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8E - 1
... 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 2 2 2 2 2 3 3 3 3 4 4 4 6 5 5 5 7 7 7 7 8 8 8 8 9 8
Th e dr iver ca n seek ser vice befor e da m a ge occu r s. In dica t or la m ps u se ON/OF F swit ch fu n ct ion s for oper a t ion , wh ile ga u ges u se a sen din g u n it or sen sor.
8E - 2
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Th e Dom e La m p oper a t es wh en a door is open or wh en t h e h ea dla m p swit ch is pla ced in cou r t esy posit ion .
Th e in st r u m en t clu st er h a s wa r n in g la m ps a n d in dica t or s for t h e followin g syst em s: Air ba g An t i-lock Br a kes (ABS) if equ ipped Br a ke wa r n in g Ch a r gin g Syst em Door Aja r H igh bea m in dica t or Low oil pr essu r e Ma lfu n ct ion in dica t or (ch eck en gin e) la m p Righ t a n d left t u r n sign a ls. Sea t belt wa r n in g
INSTRUMENT CLUSTER
Th er e a r e t wo con ven t ion a l in st r u m en t clu st er a ssem blies a va ila ble. Th e clu st er s elect r on ica lly dr ive t h e speedom et er, odom et er, a n d ga u ges (F ig. 1) a n d (F ig. 2).
GAU GES All ga u ges in t h e elect r on ic clu st er s a r e t h e a n a log t ype ga u ges. Wh en t h e ign it ion swit ch is m oved t o t h e OF F posit ion , t h e clu st er dr ives ea ch ga u ge t o it s lowest posit ion .
To t e st t he syst e m : As t h e ign it ion swit ch is t u r n ed t o t h e st a r t posit ion t h e la m p sh ou ld ligh t . Tu r n ign it ion swit ch t o t h e ON posit ion a n d a pply t h e pa r kin g br a ke. Th e la m p sh ou ld ligh t . I f la m p fa ils t o light inspe c t for: A bu r n ed ou t la m p Loose, cor r oded or da m a ged socket A da m a ged cir cu it boa r d A br oken or discon n ect ed wir e a t t h e swit ch Defect ive swit ch To t est t h e ser vice br a ke wa r n in g syst em , r efer t o Gr ou p 5, Br a kes, H ydr a u lic Syst em Con t r ol Va lves.
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DI AGN OSI S AN D T EST I N G (Cont inue d)
8E - 3
(3) P u sh t h e fog la m p swit ch bu t t on . Th e LE D in dica t or on t h e fr on t of t h e swit ch sh ou ld illu m in a t e. Ch eck P in L35 wit h a t est la m p for ba t t er y volt a ge. (4) If eit h er t h e LE D or t h e t est la m p fa ils t o illu m in a t e, r epla ce t h e swit ch .
FRON T EX PORT (1) Rem ove t h e fog la m p swit ch a n d discon n ect t h e con n ect or a t t h e cen t er st a ck. (2) Usin g t wo ju m per wir es con n ect P in L7 t o ba t t er y volt a ge, a n d con n ect P in Z03 t o gr ou n d (F ig. 5).
OFF POSITION
8E - 4
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CONNECTOR
7 6 5 4 3 2 1 A/C Blower TERMINALBlower Ground High FUNCTION M2 M1 Blower Low Compressor Clutch Lighting
CONNECTOR
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DI AGN OSI S AN D T EST I N G (Cont inue d)
TERMINAL FUNCTION 1 Lighting 2 Not used for Heater 3 Low Blower 4 M1 Blower 5 M2 Flower 6 High Blower 7 Ground
8E - 5
VIEWED
FROM
TERMINAL END
8E - 6
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DI AGN OSI S AN D T EST I N G (Cont inue d)
t ion s, t h e poin t wh er e t h e la m p illu m in a t es, m a y va r y fr om 1/16 t o 3/16 m a r k on t h e fu el ga u ge. Th er e is a bu ilt in t im e dela y befor e t h e la m p illu m in a t es. Th is pr even t s t h e la m p fr om goin g on a n d off u n der va r iou s r oa d con dit ion s. (1) Ver ify t h a t t h e fu el ga u ge is oper a t in g pr oper ly. (2) Ch eck t h e low fu el wa r n in g la m p a ssem bly. (3) If t h e la m p st ill does n ot fu n ct ion u n der a low fu el con dit ion r epla ce t h e pr in t ed cir cu it boa r d.
8E - 7
(b) If n ot OK, a n d t h e h igh t em per a t u r e ch im e sou n ds bu t t h e ga u ge sh ows cold, r epla ce t h e ga u ge a ssem bly. If ga u ge is st ill n ot wor kin g, r epla ce t h e pr in t ed cir cu it boa r d.
TACH OM ET ER CI RCU I T (1) Rem ove t h e clu st er. Refer t o Clu st er Rem ova l. (2) Ch eck for ba t t er y volt a ge a t P in J 1-6 of t h e clu st er wir e h a r n ess con n ect or (F ig. 12). (3) Wit h t h e ign it ion swit ch in t h e ON posit ion , ch eck for ba t t er y volt a ge a t P in J 1-5 con n ect or. (4) Ch eck P in J 1-8 of t h e con n ect or for con t in u it y t o gr ou n d. (5) Ch eck for t a ch om et er sign a l fr om t h e P owert r a in Con t r ol Modu le by con n ect in g a n AC DIGITAL VOLTME TE R t o P in J 1-7 of t h e con n ect or a n d gr ou n d. A r ea din g of a t lea st 1.0 volt sh ou ld be pr esen t wit h t h e en gin e r u n n in g. (a ) If t h e volt a ge is NOT wit h in specifica t ion , go t o St ep 6. (b) If t h e volt a ge is wit h in specifica t ion , go t o St ep 7. (6) If t h er e is less t h a n 1.0 volt a t P in J 1-7 of t h e con n ect or, ch eck for con t in u it y bet ween P in J 1-7 a n d P in 73 of t h e P ower t r a in Con t r ol Modu le con n ect or (F ig. 14). Also, ch eck t h e con n ect or a t t h e P ower t r a in Con t r ol Modu le for da m a ged pin s or t er m in a l pu sh ou t s. (7) If t h e volt a ge is less t h a n 1.0 volt a t P in J 1-7 of t h e con n ect or a n d t h er e is con t in u it y bet ween P in J 1-7 a n d P in 73 of t h e P CM con n ect or, r epla ce t h e P ower t r a in Con t r ol Modu le. (8) If a ll t est s per for m ed t est good, r epla ce t h e dia l a n d ga u ge a ssem bly. (9) If t h e t a ch om et er con t in u es t o be in oper a t ive, r epla ce t h e pr in t cir cu it boa r d. T EM PERAT U RE GAU GE (1) Discon n ect t h e coola n t t em per a t u r e sen sor (F ig. 15). (2) Tu r n ign it ion swit ch ON. Th e t em per a t u r e ga u ge sh ou ld be a t it s lowest posit ion . Tu r n ign it ion swit ch OF F. (3) Gr ou n d t em per a t u r e ga u ge sen din g u n it con n ect or P in 3. Refer t o Gr ou p 8W, wir in g Dia gr a m s. Tu r n ign it ion swit ch ON. Th e t em per a t u r e ga u ge sh ou ld be a t it s h igh est posit ion . Aft er t h e sea t belt la m p goes ou t , t h e clu st er sh ou ld ch im e for a bou t eigh t secon ds. (a ) If OK, ch eck t em per a t u r e sen din g u n it con n ect or for pr oper con n ect ion . If con n ect ion s a r e OK, r epla ce t h e sen din g u n it .
SENDING UNIT
Wh en a pr oblem occu r s wit h a clu st er ga u ge ch eck for a defect ive sen din g u n it or wir in g. Do t h is befor e disa ssem blin g t h e clu st er. (1) Sen din g u n it s a n d wir in g ca n be ch ecked by gr ou n din g t h e con n ect or lea ds a t t h e sen din g u n it in t h e veh icle. (2) Wit h t h e ign it ion in t h e ON posit ion , a gr ou n ded in pu t will ca u se t h e fu el or t em per a t u r e ga u ge t o r ea d a t or a bove m a xim u m .
ILLUM
OIL
ILLUM
BRAKE BATT
CHK ENG
8E - 8
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(2) Rea ch u n der n ea t h t h e in st r u m en t pa n el t h r ou gh t h e bot t om a ccess h ole a n d discon n ect t h e ciga r ligh t er r ecept a cle wir in g con n ect or s. (3) Un scr ew t h e ciga r ligh t er r ecept a cle sh ell fr om t h e r ecept a cle a n d r em ove fr om t h e ba se in st r u m en t pa n el.
CLUSTER
CAUTION: Cluster MUST be stored in a face up position or damage will occur to the gauge operation.
CENTER BEZEL
REM OVAL (1) Open t h e a sh r eceiver r ecept a cle. (2) Gr a sp t h e bezel a n d pu ll r ea r wa r d disen ga gin g t h e clips. I N STALLAT I ON F or in st a lla t ion , r ever se t h e a bove pr ocedu r es.
REM OVAL (1) Discon n ect t h e ba t t er y t o en su r e n o DTCs a r e gen er a t ed. (2) Rem ove t h e in st r u m en t pa n el t op cover a n d clu st er bezel. (3) Rem ove t h e fou r scr ews a t t a ch in g clu st er h ou sin g t o t h e ba se pa n el. (4) P u ll t h e clu st er r ea r wa r d t o discon n ect fr om ba se pa n el. (5) Rem ove t h e clu st er a ssem bly. I N STALLAT I ON F or in st a lla t ion , r ever se t h e a bove pr ocedu r es.
CLUSTER LAMP
Th e In st r u m en t Clu st er illu m in a t ion La m ps loca t ion a r e sh own in (F ig. 16). Th e clu st er is viewed fr om t h e r ea r. To r epla ce la m p(s), t h e clu st er m u st be r em oved. Refer t o Clu st er Rem ova l a n d In st a lla t ion pr ocedu r e.
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REM OVAL AN D I N STALLAT I ON (Cont inue d)
8E - 9
FLOOR CONSOLE
REM OVAL (1) Rem ove t h e MTX sh ift er kn ob on ly. (2) Rem ove t h e a t t a ch in g scr ews fr om ea ch side of t h e cu p h older. (a ) Non -a r m r est con sole. Rem ove t h e t wo scr ews fr om t h e r ea r of t h e con sole (F ig. 19). (b) Ar m r est con sole. Rem ove t h e fou r scr ews in t h e con sole bin . (3) P u ll t h e pa r kin g br a ke lever u p a ll t h e wa y. (4) Lift t h e con sole a t t h e r ea r a n d gu ide it ou t fr om u n der t h e in st r u m en t pa n el. I N STALLAT I ON F or in st a lla t ion , r ever se t h e a bove pr ocedu r es.
DOME LENS/LAMP
REM OVAL P r y eit h er t h e for wa r d or r ea r wa r d edge of t h e len s a wa y fr om t h e r et a in er a n d r epla ce t h e la m p. I N STALLAT I ON F or in st a lla t ion , sn a p len s in t o r et a in er.
REM OVAL (1) Discon n ect t h e wir e con n ect or in t h e cen t er st a ck, BUX left side a n d RH D r igh t side. (2) Rem ove t h e floor con sole a n d discon n ect t h e t wo clips a t t a ch in g t h e wir e h a r n ess fr om t h e u n derside of t h e floor con sole. (3) Rem ove t h e swit ch bezel fr om t h e floor con sole. I N STALLAT I ON F or in st a lla t ion , r ever se t h e a bove pr ocedu r es.
8E - 10
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GAUGE
REM OVAL (1) Rem ove t h e clu st er. Refer t o Clu st er Rem ova l. (2) Rem ove t h e a t t a ch in g scr ews P C boa r d cover (F ig. 18). Th e bot t om scr ews a t t a ch in g len s t o h ou sin g ca n be a ccessed wit h ou t r em ovin g t h e foa m pa d. (3) Discon n ect t h e odom et er con n ect or. (4) Rem ove t h e len s a t t a ch in g scr ews a n d r em ove t h e len s. (5) Ca r efu lly pr y ou t t h e dia l a n d ga u ge a ssem bly. I N STALLAT I ON F or in st a lla t ion , r ever se t h e a bove pr ocedu r es. (1) Wh en h a n dlin g or st or in g t h e clu st er en su r e t h a t over la ys a r e n ot da m a ged. Set t h e clu st er in t h e fa ce u p posit ion or t h e ga u ge oper a t ion will be da m a ged. (2) Th e ga u ges a r e r epla ced a s a n dia l a n d ga u ge a ssem bly.
HEADLAMP SWITCH
REM OVAL (1) Rem ove t h e st eer in g colu m n cover a n d lin er. (2) Rem ove t h e t h r ee scr ews secu r in g h ea dla m p swit ch m ou n t in g pla t e t o t h e in st r u m en t pa n el (F ig. 21). (3) P u ll t h e h ea dla m p swit ch a n d m ou n t in g pla t e r ea r wa r d fr om t h e in st r u m en t pa n el open in g. (4) Discon n ect bot h t h e n in e wa y a n d t h e gr ou n d wir in g con n ect or s fr om t h e swit ch .
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REM OVAL AN D I N STALLAT I ON (Cont inue d)
(5) Rem ove t h e swit ch kn ob by depr essin g t h e r elea se bu t t on on t h e bot t om on t h e swit ch a n d pu llin g ou t kn ob fr om swit ch . (6) Sn a p h ea dla m p swit ch bezel ou t of m ou n t in g pla t e t o ga in a ccess t o t h e m ou n t in g pla t e r et a in in g nut. (7) Rem ove t h e h ea dla m p swit ch , m ou n t in g pla t e r et a in in g n u t a n d sepa r a t e swit ch fr om m ou n t in g pla t e.
8E - 11
8E - 12
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INSTRUMENT PANEL
REM OVAL
CAUTION: Disconnect battery negative cable, in engine compartment, before servicing instrument panel. (1) Discon n ect a n d isola t e t h e ba t t er y n ega t ive ca ble. (2) Rem ove t h e floor con sole. Refer t o F loor Con sole Rem ova l. (3) Rem ove t h e r igh t a n d left cowl side t r im pa n els (F ig. 23). (4) Rem ove t h e st eer in g colu m n cover a n d lin er. (5) Rem ove t h e t op cover a n d clu st er bezel a ssem bly. (6) Rem ove t h e r igh t a n d left t r im pa n el. (7) Rem ove t h e defr ost er u pper du ct by lift in g it u p. (8) Rem ove t h e cen t er ou t let du ct by pu llin g r ea rwa r d. (9) Discon n ect t h e H ea t er A/C Con t r ol, by r em ovin g t h e con t r ol ca bles clips wit h a scr ewdr iver a n d r em ove t h e wir e con n ect or. CAUTION: Lock the steering wheel in the straight ahead position. This will prevent clockspring damage when the steering wheel rotates freely.
(10) Discon n ect t h e st eer in g colu m n a t t h e bot t om sla p t oget h er join t . (11) Discon n ect t h e ATX sh ift er in t er lock ca ble a t t h e sh ift er, if equ ipped. (12) Discon n ect t h e in st r u m en t pa n el wir in g a s r equ ir ed. (13) Rem ove t h e fou r a t t a ch in g scr ews a t t h e cen t er floor pa n br a cket (F ig. 24). (14) Rem ove t h e fou r a t t a ch in g scr ews a t st eer in g colu m n . (15) Rem ove t h e fou r cowl t op n u t s. (16) Rem ove t h e a t t a ch in g scr ews fr om t h e left a n d r igh t lower cowl side br a cket (F ig. 25). (17) Rem ove t h e t wo a t t a ch in g scr ews fr om t h e left u pper cowl side a n d on e fr om t h e r igh t u pper cowl side. (18) P u ll t h e in st r u m en t pa n el r ea r wa r d a wa y fr om t h e da sh /plen u m . (19) Rem ove t h e in st r u m en t pa n el fr om veh icle.
& FOGLAMP SWITCHINSTRUMENT REAR WINDOW DEFOGGER MOD- PANELBEZEL PASSENGER AIRBAG ULE MODULE COVER & LEFT TRIM PANELRIGHT TRIM PANEL TOP INSTRUMENT ASSEMBLY RADIO PANEL
HVAC
ASH RECEIVERCLUSTER STEERING COLUMN &LINER STEERING CENTERCOVER GLOVE BOX DOOR BEZEL BIN
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REM OVAL AN D I N STALLAT I ON (Cont inue d)
8E - 13
8E - 14
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I N STALLAT I ON F or in st a lla t ion , r ever se t h e a bove pr ocedu r es. Ca r efu lly pla ce t h e dia l a n d ga u ge a ssem bly on t h e clu st er a n d en su r e t h a t t h e odom et er con n ect or is pla ced t h r ou gh t h e boa r d. In st a ll wit h a sligh t r ockin g m ot ion t o en su r e t h e pin s on ga u ges lin e u p.
RADIO
F or Ra dio r em ova l pr ocedu r es, Refer t o Gr ou p 8F, Au dio Syst em s.
ODOMETER
REM OVAL (1) Rem ove t h e in st r u m en t pa n el t op cover a n d clu st er bezel. (2) Rem ove t h e fou r scr ews a t t a ch in g clu st er t o in st r u m en t pa n el (F ig. 26). (3) Rem ove t h e clu st er.
REAR ON INDICATOR SW. 7 4FOGFOG LAMP LED REAR REAR ILLUMBEZEL 6 3 WINDOW FOGSWITCH FRONT LAMPBATTERY 1/PANEL GROUND HEADLAMP INPUT 2 DEFOGGER 5 LAMPS FEED
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REM OVAL AN D I N STALLAT I ON (Cont inue d)
8E - 15
(3) Rem ove t h e six a t t a ch in g scr ews a cr oss t h e forwa r d por t ion of t h e t r im pa n el. Th en lift fla n ge forwa r d t o disen ga ge t h e t h r ee loca t or pin s. (4) P u ll t h e pa n el r ea r wa r d u n t il t h e clips a lon g t h e bot t om disen ga ge.
SHIFTER KNOB
Fig. 27 Rear Window Defogger and Fog Lamp Switch
AT X SH I FT ER
REMOVAL (1) Loosen t h e set scr ew a t t h e left side u n der t h e bu t t on a r ea . (2) P u ll u p u n t il t h e kn ob slides off t h e sh ift er sh a ft . INSTALLA TION F or in st a lla t ion , r ever se t h e a bove pr ocedu r es.
M T X SH I FT ER
REMOVAL (1) P u ll t h e t op pa r t of t h e boot down u n t il t h e t wo t a bs a t t h e bot t om of t h e kn ob a r e exposed. (2) Relea se t h e lockin g t a bs fr om t h e pin s on t h e sh ift er sh a ft . (3) P u ll u p u n t il t h e kn ob slides off t h e sh ift er sh a ft . INSTALLA TION F or in st a lla t ion , r ever se t h e a bove pr ocedu r es.
ACCESS HOLE FOR KEYSTEERING COLUMN CYLINDER REMOVAL LOWER COVER TRIM PANEL UPPER RIGHT SHROUD COVER SHROUD
INSTRUMENT PANEL
8E - 16
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SENSOR BOLT RETAINING BOLT RETAINING SPEED SENSOR SENSOR CONNECTOR EXTENSION VEHICLE TRANSAXLE SENSOR
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REM OVAL AN D I N STALLAT I ON (Cont inue d)
(2) Rem ove t h e a t t a ch in g scr ew fr om ea ch of t h e t wo for wa r d cu p h older s of t h e floor con sole. Rem ove t h e scr ews a t t h e r ea r of t h e con sole or in side of t h e a r m r est con sole bin . (3) P u ll t h e pa r kin g br a ke lever a ll t h e wa y u p. (4) Lift t h e floor con sole a t t h e r ea r h igh en ou gh t o ga in a ccess t o t h e la m p a n d socket . (5) Rem ove t h e in dica t or la m p socket fr om bezel t o r epla ce t h e la m p.
8E - 17
TRUNK LAMP/LENS
REM OVAL Th e t r u n k la m p sn a ps in t o t h e r ea r sh elf pa n el r ein for cem en t u n der /below t h e pa cka ge sh elf. (1) Rem ove t h e socket a ssem bly by r ea ch in g u p a bove t h e sh eet m et a l. P u sh t h e sn a p in wa r d a n d down wa r d a n d r em ove t h e a ssem bly. (2) Rem ove t h e la m p fr om socket a n d pu ll t h e socket fr om t h e len s. Repla ce a s n ecessa r y. I N STALLAT I ON F or in st a lla t ion , r ever se t h e a bove pr ocedu r es.
8E - 18
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