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SUISIO-BERGAMO- ITALY
CUSTOMER:
TECHNIP COFLEXIP
PURCHASE ORDER:
6465C030 0610 06
OLMI JOB:
6168
PROJECT:
DOCUMENT TITLE
MECHANICAL CALCULATIONS
CAL-6168-001
A1003-30E501-009
A1003-30E501-009-2-R.PDF
30-E-501A/B
NATIONAL PETROCHEMICAL COMPANY PARS PETROCHEMICAL COMPANY TP REQUISITION NUMBER 6465C-030-SR-0610-06 PPC REQUISITION NUMBER 3930-30-SR-0610-06
Equipment name :
TITANIUM SHELL & TUBE ECHANGERS Equipment Tag Number : 30-E-501A/B sheet .. 1 of 49 ..
Project :
3 2 1 0
REV
REV I S E D
I S S UE
1 / 48
OLMI
JOB N 6168/01
ITEM N 30-E-501-A/B
Date
Approved Signature
Date
Reviewed Signature
Date
Sheet Rev.
2/48 1
DESIGN TEMPERATURE
105,00
221,00
SHELL SIDE PLATE MATERIAL Allow. stress - design temp. Allow. stress - room temp. Yield strength - room temp. PIPE MATERIAL Allow. stress - design temp. Allow. stress - room temp. Yield strength - room temp. FORGING MATERIAL Allow. stress - design temp. Allow. stress - room temp. Yield strength - room temp. EXCH. TUBE MATERIAL Allow. stress - design temp. Allow. stress - room temp. Yield strength - room temp. BOLTING MATERIAL Allow. stress - design temp. Allow. stress - room temp. Yield strength - room temp. DESIGN PRESSURE M.A.W.P. : : : : : : : : : : : : : : : : : : : : : : SA 516 Gr. 70 137,90 137,90 262,00 SA 106 Gr. B 117,90 117,90 241,32 SA 266 Gr. 2 137,90 137,90 241,32 Mpa Mpa Mpa = = = 20000,00 20000,00 35000,00 PSI PSI PSI Mpa Mpa Mpa = = = 17100,00 17100,00 35000,00 PSI PSI PSI Mpa Mpa Mpa = = = 20000,00 20000,00 38000,00 PSI PSI PSI
SB 338 Gr. 1 welded type 46,24 58,61 172,37 SA 193 Gr. B7 172,37 172,37 723,95 20,50 20,50 Mpa Mpa Mpa barg barg = = = = = 25000,00 25000,00 105000,00 PSI PSI PSI Mpa Mpa Mpa = = = 6706,00 8500,00 25000,00 PSI PSI PSI
TP = 1.3
MINIMUM TEST PRESSURE ADOPTED TEST PRESSURE
Sheet Rev
3/48 1
DESIGN TEMPERATURE
60,00
140,00
TUBE SIDE PLATE MATERIAL Allow. stress - design temp. Allow. stress - room temp. Yield strength - room temp. FORGING MATERIAL Allow. stress - design temp. Allow. stress - room temp. Yield strength - room temp. EXCH. TUBE MATERIAL Allow. stress - design temp. Allow. stress - room temp. Yield strength - room temp. BOLTING MATERIAL Allow. stress - design temp. Allow. stress - room temp. Yield strength - room temp. DESIGN PRESSURE M.A.W.P. : : : : : : : : : : : : : : : : : : SB-265 Gr. 2 95,29 98,60 275,79 SA 266 Gr. 2 137,90 137,90 241,32 Mpa Mpa Mpa = = = 20000,00 20000,00 35000,00 PSI PSI PSI Mpa Mpa Mpa = = = 13820,00 14300,00 40000,00 PSI PSI PSI
SB 338 Gr. 1 welded type 55,30 58,61 172,37 SA 193 Gr. B7 172,37 172,37 723,95 8,50 8,50 Mpa Mpa Mpa barg barg = = = = = 25000,00 25000,00 105000,00 PSI PSI PSI Mpa Mpa Mpa = = = 8020,00 8500,00 25000,00 PSI PSI PSI
TP = 1.3
MINIMUM TEST PRESSURE ADOPTED TEST PRESSURE
OLMI
Document Prepared by Job Date SHELL THICKNESS OF SHELL SHELL MATERIAL T S1 P wt c E1 E2 D Design temperature Allowable stress Design pressure Wall tolerance Corrosion allowance Longitudinal joint efficiency Circumferential joint efficiency Internal diameter
P D + c + wt 2 + c + wt S1 E1 0.6 P
Sheet 4/48
CYLINDRICAL SHELL Acc. to ASME VIII div. 1 Ed. 1998 + Add. 2000 - UG-27 - UCS-79
6168-01-CAL P.Rizzo 6168-01 9-ago-02 Revision N Approved by Item 1 C. Damini 30-E-501-A/B
SA-516 Gr. 70 105,00 C 137,90 Mpa 2,05 Mpa 0,40 mm 3,00 0,85 0,85 1523,00
P D + c + wt 2 + c + wt 2 S1 E2 + 0.4 P
221,00 20000,00
F PSI
mm
mm
e=
59,96
inch
t r1 + c + wt =
tr 2 + c + wt =
(D
50 t a 1 (D 2 + t a 2 ) 2 + ta 2)
tr1 tr2 ta e
Required thickness Required thickness Adopted thickness Extreme fibre elongation MAXIMUM ALLOWABLE WORKING PRESSURES
MAWP1 = S1 E1 t a D 2 + 0.6 t a
mm mm mm %
MAWP2 =
2 S1 E1 t a D 2 0 .4 t a
Circumferential stress ( Longitudinal Joints ) MAWP 1 - With corrosion - Design temp. MAWP 1 - Withouth corrosion - Room temp. Longitudinal stress ( Circumferential Joints ) MAWP 2 - With corrosion - Design temp. MAWP 2 - Withouth corrosion - Room temp. 299.226 PSIg and 609.1745 PSIg and 374.4978 PSIg > 765.8672 PSIg > 297.3271 PSIg 297.3271 PSIg
OLMI
Document Prepared by Job Date NOZZLE : N2 6168-01-CAL P.Rizzo 6168-01 9-ago-02 Revision N Approved by Item
Sheet 5/48
OPENING REINFORCEMENT - ASME VIII div. 1 - Ed. 1998 + Addenda 2000 - UG-36
1 C. Damini 30-E-501-A/B
NOZZLE MATERIAL : SA-516 Gr. 70 SHELL MATERIAL : SA-516 Gr. 70 PAD MATERIAL : SA-516 Gr. 70 T P de d1 d c tw E di Design temperature Design internal pressure Angle within nozzle axis and shell radius External nozzle diameter External pipe diameter Internal nozzle diameter ( uncorroded ) Corrosion allowance Nozzle wall tolerance Joint efficiency Opening size 105,00 C 2,05 Mpa 0,00 457,20 mm 457,20 mm 423,20 3,00 0,40 0,85 430,00 mm mm mm mm 221,00 297,33 18,00 18,00 16,66 0,12 0,02 16,93 20000,00 20000,00 20000,00 F PSI inch inch inch inch inch inch PSI PSI PSI
CONNECTION : SET IN S1 Shell allowable stress at design temperature S2 Nozzle allowable stress at design temperature S3 Pad allowable stress at design temperature
d i = (d + 2c + 2t w ) cos
trn tr tn t t1 tp Dp L La l la Nozzle required thickness Shell required thickness Nozzle adopted thickness Shell adopted thickness Pipe adopted thickness Pad thickness Pad external diameter Available length on shell Adopted length on shell Available length on nozzle Adopted length on nozzle
t rn = (P d i 2 ) (S 2 E 0.6 P ) + c + t w
7,19 16,92 17,00 17,00 17,00 20,00 860,00 201,40 200,00 35,00 30,00 mm mm mm mm mm mm mm mm mm mm mm
2
0,28 0,67 0,67 0,67 0,67 0,79 33,86 7,93 7,87 1,38 1,18
inch inch inch inch inch inch inch inch inch inch inch in2 in2 in2 in2 in2
Ar = d i t r
A1 A2 A3 Ar A
A2 = (t n t rn ) 2 y
Sn S
A3 = 2 D p t p
1062,61 mm 2 564,41 mm
2 8000,00 mm 2 4950,43 mm 2 9627,02 mm
A = A1 + A2 + A3
1,65 0,87 12,40 7,67 14,92
Available area on shell Available area on nozzle Available area on pad Total required area Total available area
OLMI
Document Prepared by Job Date BELT THICKNESS OF SHELL SHELL MATERIAL T S1 P wt c E1 E2 D Design temperature Allowable stress Design pressure Wall tolerance Corrosion allowance Longitudinal joint efficiency Circumferential joint efficiency Internal diameter
P D + c + wt 2 + c + wt S1 E1 0.6 P
Sheet 6/48
CYLINDRICAL SHELL Acc. to ASME VIII div. 1 Ed. 1998 + Add. 2000 - UG-27 - UCS-79
6168-01-CAL P.Rizzo 6168-01 9-ago-02 Revision N Approved by Item 1 C. Damini 30-E-501-A/B
SA-516 Gr. 70 105,00 C 137,90 Mpa 2,05 Mpa 0,40 mm 3,00 0,85 0,85 2040,00
P D + c + wt 2 + c + wt 2 S1 E2 + 0.4 P
221,00 20000,00
F PSI
mm
mm
e=
80,31
inch
t r1 + c + wt =
tr 2 + c + wt =
(D
50 t a 1 (D 2 + t a 2 ) 2 + ta 2)
tr1 tr2 ta e
Required thickness Required thickness Adopted thickness Extreme fibre elongation MAXIMUM ALLOWABLE WORKING PRESSURES
MAWP1 = S1 E1 t a D 2 + 0.6 t a
mm mm mm %
MAWP2 =
2 S1 E1 t a D 2 0 .4 t a
Circumferential stress ( Longitudinal Joints ) MAWP 1 - With corrosion - Design temp. MAWP 1 - Withouth corrosion - Room temp. Longitudinal stress ( Circumferential Joints ) MAWP 2 - With corrosion - Design temp. MAWP 2 - Withouth corrosion - Room temp. 305.7554 PSIg and 622.7106 PSIg and 361.9822 PSIg > 739.7152 PSIg > 297.3271 PSIg 297.3271 PSIg
OLMI
Document Prepared by Job Date NOZZLE : N1 6168-01-CAL P.Rizzo 6168-01 9-ago-02 Revision N Approved by Item
Sheet 7/48
OPENING REINFORCEMENT - ASME VIII div. 1 - Ed. 1998 + Addenda 2000 - UG-36
1 C. Damini 30-E-501-A/B
NOZZLE MATERIAL : SA-516 Gr. 70 SHELL MATERIAL : SA-516 Gr. 70 PAD MATERIAL : SA-516 Gr. 70 T P de d1 d c tw E di Design temperature Design internal pressure Angle within nozzle axis and shell radius External nozzle diameter External pipe diameter Internal nozzle diameter ( uncorroded ) Corrosion allowance Nozzle wall tolerance Joint efficiency Opening size 105,00 C 2,05 Mpa 0,00 711,20 mm 711,20 mm 667,20 3,00 0,40 0,85 674,00 mm mm mm mm 221,00 297,33 28,00 28,00 26,27 0,12 0,02 26,54 20000,00 20000,00 20000,00 F PSI inch inch inch inch inch inch PSI PSI PSI
CONNECTION : SET IN S1 Shell allowable stress at design temperature S2 Nozzle allowable stress at design temperature S3 Pad allowable stress at design temperature
d i = (d + 2c + 2t w ) cos
trn tr tn t t1 tp Dp L La l la Nozzle required thickness Shell required thickness Nozzle adopted thickness Shell adopted thickness Pipe adopted thickness Pad thickness Pad external diameter Available length on shell Adopted length on shell Available length on nozzle Adopted length on nozzle
t rn = (P d i 2 ) (S 2 E 0.6 P ) + c + t w
9,35 21,49 22,00 22,00 22,00 22,00 1120,00 318,40 200,00 47,50 45,00 mm mm mm mm mm mm mm mm mm mm mm
2
0,37 0,85 0,87 0,87 0,87 0,87 44,09 12,54 7,87 1,87 1,77
inch inch inch inch inch inch inch inch inch inch inch in2 in2 in2 in2 in2
Ar = d i t r
A1 A2 A3 Ar A
A2 = (t n t rn ) 2 y
Sn S
A3 = 2 D p t p
1578,22 mm 2 1102,54 mm
2 8800,00 mm 2 10372,97 mm 2 11480,77 mm
A = A1 + A2 + A3
2,45 1,71 13,64 16,08 17,80
Available area on shell Available area on nozzle Available area on pad Total required area Total available area
Sheet 8/48 CONICAL HEAD - ASME VIII div. 1 Ed. 1998 + Addenda 2000 - UG-32 - UCS-79 - Appendix 1 Document Prepared by Job Date SHELL SIDE THICKNESS OF CONICAL HEAD HEAD MATERIAL : SA-516 Gr. 70 T Design temperature S1 Allowable stress of conical head SS Allowable stress of cylinder material P wt c E E1 D d Half-apex angle of cone Design pressure Wall tolerance Corrosion allowance Longitudinal joint efficiency of cone Longitudinal joint efficiency of cylinder Inside diameter at large end Inside diameter at small end
t r + c + wt = P D + c + wt 2 + c + wt cos( ) (S1 E1 0.6 P )
OLMI
1 C. Damini 30-E-501-A/B
105,00 C 137,90 Mpa 137,90 Mpa 30,00 deg 2,05 Mpa 0,40 mm 3,00 0,85 0,85 2040,00 1523,00
e=
F PSI PSI
mm
mm mm
80,31 59,96
inch inch
(d
50 t a (d 2 + ta 2) 1 2 + ta 2)
tr ta e
mm mm %
0,96 0,98
inch inch
Ars =
k QS RS 1 tan ( ) S S E1
r ArL AeL
Ratio Angle indicating need for reinforcement Angle indicating need for reinforcement Required area of reinforcement at large end Effective area of reinforcement at large end
NO REINFORCEMENT REQUIRED AT LARGE END ArS Required area of reinforcement at small end AeS Effective area of reinforcement at small end
The necessery reinforcing area at small end is provided by the portion of shell that continue into the belt. MAXIMUM ALLOWABLE WORKING PRESSURES
MAWP = 2 S1 E t a cos( ) D + 1.2 t a cos( )
Circumferential stress ( Longitudinal Joints ) MAWP - With corrosion - Design temp. MAWP - Withouth corrosion - Room temp. 307.8684 PSIg and 356.3061 PSIg > 297.33 PSIg
OLMI
Document Prepared by Job Date CHANNEL - LARGE END THICKNESS OF SHELL SHELL MATERIAL T S1 P wt c E1 E2 D Design temperature Allowable stress Design pressure Wall tolerance Corrosion allowance Longitudinal joint efficiency Circumferential joint efficiency Internal diameter
P D + c + wt 2 + c + wt S1 E1 0.6 P
Sheet 9/48
CYLINDRICAL SHELL Acc. to ASME VIII div. 1 Ed. 1998 + Add. 2000 - UG-27 - UCS-79
6168-01-CAL P.Rizzo 6168-01 9-ago-02 Revision N Approved by Item 1 C. Damini 30-E-501-A/B
SB-265 Gr. 2 60,00 C 95,29 Mpa 0,85 Mpa 0,25 mm 0,00 1,00 1,00 1523,00
P D + c + wt 2 + c + wt 2 S1 E2 + 0.4 P
140,00 13820,00
F PSI
mm
mm
e=
59,96
inch
t r1 + c + wt =
tr 2 + c + wt =
(D
50 t a 1 (D 2 + t a 2 ) 2 + ta 2)
tr1 tr2 ta e
Required thickness Required thickness Adopted thickness Extreme fibre elongation MAXIMUM ALLOWABLE WORKING PRESSURES
MAWP1 = S1 E1 t a D 2 + 0.6 t a
mm mm mm %
MAWP2 =
2 S1 E1 t a D 2 0 .4 t a
Circumferential stress ( Longitudinal Joints ) MAWP 1 - With corrosion - Design temp. MAWP 1 - Withouth corrosion - Room temp. Longitudinal stress ( Circumferential Joints ) MAWP 2 - With corrosion - Design temp. MAWP 2 - Withouth corrosion - Room temp. 175.5979 PSIg and 355.7154 PSIg and 260.5863 PSIg > 528.0528 PSIg > 123.282 PSIg 123.282 PSIg
OLMI
Document Prepared by Job Date CHANNEL - SMALL END THICKNESS OF SHELL SHELL MATERIAL T S1 P wt c E1 E2 D Design temperature Allowable stress Design pressure Wall tolerance Corrosion allowance Longitudinal joint efficiency Circumferential joint efficiency Internal diameter
P D + c + wt 2 + c + wt S1 E1 0.6 P
Sheet 10/48
CYLINDRICAL SHELL Acc. to ASME VIII div. 1 Ed. 1998 + Add. 2000 - UG-27 - UCS-79
6168-01-CAL P.Rizzo 6168-01 9-ago-02 Revision N Approved by Item 1 C. Damini 30-E-501-A/B
SB-265 Gr. 2 60,00 C 95,29 Mpa 0,85 Mpa 0,25 mm 0,00 1,00 1,00 844,00
P D + c + wt 2 + c + wt 2 S1 E2 + 0.4 P
140,00 13820,00
F PSI
mm
mm
e=
33,23
inch
t r1 + c + wt =
tr 2 + c + wt =
(D
50 t a 1 (D 2 + t a 2 ) 2 + ta 2)
tr1 tr2 ta e
Required thickness Required thickness Adopted thickness Extreme fibre elongation MAXIMUM ALLOWABLE WORKING PRESSURES
MAWP1 = S1 E1 t a D 2 + 0.6 t a
mm mm mm %
MAWP2 =
2 S1 E1 t a D 2 0 .4 t a
Circumferential stress ( Longitudinal Joints ) MAWP 1 - With corrosion - Design temp. MAWP 1 - Withouth corrosion - Room temp. Longitudinal stress ( Circumferential Joints ) MAWP 2 - With corrosion - Design temp. MAWP 2 - Withouth corrosion - Room temp. 314.9351 PSIg and 644.5587 PSIg and 467.2897 PSIg > 956.9378 PSIg > 123.282 PSIg 123.282 PSIg
OLMI
CONICAL HEAD - ASME VIII div. 1 Ed. 1998 + Addenda 2000 - UG-32 Document Prepared by Job Date CHANNEL SIDE THICKNESS OF CONICAL HEAD HEAD MATERIAL : SB-265 Gr. 2 T Design temperature S1 Allowable stress of conical head P wt c E D Half-apex angle of cone Design pressure Wall tolerance Corrosion allowance Longitudinal joint efficiency of cone Inside diameter at large end
t r + c + wt =
Sheet 11/48 6168-01-CAL P.Rizzo 6168-01 9-ago-02 Revision N Approved by Item 1 C. Damini 30-E-501-A/B
60,00 C 95,29 Mpa 34,80 deg 0,85 Mpa 0,25 mm 0,00 1,00 1523,00 mm mm
140,00 13820,00
F PSI
tr ta
8,57 10,00
mm mm
0,34 0,39
inch inch
OLMI
Document Prepared by Job Date 6168-01-CAL P.Rizzo 6168-01 9-ago-02 Revision N Approved by Item
Sheet 12/48
CONICAL HEAD Acc. to ASME VIII div. 1 Ed. 1998 + Add. 2000 - UG-32 - Appendix 1
1 C. Damini 30-E-501-A/B
VERIFICATION ACCORDING TO WATTS & LANG METHOD HEAD MATERIAL P T Di t1 t2 c1 c2 wt1 wt2 ts tc S1 S2 D E Inside pressure Inside temperature Inside diameter Shell thickness Cone thickness Shell corrosion Cone corrosion Wall tolerance on shell Wall tolerance on cone Shell thickness ( corroded ) Cone thickness ( corroded ) Shell allowable stress Cone allowable stress Cone angle Mean corroded diameter Poisson ratio Weld efficiency 12 1 2 = D2 t 2 s Factor Ratio Ratio Ratio = = = = = = -259,89 -11,00 -0,21 -258,72 9,93 -1,48 : SB-265 Gr. 2 0,85 Mpa 60,00 1523,00 10,00 10,00 0,00 0,00 0,25 0,25 9,75 9,75 C mm mm mm mm mm mm mm mm mm 123,28 140,00 59,96 0,39 0,39 0,00 0,00 0,01 0,01 0,38 0,38 13820,00 13820,00 60,36 PSI F inch inch inch inch inch inch inch inch inch PSI PSI inch
0.25
-1 0,01 mm 157,26
0,38
inch-1
OLMI
Document Prepared by Job Date 6168-01-CAL P.Rizzo 6168-01 9-ago-02 Revision N Approved by Item
Sheet
13/48
CONICAL HEAD Acc. to ASME VIII div. 1 Ed. 1998 + Add. 2000 - UG-32 - Appendix 1
1 C. Damini 30-E-501-A/B
VERIFICATION ACCORDING TO WATTS & LANG METHOD Forces and moments at junction
(a9 a6 ) (b5 b8 ) (a5 a8 ) b9 M 0 = P D2 (a4 a7 ) (b5 b8 ) (a5 a8 ) (b4 b7 ) (a4 a7 ) b9 (a9 a6 ) (b4 b7 ) Q0 = P D (a4 a7 ) (b5 b8 ) (a5 a8 ) (b4 b7 )
M0 Q0
f ch =
Maximum combined axial stress Maximum shear stress Maximum combined hoop stress
S a = 4 S1 E
Sa Sb Reference allowable stress Reference allowable stress 39002.39 PSI 12006.31 PSI < < 55280 PSI 20730 PSI : :
Sb = 1.5 S1 E
381,14 142,93 VERIFIED VERIFIED Mpa Mpa 55280,00 20730,00 PSI PSI
fac fs Sa
Maximum combined axial stress Maximum shear stress Reference allowable stress 38805.13 PSI < 55280 PSI : VERIFIED
OLMI FULL-FACED FLANGE WITH SOFT RING TYPE GASKET - PD 5500 - 2000 - 3.8.4 Document 6168-01-CAL Revision N Prepared by P. Rizzo Approved by Job 6168-01 Item Date 20-mar-03 TUBE SIDE - MAIN GIRTH FLANGE AT CONE LARGE END FLANGE MATERIAL : SA-266 Gr. 2 BOLTS MATERIAL : SA-193 Gr. B7 T Design temperature P Design internal pressure P Test internal pressure SF0 Flange allowable stress - Design conditions Sf1 Flange allowable stress - Hydraulic test conditions E E Sb Sa A B D2 D1 G0 g1 A1 c C b'0 2b" m y Modulus of elasticity of flange - Design conditions Modulus of elasticity of flange - Hydraulic test conditions Bolt allowable stress - design temperature Bolt allowable stress - room temperature Flange external diameter Flange internal diameter Gasket external diameter Gasket internal diameter Value of outside diameter used in the calculation Hub thickness Value of inside diameter used in the calculation Corrosion allowance Bolt circle diameter Lesser of ( G0-C ) and ( C-A1 ) Assumed Gasket type CAF Factor Gasket unit seating load
H = 0.785 G 2 P H D = 0.785 B 2 P H G = 6.28 b"G m P
' G = C d 2b" hG = (d + 2b") 2 hD = (C B g1 ) 2 b' = 4 b0 Total hydrostatic end force - Design conditions Hydrostatic end force - Design conditions Compression load on gasket - Design conditiond Hydrostatic end force due to pressure - Design conditions
60,00 0,85 1,11 137,90 217,19 206846,00 209000,00 172,37 172,37 1690,00 1546,00 1690,00 1523,00 1690,00 0,00 1546,00 0,00 1633,00 57,00 5,00
2,00 12,60 Mpa HT = H H D hT = (C + d + 2b"B ) 4 1708160,00 1594804,90 42704,00 113355,10 2230656,00 2082627,58 55766,40 148028,42 30,20 1600,00 N N N N N N N N mm mm
H HD HG HT H HD HG HT b' G
Total hydrostatic end force - Hydraulic test conditions Hydrostatic end force - Hydraulic test conditions Compression load on gasket - Hydraulic test conditions Hydrostatic end force due to pressure - Hydraulic test conditions Effective gasket seating width Diameter of gasket at location of gasket load reaction
OLMI FULL-FACED FLANGE WITH SOFT RING TYPE GASKET - PD 5500 - 2000 - 3.8.4 Document 6168-01-CAL Revision N Prepared by P. Rizzo Approved by Job 6168-01 Item Date 20-mar-03 TUBE SIDE - MAIN GIRTH FLANGE AT CONE LARGE END hD Distance bolt circle - circle on which HD acts hG Distance bolt circle - gasket load reaction Distance bolt circle - circle on which HT acts hT M D = H D hD MD MG MT MD MG MT M M
M G = H G hG
M T = H T hT
M = M D +M G +MT
hR = (G0 C d ) 4 + d 2
Component of moment - Design conditions Component of moment - Design conditions Component of moment - Design conditions Component of moment - Hydraulic test conditions Component of moment - Hydraulic test conditions Component of moment - Hydraulic test conditions Total moment acting - Design conditions Total moment acting - Hydraulic test conditions
Wm1 = H G + H + H R Wm 2 = 3.14 B b 'y
H R = M hr hR HR W m1 W m2 Am1 Am2 Am N db Ab d
Distance bolt circle - circle on which HR acts Balancing reaction force Minimum required bolt load - Operating Minimum required bolt load - Gasket seating Required bolts cross-sect. area - Operating Required bolts cross-sect. area - Seating Total required cross-sectional area of bolts Number of bolts Bolts nominal diameter Bolt outside diameter Total cross-sectional area of the bolts Diameter of bolt hole bsm = 2 d b + (E 200000)
0.25
mm
N N N 2 30218,21 mm 2 10716,31 mm
2
mm 2 mm 31252,68 28,00 mm
6M S F (3.14 C n d )
6 t / (m + 0.5)
t=
bsm p t t
Maximum bolt spacing Bolt pitch Minimum required thickness - Design conditions Minimum required thickness - Hydraulic test conditions
t=
mm mm mm mm
( p 2 d b ) (m + 0 .5 ) 6 (E 200000 )0.25
3,09 3,08 60,00 mm mm mm
t t ta
Minimum required thickness - Design conditions Minimum required thickness - Hydraulic test conditions Adopted thickness
OLMI
Document Prepared by Job Date 6168-01-CAL P.Rizzo 6168-01 9-ago-02 Revision N Approved by Item
Sheet 16/48
LOOSE TYPE FLANGE - Internal pressure - ASME VIII div. 1 Ed. 1998 - Addenda 2000 - Appendix 2 1 C. Damini 30-E-501-A/B
TUBE SIDE - GIRTH FLANGE AT CONE SMALL END FLANGE MATERIAL BOLTS MATERIAL T P Sf1 Sf2 Sb Sa I.D. c m y N b0 Design temperature Design internal pressure Flange allowable stress - design temperature Flange allowable stress - room temperature Bolt allowable stress Bolt allowable stress Internal diameter Corrosion allowance Gasket type Factor Gasket unit seating load Gasket width Basic gasket seating width CAF 2,00 12,60 Mpa 24,50 12,25 3,00 920,00 871,00 40,00 7/8" 18,55 957,00 902,36 U Z factor factor 60,00 mm 1,855 mm mm mm 0,73 37,68 35,53 14,514 6,819 2,36 inch inch inch inch mm mm mm mm mm 1827,47 0,97 0,48 0,12 36,22 34,29 PSI inch inch inch inch inch : : SA-266 Gr. 2 SA-193 Gr. B7 <= 1 1/2 " 60,00 C 140,00 123,28 20000,00 20000,00 25000,00 25000,00 34,13 39,57 0,00 F PSI PSI PSI PSI PSI inch inch inch
0,85 Mpa 137,90 Mpa 137,90 Mpa 172,37 Mpa 172,37 Mpa 867,00 1005,00 0,00 mm mm mm
gt Gasket thickness GDO O. D. contact face GDI Nb bd C G T Y ta I. D. contact face Bolt number Nominal bolt diameter Bolt root diameter Bolt circle Diameter of gasket load reaction factor factor 13,207 Flange adopted thickness
OLMI
Document Prepared by Job Date 6168-01-CAL P.Rizzo 6168-01 9-ago-02 Revision N Approved by Item
Sheet 17/48
LOOSE TYPE FLANGE - Internal pressure - ASME VIII div. 1 Ed. 1998 - Addenda 2000 - Appendix 2 1 C. Damini 30-E-501-A/B
1,16
H = 0.785 G 2 p
H D = 0.785 B 2 p
HD Hp HG H HT
Hydrostatic end force Total joint-contact surface compression load Gasket load Total hydrostatic end force H - HD
N N N N N
Wm1 = H + H p
Wm1 Wm2 Am1 Am2 Am Ab W hD hT hG h0
Wm 2 = 3.14 b G y
W =
( Am + Ab ) S a
2
Am1 =
Wm1
N
Sb
Am 2 =
Wm 2
Sa
Lb Lb in2 in2 in2 in2 Lb inch inch inch inch
Minimum required bolt load - Operating Minimum required bolt load - Gasket seating Required bolts cross-sect. area - Operating Required bolts cross-sect. area - Seating Total required cross-sectional area of bolts Cross-sectional area of the bolts Flange design bolt load - Gasket seating Distance bolt circle - circle on which HD acts Distance bolt circle - circle on which HT acts Distance bolt circle - gasket load reaction Factor
M D = H D hD
M G = H G hG
640650,13 321078,28
141239,91 70786,02 5,65 2,83 5,65 16,76 280069,91 1,77 1,08 1,08 0,00
2 3644,89 mm 2 10810,30 mm
N mm mm mm mm
M0 = M D + MG + MT
MD MG MT M0 M0 ST ST
Component of moment Component of moment Component of moment Total moment acting - Operating Total moment acting - Gasket seating Tangential stress in flange - Operating Tangential stress in flange - Gasket seating
23014906,00 Nmm 2366954,25 Nmm 1162974,13 Nmm 26544834,00 Nmm 34706160,00 Nmm 103,16 Mpa 134,88 Mpa
199761,59 Lb.in 20544,36 Lb.in 10094,22 Lb.in 230400,19 Lb.in 301237,75 Lb.in 14962,34 19562,58 PSI PSI
Fixed tubesheet acc. to TEMA RCB - 7 and ASME VIII div. 1 Ed. 1998 + Add. 2000 - Appendix A START-UP - START TUBESIDE Tubesheet material Tubesheet design temperature Tubesheet allowable stress Tubesheet Young modulus Tubesheet average temperature Tubes material Tubes design temperature Tubes allowable stress Tubes yield point Tubes Young modulus Tubes thermal exp. coeff. ( x10 ) Tubes average temperature Shell material Shell design temperature Shell allowable stress Shell Young modulus Shell thermal exp. coeff. ( x10 ) Shell average temperature p Pt Tubes pitch Tubeside design pressure
6 6
C Mpa Mpa C
221,00 20000,00 28395000,00 5,71 44,60 0,94 123,28 297,33 0,12 0,00 1,00 2657,00
105,00 137,90 195776,82 10,31 7,00 23,80 0,85 2,05 3,00 0,00
C Mpa Mpa C
-1
C mm Mpa Mpa mm mm
Ps Shellside design pressure Sc Shellside corrosion allowance Tc J N do t Tubeside corrosion allowance Factor Tubes number Tubes outside diameter Tubes thickness Triangular Pitch g tc tt Grove Tubes corrosion Tubes thickness ( corroded )
mm mm mm mm mm mm
OLMI Co. N ITEM N DOCUMENT N Prepared by START-UP - START TUBESIDE ts G' L1 L tc G T F F L K K' Fq pd pd fs fs ft ft Shell thickness Channel inside diameter Tubes length Tubes length inside tubesheets Channel thickness Shell inside diameter Tubesheet adopted thickness uncorroded condition corroded condition Differential expansion uncorroded condition corroded condition corroded condition uncorroded condition corroded condition uncorroded condition corroded condition uncorroded condition corroded condition
' s
Fixed tubesheet acc. to TEMA RCB - 7 and ASME VIII div. 1 Ed. 1998 + Add. 2000 - Appendix A inch inch inch inch inch inch inch 0,67 62,83 393,70 388,43 0,39 59,96 2,17 1,00 1,00 inch -0,09 1,43 1,18 4,13 4,30 PSI PSI -42,64 -39,64 0,62 0,62 0,68 0,68 -0,29 -0,27 Mpa Mpa -2,29 mm 17,00 1596,00 10000,00 9866,00 10,00 1523,00 55,00 mm mm mm mm mm mm mm
)]
Pt' Pt'
PSI PSI
40,08 41,13
0,28 0,28
Mpa Mpa
OLMI Co. N ITEM N DOCUMENT N Prepared by START-UP - START TUBESIDE Effective shell side design pressure Uncorroded conditions Corroded conditions Effective tube side design pressure Uncorroded conditions Corroded conditions SQUARE PITCH PSI PSI 40,33 41,13 TRIANGULAR PITCH PSI PSI 78,11 78,40 6168-01 30-E-501-A/B 6168-01-CAL P. Rizzo
Fixed tubesheet acc. to TEMA RCB - 7 and ASME VIII div. 1 Ed. 1998 + Add. 2000 - Appendix A
0,54 0,54
Mpa Mpa
0,28 0,28
Mpa Mpa
0,42
T=
T T T T Shellside - uncorroded Shellside - corroded Tubeside - uncorroded Tubeside - corroded Tubesheet for shear
F G P S 3
inch inch inch inch 2,02 2,15 1,45 1,59 51,37 54,66 36,91 40,42 mm mm mm mm
T=
T T T T T Shellside - uncorroded Shellside - corroded Tubeside - uncorroded Tubeside - corroded Tmin ( acc. to R 7.131 )
0.31 DL P + g + c (1 d 0 Pitch) S
inch inch inch inch inch 0,33 0,45 0,17 0,29 0,87 8,49 11,52 4,39 7,39 22,05 mm mm mm mm mm
Fixed tubesheet acc. to TEMA RCB - 7 and ASME VIII div. 1 Ed. 1998 + Add. 2000 - Appendix A START-UP - START TUBESIDE Shell longitudinal stresses - uncorroded conditions P1=Pt-Pt' PSI Ps' -Pd Pt-Pt'+Ps' P1-Pd Ps'-Pd P1+Ps'-Pd Larger pressure value PSI PSI PSI PSI PSI PSI PSI
83,20 78,11 21,32 161,31 62,92 60,38 101,98 161,31 82,15 78,40 19,82 160,55 60,90 59,02 100,10 160,55 19,92 -33,35 -42,64 -13,43 -22,71 -75,99 -56,07 19,92 21,73 -35,27 -39,64 -13,55 -17,92 -74,92 -53,19 21,73
0,57 0,54 0,15 1,11 0,43 0,42 0,70 1,11 0,57 0,54 0,14 1,11 0,42 0,41 0,69 1,11 0,14 -0,23 -0,29 -0,09 -0,16 -0,52 -0,39 0,14 0,15 -0,24 -0,27 -0,09 -0,12 -0,52 -0,37 0,15
Mpa Mpa Mpa Mpa Mpa Mpa Mpa Mpa Mpa Mpa Mpa Mpa Mpa Mpa Mpa Mpa Mpa Mpa Mpa Mpa Mpa Mpa Mpa Mpa Mpa Mpa Mpa Mpa Mpa Mpa Mpa Mpa
Shell longitudinal stresses - corroded conditions P1=Pt-Pt' PSI Ps' -Pd Pt-Pt'+Ps' P1-Pd Ps'-Pd P1+Ps'-Pd Larger pressure value PSI PSI PSI PSI PSI PSI PSI
Tube longitudinal stresses - uncorroded conditions P2=Pt'-ft / Fq x Pt PSI -P3=fs / Fq x Ps-Ps1 Pd P2-P3 P2+Pd -P3+Pd P2-P3+Pd PSI PSI PSI PSI PSI PSI
Larger pressure value PSI Tube longitudinal stresses - corroded conditions P2=Pt'-ft / Fq x Pt PSI -P3=fs / Fq x Ps-Ps1 Pd P2-P3 P2+Pd -P3+Pd P2-P3+Pd Larger pressure value PSI PSI PSI PSI PSI PSI PSI
OLMI Co. N ITEM N DOCUMENT N Prepared by START-UP - START TUBESIDE Shell longitudinal stress 6168-01 30-E-501-A/B 6168-01-CAL P. Rizzo
Fixed tubesheet acc. to TEMA RCB - 7 and ASME VIII div. 1 Ed. 1998 + Add. 2000 - Appendix A
C s (D0 t s ) Ps* Ss = 4 ts
Uncorroded conditions Corroded conditions Tube longitudinal stress
* 2 Ct Fq Pt G St = 4 N tt (d 0 tt )
PSI PSI
3653,25 4423,75
25,19 30,50
Mpa Mpa
Uncorroded conditions Corroded conditions Fs Fs r Safety factor - uncorroded conditions Safety factor - corroded conditions Radius of gyration of tube
PSI PSI
10,58 12,12
Mpa Mpa
inch
0,26
6,49
mm
Cc = 2 * 2 Et S y
Cc k Equivalent unsupported length Allowable tube longitudinal stress inch 119,46 1,00 35,43 900,00 mm
Sc = Sy
2 Et Fs kl r
( )
when
Cc >
kl r kl r
6261,86 6261,86 43,17 43,17 Mpa Mpa
Sc =
kl r 1 Fs 2 Cc
when
Cc
PSI PSI
OLMI Co. N ITEM N DOCUMENT N Prepared by START-UP - START TUBESIDE TUBESHEET FLANGED EXTENSION M0 M0 A G r Moment acting - operating Moment acting - bolting up Outside diameter of tubesheet Gasket load reaction diameter A / G ratio lb.in lb.in in in 637199,37 832107,41 66,54 62,83 1,06 6168-01 30-E-501-A/B 6168-01-CAL P. Rizzo
Fixed tubesheet acc. to TEMA RCB - 7 and ASME VIII div. 1 Ed. 1998 + Add. 2000 - Appendix A
Nmm Nmm mm mm
Tr Tr
in in
0,97 1,11
24,70 28,23
mm mm
MAXIMUM AXIAL LOADINGS - Acc. to ASME VIII - div. 1 - App. A At Sa fe fr fy Nominal cross sect. area of tubes Tube allow. stress Factor of expanded portion Factor for efficiency of joints Tubes / tubesheet materials factor in
2
40,35 55,30
mm
PSI
Mpa
Lmax = At S a f e f r f y
Lmax Max. allow. axial load lb 401,31 1821,95 N
Fixed tubesheet acc. to TEMA RCB - 7 and ASME VIII div. 1 Ed. 1998 + Add. 2000 - Appendix A START-UP - END TUBESIDE Tubesheet material Tubesheet design temperature Tubesheet allowable stress Tubesheet Young modulus Tubesheet average temperature Tubes material Tubes design temperature Tubes allowable stress Tubes yield point Tubes Young modulus Tubes thermal exp. coeff. ( x10 ) Tubes average temperature Shell material Shell design temperature Shell allowable stress Shell Young modulus Shell thermal exp. coeff. ( x10 ) Shell average temperature p Pt Tubes pitch Tubeside design pressure
6 6
C Mpa Mpa C
221,00 20000,00 28395000,00 5,81 120,74 0,94 123,28 297,33 0,12 0,00 1,00 2657,00
105,00 137,90 195776,82 10,49 49,30 23,80 0,85 2,05 3,00 0,00
C Mpa Mpa C
-1
C mm Mpa Mpa mm mm
Ps Shellside design pressure Sc Shellside corrosion allowance Tc J N do t Tubeside corrosion allowance Factor Tubes number Tubes outside diameter Tubes thickness Triangular Pitch g tc tt Grove Tubes corrosion Tubes thickness ( corroded )
mm mm mm mm mm mm
OLMI Co. N ITEM N DOCUMENT N Prepared by START-UP - END TUBESIDE ts G' L1 L tc G T F F L K K' Fq pd pd fs fs ft ft Shell thickness Channel inside diameter Tubes length Tubes length inside tubesheets Channel thickness Shell inside diameter Tubesheet adopted thickness uncorroded condition corroded condition Differential expansion uncorroded condition corroded condition corroded condition uncorroded condition corroded condition uncorroded condition corroded condition uncorroded condition corroded condition
' s
Fixed tubesheet acc. to TEMA RCB - 7 and ASME VIII div. 1 Ed. 1998 + Add. 2000 - Appendix A inch inch inch inch inch inch inch 0,67 62,83 393,70 388,43 0,39 59,96 2,17 1,00 1,00 inch 0,04 1,43 1,18 4,13 4,30 PSI PSI 20,82 19,35 0,62 0,62 0,68 0,68 0,14 0,13 Mpa Mpa 1,12 mm 17,00 1596,00 10000,00 9866,00 10,00 1523,00 55,00 mm mm mm mm mm mm mm
)]
Pt' Pt'
PSI PSI
40,08 41,13
0,28 0,28
Mpa Mpa
OLMI Co. N ITEM N DOCUMENT N Prepared by START-UP - END TUBESIDE Effective shell side design pressure Uncorroded conditions Corroded conditions Effective tube side design pressure Uncorroded conditions Corroded conditions SQUARE PITCH PSI PSI 40,08 41,13 TRIANGULAR PITCH PSI PSI 78,11 78,40 6168-01 30-E-501-A/B 6168-01-CAL P. Rizzo
Fixed tubesheet acc. to TEMA RCB - 7 and ASME VIII div. 1 Ed. 1998 + Add. 2000 - Appendix A
0,54 0,54
Mpa Mpa
0,28 0,28
Mpa Mpa
0,42
T=
T T T T Shellside - uncorroded Shellside - corroded Tubeside - uncorroded Tubeside - corroded Tubesheet for shear
F G P S 3
inch inch inch inch 2,02 2,15 1,45 1,59 51,37 54,66 36,80 40,42 mm mm mm mm
T=
T T T T T Shellside - uncorroded Shellside - corroded Tubeside - uncorroded Tubeside - corroded Tmin ( acc. to R 7.131 )
0.31 DL P + g + c (1 d 0 Pitch) S
inch inch inch inch inch 0,33 0,45 0,17 0,29 0,87 8,49 11,52 4,36 7,36 22,05 mm mm mm mm mm
Fixed tubesheet acc. to TEMA RCB - 7 and ASME VIII div. 1 Ed. 1998 + Add. 2000 - Appendix A START-UP - END TUBESIDE Shell longitudinal stresses - uncorroded conditions P1=Pt-Pt' PSI Ps' -Pd Pt-Pt'+Ps' P1-Pd Ps'-Pd P1+Ps'-Pd Larger pressure value PSI PSI PSI PSI PSI PSI PSI
83,20 78,11 -20,82 161,31 31,19 28,65 70,25 161,31 82,15 78,40 -19,35 160,55 31,40 29,52 70,60 160,55 19,92 -33,35 10,41 -13,43 20,37 -12,54 3,69 20,37 21,73 -35,27 9,68 -13,55 20,54 -15,92 2,90 21,73
0,57 0,54 -0,14 1,11 0,22 0,20 0,48 1,11 0,57 0,54 -0,13 1,11 0,22 0,20 0,49 1,11 0,14 -0,23 0,07 -0,09 0,14 -0,09 0,03 0,14 0,15 -0,24 0,07 -0,09 0,14 -0,11 0,02 0,15
Mpa Mpa Mpa Mpa Mpa Mpa Mpa Mpa Mpa Mpa Mpa Mpa Mpa Mpa Mpa Mpa Mpa Mpa Mpa Mpa Mpa Mpa Mpa Mpa Mpa Mpa Mpa Mpa Mpa Mpa Mpa Mpa
Shell longitudinal stresses - corroded conditions P1=Pt-Pt' PSI Ps' -Pd Pt-Pt'+Ps' P1-Pd Ps'-Pd P1+Ps'-Pd Larger pressure value PSI PSI PSI PSI PSI PSI PSI
Tube longitudinal stresses - uncorroded conditions P2=Pt'-ft / Fq x Pt PSI -P3=fs / Fq x Ps-Ps1 Pd P2-P3 P2+Pd -P3+Pd P2-P3+Pd PSI PSI PSI PSI PSI PSI
Larger pressure value PSI Tube longitudinal stresses - corroded conditions P2=Pt'-ft / Fq x Pt PSI -P3=fs / Fq x Ps-Ps1 Pd P2-P3 P2+Pd -P3+Pd P2-P3+Pd Larger pressure value PSI PSI PSI PSI PSI PSI PSI
OLMI Co. N ITEM N DOCUMENT N Prepared by START-UP - END TUBESIDE Shell longitudinal stress 6168-01 30-E-501-A/B 6168-01-CAL P. Rizzo
Fixed tubesheet acc. to TEMA RCB - 7 and ASME VIII div. 1 Ed. 1998 + Add. 2000 - Appendix A
C s (D0 t s ) Ps* Ss = 4 ts
Uncorroded conditions Corroded conditions Tube longitudinal stress
* 2 Ct Fq Pt G St = 4 N tt (d 0 tt )
PSI PSI
3653,25 4423,75
25,19 30,50
Mpa Mpa
Uncorroded conditions Corroded conditions Fs Fs r Safety factor - uncorroded conditions Safety factor - corroded conditions Radius of gyration of tube
PSI PSI
10,82 12,12
Mpa Mpa
inch
0,26
6,49
mm
Cc = 2 * 2 Et S y
Cc k Equivalent unsupported length Allowable tube longitudinal stress inch 119,46 1,00 35,43 900,00 mm
Sc = Sy
2 Et Fs kl r
( )
when
Cc >
kl r kl r
6261,86 6261,86 43,17 43,17 Mpa Mpa
Sc =
kl r 1 Fs 2 Cc
when
Cc
PSI PSI
OLMI Co. N ITEM N DOCUMENT N Prepared by START-UP - END TUBESIDE TUBESHEET FLANGED EXTENSION M0 M0 A G r Moment acting - operating Moment acting - bolting up Outside diameter of tubesheet Gasket load reaction diameter A / G ratio lb.in lb.in in in 637199,37 832107,41 66,54 62,83 1,06 6168-01 30-E-501-A/B 6168-01-CAL P. Rizzo
Fixed tubesheet acc. to TEMA RCB - 7 and ASME VIII div. 1 Ed. 1998 + Add. 2000 - Appendix A
Nmm Nmm mm mm
Tr Tr
in in
0,97 1,11
24,70 28,23
mm mm
MAXIMUM AXIAL LOADINGS - Acc. to ASME VIII - div. 1 - App. A At Sa fe fr fy Nominal cross sect. area of tubes Tube allow. stress Factor of expanded portion Factor for efficiency of joints Tubes / tubesheet materials factor in
2
40,35 55,30
mm
PSI
Mpa
Lmax = At S a f e f r f y
Lmax Max. allow. axial load lb 401,31 1821,95 N
Fixed tubesheet acc. to TEMA RCB - 7 and ASME VIII div. 1 Ed. 1998 + Add. 2000 - Appendix A SHUT DOWN - START TUBESIDE Tubesheet material Tubesheet design temperature Tubesheet allowable stress Tubesheet Young modulus Tubesheet average temperature Tubes material Tubes design temperature Tubes allowable stress Tubes yield point Tubes Young modulus Tubes thermal exp. coeff. ( x10 ) Tubes average temperature Shell material Shell design temperature Shell allowable stress Shell Young modulus Shell thermal exp. coeff. ( x10 ) Shell average temperature p Pt Tubes pitch Tubeside design pressure
6 6
C Mpa Mpa C
221,00 20000,00 28395000,00 5,81 120,74 0,94 123,28 297,33 0,12 0,00 1,00 2657,00
105,00 137,90 195776,82 10,49 49,30 23,80 0,85 2,05 3,00 0,00
C Mpa Mpa C
-1
C mm Mpa Mpa mm mm
Ps Shellside design pressure Sc Shellside corrosion allowance Tc J N do t Tubeside corrosion allowance Factor Tubes number Tubes outside diameter Tubes thickness Triangular Pitch g tc tt Grove Tubes corrosion Tubes thickness ( corroded )
mm mm mm mm mm mm
Fixed tubesheet acc. to TEMA RCB - 7 and ASME VIII div. 1 Ed. 1998 + Add. 2000 - Appendix A SHUT DOWN - START TUBESIDE ts G' L1 L tc G T F F L K K' Fq pd pd fs fs ft ft Shell thickness Channel inside diameter Tubes length Tubes length inside tubesheets Channel thickness Shell inside diameter Tubesheet adopted thickness uncorroded condition corroded condition Differential expansion uncorroded condition corroded condition corroded condition uncorroded condition corroded condition uncorroded condition corroded condition uncorroded condition corroded condition
' s
mm mm mm mm mm mm mm
inch
1,12
mm
0,14 0,13
Mpa Mpa
)]
Pt' Pt'
PSI PSI
40,08 41,13
0,28 0,28
Mpa Mpa
Fixed tubesheet acc. to TEMA RCB - 7 and ASME VIII div. 1 Ed. 1998 + Add. 2000 - Appendix A SHUT DOWN - START TUBESIDE Effective shell side design pressure Uncorroded conditions Corroded conditions Effective tube side design pressure Uncorroded conditions Corroded conditions SQUARE PITCH PSI PSI 40,08 41,13 TRIANGULAR PITCH 0,28 0,28 Mpa Mpa PSI PSI 78,11 78,40 0,54 0,54 Mpa Mpa
0,42
T=
T T T T Shellside - uncorroded Shellside - corroded Tubeside - uncorroded Tubeside - corroded Tubesheet for shear
F G P S 3
inch inch inch inch 2,02 2,15 1,45 1,59 51,37 54,66 36,80 40,42 mm mm mm mm
T=
T T T T T Shellside - uncorroded Shellside - corroded Tubeside - uncorroded Tubeside - corroded Tmin ( acc. to R 7.131 )
0.31 DL P + g + c (1 d 0 Pitch) S
inch inch inch inch inch 0,33 0,45 0,17 0,29 0,87 8,49 11,52 4,36 7,36 22,05 mm mm mm mm mm
Fixed tubesheet acc. to TEMA RCB - 7 and ASME VIII div. 1 Ed. 1998 + Add. 2000 - Appendix A SHUT DOWN - START TUBESIDE Shell longitudinal stresses - uncorroded conditions P1=Pt-Pt' PSI 83,20 0,57 Mpa Ps' -Pd Pt-Pt'+Ps' P1-Pd Ps'-Pd P1+Ps'-Pd Larger pressure value PSI PSI PSI PSI PSI PSI PSI 78,11 -20,82 161,31 31,19 28,65 70,25 161,31 82,15 78,40 -19,35 160,55 31,40 29,52 70,60 160,55 19,92 -33,35 10,41 -13,43 20,37 -12,54 3,69 20,37 21,73 -35,27 9,68 -13,55 20,54 -15,92 2,90 21,73 0,54 -0,14 1,11 0,22 0,20 0,48 1,11 0,57 0,54 -0,13 1,11 0,22 0,20 0,49 1,11 0,14 -0,23 0,07 -0,09 0,14 -0,09 0,03 0,14 0,15 -0,24 0,07 -0,09 0,14 -0,11 0,02 0,15 Mpa Mpa Mpa Mpa Mpa Mpa Mpa Mpa Mpa Mpa Mpa Mpa Mpa Mpa Mpa Mpa Mpa Mpa Mpa Mpa Mpa Mpa Mpa Mpa Mpa Mpa Mpa Mpa Mpa Mpa Mpa
Shell longitudinal stresses - corroded conditions P1=Pt-Pt' PSI Ps' -Pd Pt-Pt'+Ps' P1-Pd Ps'-Pd P1+Ps'-Pd Larger pressure value PSI PSI PSI PSI PSI PSI PSI
Tube longitudinal stresses - uncorroded conditions P2=Pt'-ft / Fq x Pt PSI -P3=fs / Fq x Ps-Ps1 Pd P2-P3 P2+Pd -P3+Pd P2-P3+Pd PSI PSI PSI PSI PSI PSI
Larger pressure value PSI Tube longitudinal stresses - corroded conditions P2=Pt'-ft / Fq x Pt PSI -P3=fs / Fq x Ps-Ps1 Pd P2-P3 P2+Pd -P3+Pd P2-P3+Pd Larger pressure value PSI PSI PSI PSI PSI PSI PSI
Fixed tubesheet acc. to TEMA RCB - 7 and ASME VIII div. 1 Ed. 1998 + Add. 2000 - Appendix A SHUT DOWN - START TUBESIDE Shell longitudinal stress
C s (D0 t s ) Ps* Ss = 4 ts
Uncorroded conditions Corroded conditions Tube longitudinal stress
* 2 Ct Fq Pt G St = 4 N tt (d 0 tt )
PSI PSI
3653,25 4423,75
25,19 30,50
Mpa Mpa
Uncorroded conditions Corroded conditions Fs Fs r Safety factor - uncorroded conditions Safety factor - corroded conditions Radius of gyration of tube
PSI PSI
10,82 12,12
Mpa Mpa
inch
0,26
6,49
mm
Cc = 2 * 2 Et S y
Cc k Equivalent unsupported length Allowable tube longitudinal stress inch 119,46 1,00 35,43 900,00 mm
Sc = Sy
2 Et Fs kl r
( )
when
Cc >
kl r kl r
6261,86 6261,86 43,17 43,17 Mpa Mpa
Sc =
kl r 1 2 Cc Fs
when
Cc
PSI PSI
Fixed tubesheet acc. to TEMA RCB - 7 and ASME VIII div. 1 Ed. 1998 + Add. 2000 - Appendix A SHUT DOWN - START TUBESIDE TUBESHEET FLANGED EXTENSION M0 M0 A G r Moment acting - operating Moment acting - bolting up Outside diameter of tubesheet Gasket load reaction diameter A / G ratio lb.in lb.in in in 637199,37 832107,41 66,54 62,83 1,06 73479282,16 95955297,88 1690,00 1596,00 Nmm Nmm mm mm
Tr Tr
in in
0,97 1,11
24,70 28,23
mm mm
MAXIMUM AXIAL LOADINGS - Acc. to ASME VIII - div. 1 - App. A At Sa fe fr fy Nominal cross sect. area of tubes Tube allow. stress Factor of expanded portion Factor for efficiency of joints Tubes / tubesheet materials factor in
2
40,35 55,30
mm
PSI
Mpa
Lmax = At S a f e f r f y
Lmax Max. allow. axial load lb 401,31 1821,95 N
Fixed tubesheet acc. to TEMA RCB - 7 and ASME VIII div. 1 Ed. 1998 + Add. 2000 - Appendix A SHUT DOWN - END TUBESIDE Tubesheet material Tubesheet design temperature Tubesheet allowable stress Tubesheet Young modulus Tubesheet average temperature Tubes material Tubes design temperature Tubes allowable stress Tubes yield point Tubes Young modulus Tubes thermal exp. coeff. ( x10 ) Tubes average temperature Shell material Shell design temperature Shell allowable stress Shell Young modulus Shell thermal exp. coeff. ( x10 ) Shell average temperature p Pt Tubes pitch Tubeside design pressure
6 6
C Mpa Mpa C
221,00 20000,00 28395000,00 6,66 191,84 0,94 123,28 297,33 0,12 0,00 1,00 2657,00
105,00 137,90 195776,82 12,02 88,80 23,80 0,85 2,05 3,00 0,00
C Mpa Mpa C
-1
C mm Mpa Mpa mm mm
Ps Shellside design pressure Sc Shellside corrosion allowance Tc J N do t Tubeside corrosion allowance Factor Tubes number Tubes outside diameter Tubes thickness Triangular Pitch g tc tt Grove Tubes corrosion Tubes thickness ( corroded )
mm mm mm mm mm mm
Fixed tubesheet acc. to TEMA RCB - 7 and ASME VIII div. 1 Ed. 1998 + Add. 2000 - Appendix A SHUT DOWN - END TUBESIDE ts G' L1 L tc G T F F L K K' Fq pd pd fs fs ft ft Shell thickness Channel inside diameter Tubes length Tubes length inside tubesheets Channel thickness Shell inside diameter Tubesheet adopted thickness uncorroded condition corroded condition Differential expansion uncorroded condition corroded condition corroded condition uncorroded condition corroded condition uncorroded condition corroded condition uncorroded condition corroded condition
' s
mm mm mm mm mm mm mm
inch
2,38
mm
0,31 0,28
Mpa Mpa
)]
Pt' Pt'
PSI PSI
40,08 41,13
0,28 0,28
Mpa Mpa
Fixed tubesheet acc. to TEMA RCB - 7 and ASME VIII div. 1 Ed. 1998 + Add. 2000 - Appendix A SHUT DOWN - END TUBESIDE Effective shell side design pressure Uncorroded conditions Corroded conditions Effective tube side design pressure Uncorroded conditions Corroded conditions SQUARE PITCH PSI PSI 42,23 41,20 TRIANGULAR PITCH 0,29 0,28 Mpa Mpa PSI PSI 78,11 78,40 0,54 0,54 Mpa Mpa
0,42
T=
T T T T Shellside - uncorroded Shellside - corroded Tubeside - uncorroded Tubeside - corroded Tubesheet for shear
F G P S 3
inch inch inch inch 2,02 2,15 1,49 1,59 51,37 54,66 37,77 40,44 mm mm mm mm
T=
T T T T T Shellside - uncorroded Shellside - corroded Tubeside - uncorroded Tubeside - corroded Tmin ( acc. to R 7.131 )
0.31 DL P + g + c (1 d 0 Pitch) S
inch inch inch inch inch 0,33 0,45 0,18 0,30 0,87 8,49 11,52 4,59 7,59 22,05 mm mm mm mm mm
Fixed tubesheet acc. to TEMA RCB - 7 and ASME VIII div. 1 Ed. 1998 + Add. 2000 - Appendix A SHUT DOWN - END TUBESIDE Shell longitudinal stresses - uncorroded conditions P1=Pt-Pt' PSI 83,20 0,57 Mpa Ps' -Pd Pt-Pt'+Ps' P1-Pd Ps'-Pd P1+Ps'-Pd Larger pressure value PSI PSI PSI PSI PSI PSI PSI 78,11 -44,37 161,31 19,41 16,87 58,47 161,31 82,15 78,40 -41,26 160,55 20,45 18,57 59,65 160,55 19,92 -33,35 22,19 -13,43 32,15 5,51 15,47 32,15 21,73 -35,27 20,63 -13,55 31,49 2,99 13,85 31,49 0,54 -0,31 1,11 0,13 0,12 0,40 1,11 0,57 0,54 -0,28 1,11 0,14 0,13 0,41 1,11 0,14 -0,23 0,15 -0,09 0,22 0,04 0,11 0,22 0,15 -0,24 0,14 -0,09 0,22 0,02 0,10 0,22 Mpa Mpa Mpa Mpa Mpa Mpa Mpa Mpa Mpa Mpa Mpa Mpa Mpa Mpa Mpa Mpa Mpa Mpa Mpa Mpa Mpa Mpa Mpa Mpa Mpa Mpa Mpa Mpa Mpa Mpa Mpa
Shell longitudinal stresses - corroded conditions P1=Pt-Pt' PSI Ps' -Pd Pt-Pt'+Ps' P1-Pd Ps'-Pd P1+Ps'-Pd Larger pressure value PSI PSI PSI PSI PSI PSI PSI
Tube longitudinal stresses - uncorroded conditions P2=Pt'-ft / Fq x Pt PSI -P3=fs / Fq x Ps-Ps1 Pd P2-P3 P2+Pd -P3+Pd P2-P3+Pd PSI PSI PSI PSI PSI PSI
Larger pressure value PSI Tube longitudinal stresses - corroded conditions P2=Pt'-ft / Fq x Pt PSI -P3=fs / Fq x Ps-Ps1 Pd P2-P3 P2+Pd -P3+Pd P2-P3+Pd Larger pressure value PSI PSI PSI PSI PSI PSI PSI
Fixed tubesheet acc. to TEMA RCB - 7 and ASME VIII div. 1 Ed. 1998 + Add. 2000 - Appendix A SHUT DOWN - END TUBESIDE Shell longitudinal stress
C s (D0 t s ) Ps* Ss = 4 ts
Uncorroded conditions Corroded conditions Tube longitudinal stress
* 2 Ct Fq Pt G St = 4 N tt (d 0 tt )
PSI PSI
3653,25 4423,75
25,19 30,50
Mpa Mpa
Uncorroded conditions Corroded conditions Fs Fs r Safety factor - uncorroded conditions Safety factor - corroded conditions Radius of gyration of tube
PSI PSI
17,07 17,57
Mpa Mpa
inch
0,26
6,49
mm
Cc = 2 * 2 Et S y
Cc k Equivalent unsupported length Allowable tube longitudinal stress inch 119,46 1,00 35,43 900,00 mm
Sc = Sy
2 Et Fs kl r
( )
when
Cc >
kl r kl r
6261,86 6261,86 43,17 43,17 Mpa Mpa
Sc =
kl r 1 2 Cc Fs
when
Cc
PSI PSI
Fixed tubesheet acc. to TEMA RCB - 7 and ASME VIII div. 1 Ed. 1998 + Add. 2000 - Appendix A SHUT DOWN - END TUBESIDE TUBESHEET FLANGED EXTENSION M0 M0 A G r Moment acting - operating Moment acting - bolting up Outside diameter of tubesheet Gasket load reaction diameter A / G ratio lb.in lb.in in in 637199,37 832107,41 66,54 62,83 1,06 73479282,16 95955297,88 1690,00 1596,00 Nmm Nmm mm mm
Tr Tr
in in
0,97 1,11
24,70 28,23
mm mm
MAXIMUM AXIAL LOADINGS - Acc. to ASME VIII - div. 1 - App. A At Sa fe fr fy Nominal cross sect. area of tubes Tube allow. stress Factor of expanded portion Factor for efficiency of joints Tubes / tubesheet materials factor in
2
40,35 55,30
mm
PSI
Mpa
Lmax = At S a f e f r f y
Lmax Max. allow. axial load lb 401,31 1821,95 N
Fixed tubesheet acc. to TEMA RCB - 7 and ASME VIII div. 1 Ed. 1998 + Add. 2000 - Appendix A NORMAL OPERATIONS Tubesheet material Tubesheet design temperature Tubesheet allowable stress Tubesheet Young modulus Tubesheet average temperature Tubes material Tubes design temperature Tubes allowable stress Tubes yield point Tubes Young modulus Tubes thermal exp. coeff. ( x10 ) Tubes average temperature Shell material Shell design temperature Shell allowable stress Shell Young modulus Shell thermal exp. coeff. ( x10 ) Shell average temperature p Pt Tubes pitch Tubeside design pressure
6 6
C Mpa Mpa C
221,00 20000,00 28395000,00 5,81 120,74 0,94 123,28 297,33 0,12 0,00 1,00 2657,00
105,00 137,90 195776,82 10,49 49,30 23,80 0,85 2,05 3,00 0,00
C Mpa Mpa C
-1
C mm Mpa Mpa mm mm
Ps Shellside design pressure Sc Shellside corrosion allowance Tc J N do t Tubeside corrosion allowance Factor Tubes number Tubes outside diameter Tubes thickness Triangular Pitch g tc tt Grove Tubes corrosion Tubes thickness ( corroded )
mm mm mm mm mm mm
Fixed tubesheet acc. to TEMA RCB - 7 and ASME VIII div. 1 Ed. 1998 + Add. 2000 - Appendix A NORMAL OPERATIONS ts G' L1 L tc G T F F L K K' Fq pd pd fs fs ft ft Shell thickness Channel inside diameter Tubes length Tubes length inside tubesheets Channel thickness Shell inside diameter Tubesheet adopted thickness uncorroded condition corroded condition Differential expansion uncorroded condition corroded condition corroded condition uncorroded condition corroded condition uncorroded condition corroded condition uncorroded condition corroded condition
' s
mm mm mm mm mm mm mm
inch
1,12
mm
0,14 0,13
Mpa Mpa
)]
Pt' Pt'
PSI PSI
40,08 41,13
0,28 0,28
Mpa Mpa
Fixed tubesheet acc. to TEMA RCB - 7 and ASME VIII div. 1 Ed. 1998 + Add. 2000 - Appendix A NORMAL OPERATIONS Effective shell side design pressure Uncorroded conditions Corroded conditions Effective tube side design pressure Uncorroded conditions Corroded conditions SQUARE PITCH PSI PSI 40,08 41,13 TRIANGULAR PITCH 0,28 0,28 Mpa Mpa PSI PSI 78,11 78,40 0,54 0,54 Mpa Mpa
0,42
T=
T T T T Shellside - uncorroded Shellside - corroded Tubeside - uncorroded Tubeside - corroded Tubesheet for shear
F G P S 3
inch inch inch inch 2,02 2,15 1,45 1,59 51,37 54,66 36,80 40,42 mm mm mm mm
T=
T T T T T Shellside - uncorroded Shellside - corroded Tubeside - uncorroded Tubeside - corroded Tmin ( acc. to R 7.131 )
0.31 DL P + g + c (1 d 0 Pitch) S
inch inch inch inch inch 0,33 0,45 0,17 0,29 0,87 8,49 11,52 4,36 7,36 22,05 mm mm mm mm mm
Fixed tubesheet acc. to TEMA RCB - 7 and ASME VIII div. 1 Ed. 1998 + Add. 2000 - Appendix A NORMAL OPERATIONS Shell longitudinal stresses - uncorroded conditions P1=Pt-Pt' PSI 83,20 0,57 Mpa Ps' -Pd Pt-Pt'+Ps' P1-Pd Ps'-Pd P1+Ps'-Pd Larger pressure value PSI PSI PSI PSI PSI PSI PSI 78,11 -20,82 161,31 31,19 28,65 70,25 161,31 82,15 78,40 -19,35 160,55 31,40 29,52 70,60 160,55 19,92 -33,35 10,41 -13,43 20,37 -12,54 3,69 20,37 21,73 -35,27 9,68 -13,55 20,54 -15,92 2,90 21,73 0,54 -0,14 1,11 0,22 0,20 0,48 1,11 0,57 0,54 -0,13 1,11 0,22 0,20 0,49 1,11 0,14 -0,23 0,07 -0,09 0,14 -0,09 0,03 0,14 0,15 -0,24 0,07 -0,09 0,14 -0,11 0,02 0,15 Mpa Mpa Mpa Mpa Mpa Mpa Mpa Mpa Mpa Mpa Mpa Mpa Mpa Mpa Mpa Mpa Mpa Mpa Mpa Mpa Mpa Mpa Mpa Mpa Mpa Mpa Mpa Mpa Mpa Mpa Mpa
Shell longitudinal stresses - corroded conditions P1=Pt-Pt' PSI Ps' -Pd Pt-Pt'+Ps' P1-Pd Ps'-Pd P1+Ps'-Pd Larger pressure value PSI PSI PSI PSI PSI PSI PSI
Tube longitudinal stresses - uncorroded conditions P2=Pt'-ft / Fq x Pt PSI -P3=fs / Fq x Ps-Ps1 Pd P2-P3 P2+Pd -P3+Pd P2-P3+Pd PSI PSI PSI PSI PSI PSI
Larger pressure value PSI Tube longitudinal stresses - corroded conditions P2=Pt'-ft / Fq x Pt PSI -P3=fs / Fq x Ps-Ps1 Pd P2-P3 P2+Pd -P3+Pd P2-P3+Pd Larger pressure value PSI PSI PSI PSI PSI PSI PSI
Fixed tubesheet acc. to TEMA RCB - 7 and ASME VIII div. 1 Ed. 1998 + Add. 2000 - Appendix A NORMAL OPERATIONS Shell longitudinal stress
C s (D0 t s ) Ps* Ss = 4 ts
Uncorroded conditions Corroded conditions Tube longitudinal stress
* 2 Ct Fq Pt G St = 4 N tt (d 0 tt )
PSI PSI
3653,25 4423,75
25,19 30,50
Mpa Mpa
Uncorroded conditions Corroded conditions Fs Fs r Safety factor - uncorroded conditions Safety factor - corroded conditions Radius of gyration of tube
PSI PSI
10,82 12,12
Mpa Mpa
inch
0,26
6,49
mm
Cc = 2 * 2 Et S y
Cc k Equivalent unsupported length Allowable tube longitudinal stress inch 119,46 1,00 35,43 900,00 mm
Sc = Sy
2 Et Fs kl r
( )
when
Cc >
kl r kl r
6261,86 6261,86 43,17 43,17 Mpa Mpa
Sc =
kl r 1 2 Cc Fs
when
Cc
PSI PSI
Fixed tubesheet acc. to TEMA RCB - 7 and ASME VIII div. 1 Ed. 1998 + Add. 2000 - Appendix A NORMAL OPERATIONS TUBESHEET FLANGED EXTENSION M0 M0 A G r Moment acting - operating Moment acting - bolting up Outside diameter of tubesheet Gasket load reaction diameter A / G ratio lb.in lb.in in in 637199,37 832107,41 66,54 62,83 1,06 73479282,16 95955297,88 1690,00 1596,00 Nmm Nmm mm mm
Tr Tr
in in
0,97 1,11
24,70 28,23
mm mm
MAXIMUM AXIAL LOADINGS - Acc. to ASME VIII - div. 1 - App. A At Sa fe fr fy Nominal cross sect. area of tubes Tube allow. stress Factor of expanded portion Factor for efficiency of joints Tubes / tubesheet materials factor in
2
40,35 55,30
mm
PSI
Mpa
Lmax = At S a f e f r f y
Lmax Max. allow. axial load lb 401,31 1821,95 N
OLMI Co. N ITEM N DOCUMENT N Prepared by Date TUBES UNDER INTERNAL PRESSURE Acc. to ASME VIII div. 1 - Ed. 1998 + Add. 2000 [ Acc. to Appendix 1 para 1-1(a) ] 6168-01 30-E-501-A/B 6168-01-CAL P.Rizzo 9-ago-02
Sheet Rev.
48/48 1
Tube material
SB-338 Gr. 1 S D0 Ts Wt e R0 c T Pi
t=
Tube allowable stress Tube external diameter Adopted tube thk Wall tolerance Joint efficiency Outside tube radius Corrosion allowance Design temperature Internal design pressure
Mpa mm mm mm mm mm C bar
Pi R0 + c + Wt S e + 0.4 Pi
0,01
inch
0,16
mm