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1 TURBOFAN THRUST
Commercial Turbofan
reference r diffuser d fan 1c fan nozzle 1n
0 ma ma
1.5
13
18
compressor c
1e 3
burner b turbine t nozzle n
fan
core
ma
2.5
core
+ mf
mf
4.5
Military Turbofan
reference r diffuser d fan 1c compressor c burner b turbine t
1.5
afterburner a
nozzle
2.5
4.5
Figure 5.1 Engine numbering and component notation The upper gure shows a modern high bypass ratio engine designed for long distance cruise at subsonic Mach numbers around 0.83 typical of a commercial aircraft. The fan utilizes a single stage composed of a large diameter fan (rotor) with wide chord blades followed by a single
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Turbofan thrust
nozzle stage (stator). The bypass ratio is 5.8 and the fan pressure ratio is 1.9. The lower gure shows a military turbofan designed for high performance at supersonic Mach numbers in the range of 1.1 to 1.5. The fan on this engine has three stages with an overall pressure ratio of about 6 and a bypass ratio of only about 0.6. One of the goals of this chapter is to understand why these engines look so different in terms the differences in ight condition for which they are designed. In this context we will begin to appreciate that the thermodynamic and gasdynamic analysis of these engines denes a continuum of cycles as a function of Mach number. We had a glimpse of this when we determined that the maximum thrust turbojet is characterized by
!c
max thrust
!" = --------- . !r
(5.1)
For xed turbine inlet temperature and altitude, as the Mach number increases the optimum compression decreases and at some point it becomes desirable to convert the turbojet to a ramjet. We will see a similar kind of trend emerge for the turbofan where it replaces the turbojet as the optimum cycle for lower Mach numbers. Superimposed on all this is a technology trend where, with better materials and cooling schemes, the allowable turbine inlet temperature increases. This tends to lead to an optimum cycle with higher compression and higher bypass ratio at a given Mach number. The thrust equation for the turbofan is similar to the usual relation except that it includes the thrust produced by the fan. T = m a ( U e U 0 ) + m a ( U 1e U 0 ) + m f U e + ( P e P 0 ) A e + ( P 1e P 0 ) A 1e (5.2) core fan The total air mass ow is ma = ma + ma . core fan The fuel/air ratio is dened in terms of the total air mass ow. mf f = ------ . ma The bypass fraction is dened as ma fan B = -----------------------------------ma + ma
fan core
(5.3)
(5.4)
(5.5)
(5.6)
Note that
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B # = -----------1B
# B = ------------ . 1+#
(5.7)
Pe = P0 $n = 1
% ----------%1 ! c1
(5.8) $ n1 = 1
% ----------%1 !t .
$b = 1
(5.9)
$c =
$ c1 =
$t =
(5.10)
For a fully expanded exhaust the normalized thrust is * Ue + * U 1e + 0 1 T ------------ = M 0 . ( 1 B + f ) ( ------ 1) + B ( --------- 1) + f / ma a0 &U0 ' & U0 ' , or, in terms of the bypass ratio with f 1 + +1 0 1 * Ue # * U 1e T ------------ = M 0 . * -------------+ ( ------ 1) + * -------------+ ( --------- 1) / . & 1 + #' & U & 1 + #' & U ma a0 ' '0 0 , 5.2.1 THE FAN BYPASS STREAM First work out the velocity ratio for the fan stream M 1e T 1e U 1e --------- = --------- -------- . M0 T 0 U0 The exit Mach number is determined from the stagnation pressure. (5.13) (5.12) (5.11)
% ----------%1
(5.14)
Since the nozzle is fully expanded and the fan is assumed to behave isentropically, we can write
%1 2 ! r ! c1 = 1 + ----------- M 1e 2
(5.15)
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therefore M 1e ! r ! c1 1 --------- = ---------------------- . 2 !r 1 M0 The exit temperature is determined from the stagnation temperature.
2
(5.16)
(5.17)
(5.18)
The exit static temperature is equal to the ambient static temperature. The velocity ratio of the fan stream is * U 1e+ ( ---------) & U0 ' 5.2.2 THE CORE STREAM
2 2 * M e+ T e = ( -------) ----- . & M 0' T 0 2
! r ! c1 1 = ---------------------- . !r 1
(5.19)
The velocity ratio across the core is * U e+ ( ------ ) & U 0' (5.20)
The analysis of the stagnation pressure and temperature is exactly the same as for the ideal turbojet. P te = P 0 $ r $ c $ t = P e * 1 + &
% ----------%1 % 1 2+ ----------- M e . ' 2
(5.21)
Since the nozzle is fully expanded and the compressor and turbine operate ideally the Mach number ratio is Me * ! r ! c ! t 1+ ------- = ( ------------------------) . 2 & !r 1 ' M0
2
(5.22)
The temperature ratio is also determined in the same way in terms of component temperature parameters T te = T 0 ! r ! d ! c ! b ! t ! n . (5.23)
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In the ideal turbofan we assume that the diffuser and nozzle ows are adiabatic and so
(5.24)
(5.25)
(5.26)
5.2.3 TURBINE - COMPRESSOR - FAN MATCHING The work taken out of the ow by the high and low pressure turbine is used to drive both the compressor and the fan. ( ma
core
(5.27)
Divide (5.27) by m a C p T 0 and rearrange. The work matching condition for a turbofan is
(5.28)
The approximation f 1 is generally a pretty good one for a turbofan. Using this approximation the work matching condition becomes
!r ! t = 1 ---- { ( ! c 1 ) + # ( ! c1 1 ) } !"
(5.29)
where the bypass ratio # appears for the rst time. If the bypass ratio goes to zero the matching condition reduces to the usual turbojet formula. 5.2.4 FUEL/AIR RATIO m f ( h f h t4 ) = m a ( h t4 h t3 ) . core Divide (5.30) by m a C p T 0 and rearrange. The result is (5.30)
The fuel/air ratio is determined from the energy balance across the burner.
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(5.31)
The question is: what value of # maximizes the specic impulse? Differentiate (5.33) with respect to # and note that # appears in (5.29). The result is + 2 * I sp g+ 2 * U e+ * U 1e ( ----------) = ( ------ ) + ( --------- 1) = 0 . 2 # & a0 ' 2 # & U 0' & U 0 ' We can write (5.34) as * 2+ + 1 2 ( U e ) * U 1e ------------------------------- + ( --------- 1) = 0 2 ( U e U 0 ) 2 # ( U 2) & U 0 ' & 0' or * ! " + 2! t * U 1e + 1 -------------------------- ( ------------- ) = ( --------- 1) . 2 ( U e U 0 ) & ! r 1' 2 # & U0 ' This becomes * ! r ( ! c1 1 )+ * U 1e + 1 -------------------------- ( ---------------------------) = ( --------- 1) . 2 ( U e U 0 ) & !r 1 ' & U0 ' From (5.19),the expression in parentheses on the left side of (5.37) is
2 * * U 1e+ + * U 1e + 1 -------------------------- ( ( ---------) 1) = ( --------- 1) . 2(Ue U0) && U0 ' ' & U0 '
(5.34)
(5.35)
(5.36)
(5.37)
(5.38)
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Factor the left side of (5.38) and cancel common factors. The velocity condition for a maximum impulse ideal turbofan is * U 1e + * Ue + ( --------- 1) = 2 ( ------ 1) . & U0 ' &U0 ' (5.39)
According to this result for an ideal turbofan one would want to design the turbine such that the velocity increment across the fan was twice that across the core in order to achieve maximum specic impulse. Recall that U e U 0 depends on # through (5.29) (and weakly though (5.31) which we neglect). The value of # that produces the condition (5.39) corresponding to the maximum impulse ideal turbofan is 1 # max impulse ideal turbofan = --------------------- ( ! c1 1 ) 0 + 3 * !" . ( --------- 1) ( ! c 1 ) + ' 3 & !r !c ,
!" ---------- ( ! r 1 ) 2 !r !c
(5.40)
The gure below shows how the optimum bypass ratio (5.40) varies with ight Mach number for a given set of engine parameters.
1.5
2.5
3.5
4.5
!r
Figure 5.2 Ideal turbofan bypass ratio for maximum specic impulse as a function of Mach number.
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It is clear from this gure that as the Mach number increases the optimum bypass ratio decreases until a point is reached where one would like to get rid of the fan altogether and convert the engine to a turbojet. For the ideal cycle the turbojet limit occurs at an unrealistically high Mach number of approximately 3.9. Non-ideal component behavior reduces this Mach number considerably. The next gure provides another cut on this issue. Here the optimum bypass ratio is plotted versus the fan temperature (or pressure) ratio. Several curves are shown for increasing Mach number.
! r = 1.02
8
! r = 3.5
1.5
2.5
3.5
4.5
! c1
Figure 5.3 Ideal turbofan bypass ratio for maximum specic impulse as a function of fan temperature ratio. Plot shown for several Mach numbers It is clear that increasing the fan pressure ratio leads to an optimum at a lower bypass ratio. The curves all seem to allow for optimum systems at very low fan pressure ratios and high bypass ratios. This is an artifact of the assumptions underlying the ideal turbofan. As soon as non-ideal effects are included the low fan pressure ratio solutions reduce to much lower bypass ratios. To see this we will compute several non-ideal cases.
(5.41)
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For a turbofan with a core and bypass stream the thermal efciency is
2 2 ma (Ue U0) m a ( U 1e U 0 ) m f (Ue U0) m f (U0) core fan T U 0 + --------------------------------------------- + ---------------------------------------------- + ----------------------------------- --------------------2 2 2 2 = --------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------mfhf 2 2
4 th
(5.42)
(5.43)
which reduces to
Ue Ue2 U02 U 1e 2 U 0 2 * ------ ------ + + m ------ + m ma f a * --------- ------ + 2 2 ' 2 ' fan & 2 core & 2 = ---------------------------------------------------------------------------------------------------------------------------------mfhf
2
4 th
(5.44)
We can recast (5.44) in terms of enthalpies using the following relations m f ( h f h t4 ) = m a ( h t4 h t3 ) core Ue h t5 = h e + -----2
2
(5.45)
U 1e h t13 = h 1e + --------2 where the fan and core nozzle streams are assumed to be adiabatic. Now
[ ma ( ( h t 5 h e ) ( h t 0 h 0 ) ) + m a ( ( h t 13 h 1e ) ( h t 0 h 0 ) ) + m f ( h t 5 h e ) ] core fan 4 th = ----------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------( m f + ma )h t 4 m a ht 3
core core
(5.46)
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(5.47)
Recall the turbofan work balance (5.27). This relation can be rearranged to read
( m f + ma
core
)h t 4 m a
core
ht 3 = ( ma
core
+ m f )h t 5 + m a
fan
h t 13 ( m a
core
+ ma
fan
)h t 0
(5.48)
where it has been assumed that the inlet is adiabatic h t2 = h t0 . Now use (5.48) to replace the numerator or denominator in the rst term of (5.47). The thermal efciency nally reads
( ma + m f ) ( h e h 0 ) + m a ( h 1e h 0 ) + m f h 0 Q rejected during the cycle core fan 4 th = 1 --------------------------------------------------- = 1 ------------------------------------------------------------------------------------------------------------------------------Q input during the cycle ( m f + ma )h t 4 m a ht 3
core core
(5.49)
The expression in (5.49) for the heat rejected during the cycle, Q rejected during the cycle = ( m a + m f ) ( h e h 0 ) + m a ( h 1e h 0 ) + m f h 0 core fan (5.50)
brings to mind the discussion of thermal efciency in Chapter 2. The heat rejected comprises heat conduction to the surrounding atmosphere from the fan and core mass ows plus physical removal from the thermally equilibrated nozzle ow of a portion equal to the added fuel mass ow. From this perspective the added fuel mass carries its fuel enthalpy into the system and the exhausted fuel mass carries its ambient enthalpy out of the system and there is no net mass increase or decrease to the system. The main assumptions underlying (5.49) are that the engine operates adiabatically, the shaft mechanical efciency is one and the burner combustion efciency is one. Engine components are not assumed to operate ideally - they are not assumed to be isentropic. 5.4.1 THERMAL EFFICIENCY OF THE IDEAL TURBOFAN
For the ideal cycle assuming constant C p equation (5.49) becomes, in terms of temperatures,
Te * ( 1 + ( 1 + # ) f ) ----- 1 + ( ) T0 ( 1 + ( 1 + # ) f )T e T 0 1 * --------- + ( ----------------------------------------------------------) = 1 ------------------------------------------------------------- = 1 & ! r ! c' ( ) !" ( 1 + ( 1 + # ) f )T t 4 T t 3 ( ( 1 + ( 1 + # ) f ) --------- 1) !r !c & '
4t h
ideal turbofan
(5.51)
4 th
ideal turbofan
(5.52)
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which is identical to the thermal efciency of the ideal turbojet. Notice that for the ideal turbofan with h 1e = h 0 the heat rejected by the fan stream is zero. Therefore the thermal efciency of the ideal turbofan is independent of the parameters of the fan stream.
$t =
(5.53)
where 4 pc' is the polytropic efciency of the fan. The polytropic efciencies 4 pc , 4 pc' and 4 pe are all less than one. The inlet, burner and nozzles all operate with some stagnation pressure loss.
$d < 1
$ n1 < 1
$n < 1
$b < 1 .
(5.54)
5.5.1 NON-IDEAL FAN STREAM The stagnation pressure ratio across the fan is
% ----------%1
(5.55)
The fan nozzle is still assumed to be fully expanded and so the Mach number ratio for the nonideal turbofan is
2 M 1e --------2 M0
= --------------------------------------------------------- . !r 1
%1 ----------4 pc' % ! r ! c1 ( $ d $ n1 ) 1
(5.56)
The stagnation temperature is (assuming the inlet and fan nozzle are adiabatic)
4 pc' %1 2 % T t1e = T 0 ! r ! c1 = T 1e * 1 + ----------- M 1e+ = T 1e ! r ! c1 ( $ d $ n1 ) & ' 2 %1 -----------
(5.57)
and
1 4 pc'
(5.58)
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Now the velocity ratio across the non-ideal fan is * 1 4 pc' + 2 ( ) U 1e ! c1 1 ( --------- = ------------- ! r ! c1 ------------------------------ ) . 2 % 1) !r 1 ( ----------- ) U0 ( % ( $ d $ n1 ) & ' 5.5.2 NON-IDEAL CORE STREAM The stagnation pressure across the core is.
% ----------%1 % 1 2+ P te = P 0 $ r $ d $ c $ b $ $ n = P e * 1 + ----------- M e . & ' t 2
(5.59)
(5.60)
The core nozzle is fully expanded and so the Mach number ratio is
2 1 %1 -----------------4 pc 4 pe % !r !c !t ( $d $b $n )
1 Me ------- = ----------------------------------------------------------------------- . 2 !r 1 M0
(5.61)
In the non-ideal turbofan we continue to assume that the diffuser and nozzle ows are adiabatic and so
1 %1 -----------------4 pc 4 pe % T te = T 0 ! r ! c ! b ! t = T e ! r ! c ! t ( $ d $ b $ n )
(5.62)
(5.63)
1 -------* 4 pe' + 1 4 pc & 2 ( !c !t ! ") * U e+ 1 ( ( ------ ) = ------------- ( ! " ! t ----------------------------------------------- ) . % 1) !r 1 & U 0' ----------- ) ( % !r !c ( $d $b $n ) & '
1 +
(5.64)
The work balance across the engine remains essentially the same as in the ideal cycle
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!r ! t = 1 ------------ { ( ! c 1 ) + # ( ! c1 1 ) } 4m !
"
(5.65)
where a shaft mechanical efciency has been introduced dened as m a ( h t3 h t2 ) + m a ( h t13 h t2 ) core fan 4 m = -------------------------------------------------------------------------------------------- . ( ma + m f ) ( h t4 h t5 )
core
(5.66)
5.5.3
Equation (5.35) remains the same as for the ideal cycle. * 2+ + 1 2 ( U e ) * U e1 ------------------------------- + --------- 1) = 0 . ( 2) ( U 2(Ue U0) 2# U ' & 0' & 0
(5.67)
! " = 8.4
ideal cycle
! r = 1.162 ! c = 2.51
10 5
1.1
1.2
1.3
1.4
1.5
! c1
Figure 5.4 Turbofan bypass ratio for maximum specic impulse as a function of fan temperature ratio comparing the ideal with a non-ideal cycle. parameters of the nonideal cycle are $ d = 0.95 , 4 pc1 = 0.86 , $ n1 = 0.96 ,
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(5.68)
Equations (5.59), (5.64), (5.65) and (5.68) are inserted into (5.67) and the optimal bypass ratio for a set of selected engine parameters is determined implicitly. A typical numerically determined result is shown in Figure 5.4 and Figure 5.5.
ideal cycle
17.5 15 12.5 10 7.5 5 2.5
1.2
1.4
1.6
1.8
!r
Figure 5.5 Turbofan bypass ratio for maximum specic impulse as a function of Mach number comparing the ideal with a non-ideal cycle. Parameters of the nonideal cycle are $ d = 0.95 , 4 pc1 = 0.86 , $ n1 = 0.96 ,
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Problems
Nevertheless our analysis helps us to understand the historical trend toward higher bypass engines as turbine and fan efciencies have improved along with increases in the turbine inlet temperature.
5.6 PROBLEMS
Problem 1 - Assume % = 1.4 , R = 287 M2/(sec2-K), C p = 1005 M2/(sec2-K). The fuel heating value is 4.28 10 J/Kg. Where appropriate assume f 1 . The ambient temperature and pressure are T 0 = 216K and P 0 = 2 10 N M . Consider a turbofan with the following characteristics. M 0 = 0.85 ;
4 2 7
! " = 8.0 ;
$ c = 30 ;
$ c1 = 1.6 ;
# = 5.
(5.69)
4 pc = 0.9 ;
4 pc1 = 0.9 ;
4 pt = 0.95 .
(5.70)
efciency is one. Both the fan and core streams use ideal simple convergent nozzles. Determine the dimensionless thrust T ( P 0 A 0 ) , specic fuel consumption and overall efciency. Suppose the engine is expected to deliver 8,000 pounds of thrust at cruise conditions. What must be the area of the fan face, A 2 ? Problem 2 - Use Matlab or Mathematica to develop a program that reproduces Figure 5.4 and Figure 5.5. Problem 3 - An ideal turbofan operates with a heat exchanger at its aft end.
ma ma
fan
core
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The heat exchanger causes a certain amount of thermal energy Q (Joules/sec) to be transferred from the hot core stream to the cooler fan stream. Let the subscript x refer to the heat exchanger. Assume that the heat exchanger operates without any loss of stagnation pressure $ x = $ x' = 1.0 and that both nozzles are fully expanded. Let ! x = T te T t5 and ! x' = T te' T t5' . The thrust is given by T = m a a 0 M 0 { ( U 6 U 0 1 ) + # ( U 6' U 0 1 ) } core where we have assumed f 1 . 1) Derive an expression for T ( m a
core
(5.71)
2) Write down an energy balance between the core and fan streams. Suppose an amount of heat Q is exchanged. Let ! x = 1 6 where 6 = Q ( m a C p T t5 ) , Q > 0 . Show that
core
* !" !t + ! x' = 1 + ( --------------) 6 . & #! r ! c'' 3) Consider an ideal turbofan with the following characteristics. T 0 = 216K ; M 0 = 0.85 ; ! " = 7.5 ; $ c = 30 ; $ c' = 1.6 ; # = 5 . Plot T ( m a
core
(5.72)
(5.73)
a 0 ) versus 6 for 0 < 6 < 6 max where 6 max corresponds to the value of 6
such that the two streams are brought to the same stagnation temperature coming out of the heat exchanger. Problem 4 - The gure below shows a turbojet engine supplying shaft power to a lift fan. Assume that there are no mechanical losses in the shaft but the clutch and gear box that transfers power to the fan has an efciency of 80%. That is, only 80% of the shaft power is used to increase the enthalpy of the air ow through the lift fan. The air mass ow rate
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Problems
through the lift fan is equal to twice the air mass ow rate through the engine m Lift Fan = 2m a . The polytropic efciency of the lift fan is 4 p Lift Fan = 0.9 and the air ow through the lift fan is all subsonic. The ight speed is zero. m Lift Fan P0 T 0 m
a 2f 3f Lift Fan gear box clutch
A1throat
A*4 M=1
5 2
The ambient temperature and pressure are T 0 = 300K and P 0 = 1.01x10 N M . The turbine inlet temperature is T t4 = 1800K and $ c = 25 . Relevant area ratios are A 2 A 4 = 15 and A 1throat A 2 = 0.5 . Assume the compressor, burner and turbine all operate ideally. The nozzle is a simple convergent design and stagnation pressure losses due to wall friction in the inlet and nozzle are negligible. Assume f<<1. Let the nozzle area be set so that P t5 P 0 = 3 . 1) Is there a shock in the inlet of the turbojet? 2) Determine the stagnation temperature and pressure ratio across the lift fan T t3 LiftFan ! Lift Fan = -----------------------T t2 LiftFan P t3 LiftFan $ Lift Fan = -----------------------P t2 LiftFan (74)
*
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