OFFSHORE DESIGN SECTION MUMBAI REGION FORMAT NO :

FUNCTIONAL SPECIFICATION FOR RESTRICTION ORIFICE ASSEMBLY WELL PLATFORM PROJECT

VOL No III REV No 1 FS No: 3204 SHEET No. 1 OF 1

ODS/SOF/004

FUNCTIONAL SPECIFICATION FOR RESTRICTION ORIFICE ASSEMBLY

OIL AND NATURAL GAS CORPORATION LTD. INDIA

7 PREPARED BY REVISED BY ISSUED AS APPROVED BY TOTAL PAGE DATE 1 REV No.

OFFSHORE DESIGN SECTION MUMBAI REGION FORMAT NO :

FUNCTIONAL SPECIFICATION FOR RESTRICTION ORIFICE ASSEMBLY WELL PLATFORM PROJECT

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CONTENTS

Clause No. 1.0 2.0 Scope Of This Document

ITEM Standards And Specifications 2.1 2.2 Reference Specifications Other Specifications to be followed

Page No. 3 3 3 3 3 4 4 4 4 4 5 5 5 5 5 5 5 6 6 6 6 6 6 7 8

3.0 4.0

Scope Of Supply Restriction Orifice Assembly 4.1 4.2 4.3 4.4 4.5 4.6 4.7 4.8 Application General Material Range Scales Flanges Meter Runs Orifice Plate Sizing

5.0 6.0 7.0 8.0 9.0 10.0 11.0 12.0 13.0 Annexure I Annexure II

Equipment Protection Installation Requirement Calibration, Inspection And Testing Documentation Tagging & Nameplates Review And Approval Vendor Pre-Qualification Requirements Preparation For Shipment Receipt And Storage Material Selection chart for Restriction Orifice Assembly Typical Data Sheet Restriction Orifice Plates

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1.0 1.1

SCOPE OF THIS DOCUMENT: This specification describes the essential considerations in the selection, installation, calibration, testing and commissioning of Restriction Orifice Assembly. The Contractor shall be responsible for the design, engineering, procurement, packing, calibration, testing at yard and offshore, shipment to yard and offshore site, installation and commissioning at site of the Restriction Orifice Assembly. STANDARDS & SPECIFICATIONS: Reference Specifications: a) b) c) Specification No. 3.6: Instrumentation Design Criteria MR / OD / INST / FS / 3203: Functional Specification for Orifice Flow Meter. Basic Bid Work

1.2

2.0 2.1

2.2

Other Specifications To Be Followed: a) b) c) ISA RP 3.2 API 2531 API Manual of Petroleum Measurement Chapter 4

3.0 3.1 3.2

SCOPE OF SUPPLY: The number of Restriction Orifice Assemblies to be supplied and installed shall be as per the process requirements indicated in the Basic Bid Work and the P & IDs. The Restriction Orifice Assembly shall include Orifice Plates complete with studs, bolts, nuts, jackscrews, gaskets, plate holders and plugs and all other accessories necessary to make the system complete.

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3.3

The scope of supply shall also include commissioning spares and two years spares as required by clause 3.6.4.8 of Instrumentation Design Criteria, and as suggested by the Manufacturer. RESTRICTION ORIFICE ASSEMBLLY: Application: Restriction Orifice Fittings shall be used wherever process requirements dictate pressure reduction. General: Details of the Orifice Plates to be used in the Restriction Orifice Assembly shall in general be as per Document No. MR / OD / INST / FS / 3203: Functional Specification for Orifice Flow Meter. The orifice plates shall be welded together to make RO assembly. However, the last plate shall not be welded and an arrangement shall be made to remove and replace the last plate. For the RO Assembly, certain overlaps shall be provided between successive plates. Material: The material requirements for orifice plates to be used in the Restriction Orifice Assembly shall in general be according to clause 4.3 of Document No. MR / OD / INST / FS / 3203: Functional Specification for Orifice Flow Meter. The material requirements for Restriction Orifice Assemblies shall in general be according to clause 3.6.4.5 of Instrumentation Design Criteria. Range: Range selection for Orifice Plates used in the Restriction Orifice Assembly shall in general be according to clause 4.4 of Document No. MR / OD / INST / FS / 3203: Functional Specification for Orifice Flow Meter.

4.0 4.1 4.1.1 4.2 4.2.1

4.2.2

4.2.3 4.3 4.3.1

4.3.2 4.4 4.4.1

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4.5 4.5.1

Flanges: Flange requirements for Orifice Plates used in the Restriction Orifice Assembly shall in general be according to clause 4.6 of Document No. MR / OD / INST / FS / 3203: Functional Specification for Orifice Flow Meter. Meter Runs: Meter runs required for Restriction Orifice Assembly shall in general be according to clause 4.7 of Document No. MR / OD / INST / FS / 3203: Functional Specification for Orifice Flow Meter. Orifice Plate Sizing: Sizing for Orifice plate to be used in the Restriction Orifice assembly shall be based on and AGA Report No. 3. Orifice plate sizing calculations shall be submitted to Company for review. EQUIPMENT PROTECTION: Restriction Orifice Assembly protection requirements shall in general be as per clause no. 3.6.4.4 of Instrumentation Design Criteria. INSTALLATION REQUIREMENTS: The installation of Restriction Orifice Assembly shall in general be according to clause 3.6.4.6 of Instrumentation Design Criteria and as per clause 6.0 of Document No.: MR / OD / INST / FS / 3203: Functional Specification for Orifice Flow Meter. CALIBRATION, INSPECTION & TESTING: Calibration, inspection and testing requirements shall in general be as per clause 3.6.4.7 of Instrumentation Design Criteria and as per clause 7.0 of Document No.: MR / OD / INST / FS / 3203: Functional Specification for Orifice Flow Meter. DOCUMENTATION: The documentation requirements shall in general be according to clause 3.6.6.2 of Instrumentation Design Criteria.

4.6 4.6.1

4.7 4.7.1

5.0 5.1 6.0 6.1

7.0 7.1

8.0 8.1

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8.2

Sizing calculations for restriction orifice assemblies shall be furnished along with the purchase specification. These calculations shall include number of plates, bore diameter, thickness of each plate, stress calculation, etc. Duly filled in data sheet shall be furnished along with the purchase specification. A typical blank data sheet is provided as Annexure I of this document. TAGGING & NAMEPLATES: Tagging & Nameplate requirements shall in general be according to clause 3.6.6.1 of Instrumentation Design Criteria. REVIEW & APPROVAL: Review and approval of purchase specifications and other related documents shall in general be according to clause 3.6.6.3 of Instrumentation Design Criteria. VENDOR PRE-QUALIFICATION REQUIREMENTS: The Vendor pre-qualification requirements shall in general be according to clause 3.6.6.4 of Instrumentation Design Criteria. PREPARATION FOR SHIPMENT: The Restriction Orifice Assemblies shall be prepared for shipment in accordance to clause 3.6.6.5 of Instrumentation Design Criteria. RECEIPT & STORAGE: Receipt and storage of the Restriction Orifice Assemblies shall be in accordance to clause 3.6.6.6 of Instrumentation Design Criteria.

8.3

9.0 9.1 10.0 10.1 11.0 11.1 12.0 12.1 13.0 13.1

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ANNEXURE I - TYPICAL DATA SHEET FOR RESTRICTION ORIFICE ASSEMBLY

RESTRICTION ORIFICE ASSEMBLY UNITS: Flow Liquid M3/HR. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 49 50 Gas NM3/HR. Pressure Kg/cm2 Temperature oC Level/Length - M

GENERAL

Tag Number Line Number Line Size & Schedule Service Plate Only Assembly Required Pressure Drop Type Single Stage Pressure Reduction Multiple Stage Pressure Reduction Material Thickness W In Mm Beta Ratio d/D Bore Dia. d Vent / Drain Center Distance R

Concentric Square edged

PLATE

FLANGES

OPTIONS

SERVICE CONDITIONS

Type Material Size & Rating Facing & Finish Line ID / OD Gasket Thickness Mm Gasket Material Plate Holder Plate Holder Material Stud Bolt Material Nut Material Welded Construction Spool Piece Length Connection Material Fluid State Flow Min. Maximum Flow Normal Inlet Pressure Operating Maximum Temperature Operating Maximum Sp. Gr. At Oper. Temp. 15 OC Molecular Weight Operating Viscosity (Cp) Compressibility Factor Pipe Reynolds Number IBR Certification Manufacturer Model Number Cp / Cv

ITEM DETAILS