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Gabriel Royo Vice President & GM Morgoil Bearing Division
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Morgan History Company founded in 1888 Over 450 Morgan continuous mills worldwide Invented MORGOIL oil film bearing in the 1930s MORGOIL bearing technology improvements Recognized as the world leader in metal rolling technology Revolutionized the wire rod industry with the introduction of the No-Twist mill, Stelmor, RSM, etc.
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Morgoil Bearings: 421 Hot Mills operating 1623 stands 1046 Cold Mills operating 1930 Stands 6 continents
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1929 1932 1937 1937 1950 1958 1961 1964 1966 1980 1980
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Dual durometer coolant guard introduced Mechanical and hydraulic bayonet locking arrangements SN bearing applied Morgoil machining cell on line Spherical pad hydrostatic KLX Bearing Design LD Locks conversions HM / HL locks conversions HD Seals
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Allows testing of a full size 28-76 KLX bearing. Cantilever design so the bearing can be an exact duplicate of what would be installed in a mill.
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Morgan Worcester Morgoil Pittsburgh MORGOIL Chicago Morgan-Europe Morgan do Brasil Morgan-India Morgoil-Japan Morgan-China
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Morgan do Brasil
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New design allows the sleeve to better conform to the pressure field produced by the oil film
Distributes the load over a larger area The result is a higher average bearing pressure: 4000 psi (27.6 MPa) under normal operational conditions and 4351 psi (30 MPa) under optimum conditions
KL is 3556 (24.5 MPa)
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KLX Bearing
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KLX KL Comparison for New Hot Strip Mill Case Study: 7 stand HSM
7 Finishers (1 future)
Stands F1 to F7 Total Separating Force: 5 200 tonnes max Avoid need for hydrostatics Maximum MORGOIL Speed: 66.7 RPM Bearing choices:
54-75 KL Too small 54-76 KLX 56-84 KL - Marginal
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54-76 KLX
2,755 M. tons Max Hydrodynamic Rating
56-84 KL
2,611 M. tons Max Hydrodynamic Rating
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54-76 KLX
56-84 KL
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54-76 KLX
56-84 KL
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54-76 KLX
56-84 KL
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1) 2) 3) 4) 5) 6) 7) 8) 9) 10) 11) 12) 13) 14) 15) 16) 17) 18) 19) 20)
Salzgitter 2-Std Skin Pass Rasselstein 2-Stand DCR Ugine 2-High Skin Pass Nanjing Plate/Steckel Mill Baoshan 5 m Rev. Plate Mill POSCO #2 Plate Mill Laiwu 7-Stand HSM Tianjin 2-Std Rev Plate Chongquing 2-Hi Rougher MaAnshan Rev. Rougher Shagang 5 m Plate Mill Taiyuan Iron & Steel HSM Tangshan Xinfeng HSM Tiante HSM Voest-Alpine 5-Std TCM Angang Steel 5 m Plate Shangdong Rizhao HSM Mittal Polska HSM Bhushan R2 Iskenderun I&S HSM
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21) 22) 23) 24) 25) 26) 27) 28) 29) 30) 31) 32) 33) 34) 35) 36) 37) 38) 39) 40)
Pudong 4.3 m Plate Mill Laiwu 4.3 m Plate Mill JSPL 4.3 m Plate Mill SeverCorr HSM INI Steel 2-Hi Rougher Handan HSM Rougher Voest-Alpine HSM Upgrade POSCO KH-3; New R2 Stand POSCO KH-3; Finishing Mill Essar 5-m Plate Mill Thyssen HSM Upgrade Haixin Hot Strip Mill TaiShan 2-Std Plate Mill Changsu YiCheng Plate Mill MMMK 5.0 m Plate Mill Minmetals Yinkou 5.0m Plate Baoshan #2 5.0 m Plate Mill Essar CSP Mill #1 HeNan HanYe Plate Mill Tangshan Guofeng #2 HSM
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