XPLORER 300

Model #W98CC28C
Rev. 02

PARTS MANUAL PN 9914526 and MICROFICHE PN 9915239 8/98

This page left blank intentionally.

2
 TABLE OF CONTENTS
Xplorer 300 W98CC28C
Parts Manual

A F
A-ARM/STRUT MOUNTING . . . . . . . . . B13 FRONT STRUT . . . . . . . . . . . . . . . . . . . . B6
AIR BOX . . . . . . . . . . . . . . . . . . . . . . . . . . B2 FRONT TIGHTENER . . . . . . . . . . . . . . . B4
FRONT WHEEL . . . . . . . . . . . . . . . . . . . B7
B FUEL TANK . . . . . . . . . . . . . . . . . . . . . . . A14
BUMPER and
FRONT RACK MOUNTING . . . . . A10 G
GEAR SELECTOR . . . . . . . . . . . . . . . . . C10
C GEARCASE . . . . . . . . . . . . . . . . . . . . . . . C11-C12
CARBURETOR . . . . . . . . . . . . . . . . . . . D6 GEARCASE/BRAKE and
CENTER TIGHTENER . . . . . . . . . . . . . . C2 CHAIN COVER MOUNTING . . . . . C6
CHAIN COVER and GEARCASE/BRAKE H
MOUNTING . . . . . . . . . . . . . . . . . . . C6
HANDLEBAR . . . . . . . . . . . . . . . . . . . . . B11
CLUTCH COVER . . . . . . . . . . . . . . . . . . C5
CONTROLS - MASTER M
CYLINDER/BRAKE LINE . . . . . . . B10 MAGNETO . . . . . . . . . . . . . . . . . . . . . . . D2
CONTROLS - THROTTLE O
ASSEMBLY/CABLE . . . . . . . . . . . . B9
OIL PUMP . . . . . . . . . . . . . . . . . . . . . . . . D5
COOLING SYSTEM . . . . . . . . . . . . . . . A12 OIL TANK . . . . . . . . . . . . . . . . . . . . . . . . . B1
CRANKCASE and CYLINDER . . . . . . C13-C14
CRANKSHAFT and PISTON . . . . . . . D1 P
CV JOINT - BTB . . . . . . . . . . . . . . . . . . . B5 PART NUMBER INDEX . . . . . . . . . . . . . .
CYLINDER and CRANKCASE . . . . . . C13-C14 NO TAG-NO TAG
PISTON and CRANKSHAFT . . . . . . . D1
D R
DECALS . . . . . . . . . . . . . . . . . . . . . . . . . . A9
REAR BRAKE . . . . . . . . . . . . . . . . . . . . . C7
DRIVE CLUTCH . . . . . . . . . . . . . . . . . . . C3
REAR CAB and SEAT . . . . . . . . . . . . . . A5-A6
DRIVEN CLUTCH . . . . . . . . . . . . . . . . . . C4 REAR RACK MOUNTING . . . . . . . . . . . A8
E REAR WHEEL DRIVE . . . . . . . . . . . . . . C8
ELECTRICAL/TAILLIGHT . . . . . . . . . . C9 RECOIL STARTER . . . . . . . . . . . . . . . . D4
ENGINE MOUNTING . . . . . . . . . . . . . . A11 S
EXHAUST SYSTEM . . . . . . . . . . . . . . . . A13 SEAT and REAR CAB . . . . . . . . . . . . . . A5-A6
F STARTING MOTOR . . . . . . . . . . . . . . . D3
FRONT BRAKE . . . . . . . . . . . . . . . . . . . B8 STEERING POST . . . . . . . . . . . . . . . . . . B12
FRONT CAB . . . . . . . . . . . . . . . . . . . . . . A7 SWING ARM/SHOCK MOUNTING . . . B14
FRONT DRIVE . . . . . . . . . . . . . . . . . . . . B3 T
FRONT RACK and TAILLIGHT/ELECTRICAL . . . . . . . . . . C9
BUMPER MOUNTING . . . . . . . . . . A10 TOOL KIT . . . . . . . . . . . . . . . . . . . . . . . . . C1

The illustrations used in this Parts Manual are for reference to replacement parts only. This manual is not to
be used for assembly.
 1998 XPLORER 300 SPECIFICATIONS
BRAKES GEARCASE
Type/Brakes Hydraulic Disc Transmission PRD
Type/Brakes - Auxiliary Mechanical Shift Type Side Lever
Park Brake Standard Gear Reduction - Low 6.64/1
Gear Reduction - Reverse 5.13/1
CAPACITIES Gear Reduction - High 3.29/1
Coolant Capacity (quarts) N/A Front Drive (ratio) 12/22 64P
Fuel Tank (gallon) 4 Final Drive (ratio) 13/40 88P
Gearcase Oil (ounces) 20 Center Drive (ratio) 11/22 70P
Engine Counter Balance 10W30 N/A Axle to Axle N/A
Oil (quarts) Injector 2 Chain Type 520 O-Ring
Oil (quarts) Engine OW40 N/A
Rack, Front (pounds) 90
GRAPHICS
Rack, Rear (pounds) 180 Body Style Gen IV
Tongue Weight 30 Bumper Caps/Polyprop. N/A
Tow Hitch Standard Cargo Box or Bed N/A
Tow Weight 850 Fender, Front EB Green
Fender, Rear EB Green
DRIVE TRAIN Footwell Black
Type PVT Frame/Steel Semi Flat Black
Front Cover EB Green
DRIVE CLUTCH Handlebar Cover w/Decal Black
Center Distance (inches) 10 Headlight/Dash Pod Black
Clutch Offset (inches) 1/2 Rack, Front Black
Clutch Weight 48g Rack, Rear Black
Spring Color Blue/Green Rims Aluminum
Seat Vinyl Burnished Brown
DRIVEN CLUTCH Side Panel EB Green
Spring, Front Fire Red
Helix Angle Compound
Spring, Rear Fire Red
Spring Position 2-2
Tank Cover N/A
DIMENSIONAL FEATURES Tool Box Cover N/A
w/lettering Color N/A
Approx. Turning Radius 57〉
Box, Tool 6x7x14 LIGHTS
Box (cubic feet) N/A
Headlight (watts) N/A
Ground Clearance (inches) 6
Taillight (watts) 12V/8.26W
Height (inches) 45.5
Brake Light (watts) 12V/26.9W
Length (inches) 81
Other (Grill Mntd. Lights) 2, 12V 30/30W
Seat Height (inches) 34
Indicator Bulb 12V/1.0W
Weight (dry) 567
Wheel Base (inches) 49.75 SUSPENSION
Width (inches) 46
Front Type - MacPherson Strut
ENGINE Front Travel (inches) 6.25
Rear Type - MONO
Engine Model Number EC28PFE-02
Rear Travel (inches) 8.5
Engine Type 2 Cycle, Oil Inj.
Adjustment CAM
Bore & Stroke (mm) 74.5x65
Displacement (cc’s) 283 TIRES & WHEELS
Compression Ratio 6.1:1 Effective
Cooling Air w/Fan Assist Tire Manufacturer Titan
Alternator Output 150W Tire Size - Front 23x7-10
Elec. Start w/Recoil Back Up Standard Tire Size - Rear 24x7-10
Carburetors (no. of/size) 1/VM30SS Tire Size - Center N/A
Main Jet 155 Tire Pressure - Front 4
Pilot Jet 40 Tire Pressure - Rear 3
Needle Jet O-4(169) Tire Pressure - Center (6x6) N/A
Cut Away 2.0
Air Screw/Pilot Screw 1.5 Turn
Jet Needle 5DP7-3
Ignition CDI
Ignition (Type & Deg. BTDC) 25 @ 3000
Spark Plug Gap (inches) .028
Spark Plug (Type) NGK BR8ES
Exhaust USFS Appr.
Polaris Industries Inc. reserves the right to make changes in design and specifications and/or to make additions or improvements to its products
without notice.
 1998 XPLORER 300 ATV PUBLICATION NUMBERS
MODEL MODEL NO. OWNER’S OWNER’S PARTS PARTS ASSEMBLY
MANUAL MANUAL MANUAL MICROFICHE INSTRUCTIONS
SUPPLEMENT
Xplorer 300 W98CC28C 9914659 9914525 9914526 9915239 9914528

1998 XPLORER 300 PAINT CODES

COMPONENT POLARIS
MODEL MODEL NO. TYPE COLOR DESCRIPTION “P” NO.
Xplorer 300 W98CC28C Springs Fire Red P093
Rims Aluminum P117
 REAR CAB and SEAT
XPLORER 300 W98CC28C

1
2 10
3 9
4
8 11
31 12
32 7
33 5
42 6
27
41 13
29 28
30 27 14
40 15
34 26
20
39
25
24
38 35 16
23

17 18
37 22
36

21

19

20

A5
 REAR CAB and SEAT
XPLORER 300 W98CC28C

Ref. Part No. Qty. Description Ref. Part No. Qty. Description
1 7541925 4 Nut, Nylok 21 1040544-067 1 Frame
2 5224592 1 Retainer, Seat Latch 22 7542122 8 Nut, Nylok
3 7512242 4 Screw 23 5411009 2 Plug, Hole, Rubber
4 7555859 4 Washer, Flat 24 7517376 8 Bolt
5 7512085 2 Screw 25 5811401 1 Foil, Footwell, Ribbed
6 5431786 1 Box, Tool 26 5811106 2 Foil, Rear Cab, Front
7 7517375 2 Screw 27 7555792 4 Washer
8 7621403 2 Rivet, Pop 28 7541929 2 Nut, Nylok
9 5211033 2 Bracket, Lever Retainer 29 7072791 1 Decal - Filter Element
10 1040387 1 Latch, Seat 30 5811087 1 Foil, Foam
11 7041370 1 Spring, Latch 31 5411042 1 Grommet
12 2682360-218 1 Asm., Seat, Burnished Brown 32 7073761 1 Decal - Carb Information
1 (Incl. 8-13) 33 5811107 1 Foil, Rear Cab, Rear
2681747-218 1 Covering, Seat, Burnished Brown
5811104 1 Foil, Seat Base, Large 34 5811111 1 Foil, Foam, Rear Fender
5811105 Foil, Seat Base, Small 35 5811399 1 Foil, Footwell, Slotted
13 5410414 8 Bumper, Rubber 36 5431772-070 1 Footwell, RH, Black
14 5431787 1 Cover, Tool Box 5431771-070 1 Footwell, LH, Black
15 5410896 1 Cap, Drain 37 5811402 1 Foil, Footwell
16 5241418 1 Tab, Air Box Mount 38 7670057 12 Nut, “U” Type, Speed
17 5241403-067 1 Guard, Clutch 39 5431797 1 Guard, Mud, Rear, RH
5431796 1 Guard, Mud, Rear, LH
18 7661638 4 Rivet
40 5432663-195 1 Cab, Rear, EB Green
19 5242016-067 1 Guard, Rock
41 7511930 2 Bolt
20 7512232 19 Screw
42 7661645 10 Rivet, T-Lock
6/97

A6
 FRONT CAB
XPLORER 300 W98CC28C

1 7
2
3 4 8

5
9

4
10
11
21
19
20

12
18
4 13
9
4

17
16

15
14
Ref. Part No. Qty. Description Ref. Part No. Qty. Description
1 5811491 1 Foil, Side Panel, RH 11 7670009 2 Nut, Push On
2 5811210 1 Foil, Foam, Side Panel 12 7080409 1 Clamp, Wire Routing
3 2620096-195 1 Asm., Panel/Foil, RH, EB Green 13 7074819 1 Decal - Caution, Rotating Fan
(Incl. Foil & Foam) 14 5811489 2 Shield, Deflector
5431809-195 1 Panel, Side, LH, EB Green
15 7670088 4 Clip, Dart
4 7512232 6 Screw
16 7542122 2 Nut, Nylok
5 7512085 2 Screw
17 7555931 2 Washer, Flat
6 5431806-195 1 Cover, Front, EB Green
18 5431799 1 Guard, Mud, Front, RH
7 7670085 2 Clip, Spring, Trim 5431798 1 Guard, Mud, Front, LH
8 2631928-195 1 Asm., Cab, Front, Service, EB 19 7541929 2 Nut, Nylok
Green (Incl. Warning Decals) 20 7555792 2 Washer
9 7670057 6 Nut, “U” Type Speed
21 -------------- 1 Decal - Drain Recoil
10 7661645 4 Rivet, T-Lock (See Decal Page A9, Ref. 11)
8/98

A7
 REAR RACK MOUNTING
XPLORER 300 W98CC28C

1
2

5
8
9
6
10

11
9
8 12
13

Ref. Part No. Qty. Description Ref. Part No. Qty. Description
1 7515193 2 Screw 8 7542343 8 Nut, Flange, Nylok
2 7515194 2 Screw 9 7555770 8 Washer, Wrought
3 2670174 1 Asm., Rack, Rear 10 7670096 2 Nut
(Incl. 4 & Warning Decal) 11 5333332-067 4 Spacer
4 2670070 2 Reflector, Red 12 7515385 4 Screw
5 1040380-067 1 Support, Rear Rack 13 1040524-067 1 Mount, Front, Rear Rack, LH
6 7515398 4 Screw 1040525-067 1 Mount, Front, Rear Rack, RH
7 7517264 2 Screw
11/97

A8
 DECALS
XPLORER 300 W98CC28C

1
2 3
4 5 6
7
8

12
11
10
RH 9

14 15
16
6 17
5 4
13

18

3
19
LH
21 20

Ref. Part No. Qty. Description Ref. Part No. Qty. Description
1 7074954 2 Decal - Rear Rack 12 7073453 1 Decal - Demand-4-Drive
2 7074110 1 Decal - Load Distribution 13 7073024 1 Decal - USA
3 7075656 2 Decal - “4x4” 14 7076273 1 Decal - Override Switch, AWD
4 7077864 2 Decal - “300” Side Panel 15 7077862 1 Decal - Tank Side, LH
5 7076523 2 Decal - “Xplorer” 16 7074827 1 Decal - Age Warning
6 7076524 2 Decal - “POLARIS” 17 7077920 1 Decal - Passenger Warning
7 7074935 1 Decal - Warning, AWD Switch 18 7074750 1 Decal - Tire Pressure
8 7077863 1 Decal - Tank Side, RH 19 7077866 1 Decal - Side Panel, LH
9 7075413 1 Decal - Warning, Discretionary 20 7077919 1 Decal - Warning, General, CPSC
10 7077867 1 Decal - Side Panel, RH 21 7074220 1 Decal - MacPherson Strut
11 7075741 1 Decal - Recoil Drain
6/97

A9
 FRONT RACK and BUMPER MOUNTING
XPLORER 300 W98CC28C

1
6

5
4 8

10
9

2
11
3 12
15
14
13
16
17
17 18
9 22
4
19
20

21

Ref. Part No. Qty. Description Ref. Part No. Qty. Description
1 2460611 1 Harness, Headlight, Hi/Lo 12 7515391 2 Screw
2 2431012 1 Headlight, Side, RH 13 7515390 2 Screw
2431011 1 Headlight, Side, LH 14 7555954 2 Washer
4030059 2 Bulb, Replacement
15 1040554-067 1 Support, Rack, Front, LH
3 7512232 4 Screw 1040555-067 1 Support, Rack, Front, RH
4 7515399 6 Screw 16 7515384 2 Bolt
5 2670071 2 Reflector, Amber 17 7558402 4 Washer
6 2670180 1 Asm., Rack, Front (Incl. 5 & Decal) 18 5241398-067 1 Extension, Frame, LH
7 7515194 4 Screw 5241399-067 1 Extension, Frame, RH
8 2200775 1 Kit - Front Rack Mount 19 7621330 9 Rivet, Pop
9 7542324 4 Nut, Nylok 20 5240591-067 1 Grill, Brush Guard
10 5432155-070 1 Bumper 21 5241583-067 1 Guard, Brush
11 7558403 2 Washer 22 5810467 1 Plug, Frame
11/97

A10
 ENGINE MOUNTING
XPLORER 300 W98CC28C
45
6 7
3
2
1
8

37 19 19
29 10
36
35
34 30
18
19
26

20
33
21 11
19 19
32 18 12
30 13
22 14
31 17
30 16
29 15
23
28 1
18
19 25
26
27
Ref. Part No. Qty. Description Ref. Part No. Qty. Description
1 3110026 2 Mount, Motor 22 7080511 2 Clamp, Narrow Band
2 5430802 1 Insulator, Mount, Motor 23 5410421 1 Boot, Clutch Intake
3 4010132 1 Cable, Ground/Engine 24 7555823 AR Washer
4 7515321 2 Bolt 25 7552603 4 Washer, Spring
5 7552901 2 Washer, Spring Lock 26 7512490 4 Bolt
6 5241799-067 1 Mount, Engine, Top 27 5242229-067 1 Mount, Engine, Front
7 7542411 1 Nut, FLEXLOC 28 3084720 1 Engine, EC28PF01-Short Block
8 4010211 1 Thermostat, Cooling Fan NOTE: The Short Block assembly
contains a crankcase assembly,
9 7541906 1 Nut, FLEXLOC cylinder & cylinder head assembly
10 7052192 2 Fitting, Vent and a piston & crankshaft assem-
11 7512566 1 Bolt bly. Prior authorization required for
12 7575202 1 Washer, Lock warranty consideration.
13 5210748 1 Washer, Clutch Retainer 29 7080003 4 Clamp, Hose, Red
14 5430261 1 Bushing 30 8450040-600 AR Line, Fuel
15 -------------- 1 Asm., Drive Clutch, ATV-06 31 7052047 1 Check Valve, Vent
(See Drive Clutch Pg. C3, Ref. 14) 32 7052005 1 Fitting, Tee
16 7512457 2 Bolt 33 8360009-600 AR Line, Fuel
17 1040532-067 1 Mount, Lower Engine 34 5241176-067 1 Mount, Rear
18 7555806 4 Washer, Flat 35 3110028 1 Mount, Engine, Rubber
19 7542403 5 Nut, FLEXLOC 36 2530009 1 Filter
20 3070156 1 Spark Plug, NGK BR8ES 37 8450003-1525 AR Line, Fuel
21 -------------- 1 Cable, Solenoid Starter (See
Electrical/Taillight Pg. C9, Ref. 23)
8/98

A11
 COOLING SYSTEM
XPLORER 300 W98CC28C

5 7

2 4
3

Ref. Part No. Qty. Description Ref. Part No. Qty. Description
1 7080680 1 Clamp, Fan Blade 6 7511875 3 Screw
2 5432619 1 Blade, Fan 7 4170014 1 Motor, Fan, Air Cooled
3 7547004 3 Nut, Nylok 8 7512113 4 Bolt
4 7558201 3 Washer 9 7542122 4 Nut, Nylok
5 1040568-067 1 Mount, Fan
11/97

A12
 EXHAUST SYSTEM
XPLORER 300 W98CC28C

1
2
3
4

8
9
10

17
18
19

11
12
13
13
14

11
16
15

Ref. Part No. Qty. Description Ref. Part No. Qty. Description
1 7542327 1 Nut, Nylok 11 7512666 2 Bolt
2 7555716 1 Washer 12 7052083 1 Plug, Clean Out
3 5010192 1 Bushing 13 7042029 4 Spring, Exhaust
4 5410241 1 Dampener, Vibration 14 1260702-029 1 Exhaust
5 3110064 1 Mount, Torque Stop 15 7042031 2 Spring, Exhaust
6 7542301 2 Nut 16 1260658-029 1 Headpipe
7 7512232 2 Screw 17 1260543-029 1 Manifold
8 5242081-067 1 Bracket, Muffler Support 18 -------------- 2 Washer, Spring (See Crankcase
9 5410436 1 Washer, Rubber and Cylinder Page C14, Ref. 36)
10 7515316 1 Bolt 19 -------------- 2 Nut (See Crankcase and Cylinder
Page C14, Ref. 37)
8/98

A13
 FUEL TANK
XPLORER 300 W98CC28C

5
4
6 7
3
2
8
1

10 11
9

12
13
16
17 14
18
15
12
11
12
11
11
12

11
12
19

20

21 22
Ref. Part No. Qty. Description Ref. Part No. Qty. Description
1 2511272 1 Asm., Tank, Fuel (Incl. 6,17,18) 12 7080003 8 Clamp, Hose, Red
2 5811052 1 Seal, Foam 13 5220916-067 1 Bracket, Tank Mount, Rear
3 5810144 1 Gasket, Fuel Cap 14 7542324 2 Nut, Nylok
4 5430725 1 Cap, Fuel Tank 15 5411272 1 Hose, Fuel, Formed
5 8360009-600 AR Hose, Gas Tank Vent 16 8360026 AR Pad, Fuel, Bulk
6 5431053 1 Vent, Tank 17 7052147 1 Fitting, 90, Fuel Outlet, Main
7 7512310 2 Bolt 18 7052148 1 Fitting, 90, Fuel Outlet, Reserve
8 5222154-067 1 Bracket, Mount, Cover, Rear, LH 19 7052154 1 Valve, 3 Way
5222155-067 1 Bracket, Mount, Cover, Rear, RH 20 5432733 1 Nut, Fuel Valve
9 7512232 2 Screw 21 5432559 1 Knob, Fuel Valve
10 2530009 1 Filter 22 7517505 1 Screw
11 8450040-600 AR Line, Fuel
11/97

A14
 OIL TANK
XPLORER 300 W98CC28C

10
9
1
4 7
2 5
3

11
12
13

17

14
15

16 12

Ref. Part No. Qty. Description Ref. Part No. Qty. Description
1 5430779 1 Cap, Oil Tank 10 7511866 1 Screw
2 5810141 1 Gasket, Oil Cap 11 7052153 1 Fitting
3 5410991 1 Grommet, Oil Tank 12 7080134 2 Clamp, Hose
4 8360009-600 AR Fuel Line 13 8450003-1525 AR Line, Fuel
5 7052095 1 Fitting 14 2530009 1 Filter
6 4110177 1 Sensor, Oil Level 15 8450042-600 AR Line, Fuel
7 7621460 2 Rivet, Pop 16 7080307 2 Clamp, Hose (Large Green)
8 5431793 1 Tank, Oil, Drilled 17 8360026 1 Pad
9 7080526 1 Mount, Tie Anchor
12/97

B1
 AIR BOX
XPLORER 300 W98CC28C
1
2

4
21

20

19
18

5
17 6
7

16
8

15
14 13
9

12 11 10

Ref. Part No. Qty. Description Ref. Part No. Qty. Description
1 5810444 1 Filter, Foam 12 7512275 4 Bolt, Carriage
2 5810441 1 Seal, Foam 13 7080413 1 Clamp, Band, Narrow
3 5432245 1 Box, Air Silencer 14 5411159 1 Boot, Carburetor
4 5410506 1 Boot, Air Silencer 15 7080140 1 Clamp
5 7080369 1 Filter, Air Intake 16 5810310 1 Tape, Foil, Air Box
6 7512246 2 Screw 17 7670080 4 Palnut
7 7558302 2 Washer 18 5410510 1 Seal, Air Intake Cover
8 7670060 2 Nut, Speed, “U”-Clip 19 5430884 1 Cover, Air Intake
9 5431124 1 Box, Air Intake (Incl. 16) 20 5220980 1 Retainer, Cover, Air Intake
10 5410549 1 Valve, Umbrella 21 7542127 4 Nut, Wing
11 5410529 1 Bushing, Molded
6/97

B2
 FRONT DRIVE
XPLORER 300 W98CC28C

1
2

18 3 2
17
4
1
5
15
19
20 7
16
15
8
8 9
5
10
14
2 11
12

13

Ref. Part No. Qty. Description Ref. Part No. Qty. Description
1 7542503 3 Nut, FLEXLOC 11 7515522 2 Bolt
2 7555883 3 Washer 12 7517304 1 Screw
3 7670101 1 Clip, Christmas Tree 13 3225026 1 Link, Connector
4 7512583 2 Bolt 14 3224056-064 1 Asm., Drive Chain, 64P (Incl. 13)
5 7542449 2 Nut 15 7512252 3 Screw
6 5811519 1 Spacer, Front Eccentric 16 7074956 1 Decal - Front Chain Tension
7 -------------- 1 Asm., Front Tightener (See Front 17 5432572 1 Guard, Front Chain
Tightener Page B4 For Details) 18 5811502 1 Foil, Chain Guard
8 7517303 2 Screw 19 -------------- 1 Asm., Center Tightener (See Center
9 5131379 1 Clamp, Front Eccentric Tightener Page C2 For Details)
10 7552603 2 Washer 20 3224056-070 1 Asm., Drive Chain, 70P (Incl. 13)
8/98

B3
 FRONT TIGHTENER
XPLORER 300 W98CC28C

1 2

4
5
6 7 8

Ref. Part No. Qty. Description Ref. Part No. Qty. Description
1 3222044 1 Sprocket, 22T 6 3610017 2 Seal, Tightener
2 5130701 1 Eccentric, Front 7 5410463 2 O-Ring
3 7080306 1 Fitting, Lubrication 8 5020474 2 Spacer, Front Tightener
4 5020527 1 Shaft, Output 9 1380024 1 Asm., Front Tightener (Incl. 2-8)
5 3514402 2 Bearing, Open
6/97

B4
 CV JOINT - BTB
XPLORER 300 W98CC28C

BTB

3 6
2 4 5 10
1 8 9

11

12

13

Ref. Part No. Qty. Description Ref. Part No. Qty. Description
1 1380119 2 Asm., CV Housing w/Sleeve 8 2200771 1 Kit - Cross and Bearing
2 5222299 1 Sleeve, Drive Shaft Seal 9 3260130 1 Yoke, Splined
3 3260115 1 Clamp, Large, CV Joint 10 7661913 3 Pin, Spring
4 7670091 1 Circlip 11 7080627 1 Clamp, Band, Small
5 5411106 1 Boot, CV 12 2200773 1 Kit - Repl. Boot, CV Joint
6 1380094 1 Shaft (Incl. 4) (Incl. 3,5,11)
7 1380092 1 Cardan (Incl. 4,6,8,9) 13 2200961 2 Kit - Drive Shaft w/sleeve BTB

6/97

B5
 FRONT STRUT
XPLORER 300 W98CC28C
1
2
3
4

5
6
7

9
13
27 10 11 14
15
12
15

15 16
26
17
22

25
21
24 18 23 20
19
19
18
Ref. Part No. Qty. Description Ref. Part No. Qty. Description
1 7542507 2 Nut, FLEXLOC 17 -------------- 1 Asm., Front Brake Caliper (See
2 7555749 2 Washer Front Brake Pg. B8 for Details)
3 5810291 2 Spacer, Rubber 18 3554509 4 Bearing, Tapered Roller
4 5430806 2 Pivot, Ball Top 19 3554507 4 Bearing, Tapered Roller Cup
5 5430807 2 Pivot, Ball Bottom 20 5222193 2 Sleeve, Hubstrut Seal
6 5130668 2 Spacer, Threaded 21 4170016 2 Coil, Magnetic
7 5220602 2 Retainer, Spring, Top 22 7080306 2 Fitting, Lubrication
8 5411468 2 Bumper, Strut 23 2200609 1 Asm., Hubstrut, Service, LH, 32mm,
Heavy (Incl. 16,19-22,24)
9 7041755 2 Strut, Front 2200610 1 Asm., Hubstrut, Service, RH, 32mm,
10 5211115 2 Washer, Spring Retainer Heavy (Incl. 16,19-22,24)
11 7080573 2 Clamp, Rubber Coated 24 3610028 2 Seal, Hubstrut
12 7542303 4 Nut, FLEXLOC 25 -------------- 1 Asm., Drive Shaft, Long (See CV
13 7512365 4 Bolt Joint - BTB Page B5, Ref. 13)
14 7552901 4 Washer, Spring Lock 26 7515339 4 Bolt
15 7558402 8 Washer 27 7041375-067 2 Spring, Coil
16 5810439 2 Retainer, Strut Casting Wire
8/98

B6
 FRONT WHEEL
XPLORER 300 W98CC28C

1
2

3
4 11
5 13 14
6 10 12
7 DETAIL A
9

15

16
25

24 19
7
6 17
18
20
21

22
23

Ref. Part No. Qty. Description Ref. Part No. Qty. Description
1 7512325 8 Bolt 13 3250031 2 Spacer (Splined Drive Shaft)
2 5211325 2 Disc, Brake 14 3250030 2 Cam (Splined Drive Shaft)
3 3610019 2 Seal, Front Hub 15 7052045 2 Plug, Magnetic Drain
4 5211148 2 Plate, Armature 16 5411264 2 Tire (23x7x10)
5 1520214 2 Asm. Clutch, Front Hub, Elec./Mech., 17 7556004 2 Washer
Heavy (Splined Drive Shaft) 18 7542810 2 Nut
6 3554506 4 Bearing, Tapered Roller Cone 19 7661401 2 Pin, Cotter
7 3554507 4 Bearing, Tapered Roller Cup 20 5410470 2 O-Ring
8 7515523 8 Stud 21 5432611 2 Cap, Hub
9 1520243 2 Asm. Hub w/Bearing Race 22 7512027 6 Screw
(Incl. 3,7,8)
23 7542459 8 Nut, Lock
10 3250028 2 Cage, Roll
24 1520175-117 2 Rim, Front
11 3250010 12 Roll
25 1525017 2 Valve, Rim
12 3250032 2 Spring, Garter
6/97

B7
 FRONT BRAKE
XPLORER 300 W98CC28C

2
3

1 4
5
6
7
8

15 14 13

12

11

9
10

Ref. Part No. Qty. Description Ref. Part No. Qty. Description

1910232 1 Asm., Front Brake Caliper, LH 8 5910026 1 Insulator, Caliper

(Incl. 1-11) 9 2200901 1 Kit - Severe Duty Brake Pad, Front
1910233 1 Asm., Front Brake Caliper, RH (Complete set of 2 pads)
(Incl. 1-11) 2200465 1 Kit - General Duty Brake Pad, Front
1 7080352 2 Screw, Bleeder 2201149 1 Kit - Brake Pad, Soft, Front
2 7515489 2 Screw, Socket Set 10 1910057 2 Mount, Caliper
3 5131115 1 Caliper, Brake, LH 11 5410495 1 Boot, Bushing
5131116 1 Caliper, Brake, RH 12 5410494 1 Boot, Pin Seal
1930642 1 Kit - Boot, Front Brake 13 -------------- 8 Washer
4 1930665 1 Kit - Piston and Insulator Seal (See Front Strut Page B6, Ref. 15)
(Incl. 6-8) 14 -------------- 4 Washer, Spring Lock
5 5410779 1 Ring, Square (.094) (See Front Strut Page B6, Ref. 14)
6 5410780 1 Ring, Square (.103 x .134) 15 -------------- 4 Bolt
7 5020506 1 Piston, Caliper (See Front Strut Page B6, Ref. 13)

8/98

B8
 CONTROLS -- THROTTLE ASM./CABLE
XPLORER 300 W98CC28C

1
2

13

12
6

5
11 7

8
10

Ref. Part No. Qty. Description Ref. Part No. Qty. Description
1 2010079 3 Screw, Button Head 8 2010078 1 Holder
2 7072724 1 Decal - Throttle 9 2010077 2 Screw
3 2010080 1 Cap 10 2010076 1 Bolt
4 2010081 1 Packing 11 2010075 1 Plate
5 2010158 1 Asm., Throttle Control (Incl. 1-12) 12 4110203 1 Switch, ETC
6 4110166 1 Switch, Demand Drive 13 7080615 1 Cable, Throttle Control
7 4030047 1 Bulb, Demand Drive Indicator
6/97

B9
 CONTROLS - MASTER CYLINDER/BRAKE LINE
XPLORER 300 W98CC28C
1

14
13

4
15
5
28 12
27
11 6

16
7
26
25 10
17 8
22 19 18
20 9
24

21

22

23

Ref. Part No. Qty. Description Ref. Part No. Qty. Description
2050078 1 Asm., Master Cylinder (Incl. 1-13) 13 -------------- 1 Ring, Square, Master Cylinder
2200809 1 Kit - Master Cylinder Reservoir 14 5411297 1 Boot, Brake Line
(Incl. 1-3,13)
15 5410988 2 Seal
1 1930797 2 Bolt, Cap
16 4110164 1 Switch
2 1930796 1 Cap, Reservoir
17 1930751 1 Line, Brake
3 1930795 1 Diaphragm
18 7621462 2 Rivet, Pop
4 2200808 1 Kit - Clamp, Master Cylinder
19 7080539 2 Clamp, Nylon
5 1930799 1 Asm., Piston, Master Cylinder
20 8360031-30 1 Conduit, 30cm
6 1930804 1 Rivet, Park Brake
21 1930752 1 Line, Brake, Left Front w/Fittings
7 2201034 1 Kit - Brake Lever, w/Pkg. Brake
Latch (Incl. 6,8,10) 22 7080138 8 Panduit
8 -------------- 1 Spring, Flat 23 7512024 2 Screw
9 1930806 1 Nut 24 8360031-38 1 Conduit, 38cm
10 2201090 1 Kit - Park Brake Lever (Incl. 6,8) 25 1930753 1 Line, Brake Right Front w/Fittings
11 1930792 2 Bolt, Master Cylinder Reservoir 26 7052103 1 Fitting, Inverted Flare Cross
12 1930805 1 Bolt, Lever Pivot 27 1930777 1 Line, Brake, Hydraulic
28 1930674 1 Bolt, Banjo, Brake
11/97

B10
 HANDLEBAR
XPLORER 300 W98CC28C
1
2

10
4 9

22 7 8

20
18 19 6
21 5

11
21

17
12

13

16 13

14

15

Ref. Part No. Qty. Description Ref. Part No. Qty. Description
1 5432247-070 1 Cover, Logo 13 5630629 4 Block, Handlebar
2 7512024 2 Screw 14 7542122 4 Nut, Nylok
3 5432246-070 1 Panel, Instrument 15 7080278 1 Clip, Tinnerman
4 7517216 4 Screw 16 -------------- 1 Asm., Throttle Control (See Controls -
5 5241397-067 1 Bracket, Instrument Panel Throttle Asm./Cable Pg. B9, Ref. 5)
6 -------------- 1 Asm., Master Cylinder (See Controls 17 2460553 1 Harness, Control Panel
- M.C./Brake Line Pg. B10 for Details) 18 4040054 1 Indicator, Neutral/Reverse
7 7080579 1 Cable, Choke Control 19 4040052 1 Indicator, Low Oil/High Beam
2200188 1 Kit - Choke Lever 20 5430967 1 Plug, Indicator Hole
8 5433198 1 Spacer, Plastic 21 4110194 1 Switch, Ignition (Incl. Key)
9 4110193 1 Switch, Handlebar, Hi/Low/Off, LH Note: Ignition Key may be or-
10 5431030 2 Grip, Handlebar ... . dered by using the four digit num-
ber on the key.
11 2010055 2 Screw 5431964 1 Cover, Key
12 5224715-067 1 Tube, Handlebar 22 7080229 1 Nut, Choke Slide
8/98

B11
 STEERING POST
XPLORER 300 W98CC28C
1

2
16 3
4

15

14

6
9
13 7

13

12

10 11 9

Ref. Part No. Qty. Description Ref. Part No. Qty. Description
1 1843067 1 Asm., Steering Post (Incl. 5,6) 9 7555878 3 Bushing
2 7542324 2 Nut, Nylok 10 7661633 1 Pin, Cotter
3 5222999-067 1 Bracket, Upper Steering Bushing 11 7543203 1 Nut, Hex, Slotted
4 5431572 1 Bushing, Steering Console 12 5431571 1 Spacer, Steering Post
5 7080433 1 Fitting, Lubrication 13 5410772 2 O-Ring
6 5431574 1 Plug, Grease, Steering 14 7515321 2 Bolt
7 7661632 2 Rivet 15 7080424 1 Fitting, Lubrication
8 5431570 1 Bushing, Steering, Lower 16 5431573 1 Bushing, Steering Console
6/97

B12
 A--ARM/STRUT MOUNTING
XPLORER 300 W98CC28C
1 6
7
8

9
2
10
11

3 5

12

29 28
13
14

23
24 15
27 16
29
28
25 26 17
24
23 19
22 20
18

21 14

Ref. Part No. Qty. Description Ref. Part No. Qty. Description
1 7542403 2 Nut, FLEXLOC 17 5211121 2 Bracket, Ball Joint
2 5333367 1 Bushing 18 7512284 4 Bolt
3 7515415 1 Bolt 19 5410548 2 Boot, Rubber
4 7515554 1 Bolt & Washer 20 7542438 2 Nut, Castle
5 1822478 2 Asm., Tie Rod (Incl. 6-11) 21 7512084 4 Screw
6 5411291 2 Boot, Seal, Rod End 22 5431149 1 Shield, CV Joint, RH
7 7061019 2 Rod End, RH 5431150 1 Shield, CV Joint, LH
8 7542711 2 Nut, RH 23 5431596 4 Bushing, A-Arm Long
9 5020926 2 Rod, Tie 24 5020677 4 Bushing
10 7547028 2 Nut, LH 25 5020681 2 Shaft, A-Arm
11 7061018 2 Rod End, LH, w/Fitting 26 2200531 1 Kit - A-Frame, LH
(Incl. 14,23,24,27-29)
12 7555806 4 Washer 2200532 1 Kit - A-Frame, RH
13 7546904 2 Nut (Incl. 14,23,24,27-29)
14 7661203 2 Cotter Pin 27 7080433 2 Fitting, Lubrication
15 -------------- 1 Asm., Hubstrut, Service 28 7515458 4 Bolt
(See Front Strut Page B6, Ref. 23) 29 7552603 4 Washer, Spring Lock
16 7080673 2 Ball Joint, High Angle
8/98

B13
 SWING ARM/SHOCK MOUNTING
XPLORER 300 W98CC28C

6 8
9
10
5

4
1 3
2 11 13
12 14

15
17 14 13 11
12
18
7 19
35
17
20
19
34
33 16
21
27 26
32 28 24
25 23 2
29
30 22
31

Ref. Part No. Qty. Description Ref. Part No. Qty. Description
1 7512701 1 Bolt, Shoulder 18 7080438 2 Fitting, Lubricated (45)
2 5220958 2 Plate, Bolt Lock 19 5431972 4 Bushing, Swing Arm
3 5630334 1 Cam, Adjustment, Spring 20 7074214 1 Decal - Lubrication
4 5630351 1 Adaptor, Spring Seat 21 7621433 2 Rivet, Pop
5 5431032 1 Sleeve, Spring Protector 22 5431310 1 Guide, Chain
6 7041204-067 1 Spring, Compression 23 7515304 1 Bolt
7 7542439 2 Nut, Nylok 24 5332828 1 Bushing
8 7515415 1 Bolt 25 5430776 1 Guard, Chain
9 5222118 1 Retainer, Shock 26 7558402 1 Washer
10 7041448 1 Shock, Rear 27 7542321 1 Nut
11 5240952 2 Washer, Stamped 28 1580090 1 Asm., Swing Arm (Incl. 18,19)
12 5431977 2 Bushing, Thrust 29 7555883 2 Washer
13 7555911 2 Washer 30 7542503 2 Nut, FLEXLOC
14 7542602 2 Nut, Nylok 31 7074752 1 Decal - Chain Free Play
15 -------------- 2 Bushing, Pivot 32 7072533 1 Decal - Hitch
(See Gearcase Page C12, Ref. 4) 33 2200472 1 Kit - Hitch (Incl. 29-34)
16 7512702 1 Bolt, Shoulder 34 7512576 2 Bolt
17 5020793 2 Bushing, Swing Arm Extended 35 7515438 1 Bolt
8/98

B14
 TOOL KIT
XPLORER 300 W98CC28C

3
4

5 7

Ref. Part No. Qty. Description Ref. Part No. Qty. Description
1 2870694 1 Asm., Tool Kit (Incl. 2-6) 5 3083843 1 Screwdriver
2 2690016 1 Pouch, Tool Kit 6 2870725 1 Tire Pressure Gauge
3 3083612 1 Wrench, Box, Special 7 9914659 1 Manual, Owners, ‘98 ATV
4 3083613 1 Wrench, 10-12 Spanner 9914525 1 Supplement, Manual, Owners,
‘98 Xplorer 300
6/97

C1
 CENTER TIGHTENER
XPLORER 300 W98CC28C

6
5
3 4
2

7
8

9
10

8
16 7

2
11
12

13
14
15

Ref. Part No. Qty. Description Ref. Part No. Qty. Description
1380129 1 Asm., Center Tightener 8 3554507 2 Bearing, Tapered Roller Cup
(Incl. 1,2,4-12,14-16) 9 1380136 1 Asm., Eccentric, Center w/Cup
1 5020935 1 Shaft, Center Tightener, Short 10 7080306 1 Fitting, Lube w/Ball
2 3610017 2 Seal, Tightener, 4WD 11 5410463 1 O-Ring
3 3221044 1 Sprocket, 12T, Splined 12 5010444 1 Spacer, Tapered
4 7555815 1 Washer 13 3222044 1 Sprocket, 22T
5 7571611 1 Washer, Dish Lock 14 7555788 1 Washer
6 7512492 1 Bolt 15 7542810 1 Nut
7 3554506 2 Bearing, Tapered Roller Cone 16 7661402 1 Pin, Cotter
8/98

C2
 DRIVE CLUTCH
XPLORER 300 W98CC28C

7
4 5 6
3
1 2

13 12 9
11 10
8
5

14

Ref. Part No. Qty. Description Ref. Part No. Qty. Description
1 7512176 6 Bolt 10 5210752 AR Spacer (.020)
2 7552801 6 Washer, Spring Lock 5242981 AR Spacer (.025)
5210753 AR Spacer (.032)
3 5430945 6 Washer, Multilube 5210754 AR Spacer (.050)
4 1321457 3 Asm., Roller and Bushing 11 5020422 3 Pin, Roller
5 5431936 6 Button, Clutch, Stemless 12 7041157 1 Spring, Clutch
6 5630514 3 Weight, Shift (G) 13 3576510 1 Bearing, Cover
7 7512266 3 Bolt, Shoulder 14 1321632 1 Asm., Drive Clutch, ATV-06
8 7541906 3 Nut, FLEXLOC (Less 6,12)
9 3576504 1 Bearing, Moveable, 1/2I
11/97

C3
 DRIVEN CLUTCH
XPLORER 300 W98CC28C

1 4
2

3
17
16 18
5
6
7

15

14

13
12

11
10
9
4 8

Ref. Part No. Qty. Description Ref. Part No. Qty. Description
1 7555990 1 Bushing 10 7556804 AR Washer
2 7556401 AR Bushing 11 3576504 1 Bearing, Moveable, 1/2〉
3 3211077 1 Belt, Drive 12 3576511 1 Bearing, Moveable, 1I
4 1322182 1 Asm., Driven Clutch, 3 Angle, 13 7041198 1 Spring, Clutch
Heavy (Incl. 8-18) 14 5131447 1 Ramp, Stationary
5 5220646 1 Washer, Domed 15 5210752 1 Spacer
6 7552901 1 Washer, Spring Lock 16 7710448 1 Ring, Retaining
7 7515382 1 Bolt 17 7511854 3 Bolt
8 7555898 AR Washer (.020) 18 5430766 3 Button, Ramp
9 7556076 AR Washer (.025)
8/98

C4
 CLUTCH COVER
XPLORER 300 W98CC28C

1 2
3
4

5 6
7
30
29 31
21 23
2425 28
22 27
26 8

12
24 13
14
12 9
15
20 11
10
19 16

14

18 17

Ref. Part No. Qty. Description Ref. Part No. Qty. Description
1 5410489 1 Seal, Cover Case 17 5432441 1 Duct, Inlet Down Tube
2 7555748 3 Washer 18 5811373 1 Tape, Foil
3 7517312 3 Screw 19 5410509 1 Boot, Intake
4 5521301 1 Seal, Clutch Cover 20 5431794 1 Duct, Inlet Top
5 5431961 1 Cover, Clutch, Front 21 7512084 1 Screw
6 7670051 1 Clip, Clutch Cover 22 5432649 1 Duct, Air Outlet Clutch
7 7512093 5 Screw 23 2200792 1 Kit - Clutch Cover, Inner
8 7074946 1 Decal - Clutch Cover (Incl. 7,12,27)
9 7077377 1 Decal - Engine/Clutch Modification 24 7555932 2 Washer, Nylon
10 7074782 1 Decal - Automatic Transmission 25 5241213-067 1 Bracket, Clutch Cover
11 7512094 2 Screw 26 7555935 1 Washer
12 7080492 4 Strap, Panduit 27 7512098 1 Screw
13 5410421 1 Boot, Clutch Intake 28 5222877-067 1 Bracket, Retainer Seal
14 7512232 2 Screw 29 5410749 1 Seal, Cover Case
15 5432302 2 Clip, Retainer, Oil Line 30 7661638 2 Rivet
16 7080511 1 Clamp, Band, Narrow 31 -------------- 4 Screw and Washer (See Crankcase
and Cylinder Page C14, Ref. 27)
8/98

C5
 GEARCASE/BRAKE and CHAIN COVER MOUNTING
XPLORER 300 W98CC28C

8 9
26

4 6
5
25
24
2 3
1 7
8
9 23

10 21
20
11 19 22

12
2
13
15 17
14 16

11
18

29 28 27
28 30
27

Ref. Part No. Qty. Description Ref. Part No. Qty. Description
1 7515345 2 Bolt 15 7710433 1 Ring, Retaining
2 7552901 2 Washer, Spring Lock 16 1910177 1 Disc, Brake
3 7558402 2 Washer 17 7542449 2 Nut
4 7075339 1 Decal - Brake Shield 18 7080433 1 Fitting, Lubrication
5 5241018-067 1 Shield, Caliper, Rear 19 7515484 2 Bolt, Carriage
6 1910226 1 Asm., Brake Caliper, Rear 20 7710434 1 Ring, Retaining
7 -------------- 1 Plate, Bolt Lock (See Swing Arm/ 21 3221041 1 Sprocket, 13T, Splined
Shock Mounting Pg. B14, Ref. 2) 22 7542403 1 Nut, FLEXLOC
8 7552603 2 Washer, Spring Lock 23 7515472 1 Bolt
9 7515522 2 Bolt 24 7542404 1 Nut
10 -------------- 1 Bolt, Shoulder (See Swing Arm/ 25 7515485 1 Bolt
Shock Mounting Pg. B14, Ref. 16)
26 7555784 1 Washer
11 1590265 1 Asm., Output Shaft Bearing
27 3610062 2 Seal, Brake
12 7555701 1 Washer
28 5242072 2 Flangette, Output Shaft Bearing
13 7515321 1 Bolt
29 3554202 1 Bearing, Needle
14 3221058 1 Sprocket, 11T
30 5131643 1 Housing, Bearing, Output Shaft
8/98

C6
 REAR BRAKE
XPLORER 300 W98CC28C
2

10
11 9
12 4
76
8
13 5
14
15

17 16
18
20 19
21

23 26 29
24
25
22 27
22
28
23

Ref. Part No. Qty. Description Ref. Part No. Qty. Description
1 7080352 1 Screw, Bleeder 15 5630652 1 Ramp, Stationary Brake
2 7661820 2 Pin, Brake 16 7512173 2 Screw
3 1910226 1 Asm., Brake Caliper, Rear 17 3610026 1 Seal, Brake
(Incl. 1-3,6-21) 18 5211692 1 Arm, Brake Caliper
5131272 1 Caliper, Brake, Rear
19 7555828 1 Washer
4 2200899 1 Kit - Severe Duty Brake Pad, Rear
2200464 1 Kit - General Duty Brake Pad, Rear 20 7542129 1 Nut
5 2200463 1 Kit - Piston and Seal (Incl. 6-8) 21 7515145 1 Bolt
6 5410766 1 Ring, Square (.134〉) 22 7661205 2 Pin, Cotter
7 5410767 1 Ring, Square (.099〉) 23 7555827 2 Washer
8 5020667 1 Piston, Brake 24 5241621 1 Rod, Brake
9 5240993 1 Spring, Anti-Rattle 25 1040514-067 1 Foot Brake
10 5410542 2 O-Ring 26 7042029 1 Spring, Exhaust
11 7041219 1 Spring, Compression, Brake 27 5431107 2 Bushing, Pedal Pivot
12 5020666 1 Pin, Brake Caliper 28 7555919 2 Washer
13 5830009 1 Gasket, Brake 29 7661401 1 Pin, Cotter
14 5630651 1 Ramp, Moveable, Brake
6/97

C7
 REAR WHEEL DRIVE
XPLORER 300 W98CC28C

1
2
30 3 10
29
23 24 4 5
25 11 13
28 12
27 14
9
26
7 8
5 25 6
4
24
22
3 23 21

31 15
16
17

20

13
19 18
32

14 16
12
11 7
9

Ref. Part No. Qty. Description Ref. Part No. Qty. Description
1 7555764 1 Washer 17 5211618-067 1 Guard, Sprocket, 42T
2 5020468 2 Nut, Jam, Rear Axle 18 5630586 1 Spacer, Sprocket Guard
3 7512673 8 Bolt 19 3222061 1 Sprocket, Rear, 40T
4 2200341 2 Kit - Mach., Hub (Incl. 11) 20 7515540 3 Bolt
5 7670081 8 Retainer, Bolt, Pushnut 21 7515513 3 Stud
6 5411265 2 Tire (24X11X10) 22 1520170 1 Asm., Hub Sprocket (Incl. 21)
7 1525017 2 Valve, Rim 23 5410415 2 O-Ring
8 3225026 1 Link, Connector, Drive Chain 24 3610013 2 Seal, Rear Axle
9 7555745 2 Washer, Flat 25 3515501 2 Bearing, Rear Axle
10 7542714 8 Nut, Wheel 26 5010204 1 Tube, Bearing Spacer
11 7555796 2 Washer, Cone 27 7080306 1 Fitting, Lubrication
12 7543005 2 Nut, Castle 28 5130663 1 Housing, Axle
13 7661404 2 Pin, Cotter 29 5010206 1 Spacer, Bearing
14 5411164 2 Hub, Dust Cover 30 7710405 1 Ring, Retaining
15 3224056-088 1 Drive Chain, 88P 31 5020789 1 Axle, Rear
16 7542439 6 Nut, Nylok 32 1520183-117 2 Rim, Rear
6/97

C8
 ELECTRICAL/TAILLIGHT
XPLORER 300 W98CC28C

1 6 5
2 13 15
7
8 14 16
17
9 12
18
11
10
19
22 21 20
23
24

25 11

10

26

30
27

28

27 29

Ref. Part No. Qty. Description Ref. Part No. Qty. Description
1 2460554 1 Harness, Main Wire 16 4010095 1 Cable, Battery/Engine
2 2200593 1 Kit - Circuit Breaker, 20 AMP 17 7010032 2 Hook, Battery Strap
3 2432034 1 Asm., Taillight w/Brake Light 18 5410424 1 Strap, Battery Holddown
(Incl. 5-9) 19 5432077 AR Tube, Battery Vent
4 4032029 2 Screw, Taillight 20 4140006 1 Battery
5 4032046 1 Lens, Taillight 21 5431769 1 Cover, Battery
6 4030043 1 Bulb, Taillight 22 4010094 1 Cable, Battery/Solenoid
7 4032045 1 Gasket, Taillight 23 4010064 1 Cable, Solenoid/Starter
8 4032064 1 Backing, Taillight/Brake Light 24 4040063 1 Board, Terminal
9 7670054 2 Nut, Speed 25 7621336 5 Rivet
10 7541925 4 Nut, Nylok 26 -------------- 1 Ignition Coil Complete
11 7571602 2 Washer (See Magneto Page D2, Ref. 19)
12 7512027 2 Screw 27 7512024 2 Screw
13 5810290 3 Pad, Battery 28 4060085 1 Limiter, Reverse Speed
14 7072606 1 Decal - Battery 29 4060193 1 Rectifier, Regulator, LR 39-1
15 2200361 1 Kit - Battery Bolt (Short) 30 7512007 2 Bolt
8/98

C9
 GEAR SELECTOR
XPLORER 300 W98CC28C

1 2

3
4

29 5

11 12
8
13
9 10

27 14 17
28 15 16 18
26 19

23
25 21
20
24
22
Ref. Part No. Qty. Description Ref. Part No. Qty. Description

1341264 1 Asm., Gear Selector 15 3233090 1 Strap, Wire

(Incl. 1-15,23-25,28-29) 16 7061014 2 Rod End, 6mm, RH
1 3233195 1 Asm., Knob 17 7061013 2 Rod End, 6mm, LH
2 7512024 1 Screw 18 7546702 2 Nut, LH
3 3233131 1 Clamp 19 5020936 1 Rod, Shift Linkage
4 3233132 1 Clamp 20 5020690 1 Rod, Shift Linkage
5 3233368 1 Boot, Gear Selector 21 7546701 2 Nut, RH
6 3233213 1 Cover, Gear Selector 22 7546707 4 Nut, FLEXLOC
7 3233158 1 Spring, Holding 23 3233217 1 Asm., Slide, High/Reverse
8 3233456 1 Sub Asm., Handle 24 3233218 1 Asm., Slide, Low
9 3233063 1 Cup, Bearing 25 3233457 1 Body, Gear Selector
10 3233083 1 Spring, Centering 26 7515181 3 Screw
11 3233062 1 Pin, Stop 27 3233070 1 Pin, Interlock
12 3233069 2 Spring, Detent 28 3233084 1 Butterfly, Interlock
13 3233060 2 Bullet, Detent 29 3233085 5 Screw
14 3233215 1 Switch, Gear Selector
6/97

C10
 GEARCASE
XPLORER 300 W98CC28C

5
4
6

7 13 14 15
8 11 12
2 10
1 6 9 13 14 15
11 12
10
16

20
24 25 23
26 17
27 22
28
21 18
29
30 31
20
49 32 19
33
46 30 34 17
35
27 36
48 37 38
39
47 21 20

46

45 40 41

4
44
43
42 3

C11
 GEARCASE
XPLORER 300 W98CC28C

Ref. Part No. Qty. Description Ref. Part No. Qty. Description
1341146 1 Asm., Gearcase (Incl. 1-49) 25 3233125 1 Gear, 33T
1 3233002 1 Gearcase, LH 26 3233009 1 Bearing, Needle
2 3233026 10 Screw 27 3233010 2 Washer
3 3233248 3 Seal 28 3233126 1 Engagement Dog, Low
4 3233024 2 Bushing, Pivot 29 3233175 1 Shaft, Reverse
5 3233025 1 Stud 30 3233012 2 Washer
6 3233021 2 Pipe, Knock 31 3233127 1 Sprocket, 24T
7 3233022 1 Shift Rail, Low 32 3233036 1 Chain, Silent 34P (11W)
8 3233023 1 Shift Rail, High/Reverse 33 3233014 1 Bearing, Needle
9 3233038 1 Shaft, Low Shift 34 3233029 1 Ring, Retaining
10 3233044 2 O-Ring 35 3233128 1 Engagement Dog, High/Reverse
11 3233040 2 Washer 36 3233129 1 Gear, 25T
12 3233045 2 Ring, Retaining 37 3233017 1 Bearing, Needle
13 3233153 2 Bell Crank 38 3233176 1 Washer, Thrust
14 3233054 2 Washer 39 3233177 1 Ring, Retaining
15 3233055 2 Nut 40 3233037 1 Vent
16 3233039 1 Shaft, High/Reverse Shift 41 3233478 1 Dipstick
17 3233031 2 Pin 42 3233448 1 Plug
18 3233030 1 Bracket 43 3233035 1 Washer
19 3233032 1 Spring 44 3233003 1 Gearcase, RH
20 3233018 3 Bearing 45 3233043 1 Oil Deflector
21 3233033 4 Screw 46 3233020 2 Bearing
22 3233122 1 Shaft, Input 47 3233123 1 Shaft, Output
23 3233019 1 Bearing 48 3233130 1 Gear, 65T
24 3233007 2 Washer 49 5020741 1 Bushing, Speedo
9/97

C12
 CRANKCASE and CYLINDER
XPLORER 300 W98CC28C

4 5
3
4
2

38 7 4

37
36
35
34
33

8
32 9
10
31

30 11
29 12
13

14

15
16
29
17

21 20
22 18
23
24 19
28 20
14 21
27

18
25
26

C13
 CRANKCASE and CYLINDER
XPLORER 300 W98CC28C

Ref. Part No. Qty. Description Ref. Part No. Qty. Description
1 3085097 1 Head, Cylinder 20 3082758 2 Gasket
2 3083930 2 Fin Damper 2 21 3083767 2 Plug, Drain
3 3082910 6 Nut, Flange 22 3084775 1 Bearing, Ball
4 3084799 5 Fin Damper B 23 3084792 1 Spacer
5 3084798 1 Fin Damper A 24 3084121 1 Bearing, Ball
6 3085098 1 Gasket Complete (Head) 25 3080739 3 Bolt and Washer
7 3080283 4 Stud 26 3083615 2 Bolt and Washer
8 3084292 1 O-Ring 27 3081635 4 Screw and Washer
9 3085013 1 Adapter, Carburetor (Incl. 8) 28 3084581 1 Seal, Oil (PTO)
10 3081330 2 Bolt (Socket Head) 29 3084119 4 Stud
11 3081497 1 Screw (Pan Head) 30 3084795 1 Gasket, Cylinder
12 3082257 1 Asm., Band (Incl. 11) 31 3082911 4 Nut, Flange
13 3082162 1 Seal, Oil 32 3083929 1 Fin Damper 1
14 3080103 4 Pin, Dowel 33 3084793 1 Cylinder (Incl. 7,34,38)
15 3084801 1 Grommet 34 3085326 2 Stud
16 3084800 1 Bracket, Wire 35 3084439 1 Gasket, Exhaust
17 3084802 2 Bolt and Washer 36 3080530 2 Washer, Spring
18 3084791 1 Asm., Crankcase 37 3080285 2 Nut
(Incl. 13,14,21-26,28,29) 38 3084794 2 Stud
19 3084018 1 Gasket, Starter
6/97

C14
 CRANKSHAFT and PISTON
XPLORER 300 W98CC28C

16 17

6
15 7
8
9

10
14

11
12
13

Ref. Part No. Qty. Description Ref. Part No. Qty. Description
1 3084809 2 Piston Ring (Std) 9 3083745 1 Crankshaft Gear
3084810 2 Piston Ring (.010〉/0.25mm O/S) 10 3080130 1 Key, Woodruff
3084811 2 Piston Ring (.020〉/0.50mm O/S)
11 3083904 1 Washer
2 3085099 1 Asm., Piston (Std)
3085100 1 Asm., Piston (.010〉/0.25mm O/S) 12 3083905 1 Nut, Lock
3085101 1 Asm., Piston (.020〉/0.50mm O/S) 13 3084803 1 Asm., Crankshaft
3 3083858 1 Pin, Piston (Incl. 6-9,13,14,16,17)
3084804 1 Crankshaft 1
4 3084167 2 Clip, Piston Pin
14 3084805 1 Crankshaft 2
5 3083626 1 Bearing, Small End
15 3084778 AR Spacer 1 (0.2mm)
6 3083803 1 Bearing, Large End 3084779 AR Spacer 2 (0.3mm)
7 3083804 2 Spacer, Crank Pin 16 3082796 1 Crank Pin 2, PTO Side
8 3084580 1 Bearing, Ball 17 3082790 1 Rod, Connecting
6/97

D1
 MAGNETO
XPLORER 300 W98CC28C

5
6

4
3

2
9
1 10

11

12

13

14

15
16

17 19
18

Ref. Part No. Qty. Description Ref. Part No. Qty. Description
1 3081467 1 Screw and Washer 10 3084818 2 Screw and Washer
2 3081296 1 Clamp 11 3084819 1 Grommet
3 3084814 1 Asm., Plate (Incl. 1-3,6,7,9-14) 12 3084816 1 Harness, Wire (Incl. 11,14)
3084815 1 Plate, Coil 13 3081260 1 Screw and Washer
4 3082226 3 Screw and Washer 14 3083909 1 Coupler, 3P
5 4020129 1 Cap, Spark Plug 15 3083073 2 Nut
6 3084817 1 Stator 1 16 3080077 2 Spring Washer
7 3081253 2 Screw and Washer 17 3085521 1 Magnetic Switch
8 3084813 1 Flywheel, w/Ring Gear 18 3084820 1 C.D.I. System Complete
9 3083422 1 Exciting Coil Complete 19 3083923 1 Ignition Coil Complete
6/97

D2
 STARTING MOTOR
XPLORER 300 W98CC28C

3
1 2

4
8 5
9 7 6

19
11 10
18

16 17

15 4
14

13
20
12
21

22

23 24

Ref. Part No. Qty. Description Ref. Part No. Qty. Description
1 3083649 1 Nut, Flange 13 3084404 1 Asm., Armature (Incl. 14,15)
2 3084406 1 Brush 14 3083934 1 O-Ring
3 3085392 1 Asm., Starting Motor 15 3083777 1 Bearing, Ball
(Incl. 1-5,8,9,12-18,20-23) 16 3083741 1 O-Ring
3085393 1 Asm., Starter
(Incl. 1,2,4-5,8,9,12-17) 17 3085305 1 Front Cover (Incl. 16)
4 3084405 2 Rubber Ring 18 3083737 1 Washer, Gear Shaft
5 3085032 1 Rear Cover 19 3082038 2 Bolt and Washer
6 3082758 1 Gasket, Aluminum 20 3084409 1 Clip
7 3083568 1 Bolt 21 3084410 1 Spring, Return
8 3084408 2 O-Ring 22 3084411 1 Spring, Weight
9 3084407 2 Through Bolt 23 3084412 1 Clip
10 3083650 1 Bracket 24 3085394 1 Asm., Gear Shaft
(Incl. 18,20-23)
11 3081665 4 Bolt and Washer
12 3083754 1 Washer Set
6/97

D3
 RECOIL STARTER
XPLORER 300 W98CC28C

2 4

6
7

8
9
10

14
13 12

11

Ref. Part No. Qty. Description Ref. Part No. Qty. Description
1 3083185 1 Spring, Spiral 7 3084177 8 Bolt, Flange
2 3084750 1 Bush 8 3085266 1 Bolt
3 3083453 1 Plug 9 3084744 1 Plate, Friction
4 3082956 1 Gasket 10 3083379 1 Spring, Friction
5 3085082 1 Asm., Recoil Starter 11 3084822 1 Reel Complete
(Incl. 1,2,5,8-14) 12 3085083 1 Asm., Rope
3085054 1 Starter Case Complete
13 3083463 1 Spring, Return
6 3084782 1 Bolt and Washer
14 3083378 1 Ratchet
6/97

D4
 OIL PUMP
XPLORER 300 W98CC28C

6
5

7
4
8

3
2
1
9
11
14 10

12
13

15

16

17

18

19

20

Ref. Part No. Qty. Description Ref. Part No. Qty. Description
1 3084829 1 Bolt 12 3083121 1 Washer, Spring
2 3083138 2 Washer 13 3083120 1 Nut
3 3084828 1 Check Valve 14 3083783 2 Screw and Washer
4 3240173 2 Clamp, Hose 15 3083428 1 Spacer
5 3084826 1 Vinyl Pipe 1 (170mm) 16 3083429 1 Small Gear
6 3083125 1 Screw, Air Vent 17 3083129 1 O-Ring
7 3083126 1 Packing 18 3083353 1 Bush, Oil Pump
8 3085620 1 Asm., Oil Pump 19 3083671 AR Spacer 1 (0.15mm)
(Incl. 1-3,6-13,20) 3083672 AR Spacer 2 (0.3mm)
9 3083758 1 Cap 3083673 AR Spacer 3 (0.6mm)
10 3083757 1 Collar, Camshaft 20 3083127 1 O-Ring
11 3085622 1 Spring & Lever
3085621 1 Lever, Control
6/97

D5
 CARBURETOR
XPLORER 300 W98CC28C
1

4
5 30
6 29
28
7

9
27
10
26
22 25
13 24
11
12 14 23
15
16

17

21
18
19
20

Ref. Part No. Qty. Description Ref. Part No. Qty. Description
1 3130184 1 Asm., Top (Incl. Gasket) 16 3130021 2 Float
2 3130354 1 Spring, Throttle 17 3130441 1 Float Chamber
3 3130002 1 Plate, Throttle 18 3130114 1 Main Jet (#155)
4 3130003 1 E-Ring 19 3130239 1 O-Ring
5 3130356 1 Jet Needle (5DP7-2) 20 3130321 1 Bolt, Banjo
6 3130355 1 Washer 21 3130025 4 Screw and Washer
7 3130420 1 Throttle Valve (2.0) 22 3130014 1 Washer, Main Jet
8 3130409 1 Needle Jet (0-4) 23 3130067 1 Pilot Jet (#40)
9 3130498 1 Asm., Carburetor (Incl. 1-30) 24 3130012 1 Spring, Air Adjuster
10 3130017 1 Packing, Needle Valve 25 3130011 1 Screw, Air
11 3130361 1 Pin, Float 26 3130324 1 Throttle Stop Screw
12 3130018 1 Arm, Float 27 3130010 1 Spring, Throttle Adjuster
13 3130360 1 Needle Valve (2.5) 28 3130328 1 Starter Plunger
14 3130020 1 Packing, Float Chamber 29 3130006 1 Spring, Plunger
15 3130237 2 Cap 30 3130359 1 Cap, Plunger
6/97

D6
 PART NUMBER INDEX
XPLORER 300 W98CC28C
Part Ref. Grid Part Ref. Grid Part Ref. Grid
No. No. No. No. No. No. No. No. No.
1040380-067 . . . 5 . . . A8 2010077 . . . . . . . 9 . . . B9 3080530 . . . . . . 36 . . C14
1040387 . . . . . . 10 . . . A6 2010078 . . . . . . . 8 . . . B9 3080739 . . . . . . 25 . . C14
1040514-067 . . 25 . . . C7 2010079 . . . . . . . 1 . . . B9 3081253 ....... 7 . . . D2
1040524-067 . . 13 . . . A8 2010080 . . . . . . . 3 . . . B9 3081260 . . . . . . 13 . . . D2
1040525-067 . . 13 . . . A8 2010081 . . . . . . . 4 . . . B9 3081296 ....... 2 . . . D2
1040532-067 . . 17 . . A11 2010158 . . . . . . . 5 . . . B9 3081330 . . . . . . 10 . . C14
1040544-067 . . 21 . . . A6 2050078 . . . . . . . . . . . . B10 3081467 ....... 1 . . . D2
1040554-067 . . 15 . . A10 2200188 . . . . . . . 7 . . B11 3081497 . . . . . . 11 . . C14
1040555-067 . . 15 . . A10 2200341 . . . . . . . 4 . . . C8 3081635 . . . . . . 27 . . C14
1040568-067 . . . 5 . . A12 2200361 . . . . . . 15 . . . C9 3081665 . . . . . . 11 . . . D3
1260543-029 . . 17 . . A13 2200463 . . . . . . . 5 . . . C7 3082038 . . . . . . 19 . . . D3
1260658-029 . . 16 . . A13 2200464 . . . . . . . 4 . . . C7 3082162 . . . . . . 13 . . C14
1260702-029 . . 14 . . A13 2200465 . . . . . . . 9 . . . B8 3082226 ....... 4 . . . D2
1321457 . . . . . . . 4 . . . C3 2200472 . . . . . . 33 . . B14 3082257 . . . . . . 12 . . C14
1321632 . . . . . . 14 . . . C3 2200531 . . . . . . 26 . . B13 3082758 . . . . . . 20 . . C14
1322182 . . . . . . . 4 . . . C4 2200532 . . . . . . 26 . . B13 6 . . . D3
1341146 . . . . . . . . . . . . C12 2200593 . . . . . . . 2 . . . C9 3082790 . . . . . . 17 . . . D1
1341264 . . . . . . . . . . . . C10 2200609 . . . . . . 23 . . . B6 3082796 . . . . . . 16 . . . D1
1380024 . . . . . . . 9 . . . B4 2200610 . . . . . . 23 . . . B6 3082910 ....... 3 . . C14
1380092 . . . . . . . 7 . . . B5 2200771 . . . . . . . 8 . . . B5 3082911 . . . . . . 31 . . C14
1380094 . . . . . . . 6 . . . B5 2200773 . . . . . . 12 . . . B5 3082956 ....... 4 . . . D4
1380119 . . . . . . . 1 . . . B5 2200775 . . . . . . . 8 . . A10 3083073 . . . . . . 15 . . . D2
1380129 . . . . . . . . . . . . . C2 2200792 . . . . . . 23 . . . C5 3083120 . . . . . . 13 . . . D5
3083121 . . . . . . 12 . . . D5
1380136 . . . . . . . 9 . . . C2 2200808 . . . . . . . 4 . . B10
3083125 ....... 6 . . . D5
1520170 . . . . . . 22 . . . C8 2200809 . . . . . . . . . . . . B10
3083126 ....... 7 . . . D5
1520175-117 . . . 24 . . . B7 2200899 . . . . . . . 4 . . . C7
3083127 . . . . . . 20 . . . D5
1520183-117 . . . 32 . . . C8 2200901 . . . . . . . 9 . . . B8
3083129 . . . . . . 17 . . . D5
1520214 . . . . . . . 5 . . . B7 2200961 . . . . . . 13 . . . B5
3083138 ....... 2 . . . D5
1520243 . . . . . . . 9 . . . B7 2201034 . . . . . . . 7 . . B10
3083185 ....... 1 . . . D4
1525017 . . . . . . 25 . . . B7 2201090 . . . . . . 10 . . B10
3083353 . . . . . . 18 . . . D5
7 . . . C8 2201149 . . . . . . . 9 . . . B8
3083378 . . . . . . 14 . . . D4
1580090 . . . . . . 28 . . B14 2431011 . . . . . . . 2 . . A10
3083379 . . . . . . 10 . . . D4
1590265 . . . . . . 11 . . . C6 2431012 . . . . . . . 2 . . A10
3083422 ....... 9 . . . D2
1822478 . . . . . . . 5 . . B13 2432034 . . . . . . . 3 . . . C9
3083428 . . . . . . 15 . . . D5
1843067 . . . . . . . 1 . . B12 2460553 . . . . . . 17 . . B11
3083429 . . . . . . 16 . . . D5
1910057 . . . . . . 10 . . . B8 2460554 . . . . . . . 1 . . . C9 3083453 ....... 3 . . . D4
1910177 . . . . . . 16 . . . C6 2460611 . . . . . . . 1 . . A10 3083463 . . . . . . 13 . . . D4
1910226 . . . . . . . . 6 . . . C6 2511272 . . . . . . . 1 . . A14 3083568 ....... 7 . . . D3
3 . . . C7 2530009 . . . . . . 36 . . A11 3083612 ....... 3 . . . C1
1910232 . . . . . . . . . . . . . B8 10 . . A14 3083613 ....... 4 . . . C1
1910233 . . . . . . . . . . . . . B8 14 . . . B1 3083615 . . . . . . 26 . . C14
1930665 . . . . . . . 4 . . . B8 2620096-195 . . . 3 . . . A7 3083626 ....... 5 . . . D1
1930674 . . . . . . 28 . . B10 2631928-195 . . . 8 . . . A7 3083649 ....... 1 . . . D3
1930751 . . . . . . 17 . . B10 2670070 . . . . . . . 4 . . . A8 3083650 . . . . . . 10 . . . D3
1930752 . . . . . . 21 . . B10 2670071 . . . . . . . 5 . . A10 3083671 . . . . . . 19 . . . D5
1930753 . . . . . . 25 . . B10 2670174 . . . . . . . 3 . . . A8 3083672 . . . . . . 19 . . . D5
1930777 . . . . . . 27 . . B10 2670180 . . . . . . . 6 . . A10 3083673 . . . . . . 19 . . . D5
1930792 . . . . . . 11 . . B10 2681747-218 . . 12 . . . A6 3083737 . . . . . . 18 . . . D3
1930795 . . . . . . . 3 . . B10 2682360-218 . . 12 . . . A6 3083741 . . . . . . 16 . . . D3
1930796 . . . . . . . 2 . . B10 2690016 . . . . . . . 2 . . . C1 3083745 ....... 9 . . . D1
1930797 . . . . . . . 1 . . B10 2870694 . . . . . . . 1 . . . C1 3083754 . . . . . . 12 . . . D3
1930799 . . . . . . . 5 . . B10 2870725 . . . . . . . 6 . . . C1 3083757 . . . . . . 10 . . . D5
1930804 . . . . . . . 6 . . B10 3070156 . . . . . . 20 . . A11 3083758 ....... 9 . . . D5
1930805 . . . . . . 12 . . B10 3080077 . . . . . . 16 . . . D2 3083767 . . . . . . 21 . . C14
1930806 . . . . . . . 9 . . B10 3080103 . . . . . . 14 . . C14 3083777 . . . . . . 15 . . . D3
2010055 . . . . . . 11 . . B11 3080130 . . . . . . 10 . . . D1 3083783 . . . . . . 14 . . . D5
2010075 . . . . . . 11 . . . B9 3080283 . . . . . . . 7 . . C14 3083803 ....... 6 . . . D1
2010076 . . . . . . 10 . . . B9 3080285 . . . . . . 37 . . C14 3083804 ....... 7 . . . D1

D7
 PART NUMBER INDEX
XPLORER 300 W98CC28C
Part Ref. Grid Part Ref. Grid Part Ref. Grid
No. No. No. No. No. No. No. No. No.
3083843 ....... 5 . . . C1 3084822 . . . . . . 11 . . . D4 3221041 . . . . . . 21 . . . C6
3083858 ....... 3 . . . D1 3084826 ....... 5 . . . D5 3221044 ....... 3 . . . C2
3083904 . . . . . . 11 . . . D1 3084828 ....... 3 . . . D5 3221058 . . . . . . 14 . . . C6
3083905 . . . . . . 12 . . . D1 3084829 ....... 1 . . . D5 3222044 ........1 . . . B4
3083909 . . . . . . 14 . . . D2 3085013 ....... 9 . . C14 13 . . . C2
3083923 . . . . . . 19 . . . D2 3085032 ....... 5 . . . D3 3222061 . . . . . . 19 . . . C8
3083929 . . . . . . 32 . . C14 3085054 ....... 5 . . . D4 3224056-064 . . 14 . . . B3
3083930 ....... 2 . . C14 3085082 ....... 5 . . . D4 3224056-070 . . 20 . . . B3
3083934 . . . . . . 14 . . . D3 3085083 . . . . . . 12 . . . D4 3224056-088 . . 15 . . . C8
3084018 . . . . . . 19 . . C14 3085097 ....... 1 . . C14 3225026 . . . . . . 13 . . . B3
3084119 . . . . . . 29 . . C14 3085098 ....... 6 . . C14 8 . . . C8
3084121 . . . . . . 24 . . C14 3085099 ....... 2 . . . D1 3233002 . . . . . . . 1 . . C12
3084167 ....... 4 . . . D1 3085100 ....... 2 . . . D1 3233003 . . . . . . 44 . . C12
3084177 ....... 7 . . . D4 3085101 ....... 2 . . . D1 3233007 . . . . . . 24 . . C12
3084292 ....... 8 . . C14 3085266 ....... 8 . . . D4 3233009 . . . . . . 26 . . C12
3084404 . . . . . . 13 . . . D3 3085305 . . . . . . 17 . . . D3 3233010 . . . . . . 27 . . C12
3084405 ....... 4 . . . D3 3085326 . . . . . . 34 . . C14 3233012 . . . . . . 30 . . C12
3084406 ....... 2 . . . D3 3085392 ....... 3 . . . D3 3233014 . . . . . . 33 . . C12
3084407 ....... 9 . . . D3 3085393 ....... 3 . . . D3 3233017 . . . . . . 37 . . C12
3084408 ....... 8 . . . D3 3085394 . . . . . . 24 . . . D3 3233018 . . . . . . 20 . . C12
3084409 . . . . . . 20 . . . D3 3085521 . . . . . . 17 . . . D2 3233019 . . . . . . 23 . . C12
3084410 . . . . . . 21 . . . D3 3085620 ....... 8 . . . D5 3233020 . . . . . . 46 . . C12
3084411 . . . . . . 22 . . . D3 3085621 . . . . . . 11 . . . D5 3233021 . . . . . . . 6 . . C12
3233022 . . . . . . . 7 . . C12
3084412 . . . . . . 23 . . . D3 3085622 . . . . . . 11 . . . D5
3233023 . . . . . . . 8 . . C12
3084439 . . . . . . 35 . . C14 3110026 ....... 1 . . A11
3233024 . . . . . . . 4 . . C12
3084580 ....... 8 . . . D1 3110028 . . . . . . 35 . . A11
3233025 . . . . . . . 5 . . C12
3084581 . . . . . . 28 . . C14 3110064 ....... 5 . . A13
3233026 . . . . . . . 2 . . C12
3084720 . . . . . . 28 . . A11 3130002 ....... 3 . . . D6
3233029 . . . . . . 34 . . C12
3084744 ....... 9 . . . D4 3130003 ....... 4 . . . D6
3233030 . . . . . . 18 . . C12
3084750 ....... 2 . . . D4 3130006 . . . . . . 29 . . . D6
3233031 . . . . . . 17 . . C12
3084775 . . . . . . 22 . . C14 3130010 . . . . . . 27 . . . D6
3233032 . . . . . . 19 . . C12
3084778 . . . . . . 15 . . . D1 3130011 . . . . . . 25 . . . D6
3233033 . . . . . . 21 . . C12
3084779 . . . . . . 15 . . . D1 3130012 . . . . . . 24 . . . D6
3233035 . . . . . . 43 . . C12
3084782 ....... 6 . . . D4 3130014 . . . . . . 22 . . . D6
3233036 . . . . . . 32 . . C12
3084791 . . . . . . 18 . . C14 3130017 . . . . . . 10 . . . D6
3233037 . . . . . . 40 . . C12
3084792 . . . . . . 23 . . C14 3130018 . . . . . . 12 . . . D6 3233038 . . . . . . . 9 . . C12
3084793 . . . . . . 33 . . C14 3130020 . . . . . . 14 . . . D6 3233039 . . . . . . 16 . . C12
3084794 . . . . . . 38 . . C14 3130021 . . . . . . 16 . . . D6 3233040 . . . . . . 11 . . C12
3084795 . . . . . . 30 . . C14 3130025 . . . . . . 21 . . . D6 3233043 . . . . . . 45 . . C12
3084798 ....... 5 . . C14 3130067 . . . . . . 23 . . . D6 3233044 . . . . . . 10 . . C12
3084799 ....... 4 . . C14 3130114 . . . . . . 18 . . . D6 3233045 . . . . . . 12 . . C12
3084800 . . . . . . 16 . . C14 3130184 ....... 1 . . . D6 3233054 . . . . . . 14 . . C12
3084801 . . . . . . 15 . . C14 3130237 . . . . . . 15 . . . D6 3233055 . . . . . . 15 . . C12
3084802 . . . . . . 17 . . C14 3130239 . . . . . . 19 . . . D6 3233060 . . . . . . 13 . . C10
3084803 . . . . . . 13 . . . D1 3130321 . . . . . . 20 . . . D6 3233062 . . . . . . 11 . . C10
3084804 . . . . . . 13 . . . D1 3130324 . . . . . . 26 . . . D6 3233063 . . . . . . . 9 . . C10
3084805 . . . . . . 14 . . . D1 3130328 . . . . . . 28 . . . D6 3233069 . . . . . . 12 . . C10
3084809 ....... 1 . . . D1 3130354 ....... 2 . . . D6 3233070 . . . . . . 27 . . C10
3084810 ....... 1 . . . D1 3130355 ....... 6 . . . D6 3233083 . . . . . . 10 . . C10
3084811 ....... 1 . . . D1 3130356 ....... 5 . . . D6 3233084 . . . . . . 28 . . C10
3084813 ....... 8 . . . D2 3130359 . . . . . . 30 . . . D6 3233085 . . . . . . 29 . . C10
3084814 ....... 3 . . . D2 3130360 . . . . . . 13 . . . D6 3233090 . . . . . . 15 . . C10
3084815 ....... 3 . . . D2 3130361 . . . . . . 11 . . . D6 3233122 . . . . . . 22 . . C12
3084816 . . . . . . 12 . . . D2 3130409 ....... 8 . . . D6 3233123 . . . . . . 47 . . C12
3084817 ....... 6 . . . D2 3130420 ....... 7 . . . D6 3233125 . . . . . . 25 . . C12
3084818 . . . . . . 10 . . . D2 3130441 . . . . . . 17 . . . D6 3233126 . . . . . . 28 . . C12
3084819 . . . . . . 11 . . . D2 3130498 ....... 9 . . . D6 3233127 . . . . . . 31 . . C12
3084820 . . . . . . 18 . . . D2 3211077 ....... 3 . . . C4 3233128 . . . . . . 35 . . C12

D8
 PART NUMBER INDEX
XPLORER 300 W98CC28C
Part Ref. Grid Part Ref. Grid Part Ref. Grid
No. No. No. No. No. No. No. No. No.
3233129 . . . . . . 36 . . C12 4032045 . . . . . . . 7 . . . C9 5220602 . . . . . . . 7 . . . B6
3233130 . . . . . . 48 . . C12 4032046 . . . . . . . 5 . . . C9 5220646 . . . . . . . 5 . . . C4
3233131 ....... 3 . . C10 4032064 . . . . . . . 8 . . . C9 5220916-067 . . 13 . . A14
3233132 ....... 4 . . C10 4040052 . . . . . . 19 . . B11 5220958 . . . . . . . 2 . . B14
3233153 . . . . . . 13 . . C12 4040054 . . . . . . 18 . . B11 5220980 . . . . . . 20 . . . B2
3233158 ....... 7 . . C10 4040063 . . . . . . 24 . . . C9 5222118 . . . . . . . 9 . . B14
3233175 . . . . . . 29 . . C12 4060085 . . . . . . 28 . . . C9 5222154-067 . . . 8 . . A14
3233176 . . . . . . 38 . . C12 4060193 . . . . . . 29 . . . C9 5222155-067 . . . 8 . . A14
3233177 . . . . . . 39 . . C12 4110164 . . . . . . 16 . . B10 5222193 . . . . . . 20 . . . B6
3233195 ....... 1 . . C10 4110166 . . . . . . . 6 . . . B9 5222299 . . . . . . . 2 . . . B5
3233213 ....... 6 . . C10 4110177 . . . . . . . 6 . . . B1 5222877-067 . . 28 . . . C5
3233215 . . . . . . 14 . . C10 4110193 . . . . . . . 9 . . B11 5222999-067 . . . 3 . . B12
3233217 . . . . . . 23 . . C10 4110194 . . . . . . 21 . . B11 5224592 . . . . . . . 2 . . . A6
3233218 . . . . . . 24 . . C10 4110203 . . . . . . 12 . . . B9 5224715-067 . . 12 . . B11
3233248 ....... 3 . . C12 4140006 . . . . . . 20 . . . C9 5240591-067 . . 20 . . A10
3233368 ....... 5 . . C10 4170014 . . . . . . . 7 . . A12 5240952 . . . . . . 11 . . B14
3233448 . . . . . . 42 . . C12 4170016 . . . . . . 21 . . . B6 5240993 . . . . . . . 9 . . . C7
3233456 ....... 8 . . C10 5010192 . . . . . . . 3 . . A13 5241018-067 . . . 5 . . . C6
3233457 . . . . . . 25 . . C10 5010204 . . . . . . 26 . . . C8 5241176-067 . . . 34 . . A11
3233478 . . . . . . 41 . . C12 5010206 . . . . . . 29 . . . C8 5241213-067 . . 25 . . . C5
3240173 ....... 4 . . . D5 5010444 . . . . . . 12 . . . C2 5241397-067 . . . 5 . . B11
3250010 . . . . . . 11 . . . B7 5020422 . . . . . . 11 . . . C3 5241398-067 . . 18 . . A10
3250028 . . . . . . 10 . . . B7 5020468 . . . . . . . 2 . . . C8 5241399-067 . . 18 . . A10
5241403-067 . . 17 . . . A6
3250030 . . . . . . 14 . . . B7 5020474 . . . . . . . 8 . . . B4
5241418 . . . . . . 16 . . . A6
3250031 . . . . . . 13 . . . B7 5020506 . . . . . . . 7 . . . B8
5241583-067 . . 21 . . A10
3250032 . . . . . . 12 . . . B7 5020527 . . . . . . . 4 . . . B4
5241621 . . . . . . 24 . . . C7
3260115 ....... 3 . . . B5 5020666 . . . . . . 12 . . . C7
5241799-067 . . . 6 . . A11
3260130 ....... 9 . . . B5 5020667 . . . . . . . 8 . . . C7
5242016-067 . . 19 . . . A6
3514402 ....... 5 . . . B4 5020677 . . . . . . 24 . . B13
5242072 . . . . . . 28 . . . C6
3515501 . . . . . . 25 . . . C8 5020681 . . . . . . 25 . . B13
5242081-067 . . . 8 . . A13
3554202 . . . . . . 29 . . . C6 5020690 . . . . . . 20 . . C10
5242229-067 . . 27 . . A11
3554506 ........6 . . . B7 5020741 . . . . . . 49 . . C12
5242981 . . . . . . 10 . . . C3
7 . . . C2 5020789 . . . . . . 31 . . . C8
5332828 . . . . . . 24 . . B14
3554507 . . . . . . 19 . . . B6 5020793 . . . . . . 17 . . B14
5333332-067 . . 11 . . . A8
7 . . . B7 5020926 . . . . . . . 9 . . B13
5333367 . . . . . . . 2 . . B13
8 . . . C2 5020935 . . . . . . . 1 . . . C2 5410241 . . . . . . . 4 . . A13
3554509 . . . . . . 18 . . . B6 5020936 . . . . . . 19 . . C10 5410414 . . . . . . 13 . . . A6
3576504 ........9 . . . C3 5130663 . . . . . . 28 . . . C8 5410415 . . . . . . 23 . . . C8
11 . . . C4 5130668 . . . . . . . 6 . . . B6 5410421 . . . . . . 23 . . A11
3576510 . . . . . . 13 . . . C3 5130701 . . . . . . . 2 . . . B4 13 . . . C5
3576511 . . . . . . 12 . . . C4 5131115 . . . . . . . . 3 . . . B8 5410424 . . . . . . 18 . . . C9
3610013 . . . . . . 24 . . . C8 5131116 . . . . . . . . 3 . . . B8 5410436 . . . . . . . 9 . . A13
3610017 ........6 . . . B4 5131272 . . . . . . . 3 . . . C7 5410463 . . . . . . . . 7 . . . B4
2 . . . C2 5131379 . . . . . . . 9 . . . B3 11 . . . C2
3610019 ....... 3 . . . B7 5131447 . . . . . . 14 . . . C4 5410470 . . . . . . 20 . . . B7
3610026 . . . . . . 17 . . . C7 5131643 . . . . . . 30 . . . C6 5410489 . . . . . . . 1 . . . C5
3610028 . . . . . . 24 . . . B6 5210748 . . . . . . 13 . . A11 5410494 . . . . . . 12 . . . B8
3610062 . . . . . . 27 . . . C6 5210752 . . . . . . 10 . . . C3 5410495 . . . . . . 11 . . . B8
4010064 . . . . . . 23 . . . C9 15 . . . C4 5410506 . . . . . . . 4 . . . B2
4010094 . . . . . . 22 . . . C9 5210753 . . . . . . 10 . . . C3 5410509 . . . . . . 19 . . . C5
4010095 . . . . . . 16 . . . C9 5210754 . . . . . . 10 . . . C3 5410510 . . . . . . 18 . . . B2
4010132 ....... 3 . . A11 5211033 . . . . . . . 9 . . . A6 5410529 . . . . . . 11 . . . B2
4010211 ....... 8 . . A11 5211115 . . . . . . . 10 . . . B6 5410542 . . . . . . 10 . . . C7
4020129 ....... 5 . . . D2 5211121 . . . . . . . 17 . . B13 5410548 . . . . . . 19 . . B13
4030043 ....... 6 . . . C9 5211148 . . . . . . . . 4 . . . B7 5410549 . . . . . . 10 . . . B2
4030047 ....... 7 . . . B9 5211325 . . . . . . . 2 . . . B7 5410749 . . . . . . 29 . . . C5
4030059 ....... 2 . . A10 5211618-067 . . . 17 . . . C8 5410766 . . . . . . . 6 . . . C7
4032029 ....... 4 . . . C9 5211692 . . . . . . 18 . . . C7 5410767 . . . . . . . 7 . . . C7

D9
 PART NUMBER INDEX
XPLORER 300 W98CC28C
Part Ref. Grid Part Ref. Grid Part Ref. Grid
No. No. No. No. No. No. No. No. No.
5410772 . . . . . . 13 . . B12 5431972 . . . . . . 19 . . B14 7041375-067 . . 27 . . . B6
5410779 . . . . . . . 5 . . . B8 5431977 . . . . . . 12 . . B14 7041448 . . . . . . 10 . . B14
5410780 . . . . . . . 6 . . . B8 5432077 . . . . . . 19 . . . C9 7041755 . . . . . . . 9 . . . B6
5410896 . . . . . . 15 . . . A6 5432155-070 . . 10 . . A10 7042029 . . . . . . 13 . . A13
5410988 . . . . . . 15 . . B10 5432245 . . . . . . . 3 . . . B2 26 . . . C7
5410991 . . . . . . . 3 . . . B1 5432246-070 . . . 3 . . B11 7042031 . . . . . . 15 . . A13
5411009 . . . . . . 23 . . . A6 5432247-070 . . . 1 . . B11 7052005 . . . . . . 32 . . A11
5411042 . . . . . . 31 . . . A6 5432302 . . . . . . 15 . . . C5 7052045 . . . . . . 15 . . . B7
5411106 . . . . . . . . 5 . . . B5 5432441 . . . . . . 17 . . . C5 7052047 . . . . . . 31 . . A11
5411159 . . . . . . . 14 . . . B2 5432559 . . . . . . 21 . . A14 7052083 . . . . . . 12 . . A13
5411164 . . . . . . . 14 . . . C8 5432572 . . . . . . 17 . . . B3 7052095 . . . . . . . 5 . . . B1
5411264 . . . . . . 16 . . . B7 5432611 . . . . . . 21 . . . B7 7052103 . . . . . . 26 . . B10
5411265 . . . . . . . 6 . . . C8 5432619 . . . . . . . 2 . . A12 7052147 . . . . . . 17 . . A14
5411272 . . . . . . 15 . . A14 5432649 . . . . . . 22 . . . C5 7052148 . . . . . . 18 . . A14
5411291 . . . . . . . 6 . . B13 5432663-195 . . 40 . . . A6 7052153 . . . . . . 11 . . . B1
5411297 . . . . . . 14 . . B10 5432733 . . . . . . 20 . . A14 7052154 . . . . . . 19 . . A14
5411468 . . . . . . . 8 . . . B6 5433198 . . . . . . . 8 . . B11 7052192 . . . . . . 10 . . A11
5430261 . . . . . . 14 . . A11 5521301 . . . . . . . 4 . . . C5 7061013 . . . . . . 17 . . C10
5430725 . . . . . . . 4 . . A14 5630334 . . . . . . . 3 . . B14 7061014 . . . . . . 16 . . C10
5430766 . . . . . . 18 . . . C4 5630351 . . . . . . . 4 . . B14 7061018 . . . . . . 11 . . B13
5430776 . . . . . . 25 . . B14 5630514 . . . . . . . 6 . . . C3 7061019 . . . . . . . 7 . . B13
5430779 . . . . . . . 1 . . . B1 5630586 . . . . . . 18 . . . C8 7072533 . . . . . . 32 . . B14
5430802 . . . . . . . 2 . . A11 5630629 . . . . . . 13 . . B11 7072606 . . . . . . 14 . . . C9
7072724 . . . . . . . 2 . . . B9
5430806 . . . . . . . 4 . . . B6 5630651 . . . . . . 14 . . . C7
7072791 . . . . . . 29 . . . A6
5430807 . . . . . . . 5 . . . B6 5630652 . . . . . . 15 . . . C7
7073024 . . . . . . 13 . . . A9
5430884 . . . . . . 19 . . . B2 5810141 . . . . . . . 2 . . . B1
7073453 . . . . . . 12 . . . A9
5430945 . . . . . . . 3 . . . C3 5810144 . . . . . . . 3 . . A14
7073761 . . . . . . 32 . . . A6
5430967 . . . . . . 20 . . B11 5810290 . . . . . . 13 . . . C9
7074110 . . . . . . . 2 . . . A9
5431030 . . . . . . 10 . . B11 5810291 . . . . . . . 3 . . . B6
7074214 . . . . . . 20 . . B14
5431032 . . . . . . . 5 . . B14 5810310 . . . . . . 16 . . . B2
7074220 . . . . . . 21 . . . A9
5431053 . . . . . . . 6 . . A14 5810439 . . . . . . 16 . . . B6
7074750 . . . . . . 18 . . . A9
5431107 . . . . . . 27 . . . C7 5810441 . . . . . . . 2 . . . B2
7074752 . . . . . . 31 . . B14
5431124 . . . . . . . 9 . . . B2 5810444 . . . . . . . 1 . . . B2
7074782 . . . . . . 10 . . . C5
5431149 . . . . . . 22 . . B13 5810467 . . . . . . 22 . . A10
7074819 . . . . . . 13 . . . A7
5431150 . . . . . . 22 . . B13 5811052 . . . . . . . 2 . . A14
7074827 . . . . . . 16 . . . A9
5431310 . . . . . . 22 . . B14 5811087 . . . . . . 30 . . . A6 7074935 . . . . . . . 7 . . . A9
5431570 . . . . . . . 8 . . B12 5811104 . . . . . . . 12 . . . A6 7074946 . . . . . . . 8 . . . C5
5431571 . . . . . . 12 . . B12 5811105 . . . . . . . 12 . . . A6 7074954 . . . . . . . 1 . . . A9
5431572 . . . . . . . 4 . . B12 5811106 . . . . . . . 26 . . . A6 7074956 . . . . . . 16 . . . B3
5431573 . . . . . . 16 . . B12 5811107 . . . . . . . 33 . . . A6 7075339 . . . . . . . 4 . . . C6
5431574 . . . . . . . 6 . . B12 5811111 . . . . . . . 34 . . . A6 7075413 . . . . . . . 9 . . . A9
5431596 . . . . . . 23 . . B13 5811210 . . . . . . . 2 . . . A7 7075656 . . . . . . . 3 . . . A9
5431769 . . . . . . 21 . . . C9 5811373 . . . . . . 18 . . . C5 7075741 . . . . . . 11 . . . A9
5431771-070 . . 36 . . . A6 5811399 . . . . . . 35 . . . A6 7076273 . . . . . . 14 . . . A9
5431772-070 . . 36 . . . A6 5811401 . . . . . . 25 . . . A6 7076523 . . . . . . . 5 . . . A9
5431786 . . . . . . . 6 . . . A6 5811402 . . . . . . 37 . . . A6 7076524 . . . . . . . 6 . . . A9
5431787 . . . . . . 14 . . . A6 5811489 . . . . . . 14 . . . A7 7077377 . . . . . . . 9 . . . C5
5431793 . . . . . . . 8 . . . B1 5811491 . . . . . . . 1 . . . A7 7077862 . . . . . . 15 . . . A9
5431794 . . . . . . 20 . . . C5 5811502 . . . . . . 18 . . . B3 7077863 . . . . . . . 8 . . . A9
5431796 . . . . . . 39 . . . A6 5811519 . . . . . . . 6 . . . B3 7077864 . . . . . . . 4 . . . A9
5431797 . . . . . . 39 . . . A6 5830009 . . . . . . 13 . . . C7 7077866 . . . . . . 19 . . . A9
5431798 . . . . . . 18 . . . A7 5910026 . . . . . . . 8 . . . B8 7077867 . . . . . . 10 . . . A9
5431799 . . . . . . 18 . . . A7 7010032 . . . . . . 17 . . . C9 7077919 . . . . . . 20 . . . A9
5431806-195 . . . 6 . . . A7 7041157 . . . . . . 12 . . . C3 7077920 . . . . . . 17 . . . A9
5431809-195 . . . 3 . . . A7 7041198 . . . . . . 13 . . . C4 7080003 . . . . . . 29 . . A11
5431936 . . . . . . . 5 . . . C3 7041204-067 . . . 6 . . B14 12 . . A14
5431961 . . . . . . . 5 . . . C5 7041219 . . . . . . 11 . . . C7 7080134 . . . . . . 12 . . . B1
5431964 . . . . . . 21 . . B11 7041370 . . . . . . 11 . . . A6 7080138 . . . . . . 22 . . B10

D10
 PART NUMBER INDEX
XPLORER 300 W98CC28C
Part Ref. Grid Part Ref. Grid Part Ref. Grid
No. No. No. No. No. No. No. No. No.
7080140 . . . . . . 15 . . . B2 7512252 . . . . . . 15 . . . B3 7541906 . . . . . . . . 9 . . A11
7080229 . . . . . . 22 . . B11 7512266 ....... 7 . . . C3 8 . . . C3
7080278 . . . . . . 15 . . B11 7512275 . . . . . . 12 . . . B2 7541925 . . . . . . . . 1 . . . A6
7080306 ........3 . . . B4 7512284 . . . . . . 18 . . B13 10 . . . C9
22 . . . B6 7512310 ....... 7 . . A14 7541929 . . . . . . 28 . . . A6
10 . . . C2 7512325 ....... 1 . . . B7 19 . . . A7
27 . . . C8 7512365 . . . . . . 13 . . . B6 7542122 . . . . . . 22 . . . A6
7080307 . . . . . . 16 . . . B1 7512457 . . . . . . 16 . . A11 16 . . . A7
7080352 ....... 1 . . . B8 7512490 . . . . . . 26 . . A11 9 . . A12
1 . . . C7 7512492 ....... 6 . . . C2 14 . . B11
7080369 ....... 5 . . . B2 7512566 . . . . . . 11 . . A11 7542127 . . . . . . 21 . . . B2
7080409 . . . . . . 12 . . . A7 7512576 . . . . . . 34 . . B14 7542129 . . . . . . 20 . . . C7
7080413 . . . . . . 13 . . . B2 7512583 ....... 4 . . . B3 7542301 . . . . . . . 6 . . A13
7080424 . . . . . . 15 . . B12 7512666 . . . . . . 11 . . A13 7542303 . . . . . . 12 . . . B6
7080433 ........5 . . B12 7512673 ....... 3 . . . C8 7542321 . . . . . . 27 . . B14
27 . . B13 7512701 ....... 1 . . B14 7542324 . . . . . . . . 9 . . A10
18 . . . C6 7512702 . . . . . . 16 . . B14 14 . . A14
7080438 . . . . . . 18 . . B14 7515145 . . . . . . 21 . . . C7 2 . . B12
7080492 . . . . . . 12 . . . C5 7515181 . . . . . . 26 . . C10 7542327 . . . . . . . 1 . . A13
7080511 . . . . . . 22 . . A11 7515193 ....... 1 . . . A8 7542343 . . . . . . . 8 . . . A8
16 . . . C5 7515194 ........2 . . . A8 7542403 . . . . . . 19 . . A11
7080526 ....... 9 . . . B1 7 . . A10 1 . . B13
7080539 . . . . . . 19 . . B10 7515304 . . . . . . 23 . . B14 22 . . . C6
7542404 . . . . . . 24 . . . C6
7080573 . . . . . . 11 . . . B6 7515316 . . . . . . 10 . . A13
7542411 . . . . . . . 7 . . A11
7080579 ....... 7 . . B11 7515321 ........4 . . A11
7542438 . . . . . . 20 . . B13
7080615 . . . . . . 13 . . . B9 14 . . B12
7542439 . . . . . . . . 7 . . B14
7080627 . . . . . . 11 . . . B5 13 . . . C6
16 . . . C8
7080673 . . . . . . 16 . . B13 7515339 . . . . . . 26 . . . B6
7542449 . . . . . . . . 5 . . . B3
7080680 ....... 1 . . A12 7515345 ....... 1 . . . C6
17 . . . C6
7511854 . . . . . . 17 . . . C4 7515382 ....... 7 . . . C4
7542459 . . . . . . 23 . . . B7
7511866 . . . . . . 10 . . . B1 7515384 . . . . . . 16 . . A10
7542503 . . . . . . . . 1 . . . B3
7511875 ....... 6 . . A12 7515385 . . . . . . 12 . . . A8
30 . . B14
7511930 . . . . . . 41 . . . A6 7515390 . . . . . . 13 . . A10
7542507 . . . . . . . 1 . . . B6
7512007 . . . . . . 30 . . . C9 7515391 . . . . . . 12 . . A10
7542602 . . . . . . 14 . . B14
7512024 . . . . . . 23 . . B10 7515398 ....... 6 . . . A8
7542711 . . . . . . . 8 . . B13
2 . . B11 7515399 ....... 4 . . A10 7542714 . . . . . . 10 . . . C8
27 . . . C9 7515415 ........3 . . B13 7542810 . . . . . . 18 . . . B7
2 . . C10 8 . . B14 15 . . . C2
7512027 . . . . . . 22 . . . B7 7515438 . . . . . . 35 . . B14 7543005 . . . . . . 12 . . . C8
12 . . . C9 7515458 . . . . . . 28 . . B13 7543203 . . . . . . 11 . . B12
7512084 . . . . . . 21 . . B13 7515472 . . . . . . 23 . . . C6 7546701 . . . . . . 21 . . C10
21 . . . C5 7515484 . . . . . . 19 . . . C6 7546702 . . . . . . 18 . . C10
7512085 ....... 5 . . . A6 7515485 . . . . . . 25 . . . C6 7546707 . . . . . . 22 . . C10
5 . . . A7 7515489 ....... 2 . . . B8 7546904 . . . . . . 13 . . B13
7512093 ....... 7 . . . C5 7515513 . . . . . . 21 . . . C8 7547004 . . . . . . . 3 . . A12
7512094 . . . . . . 11 . . . C5 7515522 . . . . . . . 11 . . . B3 7547028 . . . . . . 10 . . B13
7512098 . . . . . . 27 . . . C5 9 . . . C6 7552603 . . . . . . 25 . . A11
7512113 ....... 8 . . A12 7515523 ....... 8 . . . B7 10 . . . B3
7512173 . . . . . . 16 . . . C7 7515540 . . . . . . 20 . . . C8 29 . . B13
7512176 ....... 1 . . . C3 7515554 ....... 4 . . B13 8 . . . C6
7512232 . . . . . . 20 . . . A6 7517216 ....... 4 . . B11 7552801 . . . . . . . 2 . . . C3
4 . . . A7 7517264 ....... 7 . . . A8 7552901 . . . . . . . . 5 . . A11
3 . . A10 7517303 ....... 8 . . . B3 14 . . . B6
7 . . A13 7517304 . . . . . . 12 . . . B3 6 . . . C4
9 . . A14 7517312 ....... 3 . . . C5 2 . . . C6
14 . . . C5 7517375 ....... 7 . . . A6 7555701 . . . . . . 12 . . . C6
7512242 ....... 3 . . . A6 7517376 . . . . . . 24 . . . A6 7555716 . . . . . . . 2 . . A13
7512246 ....... 6 . . . B2 7517505 . . . . . . 22 . . A14 7555745 . . . . . . . 9 . . . C8

D11
 PART NUMBER INDEX
XPLORER 300 W98CC28C
Part Ref. Grid Part Ref. Grid Part Ref. Grid
No. No. No. No. No. No. No. No. No.
7555748 ....... 2 . . . C5 7558201 . . . . . . . 4 . . A12 7670051 . . . . . . . 6 . . . C5
7555749 ....... 2 . . . B6 7558302 . . . . . . . 7 . . . B2 7670054 . . . . . . . 9 . . . C9
7555764 ....... 1 . . . C8 7558402 . . . . . . 17 . . A10 7670057 . . . . . . 38 . . . A6
7555770 ....... 9 . . . A8 15 . . . B6 9 . . . A7
7555784 . . . . . . 26 . . . C6 26 . . B14 7670060 . . . . . . . 8 . . . B2
7555788 . . . . . . 14 . . . C2 3 . . . C6 7670080 . . . . . . 17 . . . B2
7555792 . . . . . . 27 . . . A6 7558403 . . . . . . 11 . . A10 7670081 . . . . . . . 5 . . . C8
20 . . . A7 7571602 . . . . . . 11 . . . C9 7670085 . . . . . . . 7 . . . A7
7555796 . . . . . . 11 . . . C8 7571611 . . . . . . . 5 . . . C2 7670088 . . . . . . 15 . . . A7
7555806 . . . . . . 18 . . A11 7575202 . . . . . . 12 . . A11 7670091 . . . . . . . 4 . . . B5
12 . . B13 7621330 . . . . . . 19 . . A10 7670096 . . . . . . 10 . . . A8
7555815 ....... 4 . . . C2 7621336 . . . . . . 25 . . . C9 7670101 . . . . . . . 3 . . . B3
7555823 . . . . . . 24 . . A11 7621403 . . . . . . . 8 . . . A6
7710405 . . . . . . 30 . . . C8
7555827 . . . . . . 23 . . . C7 7621433 . . . . . . 21 . . B14
7710433 . . . . . . 15 . . . C6
7555828 . . . . . . 19 . . . C7 7621460 . . . . . . . 7 . . . B1
7710434 . . . . . . 20 . . . C6
7555859 ....... 4 . . . A6 7621462 . . . . . . 18 . . B10
7710448 . . . . . . 16 . . . C4
7555878 ....... 9 . . B12 7661203 . . . . . . 14 . . B13
8360009-600 . . 33 . . A11
7555883 ........2 . . . B3 7661205 . . . . . . 22 . . . C7
5 . . A14
29 . . B14 7661401 . . . . . . 19 . . . B7
7555898 ....... 8 . . . C4 29 . . . C7 4 . . . B1
7555911 . . . . . . 13 . . B14 7661402 . . . . . . 16 . . . C2 8360026 . . . . . . 16 . . A14
7555919 . . . . . . 28 . . . C7 7661404 . . . . . . 13 . . . C8 17 . . . B1
7555931 . . . . . . 17 . . . A7 7661632 . . . . . . . 7 . . B12 8360031-30 . . 20 . . B10
7555932 . . . . . . 24 . . . C5 7661633 . . . . . . 10 . . B12 8360031-38 . . . 24 . . B10
7555935 . . . . . . 26 . . . C5 7661638 . . . . . . 18 . . . A6 8450003-1525 . 37 . . A11
7555954 . . . . . . 14 . . A10 30 . . . C5 13 . . . B1
7555990 ....... 1 . . . C4 7661645 . . . . . . 42 . . . A6 8450040-600 . . 30 . . A11
7556004 . . . . . . 17 . . . B7 10 . . . A7 11 . . A14
7556076 ....... 9 . . . C4 7661820 . . . . . . . 2 . . . C7 8450042-600 . . 15 . . . B1
7556401 ....... 2 . . . C4 7661913 . . . . . . 10 . . . B5 9914525 . . . . . . . 7 . . . C1
7556804 . . . . . . 10 . . . C4 7670009 . . . . . . 11 . . . A7 9914659 . . . . . . . 7 . . . C1

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PRINTED IN THE USA PARTS MANUAL PN 9914526 and MICROFICHE PN 9915239 8/98