LINEAR MOTION SLIDES

INTRODUCTION
Efficiency in automation can only be attained with simplified processes and systems. To achieve this task, aluminum profile systems and modules suitable for automated applications are available. The simplicity of aluminum profile systems and integrated components ensures functionality and reliability. All the components individually and in sets, are designed and constructed in such a way that they can be assembled without any problem and therefore provide an economical solution.

These systems find excellent solutions for a wide range of automation applications, including packaging equipment, pick and place units, guard door slides, plasma cutting, painting, dispensing, welding, cut off machine and many other industrial machines.

Standard sizes and configuration are available at short notice, but custom solutions can be designed, engineered and manufactured to meet specific requirements.

CONTENTS
Description 1 LFR Modules 1 LM Slide Units 1 Cross Roller Guides 1 Frictionless Slides 1 M + V Guides 1 Spindle Unit 1 Chamfering Machine 1 Application Examples Page 1 - 11 12 -15 16 -19 20 - 23 24 25 26 27

LFR MODULES
LINEAR MODULES WITH DRIVE SYSTEMS
Linear guidance system is manufactured using Aluminum extrusions, Precision linear shafts, LFR Track Rollers. The aluminum-extruded profile is stabilized and anodized. Aluminum extrusion forms the main support element, and the hardened steel rods inserted in the raceway forms the guiding surface. Guide rods are induction hardened, ground and hard chrome plated. The complete system is strong, lightweight and compact design. The combined features of the two materials and the relevant working technologies enable the system to be used in many applications as carrying structures. The features include track rollers life lubrication and continuous lubricated on shafts through oil, felt at both ends of carriage plate. Linear accuracy can be achieved within 0.100mm and most of the systems have no stroke limitations, maximum stroke up to 50mts in length have been executed so far. These sliding systems can be driven by ball screw, timing belts, rack & pinion, lead screw, pneumatic/hydraulic cylinders, chains, etc. The construction is modular; gantry and bridge construction can be easily achieved for multi axis applications with maximum speed of 2m/s for tooth belt drive and 1 m/s for ball screw.

APPLICATION EXAMPLES

LFI SERIES EXAMPLES

LFI 20 S Track roller assembly

LFI 20 S Ball screw assembly

LFI 20 D Track roller assembly

LFI 20 D Rack & Pinion with Gear Box Drive

LFI SERIES - LFI 10 S

LFI 10 S Accessories
34 24

LFI 10 S Assembly
8 4,5 15 8 10

4,5
50

150(TYP)

50

6,5 16,5 18,5

Max. Length in single element = 2000 mm. LFI 10 S

0.8 -0.1
35 12 10 10 42 12

15.9

19

12

-0.01

26.5

51.3

58

LFR 5201 KDD BEARING

BEARING RATING (KG) Dynamic Static C CO 1200 710

LFR 5301 KDD BEARING

BEARING RATING (KG) Dynamic Static C CO 1200 710

3
Hex socket 6 mm allenkey. 6 DEEP,
17

ECCENTRIC PIN

LFI SERIES - LFI 20 D

HEX-BOLT M16 210

Eccentric Pin
Concentric Pin LFI 20 D

Washer

Shaft 20

LFI 20 D ASSEMBLY
128 11

LFR 20 BEARING

27 R10

7 7 100 200(TYP)
L 50

97 135

19

Max. Length in single element = 2500 mm.

Longer Rails are supplied in sections with ground butt joints. Available with hard chrome plated shafts. Rails with standard mounting holes and without holes are also available.
LFI 20 S

HEX-BOLT M16 Eccentric Pin

60

LFI SERIES - LFI 20 S

Shaft 20

41 57.5

LFI 20 BEARING Washer

6.5

11

27

LFI 20 S ASSEMBLY

27 150 (TYP) 50

14.4 8.5 23.5

20

72 25

7 50

L Max. Length in single element = 2000 mm.

25,8
20 102

Eccentric Pin
8
0.02

8 1,5

0.02

Concentric Pin
16
+0.1

16

+0.1

LFI/LFR 20 BEARING
-0.02

25

-0.02

25

suit to bearing

33 0.1
33 0.1

BEARING RATING (KG) Dynamic Static C CO

Hex36

suit to bearing

Hex36

2200

1200

LFR-10 EXTERNAL

180 160 106

86

160 106

4-NOS, M6 47 M5 TAP. STOPPER

87,3

47

86

63,6

60

L L1

60

L1=END BLOCK+2 LUBRICATION PLATES+TOP PLATE+END BLOCK+STROKE. L1= 60 + 20 + 160 + 60 + = Size Forces/torques Forces/torques LFR 10 state dyn Fx(Kg) Fy(Kg) Fz(Kg) Mx (Kgm) My (Kgm) Mz (Kgm) 13 200 200 6.7 12 Fx(Kg) Fy(Kg) Fz(Kg) Mx (Kgm) My (Kgm) Mz (Kgm) Speed (m/sec)max 6 200 150 4.3 7.8 12

Area moment of inertia of aluminium profile Lx mm Ly mm

4

6,79x10

5 5

6,97 x 10
2

E-Modul kg/mm Fz Mx My fy Mz Fx

7135 L F f
f=deflection F=load L=free length E=elastic modulus 7135 I=second moment of area (mm) (Kg) (mm) 2 (kg/mm ) 4 (mm )

f=FxL ExIx192

ACCESSORIES
PULLEY
20 TEETH (SUIT TO BELT) MODEL AT5 KEYWAY -0,1 24 3 W x 1.4 DEEP. 75 60 40 12,5 27 21
0,1

SUPPORT & MOUNTING BLOCKS.

30,6

20

-0.01

20

-0.01

SUIT TO BEARING

10

+0,05

15 63,6 76,8 90

46 100

0.05 0,1

ASSEMBLY PLATE FOR X AND Y AXIS.

COUNT FOR M6

HALF ROUND NUT FOR MOUNTING BLOCK.

106 160 15

10

106 160
Mat :-Aluminium. Thickness:-15

M5

PLATE MOUNTING NUT FOR TOP PLATE M6 7.5 Chamfer 1 x 45 20 7.5 15

LFR-10 INTERNAL
L F f Fz Mx My fy Mz Fx
f=deflection F=load L=free length E=elastic modulus 7135 I=second moment of area (mm) (kg) (mm) 2 (kg/mm ) 4 (mm ) f=FxL ExIx192
3

86

86 60

4-NOS, M5

250

47

STOPPER

85,5 47 66 86

62 L

62

L=END BLOCK+TOP PLATE+STROKE+G.STROKE+END BLOCK L= 62 + 250 + + 25 + 62 Size Forces/torques LFR 10 state Fx(kg) Fy(kg) Fz(kg) Mx (kgm) My (kgm) Mz (kgm) 13 204 204 6.7 12 Fx(kg) Fy(kg) Fz(kg) Mx (kgm) My (kgm) Mz (kgm) Speed (m/sec)max 6 204 153 4.3 7.8 12

Forces/torques

dyn

Area moment of inertia of aluminium profile Lx mm Ly mm

4

6,79x10 6,97x10
2

5 5

E-Modul N/mm

7135

ACCESSORIES

Mounting from above

Mounting from below

86

20 TEETH (SUIT TO BELT) MODEL AT5

60 6
A 19,5 M5 47 19,5

30,6

9 5.5

11.5 5

46

0.05

R7,5 10,3 6,3

Detail : A

PULLEY.
30.6

20 TEETH (SUIT TO BELT) MODEL AT5

KEYWAY=3x1.4 DEEP.

20

-0.01

10 20

+0.05

-0.01

100

SUIT TO 6004 ZZ BEARING.

LFR-20

PLATE WITH WIPER & RELUBRICATION FELT.

LFR20 BALLSCREW.

300 250 4-NOS, M8 TAP TOP MOTOR MOUNTING HOLE MOUNTING BRACKET

300 250 BALL SCREW

23 91

44 SHEET COVER 124 140 9 TAP BASE MOUNTING HOLE 50/100 200/400 (TYP) L

PLATE WITH WIPER & LUBRICATION UNIT

LFR20 TIMER BELT.

150

300 250 23 91 SHEET COVER 55 124 140 4-NOS, M8 TAP TOP MOUNTING HOLE

300 250 BELT=AT10/5

9 TAP BASE MOUNTING HOLE

75

50/100

200/400(TYP) L

75

10

ACCESSORIES
NUT HOUSING
7.5 50 4-NOS, M5x15 DEEP 12.5 25

24 52
37

32.5 65

50

NOTE=HOUSING FOR 2005 /2010 BALLSCREW NUT

Ball Screw Support Unit BK Type

Ball Screw Support Unit BF Type

PULLEY
15 TEETH=MODEL AT10
36

30 TEETH=MODEL AT5 30 WIDTH

KEYWAY 3 x 1.4 DEEP.

30

-0.01

46

SUIT TO BEARING

3,5 30

33 40 100

10

+0,05

11

LM SLIDE UNIT- TYPE KK

L F f
f=deflection F=load L=free length E=elastic modulus 7135 I=second moment of area (mm) (kg) (mm) 2 (kg/mm ) 4 (mm )
3

f=FxL ExIx192

Fz Mx My fy Mz Fx

4-nos M6

86 50

100 10 BALLSCREW R16-05T3-FSI 80 10 BELLOWS ON BOTH SIDES

100 66 GUIDEWAYS HGW 15CA

86

47

M5

25 L

15

TOTAL LENGTH=END PLATE + STROKE + TOP PLATE + END PLATE + BELLOWS L = 25 + + 100 + 15 + Size Basic static Load Rating Co (kg) Basic Dynamic Load Rating C (kgf) Speed KK SLIDE 25.31 Fx(kg) Fy(kg) Fz(kg) Mx (kgm) My (kgm) Mz (kgm) Block (kg) 170 0.17 150 Rail (kg/m) 150 1.45

11.38 (m/sec)max

Weight

Area moment of inertia of aluminium profile Lx mm Ly mm

4

6,79x10 6,97x10
2

5 5

E-Modul kg/mm

7135

12

LM SLIDE UNIT - TYPE LMX

ALS-040-Y (CLAMPING TYPE) COUPLING

180 120 53 119,5 HGH20 CA /HA 130 4-NOS M8 X 10 DEEP

200 MS SHEET (COVER) 25 150 R20-05T3-FSI BALL SCREW

15

L
TOTAL LENGTH=1st END PLATE + STROKE + TOP PLATE + 2nd END PLATE + SAFETY L = 120 + STROKE + 200 + 20 + 15

11 4.5 10.5 6
DETAIL A SCALE 2:1

5 1.5 1 5.8 3.5

DETAIL C SCALE 2:1

74 C 49 A

130

CHAMFER 0.5 X 450 M5 4.5 5.25 10.5 7.5 15

Linear Dynamic Static Guide load rating load rating Wages C (KN) CO (KN)
HGH 20CA HGH 20HA 17.75 21.18 37.84 48.84

Basic

Basic

T - NUT

13

LM SLIDE UNIT - TYPE LMX

180 15 120

4-NOS M8 X 10 DEEP

200 150

BELT AT 5

110,5 HGH 20 CA /HA 130 62

12

L1 L

Total L = Motor Pulley End + 1st Cover End + Stroke + Top Plate + Pulley End + 2st Cover End +Safety L = 62 + 12 + Stroke + 200 + 100 + 12 + 15

11 4.5 10.5 6
DETAIL A SCALE 2:1

5 1.5 1 5.8 3.5

DETAIL C SCALE 2:1

74 C 49 A

130

CHAMFER 0.5 X 450 M5 4.5 5.25 10.5 7.5 15

Linear Dynamic Static Guide load rating load rating Wages C (KN) CO (KN)
HGH 20CA HGH 20HA 17.75 21.18 37.84 48.84

Basic

Basic

T - NUT

14

LM SLIDE UNITS
Detail Y2:1
a1 b1

Detail X4:1
c c1

b
e e1
a

LINEAR MOTION SLIDE UNIT CLOSED MODEL WITHOUT DRIVE UNIT

STRUCTURAL DESIGN The assembly consists of : 1 The housing (aluminium alloy extruded) 1 Four ball bushings 1 Two end blocks (aluminium alloy/cast iron) 1 Two Hardened Precision Steel Shafts, g6 tolerance. End block type A For applications with end blocks bolted in place and travelling centre housing block.

End block type B. For applications with centre housing block bolted in place and travelling end blocks. Precision steel shafts can be machined to customer's specification and are available in any desired length. The slide units are delivered assembled. Before machining the housing block in any way, protect the ball bushing to prevent entry of cutting chips. Ordering example LM Slide, Shaft Dia 20 & Stroke 1200 mm.

Ref:- LMC 20 - Stroke 1200

MODEL & SHAFT DIA d A

LMC 12

DIMENSIONS
M M2 R E1 E2 E3 B1 S1 S2 M3 M4 M5 M6 D M6 7 23 42 20 42 24 31 55 27.5 55 38 6.7 5.4 3.3 36 64 32 64 48 a b c c1 a1 b1 15 7.5 5 21.5 10.5 22 11 e 7 10 e1 6 9

LOAD CAP (kg) DYN

C 130 250 280

STAT
Co 190 380 440

88 21 42 56 68 48 28 14

LMC 16 124 26 55 90 100 77 55 18

LMC 20 140 30 64 100 115 87 60 20 M 8 9

* L = As per Customer request.

15

CROSS ROLLER GUIDES

L t E F E t H

w A d2 h d1
M

Roller diameter Model (ball No. diameter) A H Da R3 3 18 8

Main dimensions W g M d1 d2 h R
(1) 42, (2) 62, (3) 82, (4) 102, (9) 202, (10) 222, (11)242

Mass (Ref)

Length L [Number of rollers per roller cage (Z)]

(1) 50(8), (2) 75(12), (3) 100(16), (10) 275(44), (11)300(48)

Way(1) Roller t Cage(2) kg/m g

8.3 3.5 M4 3.3

3.1 (5) 122 (6) 142, (7) 162, (8) 182, (4) 125(20), (5) 150(24) (6) 175(28), 25 12.5 0.5 2.96 (7) 200(32), (8) 225(36), (9) 250(40), 2

R4

22 11

(1) 73, (2) 101, (3) 136, (4) 164, (1) 80(10), (2) 120(14), (3) 160(19), 10 4.5 M5 4.3 7.5 4.1 (5) 199, (6) 227, (7) 262, (8) 297, (4) 200(23), (5) 240(28), (6) 280(32), 40 20 0.82 6.91 (7) 320(37), (8) 360(42), (9) 400(46), (9) 325, (10) 360, (11)388 (10) 440(51), (11)480(55)

R6

31 15 14

M6 5.3 9.5 5.2 (5) 246, (6) 282, (7) 327, (8) 363, (4) 250(23), (5) 300(27), (6) 350(31), 50 25 1.57 20.3 (7) 400(36), (8) 450(40), (9) 500(45),
(9) 408, (10) 444, (11)489.
(10) 550(49), (11)600(54). (1) 200(9), (2)300(14), (3) 400(18),

(1) 84, (2) 129, (3) 165, (4) 210,

(1) 100(9), (2) 150(14), (3) 200(18),

R9

44 22 20.2 9

M8 6.8 10.5 6.2 (5) 495, (6) 565, (7) 649, (8) 733, (4) 500(23), (5) 600(27), (6) 700(31), (7) 800(36), (8) 900(40), (9) 1000(45),
(9) 817, (10)887, (11) 971.
(10)1100(49), (11) 1200(54).

(1) 173, (2)257, (3) 327, (4) 411,

3.3 64.8 3 100 50

R 12

12

(1) 168, (2) 258, (3) 330, (4) 420, (1) 200(9), (2) 300(14), (3) 400(18), (4) 500(23), (5) 600(27), (6) 700(31), 58 28 26.9 12 M10 8.5 13.5 8.2 (5) 492, (6) 564, (7) 654, (8) 726, (7) 800(36), (8) 900(40), (9) 1000(45), (9) 816, (10) 888, (11) 978 (10) 1100(49), (11) 1200(54)

5.57 9.46

Note:- The values in brackets for the dimension A show the dimensions for combination with the Ball cage type B. (1) This value shows mass per one meter for individual way. (2) This value shows mass of one roller cage in which ten rollers are incorporated.

16

CROSS ROLLER GUIDES

Main dimensions Model No. Da R3 R4 R6 R9 R 12 3 4 6 9 12 c 0.3 0.6 1 B 7 10.5 13.5 19 25 P 5 7 9 14 18 e 3.5 5 6 9.5 12

Basic load rating (for one roller) C kg 37 78 195 440 740 Coz kg 28 65 180 445 780

Permissible preload amount

mm
-4 -5 -7 -10 -13

Main dimensions Model No. Da B3 B4 B6 B9 B 12 3 4 6 9.525 11.906 C 0.8 0.4 0.6 1 B 7 10.5 13.5 19 25 P 6 7 10 14 20 e 4.5 6 8.5 12.5

Basic load rating (for one ball) C kg 2.8 4.6 10 22 33 Co kg 8.9 15.8 36 80 145

17

CROSS ROLLER GUIDES

Weight Model number WRT 3 - 50 WRT 3 - 75 WRT 3 - 100 WRT 3 - 125 WRT 3 - 150 WRT 3 - 175 WRT 3 - 200 WRT 3 - 225 WRT 3 - 250 WRT 3 - 275 WRT 3 - 300 WRT 4 - 80 WRT 4 - 120 WRT 4 - 160 WRT 4 - 200 WRT 4 - 240 WRT 4 - 280 WRT 4 - 320 WRT 4 - 360 WRT 4 - 400 WRT 4 - 440 WRT 4 - 480 3.28 6.91 44 1.99 2.96 36 Way (1) kg/m Roller cage (2) g A

Boundry dimensions H L (n x F) 50 (1X25) 75 (2X25) 100 (3X25) 125 (4X25) 150 (5X25) 8.5 175 (6x25) 200 (7X25) 225 (8X25) 250 (9X25) 275 (10X 25) 300 (11X25) 80 (1X40) 120 (2X40) 160 (3X40) 200 (4X40) 240 (5X40) 11.5 280 (6X40) 320 (7X40) 360 (8X40) 400 (9X40) 440 (10X40) 480 (11X40)
4 0.5 3

Nominal dimensions Roller cage dimensions j Da R 42 62 82 102 122 142 162 182 202 222 242 73 101 136 164 199 227 262 297 325 360 388 Z 8 12 16 20 24 28 32 36 40 44 48 10 14 19 23 28 32 37 42 46 51 55 7 5 5 3.5 P

18

CROSS ROLLER GUIDES

Mounting dimensions W1 W2 E1 E2 M d1 d2 h D Tolerance t

Basic Basic Allowable dynamic static load load rating load rating Fu (3) C (3) Co (3 ) kg kg kg

29

16.6

12.5

25

M4

3.3

3.1

4 +0.0120 0.0000

68

62

21

35

20

20

40

M5

4.3

7.5

4.1

5 +0.0120 0.0000

130

120

40

19

FRICTIONLESS TABLES
A Base plate h
A0.1

L4 Top plate L5

L3

L4

L5

B b4

b2 b b1

b3

Counter for d

d2
n1

d3

L2

L1 L

L2

FRICTIONLESS TABLES
Frictionless tables offer designers additional flexibility in their choice of ready to install components for precision linear motion. The crossed roller slides, when compared to other products of equal size, offer higher load carrying capacity & when operating at high cycle rates or with shock and over hanging

load, improved performance. Most importantly, the frictionless tables provide high accuracy and repeatability. Their overall performance is better than ball slides especially in applications where loads must be moved in compact assemblies. Further these slides can be made light weight using aluminium carriage and aluminium base.

Model No. NK3 - 55 NK3 - 80 NK3 - 105 NK3 - 130 NK3 - 155 NK3 - 180 NK3 - 205 NK6 - 110 NK6 - 160 NK6 - 210 NK6 - 260 NK6 - 310 NK6 - 360 NK6 - 410 NK9 - 210 NK9 - 310 NK9 - 410 NK9 - 510 NK9 - 610 NK9 - 710 NK9 - 810

Stroke S 30 45 60 75 90 105 130 60 95 130 165 200 235 265 130 180 350 450 550 650 750

n1

L 55 80 105 130 155 180 205 110 160 210 260 310 360 410 210 310 410 510 610 710 810

L1 1x25 2x25 3x25 4x25 5x25 6x25 7x25 1x50 2x50 3x50 4x50 5x50 6x50 7x50 1x100 2x100 3x100 4x100 5x100 6x100 7x100

L2

L3 1x25 2x25 3x25 4x25 5x25 6x25 -

L4

L5 5.5 10.5 15.5 20.5 25.5 30.5 30.5 16.5 24 31.5 39 46.5 54 64 27 52

28

60

5.5

15

27.5

45

100

15

30

1x50 2x50 3x50 4x50 5x50 6x50 1x100 2x100 3x100 4x100 5x100 6x100

55

60

145

20

11

55

105 17

20

FRICTIONLESS TABLES

e e1

e1 e

b Fig-1 e 2xe1 2xe1 e e 3xe1

b Fig-2 3xe1 e

b4

Fig-3

Fig-4

Layout of the standard mounting holes in the Base plate.

b1

b2

b3

b4

d2

d3

e1

Fig

Weight in Kg 0.57 0.8 1.03 1.26 1.49 1.72 1.95 3.07 4.46 5.85 7.24 8.63 10.02 11.41 11.8 17.3 22.8 28.3 33.8 39.3 44.8

C in kg

Ml in kg

MQ in kg
1.29 1.85 2.5 3 3.8 4.4 5 8.5 13 17 21 26 30 35 42 66 76 90 109 124 143

1 40 25 39 40 M4 M3 M4 9 25 2 10 3 1 60 92 50 64 60 M6 M6 13 50 2 3 M4 1 90 135 80 98 90 M8 M8 16 55 100 2 3 4

93 133 186 225 278 327 357 378 594 756 973 1189 1351 1567 1193 1855 2120 2518 3048 3445 3976

0.79 1.19 1.72 2.12 2.56 3 3.4 5.83 9.72 12.6 16.5 20 23 27 29 48 55 66 81 92 107

21

DUST PROOF SLIDE

A1 L1

L0 P1XN1 l1

A1

W1 F1 k n1xM1

I2

P2XN2 lo L1

I2

n2-M2

F2 W2

Model No. and Stroke DS3050 DS3075 DS3100 DS3125 DS6050 DS6100 DS6150 DS6200 DS9100 DS9150 DS9200 Ds9300

Main Dimensions
Without Ball Screws

Lo 155 230 310 385 160 310 460 620 310 460 615 920

lo 100 150 200 250 100 200 300 400 200 300 400 600

W1

W2

L1

A1

185 260 340 415 200 350 500 660 360 510 665 970

15

100

78

40 2

20

150

118

60

25

200

160

80

22

12

20

25

DUST PROOF SLIDE

Dust Proof linear table consist of precision cross roller guides series R for smooth & precision movement. The top & bottom plates are made of low carbon steel/cast iron. The basic top plate construction & bellows make it extremely safe in adverse/stiff operating conditions. They are field proven & successfully working even in grinding applications.

Special features upon request such as 1 Aluminium top & bottom for light weight. 1 S.S. top & bottom for corrosive environment. 1 Fitment of ball screws, pneumatic, hydraulic cylinder with respective drives. 1 Surface finish Options : - blackodising, zinc plating, electroless nickel plating & powder coating etc.

Top Mounting Holes

Base Mounting Holes Total Weight KgF 4.1 5.7 7.4 9.1 10.2 17.6 25.1 32.8 31.6 44.4 58.4 83.3

l1 52.5 65 80 92.5 30 105 130 160 80 155 182.5 260

P1 xN1 xF1 50 x 1 x 50 50 x 2 x 50 50 x 3 x 50 50 x 4 x 50 50 x 2 x 80 50 x 2 x 80 50 x 4 x 80 50 x 6 x 80 50 x 3 x 100 50 x 3 x 100 50 x 5 x 100 100 x 4 x 100

n1 4 6 8 10 6 10 14 8 12 10

M1

l2

P2xN2xF2 50 x 1 x 65 50 x 2 x 65 50 x 3 x 65 50 x 4 x 65 50 x 1 x 95 50 x 2 x 95 50 x 4 x 95 50 x 6 x 95 100 x 1 x 130 100 x 2 x 130 100 x 3 x 130 100 x 5 x 130

n2 4 6 8 10 4 6 10 14 4 6 8 12

M2

M5

25

M5

M6 50 M8

M6

M8

23

M + V GUIDES

Needle roller guides type N/O

The guides are hardened (60-62 Hrc) and can be used with needle rollers in steel /plastic cages. N/O guides are useful for accurate positioning and inspection systems. These work both in horizontal & vertical application.

Features: 1 High load carrying capacity. 1 Low co-efficient of friction. 1 Light and compact design. One Set includes: 1 2 N rails 1 2 O rails 1 4 end pieces 1 Plastic/steel cage needle roller bearing elements.

Dimensions

Bearing Number Da
N/O 92025 N/O 2025 N/O 2535 N/O 3045

A
44

B
22 25 30 35

L
200 300 400 500 600 700 800 200 300 400 500 600 700 800 1000 300 400 500 600 700 800 1000 400 500 600 700 800 1000

d
10.5 13.5 16.5 18.5

h
6.2 8.2 10.2 12.2

M
M8 M 10 M 12 M 14

d1
6.8 8.5

E
9 10

g
24 28 34 42.5

g1
24.5 29 35 40

C
15 18 22 25

2 52 2.5 3 62 74

50 10.5 12.5

100 12 14

Note : Longer lengths upon request.

24

SPINDLE UNITS

The spindles are manufactured with the intention of the requirements / demands of modern technology i.e. speed and accuracy. To meet this need of spindles it is drawing the experience of people who are working in machine tool industry for the last twenty years. The spindles are designed to meet specific requirements like running accuracies, rigidity and temperature.

The heart of spindle is shaft which is hardened, to impart strength in bending. The ends are machined to match machines like turning, milling, drilling boring etc. The housing is made of high quality cast iron which helps in reducing vibration and eases heat dissipation. Special care is taken for other parts machining with geometrical accuracy. The housing are cylindrical, flange type mounting, or rectangular base mounting.

Spindle For Milling Head Nose Taper ISO No. 3 4 5 6 8 11 30 30/40 40/50 50 60 60

Dimensions D 120 150 180 230 300 380 B 165 205 250 290 370 495 Lp 60 75 110 125 150 200 dp 40 50 70 90 110 150 26 40 20 A 15 h 80 100 125 160 200 250 H 140 175 215 275 350 440 L1 35 47 50 56 75 95 L2 225 285 350 420 570 690 W 130 160 200 250 315 400 r 105 130 170 210 265 340 s 175 11 235 300 370 13 520 640 e

25

CHAMFERING MACHINE

CHAMFERING AND DEBURRING MACHINES

Chamfering machines are rugged machines for use in the workshop for long periods under arduous conditions. In contrast to the more traditional machines with aluminium casting, our machines have a solid non vibrating cast body. The cutter head can be adjusted in an axial plane and this means that the cutter can be used over entire cutting width.

Quite running and the cutter head adjustment facility ensure an exceptionally long service life and chamfers which are clean and smooth. Wide guide rails in hardened steel make it possible for work piece which have been offered up and guided by hand to be chamfered and deburred very easily by cutter which has previously been set to the exact required depth. Both work piece with a small cross sectional area of 50 x 20 mm or larger cross sectional area can be machined without difficulty.

TECHNICAL DATA
Chamfering height setting Angle Axially adjustable cutter head Motor Hardened guide rails Size (l x b x h) Range of application : : : : : : : 0-4 0 45 Dia 70x12 width 50HZ, 440V 0.77KW, 2800 RPM 10x100x400 520 x 240 x 180 (approx) Aluminium, steel, cast iron Non ferrous metals, Plastic, wood, etc.

26

APPLICATION EXAMPLES

27

REQUEST FORM
Request for quotation Customer Name Date Phone Address Fax Email Country : : : : :

Delivery Point: Quantity Desired Delivery Date: Type of Slide 1. Horizontal 2. Vertical 3. 3 Axis (X,Y,Z) :

Required Specification 1. 2. 3. 4. Slide Name Load Stroke Application i) Horizontal ii) Vertical iii) 3 Axis (X,Y,Z) 5. 6. 7. 8. 9. Speed Motor Power R.P.M. Acceleration Gear Box

Customer special requirements

10. Accuracy 11. V.F.D.

28

LFR 10 Internal

Track Roller Assembly

X Z Slide

OPTIMA ENGINEERING SYSTEMS

Vol - II / 03 / 2009

26, Kartar Estate, L.B.S. Marg, Behind SBI, Vikhroli (W), Mumbai 400 079. India Tel: 91-22-6796 9750 Fax: 91-22-2579 5673 Email: sales@optimaengg.com