HEALTH, SAFETY & ENVIRONMENT PLAN

Document Title
Document No. Revision No. Revision Date Total No. of Pages

: NIP 36 Inch Redundant Hydrocarbon Pipeline Removal

: : : : ATE-HSE-PLA-005 A 19.12..2011 11

Revision No.

Date

Prepared By

Reviewed By

Approved By

00

19.12.2011

M. Nowosielski HSE Corporate

NIP 36 Inch Redundant Hydrocarbon Pipeline Removal

Doc. No. Rev. No. Date Page

:ATE-HSE-PLA-005 :A :19.12.2011 :2 of 11

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Designations

Remarks

Contracts Manager Contract Manager QHSE Manager Site Manager/Project Manager Works Co-ordinator Transport Coordinator & Plant Manager Journey Manager Transport Foreman Discipline Supervisor HSE Advisor Sub Contractor LCC CLIENT

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Document

Revision No.

Date

Scope / Remarks

ATE-HSE-PLA-005

19.12.20 11

Initial

Al Turki Enterprises LLC- HSE Procedure

ELECTRONIC COPIES ONCE PRINTED ARE UNCONTROLLED AND MAY BECOME OUTDATED This document is the property of AL TURKI ENTERPRISES and cannot be copied or reproduced without written permission

CONTENTS

INTRODUCTION...............................................................................................4 SCOPE...............................................................................................................4 REFERENCE.....................................................................................................5 RESPONSIBILITIES ........................................................................................6 PROCEDURE....................................................................................................8 Monitoring........................................................................................................10 APPENDICES..................................................................................................11

Al Turki Enterprises LLC- HSE Procedure

ELECTRONIC COPIES ONCE PRINTED ARE UNCONTROLLED AND MAY BECOME OUTDATED This document is the property of AL TURKI ENTERPRISES and cannot be copied or reproduced without written permission

INTRODUCTION Al Turki Enterprises LLC has been tasked with the removal of the redundant 36inch Hydrocarbon Pipeline that runs between Block Valve Station Number 4 (BVS-4) and Nimr Production Station (NRPS). The route of the pipeline is within a corridor of Hydrocarbon Pipelines some 25 (estimated) meters at the narrowest point. This corridor widens to 50 (estimated) meters at road crossings and direction changes. The redundant 36 Inch Pipeline (R 36) that is to be removed is 5 (estimated) Meters from the twin 18inch lines and 20 meters from the new 36 inch line. The R36 pipeline crosses under 8 roads (RDX) along its route and numerous Overhead Power Line (OHPL) Crossings. There are two (2) bypass lines and one (1) kicker line connected to the R36 along its route. These are also to be removed. Double Block and Bleed (DBB) shall be required for these and isolation certificate accepted from client. To ensure positive isolation all valves shall be LOCKED prior to work commencing or suitable blinds installed. All R36 is to be removed to BVS4 and NRPS battery limits, and blank flanges fitted to replace the two (2) bypasses and one (1) kicker line. The contract due to its complexity and size shall require ALL persons, management and individuals to be held accountable for their behaviour while involved or associated with the CLIENT works. Persons must be clear as to behaviours that are expected and acceptable, and must fully understand their accountability and the subsequent consequences of their driving behaviour. SCOPE The pipeline shall be Cold and Hot cut along its 11.8km length into 12metre length which shall be transported to the Nimr scrape facility. All above ground linepipe shall be removed prior to removal of RDX. The pipeline sleepers shall be removed and returned to storage for future use. R36 route shall be reinstated and the establishment of a Right of Way (ROW) along the old R36 route shall take place. Remedial works to make good washout of existing pipeline sleepers shall also be carried out. This procedure is applicable to all persons related to the contract.

Al Turki Enterprises LLC- HSE Procedure

ELECTRONIC COPIES ONCE PRINTED ARE UNCONTROLLED AND MAY BECOME OUTDATED This document is the property of AL TURKI ENTERPRISES and cannot be copied or reproduced without written permission

REFERENCE Client PR 1172 Permit to Work System Manual SP-1075 Fire and Explosion Risk Management SP-1157 Training SP 1234- Personal Protective Equipment SP-1242 Activities in the vicinity of Overhead Power Lines SP-1251 Training requirements for lifting operations personnel SP-2000 Road Transport HSE Specification Sp-2001 HSE Specification Load Safety and Restraint Al Turki Enterprises ATE-HSE-PRO-01 Safe Lifting Operations and Maintenance of Lifting Equipment ATE-HSE-PRO-15 Risk Assessment ATE-HSE-PRO-033 Toolbox Talks ATE-HSE-PRO-045 Permit to Work DEFENITIONS NRPS Nimr Processing Station BVS Block Valve Station ROW Right of way

Al Turki Enterprises LLC- HSE Procedure

ELECTRONIC COPIES ONCE PRINTED ARE UNCONTROLLED AND MAY BECOME OUTDATED This document is the property of AL TURKI ENTERPRISES and cannot be copied or reproduced without written permission

RESPONSIBILITIES

Al Turki Enterprises LLC- HSE Procedure

ELECTRONIC COPIES ONCE PRINTED ARE UNCONTROLLED AND MAY BECOME OUTDATED This document is the property of AL TURKI ENTERPRISES and cannot be copied or reproduced without written permission

1.1 Site Manager Ensure So Far as is Reasonable Practicable that all required resources are made available and that they are used for the purpose intended Ensure that all persons are suitable for the task and position that they are appointed to. Permit Holder Ensure that no works take place until the correct permit is in place. Ensure that ALL equipment and task are listed on the permit and that item or tasks not listed do not take place and are NOT allowed to be used on site. Ensure gas testing takes place as required within the Method Statement and that a record is kept of each test. 1.1.1 Ensure that works stops should an adverse Gas test result be identified and inform site management of the result. Mechanical Supervisor Ensure that they are capable of maintaining the integrity of the works and rearrange works with the agreement of Site Manager in line with agreed Method Statement or amend and review works with CLIENT Ensure all site personnel including drivers and operators are aware of their task, emergency procedures and use the equipment provided as intended. Ensure all documentation is maintained and readily available for audit during works. Gas Tester 1.1.2 Ensure that gas testing takes place as in the Method Statement for cutting process. 1.1.3 Record results of gas test and immediately inform site supervisor of adverse results that could cause danger of explosion. 1.1.4 Ensure gas test equipment is maintained in a serviceable condition for the duration of the works and not allow works to take place until results are known and confirmed as acceptable. Driver Ensure they drive and the equipment as indented and directed. Ensure that all loads are secured before moving the vehicle as identified in the Method Statement. Drive the vehicle in such a way as to minimise danger to other workers and equipment. Take instructions from the site management and cooperate by following routes and Operator Ensure that all loads are supported correctly and that the equipment is setup correctly before handling or lifting a load. Ensure that they equipment and ancillaries are fit for purpose. Comply with Banks man rigger indications and signals.

Al Turki Enterprises LLC- HSE Procedure

ELECTRONIC COPIES ONCE PRINTED ARE UNCONTROLLED AND MAY BECOME OUTDATED This document is the property of AL TURKI ENTERPRISES and cannot be copied or reproduced without written permission

PROCEDURE 1.2 Pipe cutting Cold cutting shall be carried out using a bevel and cutting compressor driven machine. This shall be used to cut 12meter pipe section out at low points or every 240meters to facilitate; Internal pipe inspection for hydrocarbon fluid and gas. Air flow into the pipe for natural air purging Identification of Hot cutting work fronts. The pipe shall be supported by a crane using a broad belt sling during the cutting process then placed on the ground in a suitable location so as NOT to impeded routes and work fronts. The pipe shall be prevented from rolling using wooden chocks or sandbags. Hot Cutting shall be carried out using oxy acetylene band mounted pipe cutting device. The pipe shall be supported by a crane using a broad belt sling during the cutting process then placed on the ground in a suitable location so as NOT to impeded routes and work fronts. The pipes shall be prevented from rolling using wooden chocks or sand bags. Permits and gas testing shall take place before each process commences. To facilitate gas testing of the interior of the pipe in the location of the pipe a 8-10 mm pilot hole shall be drilled in order that the Gas Tester probe can be inserted first at the 12 Oclock position and then at 6 Oclock location of the pipe diameter. Any residual Hydrocarbon must be allowed to drain into a receptacle prior to cutting taking place. If large quantities of Hydrocarbon are detected then a gully sucker shall be employed to remove the excess. Hot cutting shall only take place within a 12metre (one pipe length) distance of the open pipe end Loading/Unloading Loading of the shall take place in any area more than 500 meters from other work fronts to minimise congestion and maintain clear routes in the event of an emergency. 1.2.1 Slings Two (2) legged 10 meters sling of a capacity of no less than 6 tonne per leg shall be used and connected to pipeshoes by a shackle with a minimum working load capacity of 6 Tonne. 1.2.2 Pipeshoes Pipeshoes of a 10 tonne capacity shall be used to lift the linepipe from the Row onto the vehicle bed. These pipeshoes shall have tag lines connected to them which shall facilitate insertion and
Al Turki Enterprises LLC- HSE Procedure
ELECTRONIC COPIES ONCE PRINTED ARE UNCONTROLLED AND MAY BECOME OUTDATED This document is the property of AL TURKI ENTERPRISES and cannot be copied or reproduced without written permission

removal from the pipe ends without having to mount the trailer bed. 1.2.3 Banksman slingers Shall be in attendance at each lifting operation and crane operation and carry out their duties as instructed. 1.3 Transport Transportation of the pipe to the scrap yard shall be along the routes indicated and each truck shall carry 3 pipe lengths in a triangular configuration with 2 pipes on the lowest level and 1 pipe on the upper level. The trailers shall have a minimum of six (6) metal stations along the length of the trailer on either side. A minimum of 4 spansets of 2 tonne capacity shall be installed after loading and NOT removed before arrival at the unloading location. 1.4 Routes Traffic Management Pipe carrying vehicles shall only enter and leave the RoW as indicated daily by the Mechanical Supervisor and travel at pedestrian speed (10KPH) past any work fronts that are taking place along the route. No U-turns are permitted on the RoW, drivers must continue to the next exit for the days work. The pipe carrying truck shall stop in a location as indicated by the crane operator and remain in his vehicle cab until loading has been completed. 1.5 Sleepers Once work fronts for cutting and pipe removal from Row are clear then and only then shall the removal of pipe sleepers take place. The base of each sleeper shall be excavated by hand or excavator positioned on the RoW facing the twin 20 inch pipelines but at such a distance as to prevent the backhoe reaching past the end of the sleeper. Sleepers shall be lifted using the lifting eyes cast into the base, four (4) legged sling and shackles with tag lines. All ancillaries must be of suitable capacity (minimum of 2 tonnes per leg and shackle).

1.6 Reinstatement During reinstatement all plant and equipment must remain at a safe distance from the live lines. Any remedial works adjacent to live lives shall be carried out by hand. 1.7 Personal Protective Equipment All persons shall at all-time use the appropriate PPE for the tsk being carried out and at minimum; Head protection Eye protection Safety Footwear Hearing protection as identified by assessment Body protection appropriate for the task being carried out.
Al Turki Enterprises LLC- HSE Procedure
ELECTRONIC COPIES ONCE PRINTED ARE UNCONTROLLED AND MAY BECOME OUTDATED This document is the property of AL TURKI ENTERPRISES and cannot be copied or reproduced without written permission

1.8 Fire protection All Equipment on site shall carry fire extinguishers and suitable additional foam or Dry Powder shall be provided for HOT CUTTING work fronts.

Monitoring All personnel shall monitor the progress and condition of the works at each opportunity with the minimum of daily visits checking systems of work and advising on possible improvements and or failings. Health Safety and Environmental personnel shall ensure that they attend the works at minimum for commencement of the works at the start of each day and physically confirm that all documentation is in place and that processes are being carried out as per the method statements for the task. Any subsequent failings or possible improvement must be reported to the site foreman. Mechanical supervisor and Site Manager for the Project directly. All persons are permitted to curtail works should they feel that any process or act that could possible cause danger to persons or the environment until corrected without any form of reprisal.

Al Turki Enterprises LLC- HSE Procedure

ELECTRONIC COPIES ONCE PRINTED ARE UNCONTROLLED AND MAY BECOME OUTDATED This document is the property of AL TURKI ENTERPRISES and cannot be copied or reproduced without written permission

APPENDICES APPENDIX NUMBER SUBJECT MATTER

Al Turki Enterprises LLC- HSE Procedure

ELECTRONIC COPIES ONCE PRINTED ARE UNCONTROLLED AND MAY BECOME OUTDATED This document is the property of AL TURKI ENTERPRISES and cannot be copied or reproduced without written permission