Instructions WDB Series Microcomputer-monitored motor protector Zhejiang Kuixing Electrical Co., Ltd.

. Tel: 0577-64700611 64701518 Fax: 64758918

Company Profile
Founded in 1979, Zhejiang Kuixing Electrical Co., Ltd. (also Cangnan Automated Instrument General Plant) is an integrated corporation engaging in research, production and sales of electrical products. The Company sits at the boundary of Zhejiang and Fujian, by the shore of East China Sea and aside National Highway 104, very advantageous in geographical location and convenient in transportation. Over more than 20 years, the Company has established a close cooperation relationship with several institutes and colleges, including Design and Research Institute of Electric Drive - Tianjin, Zhejiang University, No.753 Institutes of China State Shipbuilding Corporation and Fenghua Research Institute of Computer, to make innovations together. To date, a high-tech development team centered on state-level researchers and senior engineers has been formed in the Company, and the technical personnel take up 42.5% of total employees. The Company now is turning into a knowledge-intensive enterprise and is producing high-tech products. The main products of the Company include intelligent LV motor protector, M&C device for integrated motor protection, MV/HV integrated microcomputer-protected M&C device, multifunctional voltameter and DC breaker ampere-time characteristic products, which are widely applied in industries such as petroleum, chemicals, electrical, metallurgy, coal, light industry, municipal construction and textile. Full automation in production and intelligent management are realized. And the Company is spreading its reputation among the Chinese customers. Products that have to comply with China Compulsory Certification (CCC) are in compliance with requirements of CCC, and those outside the range of CCC are identified and certified by state and provincial departments and institutes. The Company has been awarded with certificate of ISO9001 Quality System; as such quality management is standardized. The Company advocates a business philosophy of unity, innovation, high-efficiency and integrity, and a business objective of survival by quality, development through science and technology, making profit through management, and all serving for users. Your satisfaction is our commitment. Kuixing Electrical sincerely welcomes all customers, old and new, to share opinion on development. Lets create a bright future together.

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 Instructions WDB Series Microcomputer-monitored motor protector Zhejiang Kuixing Electrical Co., Ltd. Tel: 0577-64700611 64701518 Fax: 64758918

1. General
WDB series microcomputer-monitored motor protector, a new generation intelligent integrated device for protection, monitoring and control of LV asynchronous motor and increased-safety motor, is applicable in AC380V, AC660V LV system. In addition to advanced motor protective and monitoring functions, this protector also provides major information such as records of operation and trip, and nominal parameters, and it is designed in a fieldbus structure, greatly facilitating the modern equipment management. It has a vast application in industries such as petroleum, chemicals, electrical, metallurgy, coal, light industry, municipal construction and textile. Comply with the following standards: GB3836.3-200, GB14048.4-2003, IEC255

2. Characteristics
tE time protection complies with Chinese national standard (GB3836.3-2000) for protection of overload in increased-safety explosion-proof motor; AC sampling, measurement of current in A, B and C phases and voltage of control circuit On-site display of operational conditions of motor, and storage of three records of motor tripping resulted from fault One for protection output, one for self-defined relay output, and another for 4-20 mA current output or RS485 interface HD wide-temperature crystal display to display promptly based on the operational conditions of motor and users requirements, with background lighting Selectable functions of realizing protection over unbalance of three-phase current, phase loss, overvoltage, undervoltage and self start-up E2PROM memory technology capable of maintaining the parameters even in power failure once set; do not need to set again Use of RS485 communication bus; a vast application in monitoring systems as an intelligent monitoring unit with motor protection and control functions Multiple purposes that can serve as ammeter, voltmeter, thermorelay, current transformer, time relay and leakage relay.

3. Main functions
Protection: Protection over faults such as overcurrent, locked rotor, phase loss, unbalance of three-phase current, overvoltage, undervoltage, short-circuit, leakage(optional) Measurement: Measurement of current of three phases and voltage of control circuit, and display General function: Applicable for protection of increased-safety motor, three-phase asynchronous motor and feeder line Communications: Communications with upstream system is realized via RS485 interface of the protector. The bus interface supinterfaces parameters setting, control and monitoring, as well as Modbus communications protocol. Usually, an RS485 bus interface is for physical connection. And generally, an upper computer or a PLC device serves as the master station, and this protection serves as substation. Current output: 4-20mA current output; and current value corresponding to 20mA settable.

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 Instructions WDB Series Microcomputer-monitored motor protector Zhejiang Kuixing Electrical Co., Ltd. Tel: 0577-64700611 64701518 Fax: 64758918

4. Model description

Example: WDB-Z-10A-AC220V WDB-Z10A-AC220V model refers to that it is of an integrated structure, the current protection ranges from 10A to 50A and the working power voltage of the protector is AC220V WDB-FT-100A-AC380V WDB-FT-100A-AC380V model refers to that it is with communications function and of a separated structure, the current protection ranges from 30A to 100A and the working power voltage of the protector is AC380V Current level: Rating 10A 50A 100A 200A 300A 400A 500A 600A 800A Range 1~10A 5~50A 10~100A 20~200A 50~300A 100~400A 150~500A 200~200A 300~800A Power of motor 1~5KW 4~25KW 20~50KW 50~90KW 75~150KW 100~200KW 130~250KW 150~300KW 200~400KW Notes: 1. The specifications of protector shall be decided based on the power of the motor. 2. The voltage rating includes AC220V and AC380V, based on the voltage of secondary circuit of control motor. 3. A protector under the ratings of 300A, 400A, 500A, 600A and 800A must be equipped with three current transformers in a transformation ratio of 5A. 4. If three current transformers in a transformation ratio of 1A are required, please specify when placing the order.

5. Operating conditions
Three-phase penetration adaptive circuit: AC380V, AC660V Voltage of working power: AC220V, AC380V Ambient temperature: -10 - +22; relative humidity 90% ASL not over 2500m Atmospheric conditions: does not contain medium that may cause explosion, or may corrode metal, destroy insulation and dust may conduct electricity Installed in a place without strong impact and vibration, and away from rain and snow Installed in a place without strong magnetic interference; kept away from soft starter and converter as far as possible

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 Instructions WDB Series Microcomputer-monitored motor protector Zhejiang Kuixing Electrical Co., Ltd. Tel: 0577-64700611 64701518 Fax: 64758918

6. Technical data
6.1 Input/output Relay output Trip relay J1 User-defined relay J2 Output capacity one normally-closed contact one normally-open contact (for example: closed when alarm sounds, alarm sounds for leakage only, communication starts, etc.) 250VAC 5A 24VDC Auxiliary power supply Voltage of AC power supply Frequency Power consumption AC220V, 50HZ 2% 3W in normal operation 5W when protection starts Serial interface Link Protocol Internet link communication terminal Modbus RS485 bus, shielded twisted pair AC380V15% 5A

6.2 Electrical test Dielectric resistance Standard IEC255-5 Insulation test Standard IEC255-5 2KV(r.m.s), 50HZ, 1min 5KV(peak); 1.2/50 u S; 0.5J; 5 positive, 5 negative, interval 5s EMC immunity Standard IEC255-22 Common-mode interface Common-mode interface 2.5KV(peak), 1MHZ, 400 times/s Duration: 2s 1.0KV(peak), 100KHZ, 50 times/s Duration: 2s Disturbance of radioactive electromagnetic field frequency: 27MHZ-1000MHZ; field intensity: 10V/m Electrostatic discharge interference 8KV Quick transient interference 2KV; 5KHZ; bipolarity; duration: 1min 100M/500V

Dielectric strength test Surge voltage test

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 Instructions WDB Series Microcomputer-monitored motor protector Zhejiang Kuixing Electrical Co., Ltd. Tel: 0577-64700611 64701518 Fax: 64758918

7. Protection feature and set range

7.1 Start-up protection - During start-up, the protection only covers phase loss, overvoltage, undervoltage, short-circuit and unbalance of three-phase current. Start-up delay Set range Default value 0-255s 5s

7.2

Protection over unbalance (phase loss) of three-phase current Protection over unbalance of three-phase current: to determine whether the value surpasses the limit based on the ratio of minimum phase current to maximum phase current, and accordingly to determine whether protection action should be taken. When current between two phases is greater than the trip value and lasts for certain amount of time (trip time), and fails to return to normal during the trip time, the protector executes trip command and at the same time displays the trip information about unbalance of three-phase current on the operation panel. Phase loss protection: when one or two phases of the three-phase current lose and lasts for a certain amount of time (trip time), and fails to return to normal during the trip time, the protector executes trip command and at the same time displays the trip information about phase loss on the operation panel. Function (on/off) Switch setting Trip value Set range Default value Trip time 20-80 60 (means that the unbalance percentage of phase with maximum current and phase with minimum current is 60%) 2.0s 0=off other=on Method to calculate unbalance =[( maximum current minimum current)/maximum current ]100%

7.3 Locked rotor protection After the completion of start-up, determine whether the value surpasses the limit based on the ratio of maximum phase current to rated current, and accordingly to determine whether protection action should be taken. When the current is greater than the trip value and lasts for certain amount of time (trip time), and fails to return to normal during the trip time, the protector executes trip command and at the same time displays the trip information about locked rotor on the operation panel. Trip value Set range Default value Trip time 7.4 Overcurrent protection The current of motor is calculated to prevent the motor from short service life or damage due to overcurrent. The current of motor is directly displayed on the panel. The overcurrent protection action is inverse time limit protection, and the time to take the action can be user-defined based on the demand. The overcurrent multiple and protector action time corresponding to 3-8 (3-8 times of rated current) 5 1.0s

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 Instructions WDB Series Microcomputer-monitored motor protector Zhejiang Kuixing Electrical Co., Ltd. Tel: 0577-64700611 64701518 Fax: 64758918
overcurrent S/N are shown in Table 1. Table 1

Action time (s)

IA/IN 1.2 1.3 1.4 1.5 2.0 3.0 3.5

Set range S/N

60 48 36 8 5 2 1

120 96 72 16 10 4 2

180 144 108 32 20 8 4

240 192 144 48 30 12 6

300 240 180 64 40 16 8

Note: In the table, IN represents setting current, IA represents working current, and the action time is in a unit of second. Set range Default value Set range Default value 1-5 (overcurrent S/N) 1 0.5-0.8 (rated current) half of current level

7.5 tE time protection (increased-safety motor) determine whether the value surpasses the limit based on the ratio of start-up current to rated current, and accordingly to determine whether protection action should be taken. When the current is greater than the trip value and lasts for certain amount of time (trip time), and fails to return to normal during the trip time, the protector executes trip command and at the same time displays the trip information on the operation panel. The ratio of minimum motor te time to start-up current is IA/IN; and the characteristics of protection action time is shown in Table 2. Table 2

IA: start-up current; IN: rated current of motor; te: start action time Trip value Set range Default value 0.5-800 (rated current) half of rated current

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 Instructions WDB Series Microcomputer-monitored motor protector Zhejiang Kuixing Electrical Co., Ltd. Tel: 0577-64700611 64701518 Fax: 64758918

7.6 Overvoltage protection (voltage of control circuit) determine whether the voltage surpasses the limit based on the ratio of measured voltage to rated working voltage, and accordingly to determine whether protection action should be taken. When the voltage is greater than the trip value and lasts for certain amount of time (trip time), and fails to return to normal during the trip time, the protector executes trip command and at the same time displays the overvoltage-caused trip information on the operation panel. Functions (on/off) Switch setting Trip value Set range Default value Trip time 220-286 (overvoltage value) 264 5.0s maximum value=off other=on

7.7 Undervoltage protection (voltage of control circuit) determine whether the voltage surpasses the limit based on the ratio of measured voltage to rated working voltage, and accordingly to determine whether protection action should be taken. When the voltage is less than the trip value and lasts for certain amount of time (trip time), and fails to return to normal during the trip time, the protector executes trip command and at the same time displays the undervoltage-caused trip information on the operation panel. Function (on/off) Switch setting Trip value Set range Default value Trip time 220-155 (undervoltage value) 176 10s 0=off other=on

7.8 Protection over short circuit determine whether the current value surpasses the limit based on the ratio of maximum line current to rated current, and accordingly determine whether protection action should be taken. When the current is greater than 8 times of rated current and lasts for a certain amount of time (trip time), and fails to return to normal during the trip time, the protector executes the trip command, and at the same time, short-circuit-caused trip information is displayed on the operation panel. Trip time 0.2s

7.9 Self-start function (please specify when placing order) For a protector with this function, the user needs to set self-start time, and by then the motor cannot be started via communication start.

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 Instructions WDB Series Microcomputer-monitored motor protector Zhejiang Kuixing Electrical Co., Ltd. Tel: 0577-64700611 64701518 Fax: 64758918

8. Keypad operation and display

8.1 Panel description

In

, U represents function code, while the last three digits refer to the parameters of function of U code.

8.2 Functional keys description Setting: select setting type Move: under setting status, press down Move key to select the to-be-set item (this item blinks), and revise the parameter via the Data key. In normal status, press down Move key to display the code of fault occurred before, and press Reset to exit. Data: under setting status, press Data key once, one more item blinks; when the motor operates normally, press down Data key to display the voltage value, and press Reset key once to return to current value display. Reset: under setting status, press Reset to exit setting; press Reset to reset the protector after the protection action is taken, and then the protector can function as usual once restarted; in normal operation, press Reset to pause the repeat display of currents but to display certain present current only, and press one more to return to repeat display of currents. 8.3 Operation When the protector is powered on, the LCD presents STOP; when the motor is started, the LCD presents -----; the protector enters into operation after start status, and on LCD, the first digit represents the code of current phase, while the last three digits represent the current value. If the Data key is pressed, the LCD presents voltage value; if the Reset key is pressed, the LCD presents the current of certain phase constantly, and subsequently, if the Reset key is pressed again, the LCD returns to repeat display of current of three phases. 8.4 Setting of protection parameters During the start and operation of motor, the Setting key is invalid. When the motor is not started and the protector is powered on, press Setting key to select the setting type, by now the setting indicator lamp is on, then press Move key to move around, and Data key to revise the data; when the setting of certain parameter is completed, press again the Setting key to next item until all parameters are set. After all parameters are set, press Reset key to exit setting, then the LCD displays STOP. Sequence of operation 1st pressing of Setting 2nd pressing of Setting 3 pressing of Setting
rd

Display content

Code meaning

Set range

Start-up time

1-99s

Rated current Reverse time limit protection action in overcurrent

Within the range of protection value Within the range corresponding to items 1-5

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 Instructions WDB Series Microcomputer-monitored motor protector Zhejiang Kuixing Electrical Co., Ltd. Tel: 0577-64700611 64701518 Fax: 64758918

4th pressing of Setting 5th pressing of Setting 6th pressing of Setting 7th pressing of Setting 8th pressing of Setting 9 pressing of Setting 10th pressing of Setting 11 pressing of Setting 12th pressing of Setting 13 pressing of Setting
th th th

Overvoltage value

About 120% of rated voltage

Undervoltage value

About 80% of rated voltage

Locked rotor multiple

3-8

Correspondence address

0-255 Within the range corresponding to items 0-9 About 60% of current phase difference Based on the ratio rating of current transformer On phases A, B, C Within the rang of required positive/negative error Within the range of current level

Leakage current Percentage of unbalanced three-phase current Rated current ratio of ratio-type transformer Current output

Error in current output Setting current corresponding to 20mA output

10th pressing of Setting: Code F corresponds to levels 400A and 600A only, not to other levels, for example a 400: 5 current transformer, F is set as 400. When the setting is completed, press again the Reset to exit setting and save the set value. As for the 11th, 12th and 13th setting above, they are only available for a protector with 4-20mA output function. 8.4 Setting, operation and fault indication When the protector detects fault in the motor, on the LCD, the first digit represents corresponding fault code and continues to blink before a trip signal is sent out. After the protection action is taken, corresponding fault type, motor current and voltage are displayed, and the fault indicator lamp turns on.

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 Instructions WDB Series Microcomputer-monitored motor protector Zhejiang Kuixing Electrical Co., Ltd. Tel: 0577-64700611 64701518 Fax: 64758918

9. Outline structure and installation dimension

9.1 Installation method of separated type, and open hole size

9.2 Installation method of integrated type, and size

9.3

Installation method of zero sequence transformer and its size

2A, 10A, 50A, 100A leakage zero sequence current transformer

200A-800A leakage zero sequence current transformer

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 Instructions WDB Series Microcomputer-monitored motor protector Zhejiang Kuixing Electrical Co., Ltd. Tel: 0577-64700611 64701518 Fax: 64758918

10. Wiring diagram

10.1 Wiring principle

10.2 Typical wiring diagram

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 Instructions WDB Series Microcomputer-monitored motor protector Zhejiang Kuixing Electrical Co., Ltd. Tel: 0577-64700611 64701518 Fax: 64758918

Current input

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 Instructions WDB Series Microcomputer-monitored motor protector Zhejiang Kuixing Electrical Co., Ltd. Tel: 0577-64700611 64701518 Fax: 64758918

11. Remote communication system for computer monitoring motor protector

solution

Main functions

Use of RS485 digital serial interface; communication distance 1200m (replace of RS232 interface into RS485 interface via interface card) Communications between every upper computer (PC) and up to 256 microcomputer-monitored motor protector available Protection parameters of every motor revisable; and start and stop of every motor available. Detection of current, voltage, operational status and fault of every motor available

12. Notes
1. When the protector is wired, all terminals should be properly connected based on its purpose. 2. The working power supply of protector should be connected to the control circuit. Noted that the nominal voltage should cater for the actual voltage.

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 Instructions WDB Series Microcomputer-monitored motor protector Zhejiang Kuixing Electrical Co., Ltd. Tel: 0577-64700611 64701518 Fax: 64758918

3. When the protector is equipped with a current transformer with function of transformation ratio, if an ammeter is required at site or in the control room, it is better to provide a current transformer with function of transformation ratio, or the display of phase current with ammeter may be affected.

13 Instructions for order

1. Please specify the model, specifications, quantity and voltage of working power supply of the protector in purchase of a protector. 2. When ordering a separated protector, the user can make clear the distance between the upper part and lower part of the protector based on the installation requirements, and the distance shall not be over 5. 3. The warranty period is one years. Within two years since the date the protector is received, you can return the protector to us in case of any faults or damage during transportation, we would exchange without any additional charge (excluding manmade damages).

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