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Field-proven Clarkson KGA slurry knife gate valves feature heavy-duty, full port elastomer linings offering the ultimate in protection against heavy slurries.
Features
Meets a wide range of abrasion, corrosion, temperature, and pressure requirements. May be used in wet or dry services easily dealing with large, heavy particles and tramp material. Heavy-duty, field replaceable elastomer sleeves with internal stiffener (U. S. patent 5,271,426). No metal parts in contact with the flowing slurry. Unobstructed flow eliminates turbulence, minimizes pressure drop across valve. 100% Isolation; bubble-tight shut-off results in absolutely zero downstream leakage. Double-seated design provides bi-directional flow and shut-off. No seat cavity where solids can collect and prevent full gate closure. No gate or stem packing is required, eliminating packing leakage and maintenance. Adaptable frame (yoke) design featuring a top-removal stem nut.
General Applications
Mining Power Pulp and paper Alumina Chemical Cement
Technical Data
Size range Operating pressure Size range Operating pressure Size range Operating pressure Size range Operating pressure Sleeve : 3" thru 24" : 100 psi : 26" thru 42" : 75 psi : 48" thru 54" : 50 psi : 60" : 30 psi
Temperatures : Standard sleeve rated to 160F, up to 400F with proper elastomer selection Larger sizes are available, contact factory for details.
Flow Control
Total Flow Control Solutions
Clarkson is either a trademark or registered trademark of Tyco International Services AG or its affiliates in the United States and/or other countries. All other brand names, product names, or trademarks belong to their respective holders.
Copyright 2007 Tyco Flow Control. All rights reserved. CLKMC-0113-US-0709
Features
How the KGA sleeves work: Matching sleeves are placed in the KGA valve housing to seal against the gate when the valve is closed and seal against each other when the valve is open. As the gate moves from open to closed position, it separates the facing sleeves. A stiffener ring molded into the elastomer retains the roundness of the sleeves during opening and closing cycles. The unique KGA sleeve assembly provides positive sealing action when the valve gate is closed. When the gate is open, the sleeves provide an unobstructed port and protect metal parts from the flowing slurry.
Sleeve Configurations
Encapsulated Internal Stiffener Ring
Maintains round configuration of sleeve Relieves stresses on seal
Open position:
Gate positioned above seals Metal parts not in contact with slurry Unobstructed port area eliminates turbulence, minimizes pressure drop across valve No seat cavity where solids can collect and prevent full gate closure
Closed position:
Gate travels through sleeves to provide blind flange shut-off and expel solids 100% Isolation bubble-tight shut-off results in absolutely zero downstream leakage Double-seated design provides bi-directional flow and shut-off Controlled stroke prevents gate from penetrating too far, minimizing stress on sleeve
3" - 16" 18" and larger
Patented U.S. 5,271,426
Standard Configuration
Ductile iron, cast or fabricated carbon steel housings 316 stainless steel gate rated for 100 psi (3" thru 24") 75 psi (26" thru 42") 50 psi (48" thru 54") 30 psi (60") Mild steel body spacers and actuator support frames Flat-faced body flanges drilled and tapped (3" thru 10") or slotted (12" thru 60") to match ANSI B16.5 Class 150 (3" thru 24") or MSS SP44 (26" thru 60") companion flanges High tear strength natural rubber sleeves with stiffener rings
Gate Open
Gate Closed
Natural rubber-covered carbon steel sleeve retainer flanges (10" thru 60")
Actuation
Note: Not all actuators shown are available on all valve sizes
Optional
Various gate materials: 316L SS 317L SS 317L MN Alloy 20 17-4 PH Hastelloy C-276 Jessop 700 Others Ferralium 255 Sleeve elastomers (see page 3) Stem covers Splashguards Actuators (see page 4) Control accessories Fabricated housing (body) of most any weldable alloy in any standard size
Note: Hastelloy is a registered trademark of Haynes International.
MH Manual Handwheel
AC Air Cylinder
HC Hydraulic Cylinder
EM Electro-mechanical
Hydra-Helper
CLKMC-0113 2
Features
Heavy-duty frame (yoke) designed to accept top removal stem nut, bevel gear or cylinder actuator Optional open and closed lockout/tagout positions The stainless steel gate is completely withdrawn from the process flow in the open position and can be inspected or replaced without taking the valve out of service 316 stainless steel gate is standard Packingless design Elastomer sleeve molded with an integral stiffener ring to properly center the sleeve in the valve body housing and resist the high shearing forces present when the gate cycled Unobstructed flow area, fully lined with elastomer sleeves, no metal-to-metal contact, no guides or wedges Double sleeved design provides a "blind flange" shut-off when the gate is closed. The valves sealing surface is between two thick, rubber sleeves that are compressed into the ductile iron valve housings Elastomer covered retainer flanges eliminates need for gaskets (optional on sizes 3" - 8", standard on 10" and larger) Cast ductile full flanged body housing to suit ANSI B16.5/150 through 24", sizes 26" and larger suit MSS-SP44 Mild steel body spacers separate the body housings and serve as an external guide to the valves knife-edge gate Clean-out area
Specification
Clarkson KGA slurry knife gate valve
Heavy duty, slurry knife gate valve shall be flat-face flanged, packingless, rubber-lined, bi-directional valve suitable for a wide range of industrial applications. The full port design shall have no internal obstructions and will provide a "blind flange" shut-off when the gate is closed. The valves sealing surface is to be between two thick, rubber sleeves that are compressed into the valve housings. The sleeve will be molded with an internal stiffener ring that locates the sleeve in the valve housing and helps the sleeves resist the high shearing forces present when the gate is driven between them. Mild steel body spacers shall separate the body housings and serve as an external guide to the valves knife-edge gate. The stainless steel gate shall be completely withdrawn from the process flow when in the open position, and can be inspected and replaced, if necessary, without taking the valve out of service. When the valve is in the closed position, the downstream sleeve can be replaced while the upstream portion of the valve is still holding pressure. The valve body housing to be full flanged, drilled and tapped or slotted to suit ANSI B16.5/150 through 24" and MSSSP44 above 24". Valve is equipped with a heavy steel fabricated handwheel frame (yoke) which can be converted to bevel gear in the field, complete with a 304 stainless steel rising stem (except cylinder actuated valves). All nonferrous exterior surfaces shall be painted to factory standard. Specify Clarkson KGA slurry knife gate valve from Tyco Flow Control.
CLKMC-0113 3
BG
AC
HC
E D
A C B K H Port J Inlet
A*
7.50 9.00 11.00 13.50 16.00 19.00 21.00 23.50 25.00 27.50 32.00 34.25 38.75 46.25 53.00 59.50 66.19 73.00
B**
6.88 6.88 7.00 7.25 8.88 10.13 10.13 11.00 12.25 14.13 14.63 14.66 15.57 18.50 21.03 21.13 20.75 21.00
C
8.88 11.00 13.00 15.25 16.56 21.00 22.75 24.25 26.50 28.38 33.80 36.75 41.50 48.25 56.50 60.35 67.25 77.00
MH D
18.93 22.00 28.00 32.90 38.75 158.25
Centerline to top BG AC E F
21.38 23.33 31.82 14.89 42.63 47.45 53.31 57.20 66.75 71.94 86.19 43.98 21.38 23.94 30.18 35.00 40.50 45.50 53.43 60.19 67.62 73.50 88.00
HC G
24.56 27.63 34.00 38.31 44.25 53.13 57.80 64.06 68.75 74.44 89.63 93.63 106.19 119.25 145.68 172.88 188.25
H
2.41 3.33 5.38 6.88 9.06 10.75 12.50 14.00 14.88 16.56 21.19 23.50 26.75 31.88 38.25 48.98 57.13
J
2.81 3.88 5.81 7.75 9.81 11.50 13.25 14.75 16.75 18.50 23.00 25.00 29.00 35.00 41.00 51.75 60.00 60.00
K
15.81 16.88 17.88 19.00 23.40 25.50 26.38 27.62 30.35 31.29 34.75
Handwheel MH BG M M
12 12 16 20 20 12 12 12 12 24 24 24 24 24 24 24
MH
50 64 98 135 198
Weight BG AC
127 141 175 212 275 427 448 573 875 1054 85 130 180 210 310 669 720 1125 1330 1680 2200
HC
50 70 98 135 175 360 414 550 950 1200 1400 1700 2150 3500 5200 6970 8275 9500
A*
190.50 228.60 279.40 342.90 406.40 482.60 533.40 596.90 635.00 698.50 812.80 869.95
B**
174.75 174.75 177.80 184.15 225.55 257.30 257.30 279.40 311.15 358.90 371.60 372.36 395.48 469.90 534.16 536.70 527.05 533.40
C
225.55 279.40 330.20 387.35 420.62 533.40 577.85 615.95 673.10 720.85 858.52 933.45 1054.10 1225.55 1435.10 1532.89 1708.15 1955.80
MH D
480.82 558.80 711.20 835.66
Centerline to top BG AC E F
543.05 592.58 808.23 378.21 543.05 608.08 766.57 889.00 1028.70 1155.70 1357.12 1528.83 1717.55 1866.90 2235.20
HC G
623.82 701.80 863.60 973.07 1123.95 1349.50 1468.12 1627.12 1746.25 1890.78 2276.60 2378.20 2697.23 3028.95 3700.27 4391.15 4781.55
H
61.21 84.58 136.65 174.75 230.12 273.05 317.50 355.60 377.95 420.62 538.23 596.90 679.45 809.75 971.55 1244.09 1451.10
J
71.37 98.55 147.57 196.85 249.17 292.10 336.55 374.65 425.45 469.90 584.20 635.00 736.60 889.00 1041.40 1314.45 1524.00 1524.00
K
401.57 428.75 454.15 482.60 594.36 647.70 670.05 701.55 770.89 794.77 882.65
Handwheel MH BG M M
304.8 304.8 406.4 508.0 508.0 304.8 304.8 304.8 304.8 609.6 609.6 609.6 609.6 609.6 609.6 609.6
MH
22.7 29.0 44.5 61.2 89.8
Weight BG AC
57.6 64.0 79.4 96.2 124.7 193.7 203.2 259.9 396.9 478.1 38.6 59.0 81.6 95.3 140.6 303.5 326.6 510.3 603.3 762.0 997.9
HC
22.7 31.8 44.5 61.2 79.4 163.3 187.8 249.5 430.9 544.3 635.0 771.1 975.2 1587.6 2358.7 3161.5 3754.8 4309.1
4019.55 1117.09
* Flange diameter: Designed to match ANSI B16.5/150 through 24", MSS-SP44 above 24"
** Face-to-face includes the retainer flanges, all sizes. Retainer flanges are standard sizes 10" and larger, optional on 8" and smaller. Add 1/4" to 1/2" for ease of installation
www.tycoflowcontrol.com
Tyco Flow Control (TFC) provides the information herein in good faith but makes no representation as to its comprehensiveness or accuracy. This data sheet is intended only as a guide to TFC products and services. Individuals using this data sheet must exercise their independent judgment in evaluating product selection and determining product appropriateness for their particular purpose and system requirements. TFC MAKES NO REPRESENTATIONS OR WARRANTIES, EITHER EXPRESS OR IMPLIED, INCLUDING WITHOUT LIMITATION ANY WARRANTIES OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE WITH RESPECT TO THE INFORMATION SET FORTH HEREIN OR THE PRODUCT(S) TO WHICH THE INFORMATION REFERS. ACCORDINGLY, TFC WILL NOT BE RESPONSIBLE FOR DAMAGES (OF ANY KIND OR NATURE, INCLUDING INCIDENTAL, INDIRECT, OR CONSEQUENTIAL DAMAGES) RESULTING FROM THE USE OF OR RELIANCE UPON THIS INFORMATION. Patents and Patents Pending in the U.S. and foreign countries. Tyco reserves the right to change product designs and specifications without notice.
CLKMC-0113 4