Documente Academic
Documente Profesional
Documente Cultură
Power transmission: Purpose of clutch, types of clutches and their working, fluid coupling, types of gear boxes, sliding mesh, constant mesh, synchromesh gear box, epi cyclic gear box. 6 3. Torque converter, hydromantic transmission, transfer case, universal coupling, telescopic joint and propeller shaft. 2 4. Purpose of differential, types of differential and their construction, type of axles, semi, and fully floating axle, wheels, tires and rims, tire wear and maintenance. 4 5. Suspension systems: type of chassis, dependent and independent suspension, coil and leaf spring suspension, shock absorbers. 4 6. Steering system: definition of true steering, Ackermans steering linkages and steering gear boxes. Wheel alignment, Centre Point Steering, caster, camber, king pin inclination, Toe in and Toe out.4 7. Braking system: Mechanical, Hydraulic, vacuum and pneumatic brake, their merits and demerits, types of brake, drum and disc type, hand brake. 4 8. Road and aerodynamic resistance calculation, Engine power calculation. 2 9. Road safety, Influence of vehicle characteristic on accidents. 4 Books and References: 1. The Motor Vehicle: by- Newton and Steed, 2. Automotive Mechanics: by- Heitner J. 3. Advanced Vehicle Technology- HEINZ HEISLER 4. Any other reference discussed in class for specific topics. Along with the above following is also desired: Visit to automobile repair shops for the feel of Engineering. Motor vehicle acts and rules being enforced from time to time available from law book stores. Production catalogue from various automobile manufactures and if possible the service manual of the vehicles. Various trade magazines on automobile published nationally and internationally. A watchful eye on news paper reports on automobile related accidents for the purpose of analyzing the cause of accident such that the accident can be reduced in the society. During the course students are required to work on projects allotted to them. hsg11-01-2012 Visit the following web site: Feel the adventure of Kids car museum http://www.mitsubishi-motors.com/en/discoveries/kids/index.html
Problem: Discuss the theme of the file Naya Daur as an Indian technologist under the present global energy situations. Enclosure: Naya Daur is a 1957 Indian drama film starring Dilip Kumar, Vyjayanthimala, Ajit and Jeevan. Originally filmed in Black and white, the film was colourized and re-released on 3 August 2007. The film is set in post-independence India where Industrialization is slowly creeping in. The focus is on Tangawallahs who earn their living transporting people from place to place on Tangas(horse - carts). Their livelihood is threatened when the son of a rich landlord (Jeevan) begins operating a bus service in the town,which he subsidizes heavily with the sole intention of first driving the Tangawallahs out of the down and then making profits. Dilip Kumar plays one of the Tangawallahs who petitions the landlord over this injustice.Then, Jeevan's character proposes a competition to decide which service is the best - The Bus or the Tanga? It is then decided that there will be a race between both the vehicles. The Bus driven mechanically and the Tanga driven by Dilip Kumar's character. If the Bus wins the race, the Tangawallahs would not complain further and if the Tanga wins, the Bus service would stop. This competition was a farce from the start itself since nobody could even dream that a horse cart could beat a machine operated bus. Dilip Kumar, however, accepts the challenge to everybody's surprise. His logic is that they would anyway be driven to starvation if the Bus Service continues. This race at least gives them an opportunity to try and do something. However, the rest of the Tangawallahs do not share his hope. They blame him for his foolishness. In the end, he is left alone with nobody's support except his sweetheart, played by Vyjyanti Mala. As the movie unravels,a hopeless situation begins to turn around because of the way the people come together. Mishap after mishap occurs but nothing can deter the determined. The highlight of the film is definitely the heart stopping final race where the underdog wins and how?
Directed by Produced by Written by B. R. Chopra B. R. Chopra Akhtar Mirza Kamil Rashid
Annual Average Domestic Crude Oil Prices 1949-Present U.S. Average (in $/bbl.) Year 1946 1957 1972 Nominal Inflation Adjusted 2007 $1.63 $3.14 $3.60 $17.66 $24 $20.48
Car transmissions were not always like this. The ones we see today are the result of an incremental evolution and development over the past century. The earliest transmissions were all of manual type. Later on a fusion of computing technology with well evolved manual transmissions led to the creation of automatic transmission systems in cars. Manual transmissions still continue to be just as popular as they used to be for the sole reason that they give the driver a sense of thrill through the ability to shift gears up or down at any desired moment. The transmission in a car is an intertwined system of gears, shafts and other parts that form a bridge to transfer power from the engine to the wheels. The setup helps the car maintain its cruising speeds and slow down or rev up depending on the condition of the road. It does all this without affecting the engines performance at any time. The first manual transmission was introduced by a company called Warner Gear (now BorgWarner) in 1927. It was a four speed gearbox with an H-shaped pattern. It helped the car achieve high speeds with ease and at no discomfort to the occupants. In 1930, an improved technology was introduced. Car manufacturers were now encouraged to try out different technologies in gearboxes. One such noticeable improvement was in the Buick Series 40 from Chrysler Corporation in 1939 where springs were employed to exert high pressure on the clutch plates while the driver was required only to apply light pressure on the clutch pedal to start or stop the car. However, the system soon saw several technical problems and became redundant. After weighing other options, Chrysler settled for a fluid drive system in which the clutch pedal was operated in two vaned plates. Power was transmitted through shearing action in low viscosity mineral oil. Through this new concept drivers could stop the car without using the clutch, while leaving the gear in high mode. However, this system too did not find many takers and was eventually dropped. The next new system to be developed used a sliding spur gearbox with three or four forward gears and a reverse gear integrated into it. This was the beginning of the modern gear box. The shifter slid a spur gear into the desired position to employ engine power. In the early stages, the shifter moved with great stiffness and required skill to prevent the clutch teeth from clashing against each other. Later on, the clutch plates were synchronized with the shifter so that the parts moved in unison. The only hurdle left for the driver was that the shifter needed to move simultaneously with the accelerator pedal, clutch pedal and the gearshift model. Transmission design remained nearly the same for several years to come until the first automatic transmission was developed. The automatic transmission was introduced first in some luxury cars before it was adapted to small cars. Though automatic transmissions became popular due to ease of use, many people today still prefer manual transmissions on their cars.
Car transmission system in a car helps to transmit mechanical power from the car engine to give kinetic energy to the wheels. It is an interconnected system of gears, shafts, and other electrical gadgets that form a bridge to transfer power and energy from the engine to the wheels. The complete set up of the system helps to maintain the cruising speed of the car without any disturbance to the cars performance. The oldest variant of the transmission system in India is the manual transmission that has undergone various modifications and alterations to form the present day automatic transmission.
Though advanced technology has given birth to the modern day automatic transmission, manual system scores more. Compiled here is a brief comparison of the advantages offered by both the transmission systems. Advantages of manual over automatic are as follows: One of the biggest advantages of a manual gearbox is to have a greater control over the gear selection. This is because in a manual system, a clutch is used to control speed instead of a torque convertor. Therefore, acceleration of the vehicle, especially during over-taking maneuvers, is at the drivers own discretion. Manual gearshifts are more fuel efficient as compared to their automatic counterpart. Torque convertor used to engage and disengage automatic gears may lose power and reduce acceleration as well as fuel economy. Compared to cars with automatic transmissions, cars with manual transmissions are cheaper to run and car maintenance is easy. The parts and equipments required to make an automatic system functional are expensive and highly technical as compared to a manual system. It is easier to build a strong manual transmission than an automatic one. This is because a manual system has one clutch to operate, whereas an automatic system has a number of clutch packs that function in harmony with each other. Advantages of automatic gearshifts over manual gearshifts are as follows: Automatic cars are easier to use, especially for the inexperienced car driver. Manual system requires better driving skills, whereas with an automatic, the clever system does it all on its own. This holds a greater advantage for new and inexperienced drivers and also helps during congested traffic situations where it becomes difficult to change gears every second. Automatic transmission requires less attention and concentration from the driver because the automatic gears start functioning as soon as the system feels the need of a gear change. For car with manual gear shifts, the driver has to be more alert while driving and better coordinated. An automatic transmission system has smoother and quicker shifts as compared to the manual system. Automatic cars have better ability to control traction when approaching steep hills or engine braking during descents. Manual gears are difficult to operate on steep climbs. In terms of customer choices and preferences, people prefer going for their manual counterparts because a manual gearbox is believed to be more efficient and fuel efficient.
An automatic transmission unit does not require a drivers intervention while driving. A cluster of sensors embedded within the system constantly monitor the throttle (acceleration/deceleration) input and then optimize (change) the engine response accordingly. The driver only uses the acceleration and brake pedals, and can comfortably enjoy the drive without having to change gears. The gear shift moves up automatically at the optimum shifting level when the driver presses the accelerator and the reverse action can be achieved when the brake pedal is pressed. These modern cars can be started only when the gear is in parking mode or the neutral mode as some call it. The car will not respond to ignition in any other gear mode. This is part of the safety features installed by the car manufacturer for a car with an auto transmission. If the car stops at traffic signals or in traffic jams, it is best to bring the car to neutral mode and then start the ignition before moving ahead the same is advised for cars with manual transmission to improve a cars performance. Those who are just getting themselves acquainted with the automatic transmission should keep the brakes pressed and gently release them while moving forward. It is possible that the car could rev up if the accelerator is pressed hard and the driver can loose control over the vehicle. Most cars available in India with an automatic transmission have been modified to suit Indian road conditions. This allows these cars to comfortably negotiate bad roads and hilly regions. There are only two major drawbacks in a car with an automatic transmission. First, it is made up of several components and a break down of even a single component can stall the car completely. Therefore the cost of maintenance of a car with an automatic transmission is marginally higher than cars with a manual transmission. Second, control of power and acceleration is completely dependant on the transmission and the driver cannot accelerate beyond a set safety speed. This means that a car with an automatic transmission is not conducive to racing conditions or to sharp overtaking tactics. However, an automatic transmission is a choice of most because of its smooth shifting capabilities that provide occupants with a jerk-free ride and the fuel economy of the car sees a definite improvement. It definitely eases the pressure of driving in congested cities, where acceleration does not play a big part, but traffic jams do. It is advisable to get a transmission with both manual and automatic switch options. This type of transmission will allow the driver to choose the type of transmission that he/she wants to use.
Well-to-Wheel Efficiency:
This chart, and the ones that follow, show the efficiency of six kinds of power trainsconventional and hybrid spark ignition, conventional and hybrid diesel, fuel cell, and battery-electric and six fuelsnatural gas, Fisher-Tropsch diesel, an F-T dieselgas mix, methanol, and both steam-reformed and electrolized hydrogenin a dozen different combinations.
CHAPTER 8 : From book Cactus & Roses By Shantanu Kirloskar On a Bombay street, one day, my father saw a Parsi gentleman riding a bicycle. Fascinated by the novelty of this vehicle, he made inquiries and learned that a bicycle was priced at between 700 and 1000 Rupees depending on the make ( 1889 ). He learned to ride a bicycle and at the same time sent an enthusiastic letter to Ramuanna who was then living at Belgaum. Stimulated by this letter, Ramuanna made inquiries and presently sent back word that the rich men living in and around Belgaum were eager to buy bicycles. My father started buying bicycles in Bombay and sending them to Belgaum, where Ramuanna sold them, also teaching the purchasers to ride them at a fee of fifteen rupees.
I left Aundh and joined the New English School, Poona, in the Sixth Standard. Like my father I had little gift for languages, and Sanskrit I found a regular tongue-twister. Sensing my inability to progress in this language, I switched over to German ; I failed, however, to make much of what my teacher taught me, especially since he started by reciting German poems (poetry being an art that used to leave me cold). My favourite subjects were Arithmetic, Algebra, Geometry, Trigonometry and the Physical Sciences. In these I invariably did well sometimes scoring 90 per cent of the total marks. Yet the second language, whether Sanskrit or German, defeated all my efforts. The 'Demon of Second Language' played a dirty trick on me in my Matriculation Examination. Although I scored excellent marks in my favourite subjects, I failed in the Second Language, which meant failure in the whole examination. My parents persuaded me to appear again, but my second attempt, thanks to my old enemy German, resulted in another failure. I now found myself in a difficult position ; unable to pass the Matriculation Examination, despite my excellent showing in other subjects, thanks to my being defeated by the Second Language. While we were thinking how to get over my difficult and open the way for my higher education, Papa received a letter from our family friend, Mr. Nagudada Ogale, brother of the founder of Ogale Glass Works. Nagudada was an engineer who had secured a scholarship for higher studies in Sheffield, UK. After completing his studies there he had gone on a trip to the USA where he decided to study glass technology. Word had reached him in the USA of my difficulties and being eager to help me, he now sent us several catalogues of educational institutions in the USA. Out of these, he recommended Massachussets Institute of Technology as suitable for me. I liked the idea of studying Mechanical Engineering at the MIT, and Papa approved my choice. The Dean of the MIT told me that I would not be admitted unless I could produce a certificate of having passed the Matriculation Examination. I explained that I had failed in a subject which was not relevant to my study course in Mechanical Engineering and produced my mark-sheet to convince him that in all the relevant subjects I had secured high marks. The Dean assured me that he was personally convinced of my good showing in he required subjects, but he had no authority to make an exception to the Rules of Admission. I could secure admission, he suggested, by passing an Entrance Examination which the College Entrance Examination Board conducted in USA. I decided to appear for this examination, confident that the demon of Sanskrit or German language would not haunt me any more. I joined a short-term course at a Preparatory School, the Chauncy Hall School (afterwards to be attended by my brother Ravi, son Chanda, nephew Ajit and grandsons Atul, Sanjay and Vikram) which specialised in coaching for entrance to MIT. My American teacher was an affectionate and helpful person. He heard me with a smile and in his soft voice told me that I must have good knowledge of "at least two foreign languages" in order to qualify for the admission to the MIT. The demon of languages was till on my trail ! How could this hurdle be surmounted? I already know a bit of German and now took a course in that language at the Chauncy Hall School. I could haltingly converse in German but could not write it; I might scrape through provided I was not asked to pass a written test. My teacher told me that there was no written test in foreign languages, but putting me at ease regarding one language. But I still needed a second and somehow or other I must find it. Finally, I told my teacher that I know Marathi - my mother language - and Hindi, which I knew well enough to converse in, pointing out that in the USA both of these were as much ?foreign languages? as German was. My teacher, however, said he had never heard of either Marathi or Hindi and would not accept them. Now I insisted that the requirement for admission was knowing ?two foreign languages?, not ?two European languages?. This point was obliged, although reluctantly, to concede. Thus the two ? foreign languages? listed in my records at the MIT are German and Marathi.
I passed the qualifying examination with good marks and was admitted to the MIT for the B.Sc. degree course in Mechanical Engineering in September 1922. At the MIT we studied Arithmetic, Chemistry and Physics in the first year, Structural Engineering and other related subjects in the second year. In the third year we expanded our knowledge of Theory. No facilities were provided for practical training within the MIT itself, but the Institute introduced us to engineering concerns and factories, which give us all facilities for working with them and obtaining first-hand practical experience; at the same time, they carefully watched our progress. My own chance to work on the shop floor of a large plat came about in an interesting manner. One day in 1923, during my first year at MIT, I received a letter from a Company named Niles, Bement & Pond, Inc. The write said he had noticed the name "Kirloskar" in the Students List of MIT and was curious to know whether I was in any way connected with an Indian firm called "Kirloskar Brothers", to whom his Company had supplied a large machine. If I was connected, he would be happy to meet me and show me around his Company?s factory. I replied at once, saying that I was indeed the eldest son of Kirloskar Brothers? Managing Director; and that, rather than merely visit that factory, I should be happy if I could get a chance that summer to work on the floor of one of the Company?s machinetool factories. A reply came giving me permission to work in the machine-tool manufacturing plant at Pratt & Whitney, in Hartford, Connecticut. I worked there for a full four months. While working in this plant, I was surprised and intrigued to meet workers engaged in a dull and repetitive job who were wholly content to keep at it from one end of the year to the other; they had no desire whatever to learn a new activity, however interesting. I have since found this situation prevailing even today; from which I have finally concluded that men of a certain intelligence level must be given a repetitive task instead of variety and that all this talk of "man?s slavery to repetitive and uninteresting jobs" is nonsense. This co-working and exchange between campus and factory, I later discovered, was followed in most of the developed countries. A college teacher would go and work in a factory, the factorymanager would teach at the college; our teachers at the MIT used to join private manufacturing enterprises. Such exchanges helped both sides : the teachers gained experience in the application of what they taught, while the production men brought back from their teaching fresh knowledge and ideas for their industry. Japan exemplifies a country which has benefited from such movements between the campus and the enterprises.
Part A is to be completed in the examination Hall Part B is open book examination & is to be submitted after 10 days PART A.
1.
Time: 60minutes
How the power transmission takes place in a Bullock cart. Sketch the arrangement. Discuss the toppled horse cart shown in picture.
2. a) Why a gradual engagement clutch is used in an automobile? b) What are the utilities of cushion springs and torsion springs on a mechanical clutch plate? c) What is an Electro magnetic clutch? Where does its area of application lies? 3. Discuss the advantage of Rear Wheel drive vehicles as compared to front wheel drives. Why front wheel drive vehicles are more accident prone as compared to rear wheel drive vehicles comment? 4. Comment on the special features of the vehicle shown in figure and brain storm major challenges that needs to be tackled by technologists. Eliica (The Electric Lithium- Ion Car)
The Eliica (or the Electric Lithium-Ion Car) is a battery electric vehicle prototype, or concept car designed by a team at Keio University in Tokyo, led by Professor Hiroshi Shimizu. The 17 ft car runs on a lithium-ion battery and can accelerate from 0100 km/h (62 mph) in four seconds. The car has eight wheels enabling it to be closer to the ground for better traction. Each of the wheels has a 80 hp electric motor, giving a 640 hp eight wheel drive which can tackle all kinds of road surfaces. The four front wheels steer. The electric motors mean that the Eliica can deliver a smooth acceleration free from gear shifts of about 0.8 g. Each wheel contains a disc brake and employs a regenerative brake system to recover energy. The car's platform contains 4 tracks of 80 batteries, which make up one third of the vehicle's cost. They currently require about 10 hours of recharging from empty to full charge, and can be easily charged off a residential power grid.
PTO Part B: 1. Find out the fuel consumption in transport sector in your state on yearly basis using datas provided by oil marketing companies- planning commission ( approximate figure) Considering the enclosed hypothesis- Tire Inflation
to Beat Gas Crunch- gets inplemented some how in your state and if that saving can be provided for employment generation work on the amount of money that can be added to the states revenue. Obama's Call for Tire Inflation to Beat Gas Crunch: Reality Check
Americans burned 142 billion gal. of gas last year. Sen. Barack Obama( President Elect US) now suggests that we can trim that thirst by making sure we keep our tires properly inflated. Is he right? Let's do the math: A single tire that's underinflated by 10 psi costs about 3.3 percent of your fuel economy. So to keep the numbers round for the sake of our discussion, let's say four tires underinflated by that same amount would increase our fuel consumption by around 10 percent. How many cars have underinflated tires? A Department of Transportation study dating back to 2001 says that 60 to 80 percent of cars on the road are running tires underinflated by as much as 10 percent. Worse yet, they say that 20 to 50 percent of them are driving with tires down in pressure by as much as 20 percent. Want more? Well, 10 to 30 percent of these cars have tires with pressure as low as 30 percent of the recommended pressure. That's bad, folks. And it means we're costing ourselves much more than a few miles per gallon. It means we're wearing out a lot of tires prematurely. And more important, it means there are quite a few cars on the road that have less-than-optimal control on wet pavement, under heavy braking or during evasive maneuvers. So underinflated tires may be causing untold accidents. So, you say, that study is eight years old! Any tire that's low is smaller in diameter (at least on the bottom) than the others, and rotates more rapidly than its partners Here's the scenario: You stop to gas up and fill the tires on the way home from work one afternoon. Peachy. All four tires are inflated to the pressures listed on the placard pasted to the driver's door frame. Four months later, you load up the car for a holiday trip. That last time you filled up the tires after work, they were warm, assuming a 20-minute drive from your office to the service station. When they cooled off, the pressure dropped several psi thanks to nothing more than escaping heat. So let's say the outside air temperature has dropped 40 F in the intervening months. That would lower the pressure by another 5 psi. Even the best tubeless tires lose 2 to 5 percent of their air pressure per month from air migrating through the rubber. Your tires are now somewhere between 15 to 30 percent too low, costing you gas and endangering your family. The average consumer could improve gas mileage by 3.3 percent by simply keeping his tires inflated to the proper pressure. For the average driver in the U.S. and his 15-gal. fuel tank, that's a savings of about $2.00 on every fill-up. Figure in the increased tire life from those correct pressures, and this is beginning to add up to a handy sum.
Reference: Popular Mechanics- Published on: August 7, 2008
2. Find out the number of two wheelers sold by HERO HONDA in the month of Deepawali in India.. Work out the approximate cost of those vehicles and the profit as part of technology transfer to the technology providers HONDA through the sale amount. Name the country/ countries where sale of Two wheelers/ automobiles gets restricted through government controls and discuss the possible reasons behind. Think on the following possibility- the new version of two wheelers introduced by a new BRAND CHEENU costs one fourth less in price as compared to the most popular brand in India and gives 25 percent more mileage and the demand for the new product is so huge that a waiting time of Six months is being implemented in most of the showrooms of state of Bihar and UP. Feel yourself in the dream team of BRAND CHEENU designers and discuss the possible improvements/ changes in the systems / subsystems of a two wheeler to help achieve the dream target.
HSG18-02-2011
Address and interaction with the Engineers and Staff of Tata Motors, Pune
Automobile vision 2020: Internationally competitive Indian automobile system
There are many Everests in the life of man.It is not the mountain we conquer, but ourselves. Dear Friends, When I am with the TATA institution, I realize that you are born out of a vision. A great vision by a great soul in the early 20th century. Jamsetji Nusserwanji Tata laid the foundation for three important areas. The first was the sowing of seeds for TATA Iron and Steel Plant, second to create hydro-electric power station, third was establishment of an educational and research institute popularly known as TATA institute now Indian Institute of Science, Bangalore. Jamsetji Nusserwanji Tata, envisioned all these institutions in early 20th century (May 1904); the IISc-Bangalore opened its doors in 1911; The first ingot of steel rolled out from Tata Iron and Steel Plant in 1912; The hydro-electric power was switched on in Mumbai in 1915. Today, we see all these three institutions flourishing and what a contribution they have made to the national scene IISc has become a world class branded institution. Tata Steel has crossed the nine million tons per year steel output. The Tata Hydro Electric Station has given birth to many power plants in the country. Tatas vision has brought a revolution in steel industry, power generation and education. I admire this great visionary, a visionary revolutionist who evolved a new method of working towards Indias freedom through development of industry, power and scientific research. The light he lit in our country has lit many lamps and is still lighting. Let me congratulate everyone in the Tata institutions. During my visit to Europe and US cities, while traveling in their high ways, with cars of multiple nations whizzing past at 100-110 kms, dear friends, a dream always comes to me. I want to see the Indian designed car, Indian manufactured car running in multiple numbers in multiple nations. When will it happen? How to make it possible? Certainly, Tata has a great opportunity because of your visionary approach, core competence and innovative spirit. When I am with you all, I would like to discuss the dynamics of automobile enterprises and particularly Automobile vision 2020: internationally competitive Indian automobile system
transport system and financing in affordable way and give valuable inputs to various specialist agencies.
Conclusion
Dear friends, I have seen three dreams which have taken shape as vision, mission and realization. Space programme of ISRO (Indian Space Research Organization), AGNI programme of DRDO (Defence Research and Development Organization) and PURA (Providing Urban Amenities in Rural Areas) becoming the National Mission. Of course, these three programmes succeeded in the midst of many challenges and problems. I have worked in all these three areas. I want to convey to you what I have learnt on leadership from these three programmes. 1. Leader must have a vision. 2. Leader must have a passion to transform the vision into action. 3. Leader must be able to travel into an unexplored path. 4. Leader must know how to manage a success and failure. 5. Leader must have courage to take decisions. 6. Leader should have Nobility in management. 7. Every action of the leader should be transparent. 8. Leader must work with integrity and succeed with integrity.
In order to achieve what I have discussed so far and to realize the goals in a specified time frame and to build TATA Motors brand, what we need is creative leadership. Creative leadership means exercising the vision to change the traditional role from the commander to the coach, manager to mentor, from director to delegator and from one who demands respect to one who facilitates self-respect. For a nonlinear growth in the Automobile Sector and transforming India into a world leader in the production and marketing of energy efficient, highly mobile, pollution free, safe and cost effective automotive system before the year 2020, the industry needs large number of creative leaders. I am sure, TATA Motors has such leaders who will transform TATA Motors into a one million passenger car per annum producer with 50% going to export market. For that leaders of this organisation should have courage. Courage "Courage to think different, Courage to invent, Courage to travel into an unexplored path, Courage to discover the impossible, Courage to combat the problems and succeed, Are the unique qualities of the youth. As a youth of my nation, I will work and work with courage to achieve success in all the missions". May God bless you. Dr. APJ Abdul Kalam, 29.07.2008
Q 1. Figure 1.10 shows a representative engine power requirement curve for constant speed, level road operation of a 400-lb automobile. Figure 1.11 shows a wide-open-throttle horse power curve of its 350in3. V-8 engine. Figure 1.12 gives specific fuel consumption curves for the engine for the vehicle shown in figure 1.13. The extreme right-hand point of each curve represents wide-open-throttle operation. The rolling radius of the wheels varies a little with speed, but can be taken as 13 in. The transmission provides direct drive in gear. i) What axle ratio would result in the highest top speed, and what is that speed? ii) Estimate the gasoline mileage at a constant 55mph, using this axle ratio. iii) Describe briefly the nature of a theoretically ideal automatic transmission. How would it change the 55-mph fuel consumption and the vehicle performance (i.e., acceleration and hill climbing ability)? Q2. A truck weighs 3300 lb. What is the magnitude of the net force (lb) required to accelerate it at a constant rate of 5ft/s2? The acceleration of gravity is g = 32.2 ft/s2. (Fig 2.1) Q3. The input shaft to a gearbox rotates at 2000 rpm and transmits a power of 40 kW. The output shaft power is 36 kW at a rotation al speed of 1000 rpm. All operating data are constant with time. Determine (a) the electric power required by the motor and the power development by the output shaft, each in kilowatts; (b) the net power input to the motor, in kilowatts; (c) the amount of energy transferred to the motor by electrical work and the amount of energy transferred out of the motor by the shaft in kW . h and Btu, during 2 h of operation. Q5. Search online at http://www.pddnet.com and http://www.powertransmission.com , and copy speed torque curves and give typical applications for various types of fractional and subfractional motors (e.g., split phase, capacitor-start, induction, shaded pole, synchronous, universal, shunt, split-series field, compound, etc.). Q6. How great a reduction on the figure 1.10 road load horsepower requirement would be necessary to enable a car with an ideal transmission to get 30 miles per gallon (mpg) at 70 mph? (Assume that the engine would have minimum brake-specific fuel consumption of 0.45 lb/hp . h, as shown in the figure 1.12.) Q7. How steep a grade can be climbed by the automobile in Tutorial Problem 1(with a 2.64 axle ratio) while maintaining a constant 55 mph: (Refer Fig. 7.1) i. With transmission in direct drive? ii. With a transmission reduction ratio of 1.6? Q8. The 3000-lb (loaded weight) car shown in Figure 2.1 is going 60 mph and at this speed the aerodynamic drag is 16 hp. The center of gravity (CG) and the ground reaction forces on the front and rear wheels. (Refer Fig 8). Q9. The car in Figure 8, travelling 60 mph, is suddenly given full throttle. A curve similar to Figure 1.11 shows the corresponding engine power to be 96 hp. Estimate the ground reaction forces on the front and rear wheels, and the acceleration of the vehicle. (Refer Fig 9). Q10. Figure 10 shows an exploded drawing of the engine, transmission, and propeller shaft of the car in Figure 8 and Figure 9. The engine delivers torque T to the transmission, and the transmission speed ratio (win/wout) is R. Determine the loads, exclusive of gravity, acting on these three members. Q11. The drawing (Figure 11) represents a bicycle with an 800-N rider applying full weight to one pedal. Treat this as two dimensional problem, with all components in the plane of the paper. Draw as free bodies in equilibrium i. The pedal, crank, and pedal sprocket assembly. ii. The rear wheel and sprocket assembly. iii. The front wheel. iv. The entire bicycle and rider assembly. Q12. The wheels of a standard adult bicycle have a rolling radius of approximately 13.5 in. and a radius to the center of the caliper disk brake pads of 12.5 in. The combined weight of bike plus rider is 225 lb, equally distributed between the two wheels. If the coefficient of the friction between the tires and road surface is twice that between the brake pads and the metal wheel rim, what clamping force must be exerted at the caliper in order to slide the wheels? [Ans.: 121.5 lb] Q13. The automobile in Problem 9 accelerates to 80 mph and then makes a panic stop. If the brakes are applied to take full advantage of a friction coefficient of 0.8 between tires and pavement, what is the average horsepower absorbed by the brakes during deceleration from 80 to 70 mph? [Ans.: 515 hp] Q14. Determine the forces acting on the elements of the bicycle brake lever assembly shown in Figure 14 during braking. Given: The geometry of each element is known. The average humans hand can develop a grip force of about 267 N (60 lb) in the lever position shown. Assumptions: The accelerations are negligible. All forces are coplanar and two dimensional. A Class 1 load model is appropriate and a static analysis is acceptable.
Resume: On March 2nd 2010, The United Nations General Assembly proclaimed the period from 2011 to 2020 as the Decade of Action for Road Safety to spur national and global efforts to halt or reverse the increasing trend in road traffic deaths and injuries around the world.
sustained investment by all players, including and perhaps most importantly road users themselves.
- Encourage organizations, companies and institutions to adopt better management and utilization practices of professional vehicles and ensure adequate driver training - Reinforce the efficiency of emergency rescue services, train physicians to handle traffic accident trauma victims and equip hospitals as necessary. In this respect, the creation of a single emergency number throughout the world, as eCall is being set up in the European Union, will augment the rapidity of response after an accident for a reasonable investment. - Implement international cooperation at all scales and all levels to favor technology transfers, and exchanges of data and know-how. Downloads documents
Moscow Declaration (271.70 kB) UN Resolution for A Decade of Action (March 2010) (127.37 kB)
The pertinence of the new technologies. The way they are integrated in the vehicle. The emotional appeal, exterior and interior design. The perception of friendliness of the whole concept from a social responsibility point of view.
Lithium market could bloom as tide goes out on oil Resume: Lithium is not much to look at. It's a soft and light, silver-white metal known for its use in mood stabilising drugs. But the 25th most abundant element on earth could, one day, help cure the world of its addiction to oil - as a key ingredient in batteries. HONG KONG, June 23, 2010 (AFP) - Lithium is not much to look at. It's a soft and light, silver-white metal known for its use in mood stabilising drugs. But the 25th most abundant element on earth could, one day, help cure the world of its addiction to oil -as a key ingredient in batteries. US geologists last week released the results of a survey showing around a trillion dollars worth of minerals in Afghanistan, which could make the war-ravaged state "the Saudi Arabia of lithium", according to a Pentagon memo. But mining and technology firms have long been looking at lithium through eyes lit with dollar signs. Lithium-based batteries are used in everything from mobile phones and laptops, to iPods and iPads, as well as military and medical hardware. They have even made their way into the human body, powering pacemakers. But the main reason companies are betting on lithium is the projected explosion in the number of electric and hybrid electric vehicles. Nissan, Honda and Toyota are among car-makers now gambling that electric vehicles, with their zero tailpipe emissions, will catch on and start to drive traditional gasguzzlers off the road. All will need batteries. Lots of batteries. Lithium-ion rechargeable batteries, and potentially new batteries such as lithium-air, are seen as the best option by many manufacturers over other battery types as they are lightweight and efficient, and can hold more power. Subbu Bettadapura, Malaysia-based associate director of energy research company Frost and Sullivan, says the battery market is set to grow massively. The lithium-ion battery market for electric and hybrid vehicles is, he says, conservatively-estimated to be set to grow from 2,400 units in 2008 to 1.53 million units by 2015. "The tide is definitely going out on oil, in the long run," he told AFP. "The world's dependence on oil will decline and will be replaced by other fuels, such as lithium-ion batteries." The US, the world's second biggest polluter after China, clearly agrees. President Barack Obama has said he wants a million hybrid electric cars on America's roads by 2015. And, at a groundbreaking ceremony for a new lithium-ion battery plant on Monday, Vice President Joe Biden said such factories could reduce US dependence on foreign oil and prevent disasters like the Deepwater Horizon oil leak in the Gulf of Mexico. "This is the beginning of a revolution in the production of energy in the country," said Biden at the ceremony for Dow Kokam's plant in Midland, Michigan, which will make
batteries for 60,000 electric vehicles a year. Japanese, Chinese and South Korean manufacturers dominate the lithium-ion battery market, and Asia-Pacific lithium mining projects are coming thick and fast. Australian mining firm Orocobre signed a deal in January with the raw materials arm of motor giant Toyota for a lithium project in Argentina. This month, a South Korean consortium launched a lithium exploration joint-project with a Canadian mining firm, also in Argentina. There are several other deals either signed or in the pipeline. Galaxy Resources, an Australian mining and chemicals company, will soon commission the world's second largest spodumene - a source of raw lithium - mine in Western Australia, to be processed at its plant in China. Oil may have had its day, says Anand Seth, Galaxy's marketing chief, but it will be around for a long time yet. "Is it the end of oil? I wish!," he told AFP. "But it is not so simple and probably not in our lifetime. "The lithium batteries for electric vehicles are very much in the nascent stage and the infrastructure to charge these batteries needs to be developed and installed. "The next five years will be critical in establishing such infrastructure for recharging the batteries and the technology and standardisation of batteries is also very important."
The electric car becomes a reality Resume: Lithium and lithium-ion batteries are ideal power sources for vehicle applications due to their unique features in terms of energy density. The concern on global warming, the continuous increase of the oil cost, the need for efficient, sustainable transport, the call for the introduction in the road of a large fleet of zero emission or of controlled-emission vehicles. The full electric car (EV) operates with an electric engine, while the hybrid car (HEV) and the plug-in hybrid car (PHEV) share electric and combustion engines. All these vehicles require a battery for powering the electric engine. Lithium and lithium-ion batteries are ideal power sources for vehicle applications due to their unique features in terms of energy density. What is a lithium-ion battery ?
In its most common configuration a lithium-ion battery is formed by a graphite anode and a transition metal lithium oxide LiMO, e.g. lithium cobalt oxide, cathode separated by an electrolyte consisting of a solution of a lithium salt in a liquid mixture of organic carbonates. Lithium ions shuttle from the cathode to the anode across the electrolyte solution with a simultaneous release and acceptance of electrons that power the external load. Lithiumion batteries are the power sources of choice for popular portable electronics, such as mobile phones, note books, Mp3 and are currently produced at a rate of several billion units per year.
Can the present lithium-ion battery technology be extended to EV and HEV markets? Although established commercial products, lithium-ion batteries still need further improvements to meet the requirements of emerging markets, such as those directed to the progress of sustainable road transport. The present lithium-ion battery technology does not yet allow their penetration on those markets. Enhancement in energy density and, especially, in safety level, as well as decrease in cost, are needed. These are not easy tasks and large investments are worldwide devoted to make them real. Reasons for improving energy density The energy density is the amount of watt-hour that the battery may produce by unit weight or unit volume. Obviously, for the use in a passenger car, the battery should be as light and as small as possible. Presently, lithium-ion batteries can offer values of about 150 Wh/kg and 300 Wh/liter, that are still not adequate for assuring long driving range with a single charge. Therefore, success in the EVs and HEVs markets requires new types of batteries with energy density levels four or five times higher than the present ones. Why lithium/sulphur? Large improvements in energy density may be only obtained by the development of new lithium battery technologies. Among these, the lithium/sulphur battery has a key role. This battery, in fact, provides in theory a significantly higher theoretical energy density than that offered by common lithium-ion batteries, namely 2,500 Wh/kg versus 500 Wh/kg. This implies that with the same weight, the lithium/sulphur battery can assure a driving range three times longer that that provided by the common lithium battery systems Major players are positioning themselves for the development of the lithium/sulphur battery A number of academic and industrial laboratories have research activities on the lithium/sulphur battery. However the practical development of this battery has so far been prevented by a series of issues involving, among others:
sulfide dissolution at the cathode, that limits the cycle life; reactivity of the lithium metal anode, that induces safety hazards and poor electronic conductivity of the active cathode material, that reduces the low rate capability.
Recent success opens the route for the practical exploitation of the Li/S battery Recently a new type of lithium sulfur battery has ben reported by an Italian research team at the University of Rome Sapienza. The battery exploits a totally new chemistry involving a safe tin-carbon nanocomposite (to replace the reactive and unrealable common lithium metal anode), a plastic-like gel-polymer membrane (to replace the unstable and flammable common organic electrolyte solution) and a carbon/lithium sulfide composite (to replace common sulfur cathode). This battery is intrinsically safe, offers long cycle life and provides values of energy density three to four times higher than that offered by common lithium-ion batteries. It is expected that this new, high-energy battery may soon finds its way to large-scale, industrial production. For further information on the lithium/sulphur battery : Ahn, H-J , Kim, K-W and Ahn, J-H, Lithium Sulfur Cells, Encyclopedia of Power Sources, Elsevier, 2009, 155-161 J. Hassoun & B.Scrosati, Angew. Chem. Int. Ed. (2010) 49, 2371 http://www.wiley-vch.de/vch/journals/2002/press/201010press.html
Training engineers in preparation for future electric vehicles 06-14-2010 by EDF Resume: The development of the technologies involved in the automobiles of tomorrow, and the strong growth expected in the short term of the electric and rechargeable hybrid vehicle market mean training today to ensure a corps of qualified professionals and specialists. Public authorities in France are expecting to have 2 million electric and rechargeable hybrid vehicles on roads by 2020. To achieve this ambitious objective, and face up to the specific challenges related to electric vehicles (fine-tuning of onboard energy and vehicle design ; management of energy demand on the grid ; developing Lithium-ion batteries ; recharging infrastructure issues), qualified engineers and technicians must be at the ready. In France, two Masters programs will open their doors to graduates of engineering schools in the fall of 2010. The objective ? To promote and attract young graduates to vocations specifically associated with electric vehicles. The first is the Master of Electric Vehicle Engineering. It is accredited by four schools of engineering of the PariTech campus : Arts et Mtiers (ENSAM), the cole Suprieure de Techniques Avances (ENSTA), and the cole des Mines and the cole
des Ponts who have already been furnishing young graduates to the automobile industry for some time. Students will chose from two options : a Masters in energy management of electric vehicles, or a Masters in design and conception of new vehicles. Major car manufacturers and energy companies, such as Renault, and EDF, are involved in these study programs, both recognized by the French Commission de la Confrence des Grandes Ecoles. The areas of study are also receiving support from various professional automobile associations (the Socit des Ingnieurs de lAutomobile, the Association Rgionale de lIndustrie Automobile). As to the second, the Master of Sustainable Transport and Vehicles was created by the ENS Cachan, Centrale Paris, the SUPELEC and the IFP School. It is accredited by the French Ministry of Research and Higher Education. Students will receive specialized instruction in the area of automotive electrification and propulsion. In Germany on May 3rd, Angela Merkel launched the National Platform for Electricmobility. The government estimates that 25,000 engineers will be needed to appropriately manage the shift toward electric vehicles. To remedy the situation, one of the seven platform work groups is dedicated to addressing the training needs of budding engineers. And finally, in August of 2009, Barack Obama enacted the American Recovery and Reinvestment Act, a package of measures totaling nearly 40 million dollars for the development of training and awareness programs pertaining to electric vehicles in high schools, colleges, and universities throughout America
The numbers dont tell the full story 20-year-old Nor Salina Adb Wahad had just gotten a new job in Kuala Lumpur and was planning to take her family to dinner with her first pay check. The celebrations were cut short on New Years day when the car driven by her 23-year-old friend, Nur Aina Rashid, crashed into an electrical pole. Both these young Malaysian women, full of hope and professional potential, died on the spot. This is just one of the names that make up the everyday man-made humanitarian disaster known as the global road safety crisis. Multiply this human tragedy by 1.3 million and you get the number of people killed one the roads every year 3000 every single day. Almost 50 times that many are injured. These numbers dont tell the full story. They are too abstract to fully grasp, and so we try to make sense of the scale with comparisons. As Russian president Dmitry Medvedev told government ministers assembled for the First Ministerial Conference on Road Safety in Moscow, Nov. 2009, its as if each year the equivalent of a midsized city quietly drops off the planet. Nine out of ten of road crash deaths occur in low- and middle-income countries Most of the damage is done in countries and communities that can least afford the costs and losses. Nine out of ten of road crash deaths occur in low- and middle-income countries and half of these victims are vulnerable road users such as pedestrians, children or young adults.
These tragedies play a major role in continuing poverty. In many cases, deaths occur in communities already struggling for basic survival. Road crashes rob communities of human potential and breadwinners, deprive business of skilled labour, cast families into health-related debt, consume hospital resources and hinder local economies. Without concerted effort, the crisis will only get worse. Around the world, people in low- and middle-income countries are increasingly buying motorized vehicles to get themselves or their products from place to place. But we as individuals can make a difference. Around the world, multi-sector partnerships, projects and programmes have proven that concerted, cooperative efforts that target key risk factors can reduce unnecessary death and injury. Together, we can work to prevent the tragic stories that dominate the headlines and rob us of our loved ones, our colleagues and our true potential. The role of kinetic energy The fundamental hazard to be managed in road safety is the kinetic energy of movement. Every moving object gains energy related to its mass and its velocity. An ordinary car travelling at 50 kph has more than 20 times the kinetic energy of a fired bullet, and a passenger in the car has about twice the energy of a bullet. The problem is, people may not be aware of the power of that kinetic energy and, often, the defenses protecting people from that energy break down. Vehicles or roads might be faulty, or drivers may decide not to wear a helmet or seatbelt. Though there is no silver bullet, silver coated bullets are available by using well known global good practice road safety interventions on the basic risks to stop people: from coming into contact with the kinetic energy of a moving vehicle. Wear a helmet. Use a seat-belt. Never drink and drive. Dont speed. Make sure every child gets to and from school safely. The Power of Partnership The way to manage these key risks is through partnership - using the synergy created when people of many fields and backgrounds work together on complex problems. Together, we make a very strong force, says Mr. Ngyun Trong Thai, the Deputy Chief of Secretariat of Vietnams National Transport Safety Committee. No one can do it alone. Mr. Thai speaks from experience. His country has seen significant reductions in roadcrash death and injury due to long-term government, business and civil society partnership efforts to increase helmet use among the countrys motorcycle riders. In Brazil, meanwhile, an innovative system has shown that close cooperation between health, transport and education ministries and many city partners can reduce death and injury on a sustained basis. "Before we joined with GRSP in 2006, we had no road safety data systemization, no serious crash injury data from hospitals and no systems aimed at an advanced road safety culture," said Eduardo Cury, the mayor of So Jos dos Campos, a city of 600,000 south of Rio de Janeiro. By working with GRSPs Proactive Partnership Strategy, city began working closely together to collect reliable data, better understand the problem, design targeted solutions and measure the results. Three years after joining with GRSP, in 2009, the city won the prestigious Prince Michael of Kent International Road Safety Award in honor of its holistic and
comprehensive approach that has reduced the number of people killed and seriously injured in road crashes by 62 percent during the last 3 years. What are the key risk factors? There are many causes of road crashes and many means of prevention. But evidence gathered over several decades of research shows that a significant number of lives can be saved relatively quickly with little extra cost by managing a few human behaviors: 1. Using a seat-belt 2. Wearing a helmet 3. Managing speed 4. Preventing drink and drive While some transportation fixes take millions of dollars and many years to correct, these main risk factors can be addressed with tools and techniques already available. Based on best-available evidence on good road safety practices, a series of road safety good practice manuals on each of the main risk factors above have been developed. GRSP has contributed to the development of these manuals and now GRSP and its partners around the world use them as a key tool for forming multi-sector partnership efforts aimed at reducing road crashes and injury related to the main risk factors. While every road safety partnership or project is different, the manuals offer a practical, step-by-step guide to analyzing and understanding the local road safety situation, connecting with key stakeholders, creating partnerships, developing targeted action plans, implementing projects and assessing the results all the key ingredients to building successful and sustainable road-safety interventions. Gearing up for the "Decade of Action" Now GRSP is working with partners around the world to scale-up existing partnership projects and begin new multi-sector initiatives as part of the Decade of Action for Road Safety, a global call for concerted action recently backed by the 64th General Assembly of the United Nations. When the 64th General Assembly of the United Nations passed a resolution in March 2010 proclaiming 2011-2020 the Decade of Action for Road Safety, it called the global road safety crisis a major public health problem with a broad range of social and economic consequences. The resolution calls fro a Decade of Action on road safety, and targets a 50% reduction in casualties by 2020. It also recognizes the crucial role that multi-sector partnerships play in implementing the Decade of Action on the ground. The solution to the global road safety crisis can only be implemented through multi-sector collaboration and partnerships among all concerned in both public and private sectors, with the involvement of civil society, the resolution reads. > Gears in motion For those who have been active in road safety the decision is a major milestone, and it gives road safety practitioners around the world a new platform on which to engage government support and leverage private contribution. Addressing the General Assembly before the UN vote, Matthias Schmale, IFRC Undersecretary General for Development and GRSP executive committee member, reminded the Assembly of the urgent need for action.
We must act without delay, first to prevent todays deadly trend from worsening, and then to reverse it, Schmale said. Our vision is a world free of road crash death and injury. The choice to move towards this vision is ours, collectively and individually.
Road Safety: The World Health Organization defines five priorities Five priorities to improve road safety Before conducting detailed analyses and implementing more complex methods, all players in road safety agree on the immediate effectiveness of five "simple" measures that must be adopted as an absolute priority, according to the World report on prevention of trauma from road accidents, of the World Health Organization. These five priorities are: - Control of speed, since its incidence on the severity of accidents in particular has not yet really been taken into consideration. For every 5% increase in traffic speed, the risk of fatal accidents increases by 20%. It is thus indispensable to enact and enforce speed limits, especially in cities (50 km/h (30 mph) or less depending on the neighbourhood). - The fight against drunken driving. The WHO recommends a maximum authorized blood alcohol level of 0.05 g/l to be applied worldwide. - Obligatory use of helmets by cycle drivers and passenger which comply with international standards (40% reduction of fatalities and 70% decrease of severe trauma). - Obligatory use of seat belts by all passengers, including on buses. - The use of restraint devices for children (75% reduction of mortality of babies and young children!). Implementing legislation According to the WHO, only 15% of the world's nations had correct legislation concerning these five priorities. Revising or creating legislation is obviously meaningful only if public authorities also give themselves the means of having it understood, accepted and respected by users. Download document
World report on prevention of trauma from road accidents -WHO (5.54 MB)
The evolving idea of sustainable development A growing awareness of the impact of mans activities on planet earth and our dwindling resources gave birth to the ecological movement in the 1970s. The concept of sustainable development was formally defined in the 1987 Brundtland Report as development that meets the needs of the present without compromising the ability of future generations to meet their own needs. For mobility to be economically sustainable it must provide users and businesses with affordable and attractive transport options. To be socially sustainable transport must promote access for all, and contribute to creating healthy and vibrant communities. Finally an environmentally sustainable mobility should leave no burdens for future generations. Our planet at a historic juncture Robust findings and facts demonstrate that our world is changing apace. The global population is growing and becoming increasingly urban. The demand for mobility, private vehicles and energy is burgeoning. Emissions of greenhouse gases, including CO, are on the rise. Evidence for global warming through natural climate variations is unequivocal and through human activities is very likely (IPCC). Rightly or wrongly climate change is supplanting trade and human rights as the biggest issue on the global agenda. Globalization has ensured that the repercussions of each successive crisis oil, food and financial have rippled worldwide. Current growth and development are not sustainable. Our global footprint shows we are no longer living within the means of our planet. Mankind must adapt to a future of uncertainties with thoughtful and rational responses. And is todays mobility sustainable? Today the transport sector, with its core business to supply mobility, is energy hungry and strongly dependent on fossil fuels. As a result it is a high emitter of greenhouse gases. The total number of vehicles in the global fleet is growing rapidly. Urban mobility on most continents suffers from congestion, local pollution, poor and inadequate infrastructure, lack of coordinated planning and increased road safety risks for road users. In view of all these challenges facing the transport industry todays mobility is clearly not sustainable. The industry has a key contribution to make to mitigate its negative impacts and take full advantage of all the potential solutions.
Automobile Engineering practical: Team work on following problems: SET A 1. 2. 3. 4. 5. Study of physical and chemical properties of fuel. Study of use of alternate fuels for S.I engine. Study of use of alternate fuels for C.I engine Study of battery operated vehicles. Layout preparation for Hybrid vehicles.
SET B 1. 2. 3. 4. 5. 6. Estimation of power requirement for vehicle propulsion. On road fuel consumption measurement. Brake efficiency measurement. Noise measurement in passenger compartment. Vibration measurement in passenger compartment Study of chassis dynamometer for vehicle performance testing.
SET C 1. 2. 3. 4. 5. 6. 7. Study the ergonomics of human beings, drivers seat position, size and construction. Study of passenger seat position,-requirement and construction. Study and prepare layout of seating arrangement of a typical passenger bus. Study the construction of typical truck body. Study the requirement of luxury coach. Study the aerodynamic forces and pitching, rolling, yawing moments in a truck Analysis the vehicle body weight and the weight distribution.
SET D 1. 2. 3. 4. 5. 6. 7. 8. 9. Dismantling & assembling of a two wheeler engine. Study of motor cycle & scooter carburetors & petrol injection system. Dismantling & assembling of a two wheeler gear box. Study of 1) kick starter mechanism 2) moped cranking mechanism 3) button start mechanism. Study of three wheeler drive line & chassis. Rear and front brake overhauling & adjustment. Study of handle bar controls & adjustments. Dismantling & assembling of the suspension system.
BE-6th, Mechanical & Production Engineering Automobile engineering Practical schedule for the automobile lab. For the first two turns 1. Comparison between TATA truck chassis & Shaktiman truck chassis available in the lab. 2. Recognize various component with their purpose in the power flow line in an i. Engine, Clutch, Gear Box & rear axle as live axle type of transmission. ii. Engine, Clutch, Gear Box & Front axle as live axle type of transmission. iii. Engine, Clutch, Gear Box & both rear & front as live axle type of transmission. 3. Study what type of transmission system is there in: i. ii. iii. iv. Your bicycle, In a rickshaw trolley, Bajaj three wheeler, Vikram temp,
Automobile practical schedule Schedule for 2nd turn 1) Study the construction detail of a single plate clutch. Also study in which type of vehicles these clutches are used. Name few. 2) Study the construction detail of a multiplate wet clutch. Also find the vehicles where these clutches are a necessity, name few. How they differ from single plate clutch. 3) Study the single plate clutch used in Luna moped. On what principle it works, mention. 4) Study the clutch actuating mechanism used in various automobiles. 5) Study the clutch plate of a single plate clutch and comment on: (a) Friction lining material. (b) Torsional spring and cushion springs. Also enquire from the market the approximate cost of the clutch overhauling of various vehicles.
10.. How the power transmission takes place in a Horse cart. Sketch the arrangement. How the horse cart of Karachi Pakistan as shown in the news reports was different as compared to the horse cart being used in Allahabad
Problem: Visit Lucknow on a Volvo bus and feel the difference between Volvo and ordinary bus. For going to Lucknow from Allahabad -select a Volvo Bus as the mode of transport. During the return Journey- in place of Volvo bus ride on ordinary bus. Feel the difference in ride comfort on a Volvo bus as compared to ordinary bus. Make a report on Automotive Suspension Systems with the help of the website mentioned below. Submit the report by September 13 - 2010.
H S Goyal 23-08-2010
Visit the Following web site: http://www.eng.mu.edu/~craigk/mechatronics_notes/Automotive_Suspension_Systems. pdf Read about- Automotive Suspension Systems (From Slides 1-14 and 40 to 72) Cover following topics: State of Art: Driving Safety Driving Comfort Passive , adaptive, semi active & active suspension systems Job of Car Suspension Road Isolation Road Holding Cornering Car Suspension Parts: Frame, Suspension Systems , steering systems, Tires and wheels. Springs: Coil, Leaf, torsion bar, Air springs, Sprung & Un sprung Mass Dampers. Read the enclosed articles:
Car transmissions were not always like this. The ones we see today are the result of an incremental evolution and development over the past century. The earliest transmissions were all of manual type. Later on a fusion of computing technology with well evolved manual transmissions led to the creation of automatic transmission systems in cars. Manual transmissions still continue to be just as popular as they used to be for the sole reason that they give the driver a sense of thrill through the ability to shift gears up or down at any desired moment. The transmission in a car is an intertwined system of gears, shafts and other parts that form a bridge to transfer power from the engine to the wheels. The setup helps the car maintain its cruising speeds and slow down or rev up depending on the condition of the road. It does all this without affecting the engines performance at any time. The first manual transmission was introduced by a company called Warner Gear (now BorgWarner) in 1927. It was a four speed gearbox with an H-shaped pattern. It helped the car achieve high speeds with ease and at no discomfort to the occupants. In 1930, an improved technology was introduced. Car manufacturers were now encouraged to try out different technologies in gearboxes. One such noticeable improvement was in the Buick Series 40 from Chrysler Corporation in 1939 where springs were employed to exert high pressure on the clutch plates while the driver was required only to apply light pressure on the clutch pedal to start or stop the car. However, the system soon saw several technical problems and became redundant. After weighing other options, Chrysler settled for a fluid drive system in which the clutch pedal was operated in two vaned plates. Power was transmitted through shearing action in low viscosity mineral oil. Through this new concept drivers could stop the car without using the clutch, while leaving the gear in high mode. However, this system too did not find many takers and was eventually dropped. The next new system to be developed used a sliding spur gearbox with three or four forward gears and a reverse gear integrated into it. This was the beginning of the modern gear box. The shifter slid a spur gear into the desired position to employ engine power. In the early stages, the shifter moved with great stiffness and required skill to prevent the clutch teeth from clashing against each other. Later on, the clutch plates were synchronized with the shifter so that the parts moved in unison. The only hurdle left for the driver was that the shifter needed to move simultaneously with the accelerator pedal, clutch pedal and the gearshift model. Transmission design remained nearly the same for several years to come until the first automatic transmission was developed. The automatic transmission was introduced first in some luxury cars before it was adapted to small cars. Though automatic transmissions became popular due to ease of use, many people today still prefer manual transmissions on their cars.
Car transmission system in a car helps to transmit mechanical power from the car engine to give kinetic energy to the wheels. It is an interconnected system of gears, shafts, and other electrical gadgets that form a bridge to transfer power and energy from the engine to the wheels. The complete set up of the system helps to maintain the cruising speed of the car without any disturbance to the cars performance. The oldest variant of the transmission system in India is the manual transmission that has undergone various modifications and alterations to form the present day automatic transmission.
Though advanced technology has given birth to the modern day automatic transmission, manual system scores more. Compiled here is a brief comparison of the advantages offered by both the transmission systems. Advantages of manual over automatic are as follows: One of the biggest advantages of a manual gearbox is to have a greater control over the gear selection. This is because in a manual system, a clutch is used to control speed instead of a torque convertor. Therefore, acceleration of the vehicle, especially during over-taking maneuvers, is at the drivers own discretion. Manual gearshifts are more fuel efficient as compared to their automatic counterpart. Torque convertor used to engage and disengage automatic gears may lose power and reduce acceleration as well as fuel economy. Compared to cars with automatic transmissions, cars with manual transmissions are cheaper to run and car maintenance is easy. The parts and equipments required to make an automatic system functional are expensive and highly technical as compared to a manual system. It is easier to build a strong manual transmission than an automatic one. This is because a manual system has one clutch to operate, whereas an automatic system has a number of clutch packs that function in harmony with each other. Advantages of automatic gearshifts over manual gearshifts are as follows: Automatic cars are easier to use, especially for the inexperienced car driver. Manual system requires better driving skills, whereas with an automatic, the clever system does it all on its own. This holds a greater advantage for new and inexperienced drivers and also helps during congested traffic situations where it becomes difficult to change gears every second. Automatic transmission requires less attention and concentration from the driver because the automatic gears start functioning as soon as the system feels the need of a gear change. For car with manual gear shifts, the driver has to be more alert while driving and better coordinated. An automatic transmission system has smoother and quicker shifts as compared to the manual system. Automatic cars have better ability to control traction when approaching steep hills or engine braking during descents. Manual gears are difficult to operate on steep climbs. In terms of customer choices and preferences, people prefer going for their manual counterparts because a manual gearbox is believed to be more efficient and fuel efficient.
An automatic transmission unit does not require a drivers intervention while driving. A cluster of sensors embedded within the system constantly monitor the throttle (acceleration/deceleration) input and then optimize (change) the engine response accordingly. The driver only uses the acceleration and brake pedals, and can comfortably enjoy the drive without having to change gears. The gear shift moves up automatically at the optimum shifting level when the driver presses the accelerator and the reverse action can be achieved when the brake pedal is pressed. These modern cars can be started only when the gear is in parking mode or the neutral mode as some call it. The car will not respond to ignition in any other gear mode. This is part of the safety features installed by the car manufacturer for a car with an auto transmission. If the car stops at traffic signals or in traffic jams, it is best to bring the car to neutral mode and then start the ignition before moving ahead the same is advised for cars with manual transmission to improve a cars performance. Those who are just getting themselves acquainted with the automatic transmission should keep the brakes pressed and gently release them while moving forward. It is possible that the car could rev up if the accelerator is pressed hard and the driver can loose control over the vehicle. Most cars available in India with an automatic transmission have been modified to suit Indian road conditions. This allows these cars to comfortably negotiate bad roads and hilly regions. There are only two major drawbacks in a car with an automatic transmission. First, it is made up of several components and a break down of even a single component can stall the car completely. Therefore the cost of maintenance of a car with an automatic transmission is marginally higher than cars with a manual transmission. Second, control of power and acceleration is completely dependant on the transmission and the driver cannot accelerate beyond a set safety speed. This means that a car with an automatic transmission is not conducive to racing conditions or to sharp overtaking tactics. However, an automatic transmission is a choice of most because of its smooth shifting capabilities that provide occupants with a jerk-free ride and the fuel economy of the car sees a definite improvement. It definitely eases the pressure of driving in congested cities, where acceleration does not play a big part, but traffic jams do. It is advisable to get a transmission with both manual and automatic switch options. This type of transmission will allow the driver to choose the type of transmission that he/she wants to use.
Students: Find the following journals on the internet. Go through the Journals subject list and topics covered. Get an article of your interest and read. Hsg
Latest advances in joining technologies for automotive body manufacturing He Tang DOI: 10.1504/IJVD.2010.034867 Optimizing the shape of a bumper beam section considering pedestrian protection.
Abstract: Engineering students at Saint Martin's University were presented with a design problem: Design and build an instrument that can be used by future students to investigate the design of bicycles from a biomechanical and ergonomic stand-point. Following a modified engineering design process, the students produced a design that can adjust to extreme riding postures ranging from standard to recumbent seating while accommodating the 5th percentile female's through the 95th percentile male's anthropometry. Attached to a state-of-the-art ergotrainer, the research platform can record a variety of human and mechanical performance variables while controlling the rider's required exertion levels during riding trials.
Preview
Abstract
This research considers the role of ergonomics in consumer safety. The aim was to encourage and improve the input of ergonomics, and thus safety, into the design process. The research has resulted in a series of publications targeted specifically at designers and producers of consumer goods, with the aim of encouraging their adoption of ergonomics principles, data and methods. These publications have been produced and distributed to industry by the Department of Trade and Industry (DTI) Consumer Safety Unit: CHILDATA: The Handbook of Child Measurement and Capabilties - Data for Design Safety Designing Safety into Products: Making ergonomics evaluation a part of the design process (presented as an appendix to this thesis). The background to the research is a review of the influences on consumer safety, and the exploration of a role for ergonomics. European consumer legislation states that to be
safe a product must meet the expectations of the user, hence the title of this thesis. This user-centred premise indicates the importance of product design and ergonomics in consumer safety, within the context of the other influences on safety such as safeguarding, mitigation of accidents and education. Theoretically this places ergonomics as a central influence on safety. A review of the existing contributors to safety, such as governance, standards and education was undertaken and again design was found to be central. With the potential contribution of ergonomics to safety demonstrated, evidence of a formal relationship between ergonomics and the design process was sought from the literature. Despite many years of calls for improvements in the input of ergonomics to design, little evidence was found in the ergonomics literature of support or guidance for designers of consumer products on either of these aspects. Two main routes to improving this input of ergonomics to design were identified: the use of ergonomics data and guidelines, and the use of ergonomics evaluation methods. This research focuses on these two routes to product design safety with the hypothesis that these inputs could be improved, eventually allowing better design safety to be realised. The aims of the research were therefore to investigate and improve these inputs. The first stage of the research considered the use of ergonomics data and guidelines in design. The limitations of ergonomics data and the barriers to effective knowledge transfer were identified. Work was undertaken to address these problems, in the first instance specifically for designers of children's products. This resulted in the production of "Childata, a handbook of ergonomics data on children, and its production and content are described. Four thousand copies of this handbook have been published and distributed free of charge to industry by the DTI. The success of Childata has resulted in sibling publications on adults (now published) and the elderly (in preparation). The next stage of the research was to consider the use of ergonomics evaluation methods by designers. A review of the literature on ergonomics methods and on guidance for their use found that there was a dearth of practical advice for designers. Also, that most guidance on evaluation methods concentrates on usability with very little reference specifically to safety. The feasibility of producing guidance for designers to encourage their use of evaluation was therefore considered. A series of four product safety evaluations were undertaken, presented here as case studies, and these form the major experimental part of the research. The aim of the case studies was to investigate the most useful and common methods for evaluating product safety and to generalise these into guidance for designers ,as well as producing formal reports and recommendations for improvements in the safety of the individual products. The products investigated were swimming pool covers, carbonated drinks bottles, all terrain bicycles and stepladders. The case studies showed however that a diversity of methods were needed to carry out the evaluations, many of which were novel methods or which drew on a mixture of ergonomics, technical and market research expertise T he only commonality found was in the sequence of stages that each evaluation followed, namely the identification of the products' users and hazards, the setting of performance criteria and selection of measurement variables, and the subsequent choice of methods. T he initial concept behind the fundamental research to producing prescriptive advice on methods was therefore rejected. Instead a framework for a generic evaluation process was developed, based on the findings from the case studies and with reference to the literature. This framework formed the basis of a guidance document for designers: Designing Safety Into Products'. This was also published and distributed to industry by the DTI. The publication establishes and encourages a generic evaluation process, but also concentrates on embedding ergonomics principles into the design process by exploring the relationship between evaluation and safety and stressing the need to move past the use of ergonomics data, as well as providing methodological guidance.
The research reported in this thesis has shown that the problems with the transfer of knowledge and methods from the ergonomics discipline are long standing. The reasons for this are discussed and recommendations are made to improve the link between design and ergonomics, including furthering this pragmatic approach to empowering designers by the production of similar design tools. The research programme has been a pragmatic approach to improving ergonomics and safety in design: improving the accessibility of ergonomics data for designers and promoting ergonomics evaluation methods during the product development process. The publications that have resulted from the research represent pragmatic steps which it is hoped may make some contribution to the realisation of safety.