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Operator Manual

FB2550 Series In/Out Instrument

2011 by Fairbanks Scales, Inc. All rights reserved

51254
Rev. 1 05/2011

Amendment Record

FB2550 Series Instrument Document 51254


Manufactured by Fairbanks Scales Inc. 821 Locust Kansas City, Missouri 64106
Created Revision 1 05/2011 05/2011 Released document

Disclaimer
Every effort has been made to provide complete and accurate information in this manual. However, although this manual may include a specifically identified warranty notice for the product, Fairbanks Scales makes no representations or warranties with respect to the contents of this manual, and reserves the right to make changes to this manual without notice when and as improvements are made. It is the responsibility of the requesting party to develop, maintain, install, and connect networking devices and general network connectivity as it applies to the originating partys network. No warranty or guarantee, expressed or implied, concerning the network, its design, its installation, or operational characteristics has been offered by Fairbanks Scales. Fairbanks Scales shall not be liable for any loss, damage, cost of repairs, incidental or consequential damages of any kind, whether or not based on express or implied warranty, contract, negligence, or strict liability arising in connection with the design, development, installation, or use of an intended network.

Trademarks
Award is a trademark of Award Software International, Inc. CF and Compact Flash are trademarks of ScanDisk Corporation. Microsoft, Microsoft Windows XP Pro, Windows XP Pro Embedded, and MS-DOS are either trademarks or registered trademarks of Microsoft Corporation. Adobe, the Adobe logo, Acrobat, the Adobe PDF logo, Distiller, and Reader are either registered trademarks or trademarks of Adobe Systems Incorporated. All other product names mentioned herein are used for identification purpose only and may be trademarks and/or registered trademarks of their respective companies.

Copyright 2011 This document contains proprietary information protected by copyright. All rights are reserved; no part of this manual may be reproduced, copied, translated, or transmitted in any form or by any means without prior written permission of the manufacturer.

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Table of Contents
SECTION 1: GENERAL INFORMATION .................................................................. 8
1.1. Description ................................................................................................................. 8 1.2. Accessories .............................................................................................................. 10
1.2.1. PLC Interface Kits ......................................................................................................... 10 1.2.2. RS485 Serial Port Accessory 30937 .............................................................................. 10

1.3. Specifications........................................................................................................... 10

SECTION 2: INSTALLATION .................................................................................. 12


2.1. 2.2. 2.3. 2.4. Users Responsibilities ............................................................................................. 12 Unpacking ................................................................................................................ 13 Equipment Location ................................................................................................. 13 Safety ...................................................................................................................... 14

SECTION 3: SECURITY .......................................................................................... 15


3.1. Security.................................................................................................................... 15

SECTION 4: INPUT/OUTPUT.................................................................................. 16
4.1. Introduction .............................................................................................................. 16 4.2. Instrument Configuration -Printers ........................................................................... 16 4.3. Printer Setup and Programming ............................................................................... 20
4.3.1. 4.3.2. 4.3.3. 4.3.4. 4.3.5. TM-U590 Ticket Printer Settings .................................................................................... 20 TM-U295 Ticket Printer Settings .................................................................................... 21 ML420 Form Printer Settings ......................................................................................... 22 iDP3550 Tape Printer Settings ...................................................................................... 25 HP P2055d LaserJet Printer Settings ............................................................................ 26

4.4. Format Tickets ......................................................................................................... 31 4.5. Remote Display Setup and Configuration ................................................................ 35
4.5.1. 4.5.2. 4.5.3. 4.5.4. 4.6.1. 4.6.2. 4.6.3. 4.6.4. Serial 20 mA Configuration (Multi-Function Board) ........................................................ 35 Multi-Function Board 20 mA Wiring (J1) ........................................................................ 37 Serial 20 mA Configuration (Serial Expansion Board) .................................................... 38 Serial Expansion Board 20 mA Wiring (TB1) ................................................................. 39 Configuring an Output Data String ................................................................................. 40 Two Methods of Formatting ........................................................................................... 40 Method 1 Pre-configured Output................................................................................. 41 Method 2 - Customizing Output Data Strings ................................................................. 47

4.6. Configure Outputs .................................................................................................... 40

4.7. Report Printer Configuration .................................................................................... 55 4.8. IP Output Configuration............................................................................................ 56 4.9. RS485 Configuration................................................................................................ 58 4.10. Network Parameters Configuration ........................................................................ 59

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SECTION 5: TRAFFIC CONTROL AND CAMERA INPUT ..................................... 60


5.1. 5.2. 5.3. 5.4. Traffic Light Control.................................................................................................. 60 Threshold Weights ................................................................................................... 62 Blind Counter ........................................................................................................... 62 Video Camera Inputs ............................................................................................... 63

SECTION 6: FB2550 CUSTOMIZATION ................................................................ 64


6.1. 6.2. 6.3. 6.4. Programmable Legends ........................................................................................... 64 Programmable Prompts ........................................................................................... 65 Truck Image Type .................................................................................................... 66 Entry Sequence Prompts ......................................................................................... 68

SECTION 7: OPERATIONS .................................................................................... 70


7.1. 7.2. 7.3. 7.4. Introduction .............................................................................................................. 70 Front Panel Key Functions ....................................................................................... 70 External Keyboard Functions ................................................................................... 71 Operational Procedures ........................................................................................... 71

7.4.1. Basic Operations Summary ........................................................................................... 71

7.5. Configuration Home Page Operator Access .......................................................... 74 7.6. Operator Menu ......................................................................................................... 75
7.6.1. 7.6.2. 7.6.3. 7.6.4. 7.6.5. 7.6.6. Time and Date Format................................................................................................... 75 Set Time and Date ........................................................................................................ 76 Ticket Number .............................................................................................................. 76 Load Cell Diagnostics ................................................................................................... 77 New Tare ...................................................................................................................... 78 New Keyboard Tare ...................................................................................................... 78

7.7. Edit Customers ........................................................................................................ 79 7.8. Edit Products ........................................................................................................... 81 7.9. Products Groups ...................................................................................................... 85 7.10. Edit Tares .............................................................................................................. 87 7.11. Delete Incomplete .................................................................................................. 89 7.12. Reports .................................................................................................................. 90
7.12.1. 7.12.2. 7.12.3. 7.12.4. 7.12.5. Master File Reports ..................................................................................................... 91 Transaction Reports .................................................................................................... 93 Summary Reports ....................................................................................................... 98 Email Transaction ......................................................................................................100 Print Calibration Report ..............................................................................................100

7.13. External Monitor ................................................................................................... 101 7.14. Weights and Measures Audit Trail..................................................................... 102
7.14.1. Calibration Audit Trail .................................................................................................103 7.14.2. Configuration Audit Trail .............................................................................................103

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SECTION 8: SERVICE AND MAINTENANCE ...................................................... 104


8.1. System Information ................................................................................................ 104 8.2. Scale Data Database Information .......................................................................... 104 8.3. Database Maintenance ........................................................................................... 105
8.3.1. 8.3.2. 8.3.3. 8.3.4. 8.3.5. Database Backup .........................................................................................................105 Database Restore ........................................................................................................110 Vacuum Database........................................................................................................116 Re-Index Database ......................................................................................................118 Transaction Data Backup Days Reminder ....................................................................119

8.4. Troubleshooting ..................................................................................................... 121


8.4.1. Loopback Test for Serial Ports .....................................................................................121

8.5. Remote Configuration Access ................................................................................ 123

APPENDIX I: PLC INTERFACE REFERENCE DATA ........................................... 127


Introduction .................................................................................................................... 127 Specification Summary .................................................................................................. 127
Hardware Specifications .........................................................................................................127 Software Specifications ...........................................................................................................128 Field bus data representation ..................................................................................................130 Status/Command word bit usage ............................................................................................135

APPENDIX II: DATA OUTPUT ............................................................................... 141


Remote Display Output .................................................................................................. 141 Configure Output ........................................................................................................... 141
Fairbanks Data Format ...........................................................................................................141 Toledo Data Format ................................................................................................................143 Cardinal 738 Continuous Scoreboard Data Format .................................................................144 Weightronix Data Format ........................................................................................................145 Condec Continuous Data Format ............................................................................................145

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Section 1: General Information


1.1. Description
The FB2550 is a modular designed instrument. The instrument is configurable and upgradable through the use of printed circuit modules, each of which will provide a specific scale or I/O functionality to the weighing system. The FB2550 instrument has three enclosure styles, desktop, panel mount, and rack mount. Each FB2250 instrument consists of five (5) main hardware components. These hardware components are:

Single Board Computer


This is the main instrument and graphical interface controller. The weighing application resides on the Single Board Computer (SBC). Communication between the SBC and the expansion modules are routed through the Expansion Board. Communications from the SBC to the Expansion Board is USB. On the expansion board, the communication is converted to 4 independent RS-232 ports which is the interface to each of the modules plugged in to the expansion board.

Multi-Function Board
This is the main user input controller board. This board will look like a USB keyboard input device when plugged in to the Single Board Computer (SBC) as well as provide a means for 20 mA output and redundant storage. The main functions handled by this board are: USB keyboard input, Keypad Matrix input and touch screen input. The output function for this board is 20 mA, a limited number of GPIO and redundant memory micro SD storage.

Expansion Board
The Expansion Board provides power and data communications lines to any expansion module supported by the FB2550. Each Expansion Board contains slots for four (4) modules. A maximum of two (2) Expansion Boards can be installed to provide a maximum of 8 expansion modules slots per instrument. Any FB2550 can be easily field upgraded with a second Expansion Board.

Expansion Modules
Expansion modules provide the physical connectivity between the FB2550 and all scale and peripheral I/O devices. There are two types of expansion modules; scale interface and I/O. The Scale Interface provides the communications interface to Fairbanks Intalogix Technology and Analog components. The I/O Output type expansion modules, Serial Port Expansion, 4-20mA, and Digital Relay, are limited to the installation of only two cards of this type per instrument. Each is an intelligent device, consisting of a processor, a communication node (RS-232), and non-volatile memory to store configuration or set-up data.
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Both Scale and I/O Expansion Modules will communicate with the Single Board Computer (SBC) via the Expansion board. The communications from the SBC to the Expansion board is USB which is then converted to four RS232 ports where the communication path continues to each of the expansion modules.
Module Kit No. 30916 30917 30918 30919 30920 30921 31079 Description Intalogix Power Supply and Communications PCB Kit Expansion PCB Assy Kit* Scale Interface Controller (SIC) PCB Assy Kit 4-20mA Analog Kit Relay PCB Assy Kit Serial Expansion PCB Assy Kit A/D Convertor Kit Max / Instrument 1 2 8 7 7 2 8

Footnote: Any combination of 8 modules can be installed however; the maximum is 8 modules with restrictions applying for the maximum number of module kit type.

Intalogix Power Supply and Communications Board


An Intalogix power supply and communications board has been designed specifically for the FB2550 instrument. This board will provide scale power and communications to the platform. Communications to this board will be via the Scale Interface Controller (SIC) module plugged in to the Expansion board.

Note: Any combination of 8 modules can be installed however, the maximum is 8 modules. Restrictions apply for the maximum number of module

Figure 1 - FB2550 Block Diagram

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1.2. Accessories
1.2.1. PLC Interface Kits
The industrial field bus module is a standalone HMS compact communication interface module. The main user interface board will communicate via RS232 to this Field Bus Gateway which may be populated with the appropriate field bus option. Those options are: Profibus, ModBus-RTU, DeviceNet, and ControlNet.
PLC Kit No. 30922 30923 30924 30925 Description ProfiBus Kit* DeviceNet Kit* ControlNet Kit* ModBus Kit*

*Only one (1) Field Bus Kit per instrument.

1.2.2.

RS485 Serial Port Accessory 30937

This is a two-wire, half duplex, multipoint serial connection. RS485 offers high data transmission speeds, and uses a differential balanced line over twisted pair over long distances. RS485 enables the configuration of inexpensive local networks and multidrop communications links. This accessory utilizes COM1.

1.3. Specifications
Enclosure BIOS RAM Disk Storage Operating System Serial Outputs Digital I/O Ethernet Interface Display Scale Interface Options
Desktop (30770), Panel Mount (31053), Rack Mount (31173), Award Software 1 GB 20 GB Windows XP Professional Embedded Up to 12 serial ports and 4 built-in USB ports. The USB port on the Multi-Function board is dedicated for a keyboard only. Up to 28 I/O PCI 10/100 Mbps Ethernet Complies with IEEE 802.3x Standards 7 Diagonal Touch Screen LCD Color Intalogix Technology External QMB Interface (30433) External Intalogix Communication Board (28330) Maximum of twenty (20) 1000 or twelve (12) 350 cells Dual External Intalogix Communication Board (28333)
Up to forty (40) 1000 or twenty-four (24) 350 cells

Analog Technology External Analog Load Cell Interface (29646)


Up to sixteen (16) 1000 or ten (10) 350 cells cells

Dual External Analog Load Cell Interface (30124)


Up to sixteen (32) 1000 or ten (20) 350 Maximum of two (2) per FB2550.

A/D Convertor Load Cell Interface (31079)


Up to sixteen (16) 1000 05/2011 10 or eight (8) 350 cells 51254 Rev. 1

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1.3. Specifications, continued


Accessories Intalogix Power Supply and Communications (30916) Scale Interface Controller (30918) Serial Interface (30921)
RS232 RS485 20mA

4-20mA (30919) A/D Convertor (31079) Mini keyboard (25498)


USB 87 key

Keyboard (31036)
USB 104 key

SVP/ Uninterruptible Power Supply (UPS) (15892)


500 VA Rating

Field Bus Gateway ProfiBus (30922) DeviceNet (30923) ControlNet (30924) ModBus (30925) Power Requirements
100 - 130 VAC @ 12A @ 60 Hz +/- 2 Hz Separate and dedicated circuit.

Neutral to Ground voltage should be < 0.2 vAC

ETL Listed

Conforms to UL STD 60950-1. CAN/CSA C 22.2 NO.60950-1-03.

Approvals

CC# 10-089 MC# AM-5805

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Section 2: Installation
2.1. Users Responsibilities
It is the customer/operator's responsibility to ensure the equipment provided by Fairbanks is operated within the parameters of the equipment's specifications and protected from accidental or malicious damage.
All electronic and mechanical calibrations and/or adjustments required for making this equipment perform to accuracy and operational specifications should be performed by trained service personnel. Absolutely no physical, electrical or program modifications other than selection of standard options and accessories are to be made to this equipment.
Electrical connections other than those specified may not be

performed, and physical alterations (holes, etc.) are not allowed. The equipment consists of printed circuit assemblies which must be handled using ESD handling procedures, and must be replaced as units.
Replacement of individual components is not allowed.

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2.2. Unpacking
Follow these guidelines when unpacking all equipment: Check in all components and accessories according to the order. Remove all components from their packing material, checking against the invoice that they are accounted for and not damaged.
Advise the shipper immediately, if damage has occurred. Order any parts necessary to replace those which have been damaged. Keep the shipping container and packing material for future use. Check the packing list.

2.3. Equipment Location


Position the equipment with these points in mind: Intense direct sunlight can harm the display. Airborne particles can activate the touch screen. Work areas should be relatively free from drafts and vibrations. Do not locate near magnetic material or equipment/instruments which use magnets in their design. Avoid areas which have extreme variations in room temperatures. Temperatures outside the instruments specifications will affect the weighing accuracy of this product.

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Section 2: Installation

2.4. Safety
Follow these safety precautions during operation: Properly shut down the equipment and remove power before any cables or hardware is disconnected. Unplug the power cord to the equipment after a proper shut down before servicing the equipment.

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Section 3: Security
3.1. Security
Programming access is achieved by passwords which access two different areas. The Configuration Home page programming provides the menus of programmable items which may include configuration menus based upon the password access level. The Configuration Home page is accessed by pressing the [MENU] key. Select LOGIN and enter the PASSWORD: Access to all available menu items will not be available unless the LOGIN process is performed.

The Operator Configuration Home page basic access does not have a password and is primarily for the use of scale operators or Weights and Measures officials. The Operator Configuration Home page Supervisor access is by the default LogIn password of 1. This page is for Supervisor access. This permits access to an additional menu area which is the Configuration menu. It is recommended to change the password from the default to keep the access secure.

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Section 4: Input/Output
4.1. Introduction
The FB2550 instrument has three (3) standard serial outputs which are configured for RS-232 communications. Additional serial outputs such as RS-232, 20mA, and RS485 are available as optional accessories. Printers which are available for printing is the models TM-U590, TM-U295; ML-420; iDP3550, and HP P2055d. The serial outputs can also be customized to provide specific configured data string protocols, configuration parameters, using output modes such as Continuous, Demand, Auto, To File, Network (Continuous), and Network(Auto). The FB2550 also has the ability to connect via a network for remote configuration and diagnostics capability. The serial I/O configuration is accessed through the Configuration Menu using the Supervisor password.

Note:
The white boxes are data entry boxes or menu list selection items. The light blue data boxes indicate there is a submenu of items which can be selected for configuration of the data item.

4.2. Instrument Configuration -Printers


The steps listed below will provide the process to configure the printers which will be connected to the FB2550 instrument. 1. The printer configuration is performed by accessing the Configuration Menu. Select LOGIN and enter the Supervisor password.

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4.2. Instrument Configuration Printers, continued


2. Select the Configuration Menu and press Page Forward twice. Select Printer Spooler.

3. Select the desired printer from the list.

4. Touch the data entry box on the screen to the right of Printer Port: and select the COM port for the printer from the menu list as shown.

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4.2. Instrument Configuration Printers, continued

5. Load the Printer Default formats by pressing the YES button.

6. The FB2550 will indicate the port has been set and the defaults loaded.

7. Press the SAVE CHANGES button on the touch screen display to complete the Printer configuration.

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4.2. Instrument Configuration Printers, continued


8. Selecting Back: Configuration Menu will return the user to the Configuration Menu. 9. Connect the printer cable to the printer and configured COM port. For more information see Section 7.3. Printer Setup and Programming and also Section 7.4. Format Tickets.

Note:
The white boxes are data entry boxes or menu list selection items. The light blue data boxes indicate there is a submenu of items which can be selected for configuration of the data item.

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4.3. Printer Setup and Programming


Note:
The FB2550 instrument output configuration on every COM port to all printers is a fixed setting at 9600 Baud, 8 data bits, No Parity, and 1 stop bit.

4.3.1. TM-U590 Ticket Printer Settings


The TM-U590 printer should be configured for RS232, 9600 baud, 8 data bits, and 1 stop bits.

Set the printers DIP switches per the following: DSW 1: DSW 2: 1, 3, and 7 = ON only. All Switches = OFF

Cable 14807 Wiring DB-9 Instrument Description 3 Transmit (Tx) 2 Receive (Rx) 5 Ground (GND)

DB-25 Printer 3 2 7

Cable 15599 Wiring Port 1 RS232 Serial Expansion TB1a-3 TB1a-2 TB1a-5 Port 2 RS232 Serial Expansion TB1b-5 TB1c-1 TB1c-2 Port 3 RS232 Serial Expansion TB1d-2 TB1d-3 TB1d-4 Description Transmit (Tx) Receive (Rx) Ground (GND) DB-25 Printer 3 2 7

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4.3. Printer Setup and Programming, continued


4.3.2. TM-U295 Ticket Printer Settings
The TM-U295 printer should be configured for RS232, 9600 baud, 8 data bits, and 1 stop bits. . Set the printers DIP switches per the following: SW1: 1 and 3 = ON Remainder = OFF

Cable 14807 Wiring DB-9 Instrument Description 3 Transmit (Tx) 2 Receive (Rx) 5 Ground (GND) Cable 15599 Wiring Port 1 RS232 Serial Expansion TB1a-3 TB1a-2 TB1a-5 Port 2 RS232 Serial Expansion TB1b-5 TB1c-1 TB1c-2

DB-25 Printer 3 2 7

Port 3 RS232 Serial Expansion TB1d-2 TB1d-3 TB1d-4

Description Transmit (Tx) Receive (Rx) Ground (GND)

DB-25 Printer 3 2 7

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4.3. Printer Setup and Programming, continued


4.3.3. ML420 Form Printer Settings
The ML420 printer should be configured for RS232, 9600 baud, 8 data bits, and 1 stop bits. The printer may also be interfaced to a USB port. To change Menu Settings:
SEL SEL MENU EXIT POWER ALARM SHIFT LF Micro Feed Down GROUP FF/LOAD Micro Feed Up ITEM MENU SET PRINT TEAR PARK QUIET TOF

1. To enter MENU MODE, press and hold the SHIFT key while pressing the SELECT key. The MENU legend will be illuminated while in the menu mode. 2. With the printer in the Menu Mode, press PRINT key to print the complete menu. The current default settings print out. It is recommended to use tractor fed paper. NOTE: The printed menu selections are different for each emulation mode. 3. Press the GROUP key to select the relevant group that needs to be changed (the group is the left-hand column on the Menu printout). 4. Press the ITEM key to select the relevant item within the selected group (the Item is the center column on the Menu printout). 5. Press the SET key to cycle through the settings available for the item you want to change (the settings are the right-hand column on the Menu printout). 6. Press and hold the SHIFT key while pressing the SELECT key exit the Menu Mode.

Note: If you turn off the printer before exiting the menu mode, any changes will be lost.

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4.3. Printer Setup and Programming, continued


4.3.3. ML420 Form Printer Settings, continued
(GROUP) (press LINE FEED to change) Printer Control Font Font Font Font Font Font Symbol Sets Symbol Sets Symbol Sets Symbol Sets Rear Feed Rear Feed Rear Feed Rear Feed Bottom Feed Bottom Feed Bottom Feed Bottom Feed Top Feed Top Feed Top Feed Top Feed Set-Up Set-Up Set-Up Set-Up Set-Up Set-Up Set-Up Set-Up Set-Up
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(ITEM) (press FORM FEED to change) Emulation Mode Print Mode DRAFT Mode Pitch Proportional Spacing Style Size Character Set Language Set Zero Character Code Page Line Spacing Form Tear-off Skip Over Perforation Page Length Line Spacing Form Tear-off Skip Over Perforation Page Length Line Spacing Form Tear-off Skip Over Perforation Page Length Graphics Receive Buffer Size Paper Out Override Print Registration Operator Panel Function Reset Inhibit Print Suppress Effective Auto LF Auto Select
23

(SET) (press TOF SET to change) IBM PPR Utility HSD 10 CPI No Normal Single Set 1 American Slashed USA 6 LPI Off No 11 6 LPI Off No 11 6 LPI Off No 11 Bi-directional 64K No 0 Full Operation No Yes No No
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4.3. Printer Setup and Programming, continued


4.3.3. ML420 Form Printer Settings, continued
Set-Up Set-Up Set-Up Set-Up Set-Up Set-Up Set-Up Set-Up Parallel I/F Parallel I/F Parallel I/F Serial I/F Serial I/F Serial I/F Serial I/F Serial I/F Serial I/F Serial I/F Serial I/F Serial I/F SI Select Pitch (10CP) SI Select Pitch (12CPI) Time Out Print Auto Select Centering Position ESC SI Pitch Power Saving Power Save Time I-Prime Pin 18 Bi-Direction Parity Serial Data 7/8 Bits Protocol Diagnostic Test Busy Line Baud Rate DSR Signal DTR Signal Busy Time 17.1 CPI 12 CPI valid No DEFAULT 17.1 CPI Enable 5 Min Buffer Print +5v Enable None 8 Bits X-On/X-Off No SSD9600 BPS Invalid Ready on Pwr up 200 ms

Cable 14807 Wiring DB-9 Instrument Description 3 Transmit (Tx) 2 Receive (Rx) 5 Ground (GND) Cable 15599 Wiring Port 1 RS232 Serial Expansion TB1a-3 TB1a-2 TB1a-5 Port 2 RS232 Serial Expansion TB1b-5 TB1c-1 TB1c-2

DB-25 Printer 3 2 7

Port 3 RS232 Serial Expansion TB1d-2 TB1d-3 TB1d-4

Description Transmit (Tx) Receive (Rx) Ground (GND)

DB-25 Printer 3 2 7

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4.3. Printer Setup and Programming, continued


4.3.4. iDP3550 Tape Printer Settings
The iDP3550 printer should be configured for RS232, 9600 baud, 8 data bits, and 1 stop bits.

DS2 ON OFF X 1 2 3 4 5 6 7 8 X X X X X X X

DS1 ON OFF 1 X 2 3 4 5 6 7 8 9 10 X X X X X X X X X

Cable 14807 Wiring DB-9 Instrument Description 3 Transmit (Tx) 2 Receive (Rx) 5 Ground (GND) Cable 15599 Wiring Port 1 RS232 Serial Expansion TB1a-3 TB1a-2 TB1a-5 Port 2 RS232 Serial Expansion TB1b-5 TB1c-1 TB1c-2

DB-25 Printer 3 2 7

Port 3 RS232 Serial Expansion TB1d-2 TB1d-3 TB1d-4

Description Transmit (Tx) Receive (Rx) Ground (GND)

DB-25 Printer 3 2 7

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4.3. Printer Setup and Programming, continued


4.3.5. HP P2055d LaserJet Printer Settings
The HP P2055d is a USB only printer. Other than verification of some basic settings, such as paper type, and paper size, it is a plug and play device.

Printer Front Access Information

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4.3.5. HP P2055d LaserJet Printer Settings, continued


Printer Rear Access Information

Configure the USB cable Plug the USB cable into the HP P2055d. Connect the other end of the cable to an available USB port on the FB2550.

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4.3.5. HP P2055d LaserJet Printer Settings, continued


Control Panel Access Programming of paper type and paper size is performed through the control panel access.

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4.3.5. HP P2055d LaserJet Printer Settings, continued


Control Panel Menus To gain access to the control panel menus, complete the steps below. 1. Press the [OK] button. 2. Press the [Down arrow] or [Up arrow] buttons to navigate. 3. Press the [OK] button to select an item. 4. Press the back button to return to the previous list.

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4.3.5. HP P2055d LaserJet Printer Settings, continued


Control Panel Menus, continued

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4.4. Format Tickets


The steps listed below will provide the process to format the tickets for the printers which were configured in Section 7.2. Instrument Configuration Printers. 1. The ticket format area configuration is performed by accessing the Configuration Menu. Select LOGIN and enter the Supervisor password or Service password.

2. Select the Configuration Menu and press Page Forward once. Select Format Tickets.

3. Touch the data entry box on the screen to the right of Printer: and select the printer.

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4.4. Format Tickets, continued


4. Select the printer from the menu list.

5. Touch the data entry box on the screen to the right of Format: and select the ticket format desired to edit or configure from the menu list.

6. Press the FORMAT button to access the format item menu.

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4.4. Format Tickets, continued


7. The Format Tickets menu comprises of sixteen (16) pages of configurable data for each printers ticket format. The first page as shown will configure the ticket length and width as well as all four (4) margins. Margins: will reduce the available printing area. A setting of zero (0) will permit the maximum area of ticket to place the data. The PAGE FORWARD button will advance to the next page of data. Remember to press the SAVE CHANGES button when any changes are made otherwise the changes will be lost. The Copy button function is designed to copy this ticket format and copy it to another printers selected ticket format.

The Delete button function is designed to delete this ticket format. A prompt will appear to confirm the operation.

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4.4. Format Tickets, continued


The pages of data which are available to format are in three (3) distinctive types. 1. Data field This field is identified by the Field: entry value shown. Data which is within greater than and less than symbols is data derived from the FB2550 and the vehicle which is being weighed. Example: <Gross WT>. This is the actual weight value which was weighed on the scale. 2. Label field This field is identified by the Field: entry value shown. Data which is text only is a label data field. This field will describe the data field that it is beside. Example: GR. This label describes the weight as a Gross weight value.

3. Text field This field is identified by the Field: entry value shown. This Data is custom text entered to provide required information on the ticket. Example: Driver: ____________. This text entry field would provide a place for a driver to sign a ticket. Another option would be to provide the Customers Name and Address to be placed on the ticket.

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Section 4: Input/Output

4.4. Format Tickets, continued


Top / Left: These two fields establish the x-y coordinates for plotting data which is selected. The Top field moves the data field in an up and down position. This value is incremented in tenths (0.1) of an inch. The Left field moves the data field in a left to right direction. This value is incremented in tenths (0.1) of an inch. Height / Width: These two fields establish the font size of the data which has been selected. Care should be taken when changing these data fields. The characters can be distorted if the ratios of the default settings are not maintained. Example: Default: Height / Width: 0.1 0.6 change to Height / Width: 1.1 1.6. Enhanced: Touch the data entry box on the screen to the right of Enhanced: and select Yes or No to enable or disable the emphasized print. Printed: Touch the data entry box on the screen to the right of Printed: and select Yes or No to enable or disable the printing of the data item. Press the SAVE CHANGES button when any changes are made otherwise the changes will be lost. Selecting Back: Format Ticket will return the user to the Format Ticket Menu

4.5. Remote Display Setup and Configuration


The FB2550 has two modes of operation. These modes are Continuous Display and Display On Print. The remote display output may be configured for a RS232 interface or a 20 mA interface.

4.5.1. Serial 20 mA Configuration (Multi-Function Board)


The following steps listed will provide the process to configure the FB2550 for use with the serial 20 mA to a remote display.

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4.5. Remote Display Setup and Programming, continued


1. The remote display area of configuration is performed by accessing the Configuration Menu. Select LOGIN and enter the Supervisor password or Service password.

2. Select the Configuration Menu and press Page Forward once. Select Remote Display.

3. Press Page Forward once. Leave the settings as shown in the image to the right.

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4.5. Remote Display Setup and Programming, continued


4. Touch the data check box on the screen to the left of Enable 20 mA Output. This turns on the 20 mA output located at J1 which resides on the MultiFunction Board. If the check box is selected by Enabled 1605T Remote Display Traffic Light Control along with the Enable 20 mA Output, the FB2550 will control the traffic light function. See also Section xx Traffic Light Control for other configuration parameters which must be enabled for proper traffic light operation.

4.5.2. Multi-Function Board 20 mA Wiring (J1)


J1 1 2 3 3 5 Description Passive Loop LOOP+ (External Resistor) RLOOP+ LOOP_SW Active Loop LOOP_SW LOOP_RET

A. Typical Connections Passive (Multi-Function Board) J1 2 3 Description RLoop+ Loop_SW 1605 / 1605T TB1 1 7 2 Jumper 8 Description + 15 vdc C-Loop + GND C-Loop -

B. Typical Connections Active (Multi-Function Board) J1 3 5 Description Loop_SW Loop Return 1605 / 1605T TB1 7 8 Description C-Loop + C-Loop -

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4.5. Remote Display Setup and Programming, continued


4.5.3. Serial 20 mA Configuration (Serial Expansion Board)
1. The remote display area of configuration is performed by accessing the Configuration Menu. Select LOGIN and enter the Supervisor password or Service password.

2. Select the Configuration Menu and press Page Forward once. Select Remote Display.

3. Touch the data box on the screen to the right of COM Port:. Select the desired COM port. Touch the data box on the screen to the right of Display Mode:. Select the desired mode required from the menu list. The menu choices are Continuous Display or Display on Print. Touch the data box on the screen to the right of Output Type: and select the desired type required from the menu list. The types are Gross Wt, Net Wt, or Ticket Number. Touch the data box on the screen to the right of Output Scale: and select the desired scale required from the menu list. The scales choices are All, Active or an individual scale. It is recommended to leave the settings for baud, parity, and etc. as shown in the images in steps 3 and 4.

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4.5. Remote Display Setup and Programming, continued


4.5.3. Serial 20 mA Configuration, continued
4. Do Not touch the data check box on the screen to the left of Enable 20 mA Output. This turns on the 20 mA output located at J1 which resides on the MultiFunction Board which is not required for this configuration setup. If the check box is selected by Enabled 1605T Remote Display Traffic Light Control, the FB2550 will control the traffic light function. See also Section 9.1 Traffic Light Control for other configuration parameters which must be enabled for proper traffic light operation.

4.5.4. Serial Expansion Board 20 mA Wiring (TB1)


TB1 TB1c-5 TB1d-1 TB1c-3 TB1c-4 TB1c-5 Description Active Loop Loop Output Loop Return Passive Loop Loop Return (External Resistor) Loop Return Loop Output

A. Typical Connections - Passive TB1 Description TB1c-5 Loop Output TB1c-4 Loop Return 1605 / 1605T TB1 1 7 2 Jumper 8 Description + 15 vdc C-Loop + GND C-Loop -

B. Typical Connections - Active TB1 Description TB1c-5 Loop Output TB1d-1 Loop Return
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Section 4: Input/Output

4.6. Configure Outputs


This menu selection provides a means to configure data strings protocols, configuration parameters, and output modes such as Continuous, Demand, Auto, To File, Network (Continuous), and Network (Auto).

4.6.1. Configuring an Output Data String


In order to interface an FB2550 Instrument to software or a pre-existing peripheral device, such as a remote display, knowing their specific Output Data String is mandatory. This allows the software or peripheral device to communicate with the FB2550 for weight data. When adding to other manufacturers devices, refer to their Service Manuals for Output Data String information. Interfacing with other manufacturers software, refer to either a web site, Service Manual, or contact the manufacturer directly for the Output Data String information. Fairbanks current programming for setting up an Output Data String provides quick and easy flexibility for customizing the FB2550s Serial Outputs.

4.6.2. Two Methods of Formatting


There are two methods to format an Output Data String. 1. Use one of the five (5) preconfigured outputs under the Load menu. 2. Use an output string from the Load menu as a base configuration for customizing an output data string which will closely match the customers specific configuration requirements. Edit the string as required in the Build menu.

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4.6. Configure Outputs, continued


4.6.3. Method 1 Pre-configured Output
Follow these steps to configure an output data string on the FB2550. 1. The serial output area of configuration is performed by accessing the Configuration Menu. Select LOGIN and enter the Supervisor password or Service password.

2. Select the Configuration Menu and press Page Forward once. Select Configure Outputs.

3. Touch the screen to select Configure COM x where x is the desired COM port location to configure the output data string.

Note : In the following images, Configure COM1 was selected.

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4.6. Configure Outputs, continued


4.6.3. Method 1 Pre-configured Output
4. Touch the screen to select Load. This selection will bring up a menu a five (5) pre-configured outputs.

5. When configuring an output data string, the Fairbanks FB2550 has five commonly used preconfigured outputs. Touch the item desired. The data string protocols are listed below:

Fairbanks Toledo Cardinal Condec

<STX><A><B><C><GGGGGG><TTTTTT><CR> <STX><A><B><C><GGGGGG><TTTTTT><CR> <CR><P><WWWWWW><m><SP><U><SP><g><SP><SP><ETX> < ><M><WWWWWW>< ><U><CR><LF>

Weightronix

<STX><P><WWWWWW><U><G><M><CR>

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4.6. Configure Outputs, continued


4.6.3. Method 1 Pre-configured Output, continued
6. Touch the Yes button to load the default configuration for the data protocol selected.

7. A successful load of the selected data output will be indicated as shown.

8. Verify the configuration baud, parity, stop bits to be at the correct values.

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Section 4: Input/Output

4.6. Configure Outputs, continued


4.6.3. Method 1 Pre-configured Output, continued
9. Enter the Settings menu to configure the settings as required. 10. Touch the data field to the right of the Mode legend and a list of items will appear from which a selection is made. Mode: This field determines how the data is transmitted. OFF COM port is disabled. Continuous The COM port transmits the data string continuously per every display update. Demand The data string is transmitted upon receiving the programmed poll character from a peripheral device. Auto The data string is transmitted upon the printing of a transaction. To File - The data string is transmitted to a file upon the printing of a transaction. Network (Continuous) - The data string is transmitted continuously per every display update through the network connection. Network (Auto) - The data string is transmitted upon the printing of a transaction through the network connection.

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4.6. Configure Outputs, continued


4.6.3. Method 1 Pre-configured Output, continued
11. Touch the data field to the right of the Baud legend and a list of items will appear from which a selection is made. Select the required Baud rate from the menu list.

12. Touch the data field to the right of the Parity legend and a list of items will appear from which a selection is made. Select the required Parity rate from the menu list.

13. Touch the data field to the right of the Data Bits legend and a list of items will appear from which a selection is made. Select the required Data Bit from the menu list.

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Section 4: Input/Output

4.6. Configure Outputs, continued


4.6.3. Method 1 Pre-configured Output, continued
14. Touch the data field to the right of the Stop Bits legend and a list of items will appear from which a selection is made. Select the required Stop Bit from the menu list.

15. Press the SAVE CHANGES button when any changes are made otherwise the changes will be lost. Selecting Back: Configure COM1 will return the user to the Configure COM1 menu. Touch Return to Weighing to test and verify the output is producing the desired results.

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Section 4: Input/Output

4.6. Configure Outputs, continued


4.6.4. Method 2 - Customizing Output Data Strings
The FB2550 instrument can also be customized to support numerous manufacturers software interfaces to peripheral devices. When a data string protocol that is required is not similar as one of the pre-configured outputs, the output data string must be programmed manually using the Build, Tokens, and Weights menus. Follow these steps to customize the output data string. 1. The serial output area of configuration is performed by accessing the Configuration Menu. Select LOGIN and enter the Supervisor password or Service password.

2. Select the Configuration Menu and press Page Forward once. Select Configure Outputs.

3. Touch the screen to select Configure COM x where x is the desired COM port location to configure the output data string.

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Section 4: Input/Output

4.6. Configure Outputs, continued


4.6.4. Method 2 - Customizing Data Strings, continued
4. Touch the screen to select Load. This selection will bring up a menu a five (5) preconfigured outputs.

5. When configuring an output data string, the Fairbanks FB2550 has five commonly used pre-configured outputs. Touch the menu item which closely resembles the data output string required. The data string protocols are listed below:

Fairbanks <STX><A><B><C><GGGGGG><TTTTTT><CR> Toledo Cardinal Condec


<STX><A><B><C><GGGGGG><TTTTTT><CR> <CR><P><WWWWWW><m><SP><U><SP><g><SP><SP><ETX> < ><M><WWWWWW>< ><U><CR><LF>

Weightronix

<STX><P><WWWWWW><U><G><M><CR>

Note : In the images shown, Configure COM1 was selected.

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Section 4: Input/Output

4.6. Configure Outputs, continued


4.6.4. Method 2 - Customizing Data Strings, continued
6. Touch the Yes button to load the default configuration for the data protocol selected.

7. A successful load of the selected data output will be indicated as shown.

8. The customization of the output begins upon selecting the Build menu choice.

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Section 4: Input/Output

4.6. Configure Outputs, continued


4.6.4. Method 2 - Customizing Data Strings, continued
9. Touch the screen under Scale to select the scale where the data item is obtained.

10. Touch the screen under Data Type to select a data item to edit. There are many items available to select in order to edit the particular data item selected. The choices available are Text allows text entry values in the location. Mode Tokens Designates if the weight is Gross, Tare, or Net. Units Tokens designates the unit of the data such as lbs or kgs. Load Cell Status designates if a load cell has a potential problem. Scale Status designates the operating status of the scale such as motion, overcapacity, and behind zero. Status Byte x this data item is similar to Scale Status item but also includes graduation size, decimal point, and units. Gross Weight, Tare Weight, Net Weight these weights are the weights retrieved from the scale selected for the data item configured. Displayed Weight this weight is the value which is currently shown on the display. <<Remove>> - This will remove the data item selected from the data string configuration.

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Section 4: Input/Output

4.6. Configure Outputs, continued


4.6.4. Method 2 - Customizing Data Strings, continued
11. Press the ADD ROW button to add additional data to the end of the string. Touch the empty Data Type box and select the data item required as well as the Scale if this data is required also. Press the SAVE CHANGES button when any changes are made otherwise the changes will be lost. Selecting Back: Configure COM1 will return the user to the Configure COM1 menu. 12. Select the Tokens menu.

13. Touch the screen data box to the right of Poll: to select the available polling character for the demand mode. See Poll: menu image to the right.

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Section 4: Input/Output

4.6. Configure Outputs, continued


4.6.4. Method 2 - Customizing Data Strings, continued
14. Touch the screen data box to the right of Start: to select the available start character for all modes. See Start: menu image to the right.

15. Touch the screen data box to the right of Stop: to select the available stop character for all modes. See Stop: menu image to the right.

16. Touch the screen data box to the right of Block: to select the available data block separator character for all modes. See Block: menu image to the right.

Selecting Back: Configure COM1 will return the user to the Configure COM1 menu.

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4.6. Configure Outputs, continued


4.6.4. Method 2 - Customizing Data Strings, continued
17. Select the Primary Units: data entry block which is located to the right of the legend. Enter the primary units legend as shown in the image to the right. Example: lb

18. Select the Secondary Units: data entry block which is located to the right of the legend. Enter the secondary units legend as shown in the image to the right. Example: kg Press the SAVE CHANGES button when any changes are made otherwise the changes will be lost.

19. Press Page Forward once. This page configures the Status: token for the output data string. Each item configured will indicate the character programmed in the output data string. Based on the image to the right, if Motion: is present on the scale, a M will be transmitted in the data string. The Capacity: value will indicate if the scale is overloaded. Press the SAVE CHANGES button when any changes are made otherwise the changes will be lost.
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Section 4: Input/Output

4.6. Configure Outputs, continued


4.6.4. Method 2 - Customizing Data Strings, continued
20. Press Page Forward once again. This page configures the Mode: token for the output data string. Each item configured will indicate the character(s) programmed in the output data string. The Remote Commands: configuration establishes if a carriage return is required when sending a remote command such as a zero command. If the check box is selected the remote zero command would be Z<CR> otherwise it would be a Z only. Press the SAVE CHANGES button when any changes are made otherwise the changes will be lost. Selecting Back: Configure COM1 will return the user to the Configure COM1 menu. Touch Return to Weighing to test and verify the output is producing the desired results.

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Section 4: Input/Output

4.7. Report Printer Configuration


The steps listed below will provide the process to configure the report printer which will be connected to the FB2550 instrument. 1. The serial output area of configuration is performed by accessing the Configuration Menu. Select LOGIN and enter the Supervisor password or Service password.

2. Select the Configuration Menu and press Page Forward twice. Select Report Printer.

3. Press the blue data box to the right of Report Printer: and select the report printer which is to be used from the menu list. Press the SAVE CHANGES button when any changes are made otherwise the changes will be lost. Selecting Back: Configuration Menu will return the user to the Configuration menu.

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Section 4: Input/Output

4.8. IP Output Configuration


The IP output is available using the Ethernet connection of the FB2550. Refer to Section 7.6.3. Method 1 or Section 7.6.4. Method 2. These sections describe how to configure the data string protocol for the communications. The Mode: selection should be configured for Network (Continuous) or Network (Auto). The final step for the IP configuration is to assign the parameters for communications to the device on the network. The steps listed below will provide the process to configure the IP Settings of the FB2550 instrument. 1. The serial output area of configuration is performed by accessing the Configuration Menu. Select LOGIN and enter the Supervisor password or Service password.

2. Select the

Configuration Menu
and press Page Forward once. Select Configure Outputs.

3. Touch the screen to select IP Setup to configure the FB2550.

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4.8. IP Output Configuration, continued


4. The IP Setting configuration screen has several parameters which must be established. The Local Port: can be a random number which is assigned to the FB2550. Port numbers are values from 0 to 65535. Ports 0 to 1024 are reserved for use by certain privileged services. The combination of port number and IP address is called a socket. The Local Port: and Remote Port: values should match. The Remote Port: looks for information to forward to the Remote Host: (remote device name) application. The Timeout: function is to stop communications when it is inactive. The Keep Alive / Linger settings will act as a means to keep the connections active even when activity is limited. 5. Press Page Forward once. The settings shown assist with networks which have active firewalls and will provide a means to permit the IP communications to continue to operate instead of becoming blocked by the networks firewall settings. Press the SAVE CHANGES button when any changes are made otherwise the changes will be lost. Selecting Back: Configuration Menu will return the user to the Configuration menu.

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Section 4: Input/Output

4.9. RS485 Configuration


The RS 485 output is available from the RS485 accessory (30937) or the Serial Expansion accessory (30921). Refer to Section 7.6.3. Method 1 or Section 7.6.4. Method 2. These sections describe how to configure the data string protocol for the communications. The final step for the RS485 configuration is to assign an ID for the RS485 communications network. This address is a requirement for proper operation. Follow these steps to configure the RS485 ID. 1. The serial output area of configuration is performed by accessing the Configuration Menu. Select LOGIN and enter the Supervisor password or Service password.

2. Select the Configuration Menu and press Page Forward once. Select Configure Outputs.

3. Touch the screen to select Edit RS485 ID to edit or enter the RS485 ID.

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Section 4: Input/Output

4.9. RS485 Configuration, continued


4. Touch the screen to the right of RS485 ID: to enter the RS485 ID from the keyboard. The ID value may be configured fro 1-32. A zero (0) disables the ID. Press the SAVE CHANGES button when any changes are made otherwise the changes will be lost. Selecting Back: Configuration Menu will return the user to the Configuration menu.

4.10. Network Parameters Configuration


The Network Name: is the unique name of the instrument as it will appear upon the network it is connected to. The Network Type: is configured as a Static or fixed IP and DHCP or dynamic IP addresses. The IP Address: and Subnet Mask: are unique address values designed to function within the network for which it is configured. Press the SAVE CHANGES button when any changes are made otherwise the changes will be lost.

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Section 5: Traffic Control and Camera Input


5.1. Traffic Light Control
The Traffic Light Control, when activated, shows the status of the scales traffic light and is typically controlled automatically by the instrument weighment cycle. The light has a manual override using the touch screen on the main weighing display. This supports two (2) sets of lights.

Follow these steps to configure the traffic light control. 1. The traffic control area of configuration is performed by accessing the Configuration Menu. Select LOGIN and enter the Supervisor password or Service password.

2. Select the Configuration Menu and press Page Forward twice. Select

Traffic Light Control.

3. Select Scale ID x Traffic

Controls.

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Section 5: Traffic Control and Camera Input

5.1. Traffic Light Control, continued


4. The Traffic Light: has selections of one (1) or two (2) traffic lights settings. The traffic lights may also be disabled. The traffic lights can also be configured to operate in a Manual or Automatic mode.

Press the SAVE CHANGES button when any changes are made otherwise the changes will be lost. Selecting Back: Traffic Light Control will return the user to the Traffic Light Control Menu.

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Section 5: Traffic Control and Camera Input

5.2. Threshold Weights


Initial Weight sets the minimum amount the truck must weigh to initiate a weighment. Final Weight is the value that triggers a print sequence when the weight on the last section scale meets or exceeds the value entered. This is for use on a full electronic truck scale. This value is not used in the manual mode of operation. The data entry boxes to the right of the legend identifiers will accept keyboard numeric entries to enter the values required. Default Inbound Weight: 1000 Final Weight: 2000. Press the SAVE CHANGES button when any changes are made otherwise the changes will be lost. Selecting Back: Configuration Menu will return the user to the Configuration Menu.

5.3. Blind Counter


The Blind Counter monitors all activity on the scale, and triggers an event whenever the weight exceeds the Initial Weight Threshold. The Blind Counter records all activity that doesnt result in a print, as long as the Initial Weight Threshold is met and stable for ten (10) seconds. While in the All Scale Activity mode, output is directed to File Output, COM Port Output, or both.

If the unit uses cameras, an image can be captured, depending on the configuration. The system supports up to two (2) cameras. Images are displayed, printed on tickets, and stored with complete transactions.
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Section 5: Traffic Control and Camera Input

5.3. Blind Counter, continued


The Blind Counter uses two basic (2) functions. The Record Mode is what defines a Blind Counter Event. Increments every time in the

All Scale Activity


section of the No Data Stored/ Ticket Printed report. When No Data Stored / Ticket Printed is selected, the Application only increments when no ticket is printed.

5.4. Video Camera Inputs


The FB2550 has two IP video camera inputs which can be stored with the transaction data and can be displayed on the FB2550s weigh screen, Idle Screen: setting, in various ways. The video camera, Select Screen:, may be set to manually toggle between the two cameras or display them individually. The Print Ticket: setting will configure the image can also be configured to print the image upon the ticket and also capture the image of a blind counter weighment, Store Blind Ctr:. The image may be saved as a pdf or jpg File Format:.

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Section 6: FB2550 Customization


The FB2550 can be customized to meet application requirements with programmable legends, programmable prompts, and truck image types for the display. A Supervisor password access is required for this configuration menu.

6.1. Programmable Legends


Follow these steps to customize the FB2550 legends. 1. The programmable legends area of configuration is performed by accessing the Configuration Menu. Select LOGIN and enter the Supervisor password or Service password.

2. Select the Configuration Menu and press select

Programmable Legends.

3. The data entry boxes to the right of the legend identifiers will accept keyboard alphanumeric entries to customize the legends the operators will view when operating the instrument. Examples: Loop ID: Vehicle ID Scale x: North Scale

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Section 6: FB2550 Customization

6.1. Programmable Legends, continued


1. Advance to the next page by pressing the Page Forward button. The legends for may be configured in this configuration screen. Pressing the Page Back button will take the user back one screen. Press the SAVE CHANGES button when any changes are made otherwise the changes will be lost. Selecting Back: Configuration Menu will return the user to the Configuration Menu.

6.2. Programmable Prompts


Follow these steps to customize the FB2550 prompts. There are ten (10) prompts available. 1. The programmable legends area of configuration is performed by accessing the Configuration Menu. Select LOGIN and enter the Supervisor password.

2. Select the Configuration Menu and press select

Programmable Prompts.

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6.2. Programmable Prompts, continued


3. Touch the Edit The Entry Prompt x to access the data entry screen for the custom prompt. In the data entry box to the right of the Name: legend, enter the prompts name or description. The data boxes to the right of the legends GTN:, Inbound:, and Outbound: will enable or disable the prompt for a combination of Inbound, Outbound or GTN operations. NO = Disable YES = Enable Examples: Name: Trailer No. Name: Bill of Lading No. Press the SAVE CHANGES button when any changes are made otherwise the changes will be lost. Selecting Back: Programmable Prompts will return the user to the Programmable Prompts Menu.

6.3. Truck Image Type


Follow these steps to customize the FB2550 truck image. There are nine (9) color schemes and five (5) truck types available. 1. The programmable legends area of configuration is performed by accessing the Configuration Menu. Select LOGIN and enter the Supervisor password.

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6.3. Truck Image Type, continued


2. Select the

Configuration Menu
and press the Page Forward button once and select Truck Image Type.

3. Touch the Image Type: data box to access the menu list screen for the available truck images. Images available are Standard Trailer Truck, Flatbed Trailer Truck, Tanker Trailer Truck, Dump Truck, and Waste Truck. Touch the data box to the right of the Truck Color: legend, select the desired menu of colors. Colors available are red, yellow, blue, black, gray, orange, green, purple, and brown. Press the SAVE CHANGES button when any changes are made otherwise the changes will be lost. Selecting Back: Configuration Menu will return the user to the Configuration Menu.

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Section 6: FB2550 Customization

6.4. Entry Sequence Prompts


Follow these steps to customize the FB2550 entry sequence prompts. This menu area enables the built in customer and product prompts for a combination of the Inbound, Outbound, or GTN operation sequences The Loop ID GTN and Tare GTN prompts are also enabled or disabled in this menu. 1. The programmable legends area of configuration is performed by accessing the Configuration Menu. Select LOGIN and enter the Supervisor password.

2. Select the

Configuration Menu
and press the Page Forward button once and select Entry Sequence Prompt.

3. Touch the Loop ID GTN: data box to access the menu list screen. This will enable or disable the Loop Id prompt when a GTN operation is performed. Touch the Tare GTN: data box to access the menu list screen. This will enable or disable the Tare prompt when a GTN operation is performed. Touch the Product and or Customer: data boxes to access the menu list screens. This will enable or disable the Tare prompt when a GTN operation is performed. The data blocks are arranged from left to right

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Section 6: FB2550 Customization

6.4. Entry Sequence Prompts, continued


3. Continued from the previous page. GTN operation, Inbound operation, and Outbound operations. Press the SAVE CHANGES button when any changes are made otherwise the changes will be lost. Selecting Back: Configuration Menu will return the user to the Configuration Menu.

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Section 7: Operations
7.1. Introduction
There are several options available for weighing. The operating mode is Serviceprogrammable only. The options available are: 1. Gross Weighing Only 2. Gross-Tare-Net Weighing 3. Gross Weighing or Gross-Tare-Net Weighing 4. Inbound / Outbound Weighing 5. Inbound / Outbound Weighing or Gross Weighing Only 6. Inbound / Outbound Weighing or Gross-Tare-Net Weighing. 7. Inbound / Outbound Weighing or Gross Weighing or Gross-Tare-Net Weighing.

7.2. Front Panel Key Functions


Key(s) Arrows MENU ZERO PRINT Function These keys move the cursor in the display in the direction indicated. They are also used for scrolling. This key changes the display to the Configuration Home Screen. This key zeroes the scale. When pressed, a ticket will be printed. In the Data Terminal mode, an Inbound or Outbound Gross ticket. A Gross, Tare, Net ticket may also be printed. In the Weigh Only mode, a Gross Weight ticket may be printed with a manually entered Tare and the Net will be calculated. Toggles the units of the weight displayed depending on the selection made in service programming. When pressed, the instrument utilizes the data typed. Used to enter numeric data such as tares and IDs. Video On/ Video Off. This key will turn the camera image on or off if cameras are enabled. Expand image. This will enlarge the camera image to a full display image. Pressing it again will return the image to its normal size. Reprint Ticket. This key will permit the reprinting of a previously printed ticket. Void ticket(s). Available at the Initial Weigh Screen when scale is at Zero. Power Off. This key turns the instrument off. The power cord must be unplugged and plugged back in to power up the instrument.

UNITS ENTER 0-9 F1 F2 F3 F4 F5

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Section 7: Operations

7.3. External Keyboard Functions


Key(s) Pause Break Scroll Lock PrtSc SysRq Home F1 F2 Function Will Zero the scale Will toggle the Units Will initiate a print cycle. Will open the Menu for the Configuration Home Video On/ Video Off. This key will turn the camera image on or off if cameras are enabled. Expand image. This will enlarge the camera image to a full display image. Pressing it again will return the image to its normal size. Reprint Ticket. This key will permit the reprinting of a previously printed ticket. Void a ticket. Available at the Initial Weigh Screen when scale is at Zero. Power Off. This key turns the instrument off. The power cord must be unplugged and plugged back in to power up the instrument. This key, while in the configuration menu, performs a backup to the previous screen. Clear or restart, shrink or expand image System Information Scale Data Database Information Used to enter various data. i.e. truck ids, products

F3 F4 F5

ESC Ctrl + Shift + H Ctrl + Shift + S Alphanumeric keys

7.4. Operational Procedures


7.4.1. Basic Operations Summary
1. Gross Weighing a. Press the [ZERO] key to zero the scale. b. Drive the vehicle to be weighed on the platform. At a stable display, press the [PRINT] key and a Gross Weight Ticket will be printed. 2. Gross-Tare-Net Weighing a. Press the [ZERO] key to zero the scale. b. Drive an empty vehicle to be weighed on the platform. c. Choose the [KEY TARE] or [TARE] button. 1. If [KEY TARE] is selected, enter the known Tare Weight on the keypad. 2. If [TARE] is selected, the weight on the display will be captured as a Tare weight and shown. d. Load the vehicle with product. e. Press the [PRINT] key and a Gross-Tare-Net Ticket will be printed.
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f. Mode Change When a [KEY TARE] or [TARE] button is pressed, the scale automatically switches from the Gross Weighing Mode to the Gross-Tare-Net Mode. To change the scale from the Gross-Tare-Net Mode back to the Gross Weighing Mode, press [KEY TARE] and enter a zero [0] from the keypad.

Section 5: Operation
Note:
If the display shows cell(s) failure, this indicates an error on the platform. Check the platform for equipment, debris, or other materials and remove them. If this does not resolve the condition, call for service.

3. INBOUND / OUTBOUND Weighing Mode Summary INBOUND / OUTBOUND weighing consists of weighing a vehicle, inbound, either full or empty, then weighing the same vehicle outbound, full or empty, and printing a ticket with the two weights shown. The two weights for the same vehicle, an inbound weighment with a stored tare, or an outbound weighment with a stored tare, is called a complete transaction. An inbound weighment with NO outbound weighment is an incomplete transaction. a. Basic In/Out Weighing i. With the indicator powered up, press the [ZERO] key. ii. Drive the vehicle to be weighed on the platform. This will be the INBOUND weighment. iii. Press the [INBOUND] key. iv. The display will prompt the operator for a number that will be used to identify the complete transaction. Enter the ID number to be used through the keypad and press the [ENTER] key. The LOOP ID number will be used again to recall the outbound weighment. v. An INBOUND ticket will be printed, if an INBOUND ticket format is programmed. The data for this partial transaction will be stored in the indicator with the LOOP ID number as the transaction recall label. vi. Remove the vehicle from the platform. Material can be added or removed from the vehicle.

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a. Basic In/Out Weighing, continued To complete the transaction: vii. Move the vehicle back onto the platform. Press the [OUTBOUND] key. viii. The display will prompt the operator for the LOOP ID that was entered for this transaction on the inbound weighment. Enter the same LOOP ID through the keypad and press the [ENTER] key. Press the [PRINT] key. ix. The indicator will retrieve the inbound data from memory and combine it with the new outbound data and an INBOUND / OUTBOUND ticket will be printed. The data is stored as a complete transaction.

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Section 7: Operations

7.5. Configuration Home Page Operator Access


The F2550 has a web look and feel for configuration. This unique method permits an intuitive means for instrumentation configuration and programming. This also permits remote configuration of the instrument via a network interface. There are two levels of access for scale operators, and supervisors. No LOGIN is required for scale operators. Supervisors must LOGIN to gain access to the CONFIGURATION menu.

HOME AUDIT TRAIL OPERATOR MENU CONFIGURATION MENU RETURN TO WEIGHING

Returns the operator to the Configuration Home page Identifies how many times and when changes have been made to the scales Calibration or Configuration settings. User access for Time/Date, Ticket Number, Load Cell Diagnostics, and Keyboard Tare entries. Supervisor access to communications programming and functions, ticket formats, programmable legends and prompts, camera inputs and weight threshold. Returns the user to the Weighing Display Screen.

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7.6. Operator Menu


The Operator menu permits basic user operations of the instrument. The menu allows access to change the time, date, ticket number, and the format of the time and date. Basic diagnostics of the load cells in the scale(s) are available to provide beneficial information for scale operations. Selecting Back: Home will return the user to the Configuration Home menu.

7.6.1.

Time and Date Format

Time Format: is selected by touching the box next to the legend. A menu of available choices will appear. The formats available are H:M, H:M:S, HH:MM, HH:MM:SS. The AM/PM: format permits the selection of 12 hour or 24 hour format. Touch the box next to the AM/PM: legend to select. AM/PM = 12hour format and 24 Hour is the 24 hour format. Date Format: is selected by touching the box next to the legend. A menu of available choices will appear. The formats available are M/D/YY, M/D/YYYY, MM/DD/YY, MM/DD/YYYY, D/M/YY, D/M/YYYY, DD/MM/YY, DD/MM/YYYY, YY/M/D, YYYY/M/D, and YYYY/MM/DD. Date Seperator: is selected by touching the box next to the legend. A menu of available choices will appear. The formats available are /, - , and (space). Press SAVE CHANGES to save the data entered. Selecting Back: Operator Menu will return the user to the Operator menu. Legend Time: Hour = H or HH Minute = M or MM Seconds = S or SS Date: Month= M or MM Day = D or DD Year = YY or YYYY

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7.6.2. Set Time and Date

Year: is entered by typing correct year into the box next to the legend. Month: is selected by touching the box next to the legend. A menu of available choices will appear. The choices available are January through December. Day: is entered by typing correct day into the box next to the legend. Hour: is selected by touching the box next to the legend. A menu of available choices will appear. The choices available are 12am through 12pm. Minute: is entered by typing correct minutes into the box next to the legend. Press SAVE CHANGES to save the data entered. Selecting Back: Operator Menu will return the user to the Operator menu.

7.6.3.

Ticket Number

Ticket Number: is entered by typing correct value into the box next to the legend. A maximum numeric entry of up to 6 digits may be entered. Machine ID: is entered by typing correct value into the box next to the legend. A maximum numeric entry of up to 6 digits may be entered. This value is used for customer identification purposes if required. Default = 1 Press SAVE CHANGES to save the data entered. Selecting Back: Operator Menu will return the user to the Operator menu.

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7.6.4. Load Cell Diagnostics
Intalogix equipped units have load cell diagnostics features for easier troubleshooting capabilities. Choose the scale desired from the list shown on the screen to view the diagnostic information. Selecting Back: Operator Menu will return the user to the Configuration Home menu.

A. Scale ID x Diagnostics
The diagnostic screen gives a quick snapshot of how each load cell is performing. CELL: Identifies the load cell in the scale platform. STATUS: Compares the load cell output to stored calibration values and posts a GOOD or BAD condition. COUNTS: Displays the load cells current counts. GHOST: Ability to electronically mimic or duplicate a failed load cell if equipped with an Intalogix Interface for load cell communications (preventing system failure and/or shutdown). FLAG: Visual flags * are used to identify problem load cell(s) on diagnostic screen until flag is manually cleared This improves the ability to identify intermittent issues. Selecting Back: Cell Diagnostics will return the user to the Cell Diagnostics menu.

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7.6.5. New Tare

Tare ID: Numeric value entered to store and recall the tare weight saved. Tare Weight: Weight value from the scale. This value cannot be edited. Units: is selected by touching the box next to the legend. A menu of available choices will appear. The available choices are lb, kg, oz, gm, Tonne, and Newtons (N). Tare Date: Recorded date and time tare was entered. Manual Tare: Not used in this programming menu. Vehicle Description: Unique description or label for the tare weight and how it is associated. Press SAVE to save the data entered and exit to the Edit Tares menu. Selecting Back: Operator Menu will return the user to the Configuration Home menu.

7.6.6.

New Keyboard Tare

Tare ID: Numeric value entered to store and recall the tare weight saved. Tare Weight: Enter the tare required. Units: is selected by touching the box next to the legend. A menu of available choices will appear. The available choices are lb, kg, oz, gm, Tonne, and Newtons (N). Tare Date: Recorded date and time tare was entered. Manual Tare: This is a flag designating the tare is manually entered. Vehicle Description: Unique description or label for the tare weight and how it is associated. Press SAVE to save the data entered and exit to the Edit Tares menu. Selecting Back: Operator Menu will return the user to the Configuration Home menu.
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Section 7: Operations

7.7. Edit Customers


The FB2550 has the capability to store information regarding customers. The customers name and address as well as information used for reporting such as accumulated weights. This menu is utilized to add new customers or edit existing customers. A Supervisor or Service level access is required to add or edit the customers. Procedure to Add or Edit Customers: 1. The edit customers area of configuration is performed by accessing the Configuration Menu. Select LOGIN and enter the Supervisor password.

2. Select the Configuration Menu and press to select Database Editors..

3. Select Edit Customers.

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Procedure to Add or Edit Customers:, continued

4. The first time a customer will be entered, the screen will appear as shown. Press the New Customer button to begin

OR

5. Select the existing customer which needs an edit or an update to the record. The New Customer button is pressed to add a new customer.

6. Each customer entered must have an identification value in order to recall the customer while performing the weighing process. This value is entered at the Customer ID: data entry box. The Total: data entry box is automatically populated and updated upon every weighment which utilizes the Customer ID value. This provides a running total of Net weight for each customer.
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Procedure to Add or Edit Customers:, continued 7. Address x: data entry boxes are used to enter customer names, addresses, telephone numbers, fax numbers, and contact names. Press the Save button to store the new information or changed information. Selecting Back: Edit Customer will return the user to the Edit Customer menu.

7.8. Edit Products


The FB2550 has the capability to store information regarding products. The product id, conversion factor, conversion factor units, and number of decimal places are entered as information used for reporting such as accumulated weights. This menu is utilized to add new product or edit existing product. A Supervisor level access is required to add or edit the products. Procedure to Add or Edit Products: 1. The edit product area of configuration is performed by accessing the Configuration Menu. Select LOGIN and enter the Supervisor password.

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Procedure to Add or Edit Products:, continued

2. Select the Configuration Menu and press to select Database Editors..

3. Select Edit Product.

4. The first time a product will be entered, the screen will appear as shown. Press the New Product button to begin

OR

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Procedure to Add or Edit Products:, continued

5. Select the existing product which needs an edit or an update to the record. The New Product button is pressed to add a new customer.

6. Each product entered must have an identification value in order to recall the product while performing the weighing process. This value is entered at the Product ID: data entry box. The Conversion: data entry box is used to enter labels such as tons, metric tons, tonnes, and bushels just to give some examples of labels. The Factor: data entry box is a value which will convert the weight to another units value. The factor is multiplied by the Net weight of a transaction to obtain the results. To obtain the Factor, divide the conversion value of the unit into one (1). Examples: 2000 lbs = 1 ton Factor: = 1/2000 Factor: = .0005 56 lb = 1 bushel of shelled corn Factor: = 1/56 Factor: = 0.017857

The Total: data entry box is automatically populated and updated upon every weighment which utilizes the Product ID value. This provides a running total of Net weight for each product.

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Procedure to Add or Edit Products:, continued

7. The Units / Decimals: selects the units of the running Total: and the accuracy of the conversion resultant product for each transaction weighment calculation.

Press the blue menu box which is on the left to select the Total: units selection and press the blue menu box on the right to enter the number of places to the right of the decimal for the conversion result. Press the Save button to store the new information or changed information. Selecting Back: Edit Products will return the user to the Edit Products menu.

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7.9. Products Groups


A product group is a filter to permit only specifically selected products to be used by a customer. These groups are assigned to a customer from the Edit Customers menu. A Supervisor level access is required to add or edit the Product Groups. As an example, a vehicle weighs inbound on the scale and the scale operator is prompted for Loop ID, Customer ID, and Product ID. When the Product ID is selected a drop down menu will appear with the products the customer is limited to use. Product Ids must be created first before a Product Group is created.

Procedure to create or edit a Product Group: 1. The edit customers area of configuration is performed by accessing the Configuration Menu. Select LOGIN and enter the Supervisor password.

2. Select the Configuration Menu and press to select Database Editors..

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Procedure to create or edit a Product Group:, continued

3. Select Edit Product Groups.

4. Assign a Group Name: for the new Product Group. Place a check besides the product(s) to be included in the group. Press the Save button to save the information. Selecting Back: Edit Product Groups will return the user to the Edit Product Groups menu.

5. Press the Delete button to remove the Product Group.

Warning: Deleting the Product Group will have an effect on the operation of the FB2550 with customers which used the group deleted.

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Section 7: Operations

7.10. Edit Tares


The Edit Tares provides a quick access to both Keyboard and Key Tare stored tares from one menu screen for adding or editing stored tares. Procedure to add or edit a Stored Tare: 1. The edit customers area of configuration is performed by accessing the Configuration Menu. Select LOGIN and enter the Supervisor password or Service password.

2. Select the Configuration Menu and press to select Database Editors..

3. Select Edit Tares.

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Procedure to add or edit a Stored Tare:, continued 4. Select an existing tare to edit or press the New Tare or Keyboard Tare button to add a new stored tare.

Tare ID: Numeric value entered to store and recall the tare weight saved. Tare Weight: Weight value from the scale. This value cannot be edited. Units: is selected by touching the box next to the legend. A menu of available choices will appear. The available choices are lb, kg, oz, gm, Tonne, and Newtons (N). Tare Date: Recorded date and time tare was entered. Manual Tare: Not used in this programming menu. Vehicle Description: Unique description or label for the tare weight and how it is associated. Press SAVE to save the data entered and exit to the Edit Tares menu. Selecting Back: Operator Menu will return the user to the Configuration Home menu.

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Section 7: Operations

7.11. Delete Incomplete


Through the course of normal operation of the FB2550 an error may happen and a incomplete transaction is created. These incomplete transactions may be removed and deleted from the database. Procedure to Delete Incomplete transactions: 1. The delete incompletes area of configuration is performed by accessing the Configuration Menu. Select LOGIN and enter the Supervisor password.

2. Select the Configuration Menu and press to select Database Editors..

3. Select Delete Incomplete.

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Procedure to Delete Incomplete transactions:

4. Select the incomplete transaction which is to be deleted by pressing the Delete button. Selecting Back: Database Editors will return the user to the Database Editors menu.

WARNING: Once a record is deleted, the record cannot be recovered. Use this operation carefully! Note:
It is recommended to perform database maintenance by running the Vacuum Database operation after deleting transaction records.

7.12. Reports
The FB2550 has multiple built in reports. These reports vary from master lists of customers, products, tares, and operators lists. This variety of reports also includes transaction reports and summary reports. These reports are available via the Supervisor level access only. 1. The reports area is available by accessing the Configuration Menu. Select LOGIN and enter the Supervisor password or Service password.

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2. Press Reports to access the report list.

3. Select the type of report from the report list.

7.12.1. Master File Reports


The Master File reports are listings of all the data stored under each category available. The reports include Customer List, Product List, Product Group List, Operator List and Stored Tare List.

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7.12.1. Master File Reports, continued
1. Select the report required and a Report Options menu prompts the user for a decision regarding the method of printing the report.. Press the Continue button to begin the print operation. Press the Cancel button at any time to cancel the report operation. Selecting Back: Master File Lists will return the user to the Master File selection menu. The blue menu selection beside the Action: legend presents three options for printing the report. These choices are Print, Email, or Export the report. Selecting the CANCEL item will abort any selection.

2. See two examples of the Master File reports shown on the right.

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7.12.2. Transaction Reports
The Transaction Reports menu comprises of several reports which utilizes the data of weighments which have been processed. These processed weighments may be completed or incomplete transactions. Some of the different reports collection will group the information by customers or products and select the transactions by a specific date range.

1. Select the report required and a Report Options menu prompts the user for a decision regarding the method of printing the report.. Press the Continue button to begin the print operation. Press the Cancel button at any time to cancel the report operation. Selecting Back: Transaction Reports will return the user to the Transaction Reports selection menu.

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7.12.2. Transaction Reports, continued
The blue menu selection beside the Action: legend presents three options for printing the report. These choices are Print, Email, or Export the report. Selecting the CANCEL item will abort any selection.

2. Upon pressing the Continue button, a date selection menu will appear. Select the appropriate date range for the report. The default values will be the current date. Press the Continue button to process the report. Selecting the Cancel button will abort the process. Selecting Back: Transaction Reports will return the user to the Transaction Reports selection menu.

3. The Completed Transaction Report produced will be similar to the example. The report includes some of the following items date range used, ticket numbers, time and date of the transaction, and weight totals.

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7.12.2. Transaction Reports, continued
4. Shown below is an example of a Incomplete Report. This report lists the incoming weight, loop numbers, product Id, and customer Id.

5. In the example shown, the Report by Product will group like products together and provides total weights for each product which has been processed over the date range entered.

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7.12.2. Transaction Reports, continued
6. Like the report above, the Report by Customer will group like customers together and provides total weights for each customer which has been processed over the date range entered.

7. The Voided Transactions report lists all transactions which have been voided over the date range entered.

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7.12.2. Transaction Reports, continued
8. The Blind Counter report or Scale Activity Summary is a report which lists the number of weighments which have exceeded the Threshold setting but a ticket was not produced and the transaction was not stored or saved.

9. The Error Report lists all of the errors which have occurred in the operation of the instrument. The report details the specifics of each error code and the error parameters. The report also details if the error is enabled for reporting. The last occurrence details the time and date the error occurred.

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7.12.3. Summary Reports
The Summary Reports is a general summary of transaction activity for customers or products. The report is based upon the date range entered and lists the number of transactions each customer or product which has been transacted as well as the total weights of each.

1. Select the report required and a Report Options menu prompts the user for a decision regarding the method of printing the report.. Press the Continue button to begin the print operation. Press the Cancel button at any time to cancel the report operation. Selecting Back: Summary Reports will return the user to the Summary Reports selection menu. The blue menu selection beside the Action: legend presents three options for printing the report. These choices are Print, Email, or Export the report. Selecting the CANCEL item will abort any selection.

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7.12.3. Summary Reports, continued
2. Upon pressing the Continue button, a date selection menu will appear. Select the appropriate date range for the report. The default values will be the current date. Press the Continue button to process the report. Selecting the Cancel button will abort the process. Selecting Back: Home will return the user to the Home menu.

3. See the examples of the available Summary reports shown on the right.

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7.12.4. Email Transaction
The Email transaction will send an email to a maximum of 3 recipients which contains one (1) transaction record. The transaction record is selected by a known valid ticket number and a copy of the record is sent to the designated recipients. Press the Continue button to process the report. Selecting the Cancel button will abort the process. Selecting Back: Reports will return the user to the Reports menu.

7.12.5. Print Calibration Report


The Print Calibration Report will generate a report on the configured report printer. This report will consist of all ticket format data, instrument configuration, programming, and calibration data factors.

Note:
If the Back: Configuration Menu is selected, the user will be returned to the Configuration menu and not the Calibration menu.

Selecting Back: Configuration Menu will return the user to the Configuration menu.

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7.12.5. Print Calibration Report, continued

Calibration Report Sample page 1

Calibration Report Sample page 2

7.13. External Monitor


The FB2550 has the capability to interface to an external VGA monitor for easier viewing and accessibility. The following is the process to activate the external monitor interface configuration. 1. Press the [Ctrl]-[Alt]-[F12] keys simultaneously. 2. Switch to Multiple Display Dual Display Clone (Primary Display is Notebook) 3. Navigate to the Display Settings tab 4. Select the Notebook tab 5. Select 16 bit color 6. Change screen resolution to 800x480 7. Tab to the [Apply] button. Press the [SPACE BAR] to select.

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8. Under the Notebook tab: Select Display Expansion Select [Aspect Ratio Options] button. Press the [SPACE BAR] to select. Select [Full Screen (No Border)] radio button. Tab to the [Apply] button. Press the [SPACE BAR] to select. 9. Under the Monitor tab Select Display Expansion Select [Aspect Ratio Options] button and press the [SPACE BAR] to select. Select [Maintain Aspect Ratio] radio button. Tab to the [Apply] button and press the [SPACE BAR] to select. 10. Return to the Notebook Tab 11. Verify the Resolution is 800x480. Change to 800 x 480, if required. Tab to the [Apply] button. Press the [SPACE BAR] to select. 12. Tab to the [OK] button to exit the configuration.

7.14. Weights and Measures Audit Trail


Access is provided for a Weights and Measures Official to view the Audit Trail for calibration and configuration changes. No password is required for this menu. The screen may be viewed only. This displays the unique count value indicating the date and time the calibration or configuration was changed for up to eight (8) scales. Selecting Back: Home will return the user to the Configuration Home menu.

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7.14.1. Calibration Audit Trail
The unique count value cannot be edited but increments upon a calibration change. The time and date displayed cannot be edited but change to the time and date when a calibration update or change occurred. Selecting Back: Audit Trail will return the user to the Audit Trail menu.

7.14.2. Configuration Audit Trail


The unique count value cannot be edited but increments upon a configuration change. The time and date displayed cannot be edited but change to the time and date when a configuration update or change occurred. Selecting Back: Audit Trail will return the user to the Audit Trail menu.

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Section 8: Service and Maintenance


8.1. System Information
Access of the system information screen will provide import information for the service provider about the FB2550. Press CTRL-SHIFT-H to access. Press the Close button to return to the weight processing screen.

8.2. Scale Data Database Information


Access of the Scale Data Database Information screen will provide import information for the service provider about the expansion cards within the FB2550. Press CTRLSHIFT-S to access. Press the bottom bar to perform a new hardware scan of the FB2550. Press the Close button to return to the weight processing screen.

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8.3. Database Maintenance


8.3.1. Database Backup
The FB2550 instrument has three (3) methods of database backup routines. The routines are Backup to Flash; Back up to External Flash; and Backup and Send via Email. Backup Database to Flash: This backup procedure will backup the database to the mini SD card located on the Multi-Function board. Back up Database to External Flash: This backup procedure will backup the database to a USB Flash drive which is inserted into an available USB port on the instrument rear panel. Backup and Send via Email: This backup procedure will backup the database and attach the file to an email which is sent to a predetermined user. A. Procedure Backup Database to Flash: 1. The database maintenance area of configuration is performed by accessing the Configuration Menu. Select LOGIN and enter the Supervisor password.

2. Select Database Maintenance then select

Backup Database to Flash.

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8.3.1. Database Backup, continued
A. Procedure Database Backup to Flash:, continued 3. A message will appear and direct the user to Continue or Cancel the procedure. Select the desired action button.

4. Backup process is being performed.

5. The datas integrity is being verified that it is a correct and a valid backup.

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8.3.1. Database Backup, continued
A. Procedure Database Backup to Flash:, continued 6. Existing transaction data is cleared from the database and prepared for new transaction data.

7. The Database Backup is complete. Press the Continue button to return to the Database Maintenance menu. Press Return to Weighing to exit to the Weigh processing screen.

B. Procedure Backup Database to External Flash: 1. Insert a USB Flash drive into an available USB port on the rear panel. The database maintenance area of configuration is performed by accessing the Configuration Menu. Select LOGIN and enter the Supervisor password.

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8.3.1. Database Backup, continued
B. Procedure Database Backup to External Flash:, continued 2. Select Database Maintenance then select Backup

Database to External Flash.

3. A message will appear and direct the user to Continue or Cancel the procedure. Select the desired action button.

4. The Database Backup is complete. Press the Continue button to return to the Database Maintenance menu. Press Return to Weighing to exit to the Weigh processing screen.

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8.3.1. Database Backup, continued
C. Procedure Backup and Send via Email: 1. The database maintenance area of configuration is performed by accessing the Configuration Menu. Select LOGIN and enter the Supervisor password.

2. Select Database Maintenance then select Backup and

Send via Email.

3. A message will appear and direct the user to Continue or Cancel the procedure. Select the desired action button.

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8.3.1. Database Backup, continued
C. Procedure Backup and Send via Email: continued 5. The Database Backup is complete. Press the Continue button to return to the Database Maintenance menu. Press Return to Weighing to exit to the Weigh processing screen.

8.3.2. Database Restore


Restore Database from Flash: This restore procedure will utilize a backup of the database from the mini SD card located on the Multi-Function board. This will restore the instrument to the same condition it was configured as when the backup was performed. Restore Database from External Flash: This backup procedure will utilize a backup of the database from a external USB Flash drive. This will restore the instrument to the same condition it was configured as when the backup was performed.

A. Procedure Restore Database from Flash: 1. The database maintenance area of configuration is performed by accessing the Configuration Menu. Select LOGIN and enter the Supervisor password.

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8.3. Database Maintenance, continued


8.3.2. Database Restore, continued
A. Procedure Restore Database from Flash:, continued 2. Select Database Maintenance and then select Restore Database

from Flash.

3. Restoring database process started.

4. The datas integrity is being verified that it is a correct and a valid restore process.

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8.3. Database Maintenance, continued


8.3.2. Database Restore, continued
A. Procedure Restore Database from Flash:, continued 5. The database changes are being applied to the instrument.

6. The Database Restore process is complete. Press the Continue button to return to the Database Maintenance menu. Press Return to Weighing to exit to the Weigh processing screen.

B. Procedure Restore Database from External Flash: 1. The database maintenance area of configuration is performed by accessing the Configuration Menu. Select LOGIN and enter the Supervisor password.

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8.3. Database Maintenance, continued


8.3.2. Database Restore, continued
B. Procedure Restore Database from External Flash:, continued 2. Select Restore Database

from External Flash.

3. Select the backup file which is to be restored from a menu list as shown.

4. A warning will be presented to the user of whether or not to proceed. It will also indicate the file selected from the external USB flash drive to ensure the correct file has been selected. The user will need to press Continue button to complete the process or press the Cancel button to stop the procedure. Select the desired action button.

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8.3. Database Maintenance, continued


8.3.2. Database Restore, continued
B. Procedure Restore Database from External Flash:, continued 5. The restore process has started and this process can take several minutes to complete.

6. The Database Restore process is complete. Press the Continue button to return to the Database Maintenance menu. Press Return to Weighing to exit to the Weigh processing screen.

C. Procedure Restore Database from Defaults: 1. The database maintenance area of configuration is performed by accessing the Configuration Menu. Select LOGIN and enter the Supervisor password.

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8.3. Database Maintenance, continued


8.3.2. Database Restore, continued
C. Procedure Restore Database from Defaults:, continued 2. Select Database Maintenance and then select Restore Database

from Defaults.

3. A warning will be presented to the user of whether or not to proceed. The user will need to press the Continue button to complete the process or press the Cancel button to stop the procedure. Select the desired action button.

4. The default restore process has started and this process can take several minutes to complete.

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8.3. Database Maintenance, continued


8.3.2. Database Restore, continued
C. Procedure Restore Database from Defaults:, continued

6. The Database Default Restore process is complete. Press the Continue button to return to the Database Maintenance menu. Press Return to Weighing to exit to the Weigh processing screen.

8.3.3. Vacuum Database


The Vacuum Database is used to clean up the database by deleting temporary data, compacting data, and recovering disk space. The main use of Vacuum Database is to maximize free disk space.

A. Procedure to Vacuum Database: 1. The database maintenance area of configuration is performed by accessing the Configuration Menu. Select LOGIN and enter the Supervisor.

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8.3. Database Maintenance, continued


8.3.3. Vacuum Database, continued
A. Procedure to Vacuum Database:, continued

2. Select Database Maintenance. Select

Vacuum Database

3. A warning will be presented to the user of whether or not to proceed. The user will need to press the Continue button to complete the process or press the Cancel button to stop the procedure. Select the desired action button.

4. The Database Vacuum process is complete. Press the Continue button to return to the Database Maintenance menu. Press Return to Weighing to exit to the Weigh processing screen.
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8.3. Database Maintenance, continued


8.3.4. Re-Index Database
A. Procedure to Re-Index Database: 1. The database maintenance area of configuration is performed by accessing the Configuration Menu. Select LOGIN and enter the Supervisor password.

2. Select Database Maintenance and press Page Forward once. Select Re-Index

Database.

5. A warning will be presented to the user of whether or not to proceed. The user will need to press the Continue button to complete the process or press the Cancel button to stop the procedure. Select the desired action button.

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8.3. Database Maintenance, continued


8.3.4. Re-Index Database, continued
A. Procedure to Re-Index Database:, continued 5. A message is displayed to the user that the re-index process has started and this process can take several minutes to complete.

6. The Database Re-Index process is complete. Press the Continue button to return to the Database Maintenance menu. Press Return to Weighing to exit to the Weigh processing screen.

8.3.5. Transaction Data Backup Days Reminder


This feature is a reminder which will generate a warning email/notification that the database has not been backed up recently. A value of 0 disables this feature. A. Procedure to activate the Transaction Data Backup Days: 1. The Transaction database reminder area of configuration is performed by accessing the Configuration Menu. Select LOGIN and enter the Supervisor password.

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8.3. Database Maintenance, continued


8.3.5. Transaction Data Backup Days Reminder, continued
A. Procedure to activate the Transaction Data Backup Days:, continued

2. Press Page Forward twice. Select Configure

Options.

3. Enter the number of days which will trigger the backup reminder beside the Transaction Data Backup Days:.

Selecting Back: Configuration Menu will return the user to the Configuration menu. Press Return to Weighing to exit to the Weigh processing screen.

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Section 8: Service & Maintenance

8.4. Troubleshooting
8.4.1. Loopback Test for Serial Ports
The FB2550 has a built-in serial port test feature. In order to utilize this feature, a test cable will need to be used. This feature will assist in determining if a COM port is faulty.

A. Procedure to perform a Loopback Test: 1. The loopback test is performed by accessing the Configuration Menu. Select LOGIN and enter the Supervisor password.

2. Press Page Forward once. Select Loopback

Test.

3. Enter the First Port: port by touching the blue data box and selecting the COM port from the menu list which needs to be tested.

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Section 8: Service & Maintenance

8.4. Troubleshooting, continued


8.4.1. Loopback Test for Serial Ports, continued
A. Procedure to perform a Loopback Test:, continued

4. Enter the Second Port: port by touching the blue data box and selecting the COM port from the menu list which needs to be tested. 5. Install the test cable connecting the two selected COM ports. 6. Press the Continue button to begin the loopback test.

7. The Loopback Test is complete. Press the Continue button to return to the Configuration menu. Press Return to Weighing to exit to the Weigh processing screen.

Table 8.4.1. - Test Cable Wiring P1 DB-9F 2 3 5 Description Rx Tx Gnd Description Tx Rx Gnd P2 DB-9F 3 2 5

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Section 8: Service & Maintenance

8.5. Remote Configuration Access


The FB2550 instrument may be configured by remote access. A connection to the local network can provide access to the FB2550 by any computer on the network. This access may be allowed or denied at the instrument by the operator or supervisor. Another method of remote configuration can be achieved by connecting directly to the FB2550 using a crossover network cable. The menus presented can be in a Web format or displayed exactly as it appears locally at the instrument. Procedure for Remote Configuration Access: 1. 2. The FB2550 instrument must be connected to a network or direct connected using a crossover network cable to a computer. The FB2550 must have the Network parameters configured. See Section 7.9. for Network Parameter configuration. Open Internet Explorer on the computer. Type in the IP address of the FB2550 into the Internet Explorer Address bar. The Configuration Home window will appear as shown. Select LogIn. Enter the Supervisor or Service password for access to the FB2550. Press the LogIn button

3. 4.

5.

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8.5. Remote Configuration Access, continued


Procedure for Remote Configuration Access:, continued 6. The LogIn request will wait for confirmation from the FB2550.

7. At the FB2550, the request for access must be accepted by entering the IP address of the requesting computer and press the Allow button.

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8.5. Remote Configuration Access, continued


Procedure for Remote Configuration Access:, continued 8. When confirmed, an Access Granted screen will appear. 9. Select the menu to access and view or edit the data. Remember to save your changes.

10. If Show as Local is selected, select LogIn and enter the LogIn password, The menus will appear as if you were in front of the FB2550 and programming the instrument.

11. The FB2550 will not be usable as long as remote access is being performed. A blue notification screen will be visible as long as the remote configuration is in process.

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8.5. Remote Configuration Access, continued


Procedure for Remote Configuration Access:, continued

12. When viewing or editing is complete, press LogOut.

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Appendix I: PLC Interface Reference Data


Introduction
The PLC interface(s) supports a bi-directional communication capability for the FB2550 instrument. The interface will support a variety of industrial protocols. These protocols will include Profibus, DeviceNet, ControlNet and Modbus-RTU. Even though the FB2550 can be configured with up to 8 scales, the field bus applications are limited to four (4) scales.

Specification Summary
Hardware Specifications
General specifications Power Power Consumption 9-40 VDC (24 VDC Nominal) 300 mA typical 800 mA max (@24 VDC)

Interface connections Field bus as selected, serial channel LEDs/indicators Operating Temperature Storage Temperature Operating humidity Enclosure rating Mounting options Others Physical Dimensions Approval Power, Network connection

0 to 70 C -40 to 85 C 90% non-condensing None Thru holes RoHS 4.24 inches x 3.20 inches CE

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Appendix I

Software Specifications
FB2550 output data format to Gateway: The gateway will take a serial string and remap the data to the format needed for the field bus type installed per the register. The following is the definition of the serial string for one (1) scale. The scale ID is extracted from status word 0 and the data is placed in the appropriate field bus registers based on this scale ID. Status word data is sent as binary values MSB first over the serial channel. Weight data is sent as 6 characters representing a 6 digit decimal value (000000 999999). This decimal value represents the weight multiplied by the scale factor listed in command/status word 1 bits 0-2. The serial string is a fixed length of 57 bytes.

STX character Status word 0 Status word 1 Status word 2 Unassigned data Gross Weight Tare Weight Net Weight Setpoint 1 Setpoint 2 Flow Rate Unassigned data CRC ETX character

1 byte, (02h) 2 bytes, (includes scale ID) 2 bytes, 2 bytes, 6 characters, (default 000000) 6 characters, (example 002340) 6 characters, 6 characters, 6 characters, 6 characters, 6 characters, 6 characters, 1 byte, 1 byte (03h)

Note weight values sent over the serial channel will be represented in the field bus registers based on the settings of bits 14 and 15 in status word 0. If the data is set to be a 16 bit or 32 bit integer, then the register value will contain the integer value and the host must multiply this by the scale factor to get the actual weight. (If it is set to be a 16 bit integer and the integer value is greater then 65535 a value of 0 is placed in the register). If the data is set to be floating point, then the gateway will multiply the integer value received by the scale factor and place the resulting 32 bit floating point value in the register. In this case the host does not use the scale factor to interpret the value.

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Appendix I

FB2550 input data format from Gateway The Gateway will send a string to the serial port reflecting data from the field bus. The following is the definition of the serial string for one (1) scale. The scale ID in the field bus register for Command word 0 for a scale must be set to the correct value (14) before data for that scale will be sent over the serial channel. If the scale ID is set to the correct value, any time any data for this scale changes the data will be sent out the serial channel. Command word data is sent as binary values MSB first over the serial channel. Weight data is sent as 6 characters representing a 6 digit decimal value (000000 999999). This decimal value represents the weight multiplied by the scale factor listed in command/status word 1 bits 0-2. The serial string is a fixed length of 105 bytes. STX character Command word 0 Command word 1 Command word 2 Setpoint 1 weight Setpoint 2 weight Tare Weight Display Message 1 Display Message 2 Display Message 3 CRC ETX character 1 byte, (02h) 2 bytes, (includes scale ID) 2 bytes, 2 bytes, 6 characters, 6 characters, 6 characters, 26 characters, 26 characters, 26 characters, 1 byte, 1 byte (03h)

Note weight values sent over the serial channel will represent data in the field bus registers based on the settings of bits 14 and 15 in status word 0. If the data is set to be a 16 bit or 32 bit integer, then the integer value in the register will be sent over the serial channel. (If it is set to be 16 bit the high order word will be ignored). If the data is set to be floating point, then the floating point value will be multiplied by the scale factor and the integer portion of this resulting value will be sent over the serial channel. In all cases if the resulting integer is greater then 999999, a value of 000000 will be sent over the serial channel. In all cases the scale must multiply the integer by the scale factor to determine the actual weight.

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Appendix I

Serial data is transferred according to the RS232 specification between the gateway and the FB2550. The communications parameters are as follows:

Baud: Data Bits: Parity: Stop Bits:

115200 8 None 1

Field bus data representation


The following information shows the representation of data on all field buses. Each field bus has input data (from the gateway/scales to the field bus), and output data (from the field bus to the gateway/scales).

All Field Bus Types Output MEMORY MAP

Start Address Scale 1 Scale 2 Scale 3 Scale 4 Scale Message Line 1 Scale Message Line 2 Scale Message Line 3 Unassigned

Hex 0 14 28 3C 50 6A 84 9E

Decimal 0 20 40 60 80 106 132 158

Size 10 Words 10 Words 10 Words 10 Words 26 bytes 26 bytes 26 bytes 2 bytes

Total: 160 bytes

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Appendix I

All FieldBus Types Input MEMORY MAP

Start Address Scale 1 Scale 2 Scale 3 Scale 4

Hex 0 28 50 78

Decimal 0 40 80 120

Size 20 Words 20 Words 20 Words 20 Words

Total: 160 bytes

Output Data (Word Byte Register Usage)

Word 0 1 2 3-4 5-6 7-8 9

Byte 0-1 2-3 4-5 6-9 10 - 13 14 - 17 18 - 19

Register Usage Command Word 0 Command Word 1 Command Word 2 Setpoint 1 Setpoint 2 Tare Weight Unassigned

Size(Bytes) Scale 2 2 2 4 4 4 2 Scale 1

10 11 12 13 - 14 15 - 16 17 - 18 19

20 - 21 22 - 23 24 - 25 26 - 29 30 - 33 34 - 37 38 - 39

Command Word 0 Command Word 1 Command Word 2 Setpoint 1 Setpoint 2 Tare Weight Unassigned

2 2 2 4 4 4 2

Scale 2

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20 21 22 23 - 24 25 - 26 27 - 28 29

40 - 41 42 - 43 44 - 45 46 - 49 50 - 53 54 - 57 58 - 59

Command Word 0 Command Word 1 Command Word 2 Setpoint 1 Setpoint 2 Tare Weight Unassigned

2 2 2 4 4 4 2

Scale 3

30 31 32 33 - 34 35 - 36 37 - 38 39

60 - 61 62 - 63 64 - 65 66 - 69 70 - 73 74 - 77 78 - 79

Command Word 0 Command Word 1 Command Word 2 Setpoint 1 Setpoint 2 Tare Weight Unassigned

2 2 2 4 4 4 2

Scale 4

80 - 105 106 - 131 132 - 157

Display Message Line 1 Display Message Line 2 Display Message Line 3

26 26 26

All Scales

Section 3: Engineers Installation

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Input Data (Word Byte Register Usage)

Word 0 1 2 3-4 5-6 7-8 9 - 10 11 - 12 13 - 14 15 - 16 17 - 19

Byte 0-1 2-3 4-5 6-9 10 - 13 14 - 17 18 - 21 22 - 25 26 - 29 30 - 33 34 - 39

Register Usage Status Word 0 Status Word 1 Status Word 2 Unassigned Gross Weight Tare Weight Net Weight Setpoint 1 Setpoint 2

Size(Bytes) Scale 2 2 2 4 4 4 4 4 4 4 6 Scale 1

Flow Rate (weight /second) Unassigned

20 21 22 23 - 24 25 - 26 27 - 28 29 - 30 31 - 32 33 - 34 35 - 36 37 - 39

40 - 41 42 - 43 44 - 45 46 - 49 50 - 53 54 - 57 58 - 61 62 - 65 66 - 69 70 - 73 74 - 79

Status Word 0 Status Word 1 Status Word 2 Unassigned Gross Weight Tare Weight Net Weight Setpoint 1 Setpoint 2 FlowRate (weight /second) Unassigned

2 2 2 4 4 4 4 4 4 4 6

Scale 2

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40 41 42 43 - 44 45 - 46 47 - 48 49 - 50 51 - 52 53 - 54 55 - 56 57 - 59

80 - 81 82 - 83 84 - 85 86 - 89 90 - 93 94 - 97 98 - 101 102 - 105 106 - 109 110 - 113 114 - 119

Status Word 0 Status Word 1 Status Word 2 Unassigned Gross Weight Tare Weight Net Weight Setpoint 1 Setpoint 2 FlowRate (weight /second) Unassigned

2 2 2 4 4 4 4 4 4 4 6

Scale 2

60 61 62 63 - 64 65 - 66 67 - 68 69 - 70 71 - 72 73 - 74 75 - 76 77 - 79

120 - 121 122 - 123 124 - 125 126 - 129 130 - 133 134 - 137 138 - 141 142 - 145 146 - 149 150 - 153 154 - 159

Status Word 0 Status Word 1 Status Word 2 Unassigned Gross Weight Tare Weight Net Weight Setpoint 1 Setpoint 2 Flow Rate (weight /second) Unassigned

2 2 2 4 4 4 4 4 4 4 6

Scale 2

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Appendix I

Status/Command word bit usage


Status / Command Word 0 bit 0 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 Weight conversion, text to numeric (bits 14 and 15) 01 = 32 bit floating point 10 = 32 bit integer 11 = 16 bit integer motion over capacity gross weight = scale capacity within 2% capacity Enable Tare Disable Tare lb units kg units ton units tonne units Usage Scale ID bits 0, 1, 2 Scale 1 = 001, Scale 2 = 010, Scale 3 = 011, Scale 4 = 100

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Status / Command Word 1 bit 0 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 Print Command Beep Load Tare Command Auto Tare Command Load Setpoint 1 Load Setpoint 2 Zero Scale Command Load Cell Status bits 8, 9, 10, 11, 12 All Good = 0 Defective Cell = Cell Number Binary Usage Decimal Point Location bits 0, 1, 2 000 * 1.0; 001 * 0.1; 010 * 0.01; 011 * 0.001; 100 * 0.0001

Status / Command Word 2 bit 0 1 2 3 15 Usage Display Message Command / Operator Acknowledge Scale weight at or above Maximum weight Scale weight at or below Minimum weight unused

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Appendix I

Scale ID Command: Status:

Word 0 bits 0,1,2 Changes Instrument display to applicable scale. Value is the scale id if the scale is selected, from instrument keyboard or fieldbus, else the value is zero.

Motion Command: Status:

Word 0 bit 3 Not applicable. Indicates that the scale senses motion.

Over Capacity Command: Status:

Word 0 bit 4

Not applicable. Indicates that the scale is at 105% of capacity. If this condition is true the gross weight is sent to the fieldbus as the scale capacity.

Within 2% capacity Command: Status:

Word 0 bit 5

Not applicable. Scale is within a range of +/- 2% of capacity and zero.

Enable Tare Command: Status:

Word 0 bit 6 Enable keyboard tare or auto tare weight. Tare weight enabled.

Disable Tare Command: Status:

Word 0 bit 7 Disable keyboard tare and auto tare weight. Tare weight disabled.

lb Weight Units Command: Status:

Word 0 bit 8

Switch scale to lb units. Scale is indicating in lb units.

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Appendix I

kg Weight Units Command: Status:

Word 0 bit 9

Switch scale to kg units. Scale is indicating in kg units.

ton Weight Units Command: Status:

Word 0 bit 10

Switch scale to ton units. Scale is indicating in ton units.

tonne Weight Units Command: Status:

Word 0 bit 11

Switch scale to tonne units. Scale is indicating in tonne units.

Decimal location Command: Status:

Word 1 bits 0,1,2

Used in integer to float weight conversions. Indicates location of decimal point in weight data.

Load tare Command: Status: Auto tare Command: Status:

Word 1 bit 3 Load tare from tare memory address. Switches to 1 after command is executed and returns to 0 when command is cleared. Word 1 bit 4 Take current scale gross weight as tare value. Switches to 1 after command is executed and returns to 0 when command is cleared.

Load Setpoint 1 Command: Status:

Word 1 bit 5

Load setpoint 1 for this scale. Switches to 1 when command is executed returns to zero when command is cleared.

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Load Setpoint 2 Command: Status:

Word 1 bit 6

Load setpoint 2 for this scale. Switches to 1 when command is executed returns to zero when command is cleared.

Load Cell Status Command: Status:

Word 1 bits 8,9,10,11,12

Not applicable. All cells are when the value is zero, else data indicates the number of the failing or failed cell.

Print Command: Command: Status:

Word 1 bit 14

Print scale ticket Switches to 1 when the command is recognized and resets after the print cycle is complete and the command bit is reset.

Beep Command: Status:

Word 1 bit 15 Sound Instrument audible alarm. Switches to 1 when command is executed, resets to 0 after the command bit is reset.

Display Message Command: Status:

Word 2 bit 0

Display message on Instrument display. Message loaded from display memory 1 to 3 lines. Switches to 1 when the command is received and the message is displayed. When scale operator operates any key, the message and bit are cleared.

Scale above maximum weight Command: Status: Not applicable.

Word 2 bit 1

Bit is set when scale weight is at or above the programmed value.

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Scale below minimum weight Command: Status: Not applicable.

Word 2 bit 2

Bit is set when scale weight is at or below programmed value.

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Appendix II: Data Output


Remote Display Output
Data Format

<STX><4><0><SP/-><XXXXXX><ETX>
Note(s):
1. Characters denoted by X are characters 0-9. 2. Leading zeroes are suppressed. 3. Polarity indication for a positive value is a space (SP). Negative values are not transmitted. 4. Identifier code <4><0> = Gross weight. Transmission is Gross Only. 5. Transmission for the DEMAND Mode occurs when a carriage return (CR) Hex 0D is received.

Configure Output
Fairbanks Data Format

<STX><A><B><C><GGGGGG><TTTTTT><CR>
Note(s):
1. Characters denoted by G and T are characters 0-9. 2. Leading zeroes are suppressed. 3. Gross Weight Data = G Tare Weight Data = T

Status Code (Word) A


Bit #
0 1 2

X00
0 0 0

X0
1 0 0

X
0 1 0

X.X
1 1 0

X.XX
0 0 1

X.XXX
1 0 1

X.XXXX
0 1 1

X.XXXXX
1 1 1

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Appendix II

Configure Output, Continued


Fairbanks Data Format, continued Increment Size
Bit #
3 4 5 6 7

Count By 1
1 0

Count by 2
0 1 Always Logic 1 Always Logic 0 Parity Bit

Count by 5
1 1

Status Code (Word) B


Bit #
0 1 2 3 4 5 6 7 Gross = 0 Positive = 0 In Range = 0 No Motion = 0 Lb = 0 Always Logic 1 Normal = 0 Parity Bit Power Up = 1

Description
Net = 1 Negative = 1 Overcapacity = 1 Motion = 1 Kg = 1

Status Code (Word) C


Bit #
0 1 2 3 4 5 6 7 Always Logic = 0 Always Logic = 0 Always Logic = 0 Normal = 0 Always Logic = 0 Always Logic = 0 Normal = 0 Parity Bit Keyboard Tare = 1 Print Switch Pushed = 1

Description

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Appendix II

Configure Output, Continued


Toledo Data Format

<STX><A><B><C><GGGGGG><TTTTTT><CR>
Note(s):
1. Characters denoted by G and T are Characters 0-9. 2. Leading zeroes are not suppressed. 3. Gross Weight data = G

Tare Weight data = T Status Code (Word) A


Bit #
0 1 2

X00
0 0 0

X0
1 0 0

X
0 1 0

X.X
1 1 0

X.XX
0 0 1

X.XXX
1 0 1

X.XXXX
0 1 1

X.XXXXX
1 1 1

Increment Size
Bit #
3 4 5 6 7

Count By 1
1 0

Count by 2
0 1 Always Logic 1 Always Logic 0 Parity Bit

Count by 5
1 1

Status Code (Word) B


Bit #
0 1 2 3 4 5 6 7 Gross = 0 Positive = 0 In Range = 0 No Motion = 0 Lb = 0 Always Logic = 0 Normal = 0 Parity Bit Power Up = 1

Description
Net = 1 Negative = 1 Overcapacity = 1 Motion = 1 Kg = 1

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Appendix II

Configure Output, Continued


Toledo Data Format, Continued Status Code (Word) C
Bit #
0 1 2 3 4 5 6 7 Always Logic = 0 Always Logic = 0 Always Logic = 0 Normal = 0 Always Logic = 0 Always Logic = 1 Normal = 0 Parity Bit Keyboard Tare = 1 Print Switched Pushed = 1

Description

Cardinal 738 Continuous Scoreboard Data Format

<CR><P><WWWWWW><m><SP><U><SP><g><SP><SP><ETX>
Note(s):
1. W = Displayed weight P = Polarity + = Positive weight - = Negative weight U = Units lb = pounds kg = kilograms m = Motion or o = Overload g = Gross; n = Net SP = Space 2. Leading zeros are not suppressed.

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Appendix II

Configure Output, Continued


Weightronix Data Format

< ><M><WWWWWW>< ><U><CR><LF>

Note(s):
1. < > = Space M = Mode G =Gross T=Tare N=Net W = Displayed weight U = Units m = Motion o = Overload 2. Leading zeros are suppressed.

Condec Continuous Data Format

<STX><P><WWWWWW><U><G><M><CR>
Note(s):
1. P = Polarity space = positive weight - = negative weight W = Displayed weight U = Units L = pounds K = kilograms G = Gross; N = Net M = Motion 2. Leading zeros are suppressed.

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FB2550 Series
In/ Out Instrument
Manufactured by Fairbanks Scale, Inc. 821 Locust Street Kansas City, MO 64106

Document 51254

www.fairbanks.com

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