BASIC DATA

dA ES
GOVERNMENT OF KARNATAKA

PlP gPg

WATER RESOURCES DEPARTMENT

SCHEDULE OF RATES
FOR THE YEAR : 2011-12

BASIC DATA

CONTENTS DATA FOR REVISING SCHEDULE OF RATES DATA RATES FOR COARSE & FINE AGGREGATES HIRE CHARGES OF MACHINERY / EQUIPMENT LEAD / LIFT / LOADING & UNLOADING CHARGES

PAGES 3--14 15--32 33--48 49--84

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gPgz Dz A: dAE 123 PJ 2008 AUg : 04-06-2010 FINALISED BY SCHEDULE OF RATES COMMITTEE
G.O. No. WRD 123 KBN 2008 BANGALORE Dt: 04-06-2010

BASIC DATA

BASIC DATA

SCHEDULE OF RATES
FOR THE YEAR : 2011-12 DATA FOR REVISING SCHEDULE OF RATES

STATEMENT OF RATES FOR MATERIALS

CAPITAL COST OF MACHINERY / EQUIPMENT

OTHER COSTS ON MATERIAL / MACHINERY / LABOUR

EXTRACT OF NOTIFICATION ON ROYALTY CHARGES

DATA FOR WAGES OF WORKERS

BASIC DATA

STATEMENT OF RATES FOR MATERIALS

GENERAL CONSTRUCTION MATERIALS FOR THE YEAR : 2011-12 GENERAL GUIDE LINES : a. Average of the prevailing market rates, ignoring freak rates, shall be the criteria for fixing market rates for materials. b. The rates for materials shall be inclusive of all taxes, duties and other local levies. c. The rates for materials shall be inclusive of royalty charges wherever applicable. d. The rates for materials, except those for which lead charges are admissible as per the statement of lead charges, shall be for all leads. e. The rates provided for useful rubble / stone chips from excavation shall be at dump yard. f. The rates for steel / cement shall be at the supplier's stock yard. Sl No. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 DESCRIPTION OF MATERIAL Acetylene gas Acid resisting mortar mix Acid resisting tiles Acrylic emulsion paint Aluminium beading for glass fixing Anti-corrosive bituminous black paint Asphalt 80 / 100 Grade Bentonite Binding wire Bolts / Nuts / Washers ( G.I. for general use ) Bolts / Nuts / Washers ( Hot dipped galvanized for gates ) Bolts / Nuts / Washers / Nails ( M.S. for general use ) Bolts / Nuts / Washers ( Stainless steel for gates ) Burnt bricks Burnt stone slab 100 mm thick Cast iron blocks Cement 43 Gr Cement concrete solid bricks Coal tar epoxy paint Coarse aggregate 10-4.75 mm ( Data rate ) Coarse aggregate 20-10 mm ( Data rate ) Coarse aggregate 40-20 mm ( Data rate ) Coarse aggregate 80-40 mm ( Data rate ) Coir brush Copper sheet 16 SWG Coursed rubble stone 300 x 300 x 450 mm Coursed rubble stone 300 x 300 x 600 mm Curing Compound D - cord De-greasing / derusting / phosphate coating chemical Detonating fuse coil Detonator delay type Detonator electric UNIT cum kg Dozen ltr Rm ltr kg tonne kg kg kg kg kg 1000 Nos sqm kg tonne Each ltr cum cum cum cum Each kg Each Each ltr Rm ltr Rm Each Each RATE in `. 284.00 44.00 181.00 198.00 22.00 103.00 33.00 5500.00 55.00 88.00 105.00 60.00 165.00 3850.00 210.00 35.00 4800.00 19.00 230.00 812.00 631.00 462.00 304.00 22.00 468.00 17.00 22.00 105.00 9.00 265.00 9.00 20.00 11.00

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Sl No. 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67 68 69 70 71 72 73 74 75 76 77 78 79 80

DESCRIPTION OF MATERIAL Detonator ordinary Ductile iron pipe ( 18 kg / sqcm test pressure ) 1000 mm dia Ductile iron pipe ( 18 kg / sqcm test pressure ) 1200 mm dia Ductile iron pipe ( 18 kg / sqcm test pressure ) 800 mm dia Empty cement bag Explosive ANFO Explosive ANFO high strength booster Explosive small dia ( Kelvex-220 or equivalent ) Fine aggregate / sand ( unscreened ) ( Data rate ) Fine aggregate / sand ( screened ) ( Data rate ) Geo-textile ( filter fabric ) 200 gsm Geo-textile ( filter fabric ) 250 gsm G.I barbed wire 12 x 12 gauge G.I chain link mesh 10 gauge 50 x 50 mm opening G I Pipe 100 mm dia B Class G I Pipe 15 mm dia A class G I Pipe 25 mm dia A class G I Pipe 40 mm dia B class G I Pipe 50 mm dia A class G I Pipe 80 mm dia B Class G.I sheet ( plain ) G.I Stretcher wire Hariyala turfing sods Hectometre stone ( one line dressed ) Hemp yarn Honne wood planks Hume pipe with collar 150 mm dia Hume pipe with collar 300 mm dia Ironite compound J- Bolts 300 mm long Jungle wood planks Kilometre stone one line dressed LDPE sheet ( Geo-membrane ) 500 micron thick LDPE sheet ( Geo-membrane ) 750 micron thick LDPE sheet ( Geo-membrane ) 1000 micron thick MS pipe 200 / 300 mm dia MS pipe 32 mm dia Murum Oxalic acid Oxygen gas Plain glass 4 mm thick Pre-stressed concrete pipe ( 18 kg / sqcm test pressure ) 1000 mm dia Pre-stressed concrete pipe ( 18 kg / sqcm test pressure ) 1200 mm dia Pre-stressed concrete pipe ( 18 kg / sqcm test pressure ) 800 mm dia PVC sealing strip PVC water stopper 310 mm wide Reinforcement steel

UNIT Each Rm Rm Rm Each kg kg kg cum cum sqm sqm kg sqm Rm Rm Rm Rm Rm Rm tonne kg sqm Each kg cum Rm Rm kg Each cum Each sqm sqm sqm kg Rm cum ltr cum sqm Rm Rm Rm Rm Rm tonne

RATE in `. 6.00 16500.00 23320.00 11405.00 2.00 35.00 55.00 50.00 192.00 248.00 165.00 198.00 55.00 198.00 275.00 88.00 110.00 220.00 220.00 255.00 55000.00 66.00 17.00 195.00 60.00 47300.00 176.00 358.00 17.00 22.00 20900.00 418.00 88.00 138.00 165.00 50.00 140.00 66.00 66.00 53.00 330.00 5690.00 7085.00 4235.00 35.00 185.00 39820.00

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Sl No. 81 82 83 84 85 86 87 88 89 90 91 92 93 94 95 96 97 98 99 100 101 102 103 104 105 106 107 108 109 110 111 112 113 114 115 116 117 118 119 120 121 122 123 124 125 126 127 128

DESCRIPTION OF MATERIAL Resin bond Cement capsule Rivets Rolling shutter Rolling shutter top cover Rough stone 200 x 200 x 750 mm Rubber bottom seal ( flat type ) ( IS : 11855 ) Rubber corner seal ( music note type teflon claded ) ( IS : 11855 ) Rubber corner seal ( music note type uncladed ) ( IS : 11855 ) Rubber side seal ( music note type teflon claded ) ( IS : 11855 ) Rubber side seal ( music note type uncladed ) ( IS : 11855 ) Rubber side seal ( Z-type ) ( IS : 11855 ) Size stone 150 to 200 mm height Size stone 200 to 250 mm height Size stone 250 to 300 mm height Shahabad stone slab Shalimastic sealing compound Stainless steel plates / flats Steel door ( frame and Shutter tubular sections ) Steel door ( frame CRCA sheet Shutter tubular sections ) Steel window ( tubular frame and tubular section shutter excluding glass) Steel window ( tubular frame and Z section shutter excluding glass) Stone chips ( at dump yard ) Stone chips ( at quarry ) Structural steel angle / channel / beam / bars Structural steel plate / flats Super Plasticizer ( Conplast RP-264 or equivalent ) Synthetic Enamel paint 1st quality G.I sheet corrugated Class-II 1 mm thick Tarfelt joint filler board 12 mm thick Tarfelt joint filler board 20 mm thick Through stones 200 x 200 x 300 to 450 mm long Through stones 250 x 250 x 450 to 600 mm long Through stones 300 x 300 x 650 to 750 mm long Un-coursed rubble stones ( at dump yard ) Un-coursed rubble stones ( at quarry ) Water proof cement paint Water proofing compound Welding electrode 4 mm dia x 450 mm ( general purpose ) Welding electrode 4 mm dia x 450 mm ( radiographic low hydrogen ) Welding electrode 4 mm dia x 450 mm ( stainless steel ) Weld mess 100 x 50 mm 10 gauge non-galvanized Wire brush Weld mesh 50 x 50 mm 13 gauge Wire mesh 20 Gauge ( Chain link galvanized 50 x 50 mm opening ) Zinc Zinc chromate red oxide primer paint Zinc rich epoxy primer ( zinc content : 90 % ) Rapid wire mesh 50 x 50 mm opening non-galvanized

UNIT Each kg sqm Rm Each Rm Rm Rm Rm Rm Rm Each Each Each sqm kg kg sqm sqm sqm sqm cum cum tonne tonne ltr ltr tonne sqm sqm Each Each Each cum cum kg kg Each Each Each sqm Each sqm sqm kg ltr ltr sqm

RATE in `. 55.00 66.00 2240.00 430.00 14.00 162.00 815.00 325.00 745.00 260.00 325.00 6.00 7.00 9.00 198.00 99.00 132.00 4136.00 3553.00 1980.00 1540.00 176.00 264.00 41750.00 44000.00 83.00 194.00 59400.00 358.00 580.00 10.00 15.00 20.00 150.00 220.00 35.00 44.00 7.00 13.00 47.00 165.00 33.00 165.00 165.00 155.00 155.00 655.00 121.00

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ADDITIONAL MANUFACTURED MATERIALS FOR GATES & HOISTS FOR THE YEAR : 2011-12 GENERAL GUIDELINES: ( Rates get updated automatically based on rates for basic metals ) a. For cast steel / Alloy steel / Forged steel / Bronze, alluminium alloy components the rates shall be inclusive of cost of basic metal for these components, casting / forging charges, machining charges and applicable excise duty on finished alloy component. b. The rate in the total rate column shall be rounded off to nearest ` : 5.00. Sl DESCRIPTION OF MANUFACTURED COMPONENTS FOR GATES / HOISTS & ALLIED WORKS No. Basic metal in `. per kg 1 Casting / machining or forging per kg 2 Excise duty on (1+2) 8.24% 3 10.40 12.27 12.44 13.82 14.89 18.05 53.11 Total rate in `. (1+2+3) per kg 4 135.00 160.00 165.00 180.00 195.00 235.00 700.00

2 3

Cast steel components :( Basic metal - steel ) Wheel / Pulley / Hub / Plummer / Roller 35.50 90.75 Drum / Gear 35.50 113.44 Pinion 35.50 115.50 Forged steel components : ( Basic metal - structural steel ) Hook / Shackle 44.00 123.75 Alloy steel components IS-1570 : ( Basic metal - stainless steel ) Shaft ( carbon steel ) 90.00 90.75 Pin ( stainless steel ) 120.00 99.00 Bronze, alluminium alloy components IS-305 : ( Basic metal - copper ) Bearing / Bush 430.00 214.50

MATERIALS FOR POWER SUPPLY WORKS 2011-12 FOR THE YEAR : Sl No. 1 2 3 4 5 6 7 8 9 10 11 DESCRIPTION OF MATERIAL Electric pole with fixtures Flood light 250 W ( Sodium vapour lamp ) Flood light set Fluoscent tube light 40 W Fluoscent tube light set Circuit breaker & other accessories HT / LT Line conductor PVC Armoured cable 10 sqmm and below PVC Armoured cable 16 sqmm PVC Armoured cable 25 sqmm PVC Armoured cable 70 sqmm UNIT Each Each Each Each Each Set 1000 m Rm Rm Rm Rm RATE in `. 4600.00 715.00 1320.00 55.00 210.00 33000.00 29700.00 53.00 64.00 110.00 275.00

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a. b. c. d.

DETAILS OF CAPITAL COST OF MACHINERY / EQUIPMENT 2011-12 FOR THE YEAR : GENERAL GUIDE LINES : The Capital cost of machinery / equipment shall be for new machinery / equipment and shall be inclusive of all taxes, duties, other levies. The cost of transport vehicles / equipment shall be exclusive of cost of tyres and tubes. The cost of drill rods / drill bits / air hose / water hose / road tax / insurance charges and other consumeable accessories shall not be included in the capital cost. In cases, where the current capital cost of machinery / equipment could not be collected through enquiries, the capital cost considered for previous year may be updated on the basis of average percentage increase / decrease in the index for machinery published in the R.B.I Bulletin. DESCRIPTION OF MACHINERY / EQUIPMENT Agitator car / Transit mixer 2 cum ( excluding tyres ) Air compressor 5 cmm electric Air compressor 7 cmm diesel Air compressor 7 cmm electric Air compressor 8.5 cmm diesel Air compressor 8.5 cmm electric Air compressor 15 cmm electric Angle Dozer 90 hp Batching plant 6 cum / hour rated capacity with accessories Batching plant 15 cum / hour rated capacity with accessories Batching plant 50 cum / hour rated capacity with accessories Bending machine Concrete bucket 1.5 cum Concrete hand mixer 45 / 30 ltr Concrete mixer 300 / 200 ltr (diesel) Concrete mixer 300 / 200 ltr ( electric ) Concrete mixer 600 / 400 ltr (diesel) Concrete mixer 600 / 400 ltr ( electric ) Concrete paver 100 sqm / hr Convey mucker ( excluding tyres ) Core drilling machine Diesel generating set 30 KVA Diesel generating set 50 KVA Diesel Loco 45 hp Dewatering pump 5 hp ( diesel ) Dewatering pump 5 hp ( electric ) Dewatering pump 10 hp ( diesel ) Dewatering pump 10 hp ( electric ) Dewatering pump 20 hp ( diesel ) Dewatering pump 20 hp ( electric ) Drifter Drilling jumbo ( excluding tyres ) Dumper 5 cum ( excluding tyres ) Geophysical Electric resistivity meter Grouting pump UNIT Each Each Each Each Each Each Each Each Each Each Each Each Each Each Each Each Each Each Each Each Each Each Each Each Each Each Each Each Each Each Each Each Each Each Each COST in `. 1867900 465400 674600 593300 818400 728200 1100000 3793500 1403900 3267700 5426000 503300 40800 29800 120100 110700 242600 222600 1922000 3203300 893400 463500 728700 1358600 27500 23300 46000 40600 111100 91500 730300 1050600 1098000 309000 81800

Sl No. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35

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Sl No. 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67 68 69

DESCRIPTION OF MACHINERY / EQUIPMENT Guniting / sand blasting equipment Ice plant with accessories 30 t / day Jack hammer Mobile crane 8 t ( pick & carry ) ( excluding tyres ) Mobile crane 25 t ( revolving ) ( excluding tyres ) Needle vibrator 40 mm ( petrol ) Needle vibrator 40 mm ( electric ) Needle vibrator 60 mm ( petrol ) Needle vibrator 60 mm ( electric ) Pile boring rig with accessories Planing machine 4 m stroke Plate shearing machine upto 12 mm Pneumatic placer 0.5 cum Pneumatic tamper Pug cutting machine Pusher leg Road roller diesel 10 t Shovel 0.50 cum 75 hp Shovel 0.85 cum 110 hp Spinning machine with accessories Stationery derric crane 5 t Tipper 5 cum ( excluding tyres ) Tipping tub 1.5 cum Tower crane 5 tonne Transformer 250 KVA Truck 10 t ( excluding tyres ) Upright drilling machine Ventilation fan 20 hp Vibrating plate compactor ( diesel ) Vibratory pad foot roller 8 t Waggon drill Water tanker 8000 ltr ( excluding tyres ) Welding transformer Winch 35 hp ( electric )

UNIT Each Each Each Each Each Each Each Each Each Each Each Each Each Each Each Each Each Each Each Each Each Each Each Each Each Each Each Each Each Each Each Each Each Each

COST in `. 220100 1893100 47800 1099000 17293700 20900 18500 23600 21000 4017000 597400 644200 464800 49800 41700 33200 1013500 2791300 4617500 502600 515000 881100 115400 8827100 305900 876000 47400 134900 123600 2557500 768900 867800 36400 292500

AGGREGATE CRUSHING & PROCESSING PLANT FOR THE YEAR : 2011-12 Sl No. 1 2 3 4 5 6 DESCRIPTION OF MATERIAL Jaw crusher 900 x 500 mm ( 120 tph ) with 50 hp motor Jaw crusher 500 x 300 mm ( 60 tph ) with 30 hp motor Jaw crusher 400 x 225 mm ( 10 tph ) with 25 hp motor Jaw plates 900 x 500 mm ( serreted ) Jaw plates 500 x 300 mm ( serreted ) Jaw plates 400 x 225 mm ( serreted ) UNIT Each Each Each Set Set Set RATE in `. 1560500 910500 455300 117100 46800 32400

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ACCESSORIES TO MACHINERY / EQUIPMENT FOR THE YEAR : 2011-12 Sl No. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 DESCRIPTION OF MATERIAL Air hose 25 mm dia Air hose 50 mm dia Cardium compound Casing shoe bit Diamond core bit BX size Diamond core bit NX size Diesel Double tube core barrel Electric power ( HT-2B category ) including tax Extension drill rod with coupling sleeve Gear oil HP-90 Grease GEM RR3 Jack hammer drill rod 1.5 m Jack hammer drill rod 2.5 m Lubricants Nozzle for guniting / sand blasting gun Nylon Conveyor belt 3 ply 600 mm width Nylon Conveyor belt 3 ply 1000 mm width Paving Cylinder Petrol Rails 30R / 45R( 30 kg / m / 45 kg / m) Reamer shell Shutter oil Spinning belt T.C.Cross bit 50 mm dia T.C.Cross bit 75 mm dia T.C.Cross bit 100 mm dia Tyres and Tubes for truck Water hose ( pressure ) 20 mm dia Wire rope of specified type ( for Winch / Hoist / Crane ) - IS-2266 UNIT Rm Rm kg Each Each Each ltr Each Kwhr Rm ltr kg Each Each ltr Each Rm Rm Each ltr tonne Each ltr Each Each Each Each Set Rm kg RATE in `. 165.00 217.00 88.00 9135.00 10420.00 13200.00 46.65 12100.00 6.00 3630.00 175.00 213.00 3740.00 6225.00 187.00 343.00 1915.00 2990.00 24130.00 65.65 46200.00 4460.00 28.00 8800.00 3835.00 8460.00 10575.00 14300.00 140.00 115.00

a.

b. c. d.

OTHER COSTS ON MATERIAL / MACHINERY / LABOUR FOR THE YEAR : 2011-12 GENERAL GUIDE LINES : The rate provided for ' SUNDRIES' ( Lumpsum provision for unquantified inputs in the data rates ) shall be updated on the basis of general percentage increase / decrease in the market rates or on the basis of increase / decrease in R.B.I ' All Commodity' index. The rate for structural steel fabrication shall include cost of all materials (except structural steel ), machinery, labour and one coat of primer painting. Demand charges and electric power charges shall be as per prevailing power supply tariff. Rate of interest on capital cost shall be as approved by Govt or other competent authority.

10

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e. Contractor's profit shall be considered only on Fuel / Energy charges and Sundries ( if any ) in the data rates for ' Machinery component' since basic hire charge of machinery / equipment includes interest on average capital cost of machinery / equipment. Sl No. 1 2 3 4 5 DESCRIPTION OF OTHER COSTS Contractor's Overheads on Material / Machinery / Labour Contractor's Profit on Material / Fuel & Energy charges / Labour Demand charges ( HT-2B category ) on power supply Excise duty on Gate / Hoist supplies Hidden cost on Labour ( common to all works ) Hidden cost on Labour ( additional for Dam works ) Hidden cost on Labour ( additional for Tunnel works ) Hidden cost on Labour ( additional for Gate works ) Insurance charges on gate / hoist parts Insurance charges on machinery Interest on capital cost Road tax on transport vehicles ( Tipper / Truck ) Small T & P on Material / Machinery / Labour Structural steel fabrication ( general purpose ) Sundries ( Lumpsum rate for unquantified inputs ) UNIT RATE

6 7 8 9 10 11

% 5.00 % 10.00 ` / KVA / month 190.00 % 8.24 % 15.00 % 5.00 % 10.00 % 15.00 % on cost 1.00 % / annum 1.00 % / annum 11.00 `./ annum 11560.00 % 1.00 kg 11.00 LS `: 33.00

ROYALTY CHARGES ON MATERIALS FOR THE YEAR : 2011-12 CI 56 MMN. 2006, Bangalore, dated 23 - 06 -2007. As per Govt of Karnataka Notification No: Sl No. 1 2 3 4 Name of minor minerals Murum Ordinary building stones Lime stone under title ' Shahabad stone ' Ordinary sand: Area of applicability Entire state Entire state Entire state Entire state Rate / Unit Qty in `. 10.00 / tonne 30.00 / tonne 80.00 / 10 sqm 30.00 / tonne

STATEMENT OF WAGES OF WORKERS FOR THE YEAR : 2011-12 GENERAL GUIDE LINES : a. The basic wages shall not be less than the minimum wages fixed by the Government. b. The basic wages need not be revised every year and any revision, if warranted, shall take into consideration the local conditions for perticular category of worker and the trend in quoted rates. c. The Variable Dearness Allowance ( Living allowance ) shall be revised as per the procedure laid down in the Government notification on minimum wages.

11

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Computation of variable DA ( Living allowance ) : Current state annual average CP index for industrial workers Base state annual average CP index for industrial workers Amount of variable DA per point CP index ( CI ) : ( BI ) : `: 4284 2491 0.03 1793 62.05 / Day

Difference in Current & Base index ( CI - BI ) : Variable DA / Day = ( Difference in index ) x ( Rate of DA per point ) x 30 / 26 `: Sl No. CATEGORY OF WORKER

Basic wage / Day VDA / Day Total wage / Day in `: in `: in `: ZONE-I ZONE-II ZONE-I&II ZONE-I ZONE-II 111.70 94.20 99.70 111.70 95.70 98.20 97.70 129.70 94.20 94.20 111.70 110.20 100.20 100.20 102.20 100.20 100.20 100.20 100.20 109.20 102.20 97.20 98.20 96.20 105.20 105.20 99.70 109.20 101.70 100.20 102.20 96.20 101.70 98.20 98.20 108.70 91.20 96.70 108.70 92.70 95.20 94.70 126.70 91.20 91.20 108.70 107.20 97.20 97.20 99.20 97.20 97.20 97.20 97.20 106.20 99.20 94.20 95.20 93.20 102.20 102.20 96.70 106.20 98.70 97.20 99.20 93.20 98.70 95.20 95.20 62.05 62.05 62.05 62.05 62.05 62.05 62.05 62.05 62.05 62.05 62.05 62.05 62.05 62.05 62.05 62.05 62.05 62.05 62.05 62.05 62.05 62.05 62.05 62.05 62.05 62.05 62.05 62.05 62.05 62.05 62.05 62.05 62.05 62.05 62.05 173.75 156.25 161.75 173.75 157.75 160.25 159.75 191.75 156.25 156.25 173.75 172.25 162.25 162.25 164.25 162.25 162.25 162.25 162.25 171.25 164.25 159.25 160.25 158.25 167.25 167.25 161.75 171.25 163.75 162.25 164.25 158.25 163.75 160.25 160.25 170.75 153.25 158.75 170.75 154.75 157.25 156.75 188.75 153.25 153.25 170.75 169.25 159.25 159.25 161.25 159.25 159.25 159.25 159.25 168.25 161.25 156.25 157.25 155.25 164.25 164.25 158.75 168.25 160.75 159.25 161.25 155.25 160.75 157.25 157.25

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35

I . SKILLED CATEGORY: Bar bender Black smith / Tin smith / Rivetor Blaster ( Licensed ) Carpenter Cl- I Electrician ( Licensed ) Fitter Cl- I Floor Polisher / Tile Layer Foreman Gauge reader Maistry / Work Inspector Mason Cl- I / Brick layer Cl- I Mechanic Cl- I Operator Air compressor / DG set Operator Batching plant Operator Bus / Ambulance/ Lorry / Tanker Operator Concrete / Asphalt mixer Operator Concrete / Asphalt paver Operator Concrete pump / Placer Operator Core drilling machine Operator Crane / Tower crane / Cable way Operator Drilling jumbo / Loco / Winch Operator Grouting / Guniting / Shotcreting Operator Jackhammer/ Pneumatic tamper Operator Pump / Ventilation fan Operator Lathe/ Drilling/ Shearing machine Operator Bending / Planing machine Operator Road roller Operator Shovel / Scraper / Dozer Operator Spillway / Sluice gate Operator Crusher / Conveyor / Mucker Operator Tipper / Dumper / Transit mixer Operator Concrete vibrator Operator Vibratory plain / padfoot roller Operator Wagon drill / Drifter Painter Cl- I

12

BASIC DATA

Sl No.

CATEGORY OF WORKER

Basic wage / Day VDA / Day Total wage / Day in `: in `: in `: ZONE-I ZONE-II ZONE-I&II ZONE-I ZONE-II 105.20 98.20 100.70 100.70 110.20 110.20 94.20 93.20 100.70 126.20 94.20 100.70 94.20 94.20 94.20 94.20 94.20 94.20 94.20 94.20 94.20 94.20 94.20 94.20 94.20 94.20 94.20 94.20 94.20 94.20 94.20 94.20 94.20 94.20 94.20 94.20 94.20 100.70 103.70 94.20 93.20 98.20 98.20 93.20 102.20 95.20 98.20 98.20 107.20 107.20 91.20 90.70 98.20 123.20 91.20 98.20 91.20 91.20 91.20 91.20 91.20 91.20 91.20 91.20 91.20 91.20 91.20 91.20 91.20 91.20 91.20 91.20 91.20 91.20 91.20 91.20 91.20 91.20 91.20 91.20 91.20 98.20 100.70 91.20 90.70 95.70 95.70 90.70 62.05 62.05 62.05 62.05 62.05 62.05 62.05 62.05 62.05 62.05 62.05 62.05 62.05 62.05 62.05 62.05 62.05 62.05 62.05 62.05 62.05 62.05 62.05 62.05 62.05 62.05 62.05 62.05 62.05 62.05 62.05 62.05 62.05 62.05 62.05 62.05 62.05 62.05 62.05 62.05 62.05 62.05 62.05 62.05 167.25 160.25 162.75 162.75 172.25 172.25 156.25 155.25 162.75 188.25 156.25 162.75 156.25 156.25 156.25 156.25 156.25 156.25 156.25 156.25 156.25 156.25 156.25 156.25 156.25 156.25 156.25 156.25 156.25 156.25 156.25 156.25 156.25 156.25 156.25 156.25 156.25 162.75 165.75 156.25 155.25 160.25 160.25 155.25 164.25 157.25 160.25 160.25 169.25 169.25 153.25 152.75 160.25 185.25 153.25 160.25 153.25 153.25 153.25 153.25 153.25 153.25 153.25 153.25 153.25 153.25 153.25 153.25 153.25 153.25 153.25 153.25 153.25 153.25 153.25 153.25 153.25 153.25 153.25 153.25 153.25 160.25 162.75 153.25 152.75 157.75 157.75 152.75

36 37 38 39 40 41 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38

I . SKILLED CATEGORY ( Contd ) : Plumber ( Licensed ) / Pipe fitter Sarang / Khalasi Spun pipe moulder Stone chiseller CI- I / Stone cutter Cl- l Struct. steel Fabricator / Marker / Erector Welder / Gas Cutter II . SEMI SKILLED CATEGORY: Asphalt Sprayer / Boiler attendant Bhisti Carpenter Cl- II / Erector shuttering Chavali / Navagani Crowbarman / Jumperman Fitter Cl- II Gangman / Head / Survey mazdoor Gardener / Trained mali Helper Air compressor / DG set Helper Batching plant Helper Blasting Helper Bus / Ambulance / Lorry / Tanker Helper Bending /Shearing /Planing machine Helper Carpenter Helper Concrete / Asphalt mixer Helper Concrete / Asphalt paver Helper Core drilling machine Helper Crane / Tower crane / Cable way Helper Drilling jumbo / Loco / Winch Helper Fitter / Fabrication Helper Grouting / Guniting / Shotcreting Helper Jack hammer / Pneumatic tamper Helper Laboratory / Instrumentation Helper Road roller Helper Shovel / Scraper / Dozer Helper Crusher / Conveyor / Mucker Helper Tipper / Dumper / Transit mixer Helper Vibrator Helper Vibratory plain/ padfoot roller Helper Wagon drill/ Drifter Lineman Electric / Telephone Mason Cl- ll / Brick layer Cl-II Mechanic Cl- II Painter Cl- II Patkari / Neeraganti / Sowdy Stone Chiseller Cl- II Stone breaker / Hammerman Valveman / Canal sluice operator

13

BASIC DATA

Sl No.

CATEGORY OF WORKER

Basic wage / Day VDA / Day Total wage / Day in `: in `: in `: ZONE-I ZONE-II ZONE-I&II ZONE-I ZONE-II 85.70 84.70 83.20 81.70 81.70 122.20 93.70 131.20 111.70 95.20 93.70 107.20 131.20 101.70 153.70 94.20 95.20 93.70 104.20 104.20 96.20 83.70 82.70 81.70 80.20 80.20 119.20 90.70 128.20 108.70 92.20 90.70 104.20 128.20 98.70 150.70 91.20 92.20 90.70 101.70 101.70 93.20 62.05 62.05 62.05 62.05 62.05 62.05 62.05 62.05 62.05 62.05 62.05 62.05 62.05 62.05 62.05 62.05 62.05 62.05 62.05 62.05 62.05 147.75 146.75 145.25 143.75 143.75 184.25 155.75 193.25 173.75 157.25 155.75 169.25 193.25 163.75 215.75 156.25 157.25 155.75 166.25 166.25 158.25 145.75 144.75 143.75 142.25 142.25 181.25 152.75 190.25 170.75 154.25 152.75 166.25 190.25 160.75 212.75 153.25 154.25 152.75 163.75 163.75 155.25

1 2 3 4 5 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16

III . UN-SKILLED CATEGORY: Cement / Asphalt handling mazdoor Civic worker Heavy mazdoor Light mazdoor Watchman IV . OTHER CATEGORY: Boatman with boat Care-taker / conductor / Lift attender Cartman with double bullock cart Cartman with single bullock cart Cook / Messman Dhobi Diploma Engineer / Surveyor Diver with headgear Graduate / Laboratory Assistant Graduate Engineer / Geologist Horticulture Assistant / Photographer ITI certificate holder / Tracer / Printer Literate mazdoor Stenographer / Computer Operator Telephone / Wireless Operator Typist

14

BASIC DATA

SCHEDULE OF RATES
FOR THE YEAR : 2011-12

DATA FOR COMPUTATION OF

UNIT RATES
FOR

COARSE & FINE AGGREGATES

15

BASIC DATA

16

BASIC DATA

DATA RATES FOR COARSE / FINE AGGREGATES

FOR THE YEAR : 2011-12 ITEM : Cost of production of coarse aggregate using Jaw crushers & Conveyor system. DATA : Size range of coarse aggregate considered for data rate analysis: 80 to 40 mm size range 40 to 20 mm size range 20 to 10 mm size range 10 to 4.75 mm size range Average daily rate of concreting assumed : 500 cum Quantity of coarse aggregate at 1.50 t / cum of concrete : 750 t Quantity of rubble for crushing considering 15 % dust / wastage : 880 t Daily crushing of rubble for aggregate with 20 % reserve stock ( 880 x 1.20 ) : 1056 t Av. crushing / hour for single shift working of crushing plant ( 1056 / 8 ) : 132 t Required crushing capacity of plant per hour with 70 % job / management efficiency and 50 min / hour working ( 132 x 60 / 50 / 0.7 ) : 226 t Deploy 2 Nos. Primary Jaw crushers 120 tonnes per hour rated capacity each. Deploy 2 secondary jaw crushers for recrushing over size aggregates. Deploy 4 tertiary jaw crushers for crushing smaller size aggregates. Deploy vibrating screens / belt conveyors / water spray systems for processing aggregates. Daily output of crushing system with 70 % job and management efficiency and 50 min per hour working : ( 2 x 120 x 0.7 x 8 x 50 / 60 ) : 1120 t Daily output of aggregate assuming 15 % dust / wastage ( 1120 x 0.85 ) : 952 t Total quantity of aggregate considering 300000 cum concrete and 5 % extra for other works such as filter drains etc : ( 300000 x 1.5 x 1.05 ) : 472500 t Scalper screen B-1 Rubble unloading hopper B-2 Feeder hopper Feeder hopper B-4 Single deck screen B-5 B-6 Primary stock pile 150 mm & below 80-40 mm stock pile Secondary crushers 60 tph 2 Nos. Primary crushers 120 tph 2 Nos

B-8

B-7 40-20 mm stock pile

B-9 Feeder hopper B-10 B-12 B-11 Tertiary crushers 10 tph 4 Nos Triple deck screens Dust with wash water B-17 B-13 B-14 B-15

20-10 mm stock pile

B-16

10-4.75 mm stock pile SCHEMATIC ARRANGEMENT OF AGGREGATE CRUSHING & PROCESSING

17

BASIC DATA

1 a.

Aggregate crushing system : Capital cost of Crusher system : Primary Jaw Crusher 900 x 500 mm with Electric motor 50 hp 2 Nos Secondary Jaw Crusher 500 x 300 mm with Electric motor 30 hp 2 Nos Tertiary Jaw Crusher 400 x 225 mm with Electric motor 25 hp 4 Nos Rubble feed hopper 1 No @ 2 t / each Crusher feed bins 3 Nos @ 1.0 t / each Scalper screen 1 No. @ 0.6 t / each Single vib. deck without screen 1 @ 0.6 t Triple vib.deck without screen 2 Nos.1t/each Controls / Switches / cables Other accessories

@ `: 1560500 / Each @ `: @ `: @ `: @ `: @ `: @ `: @ `: 910500 / Each 455300 330000 198000 198000 412500 495000 LS LS / Each / Each / Each / Each / Each / Each

`: `: `: `: `: `: `: `: `: `: Total `:

3121000 1821000 1821200 330000 594000 198000 412500 990000 264000 165000 9716700

b.

Hire charges of plant : Capital cost of plant Salvage value of plant Life of plant in hours Life of plant in years Yearly usase of plant in hours ( life in hours / life in years ) Maintenance and repair charges @ : Miscellaneous charges @ : Rate of interest per annum Insurance charges on av. Capital cost per annum Average capital cost of plant ( 15+1) x 9716700 Depreciation of plant / hour 0.90 x 9716700 Interest on av. Capital cost / hr 0.11 x 5182240 Maintenance and repair charges / hr 2 x 9716700 Miscellaneous charges / hr 0.10 x 971.67 Insurance on av capital cost / hr 0.01 x 5182240 Total hire charges / hour excluding energy and crew charges Fuel / Energy charges : Requirement of electric power : Primary crusher 2 Nos. / 50 hp each Secondary crusher 2 Nos. / 30 hp each Tertiary crusher 4 Nos. / 25 hp each Rubble feeder 1 No / 5 hp each Primary crusher feeder 2 Nos / 5 hp each Sec. Crusher feeder 2 Nos / 5 hp each Ter. Crusher feeder 4 Nos / 5 hp each Scalper screen 15 hp Single deck screen 1 No. / 15 hp Triple deck screen 2 No. / 15 hp each Controls & Miscellaneous Total energy consumption per hour in Kwhr

`: 9716700 : 10% : 20000 : 15 : 1333 200 percent of capital cost 10 percent of repair charges : 11% : 1% / 2 / 15 `: 5182240 / 20000 `: 437.25 / 1333 `: 427.53 / 20000 `: 971.67 `: 97.17 / 1333 `: 38.87 `: 1972.49 say `: 1972.00 hp 100 60 100 5 10 10 20 15 15 30 -Kwhr 74.60 44.76 74.60 3.73 7.46 7.46 14.92 11.19 11.19 22.38 2.50 274.79 say : 280 Kwhr

c.

18

BASIC DATA

Energy charges for 280 Kwhr Oil and lubricants

@ `: @

6.00 / Kwhr 20%

`: `: Total `: say `: `: `: Total `: `: say `:

1680.00 336 2016.00 2016.00 1274.00 1226.00 1342.40 314.12 314.00 Motor hp 15 hp 15 hp 10 hp 10 hp 10 hp 10 hp 15 hp 15 hp 100 hp 10 hp 10 hp 15 hp 5 hp 5 hp 10 hp 10 hp 10 hp 10 hp 85 hp

d.

Crew charges : Operator crusher 8 Nos. Helper Crusher 8 Nos.

@ `: @ `:

159.25 / day 153.25 / day

Hourly Crew charges = Yearly wages / Yearly usase of plant in hrs ( 26 x 12 x 1342.40 / 1333 ) 2 Aggregate processing system : 1000 mm wide belt conveyor : B-1 : Unloading hopper to Scalper screen B-2 : Scalper screen to Primary crusher B-3 : Primary crusher to Single deck screen B-4 : Single deck screen to Secondary crusher B-5 : Secondary crusher to Triple deck screen-1 B-6 : Single deck screen to Primary stock pile B-7 : Primary stock pile to Triple deck screen-1 B-8 : Triple deck screen-1 to 80 - 40 mm size stock pile Total 600 mm wide belt conveyor : B-9 : Triple deck screen-1 to 40 - 20 mm stock pile B-10 : Triple deck screen-1 to tertiary crusher B-11 : Tertiary crusher to triple deck screen-2 B-12 : Triple deck screen-2 to Tertiary crusher B-13 : Triple deck screen-1 to Triple deck screen-2 B-14 : Triple deck screen-2 to 40 - 20 mm stock pile B-15 : Triple deck screen-2 to 20 - 10 mm stock pile B-16 : Triple deck screen-2 to 10 - 4.75 mm stock pile B-17 : Triple deck screen-2 to Crusher dust stock pile Total Cost of 600 mm wide belt conveyor per Rm : 20 m length of conveyor assumed. a. Str steel frame 4.50 t @ 0.225 t / m b. Bolts and nuts c. Idler rollers @ 30 kg / m d. Return rollers @ 10 kg / m e. Bearings for rollers 48 Nos f. Drums 4 Nos g. Bearings for drums 8 Nos h. Plummer blocks 2 Nos i. Sundries

Length 15 m 15 m 15 m 20 m 20 m 20 m 20 m 25 m : 150 m 15 m 20 m 30 m 10 m 10 m 15 m 15 m 15 m 20 m : 150 m

@ `: @ @ `: @ `: @ `: @ `: @ `: @ `:

52750 / tonne 5% 135000 / tonne 135000 / tonne 990 / each 16500 / each 1320 / each 8250 / each LS Total cost for 20 m Cost per Rm

`: 237375 `: 11868.75 `: 81000 `: 27000 `: 47520 `: 66000 `: 10560 `: 16500 `: 3300 `: 501123.8 `: 25056.19

Cost of 1000 mm wide belt conveyor per Rm : 20 m length of conveyor assumed. a. Str steel frame 9.00 t @ 0.45 t / m b. Bolts and nuts

@ `: @

52750 / tonne 5%

`: `:

474750 23737.5

19

BASIC DATA

c. Idler rollers @ 45 kg / m d. Return rollers @ 15 kg / m e. Bearings for rollers 72 Nos f. Drums 4 Nos g. Bearings for drums 8 Nos h. Plummer blocks 2 Nos i. Sundries

a.

b.

c.

`: 121500 135000 / tonne `: 40500 135000 / tonne 990 / each `: 71280 19800 / each `: 79200 1650 / each `: 13200 8250 / each `: 16500 LS `: 3300 `: 843967.5 Total cost for 20 m `: 42198.38 Cost per Rm Capital cost of Conveyor system ( excluding cost of belts ) : 600 mm width conveyor 150 m @ `: 25056.19 / Rm `: 3758428 1000 mm width conveyor 150 m @ `: 42198.38 / Rm `: 6329756 Electric motors 5 hp 3 No ( 1 spare ). @ `: 16500 / Each `: 49500 Electric motors 10 hp 11 Nos ( 1 spare ) @ `: 24750 / Each `: 272250 Electric motors 15 hp 6 Nos ( 1 spare ) @ `: 39600 / Each `: 237600 Gear boxes 16 Nos @ `: 39600 / Each `: 633600 Pipe lines / sprayers / Transfer points etc LS `: 165000 Controls / Switches / Cables and misc LS `: 99000 Total cost of Conveyor system `: 11545134 Hire charges of Conveyor system per hour : ( excluding cost of belts / energy / crew ) Capital cost of plant `: 11545134 Life of plant in hours : 30000 Life of plant in years : 15 ( life in hours / life in years ) : 2000 Yearly usage in hours Maintenance and repair charges @ : 100 percent of capital cost Miscellaneous charges @ : 10 percent of repair charges Salvage value : 10% Rate of interest per annum : 11% Insurance charges on av. Capital cost per annum : 1% Av. Capital cost ( 15+1) x 11545134 / 2 / 15 `: 6157405 Depreciation of plant / hour 0.9 x 11545134 / 30000 `: 346.35 Interest on av. Capital cost / hr 0.11 x 6157405 / 2000 `: 338.66 Maintenance & repair charges / hr 1x 11545134 / 30000 `: 384.84 Miscellaneous charges / hr 0.10 x 384.84 `: 38.48 Insurance on av capital cost / hr 0.01 x 6157405 / 2000 `: 30.79 Total hire charges / hour excluding energy & crew charges `: 1139.12 say `: 1139.00 Fuel / Energy charges per hour : Requirement of electric power : 5 hp motors 2 No. ( 2 x 5 x 0.746 ) : 7.46 10 hp motors 10 Nos. ( 10 x 10 x 0.746 ) : 74.60 15 hp motors 5 Nos. ( 5 x 15 x 0.746 ) : 55.95 Controls & Miscellaneous LS : 2.00 : 140.01 say : 140 Kwhr Energy charges / hour for 140 Kwhr @ `: 6.00 / Kwhr `: 840.00 Add for oil and lubricants @ 20% `: 168 Total energy charges / hour `: 1008.00 say `: 1008.00 @ `: @ `: @ `: @ `: @ `: @ `:

20

BASIC DATA

d.

Crew charges : Operator conveyor 6 Nos. Helper Conveyor 3 Nos.

@ `: @ `:

159.25 / day 153.25 / day

`: `: `: `: say `:

955.50 459.75 1415.25 220.78 221.00

Hourly Crew charges = Yearly wages / Yearly usase of plant in hrs ( 26 x 12 x 1415.25 / 2000 )

3 a.

Sprayer system for washing aggregates : Hire charges per hour : Capital cost of 2 pumps / pipes & sprayers @ `: 91500 Life of plant in hours Life of plant in years Yearly usage in hours ( life in hours / life in years ) Salvage value Maintenance and repair charges @ : Miscellaneous charges @ : Rate of interest per annum Insurance charges on av. Capital cost per annum Av. Capital cost ( 12+1) x 183000 Depreciation of plant / hour 0.9 x 183000 Interest on av. Capital cost / hr 0.11 x 99125 Maintenance & repair charges / hr 0.70 x 183000 Miscellaneous charges / hr 0.10 x 6.41 Insurance on av capital cost / hr 0.01 x 99125 Total hire charges / hour excluding energy & crew charges Fuel / Energy charges per hour : Energy requirement for 2 x 20 hp motor in Kwhr Energy charges / hour Add for oil and lubricants

`: 183000 : 20000 : 12 : 1667 : 10% 70 percent of capital cost 10 percent of repair charges : 11% : 1% / 2 / 12 `: 99125 / 20000 `: 8.235 / 1667 `: 6.54 / 20000 `: 6.405 `: 0.64 / 1667 `: 0.59 `: 22.42 say `: 22.00 : : `: `: `: say `: `: `: say `: 29.84 30.00 180.00 36 216.00 216.00 155.25 29.06 29.10

/ Each

b.

( 2 x 20 x 0.746 )

say @ `: 6.00 / Kwhr @ 20% Total energy charges / hour

c.

Crew charges per hour : Operator pump 1 No. @ `: 155.25 / day Hourly Crew charges = Yearly wages / Yearly usase of plant in hours = 26 x 12 x 155.25 / 1667

Total capital cost of aggregate crushing & processing system : Crusher system with all accessories Conveyor system with all accessories Water sprayer system with all accessories

`: 9716700 `: 11545134 `: 183000 Total `: 21444834

5 a.

Use rate of materials : Use rate of Jaw plates : Cost of 900 x 500 mm jaw plates Life of jaw plates in hours

@ `:

117100 / set

`: 117100 : 700

21

BASIC DATA

b.

Use rate of jaw plates / set / hour ( Cost / life ) Cost of 500 x 300 mm jaw plates @ `: 46800 Life of jaw plates in hours Use rate of jaw plates / set / hour ( Cost / life ) Cost of 400 x 225 mm jaw plates @ `: 32400 Life of jaw plates in hours Use rate of jaw plates / set / hour ( Cost / life ) Use rate of aggregate processing screens : Cost of screens: Screen for scalper screen deck 1 No. @ `: 66000 Screen for single vib. Deck 1 No @ `: 66000 Screen for triple vib. Deck 2 No. @ `: 123750 Add for repairs Less salvage value Life of screens in hours Use rate of screens / hour Use rate of Conveyor belts : Cost of 600 mm wide belt 330 m Cost of 1000 mm wide belt 330 m Life of belt in hours Use rate of 600 mm wide belt / hour Add repair charges Less salvage value Use rate of 1000 mm wide belt / hour Add repair charges Less salvage value @ @ 25% 10%

/ set

/ set

`: 167.29 `: 46800 : 700 `: 66.86 `: 32400 : 700 `: 46.29

/ Each / Each / Each

`: 66000 `: 66000 `: 247500 Total `: 379500 `: 94875 ( - ) `: -37950 `: 436425 : 3000 `: 145.48 `: 631950 `: 986700 : 5000 `: 126.39 `: 31.60 ( - ) `: -12.639 `: 145.35 `: 197.34 `: 49.34 `: -19.73 `: 226.94

c.

@ `: @ `: ( Cost / life ) @ @ ( Cost / life ) @ @

1915 / Rm 2990 / Rm

25% 10% Use rate per hour 25% 10% Use rate per hour

RATE ANALYSIS A. MATERIALS: Sl Perticulars No. 1 Rubble ( from quarry ) for 1120 t @ 1.6 t / cum 2 Use rate of Jaw plates 900x500 mm Reconditioning charges @ 10 % 3 Use rate of Jaw plates 500x300 mm Reconditioning charges @ 10 % 4 Use rate of Jaw plates 400x225 mm Reconditioning charges @ 10 % 5 Use rate of screens 6 Use rate of conveyor belts 1000 mm 7 Use rate of conveyor belts 600 mm 8 Sundries

UNIT: Unit cum Hour Hour Hour Hour Hour Hour Hour Quantity 700.00 16.00 16.00 32.00 8.00 8.00 8.00 150.00

952.00 tonne Rate Amount in `. in `. 220.00 154000.0 167.29 2676.57 267.66 66.86 1069.71 106.97 46.29 1481.14 148.11 145.48 1163.80 226.94 1815.53 145.35 1162.79 33.00 4950.00 Total `: 168842.3 Contd

22

BASIC DATA

A. MATERIALS ( Contd ) : Sl Perticulars No. Add for Add for Add for Add for small Tools and Plants @ Contractor's Profit @ Contractor's Overheads @ Royalty charges on rubble @

Unit

Quantity

1% 10% 5% ( Included in material rate ) Total cost of Materials :

Rate Amount in `. in `. Contd `: 1688.42 `: 16884.23 `: 8442.11 `: 0.00 `: 195857

B. MACHINERY: Sl Description No. 1 Crusher system Fuel / Energy charges 2 Conveyor system Fuel / Energy charges 3 Water sprayer system Fuel / Energy charges 4 Sundries

Unit Hour Hour Hour Hour Hour Hour LS

Quantity 8.00 8.00 8.00 8.00 8.00 8.00 150.00

Add for small Tools and Plants @ 1% Add for Contractor's Profit on DPOL / Energy @ 10% Add for Contractor's Overheads @ 5% Total hire charges of Machinery : C. LABOUR: Sl Description No. 1 Crew for Crusher system 2 Crew for Conveyor system 3 Crew for water sprayer system 4 Khalasis 5 Heavy mazdoor Add for Add for Add for Add for Add for small Tools and Plants @ Contractor's Profit @ Hidden cost on Labour @ additional Hidden cost on Labour @ Contractor's Overheads @

Rate in `. 1972.00 2016.00 1139.00 1008.00 22.00 216.00 33.00 Total `: `: `: `: `:

Amount in `. 15776.00 16128.00 9112.00 8064.00 176.00 1728.00 4950.00 55934.00 559.34 3087.00 2796.70 62377

Unit Hour Hour Hour Day Day

Quantity 8.00 8.00 8.00 10.00 20.00

1% 10% 15% 5% 5% Total cost of Labour :

Rate Amount in `. in `. 314.00 2512.00 221.00 1768.00 29.10 232.80 157.25 1572.50 143.75 2875.00 Total `: 8960.30 `: 89.60 `: 896.03 `: 1344.05 `: 448.02 `: 448.02 `: 12186

ABSTRACT: A. Cost of Materials B. Hire charges of Machinery C. Cost of Labour TOTAL Add for transportaion / erection / dismantling cost @ 12 % of total capital cost ( 952 x 0.12 x 21444834 / 472500 ) Cost of Electric sub-station ( as per annexure ) @ 4.80%

`: `: `: `: `: `:

195857 62377 12186 270420 5185 12980

23

BASIC DATA

Cost of Civil works of plant @ 4.00% Add for General enabling works and maintenance @ 2.00% Total cost of crushed aggregate for 952.00 tonne

`: `: `:

10817 5408 304810

Assuming about 70 percent mass concrete using 80 mm down coarse aggregate, about 25 percent structural concrete using 40 mm down coarse aggregate and about 5 percent structural concrete using 20 mm down coarse aggregate, the approximate crushing pattern of the crusher system and cost distribution are assumed as under : Crushing pattern and Cost distribution : % Crushing pattern Crushed aggregate size range 28% 80 to 40 mm size range 33% 40 to 20 mm size range 25% 20 to 10 mm size range 14% 10 to 4.75 mm size range 100% Unit rates for coarse aggregate : 80 to 40 mm size range per tonne per cum 40 to 20 mm size range per tonne per cum 20 to 10 mm size range per tonne per cum 10 to 4.75 mm size range per tonne per cum 0.19 x 0.31 x 0.30 x 0.20 x

Production / Shift in t % Cost distribution 267 19% 314 31% 238 30% 133 20% 952 100%

304810 216.91 304810 300.93 304810 384.21 304810 458.36

/ 267 x 1.4 / 314 x 1.4 / 238 x 1.5 / 133 x 1.6

`: `: `: `: `: `: `: `:

216.91 304.00 300.93 421.00 384.21 576.00 458.36 733.00

ITEM : Cost of production of coarse aggregate using 10 t / hr rated capacity Jaw crusher. DATA : For small and medium works where 40 mm down and 20 mm down size aggregates are generally used for concrete works small jaw crushers are suitable for production of required quantity of coarse aggregate. Rated output of 400 x 225 mm Jaw crusher / hour : 10 tonne Output for combined job & management efficiency of 70 % : 7 tonne Net output considering 50 min / hr working ( 7 x 50 / 60 ) : 5.83 t Output per shift of 8 hours ( 8 x 5.83 ) say : 47 tonne Considering 15% dust / wastage / rejection etc net aggregate output say : 40 tonne Consider 400 x 225 mm Jaw crusher with 40 t aggregate output / shift for analysis. Output of crusher in tonnes for 5 years at 5 t / hr ( 5 x 1333 x 5 ) : 33325 a. Hire charges of plant : Capital cost of crusher including motor Life of plant in hours Life of plant in years Yearly usase of plant ( life in hrs / life in yrs ) Salvage value of plant Maintenance and repair charges @ Miscellaneous charges @

`: 455300 : 20000 : 15 : 1333 : 10% : 200 percent of capital cost : 10 percent of repair charges

24

BASIC DATA

Rate of interest per annum Insurance charges on av. Capital cost per annum Av. Capatil cost ( 15+1) x 455300 / 2 / 15 Depreciation charges / hour 0.90 x 455300 / 20000 Interest on av. Capital cost / hr 0.11 x 242827 / 1333 Maintenance & repairs / hour 2 x 455300 / 20000 Miscellaneous charges / hour 0.10 x 45.53 Insurance on av capital cost / hr 0.01 x 242827 / 1333 Total hire charges / hour

: : `: `: `: `: `: `: `: say `:

11% 1% 242827 20.4885 20.03 45.53 4.55 1.82 92.43 92.00

b.

Fuel / Energy charges : Electric energy for motor 25 hp Oil / Lubricants @ 20 %

25 x 0.746 x

6.00

Total Fuel / Energy charges / hour c. Crew charges : Wages of Operator per day Wages of Helper per day Hourly wages of operating crew = Daily wages x 26 x 12 / Yearly usase of plant = 26 x 12 x 312.50 / 1333 Total capital cost of crusher and screen : Crusher with all accessories Screen with all accessories d. Use rate of materials : Cost 1 set Jaw plates 400 x 225 mm Life of Jaw plates in hours Use rate of Jaw plates per hour with 10 % salvage value Cost of revolving screen Life of screen in hours Use rate of Screen per hour with 10 % salvage value UNIT: Unit cum hour hour LS Quantity 29.50 8.00 8.00 10.00 1% 10% 5% ( Included in material rate ) Total cost of Materials :

`: `: `: say `: `: `: Total `: `:

111.90 22.38 134.28 134.00 159.25 153.25 312.50 73.10

`: `: Total `: `: `: `: `:

455300 39600 494900 32400 700 41.66 39600 3000 11.88

RATE ANALYSIS A. MATERIALS: Sl Perticulars No. 1 Rubble ( from quarry ) for 47 t @ 1.6 t / cum 2 Use rate of Jaw plates Reconditioning charges @ 10% 3 Use rate of screen 4 Sundries Add for Add for Add for Add for small Tools and Plants @ Contractor's Profit @ Contractor's Overheads @ Royalty charges on rubble @

40.00 tonne Rate Amount in `. in `. 220.00 6490.00 41.66 333.26 33.33 11.88 95.04 33.00 330.00 Total `: 7281.62 `: 72.82 `: 728.16 `: 364.08 `: 0.00 `: 8446.68

25

BASIC DATA

B. MACHINERY: Sl Description No. 1 Jaw crusher 400 x 225 mm Fuel / Energy charges 2 Sundries

Unit Hour Hour LS

Quantity 8.00 8.00 10.00

Add for small Tools and Plants @ 1% Add for Contractor's Profit on DPOL / Energy @ 10% Add for Contractor's Overheads @ 5% Total hire charges of Machinery : C. LABOUR: Sl Description No. 1 Crew for Jaw crusher 2 For breaking over size rubble Stone breaker 3 For feeding rubble to crusher Heavy mazdoor Light mazdoor 4 For collecting & stacking CA and dust Heavy mazdoor Light mazdoor 5 For refeeding over size CA & other works Light mazdoor Add for Add for Add for Add for small Tools and Plants @ Contractor's Profit @ Hidden cost on Labour @ Contractor's Overheads @

Rate Amount in `. in `. 92.00 736.00 134.00 1072.00 33.00 330.00 Total `: 2138.00 `: 21.38 `: 140.20 `: 106.90 `: 2406.48

Unit Hour Day Day Day Day Day Day

Quantity 8.00 2.00 5.00 5.00 5.00 5.00 2.00

Rate Amount in `. in `. 73.10 584.80 157.75 143.75 142.25 143.75 142.25 142.25 Total `: `: `: `: `: `: 315.50 718.75 711.25 718.75 711.25 284.50 4044.80 40.45 404.48 606.72 202.24 5298.69

1% 10% 15% 5% Total cost of Labour :

ABSTRACT: A. Cost of Materials including royalty charges B. Hire charges of Machinery C. Cost of Labour

TOTAL Add for transportation / erection / dismantling of crusher unit at 12 % of capital cost including screen 0.12 x40x 494900 / 33325 `: 71.28 Add for Civil works of plant @ 0.50% `: 80.76 Add for general enabling works and maintenance @ 0.25% `: 40.38 Add for Power supply arrangement (as per annexure) @ 4.80% `: 775.29 Total cost for 40.00 tonne `: 17119.56 Crushing pattern and Cost distribution : Crushed aggregate size range % Crushing pattern Production / Shift in t % Cost distribution 40 to 20 mm size range 50% 20 42% 20 to 10 mm size range 30% 12 32% 10 to 4.75 mm size range 20% 08 26% 100% 40 100%

`: 8446.68 `: 2406.48 `: 5298.69 `: 16151.85

26

BASIC DATA

Unit rates for coarse aggregate : 40 to 20 mm size range per tonne per cum 20 to 10 mm size range per tonne per cum 10 to 4.75 mm size range per tonne per cum

0.42 x 17119.56 359.51 0.32 x 17119.56 456.52 0.26 x 17119.56 556.39

/ 20 x 1.4 / 12 x 1.5 /8 x 1.6

`: `: `: `: `: `:

359.51 503.00 456.52 685.00 556.39 890.00

Average cost of production of Coarse aggregate : For the purpose of inclusion in Schedule of rates, the average of rates obtained for use of large crusher and small crusher systems are considered. The average rates obtained are as under : 80 to 40 mm size range per cum 40 to 20 mm size range per cum 20 to 10 mm size range per cum 10 to 4.75 mm size range per cum `: `: `: `: Annexure to Aggregate crushing: Provision for Electric sub-station / Demand charges / Lighting crusher yard for aggregate crushing and processing plant. DATA : Generally, contracts provide for arranging HT / LT electric power line within about 1 km distance from work site by the department. From this bulk supply point, laying of further transmission lines, erection of sub-station, erection of distribution lines and other arrangements for power supply to various installations will be the responsibility of the contractor requiring electric power for works. Estimation of electric power load for aggregate crushing and processing plant : Crusher system : Conveyor system for processing aggregates : Fabrication / Repair / Maintenance units : Total `: Requirement of power in Kw ( 570 x 0.746 ) : Add for reserve capacity @ 5% : Total `: ( say ) : Capacity of sub-station required with 0.85 power factor = 446.48 / 0.85 For working out demand charges sanctioned power requirement is assumed to vary from 500 KVA during working season and 250 KVA during mansoon months for 4 years and 250 kVA throughout the year for 1 year ( initial and final stages of work ). Average monthly demand for electric power for 5 years is considered @ : Consider 2 Transformers of 250 KVA including 1 spare unit during low demand period. Hire charges of transformers : Capital cost of transformer 250 KVA Life of plant in years Salvage value of plant Maintenance and repair charges Miscellaneous charges Rate of interest per annum Insurance charges on av. Capital cost per annum 304.00 462.00 631.00 812.00

375 hp 180 hp 15 hp 570 hp 425.22 21.26 446.48 500 kVA

400 KVA

`:

305900 15 10%

@ @

: 25 percent of capital cost : 10 percent of repair charges : 11% : 1%

27

BASIC DATA

Av. Capatil cost Depreciation charges / month Int on av. Capital cost / month Maintenance & repairs / month Miscellaneous charges / month Ins on av Capital cost / month

( 15 + 1) x 305900 / 2 / 15 0.9 x 305900 / 15 / 12 0.11 x 163147 / 12 0.25 x 305900 / 15 / 12 0.10 x 425 0.01 x 163147 / 12 Total hire charges / month Hire charges of other sub-station equipments & distribution lines: HT / LT Circuit breaker 3 Nos @ `: 33000 Poles with fixtures 10 Nos @ `: 4600 HT / LT Line conductor 1 km @ `: 29700 Other accessories / controls / junctions LS Life of sub-station equipments Salvage value Maintenance and repair charges @ Miscellaneous charges @ Rate of interest per annum Insurance charges on av. Capital cost per annum Average capital cost ( 15+1 ) x Depreciation charges / year 0.90 x Interest on av. Capital cost / yr 0.11 x Maintenance & repairs / year 0.25 x Miscellaneous charges / year 0.10 x Insurance on av capital cost / yr 0.01 x Total hire charges / year Use rates of Cables & Fittings: PVC armoured cable 70 sqmm 500 m @ `: PVC armoured cable 25 sqmm 500 m @ `: PVC armoured cable 16 sqmm 1000 m @ `: PVC arm.cable 10 sqmm & below 2000 m @ `: Miscellaneous fittings / switches etc

`: `: `: `: `: `: `: `: `: `: `: Total `:

163147 1530 1496 425 42 136 3628 99000 46000 29700 49500 224200

: 15 years : 10 percent : 25 percent of capital cost : 10 percent of repair charges : 11% : 1% 224200 / 15 / 2 `: 119573 224200 / 15 `: 13452 119573 `: 13153 224200 / 15 `: 3737 3737 `: 374 119573 `: 1196 `: 31911 275 110 64 53 LS / Rm / Rm / Rm / Rm `: `: `: `: `: Total `: 137500 55000 64000 106000 16500 379000

Assume use of cables for 5 years with 25 percent salvage value. Use rate of cables per year with 25 % salvage value `: 56850 Cost of Lighting plant area : As aggregate crushing and processing works are generally carried out during day shifts no specific provision is made for lighting plant area. However, some lumpsum provision is made as 'Sundries'. RATE ANALYSIS A. MATERIALS: Sl Perticulars No. 1 Use rate of cables 2 Sundries ( tapes / bulbs & other consumeables ) Add for small Tools and Plants @ Add for Contractor's Profit @ Add for Contractor's Overheads @ UNIT: for Quantity 5.00 250.00 1.00 No. 472500 t CA Rate Amount in `. in `. 56850.00 284250 33.00 8250 Total `: 292500 `: 2925 `: 29250 `: 14625 `: 339300

Unit Year LS

1% 10% 5% Total cost of Materials :

28

BASIC DATA

B. MACHINERY: Sl Description No. 1 Sub-station equipments 2 Transformer 250 KVA 2 Nos. 3 Demand charges for 5 years: @ av 400 KVA / month at 85 % PF ( 400x5x12x0.85 ) 4 Sundries ( lighting sub-station / crushing plant etc)

Unit Year Month KVA LS

Quantity

Rate Amount in `. in `. 5.00 31911.13 159556 120.00 3628.31 435398 190.00 33.00 Total `: `: `: `: `: 3876000 33000 4503953 45040 390900 225198 5165091

20400.00 1000.00

Add for small Tools and Plants @ 1% Add for Contractor's Profit on DPOL / Energy @ 10% Add for Contractor's Overheads @ 5% Total hire charges of Machinery : C. LABOUR: Sl Description No. 1 Electrician 1 Nos. x 5 x 12 x 26 days 2 Heavy mazdoor 1 Nos x 5 x 12 x 26 days Add for Add for Add for Add for Add for small Tools and Plants @ Contractor's Profit @ Hidden cost on Labour @ additional Hidden cost on Labour @ Contractor's Overheads @

Unit Day Day

Quantity 1560.00 1560.00

1% 10% 15% 5% 5% Total cost of Labour :

Rate Amount in `. in `. 154.75 241410 143.75 224250 Total `: 465660 `: 4657 `: 46566 `: 69849 `: 23283 `: 23283 `: 633298

D. ENABLING WORKS: 1 Fensing for sub-station 100 Rm and shed 2 Civil works for foundations / pedastals / duct etc

@ `:

825.00 / Rm LS 148500 82500

Add interest for 2.5 years 0.11 x 2.50 x Deduct salvage value on fensing @ 25% 0.25 x ABSTRACT: A. Cost of Materials B. Hire charges of Machinery C. Cost of Labour D. Cost of enabling works

`: `: Total `: `: ( - ) Rs: Total `: `: `: `: `: `: `: `: `: `:

82500 66000 148500 40838 -20625 168713 339300 5165091 633298 168713 6306401 100320 6406721 12908 270420

TOTAL Add for transportion / erection / dismantling @ 12% Total cost of sub-station for crushing ( 472500 t CA ) 1.00 No. Cost of electric sub-station for 952 tonnes Basic cost of aggregate production for 952 tonnes ( as per data rate for CA ) Cost of electric sub-station and distribution lines including demand charges on power supply as percentage value of basic cost of aggregate production : ( 12908 x 100 / 270420 )

: say :

4.77% 4.80%

29

BASIC DATA

ITEM : Collection cost of sand ( unscreened ) : DATA : Output of 1 heavy & 2 light mazdoor / day for collection Consider 100 cum unscreened sand for analysis. Density of sand per cum assumed RATE ANALYSIS A. MATERIALS: Sl Perticulars No. 1 NIL Unit UNIT: Quantity 0.00 0.00 1% 10% 5% @ `: 30.00 / tonne Total cost of Materials : : 4.0 cum : 1.65 t 100.00 cum Rate in `. 0.00 0.00 Total `: `: `: `: `: `: Amount in `. 0.00 0.00 0.00 0.00 0.00 0.00 4950.00 4950.00

Add for small Tools and Plants @ Add for Contractor's Profit @ Add for Contractor's Overheads @ Add Royalty charges for 165 t

B. MACHINERY: Sl Description No. 1 NIL

Unit

Quantity 0.00 0.00

Add for small Tools and Plants @ 1% Add for Contractor's Profit on DPOL / Energy @ 10% Add for Contractor's Overheads @ 5% Total hire charges of Machinery : C. LABOUR: Sl Description No. 1 Maistry 2 Heavy mazdoor 3 Light mazdoor Add for Add for Add for Add for small Tools and Plants @ Contractor's Profit @ Hidden cost on Labour @ Contractor's Overheads @

Rate Amount in `. in `. 0.00 0.00 0.00 0.00 Total `: 0.00 `: 0.00 `: 0.00 `: 0.00 `: 0.00

Unit Day Day Day

Quantity 1.00 25.00 50.00

1% 10% 15% 5% Total cost of Labour :

Rate Amount in `. in `. 153.25 153.25 143.75 3593.75 142.25 7112.50 Total `: 10859.50 `: 108.60 `: 1085.95 `: 1628.93 `: 542.98 `: 14225.95

ABSTRACT: A. Cost of Materials including royalty charges B. Hire charges of Machinery C. Cost of Labour Total cost for

100.00 cum Rate per cum

`: 4950.00 `: 0.00 `: 14225.95 `: 19175.95 `: 192.00

30

BASIC DATA

ITEM : Collection cost of sand ( screened ) : DATA : Output of 1 heavy & 2 light mazdoor / day for collection Output of 1 heavy mazdoor / day for screening Pebbles & other waste materials in unscreened sand assumed Consider 100 cum screened sand for analysis. Density of sand per cum assumed Quantity of unscreened sand required for 100 cum screened sand RATE ANALYSIS A. MATERIALS: Sl Perticulars No. 1 Sand screen Unit LS UNIT: Quantity 5.00 0.00 1% 10% 5% @ `: 30.00 / tonne Total cost of Materials : : 4.0 cum : 6.0 cum : 5 percent : 1.65 t : 175.00 t 100.00 cum Rate Amount in `. in `. 33.00 165.00 0.00 0.00 Total `: 165.00 `: 1.65 `: 16.5 `: 8.25 `: 5250.00 `: 5441.40

Add for small Tools and Plants @ Add for Contractor's Profit @ Add for Contractor's Overheads @ Add Royalty charges for 175 t

B. MACHINERY: Sl Description No. 1 NIL

Unit

Quantity 0.00 0.00

Add for small Tools and Plants @ 1% Add for Contractor's Profit on DPOL / Energy @ 10% Add for Contractor's Overheads @ 5% Total hire charges of Machinery : C. LABOUR: Sl Description No. 1 For collection Maistry Heavy mazdoor Light mazdoor 2 For screening Maistry Heavy mazdoor for screening sand Light mazdoor for heaping screened / waste sand Add for Add for Add for Add for small Tools and Plants @ Contractor's Profit @ Hidden cost on Labour @ Contractor's Overheads @

Rate Amount in `. in `. 0.00 0.00 0.00 0.00 Total `: 0.00 `: 0.00 `: 0.00 `: 0.00 `: 0.00

Unit

Quantity

Rate in `. 153.25 143.75 142.25

Amount in `. 153.25 3737.50 7397.00

Day Day Day Day Day Day

1.00 26.00 52.00 1.00 18.00 5.00

1% 10% 15% 5% Total cost of Labour :

153.25 153.25 143.75 2587.50 142.25 711.25 Total `: 14739.75 `: 147.40 `: 1473.98 `: 2210.96 `: 736.99 `: 19309.07

31

BASIC DATA

ABSTRACT: A. Cost of Materials including royalty charges B. Hire charges of Machinery C. Cost of Labour Total cost for

100.00 cum Rate per cum

`: 5441.40 `: 0.00 `: 19309.07 `: 24750.47 `: 248.00

32

BASIC DATA

SCHEDULE OF RATES
FOR THE YEAR : 2011-12

DATA FOR COMPUTATION OF

HIRE CHARGES
FOR

MACHINERY AND EQUIPMENT

33

BASIC DATA

34

BASIC DATA

HIRE CHARGES OF MACHINERY AND EQUIPMENTS FOR THE YEAR : 2011-12 REFERENCE DATA ON CAPITAL COST & WAGES OF CREW Sl No. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 Description of machinery Capital cost in Rs C 1867900 85800 465400 674600 593300 818400 728200 1100000 3793500 1403900 3267700 5426000 503300 40800 29800 120100 110700 242600 222600 1922000 3203300 85800 893400 463500 728700 1358600 27500 23300 46000 40600 111100 91500 730300 1050600 85800 1098000 98670 309000 81800 220100 1893100 47800 Wages of Operator `. / Day 161.25 --159.25 159.25 159.25 159.25 159.25 159.25 168.25 159.25 159.25 159.25 164.25 ----159.25 159.25 159.25 159.25 159.25 159.25 --159.25 159.25 159.25 161.25 155.25 155.25 155.25 155.25 155.25 155.25 157.25 161.25 --161.25 ----156.25 156.25 159.25 157.25 Wages of Helper `. / Day 153.25 --153.25 153.25 153.25 153.25 153.25 153.25 153.25 153.25 153.25 153.25 153.25 ----153.25 153.25 153.25 153.25 153.25 153.25 --153.25 153.25 153.25 153.25 ------------153.25 153.25 --153.25 ----153.25 153.25 153.25 153.25

Agitator car / Transit mixer 2 cum Tyres and tubes 6 sets Air compressor 5 cmm ( electric ) Air compressor 7 cmm ( diesel ) Air compressor 7 cmm ( electric ) Air compressor 8.5 cmm ( diesel ) Air compressor 8.5 cmm ( electric ) Air compressor 15 cmm ( electric ) Angle Dozer 90 hp Batching plant 6 cum / hr Batching plant 15 cum / hr Batching plant 50 cum / hr Bending machine 3000 x 12 mm Concrete bucket 1.5 cum Concrete hand mixer 45 / 30 ltr Concrete mixer 300 / 200 ( diesel ) Concrete mixer 300 / 200 ltr ( electric ) Concrete mixer 600 / 400 ( diesel ) Concrete mixer 600 / 400 ltr ( electric ) Concrete paver 100 sqm / hr Convey mucker Tyres and tubes 6 sets Core drilling machine Diesel generating set 30 KVA Diesel generating set 50 KVA Diesel Loco 45 hp Dewatering pump 5 hp ( diesel ) Dewatering pump 5 hp ( electric ) Dewatering pump 10 hp ( diesel ) Dewatering pump 10 hp ( electric ) Dewatering pump 20 hp ( diesel ) Dewatering pump 20 hp ( electric ) Drifter Drilling jumbo Tyres and tubes 6 sets Dumper 4.5 cum Tyres and tubes 6 sets Geophysical Electric resistivity meter Grouting pump Guniting / sand blast equipment Ice plant & accessories 30 t / day Jack hammer

35

BASIC DATA

Sl No.

Description of machinery

Capital cost in Rs C 1099000 85800 17293700 85800 20900 18500 23600 21000 4017000 597400 644200 464800 49800 41700 33200 1013500 2791300 4617500 502600 515000 881100 85800 115400 8827100 305900 876000 85800 47400 134900 123600 2557500 768900 867800 85800 36400 292500

Wages of Operator `. / Day 161.25 --161.25 --155.25 155.25 155.25 155.25 168.25 164.25 164.25 159.25 157.25 ----158.75 168.25 168.25 164.25 --161.25 ----168.25 --161.25 --164.25 155.25 157.25 160.75 157.25 161.25 ----161.25

Wages of Helper `. / Day 153.25 --153.25 --153.25 153.25 153.25 153.25 153.25 153.25 153.25 --153.25 ----153.25 153.25 153.25 153.25 --153.25 ----153.25 --153.25 ------153.25 153.25 153.25 153.25 ----153.25

38 Mobile crane 8 t ( pick & carry ) Tyres and tubes 6 sets 40 Mobile crane 25 t ( revolving ) Tyres and tubes 6 sets 41 Needle vibrator 40 mm ( petrol ) 42 Needle vibrator 40 mm ( electric ) 43 Needle vibrator 60 mm ( petrol ) 44 Needle vibrator 60 mm ( electric ) 45 Pile boring rig with accessories 46 Planing machine 4 m stroke 47 Plate shearing machine upto 12 mm 48 Pneumatic placer 0.5 cum 49 Pneumatic tamper 50 Pug cutting machine 51 Pusher leg 52 Road roller diesel 10 t 53 Shovel 0.50 cum 75 hp 54 Shovel 0.85 cum 110 hp 55 Spinning machine 56 Stationery derric crane 57 Tipper 5 cum Tyres and tubes 6 sets 58 Tipping tub 1.5 cum 59 Tower crane 5 tonne 60 Transformer 250 KVA 61 Truck 10 t Tyres and tubes 6 sets 62 Upright drilling machine 63 Ventilation fan 20 hp 64 Vibrating plate compactor ( diesel ) 65 Vibratory pad foot roller 8 t 66 Waggon drill 67 Water tanker 8000 ltr Tyres and tubes 6 sets 68 Welding transformer 69 Winch 35 hp ( electric )

OTHER DATA FOR WORKING OUT HIRE CHARGES 1 2 3 Rate of interest Road tax for Tipper / Truck Insurance charges I : % /annum t : per annum p : % /annum : 11.00 `: 11560.00 : 1.00

36

BASIC DATA

OTHER DATA FOR WORKING OUT HIRE CHARGES ( Contd ) 4 5 6 7 8 9 Diesel Petrol Lubricating oil Tyres & tubes for Tipper / Truck Electric energy (Category:HT-2B) Salvage value (as percentage of capital cost) : : : : : s: per litre per litre per litre per set per kwhr % `: 46.65 `: 65.65 `: 187.00 `: 14300.00 `: 6.00 : 10.00

HIRE / FUEL / CREW CHARGES OF MACHINERY FOR THE YEAR : 2011-12 Sl No. 1 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 Description of machinery Unit Hire charge in `. 4 654.00 71.00 171.00 90.00 208.00 111.00 111.00 1189.00 134.00 312.00 518.00 40.00 12.00 11.00 43.00 39.00 87.00 79.00 290.00 684.00 259.00 62.00 97.00 245.00 7.00 3.00 12.00 5.00 Fuel charge in `. 5 706.00 181.00 577.00 242.00 722.00 302.00 671.00 494.00 134.00 242.00 295.00 81.00 6.00 4.00 64.00 27.00 128.00 54.00 19.00 187.00 192.00 513.00 770.00 433.00 64.00 27.00 128.00 54.00 Crew Charge in `. 6 98.10 60.90 78.00 60.90 78.00 60.90 65.00 83.60 117.00 117.00 117.00 49.50 ----81.30 81.30 81.30 81.30 156.00 65.00 97.50 48.80 48.80 61.30 38.80 29.10 38.80 29.10

2 Agitator car / Transit mixer 2 cum ( including tyres ) Air compressor 5 cmm ( electric ) Air compressor 7 cmm ( diesel ) Air compressor 7 cmm ( electric ) Air compressor 8.5 cmm ( diesel ) Air compressor 8.5 cmm ( electric ) Air compressor 15 cmm ( electric ) Angle Dozer 90 hp Batching plant 6 cum / hr Batching plant 15 cum / hr Batching plant 50 cum / hr Bending machine Concrete bucket 1.5 cum Concrete hand mixer 45 / 30 ltr Concrete mixer 300 / 200 ltr ( diesel ) Concrete mixer 300 / 200 ltr ( electric ) Concrete mixer 600 / 400 ltr ( diesel ) Concrete mixer 600 / 400 ltr ( electric ) Concrete paver 100 sqm / hr Convey mucker ( including tyres ) Core drilling machine Diesel generating set 30 KVA Diesel generating set 50 KVA Diesel loco 45 hp Dewatering pump 5 hp ( diesel ) Dewatering pump 5 hp ( electric ) Dewatering pump 10 hp ( diesel ) Dewatering pump 10 hp ( electric )

3 Hour Hour Hour Hour Hour Hour Hour Hour Hour Hour Hour Hour Hour Hour Hour Hour Hour Hour Hour Hour Hour Hour Hour Hour Hour Hour Hour Hour

37

BASIC DATA

HIRE / FUEL / CREW CHARGES OF MACHINERY ( Contd ) Sl No. 1 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67 68 69 Description of machinery Unit Hire charge in `. 4 28.00 11.00 223.00 338.00 502.00 64.00 20.00 87.00 141.00 15.00 379.00 3924.00 8.00 7.00 9.00 8.00 1075.00 90.00 64.00 137.00 12.00 17.00 8.00 235.00 747.00 1235.00 40.00 68.00 284.00 31.00 1024.00 3628.00 283.00 19.00 6.00 56.00 1164.00 223.00 281.00 12.00 101.00 Fuel charge in `. 5 257.00 107.00 6.00 35.00 323.00 --27.00 9.00 846.00 6.00 577.00 1604.00 18.00 5.00 27.00 8.00 1155.00 81.00 107.00 4.00 6.00 3.00 4.00 577.00 385.00 706.00 81.00 9.00 242.00 9.00 140.00 --242.00 27.00 107.00 64.00 834.00 9.00 242.00 65.00 188.00 Crew Charge in `. 6 38.80 29.10 121.10 65.40 78.50 --96.60 80.50 48.80 121.10 81.80 78.50 57.70 57.70 57.70 57.70 83.60 79.20 49.50 31.10 96.90 ----77.90 83.60 83.60 49.50 --61.30 --66.90 --61.30 64.10 10.00 96.90 98.00 96.90 61.30 --98.10

2 Dewatering pump 20 hp ( diesel ) Dewatering pump 20 hp ( electric ) Drifter Drilling jumbo ( including tyres ) Dumper 5 cum ( including tyres ) Geophysical Electric resistivity meter Grouting pump Guniting / sand blasting equipment Ice plant with accessories 30 t / day Jack hammer Mobile crane 8 t ( pick & carry ) ( including tyres ) Mobile crane 25 t ( revolving ) ( including tyres ) Needle vibrator 40 mm ( petrol ) Needle vibrator 40 mm ( electric ) Needle vibrator 60 mm ( petrol ) Needle vibrator 60 mm ( electric ) Pile boring rig with accessories Planing machine 4 m stroke Plate shearing machine upto 12 mm Pneumatic placer 0.5 cum Pneumatic tamper Pug cutting machine Pusher leg Road roller diesel 10 t Shovel 0.50 cum 75 hp Shovel 0.85 cum 110 hp Spinning machinr Stationery derric crane 5 t Tipper 5 cum ( including tyres ) Tipping tub 1.5 cum Tower crane 5 tonne Transformer 250 KVA Truck 10 t ( including tyres ) Upright drilling machine / Grinding machine Ventilation fan 20 hp ( twin ) Vibrating plate compactor ( Diesel ) Vibratory pad foot roller 8 t Waggon drill Water tanker 8000 ltr ( including tyres ) Welding transformer Winch 35 hp ( electric )

3 Hour Hour Hour Hour Hour Hour Hour Hour Hour Hour Hour Hour Hour Hour Hour Hour Hour Hour Hour Hour Hour Hour Hour Hour Hour Hour Hour Hour Hour Hour Hour Month Hour Hour Hour Hour Hour Hour Hour Hour Hour

38

BASIC DATA

HIRE / FUEL / CREW CHARGES OF MACHINERY ( Contd ) Notes: 1 Hire charges include depriciation, interest, repair charge, miscellaneous charge, insurance, road tax wherever applicable. 2 Fuel charges include cost of diesel / petrol / electric power as applicable and oil / lubricants and other miscellaneous charges. Crew charges include wages of operator and helper on hourly basis. For batching plants and mechanical concrete paver 2 Operators and 2 Helpers are considered for working out hourly Crew charges. Hire / Fuel / Crew charges are exclusive of provisions towards small T & P, profit, overheads and hidden cost on operating crew. Profit shall be considered only on fuel charges and operating crew charges.

3 4

STANDARD DATA FOR MACHINERY ( FOR WORKING OUT HIRE CHARGES ) Note:: 1. Life and repair charges are as per CWC guide lines. 2. For plant / machinery for which standard data is not available, life and repair provisions are assumed based on the standard data for similar type plant / equipment. 3. For transport machinery the wear and tear of tyre / tube sets depends on various parameters. The working life of tyre / tube sets is worked out for each type of machinery duly considering appropriate parameters applicable for the type of work they are normally deployed. Working life of tyre and tube set = Rated life of tyre x parameters affecting life of tyre. Rated life of tyre and tube set : 6000 hours Parameters affecting life of tyre ( based on CWC guide-lines ): a. Maintenance - ( all transport machinery ) : Average : 1.00 b. Maximum speed - ( agitator/dumper/mucker/jumbo) : 30 km / hour : 1.00 - ( Other transport machinery ) : 45 km / hour : 0.80 c. Curves - ( all transport machinery ) : Severe ( single wheels ) : 0.80 d. Surface - ( Agitator / Dumper / Mucker / Jumbo ) : Blasted rock : : 0.60 - ( Other transport machinery ) : Mud ordinary and blasted rock : 0.75 e. Load - ( all transport machinery ) : Full load / 10% over load : 1.00 f. Wheel position - ( all transport machinery ) : Rear dump : 0.80 g. Grades - ( all transport machinery ) : 15 % maximum : 0.70 h. Miscellaneous - ( agitator/dumper/mucker/jumbo) : Very unfavourable : 0.60 - ( Other transport machinery ) : Unfavourable : 0.80 Note: For agitator / dumper / mucker / jumbo surface is assumed as blasted rock. For other transport machinery surface is assumed as 75 % mud road and 25 % rocky surface. ( 0.75 x 0.80 + 0.25 x 0.60 ) = 0.75 Working life of tyre for Agitator / Mucker / Dumper = 6000x1.0x1.0x0.80x0.60x1.0x0.8x0.7x0.6 : 967.68 hours say : 950 hours Working life of tyre for other transport machinery = 6000x1.0x0.8x0.8x0.75x1.0x0.8x0.7x0.8 : 1290.24 hours say : 1300 hours

39

BASIC DATA

STANDARD DATA FOR MACHINERY ( Contd ) Sl No. Description of machinery Life in years n 10 1 10 8 10 8 10 20 10 18 18 18 15 3 5 5 5 5 5 16 10 1 8 10 10 10 8 12 8 12 8 12 10 8 1 8 1 5 10 5 20 10 Life in hours h 10000 950 16000 10000 16000 10000 16000 30000 12000 30000 30000 30000 30000 5000 6000 6000 6000 6000 6000 20000 15000 950 8000 20000 20000 16000 10000 20000 10000 20000 10000 20000 8000 12000 950 10000 950 10000 10000 6000 40000 8000 Repair cost % C r 120 25 80 100 80 100 80 80 200 75 75 75 50 25 80 80 80 80 80 100 100 25 80 100 100 120 100 70 100 70 100 70 80 100 25 175 25 75 80 100 75 80 Type Factor c1 0.50 --1.00 1.00 1.00 1.00 1.00 1.00 0.57 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 0.58 --1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 0.30 --0.30 --1.00 1.00 1.00 1.00 1.00 Duty Factor c2 1.00 --0.75 0.75 0.75 0.75 0.75 1.00 0.75 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 --1.00 1.00 1.00 0.75 1.00 1.00 1.00 1.00 1.00 1.00 1.00 0.10 --0.70 --1.00 1.00 1.00 0.75 1.00

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38

Agitator car / Transit mixer 2 cum Tyres and tubes 6 sets Air compressor 5 cmm ( electric ) Air compressor 7 cmm ( diesel ) Air compressor 7 cmm ( electric ) Air compressor 8.5 cmm ( diesel ) Air compressor 8.5 cmm ( electric ) Air compressor 15 cmm ( electric ) Angle Dozer 90 hp Batching plant 6 cum / hr Batching plant 15 cum / hr Batching plant 50 cum / hr Bending machine Concrete bucket 1.5 cum Concrete hand mixer 45 / 30 ltr Concrete mixer 300 / 200 ltr ( diesel ) Concrete mixer 300 / 200 ltr ( electric ) Concrete mixer 600 / 400 ltr ( diesel ) Concrete mixer 600 / 400 ltr ( electric ) Concrete paver 100 sqm / hr Convey mucker Tyres and tubes 6 sets Core drilling machine Diesel generating set 30 KVA Diesel generating set 50 KVA Diesel Loco 45 hp Dewatering pump 5 hp ( diesel ) Dewatering pump 5 hp ( electric ) Dewatering pump 10 hp ( diesel ) Dewatering pump 10 hp ( electric ) Dewatering pump 20 hp ( diesel ) Dewatering pump 20 hp ( electric ) Drifter Drilling jumbo Tyres and tubes 6 sets Dumper 4.5 cum Tyres and tubes 6 sets Geophysical electric resistivity meter Grouting pump Guniting / sand blasting equipment Ice plant & accessories 30 t / day Jack hammer

40

BASIC DATA

STANDARD DATA FOR MACHINERY ( contd ) Sl No. Description of machinery Life in years n 10 1 12 1 3 3 3 3 10 16 15 5 10 10 10 8 10 10 15 10 10 1 5 20 15 10 1 10 12 8 8 8 10 1 10 8 Life in hours h 12000 1300 15000 1300 5000 5000 5000 5000 12000 20000 30000 8000 10000 8000 10000 10000 12000 12000 30000 16000 16000 1300 8000 30000 --16000 1300 8000 58000 8000 8000 8000 16000 1300 8000 8000 Repair cost % C r 150 25 150 25 70 70 70 70 150 100 100 100 80 150 80 80 150 150 50 50 175 25 80 120 25 175 25 150 80 200 200 80 175 25 100 120 Type Factor c1 0.50 --0.50 --1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 0.50 0.50 1.00 1.00 0.30 --1.00 1.00 1.00 0.30 --1.00 1.00 1.00 1.00 1.00 0.30 --0.50 1.00 Duty Factor c2 1.00 --1.00 --0.50 0.50 0.50 0.50 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 0.80 1.00 1.00 1.00 0.70 --1.00 1.00 1.00 0.70 --1.00 1.00 1.00 1.00 1.00 0.70 --1.00 1.00

39 Mobile crane 8 t ( pick & carry ) Tyres and tubes 6 sets 40 Mobole crane 25 t ( revolving ) Tyres and tubes 6 sets 41 Needle vibrator 40 mm ( petrol ) 42 Needle vibrator 40 mm ( electric ) 43 Needle vibrator 60 mm ( petrol ) 44 Needle vibrator 60 mm ( electric ) 45 Pile boring rig with accessories 46 Planing machine 4 m stroke 47 Plate shearing machine 48 Pneumatic placer 0.5 cum 49 Pneumatic tamper 50 Pug cutting machine 51 Pusher leg 52 Road roller diesel 10 t 53 Shovel 0.50 cum 75 hp 54 Shovel 0.85 cum 110 hp 55 Spinning machine 56 Stationery derric crane 57 Tipper 5 cum Tyres and tubes 6 sets 58 Tipping tub 1.5 cum 59 Tower crane 5 tonne 60 Transformer 250 KVA 61 Truck 10 t Tyres and tubes 6 sets 62 Upright drilling machine 63 Ventilation fan 20 hp 64 Vibrating plate compactor ( diesel ) 65 Vibratory pad foot roller 8 t 66 Waggon drill 67 Water tanker 8000 ltr Tyres and tubes 6 sets 68 Welding set 69 Winch 35 hp ( electric )

41

BASIC DATA

RATE ANALYSIS FOR HIRE CHARGES OF MACHINERY ( EXCLUDING FUEL & CREW ) FOR THE YEAR : 2011-12 Capital cost of machinery / equipment : C Salvage value of machinery / equipment ( as percentage of capital cost ) : s Rate of interest per annum : I Life of machinery / equipment in years : n Life of machinery / equipment in hours : h Average capital cost Cx(n+1)/2n : C' Repair charges ( as percentage of capital cost ) : r Insurance premium per annum ( as percentage of average capital cost ) : p Road tax per annum ( considered only for tipper / truck ) : t Depreciation charges / hour : ( 1 - Salvage value / 100 ) x Capital cost / life in hours Interest charges / hour : Av.Capital cost x Rate of interest x life in years / life in hours / 100 Repair charges / hour : Repair provision x Capital cost / life in hours / 100 Miscellaneous charges / hour : ( as percentage of repair charges ) : 10% Insurance charges : ( Av. capital cost x % premium per annum / 100 ) x Life in years / Life in hours Road tax ( considered only for tipper / truck ) : Annual tax x Life in years / Life in hours Sl No. Description of machinery Depreciation Interest
(1-s/100)*C/ h C'*I*n/h/100

Repair
r*C / h/100

Misce.

Ins+Rdtax + t*n/h in `.

Total

r*C/ h/1000 C'*p*n/h/100

in `. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 Agitator truck mounted 2 cum Tyres and tubes 6 sets Air compressor 5 cmm (ele) Air compressor 7 cmm (diesel) Air compressor 7 cmm (ele) Air compressor 8.5 cmm diesel Air compressor 8.5 cmm (ele) Air compressor 15 cmm (ele) Angle Dozer 90 hp Batching plant 6 cum / hr Batching plant 15 cum / hr Batching plant 50 cum / hr Bending machine Concrete bucket 1.5 cum Concrete hand mixer 45/30 ltr Concrete mixer 300/200(diesel) Concrete mixer 300/200 (ele) Concrete mixer 600/400(diesel) Concrete mixer 600/400 (ele ) Concrete paver 100 sqm/ hr Convey mucker Tyres and tubes 6 sets Core drilling machine Diesel generating set 30 KVA 168.11 81.28 26.18 60.71 33.37 73.66 40.96 33.00 284.51 42.12 98.03 162.78 15.10 7.34 4.47 18.02 16.61 36.39 33.39 86.49 192.20 81.28 100.51 20.86

in `. 113.008 9.93 17.60 33.39 22.43 40.51 27.54 42.35 191.26 48.90 113.82 189.01 14.76 1.80 1.64 6.61 6.09 13.34 12.24 89.85 129.20 9.93 55.28 14.02

in `. 224.15 22.58 23.27 67.46 29.67 81.84 36.41 29.33 632.25 35.10 81.69 135.65 8.39 2.04 3.97 16.01 14.76 32.35 29.68 96.10 213.55 22.58 89.34 23.18

in `.

in `. 538.00 116.00 71.00 171.00 90.00 208.00 111.00 111.00 1189.00 134.00 312.00 518.00 40.00 12.00 11.00 43.00 39.00 87.00 79.00 290.00 568.00 116.00 259.00 62.00

22.41 10.27345 2.26 --2.33 1.60 6.75 3.04 2.97 2.04 8.18 3.68 3.64 2.50 2.93 3.85 63.23 17.39 3.51 4.45 8.17 10.35 13.57 17.18 0.84 1.34 0.20 0.16 0.40 0.15 1.60 0.60 1.48 0.55 3.23 1.21 2.97 1.11 9.61 8.17 21.36 11.75 2.26 --8.93 5.03 2.32 1.27

42

BASIC DATA

RATE ANALYSIS FOR HIRE CHARGES ( contd ) Sl No. Description of machinery Depreciation Interest
(1-s/100)*C/ h C'*I*n/h/100

Repair
r*C/ h/100

Misce.

Ins+Rdtax + t*n/h in `. 2.00 4.67 0.12 0.08 0.21 0.13 0.50 0.30 5.02 3.94 --4.94 --0.93 0.45 1.10 4.97 0.33 5.04 --74.94 --0.08 0.07 0.09 0.08 18.41 2.54 1.72 1.74 0.27 0.29 0.18 4.56 12.79 21.16 1.34 1.77 10.25 --0.43 30.89 135.96

Total

r*C/ h/1000 C'*p*n/h/100

in `. 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 Diesel generating set 50 KVA Diesel Loco 45 hp Dewatering pump 5 hp (diesel) Dewatering pump 5 hp (electric) Dewatering pump 10 hp (diesel) Dewatering pump 10 hp (ele) Dewatering pump 20 hp (diesel) Dewatering pump 20 hp (ele) Drifter Drilling jumbo Tyres and tubes 6 sets Dumper 4.5 cum Tyres and tubes 6 sets Geophysical resistivity meter Grouting pump Guniting/Sand blast equipment Ice plant & accessories 30t/day Jack hammer Mobile crane 8 t ( pick & carry ) Tyres and tubes 6 sets Mobile crane 25 t ( revolving ) Tyres and tubes 6 sets Needle vibrator 40 mm (petrol) Needle vibrator 40 mm (ele) Needle vibrator 60 mm (petrol) Needle vibrator 60 mm (ele) Pile boring rig Planing machine 4 m stroke Plate shearing machine Pneumatic placer 0.5 cum Pneumatic tamper Pug cutting machine Pusher leg Road roller diesel 10 t Shovel 0.50 cum 75 hp Shovel 0.85 cum 110 hp Spinning machine Stationery derric crane 5 t Tipper 5 cum Tyres and tubes 6 sets Tipping tub 1.5 cum Tower crane 5 tonne Transformer 250 KVA 32.79 76.42 2.48 1.05 4.14 1.83 10.00 4.12 82.16 78.80 81.28 98.82 93.48 27.81 7.36 33.02 42.59 5.38 82.43 59.40 1037.62 59.40 3.76 3.33 4.25 3.78 301.28 26.88 19.33 52.29 4.48 4.69 2.99 91.22 209.35 346.31 15.08 28.97 49.56 59.40 12.98 264.81 1529.50

in `. 22.04 51.37 1.36 0.83 2.28 1.45 5.50 3.27 55.23 43.34 9.93 54.35 11.42 10.20 4.95 12.11 54.66 3.61 55.41 7.26 824.33 7.26 0.92 0.81 1.04 0.92 202.52 27.93 18.90 19.17 3.01 3.15 2.01 50.17 140.73 232.80 14.74 19.47 33.32 7.26 4.76 339.84 1495.51

in `. 36.44 101.90 2.75 0.82 4.60 1.42 11.11 3.20 73.03 87.55 22.58 192.15 25.97 23.18 6.54 36.68 35.50 4.78 137.38 16.50 1729.37 16.50 2.93 2.59 3.30 2.94 502.13 29.87 21.47 58.10 3.98 7.82 2.66 81.08 348.91 577.19 8.38 16.09 96.37 16.50 11.54 353.08 424.86

in `. 3.64 10.19 0.28 0.08 0.46 0.14 1.11 0.32 7.30 8.76 2.26 19.22 2.60 2.32 0.65 3.67 3.55 0.48 13.74 1.65 172.94 1.65 0.29 0.26 0.33 0.29 50.21 2.99 2.15 5.81 0.40 0.78 0.27 8.11 34.89 57.72 0.84 1.61 9.64 1.65 1.15 35.31 42.49

in `. 97.00 245.00 7.00 3.00 12.00 5.00 28.00 11.00 223.00 222.00 116.00 369.00 133.00 64.00 20.00 87.00 141.00 15.00 294.00 85.00 3839.00 85.00 8.00 7.00 9.00 8.00 1075.00 90.00 64.00 137.00 12.00 17.00 8.00 235.00 747.00 1235.00 40.00 68.00 199.00 85.00 31.00 1024.00 3628.00

43

BASIC DATA

RATE ANALYSIS FOR HIRE CHARGES ( contd ) Sl No. Description of machinery Depreciation Interest
(1-s/100)*C/ h C'*I*n/h/100

Repair
r*C/ h/100

Misce.

Ins+Rdtax + t*n/h in `. 10.24 --0.33 0.15 0.70 14.39 4.33 10.21 --0.25 1.65

Total

r*C/ h/1000 C'*p*n/h/100

in `. 61 Truck 10 t Tyres and tubes 6 sets 62 Upright drilling machine 63 Ventilation fan 20 hp 64 Vibrating plate compactor 65 Vibratory pad foot roller 8 t 66 Waggon drill 67 Water tanker 8000 ltr Tyres and tubes 6 sets 68 Welding set 69 Winch 35 hp (electric) 49.28 59.40 5.33 2.09 13.91 287.72 86.50 48.81 59.40 4.10 32.91

in `. 33.12 7.26 3.58 1.66 7.65 158.25 47.58 32.81 7.26 2.75 18.10

in `. 95.81 16.50 8.89 1.86 30.90 639.38 76.89 94.92 16.50 4.55 43.88

in `. 9.58 1.65 0.89 0.19 3.09 63.94 7.69 9.49 1.65 0.46 4.39

in `. 198.00 85.00 19.00 6.00 56.00 1164.00 223.00 196.00 85.00 12.00 101.00

RATE ANALYSIS FOR FUEL CHARGES OF MACHINERY 2011-12 FOR THE YEAR : Diesel engine powered machinery : Diesel consumption ( in ltr / hr ) Provision for Oil & Lubricants Electric motor powered machinery : Energy consumption ( in kwhr / hr ) Provision for Oil & Lubricants

: 0.220 x FHP x c1 x c2 : 25 percent of fuel charges

: 0.746 x BHP x c1 x c2 : 20 percent of energy charges

Note : 1. BHP / FHP are horse power rating of plant / equipment. 2. c1 and c2 are type and duty factors ( refer standard data table for values of c1 and c2 ). 3. For equipments like jack hammer / Waggon drill / Pneumatic tamper / Pusher leg etc., provision is made for lubricants on lumpsum basis.

Sl No.

Description of machinery

FHP / BHP Diesel Ele power Fuel/power Lubricant/ of machine ltr / hour kwhr / hr charges/hr oil / hour in `. in `. 110.00 45.00 12.10 ----25.18 564.465 151.07 141.12 30.21

Total in `. 706.00 181.00

1 2

Agitator car/Transit mixer 2cum Air compressor 5 cmm(electric)

44

BASIC DATA

RATE ANALYSIS FOR FUEL CHARGES ( contd ) Sl No. Description of machinery FHP / BHP Diesel Ele power Fuel/power Lubricant/ of machine ltr / hour kwhr / hr charges/ hr oil / hour in `. in `. 60.00 60.00 75.00 75.00 125.00 90.00 25.00 45.00 55.00 15.00 ----5.00 5.00 10.00 10.00 --60.00 15.00 40.00 60.00 45.00 5.00 5.00 10.00 10.00 20.00 20.00 --90.00 120.00 --5.00 --210.00 --90.00 125.00 2.00 2.00 3.00 3.00 90.00 9.90 --12.38 ----8.46 ------------1.10 --2.20 ------3.30 8.80 13.20 7.43 1.10 --2.20 --4.40 ----0.59 5.54 ----------9.90 27.50 0.22 --0.33 --19.80 --33.57 --41.96 93.25 --18.65 33.57 41.03 11.19 ------3.73 --7.46 --25.96 ----------3.73 --7.46 --14.92 --------3.73 --117.50 ------0.75 --1.12 461.84 201.42 577.29 251.78 559.50 394.87 111.90 201.42 246.18 67.14 ----51.32 22.38 102.63 44.76 --155.76 153.95 410.52 615.78 346.38 51.32 22.38 102.63 44.76 205.26 89.52 --27.71 258.63 --22.38 --704.97 --461.84 1282.88 14.443 4.48 21.6645 6.71 923.67 115.46 40.28 144.32 50.36 111.90 98.72 22.38 40.28 49.24 13.43 5.61 3.74 12.83 4.48 25.66 8.95 18.70 31.15 38.49 102.63 153.95 86.59 12.83 4.48 25.66 8.95 51.32 17.90 5.61 6.93 64.66 0.00 4.48 9.35 140.99 5.61 115.46 320.72 3.61075 0.90 5.42 1.34 230.92 Total in `. 577.00 242.00 722.00 302.00 671.00 494.00 134.00 242.00 295.00 81.00 6.00 4.00 64.00 27.00 128.00 54.00 19.00 187.00 192.00 513.00 770.00 433.00 64.00 27.00 128.00 54.00 257.00 107.00 6.00 35.00 323.00 0.00 27.00 9.00 846.00 6.00 577.00 1604.00 18.00 5.00 27.00 8.00 1155.00

3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45

Air compressor 7 cmm (diesel) Air compressor 7 cmm (ele) Air compressor 8.5 cmm(diesel) Air compressor 8.5 cmm ( ele ) Air compressor 15 cmm ( ele ) Angle Dozer 90 hp Batching plant 6 cum / hr Batching plant 15 cum / hr Batching plant 50 cum / hr Bending machine Concrete bucket 1.5 cum Concrete hand mixer 45/30 ltr Concrete mixer 300/200 (diesel) Concrete mixer 300/200 ltr (ele) Concrete mixer 600/400 (diesel) Concrete mixer 600/400 ltr (ele) Concrete paver 100 sqm/ hr Convey mucker Core drilling machine Diesel generating set 30 KVA Diesel generating set 50 KVA Diesel Loco 45 hp Dewatering pump 5 hp (diesel) Dewatering pump 5 hp (electric) Dewatering pump 10 hp (diesel) Dewatering pump 10 hp (ele) Dewatering pump 20 hp (diesel) Dewatering pump 20 hp (ele) Drifter Drilling jumbo Dumper 4.5 cum Geophysical resistivity meter Grouting pump Guniting/Sand blast equipment Ice plant & accessories30 t/day Jack hammer Mobile crane 8 t ( pick & carry ) Mobile crane 25 t ( revolving ) Needle vibrator 40 mm (petrol) Needle vibrator 40 mm (ele) Needle vibrator 60 mm (petrol) Needle vibrator 60 mm (ele) Pile boring rig

45

BASIC DATA

RATE ANALYSIS FOR FUEL CHARGES ( contd ) Sl No. Description of machinery FHP / BHP Diesel Ele power Fuel/power Lubricant/ of machine ltr / hour kwhr / hr charges/ hr oil / hour in `. in `. 15.00 20.00 ----0.50 --45.00 75.00 110.00 15.00 --90.00 --26.00 --90.00 5.00 20.00 5.00 65.00 --90.00 --35.00 ------------9.9 6.6 12.1 ----4.16 ------4.16 ----1.10 14.30 --4.16 ----11.19 14.92 ----0.37 --------11.19 ------19.40 ----3.73 14.92 --------9.00 26.11 67.14 89.52 ----2.24 --461.835 307.89 564.465 67.14 --193.97 --116.38 --193.97 22.38 89.52 51.32 667.10 --193.97 54.00 156.66 13.43 17.90 3.74 5.61 0.45 3.74 115.46 76.97 141.12 13.43 9.35 48.49 9.35 23.28 --48.49 4.48 17.90 12.83 166.77 9.35 48.49 10.80 31.33 Total in `. 81.00 107.00 4.00 6.00 3.00 4.00 577.00 385.00 706.00 81.00 9.00 242.00 9.00 140.00 0.00 242.00 27.00 107.00 64.00 834.00 9.00 242.00 65.00 188.00

46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67 68 69

Planing machine 4 m stroke Plate shearing machine Pneumatic placer 0.5 cum Pneumatic tamper Pug cutting machine Pusher leg Road roller diesel 10 t Shovel 0.50 cum 75 hp Shovel 0.85 cum 110 hp Spinning nachine Stationery derric crane Tipper 5 cum Tipping tub 1.5 cum Tower crane 5 tonne Transformer 250 KVA Truck 10 t Upright drilling machine Ventilation fan 20 hp Vibrating plate compactor Vibratory pad foot roller 8 t Waggon drill Water tanker 8000 ltr Welding set Winch 35 hp (electric)

RATE ANALYSIS FOR OPERATING CREW CHARGES FOR THE YEAR : 2011-12 For the purpose of working out wages of crew on hourly basis the daily wages are converted to yearly wages by multiplying the daily wages with ( 26 days x 12 months). The yearly wages are then divided by yearly usage of machinery in hours to get hourly wages of operating crew. Yearly usage of machinery in hours = Life of machinery in hours / Life of machinery in years Example: Operating crew charges for Air compressor ( diesel ) : Operator compressor per day `: 159.25 Helper compressor per day `: 153.25 Life of Air compressor ( diesel ) in hours : 10000 Life of Air compressor ( diesel ) in years : 8

46

BASIC DATA

RATE ANALYSIS FOR CREW CHARGES ( contd ) Yearly usage of Air compressor in hours ( 10000 / 8 ) : Yearly wages of Operator compressor = ( 26 x 12 x Daily wages ) `: Yearly wages of Helper compressor = ( 26 x 12 x Daily wages ) `: Total yearly operating crew charges for Air compressor ( diesel ) `: Hourly operating crew charges= ( yearly crew charges / yearly usage of machinery) Rs: Rounded off to `: 1250 49686.00 47814.00 97500.00 78.00 78.00

Sl No.

Description of machinery

No. of Operator

No. of Helper

Total Yearly wages Operator Helper in `. in `. 47814.00 47814.00 47814.00 47814.00 47814.00 47814.00 47814.00 47814.00 95628.00 95628.00 95628.00 47814.00 ----47814.00 47814.00 47814.00 47814.00 95628.00 47814.00 47814.00 47814.00 47814.00 47814.00 ------------47814.00 47814.00 47814.00 ---

Yearly Hourly usage of Crew machinery Charges in hours in `. 1000 1600 1250 1600 1250 1600 1500 1200 1667 1667 1667 2000 ----1200 1200 1200 1200 1250 1500 1000 2000 2000 1600 1250 1667 1250 1667 1250 1667 800 1500 1250 --98.10 60.90 78.00 60.90 78.00 60.90 65.00 83.60 117.00 117.00 117.00 49.50 ----81.30 81.30 81.30 81.30 156.00 65.00 97.50 48.80 48.80 61.30 38.80 29.10 38.80 29.10 38.80 29.10 121.10 65.40 78.50 ---

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34

Agitator car/Transit mixer 2cum Air compressor 5 cmm (ele) Air compressor 7 cmm (diesel) Air compressor 7 cmm (ele) Air compressor 8.5 cmm diesel Air compressor 8.5 cmm ( ele ) Air compressor 15 cmm ( ele ) Angle Dozer 90 hp Batching plant 6 cum / hr Batching plant 15 cum / hr Batching plant 50 cum / hr Bending machine Concrete bucket 1.5 cum Concrete hand mixer 45/30 ltr Concrete mixer 300/200 (diesel) Concrete mixer 300/200 ltr (ele) Concrete mixer 600/400 (diesel) Concrete mixer 600/400 ltr (ele) Concrete paver 100 sqm / hr Convey mucker Core drilling machine Diesel generating set 30 KVA Diesel generating set 50 KVA Diesel Loco 45 hp Dewatering pump 5 hp (diesel) Dewatering pump 5 hp (ele) Dewatering pump 10 hp (diesel) Dewatering pump 10 hp (ele) Dewatering pump 20 hp (diesel) Dewatering pump 20 hp (ele) Drifter Drilling jumbo Dumper 4.5 cum Geophysical resistivity meter

1 1 1 1 1 1 1 1 2 2 2 1 ----1 1 1 1 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 ---

1 1 1 1 1 1 1 1 2 2 2 1 ----1 1 1 1 2 1 1 1 1 1 ------------1 1 1 ---

50310.00 49686.00 49686.00 49686.00 49686.00 49686.00 49686.00 52494.00 99372.00 99372.00 99372.00 51246.00 ----49686.00 49686.00 49686.00 49686.00 99372.00 49686.00 49686.00 49686.00 49686.00 50310.00 48438.00 48438.00 48438.00 48438.00 48438.00 48438.00 49062.00 50310.00 50310.00 ---

47

BASIC DATA

RATE ANALYSIS FOR CREW CHARGES ( contd ) Sl No. Description of machinery No. of Operator No. of Helper Total Yearly wages Operator Helper in `. 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67 68 69 Grouting pump Guniting/Sand blast equipment Ice plant & accessories30 t/day Jack hammer Mobile crane 8 t ( pick & carry ) Mobile crane 25 t ( revolving ) Needle vibrator 40 mm (petrol) Needle vibrator 40 mm (ele) Needle vibrator 60 mm (petrol) Needle vibrator 60 mm (ele) Pile boring rig Planing machine 4 m stroke Plate shearing machine Pneumatic placer 0.5 cum Pneumatic tamper Pug cutting machine Pusher leg Road roller diesel 10 t Shovel 0.50 cum 75 hp Shovel 0.85 cum 110 hp Spinning machine Stationery derric crane Tipper 5 cum Tipping tub 1.5 cum Tower crane 5 tonne Transformer 250 KVA Truck 10 t Upright drilling machine Ventilation fan 20 hp Vibrating plate compactor Vibratory pad foot roller 8 t Waggon drill Water tanker 8000 ltr Welding set Winch 35 hp (electric) 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 ----1 1 1 1 --1 --1 --1 1 1 1 1 1 1 --1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 ----1 1 1 1 --1 --1 --1 1 1 1 1 1 1 --1 48750.00 48750.00 49686.00 49062.00 50310.00 50310.00 48438.00 48438.00 48438.00 48438.00 52494.00 51246.00 51246.00 49686.00 49062.00 ----49530.00 52494.00 52494.00 51246.00 --50310.00 --52494.00 --50310.00 51246.00 48438.00 49062.00 50154.00 49062.00 50310.00 --50310.00 in `. 47814.00 47814.00 47814.00 47814.00 47814.00 47814.00 47814.00 47814.00 47814.00 47814.00 47814.00 47814.00 47814.00 --47814.00 ----47814.00 47814.00 47814.00 47814.00 --47814.00 --47814.00 --47814.00 ----47814.00 47814.00 47814.00 47814.00 --47814.00 Yearly Hourly usage of Crew machinery Charges in hours in `. 1000 1200 2000 800 1200 1250 1667 1667 1667 1667 1200 1250 2000 1600 1000 ----1250 1200 1200 2000 --1600 --1500 --1600 800 4833 1000 1000 1000 1600 --1000 96.60 80.50 48.80 121.10 81.80 78.50 57.70 57.70 57.70 57.70 83.60 79.20 49.50 31.10 96.90 ----77.90 83.60 83.60 49.50 --61.30 --66.90 --61.30 64.10 10.00 96.90 98.00 96.90 61.30 --98.10

48

BASIC DATA

SCHEDULE OF RATES
FOR THE YEAR : 2011-12

DATA FOR COMPUTATION OF LEAD / LIFT CHARGES AND LOADING / UNLOADING CHARGES

49

BASIC DATA

50

BASIC DATA

LEAD / LIFT / LOADING & UNLOADING CHARGES FOR THE YEAR : 2011-12 REFERENCE DATA HIRE CHARGES OF MACHINERY: Truck 10 t per hour Tipper 5 cum per hour Water tanker 8000 ltr per hour Pump 5 hp diesel per hour WAGES OF WORKERS: Cement / Steel handling mazdoor Heavy mazdoor Light mazdoor OTHERS : Sundries `: 33.00 `: `: `: `: `: `: `: Hire Charge 283.00 284.00 281.00 7.00 Fuel Charge 242.00 242.00 242.00 64.00 Crew Charge 61.30 61.30 61.30 38.80 Per Day 145.75 143.75 142.25

51

BASIC DATA

NOTES ON SCHEDULE OF RATES LEAD, LIFT, LOADING AND UNLOADING CHARGES FOR MOTERIALS 2011-12 FOR THE YEAR : 1 For total lead upto 150 m ( including initial lead ) lead charges by head load only shall be adopted irrespective of mode of conveyance. For total lead exceeding 150 m conveyance of materials by mechanical means only shall be adopted irrespective of mode of conveyance. The rates for lead charges by head load and upto 5 km by any mode are cumulative and inclusive of lead charges for preceding lead. Example: Lead charges for conveyance of Earth / Sand for total lead of 100 m shall be corrosponding to lead charges ' Total lead upto 100 m ' in the statement of lead charges by head load. Lead charges for Earth / Sand for total lead of 100 m `: 26.60 / cum

Lead charges for conveyance of Earth / Sand for total lead of 4 kms shall be corrosponding to lead charges ' Beyond 3 km upto 4 km ' in the statement of lead charges by any mode. Lead charges for Earth / Sand for total lead of 4 km 4 `: 63.60 / cum

Unless otherwise specified lead charges for Earth / Sand / Gravel / Aggregates and Stones are for loose volume and not for compacted or in-situ volume. The rates for lift charges are cumulative and inclusive of rates for preceding lift. Example : Lift charges for total lift of 6 m shall be orrosponding to lift charges ' 4.50 m to 6.00 m ' in the statement of lift charges. Lift charges for Earth / Sand for total lift of 6 m `: 14.00 / cum

Lift charges are not payable where conveyance of materials is by mechanical means to final placing point. Loading and unloading charges are not payable for conveyance by head load. Loading charges are not payable for conveyance by mechanical means for disposal of excavated materials beyond initial lead of 50 m wherever specified. Loading and unloading charges are not payable for conveyance by mechanical means for disposal of excavated materials beyond initial lead of 1 km wherever specified.

7 8

10 The rates for unloading of materials except earth, sand, gravel, coarse aggregate, rubble, size stone and cut stone are inclusive of stacking.

52

BASIC DATA

CONVEYANCE CHARGES FOR MATERIALS BY HEAD LOAD FOR THE YEAR : 2011-12 Sl No. Total distance ( Total lead includes initial lead ) Earth /Sand /Gravel / Cement / PCC slabs / Murrum / Lime / Reinforce- Shahbad slabs / BS Surki / Size stone / ment steel slabs / CC blocks / Cut stone / Rubble / / StructuLaterite blocks / Coarse aggregate Wood ral steel ` / cum ` / cum ` / tonne 3 5 4 initial lead 26.60 53.20 initial lead 15.90 31.80 initial lead 34.20 68.50

1 1 2 3

2 Total lead upto 50 m (covered by item rate) Total lead upto 100 m Total lead upto 150 m

Notes: 1. No loading or unloading charges are admissible for conveyance by head load. 2. For total lead exceeding 150 m conveyance charges for materials by mechanical means only shall be adopted irrespective of mode of conveyance. CONVEYANCE CHARGES FOR MATERIALS BY ANY MODE ( Excluding loading and unloading charges ) FOR THE YEAR : 2011-12 Sl No. Distance Earth / Rubble / Cement / Sand / Size stone/ Steel / Murum / Cut stone/ Pipes / Gravel / Coarse AC & GI Lime / aggregate sheets / Surki RCC pole in `. / cum 3 38.00 46.90 55.50 63.60 71.70 7.80 7.30 in `. / cum 4 52.70 61.50 70.10 78.30 86.30 7.80 7.30 in `. / tonne 5 41.00 46.50 51.90 57.00 62.00 4.90 4.60 PCC slab/ Shahbad slab / B.S slab / CC block / Laterite / Wood in `. / cum 6 102.40 115.30 128.00 140.00 151.80 11.40 10.80

Water

1 1 2 3 4 5 6 7 Lead upto 1 km

in `. / 1000 ltr 7 31.70 37.20 42.60 47.60 52.60 4.80 4.60

Lead more than 1 km upto 2 km Lead more than 2 km upto 3 km Lead more than 3 km upto 4 km Lead more than 4 km upto 5 km Every km beyond 5 km upto 30 km Every km beyond 30 km

53

BASIC DATA

LOADING AND UNLOADING CHARGES FOR MATERIALS FOR THE YEAR : 2011-12 Sl No. Description of item Earth / Rubble / Cement / PCC slab/ Water Sand / Size stone/ Steel / Shahabad Murum / Cut stone/ AC sheet/ slab / B.S Gravel / Coarse GI sheet / slab / CC Lime / aggregate RCC pole/ block / Hume pipe Laterite / Wood in `. / in `. / in `. / in `. / in `. / cum cum tonne cum 1000 ltr 3 4 5 6 7 45.00 9.30 53.20 26.60 49.60 49.60 47.10 47.10 15.00 Gravity

1 1 2 Loading Unloading

Notes: 1. Unloading of materials includes stacking wherever applicable.

LIFT CHARGES FOR MATERIALS FOR THE YEAR : 2011-12 Sl No. Total lift ( Total lift includes initial lift ) Earth /Sand /Gravel / Murrum/ Lime/ Surki/ Size stone/Cut stone Rubble / Coarse aggregate ` / cum 3 Initial lift 4.70 9.30 14.00 18.60 Cement / PCC slab / Shahbad Reinforceslab / CC block / ment steel BS slab / Laterite / Wood / Str steel /RCC pole ` / cum ` / tonne 5 4 Initial lift 3.40 6.80 10.20 13.60 Initial lift 6.30 12.60 18.80 25.10

1 1 2 3 4 5

2 Total lift upto 1.50 m (covered by item rate) Total lift upto 3.00 m Total lift upto 4.50 m Total lift upto 6.00 m Total lift upto 7.50 m

54

BASIC DATA

LEAD / LIFT / LOADING & UNLOADING CHARGES - DATA RATES I. a. GENERAL DATA FOR LEAD / LIFT / LOADING & UNLOADING: Grouping of materials : Construction materials can be conveyed from source of supply to the location of their use by head load or by mechanical means or a combination of both depending on the distance involved, type of material, site conditions etc. Conveyance of materials by mechanical means also requires loading and unloading. In certain cases materials are to be lifted vertically or along a steep rampway to the place of their use. For the purpose of working out additional lead / lift / loading and unloading charges, various construction materials / manufactured products are grouped into five categories as under : CATEGORY - I : Earth / Sand / Murum / Gravel / Lime / Surki In this group materials comperatively lighter in weight and the quantity of which per loading cycle can be varied to suite the manual labour or machinery for loading, unloading and coneyance are included. Handling of these materials is relatively easy during loading and unloading. Loading and unloading can be by manual labour or by mechanical loader. The unit of measurement for these materials is per cum. CATEGORY - II : Rubble / Size stone / Cut stone / Coarse aggregate In this group the materials which are quarried / cut / crushed to required sizes and the quantity of which per loading cycle can be varied to suite manual labour or machinery for loading, unloading and conveyance are included. These materials require more time for loading or unloading when compared to materials grouped under Category-I. Loading or unloading can be either by manual labour or by machinery. The unit of measurement for these materials is per cum. CATEGORY - III : Cement / Steel / Pipes / AC & GI sheets / Packed materials / RCC poles In this group the materials in packed / rolled / fabricated condition which are heavier per load compared to the materials under Category-I and II and which can not be split into small quantities for the purpose of loading or unloading or conveyance are included. The unit of measurement for these materials is per tonne. CATEGORY - IV : PCC / Shahabad / B S slabs / CC block / Laterite / Wood In this group the materials in moulded condition / cut to standard sizes which are to be handled carefully during loading and unloading compared to materials under Category-I and II are included. The unit of measurement for these materials is per cum. CATEGORY - V : Water In this group water is included which requires container for conveyance and a pump for loading. No mazdoor or machinery is required for unloading. The unit of measurement is per 1000 ltrs. b. Stages for lead charges : Lead charges for conveyance of materials by head load are worked out in stages of 50 m distance on cumulative basis. First 50 m is considered as initial lead and the cost of conveyance is covered by work item basic rate. Lead charges for coneyance by head load is limited to total lead of 150 m.

55

BASIC DATA

For the total lead exceeding 150 m, lead charges by any mode is proposed irrespective of mode of conveyance. Lead charges for conveyance of materials by any mode are worked out in stages of 1 km distance on cumulative basis upto 5 km distance. Beyond 5 km upto 30 km and beyond 30 km distance the lead charges are worked out separately on per km basis. Conveyance of materials by any mode requires loading and unloading of materials either manually or mechanically. Separate rates are worked out for loading and unloading of materials. II. DATA FOR LEAD CHARGES BY HEAD LOAD : For the purpose of working out conveyance charges by head load the category of materials as classified in ( I ) above are adopted. Category V - ( Water ) is not considered for conveyance by head load. CATEGORY I : Earth / Sand / Gravel / Murrum / Lime / Surki CATEGORY II : Rubble / Cut stone / Size stone / Coarse aggregate CATEGORY III : Cement / Steel / AC & GI sheets / Pipes / Poles / Packed materials CATEGORY IV : PCC slab / Shahabad stone slab / CC block / Laterite stone / BS slab / Wood As the method of conveyance, approximate weight per load and time required to cover specified additional distance will be generally same for materials under Category-I & II of the classification common data is prepared for conveyance by head load for materials under these two categories. FOR MATERIALS UNDER CATEGORY I & II : Lead upto 50 m : This is initial lead and cost is covered under item basic rate. Lead upto 100 m : Average distance to be covered beyond initial lead of 50 m Average speed of conveyance by head load / minute Round trip cycle time for 25 m considering 50 min / hr working ( 2 x 25 x 60 / 50 / 60 ) No. of trips per day for additional lead ( 8 x 60 / 1 ) Quantity of material by head load per load Quantity of material by head load per day ( 480 x 0.015 ) Deploy one light mazdoor for every 50 m additional lead beyond initial lead. Unit : Quantity 1.00 0.00 1% 10% 15% 5% 7.00 cum Rate per cum

: 25 m : 60 m : : : say : 1 minute 480 0.015cum 7.00 cum

Sl No. 1

Description Light mazdoor

Unit Day

Add for small Tools & Plants @ Add for Contractor's Profit @ Add for Hidden cost on Labour @ Add for Contractor's Overheads @ Total for materials under Category I or II for

7.00 cum Rate Amount in `. in `. 142.25 142.25 0.00 0.00 Total `: 142.25 `: 1.42 `: 14.23 `: 21.34 `: 7.11 `: 186.35 Rs: 26.60

56

BASIC DATA

Lead upto 150 m : Average distance to be covered beyond initial of 50 m Deploy two light mazdoors for conveyance beyond initial lead. Unit : Quantity 2.00 0.00 1% 10% 15% 5% 7.00 cum Rate per cum

: 50 m

Sl No. 1

Description Light mazdoor

Unit Day

Add for small Tools & Plants @ Add for Contractor's Profit @ Add for Hidden cost on Labour @ Add for Contractor's Overheads @ Total for materials under Category I or II for

7.00 cum Rate Amount in `. in `. 142.25 284.50 0.00 0.00 Total `: 284.50 `: 2.85 `: 28.45 `: 42.68 `: 14.23 `: 372.70 Rs: 53.20

FOR MATERIALS UNDER CATEGORY III : Lead upto 50 m : This is initial lead and cost is covered under item basic rate. Lead upto 100 m : Average distance to be covered beyond initial lead of 50 m : 25 m Average speed of conveyance by head load per minute : 30 m Round trip cycle time for 25 m considering 50 min/ hr working ( 2 x 25 x 60 / 50 / 30 ) : 2 min No. of trips per day for lead upto 100 m ( 8 x 60 / 2 ) : 240 Quantity of material by head load per load : 50 kg Quantity of material by head load per day ( 240 x 50 / 1000 ) : 12 tonne Deploy one cement / steel handling mazdoor for every 50 m additional lead beyond initial lead. Unit : Quantity 1.00 0.00 1% 10% 15% 5% 12.00 tonne Rate per tonne 12.00 tonne Rate Amount in `. in `. 145.75 145.75 0.00 0.00 Total `: 145.75 `: 1.46 `: 14.58 `: 21.86 `: 7.29 `: 190.93 Rs: 15.90

Sl No. 1

Description Cement / Steel handling mazdoor

Unit Day

Add for small Tools & Plants @ Add for Contractor's Profit @ Add for Hidden cost on Labour @ Add for Contractor's Overheads @ Total for materials under Category III for

Lead upto 150 m : Average distance to be covered beyond initial of 50 m Deploy two cement / steel handling mazdoors for conveyance beyond initial lead.

: 50 m

57

BASIC DATA

Sl No. 1

Description Cement / Steel handling mazdoor

Unit Day

Unit : Quantity 2.00 0.00 1% 10% 15% 5%

Add for small Tools & Plants @ Add for Contractor's Profit @ Add for Hidden cost on Labour @ Add for Contractor's Overheads @ Total for materials under Category III for

12.00 tonne Rate per tonne

12.00 tonne Rate Amount in `. in `. 145.75 291.50 0.00 0.00 Total `: 291.50 `: 2.92 `: 29.15 `: 43.73 `: 14.58 `: 381.87 Rs: 31.80

FOR MATERIALS UNDER CATEGORY IV : Lead upto 50 m : This is initial lead and cost is covered under item basic rate. Lead upto 100 m : Average distance to be covered beyond initial lead of 50 m Average speed of conveyance by head load per minute Round trip cycle time for 25 m considering 50 min / hr working ( 2 x 25 x 60 / 50 / 40 ) No. of trips per day for lead upto 100 m ( 8 x 60 / 1.5 ) Quantity of material by head load per load Quantity of material by head load per day ( 320 x 0.017 ) Deploy one heavy mazdoor for every 50 m additional lead beyond initial lead. Unit : Quantity 1.00 0.00 1% 10% 15% 5% 5.50 cum Rate per cum

: 25 m : 40 m : : : say : 1.5 min 320 0.017cum 5.50 cum

Sl No. 1

Description Heavy mazdoor

Unit Day

Add for small Tools & Plants @ Add for Contractor's Profit @ Add for Hidden cost on Labour @ Add for Contractor's Overheads @ Total for materials under Category IV for

5.50 cum Rate Amount in `. in `. 143.75 143.75 0.00 0.00 Total `: 143.75 `: 1.44 `: 14.38 `: 21.56 `: 7.19 `: 188.31 Rs: 34.20

Lead upto 150 m : Average distance to be covered beyond initial of 50 m Deploy two heavy mazdoors for conveyance beyond initial lead. Unit : Quantity 2.00 0.00

: 50 m

Sl No. 1

Description Heavy mazdoor

Unit Day

5.50 cum Rate Amount in `. in `. 143.75 287.50 0.00 0.00 Total `: 287.50 Contd

58

BASIC DATA

Sl No.

Description

Unit

Quantity

Add for small Tools & Plants @ Add for Contractor's Profit @ Add for Hidden cost on Labour @ Add for Contractor's Overheads @ Total for materials under Category IV for

1% 10% 15% 5% 5.50 cum Rate per cum

Rate Amount in `. in `. Contd `: 2.88 `: 28.75 `: 43.13 `: 14.38 `: 376.63 Rs: 68.50

III. DATA FOR LEAD CHARGES BY ANY MODE : a. For the purpose of working out conveyance charges by any mode the category of materials as classified in ( I ) above are adopted. For the purpose of data rate analysis the following assumptions are made : For materials under categories I and II truck or tipper can be deployed for conveyance. Loading can be either by manual labour or by mechanical loader. Unloading can be either by manual labour or by mechanical tipping arrangement. For the purpose of data rate analysis tipper with manual loading and mechanical unloading is assumed for category I and truck with manual loading and unloading is assumed for category II. For materials under categories III & IV truck is considered for conveyance with loading and unloading by manual labour. For material under category V water tanker is considered for conveyance with loading by running 5 hp diesel pump and unloading by gravity flow. Average quantity of material per load : Materials Materials Materials Materials Materials c. under category under category under category under category under category I II III IV V : : : : : 5.00 5.00 8.00 3.40 8000.00 cum ( approx 8 t ) cum ( approx 8 t ) tonne cum ( approx 8 t ) litres ( 8 tonne )

1.

2. 3.

b.

Loading and unloading time per load : CATEGORY- I : Earth / Sand / Murum / Gravel / Lime / Surki

Loading : Manual Unloading : Mechanical tipping Quantity per load: Output of 1 heavy and 1 light mazdoor per day for loading Deploy 7 heavy and 5 light mazdoors for loading. Output of 7 heavy and 5 light mazdoor per day for loading Time for loading 5 cum ( 480 x 5 / 50 ) Time for unloading by mechanical tipping Number of loads / day for loading ( 50 / 5 ) CATEGORY- II Loading : Manual Quantity per load:

: 5.0 cum : 10.0 cum : : say : : 50.0 cum 50 min 2.5 min 10

: Rubble / Size stone / Cut stone / Coarse aggregate Unloading : Manual : 5.0 cum

59

BASIC DATA

Output of 1 heavy & 1 light mazdoor per day for loading Deploy 7 heavy and 5 light mazdoors for loading. Deploy 5 heavy mazdoors for unloading. Output of 12 heavy and 5 light mazdoor per day Time for loading 5 cum ( 480 x 5 / 40 ) Time for unloading @ 50 percent of loading ( Manual ) Number of loads / day for loading or unloading ( 40 / 5 ) CATEGORY- III

: 8.0 cum

: : : :

40.0 cum 60 min 30 min 8

: Cement / Steel / Pipes / AC & GI sheets / Packed materials / RCC poles. Consider loading and unloading cement. Loading : Manual Unloading : Manual Quantity per load: : 8.0 t Output of 4 heavy mazdoor per day for loading or unloading : 16.0 t Deploy 16 heavy mazdoors for loading Deploy 16 heavy mazdoors for unloading Output of 32 heavy mazdoors per day : 64.0 t Time for loading 160 bags ( 480 x 8 / 64 ) : 60 min Time for unloading 160 bags same as loading : 60 min Number of loads / day for loading or unloading ( 64 / 8 ) : 8 CATEGORY- IV : PCC / Shahabad / B.S slab / CC block / Laterite / Wood

Consider PCC slabs of size 550 x 550 x 55 mm Loading : Manual Unloading : Manual Approximate weight of each slab Quantity per load: Number of slabs for 3.40 cum @ 60 slabs / cum Output of 2 heavy mazdoors per day for loading @ 60 slabs / hour Deploy 6 heavy mazdoors for loading Deploy 6 heavy mazdoors for unloading Output of 12 heavy mazdoors per day Time for loading 200 slabs ( 480 x 3.4 / 24 ) Time for unloading 200 slabs same as loading Number of loads / day for loading or unloading ( 24/ 3.4 ) CATEGORY- V : Water

: : : :

40.0 kg 3.4 cum 200 480 slabs

: : : say :

24.0 cum 68 min 68 min 7

Loading : By pumping Unloading : By gravity flow Output of 5 hp diesel pump per minute considered Time for loading 8000 litres ( 8000 / 250 ) Time for unloading by gravity flow @ av 150 ltr / min Abstract of Loading / Unloading time per load : ( considering 50 min / hr working ) CATEGORY- I ( Manual loading and mechanical unloading ) CATEGORY- II ( Manual loading and manual unloading ) CATEGORY- III ( Manual loading and manual unloading ) CATEGORY- IV ( Manual loading and manual unloading ) CATEGORY- V ( Loading by pump and unloading by gravity )

: 250 ltrs : 32 min : 53 min Loading Unloading Total in minutes in minutes in minutes 50 2.5 52.5 60 30 90 60 60 120 68 68 136 32 53 85

60

BASIC DATA

d.

Conveyance time per round trip : ( common to all categories ) Lead upto 1 km : Speed : 15 km / hr for loaded & 20 km / hr for empty conditions assumed. Turning & spotting time at loading / unloading points Running time for 2 km @ av. 15 & 20 km / hour Total Lead more than 1 km upto 2 km : Turning & spotting time at loading / unloading points Running time for 2 km initial lead @ av. 15 & 20 km / hour Running time for 2 km additional lead @ av. 30.00 km / hour : Total Lead more than 2 km upto 3 km : Turning & spotting time at loading / unloading points Running time for 2 km initial lead @ av. 15 & 20 km / hour Running time for 4 km additional lead @ 30.50 km / hour Total Lead more than 3 km upto 4 km : Turning & spotting time at loading / unloading points Running time for 2 km initial lead @ av. 15 & 20 km / hour Running time for 6 km additional lead @ 31.00 km / hour Total Lead more than 4 km upto 5 km : Turning & spotting time at loading / unloading points Running time for 2 km initial lead @ av. 15 & 20 km / hour Running time for 8 km additional lead @ 31.5 km / hour Total Lead beyond 5 km upto 30 km for every km : Running time for 2 km @ av speed of 34 km / hr Lead beyond 30 km for every km : Running time for 2 km @ av speed of 36 km / hr

: : : : : : : : : : : : : : : : : : : :

2.00 minutes 6.90 minutes 8.90 minutes 2.00 6.90 4.00 12.90 2.00 6.90 7.90 16.80 2.00 6.90 11.6 20.50 2.00 6.90 15.24 24.14 minutes minutes minutes minutes minutes minutes minutes minutes minutes minutes minutes minutes minutes minutes minutes minutes

3.53 minutes

3.33 minutes

e.

Hire charges including crew for loading / un-loading eaiting time : 1. For waiting period during loading and unloading 10 % of normal hire charge is considered as the vehicle, though engaged on the job, will be in stationery condition. 2. Full crew charges are considered since operating crew will be on duty during loading and unloading waiting period. For category- I : Earth / Sand / Gravel / Murum / Lime / Surki Loading waiting time : 50 minutes. Description Unit : Quantity 0.833 0.833 1% 5.00 cum Rate Amount in `. in `. 28.40 23.67 61.30 51.08 Total `: 74.75 `: 0.75 Contd

Sl No. 1 2

Unit

Tipper hire charges @ 10 % ( for stationery condition) Hour Crew charges ( full ) Hour Add for small Tools & Plants @

61

BASIC DATA

Sl No.

Description

Unit

Quantity

Add for Contractor's Profit on Fuel & Crew charges @ Add for Hidden cost on Crew @ Add for Contractor's Overheads @ Total for machinery under category I for

10% 15% 5% 5.00 cum

Rate in `. Contd `: `: `: `:

Amount in `. 5.11 7.66 3.74 92.01

For category- II : Rubble / Size stones / Cut stones / Coarse aggregate Loading and unloading waiting time : 90 minutes. Description Truck hire charges @ 10 % ( for stationery condition) Crew charges ( full ) Add for small Tools & Plants @ Add for Contractor's Profit on Fuel & Crew charges @ Add for Hidden cost on Crew @ Add for Contractor's Overheads @ Total for machinery under category II for Unit : Quantity 1.500 1.500 1% 10% 15% 5% 5.00 cum 5.00 cum Rate Amount in `. in `. 28.30 42.45 61.30 91.95 Total `: 134.40 `: 1.34 `: 9.20 `: 13.79 `: 6.72 `: 165.45

Sl No. 1 2

Unit Hour Hour

For category- III : Cement / Steel / Pipes / RCC poles / AC & GI sheets / Packed materials Loading and unloading waiting time : 120 minutes. Description Truck hire charges @ 10 % ( for stationery condition) Crew charges Sundries ( extra waiting time / tarpaulin etc ) Add for small Tools & Plants @ Add for Contractor's Profit on Fuel & Crew charges @ Add for Hidden cost on Crew @ Add for Contractor's Overheads @ Total for machinery under category III for Unit : Quantity 2.000 2.000 0.250 1% 10% 15% 5% 8.00 tonne 8.00 tonne Rate Amount in `. in `. 28.30 56.60 61.30 122.60 33.00 8.25 Total `: 187.45 `: 1.87 `: 13.09 `: 18.39 `: 9.37 `: 230.17

Sl No. 1 2 3

Unit Hour Hour LS

For category- IV : PCC slabs / Shahabad slabs / BS slabs / CC & Laterite blocks / Wood Loading and unloading waiting time : 136 minutes. Description Truck hire charges @ 10 % ( for stationery condition) Crew charges Add for small Tools & Plants @ Add for Contractor's Profit on Fuel & Crew charges @ Add for Hidden cost on Crew @ Add for Contractor's Overheads @ Total for machinery under category IV for Unit : Quantity 2.267 2.267 1% 10% 15% 5% 3.40 cum 3.40 cum Rate Amount in `. in `. 28.30 64.15 61.30 138.95 Total `: 203.09 `: 2.03 `: 13.89 `: 20.84 `: 10.15 `: 250.02

Sl No. 1 2

Unit Hour Hour

62

BASIC DATA

For category-V : Water Loading and unloading waiting time : 85 minutes. Description Water tanker hire charges @10% (waiting period) Crew charges Add for small Tools & Plants @ Add for Contractor's Profit on Fuel & Crew charges @ Add for Hidden cost on Crew @ Add for Contractor's Overheads @ Total for machinery under category V for Unit : Quantity 1.417 1.417 1% 10% 15% 5% 8000.00 litres 8000.00 litres Rate Amount in `. in `. 28.10 39.81 61.30 86.84 Total `: 126.65 `: 1.27 `: 8.68 `: 13.03 `: 6.33 `: 155.96

Sl No. 1 2

Unit Hour Hour

f.

Hire charges including fuel & crew for conveyance time : For category- I : Earth / Sand / Gravel / Murum / Lime / Surki For total lead upto 1 km Description Tipper hire charges Fuel charges Crew charges Add for small Tools & Plants @ Add for Contractor's Profit on Fuel & Crew charges @ Add for Hidden cost on Crew @ Add for Contractor's Overheads @ Total for machinery under category I for Unit : Quantity 0.148 0.148 0.148 1% 10% 15% 5% 5.00 cum 5.00 cum Rate Amount in `. in `. 284.00 42.13 242.00 35.90 61.30 9.09 Total `: 87.12 `: 0.87 `: 4.50 `: 1.36 `: 4.36 `: 98.21

Sl No. 1 2

Unit Hour Hour Hour

For category- I : Earth / Sand / Gravel / Murum / Lime / Surki For total lead more than 1 km upto 2 km Description Tipper hire charges Fuel charges Crew charges Add for small Tools & Plants @ Add for Contractor's Profit on Fuel & Crew charges @ Add for Hidden cost on Crew @ Add for Contractor's Overheads @ Total for machinery under category I for Unit : Quantity 0.215 0.215 0.215 1% 10% 15% 5% 5.00 cum 5.00 cum Rate Amount in `. in `. 284.00 61.06 242.00 52.03 61.30 13.18 Total `: 126.27 `: 1.26 `: 6.52 `: 1.98 `: 6.31 `: 142.34

Sl No. 1 2

Unit Hour Hour Hour

63

BASIC DATA

For category- I : Earth / Sand / Gravel / Murum / Lime / Surki For total lead more than 2 km upto 3 km Description Tipper hire charges Fuel charges Crew charges Add for small Tools & Plants @ Add for Contractor's Profit on Fuel & Crew charges @ Add for Hidden cost on Crew @ Add for Contractor's Overheads @ Total for machinery under category I for Unit : Quantity 0.280 0.280 0.280 1% 10% 15% 5% 5.00 cum 5.00 cum Rate Amount in `. in `. 284.00 79.52 242.00 67.76 61.30 17.16 Total `: 164.44 `: 1.64 `: 8.49 `: 2.57 `: 8.22 `: 185.38

Sl No. 1 2

Unit Hour Hour Hour

For category- I : Earth / Sand / Gravel / Murum / Lime / Surki For total lead more than 3 km upto 4 km Description Tipper hire charges Fuel charges Crew charges Add for small Tools & Plants @ Add for Contractor's Profit on Fuel & Crew charges @ Add for Hidden cost on Crew @ Add for Contractor's Overheads @ Total for machinery under category I for Unit : Quantity 0.342 0.342 0.342 1% 10% 15% 5% 5.00 cum 5.00 cum Rate Amount in `. in `. 284.00 97.03 242.00 82.68 61.30 20.94 Total `: 200.66 `: 2.01 `: 10.36 `: 3.14 `: 10.03 `: 226.20

Sl No. 1 2

Unit Hour Hour Hour

For category- I : Earth / Sand / Gravel / Murum / Lime / Surki For total lead more than 4 km upto 5 km Description Tipper hire charges Fuel charges Crew charges Add for small Tools & Plants @ Add for Contractor's Profit on Fuel & Crew charges @ Add for Hidden cost on Crew @ Add for Contractor's Overheads @ Total for machinery under category I for Unit : Quantity 0.402 0.402 0.402 1% 10% 15% 5% 5.00 cum 5.00 cum Rate Amount in `. in `. 284.00 114.26 242.00 97.36 61.30 24.66 Total `: 236.29 `: 2.36 `: 12.20 `: 3.70 `: 11.81 `: 266.37

Sl No. 1 2

Unit Hour Hour Hour

64

BASIC DATA

For category- I : Earth / Sand / Gravel / Murum / Lime / Surki For lead beyond 5 km upto 30 km for every km Description Tipper hire charges Fuel charges Crew charges Add for small Tools & Plants @ Add for Contractor's Profit on Fuel & Crew charges @ Add for Hidden cost on Crew @ Add for Contractor's Overheads @ Total for machinery under category I for Unit : Quantity 0.0588 0.0588 0.0588 1% 10% 15% 5% 5.00 cum 5.00 cum Rate Amount in `. in `. 284.00 16.71 242.00 14.24 61.30 3.61 Total `: 34.55 `: 0.35 `: 1.78 `: 0.54 `: 1.73 `: 38.95

Sl No. 1 2

Unit Hour Hour Hour

For category- I : Earth / Sand / Gravel / Murum / Lime / Surki For lead beyond 30 km for every km Description Tipper hire charges Fuel charges Crew charges Add for small Tools & Plants @ Add for Contractor's Profit on Fuel & Crew charges @ Add for Hidden cost on Crew @ Add for Contractor's Overheads @ Total for machinery under category I for Unit : Quantity 0.0555 0.0555 0.0555 1% 10% 15% 5% 5.00 cum 5.00 cum Rate Amount in `. in `. 284.00 15.76 242.00 13.43 61.30 3.40 Total `: 32.60 `: 0.33 `: 1.68 `: 0.51 `: 1.63 `: 36.74

Sl No. 1 2

Unit Hour Hour Hour

For category- II : Rubble / Size stones / Cut stones / Coarse aggregate For total lead upto 1 km Description Truck hire charges Fuel charges Crew charges Add for small Tools & Plants @ Add for Contractor's Profit on Fuel & Crew charges @ Add for Hidden cost on Crew @ Add for Contractor's Overheads @ Total for machinery under category II for Unit : Quantity 0.148 0.148 0.148 1% 10% 15% 5% 5.00 cum 5.00 cum Rate Amount in `. in `. 283.00 41.98 242.00 35.90 61.30 9.09 Total `: 86.97 `: 0.87 `: 4.50 `: 1.36 `: 4.35 `: 98.05

Sl No. 1 2

Unit Hour Hour Hour

65

BASIC DATA

For category- II : Rubble / Size stones / Cut stones / Coarse aggregate For total lead more than 1 km upto 2 km Description Truck hire charges Fuel charges Crew charges Add for small Tools & Plants @ Add for Contractor's Profit on Fuel & Crew charges @ Add for Hidden cost on Crew @ Add for Contractor's Overheads @ Total for machinery under category II for Unit : Quantity 0.215 0.215 0.215 1% 10% 15% 5% 5.00 cum 5.00 cum Rate Amount in `. in `. 283.00 60.85 242.00 52.03 61.30 13.18 Total `: 126.05 `: 1.26 `: 6.52 `: 1.98 `: 6.30 `: 142.12

Sl No. 1 2

Unit Hour Hour Hour

For category- II : Rubble / Size stones / Cut stones / Coarse aggregate For total lead more than 2 km upto 3 km Description Truck hire charges Fuel charges Crew charges Add for small Tools & Plants @ Add for Contractor's Profit on Fuel & Crew charges @ Add for Hidden cost on Crew @ Add for Contractor's Overheads @ Total for machinery under category II for Unit : Quantity 0.280 0.280 0.280 1% 10% 15% 5% 5.00 cum 5.00 cum Rate Amount in `. in `. 283.00 79.24 242.00 67.76 61.30 17.16 Total `: 164.16 `: 1.64 `: 8.49 `: 2.57 `: 8.21 `: 185.08

Sl No. 1 2

Unit Hour Hour Hour

For category- II : Rubble / Size stones / Cut stones / Coarse aggregate For total lead more than 3 km upto 4 km Description Truck hire charges Fuel charges Crew charges Add for small Tools & Plants @ Add for Contractor's Profit on Fuel & Crew charges @ Add for Hidden cost on Crew @ Add for Contractor's Overheads @ Total for machinery under category II for Unit : Quantity 0.342 0.342 0.342 1% 10% 15% 5% 5.00 cum 5.00 cum Rate Amount in `. in `. 283.00 96.69 242.00 82.68 61.30 20.94 Total `: 200.32 `: 2.00 `: 10.36 `: 3.14 `: 10.02 `: 225.84

Sl No. 1 2

Unit Hour Hour Hour

66

BASIC DATA

For category- II : Rubble / Size stones / Cut stones / Coarse aggregate For total lead more than 4 km upto 5 km Description Truck hire charges Fuel charges Crew charges Add for small Tools & Plants @ Add for Contractor's Profit on Fuel & Crew charges @ Add for Hidden cost on Crew @ Add for Contractor's Overheads @ Total for machinery under category II for Unit : Quantity 0.402 0.402 0.402 1% 10% 15% 5% 5.00 cum 5.00 cum Rate Amount in `. in `. 283.00 113.86 242.00 97.36 61.30 24.66 Total `: 235.89 `: 2.36 `: 12.20 `: 3.70 `: 11.79 `: 265.94

Sl No. 1 2

Unit Hour Hour Hour

For category- II : Rubble / Size stones / Cut stones / Coarse aggregate For lead beyond 5 km upto 30 km for every km Description Truck hire charges Fuel charges Crew charges Add for small Tools & Plants @ Add for Contractor's Profit on Fuel & Crew charges @ Add for Hidden cost on Crew @ Add for Contractor's Overheads @ Total for machinery under category II for Unit : Quantity 0.0588 0.0588 0.0588 1% 10% 15% 5% 5.00 cum 5.00 cum Rate Amount in `. in `. 283.00 16.65 242.00 14.24 61.30 3.61 Total `: 34.49 `: 0.34 `: 1.78 `: 0.54 `: 1.72 `: 38.89

Sl No. 1 2

Unit Hour Hour Hour

For category- II : Rubble / Size stones / Cut stones / Coarse aggregate For lead beyond 30 km for every km Description Truck hire charges Fuel charges Crew charges Add for small Tools & Plants @ Add for Contractor's Profit on Fuel & Crew charges @ Add for Hidden cost on Crew @ Add for Contractor's Overheads @ Total for machinery under category II for Unit : Quantity 0.0555 0.0555 0.0555 1% 10% 15% 5% 5.00 cum 5.00 cum Rate Amount in `. in `. 283.00 15.71 242.00 13.43 61.30 3.40 Total `: 32.54 `: 0.33 `: 1.68 `: 0.51 `: 1.63 `: 36.69

Sl No. 1 2

Unit Hour Hour Hour

67

BASIC DATA

For category- III : Cement / Steel / Pipes / RCC poles / AC & GI sheets / Packed materials For category- IV : PCC slabs / Shahabad slabs / BS slabs / CC & Laterite blocks / Wood For total lead upto 1 km For category III : Unit : 8.00 tonne For category IV : Unit : 3.40 cum Sl Description Unit Quanty Rate Amount No. in `. in `. 1 Truck hire charges Hour 0.148 283.00 41.98 Fuel charges Hour 0.148 242.00 35.90 2 Crew charges Hour 0.148 61.30 9.09 Total `: 86.97 Add for small Tools & Plants @ 1% `: 0.87 Add for Contractor's Profit on Fuel & Crew charges @ 10% `: 4.50 Add for Hidden cost on Crew @ 15% `: 1.36 Add for Contractor's Overheads @ 5% `: 4.35 Total for machinery under category III for 8.00 tonne `: 98.05 Total for machinery under category IV for 3.40 cum `: 98.05 For category- III : Cement / Steel / Pipes / RCC poles / AC & GI sheets / Packed materials For category- IV : PCC slabs / Shahabad slabs / BS slabs / CC & Laterite blocks / Wood For total lead more than 1 km upto 2 km For category III : Unit : 8.00 tonne For category IV : Unit : 3.40 cum Sl Description Unit Quanty Rate Amount No. in `. in `. 1 Truck hire charges Hour 0.215 283.00 60.85 Fuel charges Hour 0.215 242.00 52.03 2 Crew charges Hour 0.215 61.30 13.18 Total `: 126.05 Add for small Tools & Plants @ 1% `: 1.26 Add for Contractor's Profit on Fuel & Crew charges @ 10% `: 6.52 Add for Hidden cost on Crew @ 15% `: 1.98 Add for Contractor's Overheads @ 5% `: 6.30 Total for machinery under category III for 8.00 tonne `: 142.12 Total for machinery under category IV for 3.40 cum `: 142.12 For category- III : Cement / Steel / Pipes / RCC poles / AC & GI sheets / Packed materials For category- IV : PCC slabs / Shahabad slabs / BS slabs / CC & Laterite blocks / Wood For total lead more than 2 km upto 3 km For category III : Unit : 8.00 tonne For category IV : Unit : 3.40 cum Sl Description Unit Quanty Rate Amount No. in `. in `. 1 Truck hire charges Hour 0.280 283.00 79.24 Fuel charges Hour 0.280 242.00 67.76 2 Crew charges Hour 0.280 61.30 17.16 Total `: 164.16 Add for small Tools & Plants @ 1% `: 1.64 Add for Contractor's Profit on Fuel & Crew charges @ 10% `: 8.49 Add for Hidden cost on Crew @ 15% `: 2.57 Add for Contractor's Overheads @ 5% `: 8.21 Total for machinery under category III for 8.00 tonne `: 185.08 Total for machinery under category IV for 3.40 cum `: 185.08

68

BASIC DATA

For category- III : Cement / Steel / Pipes / RCC poles / AC & GI sheets / Packed materials For category- IV : PCC slabs / Shahabad slabs / BS slabs / CC & Laterite blocks / Wood For total lead more than 3 km upto 4 km For category III : Unit : 8.00 tonne For category IV : Unit : 3.40 cum Sl Description Unit Quanty Rate Amount No. in `. in `. 1 Truck hire charges Hour 0.342 283.00 96.69 Fuel charges Hour 0.342 242.00 82.68 2 Crew charges Hour 0.342 61.30 20.94 Total `: 200.32 Add for small Tools & Plants @ 1% `: 2.00 Add for Contractor's Profit on Fuel & Crew charges @ 10% `: 10.36 Add for Hidden cost on Crew @ 15% `: 3.14 Add for Contractor's Overheads @ 5% `: 10.02 Total for machinery under category III for 8.00 tonne `: 225.84 Total for machinery under category IV for 3.40 cum `: 225.84 For category- III : Cement / Steel / Pipes / RCC poles / AC & GI sheets / Packed materials For category- IV : PCC slabs / Shahabad slabs / BS slabs / CC & Laterite blocks / Wood For total lead more than 4 km upto 5 km For category III : Unit : 8.00 tonne For category IV : Unit : 3.40 cum Sl Description Unit Quanty Rate Amount No. in `. in `. 1 Truck hire charges Hour 0.402 283.00 113.86 Fuel charges Hour 0.402 242.00 97.36 2 Crew charges Hour 0.402 61.30 24.66 Total `: 235.89 Add for small Tools & Plants @ 1% `: 2.36 Add for Contractor's Profit on Fuel & Crew charges @ 10% `: 12.20 Add for Hidden cost on Crew @ 15% `: 3.70 Add for Contractor's Overheads @ 5% `: 11.79 Total for machinery under category III for 8.00 tonne `: 265.94 Total for machinery under category IV for 3.40 cum `: 265.94 For category- III : Cement / Steel / Pipes / RCC poles / AC & GI sheets / Packed materials For category- IV : PCC slabs / Shahabad slabs / BS slabs / CC & Laterite blocks / Wood For lead beyond 5 km upto 30 km for every km For category lll : Unit : 8.00 tonne For category IV : Unit : 3.40 cum Sl Description Unit Quanty Rate Amount No. in `. in `. 1 Truck hire charges Hour 0.0588 283.00 16.65 Fuel charges Hour 0.0588 242.00 14.24 2 Crew charges Hour 0.0588 61.30 3.61 Total `: 34.49 Add for small Tools & Plants @ 1% `: 0.34 Add for Contractor's Profit on Fuel & Crew charges @ 10% `: 1.78 Add for Hidden cost on Crew @ 15% `: 0.54 Add for Contractor's Overheads @ 5% `: 1.72 Total for machinery under category III for 8.00 tonne `: 38.89 Total for machinery under category IV for 3.40 cum `: 38.89

69

BASIC DATA

For category- III : Cement / Steel / Pipes / RCC poles / AC & GI sheets / Packed materials For category- IV : PCC slabs / Shahabad slabs / BS slabs / CC & Laterite blocks / Wood For lead beyond 30 km for every km Sl No. 1 2 Description Truck hire charges Fuel charges Crew charges Add for small Tools & Plants @ Add for Contractor's Profit on Fuel & Crew charges @ Add for Hidden cost on Crew @ Add for Contractor's Overheads @ Total for machinery under category III for Total for machinery under category IV for For category III : For category IV : Unit Hour Hour Hour Unit : Unit : Quanty 0.0555 0.0555 0.0555 1% 10% 15% 5% 8.00 tonne 3.40 cum 8.00 tonne 3.40 cum Rate Amount in `. in `. 283.00 15.71 242.00 13.43 61.30 3.40 Total `: 32.54 `: 0.33 `: 1.68 `: 0.51 `: 1.63 `: 36.69 `: 36.69

For category-V : Water For total lead upto 1 km Description Water tanker hire charges Fuel charges Crew charges Add for small Tools & Plants @ Add for Contractor's Profit on Fuel & Crew charges @ Add for Hidden cost on Crew @ Add for Contractor's Overheads @ Total for machinery under category V for For category-V : Water For total lead more than 1 km upto 2 km Description Water tanker hire charges Fuel charges Crew charges Add for small Tools & Plants @ Add for Contractor's Profit on Fuel & Crew charges @ Add for Hidden cost on Crew @ Add for Contractor's Overheads @ Total for machinery under category V for Unit : Quanty 0.215 0.215 0.215 8000.00 Litres Rate Amount in `. in `. 281.00 60.42 242.00 52.03 61.30 13.18 Total `: 125.62 `: 1.26 `: 6.52 `: 1.98 `: 6.28 `: 141.66 Unit : Quanty 0.148 0.148 0.148 8000.00 Litres Rate Amount in `. in `. 281.00 41.68 242.00 35.90 61.30 9.09 Total `: 86.67 `: 0.87 `: 4.50 `: 1.36 `: 4.33 `: 97.73

Sl No. 1 2

Unit Hour Hour Hour

1% 10% 15% 5% 8000.00 Litres

Sl No. 1 2

Unit Hour Hour Hour

1% 10% 15% 5% 8000.00 Litres

70

BASIC DATA

For category-V : Water For total lead more than 2 km upto 3 km Description Water tanker hire charges Fuel charges Crew charges Add for small Tools & Plants @ Add for Contractor's Profit on Fuel & Crew charges @ Add for Hidden cost on Crew @ Add for Contractor's Overheads @ Total for machinery under category V for Unit : Quanty 0.280 0.280 0.280 8000.00 Litres Rate Amount in `. in `. 281.00 78.68 242.00 67.76 61.30 17.16 Total `: 163.60 `: 1.64 `: 8.49 `: 2.57 `: 8.18 `: 184.49

Sl No. 1 2

Unit Hour Hour Hour

1% 10% 15% 5% 8000.00 Litres

For category-V : Water For total lead more than 3 km upto 4 km Description Water tanker hire charges Fuel charges Crew charges Add for small Tools & Plants @ Add for Contractor's Profit on Fuel & Crew charges @ Add for Hidden cost on Crew @ Add for Contractor's Overheads @ Total for machinery under category V for Unit : Quanty 0.342 0.342 0.342 8000.00 Litres Rate Amount in `. in `. 281.00 96.01 242.00 82.68 61.30 20.94 Total `: 199.64 `: 2.00 `: 10.36 `: 3.14 `: 9.98 `: 225.12

Sl No. 1 2

Unit Hour Hour Hour

1% 10% 15% 5% 8000.00 Litres

For category-V : Water For total lead more than 4 km upto 5 km Description Water tanker hire charges Fuel charges Crew charges Add for small Tools & Plants @ Add for Contractor's Profit on Fuel & Crew charges @ Add for Hidden cost on Crew @ Add for Contractor's Overheads @ Total for machinery under category V for Unit : Quanty 0.402 0.402 0.402 8000.00 Litres Rate Amount in `. in `. 281.00 113.06 242.00 97.36 61.30 24.66 Total `: 235.08 `: 2.35 `: 12.20 `: 3.70 `: 11.75 `: 265.09

Sl No. 1 2

Unit Hour Hour Hour

1% 10% 15% 5% 8000.00 Litres

71

BASIC DATA

For category-V : Water For lead beyond 5 km upto 30 km for every km: Description Water tanker hire charges Fuel charges Crew charges Add for small Tools & Plants @ Add for Contractor's Profit on Fuel & Crew charges @ Add for Hidden cost on Crew @ Add for Contractor's Overheads @ Total for machinery under category V for Unit : Quanty 0.0588 0.0588 0.0588 8000.00 Litres Rate Amount in `. in `. 281.00 16.53 242.00 14.24 61.30 3.61 Total `: 34.38 `: 0.34 `: 1.78 `: 0.54 `: 1.72 `: 38.76

Sl No. 1 2

Unit Hour Hour Hour

1% 10% 15% 5% 8000.00 Litres

For category-V : Water For lead beyond 30 km for every km: Description Water tanker hire charges Fuel charges Crew charges Add for small Tools & Plants @ Add for Contractor's Profit on Fuel & Crew charges @ Add for Hidden cost on Crew @ Add for Contractor's Overheads @ Total for machinery under category V for g. LEAD CHARGES BY ANY MODE : Unit : Quanty 0.0555 0.0555 0.0555 8000.00 Litres Rate Amount in `. in `. 281.00 15.60 242.00 13.43 61.30 3.40 Total `: 32.43 `: 0.32 `: 1.68 `: 0.51 `: 1.62 `: 36.57

Sl No. 1 2

Unit Hour Hour Hour

1% 10% 15% 5% 8000.00 Litres

FOR CATEGORY- I : Earth / Sand / Gravel / Murum / Lime / Surki For lead upto 1 km: Waiting time idle hire charges Running time hire charges Total for For lead more than 1 km upto 2 km: Waiting time idle hire charges Running time hire charges Total for For lead more than 2 km upto 3 km: Waiting time idle hire charges Running time hire charges Total for

5.00 cum Rate per cum

`: `: `: `: `: `: `: `: `: `: `: `:

92.01 98.21 190.21 38.00 92.01 142.34 234.35 46.90 92.01 185.38 277.38 55.50

5.00 cum Rate per cum

5.00 cum Rate per cum

72

BASIC DATA

For lead more than 3 km upto 4 km: Waiting time idle hire charges Running time hire charges Total for For lead more than 4 km upto 5 km: Waiting time idle hire charges Running time hire charges Total for For lead beyond 5 km upto 30 km: Waiting time idle hire charges Running time hire charges Total for For lead beyond 30 km: Waiting time idle hire charges Running time hire charges Total for

5.00 cum Rate per cum

`: `: `: `: `: `: `: `: `: `: `: `: `: `: `: `:

92.01 226.20 318.21 63.60 92.01 266.37 358.38 71.70 0.00 38.95 38.95 7.80 0.00 36.74 36.74 7.30

5.00 cum Rate per cum

5.00 cum Rate per cum / km

5.00 cum Rate per cum / km

FOR CATEGORY- II : Rubble / Size stone / Cut stone / Coarse aggregate For lead upto 1 km: Waiting time idle hire charges Running time hire charges Total for For lead more than 1 km upto 2 km: Waiting time idle hire charges Running time hire charges Total for For lead more than 2 km upto 3 km: Waiting time idle hire charges Running time hire charges Total for For lead more than 3 km upto 4 km: Waiting time idle hire charges Running time hire charges Total for For lead more than 4 km upto 5 km: Waiting time idle hire charges Running time hire charges Total for

5.00 cum Rate per cum

`: `: `: `: `: `: `: `: `: `: `: `: `: `: `: `: `: `: `: `:

165.45 98.05 263.50 52.70 165.45 142.12 307.57 61.50 165.45 185.08 350.53 70.10 165.45 225.84 391.29 78.30 165.45 265.94 431.40 86.30

5.00 cum Rate per cum

5.00 cum Rate per cum

5.00 cum Rate per cum

5.00 cum Rate per cum

73

BASIC DATA

For lead beyond 5 km upto 30 km: Waiting time idle hire charges Running time hire charges Total for For lead beyond 30 km: Waiting time idle hire charges Running time hire charges Total for

5.00 cum Rate per cum / km

`: `: `: `: `: `: `: `:

0.00 38.89 38.89 7.80 0.00 36.69 36.69 7.30

5.00 cum Rate per cum / km

FOR CATEGORY- III : Cement / Steel / Pipes / AC & GI sheet / RCC pole / Packed materials For lead upto 1 km: Waiting time idle hire charges Running time hire charges Total for For lead more than 1 km upto 2 km: Waiting time idle hire charges Running time hire charges Total for For lead more than 2 km upto 3 km: Waiting time idle hire charges Running time hire charges Total for For lead more than 3 km upto 4 km: Waiting time idle hire charges Running time hire charges Total for For lead more than 4 km upto 5 km: Waiting time idle hire charges Running time hire charges Total for For lead beyond 5 km upto 30 km: Waiting time idle hire charges Running time hire charges Total for For lead beyond 30 km: Waiting time idle hire charges Running time hire charges Total for

8.00 tonne Rate per tonne

`: `: `: `: `: `: `: `: `: `: `: `: `: `: `: `: `: `: `: `: `: `: `: `: `: `: `: `:

230.17 98.05 328.22 41.00 230.17 142.12 372.29 46.50 230.17 185.08 415.25 51.90 230.17 225.84 456.01 57.00 230.17 265.94 496.12 62.00 0.00 38.89 38.89 4.90 0.00 36.69 36.69 4.60

8.00 tonne Rate per tonne

8.00 tonne Rate per tonne

8.00 tonne Rate per tonne

8.00 tonne Rate per tonne

8.00 tonne Rate per tonne/ km

8.00 tonne Rate per tonne/ km

74

BASIC DATA

FOR CATEGORY- IV : PCC slab / Shahabad slab / BS slab / CC & Laterite block / Wood For lead upto 1 km: Waiting time idle hire charges Running time hire charges Total for For lead more than 1 km upto 2 km: Waiting time idle hire charges Running time hire charges Total for For lead more than 2 km upto 3 km: Waiting time idle hire charges Running time hire charges Total for For lead more than 3 km upto 4 km: Waiting time idle hire charges Running time hire charges Total for For lead more than 4 km upto 5 km: Waiting time idle hire charges Running time hire charges Total for For lead beyond 5 km upto 30 km: Waiting time idle hire charges Running time hire charges Total for For lead beyond 30 km: Waiting time idle hire charges Running time hire charges Total for

3.40 cum Rate per cum

`: `: `: `: `: `: `: `: `: `: `: `: `: `: `: `: `: `: `: `: `: `: `: `: `: `: `: `:

250.02 98.05 348.06 102.40 250.02 142.12 392.13 115.30 250.02 185.08 435.10 128.00 250.02 225.84 475.86 140.00 250.02 265.94 515.96 151.80 0.00 38.89 38.89 11.40 0.00 36.69 36.69 10.80

3.40 cum Rate per cum

3.40 cum Rate per cum

3.40 cum Rate per cum

3.40 cum Rate per cum

3.40 cum Rate per cum / km

3.40 cum Rate per cum / km

FOR CATEGORY- V : Water For lead upto 1 km: Waiting time idle hire charges Running time hire charges Total for For lead more than 1 km upto 2 km: Waiting time idle hire charges Running time hire charges Total for

8000.00 litres Rate per 1000 ltr

`: `: `: `: `: `: `: `:

155.96 97.73 253.69 31.70 155.96 141.66 297.62 37.20

8000.00 litres Rate per 1000 ltr

75

BASIC DATA

For lead more than 2 km upto 3 km: Waiting time idle hire charges Running time hire charges Total for For lead more than 3 km upto 4 km: Waiting time idle hire charges Running time hire charges Total for For lead more than 4 km upto 5 km: Waiting time idle hire charges Running time hire charges Total for For lead beyond 5 km upto 30 km: Waiting time idle hire charges Running time hire charges Total for For lead beyond 30 km: Waiting time idle hire charges Running time hire charges Total for

8000.00 litres Rate per 1000 ltr

`: `: `: `: `: `: `: `: `: `: `: `: `: `: `:

155.96 184.49 340.45 42.6 155.96 225.12 381.08 47.60 155.96 265.09 421.05 52.60 0.00 38.76 38.76 4.80 0.00 36.57 36.57 4.60

8000.00 litres Rate per 1000 ltr / km `:

8000.00 litres Rate per 1000 ltr / km `:

8000.00 litres Rate per 1000 ltr / km `:

8000.00 litres Rate per 1000 ltr / km `:

`: `: `:

IV. LOADING AND UNLOADING CHARGES : For loading or unloading materials are grouped into 5 categories as in case of lead charges. FOR CATEGORY- I : Earth / Sand / Gravel / Murum / Lime / Surki Quantity of material per load : 5.0 cum Number of loads per day ( refer lead charges for details ) : 10 Deploy 7 heavy and 5 light mazdoors for loading. Deploy tipper 25 minutes ( 10 trips ) for mechanical tipping and 1 heavy mazdoor at unloading spot. LOADING : Sl Description No. 1 Heavy mazdoor 2 Light mazdoor Add for small Tools & Plants @ Add for Contractor's Profit @ Add for Hidden cost on Labour @ Add for Contractor's Overheads @ Total for Loading Unit : Quanty 7.00 5.00 1% 10% 15% 5% 50.00 cum Rate per cum 50.00 cum Rate Amount in `. in `. 143.75 1006.25 142.25 711.25 Total `: 1717.50 `: 17.18 `: 171.75 `: 257.63 `: 85.88 `: 2249.93 `: 45.00

Unit Day Day

76

BASIC DATA

UNLOADING : ( for 10 trips @ 2.5 min / trip ) Sl Description No. 1 Tipper 5 cum capacity Fuel / Energy charges Crew charges 2 Heavy mazdoor

Unit Hour Hour Hour Day

Unit : Quanty 0.417 0.417 0.417 1.000 1% 10% 15% 5%

Add for small Tools & Plants @ Add for Contractor's Profit on Fuel / Crew / Labour charges @ Add for Hidden cost on Labour @ Add for Contractor's Overheads @ Total for 50.00 cum Unloading Rate per cum

50.00 cum Rate Amount in `. in `. 284.00 118.33 242.00 100.83 61.30 25.54 143.75 143.75 Total `: 388.46 `: 3.88 `: 27.01 `: 25.39 `: 19.42 `: 464.17 `: 9.30

FOR CATEGORY- II : Rubble / Size stone / Cut stone / Coarse aggregate Quantity of material per load Number of loads per day ( refer lead charges for details ) Deploy 7 heavy and 5 light mazdoors for loading. Deploy 5 heavy mazdoors for unloading. Total cost is apportioned at 2 / 3 for loading and 1 / 3 for unloading. Unit : Quanty 12.00 5.00 1% 10% 15% 5% 40.00 cum Rate per cum Rate per cum

: 5.0 cum : 8

Sl No. 1 2

Description Heavy mazdoor Light mazdoor Add for small Tools & Plants @ Add for Contractor's Profit @ Add for Hidden cost on Labour @ Add for Contractor's Overheads @ Total for Loading @ 2/3 of total Unloading @ 50 % of loading

Unit Day Day

40.00 cum Rate Amount in `. in `. 143.75 1725.00 142.25 711.25 Total `: 2436.25 `: 24.36 `: 243.63 `: 365.44 `: 121.81 `: 3191.49 `: 53.20 `: 26.60

FOR CATEGORY- III : Cement / Steel / Pipes / AC & GI sheet / RCC pole / Packed materials Quantity of material per load : 8.0 t Number of loads per day ( refer lead charges for details ) : 8 Deploy 16 heavy mazdoors for loading. Deploy16 heavy mazdoors for unloading and stacking. Total cost is apportioned at 1/ 2 for loading and 1/ 2 for unloading including stacking. Unit : Quanty 32.00 0.00 64.00 tonne Rate Amount in `. in `. 145.75 4664.00 0.00 0.00 Total `: 4664.00 Contd

Sl No. 1

Description Cement / Steel handling mazdoor

Unit Day

77

BASIC DATA

Sl No.

Description

Unit

Quanty

Add for small Tools & Plants @ Add for Contractor's Profit @ Add for Hidden cost on Labour @ Add for additional Hidden cost on Labour @ Add for Contractor's Overheads @ Total for Loading @ 50 % apportioning Unloading & stacking same rate as loading

1% 10% 15% 5% 5% 64.00 tonne Rate per tonne Rate per tonne

Rate Amount in `. in `. Contd `: 46.64 `: 466.40 `: 699.60 `: 233.20 `: 233.20 `: 6343.04 `: 49.60 `: 49.60

FOR CATEGORY- IV : PCC slab / Shahabad slab / BS slab / CC block / Laterite / Wood Quantity of material per load : 3.4 cum Number of loads per day ( refer lead charges for details ) : 7 Deploy 6 heavy mazdoors for loading. Deploy 6 heavy mazdoors for unloading and stacking. Total cost is apportioned at 1/ 2 for loading and 1/ 2 for unloading including stacking. Unit : Quanty 12.00 0.00 1% 10% 15% 5% 24.00 cum Rate per cum Rate per cum 24.00 cum Rate Amount in `. in `. 143.75 1725.00 0.00 0.00 Total `: 1725.00 `: 17.25 `: 172.50 `: 258.75 `: 86.25 `: 2259.75 `: 47.10 `: 47.10

Sl No. 1

Description Heavy mazdoor

Unit Day

Add for small Tools & Plants @ Add for Contractor's Profit @ Add for Hidden cost on Labour @ Add for Contractor's Overheads @ Total for Loading @ 50 % apportioning Unloading & stacking same rate as loading

FOR CATEGORY-V : Water Quantity of material per load Deploy 5 hp diesel pump for filling and unloading by gravity flow. Time required for filling at 250 ltr per minute Crew for filling time and idle time ( 32 + 53 ) Unit : Quanty 0.533 0.533 1.500 1% 10%

: 8000 ltrs : 32 min say : 90 min 8000.00 ltrs Rate Amount in `. in `. 7.00 3.73 64.00 34.13 38.80 58.20 Total `: 96.07 `: 0.96 `: 9.23 Contd

Sl No. 1 2

Description Dewatering pump 5 hp ( Diesel ) Fuel charges Crew charges including idle time Add for small Tools & Plants @ Add for Contractor's Profit on Fuel & Crew charges @

Unit Hour Hour Hour

78

BASIC DATA

Sl No.

Description

Unit

Quanty

Add for Hidden cost on Labour @ Add for Contractor's Overheads @ Total for Loading Rate per Unloading

15% 5% 8000 ltrs 1000 ltrs By gravity flow

Rate Amount in `. in `. Contd `: 8.73 `: 4.80 `: 119.79 `: 15.00 `: ---

V. ADDITIONAL LIFT CHARGES : For the purpose of working out lift charges by head load the category of materials as classified in ( I ) above are grouped together as under : CATEGORY I & II : Earth / Sand / Gravel / Murrum / Lime / Surki / Coarse aggregate / Rubble stone / Size stone / Cut stone In this group the materials which are comperatively lighter and generally conveyed by head load by light / heavy mazdoor are included. Method of conveyance, apprximate weight per load and the time required to cover specified additional distance will be generally same whether the material belongs to Category-I or Category-II of the classification. Therefore, common data is considered for lift charges by head load for materials under these two categories. CATEGORY III : Cement bag / Reinforcement steel / Structural steel sections In this group materials in packed / rolled / fabricated condition which are heavier per load compared to the materials under Category -I and II and which can not be split into small quantities for the purpose of lift charges are included. CATEGORY IV : PCC slab / Shahabad stone slab / CC block / Laterite stone / BS slab / Wood In this group the materials in moulded condition / cut to standard size which are heavier per load compared to materials under Category-I and II are included. FOR CATEGORY I & II : Earth / Sand / Gravel / Murrum / Lime / Surki / Coarse aggregate / Rubble stone / Size stone / Cut stone Lift : Upto 1.50 m This is the initial lift and forms integral part of the activities in the basic rate of work item. Lift charges are admissible only for lifting effort beyond initial lift specified in the work item. Lift : Upto 3.00 m For lift upto 3 m average additional lift beyond initial lift 1 m lift is reckoned as equivalent to 6 m lead. Equivalent distance for 0.75 m lift ( 0.75 x 6 ) Average speed of conveyance by head load per minute Round trip cycle time for 4.5 m considering 50 min/ hr working ( 2 x 4.5 x 60 / 50 / 60 ) No. of trips per day for lift 1.5 m to 3 m ( 8 x 60 / 0.18 ) Quantity of material by head load Quantity of material by head load per day ( 2667 x 0.015 ) Deploy 1 mazdoor for every additional lift of 1.5 m beyond initial lift.

: 0.75 m : 4.5 m : 60 m : : : : 0.18 min 2667 0.015cum 40 cum

79

BASIC DATA

Lift : Upto 3.00 m for materials under Category I & II. Sl Description No. 1 Light mazdoor

Unit Day

Unit : Quanty 1.00 0.00 1% 10% 15% 5%

Add for small Tools & Plants @ Add for Contractor's Profit @ Add for Hidden cost on Labour @ Add for Contractor's Overheads @ Total for

40.00 cum Rate per cum

40.00 cum Rate Amount in `. in `. 142.25 142.25 0.00 0.00 Total `: 142.25 `: 1.42 `: 14.23 `: 21.34 `: 7.11 `: 186.35 `: 4.70

Lift : Upto 4.50 m For lift upto 4.5 m additional lift of upto 3 m is involved. Deploy 2 mazdoors. Lift : Upto 4.50 m for materials under Category I & II. Sl Description No. 1 Light mazdoor Unit : Quanty 2.00 0.00 1% 10% 15% 5% 40.00 cum Rate per cum 40.00 cum Rate Amount in `. in `. 142.25 284.50 0.00 0.00 Total `: 284.50 `: 2.85 `: 28.45 `: 42.68 `: 14.23 `: 372.70 `: 9.30

Unit Day

Add for small Tools & Plants @ Add for Contractor's Profit @ Add for Hidden cost on Labour @ Add for Contractor's Overheads @ Total for

Lift : Upto 6.00 m For lift upto 6 m additional lift of upto 4.5 m is involved. Deploy 3 mazdoors. Lift : Upto 6.00 m for materials under Category I & II. Sl Description No. 1 Light mazdoor Unit : Quanty 3.00 0.00 1% 10% 15% 5% 40.00 cum Rate per cum 40.00 cum Rate Amount in `. in `. 142.25 426.75 0.00 0.00 Total `: 426.75 `: 4.27 `: 42.68 `: 64.01 `: 21.34 `: 559.04 `: 14.00

Unit Day

Add for small Tools & Plants @ Add for Contractor's Profit @ Add for Hidden cost on Labour @ Add for Contractor's Overheads @ Total for

Lift : Upto 7.50 m For lift upto 7.5 m additional lift of upto 6 m is involved. Deploy 4 mazdoors.

80

BASIC DATA

Lift : Upto 7.50 m for materials under Category I & II. Sl Description No. 1 Light mazdoor

Unit Day

Unit : Quanty 4.00 0.00 1% 10% 15% 5%

Add for small Tools & Plants @ Add for Contractor's Profit @ Add for Hidden cost on Labour @ Add for Contractor's Overheads @ Total for

40.00 cum Rate per cum

40.00 cum Rate Amount in `. in `. 142.25 569.00 0.00 0.00 Total `: 569.00 `: 5.69 `: 56.90 `: 85.35 `: 28.45 `: 745.39 `: 18.60

FOR CATEGORY III : Cement bag / Reinforcement steel / Structural steel sections Lift : Upto 1.50 m This is the initial lift and forms integral part of the activities in the basic rate of work item. Lift charges are admissible only for lifting effort beyond initial lift specified in the work item. Lift : Upto 3.00 m For lift upto 3 m average additional lift beyond initial lift 1 m lift is reckoned as equivalent to 6 m lead. Equivalent distance for 0.75 m lift ( 0.75 x 6 ) Average speed of conveyance by head load per minute Round trip cycle time for 4.5 m considering 50 min/ hr working ( 2 x 4.5 x 60 / 50 / 25 ) No. of trips per day for lift upto 3 m ( 8 x 60 / 0.43 ) Quantity of material by head load Quantity of material by head load per day ( 1116 x 50 / 1000 ) Deploy 1 mazdoor for every additional lift of 1.5 m beyond initial lift. Lift : Upto 3.00 m for materials under Category I & II. Sl Description No. 1 Cement / Steel handling mazdoor Unit : Quanty 1.00 0.00 1% 10% 15% 5% 56.00 tonne Rate per tonne

: 0.75 m : 4.5 m : 25 m : : : : 0.43 min 1116 50 kg 56 t

Unit Day

Add for small Tools & Plants @ Add for Contractor's Profit @ Add for Hidden cost on Labour @ Add for Contractor's Overheads @ Total for

56.00 tonne Rate Amount in `. in `. 145.75 145.75 0.00 0.00 Total `: 145.75 `: 1.46 `: 14.58 `: 21.86 `: 7.29 `: 190.93 `: 3.40

Lift : Upto 4.50 m For lift upto 4.5 m additional lift of upto 3 m is involved. Deploy 2 mazdoors.

81

BASIC DATA

Lift : Upto 4.50 m for materials under Category III. Sl Description No. 1 Cement / Steel handling mazdoor

Unit Day

Unit : Quanty 2.00 0.00 1% 10% 15% 5%

Add for small Tools & Plants @ Add for Contractor's Profit @ Add for Hidden cost on Labour @ Add for Contractor's Overheads @ Total for

56.00 tonne Rate per tonne

56.00 tonne Rate Amount in `. in `. 145.75 291.50 0.00 0.00 Total `: 291.50 `: 2.92 `: 29.15 `: 43.73 `: 14.58 `: 381.87 `: 6.80

Lift : Upto 6.00 m For lift upto 6 m additional lift of upto 4.5 m is involved. Deploy 3 mazdoors. Lift : Upto 6.00 m for materials under Category III. Sl Description No. 1 Cement / Steel handling mazdoor Unit : Quanty 3.00 0.00 1% 10% 15% 5% 56.00 tonne Rate per tonne 56.00 tonne Rate Amount in `. in `. 145.75 437.25 0.00 0.00 Total `: 437.25 `: 4.37 `: 43.73 `: 65.59 `: 21.86 `: 572.80 `: 10.20

Unit Day

Add for small Tools & Plants @ Add for Contractor's Profit @ Add for Hidden cost on Labour @ Add for Contractor's Overheads @ Total for

Lift : Upto 7.50 m For lift upto 7.5 m additional lift of upto 6 m is involved. Deploy 4 mazdoors. Lift : Upto 7.50 m for materials under Category III. Sl Description No. 1 Cement / Steel handling mazdoor Unit : Quanty 4.00 0.00 1% 10% 15% 5% 56.00 tonne Rate per tonne 56.00 tonne Rate Amount in `. in `. 145.75 583.00 0.00 0.00 Total `: 583.00 `: 5.83 `: 58.30 `: 87.45 `: 29.15 `: 763.73 `: 13.60

Unit Day

Add for small Tools & Plants @ Add for Contractor's Profit @ Add for Hidden cost on Labour @ Add for Contractor's Overheads @ Total for

82

BASIC DATA

FOR CATEGORY IV : PCC slab / Shahabad slab / CC block / Laterite / BS slab / Wood Lift : Upto 1.50 m This is the initial lift and forms integral part of the activities in the basic rate of work item. Lift charges are admissible only for lifting effort beyond initial lift specified in the work item. Lift : Upto 3.00 m For lift upto 3 m average additional lift beyond initial lift 1 m lift is reckoned as equivalent to 6 m lead. Equivalent distance for 0.75 m lift ( 0.75 x 6 ) Average speed of conveyance by head load per minute Round trip cycle time for 4.5 m considering 50 min/ hr working ( 2 x 4.5 x 60 / 50 / 40 ) No. of trips per day for lift upto 3 m ( 8 x 60 / 0.27 ) Quantity of material by head load Quantity of material by head load per day ( 1778 x 0.017 ) Deploy 1 mazdoor for every additional lift of 1.5 m beyond initial lift. Lift : Upto 3.00 m for materials under Category IV. Sl Description No. 1 Heavy mazdoor Unit : Quanty 1.00 0.00 1% 10% 15% 5% 30.00 cum Rate per cum

: 0.75 m : 4.5 m : 40 m : : : : 0.27 min 1778 0.017cum 30 cum

Unit Day

Add for small Tools & Plants @ Add for Contractor's Profit @ Add for Hidden cost on Labour @ Add for Contractor's Overheads @ Total for

30.00 cum Rate Amount in `. in `. 143.75 143.75 0.00 0.00 Total `: 143.75 `: 1.44 `: 14.38 `: 21.56 `: 7.19 `: 188.31 `: 6.30

Lift : Upto 4.50 m For lift upto 4.5 m additional lift of upto 3 m is involved. Deploy 2 mazdoors. Lift : Upto 4.50 m for materials under Category IV. Sl Description No. 1 Heavy mazdoor Unit : Quanty 2.00 0.00 1% 10% 15% 5% 30.00 cum Rate per cum 30.00 cum Rate Amount in `. in `. 143.75 287.50 0.00 0.00 Total `: 287.50 `: 2.88 `: 28.75 `: 43.13 `: 14.38 `: 376.63 `: 12.60

Unit Day

Add for small Tools & Plants @ Add for Contractor's Profit @ Add for Hidden cost on Labour @ Add for Contractor's Overheads @ Total for

83

BASIC DATA

Lift : Upto 6.00 m For lift upto 6.00 m additional lift of upto 4.50 m is involved. Deploy 3 mazdoors. Lift : Upto 6.00 m for materials under Category IV. Sl Description No. 1 Heavy mazdoor Unit : Quanty 3.00 0.00 1% 10% 15% 5% 30.00 cum Rate per cum 30.00 cum Rate Amount in `. in `. 143.75 431.25 0.00 0.00 Total `: 431.25 `: 4.31 `: 43.13 `: 64.69 `: 21.56 `: 564.94 `: 18.80

Unit Day

Add for small Tools & Plants @ Add for Contractor's Profit @ Add for Hidden cost on Labour @ Add for Contractor's Overheads @ Total for

Lift : Upto 7.50 m For lift upto 7.50 m additional lift of upto 6.00 m is involved. Deploy 4 mazdoors. Lift : Upto 7.50 m for materials under Category IV. Sl Description No. 1 Heavy mazdoor Unit : Quanty 4.00 0.00 1% 10% 15% 5% 30.00 cum Rate per cum 30.00 cum Rate Amount in `. in `. 143.75 575.00 0.00 0.00 Total `: 575.00 `: 5.75 `: 57.50 `: 86.25 `: 28.75 `: 753.25 `: 25.10

Unit Day

Add for small Tools & Plants @ Add for Contractor's Profit @ Add for Hidden cost on Labour @ Add for Contractor's Overheads @ Total for

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