due to Joint Interaction [Sigmasm]: = ao/((2*as+ts)*ts)* [Pe + (Rhos-1)(Ps-Pt)]+ as*Pt/((2*as+ts)*ts) = 9.375/((2*9.781 +0.2188 )*0.2188 )* [837.06 + (1.043-1) (100.00 -200.00 )] + 9.781*200.00 /((2*9.78 +0.2188 ) * 0.22 ) = 21244.0332 psi The Shell Bending Stress due to Joint Interaction [Sigmasb] = 6*ks/ts * {betas[deltaS*Ps + as*PstarS/(Es*ts) - nus*as*Sigmasm/Es] + 6(1 - nu*)/(E*)(ao/h)(1 + h*betas/2) * [Pe(Zv + Zm*Q1) + 2/ao * Zm * Q2 ]} = 6 * 47103.188 /0.2188 * {0.874 [ 0.000 * 100.000 + 9.7812 * 0.0000 /(.61502E+07)- 0.30 * 9.78 * 21244.0 /.28115E+08 ] + 6(1 - 0.46 ^(2))/(.42721E+07)(9.38 /3.25 )^(3)(1 + 3.25 * 0.87 /2) * [ 837.1 ( 0.117 + 0.527 * -0.099 ) + 2/9.38 * 0.527 * -3336.830 ] } = 952.8047 psi Shell Stress Summation vs. Allowable |Sigmasm| + |Sigmasb| =< SPSs |21244.0 | + |952.8 | =< 50100.00 psi 22196.84 must be < or = 50100.00 psi Computations Completed for ASME Tubesheet Configuration b
Summary of Stress/Force Comparisons
-----------------------------------------------------------------------Stress Description Actual Allowable Pass/Fail -----------------------------------------------------------------------Tubesheet Bend. Stress 19826.6 <= 60000.0 psi Ok Tubesheet Shear Stress 6036.5 <= 16000.0 psi Ok Maximum Tube Stress 4744.4 <= 40000.0 psi Ok Minimum Tube Stress (Buckling) -4744.4 <= -9337.9 psi Ok Maximum Force on any one Tube 1230.3 <= 3630.5 lbf Ok Axial Membrane Stress in Shell 21244.0 <= 33400.0 psi Ok Shell Stress (jt. inter.) 22196.8 <= 50100.0 psi Ok -----------------------------------------------------------------------Summary of Thickness Comparisons
---------------------------------------------------------------------------Thickness (in) Required Actual P/F ---------------------------------------------------------------------------Tubesheet Thickness : 1.6637 3.2500 Ok Tube-Tubesheet Fillet Weld Leg : 0.0457 0.1250 Ok ---------------------------------------------------------------------------Fixed Tubesheet results per ASME UHX-13 2007 A-08 Results for 7 Load Cases:
--Reqd. Thk. + CA -------- Tubesheet Stresses Case Pass/ Case# Tbsht Extnsn Bend Allwd Shear Allwd Type Fail ---------------------------------------------------------------------------1uc 1.895 1.173 9514 30000 1003 16000 Fvs+Pt-Th Ok 2uc 1.811 1.173 8542 30000 624 16000 Ps+Fvt-Th Ok 3uc 1.926 1.173 9329 30000 599 16000 Ps+Pt-Th Ok 4uc 1.520 1.173 19596 60000 6856 16000 Fvs+Fvt+Th Ok 5uc 1.633 1.173 18858 60000 5633 16000 Fvs+Pt+Th Ok 6uc 1.553 1.173 20814 60000 7260 16000 Ps+Fvt+Th Ok 7uc 1.664 1.173 19827 60000 6036 16000 Ps+Pt+Th Ok ---------------------------------------------------------------------------Max: 1.9260 1.173 in 0.347 0.454 (Str. Ratio)
Load Case Definitions: Fvs,Fvt - User-defined Shell-side and Tube-side vacuum pressures or 0.0. Ps, Pt - Shell-side and Tube-side Design Pressures. (+-)Th - With or Without Thermal Expansion. Ca - With or Without Corrosion Allowance.
Shell Axial Membrane Stress Summary:
----Shell Stresses -----| ----- Shell Band Stress --- | Pass Case# Ten Allwd Cmp Allwd | Ten Allwd Cmp Allwd | Fail -----------------------------------------------------------------------------1uc 1238 11690 ... ... ... ... ... ... Ok 2uc 1938 11690 ... ... ... ... ... ... Ok 3uc 2555 11690 ... ... ... ... ... ... Ok 4uc 19311 33400 ... ... ... ... ... ... Ok 5uc 19928 33400 ... ... ... ... ... ... Ok 6uc 20628 33400 ... ... ... ... ... ... Ok 7uc 21244 33400 ... ... ... ... ... ... Ok
Heat Exchange Example Sample 11 Fixed Tubesheet Heat Exchanger PV Elite 2009 Licensee: PRESSURE VESSEL ENGINEERING FileName : Sample Vessel 11 CALCS Rev1 ------------------ Page 58 of 71 ASMETube Analysis : Front Tubesheet Case: 1 10:11a Apr 1,2009 -----------------------------------------------------------------------------Max RATIO 0.636 ... ... ...
Tube, Shell and Channel Stress Summary:
--------- Tube Stresses Tube Loads Shell Stress Channel Stress Pass Case# Ten Allwd Cmp Allwd Ld Allwd Stress Allwd Stress Allwd Fail -----------------------------------------------------------------------------1uc 1225 20000 -1225 -11247 318 3630 20134 25050 ... ... Ok 2uc 461 20000 -461 -9337 119 3630 6006 25050 ... ... Ok 3uc 1084 20000 -1084 -14940 281 3630 14390 25050 ... ... Ok 4uc 5246 40000 -5246 -9337 1360 3630 20970 50100 ... ... Ok 5uc 4643 40000 -4643 -9337 1204 3630 26035 50100 ... ... Ok 6uc 5347 40000 -5347 -9337 1387 3630 29347 50100 ... ... Ok 7uc 4744 40000 -4744 -9337 1230 3630 22197 50100 ... ... Ok -----------------------------------------------------------------------------Max RATIO 0.134 0.573 0.382 0.804 ...
Summary of Thickness Comparisons
---------------------------------------------------------------------------Thickness (in) Required Actual P/F ---------------------------------------------------------------------------Tubesheet Thickness : 1.9260 3.2500 Ok Tubesheet Thickness Flanged Extension : 1.1732 3.2500 Ok Tube Thickness : 0.0128 0.1340 Ok Tube-Tubesheet Fillet Weld Leg : 0.0512 0.1250 Ok ---------------------------------------------------------------------------Min Shell length of thk, (0.219) adj. to tubesheet: 3.724 in
Maximum Axial Differential Thermal Expansion between Shell and Tubes: Tube has higher Thermal growth (Exp. Jt. Extension) : +0.1214 in
Tubesheet MAWP used to Compute Hydrotest Pressure:
Stress / Force | Tubeside (0 shellside) | Shellside (0 tubeside) | Condition | MAWP |Stress Rat.| MAWP |Stress Rat.| -----------------------------------------------------------------------------Tubesheet Bending Stress | 950.99 | 0.997 | 2407.03 | 1.000 | Tubesheet Shear Stress | 2745.44 | 0.996 | 2272.29 | 1.000 | Tube Tensile Stress | 5146.32 | 1.000 | 14596.28 | 1.000 | Tube Compressive Stress | 2289.52 | 0.996 | -0.01 | 0.000 | Tube-Tubesheet Joint load | 3312.10 | 1.000 | 8575.51 | 1.000 | Shell Stress (Axial, Junc) | 636.10 | 1.000 | 332.91 | 1.000 | Tube Pressure Stress | 8308.14 | 1.000 | 4575.49 | 1.000 | Tubesheet Extension Stress | 685.83 | 0.000 | ---| ---| -----------------------------------------------------------------------------Minimum MAWP | 636.10 | | -0.01 | |
Tubesheet MAPnc used to Compute Hydrotest Pressure:
Stress / Force | Tubeside (0 shellside) | Shellside (0 tubeside) | Condition | MAPnc |Stress Rat.| MAPnc |Stress Rat.| -----------------------------------------------------------------------------Tubesheet Bending Stress | 950.99 | 1.000 | 2408.40 | 1.000 | Tubesheet Shear Stress | 2745.44 | 1.000 | 3917.02 | 1.000 | Tube Tensile Stress | 5146.28 | 1.000 | 14590.87 | 1.000 |
Heat Exchange Example Sample 11 Fixed Tubesheet Heat Exchanger PV Elite 2009 Licensee: PRESSURE VESSEL ENGINEERING FileName : Sample Vessel 11 CALCS Rev1 ------------------ Page 59 of 71 ASMETube Analysis : Front Tubesheet Case: 1 10:11a Apr 1,2009 Tube Compressive Stress | 2652.65 | 0.997 | 10828.82 | 1.000 | Tube-Tubesheet Joint load | 3565.59 | 1.000 | 10326.68 | 1.000 | Shell Stress (Axial, Junc) | 760.56 | 1.000 | 708.13 | 1.000 | Tube Pressure Stress | 8308.14 | 1.000 | 4708.66 | 1.000 | Tubesheet Extension Stress | 685.83 | 0.000 | ---| ---| -----------------------------------------------------------------------------Minimum MAPnc | 685.83 | | 708.13 | |
Heat Exchange Example Sample 11 Fixed Tubesheet Heat Exchanger PV Elite 2009 Licensee: PRESSURE VESSEL ENGINEERING FileName : Sample Vessel 11 CALCS Rev1 ------------------ Page 60 of 71 Horizontal Vessel Analysis (Ope.) : Step: 11 10:11a Apr 1,2009
Horizontal Vessel Analysis: Stresses for the Left Saddle
Horizontal Vessel Stress Calculations : Operating Case

Shell Allowable Stress used in Calculation Shell Comp. Yield Stress used in Calculation Head Allowable Stress used in Calculation Saddle Force Q, Operating Case Horizontal Vessel Analysis Results: Long. Stress at Top of Saddles Long. Stress at Bottom of Saddles Long. Stress at Top of Midspan Long. Stress at Bottom of Midspan Tangential Shear in Shell Circ. Stress at Horn of Saddle Circ. Stress at Tip of Wear Plate Circ. Compressive Stress in Shell Actual 7644.62 -3213.19 2626.51 1804.91 493.30 -4668.30 -4017.69 -340.38 16700.00 25000.00 20000.00 2594.39 Allowable 11690.00 11474.23 11690.00 11690.00 13360.00 -22500.00 -22500.00 -12500.00 psi psi psi lbf
psi psi psi psi psi psi psi psi
Note: The Longitudinal Stress from the Zick Analysis is combined with the Longitudinal Pressure Stress to get the total stress. Load Combination Results for Q + Wind or Seismic [Q]: = Saddle Load + Max( Fwl, Fwt, Fsl, Fst ) = 2594 + Max( 0 , 0 , 0 , 0 ) = 2594.4 lbf Summary of Loads at the base of this Saddle: Vertical Load (including sadddle weight) Transverse Shear Load Saddle Longitudinal Shear Load Saddle
Formulas and Substitutions for Horizontal Analysis:
2622.78 0.00 0.00
lbf lbf lbf
Intermediate Term [MFract1]: = 1 - (1- a/L + (R-H2)/(2a*L))/(1+(4H)/3L) = 1-(1-46.00/141.00+(9.781-0.000)/(2*46.00*141.00))/ (1+(4*0.00)/(2*141.00)) = 0.3189

Bending Moment over the Saddle (+-) [M1]:
= Q * a( MFract1 ) = 2594 * 46.000 ( 0.3189 ) = 38054.06 in-lb
Intermediate Term [MFract2]: = (1+2(R-H)/(L))/(1+(4H)/( 3L))-4a/L = (1+2(9.781-0.000)/(141.00))/(1+(4*0.000)/(3*141.000))4*46.00/141.00 = -0.2953

Moment at Mid-Span [M2]:
= QL/4 * MFract2
Heat Exchange Example Sample 11 Fixed Tubesheet Heat Exchanger PV Elite 2009 Licensee: PRESSURE VESSEL ENGINEERING FileName : Sample Vessel 11 CALCS Rev1 ------------------ Page 61 of 71 Horizontal Vessel Analysis (Ope.) : Step: 11 10:11a Apr 1,2009 = 2594 * 141.000 /4 * -0.2953 = -27009.50 in-lb
Longitudinal Bending (+-) at Midspan:
= ( 0.25 * Q * L * K.2 / ( pi * R * ( Ts - Ca ))) = ( 0.25 * 2594 * 141.00 * -0.2953 ) / ( 3.141 * 9.7812 * 9.7812 * ( 0.2188 - 0.0000 ))) = -410.80 psi
Compute the area ratio [K]: = pi * (sin(delta)/Delta - cos(delta) ) / (delta + sin(delta) * cos(delta) (delta + sin(delta) * cos(delta) - 2 * sin(delta) * sin(delta)/delta) = Pi * (sin(1.396 ) / 1.396 - cos(1.396 )) / ( 1.396 + sin(1.396 ) * cos(1.396 ) - 2 * sin(1.396 ) * sin(1.396 )/ 1.396 ) = 9.3799
Intermediate Product [K.1]:
= K * MFract1 * 4 * A / L = 9.380 * 0.319 * 4 * 46.000 / 141.000 = 3.9031

Longitudinal Bending (+-) at Saddle:
= ( 0.25 * Q * L * K.1 / ( pi * R * ( Ts - Ca ))) = ( 0.25 * 2594 * 141.00 * 3.9031 ) / ( 3.141 * 9.7812 * 9.7812 * ( 0.2188 - 0.0000 ))) = 5428.90 psi
Unstiffened Shell Parameter [T]: = Q(( L-h-2*A )/( L+h )) = 2594 (141.00 -2*0.000 )/( 46.00 + ( 4 * 141.000 /3 )) = 901.60
Tangential Shear in Shell near Saddle:
= K2 * T/( R * t ) = 1.1707 * 901.60 /(9.7812 * 0.2188 ) = 493.30 psi

Circumferential Stress at Tip of the Wear Plate:
= -Q/(4t(b+x1+x2)) - 3*Q*K7,1/(2t^(2)) = -2594 /( 4 * 0.2188 (6.00 + 1.1409 + 1.1409 )) -3 * 2594 * 0.0450 / ( 2 * 0.0479 ) = -4017.69 psi
Note: Wear Plate thk. could Not be considered in this formula because: Saddle-Tangent Distance A (46.00 ) is > R/2 (4.89 in )
Circumferential Stress at Horn of Saddle:
= -Q/(4t(b+x1+x2)) - 3*Q*K7/(2t^(2)) = -2594 /( 4 * 0.2188 (6.00 + 1.1409 + 1.1409 )) -3 * 2594 * 0.0530 / ( 2 * 0.0479 ) = -4668.30 psi
Circumferential Compression at Bottom of Shell:
= (Q*( K.9/( TEM9*( B+1.56 * sqrt( R * TEM9 )))) = (2594 *(0.7603 /(0.5938 *(6.00 +1.56*Sqrt(9.78 *0.5938 ))))
Heat Exchange Example Sample 11 Fixed Tubesheet Heat Exchanger PV Elite 2009 Licensee: PRESSURE VESSEL ENGINEERING FileName : Sample Vessel 11 CALCS Rev1 ------------------ Page 62 of 71 Horizontal Vessel Analysis (Ope.) : Step: 11 10:11a Apr 1,2009 = -340.38 psi
Free Un-Restrained Thermal Expansion between the Saddles [Exp]: = Alpha * Ls * ( Design Temperature - Ambient Temperature ) = 0.854E-05 * 100.000 * ( 100.0 - 70.0 ) = 0.026 in
Zick Analysis: Stresses for the Right Saddle
Shell Allowable Stress used in Calculation Shell Comp. Yield Stress used in Calculation Head Allowable Stress used in Calculation Saddle Force Q, Operating Case Horizontal Vessel Analysis Results: Long. Stress at Top of Saddles Long. Stress at Bottom of Saddles Long. Stress at Top of Midspan Long. Stress at Bottom of Midspan Tangential Shear in Shell Circ. Stress at Horn of Saddle Circ. Stress at Tip of Wear Plate Circ. Compressive Stress in Shell Actual 8140.31 -3708.88 2664.02 1767.41 538.34 -5094.54 -4384.53 -371.46
16700.00 25000.00 20000.00 2831.27 Allowable 11690.00 11474.23 11690.00 11690.00 13360.00 -22500.00 -22500.00 -12500.00
psi psi psi lbf
psi psi psi psi psi psi psi psi
2859.67 0.00 0.00
lbf lbf lbf

= Q * a( MFract1 ) = 2831 * 46.000 ( 0.3189 ) = 41528.61 in-lb
Intermediate Term [MFract2]: = (1+2(R-H)/(L))/(1+(4H)/( 3L))-4a/L = (1+2(9.781-0.000)/(141.00))/(1+(4*0.000)/(3*141.000))-
Heat Exchange Example Sample 11 Fixed Tubesheet Heat Exchanger PV Elite 2009 Licensee: PRESSURE VESSEL ENGINEERING FileName : Sample Vessel 11 CALCS Rev1 ------------------ Page 63 of 71 Horizontal Vessel Analysis (Ope.) : Step: 11 10:11a Apr 1,2009 4*46.00/141.00 = -0.2953
= QL/4 * MFract2 = 2831 * 141.000 /4 * -0.2953 = -29475.62 in-lb

= ( 0.25 * Q * L * K.2 / ( pi * R * ( Ts - Ca ))) = ( 0.25 * 2831 * 141.00 * -0.2953 ) / ( 3.141 * 9.7812 * 9.7812 * ( 0.2188 - 0.0000 ))) = -448.31 psi
= K * MFract1 * 4 * A / L = 9.380 * 0.319 * 4 * 46.000 / 141.000 = 3.9031

= ( 0.25 * Q * L * K.1 / ( pi * R * ( Ts - Ca ))) = ( 0.25 * 2831 * 141.00 * 3.9031 ) / ( 3.141 * 9.7812 * 9.7812 * ( 0.2188 - 0.0000 ))) = 5924.59 psi
= K2 * T/( R * t ) = 1.1707 * 983.92 /(9.7812 * 0.2188 ) = 538.34 psi

= -Q/(4t(b+x1+x2)) - 3*Q*K7,1/(2t^(2)) = -2831 /( 4 * 0.2188 (6.00 + 1.1409 + 1.1409 )) -3 * 2831 * 0.0450 / ( 2 * 0.0479 ) = -4384.53 psi
= -Q/(4t(b+x1+x2)) - 3*Q*K7/(2t^(2)) = -2831 /( 4 * 0.2188 (6.00 + 1.1409 + 1.1409 )) -3 * 2831 * 0.0530 / ( 2 * 0.0479 )
Heat Exchange Example Sample 11 Fixed Tubesheet Heat Exchanger PV Elite 2009 Licensee: PRESSURE VESSEL ENGINEERING FileName : Sample Vessel 11 CALCS Rev1 ------------------ Page 64 of 71 Horizontal Vessel Analysis (Ope.) : Step: 11 10:11a Apr 1,2009 = -5094.54 psi
= (Q*( K.9/( TEM9*( B+1.56 * sqrt( R * TEM9 )))) = (2831 *(0.7603 /(0.5938 *(6.00 +1.56*Sqrt(9.78 *0.5938 )))) = -371.46 psi
Heat Exchange Example Sample 11 Fixed Tubesheet Heat Exchanger PV Elite 2009 Licensee: PRESSURE VESSEL ENGINEERING FileName : Sample Vessel 11 CALCS Rev1 ------------------ Page 65 of 71 Horizontal Vessel Analysis (Test) : Step: 12 10:11a Apr 1,2009
Horizontal Vessel Analysis: Stresses for the Left Saddle
Horizontal Vessel Stress Calculations : Test Case

Shell Allowable Stress used in Calculation Shell Comp. Yield Stress used in Calculation Head Allowable Stress used in Calculation Saddle Force Q, Test Case, no Ext. Forces Horizontal Vessel Analysis Results: Long. Stress at Top of Saddles Long. Stress at Bottom of Saddles Long. Stress at Top of Midspan Long. Stress at Bottom of Midspan Tangential Shear in Shell Circ. Stress at Horn of Saddle Circ. Stress at Tip of Wear Plate Circ. Compressive Stress in Shell Actual 10658.36 -4897.50 3468.98 2291.88 706.75 -6688.22 -5756.10 -487.66 16700.00 25000.00 16700.00 3716.95 Allowable 11690.00 11474.23 11690.00 11690.00 13360.00 -22500.00 -22500.00 -12500.00 130.000 psi psi psi lbf
psi psi psi psi psi psi psi psi psig
Hydrostatic Test Pressure at top of Vessel
3745.35 0.00 0.00
lbf lbf lbf

= Q * a( MFract1 ) = 3716 * 46.000 ( 0.3189 ) = 54519.62 in-lb
Intermediate Term [MFract2]: = (1+2(R-H)/(L))/(1+(4H)/( 3L))-4a/L = (1+2(9.781-0.000)/(141.00))/(1+(4*0.000)/(3*141.000))4*46.00/141.00 = -0.2953
= QL/4 * MFract2 = 3716 * 141.000 /4 * -0.2953 = -38696.21 in-lb

= ( 0.25 * Q * L * K.2 / ( pi * R * ( Ts - Ca ))) = ( 0.25 * 3716 * 141.00 * -0.2953 ) / ( 3.141 * 9.7812 * 9.7812 * ( 0.2188 - 0.0000 ))) = -588.55 psi
= K * MFract1 * 4 * A / L = 9.380 * 0.319 * 4 * 46.000 / 141.000 = 3.9031

= ( 0.25 * Q * L * K.1 / ( pi * R * ( Ts - Ca ))) = ( 0.25 * 3716 * 141.00 * 3.9031 ) / ( 3.141 * 9.7812 * 9.7812 * ( 0.2188 - 0.0000 ))) = 7777.93 psi
= K2 * T/( R * t ) = 1.1707 * 1291.71 /(9.7812 * 0.2188 ) = 706.75 psi

= -Q/(4t(b+x1+x2)) - 3*Q*K7,1/(2t^(2)) = -3716 /( 4 * 0.2188 (6.00 + 1.1409 + 1.1409 )) -3 * 3716 * 0.0450 / ( 2 * 0.0479 ) = -5756.10 psi
= -Q/(4t(b+x1+x2)) - 3*Q*K7/(2t^(2)) = -3716 /( 4 * 0.2188 (6.00 + 1.1409 + 1.1409 )) -3 * 3716 * 0.0530 / ( 2 * 0.0479 ) = -6688.22 psi
Heat Exchange Example Sample 11 Fixed Tubesheet Heat Exchanger PV Elite 2009 Licensee: PRESSURE VESSEL ENGINEERING FileName : Sample Vessel 11 CALCS Rev1 ------------------ Page 67 of 71 Horizontal Vessel Analysis (Test) : Step: 12 10:11a Apr 1,2009 = (Q*( K.9/( TEM9*( B+1.56 * sqrt( R * TEM9 )))) = (3716 *(0.7603 /(0.5938 *(6.00 +1.56*Sqrt(9.78 *0.5938 )))) = -487.66 psi
Zick Analysis: Stresses for the Right Saddle
Shell Allowable Stress used in Calculation Shell Comp. Yield Stress used in Calculation Head Allowable Stress used in Calculation Saddle Force Q, Test Case, no Ext. Forces Horizontal Vessel Analysis Results: Long. Stress at Top of Saddles Long. Stress at Bottom of Saddles Long. Stress at Top of Midspan Long. Stress at Bottom of Midspan Tangential Shear in Shell Circ. Stress at Horn of Saddle Circ. Stress at Tip of Wear Plate Circ. Compressive Stress in Shell Actual 11017.05 -5256.20 3496.12 2264.74 739.34 -6996.66 -6021.56 -510.15
16700.00 25000.00 16700.00 3888.37 Allowable 11690.00 11474.23 11690.00 11690.00 13360.00 -22500.00 -22500.00 -12500.00 130.000
psi psi psi lbf
psi psi psi psi psi psi psi psi psig
Hydrostatic Test Pressure at top of Vessel
3916.76 0.00 0.00
lbf lbf lbf

= Q * a( MFract1 ) = 3888 * 46.000 ( 0.3189 ) = 57033.93 in-lb
Intermediate Term [MFract2]: = (1+2(R-H)/(L))/(1+(4H)/( 3L))-4a/L = (1+2(9.781-0.000)/(141.00))/(1+(4*0.000)/(3*141.000))4*46.00/141.00
Heat Exchange Example Sample 11 Fixed Tubesheet Heat Exchanger PV Elite 2009 Licensee: PRESSURE VESSEL ENGINEERING FileName : Sample Vessel 11 CALCS Rev1 ------------------ Page 68 of 71 Horizontal Vessel Analysis (Test) : Step: 12 10:11a Apr 1,2009 = -0.2953
= QL/4 * MFract2 = 3888 * 141.000 /4 * -0.2953 = -40480.78 in-lb

= ( 0.25 * Q * L * K.2 / ( pi * R * ( Ts - Ca ))) = ( 0.25 * 3888 * 141.00 * -0.2953 ) / ( 3.141 * 9.7812 * 9.7812 * ( 0.2188 - 0.0000 ))) = -615.69 psi
= K * MFract1 * 4 * A / L = 9.380 * 0.319 * 4 * 46.000 / 141.000 = 3.9031

= ( 0.25 * Q * L * K.1 / ( pi * R * ( Ts - Ca ))) = ( 0.25 * 3888 * 141.00 * 3.9031 ) / ( 3.141 * 9.7812 * 9.7812 * ( 0.2188 - 0.0000 ))) = 8136.62 psi
= K2 * T/( R * t ) = 1.1707 * 1351.28 /(9.7812 * 0.2188 ) = 739.34 psi

= -Q/(4t(b+x1+x2)) - 3*Q*K7,1/(2t^(2)) = -3888 /( 4 * 0.2188 (6.00 + 1.1409 + 1.1409 )) -3 * 3888 * 0.0450 / ( 2 * 0.0479 ) = -6021.56 psi
= -Q/(4t(b+x1+x2)) - 3*Q*K7/(2t^(2)) = -3888 /( 4 * 0.2188 (6.00 + 1.1409 + 1.1409 )) -3 * 3888 * 0.0530 / ( 2 * 0.0479 ) = -6996.66 psi
= (Q*( K.9/( TEM9*( B+1.56 * sqrt( R * TEM9 )))) = (3888 *(0.7603 /(0.5938 *(6.00 +1.56*Sqrt(9.78 *0.5938 )))) = -510.15 psi
Heat Exchange Example Sample 11 Fixed Tubesheet Heat Exchanger PV Elite 2009 Licensee: PRESSURE VESSEL ENGINEERING FileName : Sample Vessel 11 CALCS Rev1 ------------------ Page 70 of 71 Vessel Design Summary : Step: 20 10:11a Apr 1,2009
Design Code: ASME Code Section VIII Division 1, 2007 A-08
Diameter Spec : 20.000 in OD Vessel Design Length, Tangent to Tangent Specified Datum Line Distance Shell/Head Matl Shell/Head Matl Shell/Head Matl Shell Side Design Temperature Channel Side Design Temperature Shell Side Design Pressure Channel Side Design Pressure Shell Side Hydrostatic Test Pressure Channel Side Hydrostatic Test Pressure
192.25 0.00
in in
SA-240 316L SA-312 TP316L SA-182 F316 100 200 100.00 200.00 130.00 260.00 F F psig psig psig psig
Wind Design Code Earthquake Design Code

Element Pressures and MAWP: psig
No Wind Loads No Seismic
Element Desc Front Head Cover Front Head Cylinder Front Head Flange Shell Cylinder Rear Head Flange Rear Head Cylinder Rear Head Element Type Ellipse Cylinder Body Flg Cylinder Body Flg Cylinder Ellipse
Internal 200.000 200.000 200.000 100.000 200.000 200.000 200.000
External 0.000 0.000 0.000 0.000 0.000 0.000 0.000
M.A.W.P 270.725 313.257 235.000 313.257 235.000 313.257 270.725
Corr. All. 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000 Joint Eff Long Circ 0.85 0.70 0.85 0.70 1.00 0.70 0.85 0.70 1.00 0.70 0.85 0.70 0.85 0.70
"To" Elev Length in in 2.00 2.000 24.00 22.000 25.62 1.625 166.62 141.000 168.25 1.625 190.25 21.996 192.25 2.000
Element Thk R e q d T h k in Int. Ext. 0.250 0.139 No Calc 0.250 0.140 No Calc 2.625 No Calc 2.515 0.250 0.070 No Calc 2.625 No Calc 2.515 0.250 0.140 No Calc 0.250 0.139 No Calc
Element thicknesses are shown as Nominal if specified, otherwise are Minimum Saddle Parameters: Saddle Width Saddle Bearing Angle Centerline Dimension Wear Pad Width Wear Pad Thickness Wear Pad Bearing Angle Distance from Saddle to Tangent
6.000 120.000 30.000 12.000 0.375 132.000 46.000 in deg. in in in deg. in
Heat Exchange Example Sample 11 Fixed Tubesheet Heat Exchanger PV Elite 2009 Licensee: PRESSURE VESSEL ENGINEERING FileName : Sample Vessel 11 CALCS Rev1 ------------------ Page 71 of 71 Vessel Design Summary : Step: 20 10:11a Apr 1,2009
Summary of Maximum Saddle Loads, Operating Case : Maximum Vertical Saddle Load Maximum Transverse Saddle Shear Load Maximum Longitudinal Saddle Shear Load Summary of Maximum Saddle Loads, Hydrotest Case : Maximum Vertical Saddle Load Maximum Transverse Saddle Shear Load Maximum Longitudinal Saddle Shear Load Weights: Fabricated Shop Test Shipping Erected Empty Operating Field Test
2859.67 0.00 0.00
lbf lbf lbf
3916.76 0.00 0.00
lbf lbf lbf
Bare W/O Removable Internals Fabricated + Water ( Full ) Fab. + Rem. Intls.+ Shipping App. Fab. + Rem. Intls.+ Insul. (etc) Fab. + Intls. + Details + Wghts. Empty + Operating Liquid (No CA) Empty Weight + Water (Full)
5482.4 7662.1 5482.4 5482.4 5482.4 5482.4 7662.1
lbm lbm lbm lbm lbm lbm lbm

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Cover Page

Heat Exchange Example Sample 11 Fixed Tubesheet Heat Exchanger

PV Elite 2009 1993-2009 by COADE Engineering Software

Heat Exchange Example Sample 11 Fixed Tubesheet Heat Exchanger

Exchanger Design Pressures and Temperatures

psig psig psig

Wind Design Code

Vs Elev. (Ope) (Empty) (Filled)

0.0000 33. N 0.0080 0.0000 0.0000 No Seismic Y N Y N

Current w/Addenda or Code Year

Complete Listing of Vessel Elements and Details:

psi psi psi lbm/in in psi

psi psi psi lbm/in

psi psi psi lbm/in in psi

psi psi psi lbm/in in psi

psi psi psi lbm/in in psi

PV Elite 2009 1993-2009 by COADE Engineering Software

2, Code Column II tg 0.0625 w 0.6250

Bcor g1Cor g0Cor R

B+2*Fcor g1-Fcor go-Fcor (C-B)/2 - g1

19.500 0.000 0.000 2.750

(Go - Gi) / 2 N / 2 sqrt(bo) / 2 Go - 2 * b

1.500 0.750 0.433 22.134

= 0.785 * G * Peq = 0.785 * 22.1340 * 200.000 = 76955.328 lbf

= 2 * b * Pi * G * m * P = 2 * 0.4330 * 3.1416 * 22.1340 * 2.0000 * 200.00 = 24087.953 lbf

= Pi * Bcor * P / 4 = 3.1416 * 19.5000 *200.0000 / 4 = 59729.531 lbf

= H - Hd = 76955 - 59729 = 17225.797 lbf

= max( H + Hp + H'p, 0 ) = max( 76955 + 24087 + 0 , 0 ) = 101043.281 lbf

= y * b * Pi * G + yPart * bPart * lp = 1600.00*0.4330*3.141*22.134+0.00*0.0000*0.00 = 48175.906 lbf

= Maximum of Wm1/Sb, Wm2/Sa = Maximum of 101043 / 25000 , 48175 / 25000 = 4.042 in

= Sa * ( Am + Ab ) / 2 = 25000.00 * ( 4.0417 + 13.8600 ) / 2

= Wm1 - H = 101043 - 76955 = 24087.95 lbf

Loading End Pressure, Face Pressure, Gasket Load, Gasket Seating,

Force 59730. 17226. 24088. 223772.

Moment 164256. 36028. 34518. 320668.

in-lb in-lb in-lb in-lb

234802. in-lb 320668. in-lb

PV Elite 2009 1993-2009 by COADE Engineering Software

2, Code Column II tg 0.0625 w 0.6250 150 GR 2.2

Bcor g1Cor g0Cor R

B+2*Fcor g1-Fcor go-Fcor (C-B)/2 - g1

19.500 0.000 0.000 2.750

(Go - Gi) / 2 N / 2 sqrt(bo) / 2 Go - 2 * b

1.500 0.750 0.433 22.134

= 0.785 * G * Peq = 0.785 * 22.1340 * 200.000 = 76955.328 lbf

= 2 * b * Pi * G * m * P = 2 * 0.4330 * 3.1416 * 22.1340 * 2.0000 * 200.00 = 24087.953 lbf

= Pi * Bcor * P / 4 = 3.1416 * 19.5000 *200.0000 / 4 = 59729.531 lbf

= H - Hd = 76955 - 59729 = 17225.797 lbf

= max( H + Hp + H'p, 0 ) = max( 76955 + 24087 + 0 , 0 ) = 101043.281 lbf

= y * b * Pi * G + yPart * bPart * lp = 1600.00*0.4330*3.141*22.134+0.00*0.0000*0.00 = 48175.906 lbf

= Maximum of Wm1/Sb, Wm2/Sa = Maximum of 101043 / 25000 , 48175 / 25000 = 4.042 in

= Sa * ( Am + Ab ) / 2 = 25000.00 * ( 4.0417 + 13.8600 ) / 2

= Wm1 - H = 101043 - 76955 = 24087.95 lbf

Loading End Pressure, Face Pressure, Gasket Load, Gasket Seating,

Force 59730. 17226. 24088. 223772.

Moment 164256. 36028. 34518. 320668.

in-lb in-lb in-lb in-lb

234802. in-lb 320668. in-lb

PV Elite 2009 1993-2009 by COADE Engineering Software

Nominal Thickness in 0.25000 0.25000 1.62500 0.25000 1.62500 0.25000 0.25000

Element Diameter in 20.0000 20.0000 20.0000 20.0000 20.0000 20.0000 20.0000

Element Required Thickness and MAWP :

= y * b * Pi * G + yPart * bPart * lp = 1600.000.43303.14122.134+0.000.0000*0.00 = 48175.906 lbf

= y * b * Pi * G + yPart * bPart * lp = 1600.000.43303.14122.134+0.000.0000*0.00 = 48175.906 lbf

= (PDoKcor)/(2SE+2P(Kcor-0.1)) per Appendix 1-4 (c) = (200.00020.00001.000)/(216700.000.85+2200.000(1.00-0.1)) = 0.1391 + 0.0000 = 0.1391 in

= (2SEt)/(KcorDo-2t(Kcor-0.1)) per Appendix 1-4 (c) = (216700.000.850.1875)/(1.00020.0000-20.1875(1.00-0.1)) = 270.725 psig

= (2SEt)/(KDo-2t(K-0.1)) per Appendix 1-4 (c) = (216700.000.850.1875)/(1.00020.0000-20.1875(1.000-0.1)) = 270.725 psig

= (P(KcorDo-2t(Kcor-0.1)))/(2Et) = (200.000(1.00020.0000-20.1875(1.000-0.1)))/(20.850.1875) = 12337.255 psi

= (PRo)/(SE+0.4P) per Appendix 1-1 (a)(1) = (200.00010.0000)/(16700.000.85+0.4200.000) = 0.1401 + 0.0000 = 0.1401 in

= (SEt)/(Ro-0.4t) per Appendix 1-1 (a)(1) = (16700.000.850.2188)/(10.0000-0.40.2188) = 313.257 psig

= (SEt)/(Ro-0.4t) per Appendix 1-1 (a)(1) = (16700.000.850.2188)/(10.0000-0.40.2188) = 313.257 psig

= (PRo)/(SE+0.4P) per Appendix 1-1 (a)(1) = (100.00010.0000)/(16700.000.85+0.4100.000) = 0.0702 + 0.0000 = 0.0702 in

= (SEt)/(Ro-0.4t) per Appendix 1-1 (a)(1) = (16700.000.850.2188)/(10.0000-0.40.2188) = 313.257 psig

= (PRo)/(SE+0.4P) per Appendix 1-1 (a)(1) = (200.00010.0000)/(16700.000.85+0.4200.000) = 0.1401 + 0.0000 = 0.1401 in

= (SEt)/(Ro-0.4t) per Appendix 1-1 (a)(1) = (16700.000.850.2188)/(10.0000-0.40.2188) = 313.257 psig

= (SEt)/(Ro-0.4t) per Appendix 1-1 (a)(1) = (16700.000.850.2188)/(10.0000-0.40.2188) = 313.257 psig

= (PDoKcor)/(2SE+2P(Kcor-0.1)) per Appendix 1-4 (c) = (200.00020.00001.000)/(216700.000.85+2200.000(1.00-0.1)) = 0.1391 + 0.0000 = 0.1391 in

= (2SEt)/(KcorDo-2t(Kcor-0.1)) per Appendix 1-4 (c) = (216700.000.850.1875)/(1.00020.0000-20.1875(1.00-0.1))

= (2SEt)/(KDo-2t(K-0.1)) per Appendix 1-4 (c) = (216700.000.850.1875)/(1.00020.0000-20.1875(1.000-0.1)) = 270.725 psig

= (P(KcorDo-2t(Kcor-0.1)))/(2Et) = (200.000(1.00020.0000-20.1875(1.000-0.1)))/(20.850.1875) = 12337.255 psi

= (PR)/(SE-0.6P) per UG-27 (c)(1) = (200.009.7500)/(167001.00-0.6200.00) = 0.1176 in

= (PRo)/(SE+0.4P) per Appendix 1-1 (a)(1) = (200.005.3750)/(167001.00+0.4200.00) = 0.0641 in

= ( Dlr * tr + 2 * tn * tr * (1-fr1) ) UG-37(c) = (9.56400.1176+2(0.5930-0.0000)0.1176(1-1.0000)) = 1.125 in

Area Available in Shell [A1]: = (DL-Dlr)(Es(t-cas)-tr)-2(tn-can)(Es(t-cas)-tr)(1-fr1)

= (PR)/(SE-0.6P) per UG-27 (c)(1) = (100.009.7500)/(167001.00-0.6100.00) = 0.0586 in

= (PRo)/(SE+0.4P) per Appendix 1-1 (a)(1) = (100.008.0000)/(167001.00+0.4100.00) = 0.0478 in

= ( Dlr * tr + 2 * tn * tr * (1-fr1) ) UG-37(c) = (14.68800.0586+2(0.6560-0.0000)0.0586(1-1.0000)) = 0.861 in

Area Available in Shell [A1]: = (DL-Dlr)(Es(t-cas)-tr)-2(tn-can)(Es(t-cas)-tr)(1-fr1)

= (PR)/(SE-0.6P) per UG-27 (c)(1) = (100.009.7500)/(167001.00-0.6100.00) = 0.0586 in

= (PRo)/(SE+0.4P) per Appendix 1-1 (a)(1) = (100.003.3125)/(167001.00+0.4100.00) = 0.0198 in

= ( Dlr * tr + 2 * tn * tr * (1-fr1) ) UG-37(c) = (6.06500.0586+2(0.2800-0.0000)0.0586(1-1.0000)) = 0.355 in

Area Available in Shell [A1]: = (DL-Dlr)(Es(t-cas)-tr)-2(tn-can)(Es(t-cas)-tr)(1-fr1)

= (PR)/(SE-0.6P) per UG-27 (c)(1) = (100.009.7500)/(167001.00-0.6100.00) = 0.0586 in

= (PRo)/(SE+0.4P) per Appendix 1-1 (a)(1) = (100.001.1875)/(167001.00+0.4100.00) = 0.0071 in