Inspection and Test Plan for HRSG Installation

Doc. no Item 1. Procedure/ Documents 2. Material Check No AE1166-DD09-07013001-Attachment 7.1 Inspection & Test Activities INCO A H Sign SAMSUNG A W Sign FICHTNER A DR Sign AI (ASME STAMP ) A DR Sign Rev no. Verification Document Approved ITP E

Activity Description
Review/ approval of method statement for HRSG Installation Verify equipment, Identification, Inspection Check anchor bolts elevation & location Check foundation top surface chipping & cleaning Check pocket cleanliness

Applicable Code & Documentation Related DWG/ Erection Manual Related DWG/ Packing list Related DWG

Remarks

1.1

2.1

DR

DR

Inspection Report

3.1

DR

DR

Inspection Reprot

3.2 3. Pre installation 3.3

Visual Check

DR

DR

Visual Inspection

Visual Check Related DWG/ Erection Manual

DR

DR

Visual Inspection

3.4

Padding Elevation/ Dimensional Check

DR

Inspection Report

4.1 Casing 4.1.1 Check b leveling b f before anchor b lt Ch k base l li h bolt tightening Check anchor bolts leveling torgue tightening value Related R l t d DWG/ Erection Manual Erection Manual Related DWG/ Erection Manual Related DWG/ Erection Manual Related DWG/WPS H W DR DR Inspection Report

4.1.2

DR

DR

Inspection Report

4.1.3 Check column plumbness 4. Installation 4.1.4 Grouting of Column Check the welding between column and girder Casing modules Welding Visual 4.1.6 Inspection before Insulation and cladding Installation

DR

DR

Inspection Report Visual Inspection (Grouting check list) Visual Inspection

DR

DR

4.1.5

DR

DR

Related DWG/ Erection Manual

DR

Visual Inspection

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Inspection and Test Plan for HRSG Installation

Doc. no Item No AE1166-DD09-07013001-Attachment 7.1 Inspection & Test Activities INCO A H Sign SAMSUNG A W Sign FICHTNER A DR Sign AI (ASME STAMP ) A DR Sign Rev no. Verification Document Inspection Report / Visual Inspection Visual Inspection E

Activity Description
NDE (PT OR MT) for seal weld & fillet weld 10% Completed Internal Insulation & Inspection

Applicable Code & Documentation Related DWG/procedure/ AWSD1.1 Related DWG/ Erection Manual H

Remarks

4.1.7

4.1.8

DR

4.2 Module 4.2.1 Check the gap between liner plate and each bottom header Check the gap between bottom header "A" and bottom header "B " Baffle plate final installation check and stitch welding Check the Gap between tube restraint and module tube support. Related DWG/ Erection Manual Related DWG/ Erection Manual Related DWG/ Erection Manual Related DWG/ Erection Manual H W W DR Inspection Report

4.2.2

DR

DR

Inspection Report

4.2.3

DR

DR

Visual Inspection

4. Installation

4.2.4

DR

DR

Inspection Report

4.3 4 3 Steam Drums 4.3.1 Check the support Girder alignment and leveling Check the HP drum leveling and Center Line Tightening and sliding bolts loosing by 3/4 rotation Related DWG/ Erection Manual Related DWG/ Erection Manual Related DWG/ Erection Manual H W DR DR Inspection Report

4.3.2

DR

Inspection Report

4.3.3

DR

DR

Visual Inspection

4.4 HP and Link Piping (Feed water, Main steam, Drain & Vent, Chemical dosing Piping) 4.4.1 Checking the cleanliness and identification of Piping Spools Related DWG ASME Sec-1/WPS Related DWG ASME Sec-1/WPS H W DR DR Visual/Certification

4.4.2 Check the Welding joint Fit-up (Visual)

DR

DR

Visual Inspection

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Inspection and Test Plan for HRSG Installation

Doc. no Item No AE1166-DD09-07013001-Attachment 7.1 Inspection & Test Activities INCO A H Sign SAMSUNG A W Sign FICHTNER A DR Sign AI (ASME STAMP ) A DR Sign Rev no. Verification Document Inspection Report E

Activity Description

Applicable Code & Documentation Related DWG ASME Sec-1/WPS Related DWG ASME Sec-1/WPS Related DWG ASME Sec-1/WPS

Remarks

4.4.3 Reviewal of PWHT report

4.4.4 Final Welding Inspection

DR

Inspection Report

4.4.5 NDE of Welding joint (HP 100% ) Line Check before Hydro test (for 4.4.6 Supports and hangers, slope, elevation, valve & fittings, vent, drain etc.;)as per P&ID 4.5 Inlet Duct 4.5.1 Checking of foundation position, alignment and achor bolt position Check alignment and verticality of column ercetion

DR

DR

Inspection Report

Verification 3rd party

Related DWG

DR

Visual Inspection

Related DWG

DR

DR

Inspection Report

4. I t ll ti 4 Installation

4.5.2

Related DWG Related DWG/ Erection Manual Related DWG/ AWSD1.1/WPS Related DWG/ AWSD1.1/WPS

DR

Inspection Report p p Visual inspection (Grouting check list) Visual Inspection

4.5.3 Grouting of Columns

DR

DR

4.5.4 Check Fit-up

DR

DR

4.5.5 Welding Inspection 4.6 Equipment 4.6.1 Alignment and leveling of Fuel Skid

DR

Visual Inspection

Related DWG(Inlet Duct) Related DWG Related DWG(Inlet Duct)

DR

Inspection Report Visual inspection (Grouting check list) Inspection Report

4.6.2 Grouting of Fuel Skids Check leveling and alignment of cooling air blower

DR

DR

4.6.3

DR

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Inspection and Test Plan for HRSG Installation

Doc. no Item No AE1166-DD09-07013001-Attachment 7.1 Inspection & Test Activities INCO A H Sign SAMSUNG A W Sign FICHTNER A DR Sign AI (ASME STAMP ) A DR Sign Rev no. Verification Document Visual inspection (Grouting check list) Inspection Report Visual inspection (Grouting check list) Visual Inspection E

Activity Description

Applicable Code & Documentation Related DWG Related DWG(Inlet Duct) Related DWG

Remarks

4.6.4 Grouting of Air blower skids Check leveling and alignment of blow down tank

4.6.5

DR

4.6.6 Grouting of blow down tank

DR

DR

4. Installation

4.6.7 Visual Inspection of Burners

Related DWG

DR

DR

4.7 Steel Structure & Plateform (Stair, Galleries, Base frame etc.) 4.7.1 Visual Inspection of Steel Structures Related DWG H W DR DR Visual Inspection

4.7.2 Alignment Check of Stair Case Final I t ll ti Inspection of operating Fi l Installation I ti f ti plateforms Hydro pressure test (HP, other Lines)

Related DWG

DR

Inspection Report

4.7.3

Related DWG

DR

DR

Visual Inspection

5.1 5. Final Inspection & Hydro test 5.2

ASME I/ ASME B31.1

Pressure test report

Final Painting touh-up Inspection Check of center line and axis on foundation Check of anchor bolts location and elevation Check of chipping of grouting area

Related DWG

DR

Inspection Report

6.1

Related DWG

DR

DR

Inspection Report

6. Main Stack

6.2

Related DWG Related DWG/ Erection Manual

DR

Inspection Report

6.3

DR

DR

Visual Inspection

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Inspection and Test Plan for HRSG Installation

Doc. no Item No AE1166-DD09-07013001-Attachment 7.1 Inspection & Test Activities INCO A H Sign SAMSUNG A W Sign FICHTNER A DR Sign AI (ASME STAMP ) A DR Sign Rev no. Verification Document Inspection Report E

Activity Description

Applicable Code & Documentation Related DWG/ Erection Manual Related DWG/ Erection Manual Related DWG/ Erection Manual Related DWG/ Erection Manual Related DWG/ Erection Manual Related DWG/ Erection Manual Related DWG/ Erection Manual Related DWG/ Erection Manual

Remarks

6.4

Check of plumbness of main stack Grouting work after first course plumbness Check of anchor nuts tightening after install of the base plate Check of allignment of installed silencer splitters Check of stack platforms, handrails and grating Check of site insulation works Touch up paint inspection for damaged areas and welding joints Final installation Inspection of operating plateforms

6.5

DR

DR

Visual Inspection

6.6

DR

DR

Visual Inspection

6.7 6. Main Stack 6.8

DR

DR

Inspection Report

DR

DR

Visual Inspection

6.9

DR

DR

Visual Inspection

6.10

DR

DR

Visual Inspection

6.11

DR

DR

Visual Inspection

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