H.E.R.O.

-S2600 OWNERS MANUAL

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H.E.R.O. Industries
a division of Middlefield Bancorp Limited

2719 Lake City Way Burnaby, B.C., V5A 2Z6 Phone: (604) 420-6543 Toll Free 800-494-4376 Fax: ( 604 ) 420-8725 E-Mail: sales@hero.ca Website: //www.hero.ca

H.E.R.O. -S2600 OWNERS MANUAL

1. SPECIAL FEATURES OF YOUR PAINT MIXER

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High Speed thorough mixing action. Simple controls. Automatic can clamping. Jaw maximum is 43 cm's. Large spacious door locks automatically during mixing for added safety. Push-in emergency stop button. Six pre-set mixing times up to 3 minutes. Fully enclosed for silent operation and added safety.

2. INTRODUCTION
Your H.E.R.O. Model S2600 Paint Shaker is a quality-built machine that offers dependable performance throughout its lifetime. To take full advantage of the mixer's capabilities, you should understand its features and proper operation. Before operating the mixer, read this manual completely and save it for future use.

BE SURE TO FOLLOW ALL SAFETY INSTRUCTIONS. ATTENTION: NEVER USE FLAMMABLE MATERIALS WITH THIS MIXER. THIS MACHINE IS NOT EXPLOSION-PROOF. MISUSE CAN RESULT IN FIRE OR EXPLOSION.

3. UNPACKING INSTRUCTIONS
1. Cut two outer steel bands and remove carton lid. 2. Lift out roller platform from rear recess. 3. Lift off outer carton and packing pieces and cut lower steel banding. 4. Remove four screws and remove brackets " A ". 5. Slide out block " B " and Parts " C & D ". 6. Stabilise machine by adjusting the four feet using a 12 mm wrench. MACHINE MUST BE LEVEL. 7. Fit Roller Platform. ( Optional Item ) KEEP PACKING PIECES FOR FUTURE USE AND NEVER MOVE MACHINE WITHOUT PACKING PIECES RE FITTED.

4. SAFETY FIRST

H.E.R.O. -S2600 OWNERS MANUAL

Always follow these safety precautions when operating. 1. KNOW THE MACHINE. Read the owner's manual carefully. Learn the machine's applications and limitations.

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2. THE MIXER IS NOT AN EXPLOSION-PROOF MACHINE. Use extreme caution when working with solvent-based cleaning agents. Never smoke or expose solvent-based cleaning agents to open flames or sparks. Be sure the shaker is completely dry and well ventilated before restarting it. Any remaining solvent vapours can result in fire or explosion. Work in a well ventilated area. 3. DISCONNECT THE ELECTRIC PLUG. When cleaning or doing maintenance work, always unplug the machine. 4. DO NOT USE EXTENSION CORDS. 5. BE SURE TO USE THE PROPER POWER SOURCE. 6. TURN THE MACHINE OFF WHEN NOT IN USE. 7. AVOID DANGEROUS ENVIRONMENTS. Do not use the machine in a damp or wet environment. Keep the work area well lighted. 8. SECURE THE WORK. When mixing cans or pails, always hook the hold-down spring to the can or bail. When mixing boxed cans or containers without bails, always secure the hold-down spring to the latch provided to prevent spring movement during mixing. 9. FASTEN ALL CONTAINER LIDS TIGHTLY. Be certain all lids are secure before placing the container in the machine. The pressure from the clamping jaw WILL NOT seal a lid in place. 10. KEEP THE WORK AREA CLEAN. Cluttered areas and benches invite accidents. To prevent accidents, be sure all electrical cords are out of the way. PROTECT CUSTOMERS. All customers should be kept away from the work area. The machine should be used only by properly trained staff. 12. KEEP THE MACHINE CLEAN. Clean all surfaces with a mixture of lukewarm water and mild detergent. DO NOT CLEAN WITH FLAMMABLE MATERIALS. 13. SERVICE PROPERLY. Follow the maintenance and service procedures outlined in this manual. If problems occur, contact H.E.R.O. Industries, Technical Service or your agent.

5. INSTALLATION
Set the mixer on a smooth floor area. It is equipped with adjustable levelling legs. The machine must

H.E.R.O. -S2600 OWNERS MANUAL

rest firmly on all four legs with no rocking or shifting. 6. OPERATION

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ATTENTION: THE ELECTRICAL MOTORS AND CONTROLS OF THE S2600 PAINT SHAKER ARE NOT EXPLOSION-PROOF. NEVER USE FLAMMABLE MATERIALS WITH THE MIXER. This machine is equipped with a cord having a grounding wire with an appropriate grounding plug. The plug must be plugged into an outlet that is properly installed and grounded in accordance with all local codes and ordinances. In the event of an electrical short circuit, grounding reduces the risk of electric shock by providing an escape wire for the electric current. If in doubt regarding installation instructions, check with a qualified electrician or serviceman. DO NOT MODIFY THE PLUG PROVIDED, HAVE A PROPER OUTLET INSTALLED.

7. MACHINE CONTROLS
The operation and function of all machine controls are as follows: POWER-ON KNOB. Turn to right to activate power. Power is signalled by the knob popping out slightly and a red light coming on. Knob also serves as an emergency-stop switch. Press knob in to cut all power to the mixer. CLAMP-UP BUTTON. Press this button to raise the clamping plate to the required height needed for easy loading. MINUTE TIMER. Used to set the required mixing time. If mixing is stopped during a cycle, the timer resets itself to the full time interval. Cycles of 1/2, 3/4, 1, 1-1/2, 2 and 3 minutes are possible. START BUTTON. Press to
FUSE FAILURE LIGHT H.E.R.O. POWER ON LIGHT

activate

mixing
POWER ON / EMERGENCY STOP

2600

START

MINUTE TIMER

CLAMP UP

MOTOR CLAMP FUSE

POWER FUSE

H.E.R.O. -S2600 OWNERS MANUAL

cycle. CLAMP MOTOR FUSE LIGHT. Indicates failure of the clamp motor fuse.

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For safety, the mixer is designed so that it will not operate in any way unless the loading door is securely closed. The loading door also locks automatically during operation and cannot be opened until all machine movement stops at the end of the mixing cycle.

8. LOADING AND MIXING

1. Turn on power. Open clamp plate to required position. NOTE. The up clamp position will not actuate unless the door is closed. 2. Secure can lid firmly. 3. Loading When loading centre the can on the platform so the machine will be balanced during mixing.

CLAMP JAW

4. If the container has a handle hook the retaining spring to it. Otherwise, the retaining spring should be hooked to its own latch. 5. Securely close the loading door. 6. Select mixing cycle time. Press the green START button. The clamping plate STEEL RIBS will BAIL CAN RETAINING i n PLATFORM lower automatically until it firmly holds the container place. The machine will then mix for the selected time period. At the SPRING end of the cycle, the machine will stop and the clamping plate will automatically raise up a certain re-set distance. If desired, you can further open the clamping plate using the clamp-up button. 8. Open loading door and remove container.

8.1

EMERGENCY STOP

If at any time during the cycle you wish to stop the mixer, simply press in the power-on knob. This shuts off all power to the machine. To remove the container or begin mixing again, wait 30 seconds and then turn on the power. The clamping plate will automatically raise up a pre-set distance. The container can then be removed. To begin mixing again, simply start the mix cycle by pressing the green start button.

9. MAINTENANCE

H.E.R.O. -S2600 OWNERS MANUAL

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When properly operated, the High Speed Automatic Paint Shaker is virtually maintenance-free. Simply keep the machine clean. Paint spilled on machine surfaces can be cleaned away using lukewarm water and mild detergent. Be sure to unplug the machine when cleaning to avoid electrical shock. Never smoke or expose solvent- based cleaning agents to open flames or sparks. Contact H.E.R.O. Industries or your sales agent for your replacement parts.

10.
1. 2. 3. 4. 5.

TROUBLE SHOOTING - Problems, Causes, Remedies.

Red power light off, Mixer will not operate. Red power light is on, Mixer will not operate. Clamp motor fuse light on. Clamp jaw will not operate. Machine will not mix, or poor mixing action.

CAUSES 1. a) Power cord disconnected. c) Faulty power switch. 2. a) Clamp fuse failure light on. c) Faulty start switch. 3. Fuse blown. 4. a) Loose clamp drive belt (s). c) Faulty clamp-up switch. 5. a) Loose shaker drive belt. REMEDIES 1. a) Connect cord. c) Contact H.E.R.O. Industries. 2. a) Replace clamp fuse. c) Contact H.E.R.O. Industries. 3. Replace fuse. 4. a) Tighten belt(s) c) Contact H.E.R.O. Industries. 5. a) Tighten belt. b) Contact H.E.R.O. Industries. b) Contact H.E.R.O. Industries. b) Replace fuse. d) Rotate and turn on power. b) Close door. d) Contact H.E.R.O. Industries. b) Broken clamp drive belt (s). b) Broken shaker drive belt. b) Power fuse blown. d) Emergency button pushed in. b) Loading door open. d) Faulty door interlock switch.

11.

CLAMPING PRESSURE ADJUSTMENT

POSITION 'A' ACTS AS A PIVOT, POSITION 'B' ADJUSTABLE.

H.E.R.O. -S2600 OWNERS MANUAL

1. LOOSEN HARDWARE (ITEM # 7, 8, 9, 10) (7 mm wrench ).

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2. (a) IF USING A PRESSURE GAUGE INSERT GAUGE BETWEEN CLAMP PLATE ASSY AND PLATFORM OF YELLOW FRAME OR 2. (b) IF USING A FEELER / BLADE GAUGE INSERT GAUGE BETWEEN CLAMP PAD (ITEM # 5) AND PLUNGER OF MICRO SWITCH (ITEM # 4). 3. BY MOVING THE MICROSWITCH BRACKET (ITEM # 3) IN THE DIRECTION OF ARROW ( ) IMPLIES AN INCREASE OR DECREASE IN CLAMPING PRESSURE. DOWN IMPLIES A DECREASE IN PRESSURE. 4. SET TO REQUIRED SETTING AS SPECIFIED. 5. TIGHTEN UP HARDWARE FULLY. 6. RE-CHECK SETTINGS AFTER RUNNING AND TESTING OF SHAKER.

FEELER GAUGE SETTING ( MM ) 0.10 MM 0.15 MM 0.20 MM 0.30 MM

PRESSURE PSI 120 150 200 300

3 2

BAR 8 10 14 21
1

KG / CM 8.46 10.575 14.10 21.15

10

7-9 A

REF#
1 2

DESCRIPTION
Yellow welded frame Top side plate Micro Switch Bracket Sealed plunger Micro Clamp pad Bearing Hex head screw Shake proof washer Flat washer Nylock nut

4 B 5

3 4 5 6 7 6 8 9 10

H.E.R.O. -S2600 OWNERS MANUAL

12. PACKING FOR S2600

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NOTE: USE STRAPPING AND STRETCH WRAP

ITEM # 18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 3.0060 3.0050 3.0040 3.0030 3.0020 3.0010 3.0150 3.0140 3.0150 3.0120 3.0110 3.0100 3.0090 3.0080 3.0070 PART # MT-3000-0013 MT-3000-0012 MT-3000-0011 MT-3000-0010 MT-3000-0009 MT-3000-0008 MT-3000-0007 MT-3000-0005 MT-3000-0004 MT-4000-0002 MT-4000-0024 MT-5000-0010 MT-3000-0003 MT-3000-0002 MT-3000-0001 B026 B024-2 B024-1 CAP TOP PAD TOP (POLY) PAD CREASED PAD CREASED PAD SLIDES (POLY) PAD ENDS (POLY) SLEEVE PACKING SUPPORTS PALLET M8 FLAT WASHER M8 SHAKE WASHER M8 x 20 HEX HD SCREW SLAB NAILS (1 1/4") PLATE (BLOCK) WOOD BLOCKAMP TRANSIT CLAMP REAR CHANNEL FRONT CHANNEL DESCRIPTION QTY 1 1 2 2 2 2 1 8 1 4 4 4 4 2 2 2 1 1

H.E.R.O. -S2600 OWNERS MANUAL

13.
ITEM
41 40 39 38 37 36 35 34 33 32 31 30 29 28 27 26 25 24 23 22 21 20 19 18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1

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YELLOW FRAME ASSEMBLY

PART NUMBER
$1000-3011A 623 805 MT-4000-0027 MT-4000-0026 MT-4000-0025 MT-4000-0024 MT-4000-0023 MT-4000-0022 MT-4000-0021 MT-4000-0020 MT-4000-0019 MT-4000-0018 MT-4000-0017 MT-4000-0016 MT-4000-0015 MT-4000-0012 MT-4000-0011 MT-4000-0010 MT-4000-0009 MT-4000-0008 MT-4000-0003 MT-4000-0002 MT-4500 HSM-A8945 S1000-3023 C *3 S1000-3136 S1000-3137 S1000-3085A MT-4100 MT-4200 MT-4300 MT-4620 MT-4610 MT-4630 S1000-3030B S1000-3034B S1000-3033B 5000-0444C MT-4400 MT-4800 MT-4700 M16 P-CLIP CABLE 20CM LENGTH LOAM WIRING M8 NYLOC NUT M8 SHAKE PROOF WASHER M8 x 60 HEX HD SCREW M8 x 30 HEX HD SCREW M8 x 25 HEX HD SCREW M6 NYLOC NUT M6 SHAKE PROOF WASHER M6 x 12 O.D. FLAT WASHER M6 x 45 HEX HD SCREW M6 x 40 HEX HD SCREW M6 x 20 HEX HD SCREW M4 NYLOC NUT M4 SHAKE PROOF WASHER M4 x 8 O.D. FLAT WASHER M4 x 16 HEX HD SCREW M4 x 10 PAN POZI SPRING + FLAT WASHER M8 x 24 O.D. FLAT WASHER M8 x 16 O.D. FLAT WASHER CAN HANDLE ASSY RIBS PLATFORM RETAINER BRACKET PLATFORM BELT - 210L075 BELT - 390L075 STOP SPRING PINION SHAFT ASSY. L/H LEADSCREW ASSY. R/H LEADSCREW ASSY MICRO SWITCH BRACKET ASSY TRIPPER SWITCH BRACKET ASSY BEARING PLATE ASSY L/H TOP BRACKET L/H TOP SLIDE PLATE R/H TOP SLIDE PLATE RUBBER PAD CLAMP PLATE ASSY TOP - SECTION WELDED ASSY YELLOW FRAME WELDED ASSY

DESCRIPTION
LEADSCREW NUT, PHOS. BRONZE

QTY
2 1 4 2 9 4 1 4 4 8 8 24 2 10 4 4 4 6 4 7 11 4 1 6 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

H.E.R.O. -S2600 OWNERS MANUAL

13. YELLOW FRAME ASSEMBLY

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H.E.R.O. -S2600 OWNERS MANUAL

14. MOTOR FRAME ASSEMBLY

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NOTE: ITEM 3 INCLUDES ITEMS 2, 4, 5 and 10

ITEM
30 29 28 27 26 25 24 23 22 21 20 19 18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1

PART NUMBER
S1000-3134A 09700014A 05800014 06100027A 15100213C 623-811 MT-5000-0013 MT-4000-0025 MT-4000-0024 MT-4000-0003 MT-4000-0002 MT-5000-0011 MT-5000-0010 MT-5000-0014 MT-1016 MT-5000-0009 MT-4000-0020 MT-4000-0018 MT-5000-0008 S1000-3135 MT-5900 MT-5800 MT-5700 MT-5600 MT-5500 MT-5410 MT-5400 MT-5300 MT-5200 MT-5100 BELT-A64-V NUTS WASHERS

DESCRIPTION

QTY
1 4 8 8 4 1 2 8 6 2 12 2 14 4 8 4 3 6 3 1 1 1 1 1 1 1 1 1 1 1

RUBBER BUFFERS PISTON RODS P-CLIP-M20 #8 x 1/2" FLANGE POZI SELF TAPPER M8 NYLOC NUT M8 SHAKE PROOF WASHER M8 x 24 O.D. FLAT WASHER M8 x 16 O.D. FLAT WASHER M8 x 70 HEX HD SCREW M8 x 20 HEX HD SCREW M12 NYLON NUT M12 x 27 O.D. FLAT WASHER M12 x 80 HEX HD WASHER M6 NYLOC NUT M6 FLAT WASHER M6 x 55 HEX HD BOLT BELT A-31.5 CABLE ASSEMBLY EARTH STRAP ASSY. DRIVE SHAFT ASSY. SHAKE MOTOR ASSY. CLAMP MOTOR ASSY. SOLENOID CLAMP STOP WELDED ASSY. SOLENOID CLAMP STOP ASSY. CHANNEL ASSEMBLY CHANNEL WELDMENT ASSY. MOTOR FRAME WELDED ASSY

H.E.R.O. -S2600 OWNERS MANUAL

14. MOTOR FRAME ASSEMBLY

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NOTE: ITEM 3 INCLUDES ITEMS 2, 4, 5 and 10

H.E.R.O. -S2600 OWNERS MANUAL

15. Instruction Manual Delaire Test Box

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Caution: Dangerous voltages are accessible when the test ox is plugged into the mains. Test Procedure Section A - Set Up 1. 2. 3. 4. 5. 6. 7. 8. 9. 10. 11. 12. 13. 14. 15. Ensure the test box is wired correctly to the PCB under test by following the markings on each cable. Ensure the mains plug is not plugged in. 2V0U0[0~0Y0 Short out capacitor C3 on the PCB. Wind VR3 fully anti clock wise until it clicks. Then wind it 2 turns clock wise. This should give approximately 3 seconds delay before shaking and before clamp up. Wind VR4 fully anti clock wise until it clicks. Then wind it 1 turns clock wise. This should give approximately 1 seconds delay before between clamp down and shaking. Wind VR5 fully anti clock wise until it clicks. Then wind it 3 turns clock wise. This should give approximately 5 seconds of clamp rising. Set VR2 to approximately 11 O' Clock. Disconnect the Timer Selector Switch by setting the Switch A to OFF. Connect an ohmmeter between terminals 1 and 2. Set the rotary switch to 30 seconds position and vary the VR6 until the ohmmeter reads 270K ohms. Set the rotary switch to 30 seconds position and vary the VR7 until the ohmmeter reads 360K ohms. Set the rotary switch to 30 seconds position and vary the VR8 until the ohmmeter reads 500K ohms. Set the rotary switch to 30 seconds position and vary the VR9 until the ohmmeter reads 700K ohms. Set the rotary switch to 30 seconds position and vary the VR10 until the ohmmeter reads 1000K ohms. Set the rotary switch to 30 seconds position and vary the VR11 until the ohmmeter reads 1400K ohms. Note: The settings of VR6 to VR 11 are approximate settings only and may require fine tuning in operation. 16. Disconnect the short across C3. Remove the ohmmeter and turn Switch A to On.
Section B - Testing 1. 2. 3. 4. 5. 6. 7. Ensure the test box is wired to the PCB under test as shown in the schematic. Ensure Switch A is ON , Switch B is OFF and Switch C is OFF. Ensure short across C3 has been removed. Apply mains voltage by plugging in text box. Move Switch C from OFF to position 1. Check that the Clamp Up Lamp lights. Move Switch C to off again. The Clamp Up lamp should switch OFF. Move Switch C to position 2 and then to OFF position. The Clamp Down lamp should come on. 8. Move Switch B to ON. The Clamp Down lamp should turn OFF. After approximately 1 second the shaker lamp should turn ON and stay ON for the approximate period of time set by the timer selector switch. 9. After a further approximate 3 seconds, the Clamp Up lamp will come on and stay on for approximately 5 seconds. Note: Ignore dim flickering of lights. This is due to leakage current through ON-BOARD snubbers.

H.E.R.O. -S2600 OWNERS MANUAL

15. Instruction Manual Delaire Test Box

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H.E.R.O. -S2600 OWNERS MANUAL

16.
ITEM
10 9 8 7 6 5 4 3 2 1

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OUTER PANELS
PART NUMBER DESCRIPTION QTY
1 1 1 1 1 1 1 1 1 1

H.E.R.O. -S2600 OWNERS MANUAL

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