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MANAV RACHNA INTERNATIONAL UNIVERSITY

(Deemed

to be University under section 3 of the UGC Act 1956

AU- 601: DESIGN OF AUTOMOBILE COMPONENTS- II Periods/week Credits Max. Marks : 150 L: 3 T: 1 3.5 Internal : 50 Duration of Ext. Exam: 3 Hrs External : 100 Objective : At the end of the course the students should be able to design the various components of the automobile taking into account the various properties of the material and the point of application. Part-A Unit 1: Introduction : Variable Loading: Different type of fluctuating/ variable stresses, fatigue strength considering stress concentration, factor, surface factor, size factor, reliability factor etc., Fatigue design for finite and infinite life against combined variable stresses using Goodman and Soderbergs Criterion, Fatigue design using Miners equation. Unit 2: Shafts: Detailed design of shafts for static and dynamic loading, Rigidity and deflection consideration. Springs Type of Springs, Design for helical springs against tension and their uses, compression and fluctuating loads, design of leaf springs, Surging phenomenon in springs, Design Problem. Unit 3: Bearings: Selection of ball and roller bearing based on static and dynamic load carrying capacity using load life relationship, Selection of Bearings from manufacturers catalogue, type of lubrication Boundary, mixed and hydrodynamic lubrication, Design of journal bearings using Raimondi and Boyds Charts. Design of pivot and collar bearing. Lubricants and their properties, Selection of suitable lubricants, Design. Part-B Unit 4: Spur & Helical Gears : Force analysis, Selection of material for gears, Beam & wear strength of gear tooth, Form or Lewis factor for gear tooth, Dynamic load on gear teeth-Barth equation and Buckingham equation and their comparison, Gear Lubrication. Unit 5: Design of Cylinder & Piston: Choice of material for cylinder and piston, piston friction, piston slap, design of cylinder, piston, piston pin, piston rings, piston failures, lubrication of piston assembly. Unit 6: Design of Connecting Rod, Crankshaft: Material for connecting rod, determining minimum length of connecting rod, small end and big end design, shank design, design of big end cap bolts, connecting rod failures, material for crankshaft, design of crankshaft under bending and twisting, balancing weight calculations. Design of Valves and Flywheel Design aspects of intake and exhaust manifolds, inlet and exhaust valves, valves springs, tappets, valve train. Materials and design of flywheel. Text Books:

1. Design Data Book by PSG College of Technology, Coimbatore, 2000. 2. Automobile Mechanics by Giri. N.K., Khanna Publisher, New Delhi 2002. 3. Fundamental of Machine Component Design by Juvenal R.C, John Wiley, 3rd Edition. Reference Books: 1. 2. 3. 4. 5. 6. High Speed Combustion Engines by P.M.Heldt, Oxford-IBH Publishing Co., Calcutta, 1965. Internal combustion engine fundamentals by joh B. Heywood MGM 1988. Motor Vehicle by Newton Steeds & Garret, Illiffe Books Ltd., London- 2000 Mechanical Engg. Design by Joseph Edward Shigley, MGH Machine Design An integrated Approach by R.L. Norton, Addison Wesley Selections & use of Engg. Materials: J.A. Charles Et. Butterworth- Heineman 3 ed-2006.

Instructions for paper setting : Seven questions are to be set in total. First question will be conceptual covering all topics and will be compulsory to attempt. Next three questions will be from part A and student needs to attempt two out of these three questions. Next three questions will be from part B and student needs to attempt two out of these three questions. Every question will be of 20 marks.

M ANAV R ACHN A I NTER N ATI ON AL UNI VERSI TY


(Deemed to be University under section 3 of the UGC Act 1956) M -604 : HEAT TR ANSFER Periods/week Credits: L: 3 T: 1 3.5 Duration of Ext. Exam: 3 Hrs Objective: To introduce basic principles of heat transfer. P art-A UN IT 1: Basics and Law s: Definition of Heat Transfer, Modes of heat flow, Combined heat transfer system and law of energy conservation. Steady State Heat Conduction: Introductio n, I-D heat conduction through a plane wall, long hollow cylinder, hollow sphere, Conduction equation in Cartesian, polar and spherical co -ordinate systems. UN IT 2: Steady State Conduction w ith Heat Generation: Introduction, 1 D heat conduction with h eat sources, extended surfaces ( fins), and Fin effectiveness. UN IT 3: Transient Heat Conduction: Systems with negligible internal resistance, Transient heat conduction in plane walls, cylinders, spheres with convective boundary conditions, Ch art solution, Relaxation Method. P art-B UN IT 4: Convection: Forced convection : Thermal and hydro-dynamic boundary layers, Equation of continuity, Momentum and energy equations, Some results for flow over a flat plate and flow through tube, Fluid friction and he at transfer ( Colburn analogy ), Free convection from a vertical flat plate, Empirical relations for free convection from vertical and horizontal o\planes & cylinders. UN IT 5: Therm al Radiation: The Stephen-Boltzmann law, The black body radiation, Shape f actors and their relationships, Heat exchange between non black bodies, Electrical network for radiative exchange in an enclosure of two or three gray bodies, Radiation shields. UN IT 6: Heat Ex changers: Classification, Performance variables, Analysis of a parallel/counter flow heat exchanger, Heat exchanger effectiveness, Heat Transfer with Change of Phase: Laminar film condensation on a vertical plate, Drop wise condensation, boiling regimes, Free convect ive, Nucleate and film boiling. Tex t B ooks: 1. 2. 3. 4. Heat Transfer J.P. Holman, John Wiley & Sons, New York. Fundamentals of Heat & Mass Transfer Incropera, F.P. & Dewill, D.P John Willey NY. Heat and Mass Transfer Dr D.S.Kumar Kataria and sons New Delhi Heat Transfer: A.F.Mills, V.Ganesan; Pearson MAX. MARKS: 150 Internal : 50 External : 100

Reference B ooks 1. 2. 3. 4. 5. Conduction of Heat in Solids Carslow, H.S. and J.C. Jaeger Oxford Univ. Press. Conduction Heat Transfer Arpasi, V.S. Addison Wesley. Compact Heat Exchangers W.M. Keys & A.L. Landon, Mc. Graw Hill. Thermal Radiation Heat Transfer Siegel, R. and J.R. Howell, Mc. Graw Hill. Heat Transmission W.M., Mc.Adams , Mc Graw Hill.

Instructions for setting of P aper Seven questions are to set in total. First question will be conceptual covering entire syllabus and will be compulsory to attempt. Th ree questions will be set from each part A and part B (one from each unit). Student needs to attempt two questions out of three questions from

MANAV RACHNA INTERNATIONAL UNIVERSITY


(Deemed to be University under section 3 of the UGC Act 1956) AU-603: VEHICLE MAINTENANCE Periods/week Credits Max. Marks : 150 L: 3 T: 1 3.5 Internal : 50 Duration of Ext. Exam: 3 Hrs External : 100 Objective At the end of the course, the students will be able to acquire elementary knowledge about the various techniques of maintenance and will be able to perform maintenance of the various components of an automobile. Part-A Unit 1: Introduction: Evolution of maintenance, objectives of maintenance, maintenance management and technology, importance of maintenance, elements of good maintenance, economics of maintenance, training and safety aspects in maintenance. Unit 2: Maintenance Strategies and Condition Based Maintenance (CBM): Classification of maintenance programs, corrective, preventive and predictive maintenance. Comparison of maintenance programmes. Preventive maintenance concept, functions, benefits & limitations. Objectives of CBM, what to monitor, when to monitor, principles of CBM, Condition Based Maintenance techniques, manual inspections, performance monitoring, vibration monitoring, oil, debris spectroscopy, thermography and corrosion monitoring, steps in implementation of CBM, benefits of CBM. Unit 3: Reliability Centered Maintenance (RCM): RCM logic, maintenance and RCM, benefits of RCM, Total productive maintenance (TPM), Introduction, Key supporting elements of TPM, Methodology,, Evaluation and benefits. Part-B Unit 4: Engine and Systems Maintenance: Assembly & Dismantling of engine components, cleaning of engine components and cleaning methods, inspection and checking of components reconditioning of engine components, engine tuning, Special tools used for maintenance, overhauling and repairing of engine, testing, Study of service manuals for fits, clearances & settings. Maintenance and servicing of fuel system of different types of vehicles, servicing schedules, maintenance of cooling pump, radiator, lubricating system, lubricating oil changing, grinding of parts. Testing Methods for checking of electrical components, battery, starter, motor,, DC generator, Alternator, Testing ignition, lighting systems, fault diagnosis and maintenance of electrical control devices and dash board instruments. Introduction to drive by wire. Unit 5: Chassis Maintenance: Servicing, repair and maintenance of clutch and gear box, servicing & maintenance of propeller shaft and differential unit, Servicing of suspension Unit and Braking Unit. Maintenance servicing of steering system, wheel alignment, wheel balancing, tyre rotation. C.V. Joints for front wheel drive. Unit 6: Vehicle body Maintenance:

Vehicle body maintenance minor and major repair, maintenance of door locks and window glass. Body fender kit & its use. Damage assessment of accidental vehicles & its repair, painting & polishing. Text Books: 1. Industrial Maintenance Management by Sushil Kr. Srivastava 2. Automobile Engineering, Vol I & II by Kripal Singh 3. Automobile Engineering by Amitosh D.C. Reference Books: 1. Maintenance Engg. Hand Book by Higgin L.R. 2. Maintenance & Spare Part-Mgmt by P. Gopalan Krishanan & A.K. Banerji. 3. Automotive maintenance & trouble shooting by Ernest Venk, EDWard D. Spicer 4. Automobile Engg. by Amitosh D.C. 5. Automotive Electrical Equipment by P.L. Kohli 6. Automotive Chassis & Body by P.L. Kohli 7. Workshop Manuals Instructions for paper setting : Seven questions are to be set in total. First question will be conceptual covering all topics and will be compulsory to attempt. Next three questions will be from part A and student needs to attempt two out of these three questions. Next three questions will be from part B and student needs to attempt two out of these three questions. Every question will be of 20 marks.

MANAV RACHNA INTERNATIONAL UNIVERSITY


(Deemed to be University under section 3 of the UGC Act 1956) M-821: Periods/week Credits: MARKS : 150 L: 4 T: 0 4 Internal : 50 Duration of Ext. Exam: 3 Hrs External : 100 REFRIGERATION AND AIR- CONDITIONING MAX.

Objective : To introduce basic concepts of refrigeration principles and enable students to design and analyze refrigeration equipment. Part-A Unit 1: Introduction: Basic terms and definition for refrigeration system, method of refrigeration system, units, nomenclature, desirable properties, eco friendly refrigerants, Carnott, Bryton and Bel Coleman refrigeration cycle. Unit 1I: Aircraft Refrigeration System: Simple and evaporative type, boot strap and boot strap evaporative type, regenerative and reduce ambient type vapor compression refrigeration system, reverse Caarnott cycle SVC system , limitation P-V and P-H plot, effect of effective operating system. Unit 3: Vapour Absorption System: Basic system, actual COP of the system, Electrolux, aqua ammonia properties, merits and demerits, steam jet refrigeration system, relative merits demerits and performance, cryogenics and cascade refrigeration system, multistaging and applications. Part0-B Unit 4: Psychometric: Properties of moist air, specific humidity dew point temp, Psychometric terms and definitions, Psychometric chart, Psychometric process control and accessories, air distribution and duct system design, summer, winter and year round air conditioning system, comfort chart. Unit 5: Air-Conditioning Load Evaluation: Sources of heating and cooling in infiltration, ventilation and heat generation inside, conditioning space, temp, pressure, humidity sensors, actuators, safety controls. Unit 6: Air Conditioning Equipments : Compressors, condensers, evaporator and expansions devices, classification and working principles, cooling and dehumidifying coils. Text Books: 1. Refrigeration and Air Conditioning, D.S. Kumar, Manav Rachna Publications 2. Refrigeration and Air Conditioning, R.S. Khurmi, Eurasia Publishers Reference Books: 1. Refrigeration and Air Conditioning, Arora and Domkundwar, Dhanpat Rai Publications

2. Refrigeration and Air Conditioning, C.P. Arora, TataMcGrawHill 3. Refrigeration and Air Conditioning, P.L.Ballaney, Khanna Publishing House 4. Refrigeration and Air Conditioning, Ahmadul Ameen, PHI Instructions for setting of Paper Seven questions are to set in total. First question will be conceptual covering entire syllabus and will be compulsory to attempt. Three questions will be set from each part A and part B (one from each unit). Student needs to attempt two questions out of three questions from each part. Each question will be of 20 marks

MANAV RACHNA INTERNATIONAL UNIVERSITY


(Deemed to be University under section 3 of the UGC Act 1956 AU- 622: DESIGN OF AUTOMOBILE COMPONENT LAB II Periods/week Credits P: 2 1 Marks : 25 Duration of Exam: 3 Hrs : 50 List of Experiments/assignments/projects 1. Design of shaft for static & dynamic loading & making assembly drawing using CAD/PRO. 2. Determination of size of antifriction bearing and selecting from manufacturers catalogue. 3. Design of journal bearing using Raimondi & Boyds charts. 4. Design of collar bearings. 5. Determination of gear parameters and making drawing of a gear using CAD/PRO. 6. Designing piston-cylinder assembly & drawing its assembly using CAD/PRO. 7. Design a flywheel & drawing it by using drafting software. 8. Design a connecting rod & draw it by using CAD/PRO. 9. Determination of size of springs based on various types of loads. 10. Design & draw three CAD/PRO intake & exhaust manifolds. Notes: 1. At least ten experiments are to be performed in the Semester. 2. At least seven experiments should be performed from the above list. Remaining three experiments may either be performed from the above list or designed & set by the concerned faculty as per the scope of the Syllabus. Sessional Marks : 25 Practical Total Marks

MANAV RACHNA INTERNATIONAL UNIVERSITY


(Deemed to be University under section 3 of the UGC Act 1956) AU- 623: VEHICLE MAINTENANCE LAB Periods/week Credits P: 2 1 25 Duration of Exam: 3 Hrs : 50 List of Experiments 1. 2. 3. Assembly & dismantling of engine, cleaning and inspection. Adjustment of tappet clearance in hot and cold condition. Adjustment of slow running of petrol & diesel engine, adjustment of spark plug gap, CB point gap. Cleaning of primary and secondary filter in diesel fuel system. Bleeding of diesel engine fuel system. 4. Ignition time setting in petrol and diesel engine. 5. Flushing of the radiator assembly and checking of water pump discharge. 6. Checking of forced lubrication system pressure and its various courses and oil checking and oil changing procedure. 7. Checking of electrolyte in lead acid battery, DC generator brushes & commutator, alternator out put. Setting of three unit and single unit regulator. 8. Adjustment of clutch free play, steering wheel free play, filling of oil in steering gear box, adjustment of steering gear box backlash. 9. Checking CV joints, greasing of propeller slip joint, checking and filling of oil in differential assembly. 10. Adjustment of free play of brake pedal, adjustment of brakes and bleeding of hydraulic brake system. 11. Checking alignment of chassis, wheel balancing, checking play silent block, operation of shock absorber, gearing of leaf springs. 12. Adjustments of window door locks, glass regulator, door panel, luggage boot, bonnet cover lock, wiper motor, indicator, horn, fuel and temperature gauges. Notes: 1. At least ten experiments are to be performed in the Semester. 2. At least seven experiments should be performed from the above list. Remaining three experiments may either be performed from the above list or designed & set by the concerned faculty as per the scope of the Syllabus. Sessional Marks : 25 Practical Marks : Total Marks

MANAV RACHNA INTERNATIONAL UNIVERSITY


(Deemed to be University under section 3 of the UGC Act 1956 M-612: HEAT TRANSFER LAB Periods/week Credits: 50 L: 0 T: 0 P:2 1 : 25 Duration of Ext. Exam: 2 Hrs External : 25 List of Experiments: 1. 2. 3. 4. 5. 6. 7. 8. 9. 10. 11. 12. 13. 14. Note: 1. At least ten experiments are to be performed in the semester. 2. At least seven experiments should be performed from the above list. Remaining three experiments may either be performed from the above list or designed & set by the concerned institute as per the scope of the syllabus. To determine the thermal conductivity of a metallic rod. To determine the thermal conductivity of an insulating power. To determine the thermal conductivity of a solid by the guarded hot plate method. To find the effectiveness of a pin fin in a rectangular duct natural convective condition and plot temperature distribution along its length. To find the effectiveness of a pin fin in a rectangular duct under forced convective and plot temperature distribution along its length. To determine the surface heat transfer coefficient for a heated vertical tube under natural convection and plot the variation of local heat transfer coefficient along the length of the tube. Also compare the results with those of the correlation. To determine average heat transfer coefficient for a externally heated horizontal pipe under forced convection & plot Reynolds and Nusselt numbers along the length of pipe. Also compare the results with those of the correlations. To measure the emmisivity of the gray body (plate) at different temperature and plot the variation of emmisivity with surface temperature. To find overall heat transfer coefficient and effectiveness of a heat exchange under parallel and counter flow conditions. Also plot the temperature distribution in both the cases along the length of heat of heat exchanger. To verify the Stefen-Boltzmann constant for thermal radiation. To demonstrate the super thermal conducting heat pipe and compare its working with that of the best conductor i.e. copper pipe. Also plot temperature variation along the length with time or three pipes. To study the two phases heat transfer unit. To determine the water side overall heat transfer coefficient on a cross-flow heat exchanger. Design of Heat exchanger using CAD and verification using thermal analysis package eg. I-Deas etc. MAX. MARKS: Internal

MANAV RACHNA INTERNATIONAL UNIVERSITY


(Deemed to be University under section 3 of the UGC Act 1956) AU-625: REFRIGERATION & AIR CONDITIONING LAB Periods/week Credits P: 2 1 25 Duration of Exam: 3 Hrs : 50 List of Experiments 1. 2. 3. 4. 5. 6. 7. 8. 9. 10. To study the vapour compression Refrigeration System and determine its C.O.P. and draw P-H and T-S diagrams. To Study the Mechanical heat pump and find its C.O.P. To study the Air and Water heat pump and find its C.O.P. To study the cut- sectional models of Reciprocating and Rotary Refrigerant compressor. To study the various controls used in Refrigerating & Air Conditioning systems. To study the Ice- plant, its working cycle and determine its C.O.P and capacity. To study the humidification, heating, cooling and dehumidification processes and plot them on Psychrometric charts. To determine the By-pass factor of Heating & Cooling coils and plot them on Psychrometric charts on different inlet conditions. To determine sensible heat factor of Air on re-circulated air-conditioning set up. To study the chilling plant and its working cycle. Sessional Marks : 25 Practical Marks : Total Marks

Notes: 1. At least ten experiments are to be performed in the Semester. 2. At least seven experiments should be performed from the above list. Remaining three experiments may either be performed from the above list or designed & set by the concerned faculty as per the scope of the Syllabus.

MANAV RACHNA INTERNATIONAL UNIVERSITY


(Deemed to be University under section 3 of the UGC Act 1956) AU-610: AUTOMOTIVE POLLUTION AND CONTROL Periods/week Credits Max. Marks : 150 L: 3 T: 1 3.5 Internal : 50 Duration of Ext. Exam: 3 Hrs External : 100

Part-A Objective To make the students to realize the impact of automobile emissions on the environment and expose student to factors affecting the formation and control of automobile pollutants. Unit 1: Introduction: Introduction to air pollutants, vehicle population assessment in metropolitan cities and contribution to pollution, effects on human health and environment, global warming, type of emission, transient operational effects on pollution. Unit 2: Pollutant Formation in SI Engines: Pollutant formation in SI Engines, mechanism of HC and CO formation in four stroke and two stroke SI engines, NOx formation in SI engines, effects of design and operating variables on emission formation, control of evaporative emission. Two stroke engine pollution. Unit 3: Emission: Types of Hydro Carbon emission - poly nuclear aromatic Hydro Carbon, Aldihydes and ice- tones, classification of soft & hard methane. Part-B Unit 4: Pollutant Formation in CI Engines: Pollutant formation in CI engines, smoke and particulate emissions in CI engines, effects of design and operating variables on CI engine emissions. NOx formation and control. Noise pollution from automobiles, measurement and standards. Unit 5: Control of Emissions from SI and CI Engines: Design of engine, optimum selection of operating variables for control of emissions, EGR, Thermal reactors, secondary air injection, catalytic converters, catalysts, fuel modifications fuel cells, Two stroke engine pollution control, blow by & evaporative emission & their control. Unit 6: Measurement Techniques Emission Standards and Test Procedure: NDIR, FID, Chemiluminescent analyzers, Gas Chromatograph, smoke meters, emission standards, driving cycles USA, Japan, Euro and India. Test Procedures ECE, FTP Tests, SHED Test Chassis Dynamometers, dilution tunnels. Ambient levels/standards of various environmental pollutants, Effects of various pollutants Hazards on human health & vegetation. Text Books: 1. 2. Automobiles and Pollution by Paul Degobert, SAE International ISBN 1-56091-563-3, 1991 Fundamental of I.C. Engg. by J.B. Heywood, McGraw.

Reference Books: 1. 2. 3. Vehicle Emission by SAE Transactions - 1982 (3 volumes) Internal Combustion Engines & Air Pollution by Obert .E.F. 1998. Emissions from two stroke engines by Marco Nuti, SAE Publication 1998

Instructions for paper setting : Seven questions are to be set in total. First question will be conceptual covering all topics and will be compulsory to attempt. Next three questions will be from part A and student needs to attempt two out of these three questions. Next three questions will be from part B and student needs to attempt two out of these three questions. Every question will be of 20 marks.

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