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Operating

Instructions
Our roller devices instructions for operation are as follows: Note: The roller device must be rolled slowly and carefully at all times as it is a heavy object that could potentially cause injury with careless use. 1. Dig a shallow, flat rectangular hole on dry ground to the size of the plywood and the height of the frame so the frame is flush with the ground. 2. Place the plywood base and frame piece in the hole. 3. Fill the frame piece with the charcoal/casava porridge mixture to nearly the top edge of the frame. 4. Place the platform piece on top of the porridge mixture, allowing it to sit about level with the top edge of the frame. 5. Roll the roller atop the wood platform to compress the charcoal. This can be done multiple times both ways to make sure the charcoal is fully compressed. 6. Roll the roller off of the charcoal and set it aside. 7. Remove the wood and rope part from atop the charcoal and set it aside for later use 8. Take a knife or other sharp object and carefully cut the briquettes manually to the desired size. Remove the briquettes and set them aside to dry 9. Once dry, your briquettes are ready for use.

Retrieval Of Materials
Heres a list of materials that you will need for the following construction. Some measurements may vary according to the availability of certain materials. Materials Suggestions One 55 gallon barrel Size of barrel may vary depending on availability, different sizes may be used. Two pieces 2x4 lumber. 1 Longer meter in length. pieces can be cut to meet these measuremen ts. Fourteen pieces of 2x4 Longer lumber. 889 mm in pieces can be length. cut to meet measuremen ts. Two pieces of 2x6 lumber. Longer 1.5 meters in length. pieces can be cut to meet measuremen ts One piece of wooden Longer dowel. 40 mm diameter, pieces can be 1040 mm in length. cut to meet measuremen ts. Once piece of metal rod. Can be either 40mm diameter, 1100 solid, or mm in length. hollow in the middle depending on availability.

Three pieces of rope. 2 meters in length, 1.5 cm in diameter.

Two metal bolts.

Eight to Ten galvanized spike nails.

Diameter of rope may vary, but no more than 1.5 cm diameter is needed. Size varying depending on availability. Eight needed in design, and two more for extra support.

Once the materials are gathered, the user may now proceed to construct the device. By following these steps, the user will have a fully functional charcoal roller press. Constructing Roller Device: For the roller press device, the materials for part numbers 1,5, 6, and 8 will be required. Step 1: Drill Holes in Barrel Using a drill, create holes in the top and bottom of the barrel in the center of the barrel. The dimensions of these holes should be 40mm in diameter. Step 2: Attach connecting shaft to barrel Take the 40 mm diameter pipe and using a grinder, cut the pipe to 1.1 meters in length. Then, insert the pipe through the barrel, allowing 10.55 cm of pipe exposed on each side of the barrel. Using a welder, weld the pipe (shaft) to

Step-by-Step Construction

Step 3: Constructing handle Using a saw, take the 2x4 lumber and cut 3 pieces of 1 meter long lumber. Using your drill, create holes (of diameter 45 mm in one end and 42 diameter in the other) in 2 of these pieces. These holes are to be positioned approx. 5.0 cm away from the ends of the 2x4. With your holes made, attach the end of your handle piece with the 45mm hole to the connecting shaft (shaft inserted through your barrel). Move the handle approx. 3 cm from the end of the connecting shaft. Secure this in place by drilling through the connecting shaft (with a metal drill bit) and insert the bolt through this hole to prevent the handle from slipping off of the shaft. NOTE: The hole made in the connecting shaft will have to be same size as the bolt. Repeat this step for the other side of the shaft. NOTE: Notice that the 45mm holes are slightly bigger than the connecting shaft. This diameter difference is to allow the barrel and shaft to rotate and allow the handle to move freely. In the other holes at the top of your 2 handle pieces attached to your barrel, you may now insert your cylindrical handle piece into these holes. This cylindrical handle piece of 40mm diameter should be cut to approximately 1040 mm. To secure the handle in place, carpenters glue may be used. Platform Construction: For the platform device, the materials for part numbers 7 and 9 will be required. Step 1: Drilling holes in platform pieces and assembly With your platform pieces (part no. 7), you will need to drill 3 holes in your 2x4; One hole in the center and one at each end of the 2x4s (approx. 44 mm from the end) to enable a rope to travel through to connect each piece of the platform. Once your holes are made, tie a knot in the end of each of the rope, and run the rope through the holes similar to the pattern in drawing number 6. Once the 14 pieces of platform are on the rope, tie another knot in each end of the 3 ropes to minimize the distance between each piece of platform. Your platform is now complete. Base Construction:

the barrel, creating a perfect seal along the circumference of the shaft where the shaft and barrel come in contact.

For the base, the materials for part numbers 2 and 3 will be required. Nails or screws will also be required for this step. Step 1: Cutting and assembling base With the 2x6 lumber, the proper length can be cut. In two of the 2x6s, a length of 1.5 meters should be cut, and in the other 2 pieces, the lumber should be cut to a length of 0.9 meters. By assembling the base so that it is similar to drawing number 10, the base is now ready to be put into the ground. Step 2: Hole in ground Since the base is about 5 and a half inches off the ground it can be difficult to roll the roller into the platform, to solve this problem the user can dig a hole roughly around the height of the base pieces. This way the user may role the barrel smoothly over the platform.

Item Number 1*

Document Number Barrel

Title

Material Metal

Quantity 1

REV

REVISION HISTORY DESCRIPTION

DATE

APPROVED

40

889

DRAWN CHECKED ENG APPR MGR APPR UNLESS OTHERWISE SPECIFIED DIMENSIONS ARE IN MILLIMETERS ANGLES X.X 2 PL X.XX 3 PL X.XXX

NAME Student

DATE 02/27/12
TITLE

Barrel
UPEI Engineering

O 584,2

584,2

Barrel Part- Drawing


SIZE DWG NO REV

A4 FILE NAME: Barrel solid edge part .dft SCALE: WEIGHT: SHEET 1 OF 10

REV

REVISION HISTORY DESCRIPTION

DATE

APPROVED

Item Number 2

Document Number

Title Base Side Pieces

Material Wood

Quantity 2

Top View

Orthographic

140 38,1

Isometric
1580
DRAWN CHECKED ENG APPR MGR APPR UNLESS OTHERWISE SPECIFIED DIMENSIONS ARE IN MILLIMETERS ANGLES X.X 2 PL X.XX 3 PL X.XXX NAME Student DATE 02/27/12
TITLE SIZE DWG NO REV

Base Side Piece


UPEI Engineering
A4 FILE NAME: Base Piece 2 Drawing.dft SCALE: WEIGHT: SHEET 2 OF 10

Front View

Side View

REV

REVISION HISTORY DESCRIPTION

DATE

APPROVED

Item Number 3

Document Number

Title Base end pieces

Material Wood

Quantity 2

Orthographic
Top View

140

38,1

Isometric
900
NAME Student DATE 02/27/12
TITLE SIZE DWG NO REV

Front View

Side View

DRAWN CHECKED ENG APPR MGR APPR UNLESS OTHERWISE SPECIFIED DIMENSIONS ARE IN MILLIMETERS ANGLES X.X 2 PL X.XX 3 PL X.XXX

Base End Piece


UPEI Engineering
A4 FILE NAME: Base Piece Drawing.dft SCALE: WEIGHT: SHEET 3 OF 10

REV

REVISION HISTORY DESCRIPTION

DATE

APPROVED

Item Number 4

Document Number Handle top

Title

Material Wood, Pine

Quantity 1

1040

1040 40

DRAWN CHECKED ENG APPR MGR APPR UNLESS OTHERWISE SPECIFIED DIMENSIONS ARE IN MILLIMETERS ANGLES X.X 2 PL X.XX 3 PL X.XXX

NAME Student

DATE 03/02/12

Handle- top part UPEI Engineering


TITLE SIZE DWG NO REV

40

A4 FILE NAME: handle top part.dft SCALE: WEIGHT: SHEET 4 OF 10

REV

REVISION HISTORY DESCRIPTION

DATE

APPROVED

Item Number 5

Document Number

Title Handle Side piece

Material Wood, Pine

Quantity 2

88,9

38,1 88,9
O 42

1000

O 45

DRAWN CHECKED ENG APPR MGR APPR UNLESS OTHERWISE SPECIFIED DIMENSIONS ARE IN MILLIMETERS ANGLES X.X 2 PL X.XX 3 PL X.XXX

NAME Student

DATE 02/27/12

Handle - Side Piece


UPEI Engineering
TITLE SIZE DWG NO REV

A4 FILE NAME: Part connecting barrel to handle.dft SCALE: WEIGHT: SHEET 5 OF 10

Item Number 6

Document Number

Title Platform Piece

Material Wood, Pine

Quantity
REV

REVISION HISTORY DESCRIPTION

DATE

APPROVED

14

889 88,9

379,5

42,5

B
88,9

38,1

DRAWN CHECKED ENG APPR MGR APPR UNLESS OTHERWISE SPECIFIED DIMENSIONS ARE IN MILLIMETERS ANGLES X.X 2 PL X.XX 3 PL X.XXX

NAME Student

DATE 02/27/12

Platform Piece
TITLE SIZE DWG NO REV

15

A4 FILE NAME: Platform Piece Drawing.dft SCALE: WEIGHT: SHEET 6 OF 10

REV

REVISION HISTORY DESCRIPTION

DATE

APPROVED

NAME DATE DRAWN Student 02/27/12 CHECKED ENG APPR MGR APPR UNLESS OTHERWISE SPECIFIED DIMENSIONS ARE IN MILLIMETERS ANGLES X.X 2 PL X.XX 3 PL X.XXX

SOLID EDGE
UGS - The PLM Company
TITLE SIZE DWG NO REV

A3 FILE NAME: Platform Piece Drawing.dft SCALE: WEIGHT: SHEET 2 OF 1

REV

REVISION HISTORY DESCRIPTION

DATE

APPROVED

DATE NAME DRAWN Student 02/27/12 CHECKED ENG APPR MGR APPR UNLESS OTHERWISE SPECIFIED DIMENSIONS ARE IN MILLIMETERS ANGLES X.X 2 PL X.XX 3 PL X.XXX

SOLID EDGE
UGS - The PLM Company
TITLE SIZE DWG NO REV

A2 FILE NAME: Platform Piece Drawing.dft SCALE: WEIGHT: SHEET 3 OF 1

REV

REVISION HISTORY DESCRIPTION

DATE

APPROVED

DRAWN CHECKED ENG APPR MGR APPR

NAME Student

DATE 02/27/12
TITLE

SOLID EDGE
UGS - The PLM Company
SIZE DWG NO REV

UNLESS OTHERWISE SPECIFIED DIMENSIONS ARE IN MILLIMETERS ANGLES X.X 2 PL X.XX 3 PL X.XXX

A1

FILE NAME: Platform Piece Drawing.dft SCALE: WEIGHT:

SHEET 4 OF 1

REV

REVISION HISTORY DESCRIPTION

DATE

APPROVED

Item Number 7

Document Number

Title Connecting Shaft

Material Wood

Quantity 1

40

1100

1100
O 40

DRAWN CHECKED ENG APPR MGR APPR UNLESS OTHERWISE SPECIFIED DIMENSIONS ARE IN MILLIMETERS ANGLES X.X 2 PL X.XX 3 PL X.XXX

NAME Student

DATE 02/27/12

Connecting Shaft
UPEI Engineering

Connecting Shaft- Drawing


SIZE DWG NO

TITLE

A4

REV

SCALE:

WEIGHT:

SHEET 7 OF 10

REV

REVISION HISTORY DESCRIPTION

DATE

APPROVED

Item Number 1* 6* 5

Document Number Barrel

Title

Material Metal Wood, Pine Wood, Pine

Quantity 1 2 1

Handle -- side piece-Handle--Top piece--

Connecting Shaft

Metal

6 1 8
DRAWN CHECKED ENG APPR MGR APPR UNLESS OTHERWISE SPECIFIED DIMENSIONS ARE IN MILLIMETERS ANGLES X.X 2 PL X.XX 3 PL X.XXX NAME Student DATE 03/02/12
TITLE SIZE DWG NO REV

Roller Press
UPEI Engineering
A4 FILE NAME: Full Barrel Assm.dft SCALE: WEIGHT: SHEET 8 OF 10

Item Number 6 8

Document Number Rope

Title Platform piece

Material Wood, Pine

Quantity
REV

REVISION HISTORY DESCRIPTION

DATE

APPROVED

14 3

6 6

8 The platform will be held together with rope.

DRAWN CHECKED ENG APPR MGR APPR UNLESS OTHERWISE SPECIFIED DIMENSIONS ARE IN MILLIMETERS ANGLES X.X 2 PL X.XX 3 PL X.XXX

NAME Student

DATE

Platform Assembly
UPEI Engineering
TITLE SIZE DWG NO REV

A4 FILE NAME: platform assm drawing.dft SCALE: WEIGHT: SHEET 9 OF 10

Item Number 2 3

Document Number

Title Base Side Piece Base End Piece

Material Wood Wood

Quantity REV 2 2

REVISION HISTORY DESCRIPTION

DATE

APPROVED

2 2

DRAWN CHECKED ENG APPR MGR APPR UNLESS OTHERWISE SPECIFIED DIMENSIONS ARE IN MILLIMETERS ANGLES X.X 2 PL X.XX 3 PL X.XXX

NAME Student

DATE 03/03/12
TITLE

Frame for Base


UPEI Engineering
A4 FILE NAME: FRAME BASE DRAWING.dft SCALE: WEIGHT: SHEET 10 OF 10
SIZE DWG NO REV

REV

REVISION HISTORY DESCRIPTION

DATE

APPROVED

NAME DATE DRAWN Student 03/03/12 CHECKED ENG APPR MGR APPR UNLESS OTHERWISE SPECIFIED DIMENSIONS ARE IN MILLIMETERS ANGLES X.X 2 PL X.XX 3 PL X.XXX

SOLID EDGE
UGS - The PLM Company
TITLE SIZE DWG NO REV

A3 FILE NAME: FRAME BASE DRAWING.dft SCALE: WEIGHT: SHEET 2 OF 1

REV

REVISION HISTORY DESCRIPTION

DATE

APPROVED

DATE NAME DRAWN Student 03/03/12 CHECKED ENG APPR MGR APPR UNLESS OTHERWISE SPECIFIED DIMENSIONS ARE IN MILLIMETERS ANGLES X.X 2 PL X.XX 3 PL X.XXX

SOLID EDGE
UGS - The PLM Company
TITLE SIZE DWG NO REV

A2 FILE NAME: FRAME BASE DRAWING.dft SCALE: WEIGHT: SHEET 3 OF 1

REV

REVISION HISTORY DESCRIPTION

DATE

APPROVED

DRAWN CHECKED ENG APPR MGR APPR

NAME Student

DATE 03/03/12
TITLE

SOLID EDGE
UGS - The PLM Company
SIZE DWG NO REV

UNLESS OTHERWISE SPECIFIED DIMENSIONS ARE IN MILLIMETERS ANGLES X.X 2 PL X.XX 3 PL X.XXX

A1

FILE NAME: FRAME BASE DRAWING.dft SCALE: WEIGHT:

SHEET 4 OF 1

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