SYSTEM DRIVES

Winches
Drive Technology Engineering Assemblies Components

SYSTEM DRIVES

MARkET-ORiENTED DRivEs WiTh iEC MOTORs CENTRAL sTOCk AND pRODUCTiON Of DRivEs iN ThE NEThERLANDs QUALiTy ON ThE bAsis Of ThE RighT ChOiCE fOR ThE AppLiCATiON iN ThE MEANTiME MORE ThAN 100 yEARs ExpERiENCE iN DRivE
TEChNOLOgy

sOLUTiONs fOR EvERy DRivE ENgiNEERiNg AppLiCATiON ENgiNEERiNg AND DEsigN Of WiNChEs AND spECiALs DOWNLOADiNg Of TEChNiCAL DATA: WWW.EURONORM.NL EAsE Of iNsTALLATiON ThANks TO sysTEM CONsTRUCTiON DEsigN fAsT DELivERy ThANks TO AssEMbLy Of MODULAR DRivEs

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TABLE of ConTEnTS
Page
euronorm manufacturing Introduction Calculation for assessment of the winch dimensions Overview of options and possible euronorm winches Overview table winches Enquiry form 4 5 6 7 8/9 10

Check out www.Euronorm.nl for technical data and drawings of our products. for advice, documentation, quotations and other information: 0575 - 599700.
Our General Conditions of Delivery and Installation apply to all our deliveries. You can check these out via the website www.euronorm.nl or they can be sent to you. Furthermore, nothing from this publication may be duplicated or stored in a database without the prior approval of Euronorm Technodrive. As the prices of these products are subject to frequent change, we can assume no liability for any damage that may occur as a result. All changes are therefore reserved. www.Euronorm.nl

mAnufACTurE of Euronorm winChES

Euronorm has accumulated experience in the application of winches in industry, the excavator sector and in shipping. Up until 2004, we were actively engaged in the supply of complete projects, service and maintenance of winches, pumps and underwater (IP 68) drives.

In recent years we have started to concentrate more on the production of the winches on behalf of the engineering offices, project managers, retail sales staff and hoisting technology specialists.

We offer you the following activities:

Design and advice on the basis of your specifications Specialisation in the field of drive systems Complete quotations with 2D / 3D drawings Supply of documentation and manual Manufacture and assembly using the latest technologies Spraying on the basis of your specifications Packaging and transport worldwide

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PLANETARY COMPACT WINCHES inTroDuCTion:

General: Winches exists in various types and dimensions and for different applications. That is Technical data : also the reason why no standard overview can be given of drawings, dimensions and prices. Euronorm ensures thatMax. Max. oila Max. press Stroke every application and hence also for winches. We there is solution to Maximum Cable Lifting force volume capacity lifting therefore draw up a customised quotation with cable 4th layer for every project. EURONORM manufacdrawings flow Q p Type motor diameter speed DM-HPC tures winches on the basis of customers specifications. The winches can be sub-divided into main 1st Layer 4nd Layer (m) (mm) groups: Hoisting (kg) (m/min) hauling winches, )electric and hydraulic winches, capstans and winches winches, (l/min) (Bar) (cm (kg) for special 800 650 applications. 600 47 30 165 80 7 57
3

Hoisting capacity from 600 kg. up to and including 11,000 kg.With planetary gearunit, disc brake and drive with brake valve fully integrated in drum. Also available according to CE-regulations.

Cables: When selecting the cable, consideration must54 given to the load to be handled and the be 1,950 2500 1950 30 50 205 200 12 purpose. The breaking strength to be selected is14 heavily dependent on these factors. For a hoisting 2,680 3400 2680 60 100 205 315 72 application, for example, the100 working load16 5x 92 necessary force. For a hauling winch, safe 220 200 is the 3,660 4700 3660 46 can be assumed.4410is furthermore dependent on18 speed and the number of layers. In the botIt the 103 4,410 5700 35 100 205 315 tom 6,670 8500 force of the winch is 195 315 layer, the 6670 25 higher than 22 the118 layer. The speed is also often in top 120 selected for the 10760 48 middle layer.250 285 110 10,760 14000 24 121 Drum: The drum generally consists of a heavy cylinder with two flanges to contain the cable. It PLANETARY COMPACT WINCHES frequently has a groove that guides the first layer tidily around the drum. The thickness of the WITH SINGLE-SIDE DRUM SUPPORT flanges and drum is calculated on the basis of the specified hauling force and the materials emHoisting forces from 500 kg. up to is including 7,500 kg. Speed and power on request. ployed. The length and diameterand determined by the cable thickness and Planetary Hydraulic type DM-HPV storage capacity (cable :length). These dimensions frequently also determine the necessary speed : type of thePlanetary Electric torque at DM-EPV shaft. The best material is naturally always used. drive and the the drum
Technical data :
Advised cable Capacity Hoisting load The drive: EURONORM employs drivesSpeed its own importPower can therefore select from a wide from and Type EP diameter full drum all layers DM-HPV/EPV range for designing the right winch. The drives can furthermore be designed with various modules (mtr/min) (kW) (kg) (mm) (mtr) and options in order to meet all the customers specific wishes. When the hauling speed and the 500 6 75 500 diameter of the pitch circle on the middle layer is known, the speed can be determined. The 1,000 1,000 8 45 necessary force, the output and operating factors determine the gearbox size. When the selection 2,000 2,000 12 45 has been made, the values for the drive are input into the calculation as the starting point. For3,000 3,000 14 40 mulae that are employed here can be found on the following page. HP

1,190

1500

1190

54

50

190

125

59

UES

The design: The materials and dimensions of the construction are calculated for the highest load and the least favourable contact point of the load. An extra safety margin is calculated for operaPLANETARY HAULING seams are precisely calculated. tion over prolonged periods, and the weld WINCHES

5,000 7,500

5,000 7,500

18 24

REQ

60 80

Line pull capacity from 5,000 kg. up to and including 60,000 kg. With claw clutch and spindle band brake. Main shaft CrMo lubrication is generally dependent on the Lubrication: The with two double-row spherical roller bearings. type of drive employed. For worm These winches are usually custom built with than options. gearboxes, the demands are slightly lowervariousfor spur gears. Lubrication can sometimes also be Planetary Hydraulic : are at a standstill for prolonged periods. Information on lubrication of Planetary Electric : type DM-EKB necessary if the winches type DM-HKB

theTechnical data : moving parts can be found in the technical manuals for the winches supplied drives and other or via the website force Hold force Line pull www.euronorm.nl. Drum Cable Type Speed
DM-HKB/EKB 1st layer 1st layer diameter capacity

(kg) (m/min) (mtr) (kg) (mm) Coating: The winches are provided with special coatings on the basis of the customers specifi- HKB 5,000 if the application demands. We generally use colour RAL 5010 if no other colour is 5,000 10 10,000 16 180 cations or 10,000For winches used at sea,20 10,000 15,000 10 200 specified. various coatings are applied depending on the application. 15,000 15,000 20,000 24 220 10

G TO YOUR SPECIFICATIONS.

fields of application: Industry, on request.) mining, shipping, theatres, cranes, windmills, maga(Different and / or greater lifting capacity fisheries, zines and in-house transport, concrete factories, excavator ships, tugs, etc. EURONORM has documented every winch. The space in this brochure, however, is too limited to be EKB able to describe where each winch has been employed and what versions have been supplied.
THIS
AS WELL BASED UPON THE STANDARD

HE COMPLETELY NEW CONSTRUCTION OF A SPECIAL WINCH.

ON

ON

REQ

UES

ALSO AVAILABLE ON CD-ROM

www.Euronorm.nl

CALCuLATionS for ASSESSmEnT of ThE winCh DimEnSionS

Load: Safety standard: reeving: rope diameter:

Actual load and/or safe working load (SWL) in Newtons Depending on application, specification or approvals institution If the rope runs via return pulleys, a specification or sketch is necessary. Determine according to suppliers table and SWL Hoisting winches Hauling winches min. 5x working load min. 3x working load

rope breaking force: Drum diameter: Drum speed:

Hoisting winches min. 20x Drope Hauling winches min. 16x Drope n = V/(3.14 x 2 x radius) For hoisting winches the radius of the outermost rope layer For hauling winches the radius of the first rope layer

number of layers:

Hoisting winch max. 3 layers Hauling winch max. 5 layers 2 safety windings

operation: Efficiency:

Most winches can be calculated according to S2 If continuous operation, please indicate Planetary: approx. 0.95 Spur gear: approx. 0.95 Worm gear: approx. 0.6 depending on number of steps

output/torque:

P load = (M x n)/9550 M=F x r (pay attention to layer/radius) Prequired = (P load/efficiency) x operating factors

wrap angle:

The angle that the rope forms at the contact point of the load in relation to the inside of the flange. Measured from the middle of the drum. This must not exceed 2 degrees. A rope guide may have to be installed. Tcontact Alfa= (1/2 x drum length)/distance to contact point.

Diameter of flange: D stc 1 of the first layer + 2 x (number of layers +1) x Drope Length of rope: 3 safety windings + Lrope (Lrun/speed of rope) -1) x (D stc1 + (0.866 x Drope) x (number of layers 1)

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ovErviEw of oPTionS AnD PoSSiBLE Euronorm winChES

IP 56 version with steel components Brake on the motor and/or drum Freewheel device / quick release Variable speed by means of frequency converter Spindle limit switch on the winch Grooved or split drum Standstill heater Hand crank by means of bispo shaft Thicker steel cable or other types Remote control Complete control system or control cabinet Thermal protection, 24 volt operation Special coating Special packaging Drive with pneumatic motor Pressure roller or cable guide Shipping version or other classifications Cable tensioner with roller Deviating speeds or drums Protection for the last winding Load limiter Reversing switch on the motor
Extra components, pulleys, hooks, etc. Other options possible on request

Tower drive
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WORM GEAR WINCHES

Technical data :
Linepull Linepull 1st layer 3rd layer (kg) (kg)

Linepull of 250 kg. t/m 2,800 kg. Up to 750 kg. without foundation. For all electromotors: IP56 enclosure, insulationclass F and voltage 400Volt - 50Hz.
Hoisting Hoisting Advised Linespeed Capacity load cable load 1st layer 5th layer 1st layer 3rd layer diameter (kg) (kg) (mm) (mtr/min) (mtr)

Type DM-RMI

Motor power (kW S2)

250 500 1,000 1,250 1,750 2,250 2,800

250 500 1,000 1,250 1,750 2,200 2,800

200 400 800 1,000 1,400 1,700 2,200

200 400 800 1,000 1,400 1,800 2,200

160 330 661 826 1,150 1,400 1,750

6 6 8 8 10 12 14

7.5 7.5 5.5 5.5 5.5 6.5 6.5

20 20 40 40 55 65 85

0.55 1.1 1.5 2.2 3 4 5.5

(Different and larger linepull forces on request.)

PLANETARY GEAR WINCHES

Lifting forces from 3,000 kg. up to and including 30,000 kg. Planetary Hydraulic : type DM-HP Planetary Electric : type DM-EP
Technical data :
Lifting force Speed Power Cable diameter Cable capacity 1st layer full drum

HP

Type DM-EP / HP

3,000 5,000 6,000 10,000 20,000

(kg) 3,000 5,000 6,000 10,000 20,000

(m/min) 8 8 8 6

(kW S1) 6 8 11 11

ON REQUEST

(mm) 16 18 22 26 34

(m) 27 34 28 33

(m) 165 199 170 196

EP

ON REQUEST

(Different and / or greater lifting capacity on request.)

HYDRAULIC/ELECTRIC CAPSTAN WINCHES

Planetary Hydraulic : type DMK-HP Planetary Electric : type DMK-EP
Technical data :
Type DMK-PH/HP Line pull force (kg) Speed (mtr/min) Neck diameter (mm) Power (Electr.) (S2 kW 400V) (Hydr.) p+Q

2,000 3,000 5,000 6,000 8,000 10,000

2,000 3,000 5,000 6,000 8,000 10,000

8 6

(Different and / or greater lifting capacity on request.)

WE
SPECIAL WINCHES ON REQUEST

HAVE THE ABILITY TO DESIGN AND BUILD A WINCH ACCORDING

ON

REQ

10 10 8 8

200 250 370 370 450 450

4 5.5 7.5 9 12 12

UES

PROGRAM WITH VARIABLE SPECIFICATIONS, AS TH

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WINCHES

PLANETARY COMPACT WINCHES

Technical data :
Lifting force Max. lifting speed 1st Layer 4nd Layer (m/min) (kg) (kg) Stroke Maximum Cable Max. oil Max. press volume capacity cable flow Q p motor diameter 4th layer (l/min) (Bar) (cm3) (mm) (m)

Hoisting capacity from 600 kg. up to and including 11,000 kg.With planetary gearunit, disc brake and drive with brake valve fully integrated in drum. Also available according to CE-regulations.

Type DM-HPC

600 800 650 1,190 1500 1190 1,950 2500 1950 2,680 3400 2680 3,660 4700 3660 4,410 5700 4410 6,670 8500 6670 10,760 14000 10760

47 54 30 60 46 35 25 48

30 50 50 100 100 100 120 250

165 190 205 205 220 205 195 285

80 125 200 315 200 315 315 110

7 9 12 14 16 18 22 24

57 59 54 72 92 103 118 121

PLANETARY COMPACT WINCHES WITH SINGLE-SIDE DRUM SUPPORT

Technical data :
Type DM-HPV/EPV Hoisting load all layers (kg) Advised cable diameter (mm) Speed (mtr/min) Capacity full drum (mtr) Power (kW)

Hoisting forces from 500 kg. up to and including 7,500 kg. Speed and power on request. Planetary Hydraulic : type DM-HPV Planetary Electric : type DM-EPV

EP

500 1,000 2,000 3,000 5,000 7,500

500 1,000 2,000 3,000 5,000 7,500

6 8 12 14 18 24

75 45 45 40 60 80

UES

REQ

REQ

UES

PLANETARY HAULING WINCHES

Line pull capacity from 5,000 kg. up to and including 60,000 kg. With claw clutch and spindle band brake. Main shaft CrMo with two double-row spherical roller bearings. These winches are usually custom built with various options. Planetary Hydraulic : type DM-HKB Planetary Electric : type DM-EKB
Technical data :
Type DM-HKB/EKB Line pull force 1st layer Hold force 1st layer Cable diameter Drum capacity Speed

5,000 10,000 15,000

(kg) 5,000 10,000 15,000

ON

(kg) 10,000 15,000 20,000

(mm) 16 20 24

(mtr) 180 200 220

(m/min) 10 10 10

ON

HP

HKB

(Different and / or greater lifting capacity on request.)

EKB

TO YOUR SPECIFICATIONS.

THIS

AS WELL BASED UPON THE STANDARD

COMPLETELY NEW CONSTRUCTION OF A SPECIAL WINCH.

ALSO AVAILABLE ON CD-ROM

www.Euronorm.nl

Enquiry form

Customer data supplied for the European Union Company Address City Telephone and fax number E-mail address Contact person and reference Application and environment Hoisting winch, hauling winch, capstan Electric or hydraulic drive Special features, approvals, etc. Hoisting/hauling force (kg) Holding force, where applicable Speed, variable or fixed Prevailing voltage or mains pressure Wrap angle distance and angle Protection, IP 55, 56, IP 68 etc. Motor brake data, if known Worm gear, spur gear or planetary gearing Drum, smooth or with grooves, etc. Rope diameter or specifications Rope length or retention (M) Pressure roller desired or other Belt brake, electric or mechanical Clutch, electric or mechanical Coating, RAL colour or other This is a specification intended as a first step in determining the winch(es). You can send or fax this specification to your specialist/contact person.

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10

SYSTEM DRIVES
Drive Technology: Electric and hydraulic drives, linear drive technology, planetary gears, electric motors, drum motors, winches, variators, clutches, pump distributors, vibratory motors, spindles and double helical gears

Engineering: Together with you, we find the best solution for your application.
By selecting the simplest construction and and using standard drives, you save on the integral cost price without making concessions on quality. Assemblies: You can subcontract part of the manufacture of your finished product to us and have it delivered as an assembled product to your production line. Examples of this are: Special winches, radar drives, underwater motors and IP 68 drives, excavator drives, agitator drives, barrier drives, special actuators, etc. The work is carried out on the basis of the protocol that we draw up with you or that already exists.

Components: A broad range of bearings, chains, seals, V-belts, etc. is available from
stock. For the overhaul of drives, winches, pumps, etc., you can call on the Technopoint after-sales service. This department operates independently of the product brand - and its goal is to minimise your production standstill time.

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SYSTEM DRIVES

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sales@euronorm.nl

Technopoint BV: Service en componenten Postbus 102, 7200 AC Zutphen Tel.: +31 (0)575 - 599 740 Fax: +31 (0)575 - 599 745

info@technopointbv.nl

LW 06/08 Euronorm

Technodrive BV: Modular System Drives Postbus 178, 7200 AD Zutphen Tel.: +31 (0)575 - 599 700 Fax: +31 (0)575 - 599 701