ENGINEERING & DESIGN MANUAL

a.6 This manual includes all design and general product information required to design a complete DuctSox fabric air dispersion system.

Series/Shape
Cylindrical Surface Mount

Comfort-FlowTM High-ThrowTM Low-ThrowTM

Model

CoronadoTM Sedona-XmTM VeronaTM TufTexTM DuraTexTM EkoTexTM Stat-XTM Microbe-XTM ChemSoxTM

Fabric

Tension Cable Suspended H-Track Flush Mount Track

Suspension

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TABLE OF CONTENTS
DuctSox Design Steps.............................................................i DuctSox Series/Shape....................................................... 1.1 Design Layout Layout ..................................................................... 2.1 Diameter Selection ................................................ 2.2 Zippers/Fittings ..................................................... 2.3 Fabric DuctSox Recommendation Table.......................... 3.1 Fabric Selection ..................................................... 3.2 Airflow Design Pressure Model ...................................................... 4.1 AFD ......................................................................... 4.1 Fabric Airow, Airow Series (CF, HT, LT) .............. 4.2 Throw, Directional Airow ...................................... 4.2 High-Throw: Orice Size and Throw....................... 4.3 Comfort Flow: Vent Size and Throw ...................... 4.4 L-Vent Sizing ........................................................... 4.4 Suspension Options ................................................................... 5.1 Appendix Sample CAD Details............................................... a.1 Sample Comfort-Flow Design ............................... .a.2 Sample High-Throw Design ................................... a.3 Equipment Specications/AHU Controls............. a.4 Sound Data ............................................................ a.5 DuctSox Warranty Information .............................. a.6

INTRODUCTION/DESIGN STEPS
The design manual should assist through the design process for all DuctSox Fabric Air Dispersion Products. The process involves considerations that include layout, sizing, air dispersion, appearance, durability, and installation. The ve steps of a DuctSox system design:

1 2 3 4 5
i

Series/Shape

Select shape for the application: Cylindrical or Surface Mount.

Design Layout

Determine duct layout and sizing: Selecting a DuctSox location, diameter, lengths, and required ttings. Select fabric based on product quality, porosity, colors, and/or required air dispersion type.

Fabric

Air Dispersion

Determine type, location, and size of vents for Comfort-Flow, orices for High-Throw, or calculate required porosity for Low Throw series used to supply air ow and static pressure. Select Tension Cable, Suspended H-Track, Flush Mount Track, 3x1 Hanger, or 4x2 Hanger.

Suspension

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DUCTSOX SERIES
Selecting the series or shape of the DuctSox System is based on the details of the application. Cylindrical systems are common for open ceiling spaces. Surface Mount Series requires a at surface to connect to (ceiling or wall) for proper installation. Cylindrcal Series

CYLINDRICAL SERIES
The Cylindrical Series is our most popular. It is commonly mounted horizontally using a tension cable or suspended aluminum track suspension system. The Cylindrical Series is available with all fabric choices, all airow models, and standard diameters ranging from 672. Inlet diameter is based on inlet velocity requirements based on system design and acoustic requirements. Different than conventional metal, constant diameters are preferred to minimize frictional loss (fewer ttings required) and ease of installation. This option also includes a wide variety of elbows, take-offs, and transitions as standard. We also offer custom tting congurations. This series can be installed vertically for a section or the entire length (with proper precaution for suspension attachment support as the system deates).

Surface Mount

SURFACE MOUNT SERIES

Available in a D-Shape or a Quarter-Round, the Surface Mount Series is commonly installed against a wall or ceiling. Airow enters the system either through the end or through the at panel against the ceiling or wall. In design, special sizing considerations include diameter selection of the system, as well as the type, size, location, and quantity of inlets. The Surface Mount Series offers similar exible design features as our Standard Series, including air dispersion methods, zippered ttings, and connections. However, this is not available in our EkoTex fabric option. Standard diameters range from 1434 and air inlets can be congured from the ceiling, wall, or ends. Multiple inlets may allow for smaller overall size. Quarter Round

Available in: D Shape Quarter Round

D Shape

ADDITIONAL PRODUCTS
UFSoxTM
With initiaves to provide efcient HVAC systems with individual controls, many design teams are turning to Under Floor Air Distribution (UFAD) technology. Unlike conventional overhead air-mixing systems, UFAD Systems use the space beneath the raised access oor as a plenum to introduce air into the occupied space, usually through special oormounted diffusers. UnderFloorSox (UFSox) are run underneath the oor, where it carries the air to the section of the building that needs to be cooled. This creates a more even temperature distribution. Since this is not a traditional DuctSox application, we suggest you call the factory at 866-DuctSox or 563-589-2727 for design assistance.

LabSoxTM
LabSox products are fabric air dispersion devices designed for laboratory environments (vivariums, pharmaceutical, research education, etc.) in critical applications commonly associated with a fume hood or other airow sensitive equipment (scales, laser, microscope, etc). Airow in laboratories is a critical design factor as turbulent air can negatively affect research or even cause hood failure resulting in a compliancy issue. The LabSox advantage is clear as air passes through specialized fabric panels resulting in uniform, low velocity, radially diverging air patterns with little if any turbulence. LabSox products are not only ideal for labs of the future, but can be easily retrotted to resolve air ow issues in existing facilities. Since this is not a traditional DuctSox application, we suggest you call the factory at 866-DuctSox or 563-589-2727 for design assistance.
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1.1

DESIGN LAYOUT
Simply stated, a DuctSox System performs as both a duct and a diffuser. The system layout should target the general air dispersion required, whether uniform dispersion or directed delivery. With the unlimited custom design capabilities, there could be several solutions to any given application. With that in mind, simple straight runs reduce equipment and installation time.

Simple and economical

Even distribution

1,600 FPM Suggested inlet velocity 1,400 FPM

Even dispersion, side AHU location

Targeted airow to ends (windows)

1,400 FPM 1,600 FPM

1,400 FPM

NOTES:
Because air outlets can be integrated into all sections, system design may vary signicantly while still providing excellent air dispersion. Size and orientation of air outlets may allow for a simple and less costly layout than conventional design. There is little need to reduce diameter to reduce cost, or increase ow rates along straight lengths since the system works off the basic extended plenum principle. When restriction in the DuctSox System is needed for proper air distribution, an AFD (Adjustable Flow Device) should be included (standard on designer and premium fabric options). Systems that include custom ttings require an approval drawing signed by the contractor prior to production.

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DESIGN LAYOUT: DIAMETER SELECTION

CYLINDRICAL SERIES
Diameter based on airow and inlet conditions. Lower inlet velocities (1,0001,200 FPM) reduce stress, noise, and yield a better balanced system. 1,600 FPM 1,400 FPM Maximum: Straight Run Maximum: Inlet with Fittings

D-SHAPE SERIES
Choosing the D-Shape diameters are slightly different than standard DuctSox. 1. Select inlet conguration: end or top 2. Determine the airow through each inlet. For multiple top inlets, calculate airow per inlet. 3. Select inlet diameter 4. Select D-Shape diameter (per inlet diameter & type)
1,400 489 764 1,100 1,497 1,955 2,474 3,054 3,696 4,398 5,162 5,986 6,872 7,819 8,827 9,896 11,026 12,217 13,470 14,783 16,157 17,593 19,090 20,647 22,266 23,946 25,687 27,489 29,352 31,276 33,262 35,308 37,415 39,584 1,600 559 873 1,257 1,710 2,234 2,827 3,491 4,224 5,027 5,899 6,842 7,854 8,936 10,088 11,310 12,601 13,963 15,394 16,895 18,466 20,106 21,817 23,597 25,447 27,367 29,356 31,416 33,545 35,744 38,013 40,352 42,761 45,239 D Shape Dia. (inches) 14 18 22 26 30 34 End Inlet Min. Dia. 10 13 16 18 21 24 Top Inlet Max. Dia. 10 14 18 22 26 30 Diameter (inches) 8 10 12 14 16 18 20 22 24 1,000 349 545 785 1,069 1,396 1,767 2,182 2,640 3,142 End-Inlet: 1,0001,600 FPM Top-Inlet: 1,0001,200 FPM

If the required diameter is too large for the space, consider breaking the system down into multiple runs.

Airow (CFM)
Diameter (inches) 8 10 12 14 16 18 20 22 24 26 28 30 32 34 36 38 40 42 44 46 48 50 52 54 56 58 60 62 64 66 68 70 72 Inlet Velocity (FPM) 1,000 349 545 785 1,069 1,396 1,767 2,182 2,640 3,142 3,687 4,276 4,909 5,585 6,305 7,069 7,876 8,727 9,621 10,559 11,541 12,566 13,635 14,748 15,904 17,104 18,348 19,635 20,966 22,340 23,758 25,220 26,725 28,274 1,200 419 654 942 1,283 1,676 2,121 2,618 3,168 3,770 4,424 5,131 5,890 6,702 7,566 8,482 9,451 10,472 11,545 12,671 13,849 15,080 16,362 17,698 19,085 20,525 22,017 23,562 25,159 26,808 28,510 30,264 32,070 33,929

Airow (CFM)
Inlet Velocity (FPM) 1,200 419 654 942 1,283 1,676 2,121 2,618 3,168 3,770 1,400 489 764 1,100 1,497 1,955 2,474 3,054 3,696 4,398 1,600 559 873 1,257 1,710 2,234 2,827 3,491 4,224 5,027

Top Inlet: Select minimum D-Shape diameter from table

below per selected inlet diameter.

End Inlet: Select maximum D-Shape diameter from table

below per selected inlet diameter.

Inlet velocities greater than 1,600 FPM are not covered by our warranty program.

To ensure optimum design, contact factory for design support on all Surface Mount Series Systems.

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DESIGN LAYOUT: FITTINGS & ZIPPERS

To allow for variability in system layout, we offer many common ttings in fabric with simple zipper connections.

ZIPPERS
Straight lengths and/or ttings are connected together using a radial zipper. The zipper is afxed with the start/stop located at the bottom center and each includes a 2 fabric overlap to conceal the zipper. The following table indicates maximum sectional length of a straight run. Longer sections are broken into equal lengths: 60 ft of 36 in diameter would be constructed of two 30 ft long sections.
Cylindrical Diameter (in) 6 810 1216 1820 2226 2840 4244 4650 5256 5860 62+ Max Length (ft) 15 20 25 30 35 40 35 30 25 20 15 14 18 22 26 30 34 D-Shape Diameter (in) Max Length (ft) 25 25 30 35 40
Dia. Side View Top Flat Side View Center Aligned

Top View

Top View

TAKE-OFF (Ts)
When designing complicated systems, efciency take off ttings direct air to areas perpendicular to the main run. Shown above in Top Flat and Concentric options (Bottom Flat available). The branch duct will require a zipper for attachment. For better airow management, branch ducts should be positioned at least 1.0 times the outlet diameter from endcaps.

35

Economy (EkoTex) max sectional length: 50 ft (all dia)

SURFACE MOUNT FITTINGS

Common and custom ttings are available for the Surface Mount Series.

30

45

60

90

RADIUS ELBOWS
The standard centerline radius of an elbow is 1.5 x diameter. Number of gores and sizes depends on angle of the turn. Custom elbows are available upon request. Zippers can also be rotated for offsets/elevation changes on more complicated systems.

Elbow

Take-Off Concentric Top Flat Bottom Flat

TRANSITIONS
Simple reducing transitions are available in Concentric, Top Flat, or Bottom Flat congurations. Each transition tting includes two zippers and vary in length from 2448 (based on diameter change).

Round End Inlet

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1.0 x Dia.

DESIGN RECOMMENDATIONS
3
Application
Food Processing Industrial, Manufacturing, Warehousing, Distribution Pools

4
Fabric Options Model Options*
LT, CF

5
Suspension & Attachment Options
Stainless Steel Cable and Snap Clips Tension Cable: Snap Clips Aluminum Track with Snap Tabs 3x1 and 4x2 Hanging System Tension Cable: Snap Clips Aluminum Track: Snap Tabs or Cord-In 3x1 and 4x2 Hanging System Tension Cable: Snap Clips Aluminum Track with Snap Tabs 3x1 and 4x2 Hanging System Tension Cable: Snap Clips Aluminum Track: Snap Tabs or Cord-In 3x1 and 4x2 Hanging System Tension Cable: Snap Clips Aluminum Track: Snap Tabs or Cord-In 3x1 and 4x2 Hanging System Tension Cable: Snap Clips Aluminum Track: Snap Tabs or Cord-In 3x1 and 4x2 Hanging System Tension Cable: Snap Clips Aluminum Track: Snap Tabs or Cord-In 3x1 and 4x2 Hanging System Tension Cable: Snap Clips 3x1 and 4x2 Hanging System Tension Cable: Snap Clips Aluminum Track: Snap Tabs or Cord-In 3x1 and 4x2 Hanging System Tension Cable: Snap Clips Galvanized Cable and Snap Clips D-Fuser MetalPan, All-Fabric, and Traditional 3x1 and 4x2 Hanging System Stainless Steel Cable and Snap Clips

Microbe-X, Verona Sedona-Xm, TufTex, Verona, DuraTex, EkoTex up to 762 mm diameter Coronado, Sedona-Xm, Verona, TufTex, DuraTex Verona, DuraTex

HT, CF

CF

Gymnasium

HT, CF

Ofce Space, Telemarketing

Coronado, Sedona-Xm, Verona, TufTex, DuraTex Coronado, Sedona-Xm, Verona, TufTex, DuraTex Coronado, Sedona-Xm, TufTex

CF, HT

Retail, Grocery Store

CF, HT

Restaurant, Bar, Cafeteria Library, School, Classroom Telecommunications, Electronic Hub Auditorium, Sports, Arena, Convention Center, Church

CF, HT

Verona, DuraTex

CF, HT

Stat-X Coronado, Sedona-Xm, Verona, TufTex

CF

HT, CF

Tent, Temporary Structure, DuraTex, EkoTex up to 762 Animal Housing mm diameter Clean Room, Laboratory, Kitchen Corrosive Environments Microbe-X, Stat-X, (Also refer to LabSox product) ChemSox

HT

LT, CF

HT

Model, fabric, and suspension recommendations are based on DuctSox experience. * CF = Comfort Flow, LT = Low Throw, HT = High Throw
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DESIGN: FABRIC SELECTION

STEP 1: SELECT FABRIC FUNCTION, POROSITY
Air Porous Fabric Air passes through the fabric weave, fabric porosity varies per fabric choice. This option is most commonly an alternative to exposed double wall duct. Benets No condensation Reduced dust on top No heat gain/loss Porous LT & CF airow HT in Sedona-Xm, Coronado, & Verona Limitations Long lengths may disperse too much airow through fabric

Non-Porous Fabric No air passes through the fabric weave. This option is most commonly an alternate to exposed single wall duct/ diffusers. Benets HT & CF Airow
Non-Porous

Limitations No LT Airow Limited Color Options Dust on Top

Note: Dirt does not pass through or stain non-porous fabric.

Note: Dirt from poorly ltered supply air may migrate through weave of air porous fabrics eventually discoloring light color fabrics. Filtration efciency of 50% or greater plus a regular maintenance plan will reduce effects.

STEP 2: SELECT FABRIC FEATURES Designer

Coronado Fabric is similar to Premium Sedona-Xm listed below

FABRIC
Coronado
6.8 oz/yd2 Antimicrobial Treated Woven Polyester, UL Classied, NFPA 90-A, ICC/AC167 Colors/Patterns: Galvanized, Cork, Harvest, Camo
Porous
SG Diffuser required

Comfort-Flow

High-Throw

55% recycled content

Combination of quality fabrics with durable and aesthetic construction. Inlet Cover Sleeve Zippered Inlet Connection Interior Seams/Construction Zippered Endcap 10 Year Warranty Standard AFDs Launderable

Sedona-Xm
6.8 oz/yd2 Antimicrobial Treated Woven Polyester, UL Classied, NFPA 90-A, ICC/AC167 Colors: Blue, Natural White, Red, Green, Tan, Gray, Black
Porous

Comfort-Flow

High-Throw

Premium

SG Diffuser required

55% recycled content

8.2 oz/yd2 Coated Polyester, UL Classied, NFPA 90A, ICC/AC167 Colors: Red, Green, White, Blue, Taupe, Silver, Black 6.2 oz/yd2 Woven Polyester, UL Classied, NFPA 90A, ICC/AC167, UL-C (Canada), BS 5867, Part 2, 1980, GB8624-2006 Colors: Green, Red, White, Blue, Tan, Gray, Black 5.5 oz/yd2 Coated Polyester, UL Classied, NFPA 90A, ICC/AC167 Colors: Taupe, White, Blue, Silver, Black

TufTex

Comfort-Flow

High-Throw

Non-Porous

Commercial

Durable construction and fabrics with quality features Zippered Inlet Connection Interior Seams: Verona Exterior Seams: DuraTex 5 Year Warranty Launderable

Verona

Comfort-Flow

High-Throw

Porous
SG Diffuser required

DuraTex

Comfort-Flow

High-Throw

Non-Porous Comfort-Flow Low-Throw

Specialty

Unique fabrics developed for performance in specic applications. Zippered Inlet Connection Interior Seams 5 Year Warranty - Stat-X 1 Year Warranty - Microbe X, ChemSox Launderable

Microbe-X
2

3.2 oz/yd Antimicrobial Woven Polyester, USDA Approved Colors: White

Porous Comfort-Flow

Stat-X

2.9 oz/yd2 Anti-Static Polyester, UL Classied, NFPA 90A, ICC/AC167, UL-C (Canada) Colors: Light Blue, White 5.5 oz/yd2 woven and coated polyethylene material, UL Classied, UL-C (Canada) Colors: Semi-Translucent Clear

Porous High-Throw

ChemSox

Non-Porous High-Throw

Economy

Economy Class offers solutions for budget conscience projects. Simple Inlet Connection Exterior Seams 1 Year Warranty

EkoTex

3.1 oz/yd2 Woven Polyester Coated, UL Classied, NFPA 90A, ICC/AC167, BS 5867 Part 2, 1980, GB8624-2006 Colors: Silver

Non-Porous

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AIRFLOW: PRESSURE AND AFD

PRESSURE REVIEW
Air is dispersed through a DuctSox System as a result of a positive pressure. Assuming a closed system, design selections are based on Average Pressure (AP), calculated using: AP = ISP 1 + 0.66x (VP-FL) (inch H2O) ISP1 = Inlet Static pressure (inch H2O) VP = Velocity Pressure = (inch H2O) = (Velocity)2 (Vel = FPM) 4005 FL = Frictional Pressure Loss (inch H2O)
Pressure (In. of H2O)

ADJUSTABLE FLOW DEVICE

Airow is critical in HVACR air dispersion. The zip-in Adjustable Flow Device (AFD) offers variable resistance to balance airow to branches, reduces turbulence, and reduces abrupt start ups. Standard for all Coronado, Sedona-Xm, and TufTex systems.

Design Pressure vs. Length

Inlet Static Pressure (ISP) indicates static pressure supplied at the inlet location. Standard Range 1/2 w.g. 1/8 3 w.g.

Velocity Pressure (VP) is regained within the closed system as static pressure. To ensure proper ination and increase life span, ISP must be 30% higher than VP. Frictional Loss (FL) is low due to designs with constant diameter and even dispersion (reducing air stream velocity).

Length (ft)

PRESSURE MODEL
A comprehensive pressure model reveals net pressures within a single DuctSox length. Average pressure, as shown, is the best model to calculate outlets.
Design Pressure vs. Length

AFD LOCATIONS
Inlet Balance multiple runs Reduce/eliminate airow turbulence

Middle Balance static regain

Pressure (In. of H2O)

No-pop Reduce ination pop

PLENUM AND BRANCHES Direct airow into branches and balance static regain

Length (ft)

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FABRIC AIRFLOW: TYPE & DIRECTION

FABRIC AIRFLOW
If the design includes a porous fabric, this airow can be calculated using the following equations: QFabric = FP x SA x (AP/.5) FP = Fabric Porosity (rated) SA = Surface Area (all fabric) AP - Average Pressure
Fabric Coronado Sedona-Xm Verona Stat-X Microbe-X TufTex ChemSox DuraTex EkoTex

THROW: DIRECTIONAL AIRFLOW

Because each DuctSox system is 100% custom made, there is unlimited exibility in designing the locations of the vents or orices. Some of the considerations when designing outlet orientation are:
12 11 1

(CFM) (CFM/ft2) (ft2) (inch/w.g.)

10

Porosity (FP) (CFM/ft2 @ .5 w.g.) 2 2 2 2 6, 13, 20, 29 0 0 0 0

Orientation from inlet of DuctSox

7 6

11&1, 10&2, and 3&9 Oclock Primarily chosen for cooling or ventilating, these locations either direct the exiting air upward and/or outward from the DuctSox. Throw requirements focus on reaching the exterior walls or lling the gaps between parallel runs. 4&8, 5&7, and 6 Oclock Primarily chosen for applications with heating but can also be used for cooling or ventilating, these locations direct the exiting air downward and/or outward from the DuctSox. Throw requirements can be critical in these locations because the air is delivered towards the occupied space in most cases. To calculate the throw, use the distance between the bottom of the DuctSox System and the distance above the oor using the following equations: 4&8 Oclock : (Height 6) x 2.00 = Throw required 5&7 Oclock : (Height 6) x 1.16 = Throw required 6 Oclock : (Height 6) x 1.00 = Throw required

AIRFLOW MODELS
Low-Throw

Low-Throw Series (LT) Calculate required fabric porosity (FP) to evenly disperse airow.

Available for design with Microbe-X and Verona fabric only.

High-Throw

High-Throw Series (HT) 1. Determine required throw 2. Select orice size & orientation 3. Calculate quantity of orices
HT available on Coronado, Sedona-Xm, TufTex, Verona, DuraTex, and PolyTex fabrics only.

Comfort-Flow

Comfort-Flow Series (CF) 1. Calculate airow through fabric 2. Calculate vent Size 3. Identify vent Orientation
CF available on Coronado, Sedona-Xm, TufTex, Verona, DuraTex, Stat-X, and Microbe-X fabrics.

4.2

QTotal FP = SA x (AP/0.5)

(CFM/ft2)

4&8

5&7 6

Note: Custom outlet orientations and patterns are available upon request

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HIGH-THROW: ORIFICE SIZING & DETAILS

HIGH-THROW DESIGN
Select orifice size and orientation based on throw that best fits the environment. Lower pressures result in improved efficiency, lower noise, and extended service life. NOTE: SG Diffusers for Sedona-Xm, Coronado, and Verona are only available in 2 (SG2) and 3 (SG3) diameters.
Orice Size (inches) 1/2 AP (in w.g.) 0.25 0.5 0.75 1.00 1.25 1 0.25 0.5 0.75 1.00 1.25 2 SG2 0.25 0.5 0.75 1.00 1.25 2.5 0.25 0.5 0.75 1.00 1.25 3 SG3 0.25 0.5 0.75 1.00 1.25 4 0.25 0.5 0.75 1.00 1.25 Airow (CFM/ea) 1.64 2.32 2.84 3.27 3.67 6.56 9.28 11.37 13.12 14.67 26.25 37.12 45.46 52.49 58.69 41.01 58.00 71.03 82.02 91.70 59.06 83.52 102.29 118.11 132.06 104.99 148.48 181.85 209.98 234.76 Velocity (FPM) 150 3 4 5 5 6 5 8 9 11 12 11 15 19 21 24 13 19 23 27 30 16 23 28 32 36 21 30 37 43 48 100 4 6 7 8 9 8 11 14 16 18 16 23 28 32 36 20 28 35 40 45 24 34 42 48 54 32 45 56 64 72

4
50 8 11 14 16 18 16 23 28 32 36 32 45 56 64 72 40 57 69 80 90 48 68 83 96 108 64 91 111 128 144

To calculate the total number of orifices, divide airflow volume by the airflow per orifice (listed CFM).

ORIFICE SPACING
Unless otherwise specified with an order, the orifice spacing is determined by evenly spacing the orifices along the length of the DuctSox system. All systems shall include a standard 4 foot void (no orifices) near the inlet or after any fitting within a system to reduce the potential for wear.

If there are too many orifices to fit 5 0.25 164.05 27 40 80 within the length, then an alternating 0.5 232.00 38 57 113 orifice pattern may have to be chosen. 0.75 284.14 46 69 139 An example includes a 30 foot long 1.00 328.09 53 80 160 High-Throw system that requires 120 1.25 366.82 60 90 179 four inch diameter orifices at 4&8 Oclock. By standard design, there Indicates theoretical throw value 55+ would be 5.2 inches between orifice centers, or 1.2 inches of fabric between 4 inche orifices, which would cause a serious concern for wear. In this situation, we would suggest two rows of orifices at 4&8 and 5&7 Oclock. This would increase the orifice spacing to 10.4 inches, yielding at least 6 inches of fabric between the orifices. Each application is subject to review to ensure product quality. If custom orifice spacing is required for your application, the information should be provided at the time of quotation in order to complete the preliminary design.

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4.3

FABRIC AIRFLOW: TYPE & DIRECTION

COMFORT-FLOW (CF)
For Sedona-Xm, Coronado, TufTex, Verona, DuraTex, Stat-X, and Microbe-X fabrics

L-VENTS
L-Vents (Standard) are developed for a quiet and even more low maintenance vent option. The hole patterns grow larger as vent size increases.
Vent Size 5 AP (in w.g.) 0.25 0.50 0.75 1.00 10 0.25 0.50 0.75 Example: TVS = 100 Vent Sizes: 40 + 40 + 20 = 100 1.00 15 0.25 0.50 0.75 1.00 20 0.25 0.50 0.75 1.00 30 0.25 0.50 0.75
40

1. Calculate airow through fabric 2. Calculate total vent size (TVS) 3. Select vent sizes (VS + VS = TVS) 4. Specify vent orientation Key: Length (FT) AP (inch w.g.) Qvent (CFM)

Airow (CFM/ea) 3.5 5.0 6.1 7.1 7.1 10.0 12.2 14.1 10.6 15.0 18.4 21.2 14.1 20.0 24.5 28.3 21.2 30.0 36.7 42.4 28.3 40.0 49.0 56.6 35.4 50.0 61.2 70.7 42.4 60.0 73.5 84.9

Velocity (FPM) 150 4 5 6 7 6 9 11 12 8 11 13 15 9 13 16 18 12 17 21 24 15 21 26 30 18 24 30 35 19 26 32 37 100 5 8 9 11 9 13 16 19 12 16 20 23 14 20 24 28 18 26 31 36 22 31 39 45 26 33 46 53 28 39 48 56 50 9 12 15 17 15 21 26 30 18 26 32 37 22 31 38 44 29 41 50 58 36 50 62 71 42 60 73 84 45 63 77 89

QFabric = FP x SA x (AP/0.5) QVent TVS = (Length) x a(AP/0.5) TVS = (VS1+VS2+...)

15 40

15

45

1.00 40 0.25 0.50 0.75 1.00 50 0.25 0.50 0.75 1.00 60 0.25 0.50 0.75 1.00

20 CFM / LF (TYP.)

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SUSPENSION
The nal step of design is selecting the suspension method. The following table details suspension availability based on fabric selection.
Fabric Cable with Snap Clip Suspended H-Track & Flush Mount with Snap Tab Suspended H-Track & Flush Mount with Cord In 3x1 4x2

Coronado Sedona-Xm TufTex Verona DuraTex EkoTex Stat-X Microbe-X ChemSox

X X X X X X X X X

X X X X X

X X X X X

X X X X X

X X X X X

X X

X X

X X

X X

TENSION CABLE
Simple tension able is available for all fabric options and is the most economical option. Available for all sizes. Cable suspension is available for one and two row suspension options (2 row required at 32 diameter and larger). The system consists of cable, turnbuckle(s) and securing hardware for simple installation. Cable components available in galvanized, 316 Stainless Steel and plastic coated S/S cable.
Cable with Snap Clip

SUSPENDED H-TRACK
Anodized aluminum track includes an open top and bottom to allow easy location of vertical supports and clear connection to the DuctSox below. H-Track is available for most fabric options. Available for all sizes, H-Track suspension is available for one and two row suspension options (2 row required at 32 diameter and larger) and may include radius sections for elbows. Snap Tabs are spaced every 24 inches along the length to ensure proper support. Cord-In attachment option allows for continuous support for smaller diameter sections. The system consists of 10 foot sections of H-Track, couplers, end caps, locking cable drop supports and Gripple cable lock devices for easy installation. Supporting hardware components are available in galvanized or 316 Stainless Steel.

Aluminum H-Track with Snap Tab or Cord-In

FLUSH MOUNT TRACK

Anodized aluminum track is available for select fabric options and is designed to be afxed to a at surface using anchors or T-Bar snap clips. Flush Mount Track is available for one row suspension option and all Surface Mount Models. Snap Tabs are spaced every 24 inches along the length to ensure proper support. Cord-In attachment option allows for continuous support for smaller diameter sections. The system consists of 12 foot sections of Flush Mount Track, couplers, end caps and, if required, T-Bar connection clips for an installation to a common T-Bar ceiling.

Aluminum Flush Mount with Snap Tab or Cord-In

3X1 SUSPENSION
System only requires a single tension cable and a series of 3x1 Hangers. D-Clasps connect product at 10&2 oclock, 3x1 hangers attach to tension cable at 12 oclock. The 3x1 suspension system can also be used with our Suspended H-Track connecting the hanger to the track with a J-hook.

3x1 Suspension with hangers on a single tension cable or H-track

4X2 SUSPENSION
Similar to 3x1 suspension system, however made for larger diameters. The 4x2 suspension system can also be used with our Suspended H-Track connecting the hanger to the track with a J-hook. (50 and larger) 5.1

4x2 Suspension with hangers on a single tension cable or H-track

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DuctSox Corporation 2009

SAMPLE CAD DETAILS

The graphical or CAD portion of design is critical to convey design intent to the construction team. More than including the layout details as shown Below, adding detail drawings (right) highlights specic details of the components, airow type and orientation, suspension type, or inlet connection. Considering these details vary by fabric, access www.ductsox.com [technical library] to download current complete details.
12 6-10

24 4,833 CFM DISPERSED SEDONA-XM, ONE ROW CABLE VENT DETAIL A, 0.5 w.g. DUCTSOX COLOR TO BE RED

24 AFD NO VENTS

15 40

15

45

40
20-40 ft

20 CFM / LF (TYP.)

Complete drawing details and specications are available at www.ductsox.com.

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SAMPLE COMFORT-FLOW DESIGN

75

32 - 6

32 - 6 40

1 2

Series/Shape: Open ceiling = Cylindrical Design Layout: Centrally located unit and
higher open ceiling (16 foot not shown) allows for a simpler layout. Diameter is selected for normal inlet velocity (<1,600). Diameter: 16 at 1,433 FPM

Using the available Designer, the design steps are much simpler. Contact your local DuctSox rep to get the most current version.

3 4

Fabric Selection: Sedona-Xm is selected for

extended warranty and custom color.

Air Dispersion: L-Vents are selected (std.).

System pressure is at 0.45 w.g. Airow through fabric: 288 CFM Airow through vents Vent detail: size 15 at 4&8 oclock size 10 at 5&7 oclock

Suspension: Considering the DuctSox will be mounted against the bottom of the truss, a one row cable suspension with snap clips is selected for an easy/low cost installation.

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SAMPLE HIGH-THROW DESIGN

75

75
8

16 40 13

13

1 2

Series/Shape: Open ceiling = Cylindrical Design Layout: Roof mounted unit with two
drops coming into the space (as shown). Simple straight runs: diameter is selected for normal inlet velocity (<1,600). Diameter: 38 at 1,522 FPM

Using the available Designer, the design steps are much simpler. Contact your local DuctSox rep to get the most current version.

3 4

Fabric Selection: TufTex fabric is selected as

it is the premium option for High-Throw, extended warranty, and available Blue color.

Air Dispersion: This manufacturing facility

required throw and mixing = High Throw Series. System pressure is at 0.5 w.g. Airow through fabric: 0 CFM Airow through orices: 12,000 Orice detail: 298: 2 Dia at 4&8 oclock 4 void - 4.62 spacing

Suspension: Considering the DuctSox will be

mounted 24 inches below the structure, a two H-Track suspension with Snap Tabs is selected for an easy/low cost installation.

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EQUIPMENT SPECIFICATIONS
When designing any DuctSox System, many different factors contribute to the nal design. AHU outlet diameter, external static pressure, outlet airow velocity, room height, length (minimum or maximum) and width, and more, all must be considered in proper design. The following section includes suggestions to consider when designing a new system or a retro-t to existing equipment. DuctSox Systems offer a variety of suspension options and fabrics that also must be chosen to fit both the proper suspension requirements and the decor of the environment.

NEW CONSTRUCTION
When designing a system for a new application or use with a new AHU unit, equipment specifications should include outlet velocities specific to the fabric and the series and an external static pressure of 1/2 w.g. at the DuctSox inlet. Standard centrifugal blowers typically work well for a DuctSox System. Filtering the air before it gets into the DuctSox is required with any of the permeable fabrics. While a 30% efficient filter is suggested, better filters reduce the dirt that gets into the system. Less dirt in the system means less cleaning, resulting in a longer product life.

RETROFIT/EXISTING SYSTEMS
Existing units have typically been designed for metal ductwork and registers, not including the additional static pressure required to properly inflate a DuctSox System. Therefore most existing systems may include removing all of the existing metal ductwork and installing a complete DuctSox System. Other options may include a combination of booster fans and dampers to properly balance the static pressures needed. Other additions, such as, metal collars, fittings, or supports may also be required to properly connect the inlet and the suspension system. If you have any questions or problems getting the information you need, you may call our customer service group for assistance. The information can typically be found by contacting the manufacturer and giving them your model and serial number.

AHU CONTROLS
STANDARD THERMOSTAT CONTROLS
A system controlled by a standard thermostat should be set on continuous fan duty. It is important to note that standard settings, without constant duty, will include ination and deation stages of the DuctSox System. In different environments, some may find this distracting. Extreme cycling, especially with single row suspension systems, may cause premature failure of the system due to inflation impact stress.

VARIABLE AIR VOLUME (VAV) BOXES/CONTROLS

With an emphasis on indoor air quality and the extended development of motor controllers, variable air volume systems are common. Considering the DuctSox system operates on positive pressure it is important to match the airflow and relative pressure curve to ensure adequate inflation on the low side and available inlet static pressure on the high volume side. Typically, DuctSox maintains an acceptable inflated appearance down to 1/8 w.g.

FREQUENCY DRIVE/SOFT START CONTROLS

In order to reduce the popping that may be experienced upon inflation, a solution may include the use of a frequency drive or soft start motor controller to ramp up the speed of the fans. This will greatly reduce the initial surge of airflow that causes most of the stress on a fabric DuctSox System. Adjustable Flow Devices (AFDs) can also be used to reduce the initial surge of airflow upon start up.

TWO SPEED/STAGING FANS

For larger industrial/commercial HVAC systems, a two speed fan or a staging fan may be considered. Either option will operate with the primary purpose of keeping the DuctSox System inflated when the HVAC system is not operating. When the system is switched into second stage, the system is already partially inflated. Considering the system is already inflated this option virtually eliminates any concern of inflation pop.

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SOUND DATA
DuctSox polyester material has noise absorption qualities. Although this is a benefit, it is not a substitute for sound attenuators/duct silencers. Unlike traditional metal diffusers that are a set size, the DuctSox are custom made, and can be just about any length. Therefore a set NC level depends on the system. To compare, it would be the equivalent of calculating all the diffusers in a room as one. With fabric ducting, many variations need to be taken into account, such as a comparison of orifice or vent size and room size. For basic design standards, sizing the DuctSox inlet velocity under 1200 FPM and keeping the static pressure design under 1/2 w.g. is a good basis to follow for noise critical environments. For project specific questions, please consult the factory.

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WARRANTY & CODE INFORMATION

DESIGN & PERFORMANCE WARRANTY
For the first year of operation, each DuctSox system designed and operating within the published guidelines is covered by a design and performance warranty. To assist through the design process, we freely offer our published design manual on our website or provide design assistance through our inside sales and engineering group.

DUCTSOX PRODUCT WARRANTY

The DuctSox Warranty is for replacement or repair credit based on the amount of the warranty period remaining. The warranty is not available in the form of a cash payment, only as credit towards repair or replacement. The DuctSox Warranty covers materials, fabrication and performance of the fabric portion of the DuctSox System only. Warranty coverage begins at time of shipment.

Material/ Product
Coronado, Sedona-Xm, TufTex

Warranty Period
10 year, prorated years 610

Application Requirements
Airow and static pressure per original DuctSox design in accordance with published requirements

Verona, DuraTex, Stat-X, UFSox

5 year, prorated years 2.55

Same as above

EkoTex, Rx, Microbe-X, LabSox, ChemSox

1 year

Same as above

Warranty excludes damage to fabric from improper installation, poor maintenance, abuse, abrasion, corrosive chemicals, exposure to high temperature (over 180 degrees F), fabric discoloration and shrinkage, or any unauthorized modifications to the DuctSox System. Warranty does not cover labor, equipment rental, or freight charges incurred as a result of executing the warranty. NOTE: A warranty is only as good as the company that stands behind it!

CODE COMPLIANCE
As drafted by the International Code Council (ICC), Acceptance Criteria for Fabric Air Dispersion Systems (AC-167) is the most comprehensive compliance requirement assembled for the fabric duct industry. AC167 ensures that our products meet a level of safety, quality, and performance. Along with that, many of our products are classified by Underwriters Laboratories (UL) which ensures continued compliance for our UL labeled products. Additional information is available at www.ductsox.com.

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4343 Chavenelle Road Dubuque, IA 52002 Ph: 866-382-8769 Fax: 563-589-2754 www.ductsox.com
Products may be covered by one or more of the following patents: 6565430, 6558250, 5769708, 6425417, 6626754, 6280320, 5961044, 5655963, 6960130, 6958011, 6953396, 6899615 A Subsidiary of Rite-Hite Holding Corporation

DuctSox Corporation 2009

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