Air-condensed water chillers and heat pumps YCSA/YCSA-H 50, 60, 80, 100 T and TP (R-407C)

Ref.: TYC5-CE6

Technical Information

ACCORDING TO ISO 9001 STANDARDS

ACCORDING TO ISO 14001 STANDARDS

E U R O V E N T
CERTIFIED PERFORMANCE

ER-0028/1991

CGM-97/013

Clima Roca York S.L. is participating in the EUROVENT Certification Program. Products are as listed in the EUROVENT Directory of Certified Products, in the program AC1, AC2 and AC3.

Index
Page Page

General information General description Nomenclature Models available and capacities Features and advantages

3 3 3 3 3

Safety Transportation Handling Warming signs Location Fastening the unit Clearances

18 18 18 18 19 19 19 19 19 19 19 20 - 21 22 23 - 25 26 27 27 27 28 28 28 29 30 30 31 31 - 41 42 - 47

Technical Specifications Accesories and options Physical data, cool only units Physical data, heat pump units Units without Pack Operation, cooling and hydraulic diagram, cool only unit Operation, cooling and hydraulic diagram, heat pump unit Cooling capacities YCSA Cooling capacities YCSA with 20% glycol Cooling capacities YCSA with 30% glycol Cooling capacities YCSA-H Cooling capacities YCSA-H with 20% glycol Cooling capacities YCSA-H with 30% glycol Heating capacities Available pressure and pressure drop of water circuit and filter

3 4 5 6 7 8 9 10 11 12 13 14 15 16 16 - 17 18 18 18 18

Wiring Electrical connections Scroll compressors, rotational direction Hydraulic connections Dimensions and hydraulic connections Minimum technical clearance Wiring diagram Wiring Electrical characteristics Limits of use Prior to final approval of the installation

Operating instructions C2 + Expansion (Rev.1015) Unit description Standard components General diagram Symbols on the display Functions related to the control buttons Location of controls Parameter tables

Installation Instructions - Inspection - Environmental protection - Elimination of the unit

2

Accessories

General Information
General description
The YCSA/YCSA-H 50, 60, 80 and 100 units are high-performance air-water water chillers and heat pumps using R-407C ecological refrigerant. These units are designed for air conditioning or industrial applications that require cold or hot water. They are silent and compact units, equipped with vertical air discharge axial fans, that can be installed directly outdoors. They are available in two Versions: with and without a Hydro Kit, which includes a buffer tank and a high head pressure pump. The control system of these units is a specially programmed electronic controller to be used on air-water water chillers and heat pumps equipped with tandem compressors. Easy to use and safe, these units precision control the water return temperature of the installation, carry out defrost cycles, modulate fan speeds and control compressor, pump and electric heater start-ups. By reading the control probes and safety elements, the controller protects the entire equipment against malfunctions. The system allows connecting the unit to a standard RS485 monitoring network. For further information, please see Operating Instructions. The YCSA/YCSA-H 50, 60, 80 and 100 units are made of proven quality components and manufactured in compliance with standards in force (ISO 9001 certification).

Models available and capacities

Cool only model Cooling capacity YCSA 50 49.2 YCSA 60 61.2 YCSA 80 78.7 YCSA 100 98

Heat pump model Cooling capacity Heating capacity

YCSA-H 50 47 55.6

YCSA-H 60 62.9 63.6

YCSA-H 80 74.3 81.2

YCSA-H 100 96 106

Cooling capacities in kW for 12/7 C entering/leaving water temperature, and 35 C ambient temperature. Heating capacities in kW for 40/45 C entering/leaving water temperature, and 7 C ambient temperature.

Features and advantages

Features Advantages

R-407C refrigerant

Does not harm the ozone layer

Nomenclature
Air/water water chiller with axial fans

Minimum dimensions

Minimum footprint

Low height and weight

Space for installing on terraces

Approximate cooling capacity in kW

Factory tested equipment

Operating quality control

Accessibility

Easy maintenance

Voltage (400.3.50)
Main switch Operator safety

With Hydro Kit (Pack)

Microprocessor for control and alarms Easy and safe operation

Edition
Manufactured to ISO 9001 High quality level

YCSA 60 T P E2 Air/water heat pump with axial fans Approximate cooling capacity in kW Voltage (400.3.50) With Hydro Kit (Pack) Edition YCSA-H 60 T P E2
Variable speed fan Low noise level and condensation control

Hydro Kit Communications connection

For installations with a low water volume Ideal for building management

Technical Specifications
These units are supplied completely factory-assembled an with all refrigerant tubing and wiring ready for installation on the job site. After mounting, these units must go through an operational test with water. Refrigerant leaks will also be checked during this process.
3

Sheeting casing The units are made of galvanized steel sheeting and anticorrosion nuts and bolts. Panels can be removed for access to internal components. The casing parts are painted with white RAL9001 oven-baked polymerized enamel. Compressors Two hermetic Scroll compressors mounted in tandem on rails and antivibratory supports are used. Both compressors are connected for operation with one single cooling circuit. Startup is carried out by two independent starters. These compressors are equipped with electronic modules that protect them against high operating temperatures. The sump heaters operate only when the compressor is inoperative. Indoor heat exchanger Comprises a stainless steel plate exchanger, adequately insulated by a layer of closed-cell elastomer foam. Includes an antifreeze heater monitored by the controller and a differential pressure switch acting as a flow control switch. The refrigerant side of said exchanger accepts an operating pressure of 30 bar, whereas the water side accepts 10 bar. When the unit includes a Hydro Kit, maximum admissible pressure on the water side is 6 bar (adjustment of the tank relief valve). Outdoor heat exchanger Made up of two notched aluminium fin coils and grooved copper tubing mechanically expanded within the fin assembly. Fans Of the axial and low sound level type. Equipped with singlephase motors with IP54 protection. These motors allow speed control by means of a phase cut-out shifter controlled by the unit controller. This allows unit operation at low ambient temperatures (-10C). On cool only units, an optional low ambient temperature kit can reach -18C. On heat pumps, the fan will remain inoperative during defrosts. Electric and control panel Located at the front of the unit, and with IP44 protection. The operating and control components are factory mounted, wired and tested. The door of this control panel is equipped with a locking isolator that turns power supply off. Inside we find the contactors for compressors and the pump, the transformer, magneto-thermal protectors, controller electronic plates, speed control, connecting strip and the keyboard-display with the unit controls. Control keyboard-display This device is accessible through an external leak-tight plastic cover. This is an easy-to-use control with three access levels: Direct, User (password) and Factory (password). For further information, please see Operating Instructions. Cooling circuit The cool only unit cooling circuit includes: expansion valve, filter-dryer, liquid sight glass, high and low pressure switches, service valves for isolating the condensing unit, and Schrader valves on the high and low sides. The heat pump model also
4

includes the four-way valve (powered in the summer cycle and during defrosts), the check valve and a liquid tank. The suction tubing is coated with closed-cell elastomer. Hydro Kit (Pack) These units include a Pack assembled with the components of a Hydro Kit. This assembly is located within the unit frame and does not increase the footprint of same. It includes the following components: Lined buffer tank with an antifreeze heater, centrifugal pump, expansion vessel charged with nitrogen at 1.5 bar, relief valve set to 6 bar, water circuit pressure gauge, two air bleed valves, filling valve and drain valve. Also includes a mesh filter for the water circuit. This filter is supplied loose for installation at the most convenient point. Protecting grids To protect the coils from possible impacts. Made of steel sheeting and painted with oven baked polymerized white enamel (RAL9001).

Accessories and options

Unit without Hydro Kit Includes the elements described in the previously mentioned specifications, less the Hydro Kit (Pack). The water circuit includes an air bleed valve. Connections are ready for field installation. Flow switch For field installation. Insures sufficient water circulation when the unit is in operation. Anticorrosion protection of fins Two options are available: - Aluminium fins with Blue Fin primer. - Copper fins. Water filter (2" and 2 1/2") Supplied as a standard element on units including the Hydro Kit (Pack). Optional on units not including the Pack. The warrantee of the unit will not be valid if a water filter has not been installed. Remote control unit Wall-mounted remote control unit with keyboard for cool/heat and ON/OFF functions. Includes power supply, alarm and cool/heat LEDs. Maximum cable length: 50 m. Remote terminal For total access and control of the system by means of the display and buttons. Allows selecting cool, heat and off functions. Can also modify operating parameters and monitor the system. Can be installed at a maximum distance of 1040 m. BMS connections By means of a serial board, it is possible to connect the system to a standard RS485 monitoring network. Low ambient temperature kit Includes two pressure transducers for controlling condensing pressure at low ambient temperature (-18C). Available for cool only units only.

Physical data, cool only units

Characteristics Cooling capacity Capacity control Power supply Compressor consumption Compressor intensity No. of refrigerant circuits No. of compressors Compressor type Oil charge Oil type Evaporating unit type Nominal water flow No. of fans Fan diameter Fan consumption Fan intensity Total air flow Refrigerant type Refrigerant charge Sound power level Sound power level at 5 m. Sound power level at 10m Dimensions Length Width Height Water connection, female Water filter 2" mm mm mm 2 103 1 004 1 398 2" 2 1/2" 2 943 1 108 1 400 3 336 1 140 1 582 kg dB (A) dB (A) dB (A) 18 85 65.5 59.5 22 87 67 61 mm W A m3/h 2 x 365 2 x 1.8 14 000 l/h 8 470 2 630 2 x 625 2 x 2.5 17 000 R-407C 33 90 68 62 37 3 x 530 3 x 2.45 21 000 10 530 l 8.1 POLYOL ESTER OIL PLATES 13 540 3 710 3 x 760 3 x 3.4 32 000 16 860 kW % V/ph kW A 2 x 8.6 2 x 16.5 2 x 11.3 2 x 19.5 1 1 TANDEM SCROLL 9.4 YCSA-50T and TP 49.2 YCSA-60T and TP 61.2 50/100 400.3.50 2 x 12.8 2 x 23.5 2 x 18 2 x 33 YCSA-80T and TP 78.7 YCSA-100T and TP 98

Units with Hydro Kit (Version P)

No. of pumps Available static pressure at nominal flow (without filter) (2) Available static pressure at nominal flow (with filter) (3) Pump consumption Pump intensity Unit water content Expansion vessel volume Tank capacity Relief valve setting Max. unit power supply consump. Max. unit current intensity Start-up current (compressor) Weight (1) kPa kPa W A l l l Bar kW A A kg 24.3 46.4 127 624 32.3 57.7 167 706 225 212 1 350 2.9 179 12 170 6 38.3 71 198 870 53.9 91.5 225 1 030 263 243 1 850 3.4 181 18 260 1 223 176 2 200 4.3 274 265 265 3 120 5.4 278 25

Units without Pack

Start-up current (compressor) Water circuit pressure drop Max. unit power supply consump. Max. unit current intensity Weight (1) A kPa kW A kg 127 50 22.9 43.5 568 167 37 30.4 54.3 650 198 59 36.1 66.7 798 225 60 50.8 86.1 964

(1) Weight for unit empty. (2) Available static pressure, Eurovent certified. (3) Pressure with clean filter. 5

Physical data, heat pump units

Characteristics YCSA-H 50 T and TP kW kW % V/ph kW kW A A 2 x 9.2 2 x 10.2 2 x 17.7 2 x 19 2 x 11.1 2 x 12 2 x 19.8 2 x 21 1 1 TANDEM SCROLL l 8.1 POLYOL ESTER OIL PLATES l/h l/h 8 090 9 560 2 mm W A m3/h 2 x 365 2 x 1.8 14 000 630 2 x 625 2 x 2.5 17 000 R-407C kg dB (A) dB (A) 15,5 85 65.5 59.5 23 87 67 61 33 90 68 62 37 3 x 530 3 x 2.45 21 000 10 820 10 940 12 450 14 480 3 710 3 x 760 3 x 3.4 32 000 16 510 18 230 9.4 47 55.6 YCSA-H 60 T and TP 62.9 63.6 50/100 400.3.50 2 x 13.2 2 x 13.9 2 x 23.8 2 x 24.6 2 x 18 2 x 20.2 2 x 33 2 x 36 YCSA-H 80 T and TP 74.3 81.2 YCSA-H 100 T and TP 96 106

Cooling capacity Heating capacity Capacity control Power supply Compressor consumption in cooling Compressor consumption in heating Compressor intensity in cooling Compressor intensity in heating No. of refrigerant circuits No. of compressors Compressor type Oil charge in litres Oil type Evaporating unit type Nominal flow in cooling Nominal flow in heating No. of fans Fan diameter Total fan consumption Total fan intensity Total air flow Refrigerant type Refrigerant charge Sound power level Sound power level at 5 m. Sound power level at 10 m. Dimensions Length Width Height Water connections, female Water filter, female

mm mm mm

2 103 1 004 1 398 2" 2"

2 943 1 108 1 400

3 200 1 200 1 605

2 1/2"

Units with Hydro Kit (Version P)

No. of pumps Available static pressure at rated flow (without filter) for cooling mode (2) Available static pressure at rated flow (with filter) for cooling mode (3) Available static pressure at rated flow (without filter) for heating mode Available static pressure at rated flow (with filter) for heating mode (3) Pump consumption Pump intensity Unit water content Expansion vessel volume Tank capacity Relief valve setting Max. unit power supply consumption Max. unit current intensity Start-up current (compressor) Weight (1) 1

kPa

235

245

240

273

kPa

222

222

202

273

kPa

194

245

206

237

kPa W A l l l Bar kW A A kg

178 1 350 2.9 179 12 170

222 1 850 3.4 181 18

147 2 200 4.3 274

237 3 120 5.4 278 25 260

6 24.3 46.4 127 636 32.3 57.7 167 720 38.3 71 198 890 53.9 91.5 225 1 065

Units without Pack

Start-up current (compressor) Cool mode pressure drop Heat mode pressure drop Max. unit power supply consumption Max. current intensity Weight (1) A kPa kPa kW A kg 127 36 49 22.9 43.5 580 167 46 46 30.4 54.3 664 198 52 65 36.1 66.7 824 225 55 70 50.8 86.1 1 000

(1) Weight for unit empty. (2) Available static pressure, Eurovent certified. (3) Pressure with clean filter.

Operation, cooling and hydraulic diagram, cool only unit

16 9
WATER INTAKE

1 2 8

10
F

7
D P
C C

10
PDS 19

17 12

8 3 4 5

6
E

13

18
WATER OUTLET

15 14 11

SAFETY/CONTROL DEVICES A B C D E F High pressure switch Low pressure switch Pressure transducer port (2) Condensing unit temp. sensor (fan speed setting and display) Water outlet temperature sensor (antifreeze and display) Water intake temperature sensor (setting and display)

COMPONENTS 1 2 3 4 5 6 7 8 9 Tandem compressor Air cooled condenser Filter dryer Sight glass Expansion valve Plate heat exchanger Exchanger antifreeze heater Globe valve Water pump

12 Expansion vessel 13 Water tank 14 Charge valve 15 Drain valve 16 Water filter (outside the unit) 17 Relief valve 18 Pressure gauge 19 Pressure differential switch Pipe connection with Schrader valve For units with Hydro Kit only

10 Automatic air bleed 11 Water tank antifreeze heater

Heat exchange takes place between the heat transfer liquid (water or glycol water) and the refrigerant in the plate heat exchanger. Water is cooled, and refrigerant is evaporated and reheated. Then the Scroll compressor condenses the refrigerant (gas) until the condensing pressure is reached, and the refrigerant goes to the air cooled condensing unit. In the air cooled condensing unit, heat is exchanged between the air
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and the refrigerant. The air is heated and evacuated from the chiller (heat rejection). The refrigerant is condensed and subcooled. Then the refrigerant (liquid) goes on to the expansion valve, where it is expanded until the evaporating pressure is reached, at which time it goes to the evaporating unit to start a new cooling cycle.

Operation, cooling and hydraulic diagram, heat pump unit

2
A B

8
E

P 1 ON 9

18 6
G

13 11 12 19

WATER INTAKE

3 22 4 5

PDS

21 14
F

15

20
WATER OUTLET

10 17 13

16

SAFETY/CONTROL DEVICES A B E F High pressure switch Low pressure switch Condensing unit temperature sensors (2) (fan speed setting, defrosts and display) Water outlet temperature sensor (antifreeze and display)

COMPONENTS 1 2 3 4 5 6 7 8 9 Tandem compressor Air cooled condenser Filter dryer Sight glass Expansion valve Plate heat exchanger Exchanger antifreeze heater Globe valve 4-way valve

11 Water pump 12 Automatic air bleed 13 Water tank antifreeze heater 14 Expansion vessel 15 Water tank 16 Charge valve 17 Drain valve 18 Water filter (outside the unit) 19 Relief valve 20 Water pressure gauge 21 Pressure differential switch 22 Check valve Pipe connection with Schrader valve For units with Hydro Kit only

G Water intake temperature sensor (setting and display)

10 Liquid receiver

Cooling cycle The 4-way valve is activated. Heat exchange takes place between the heat transfer liquid (water or glycol water) and the refrigerant in the plate heat exchanger. Water is cooled, and refrigerant is evaporated and reheated. Then the Scroll type compressor condenses the refrigerant (gas) until the condensing pressure is reached, and the refrigerant goes to the air cooled condensing unit. In the air cooled condensing unit, heat is exchanged between the air and the refrigerant. The air is heated and evacuated from the chiller (heat rejection). The refrigerant is condensed and sub-cooled. Then the

refrigerant (liquid) goes on to the expansion valve, where it is expanded until the evaporating pressure is reached, at which time it goes to the evaporating unit to start a new cooling cycle. Heating cycle The cycle is reversed to heating mode. The 4-way valve is not activated. The condensing unit becomes the evaporating unit, and the evaporating unit becomes the condensing unit. The water in the heat exchanger is heated.
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Cooling capacities YCSA

Outdoor ambient temperature C DB Model Water outlet temp. C W 5 6 7 YCSA 50 T and TP 8 9 10 11 12 5 6 7 YCSA 60 T and TP 8 9 10 11 12 5 6 7 YCSA 80 T and TP 8 9 10 11 12 5 6 7 YCSA 100 T and TP 8 9 10 11 12 T water side = 5C 10 50 780 52 310 53 830 55 360 56 890 58 410 59 940 61 480 62 180 64 320 66 460 68 600 70 740 72 880 75 020 77 160 81 850 83 930 86 100 88 230 90 360 92 490 94 610 96 740 101 948 104 539 107 242 109 895 112 548 115 201 117 842 120 495 25 Comp. kW 15.3 15.4 15.5 15.6 15.7 15.8 15.9 16.0 19.7 19.8 19.9 20.0 20.1 20.2 20.3 20.4 20.6 20.7 20.8 20.9 21.0 21.1 21.2 21.3 29.0 29.1 29.3 29.4 29.5 29.7 29.8 30.0 W 48 140 49 830 51 500 52 880 54 270 55 650 57 040 58 430 58 640 61 240 63 830 65 680 67 530 69 380 71 220 73 090 78 320 80 310 82 390 84 420 86 460 88 500 90 530 92 570 97 552 100 030 102 621 105 149 107 690 110 231 112 760 115 301 30 Comp. kW 16.1 16.2 16.3 16.5 16.6 16.7 16.8 16.9 21.4 21.5 21.6 21.7 21.8 22.0 22.2 22.4 22.9 23.1 23.2 23.3 23.5 23.6 23.7 23.9 32.2 32.4 32.6 32.8 33.0 33.1 33.3 33.5 W 45 510 47 360 49 260 50 440 51 690 52 930 54 180 55 430 55 110 58 160 61 200 62 760 64 320 65 880 67 450 69 020 74 790 76 690 78 680 80 620 82 560 84 500 86 450 88 390 93 155 95 521 98 000 100 416 102 833 105 249 107 678 110 094 35 Comp. kW 17.0 17.1 17..2 17.3 17.5 17.6 17.7 17.8 22.2 22.4 22.6 22.8 23.0 23.2 23.4 23.6 25.3 25.4 25.6 25.7 25.9 26.0 26.2 26.4 35.6 35.7 36.0 36.1 36.4 36.6 36.8 37.1 W 42 860 44 460 46 060 47 340 48 600 49 880 51 150 52 420 51 590 54 020 56 460 58 160 59 850 61 550 63 260 64 970 68 130 70 280 72 480 74 660 76 830 79 010 81 190 83 370 84 859 87 537 90 278 92 993 95 696 98 411 101 126 103 842 40 Comp. kW 18.7 18.8 19.0 19.1 19.2 19.4 19.5 19.7 24.7 24.9 25.1 25.3 25.6 25.9 26.2 26.4 28.7 28.8 29.0 29.2 29.4 29.5 29.7 30.0 31.2 32.2 33.2 34.2 35.2 36.2 37.1 38.1 W 40 220 41 580 42 930 44 220 45 520 46 820 48 110 49 420 48 070 49 900 51 730 53 550 55 390 57 230 59 070 60 910 61 460 63 870 66 280 68 690 71 100 73 520 75 930 78 340 76 552 79 553 82 555 85 557 88 559 91 573 94 575 97 577 45 Comp. kW 20.4 20.6 20.7 20.9 21.0 21.2 21.3 21.5 27.1 27.3 27.6 27.9 28.2 28.5 28.8 29.1 32.0 32.2 32.4 32.6 32.8 33.0 33.2 33.5 45.0 45.3 45.6 45.8 46.1 46.4 46.7 47.1

Cooling capacities YCSA with 20% glycol

Outdoor ambient temperature C DB Model Water outlet temp. C W 6 4 2 YCSA 50 T and TP 0 -2 -4 -5 6 4 2 YCSA 60 T and TP 0 -2 -4 -5 6 4 2 YCSA 80 T and TP 0 -2 -4 -5 6 4 2 YCSA 100 T and TP 0 -2 -4 -5 51 840 48 625 45 516 42 509 39 606 36 755 35 355 63 740 59 788 55 964 52 267 48 697 45 192 43 471 83 173 78 016 73 026 68 202 63 544 58 970 56 724 103 596 97 173 90 958 84 949 79 148 73 450 70 653 25 Comp. kW 13.86 13.65 13.47 13.28 13.10 12.92 12.85 18.45 18.17 17.93 17.68 17.44 17.20 17.10 19.29 19.00 18.75 18.48 18.23 17.98 17.88 27.12 26.71 26.36 25.98 25.62 25.27 25.14 W 49 380 46 318 43 356 40 492 37 726 35 010 33 677 60 690 56 927 53 286 49 766 46 367 43 029 41 391 79 589 74 654 69 879 65 263 60 806 56 428 54 280 99 132 92 985 87 038 81 288 75 737 70 284 67 608 30 Comp. kW 14.58 14.36 14.17 13.97 13.78 13.59 13.52 19.35 19.06 18.81 18.54 18.29 18.03 17.94 20.79 20.48 20.21 19.92 19.65 19.38 19.27 29.16 28.72 28.34 27.94 27.56 27.18 27.03 W 46 935 44 025 41 209 38 487 35 858 33 277 32 010 57 640 54 066 50 608 47 265 44 037 40 867 39 310 76 004 71 292 66 732 62 324 58 067 53 887 51 835 94 667 88 798 83 118 77 627 72 326 67 119 64 563 35 Comp. kW 15.40 15.17 14.97 14.75 14.55 14.35 14.28 20.16 19.86 19.60 19.31 19.05 18.79 18.69 22.86 22.52 22.22 21.90 21.60 21.31 21.19 32.13 31.65 31.23 30.78 30.36 29.95 29.78 W 44 060 41 328 38 685 36 129 33 662 31 239 30 049 53 535 50 216 47 004 43 899 40 901 37 956 36 511 69 649 65 331 61 152 57 112 53 212 49 381 47 501 86 751 81 373 76 167 71 136 66 278 61 507 59 164 40 Comp. kW 16.92 16.67 16.45 16.21 15.99 15.77 15.68 22.41 22.07 21.78 21.47 21.18 20.89 20.77 25.92 25.53 25.19 24.83 24.49 24.16 24.03 28.98 28.55 28.17 27.76 27.39 27.01 26.86 W 41 206 38 651 36 179 33 789 31 481 29 215 28 102 49 451 46 385 43 418 40 550 37 780 35 061 33 726 63 295 59 371 55 573 51 902 48 358 44 876 43 167 78 837 73 949 69 219 64 646 60 232 55 896 53 767 45 Comp. kW 18.54 18.26 18.02 17.76 17.52 17.28 17.19 24.57 24.20 23.88 23.54 23.22 22.90 22.78 28.98 28.55 28.17 27.76 27.39 27.01 26.86 40.77 40.16 39.63 39.06 38.53 38.00 37.79

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Cooling capacities YCSA with 30% glycol

Outdoor ambient temperature C DB Model Water outlet temp. C W 6 4 2 YCSA 50 T and TP 0 -2 -4 -5 6 4 2 YCSA 60 T and TP 0 -2 -4 -5 6 4 2 YCSA 80 T and TP 0 -2 -4 -5 6 4 2 YCSA 100 T and TP 0 -2 -4 -5 51 002 47 840 44 780 41 822 38 966 36 161 34 784 62 712 58 824 55 061 51 424 47 912 44 463 42 770 81 832 76 758 71 848 67 102 62 519 58 019 55 809 101 926 95 606 89 491 83 579 77 871 72 265 69 513 25 Comp. kW 13.63 13.43 13.23 13.06 12.88 12.72 12.64 18.14 17.87 17.61 17.38 17.14 16.92 16.82 18.96 18.68 18.41 18.17 17.92 17.69 17.58 26.66 26.26 25.91 25.54 25.19 24.85 24.71 W 48 585 45 573 42 658 39 840 37 119 34 447 33 135 59 710 56 008 52 425 48 962 45 618 42 334 40 722 78 304 73 449 68 751 64 209 59 824 55 517 53 403 97 531 91 484 85 632 79 975 74 514 69 149 66 516 30 Comp. kW 14.33 14.12 13.91 13.73 13.54 13.37 13.28 19.02 18.73 18.47 18.22 17.97 17.75 17.63 20.44 20.13 19.84 19.58 19.31 19.07 18.94 28.66 28.23 27.86 27.46 27.09 26.71 26.57 W 46 175 43 312 40 542 37 864 35 278 32 738 31 491 56 705 53 189 49 787 46 498 43 323 40 204 38 673 74 771 70 136 65 649 61 313 57 125 53 013 50 994 93 131 87 357 81 769 76 368 71 152 66 030 63 516 35 Comp. kW 15.10 14.87 14.66 14.47 14.27 14.09 14.00 19.82 19.52 19.25 18.99 18.73 18.49 18.37 22.47 22.14 21.82 21.53 21.24 20.97 20.83 31.59 31.11 30.70 30.26 29.85 29.44 29.28 W 43 350 40 662 38 061 35 547 33 119 30 735 29 565 52 670 49 404 46 244 43 189 40 240 37 343 35 921 68 524 64 275 60 164 56 189 52 352 48 583 46 733 85 349 80 058 74 937 69 986 65 207 60 513 58 208 40 Comp. kW 16.63 16.38 16.15 15.93 15.72 15.52 15.42 22.03 21.70 21.39 21.10 20.82 20.55 20.42 25.48 25.10 24.74 24.41 24.08 23.77 23.62 28.49 28.06 27.69 27.29 26.92 26.55 26.41 W 40 540 30 027 35 594 33 243 30 973 28 743 27 648 48 650 45 634 42 715 39 893 37 169 34 493 33 179 62 270 58 409 54 673 51 061 47 574 44 149 42 468 77 560 72 751 68 098 63 599 59 256 54 990 52 896 45 Comp. kW 18.23 17.96 17.70 17.46 17.23 17.01 16.90 24.16 23.80 23.46 23.15 22.83 22.54 22.40 28.50 28.07 27.67 27.30 26.93 26.59 26.42 40.09 39.49 38.97 38.41 37.88 37.36 37.16

12

Cooling capacities YCSA-H

Outdoor ambient temperature C DB (80% RH) Model Water outlet temp. C W 5 6 7 YCSA-H 50 T and TP 8 9 10 11 12 5 6 7 YCSA-H 60 T and TP 8 9 10 11 12 5 6 7 YCSA-H 80 T and TP 8 9 10 11 12 5 6 7 YCSA-H 100 T and TP 8 9 10 11 12 T water side = 5C 13 48 560 50 020 51 480 52 940 54 400 55 860 57 320 58 790 63 900 66 100 68 300 70 500 72 700 74 900 77 100 79 300 75 481 78 080 80 679 83 277 85 876 88 475 91 074 93 672 97 526 100 884 104 242 107 599 110 957 114 315 117 672 121 030 25 Comp. kW 16.4 16.5 16.6 16.7 16.8 16.9 17.0 17.1 20.2 20.2 20.3 20.3 20.4 20.4 20.5 20.6 24.0 24.0 24.1 24.1 24.2 24.2 24.4 24.5 32.6 32.6 32.8 32.8 32.9 32.9 33.1 33.3 W 46 040 47 650 49 250 50 570 51 900 53 220 54 550 55 880 60 270 62 940 65 600 67 500 69 400 71 300 73 200 75 120 71 193 74 347 77 489 79 734 81 978 84 222 86 467 88 735 91 986 96 061 100 121 103 021 105 921 108 820 111 720 114 651 30 Comp. kW 17.3 17.4 17.5 17.7 17.8 17.9 18.0 18.1 21.1 21.2 21.3 21.4 21.5 21.7 21.9 22.1 25.1 25.2 25.3 25.4 25.5 25.8 26.0 26.3 34.1 34.2 34.4 34.5 34.7 35.0 35.4 35.7 W 43 520 45 290 47 050 48 240 49 430 50 620 51 810 53 010 56 640 59 770 62 900 64 500 66 100 67 710 69 320 70 940 66 905 70 603 74 300 76 190 78 080 79 982 81 884 83 797 86 446 91 223 96 000 98 442 100 884 103 341 105 798 108 271 35 Comp. kW 18.2 18.3 18.5 18.6 18.7 18.9 19.0 19.2 21.9 22.1 22.3 22.5 22.7 22.9 23.1 23.3 26.0 26.3 26.5 26.7 27.0 27.2 27.5 27.7 35.4 35.7 36.0 36.3 36.6 37.0 37.3 37.6 W 40 990 42 520 44 050 45 270 46 480 47 700 48 910 50 130 53 020 55 520 58 030 59 770 61 510 63 260 65 010 66 770 62 629 65 582 68 547 70 603 72 658 74 725 76 792 78 871 80 921 84 736 88 567 91 223 93 879 96 549 99 220 101 907 40 Comp. kW 20.1 20.2 20.4 20.5 20.7 20.8 21.0 21.1 24.4 24.6 24.8 25.0 25.3 25.6 25.8 26.0 29.0 29.2 29.5 29.7 30.1 30.4 30.7 30.9 39.4 39.7 40.0 40.4 40.8 41.3 41.7 42.0 W 38 460 39 760 41 050 42 290 43 530 44 770 46 010 47 260 49 400 51 280 53 160 55 040 56 930 58 820 60 710 62 600 58 353 60 574 62 795 65 015 67 248 69 481 71 713 73 946 75 396 78 265 81 134 84 004 86 888 89 773 92 658 95 542 45 Comp. kW 21.9 22.1 22.3 22.4 22.6 22.7 22.9 23.1 26.8 27.0 27.2 27.5 27.8 28.1 28.4 28.7 31.8 32.1 32.3 32.7 33.0 33.4 33.7 34.1 43.3 43.6 43.9 44.4 44.9 45.4 45.8 46.3

Cooling capacities YCSA-H with 20% glycol

Outdoor ambient temperature C DB (80% RH) Model Water outlet temp. C W 6 4 2 YCSA-H 50 T and TP 0 -2 -4 -5 6 4 2 YCSA-H 60 T and TP 0 -2 -4 -5 6 4 2 YCSA-H 80 T and TP 0 -2 -4 -5 6 4 2 YCSA-H 100 T and TP 0 -2 -4 -5 49 570 46 497 43 522 40 647 37 871 35 145 33 807 65 505 61 444 57 513 53 714 50 046 46 443 44 674 77 376 72 579 67 936 63 448 59 115 54 860 52 770 99 974 93 776 87 777 81 979 76 380 70 882 68 182 25 Comp. kW 14.85 14.63 14.43 14.23 14.03 13.84 13.77 18.18 17.91 17.67 17.42 17.18 16.94 16.85 22.4 22.0 21.7 21.4 21.1 20.8 20.7 30.4 29.9 29.5 29.1 28.7 28.3 28.2 W 47 220 44 292 41 459 38 720 36 076 33 479 32 204 62 370 58 503 54 761 51 143 47 651 44 220 42 536 73 679 69 111 64 690 60 417 56 291 52 239 50 249 95 198 89 296 83 584 78 063 72 731 67 496 64 925 30 Comp. kW 15.66 15.43 15.22 15.00 14.80 14.60 14.52 19.08 18.79 18.55 18.28 18.03 17.78 17.69 22.7 22.3 22.0 21.7 21.4 21.1 21.0 30.8 30.3 29.9 29.5 29.1 28.7 28.5 W 44 880 42 097 39 405 36 802 34 288 31 820 30 608 59 230 55 558 52 004 48 569 45 252 41 994 40 395 69 972 65 634 61 435 57 377 53 458 49 610 47 721 90 407 84 802 79 378 74 134 69 071 64 099 61 658 35 Comp. kW 16.47 16.22 16.01 15.78 15.56 15.35 15.27 19.89 19.59 19.33 19.05 18.80 18.54 18.44 23.7 23.3 23.0 22.7 22.4 22.1 21.9 32.1 31.6 31.2 30.8 30.4 29.9 29.8 W 42 140 39 527 36 999 34 555 32 195 29 877 28 739 55 020 51 609 48 308 45 116 42 035 39 009 37 524 64 993 60 964 57 064 53 294 49 655 46 080 44 325 83 975 78 769 73 730 68 860 64 157 59 538 57 271 40 Comp. kW 18.18 17.91 17.67 17.42 17.18 16.94 16.85 22.14 21.81 21.52 21.21 20.92 20.63 20.52 26.3 25.9 25.5 25.2 24.8 24.5 24.4 35.7 35.2 34.7 34.2 33.8 33.3 33.1 W 39 400 36 957 34 593 32 308 30 102 27 935 26 871 50 820 47 669 44 620 41 672 38 826 36 031 34 659 60 029 56 307 52 705 49 224 45 862 42 561 40 940 77 561 72 752 68 098 63 600 59 256 54 991 52 896 45 Comp. kW 19.89 19.59 19.33 19.05 18.80 18.54 18.44 24.30 23.94 23.62 23.28 22.96 22.65 22.53 28.9 28.5 28.1 27.7 27.3 26.9 26.8 39.2 38.7 38.1 37.6 37.1 36.6 36.4

14

Cooling capacities YCSA-H with 30% glycol

Outdoor ambient temperature C DB (80% RH) Model Water outlet temp. C W 6 4 2 YCSA-H 50 T and TP 0 -2 -4 -5 6 4 2 YCSA-H 60 T and TP 0 -2 -4 -5 6 4 2 YCSA-H 80 T and TP 0 -2 -4 -5 6 4 2 YCSA-H 100 T and TP 0 -2 -4 -5 48 770 45 746 42 820 39 991 37 260 34 578 33 261 64 450 60 454 56 587 52 849 49 240 45 695 43 955 76 128 71 408 66 840 62 425 58 162 53 975 51 919 98 362 92 263 86 362 80 657 75 148 69 739 67 083 25 Comp. kW 14.60 14.38 14.18 13.99 13.80 13.62 13.53 17.87 17.60 17.35 17.12 16.89 16.67 16.57 22.0 21.7 21.4 21.1 20.8 20.5 20.4 29.9 29.4 29.0 28.6 28.2 27.8 27.7 W 46 460 43 579 40 792 38 097 35 495 32 940 31 686 61 365 57 560 53 878 50 319 46 883 43 508 41 851 72 490 67 995 63 646 59 441 55 382 51 395 49 438 93 661 87 854 82 234 76 802 71 557 66 406 63 877 30 Comp. kW 15.40 15.17 14.95 14.75 14.55 14.37 14.28 18.76 18.48 18.22 17.97 17.73 17.50 17.39 22.3 22.0 27.7 21.4 21.1 20.8 20.7 30.3 29.8 29.4 29.0 28.6 28.2 28.0 W 44 160 41 422 38 772 36 211 33 738 31 309 30 117 58 275 54 662 51 165 47 786 44 522 41 317 39 744 68 837 64 569 60 439 56 446 52 591 48 805 46 947 88 941 83 427 78 090 72 932 67 951 63 059 60 658 35 Comp. kW 16.19 15.95 15.72 15.51 15.30 15.11 15.01 19.55 19.26 18.98 18.73 18.47 18.24 18.12 23.3 22.9 22.6 22.3 22.0 21.7 21.6 31.6 31.1 30.7 30.3 29.9 29.4 29.3 W 41 460 38 889 36 402 33 997 31 675 29 395 28 276 54 130 50 774 47 526 44 387 41 355 38 378 36 917 63 943 59 979 56 142 52 433 48 852 45 336 43 609 82 618 77 496 72 539 67 747 63 120 58 576 56 346 40 Comp. kW 17.87 17.60 17.35 17.12 16.89 16.67 16.57 21.77 21.44 21.14 20.86 20.57 20.31 20.18 25.8 25.4 25.1 24.7 24.4 24.1 23.9 35.1 34.6 34.1 33.6 33.2 32.7 32.6 W 38 765 36 362 34 036 31 787 29 616 27 484 26 438 50 000 46 900 43 900 41 000 38 200 35 450 34 100 59 057 55 395 51 852 48 426 45 119 41 871 40 277 76 304 71 574 66 995 62 570 58 297 54 100 52 040 45 Comp. kW 19.55 19.26 18.98 18.73 18.47 18.24 18.12 23.89 23.53 23.20 22.89 22.58 22.29 22.15 28.4 28.0 27.6 27.2 26.8 26.5 26.3 38.6 38.0 37.5 37.0 36.5 36.0 35.8

15

Heating capacities
Outdoor ambient temperature C DB (80% RH) Model Water outlet temp. C W 30 35 YCSA-H 50 T and TP 40 45 50 30 35 YCSA-H 60 T and TP 40 45 50 30 35 YCSA-H 80 T and TP 40 45 50 30 35 YCSA-H 100 T and TP 40 45 50 T water side = 5C 66 855 64 968 63 082 61 195 26.8 29.8 32.9 35.9 72 668 70 838 69 009 67 179 27.4 30.5 33.7 37.4 51 214 49 768 48 323 46 878 18.4 20.5 22.6 24.7 55 666 54 265 52 863 51 462 18.8 21.0 23.2 25.8 40 110 38 980 37 850 36 720 15.9 17.7 19.5 21.3 43 600 42 500 41 400 40 310 16.3 18.1 20.0 22.2 35 080 34 090 33 100 32 110
-5 Comp. kW -3 0 Comp. kW 3 Comp. kW 5 Comp. kW 7 Comp. kW 10 Comp. kW 15 Comp. kW

W 38 130 37 170 36 210 35 250

W 42 710 41 790 40 870 39 950 39 030 48 840 47 790 46 730 45 680 44 630 62 353 61 009 59 666 58 323 56 980 81 396 79 643 77 890 76 136 74 383

W 48 220 47 350 46 470 45 600 44 720 55 130 54 140 53 150 52 140 51 150 70 397 69 127 67 842 66 572 65 287 91 897 90 239 88 562 86 904 85 227

W 53 150 52 300 51 460 50 610 49 760 60 780 59 800 58 840 57 870 56 900 77 594 76 353 75 127 73 886 72 645

W 58 080 57 260 56 440 55 620 54 800 66 410 65 480 64 540 63 600 62 660 84 791 83 594 82 397 81 200 80 003

W 60 780 60 010 59 230 58 460 57 680 69 500 68 620 67 730 66 850 65 960 88 733 87 609 86 470 85 346 84 207

W 65 290 64 590 63 890 63 190 62 490 74 660 73 860 73 060 72 260 71 460 95 317 94 295 93 273 92 251 91 230

Comp. kW

13.6 15.1 16.7 18.2

13.9 15.5 17.1 19.0

14.4 16.0 17.8 20.3 21.4 16.9 18.7 20.8 23.8 25.0 19.5 21.7 24.1 27.5 29.0 28.4 31.5 35.1 40.0 42.2

14.7 16.8 18.3 21.0 22.2 17.2 19.7 21.4 24.6 26.0 19.9 22.8 24.8 28.5 30.1

14.8 17.6 18.4 20.7 22.4 17.3 20.6 21.5 24.2 26.2 20.1 23.9 25.0 28.1 30.4

14.9 17.4 18.5 20.5 22.6 17.4 20.4 21.6 24.0 26.5 20.2 23.6 25.1 27.8 30.6

14.4 17.3 18.1 20.2 22.2 16.9 20.2 21.2 23.6 26.0 19.5 23.5 24.5 27.4 30.1

13.4 15.5 17.6 19.6 21.7 15.7 18.1 20.6 22.9 24.9 18.2 21.0 23.9 26.6 29.4

29.0 101 293 29.2 110 688 29.4 115 834 28.4 124 429 26.4 33.1 36.1 41.4 43.8 99 673 98 072 96 452 94 832 34.7 109 125 34.3 114 366 34.1 123 095 30.5 36.3 107 563 36.5 112 880 35.7 121 761 34.7 40.8 106 000 40.4 111 412 39.8 120 427 38.6 44.1 104 437 44.5 109 926 43.8 119 093 42.8

Available pressure and pressure drop of water circuit and filter

Available pressure YCSA/YCSA-H 50 with Hydro Kit (kPa)
Water flow (l/h) Water at 10 C Water with 20% glycol (mix at 2 C) Water with 30% glycol (mix at -2 C) 6 000 277 270 265 7 000 256 249 244 8 000 234 226 219 9 000 213 200 190 10 000 180 168 157 11 000 147 133 120 12 000 108 91 75 13 000 66 46 27

Available pressure YCSA/YCSA-H 60 with Hydro Kit (kPa)

Water flow (l/h) Water at 10 C Water with 20% glycol (mix at 2 C) Water with 30% glycol (mix at -2 C) 7 500 360 353 348 8 000 347 340 335 9 000 317 309 303 10 000 280 272 265 11 000 241 229 220 12 000 193 181 169 13 000 141 128 115 14 000 77 62 44

16

Available pressure YCSA/YCSA-H 80 with Hydro Kit (kPa)

Water flow (l/h) Water at 10 C Water with 20% glycol (mix at 2 C) Water with 30% glycol (mix at -2 C) 8 000 300 252 222 9 000 287 241 213 10 000 11 000 12 000 13 000 14 000 15 000 274 230 203 260 218 193 247 208 183 231 194 171 215 181 159 198 166 147 16 000 17 000 18 000 19 000 181 152 134 161 135 119 141 118 104 118 99 87

Available pressure YCSA/YCSA-H 100 with Hydro Kit (kPa)

Water flow (l/h) Water at 10 C Water with 20% glycol (mix at 2 C) Water with 30% glycol (mix at -2 C) 11 000 365 307 270 12 000 351 295 260 13 000 337 283 250 14 000 320 269 237 15 000 304 255 225 16 000 284 239 210 17 000 263 221 195 18 000 242 203 179 19 000 218 183 161 20 000 191 161 141

Pressure drop YCSA/YCSA-H 50 without Hydro Kit (kPa)

Water flow (l/h) Water at 10 C Water with 20% glycol (mix at 2 C) Water with 30% glycol (mix at -2 C) 6 000 20 24 27 7 000 26 31 35 8 000 34 40 46 9 000 44 52 59 10 000 52 62 70 11 000 63 75 85 12 000 73 87 99 13 000 84 100 113

Pressure drop YCSA/YCSA-H 60 without Hydro Kit (kPa)

Water flow (l/h) Water at 10 C Water with 20% glycol (mix at 2 C) Water with 30% glycol (mix at -2 C) 7 500 22 26 30 8 000 25 30 34 9 000 32 38 43 10 000 37 44 50 11 000 46 55 62 12 000 53 63 72 13 000 60 71 81 14 000 72 86 97

Pressure drop YCSA/YCSA-H 80 without Hydro Kit (kPa)

Water flow (l/h)) Water at 10 C Water with 20% glycol (mix at 2 C) Water with 30% glycol (mix at -2 C) 8 000 26 31 35 9 000 32 38 43 10 000 11 000 12 000 13 000 14 000 15 000 37 44 50 43 51 58 49 58 66 55 65 74 62 74 84 68 81 92 16 000 17 000 18 000 19 000 74 88 100 81 96 109 89 106 120 97 115 131

Pressure drop YCSA/YCSA-H 100 without Hydro Kit (kPa)

Water flow (l/h) Water at 10 C Water with 20% glycol (mix at 2 C) Water with 30% glycol (mix at -2 C) 11 000 30 36 41 12 000 32 38 43 13 000 35 42 47 14 000 38 45 51 15 000 43 51 48 16 000 48 57 65 17 000 52 62 70 18 000 57 68 77 19 000 64 76 86 20 000 72 86 97

Pressure drop of 2" filter (kPa)

Water flow (l/h) Water at 10 C Water with 20% glycol (mix at 2 C) Water with 30% glycol (mix at -2 C) 6 000 9 11 12 7 000 11 13 15 8 000 13 16 18 9 000 14 17 19 10 000 17 20 23 11 000 24 29 32 12 000 33 39 45 13 000 42 50 57 14 000 53 63 72 15 000 65 77 88

Pressure drop of 2 1/2" filter (kPa)

Water flow (l/h) Water at 10 C Water with 20% glycol (mix at 2 C) 24 000 0 0 24 500 1 1.2 25 000 3 3.6 25 500 12 14 26 000 22 26 26 500 33 39 27 000 46 55 27 500 58 69 28 000 68 81 28 500 84 100

17

Installation Instructions
Inspection
Upon reception, inspect the merchandise and notify both the carrier and the insurance company, in writing, of any possible damage.

Warning signs
The following signs indicate the presence of possible dangerous conditions for the users or maintenance personnel. When found on the unit, their meaning should be taken into account.

Environmental protection
Packing Packing is made of recyclable material. Its eliminate should be carried out in accordance with the existing local regulations on selective collection of residual material.
This symbol indicates an electrical risk or hazard.

Elimination of the unit

Upon disassembly of the unit, its components should be recuperated ecologically. The cooling circuit contains refrigerant which should be recovered and returned to the gas manufacturer for recycling. Oil will remain in the sealed compressor and, therefore, it must be returned with its circuit sealed. The air conditioning unit will be deposited in an area established by the local authorities, for its selective recuperation.

Caution: The unit is equipped with a remote control system and can start automatically. Before having access to the interior of the unit, disconnect the power supply so as to avoid any contact with the fan turbine in motion.

Safety
Installation and maintenance operations of this air conditioning system should be carried out only by qualified and expert personnel. Periodical maintenance operations, such as cleaning the coils and air filters, should be carried out so as to keep unit performance at an optimum.

Caution: Fan in operation.

CAUTION
Caution: It is obligatory to read the instructions prior to any handling.

This unit should be installed and used in accordance with: - Low Voltage Electrotechnical Regulations. - Safety Regulations for Cooling Plants and Installations. - Regulations on Pressure Equipment. - Basic Construction Standards. - Local ordinances

Caution: Do not touch hot surfaces.

Transportation
The units should always be transported in a vertical position so as to avoid oil leaking out of the compressor. If, for any reason, this position need be changed sporadically, they will remain in that position a strictly necessary period of time.
Attention: Possible gas leaks due to inadequate handling.

Handling
This unit should be handled by using the metal rails supplied for fastening and transportation.
18

Location
Before locating the unit in place, check the specifications described on same to be sure you have received the adequate product. The unit should be placed on a perfectly horizontal plane, making sure the base can support the weight of the unit. If you want to insure the absence of vibration, the unit can be placed on a cork or similar antivibratory base, or fastened to its base with antivibratory plates or supports. Figure 11 indicates the clearances and fastening points for each model.

Wiring
Electrical connections
The established national regulations should be followed in all cases. Each unit is supplied with a control box to which the power supply will be connected through a fused main switch or an automatic switch.

Fastening the unit

Before installing the unit, make sure the structure can withstand the weight of same. If the unit is placed on the floor, a concrete base should be prepared so as to distribute its weight evenly. See Fig. 7.
WARNING

Loose cables can produce overheating of the terminals or an incorrect operation of the unit. A fire hazard may also exist. Therefore, make sure all cables are connected tightly.

Scroll compressors, rotational direction

The Scroll compressors, just like the fans, operate correctly in one single rotational direction. When starting the equipment up, make sure this rotational direction is correct. If it is not correct: - The compressor does not compress. - It makes an unusual noise. - Amp consumption is lower. - It overheats.

Hydraulic connections
The hydraulic connections of the water intake and outlet of the chiller should be carried out respecting the intake and outlet directions indicated. Galvanised iron or copper tubing can be use, with dimensions no lower than those indicated, and keeping in mind the pressure drops of said connections and of the internal exchanger of the installation. Pump dimensioning should be carried out considering a nominal flow that allows an t within the operating limits. In all cases, a flow switch should be installed so as to avoid the possibility of operation without water circulation. An expansion vessel should be installed in the water return tubing. This vessel must be adequate for the total water volume of the installation. During the winter season, with outdoor temperatures below 0C, precautions should be taken to avoid the water from freezing in the tubing networks. Usual application is to fill the circuit with an antifreeze mixture (glycol).
19

Clearances
The installation of each unit should have clearances for: a) Air intake and discharge. b) Maintenance servicing. c) Power supply connection. For correct operation, always respect the minimum distances indicated in the general dimensions diagrams with regard to possible obstructions of free air circulation or maintenance servicing.

Dimensions and hydraulic connections

YCSA/YCSA-H 50 and 60 T TP

AIR OUTLET Side view Front view

A (2")

317

248

50 C(23) D(48)

50

B (2")

447

(4)16,5

Rear view

145 70

347

206

1691 2103

206

59

886 1004

59

AIR INTAKE AIR INTAKE

View from above

Notes: A- Water intake, 2" Gas F. B- Water outlet, 2" Gas F. C- Auxiliary lines. D- Power supply. E- Water intake 3/8" Gas F.

20

1410

Dimensions and hydraulic connections

YCSA/YCSA-H 80 and 100 T TP

AIR OUTLET Side view Front view

A (2") B 389 E 50 C(23) D(61) B (2")

336 436 145 70

50

(6)16,5

Rear view

E C

67

D A

67

AIR INTAKE AIR INTAKE

View from above

YCSA 80 100

A 1108 1140

B 1400 1582

C 2943 3336

D 970 1002

E 1265 1318

F 207 350

G 317 327

Notes: A- Water intake, 2" Gas F. B- Water outlet, 2" Gas F. C- Auxiliary lines. D- Power supply. E- Water intake 3/8" Gas F.

21

Minimum technical clearance

1000

AIR OUTLET

1000

1500

1000

1000

1500

1000

1000

2000

3000
1000

2000

22

1000

1000

1500

A1:
YCSA 50 60 3x25 + 3x35 + 3x50 + ,N ,N ,N 80 100A 125A 80A 63A 3x25 + ,N Q5 "B" mm2 Cu

BASE CONTROL MODULE

A2:

EXPANSION MODULE

A3:

THERMAL PROTECTOR COMPRESSOR 1

A4:

THERMAL PROTECTOR COMPRESSOR 2

400V,3 ~,50Hz,N, L1 L2 L3 N Q 30 m A
100

B1:

WATER INTAKE (NTC PROBE)

B2:

WATER OUTLET (NTC PROBE)

IO
Q5 L1 L2 L3 N
L

B3:

A1 MODULE FAN SPEED CONTROL COOLING TEMPERATURE (NTC PROBE)

L1
21 21

B7:
S1 M1 T2 S1

A2 MODULE FAN SPEED CONTROL COOLING TEMPERATURE (NTC PROBE)

"B" mm2 Cu

K1
T2 M1

K2
22 (20) 22 (33)

C1, C2, C3:

S2 A3 (16) M2 T1

FAN MOTORS CONDENSERS

EH:

EVAPORATING UNIT HEATER

L1 L2 L3 N Q7

F1, F2:

PROTECTION FUSES A1 AND A2 (315mA SLOW)

Q6 (3A)

S2 A4 (29) M2 T1

R7 (70W)

R8 (70W)

F3:

SPEED SWITCH FUSE

FS:

FLOW SWITCH

N Y

FSC: Q4
(28)

FAN SPEED CONTROLLER

HP:
1 Q3
LOAD FSC

HIGH PRESSURE SWITCH (AUTOMATIC RESET)

3 4 6 14 5 13 1 3 4 6 5 1 3 4 6
L N Y
GND

LP:
5 2

LOW PRESSURE SWITCH (AUTOMATIC RESET) Q1

2

Q2
2

K1:
K3 2
(28)

K2:
1 4 2 4 6 2 4 6 6 14 K1 3 K2 5 3 5 3 5 13 1 1

COMPRESSOR 2 CONTACTOR (22) (33)

M5

K3:

PUMP CONTACTOR

Wiring diagram, YCSA/YCSA-H 50, 60, 80 and 100 (C2), 400.3.50

M1, M2:

COMPRESSORS 1 AND 2

M4

M3, M4, M5:

FANS

M6:
(*)

PUMP
C1 TK1 (19) C2 TK2 (31) C3 TK3 (31)

M3

PG:

GENERAL PROTECTION

PDW:

DIFFERENTIAL PRESSURE SWITCH WATER CIRCUIT

M6 M1

A3 (6) (16)

M2

A4 (7) (29)
M3

M1
M4 YCSA 50/60 YCSA 80/100 M5

M2
MOTOR POSITION

Q:

AUTOMATIC SWITCHES

R7:

SUMP HEATER COMP. 1

R8:

SUMP HEATER COMP. 2

RCH:

REMOTE COOL/HEAT

ROO:

REMOTE ON/OFF

T:

230/24V TRANSFORMER THE COMPONENTS INCLUDED IN THESE BOXES ARE NOT SUPPLIED BY THE MANUFACTURER

TH:

TANK HEATER

TK1, TK2, TK3:

THERMAL PROTECTORS FANS M3, M4 AND M5

I-2452b (1 de 3) YCSA/YCSA-H- 50, 60, 80, 100 (C2) 400.3.50

V4V:

4-WAY VALVE (YCSA-H ONLY)

THE COMPONENTS INCLUDED IN THESE BOXES ARE STANDARD ACCESSORIES

M6

COMPRESSOR 1 CONTACTOR

F3

23

WATER INTAKE

WATER OUTLET

B1 B1 B2 B3

B2

F1, F2: 315 mA (Slow)

L1

F2

F1

PROBE COIL

Wiring diagram, YCSA/YCSA-H 50, 60, 80 and 100 (C2), 400.3.50

(PUMP)

(COMP. 1)

(V4V)

24
13
a b

10

11

12

14

15

16

17

18

19

20

21

22

23

25

26

B3

c d

F2

F1

A1
1 2 3 4 5 6

chiller 2
J1 N1 N2
13 11 7 8 9 10 11 12 10 9 8 12

tLAN

+T GND C C5 N5 N3 N4 C C C

230V

J2

T
B2 Y
4 3 2 1

24V

14

0V

80 VA

GO GND ID4 ID2

6 5

B1

B3

ID5

ID3

ID1

GND GND

N
B Y ID4 ID2 ID1 ID3 ID5 N1 N2

e
N3 N4 N5 C5 ALARM

TK1 TK TK
2

f g

LP P (6) A3 M1 M2 RCH ROO

(*)

(**) A1 K1 A2 (2) EH (75w) A1 K3 (1) A2 TH (*) (2x200w) V4V

HP P

B N L

(*) ON UNITS WITH HYDRO KIT ONLY (**) YCSA-H ONLY

(2) (8)

(1) (28)

1 3 5 21

2 4 6 22

1 3 5 13

2 4 6 14

I-2452b (2 of 3) YCSA/YCSA-H- 50, 60, 80, 100 (C2) 400.3.50

27

28

29

30

31

32

33

b
PROBE COIL
B7

d GND +T

A2
1 2 3 4 5 6

chiller 2 (Expansion)
J3 N6 N7 N8
8 10 11 9 12

tLAN/485 C6/7 C6/7 C8/9 N9 C8/9 N10 C10 J4

14 11 7 10 9 8 13 12

GO G
7 4 3 2 1 6 5

B5 GND GND Y1 GND ID9 ID7

B6

B7

ID10

ID8

ID6

Y1 N6

ID9

ID7

ID6

ID8

ID10

TK3 TK TK
3 5

PDW

g TK2 TK TK 13 (*) K3 14

(COMP. 2)

Wiring diagram, YCSA/YCSA-H 50, 60, 80 and 100 (C2), 400.3.50

y1

(1)

M1 M2
PG

A4 (7) 13 (*) Q3 14

(1)

A1 K2 (3) A2

FS

B N L

(*) ON UNITS WITH HYDRO KIT ONLY

(3) (9)

1 3 5 21

2 4 6 22

I-2452a (3 of 3) YCS/YCSA-H- 50, 60, 80, 100 (C2) 400.3.50

25

Wiring
YCSA/YCSA-H 50, 60, 80 and 100 T/TP

YCSA CONNECTING STRIP MAIN SWITCH

L1 L2 L3 N PE

EXTERNAL CONNECTING STRIP

POWER SUPPLY 400V - 3 + N - ph - 50Hz

4 B

FLOW SWITCH (ON UNITS WITHOUT A PACK, AND A NO CONTACT FROM THE PUMP CONTACTOR AND A NO CONTACT FROM THE PUMP MEGNETOTHERMAL SWITCH IN SERIES WITH THE FLOW SWITCH) C GENERAL ALARM (VOLT-FREE INVERTER NO CONTACT, MAX. 2A RESIST. AT 230Vca)

N5 C5

ID5 B

REMOTE ON/OFF SWITCH REMOTE HEAT/COOL SWITCH. CLOSED = HEAT, OPEN =COOL (YCSA-H ONLY) PUMP RELAY MX 2A RESIST. A 230Vac (VERSION WITHOUT PACK ONLY) EXTERNAL GENERAL PROTECTION

ID1

N
N3

B ID10

YCSA CONNECTING STRIP TERMINALS TERMINALS EXTERNAL EQUIPMENT 230 Vca THERMINAL

YCSA CONNECTING STRIP VOLT-FREE CONTACT CLIENT WIRING

26

Electrical characteristics
Compressor Power supply V.ph.Hz. Fans Pump

Model

Nominal A

Start A

Nominal kW Cool 2 x 9.2 Heat 2 x 10.2

Nominal A

Nominal W

Nominal A

Nominal W

Cool YCSA-H 50 YCSA 50 YCSA-H 60 YCSA 60 400.3.50 YCSA-H 80 YCSA 80 YCSA-H 100 YCSA 100 2 x 23.8 2 x 23.5 2 x 33 2 x 33 2 x 17.5 2 x 16.5 2 x 19.8 2 x 19.5

Heat 2 x 19

127 2 x 21 167 2 x 24.6 198 2 x 36 225 2 x 18 2 x 12.8 2 x 18 2 x 20.2 2 x 11.3 2 x 13.2 2 x 13.9 2 x 8.6 2 x 11.1 2 x 12

2 x 1,8

2 x 365

2,9

1 350

2 x 2,5

2 x 625

3,4

1 850

3 x 2,45

3 x 530

4,3

2 200

3 x 3,4

3 x 760

5,2

2 700

Limits of use
Voltage limits Model Nominal at 400 Minimum C Minimum Maximum YCSA 342 YCSA-H 436 -10 (3) -10 Cool Heat 46 (2) 20 Maximum C Cool Heat 6 (1) 30 Minimum C Cool Heat 15 50 (4) Maximum C Cool Heat 3 7 DB air inlet temperature to coil Operating cycle Water outlet temperature Operating cycle Temp. differential between the water outlet and intake Minimum Maximum C C

(1) At lower water temperatures, it is advisable to use glycol type antifreeze mixtures. Minimum T with glycol -5 (2) IPESL - SdM - UMT - TV, 38C SAQ, 40C DUTCH. (3) -18C with low temperature kit (optional) in models YCSA (4) 45C if intake air is -5C.

Prior to final approval of the installation

Check:
- That voltage is always between 342 - 436 V. - That the power supply cable section is at least equal to the section recommended in the corresponding wiring diagrams. - That the guarantee card has been filled out. - That maintenance instructions have been given, or a periodical revision contract has been signed. - That operating instructions have been given to the user.

27

Operating instructions C2 + Expansion (Rev. 1015)

Unit description
This is a multipurpose controller specially programmed for use with air-water chillers and heat pumps equipped with a tandem compressor, two power stages and one single cooling circuit. Main functions - Water temperature control (at intake or outlet, as per parameter r6). - Defrost cycle management. - System operating and safety management. - Fan speed control. - Alarm management. - Connection for supervision and telephone assistance (access serial connection RS485). Devices controlled - Compressors - Fans - Four-way valve - Water pump - Alarm device - Heaters

- Second compressor expansion and control board. This is an expansion of the base module to be connected by means of two cables. Controls operation of the second compressor. - Fan speed control module. Operates by phase cut-off. Includes fuse. - NTC probes. 4 NTC probes are used to read system temperatures. One is located at the water intake of the evaporating unit, another at the water outlet of said evaporating unit, and the remaining two at each coil to control the single-phase fan speeds and the defrost cycle.
Parameters The set of parameters that configure the operating program of the unit is divided into four levels (Factory, Super User, User and Direct), depending upon the function of each parameter and the users access level. The parameters of each level can be modified from that same level, as well as lower level parameters. Factory level Accessible with the Factory password. Allows configuration of all unit parameters. Super User level Accessible with password22. Allows access to the regular parameters the user must adjust. Direct level Accessible without a password. Allows reading the values detected by the probes, as well as other system values. Can be used by the user without affecting unit operation. General Modification of the parameters that affect basic unit configuration should be made with the controller in Standby position.

Standard components
- System and first compressor control base module. This is the central nucleus that processes the signals coming from the probes and protection elements of the entire system to control its active elements: compressor 1, fans, four-way valve, water circulating pump, alarm relay and antifreeze heater. Power supply 24 Vac.
Can also be used for access and control of the system by means of the display, buttons and LEDs available. Allows selection cool, heat and off functions. Operating parameters can also be modified, and the system can be supervised as well.

28

General diagram

4-WAY VALVE

PUMP

HEATER

230.1.50

+T

GND

No1 C1/2 C1/2 C3/4 No2 No3 No4 C3/4 X No5

C5

COMP. 2
No6 C6/7 C6/7 C8/9 No7 No8 No9 C8/9

COMP. 1

ALARM

X X

C10 No10

mchiller mchiller (expansion)

GND B4 V+
ID1

G0
B1 GND GND B2

B1

B2

B3

ID5

ID3

G0 G

B3 Y

ID5

ID3 GND ID4

ID1 ID2

tLAN / 485

GND B8 V+

COIL PROBE

WATER OUTLET

WATER INTAKE

COIL PROBE

G
ID2

GND GND

GND ID4

ID4

ID2

ID1

ID3

ID5

ID9

ID7

ID6

ID8

ID10

GND

+T P

315 mA P

315 mA PROGRAMMABLE KEY

230.1.50

RS 485

24 TRANSFORMER 230 24V

PRESSURE PROBE (ACCESSORY YCSA COOL ONLY)

PRESSURE PROBE (ACCESSORY YCSA COOL ONLY)

(TO TRANSFORMER)

VAN SPEED CONTROL

COMMUNICATION

ID1: REMOTE COOL/HEAT ID2: COMP. 1 THERMAL PROTECTOR ID3/ID8: FAN HIGH PRESSURE SWITCH AND THERMAL PROTECTORS ID4/ID9: LOW PRESSURE SWITCHID5: PREMOTE ON/OFFID6: POMP. 2 THERMAL PROTECTORID7: CFLOW SWITCHD10: PRGENERAL PROTECTION

29

Symbols on the display

The display has three figures in green, plus a symbol and a decimal. It also shows the symbols, in amber, of the functions selected (the alarm symbol is red).
Meaning Colour With LED on permanently 1;2 Compressor 1 and/or 2 in operation Compressors under call Amber Water pump in operation Fans in operation Defrost active Red Amber Heat cycle Alarm active Cool cycle With LED flashing Timing start-up -

Symbol

HEAT COOL

COMPRESSOR NUMBERS PROGRAM HEAT INCREMENT/SELECT

mute

clear

SEL

ALARM

c CAREL
COOL DECREASE/SELECT

COOL CYCLE

1 2

PRG

HEATER (INOPERATIVE) DEFROST

FAN

PARAMETERS /VALUES SELECT COMPRESSORS PUMP

Functions related to the control buttons

BUTTON UNIT STATUS Loads values by default Prg/mute Return to superior sub-group within programming area until output of same (except changes in E2PROM) Access to Direct parameters Sel Selects a Direct parameter and shows its value / Confirms parameter changes Programming parameters with password Selects superior parameter within the programming area Increase value Selects heat function from standby position and vice-versa (P6=1) Selects lower parameter within programming area Lower value Selects cool function from standby position and vice-versa (P6=1) Manual alarm reset PRESSING Applies voltage when pressed Simply press Press 5 seconds Simply press Press 5 seconds Simply press or continuous Simply press or continuous Press 5 seconds Simply press or continuous Simply press or continuous Press 5 seconds Press 5 seconds Press 5 seconds Press 5 seconds

Prg+Sel

+
Clears hour counters (within programming area) SEL + Forced manual defrost

30

Location of controls

FAN-1 (M3, M4, M5)

FAN THERMAL PROTECTOR (TK1, TK2, TK3)

OUTDOOR EXCHANGER PROBE (B3, B7)

FLOW SWITCH (FS)

WATER OUTLET PROBE (B2) OUTDOOR EXCHANGER

INDOOR EXCHANGER

V4V 4-WAY VALVE WATER INTAKE PROBE (B1)

HIGH PRESSURE SWITCH (LP)

LOW PRESSURE SWITCH (HP) PUMP (M6)

COMPRESSOR 1 (M1)

COMP. 1 THERMAL PROTECTOR (A3) COMPRESSOR 2 (M2)

COMP. 2 THERMAL PROTECTOR (A4)

Parameter tables
The following tables show the parameters and their values divided into groups. Parameter level codes D = Direct U = User S = Super User F = Factory Variables for supervision (VS) R/W = Read/write parameter R = Read only parameter
31

Parameters related to the probes

Display /01 /02 /03 /04(1) /07 /08(1) /09(1) /10(1) /11(1) /12(1) /13 /14 /15 /16(1) /19 /20(1) /21 /22 /23 b00 b01 b02 b03 b04(1) b7 b08(1) Description NTC B1 probe (water intake); 0=absent (function not available). 1=present. 1= presente NTC B2 probe (water outlet). 0=absent (function not available). 1=presente NTC B3 probe (refrigerant temp.). 0=absent (yes/04=3); 1=present (yes/04=3).; Probe type B4, 0=absent, 1=ON/OFF, 2=NTC, 3=ratiometric 5Vdc. Probe type B7 (refrigerant temp.). 0=absent (yes/08=3). 1=present (yes/04=3). Probe type B8, 0=absent, 1=ON/OFF, 2=NTC, 3=ratiometric 5Vdc. Minimum input voltage Maximum input voltage Minimum pressure Maximum pressure Calibration probe B1 Calibration probe B2 Calibration probe B3 Calibration probe B4 (accessory) Calibration probe B7 Calibration probe B8 (accessory) Digital filter Input limitation Measuring unit 0 = C; 1 = 1F Probe viewed on display Value read by probe B1 Value read by probe B2 Value read by probe B3 Value read by probe B4 Value read by probe B7 Value read by probe B8 Level F F F F F F F F F F F F F F F F U U U U D D D D D D VS 1 (R/W) 2 (R/W) 14 (R/W) 15 (R/W) 16 (R/W) 17(R/W) 18 (R/W) 19 (R/W) 1 (R/W) 2 (R/W) 3 (R/W) 4 (R/W) 5 (R/W) 6 (R/W) 9 (R/W) 10 (R/W) 20 (R/W) 21 (R/W) 5 (R/W) 24 (R/W) 70 (R) 71 (R) 72 (R) 73 (R) 76 (R) 77 (R) Unit 0.01 Vdc 0.01 Vdc bar bar C C C bar C bar C C C C/bar C bar Max. 1 1 1 3 1 3 /10 500 /12 99,9 12 12 12 12 12 12 15 15 1 7 Min. 0 0 0 0 0 0 0 /09 0 /11 -12 -12 -12 -12 -12 -12 1 1 0 0 Value 1 1 1 0 1 0 50 450 0 34.5 0 0 0 0 0 0 4 8 0 0 -

(1) Ratiometric pressure switch probes for low ambient kit applicable on cool only units (accessory for adjusting fan speeds at -18C). (Change /04=3; / 08=3; /03=0; /07=0)

Parameters related to the probes

Display c01 c02 c03 c04 c05 c06 c07 c08 c10 c11 c14 c15 c17 c18 Description Minimum operating time Minimum OFF time Time between start-ups of the same compressor Time between start-ups of two compressors Time between OFF of two compressors Start-up timed Compressor start-up delay with regard to the pump Pump OFF delay with regard to the compressor Operating hour counter compressor 1 Operating hour counter compressor 2 Operating hour counter for compressor maintenance Operating hour counter for pump Minimum time between pump start-ups Minimum operating time for pump Level U U U U U U U U D D U D U U VS 25 (R/W) 26 (R/W) 27 (R/W) 28 (R/W) 29 (R/W) 30 (R/W) 31 (R/W) 32 (R/W) 90 (R) 91 (R) 34 (R/W) 94 (R/W) 35 (R/W) 36 (R/W) Unit Sec. Sec. Sec. Sec. Sec. Sec. Sec. Min. Hours Hours Hours Hours Min. Min. Max 999 999 999 999 999 999 150 150 800 800 100 800 150 15 Min 0 0 0 0 0 0 0 0 0 0 0 0 0 0 Value 120 60 300 3 3 10 20 1 0 5 2

32

Minimum operating time of a compressor

ON SIGNAL OFF

t
ON COMPRESSOR OFF C1

Minimum OFF time of a compressor

ON SIGNAL OFF

t
ON COMPRESSOR OFF C2

Minimum time between compressor start-ups

ON SIGNAL OFF

t
ON COMPRESSOR OFF C3

Time between start-ups of two compressors

SIGNAL 1

SIGNAL 2

COMPRESSOR 1

COMPRESSOR 2

C4

33

Time between OFF of two compressors

SIGNAL 1

SIGNAL 2

COMPRESSOR 1

COMPRESSOR 2

C5

Compressor/pump OFF delays

ON COMPRESSOR OFF

t
ON PUMP OFF C8

Pump/compressor start-up delays

ON PUMP OFF

t
ON COMPRESSOR OFF C7

34

Parameters related to the fans

Display F01 Description Fan outlet. 0=absent (function not available); 1=present Operating mode: 0= always ON (function not available) 1= Parallel with compressor (function not available) 2= ON/OFF operation (function not available) 3= Parallel with compressor and speed adjustment. Minimum triac voltage Maximum triac voltage Cold cycle minimum speed temperature Cool cycle minimum speed pressure (1) Cool cycle maximum speed temp. differential Cool cycle maximum speed pressure differential (1) Cool cycle fan OFF differential Cool cycle fan OFF pressure differential (1) Heat cycle minimum speed temperature Heat cycle maximum speed differential Heat cycle fan differential Fan start-up time Triac impulse duration Triac impulse duration Fan management in defrost mode. 0= fan deactivated 1= fan activated in cool cycle mode (function not available) 2= fan deactivated until defrost end temperature is reached and start-up at maximum speed for d16 Level F VS 10 (R/W) Unit Max. 1 Min. 0 Value 1

F02

48 (R/W)

F03 F04 F05 F06 F07 F08 F09 F10 F11 F12

F F F F F F F F F F

49 (R/W) 50 (R/W) 24 (R/W) 26 (R/W) 28 (R/W) 30 (R/W) 32 (R/W) 34 (R/W) 51 (R/W) 52 (R/W)

step step
C bar C bar C bar C bar C bar C bar

F04 100 80 50 50 80 50 F08 120 10

0 F03 -40 0 0 -40 0 0 0 0

40 100 (2) 52 (3) 32 13 5 3 17 5 6 5 3 1 6 1 90 2

sec. sec.

F13

53 (R/W)

(1) Parameters to be programmed when pressure probes are to be used (low ambient kit accessory for cool only units). (2) YCSA 60-100 (3) YCSA 50-80

FAN SPEED

F4

F3

F5 F7 F6

CONDENSING TEMPERATURE

FAN SPEED

F4

F3

F8 F9 F10

CONDENSIG TEMPERATURE

35

Parameters related to defrost

Display d01 Description Execution of defrost 0= no (function not available) 1= yes. Time or temperature defrost. 0= time (function not available). 1= temperature Defrost start temperature Defrost end temperature Minimum time for defrost start Minimum defrost duration Maximum defrost duration Level U VS 7 (R/W) Unit Max. 1 Min. 0 Value 1

d02

8 (R/W)

d03 d04 d05 d06 d07

U U U U U

19 (R/W) 21 (R/W) 37 (R/W) 38 (R/W) 39 (R/W)

C C

d04 80 150 150 15

-40 d03 10 0 1

-3 20 10 0 9

sec. sec.
Min.

d08

Time between two defrost cycles Activation heaters in defrost 0= no. 1= yes. Compressor OFF before defrost Compressor OFF after defrost Time of forced vent after defrost (only yes F13=2).

40 (R/W)

Min.

150

10

30

d11

9 (R/W)

d12 d13 d16

F F F

43 (R/W) 44 (R/W) 47 (R/W)

Min. Min.

3 3 360

0 0 0

1 1 60

sec.

END DEFROST

DEFROST START (d04) DEFROST END TEMPERATURE

(d03) DEFROST START TEMPERATURE

t (d05) MINIMUM TIME DEFROST START TIMING START (d06) MAXIMUM DURATION DEFROST

36

Parameters for defrost control configuration

Display A01 A02 A03 A04 A05 A06 A07 A08 A09 Description Antifreeze control set point temperature Antifreeze reset differential Antifreeze alarm bypass time Antifreeze heater activation temperature Antifreeze heater activation differential Backup heater control probe 0= control probe 1= antifreeze probe Antifreeze control set point temperature minimum limit Heating heater activation set point temperature Heater deactivation set point temperature differential in heating Automatic start-up by antifreeze alarm 0= function deactivated 1= Water pump starts 2= Pump and compressor start in heat cycle (heat pump only) 3= Heater in operation Level U U U U U F U U U VS 11 (R/W) 12 (R/W) 22 (R/W) 13 (R/W) 14 (R/W) 6 (R/W) 15 (R/W) 16 (R/W) 17 (R/W) Unit C K Max. 50 150 r16 50 1 79 r15 50 Min. A07 0.3 0 A01 0.3 0 -40 A01 0.3 Value 3 5 0 3 1 0 3 25 3

sec.
C K C C C

A10

23 (R/W)

Defrost reset differential(A2)

Defrost heater activation differential (A5)

Heaters

A4
Antifreeze alarm

A1
Antifreeze set point temperature (A1)

t
Antifreeze heater activation temperature (A4)

37

Parameters for unit configuration

Display H01 Description Unit model. 2= air-water intake (YCSA); 3= air-water heat pump (YCSA-H). Number of vent circuits (do not modify this parameter) No. of evaporating units present (do not modify this parameter) No. of compressors per circuit (do not modify this parameter) Level F VS 54 (R/W) Unit Max. Min. Value
2 (YCSA) 3 (YCSA-H)

H02

12 (R/W)

H03

13 (R/W)

H04

55 (R/W)

H05

Pump operation 0= absent 1= Always ON 2= ON upon regulator call 3= On under regulator and time call

56 (R/W)

H06

COOL/HEAT digital intake 0= Absent. 1= Present ON/OFF digital intake 0= Absent. 1= Present Network configuration (do not modify this parameter). Keyboard locked 0= Disabled. 1= Abled Serial direction for supervision. 0= Future use as terminal

14 (R/W)

H07

15 (R/W)

H08

57 (R/W)

H09

16 (R/W)

H10

58 (R/W)

200

H11

Output configuration (not selectable)

59 (R/W)

H12

4-way valve logic operation. Activated in cold cycle. (Do not modify this parameter).

60 (R/W)

H21

Second pump operation. (Do not modify this parameter)

62 (R/W)

H22

Default loading of parameters disabled. 1= Disabled. 0= Abled.

18 (R/W)

38

Parameters for alarm configuration

Display

Description

Level

VS

Unit

Max.

Min.

Value

P01

Alarm delay by flow switch at start-up.

63 (R/W)

Sec.

150

20

P02

Alarm delay by flow switch with unit in operation.

64 (R/W)

Sec.

120

P03

Alarm delay by low pressure switch at start-up. Alarm reset 0= Low and high pressure switch, antifreeze control and thermal protectors OFF are manual reset. Cool and heat cycle symbol. 1= Sun heat cycle, Snow flake cool cycle. 0= Sun cool cycle, Snow flake heat cycle. Digital intake 1 for remote setting Cool/Heat. Do not modify this parameter. Digital intake 2 for comp. 1 thermal protector operation. Do not modify this parameter. Digital intake 6 for comp. thermal protector operation. Do not modify this parameter. Digital intake 7 for flow switch operation. Digital intake 10 for general protector operation. Do not modify this parameter. Low pressure alarm selection. 0= Inoperative with compressor OFF. 1= Operative with compressor OFF. High water temperature alarm of return water.

65 (R/W)

Sec.

200

60

P05

67 (R/W)

P06

19 (R/W)

P08

69 (R/W)

P09

70 (R/W)

P10

P11

P12

P15

76 (R/W)

P16

38 (R/W)

80

-40

22

P17

High pressure delay at start-up. High pressure alarm by transducer 0= Function disabled

77 (R/W)

Sec.

250

30

P18

39 (R/W)

bar

99.9

0.1

30.3

P19

Low pressure alarm of return water. Alarm activation by high or low water temperature at startup. 1= Function abled. 0= Function disabled.

40 (R/W)

80

-40

22

P20

20 (R/W)

39

Parameters for regulator configuration

Display r01 r02 r03 r04 Description Cool cycle set point temperature Cool set point temperature differential Heat cycle set point temperature Heat cycle set point temperature differential Compressor rotation 0= Disabled 1= FIFO type 2= By operating hours Type of adjustment 0= Proportional. Intake temperature. 1= Proportional + neutral zone. Intake temp. 2= Proportional. Output temperature. 3= Proportional + neutral zone. Output temp. 4= By time + dead zone. Output temperature (chillers only). Neutral zone differential (Yes r06=4 only) Maximum activation time. Output temperature. (Yes r06=4 only) Minimum activation time. Output temperature. (Yes r06=4 only) Maximum deactivation time. Output temperature. (Yes r06=4 only) Maximum deactivation time. Output temperature. (Yes r06=4 only) Compressor deactivation differential. Cool cycle minimum set point temperature. Cool cycle maximum set point temperature. Heat cycle minimum set point temperature. Heat cycle maximum set point temperature. Level U U U U VS 41 (R/W) 42 (R/W) 43 (R/W) 44 (R/W) Unit C C C C Max. r14 50 r16 50 Min. r13 0.3 r15 0.3 Value 12 2 40 3

r05

78 (R/W)

r06

79 (R/W)

r07 r08 r09 r10 r11 r12 r13 r14 r15 r16

F F F F F F U U U U

45 (R/W) 80 (R/W) 81 (R/W) 82 (R/W) 83 (R/W) 46 (R/W) 47 (R/W) 48 (R/W) 49 (R/W) 50 (R/W)

C Sec. Sec. Sec. Sec. C C C C C

50 999 999 999 999 50 r14 80 r16 80

0 r09 c04 r11 c05 0 -40 r13 -40 r15

1 120 100 120 100 1 6 15 25 45

Differential/2 r04/2 Temp. Second compressor

First compressor Temp. HEAT r03 set point HEAT r03 set point + differential r04
Differential/2 r02/2 Temp. Second compressor

First compressor Temp. COOL r01 set point COOL r01 set point + Differential r02

40

Table of alarms
Display A1 AHt ALt d1-2 dF1-2 E1 E2 E3 E4 E7 E8 ELS EHS EPr EPb EL 1-2 FL Hc1/Hc2 HP1/HP2 HP1 HP2 LP1/LP2 tC1 tC2 TP Alarm type Antifreeze alarm High temp. at start-up (if activated, P20=1) Low temp. at start-up (if activated, P20=1) Defrost in operation Problem in defrost Probe B1 Probe B2 Probe B3 Probe B4 Probe B7 Probe B8 Low supply voltage High supply voltage Eprom error. Unit in operation. Eprom error. At start-up Problem at fan voltage control Flow switch Compressor maintenance alarm High pressure Fan 1 thermal protection (TK1) Fan 2 and 3 thermal protection (TK2 and TK3) Low pressure Compressor 1 thermal switch Compressor 2 thermal switch General system protection Reset Manual Automatic Automatic Automatic Automatic Automatic Automatic Automatic Automatic Automatic Automatic Automatic Automatic Automatic Automatic Manual Automatic Manual Manual Manual Manual Manual Manual Manual

Reset of alarms Pressing the UP and DOWN keys for 5 seconds cancels alarms present in the memory. At the same time, the alarm message disappears from the display and the alarm relay is deactivated. Forced defrost (heat pumps) Pressing the SEL and UP keys simultaneously for 5 seconds activates forced defrost of the unit. Clearing hour counters While reading compressor or pump (c10, c11 and c15) operating hours, said counters can be cleared by pressing the UP and DOWN keys simultaneously. Pump operation 4 operating modes can be selected in accordance with the value given to parameter H5. H5=0 (pump disabled). H5=1 (pump always on), H5=2 (pump on controlled by the regulator or in parallel with the compressor), H5=3 (pump starts and stops at regular intervals, independent of compressor

operation) (parameters c17 and c18). Calibration of probes If necessary, probes can be calibrated by using parameters / 13, /14, /15, /16, /19 and /20. See Parameters related to probes table. Remote ON/OFF A remote ON/OFF intake can be connected between terminals D5 and B of the connecting strip. To activate said intake, a value of 1 should be given to parameter H07 (H07= 1). With this intake open the unit is OFF; when closed, the unit is ON. This function does not disable the ON/OFF function of the keyboard. Remote COOL/HEAT A remote COOL/HEAT intake can be connected between terminals D1 and B of the connecting strip. To activate said intake, a value of 1 should be given to parameter H06 (H06= 1). With this intake open the unit is in HEAT; when closed, the unit is in COOL. This function does not disable the COOL/ HEAT function of the keyboard.
41

Accessories
Remote terminal This accessory allows remote control and supervision of the air conditioning unit (up to 1040 m.). Functions are the same as the standard control panel keyboard. This remote terminal is compatible with said keyboard, and the air conditioning unit can be accessed from both devices. For this application, it must be connected to the system by means of the serial line connection RS485 accessory.

Wall-mounting For wall-mounting, the rear support (A) must be fastened to a standard three-switch modular box. - Fasten the rear of the casing to the box by means of the two round head screws. - Connect the telephone cable. - Lean the control unit on the rear casing and fasten by means of the two flat head screws (B). - Fasten the front panel by applying slight pressure.

156

Set

1 2 3 4
CAREL

Sel

Prg

remote terminal

Wiring Connect the RS485 serial device (separate accessory) to the RJ12 power supply outlet (included with the remote terminal) and to the electric panel keyboard supervising connection, by using shielded cable. Power terminals G-G0 by means of a transformer and a 250mAT fuse as per the diagram enclosed. Carry out connection between power supply RJ12 and the remote terminal, using the telephone cable supplied (80 cms.). This cable can be replaced by a longer cable of up to a maximum of 40 m. Attention: - Use safety transformer only (3VA, class 2). - For safety purposes, a 250mA slow fuse should be inserted in series with the G terminal. - Do not ground transformer secondary.
Maximum distance to RS485 Speed Cable characteristics Cable section Capacity per metre 1 km. (insert a 120-ohm 1/4W resistor in RS485) 19.200 bauds 2 stranded cables with shielding AWG22 (0.35 mm) >90pF/m (for example, BELDEN 8761-8762 cable)

42

82

mute

clear

SEL

Set

Sel

Prg
CAREL

remote terminal

TELEPHONE CABLE L. Max. = 40m

RS485

G+CAREL RJ12 Power supply

RJ12 Power supply

L. Max. = 1000m 2 stranded cables with shielding AWG22 (0.35 mm2 ) Rx/Tx+, Rx/Tx-, Gnd In lengths of over 20m. Insert a 120-ohm resistor between Tx/Rx+ and Tx/Rx24Vac

G0

G SLOW 250 mA fuse

NO
3 VA CLASS 2

Installation No configuration is necessary for the remote terminal to be operative, because the terminal operates whatever the control serial direction might be (can be selected by means of parameter H10). At start-up, the screen will display the control version. After 4 seconds, all symbols will be displayed. Should the connection to the RS485 not be correct, or the control unit is set to OFF, the message offline is displayed. Info mode Pressing the up, down and sel keys simultaneously for over 6 seconds, four lines are displayed with information on the system and communications.
Line 1 Line 2 Line 3 Line 4 Terminal version Control unit version Control supervision direction Error percentage between the terminal and the control unit

c Carel

PRG

GND RS485 G 8

43

Connecting serial line RS485 This accessory allows connecting the air conditioning unit to a serial line RS485 supervision network. It must also be used to install the remote terminal accessory. Mounting Connect the accessory to the four-pole socket base at the lower right angle of the module with display and keyboard. Use the 4-cable connector supplied. Connect to the supervising system as indicated in the drawing below. The series should be terminated by connecting a 120-ohm 1/4W resistor between terminals TxRx+ and TtxRx-.

PC

PC485KIT00
GND T+ T-

GATEWAY

24

31

31

Position of internal jumper

5
GND T+ T-

75 85

1000 m

RS485 SERIAL LINE CONNECTION

120 W 1/4w
GND T+ T-

Attention:

- Secure the device inside the electric panel so as to avoid accidental disconnection. - Interconnect having turned power supply off first. - Keep the serial connection cables away from the power supply cables.
Maximum distance supervision Speed Cable characteristics Cable section 1000 m. (insert a 120-ohm 1/4W resistor in the last RS485 connection) 19.200 bauds 2 stranded cables with shielding AWG22 (0.35 mm)

44

Low ambient temperature kit (ratiometric transducers) Applicable only to cool only units to adjust the condensing pressure at a low ambient temperature (to -18 C). Includes: 2 ratiometric pressure transducers. 2 Packard connectors. 2 three-way connectors. Attention: Install the kit with power supply to the unit turned off.

Mounting pressure transducers on the cooling circuit Screw the two ratiometric transducers on to the two free Schrader valves located in the liquid line of the unit. Check for leaks. Mounting the Packard connectors Connect the three Packard connector cables to the two threeway connectors and at the two regulator modules as indicated below.

No1 C C C No2 No3 No4 C

x x

C5 No5

chiller 2
GO G B1 B2 B3 Y ID5 ID3 ID1 GND GND GND ID4 ID2

TERMINAL

GND B4 V+

Green

White

PACKARD CONNECTORS

No1 C C C No2 No3 No4 C

Black

x x

C5 No5

RATIOMETRIC TRANSDUCERS

EXPANSION BOARD

GND B4 V+
GO G B1 B2 B3 Y ID5 ID3 ID1 GND GND GND ID4 ID2

SCHRADER CONNECTORS

Green

White

LIQUID LINE

Black

45

Disconnection of probes B3 and B7 Disconnect the terminals of probes B3 and B7 from the connecting strip to cancel them. Modifying parameters - Power the system. - Select standby on the regulator. - Enter the parameter programming system by means of the password. - Modify the following parameters in accordance with the values indicated: /03= 0; /04= 3; /07= 0; /08=3; F05= 13; F06= 3; F07= 5; P18= 30.3. Start the unit and check operation. Programmable key Allows up and downloading the operating program of the unit. This can be carried out with the power supply to the unit off, as they key has internal batteries (3 1.5V 190mA Duracell D357H or equivalent batteries).

LEDS

PROGRAMMABLE KEY

BATTERIES

DIP-SWITCH CONNECTOR CHARGE BUTTON ACCESS COVER

Downloading unit program to the key - Remove the key cover and set the two dip switches to OFF. Replace the cover. - Insert the end of the key (four-pole socket connector) on to the pin connector at the bottom right of the module with display and keyboard. - Press the key button. The LED goes on in red. Once download is over, this LED turns green. Once this sequence is over, you can release the button and disconnect the key from the module. Uploading program from the key to the unit - Remove the key cover and set the two dip switches: dip switch 1 to OFF, dip switch 2 to ON. Replace the cover. - Insert the end of the key (four-pole socket connector) on to the pin connector at the bottom right of the module with display and keyboard. - Press the key button. The LED goes on in red. Once upload is over, this LED turns green. Once this sequence is over, you can release the button and disconnect the key from the module. Messages of the LEDs
LED SIGNAL Red LED flashing Green LED flashing Red/green LEDs flashing (orange signal) Red and green LEDs on Red LED always on LEDs off ERROR Batteries low at starting to copy Batteries low at end of copy Instrument not compatible Copy error Transmission error Batteries disconnected MEANING & SOLUTION Replace batteries Replace batteries This can happen only when downloading the program. Check program on the key. Repeat operation. If this error persists, check batteries and key connection. Repeat operation. If this error persists, check batteries and key connection. Check batteries.

46

Remote control unit Wall-mounted, with keys for COOL/HEAT and ON/OFF functions. Includes voltage, alarm and COOL/HEAT LEDs. Prior to installation, value 1 must be given to parameters H06 and H07.

123456-

Voltage LED Alarm LED ON/OFF selection LED Unit ON LED COOL/HEAT selection LED LED on in heat function/ LED off in cool function.

REMOTE CONTROL

- The remote control unit can be located at a maximum distance of 50 m. - Minimum cable section should be 0.35 mm. - Avoid passing control cables near power supply cables. Connection to control panel

CONTROL PANEL

REMOTE CONTROL

T 1 N5 C5 D5 D1 B

1 2 3 4 5 6 7

24 Vac

Alarm ON/OFF COOL/HEAT (1) COMMON

(1) On heat pump units only

All data and measurements are subject to change without prior notice. 47

Ref.: Y-R70103 0705