MR364MEGANE6

6
Air conditioning
61A
HEATING AIR CONDITIONING
62A
X84, and B84 or C84 or E84 or G84 or K84 or L84 or S84

77 11 318 082 MARCH 2009
All copyrights reserved by Renault. The reproduction or translation in part of whole of the present document, as well as the use of the spare parts reference numbering system, are prohibited without the prior written consent of Renault.
Edition Anglaise
"The repair methods given by the manufacturer in this document are based on the technical specifications current when it was prepared. The methods may be modified as a result of changes introduced by the manufacturer in the production of the various component units and accessories from which his vehicles are constructed."
Renault s.a.s 2008
Mgane II - Section 6ContentsPage
Mgane II - Section 6
Contents
Page
61A
HEATING Heating: List and location of components Cabin lter: Removal Retting Front air distribution duct: Removal - Retting C-pillar intermediate air distribution duct: Removal Retting Rear air distribution duct: Removal - Retting Recirculation control cable: Removal - Retting Air distribution cable: Removal - Retting Air mixing cable: Removal Retting Air distribution unit: Removal - Retting Heater matrix: Removal Retting Fan assembly: Removal Retting Heating resistor relays: Removal - Retting Heating resistor unit: Removal - Retting Passenger compartment fan assembly control unit: Removal - Retting
61A
HEATING Control panel: Removal Retting Recirculation motor: Removal - Retting Mixer motor: Removal Retting Distribution motor: Removal Retting
61A-1 61A-5 61A-8
61A-52 61A-54 61A-56 61A-59
61A-12 61A-13 61A-14 61A-19 61A-23 61A-27 62A 61A-29 61A-35 61A-39 61A-43
Passenger compartment temperature sensor: Removal - Retting External temperature sensor: Removal - Retting Humidity sensor: Removal Retting Insolation sensor: Removal Retting
61A-61 61A-63 61A-65 61A-66
AIR CONDITIONING Air conditioning: Precautions for repair Air conditioning: Parts and consumables for the repair work Air conditioning: List and location of components Air conditioning: Check
62A-1
62A-2 62A-3 62A-4 62A-7
61A-47
Coolant circuit check
Contents
62A
AIR CONDITIONING Coolant circuit Draining Relling Condenser: Removal Retting Dehydration canister: Removal - Retting Compressor: Removal Retting Evaporator: Removal Retting Evaporator: Cleaning Condenser - evaporator connecting pipe: Removal Retting Dehydration canister evaporator connecting pipe: Removal - Retting Dehydration canister compressor connecting pipe: Removal - Retting Pressure sensor: Removal Retting Condenser - compressor connecting pipe: Removal Retting Calibrated opening: Removal - Retting
62A-8 62A-11 62A-13 62A-15 62A-18 62A-19
62A-21
62A-25
62A-29 62A-32
62A-33 62A-36
HEATING Heating: List and location of components

AIR CONDITIONING or BASIC HEATING
61A
No. (1) 2() (3) (4) (5) (6) (7) (8) (9) (10) (11)
Description Cabin lter Control cables Air distribution unit Heater matrix Fan assembly Heater resistance Blower control unit. Front side air distribution ducts Centre air distribution ducts Rear air distribution ducts Control panel
119969
61A-1

61A
102222
102336
61A-2

CLIMATE CONTROL
61A
No. (1) 2() (3) (4) (5) (6) (7) (8) (9) (10) (11) (12) (13) (14) (15) (16)
Description Cabin lter Refrigerated glovebox duct Distribution motor Air distribution unit Mixing motor Distribution unit wiring harness Heater resistance Fan assembly Distribution unit mounting stud Heater matrix Blower control unit. Evacuation ring Front side air distribution ducts Centre air distribution ducts Rear air distribution ducts Control panel
61A-3

CLIMATE CONTROL
61A
119970
102222
101962
61A-4
HEATING Cabin filter: Removal - Refitting

RIGHT-HAND DRIVE Fitted in front of the external air inlet, it filters the air and ensures that the air is totally clean before it is fed into the passenger compartment. a Refit: - the passenger compartment filter, - the lower cover.
61A
REMOVAL
102238
a Remove the lower cover (1) . Note: Foreign bodies (leaves, insects etc.) are likely to accumulate in the passenger compartment lter. Remove the lter with care so as to prevent foreign bodies getting into the evaporator.
Note: Break the rigid sections of the lter in order to remove it. a Remove passenger compartment filter (2) . a Check for foreign bodies in the passenger compartment filter housing, and clean thoroughly if necessary.
REFITTING
a Note: - Break the stiff parts of the lter to make it easier to ret. - Be sure not to damage the ltering section.
61A-5

LEFT-HAND DRIVE
61A
Essential equipment diagnostic tool Fitted in front of the external air intake, it filters the air and ensures that the air is totally clean before it is fed into the passenger compartment.
REMOVAL
a IMPORTANT T prevent any accidental triggering whilst woro king on or near a pyrotechnic component (airbags or pretensioners), lock the airbag computer using the diagnostic tool. When this function is activated, all the trigger lines are inhibited and the airbag warning light on the instrument panel lights up continuously (ignition on).
102013
a Remove: - the lower cover (5) ,
IMPORTANT Never handle the pyrotechnic systems (pretensioners or airbags) near to a source of heat or naked ame - they may be triggered. a Lock the airbag computer (see Fault finding - Replacement of components) (MR 366, 88C, Airbag and pretensioners). a Disconnect the battery (see Battery : Removal Refitting) (MR 364, 80A, Battery). a Remove the front door sill lining (upper section) (see Front door sill lining: Removal - Refitting) (MR 365, 71A, Body internal trim). a Unclip the passenger airbag inhibitor contact. a Remove the glovebox (see Glovebox: Removal Refitting) (MR 365, 57A, Interior equipment).
- the cabin filter bolts.
61A-6

LEFT-HAND DRIVE
61A
a Connect the battery (see Battery : Removal - Refitting) (MR 364, 80A, Battery). IMPORTANT To avoid a fault with or even triggering of pyrotechnic components (airbags or pretensioners), check the airbag computer using the diagnostic tool. a Unlock the airbag computer (see Fault finding - Replacement of components) (MR 366, 88C, Airbag and pretensioners).
102012
a Note: Foreign bodies (leaves, insects etc.) are likely to accumulate in the passenger compartment lter. Remove the lter with care so as to prevent foreign bodies getting into the evaporator. a Remove the cabin filter (6) . a Check for foreign bodies in the passenger compartment filter housing, and clean thoroughly if necessary.
REFITTING
a Refit: - the passenger compartment filter, - the cabin filter bolts, - the glovebox (see Glovebox: Removal - Refitting) (MR 365, 57A, Interior equipment), - the passenger airbag inhibitor switch. - the front door sill lining (upper section) (see Front door sill lining: Removal - Refitting) (MR 365, 71A, Body internal trim).
61A-7
HEATING Front air distribution duct: Removal - Refitting

LEFT-HAND DRIVE I - LEFT-HAND SIDE DUCT Essential equipment diagnostic tool
61A
REMOVAL
IMPORTANT Never handle the pyrotechnic systems (pretensioners or airbags) near to a source of heat or naked ame - they may be triggered. a Lock the airbag computer to remove the right-hand side duct (see Fault finding - Replacement of components) (MR 366, 88C, Airbag and pretensioners). a Disconnect the battery (see Battery : Removal Refitting) (MR 364, 80A, Battery). a Remove:
101313
- the front door sill lining (upper section) (see Front door sill lining: Removal - Refitting) (MR 365, 71A, Body internal trim), - the dashboard lower trim (see Lower section of dashboard trim: Removal - Refitting) (MR 365, 57A, Interior equipment).
61A-8

LEFT-HAND DRIVE
61A
102211
102014
a Remove the air tract (1) . Note: T ake care not to damage the clip (2) . a Unclip the air duct (1) at (2) . a Fold the air duct (1) down (3) . a Lift the air duct at (4) . a Remove the air duct. II - RIGHT-HAND SIDE DUCT a Remove the front door sill lining (upper section) (see Front door sill lining: Removal - Refitting) (MR 365, 71A, Body internal trim). a Unclip the passenger airbag inhibitor contact. a Remove the glovebox (see Glovebox: Removal Refitting) (MR 365, 57A, Interior equipment).
a Disconnect: - the air duct at (5) , - the air duct at (6) . a Lift the air duct at (7) . a Remove the air duct.
REFITTING
a Proceed in the reverse order to removal. a When refitting the air ducts, reshape them using a small screwdriver if they have been deformed or bent (insert the screwdriver into the air outlet holes, and unfold it by turning by hand). a Connect the battery (see Battery : Removal - Refitting) (MR 364, 80A, Battery). IMPORTANT To avoid a fault with or even triggering of pyrotechnic components (airbags or pretensioners), check the airbag computer using the diagnostic tool. a Unlock the airbag computer (see Fault finding - Replacement of components) (MR 366, 88C, Airbag and pretensioners).
61A-9

RIGHT-HAND DRIVE I - RIGHT-HAND SIDE DUCT Essential equipment diagnostic tool
61A
REMOVAL
IMPORTANT Never handle the pyrotechnic systems (pretensioners or airbags) near to a source of heat or naked ame - they may be triggered. a Lock the airbag computer to remove the right-hand side duct (see Fault finding - Replacement of components) (MR 366, 88C, Airbag and pretensioners). a Disconnect the battery (see Battery : Removal Refitting) (MR 364, 80A, Battery).
102239
a Remove the front door sill lining (1) (upper section) (see Front door sill lining: Removal - Refitting) (MR 365, 71A, Body internal trim). a Unclip the passenger airbag inhibitor contact. a Unclip the side panel. a Remove the bolts (2) . a Disconnect the headlight adjustment control connectors. a Withdraw the unit.
61A-10

RIGHT-HAND DRIVE
61A
102211
101975
a Remove the air duct (3) . Note: T ake care not to damage the clip (4) . a Unclip the air duct (3) at (4) . a Fold the air duct (3) downwards at (5) . a Lift the air duct (3) at (6) . a Remove the air duct. II - LEFT-HAND SIDE DUCT a Remove: - the front door sill lining (upper section) (see Front door sill lining: Removal - Refitting) (MR 365, 71A, Body internal trim), - the glovebox (see Glovebox: Removal - Refitting) (MR 365, 57A, Interior equipment).
a Disconnect: - the air duct at (7) , - the air duct at (8) . a Lift the air duct at (9) . a Remove the air duct.
REFITTING
a Proceed in the reverse order to removal. a When refitting the air ducts, reshape them using a small screwdriver if they have been deformed or bent (insert the screwdriver into the air outlet holes, and unfold it by turning by hand). a Connect the battery (see Battery : Removal - Refitting) (MR 364, 80A, Battery). IMPORTANT To avoid a fault with or even triggering of pyrotechnic components (airbags or pretensioners), check the airbag computer using the diagnostic tool. a Unlock the airbag computer (see Fault finding - Replacement of components) (MR 366, 88C, Airbag and pretensioners).
61A-11
HEATING
C-pillar intermediate air distribution duct: Removal - Refitting
61A
Operations are symmetrical for both sides of the vehicle.
REMOVAL
102016
a Move the rear air distribution duct to one side. a Remove the centre air distribution duct (2) .
102445
a Remove: - the front door sill lining (see Front door sill lining: Removal - Refitting) (MR 365, 71A, Body internal trim), - the floor storage compartment cover (1) , - the carpet (partially).
REFITTING
a Proceed in the reverse order to removal.
61A-12
HEATING Rear air distribution duct: Removal - Refitting

Operations are symmetrical for both sides of the vehicle.
61A
REMOVAL
102016
a Remove the attachment (1) . a Lift the rear air duct (2) .
102015
a Remove: - the front door sill lining concerned (upper section) (see Front door sill lining: Removal - Refitting) (MR 365, 71A, Body internal trim), - the front door sill lining concerned (front section) (see Front door sill lining: Removal - Refitting) (MR 365, 71A, Body internal trim). a Partially remove the front carpet.
a Remove the rear air duct (2) from the intermediate duct (3) .
REFITTING
61A-13
HEATING Recirculation control cable: Removal - Refitting

LEFT-HAND DRIVE, and AIR CONDITIONING or BASIC HEATING
61A
Essential equipment diagnostic tool
REMOVAL
102010
IMPORTANT Never handle the pyrotechnic systems (pretensioners or airbags) near to a source of heat or naked ame - they may be triggered. a Lock the airbag computer (see Fault finding - Replacement of components) (MR 366, 88C, Airbag and pretensioners). a Disconnect the battery (see Battery : Removal Refitting) (MR 364, 80A, Battery).
a Remove the heating control panel by tilting it towards the inside of the dashboard.
Note: The air mixer control cable is black. a Remove the control panel (see 61A, Heating, Control panel: Removal - Refitting, page 61A-52) .
102011
a Pull out the recirculation cable at (1) . a Move the bracket (2) to one side. a Extract the ball joint (3) . a Remove: - the recirculation cable fixed to the heater control panel.
61A-14

LEFT-HAND DRIVE, and AIR CONDITIONING or BASIC HEATING - the front door sill lining (upper section) (see Front door sill lining: Removal - Refitting) (MR 365, 71A, Body internal trim). a Unclip the passenger airbag inhibitor contact. a Remove the glovebox (see Glovebox: Removal Refitting) (MR 365, 57A, Interior equipment).
61A
102339
a Press the clip (4) . a Withdraw the clip. a Remove the ball joint from the cable attached to the control lever (5) .
REFITTING
a Proceed in the reverse order to removal. Note: The cable does not need adjustment. a Connect the battery (see Battery : Removal - Refitting) (MR 364, 80A, Battery).
IMPORTANT T avoid a fault with or even triggering of pyroo technic components (airbags or pretensioners), check the airbag computer using the diagnostic tool. a Unlock the airbag computer (see Fault finding - Replacement of components) (MR 366, 88C, Airbag and pretensioners).
61A-15

RIGHT-HAND DRIVE, and AIR CONDITIONING or BASIC HEA TING
61A
Tightening torquesm beam r e i n forcement panel bolts 21 Nm
REMOVAL
102010
a Remove the heating control panel by tilting it towards the inside of the dashboard.
IMPORTANT Never handle the pyrotechnic systems (pretensioners or airbags) near to a source of heat or naked ame - they may be triggered. a Lock the airbag computer (see Fault finding - Replacement of components) (MR 366, 88C, Airbag and pretensioners). a Disconnect the battery (see Battery : Removal Refitting) (MR 364, 80A, Battery).
Note: The recirculation control cable is black. a Remove the control panel (see 61A, Heating, Control panel: Removal - Refitting, page 61A-52) .
102011
a Pull out the recirculation cable at (1) . a Move the bracket (2) to one side. a Extract the ball joint (3) . a Remove the recirculation cable attached to the heater control panel.
61A-16

61A
101202
102255
a Remove: - the lower cover bolts (4) , - the lower and upper covers.
a Remove: - the front door sill lining (upper section) (see Front door sill lining: Removal - Refitting) (MR 365, 71A, Body internal trim), - the dashboard lower trim (see Lower section of dashboard trim: Removal - Refitting) (MR 365, 57A, Interior equipment), - the front air distribution duct (see 61A, Heating, Front air distribution duct: Removal - Refitting, page 61A-8) , - the beam reinforcement panel cover. a Detach the electrical wiring harness that is fixed to the beam reinforcement panel. a Remove: - the four retaining bolts of the beam reinforcement panel (5) , - the beam reinforcement panel (6) .
61A-17

61A
102339
a Press clip (7) . a Withdraw the clip. a Remove the ball joint from the cable attached to the control lever (8) .
REFITTING
a Proceed in the reverse order to removal. Note: When retting the oor carpet, check that the carpet sits under the accelerator pedal end stop.
Note: The cable does not need adjustment. a Tighten to torque the beam reinforcement panel bolts (21 Nm). a Connect the battery (see Battery : Removal - Refitting) (MR 364, 80A, Battery). IMPORTANT T avoid a fault with or even triggering of pyroo technic components (airbags or pretensioners), check the airbag computer using the diagnostic tool. a Unlock the airbag computer (see Fault finding - Replacement of components) (MR 366, 88C, Airbag and pretensioners).
61A-18
HEATING Air distribution cable: Removal - Refitting

61A
Tightening torquesm beam r e i n forcement panel bolts elastic connecting stud 21 Nm 2 Nm
REMOVAL
a Disconnect the battery (see Battery : Removal Refitting) (MR 364, 80A, Battery).
102011
a Detach at (2) . a Move the bracket (3) to one side. a Extract the ball joint (4) . a Remove the air recirculation cable (1) from the heater control panel.
102010
a Remove the heating control panel by tilting it towards the inside of the dashboard. Note: The air distribution control cable is white. a Remove the control panel (see 61A, Heating, Control panel: Removal - Refitting, page 61A-52) .
101313
a Remove: - the front door sill lining (front section) (see Front door sill lining: Removal - Refitting) (MR 365, 71A, Body internal trim), - the dashboard lower trim (see Lower section of dashboard trim: Removal - Refitting) (MR 365, 57A, Interior equipment), - the front air distribution duct (see 61A, Heating, Front air distribution duct: Removal - Refitting, page 61A-8) .
61A-19

61A
102018
102342
a Remove the electrical wiring harness attached to the beam reinforcement panel (6) . a Loosen the connecting elastic stud bolt between the unit and the beam reinforcement panel. a Remove: - the four retaining bolts of the beam reinforcement panel (5) , - the beam reinforcement panel (6) .
a Press tab (8) to remove the distribution cable ball joint. a Remove the end of the cable from the control lever.
REFITTING
a Torque tighten: - the beam reinforcement panel bolts (21 Nm), - the elastic connecting stud (2 Nm). a Proceed in the reverse order to removal. Note: When retting the oor carpet, check that the car pet sits under the accelerator pedal end stop.
Note: The cable does not need adjustment. a Connect the battery (see Battery : Removal - Refitting) (MR 364, 80A, Battery).
102338
a Unclip the distribution control cable mounting clip (7) with a small screwdriver.
61A-20

61A
REMOVAL
102011
a Disconnect at (1) . a Pull back lug (2) . a Extract the ball joint (3) . a Remove the distribution control cable attached to the heater control panel. Note: In vehicles with manual heating or air conditioning, set the air temperature control to maximum heat (turn as far to the right as possible). This lowers the control lever underneath the heater matrix as far as possible. a Remove: - the front door sill lining (front section) (see Front door sill lining: Removal - Refitting) (MR 365, 71A, Body internal trim), - the glovebox (see Glovebox: Removal - Refitting) (MR 365, 57A, Interior equipment), - the front air distribution duct (see 61A, Heating, Front air distribution duct: Removal - Refitting, page 61A-8) .
102010
a Remove the heating control panel by tilting it towards the inside of the dashboard. Note: The distribution control cable is white. a Remove the control panel (see 61A, Heating, Control panel: Removal - Refitting, page 61A-52) .
61A-21

61A
REFITTING
a Proceed in the reverse order to removal. Note: The cable does not need adjustment. a Connect the battery (see Battery : Removal - Refitting) (MR 364, 80A, Battery).
102338
a Unfasten clip (4) , using a small screwdriver.
102342
a Press tab (5) to remove the distribution cable ball joint. a Release the end of the cable from its control lever (6) .
61A-22
HEATING Air mixing cable: Removal - Refitting

61A
REMOVAL
102011
a Detach at (2) . a Move the bracket (3) to one side. a Extract the ball joint (4) . a Remove the air mixing cable (1) from the heater control panel.
102010
a Remove the heating control panel by tilting it towards the inside of the dashboard. Note: The air mixer control cable is grey. a Remove the control panel (see 61A, Heating, Control panel: Removal - Refitting, page 61A-52) .
101313
a Remove: - the front door sill lining concerned (front section) (see Front door sill lining: Removal - Refitting) (MR 365, 71A, Body internal trim), - the dashboard lower trim (see Lower section of dashboard trim: Removal - Refitting) (MR 365, 57A, Interior equipment), - the front air distribution duct (see 61A, Heating, Front air distribution duct: Removal - Refitting, page 61A-8) .
61A-23

61A
102018
102343
a Remove the electrical wiring harness attached to the beam reinforcement panel (6) . a Loosen the connecting elastic stud bolt between the unit and the beam reinforcement panel. a Remove: - the four retaining bolts of the beam reinforcement panel (5) , - the beam reinforcement panel (6) .
a Remove the end of the faulty cable from its control lever (8) .
REFITTING
a Proceed in the reverse order to removal. Note: When retting the oor carpet, check that the car pet sits under the accelerator pedal end stop.
Note: The cable does not need adjustment. a Torque tighten: - the beam reinforcement panel bolts (21 Nm), - the elastic connecting stud (2 Nm). a Connect the battery (see Battery : Removal - Refitting) (MR 364, 80A, Battery).
102338
a Squeeze the clip (7) and remove it.
61A-24

61A
REMOVAL
102011
a Disconnect at (1) . a Pull back lug (2) . a Remove ball joint (3) . a Remove the distribution control cable attached to the heater control panel. Note: In vehicles with manual heating or air conditioning, set the air temperature control to maximum heat (turn as far to the right as possible). This lowers the control lever underneath the heater matrix as far as possible. a Remove: - the front door sill lining (front section) (see Front door sill lining: Removal - Refitting) (MR 365, 71A, Body internal trim), - the glovebox (see Glovebox: Removal - Refitting) (MR 365, 57A, Interior equipment), - the front air distribution duct (see 61A, Heating, Front air distribution duct: Removal - Refitting, page 61A-8) .
102010
a Remove the heating control panel by tilting it towards the inside of the dashboard. Note: The mixing control cable is grey. a Remove the control panel (see 61A, Heating, Control panel: Removal - Refitting, page 61A-52) .
61A-25

61A
a Connect the battery (see Battery : Removal - Refitting) (MR 364, 80A, Battery).
102338
a Unfasten clip (4) , using a small screwdriver.
102343
a Remove the end of the faulty cable from its control lever (5) .
REFITTING
Note: The cable does not need adjustment.
61A-26
HEATING Air distribution unit: Removal - Refitting
61A
102334
REMOVAL
a IMPORTANT T avoid any risk of triggering when working on o or near a pyrotechnic component (airbags or pretensioners), lock the airbag computer using the diagnostic tool. When this function is activated, all the trigger lines are inhibited and the airbag warning light on the instrument panel lights up continuously (ignition on).
a Remove: - the central console (see Centre console: Removal - Refitting) (57A, Interior equipment). a Remove: - the dashboard (see Dashboard: Removal - Refitting) (57A, Interior equipment), - the dashboard cross member (see Dashboard cross member: Removal - Refitting) (42A, Upper front structure), - the distribution unit.
IMPORTANT Never handle the pyrotechnic systems (pretensioners or airbags) near to a source of heat or naked ame - they may be triggered. Lock the airbag computer to remove the right-hand side duct (see MR 366 Fault finding, 88C, Airbags and pretensioners, Fault finding - Replacement of components). a Disconnect the battery (see Battery : Removal Refitting) .
REFITTING
a Proceed in the reverse order to removal. a Refit: - the distribution unit, - the dashboard cross member (see Dashboard cross member: Removal - Refitting) (42A, Upper front structure), - the dashboard (see Dashboard: Removal - Refitting) (57A, Interior equipment).
61A-27
HEATING Air distribution unit: Removal - Refitting

a Connect the battery (see Battery : Removal - Refitting) . IMPORTANT T avoid a fault with or even triggering of pyroo technic components (airbags or pretensioners), check the airbag computer using the diagnostic tool. a Unlock the airbag computer (see MR 366 Fault finding, 88C, Airbags and pretensioners, Fault finding - Replacement of components).
61A
61A-28
HEATING Heater matrix: Removal - Refitting

LEFT-HAND DRIVE Essential special tooling Ms. 583 Hose clamp pliers. In the passenger compartment
61A
Tightening torquesm cross member reinforcement plate bolts elastic connecting stud 21 N.m 2 N.m
REMOVAL
a Disconnect the battery (see Battery : Removal Refitting) (80A, Battery). a Place a set of hose clamps (Ms. 583) on each coolant hose at the bulkhead outlet in the engine compartment.
101313
a Remove: - the front door sill lining (front section) (see Front door sill lining: Removal - Refitting) (71A, Body internal trim), - the dashboard lower trim (see Lower section of dashboard trim: Removal - Refitting) (57A, Interior equipment), - the front left-hand air distribution duct (see 61A, Heating, Front air distribution duct: Removal Refitting, page 61A-8) . Note: In vehicles with manual heating or air conditioning, set the air temperature control to maximum cold (tur n as far to the left as possible). This raises the control lever on top of the heater matrix as far as possible.
61A-29

LEFT-HAND DRIVE
61A
102018
102204
a Remove: - the lower casing covering the dashboard cross member reinforcement panel, - the carpet (partially). a Unlock the elastic connecting stud (1) between the housing and the dashboard cross member reinforcement panel. a Remove: - the four bolts (2) from the dashboard cross member reinforcement panel, - the cross member reinforcement panel (3) by sliding it towards the front of the vehicle.
a Remove: - the accelerator pedal housing connector at (4) , - the brake pedal sensor at (5) .
61A-30

LEFT-HAND DRIVE
61A
102233
102253
a Remove the bolt (6) from the bracket for the passenger compartment heater radiator (heater matrix) pipes. a Remove the bracket (7) for the passenger compartment heater radiator (heater matrix) pipes. Note: Unlock bracket (7) , then lift it to take it out of the heater unit. a Put a protective cover on the carpet.
a Remove: - both heater radiator bolts (8) , - the two heater radiator jubilee clip bolts (9) . a Put a container in place to recover the coolant. a Remove: - the heater radiator and its pipes, - the heater radiator jubilee clips. a Remove: - the heater radiator ducts by pulling them towards the front of the vehicle, - the heater radiator.
REFITTING
a When replacing the radiator, it is essential to replace the gaskets. a Proceed in the reverse order to removal. a Reshape the air duct through the air outlet holes and by applying hand pressure perpendicular to the fold. Note: When retting the oor carpet, check that the car pet sits under the accelerator pedal end stop. a Torque tighten: - the cross member reinforcement plate bolts (21 N.m), - the elastic connecting stud (2 N.m).
61A-31

LEFT-HAND DRIVE a Connect the battery (see Battery : Removal - Refitting) (80A, Battery). a Fill up and bleed the cooling system (see Cooling circuit: Draining - Refilling) (19A, Cooling).
61A
61A-32

RIGHT-HAND DRIVE Essential special tooling Ms. 583 Hose clamp pliers. - the pedal position sensor (2) .
61A
REMOVAL
a Disconnect the battery (see Battery : Removal Refitting) (80A, Battery). a Place a set of hose clamps (Ms. 583) on each coolant hose at the bulkhead outlet in the engine compartment. a Remove: - the front door sill lining (front section) (see Front door sill lining: Removal - Refitting) (71A, Body internal trim), - the glovebox (see Glovebox: Removal - Refitting) ( 57A, Interior equipment), - the front left-hand air distribution duct (see 61A, Heating, Front air distribution duct: Removal Refitting, page 61A-8) . Note: In vehicles with manual heating or air conditioning, set the air temperature control to maximum cold (turn as far to the left as possible). This raises the control lever on top of the heater matrix as far as possible.
102233
a Remove the bolt (3) from the bracket for the passenger compartment heater radiator (heater matrix) pipes. a Remove the bracket (4) for the passenger compartment heater radiator (heater matrix) pipes. Note: Unlock bracket (4) , then lift it to take it out of the heater unit. a Remove the wiring of the resistor unit or of the power module. a Put a protective cover on the carpet.
102214
a Remove: - the glovebox heating and air conditioning system duct (1) ,
61A-33

RIGHT-HAND DRIVE
61A
102214
a Remove: - both heater matrix bolts (5) , - the two heater radiator jubilee clip bolts (6) . a Separate the heater radiator with its pipes. a Put a container in place to recover the coolant. a Separate the heater radiator collars. a Remove: - the heater radiator ducts by pulling them towards the front of the vehicle, - the heater radiator.
REFITTING
a When replacing the radiator, it is essential to replace the gaskets. a Proceed in the reverse order to removal.
Note: When retting the oor carpet, check that the carpet sits under the accelerator pedal end stop. a Connect the battery (see Battery : Removal - Refitting) (80A, Battery). a Fill up and bleed the cooling system (see Cooling circuit: Draining - Refilling) (19A, Cooling).
61A-34
HEATING Fan assembly: Removal - Refitting

LEFT-HAND DRIVE
61A
Tightening torquesm beam r e i n forcement panel bolts elastic connecting stud bolt 21 Nm 2 Nm
The passenger compartment fan assembly can be accessed from beneath the dashboard.
REMOVAL
102018
a Remove: - the lower casing covering the beam reinforcement panel, - the carpet (partially). a Undo the elastic connecting stud (1) between the unit and beam reinforcement panel. a Remove: - the bolts (2) from the beam reinforcement panel, - the beam reinforcement panel (3) partially by sliding it towards the front of the vehicle.
101313
a Remove: - the front door sill lining (front section) (see Front door sill lining: Removal - Refitting) (MR 365, 71A, Body internal trim), - the steering column (see Steering column: Removal - Refitting) (MR 364, 36B, Power-assisted steering), - the pedals - brake - accelerator assembly (see Brake pedal: Removal - Refitting) (MR 364, 37A, Mechanical component controls).
61A-35

LEFT-HAND DRIVE
61A
103117
102342
a Remove the heating resistor relay unit (4) (see Resistor unit: Removal - Refitting) .
a Lower the fan assembly tab (5) to release it. a Twist the fan assembly anti-clockwise to remove it from the heating and ventilation unit or distribution unit. a Extract the fan assembly from its position (take care not to damage it). a Disconnect the connector (6) . a Pull out the fan assembly towards the back by turning it around the pushrod on the brake servo (take care not to damage it).
61A-36

LEFT-HAND DRIVE
61A
REFITTING
102018 102342
a Connect the connector (7) . a Refit the fan assembly into position (take care not to damage it). a Twist the fan assembly clockwise to refit it onto the heating and ventilation unit or distribution unit. a Lock the fan assembly tab (8) . a Refit the heating resistor relay unit (see Resistor unit: Removal - Refitting) .
a Refit the beam reinforcement panel (9) . a Tighten to torque the beam reinforcement panel bolts (21 Nm) (10) . a Torque tighten the elastic connecting stud bolt (2 Nm) (11) of the connection between the unit and the beam reinforcement panel.
Note: When retting the oor carpet, check that the car pet sits under the accelerator pedal end stop. a Refit: - the carpet, - the lower casing covering the beam reinforcement panel, - the pedals - brake - accelerator assembly (see Brake pedal: Removal - Refitting) (MR 364, 37A, Mechanical component controls), - the steering column (see Steering column: Removal - Refitting) (MR 364, 36B, Power-assisted steering), - the front door sill lining (front section) (see Front door sill lining: Removal - Refitting) (MR 365, 71A, Body internal trim). a Connect the battery (see Battery : Removal - Refitting) (MR 364, 80A, Battery).
61A-37

RIGHT-HAND DRIVE
61A
Tightening torquesm brake support nuts panel 21 Nm
The passenger compartment fan assembly can be accessed from beneath the dashboard.
REMOVAL
a Disconnect the battery (see Battery : Removal Refitting) (MR 364, 80A, Battery). a Remove: - the front door sill lining (front section) (see Front door sill lining: Removal - Refitting) (MR 365, 71A, Body internal trim), - the glovebox (see Glovebox: Removal - Refitting) (MR 365, 57A, Interior equipment), - the front left-hand air distribution duct (see 61A, Heating, Front air distribution duct: Removal Refitting, page 61A-8) .
102342
a Disconnect the electrical connector from the fan assembly at (4) . a Lower the fan assembly tab (5) to release it. a Twist the fan assembly anticlockwise to remove it from the heating and ventilation unit. a Pull out the fan assembly towards the back by turning it around the pushrod on the brake servo.
REFITTING
a Proceed in the reverse order to removal. a Reshape the air duct through the air outlet holes and by applying hand pressure perpendicular to the fold. a Torque tighten the brake support panel nuts (21 Nm). a Connect the battery (see Battery : Removal - Refitting) (MR 364, 80A, Battery).
102224
a Remove: - the pedal switch at (1) , - the pedal switch support (2) , - the UCH, - the heating resistor relay unit (3) (see 61A, Heating, Heating resistor relays: Removal - Refitting, page 61A-39) .
61A-38
HEATING Heating resistor relays: Removal - Refitting

LEFT-HAND DRIVE
61A
The heating resistors can be accessed from underneath the dashboard.
REMOVAL
102018
a Remove: - the lower casing covering the beam reinforcement panel, - the carpet (partially). a Unfasten the elastic connecting stud (1) between the distribution unit and the beam reinforcement panel. a Remove: - the four bolts (2) from the beam reinforcement panel, - the beam reinforcement panel (3) by sliding it towards the front of the vehicle.
101313
a Remove: - the front door sill lining (front section) (see Front door sill lining: Removal - Refitting) (MR 365, 71A, Body internal trim), - the dashboard lower trim (see Lower section of dashboard trim: Removal - Refitting) (MR 365, 57A, Interior equipment), - the front left-hand air distribution duct (see 61A, Heating, Front air distribution duct: Removal Refitting, page 61A-8) .
61A-39

LEFT-HAND DRIVE
61A
a Reshape the air duct through the air outlet holes and by applying hand pressure perpendicular to the fold. Note: When retting the oor carpet, check that the car pet sits under the accelerator pedal end stop. a Torque tighten: - the beam reinforcement panel bolts (21 Nm), - the elastic connecting stud (2 Nm). a Connect the battery (see Battery : Removal - Refitting) (MR 364, 80A, Battery).
103117
102431
a Remove the relay holder unit (4) . a Press the bracket (5) then pull the unit towards the front of the vehicle, to withdraw the fan assembly. a Remove the heating resistor relay unit. a Remove the relay concerned.
REFITTING
61A-40

RIGHT-HAND DRIVE The heating resistor relays can be accessed from underneath the dashboard.
61A
REMOVAL
a Disconnect the battery (see Battery : Removal Refitting) (MR 364, 80A, Battery). a Remove: - the front door sill lining (front section) (see Front door sill lining: Removal - Refitting) (MR 365, 71A, Body internal trim), - the glovebox (see Glovebox: Removal - Refitting) (MR 365, 57A, Interior equipment), - the front left-hand air distribution duct (see 61A, Heating, Front air distribution duct: Removal Refitting, page 61A-8) .
102224
102431
a Remove the pedal sensor located at (1) . a Remove the relay holder unit (2) . a Press the bracket (3) then pull the unit towards the front of the vehicle, to withdraw the fan assembly. a Remove the heating resistor relay unit. a Remove the relay concerned.
REFITTING
61A-41

RIGHT-HAND DRIVE a Reshape the air duct through the air outlet holes and by applying hand pressure perpendicular to the fold. a Connect the battery (see Battery : Removal - Refitting) (MR 364, 80A, Battery).
61A
61A-42
HEATING Heating resistor unit: Removal - Refitting

LEFT-HAND DRIVE
61A
Tightening torquesm heating resistor unit bolts beam r e i n forcement panel bolts elastic connecting stud bolts 2 Nm 21 Nm 2 Nm
REMOVAL
102018
a Undo the elastic connecting stud (1) between the unit and beam reinforcement panel. a Remove the four bolts (2) from the beam reinforcement panel. a Remove the beam reinforcement panel (3) .
101313
a Remove: - the front door sill lining (front section) (see Front door sill lining: Removal - Refitting) (MR 365, 71A, Body internal trim), - the dashboard lower trim (see Lower section of dashboard trim: Removal - Refitting) (MR 365, 57A, Interior equipment), - the front left-hand air distribution duct (see 61A, Heating, Front air distribution duct: Removal Refitting, page 61A-8) .
102233
a Remove: - the heating resistor unit connector, - the two bolts from the heating resistor unit (4) .
61A-43

LEFT-HAND DRIVE
61A
102340
a Remove the heating resistor unit.
REFITTING
a Proceed in the reverse order to removal. Note: When retting the oor carpet, check that the carpet sits under the accelerator pedal end stop. a Torque tighten: - the heating resistor unit bolts (2 Nm), - the beam reinforcement panel bolts (21 Nm), - the elastic connecting stud bolts (2 Nm). a Connect the battery (see Battery : Removal - Refitting) (MR 364, 80A, Battery).
61A-44
61A
EQT LEVEL SPORT, and RIGHT-HAND DRIVE, and DOCUMENT PHASE 1 or DOCUMENT PHASE 2
Tightening torquesm heating resistor unit bolts 2 Nm
REMOVAL
a Disconnect the battery (see 80A, Battery, Battery: Removal - Refitting).
102241
a Remove: - the heating resistor unit connector (2) , - the two bolts on (3) the heating resistor unit.
102240
a Remove the cover (1) . a Gently fold back the carpet to access the heating resistor unit bolts.
102340
a Remove the heating resistor unit.
61A-45

REFITTING
a Proceed in the reverse order to removal. Note: When retting the oor carpet, check that the carpet sits under the accelerator pedal end stop. a Torque tighten the heating resistor unit bolts (2 Nm). a Connect the battery (see 80A, Battery, Battery: Removal - Refitting).
61A
EQT LEVEL SPORT, and RIGHT-HAND DRIVE, and DOCUMENT PHASE 1 or DOCUMENT PHASE 2
61A-46
HEATING
Passenger compartment fan assembly control unit: Removal - Refitting AIR CONDITIONING or BASIC HEATING
61A
II - OPERATION FOR REMOVAL OF PART CONCERNED
REMOVAL
I - REMOVAL PREPARATION OPERATION a Lock the airbag computer using the diagnostic tool (see Fault finding - Replacement of components) (88C, Airbag and pretensioners). a Disconnect the battery (see Battery: Removal - Refitting) (80A, Battery). a Remove: - the driver's front airbag (see Driver's front airbag: Removal - Refitting) (88C, Airbags and pretensioners), - the steering wheel (see Steering wheel: Removal - Refitting) (36A, Steering assembly), - the glovebox (see Glovebox: Removal - Refitting) (57A, Interior equipment).
141637
RADIO NO 02 or RADIO NO 03 or RADIO NO 04 or RADIO NO 05 or RADIO NO 06 or RADIO NO 07 or RADIO NO 08 or RADIO NO 09 a Remove the radio (see Car radio: Removal - Refitting) (86A, Radio).
VEHICLE WITHOUT RADIO a Remove the storage compartment.

141635
a Remove: - the centre front panel (see Centre front panel: Removal - Refitting) (57A, Interior equipment), - the dashboard lower trim (see Lower section of dashboard trim: Removal - Refitting) (57A, Interior equipment), - the dashboard (see Dashboard: Removal - Refitting) (57A, Interior equipment).
a Disconnect the connector (1) from the passenger compartment fan assembly control unit. a Remove the bolts (2) from the passenger compartment fan assembly control unit.
61A-47
HEATING
Passenger compartment fan assembly control unit: Removal - Refitting AIR CONDITIONING or BASIC HEATING
61A
RADIO NO 02 or RADIO NO 03 or RADIO NO 04 or RADIO NO 05 or RADIO NO 06 or RADIO NO 07 or RADIO NO 08 or RADIO NO 09 a Refit the radio (see Car radio: Removal - Refitting) (86A, Radio).
a Refit: - the glovebox (see Glovebox: Removal - Refitting) ( 57A, Interior equipment),
141636
- the steering wheel (see Steering wheel: Removal - Refitting) (36A, Steering assembly), - the driver's front airbag (see Driver's front airbag: Removal - Refitting) (88C, Airbags and pretensioners). a Connect the battery (see Battery: Removal - Refitting) (80A, Battery). a Unlock the airbag computer using the diagnostic tool (see Fault finding - Replacement of components)(88C, Airbag and pretensioners).
a Unclip the connector (3) from the passenger compartment fan assembly control unit by pressing downwards on the bracket (4) . a Remove the passenger compartment fan assembly control unit by pivoting it on the shaft (5) upwards.
REFITTING
I - REFITTING OPERATION FOR PART CONCERNED a Refit the passenger compartment fan assembly control unit (3) on the shaft (5) and pivot it downwards. a Press the connector to clip it onto the passenger compartment fan assembly. a Refit the bolts (2) for the passenger compartment fan assembly control unit. a Connect the connector (1) for the passenger compartment fan assembly control unit. II - FINAL OPERATION a Refit: - the dashboard (see Dashboard: Removal - Refitting) (57A, Interior equipment), - the centre front panel (see Centre front panel: Removal - Refitting) (57A, Interior equipment), - the dashboard lower trim (see Lower section of dashboard trim: Removal - Refitting) (57A, Interior equipment). VEHICLE WITHOUT RADIO a Refit the storage compartment.
61A-48
HEATING
Passenger compartment fan assembly control unit: Removal - Refitting RIGHT-HAND DRIVE, and CLIMA CONTROL TE
61A
REMOVAL
I - REMOVAL PREPARATION OPERATION a Disconnect the battery (see Battery : Removal Refitting) (80A, Battery).
102220
a Remove the bolts from the intermediate connector (2) .

101980
a Move aside the intermediate connector (2) a Disconnect the connectors (3) from the passenger compartment fan assembly control unit. a Remove the bolt from the passenger compartment fan assembly control unit.
a Remove: - the dashboard side panel on the passenger side (1) , - the glovebox (see Glovebox: Removal - Refitting) ( 57A, Interior equipment), - the front right-hand air distribution duct (see 61A, Heating, Front air distribution duct: Removal Refitting, page 61A-8) (61A, Heating system), - the brake pedal switch (see Brake pedal switch: Removal - Refitting) (37A, Mechanical component controls).
61A-49
HEATING
Passenger compartment fan assembly control unit: Removal - Refitting RIGHT-HAND DRIVE, and CLIMA CONTROL TE
61A
- the front right-hand air distribution duct (see 61A, Heating, Front air distribution duct: Removal Refitting, page 61A-8) (61A, Heating system), - the glovebox (see Glovebox: Removal - Refitting) ( 57A, Interior equipment), - the dashboard side panel on the passenger side. a Connect the battery (see Battery : Removal - Refitting) (80A, Battery).
102237
a Extract the passenger compartment fan assembly control unit.
Note: The passenger compartment fan assembly control unit is held in place by lugs.
REFITTING
I - REFITTING OPERATION FOR PART CONCERNED a Refit: - the passenger compartment fan assembly control unit, - the bolt of the passenger compartment fan assembly control unit. a Connect the connectors for the passenger compartment fan assembly control unit. a Fit the intermediate connector. a Refit the bolts for the intermediate connector. II - FINAL OPERATION a Refit: - the brake pedal switch (see Brake pedal switch: Removal - Refitting) (37A, Mechanical component controls),
61A-50
HEATING
Passenger compartment fan assembly control unit: Removal - Refitting LEFT-HAND DRIVE, and CLIMATE CONTROL
61A
REMOVAL
I - REMOVAL PREPARATION OPERATION a Disconnect the battery (see Battery : Removal Refitting) (80A, Battery). a Remove the dashboard side panel on the driver's side. II - OPERATION FOR REMOVAL OF PART CONCERNED
102237
a Extract the passenger compartment fan assembly control unit.
Note: The passenger compartment fan assembly control unit is held in place by lugs.
102509
REFITTING
I - REFITTING OPERATION FOR PART CONCERNED a Refit: - the passenger compartment fan assembly control unit, - the bolt of the passenger compartment fan assembly control unit. a Connect the connectors for the passenger compartment fan assembly control unit. a Fit the electrical wiring. II - FINAL OPERATION a Refit the dashboard side panel on the driver's side. a Connect the battery (see Battery : Removal - Refitting) (80A, Battery).
a Move aside the electrical wiring (1) . a Disconnect: - the accelerator pedal connector (2) , - the connectors (3) from the passenger compartment fan assembly control unit. a Remove the bolt (4) from the passenger compartment fan assembly control unit.
61A-51
HEATING Control panel: Removal - Refitting

REMOVAL
a Disconnect the battery (see Battery : Removal Refitting) (MR 364, 80A, Battery). WITHOUT NAVIGATION AID, and VEHICLE WITHOUT RADIO a Remove the glovebox.
61A
WITHOUT NAVIGATION AID and RADIO NO 02 or , RADIO NO 03 or RADIO NO 04 or RADIO NO 05 or RADIO NO 06 or RADIO NO 07 or RADIO NO 08 or RADIO NO 09 a Remove the radio (see Car radio: Removal - Refitting) (MR 364, 86A, Radio).
102010
NAVIGATION AID 1 or NAVIGATION AID 5 a Remove the radio navigation system (see Radio navigation system: Removal - Refitting) (MR 364, 83A, On-board telematics system).
a Remove the heating control panel by tilting it towards the inside of the dashboard. a Disconnect the connector (2) from the heater control panel.
a Remove the centre front panel (see Centre front panel: Removal - Refitting) (MR 365, 57A, Interior equipment).
101291
a Remove the two heater control panel bolts (1) .
61A-52
HEATING Control panel: Removal - Refitting
61A
102011
a Remove the heater control panel cables. a Disconnect at (3) . a Take out bracket (4) . a Remove ball joint (5) .
CLIMATE CONTROL a Disconnect the connectors on the control panel.
REFITTING
a Proceed in the reverse order to removal. Note: Do not damage the control cables during these operations.
Note: - the recirculation control cable is black, - the distribution control cable is white, - the mixing control cable is grey. - the heater control panel control cables do not need to be adjusted. a Connect the battery (see Battery : Removal - Refitting) (MR 364, 80A, Battery).
61A-53
HEATING Recirculation motor: Removal - Refitting

LEFT-HAND DRIVE, and CLIMATE CONTROL
61A
REMOVAL
I - REMOVAL PREPARATION OPERATION a IMPORTANT T prevent any accidental triggering whilst woro king on or near a pyrotechnic component (airbags or pretensioners), lock the airbag computer using the diagnostic tool. When this function is activated, all the trigger lines are inhibited and the airbag warning light on the instrument panel lights up continuously (ignition on).
102251
IMPORTANT Never handle the pyrotechnic systems (pretensioners or airbags) near to a source of heat or naked ame - they may be triggered. a Lock the airbag computer (see Fault finding - Replacement of components) (MR 366, 88C, Airbag and pretensioners). a Disconnect the battery (see Battery : Removal Refitting) (MR 364, 80A, Battery). Note: The recirculation motor is located above and to the right of the air conditioning unit. a Remove the front door sill lining (upper section) (see Front door sill lining: Removal - Refitting) (MR 365, 71A, Body internal trim). a Unclip the passenger airbag inhibitor contact. a Remove the glovebox (see Glovebox: Removal Refitting) (MR 365, 57A, Interior equipment).
a Disconnect the recirculation motor connector. a Remove: - the recirculation motor bolts, - the recirculation motor (1) .
REFITTING
a Proceed in the reverse order to removal. a Turn the flap pin with a suitable screwdriver until the mark on it is aligned with that on the motor. a Connect the battery (see Battery : Removal - Refitting) (MR 364, 80A, Battery). IMPORTANT To avoid a fault with or even triggering of pyrotechnic components (airbags or pretensioners), check the airbag computer using the diagnostic tool. a Unlock the airbag computer (see Fault finding - Replacement of components) (MR 366, 88C, Airbag and pretensioners).
61A-54
HEATING Recirculation motor: Removal - Refitting

RIGHT-HAND DRIVE, and CLIMA CONTROL TE
61A
REMOVAL
102232
IMPORTANT Never handle the pyrotechnic systems (pretensioners or airbags) near to a source of heat or naked ame - they may be triggered. a Lock the airbag computer (see Fault finding - Replacement of components) (MR 366, 88C, Airbag and pretensioners). a Disconnect the battery (see Battery : Removal Refitting) (MR 364, 80A, Battery). Note: The recirculation motor is located above and to the right of the air conditioning unit. a Remove: - the dashboard (see Dashboard: Removal - Refitting) (MR 365, 57A, Interior equipment), - the dashboard cross member (see Dashboard cross member: Removal - Refitting) (MR 365, 42A, Upper front structure).
a Disconnect the recirculation motor connector. a Remove: - the recirculation motor bolts, - the recirculation motor (1) .
REFITTING
61A-55
HEATING Mixer motor: Removal - Refitting

61A
REMOVAL
I - REMOVAL PREPARATION OPERATION a Note: The mixer motor is behind and to the left of the air conditioning unit. a Disconnect the battery (see Battery : Removal Refitting) (MR 364, 80A, Battery).
102249
a Disconnect air mixing motor connector. a Remove: - the air mixing motor bolts, - the air mixing motor (2) .
REFITTING
101981
a Proceed in the reverse order to removal. a Turn the flap pin with a suitable screwdriver until the mark on it is aligned with that on the motor. a Connect the battery (see Battery : Removal - Refitting) (MR 364, 80A, Battery).
a Remove: - the front door sill lining (upper section) (see Front door sill lining: Removal - Refitting) (MR 365, 71A, Body internal trim), - the glovebox (see Glovebox: Removal - Refitting) (MR 365, 57A, Interior equipment), - the trim (1) .
61A-56

61A
Tightening torquesm cross member reinforcement plate bolts rubber pad bolts 21 Nm 2 Nm
REMOVAL
I - REMOVAL PREPARATION OPERATION a Disconnect the battery (see Battery : Removal Refitting) (MR 364, 80A, Battery). Note: The mixer motor is behind and to the left of the air conditioning unit.
102018
a Release the rubber connecting pad (2) between the unit and the cross member reinforcement panel. a Disconnect the heating resistors. a Unclip the harness from the cross member reinforcing plate (3) . a Remove the cross member reinforcing plate.
102240
a Remove: - the dashboard lower trim (see Lower section of dashboard trim: Removal - Refitting) (MR 365, 57A, Interior equipment), - the trim (1) .
61A-57

LEFT-HAND DRIVE, and CLIMATE CONTROL II - OPERATION FOR REMOVAL OF PART CONCERNED
61A
102252
a Disconnect the air mixing motor connector (4) . a Remove: - the air mixing motor bolts (4) , - the air mixing motor (4) .
REFITTING
a Proceed in the reverse order to removal. a Turn the flap pin with a suitable screwdriver until the mark on it is aligned with that on the motor. a Torque tighten: - the cross member reinforcement plate bolts (21 Nm), - the rubber pad bolts (2 Nm). Note: When retting the oor carpet, check that the carpet sits under the accelerator pedal end stop. a Connect the battery (see Battery : Removal - Refitting) (MR 364, 80A, Battery).
61A-58
HEATING Distribution motor: Removal - Refitting

61A
REMOVAL
102251
IMPORTANT Never handle the pyrotechnic systems (pretensioners or airbags) near to a source of heat or naked ame - they may be triggered. a Lock the airbag computer (see Fault finding - Replacement of components) (MR 366, 88C, Airbag and pretensioners). a Disconnect the battery (see Battery : Removal Refitting) (MR 364, 80A, Battery). Note: The distribution motor is in the middle and to the right of the air conditioning unit. a Remove the front door sill lining (upper section) (see Front door sill lining: Removal - Refitting) (MR 365, 71A, Body internal trim). a Unclip the passenger airbag inhibitor contact. a Remove the glovebox (see Glovebox: Removal Refitting) (MR 365, 57A, Interior equipment).
a Disconnect the distribution motor connector. a Remove: - the distribution motor bolts, - the distribution motor (1) .
REFITTING
61A-59
HEATING Distribution motor: Removal - Refitting

61A
REMOVAL
102232
IMPORTANT Never handle the pyrotechnic systems (pretensioners or airbags) near to a source of heat or naked ame - they may be triggered. a Lock the airbag computer (see Fault finding - Replacement of components) (MR 366, 88C, Airbag and pretensioners). a Disconnect the battery (see Battery : Removal Refitting) (MR 364, 80A, Battery). Note: The distribution motor is in the middle and to the right of the heating and ventilation unit. a Remove: - the dashboard (see Dashboard: Removal - Refitting) (MR 365, 57A, Interior equipment), - the dashboard cross member (see Dashboard cross member: Removal - Refitting) (MR 365, 42A, Upper front structure).
a Disconnect the distribution motor connector. a Remove: - the motor bolts, - the distribution motor (1) .
REFITTING
61A-60
HEATING
Passenger compartment temperature sensor: Removal - Refitting
61A
Essential special tooling Car. 1363 Location Set of trim removal levers.
19398
The passenger compartment sensor is in the lower shell of the interior rear-view mirror.
101716
a Unclip the lower cover (2) using the (Car. 1363). II - OPERATION FOR REMOVAL OF PART CONCERNED
REMOVAL
I - REMOVAL PREPARATION OPERATION
101717 101715
a Unclip the upper cover (1) using the (Car. 1363).
a Disconnect the connector (3) from the passenger compartment temperature sensor. a Remove: - the two bolts from the temperature sensor - humidity detector assembly located inside the lower cover, - the temperature sensor - humidity detector assembly.
61A-61
HEATING
Passenger compartment temperature sensor: Removal - Refitting
61A
REFITTING
I - REFITTING OPERATION FOR PART CONCERNED a Refit: - the temperature sensor - humidity detector assembly, - the two bolts to the temperature sensor - humidity detector assembly located inside the lower cover. a Connect the passenger compartment temperature sensor connector. II - FINAL OPERATION. a Clip on: - the lower cowling - the upper cover.
61A-62
HEATING External temperature sensor: Removal - Refitting

Essential special tooling Car. 1363 Set of trim removal levers.
61A
The exterior temperature sensor is located in the door mirror on the right-hand side.
REMOVAL
I - REMOVAL PREPARATION OPERATION
101623
a Remove the door mirror shell by pressing the lugs (1) . II - OPERATION FOR REMOVAL OF PART CONCERNED
101622
a Remove the mirror glass using tool (Car. 1363).
101624
a Unclip the sensor from its mounting. a Cut the temperature sensor wires (see Technical Note 6015, Electrical wiring repairs, 88A, Wiring, Wiring repair kit: Use).
61A-63
HEATING External temperature sensor: Removal - Refitting

REFITTING
I - REFITTING OPERATION FOR PART CONCERNED a Solder the two temperature sensor wires (see Technical Note 6015A, Electrical wiring repairs, 88A, Wiring, Wiring repair kit: Use). a Clip the temperature sensor onto its mounting. II - FINAL OPERATION a Refit: - the door mirror casing, - the door mirror glass.
61A
61A-64
HEATING Humidity sensor: Removal - Refitting
61A
19398
Note: The humidity sensor is located inside the micro-turbine in the upper section of the interior rear-view mirror.
101716
a Unclip the lower casing.
REMOVAL
101717 101715
a Disconnect the humidity sensor connector (1) . a Remove: - the two mounting bolts from the temperature sensor - humidity detector assembly located inside the cover (2) , - The temperature sensor - humidity detector assembly.
a Unclip the upper casing.
REFITTING
a To refit, proceed in the reverse order of removal.
61A-65
HEATING Insolation sensor: Removal - Refitting

CLIMATE CONTROL Essential special tooling Car. 1363 Set of trim removal levers.
61A
REMOVAL
101286
a Unclip the upper section of the dashboard using the (Car. 1363). a Disconnect: - the connectors from the display or the navigation screen (depending on the equipment level), - the solar radiation sensor connector.
102256
a Remove the upper section of the dashboard.
Note: The sensor is located in the centre of the dashboard.
Note: Do not unclip the solar radiation sensor directly from above. The solar radiation sensor is accessible after the top of the dashboard has been removed.
101013
a Remove the solar radiation sensor (press the two tabs (1) ).
REFITTING
61A-66
AIR CONDITIONING Air conditioning: Precautions for repair

AIR CONDITIONING or CLIMATE CONTROL I - SAFETY IMPORTANT IMPORTANT The following must be worn when handling refrigerant: - gloves, - protective goggles (with side shields if possible). In the event of refrigerant uid coming into contact with the eyes, rinse well with clean water continuously for 15 minutes. If possible, have an eye rinse unit available. If refrigerant comes into contact with your eyes, consult a doctor immediately. Inform the doctor that the burns were caused by R134A refrigerant. In the event of contact with other unprotected parts of the body (event though the safety advice has been observed), rinse well with clean water continuously for 15 minutes.
62A
To prevent refrigerant from leaking, never repair a faulty air conditioning circuit component. Replace all faulty components. It is essential to follow the routing of the connecting pipes. Ensure that the refrigerant connecting pipes are correctly fitted so that they will not come into contact with metal parts in the engine compartment.
WARNING In order to avoid any refrigerant leaks, do not damage (deform, twist, etc.) the pipe.
WARNING To avoid damaging the surface of the air conditioning pipes when removing the seals, do not use a tool with a metallic end piece.
IMPORTANT Work requiring the use of refrigerant must be carried out in a well-ventilated area. The refrigerant must not be stored in a shaft, a pit, a hermetically sealed room, etc. Refrigerants are colourless and odourless uids. Refrigerant is heavier than air. As a result there is a risk of asphyxia for those working close to the ground and less than 5 m away from the working area (pit, well, air vents, etc.). Switch on gas extraction systems. At temperatures above 100C, the refrigerant will decompose and produce a highly irritant gas. WARNING IMPORTANT It is forbidden to smoke close to an open refrigerant circuit. II - GENERAL RECOMMENDATIONS It is possible to place components in the drying oven after painting or to carry out work near the system if the temperature does not exceed 80C. Lubricants are not mutually compatible: always observe the type and quantity of oil recommended for each compressor even when topping up as this could damage the cold loop components. Always close the oil cans again after use to keep moisture out and never use oil contained in a can that has been open for a long time (viscous appearance).
WARNING To prevent moisture from entering the system, place plugs on the cold loop components which are open to the air.
WARNING To prevent any leaks, check that the seal and surface of the pipe are in good condition. The seal and the surface must be clean and free from scratches.
62A-1
AIR CONDITIONING
Air conditioning: Parts and consumables for the repair work
AIR CONDITIONING or CLIMATE CONTROL To find out the oil part numbers (see Vehicle: Parts and ingredients for the repairwork) (MR 364, 04B, Consumables - Products).
62A
Table of vehicle refrigerant capacities according to their engines and various specifications: Engine Refrigerant capacity (g) Type of compressor DELPHY 6CVC F4R DELPHY 5CVC DELPHY 6CVC F9Q DELPHY 5CVC K4J 550 35 DELPHY 6CVC DELPHY 5CVC DELPHY 6CVC K4M DELPHY 5CVC K9K M9R DELPHY 6CVC DELPHY 5CVC PLANETELF 488 PAG 150 10 Type of oil Quantity of oil (ml)
Table of quantities of oil to add when replacing components: Operation on the air conditioning circuit Circuit oil change Split hose or other rapid leak Replacing a hose Replacement of a condenser Replacement of an evaporator Replacement of the dehydrator canister Removal and retting a compressor Replacing a compressor Standard replacement of a compressor Replacement of a compressor and one or more components of the heating and air conditioning system Standard replacement of a compressor and replacement of one or more heating and air conditioning circuit components Quantity of oil (ml or cc) Measure the volume recovered and add the same quantity of new oil 100 Quantity recovered + 10 Quantity recovered + 30 Quantity recovered + 30 Quantity recovered + 15 Quantity recovered None added Top up as necessary None added Top up as necessary
62A-2
AIR CONDITIONING Air conditioning: List and location of components

AIR CONDITIONING or CLIMATE CONTROL
62A
119968
No. (1) 2() (3) (4) (5) (6) (7) (8)
Description Condenser/evaporator connecting pipe Dehydration canister/evaporator connecting pipe Dehydration canister/compressor connecting pipe Compressor Dehydrator reservoir Condenser/compressor connecting pipe Condenser Pressure sensor
62A-3
AIR CONDITIONING Air conditioning: Check

62A
Equipment required Dual-sensor temperature measuring device
Note: When performing RENAULT maintenance, check the air conditioning system at the end of the vehicle's maintenance program so that the engine will be cold.
I - PREPARATION OPERATION FOR THE MEASUREMENT DEVICE a Check that the measurement device functions properly (see the device's instruction manual). a Set units to C. a Set the device's sensitivity to 0.1C.
119358
a Check the two sensors T1 and T2 in order to calculate the correction () to be applied to the measurement (T1 - T2). the two sensors must indicate the same measurement under the same conditions. Check the sensors by: - bringing the ends of the 2 sensors together until they touch, - placing the sensors in the air flow of an air vent, - setting the passenger compartment fan assembly to top speed. - waiting for the value to become stable. - recording the correction value ().
Note: It is not necessary to start the vehicle. The device display is in mode (T) = (T1 - T2).
119360
a Set the reading mode to (T) = (T1 - T2)
WARNING Note the difference and sign as soon as the temperature becomes stable. Calculate the correction () = - (T1 - T2) to be applied to the measurement (T). Examples: If (T1 - T2) = - 0.3C, correct the measurement (T) by () = + 0.3C If (T1 - T2) = + 0.3C, correct the measurement (T) by () = - 0.3C
62A-4

AIR CONDITIONING or CLIMATE CONTROL II - VEHICLE PREPARATION OPERATION a Put the vehicle in the shade, where the temperature is greater than or equal to 15C minimum. a Close the bonnet. a Open the front windows. a Start the engine and let it idle. a Set the air conditioning controls with: - recirculation mode in the external position, - the ventilation distribution in "face" mode, - the temperature control to coldest temperature setting in front (and at the back, if it exists), - the speed of the passenger compartment fan assembly set to maximum (switch off the rear control if it exists), - the front side and centre air vents open with the vanes in a neutral position, - the air conditioning system must be turned on (indicator light illuminated). a Wait 5 minutes with the engine idling before taking any measurements. III - MEASUREMENTS
62A
- wait for the value to become stable. - record the T3 temperature value. - close the bonnet if it was opened.
119357
a Record the air temperature at the left air vent (T1), and at the right air vent (T2). - fit sensor T1 in the left air vent (1) . - fit sensor T2 in the right air vent (2) . a Record the differences in temperature once the (T) value has stabilised: - between T3 and the higher of values T1 or T2, (T3 - highest value). - record this difference in temperature. - between T1 and T2 (read the (T) value (T1-T2) display mode). - record the difference in temperature (T) according to the correction () to be applied to the measurement. a If the (T)=(T1-T2) measurement is unstable, follow the procedure below: Note:
119359
a Record the air temperature at the scuttle panel grille (T3). - open the bonnet, depending on the vehicle, to access the scuttle panel grille. - place the sensor where air is drawn through the scuttle panel grille.
Depending on the vehicle's air conditioning system programming, this check method may not be applicable because the engine cooling fan assembly has been activated. Its operation renders the () value between T1 and T2 unstable. To eliminate this error, the fan assembly must be activated for the entire period over which temperature T1 and T2 measurements are recorded.
62A-5

AIR CONDITIONING or CLIMATE CONTROL a Activate the engine cooling fan assembly operation by modifying the engine speed. - stabilise the engine speed at 2000 rpm while T1 and T2 temperature measurements are being recorded. - check that the engine cooling fan assembly operating. - record the temperatures by following the instructions given in the paragraph MEASUREMENTS. IV - FAULT FINDING PROCEDURE a The following two following conditions must be met: - the difference between T3 and the higher of the two values T1 or T2, must be greater than or equal to 5C, - the difference between T1 and T2 must be less than or equal to 2C. Note: If one of these two conditions is not met, then the air conditioning system is not working properly. Should this be the case, refer to the fault nding procedure for the air conditioning system for the vehicle concerned.
62A
62A-6
AIR CONDITIONING Coolant circuit check

62A
a Check the sealing of the refrigerant circuit using the electronic trace detector (follow the trace of the circuit as closely as possible, to limit variations due to other gases). Note:
IMPORTANT Consult the safety and cleanliness advice and operation recommendations before carrying out any repair (see 62A, Air conditioning, Air conditioning: Precautions for repair, page 62A-1) .
If replacing a defective part (see 62A, Air conditioning). 2 - Trace detectors a
Note: After any work on air conditioning circuit leaks on the Laguna II, Vel Satis and Espace IV check that , lling fault DF033 Refrigerant is not present, using the diagnostic tool. If it is present, clear it. The compressor cannot operate until the fault is cleared. There are several types of detector: - electronic detectors, - trace detectors.
WARNING Consult the device's operating manual to avoid incorrect use.
WARNING To avoid damaging the cold loop components (corrosions, etc.), do not use dye if the traces reveal that some product has already been injected. a Check for dye on the cold loop components with the ultraviolet light. a Inject the dye. a Start the engine. a Let the air conditioning system run for 15 minutes. a Switch off the engine. a Check the refrigerant circuit sealing by scanning the circuit with the ultraviolet light. Note: If replacing a defective part (see 62A, Air conditioning). a Affix a label (supplied with the dye capsule), to indicate that dye has been used (as close as possible to the filler valves).
Note: To carry out an after repair check, use the procedure for the electronic detector (1). To carr out a y more thorough check for leaks, use a trace detector (2). Check that the air conditioning system is operating correctly (see 62A, Air conditioning, Air conditioning: Check, page 62A-4) . REFRIGERANT CIRCUIT SEALING CHECKING OPERATION 1 - Electronic detectors: a WARNING Consult the device's operating manual to avoid incorrect use. a Switch on the electronic detector. a Start the engine. a Let the air conditioning system run for 15 minutes. a Switch off the engine.
62A-7
AIR CONDITIONING Coolant circuit Draining - Refilling

62A
Essential equipment refrigerant charging station
IMPORTANT Consult the safety and cleanliness advice and operation recommendations before carrying out any repair (see 62A, Air conditioning, Air conditioning: Precautions for repair, page 62A-1) .
WARNING Consult the device's operating manual to avoid incorrect use.
WARNING To avoid damaging the cold loop components (corrosions, etc.), do not use dye if the traces reveal that some product has already been injected.
Note: A summary table gives the quantities of refrigerant in the system according to the engine type (see 62A, Air conditioning, Air conditioning: Parts and consumables for the repair work, page 62A2) .
62A-8

AIR CONDITIONING or CLIMATE CONTROL I - RECOVERING REFRIGERANT FLUID a Note: - If the air conditioning circuit is tted with a single ller valve, some lling equipment only requires the use of the high pressure pipe (refer to the lling station instructions). - Depending on the situation, run the system for a few minutes before recovering the coolant to improve drainage.
62A
- drain for the first time (note down the value), - wait 15 minutes, - run the engine until the cooling fan is triggered twice, - Switch off the engine, - drain for the second time (note down the value), - repeat the cycles until the relative pressure is equal to or less than 0 bar, - add together the values of the various draining operations; the fill is confirmed as being correct if the volume of refrigerant fluid is the specified fill +35g or -100g. Scenario C: - drain for the first time (note down the value), - wait 2 hours, - repeat the cycles until the relative pressure is equal to or less than 0 bar, - add together the values of the various draining operations; the fill is confirmed as being correct if the volume of refrigerant fluid is the specified fill +35g or -100g. II - CREATING A VACUUM a It is essential to carry out vacuum extraction correctly before loading, otherwise the air conditioning will not work properly. There are two scenarios to consider: - vacuum created immediately after discharge (scenario A), - vacuum created after an interval of several hours or days (scenario B). Scenario A: - creation of a vacuum takes 20 minutes. Scenario B: - creation of a vacuum takes 45 minutes to eliminate any trace of moisture. a Test the seal once the vacuum has been created (some stations do this automatically). III - FILLING a Fill up the refrigerant circuit using the refrigerant charging station.
Note: It is essential to follow these procedures to prevent: - gas escaping when the circuit is opened, - pollution of the environment through the release of gas into the atmosphere when the circuit is opened or when a vacuum is created. When draining or checking the refrigerant fill load, three scenarios are to be taken into account: - the engine is running and the air conditioning is in operation (A), - the engine is running but the air conditioning is not in operation (B), - the engine is not running nor is the air conditioning in operation (C). a Scenario A: - Operate the air conditioning until the cooling fan assembly is triggered twice, - Switch off the engine, - drain for the first time (note down the original value), - wait 15 minutes, - check that the relative pressure is no more than 0 bar, - repeat the cycles until the relative pressure is equal to or less than 0 bar, - add together the values of the various draining operations; the fill is confirmed as being correct if the volume of refrigerant fluid is the specified fill +35g or -100g. Scenario B: - run the engine until the cooling fan is triggered twice, - Switch off the engine,
62A-9

AIR CONDITIONING or CLIMATE CONTROL a Top up the oil with the recommended type and volume of oil and refrigerant, depending on the work carried out (see 6 2 A, Air conditioning, Air conditioning: Parts and consumables for the repair work, page 62A-2) . a Check there are no leaks using the electronic detector (see 62A, Air conditioning, Coolant circuit check, page 62A-7) . WARNING After injecting dye into the refrigerant, be sure to indicate this on a label (supplied with the dye capsule), and the date of the operation. Position the label so it is visible near to the cold loop ller valve. a Check that the air conditioning system is operating correctly (see 62A, Air conditioning, Air conditioning: Check, page 62A-4) .
62A
62A-10
AIR CONDITIONING Condenser: Removal - Refitting

62A
Essential equipment refrigerant charging station a IMPORTANT Consult the safety and cleanliness advice and operation recommendations before carrying out any repair (see 62A, Air conditioning, Air conditioning: Precautions for repair, page 62A-1) .
F9Q or K9K or M9R F4R, and 774 or 776 a Remove the intercooler (see Intercooler: Removal - Refitting) (MR 364, 12B, Turbocharging).
II - REMOVAL OPERATION FOR PART CONCERNED
REMOVAL
I - REMOVAL PREPARATION OPERATION a Position the vehicle on a two-post lift (see Vehicle: Towing and lifting) (MR 364, 02A, Lifting equipment). a Disconnect the battery (see Battery : Removal Refitting) (MR 364, 80A, Battery). a Drain the coolant circuit using the refrigerant charging station (see 62A, Air conditioning, Coolant circuit Draining - Refilling, page 62A-8) . a Remove the front bumper (see Front bumper: Removal - Refitting) (MR 365, 55A, Exterior protection).
102020
a Unscrew the condenser connecting pipes (2) . a Uncouple the connecting pipes. WARNING In order to avoid any refrigerant leaks, do not damage (deform, twist, etc.) the pipe. a Fit plugs into the openings. WARNING To prevent moisture from entering the system, place plugs on the cold loop components which are open to the air. a Unclip the condenser at the top. a Remove the condenser.
102476
a Remove the front end panel (1) (see Front: Removal - Refitting) (MR 365, 42A, Upper structure).
REFITTING
a Proceed in the reverse order to removal. a Check that the condenser is properly secured.
62A-11
AIR CONDITIONING Condenser: Removal - Refitting

AIR CONDITIONING or CLIMATE CONTROL a Add the oil (see 62A, Air conditioning, Air conditioning: Parts and consumables for the repair work, page 62A-2) . a Check the seals. WARNING T avoid any leaks, check that the seal and the o pipe surface are in good condition. The seal and the surface must be clean and scratch free. a Connect the battery (see Battery : Removal - Refitting) (MR 364, 80A, Battery). a Consult the refrigerant and oil quantity values before filling the circuit (see 62A, Air conditioning, Air conditioning: Parts and consumables for the repair work, page 62A-2) . a Fill the refrigerant circuit using the refrigerant charging station (see 62A, Air conditioning, Coolant circuit Draining - Refilling, page 62A-8) . a Check that the air conditioning system is operating correctly (see 62A, Air conditioning, Air conditioning: Check, page 62A-4) . a Check the coolant circuit (see 62A, Air conditioning, Coolant circuit check, page 62A-7) .
62A
62A-12
AIR CONDITIONING Dehydration canister: Removal - Refitting

62A
REMOVAL
I - REMOVAL PREPARATION OPERATION a Position the vehicle on a two-post lift (see Vehicle: Towing and lifting) (MR 364, 02A, Lifting equipment). a Disconnect the battery (see Battery : Removal Refitting) (MR 364, 80A, Battery). a Drain the coolant circuit using the refrigerant charging station (see 62A, Air conditioning, Coolant circuit Draining - Refilling, page 62A-8) . a Remove: - the front bumper (see Front bumper: Removal Refitting) (MR 365, 55A, Exterior protection), - the front end panel (see Front: Removal - Refitting) (MR 365, 42A, Upper structure). WARNING In order to avoid any refrigerant leaks, do not damage (deform, twist, etc.) the pipe. a Fit plugs into the openings. WARNING To prevent moisture from entering the system, place plugs on the cold loop components which are open to the air. a Extract the dehydrator reservoir by lifting it.
102021
a Remove the dehydrator reservoir connecting pipe bolts (1) . a Uncouple the connecting pipes.
REFITTING
a Proceed in the reverse order to removal. a Check the seals. WARNING To avoid any leaks, check that the seal and the pipe surface are in good condition. The seal and the surface must be clean and scratch free. a Add the oil (see 62A, Air conditioning, Air conditioning: Parts and consumables for the repair work, page 62A-2) .
62A-13
AIR CONDITIONING Dehydration canister: Removal - Refitting

AIR CONDITIONING or CLIMATE CONTROL a Connect the battery (see Battery : Removal - Refitting) (MR 364, 80A, Battery). a Consult the refrigerant and oil quantity values before filling the circuit (see 62A, Air conditioning, Air conditioning: Parts and consumables for the repair work, page 62A-2) . a Fill the refrigerant circuit using the refrigerant charging station (see 62A, Air conditioning, Coolant circuit Draining - Refilling, page 62A-8) . a Check that the air conditioning system is operating correctly (see 62A, Air conditioning, Air conditioning: Check, page 62A-4) . a Check the coolant circuit (see 62A, Air conditioning, Coolant circuit check, page 62A-7) .
62A
62A-14
AIR CONDITIONING Compressor: Removal - Refitting

62A
II - REMOVAL OPERATION FOR PART CONCERNED
REMOVAL
I - REMOVAL PREPARATION OPERATION a Position the vehicle on a lift (see Vehicle: Towing and lifting) (MR364, 02A, Lifting equipment). a Drain the coolant circuit using the refrigerant charging station (see 62A, Air conditioning, Coolant circuit Draining - Refilling, page 62A-8) . WARNING Consult the device's operating manual to avoid incorrect use. a Disconnect the battery (see Battery: Removal - Refitting) (MR364, 80A, Battery). a Remove: - the front wheels (see Wheel: Removal - Refitting) (MR364, 35A, Wheels and tyres), - the front wheel arch liners (see Front wheel arch liner: Removal - Refitting) (MR365, 55A, Exterior protection), - the front bumper (see Front bumper: Removal Refitting) (MR365, 55A, Exterior protection), - the accessories belt (see Accessories belt: Removal - Refitting) (MR364, 11A, Top and front of engine), - the radiator mounting cross member (see Radiator support cross member: Removal - Refitting) (MR365, 41A, Front lower structure).
102026
a Remove the bolts (1) from the compressor connecting pipes. a Move aside the compressor connecting pipes. WARNING In order to avoid any refrigerant leaks, do not damage (deform, twist, etc.) the pipe. a Fit plugs into the openings. WARNING To prevent moisture from entering the system, place plugs on the cold loop components which are open to the air.
62A-15

62A
REFITTING
B84 or C84, and F4R, and 774 I - REFITTING PREPARATION OPERATION a Check the seals. WARNING To avoid any leaks, check that the seal and the pipe surface are in good condition. The seal and the surface must be clean and scratch free. II - REFITTING OPERATION FOR PART CONCERNED a Refit: - the compressor,
106591
- the compressor bolts. B84 or C84, and F4R, and 774 a Refit: - the compressor strut, - the compressor strut bolts.
a Remove: - the compressor strut bolts (2) , - the compressor stay.
a Connect the compressor connector. a Remove the plugs from the openings. a Fit the connecting pipes to the compressor. WARNING In order to avoid any refrigerant leaks, do not damage (deform, twist, etc.) the pipe. a Refit the compressor connecting pipe bolts. III - FINAL OPERATION a Refit: - the radiator mounting cross member (see Radiator support cross member: Removal - Refitting) (MR365, 41A, Front lower structure),
102025
a Disconnect the compressor connector (3) . a Remove: - the compressor bolts (4) , - the compressor.
- the accessories belt (see Accessories belt: Removal - Refitting) (MR364, 11A, Top and front of engine), - the front bumper (see Front bumper: Removal Refitting) (MR365, 55A, Exterior protection), - the front wheel arch liners (see Front wheel arch liner: Removal - Refitting) (MR365, 55A, Exterior protection),
62A-16

AIR CONDITIONING or CLIMATE CONTROL - the front wheels (see Wheel: Removal - Refitting) (MR364, 35A, Wheels and tyres). a Connect the battery (see Battery: Removal - Refitting) (MR364, 80A, Battery). a Consult the refrigerant and oil quantity values before filling the circuit (see 62A, Air conditioning, Air conditioning: Parts and consumables for the repair work, page 62A-2) . a Fill the refrigerant circuit using the refrigerant charging station (see 62A, Air conditioning, Coolant circuit Draining - Refilling, page 62A-8) . WARNING Consult the device's operating manual to avoid incorrect use. a In the event of replacement, apply the after repair procedure: - Switch on the ignition, - Check that the air conditioning is off, - Switch the ventilation to speed 2, - Put the temperature setting at minimum, - Select the air recirculation position, - Start the engine. - Run the air conditioning in manual mode (in the case of climate control do not press auto), - Run the engine at idle speed for 3 minutes with air conditioning, - Switch off the engine. a Check that the AC is operating correctly (see 62A, Air conditioning, Air conditioning: Check, page 62A-4) . a Check for leaks (see 62A, Air conditioning, Coolant circuit check, page 62A-7) .
62A
62A-17
AIR CONDITIONING Evaporator: Removal - Refitting

62A
Note: The evaporator is supplied already assembled in the distribution unit.
REMOVAL
I - REMOVAL PREPARATION OPERATION a Disconnect the battery (see Battery : Removal Refitting) (MR 364, 80A, Battery). II - OPERATION FOR REMOVAL OF PART CONCERNED a Remove the distribution unit (see 61A, Heating, Air distribution unit: Removal - Refitting, page 61A27) .
REFITTING
I - REFITTING OPERATION FOR PART CONCERNED a Refit the distribution unit (see 61A, Heating, Air distribution unit: Removal - Refitting, page 61A-27) . II - FINAL OPERATION. a Connect the battery (see Battery : Removal - Refitting) (MR 364, 80A, Battery).
62A-18
AIR CONDITIONING Evaporator: Cleaning

LEFT-HAND DRIVE, and AIR CONDITIONING or CLIMATE CONTROL
62A
CLEANING
a Leave the product to work for 15 minutes. a Run the fan assembly very slowly for 5 minutes. WARNING Do not spray the cleaner via the air inlet, as this could damage the fan assembly. a Refit: - the refrigerant pipe at the distribution unit end, - the trim underneath the glovebox.
101295
a Remove the trim at (1) .
104113
a Move the refrigerant pipe (2) to one side of the distribution unit. a Turn the refrigerant pipe through a quarter turn. a Remove the refrigerant pipe at the distribution unit end. a Apply the air conditioning cleaner using an extension piece. The end of the extension piece must be positioned at the base of the evaporator. a Spray the entire contents of the can.
62A-19
AIR CONDITIONING Evaporator: Cleaning

RIGHT-HAND DRIVE, and AIR CONDITIONING or CLIMA CONTROL TE
62A
CLEANING
a Remove the cabin filter (see 61A, Heating, Cabin filter: Removal - Refitting, page 61A-5) . a Apply the air conditioning cleaner using an extension piece. The end of the extension piece must be positioned at the base of the evaporator. a Spray the entire contents of the can. a Leave the product to work for 15 minutes. a Run the fan assembly very slowly for 5 minutes. WARNING Do not spray the cleaner via the air inlet, as this could damage the fan assembly. a Refit the cabin filter (see 61A, Heating, Cabin filter: Removal - Refitting, page 61A-5) .
62A-20
AIR CONDITIONING
Condenser - evaporator connecting pipe: Removal - Refitting
62A
Essential equipment refrigerant charging station
- the front bumper (see Front bumper: Removal Refitting) (55A, Exterior protection). K4J
Tightening torquesm reinforcement bolts a IMPORTANT Consult the safety and cleanliness advice and operation recommendations before carrying out any repair (see 62A, Air conditioning, Air conditioning: Precautions for repair, page 62A-1) . plate 21 N.m
REMOVAL
I - REMOVAL PREPARATION OPERATION a Position the vehicle on a two-post lift (see Vehicle: Towing and lifting) (02A, Lifting equipment). a Drain the coolant circuit using the refrigerant charging station (see 62A, Air conditioning, Coolant circuit Draining - Refilling, page 62A-8) . WARNING Consult the device's operating manual to avoid incorrect use. a Disconnect the battery (see Battery: Removal - Refitting) (80A, Battery). a Remove: - the front wiper arms (see Wiper arms: Removal Refitting) (85A, Wiping - Washing), - the scuttle panel grille (see Scuttle panel grille: Removal - Refitting) (56A, Exterior equipment), - the bolts from the scoop under the scuttle panel grille, - the clips from the scoop under the scuttle panel grille, - the scoop under the scuttle panel grille. - the front wheels (see Wheel: Removal - Refitting) (35A, Wheels and tyres), - the front wheel arch liners (see Front wheel arch liner: Removal - Refitting) (55A, Exterior protection), a Remove the bulkhead soundproofing clips. a Separate the soundproofing material from the bulkhead.
101488
a Remove the air filter unit (see Air filter unit: Removal - Refitting) (12A, Fuel mixture). a Remove the petrol vapour rebreathing solenoid valve (1) .
62A-21
AIR CONDITIONING
62A
102008
a Remove: - the bolts (2) from the reinforcement plate, - the reinforcement plate (3) .
102021
a Disconnect the pressure sensor connector (4) . a Remove the bolt (5) from the condenser connecting pipe. a Remove the connecting pipe from the condenser. WARNING In order to avoid any refrigerant leaks, do not damage (deform, twist, etc.) the pipe. a Fit a plug on the opening. WARNING To prevent moisture from entering the system, place plugs on the cold loop components which are open to the air.
62A-22
AIR CONDITIONING
62A
102329
102029
a Remove the connecting pipe bracket nut (6) . a Unclip the connecting hose (7) .
a Remove the evaporator connecting pipe bolt (8) . a Move the evaporator connecting pipe aside.
WARNING In order to avoid any refrigerant leaks, do not damage (deform, twist, etc.) the pipe. a Fit a plug on the opening. WARNING To prevent moisture from entering the system, place plugs on the cold loop components which are open to the air. a Remove: - the condenser - evaporator connecting pipe, - the pressure sensor,
REFITTING
I - REMOVAL PREPARATION OPERATION a Check the seals.
WARNING To avoid any leaks, check that the seal and the pipe surface are in good condition. The seal and the surface must be clean and scratch free.
62A-23
AIR CONDITIONING
AIR CONDITIONING or CLIMATE CONTROL II - REFITTING OPERATION FOR PART CONCERNED a Refit: - the pressure sensor, - the condenser - evaporator connecting pipe, - the compressor - condenser connecting pipe bolts. III - FINAL OPERATION a Refit the bulkhead soundproofing. a Refit the bulkhead soundproofing clips. K4J a Refit the air filter unit (see Air filter unit: Removal Refitting) (12A, Fuel mixture). a Refit the petrol vapour rebreathing solenoid valve.
62A
a Fill the refrigerant circuit using the refrigerant charging station (see 62A, Air conditioning, Coolant circuit Draining - Refilling, page 62A-8) . a Check that the air conditioning system is operating correctly (see 62A, Air conditioning, Air conditioning: Check, page 62A-4) . a Check the coolant circuit (see 62A, Air conditioning, Coolant circuit check, page 62A-7) .
a Refit: - the scoop under the scuttle panel grille. - the clips for the scoop under the scuttle panel grille, - the bolts from the scoop under the scuttle panel grille, - the scuttle panel grille (see Scuttle panel grille: Removal - Refitting) (56A, Exterior equipment), - the wiper arms (see Wiper arms: Removal - Refitting) (85A, Wiping - Washing), - the reinforcement plate, - the reinforcement plate bolts, a Torque tighten the reinforcement plate bolts (21 N.m). a Refit: - the front bumper (see Front bumper: Removal Refitting) (55A, Exterior protection). - the front wheel arch liners (see Front wheel arch liner: Removal - Refitting) (55A, Exterior protection), - the front wheels (see Wheel: Removal - Refitting) (35A, Wheels and tyres), a Connect the battery (see Battery: Removal - Refitting) (80A, Battery). a Consult the refrigerant and oil quantity values before filling the circuit (see 62A, Air conditioning, Air conditioning: Parts and consumables for the repair work, page 62A-2) .
62A-24
AIR CONDITIONING
Dehydration canister - evaporator connecting pipe: Removal - Refitting
62A
- the windscreen washer bottle neck (see Windscreen washer bottle funnel: Removal - Refitting) (85A, Wiping - Washing), - the windscreen washer bottle (see Windscreen washer bottle: Removal - Refitting) (85A, Wiping - Washing). WITHOUT XENON BULBS a Remove the headlights (see Halogen headlight: Removal - Refitting) (80B, Headlights).
REMOVAL
I - REMOVAL PREPARATION OPERATION a Position the vehicle on a two-post lift (see Vehicle: Towing and lifting) (02A, Lifting equipment). a Drain the coolant circuit using the refrigerant charging station (see 62A, Air conditioning, Coolant circuit Draining - Refilling, page 62A-8) . WARNING Consult the device's operating manual to avoid incorrect use. a Disconnect the battery (see Battery: Removal - Refitting) (80A, Battery). a Remove: - the front wiper arms (see Windscreen wiper arm: Removal - Refitting) (85A, Wiping - Washing), - the scuttle panel grille (see Scuttle panel grille: Removal - Refitting) (56A, Exterior equipment), - the bolts from the scoop under the scuttle panel grille, - the clips from the scoop under the scuttle panel grille, - the scoop under the scuttle panel grille. - the front wheels (see Wheel: Removal - Refitting) (35A, Wheels and tyres), - the wheel arch liners (see Front wheel arch liner: Removal - Refitting) (55A, Exterior protection), - the front bumper (see Front bumper: Removal Refitting) (55A, Exterior protection), - the impact cross member (see Front impact cross member: Removal - Refitting) (41A, Front lower structure),
XENON BULBS a Remove the headlights (see Xenon headlight: Removal - Refitting) (80C, Xenon bulbs).
a Remove the central section of the front end panel (see Front: Removal - Refitting) (42A, Upper front structure). K4J
101488
a Remove the air filter unit (see Air filter unit: Removal - Refitting) (12A, Fuel mixture). a Move the petrol vapour rebreathing solenoid valve (1) aside.
62A-25
AIR CONDITIONING
AIR CONDITIONING or CLIMATE CONTROL a Remove the bulkhead soundproofing clips. a Lift away the bulkhead soundproofing.
62A
102329
116049
a Remove the coolant evacuation hose (2) .
a Unclip the evaporator - dehydrator reservoir connecting pipe from the clip (3) . a Remove the bolt (4) from the dehydrator reservoir connecting pipe. a Remove the connecting pipe on the dehydrator reservoir. WARNING In order to avoid any refrigerant leaks, do not damage (deform, twist, etc.) the pipe. a Fit a plug on the opening. WARNING To prevent moisture from entering the system, place plugs on the cold loop components which are open to the air.
62A-26
AIR CONDITIONING
62A
II - REFITTING OPERATION FOR PART CONCERNED a Refit: - the evaporator-dehydrator reservoir connecting pipe, - the evaporator - dehydrator reservoir connecting pipe bolts. III - FINAL OPERATION a Clip the evaporator - dehydrator reservoir connecting pipe onto the clip. a Refit: - the coolant evacuation hose, - the bulkhead soundproofing. a Refit the bulkhead soundproofing clips.
116050
a Remove the bolt (5) from the evaporator connecting pipe. a Move aside the evaporator connecting pipe.
K4J a Refit the air filter unit (see Air filter unit: Removal Refitting) (12A, Fuel mixture). a Refit the petrol vapour rebreathing solenoid valve.
WARNING In order to avoid any refrigerant leaks, do not damage (deform, twist, etc.) the pipe. a Fit a plug on the opening. a Refit the central section of the front end panel (see Front: Removal - Refitting) (42A, Upper front structure). WITHOUT XENON BULBS WARNING T prevent moisture from entering the system, o place plugs on the cold loop components which are open to the air. a Remove the dehydrator reservoir-evaporator connecting pipe. a Refit the headlights (see Halogen headlight: Removal - Refitting) (80B, Headlights).
XENON BULBS a Refit the headlights (see Xenon headlight: Removal - Refitting) (80C, Xenon bulbs).
REFITTING
I - REMOVAL PREPARATION OPERATION a Check the seals.
a Refit: - the windscreen washer bottle (see Windscreen washer bottle: Removal - Refitting) (85A, Wiping - Washing). - the windscreen washer bottle neck (see Windscreen washer bottle funnel: Removal - Refitting) (85A, Wiping - Washing),
WARNING T avoid any leaks, check that the seal and the o pipe surface are in good condition. The seal and the surface must be clean and scratch free.
62A-27
AIR CONDITIONING
AIR CONDITIONING or CLIMATE CONTROL - the impact cross member (see Front impact cross member: Removal - Refitting) (41A, Front lower structure), - the front bumper (see Front bumper: Removal Refitting) (55A, Exterior protection), - the wheel arch liners (see Front wheel arch liner: Removal - Refitting) (55A, Exterior protection), - the front wheels (see Wheel: Removal - Refitting) (35A, Wheels and tyres), - the scoop under the scuttle panel grille. - the clips from the scoop under the scuttle panel grille, - the bolts from the scoop under the scuttle panel grille, - the scuttle panel grille (see Scuttle panel grille: Removal - Refitting) (56A, Exterior equipment), - the front wiper arms (see Windscreen wiper arm: Removal - Refitting) (85A, Wiping - Washing), a Connect the battery (see Battery: Removal - Refitting) (80A, Battery). a Refer to the quantities of refrigerant and oil before filling the circuit (see 62A, Air conditioning, Air conditioning: Parts and consumables for the repair work, page 62A-2) . a Fill the refrigerant circuit using the refrigerant charging station (see 62A, Air conditioning, Coolant circuit Draining - Refilling, page 62A-8) . WARNING Consult the device's operating manual to avoid incorrect use. a Check that the air conditioning system is operating correctly (see 62A, Air conditioning, Air conditioning: Check, page 62A-4) . a Check the coolant circuit (see 62A, Air conditioning, Coolant circuit check, page 62A-7) .
62A
62A-28
AIR CONDITIONING
Dehydration canister - compressor connecting pipe: Removal - Refitting AIR CONDITIONING or CLIMATE CONTROL
62A
Essential equipment refrigerant charging station a
F9Q or K9K or M9R F4R, and 774 or 776 a Remove the intercooler (see Intercooler: Removal - Refitting) (MR364, 12B, Turbocharging).
IMPORTANT Consult the safety and cleanliness advice and operation recommendations before carrying out any repair (see 62A, Air conditioning, Air conditioning: Precautions for repair, page 62A-1) . XENON BULBS a Remove the headlights (see Xenon headlight: Removal - Refitting) (MR 364, 80C, Xenon bulbs).
REMOVAL
I - REMOVAL PREPARATION OPERATION a Position the vehicle on a two-post lift (see Vehicle: Towing and lifting) (MR364, 02A, Lifting equipment). a Drain the coolant circuit using the refrigerant charging station (see 62A, Air conditioning, Coolant circuit Draining - Refilling, page 62A-8) .
WITHOUT XENON BULBS a Remove the headlights (see Halogen headlight: Removal - Refitting) (MR364, 80B, Headlights).
a Remove the central section of the front end panel (see Front: Removal - Refitting) (MR365, 42A, Upper front structure).
WARNING Consult the device's operating manual to avoid incorrect use. a Disconnect the battery (see Battery: Removal - Refitting) (MR364, 80A, Battery). a Remove: - the front wheels (see Wheel: Removal - Refitting) (MR364, 35A, Wheels and tyres), - the wheel arch liners (see Front wheel arch liner: Removal - Refitting) (MR365, 55A, Exterior protection), - the front bumper (see Front bumper: Removal Refitting) (MR365, 55A, Exterior protection), - the impact cross member (see Front impact cross member: Removal - Refitting) (MR365, 41A, Front lower structure), - the windscreen washer bottle neck (see Windscreen washer bottle funnel: Removal - Refitting) (MR364, 85A, Wiping - Washing), - the windscreen washer bottle (see Windscreen washer bottle: Removal - Refitting) (MR364, 85A, Wiping - Washing).
62A-29
AIR CONDITIONING
Dehydration canister - compressor connecting pipe: Removal - Refitting AIR CONDITIONING or CLIMATE CONTROL II - OPERATION FOR REMOVAL OF PART CONCERNED
62A
102026 102021
a Remove the bolt (1) from the dehydrator reservoir connecting pipe. a Move the connecting pipe aside.
a Remove the bolt (2) from the compressor connecting pipe. a Move the connecting pipe aside.
WARNING WARNING In order to avoid any refrigerant leaks, do not damage (deform, twist, etc.) the pipe. a Fit a plug on the opening. WARNING T prevent moisture from entering the system, o place plugs on the cold loop components which are open to the air. a Move the radiator - condenser assembly towards the front of the vehicle. In order to avoid any refrigerant leaks, do not damage (deform, twist, etc.) the pipe. a Fit a plug on the opening.
WARNING To prevent moisture from entering the system, place plugs on the cold loop components which are open to the air. a Remove the dehydrator reservoir-compressor connecting pipe.
REFITTING
I - REFITTING PREPARATION OPERATION a Check the seals.
62A-30
AIR CONDITIONING
Dehydration canister - compressor connecting pipe: Removal - Refitting AIR CONDITIONING or CLIMATE CONTROL II - REFITTING OPERATION FOR PART CONCERNED a Refit: - the dehydrator reservoir - compressor connecting pipe, - the dehydrator reservoir - compressor connecting pipe bolts. a Reposition the radiator - condenser assembly. F9Q or K9K or M9R F4R, and 774 or 776 a Refit the intercooler (see Intercooler: Removal Refitting) (MR364, 12B, Turbocharging).
62A
- the front wheels (see Wheel: Removal - Refitting) (MR364, 35A, Wheels and tyres), a Connect the battery (see Battery: Removal - Refitting) (MR364, 80A, Battery). a Consult the refrigerant and oil quantity values before filling the circuit (see 62A, Air conditioning, Air conditioning: Parts and consumables for the repair work, page 62A-2) . a Fill the refrigerant circuit using the refrigerant charging station (see 62A, Air conditioning, Coolant circuit Draining - Refilling, page 62A-8) . WARNING Consult the device's operating manual to avoid incorrect use.
a Refit: - the impact cross member (see Front impact cross member: Removal - Refitting) (MR365, 41A, Front lower structure), - the central section of the front end panel (see Front: Removal - Refitting) (MR365, 42A, Upper front structure). XENON BULBS a Refit the headlights (see Xenon headlight: Removal - Refitting) (MR 364, 80C, Xenon bulbs).
a Check that the air conditioning system is operating correctly (see 62A, Air conditioning, Air conditioning: Check, page 62A-4) . a Check the coolant circuit (see 62A, Air conditioning, Coolant circuit check, page 62A-7) .
WITHOUT XENON BULBS a Refit the headlights (see Halogen headlight: Removal - Refitting) (MR364, 80B, Headlights).
a Refit: - the windscreen washer bottle (see Windscreen washer bottle: Removal - Refitting) (MR364, 85A, Wiping - Washing), - the windscreen washer bottle neck (see Windscreen washer bottle funnel: Removal - Refitting) (MR364, 85A, Wiping - Washing), - the front bumper (see Front bumper: Removal Refitting) (MR365, 55A, Exterior protection), - the wheel arch liners (see Front wheel arch liner: Removal - Refitting) (MR365, 55A, Exterior protection),
62A-31
AIR CONDITIONING Pressure sensor: Removal - Refitting

AIR CONDITIONING or CLIMATE CONTROL Essential special tooling Mot. 1608 Torque screwdriver 1 to 6.6 N.m.
62A
REFITTING
a Proceed in the reverse order to removal. Note:
Tightening torquesm valve pressure sensor 8 Nm 9 Nm
When replacing a valve torque tighten the valve (8 Nm), using the (Mot. 1608). a Check the condition of the O-ring. a Torque tighten the pressure sensor (9 Nm). a Connect the battery (see Battery : Removal - Refitting) (MR 364, 80A, Battery).
REMOVAL
a Position the vehicle on a two-post lift (see Vehicle: Towing and lifting) (MR 364, 02A, Lifting equipment). a Disconnect the battery (see Battery : Removal Refitting) (MR 364, 80A, Battery).
a Make sure that the air conditioning is working properly with the fan assembly at maximum speed. a Check the coolant circuit (see 62A, Air conditioning, Coolant circuit check, page 62A-7) .
Note: An automatic closure valve isolates the circuit from the atmosphere during removal; there is no need to drain the refrigerant from the circuit. a Remove the front bumper (see Front bumper: Removal - Refitting) (MR 365, 55A, Exterior protection).
102020
a Disconnect the pressure sensor (1) a Remove the pressure sensor.
62A-32
AIR CONDITIONING
Condenser - compressor connecting pipe: Removal - Refitting
62A
WITHOUT XENON BULBS a Remove the headlights (see Halogen headlight: Removal - Refitting) (MR364, 80B, Headlights).
XENON BULBS a Remove the headlights (see Xenon headlight: Removal - Refitting) (MR364, 80B, Xenon bulbs).
REMOVAL
I - REMOVAL PREPARATION OPERATION a Position the vehicle on a two-post lift (see Vehicle: Towing and lifting) (MR364, 02A, Lifting equipment. a Disconnect the battery (see Battery: Removal - Refitting) (MR367, 80A, Battery). a Drain the coolant circuit using the refrigerant charging station (see 62A, Air conditioning, Coolant circuit Draining - Refilling, page 62A-8) .
a Remove the central section of the front end panel (see Front: Removal - Refitting) (MR365, 42A, Upper front structure).
WARNING Consult the device's operating manual to avoid incorrect use. a Remove: - the front wheels (see Wheel: Removal - Refitting) (MR364, 35A, Wheels and tyres), - the front wheel arch liners (see Front wheel arch liner: Removal - Refitting) (MR365, 55A, Exterior protection), - the front bumper (see Front bumper: Removal Refitting) (MR365, 55A, Exterior protection), - the frontal impact cross member (see Front impact cross member: Removal - Refitting) (MR365, 41A, Front lower structure). F9Q or K9K or M9R F4R, and 774 or 776 a Remove the intercooler (see Intercooler: Removal - Refitting) (MR364, 12B, Turbocharging). a Remove the air deflector (1) .
102476
62A-33
AIR CONDITIONING
AIR CONDITIONING or CLIMATE CONTROL II - OPERATION FOR REMOVAL OF PART CONCERNED
62A
102026 102020
a Remove the bolt (2) from the condenser connecting pipe. a Remove the connecting pipe from the condenser.
a Remove the bolt (3) from the compressor connecting pipe. a Move the compressor connecting pipe aside.
WARNING WARNING In order to avoid any refrigerant leaks, do not damage (deform, twist, etc.) the pipe. a Fit a plug over the opening. WARNING T prevent moisture from entering the system, o place plugs on the cold loop components which are open to the air. a Move the radiator - condenser assembly towards the front of the vehicle. In order to avoid any refrigerant leaks, do not damage (deform, twist, etc.) the pipe. a Fit a plug over the opening.
WARNING To prevent moisture from entering the system, place plugs on the cold loop components which are open to the air. a Remove the compressor - condenser connecting pipe.
REFITTING
I - REFITTING PREPARATION OPERATION a Check the seals.
62A-34
AIR CONDITIONING
AIR CONDITIONING or CLIMATE CONTROL II - REFITTING OPERATION FOR PART CONCERNED a Refit: - the compressor-condenser connecting pipe, - the compressor - condenser connecting pipe bolts. a Reposition the radiator - condenser assembly. F9Q or K9K or M9R F4R, and 774 or 776 a Refit the intercooler (see Intercooler: Removal Refitting) (MR364, 12B, Turbocharging).
62A
a Fill the refrigerant circuit using the refrigerant charging station (see 62A, Air conditioning, Coolant circuit Draining - Refilling, page 62A-8) . WARNING Consult the device's operating manual to avoid incorrect use. a Check that the air conditioning system is operating correctly (see 62A, Air conditioning, Air conditioning: Check, page 62A-4) . a Check the coolant circuit (see 62A, Air conditioning, Coolant circuit check, page 62A-7) .
a Refit the central section of the front end panel (see Front: Removal - Refitting) (MR365, 42A, Upper front structure). WITHOUT XENON BULBS a Refit the headlights (see Halogen headlight: Removal - Refitting) (MR364, 80B, Headlights).
XENON BULBS a Refit the headlights (see Xenon headlight: Removal - Refitting) (MR364, 80B, Xenon bulbs).
a Refit: - the frontal impact cross member (see Front impact cross member: Removal - Refitting) (MR365, 41A,Front lower structure), - the front bumper (see Front bumper: Removal Refitting) (MR365, 55A, Exterior protection), - the front wheel arch liners (see Front wheel arch liner: Removal - Refitting) (MR365, 55A, Exterior protection), - the front wheels (see Wheel: Removal - Refitting) (MR364, 35A, Wheels and tyres). a Connect the battery (see Battery: Removal - Refitting) (MR364, 80A, Battery). a Refer to the quantities of refrigerant and oil before filling the circuit (see 62A, Air conditioning, Air conditioning: Parts and consumables for the repair work, page 62A-2) .
62A-35
AIR CONDITIONING Calibrated opening: Removal - Refitting

62A
Note: - The calibrated jet (1) is designed as a non-replacable component. - Replace the condenser-evaporator connecting pipe if the calibrated jet is defective.
102128
19330
a To remove the calibrated jet (see 62A, Air conditioning, Condenser - evaporator connecting pipe: Removal - Refitting, page 62A-21) .
62A-36

MR364MEGANE6

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6

HEATING AIR CONDITIONING

X84, and B84 or C84 or E84 or G84 or K84 or L84 or S84

Renault s.a.s 2008

Mgane II - Section 6ContentsPage

61A-1 61A-5 61A-8

61A-52 61A-54 61A-56 61A-59

61A-61 61A-63 61A-65 61A-66

62A-2 62A-3 62A-4 62A-7

Coolant circuit check

62A-8 62A-11 62A-13 62A-15 62A-18 62A-19

HEATING Heating: List and location of components

HEATING Heating: List and location of components

HEATING Heating: List and location of components

HEATING Heating: List and location of components

HEATING Cabin filter: Removal - Refitting

HEATING Cabin filter: Removal - Refitting

a Remove: - the lower cover (5) ,

- the cabin filter bolts.

HEATING Cabin filter: Removal - Refitting

HEATING Front air distribution duct: Removal - Refitting

HEATING Front air distribution duct: Removal - Refitting

HEATING Front air distribution duct: Removal - Refitting

HEATING Front air distribution duct: Removal - Refitting

Operations are symmetrical for both sides of the vehicle.

HEATING Rear air distribution duct: Removal - Refitting

HEATING Recirculation control cable: Removal - Refitting

Essential equipment diagnostic tool

HEATING Recirculation control cable: Removal - Refitting

HEATING Recirculation control cable: Removal - Refitting

Essential equipment diagnostic tool

Tightening torquesm beam r e i n forcement panel bolts 21 Nm

HEATING Recirculation control cable: Removal - Refitting

HEATING Recirculation control cable: Removal - Refitting

HEATING Air distribution cable: Removal - Refitting

Tightening torquesm beam r e i n forcement panel bolts elastic connecting stud 21 Nm 2 Nm

HEATING Air distribution cable: Removal - Refitting

HEATING Air distribution cable: Removal - Refitting

HEATING Air distribution cable: Removal - Refitting

a Unfasten clip (4) , using a small screwdriver.

HEATING Air mixing cable: Removal - Refitting

Tightening torquesm beam r e i n forcement panel bolts elastic connecting stud 21 Nm 2 Nm

HEATING Air mixing cable: Removal - Refitting

a Squeeze the clip (7) and remove it.

HEATING Air mixing cable: Removal - Refitting

HEATING Air mixing cable: Removal - Refitting

a Unfasten clip (4) , using a small screwdriver.

Note: The cable does not need adjustment.

HEATING Air distribution unit: Removal - Refitting

HEATING Air distribution unit: Removal - Refitting

HEATING Heater matrix: Removal - Refitting

HEATING Heater matrix: Removal - Refitting

HEATING Heater matrix: Removal - Refitting

HEATING Heater matrix: Removal - Refitting

HEATING Heater matrix: Removal - Refitting

HEATING Heater matrix: Removal - Refitting

HEATING Fan assembly: Removal - Refitting

HEATING Fan assembly: Removal - Refitting

HEATING Fan assembly: Removal - Refitting

HEATING Fan assembly: Removal - Refitting

Tightening torquesm brake support nuts panel 21 Nm

HEATING Heating resistor relays: Removal - Refitting

Tightening torquesm beam r e i n forcement panel bolts elastic connecting stud 21 Nm 2 Nm