03/10/98

PNEUMATIC CHEMICAL PUMPS FOR THE GAS AND OIL INDUSTRIES

MODEL 225DS-TR2 / 235DS-TR2

AIR ACTUATED POSITIVE DISPLACEMENT PUMP

NOTE 2

NOTE 1

12"

8 1/4"

NOTE:
1. 2-1/2" DIA. MODEL 225DS/235DS
3-1/4" DIA. MODEL 325DS/335DS
2. 7-5/8" MODEL 225DS/235DS
7-7/8" MODEL 225DS/335DS

MODEL
(WITH TIMER) DISPLACEMENT

PUMP
RATIO

STROKE
LENGTH
in. - cm.

CONNECTIONS
ALL NPT
INPUT / OUTPUT

MAXIMUM
DISCHARGE
PSI - BAR

OUTPUT
PER HOUR
GAL. / LTS.

225DS-TR2

.8 cc

69:1

1 - 2.54

1/4 - M / 1/4 - F

10000 - 689

.06 -.63 / .24 - 2.4

235DS-TR2

1.8 cc

31:1

1 - 2.54

1/4 - M / 1/4 - F

4650 - 320

.15 -.1.5 / .55 - 5.5

MORGAN PRODUCTS INC. 28103 Ave. Stanford / Valencia, CA 91355

(805) 257-3022 - (800) 421-8910 - FAX (805) 257-3385
www.morganproducts.com - E-Mail info@morganproducts.com

04/17/97

PNEUMATIC CHEMICAL PUMPS FOR THE GAS AND OIL INDUSTRIES

Parts List Model 225DS, 325DS, 425DS

NO
1
2
3
4

NAME
Stroke Adjuster
Locknut
O-Ring Seal
Air Chambers

5
6
7

Piston Locknut
O-Ring Seal
Pistons

8
9
10

Spring Guide
2oz. Oil
Piston Seals

11

12
13
14

Plungers:
17-4 TN
316 SS
Carpenter 20
Piston Stop
Return Spring
Air Chamber Rings

15
16
17

Reservoir
Back Up Ring
Faceplates

18

Pressure Seals:
TG
Buna- N
Viton
Fluoraz
Nipples

19

20
21
22
23
24
25

PART NO.
100-1
100-2
100-3
200-4
300-4
400-4
100-7
100-11
200-8
300-8
400-8
200-10
100-24
200-9
300-9
400-9

O-Ring Seal
Oil Chamber
Bleeder Plugs
Fluid Chambers
Double Seal Body
1/8 NPT Plug
1oz. Grease
Elbow
Lock Screw
1/4" Washer
Repair Kits:
17-4 TN Plunger

INSTALLATION INSTRUCTIONS
1.
2.
3.
4.
5.

Discard all red plastic closures.

Connect suction check valve, to a gravity fed chemical source.
Connect discharge check valve, to process line.
Connect a regulated air or gas supply, to the timing relay.
Fill oil reservoir with oil provided.
** This must be done BEFORE start up.**
6. Open bleeder valve until chemical flows from bleeder.
7. Set regulator at 10 to 15 psi ABOVE the pressure required.
(See discharge pressure graph).
8. Set cycle rate in strokes per minute.
(See volume graph)

10
S
P
M

50
40
30
20
10
0

15

20

VOLUME
QTS/ DAY
25 30 35

316 SS Plunger

Seal Sets:
TG
Buna- N
Viton
Fluoraz

14

19

24
28
33
LITERS / DAY

*
*
*

100-65
125-67
100-68
200-69
200-13
200-5
300-5
400-5
3000-25
100-19
200-6
300-6
400-6

100-20
100-20B
100-20V
100-20F
100DS-32
3000-32
4000-32
100-21
200-14
125-22
125-23
125-64
5000-38

*
400-27
400-28
400-29

(2)
(2)

ALL
Optional
Optional
ALL
ALL
200DS/225DS
300DS/325DS
400DS/425DS
ALL
ALL (2)
200DS/225DS
300DS/325DS
400DS/425DS
ALL (2)
Optional
Optional
Optional
200DS/225DS
300DS/325DS
400DS/425DS
ALL (2)
ALL
ALL
ALL
ALL
ALL
ALL
400DS/425DS
400DS/425DS
400DS/425DS

200-70
300-70
400-70
225-70
325-70
425-70

200DS/225DS
300DS/325DS
400DS/425DS
200DS/225DS
300DS/325DS
400DS/425DS

100-48
100-48B
100-48V
100-48F

ALL
ALL
ALL
ALL

* = Included in Repair Kit

DISCHARGE PRESSURE
40

45

50

55

60

PSI.

1000

150
120
90
60
30
0
9.5

PUMP MODEL
ALL
ALL
ALL
200DS/225DS
300DS/325DS
400DS/425DS
ALL
ALL
200DS/225DS
300DS/325DS
400DS/425DS
ALL
ALL
200DS/225DS
300DS/325DS
400DS/425DS

38

43

47

52

2500 4000

5500

7000

200/225

8500 10000 11500 15000

300/325
400/425

69

57

173

276

380

483

587

689 794

MORGAN PRODUCTS INC. 28103 Ave. Stanford / Valencia, CA 91355

(805) 257-3022

(800) 421-8910

FAX (805) 257-3385

10.4
8.4
6.3
4.2
2.1
1055

BAR

03/98

PNEUMATIC CHEMICAL PUMPS FOR THE GAS AND OIL INDUSTRIES

Parts List Model 235DS, 335DS, 435DS

NO
1
2
3
4

NAME
Stroke Adjuster
Locknut
O-Ring Seal
Air Chambers

5
6
7

Piston Locknut
O-Ring Seal
Pistons

8
9

2oz. Oil
Piston Seals

10

11
12
13

Plungers:
17-4 TN
316 SS
Carpenter 20
Piston Stop
Return Spring
Air Chamber Rings

14
15
16

Reservoir
Back Up Ring
Faceplates

17

Pressure Seals:
TG
Buna- N
Viton
Fluoraz
Nipples

18

19
20
21
22
23
24

O-Ring Seal
Oil Chamber
Bleeder Plugs
Fluid Chambers
Double Seal Body
1/8 NPT Plug
1oz. Grease
Elbow
Lock Screw
1/4" Washer
Repair Kits:
17-4 TN Plunger

INSTALLATION INSTRUCTIONS
1.
2.
3.
4.
5.

Discard all red plastic closures.

Connect suction check valve, to a gravity fed chemical source.
Connect discharge check valve, to process line.
Connect a regulated air or gas supply, to the timing relay.
Fill oil reservoir with oil provided.
** This must be done BEFORE start up.**
6. Open bleeder valve until chemical flows from bleeder.
7. Set regulator at 10 to 15 psi ABOVE the pressure required.
(See discharge pressure graph).
8. Set cycle rate in strokes per minute.
(See volume graph)
VOLUME
.25

S
P
M

50
40
30
20
10
0

.5

GAL/ HR
.75

1.0

1.25

316 SS Plunger

Seal Sets:
TG
Buna- N
Viton
Fluoraz

1.8

2.8
LITERS / HR

3.7

4.6

PUMP MODEL
ALL
ALL
ALL
230DS/235DS
330DS/335DS
430DS/435DS
ALL
ALL
230DS/235DS
330DS/335DS
430DS/435DS

100-24
200-9
300-9
400-9

ALL
230DS/235DS
330DS/335DS
430DS/435DS

*
*
*

230-65
235-67
230-68
200-69
200-13
200-5
300-5
400-5
3000-25
230-19
200-6
300-6
400-6

230-20
230-20B
230-20V
130-20F
100DS-32
3000-32
4000-32
100-21
230-14
125-22
235-23
235-64
5000-38

*+

*+

ALL
Optional
Optional
ALL
ALL
230DS/235DS
330DS/335DS
430DS/435DS
ALL
ALL (2)
230DS/235DS
330DS/335DS
430DS/435DS

400-27
400-28
400-29

ALL (2)
Optional
Optional
Optional
230DS/235DS
330DS/335DS
430DS/435DS
*
ALL (2)
ALL
ALL
ALL
ALL
ALL
*
ALL
430DS/435DS
(2) 430DS/435DS
(2) 430DS/435DS

230-70
330-70
430-70
235-70
335-70
435-70

230DS/235DS
330DS/335DS
430DS/435DS
230DS/235DS
330DS/335DS
430DS/435DS

230-48
230-48B
230-48V
230-48F

ALL
ALL
ALL
ALL

* = Included in Repair Kit

+ = Included in Seal Set

DISCHARGE PRESSURE

1.5
PSI.

.9

PART NO.
100-1
100-2
100-3
*
200-4
300-4
400-4
100-7
100-11
*
200-8
300-8
400-8

5.5

150
120
90
60
30
0

2000

3000 4000

230/235

5000

6000

7000

8000

9000 10000

10.4
8.4
6.3
4.2
2.1

330/335
430/435

138

207

276

345

414

483

552

621

MORGAN PRODUCTS INC. 28103 Ave. Stanford / Valencia, CA 91355

(805) 257-3022 - (800) 421-8910 - FAX (805) 257-3385
Web www.morganproducts.com - E-Mail info@morganproducts.com

690 BAR