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The most prestigious 3d panel machine line research & manufacturing base in China

VIP business service proposal

( A++ 3D panel production line )

Quote NO.: 20120302 Quote Date: March 2,2012 Export manager: Roy Xing

Expire Date: April 15,2012

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The most prestigious 3d panel machine line research & manufacturing base in China

Company

Certificate

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The most prestigious 3d panel machine line research & manufacturing base in China

Part 1 machinery line budget


No. Description Model Quantity U/Price(USD) Amount(USD)

1. 2. 3. 4.

Pre-expanding Machine Block molding Machine Foam cutter

XL-PSB1200 XL-PSD6000 XL-PSC6000

1 set 1 set 2 sets 1 suit 1 set 1 set 1 set 1 set 1 set 1 set 1 set 1 suit 2 pcs 5 suits

31200 31680 5700 17600 52000 16500 450 1200 600 34000 6600 14500 0 0

31200 31680 11400 17600 52000 16500 450 1200 600 34000 6600 14500 0 0

EPS silo and pipe system XL-ZH1200

5. 3D panel machine 6. 7. 8. 9.

wire mesh welding XL-HW machine wire mesh repairing machine wire straighten machine, winding machine 2 tons 3 m3

10. Steam boiler 11. Air compressor 12 EPS recycle system 12. Plier 13. Insulating gloves

-----------------------------------------------------------------------------------------------Total 217730 USD

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The most prestigious 3d panel machine line research & manufacturing base in China
Trade terms : Delivery time : 50 working days after the deposit payment Packing : standard exporting packing system Payment : 30% as deposit by T/T , 70% by T/T after have inspection in seller workshop , before delivery Warranty : 18 months warranty , starting from the date of successful installation in buyer workshop

www.machinery-eps.com

Contact information : No.85826 Engineer Roy Xing Tel: 86-311-85610618 Fax: 86-311-85060638 Mobile:86-15831987586 MSN : epsmachine@live.cn Skype : epsmachine1 Email : epsmachinery@xuelongqiye.com Address: Tianjiazhuang Development zone , Xinji City , Hebei , China

The machinery supplier offer the following to the customer : - Original bill of lading -Original certificate of origin -Original commercial invoice -Original packing list -The machinery line running rules teaching video and running manual in English -machine products quality certificate -ready machine quality inspection report -machinery products guarantee repair bill -timely return-call visit manual -offer 2 times of after-sale service every month for the customer

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The most prestigious 3d panel machine line research & manufacturing base in China

Part 2 EPS product manufacturing process drawing

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The most prestigious 3d panel machine line research & manufacturing base in China

EPS material

EPS pre-expanding machine

EPS block molding machine

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The most prestigious 3d panel machine line research & manufacturing base in China

EPS foam cutting machine

Wire mesh welding machine

3D wire mesh panel machine

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The most prestigious 3d panel machine line research & manufacturing base in China

Part 3 machinery parameter and parts brand


1.pre-expanding machine

Item Expansion chamber Effective Volume Steam inlet diameter Steam pressure Compressed air pressure Pollution discharge Air outlet diameter Water outlet diameter Mainshaft reducer Motor power Vortex pump Discharging blower Installation power Foam density First Pre-expansion Second Pre-expansion First Pre-expansion 20g/l Productivity First Pre-expansion 12g/l Second Pre-expansion 6g/l Overall Dimension(L*W*H) Forming cycle Machine weight

Unit MM M3 MM MPa MPa Inch Inch KW KW KW KW g/l g/l Kg/h Kg/h Kg/h M S T

PSD1200 12002000 1.2 DN50 0.60.8 0.60.8 3 3 4 3.8 1.1 8.9 1030 600 450 2.42.35.1 80160 2.5

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The most prestigious 3d panel machine line research & manufacturing base in China

2.EPS block molding machine

Item Cavity inner net size Finished product size Cavity volume Density Productivity Steam inlet diamter Steam pressure Compressed air diameter Oil pump Silo Max flow High + Low pressure Feeding guns Volume Hydraulic station Motor power Elevator Blower Installation power Overall Dimension(L*W*H) Machine weight

Unit MM MM M3 g/l PCs/h MM MPa Inch ml/r MPa PCs M3 KW KW KW KW M T

PSB6000 60801250630 60001220600 4.78 550 218 DN150 0.60.8 11/2 35 12+5 10 8 5.5 7.5 13 8.82.62.4 10.5

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The most prestigious 3d panel machine line research & manufacturing base in China

3.EPS foam cutting machine

Item Cutting size Cutting speed Overall Dimension(L*W*H) Installation power Machine weight

Unit MM m/min MM KW KG

PSC6000A 600013001300 04 8800 19502450 10.8 1350

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The most prestigious 3d panel machine line research & manufacturing base in China 4.3d wire mesh panel machine

Input Power Supply Air Source Equipment Wire Mesh Structure Welded Mesh Wire Diameter Inserting Wire Diameter Standard size Thickness of EPS core Structure of Inserting Wire Distance between EPS Core and Mesh Length Width Wire Mesh Structure Non-standar d size Welded Mesh Wire Diameter Inserting Wire Diameter Thickness of EPS core Productivity Wire Materials Material of EPS Core 3D panel lack welding rate Measureme nt of the machine 3d panel machine Length 3d panel machineWidth 3d panel machineHeight 3d panel machineWeight

AC380V 50HZ 75KVA 3m3/min 0.6Mpa 50mmX52mm 1.8-2.8mm 1.8-2.8mm 100mm-150mm sparse, dense inserting single, double sides mesh 10mm 3000mm-6000mm 1220mm As Requirement 3.0-3.5mm or as requirement 3.0-3.2mm or as requirement 100-150mm or as requirement Dense inserting: 400-500m2/8hours Sparse Inserting: 700-800m2/8hours Galvanized or cold drawing low carbon wire Fire resistance type 3% 13500mm 1800mm 1700mm 4000kg

Material

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The most prestigious 3d panel machine line research & manufacturing base in China
5.

Wire placing plate

Wire straighten machine

wire winding machine 3d panel repair machine

6. EPS silo and pipes system

7.Steam boiler

Rating heat power Rating pressure Rating Steam temperature Feedwater temperature Area heated Design efficiency hydraulic test pressure

t/h MPa () () m2 % MPa 1.25 194

20 50.9 88.2 1.65

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The most prestigious 3d panel machine line research & manufacturing base in China
Boiler net weight water capacity Oil amount consumed Motor Power diesel oil Oil consumed t Kg kg/h KW mm PN DN PN DN Oil inlet Oil outlet DN PN DN MPa mm MPa mm mm mm mm MPa mm 7.09 4200 130 4.5 4200X2200 X2400 1.6 80 1.6 32 12 12 50 1.6 2X40

overall dimensionsLXWXH

Steam interface

Feedwater interface External interface oil supply interface outfall relief valve

8.

air compressor

volumetricflowra te(m3/min) 0.8Mpa 3

exhaut Motor power(kw) port demension Air flow (m3/min) demension L*W*H 1600*1300*16 50 Weight kg

55

RP1.5

240

1750

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The most prestigious 3d panel machine line research & manufacturing base in China
machine parts brands

item

name PLC expansion unit HMI rotary encoder AC contactor AC contactor thermal relay thermal relay Electrial control system button photoelectric switch travel switch intermediate relay DC electrical source air circuit breaker air circuit breaker fuse protector isolation transformer pressure transmitter overflow valve electromagnetic directional valve electromagnetic relief valve check valve hydraulic system check valve check valve Pilot operated check valve pressure meter switch vane pump hydro-cylinder

mark OMRON Japan OMRON Japan DELTA Taiwan OMRON Japan LG LG LG LG DELIXI HUCAN Taiwan DELIXI OMRON Japan OMRON Japan DELIXI DELIXI DELIXI DELIXI Huba Switzerland YUKENJapan YUKENJapan YUKENJapan YUKENJapan YUKENJapan YUKENJapan YUKENJapan Taiwan ATOS Italy Taiwan

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The most prestigious 3d panel machine line research & manufacturing base in China

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The most prestigious 3d panel machine line research & manufacturing base in China

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The most prestigious 3d panel machine line research & manufacturing base in China

Part 4

3d panel factory preparation

(mark : As the machinery supplier , we production )

offer enough spare parts for customer together with

machine, to ensure the machine long-time running smoothly and daily 3D panel block

1. The 3d panel factory workshop machine layout can refer to the total area is around 1000 - 1500 sqm , the workshop

following proposal the

height should not less than 7.5 m ,

there is no strict requirement for the workshop material , only need that aeration condition is good ( such as EPS sandwich panel workshop , 3d panel workshop is OK ) , in the workshop it must have fire fighting system . 2. Machine capacity Each 3d panel machine can produce around 500 sqm of 3d wire mesh panel per 8 hours , 3. As the machine line supplier , we offer professional and comprehensive training , including the machine line running rules , 3d panel block factory running skills , workshop energy saving proposal and so on , we will offer machine manual in English , as well as product quality certificate , guarantee repair bill , the machinery line running skills video . And timely return-call visit for the customer , to ensure the daily production goes smoothly for long . 5. Xuelong company will dispatch 2 - 3 professional installation technicians to install machine for the customer , The installation time is around 30 - 35 working days ( need the close cooperation of buyer ) Xuelong company machinery installation & after-sale service technicians team :

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The most prestigious 3d panel machine line research & manufacturing base in China
4. Final 3d panel block products quality control and testing method . It doesn't need professional testing equipment for the testing programs , later we will offer you the testing details , the testing programs and method including the following items : (1) 3d panel thermal insulation performance testing (2) 3d panel mechanical property testing (3) 3d panel water absorption property testing (4) 3d panel dimension stability testing (5) 3d panel chemical stability (6) 3d panel electrical property (7) 3d panel fireresisting property testing (8) 3d panel ecological performance testing (9) 3d panel ageing resistance testing (10) 3d panel compressive strength and deformation testing (11) 3d panel tensile strength and elongation at break testing (12) 3d panel resilience and impact strength testing (13) 3d panel hardness and tear strength testing (14) 3d panel thermal conductivity and specific heat capacity testing (15) 3d panel temperature resistance and weather ability testing (16) 3d panel coefficient of linear expansion testing (17) 3d panel moisture rate testing 3d panel bock property testing methods : (1) by gas chromatography ti test the residual Styrene monomer in the polystyrene (2) by the oxygen index method to test the 3d panel block burning property (3)by the horizontal firing method to test the 3d panel block burning property (4)by the vertical firing method to test the 3d panel block burning property (5)the testing method of 3d panel block dimension stability (6)the testing method of 3d panel block inflection (7) 3d panel block compression testing method (8)3d panel block stretch property testing method (9) 3d panel block shear strength testing method (10)3d panel block impact strength property testing method (11)3d panel block Testing method for wear of plastics by rolling (12)3d panel block apparent density testing method

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The most prestigious 3d panel machine line research & manufacturing base in China

Attach 1 3d panel construction block program feasibility report profile (1) 3d panel block program purpose and significance With the worldly energy-saving construction development , EPS 3d panel construction system develop fast , mostly be used as construction houses bearing wall or roof , insulation ,heat resistance ,wanter-proof material . (2) . 3d panel block use EPS plastic as basic component , contain much air bubble , so 3d panel block also can be described as composite plastic that use air as filling material . Compared with other construction block , 3d panel block has light-weight ,water-proof ,heat resistance ,noise resistance ,insulation, shock resistance , absorb Impulsive load and anti-aging functions .It is a kind of desirable construction material that have gorgeous and potential future . (3) environmental protection and work safety 3d panel block manufacturing technology is pre-expanding , aging , mould forming , it doesn't occur waste gas , waste water , drogs , smoke dust and other environmental pollution According Sudan government clauses , it has the following fire-protection methods to reduce the noise pollution . noise For the air compressor in the production line , it occur noise during the working condition , when design the air compressor room , it should accept partial closure method noise propagation , the noise source should less than 86 dB . fire precaution measures It has possibility of catching fire during the EPS material deposit and 3d panel block manufacturing process , so to ensure the workshop safety , it mustn't occur smoking or using naked flame , In the 3d panel block manufacturing workshop and EPS material & 3d panel final blocks stored room , it must has perfect fire fighting system . Occupational Safety&Health According to the local government relate safety department and industry health policy causes , ensure the safety production and staffs personnel safety , improve workers working condition , accept effective measures to ensure the machine line works smoothly and safely 3.Factory organization , division of labour and workers training . Factory organization structure The factory refers to director responsibility principle , set general office , production technology office , supply&marketing office , 3 workshops EPS material pre-expanding workshop , 3d panel block manufacturing workshop , storeroom ) the staffs statistics , division of labour , workers training Pre-expanding machine EPS block molding machine EPS cutting machine 1 2 2 EPS material&3d panel final blocks in case of as

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The most prestigious 3d panel machine line research & manufacturing base in China
3d panel machine Steam boiler Technician Manager Doorman Mechanical engineer Financial officer Driver Cook 4 1 1 1 1 1 1 2 2

So , for the whole factory , it totally need around 19 people Factory staffs training The whole 3d panel production project must achieve to advanced technology and modern management style , so it is very necessary to offer training to workers and technician , the training proposal plan should be made for workers ,manager ,technician different requirements . The training for the workers is to let the workers can run the machine smoothly well , show complete mastery of the machine running rules , improve their working diathesis ,ability and quality , take a responsible attitude towards factory affairs The manager and technician should often renew the production knowledge and accept 3d panel business training , and hold the key technology and modern manage style during the 3d panel block manufacturing process to ensure the company can lead the 3d panel market in local construction market . The training proposal plan and implementation status can be referred to the following table list : item Job content feasibility report examine and approve Technology , market , machine line survey Preliminary design of the company staff structure Order the machine line construction documents design civil engineering construction Cooperation part processing Machine line manufacturing Machine line installation and testing Staffs training pilot production and Production Validation bring into production formally Year /Month

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The most prestigious 3d panel machine line research & manufacturing base in China
investment in the fixed assets item Project name capital investment Machine investment Machine installation fee Trucks and cars unexpected expenses technicians 5USD/person/day Can set this vehicled according factory need Other fee during the daily production time line mark Basic workshop construction ( can refer to local construction standard ) Refer to the machine line list

Part 5 machinery quality inspections before delivery


For electric control system,electronic control wires should be arranged trimly,slinky, all the connections between wires are good and stable It mustn't occur frictions with moving components (3) It should have stain proofing on all the black metal hardwares surface,the product looks slinky and beautiful , paint coating is smooth , has not flow mark, barbotage, wrinklingand so on . (4) For finish paint color , danger area color is yellow, and the other part is blue (5) All the welding lines should be smooth and beautiful ,homogeneous, has not voids and air hole . (6) all the fastenners are firm , no looseness phenomenon 7load working voltage should be within rated operational voltage scope, can work normally and steadily (8) when manual, every controlled station can finish conform-action independently, no linkage and interfere phenomenon with other stations . .No matter what condition the machine is in , every movement component is in controlled condition . (9) .The machine working stable and smooth,harmonious, orientate accurately, no seizing and interfere phenomenon, no abnormal noise, no friction or collision between metals , earth wiremark is clear obvious . (10) When run automatically,all the machine stations can run according to preprogram and finish 3d panel manufacturing , and can work periodically and continuously as well. (11) For all the air courses and wires , It should not occur damage or deformation or air leak when the pressure is 0.8 Mpa , the valves works well (12) to manufacture 3 standard 3d wire mesh panels continuously (13) the distance between wire mesh and EPS core foam panel is 103mm. (14) For the welding point ,lack welding rate should be 5 strictly . the inserting wire corbelout length is within 3mm strictly .

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The most prestigious 3d panel machine line research & manufacturing base in China

Xuelong company machinery quality inspection team :

Part 6 customers questions

analysis

1. Cost of 1 metric tonne of EPS granules and how many sqm will this manufacture at a density of 15kg per cubic meter. Can we buy from you or can you suggest a supplier? If we calculate as the EPS panel thickness is 10 cm , the density is 15kg/m3 , so 1 ton EPS granules can produce about 67 m3 , if the EPS panel thickness is 10 cm (0.1m) , so 1 ton EPS granules can produce 670 m2 EPS panel , understand for this ? (this is a probable data, because every EPS bead after expanded is consist of 2% EPS and 98% air ) For the EPS material , you can choose the Loyal brand EPS material , Loyal company headquartered in Taiwan ,China , their EPS material parameter is very stable , we are Loyal company agent in North China and have cooperated for many years , but we have no right to export EPS material. If you need in the future , I will contact our college in Loyal company to contact you , they will offer you EPS material according your wanted quatity per month . Don't worry about this . 2. Cost of 2mm-3mm wire and how much is required for 1 sqm of panel? The total weight of wires ( including wire mesh and cross wire together) is about 5.7 kg , if calculate as China domestic wire price 0.75 USD/kg , the wire cost of per m2 3d panel is 0.75 5.7kg = 4.275 USD

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The most prestigious 3d panel machine line research & manufacturing base in China 3. How much waste age would you expect? I.e. What %age of panels will fail quality inspection? What would you do with fails panels? The company here as a problem with this however we believe it might be in the set up of the machine as it appears to being set up by non skilled workers. For the 3d panel , the fail quality inspection rate is within 3% , for this kind of 3d panel , we offer you repairing welding machine , by this machine you can weld the missing welding points to make the 3d panel quality perfectly . For the bad quality EPS foam panel , we have EPS recycle system ( crusher , de-duster , mixer) , you can recycle the waste EPS panels , so you can lower production cost a lot from this 4. Do you have any promotional DVDs, videos, PDF or power point presentation? http://v.youku.com/v_show/id_XMjI1NTQyMDM2.html this is our 3d panel machine working movie , you can see the machine working condition online .we will offer you the 3d wire mesh panel machine video when we have a meeting . 5. We have asked for technical data regarding acoustics; however they are unable to provide. What technical data do you have on a panel made by one of your factories or machines? For the 3d panel technical parameters : (1). the thermal resistance parameter : 0.84 m2 k/w (2) effect of Soundproof parameter ( calculate as the core EPS panel thickness is 10cm ) : the effect of soundproof is 41db . (3) the Refractory limit parameters : calculated as the core EPS foam panel thickness is 10cm , and has cement concrete on 3d panel both sides , the refractory limit is 1.3 h . (4) if the 3d panel is used as main bearing block in the construction houses , the density should be within 15 kg/m3 to 25 kg/m3 . The EPS material should be anti-frame model . compressive strength0.8kg/cm2 , heat conductivity is 0.04 w/m k . The wire diameter is 2.0mm - 2.5 mm , tensile strength is 55kg/mm2 - 65kg/mm2 , zinc coat thickness 7m - 9m . (5) the strength is good . It has enough axial strength and transverse strength . (6) the self-weight is light , the 3d panel (EPS core panel thickness is 10cm) after sprayed cement concrete weight is 100kg/m2 , compared with brick structure block , the 3d panel weight reduce 54% - 76% , (7) thermal insulation base coat : use 1:3 cement plaster (R28 = 100kg/cm2) , in order to improve the crack resistance of the cement plaster , please firstly spray surface treating agent on the 3d panel surface , and mix Mortar crack agent ( as 1% on weight of cement )

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The most prestigious 3d panel machine line research & manufacturing base in China

6.What about the after-sale service after the machine installation in the customer factory ? (1)We will deliver the machine on time and tell the customer the machine manufacturing process condition every week . (2)The machinery supplier offer the following to the customer : - Original bill of lading -Original certificate of origin -Original commercial invoice -Original packing list -The machinery line running rules teaching video and running manual in English -machine products quality certificate -machinery products guarantee repair bill -timely return-call visit manual (3)we offer enough training to customers , including the machine running rules , 3d panel factory running skills , energy saving proposal and so on

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The most prestigious 3d panel machine line research & manufacturing base in China

Part 7 customer workshop installation pictures

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The most prestigious 3d panel machine line research & manufacturing base in China

Part 8

loading containers pictures

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The most prestigious 3d panel machine line research & manufacturing base in China

Part 9

3D panel factory workshop layout proposal

Best wishes to your business

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