Technical Specification Saket Court Complex-Nit 108

TECHNICAL SPECIFICATION FOR TURNKEY EXECUTION OF 33KV SAKET COURT COMPLEX I/D GRID SUBSTATION AT DELHI
TECHNICAL SPECIFICATION FOR TURNKEY EXECUTION OF 33/11 KV SAKET COURT COMPLEX SUBSTATION AT NEW DELHI
(SPEC NO: BRPL EHVTS10-1101)
BSES RAJDHANI POWER LTD

Prepared by Reviewed Approved by Samarjit Chowdhury ACP P R Kumar AS Rev: 1 Date: 6th August, 2010
Corporate office: BSES Bhawan, Nehru Place, New Delhi- 19
Volume I Technical Specification
TECHNICAL SPECIFICATION FOR TURNKEY EXECUTION OF 33KV SAKET COURT COMPLEX I/D GRID SUBSTATION AT DELHI TABLE OF CONTENTS Volume I : Technical Specifications
Sr No. Name Intent of Specification Auxiliary Supplies Scope of Supply Completion Schedule Work by Others Co-ordination with statutory bodies & outside agencies Co-ordination with other contractor, purchaser & owners system 1 Terminal Points Salient features, Basic Design Criteria and Minimum Technical Requirements of 33KV Substation / Substation Equipments Terminal Points Codes & Standards Engineering Deliverables Submission of Drawings Approved Vendor List Deviation Civil Work HT Indoor Switchgear Power Transformer Station Transformer 11KV Capacitor Bank Battery Chargers Ni Cd Battery Bank 415 V AC Distribution Board LT Power Cable Control Cable SCADA Interface Works & Automation Cable Installation & Accessories Grounding & Lightning Protection System Illumination System Exhaust & Ventilation System Fire Detection & Alarm System Fire Extinguisher Packing & Transportation Materials Workmanship & Tests Other Specifications 1.1 1.10 Page
2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21
2.1 2.26 3.1 3.15 4.1 4.35 5.1 5.36 6.1 6.9 7.1 7.7 8.1 8.4 9.1 9.4 10.1 10.4 11.1 11.4 12.1 12.6 13.1 13.4 14.1 14.8 15.1 15.7 16.1 16.3 17.1 17.4 18.1 18.3 19.1 19.3 20.1 20.5 21.1 21.7
Volume II : Schedules & Annexure

Sr. No. Schedule A Schedule C1 Schedule C2 Schedule C3 Schedule C4 Schedule C5 Schedule C6 Schedule C7 Schedule C8 Schedule C9 Schedule C10 Schedule C11 Schedule C12 Schedule C13 Schedule E1 & E2 Schedule F Schedule G Schedule H Schedule I Schedule J Schedule K Schedule L Annexure Annexure A Annexure S Annexure L Schedule of General Information Technical Data Sheets of HT Indoor Switchgear Technical Data Sheets of Power Transformer Technical Data Sheets of Station Transformer Technical Data Sheets of 11KV Capacitor Bank Technical Data Sheets of Battery Chargers Technical Data Sheets of Ni Cd Battery Bank Technical Data Sheets of 415 V AC Distribution Board Technical Data Sheets of LT Power Cable Technical Data Sheets of Control Cable Technical Data Sheets of Cable & Accessories Technical Data Sheets of Cable Trays & Accessories Technical Data Sheets of Grounding & Lightning Protection System Technical Data Sheets of Illumination System Deviation from Specification List of Drawings enclosed with Bid Schedule of Tests List of instruments, Testing Equipment, Tools & Tackles for Erection & Maintenance List of Installation Delivery, Terms and Conditions Schedule of Recommended Spares Declaration Project Data Main Single Line Diagram Substation Layout Plan (Suggestive) Name
VOLUME I TECHNICAL SPECIFICATION
1.0 INTENT OF SPECIFICATION

This specification is intended to cover complete design, engineering, manufacturer, assembly, testing at manufacturers works, supply and Transportation for site of all equipment and accessories, steel structures, all structural work, substation building, Civil and architectural work, complete erection, testing, commissioning & putting into successful commercial operation of 33/11KV substation inclusive of supply of all Labour, supervision, tools, implements and supplies as required. The 33KV Air insulated indoor substation with two (02) nos Incomer Panels, two (02) nos Transformer Panels, one (01) no Bus Coupler Panel and two (02) nos Bus PT Panel. For general layout and single line diagram of the substation the enclosed drawing shall be followed. This specification shall be read and constructed in conjunction with other sections of bidding document. In the event of any discrepancy with the listed document, the most stringent one shall govern.
2.0 AUXILIARY SUPPLIES

Following auxiliary power supplies will be made available by the Owner, at one agreed location for the construction of the Substation. AC : 415V 10%, 50Hz 5%, 3 phase, 4 wire construction power supply with solidly earthed neutral, one feeder at a mutually agreeable point at chargeable rates.
3.0 SCOPE OF SUPPLY
3.1
This scope of work shall include design, engineering, manufacture, shop testing, inspection, packing, dispatch, loading, unloading and storage at site, transit/storage and construction insurance, assembly, erection, civil structural, architectural work, complete precommissioning checks, testing & commissioning at site, obtaining statutory clearance & certification from State Electrical Inspector, Municipal corporation department, Fire officer, and handing over to the owner after satisfactory commissioning, of complete 33KV Indoor substation at Saket Court Complex, New Delhi of BSES Rajdhani Power Ltd. Page 1.1 of 1.10
The scope includes all material, equipment and works required for the construction of the Substation complete with all items considered essential for safe and trouble-free continuous commercial operation of the system in a manner acceptable to the Owner and complying with latest revision of national and international standards Codes & Practices, Indian Electricity Rules and Indian Electricity Act. The scope of supply broadly includes the following: A. Major Equipments: 33/11KV, 20 / 25 MVA ONAN/ONAF Power Transformer Two (2) Nos 11KV, 5.4MVAR, Capacitor Bank Two (2) Nos DCDB One (1) no ACDB One (1) no Station Aux. Transformer, 11/0.433KV, 400KVA One (1) no. SCADA RTU
B. Item as System 33KV Air Insulated Switchgear with protection relays 11KV Air insulated Switchgear with protection relays. Grounding and earthing of entire substation including fence of transformer and capacitor bank. 220V Battery bank, two sets of Battery charger. Outdoor illumination including street lighting with Poles. Indoor illumination including emergency lighting. Exhaust and Ventilation for complete substation building. Fire detection and alarm system. Direct stroke lightning protection by shielding spikes.
C. Items as Lot LT Power & Control cables supply and termination. HT Power cable laying and termination (11KV & 33KV cable will be supplied as free issue item to the contractor). Galvanised steel structure, junction boxes etc. Cable trays. Maintenance tools & tackles including testing instruments. Cabling between equipments and RTU.
D. Civil Works Substation Building. Power Transformer foundation, oil soak pit, Fire Wall. Foundation of lighting poles, bay-marshalling panel. Page 1.2 of 1.10
Capacitor bank foundation, Aux Transformer foundation and fencing. Road and drainage within switchyard fence. Anti weed treatment and gravel surfacing of the substation area. Substation fencing and gates. Indoor and Outdoor Cable Trenches with cable trays and covers for 33KV, 11KV & Control Cables. Road, rainwater storm and drainage system for outdoor switchyard. All civil work required for installation and erection of equipments inside and outside building. Supply of material required for above works. Landscaping. Boundary wall with concertina wire & Guard room.
Following equipment and services are specifically listed for the guidance of the Bidder. However, it is to be understood that the Contractors scope is not limited to the items specifically listed above but covers all items required for the completion of a safe, functional and complete Substation. E. Design Work
Design documentation in sufficient copies including design memos, calculations, general arrangement, plans, elevations and sectional drawings, sag/tension calculations, short circuit calculations, electrodynamics force calculations, single line diagrams, schematic interconnection drawings, wiring diagrams, foundation calculations, foundation plans/details, cable schedules, bill of materials, lighting system design calculations, earthing system design calculations, illumination.
Lot
Operation & Maintenance Manuals and As-built drawings. (Seven sets hard copy & two sets soft copy) Documentation required by State Electrical Inspector for statutory approval/certification of the Substation installation. (as required) Temporary sheds for storage of equipment, tools & tackles, construction offices etc. with required fittings & furnishings.
Lot
Lot
4.0 COMPLETION SCHEDULE

The contractor shall be fully responsible to complete the project in time. It is desired that the total project should complete in six months from the date of LOI. The major completion schedule is attached here under for reference. The detail completion schedule shall be prepared by contractor in Ms-project or Primavera software and shall be submitted at the time Page 1.3 of 1.10
of detail engineering for approval. The detail schedule shall be finalized with the help of schedule given by owner. Handing over or charging of two power transformer and its accessories shall be 190 days from the LOI issue date. Sl.No. 1 2 3 4 5 6 7 Description of Work Zero Date (Letter of Award) Engineering Approval Civil Works Procurement Equipment Erection Testing & Commissioning of Substation Handing Over 45 days from Zero Date 90 days from Zero Date 135 days from Zero Date 160 days from Zero Date 180 days from Zero Date 190 days from Zero Date Duration
5.0 WORK BY OTHERS

The following facilities will be provided by Owner / Others: 1. Electricity for construction purpose (415V; 3 phase, 4 wire) shall be provided by BRPL on chargeable basis at one mutually agreeable location & rates (on request of vendor) 2. Water connection from respective municipal / water agency shall be provided by vendor.
6.0 CO-CORDINATION WITH STATUTORY BODIES & OUTSIDE AGENCIES

The contractor shall be fully responsible for carrying out all co-ordination and liaison work as may be required with Electrical Inspector, MCD, Fire officer or any other statutory bodies for implementation of the work. The application on behalf of BRPL for submission to the Electrical Inspector and other statutory bodies along with copies of drawings complete in all respects shall be done by the contractor & approval / certificates taken well ahead of time so that the actual commissioning of equipment is not delayed for want of inspection and approval by the inspector & statutory bodies. The contractor shall arrange the actual inspection work by Electrical Inspector. However official fees paid electrical inspector / statutory bodies shall be borne by th owner.
Page 1.4 of 1.10
7.0 COORDINATION WITH OTHER CONTRACTOR & PURCHASER & OWNERS

SYSTEM
The contractor shall be fully responsible for carrying out all the co-ordination work required with the contractors as well as with owners system for execution and completion of his work.
8.0 TERMINAL POINTS

8.1 8.2 8.3 8.4 8.5 33KV Connections Cable Trenches Lighting Earthing : : : : Incoming cables at two line Panels. Upto the boundary wall of substation Within Outdoor Substation Within Substation area and building.
Water supply and drainage at suitable point near the substation boundary wall at location to be decided later.
8.6
Exclusion Laying and termination of 33KV, XLPE incomer cables at the two line bays. Supply of 33KV (3CX400 mm2) & 11KV (1CX1000mm2 & 3CX300 mm2) HT Power Cables. However the laying and termination of these free issue cables shall be in the contractors scope. Soil investigation and soil resistivity test
Note: 11KV cable laying and its termination for outgoing feeders from 11KV Switchgear to load center will be in Owners scope. However the cable trenches inside substation for these outgoing cables will be in the contractors scope.
9.0 SALIENT FEATURES, BASIC DESIGN CRITERIA AND MINIMUM TECHNICAL

REQUIREMENTS OF 33KV SUBSTATION/SUBSTATION EQUIPMENTS
9.1 Introduction BRPL is setting up a 33/11KV Grid substation in Saket Court Complex at New Delhi. It shall be connected with 220/33 Mosjid Moth (Delhi Transco Limited) substation. Two nos Infeed circuit shall be comprised two runs of XLPE cable of size 3CX400mm2. The laying of infeed cables, termination in 33KV Incomer panel and erection / commissioning at upstream level will be in the owners scope Page 1.5 of 1.10
Since the Substation is to be constructed on turnkey EPC execution, the EPC contractor is responsible for detailed design also. In this paragraph only salient features, basic design criteria and Owners minimum technical requirements are enumerated for the guidance of the Bidder. 9.2 Substation Capacity Due to limitation of space the 33/11KV substation shall be designed with capacity of 3X25MVA, yet the initial installed capacity shall be 2X25MVA. As such the n-1 capacity of substation will be 25MVA. 9.3 33KV and 11KV Switchgears The 33KV & 11KV Switchgear shall be installed inside the substation building. The switchgears shall be equipped with Vacuum circuit breaker. The metering and protection relays shall be part of switchgear only. Control voltage shall be 220 V DC. 9.4 33/11KV Power Transformer The Outdoor Power transformer shall be 20/25MVA, ONAN/ONAF Rating with OLTC. The microprocessor based Transformer monitoring relay eberley relay model T060D201-00 or equivalent shall be provided in place of RTCC panel. 9.5 Battery Charger and Battery Bank The Control supply shall be 220V DC. The Ni-Cd Battery bank shall be installed in separate room with proper ventilation system as per safety requirement. The battery charger shall be thyristor controlled installed inside control room building. 9.6 Capacitor Bank Two sets of Capacitor bank shall be installed outdoor. Each set shall be 5.4MVAR rated at 11KV comprising sub banks of 3.6 and 1.8MVAR. Each sub bank shall be provided with motorized 11KV Isolator. 9.7 Control, Monitoring and Protection Concepts: It is intended to provide State of Art substation control, protection and metering system and shall be integrated with SCADA. All the relays shall be on IEC 103 protocol 9.8 Substation Building Page 1.6 of 1.10
The substation shall have single storied building with all the equipments installed on ground floor. The Cables shall be laid in cable trench with cable trays, inside and outside of the building. Trenches shall be covered with trench cover. 9.9 Salient Features of 33KV Substation Site Parameters a) Design Ambient temperature b) Seismic Condition c) Wind Pressure : : : 50 deg C Zone IV as per IS 1893 195 Kg/sq M upto elevation of 30 M as per IS 875 100%
d) Max. Relative Humidity
Parameters Nominal Voltage (kV) Rated Voltage (kV) Rated Frequency (Hz) System Neutral Earthing Short Circuit rating (for 3 sec) Basic Insulation Level i) Impulse frequency (kVp) withstand voltage Power frequency (kV rms) withstand voltage 170 33 36
HV Side 11 12
LV Side
50 +/- 5% Solidly Grounded 1500 MVA / 26.3 kA
50 +/- 5% Solidly Grounded 500 MVA / 26.3 kA
75
ii)
70
28
10.0 CODES & STANDARDS

The contractor shall follow latest Indian Standards or international standard. Refer respective equipment specification for applicable standards. Page 1.7 of 1.10
11.0 ENGINEERING DELIVERABLES

The Bidder shall submit following minimum Engineering Deliverables after award of the Contract. Any other drawing / calculation which is not listed below and may be required for execution of the job shall also be submitted by the bidder.
S. No. A. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 16 S. No. 17 18 19 20 21 22 23 24 25 26 27 28 29 30
Drawing Title Electrical Drawing Main Single Line Diagram indicating bus/breaker rating, cable/overhead conductor size, fault levels of different voltage grade, Transformer details, metering and protection with CT / PT cores / ratio / burden / accuracy class / knee point voltages. Complete BOQ of the substation with technical details. Single Line Diagram of 415 V AC Distribution board Single Line Diagram of 220V DC Distribution board Battery Sizing Calculation Overall Site Layout Plan Maximum & Minimum fault level calculation for the substations. Insulation coordination. Switchgear/Control building layout Plan Switchgear/Control building layout Section Cable trench layout Plan & Section outdoor. Cable tray layout Plan & Section Indoor. BOQ of Cable trays and accessories. Sizing calculation of LV Cables Power cable schedules. Control cable schedules. BOQ of Cables. Drawing Title Codification of cable trays and cable tray/cable tag marking concept. Calculation of underground earth mat design after actual site soil investigation. Drawing of Underground ground mat along with BOQ. Drawing of Indoor equipment grounding details. Outdoor equipment grounding arrangement and details. BOQ of Grounding Materials. Input/Output list of SCADA system. Outdoor Illumination system design Calculation. Indoor Illumination system design Calculation. Drawing of Outdoor Illumination with erection details. Drawing of Indoor Illumination with erection details. Complete BOQ indoor and outdoor illumination system CT/PT sizing/detail calculation of burden, knee point voltage All major equipment sizing calculation Page 1.8 of 1.10
31 32 33 34 35 B. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 16 17 18 19 20 21 22 23 Cabling, earthing & lightning concept Power Transformer foundation details, soak pit arrangement, firewall segregation Fire fighting arrangement of Transformers and indoor equipments Relay setting with calculations As built documentation of the drawing / documents Civil Drawing Layout Plan For Control Building Equipment and Gantry Foundation Details and calculations. Cable Trench Details (Concrete & Reinforcement) including trench cover Capacitor Bank (GA, Concrete & Reinforcement) Transformer foundation & Oil Separator Tank Plan and section. Transformer foundation & Oil Separator Tank Reinforcement Details. Structural detail of Gantry Tower with and without peak. Structural Detail of "LA" Structural Detail of "CVT" Structural Detail of "CT" Structural Detail of "PT" Structural Detail of "PHC" Structural Detail of "BPI" Structural Detail of girder Structural Details of Isolator Over all layout plan indication landscaping. Trench layout for switch yard Sectional Details for Trenches Conduit plan for Control room building. Switch yard layout Rainwater Harvesting details of Recharging well with bore well. Under Ground Water Tank Details GA and Details of fencing GA and Details of Road
12.0 SUBMISSION OF DRAWINGS

BOQ etc shall be on A4 size paper. All the drawings shall be to the scale drawings as far as possible. The submission shall be
Two (02) Sets of approved and released for construction drawings/BOQ/Calculation for Owners reference. Six (06) Sets of final As Built drawings, design, BOQ, Calculation. O&M manual for each equipment supplied shall also be submitted in 6 sets. Soft copies of all drawings/Documents/calculation in Auto CAD and Microsoft office file format as applicable.
Drawings shall be treated as submitted, only if provided with BOQ. (If applicable)
Page 1.9 of 1.10
13.0 APPROVED VENDOR LIST

S No 1. 2. 3. 4. 5. 6. 7. 8. Equipment 11KV Switchgear 33KV Switchgear Power Transformer Protection Relays DC Batteries Battery Chargers Illumination fixtures LT Power & Control Cables 9. 10. Cable Trays Capacitor Bank Approved Vendor ABB, Siemens, Areva ABB, Siemens, Areva Bharat Bijlee, CGL, EMCO, ABB, Areva, Kanohar Areva, ABB, Siemens, E&R HBL nife, Amco, Exide Hblnife, AMCO, Chhabi, Hirel, Caldyne, Amararaja,Masstech Bajaj, Philips, CGL, Wipro, GE FGIL,UCL,Finolex,Paramount, Lapp Kabel, ICC RPG, Polycab, KEI, Cords, Gemscab, Delton, Special Cables Pareikh, Indiana, Dolphin, Patni, Metalemm, Techno-fab, Globe ABB, L&T, Manohar Brothers, UCL, Shreem.
14.0 DEVIATIONS
Deviation from this specification, if any, shall be clearly bought out in the offer. Unless owner explicitly accepts such deviations, it shall be constructed that the offer fully complies with the specification.
Page 1.10 of 1.10
Volume I Technical Specifications for Civil Works.
TECHNICAL SPECIFICATION FOR CIVIL WORK

Prepared by Reviewed Approved by Samarjit Chowdhury ACP PKG AS S Verma Rev: 1 Date: 6th August, 2010 Page 2.1 of 2.26
P R Kumar
TECHNICAL SPECIFICATION FOR TURNKEY EXECUTION OF 33KV SAKET COURT COMPLEX I/D GRID SUBSTATION AT DELHI 1.0 INTENT:
The specification covers following. 1.1 Design, engineering, and construction of all civil works at 33/11KV Sub-Station. All civil works shall also satisfy the general technical requirements specified in other Sections of this Specification and as detailed below. They shall be designed to the required service condition / loads as specified elsewhere in this Specification or implied as per National and International Standards. All civil works shall be carried out as per applicable Indian Laws, CPWD Specifications, and Codes. All materials shall be of best quality conforming to relevant Indian Standards and Codes. The Contractor shall furnish all design, drawings, labour, tools, equipment, materials, temporary works, constructional plant and machinery, fuel supply, transportation and all other incidental items not shown or specified but as may be required for complete performance of the Works in accordance with approved drawings, CPWD Specifications and direction of Owner. The work shall be carried out according to the design / drawings to be developed by the Contractor and approved by the Owner based on Tender Drawings supplied to the Contractor by the Owner. For all building, structures, foundations etc. necessary layout and details shall be developed by the Contractor keeping in view the functional requirement of the Sub-Station facilities and providing enough space and access for operation, use and maintenance based on the input provided by the Owner. Certain minimum requirements are indicated in this specification for guidance purposes only. However, the Contractor shall quote according to the complete requirements.
1.2
1.3
1.4
2.0
GEOTECHNICAL INVESTIGATION
The Owner will carry out Geo Technical Investigation for the entire Sub-Station including switchyard. The copy of the report will be given as input to the successful contractor for his Civil Design work.
3.0
3.1
SITE PREPARATION Scope

This clause covers the design and execution of the work for site preparation, such as clearing of the site, the supply and compaction of fill material, excavation and compaction of backfill for foundation, road construction, drainage, trenches and final topping by stone (broken hard stone).
Page 2.2 of 2.26
3.2
General
3.2.1 The Owner shall make fairly leveled land available to the Contractor. The layout and levels of all structure etc shall be made by the Contractor at his own cost from the general grids of the plot and benchmarks set by the Contractor and approved by the Owner. The Contractor shall give all help in instruments, materials and personnel to the Owner for checking the detailed layout and shall be solely responsible for the correctness of the layout and levels. The Contractor shall develop the site area to meet the requirement of the intended purpose. The site preparation shall conform to the requirements of relevant sections of this specification or as per stipulations of standard specifications. If fill material is required, the fill material shall be suitable for the above requirement. The fill shall be such a material and the site so designed as to prevent the erosion by wind and water of material from its final compacted position or the in-situ position of undisturbed soil. Material unsuitable for casting of foundations shall be removed and replaced by suitable fill material and to be approved by the Owner. Backfill material around foundations or other works shall be suitable for the purpose for which it is used and compacted to the density described under Compaction. Excavated material not suitable or not required for backfill shall be disposed off by the contractor, in areas as directed by Owner. The few old existing foundations shall be dismantled by the contractor.
3.2.2
3.2.3
3.2.4
3.2.5
3.3
Excavation and Backfill

3.3.1 3.3.2 Excavation and backfill for foundations shall be in accordance with the relevant code. Whenever water level is met during the excavation, it shall be dewatered and water level shall be maintained below the bottom of the excavation level during excavation, concreting and backfilling. When embankments are to be constructed on slopes of 15% or greater, benches or steps with horizontal and vertical faces shall be cut in the original slope prior to placement of embankment material. Vertical face shall measure not more than 1 m in height. Embankments adjacent to abutments, culverts, retaining walls and similar structures shall be constructed by compacting the material in successive uniform horizontal layers not exceeding 15 cm in thickness. (of loose material before compaction). Each layer shall be compacted as required by means of mechanical tampers approved by Page 2.3 of 2.26
3.3.3
3.3.4
the Owner. Rocks larger than 10cm in any direction shall not be placed in embankment adjacent to structures. 3.3.5 Earth embankments of roadways and site areas adjacent to buildings shall be placed in successive uniform horizontal layers not exceeding 20 cm in thickness in loose stage measurement and compacted to the full width specified. The upper surface of the embankment shall be shaped so as to provide complete drainage of surface water at all times.
3.4
Compaction
3.4.1 The density to which fill materials shall be compacted shall be as per, relevant IS and as per direction of Owner. All compacted sand filling shall be confined as far as possible. Backfilled earth shall be compacted to minimum 95% of the Standard Proctor's density at OMC. The sub grade for the roads and embankment filling shall be compacted to minimum 95% of the Standard Proctor's density at OMC. Cohesion less material sub grade shall be compacted to 70% relative density (minimum). At all times unfinished construction shall have adequate drainage. Upon completion of the roads surface course. Adjacent shoulders shall be given a final shaping, true alignment and grade. Each layer of earth embankment when compacted shall be as close to optimum moisture content as practicable. Embankment material which does not contain sufficient moisture to obtain proper compaction shall be wetted. If the material contains any excess moisture, then it shall be allowed to dry before rolling. The rolling shall begin at the edges overlapping half the width of the roller each time and progress to the center of the road or towards the building as applicable. Rolling will also be required on rock fills. No compaction shall be carried out in rainy weather.
3.4.2
3.4.3
3.5
Requirement for fill material under foundation

The thickness of fill material under the foundations shall be such that the maximum pressure from the footing, transferred through the fill material and distributed onto the original undisturbed soil will not exceed the allowable soil bearing pressure of the original undisturbed soil. For expansive soils the fill materials and other protections etc. to be used under the foundation is to be got approved by the Owner.
4.0
4.1
ANTIWEED TREATMENT & STONE SPREADING or PCC: Scope

4.1.1 The Contractor shall furnish all labour, equipment and materials required for complete performance of the work in accordance with the drawings specification and direction of the Owner. Page 2.4 of 2.26
4.1.2
Stone spreading shall be done in the Outdoor Sub-Station area, Power Transformer, Capacitor Bank and wherever equipments and or structures are to be provided under present scope of work.
General Requirement
The material required for site surfacing / stone filling shall be free from all types of organic materials and shall be of standard quality, and as approved by the Owner. The material to be used for stone filling / site surfacing shall be uncrushed / crushed / broken stone of 20 mm nominal size (ungraded single size) conforming to Table 2 of IS:383 - 1970. Hardness, Flakiness shall be as required for wearing courses are given below: Sieve Analysis (Gradation)
(IS: 383 - Table - 2)

Sieve Size 40mm 20mm 10mm % passing by weight 100 85 100 0 20 05
One test shall be conducted for every 50 Cum. Hardness Abrasion value (IS: 2386 Part-IV) - not more than 40% Impact value (IS: 2386 Part-IV) - not more than 30% and frequency shall be one test per 50 Cum with a minimum of one test per source 4.1.3 After all the structures/equipments are erected and antiweed treatment is complete, the surface of the substation area shall be maintained, rolled/compacted to the lines and grades as decided by Engineer-in-Charge. De-weeding including removal of roots shall be done before rolling is commenced. Engineer-in-Charge shall decide final formation level so as to ensure that the site appears uniform free from undulations. The final formation level shall however be very close to the formation level using manual or machine roller with suitable water sprinkling arrangement to form a smooth and compact surface. After antiweed treatment & compaction of earth providing and laying in position cement concrete of specified grade excluding the cost of centring and shuttering- All Page 2.5 of 2.26
4.1.4
work upto plinth level 1 : 5 :10 (1Cement : 5 Coarse Sand :10 Graded stone agg. 40mm nominal size).100 mm thick. 4.1.5 After laying lean concrete 1:5:10 providing and laying in position layer of ready mix concrete M20 graded. All works up to floor V level 80 mm thick. Over the base layer of site surfacing material, a final surface course of minimum 50 mm thickness of 20 mm nominal size (single size ungraded) broken stone as specified above shall be spread and compacted. The water shall be sprinkled in such a way that bulking does not take place. Before taking up the above mentioned treatment (4.1.4 & 4.1.5), stone filling, antiweed treatment shall be applied in the switchyard area wherever Yard Treatment is to be done, and the area shall be thoroughly de-weeded including removal of roots. The recommendation of local agriculture or horticulture department shall be sought wherever feasible while choosing the type of chemical to be used. Nevertheless the effectiveness of the chemical shall be demonstrated by the contractor in a test area of 10M x 10M (approx.) and monitored over a period of two to three weeks by the Engineer-in-Charge. The final approval shall be given by Engineer-in-Charge and final approval given based in the results. The antiweed chemical shall be procured from reputed manufacturers. The dosage and application of chemical shall be strictly followed. as per manufacturer's recommendation. The contractor shall be required to maintain the area free of weeds for a period of 1 year from the date of application of 1st dose of antiweed chemicals.
4.1.6
4.1.7
4.1.8
5.0
5.1
SITE DRAINAGE:
Adequate site drainage system shall be provided by the Contractor. The Contractor shall design the storm water drainage system. On the basis of maximum rainfall intensity of (culverts, ditches, drains etc.) to accommodate run off due to the most intense rainfall that is likely to occur over the catchments area in one hour period on an average of once in ten years. The surface of the site shall be sloped to prevent the ponding of water. Outfall of drainage shall be suitably selected. The maximum velocity for pipe drains and open drains shall be limited to 2.4m/sec and 1.8m/sec. respectively. However, minimum non-silting velocity of 0.6m/sec shall be ensured. Longitudinal bed slope not milder than 1 in 1000 shall be provided. For design of RCC pipes for drains and culverts, IS: 456 and IS: 783 shall be followed. The Contractor shall ensure that water drains are away from the site area and shall prevent damage to adjacent property by this water. Adequate protection shall be given to site surfaces, roads, ditches, culverts, etc. to prevent erosion of material by water. Page 2.6 of 2.26
5.2
5.3 5.4
5.5 5.6
The drainage system shall be adequate without the use of cable/pipe trenches For pipe drains, concrete pipe of class NP2 shall be used. However, for road crossings etc. higher strength pipe of class NP3 shall be provided. For rail crossings, pipes conforming to railway loading standards or at least NP4 class shall be provided. Manholes shall be provided at every 30m interval, at connection points and at every change of alignment. Open surface drains shall be provided with Cement Concrete 1:2:4 of minimum thickness of 100 mm or more as per design condition. Pipe drains shall be connected through manholes at an interval of max.30m. Effluents shall be suitably treated by the Contractor to meet all the prevalent statutory requirements and local pollution control norms and treated effluents shall be conveyed to the storm water drainage system at a suitable location for its final disposal. Invert of the drainage system shall be decided in such a way that the water can easily be discharged above the High Flood Level (HFL) outside substation boundary at suitable location beyond boundary wall of substation or actual whichever occurs earlier and approved by Owner.
5.7
5.8
5.9
5.10 All internal site drainage system, including the final connection/disposal to Owner acceptance points shall be part of contractors scope including all required civil work, mechanical & electrical systems. The Contractor shall connect drain(s) at one or more points to outfall points as feasible at site. The drainage layout of the substation building approval shall be taken from the owner & all works to be carried out by contractor. 5.11 The drainage scheme and associated drawings shall be got approved.
Page 2.7 of 2.26
TECHNICAL SPECIFICATION FOR TURNKEY EXECUTION OF 33KV SAKET COURT COMPLEX I/D GRID SUBSTATION AT DELHI 6.0
6.1
ROADS AND CULVERTS

Within substation fencing, roads to be provided for access along with Car parking for three cars and two wheeler parking for three vechicles, to equipment and building and parking are in the scope of bidder. Layout of the roads shall be based on Layout drawing for the substation. Parking areas shall be provided for Site personnel and visitors as per layout drawing. Adequate turning space for vehicles shall be provided and bend radius shall be set accordingly. It has to be connected suitably with roads. All substation roads be constructed so as to permit transportation of all heavy equipment upto 50MT. The roads shall be provided of PAVER Blocks. On the approach road upto Control Room Building and other relevant roads will be Cement Concrete Roads The pavers blocks used for the roads shall be minimum 80mm thick with compressive strength not less than 450Kg/cm2. Road Standard shall be as per IRC standard. Adequate provision shall be made for road drainage. All the culverts and its allied structure (required for road/rail, drain trench crossings etc.) shall be designed for class AA loading as per IRC standard/IS code. All roads shall be designed for class 'E' of traffic as per IRC-37 Guidelines for the design of flexible pavements. 2 nos rails of requisite length should be grouted at distance of 1.67 M for dragging of power transformer during installation & dismantling.
6.2
6.3 6.4 6.5
6.6
6.7
7.0
7.1
CABLE & PIPE TRENCHES

The cable trenches and precast removable RCC cover (with lifting arrangement) shall be constructed using RCC of M25 grade. The cable trench wall shall be designed for the following loads. Dead load of 155 kg/m length of cable support + 75 Kg on one tier at the end. Triangular earth pressure + uniform surcharge pressure of 2T/m2.
7.2
Cable trench covers shall be designed for self weight of top slab + UDL of 2000 Kg/m2 + concentrated load of 200 kg at centre of span on each panel. with 3mm flat all round and upto the width of trench cover. Cable trench crossing the road/rails shall be designed for class AA loading of IRC/relevant IS Code and should be checked for transformer/reactor loading.
7.3
Page 2.8 of 2.26
7.4 Trenches shall be drained. Necessary sumps be constructed and sump pumps if necessary shall be supplied. Cable trenches shall not be used as storm water drains. The top of trenches shall be kept at least 100 mm above the finished ground level. The top of cable trench shall be such that the surface rain water does not enter the trench. All metal parts inside the trench shall be connected to the earthing system. HT, LT & Control Cables from trench to equipments shall run in hard conduit pipes. The trench bed shall have a perpendicular to the run. Trench wall shall not foul with the foundation. Suitable clear gap shall be provided. The trench bed shall have a slope of 1/500 along the run & 1/250 perpendicular to the run.
7.5
7.6 7.7 7.8
7.9
7.10 All the construction joints of cable trenches i.e. between base slab to base slab and the junction of vertical wall to base slab as well as from vertical wall to wall and all the expansion, joints shall be provided with approved quality PVC water stops of approx. 230 x 5 mm size for those sections where the ground water table is expected to rise above the junction of base slab and vertical wall of cable trenches. 7.11 Cable trenches shall be blocked at the ends if required with brick masonry in cement sand mortar 1:6 and plaster with 15mm thick 1:6 cement and mortar.
8.0
8.1
FOUNDATION / RCC CONSTRUCTION General

8.1.1 Work covered under this Clause of the Specification comprises the design and construction of foundations and other RCC constructions for switchyard structures, equipment supports, trenches, drains, jacking pad, pulling block, control cubicles, bus supports, Power transformer/Reactors, marshalling kiosks and auxiliary equipments, tanks or for any other equipment or service and any other foundation required to complete the work. This clause is as well applicable to the other RCC constructions. It may also be noted by the contractor that all existing equipment foundations in the outdoor area shall be dismantled by him. Concrete shall conform to the requirements mentioned in IS: 456 and all the tests shall be conducted as per relevant Indian Standard Codes as mentioned in Standard field quality plan appended with the specification. A minimum grade of M25 concrete shall be used for all structural/load bearing members as per latest IS: 456 (latest revision). If the site is sloppy, the foundation height will be adjusted to maintain the exact level of the top of structures to compensate such slopes. Page 2.9 of 2.26
8.1.2
8.1.3
8.1.4 The switchyard foundation's plinths shall be minimum 300mm above finished ground level. Minimum 75mm thick lean concrete (1:4:8) shall be provided below all underground structures, foundations, trenches etc. to provide a base for construction. Concrete made with Portland slag cement shall be carefully cured and special importance shall be given during the placing of concrete and removal of shuttering. The design and detailing of foundations shall be done based on the approved soil data and sub-soil conditions as well as for all possible critical loads and the combinations thereof. The Spread footings foundation or pile foundation as may be required based on soil/sub-soil conditions and superimposed loads shall be provided. If pile foundations are adopted, the same shall be cast-in-situ driven/bored or precast or under reamed type as per relevant. parts of IS Code 2911. Only RCC piles shall be provided. Suitability of the adopted pile foundations shall be justified by way of full design calculations. Detailed design calculations shall be submitted by the bidder showing complete details of piles/pile groups proposed to be used. Necessary initial load test shall also be carried out by the bidder at their cost to establish the piles design capacity. Only after the design capacities of piles have been established, the Contractor shall take up the job of piling. Routine tests for the piles shall also be conducted. All the work (design & testing) shall be planned in such a way that these shall not cause any delay in project completion. The contractor shall go for vertical load testing or lateral load testing. The contractor may choose static or dynamic load testing upon site condition and time constraint.
8.1.5
8.1.6
8.1.7
8.1.8
8.2
Design
8.2.1 All foundation shall be of reinforced cement concrete. The design and construction of RCC structures shall be carried out as per IS :456 and minimum grade of concrete shall be M-25. Limit state method of design shall be adopted unless specified otherwise in the specification. For detailing of reinforcement IS: 2502 and SP: 16 shall be followed. Cold twisted deformed bars conforming to IS: 1786 shall be used as reinforcement. However, in specific areas mild steel (Grade I) conforming to IS:432 can also be used. Two layers of reinforcement (on inner and outer face) shall be provided for wall & slab sections having thickness of 150 mm and above. Clear cover to reinforcement towards the earth face shall be minimum 40 mm. RCC water retaining structures like storage tanks, etc. shall be designed as uncracked section in accordance with IS: 3370 (Part I to IV) by working stress Page 2.10 of 2.26
8.2.2
8.2.3
8.2.4
method. However, water channels shall be designed as cracked section with limited steel stresses as per IS: 3370 (Part I to IV) by working stress method. 8.2.5 The procedure used for the design of the foundations shall be the most critical loading combination of the steel structure and or equipment and/or superstructure and other conditions, which produces the maximum stresses in the foundation or the foundation component and as per the relevant IS Codes of foundation design. Detailed design calculations shall be submitted by the bidder showing complete details of piles/pile groups proposed to be used. Design shall consider any sub-soil water pressure that may be encountered following relevant standard strictly. Necessary protection to the foundation work. If required shall be provided to take care of any special requirements for aggressive alkaline soil. Black cotton soil or any other type of soil, which is detrimental / harmful to the concrete foundations. RCC columns shall be provided with rigid connection at the base. All sub-structures shall be checked for sliding and overturning stability during both construction and operating conditions for various combinations of loads. Factors of safety for these cases shall be taken as mentioned in relevant IS Codes as stipulated elsewhere in the Specifications, For checking against overturning. weight of soil vertically above footing shall be taken and inverted frustum of pyramid of earth on the foundation should not be considered.
8.2.6
8.2.7
8.2.8 8.2.9
8.2.10 Earth pressure for all underground structures shall be calculated using coefficient of earth pressure at rest. Co-efficient of active or passive earth pressure (whichever is applicable). However, for the design of substructures of any underground enclosures, earth pressure at rest shall be considered. 8.2.11 In addition to earth pressure and ground water pressure etc., a surcharge load of 2T/Sq.m shall also be considered for the design of all underground structures including channels, sumps, tanks, trenches, and substructure of any underground hollow enclosure etc, for the vehicular traffic in the vicinity of the structure. 8.2.12 Following conditions shall be considered for the design of water tank in pumps house, channels, sumps, trenches and other underground structures: 8.2.12.1 Full water pressure from inside and no earth pressure & ground water pressure & surcharge pressure from outside (application only to structures, which are liable to be filled up with water or any other liquid). 8.2.12.2 Full earth pressure, surcharge pressure and ground water pressure from outside and no water pressure from inside. 8.2.12.3 Design shall also be checked against buoyancy due to the ground water during construction and maintenance stages. Minimum factor of safety of Page 2.11 of 2.26
1.5 against buoyancy shall be ensured ignoring the superimposed loadings. 8.2.13 Base slab of any underground enclosure shall also be designed for empty condition during construction and maintenance stages with maximum groundwater table (GWT). Minimum factor of safety of 1.5 against buoyancy shall be ensured ignoring the super-imposed loadings. 8.2.14 Base slab of any underground enclosure like water storage tank shall also be designed for the condition of different combination of pump sumps being empty during maintenance stages with maximum GWT. Intermediate dividing piers of such enclosures shall be designed considering water in one pump sump only and the other pumps sump being empty for maintenance. 8.2.15 The foundations shall be proportioned so that the estimated total and differential movements of the foundations are not greater than the movements that the structure or equipment is designed to accommodate. 8.2.16 The foundations of transformer shall be of block type foundation. Minimum reinforcement shall be governed by IS: 2974 and IS: 456. 8.2.17 The equipment foundations shall be checked for a factor of safety of 2.2 for normal condition and 1.65 for short circuit condition against sliding, overturning and pullout. The same factors shall be used as partial safety factor over loads in limit state design also. 8.3 Admixture & Additives 8.3.1 Only approved admixtures shall be used in the concrete for the Works. When more than one admixture is to be used, each admixture shall be batched in its own batch and added to the mixing water separately before discharging into the mixer. Admixtures shall be delivered in suitably labeled containers to enable identification. Admixtures in concrete shall conform to IS: 9103. The waterproofing cement additives shall conform to IS: 2645. Owner shall approve concrete Admixtures/ Additives. The contractor may propose and the Owner may improve the use of a water-reducing set-retarding admixture in some of the concrete. The use of such an admixture will not be approved to overcome problems associated with inadequate concrete plant capacity or improperly planned placing operation sand shall only be approved as an aid to overcoming unusual circumstances and placing conditions. The water-reducing set-retarding admixture shall be an approved brand of Lignosulphonate type admixture. Page 2.12 of 2.26
8.3.2
8.3.3
8.3.4
8.3.5 The waterproofing cement additives shall be used as required/advised by the Owner.
9.0
9.1
IRC WELD MESH FENCING, GATE General

Fencing shall be designed for the most critical loading combination taking care of wind force, stability, tension on wires, minimum requirements as per this clause for are materials IS 8910 and fabrication IS 800 as per recommendations
9.2
Areas and Requiring Fencing Fencing shall be providing for the following areas: 9.2.1 Site fencing for the complete Outdoor substation including Power transformer area. Gates shall be provided for men and machine / equipment to be taken out of the substation. Capacitor bank cage, which shall be part of the capacitor bank supply. Wherever necessary anti-reptile fixture/arrangement shall be provided along with fencing. Fencing of Aux. Substation Transformer
9.2.2 9.2.3 9.3
Product Material The minimum requirements are as follows: 9.3.1 IRC Weld Mesh Fencing in accordance to relevant IS Code Size of IRC mesh Nominal wire size Width of fencing pannel Height of fencing Fabrication of panels Paint 25X75mm 6 mm 2400mm 2000mm 40mm Dia M.S. Pipe (medium duty) & 40 x 5 mm Flats Aluminum Paint
9.3.2
Posts Intermediate Straining Post Base Plate : 50mm dia , .M.S. Pipe (medium duty) : 12mm.M.S. Plate with 4 Nos of hole
All structural steel shall confirm to IS: 2062 and shall be painted with a coat of approved steel primer and two coats of Aluminum Paint. The IRC weld mesh Panels shall be fixed to the post at the top and bottom of the 50mm dia, .M.S. Pipe by Nuts and bolts. The Intermediate straining Posts to be Page 2.13 of 2.26
erected by using Holding down bolts and nuts grouted in toe wall around the Yard (the height of Yard Toe wall to be atleaset 450 mm above the yard level and 340 mm wide)
All structural steel shall confirm to IS: 8910 and shall be painted with a coat of approved steel primer and two coats of synthetic enamel paint. The Chain Link fabric shall be fixed to the post at the top and bottom of the fence by welding/fixing 50 mm MS flat all through its length. 9.3.3 The Tension wire shall be single strand, three layer and high tensile galvanized steel wire of 4mm diameter.
9.4
Installation
9.4.1 9.4.2 9.4.3 9.4.4 Fence shall be installed along all three transformers periphery. Post holes shall be excavated by approved methods. Intermediate posts shall be spaced 2.5 m apart measured parallel to ground surface. Posts shall be set in 1:2:4 plain cement concrete blocks of minimum dimension (340 mm x 340 mm x750 mm deep) Concrete work shall conform to relevant clause. Post shall be braced and held in plumb position and true alignment and elevation until concrete has set. Fence fabric shall not be installed until concrete has cured a minimum of 7 days. Bottom and top of the fence fabric shall be fixed with MS flats of 50 mm x. 6mm (min). Toe wall of Brick masonry, with notches over 75 mm thick PCC (1:4:8 ) shall be provided below all fencing and shall be minimum 450 mm above and 450 mm below finished ground level. All exposed surfaces of brick toe wall shall be provided with 1:6 cement sand plaster and coated with two coats of Acrylic Smooth exterior paint with a base coat of approved cement primer.
9.4.5 9.4.6
9.4.7
9.5 Gates 9.5.1 The Gate frame shall be made of medium duty MS pipe conforming to relevant IS with welded joints. The gates shall be fabricated with welded joints to achieve rigid connections. The gate frames shall be painted with one coat of approved steel primmer and two coats of synthetic enamel paint. Page 2.14 of 2.26
9.5.2
9.5.3
Gates shall be fitted with approved quality iron hinges, latch and latch catch. Latch and latch catch shall be suitable for attachment and operation of pad lock from either side of gates. Hinges shall permit gates to swing through 180 degree back against fence. Gates shall be fitted with galvanized chain hook or gate hold back to hold gates open. Double gates shall be fitted with centre rest and drop bolt to secure gates in closed position. Gates shall be installed in locations shown on drawings. Next to the main gate, a men gate (1.25 m wide, single leaf) shall also be provided. With a wicked gate. Bottom of gates shall be set approximately 40mm above ground surface and necessary guiding mechanism shall be fitted.
9.5.4
9.5.5
9.5.6
10.0 BUILDINGS
10.1 General Requirements The scope include the design, engineering and construction including anti-termite treatment, plinth protection DPC of Building including sanitary, water supply, electrification false ceiling etc. of control room building. The building shall be of RCC framed structure of concrete of M25 grade (Min.) 10.2 Control Room Building Minimum floor area requirements have been given in tender drawings, which may be increased at the time of detailed engineering to suit project requirements. An open space of 1 m minimum shall be provided on the periphery of the rows of panel and equipment generally in order to allow easy operator movement and access as well as maintenance. Future extension of one floor shall be considered at the time of design. Any other possibility of annex building shall be taken care of while finalising the layout of the control room building. 10.2.1 Design a) The Building shall be designed on Green Building Concept. The design of control room building shall be such decided thats minimum one floor can be added in future. To the requirements of the National Building Code of India and the standards quoted therein. The contractor shall also arrange approval of building from any local authorities such as MCD or fire officer if required so. The official fees shall be born by BRPL. Page 2.15 of 2.26
The layout shall be such decided thats third transformer bay can be added in future. For the specified climatic & loading conditions.
To adequately suit the requirements of the equipment and apparatus contained in the buildings and in all respects to be compatible with the intended use and occupancy. With a functional and economical space arrangement. To be aesthetically pleasing. Different buildings shall show a uniformity and consistency in architectural design. To allow for easy access to equipment and maintenance of the equipment. With, wherever required, fire retarding materials for walls, ceilings and doors, which would prevent supporting or spreading of fire. With materials preventing dust accumulation.
b) Suitable expansion joints shall be provided in the longitudinal direction wherever necessary with provision of twin columns. c) Individual members of the buildings frame shall be designed for the worst combination of forces such as bending moment, axial force, shear force, torsion etc. d) Permissible stresses for different load combinations shall be taken as per relevant IS Codes and American standards. e) The building lighting shall be designed in accordance with the requirements of relevant section. f) The building auxiliary services like exhaust and ventilation systems, fire protection and detection systems and all other miscellaneous services shall be designed in accordance with the requirements specified in relevant section or elsewhere in this Specification.
g) Two nos. of emergency exists shall be provided in the building. 10.2.2 Design Loads Building structures shall be designed for the most critical combinations of dead loads, superimposed loads, equipment loads, crane load, wind loads, seismic loads, and temperature loads Dead loads shall include the weight of structures complete with Page 2.16 of 2.26
finishes, fixtures and partitions and should be taken as per IS:1911. Super-imposed loads in different areas shall include live loads, minor equipment loads, cable trays, small pipe racks & hangers and erection, operation and maintenance loads. Equipment loads shall constitute, if applicable, all load of equipments to be supported on the building frame The wind loads shall be computed as per IS 875, Seismic Coefficient method shall be used for the seismic analysis as per IS 1893 with importance factor 1.5. For temperature loading, the total temperature variation shall be considered as 2/3 of the average maximum annual variation in temperature. The average maximum annual variation in temperature for the purpose shall be taken as the difference between the mean of the daily minimum temperature during the coldest month of the year and mean of daily maximum temperature during the hottest month of the year. The structure shall be designed to withstand stresses due to 50% of the total temperature variation. Wind and Seismic forces shall not be considered to act simultaneously. Floors/slabs shall be designed to carry loads imposed by equipment. Floors shall be designed for live loads as per relevant American standards. Cable and piping loads shall also be considered additionally for floors where these loads are expected. In addition, beams shall be designed for any incidental point loads to be applied at any point along the beams, the floor loads shall be subject to Owners approval. For consideration of loads on structures IS: 875, the following minimum superimposed live loads shall however be considered for the design.
Roof
2.5 KN/M2 0.75 KN/M2 (i) 5 KN/M2 (ii) 15 KN/M2 (min)
for accessible roofs for in-accessible roofs for offices for equipment floors or actual requirement, if higher than 15KN/M2 based on equipment Component weight and Layout plan
RCC-Floor
Stairs & balconies Toilet Rooms Chequered plate floor Walkways
5 KN/M2
2 KN/M2 4 KN/M2 3 KN/M2 Page 2.17 of 2.26
Any additional load coming in the structure shall be calculated as per IS: 875.
10.2.3 Submission The following information shall be submitted for review and approval to the owner:
a)
Design criteria shall comprise the codes and standards used. Applicable climatic data including wind loads, earthquake factors maximum and minimum temperatures applicable to the building locations, assumptions of dead and live loads, including equipment loads, impact factors. safety factors and other relevant information. Structural design calculations and drawing (including construction/fabrication) for all reinforced concrete and structural steel structures. Fully, dimensioned concept plan including floor plans, cross sections, longitudinal sections, elevations and perspective view of each building. These drawings shall be drawn at a scale not smaller than I : 50 and shall identify the major building components. Fully dimensioned drawings showing details and sections drawn to scales of sufficient size to clearly show sizes and configuration of the building components and the relationship between them. Product information of building components and materials, including walls partitions flooring ceiling, roofing, door and windows and building finishes. A detailed schedule of building finishes including colour schemes. A door & window schedule showing door types and locations, door lock sets and latch sets and other door hardware.
b)
c)
d)
e)
f) g)
Approval of the above information shall be obtained before ordering materials or starting fabrication or construction as applicable.
10.2.4 Finish Schedule The finishing schedule is given in subsequent clauses. 10.2.5 Flooring Flooring in various rooms of control room building shall be as for detailed schedules given in Table 1.
Page 2.18 of 2.26
10.2.6 Walls Control room buildings shall be of framed superstructure. All walls shall be non-load bearing walls. Min. thickness of external walls shall be 230 mm (one brick) with 1:6 cement coarse sand mortars. 10.2.7 Plastering All internal walls shall have minimum 12mm thick 1:4 (1 Cement : 4 fine Sand) cement sand plaster. The ceiling shall have 6mm thick 1:4 cement sand plaster 10.2.8 Finishing All external surfaces shall have Marble / Dholpur Chips with colour pigment (with groves formed) (DSR 13.112) finish over, 12mm thick cement sand plaster 1:4 (1 cement:4 coarse sand) mixed with water proofing compound in the ratio 8S recommended by the manufacturer. Suitable pigment shall be added to render the surface aesthetically pleasing as per directions of Engineer-in-charge. 10.2.9 Under Deck Insulation The method of fixing shall consist of slotted M.S. angles 75 x 50 x 4 mm fixed to soffit of RCC roof slab at 600mm centers in both directions by Rawl plugs of adequate strength. The slots shall have 14 GG.I. tie wire drawn through them. 50mm thick insulation mat Fiberglass Crown - 100 or equivalent shall, be made out of fiber-glass or approved equivalent conforming to IS: 8183, backed with 34G aluminum foil and 22G x 12mm mesh wire netting. The net shall be stretched tightly across the slotted angles or slotted plates holding it in place by means of wires. The joints of the wire netting shall be butted and tightly laced down with 14G G.I. wire. The system shall be got approved 10.2.10 Door & Window The details of doors and windows of the control room building shall be as per finish schedule Table-l and tender drawing with the relevant IS, code. Rolling steel shutters and rolling shutters grills shall be provided as per layout and requirement of buildings. Paints used in the work shall be of best quality specified in CPWD specification. 10.2.11 Partition Partition made of anodised aluminium frame provided with 6.0 mm thick clear glass shall be supplied and installed at locations shown in tender drawings. 10.2.12 Plumbing & Sanitation
Page 2.19 of 2.26
a) All plumbing and sanitation shall be executed to comply with the requirements of the appropriate bye-laws, rules and regulations of the Local Authority having jurisdiction over such matters. The Contractor shall arrange for all necessary formalities to be met in regard to inspection, testing, obtaining approval and giving notices etc. b) PVC syntex or equivalent make Roof water tank of adequate capacity depending on the number of users for 24 hours storage shall be provided. Minimum 2 Nos. 1500 litres capacity shall be provided. c) Galvanised MS pipe of medium class conforming to IS:1239 shall be used for internal & external piping work for potable water supply. d) Sand CI pipes with lead joints: confonning to IS: 1729 shall be used for sanitary works above ground level. e) Each toilet shall have minimum fittings i) WC (Western type) 390 mm high with toilet paper roll holder and all fittings or WC (Indian Type) Orissa Pattern (580 x 440 mm) with all fittings. (both types of WCs shall be provided at alternate locations). ii) Half Stall Urinal (430 x 260 x 350 mm size) with all fittings. iii) Wash basin (550 x 400 mm) with all fittings. iv) Bathroom mirror (600 x 450 x 6 mm thick) hard board backing v) CP brass towel rail (600 x 20 mm) with C. P. brass brackets vi) Soap holder and liquid soap dispenser. f) Water cooler for drinking water with adequate water storage facility shall be provided and located near control room instead of near toilet block.
g) An Eye & face fountain conforming to IS:1052 shall be provided for battery room. h) I no, stainless steel kitchen sink with Drain board (510 x 1040 x 178mm bow I depth) for pantry shall be provided. i) j) All fittings, fastener, grating shall be chromium plated. All sanitary fixtures and fittings shall be of approved quality and type manufactured by well known manufacturers. All items brought to site must bear identification marks of the type of the Manufacturer.
k) Soil, waste and drain pipes, for underground works shall be stoneware for areas not subject to traffic load. Heavy-duty cast iron pipes shall be used otherwise.
Page 2.20 of 2.26
TECHNICAL SPECIFICATION FOR TURNKEY EXECUTION OF 33KV SAKET COURT COMPLEX I/D GRID SUBSTATION AT DELHI 11.0 STORM WATER DRAINAGE FOR CONTROL ROOM BUILDING
The building drain shall be provided for the collection of storm water from the roofs. This water shall be collected in junction boxes and these boxes shall drain to the main drainage system of the station. Cast Iron rain water down comers conforming to IS:1230 with water tight lead joints shall be provided to drain off the rain water from the roof. These shall be suitably concealed with masonry work of cement concrete or cladding material. The number and size of down comers shall be governed by IS:1742 and IS:2527. All drains inside the buildings shall have minimum 40 mm thick grating covers and in areas where heavy equipment loads would be coming, precast RCC covers shall be provided in place of steel grating. For all buildings, suitable arrangement for draining out water collected from equipment blow down, leakages, floor washings fire fighting etc. shall be provided for each floor.
12.0 TESTING
The sampling & testing of the construction materials will be in accordance to CPWD Specifications 2009 Volume I & Volume II as stated in the sub Heads No. 1.0 to 23.0 related to all activities of the building and other civil construction works. .
13.0 MISCELLANEOUS GENERAL REQUIREMENTS

13.1 Dense concrete with controlled water cement ratio as per IS-code shall be used for all underground concrete structures such as pump-house, tanks, water retaining structures, cable and pipe trenches etc. for achieving water tightness. 13.2 All joints including construction and expansion joints for the water retaining structures shall be made water tight by using PVC ribbed water stops with central bulb. However, kicker type (externally placed) PVC water stops shall be used for the base slab and in other areas where it is required to facilitate concreting. The minimum thickness of PVC water stops shall be 5 mm and minimum width shall be 230 mm. 13.3 All mild steel parts used in the water retaining structures shall be hot-double dip galvanised. The minimum coating of the zinc shall be 610 gm/sq. m. for galvanised structures and shall comply with IS:2629 and IS:2633. Galvanizing shall be checked and tested in accordance with IS:2633. The galvanizing shall be followed by the application of an etching primer and dipping in black bitumen in accordance with BS:3416. 13.4 A screed concrete layer not less than 100 mm thick and of grade not weaker than M10 conforming to IS:456-1978 shall be provided below all water retaining structures. A sliding layer of bitumen paper or craft paper shall be provided over the screed layer to destroy the bond between the screed and the base slab concrete of the water retaining structures.
Page 2.21 of 2.26
13.5 Bricks having minimum 75-kglcm2 compressive strength can only be used for masonry work. Contractor shall ascertain himself at site regarding the availability of bricks of minimum 75 i\:g/cm2 compressive strength before submitting his offer. 13.6 Doors and windows on external walls of the buildings (other than areas provided, with insulated metal claddings) shall be provided with RCC sunshade over the openings with 300 mm projection on either side of the openings. Projection of sunshade from the wall shall be minimum 450mm over window openings and 750 mm over door openings. 13.7 All stairs shall have maximum riser height of 150 mm and a minimum tread width of 300 mm Minimum width of stairs shall be 1500 mm. Service ladder shall be provided for access to all roofs. RCC fire escape staircase shall be provided in control buildings. 13.8 Angles 50x50x6 mm (minimum) with lugs shall be provided for edge protection all round cut outs/openings in floor slab, edges of drains supporting grating covers, edges of RCC cable/pipe trenches supporting covers, edges of manholes supporting covers, supporting edges of manhole precast cover and any other place where breakage of comers of concrete is expected. 13.9 Anti termite chemical treatment shall be given to column pits, wall trenches, foundations of buildings, filling below the floors etc. as per IS:6313 and other relevant Indian Standards. 13.10 Hand-railing minimum 900mm high shall be provided around all floor/roof openings, projections/balconies walk ways, platforms, steel stairs etc. All handrails and ladder pipes shall be 32 mm nominal bore MS pipes (medium class) and shall be galvanised (mediumclass as per IS:277). All rungs for ladder shall also be galvanised as per IS: 277 medium class. For RCC stairs, hand railing with 20 mm square MS bars, balustrades with suitable MS flats & aluminum handrails shall be provided. 13.11 The details given in tender drawings shall be considered along with details available in this section of the specification while deciding various components of the building. Items/components of buildings not explicitly covered in the specification but required for completion of the project shall be deemed to be included in the scope
14.0 INTERFACING
The proper coordination & execution of all interfacing civil works activities like fixing of conduits in roofs/walls/floors, fixing of lighting fixtures, fixing of supports/embedments, provision of cutouts etc for indoor illumination, ventilation & Air conditioning shall be the sole responsibility of the Contractor. He shall plan all such activities in advance and execute in such a manner that interfacing activities do not become bottlenecks and dismantling, breakage etc. is reduced to minimum
Page 2.22 of 2.26
TECHNICAL SPECIFICATION FOR TURNKEY EXECUTION OF 33KV SAKET COURT COMPLEX I/D GRID SUBSTATION AT DELHI 15.0 WATER SUPPLY
15.1 Water shall be made available by Owner at any feasible point near scope boundary at single point to the contractor. Contractor shall state the total water requirement both in terms of quantity and head to the Owner. 15.2 The Contractor shall carry out all the plumbing/erection works required for supply of water in control room building beyond the single point as at (i). 15.3 A scheme shall be prepared by the Contractor indicating the layout and details of water supply which shall be got approved by the Owner before actual start of' work including all other incidental items not shown or specified but as may be required for complete performance of the works. 15.4 Bore wells and pumps for water supply is not in the scope of contractor. Although contractor shall provide a underground water reservoir inside a room, near the gate of minimum 50 M3 or sufficient capacity for refill of one fire tender. The water reservoir shall be provided with a high-pressure pump and single point fire hydrant outlet outside the room for refilling the fire tender in case of fire and emergency. Necessary valve shall be provided in the outlet
16.0 SEWERAGE SYSTEM

16.1 Sewerage system shall be provided for control room building. 16.2 The Contractor shall construct septic tank and soak pit suitable for 50 users. 16.3 The system shall be designed as per relevant IS Codes.
17.0 STATUTORY RULES

17.1 Contractor shall comply with all the applicable statutory rules pertaining to factories act (as applicable far the State). Fire Safety Rules of Tariff Advisery Committee. Water Act for pollution control etc. 17.2 Provisions for fire proof doors, no. of staircases, fire separation wall. plastering on structural members (in fire prone areas) etc. shall be made according to the recommendations of Tariff Advisory Committee. 17.3 Statutory clearance and norms of State Pollution Control Board shall be followed as per Water Act for effluent quality from plant. 17.4 Foundation system adopted by Bidder shall ensure that relative settlement and other criteria shall be as per provision in IS: 1904 and other Indian Standards.
Page 2.23 of 2.26
17.5 All water retaining structures designed as uncracked section shall also be tested for water tightness at full water level in accordance with clause no. 10 of IS :33 70 (Part-I). 17.6 Construction joints shall be as per IS: 456. 17.7 All underground concrete structures like basements, pumps houses, water retaining structures etc. shall have plasticizer cum water proofing cement additive conforming to 18:9103. In addition, limit on permeability as given in 18:2645 shall also be met with. The concrete surface of these structures in contact with earth shall also be provided with two coat of bituminous painting for water/damp proofing. In case of water leakage in the above structures, Injection Method shall be applied for repairing the leakage.
18.0 DEVIATIONS
Page 2.24 of 2.26
TECHNICAL SPECIFICATION FOR TURNKEY EXECUTION OF 33KV SAKET COURT COMPLEX I/D GRID SUBSTATION AT DELHI Table 1 Internal Finish Schedule
Flooring & Skirting 150mm high Homogenous PVC Sheet2mm thick. over CC Flooring Ceiling Ventilators Doors, Windows, Ventilators Anodised aluminium Indal or equivalent extruded sections as per IS 733 & 1285.Glazing drawn sheet glass (Min 5.5mm thick) double glazing with 12mm gap hermetically sealed. Anodised Alum. Extruded Sections as at 1.0 for entrance with glazing.
No
Location
Wall Internal (Oil bound washable distemper) Plastic emulsion Paint on smooth surface applied with POP putty Oil bound washable distemper on smooth surface applied with POP putty
Control room
Oil bound washable distemper
Reception/Lo b by
Kota stone
Battery Room
Kota Stone
DADO tiles 2.1m high. Paint above 2.1m upto ceiling
Anodised Alum. Extruded Sections as at 1.0 for entrance with glazing. Anodised aluminium Indal or equivalent extruded sections as per IS 733 & 1285.Glazing drawn sheet glass (Min 55mm thick) Hand Rail of Stainless Steel
Toilet,
Glazed ceramic tiles with white cement.
DADO glazed tile 2.1m high for toilet for pantry above working platform up to 750mm.
Oil bound washable distemper Waist slab bottom face white wash inside
Stair
Kota stone
Other areas not specified
Ceramic glazed tiles with white cement
Page 2.25 of 2.26
Anodised aluminium Indal or equivalent extruded sections as per Ironite flooring Oil bound Switchgear IS 733 & 1285.Glazing with epoxy washable room drawn sheet glass (Min paint distemper 55mm thick) double glazingwith 12mm gap hermetically sealed. External finishing of the building using Acrylic Smooth exterior paint (painting) shall be Nerolac excel.or equivalent The paint shade as approved by BRPL. The External finishing of Control room building will be of Wash Marble chip of approved color and quality with color pigments using white / grey cement or combination of both. Oil bound washable distemper on smooth surface applied with POP putty Provision of rain water harvesting is to be made. Provision of Security Gumtee is to be made as per standard approved design. Internal wiring along with fittings and fixtures and control panel boards, main switch MCBs etc. BSES Display board with name of the grid of required size is to be provided. Water and Sewer line connections to be done along with approval of CIVIC agency. Inspection path all along the boundary wall to be provided.:-over abed of 100 mm CC 1 : 5 : 10 and CC paver Blocks on top. Provision of pantry is to be done. Provision of sump and pump is to be done for disposal of rain water from trench.
8 9 10 11 12 13 14 15 16 17
Page 2.26 of 2.26
Volume I Technical Specification HT Indoor Switchgear (11KV & 33KV)
TECHNICAL SPECIFICATION FOR HT INDOOR SWITCHGEAR (11KV & 33KV)

Prepared by Reviewed Approved by Samarjit Chowdhury ACP P R Kumar AS Rev: 1 Date: 3rd August, 2010 Page 3.1 of 3.15
1.0
CODES & STANDARDS:
Material, equipment and methods used in the manufacture of switchboard shall conform to the latest edition of following.
Standard Name / No Indian Electricity Rules 1956 Indian electricity act 1910 Switchgear and control gear Circuit Breaker Isolators and earthing switches Current Transformers Voltage Transformer Indicating Instruments Energy Meters Relays Control switches and push buttons HV Fuses Arrangement of switchgear bus bars, main connection and auxiliary wiring Code of practice for phosphating iron & steel Colours for ready mixed paints Code of practice for installation and maintenance of switchgear Latest edition Latest edition
Standards Description
IEC: 60694, IEC: 60298, IEC: 62271-200, IEC: 60529. IS: 3427, IS 12729, IS 12063, IS:13947, IS: 9046 IEC 62271-100, ISW 13118, IS 2516 IEC 62271-102 IS:2705, IEC:60185 IS:3156, IEC:60186 IS:1248 IS: 13010 IS 8686, IS 3231, IS 3842 IS 6875 IS 9385 IS 375 IS 6005 IS 5 IS 3072
Page 3.2 of 3.15
2.0 PANEL CONSTRUCTION

In the event of direct conflict between various order documents, the precedence of authority of documents shall be as follows 2.1 2.2 2.3 2.4 2.5 2.6 2.7 2.8 2.9 2.10 2.11 2.12 2.13 2.14 2.15 2.16 2.17 2.18 Enclosure Type Enclosure degree of protection Enclosure Material Load bearing members Doors and covers Gland Plate (detachable type) Height of Panel Extensibility Separate compartment for Transparent inspection window Bus end cable box Breaker compartment door Inter compartmental connections Breaker to bus bar compartment Breaker to cable compartment Pressure relief devices Bus support insulator Fixing arrangement i. Doors ii. Covers iii. Gasket Required HV cable termination height in the cable compartment Panel Base Frame Free standing, indoor, Fully compartmentalized, Metal clad, Vermin Proof IP 4X for High Voltage compartment, IP 5X for low voltage compartment CRCA steel Minimum 2.5 mm thick Minimum 2.0 mm thick 3.0mm MS detachable type or aluminum 5.0mm for single core cables Maximum 2700mm, operating height maximum 1600mm On either side Bus bar, circuit breaker, HV incoming cable, HV outgoing cable PT, LV instruments & relays. For cable compartment For direct cable feeder from bus Separate with lockable handle (design with breaker trolley as the front cover is not acceptable) Through seal off bushings Through seal off bushings To be provided for each HV Compartment Non hygroscopic, track-resistent, high strength, epoxy insulators (calculation for validating dynamic force withstand capability to be submitted during detailed engineering) Concealed hinged Bolted with SS bolts Neoprene
2.19 2.20
750mm for 11KV 1000mm for 33KV Steel base frame as per manufacturers standard. Page 3.3 of 3.15
2.21 Handle Circuit Breaker 2.22 2.23 Mounting Switching duty On withdrawable truck or carriage, with locking facility in service position. a) Transformer oil filled and dry type b) Motor (of small and big ratings DOL starting with starting current 6-8 times the full load current & maximum 3 starts per hour) c) Underground cable with up to 10KM. Vacuum Three separate identical single pole units operated through the common shaft. Re-strike free, trip free, with electrical anti-pumping feature One O-C-O operation possible after failure of power supply to the spring charging motor. Motor wound, spring, charged, stored energy type with manual charging facility 2.27 2.28 Breaker Indications and push buttons ON/OFF/Emergency trip push button Mechanical ON-OFF indication Operation counter Test-service position indicator Mechanism charge/discharge indicator Breaker positions Inter changeability Breaker control Handle i) Manual / mechanical ii) Emergency Off push button will be provided with a protective flap. iii) Mechanical ON shall have padlocking facility. On breaker trolley front On breaker trolley front On breaker trolley front On breaker trolley front Service, test and isolated Possible, only with breaker of same rating On panel front only Breaker shall be provided with handles for easy handling, rack in-out operation and manual spring charging as applicable. Removable bolted covers for cable chamber and busbar chamber shall be provided with C type handles
2.24 2.25 2.26
Interrupting medium Breaker operation Operating mechanism
2.29 2.30 2.31 2.32 2.33 2.34 2.35 2.36
3.0 3.1.0 3.1.1 3.1.2
Functional Requirements Interlock and safety devices Breaker compartment door opening Breaker compartment door Can be opened unless breaker is OFF and racked out to test/isolated position Should be possible even when breaker in isolated position Page 3.4 of 3.15
closing 3.1.3 3.1.4 3.1.5 3.1.6 3.2.0 3.2.1 Racking mechanism safety interlock Racking in or out of breaker inhibited Racking in the circuit breaker inhibited Disconnection of control plug inhibited Additional Requirement Exposure to live parts Mechanical type When the breaker is closed Unless the control plug is fully engaged As long as the breaker is in service position
3.2.2
Breaker handling
3.2.3 3.2.4 3.2.5 3.2.6 3.2.7 3.2.8 3.3.0 3.3.1 3.3.2 3.3.3 3.4.0 3.4.1 3.4.2 3.4.3 3.4.4
Operation of breaker Closing from local Closing from remote Tripping from local Tripping from remote Testing of breaker Safety shutters Automatic safety shutter for female primary disconnects Label for identification
In case the breaker panel door is required to be opened during a contingency, the personnel should not be exposed to any live parts. Suitable shrouds / barriers / insulating sleeves should be provided as required. In case the breaker is mounted on the carriage, which does not naturally roll out on the floor, a trolley for handling the breaker is to be provided. One trolley per switchboard for each breaker type shall be included in offer. In either service or test position Only when local/remote selector switch is in local position Only when local/remote selector switch is in remote position Irrespective of selector switch Irrespective of selector switch In test or isolated position keeping control plug connected
To fully cover contacts when breaker is withdrawn to test. Independent operating mechanism for bus bar & cable side shutters, separately padlockable in closed position For bus side and cable side shutters
Warning label on shutters of Clearly visible label isolate elsewhere before earthing be incoming and other provided connections Breaker electrical operation features Trip circuit supervision Trip circuit supervision relay contact Emergency Trip Push button contact To be given for breaker close and open condition For indication, alarm & to inhibit closing of breaker Wired directly to trip coil (wired to master trip relay if second trip (33KV switchgear) coil provided) Wired to inhibit closing of breaker
Page 3.5 of 3.15
3.4.5 3.4.6 3.4.7 4.0.0 4.1.0 5.0.0 5.1.0 Master trip relay contact DC Control supply bus in all panels PT supply bus in all panels Surge suppressors To be provided Current Transformers Current Transformers Shall be cast resin type with insulation class of E or better. For other feature refer technical particulars. Where core balance CT is specified, Bidder shall clearly mention his proposal for mounting the same. Shall be cast resin type with insulation class of E or better. It shall be mounted on a withdrawable carriage. Mounting of PT on the breaker truck is not acceptable. In case it is mounted on the panel rear top, access to the PT and the reinforcement in the panel for allowing a person to stand should be provided. The HV neutral connection to earth shall be easily accessible for disconnection during HV test. Through separate earthing truck for bus and feeder. Equal to rating of breaker. Refer technical parameters. Mechanically operated by separate switch. To prevent inadvertent closing on the live circuit, with padlocking arrangement to lock truck in close or open position. Copper All bolted joints in the bus will be effected by connection of two bolts. Sized for rated short circuit current for 3 seconds. Effectively bonded to the earth bus Earthed through flexible copper braid Earthed before the main circuit breaker contacts/control Page 3.6 of 3.15 i) If switching over-voltage exceeds the limit of 2.5 times the rated system voltage, line to line as well as line to neutral Wired to inhibit closing of breaker Fed by two DC Incoming source in bus coupler panel with auto changeover facility Fed normally by Bus PT with changeover facility to incomer line PT
6.0.0 6.1.0 6.2.0
Potential Transformer Type Mounting
6.3.0 7.0.0 7.1.0 7.2.0 7.3.0 7.4.0
Neutral Feeder and Bus earthing Feeder and bus earthing Short time withstand capacity of earthing truck Operation from front Interlocks
8.0.0 8.1.0 8.2.0 8.3.0 8.4.0 8.5.0 8.6.0
Equipment Earthing Material of earthing bus Earth bus joints Rating Enclosure and non-current carrying part of the switchboard/components Hinged doors Circuit breaker frame /
carriage 8.7.0 Metallic cases of relays, instruments and other LT panel mounted equipment CT & PT neutral Meters Meters Ammeter Size Panels where to be provided Ammeter selector switch Accuracy class Voltmeter Size Panels where to be provided Voltmeter switch Accuracy class Energy meter Panels where to be provided Accuracy Class Multi functional meter Indication Indication Lamps Breaker ON Breaker Off Spring Charged DC Control supply fail Auto trip Flush mounted High intensity, clustered LED type Red Green Blue Amber Amber Page 3.7 of 3.15 Flush Mounted Taut band, moving iron type 96 X 96 mm All the panels except for Bus PT To be provided 1.0 Taut Band, moving iron type 96 X 96 mm Incomer and bus PT panel To be provided 1.0 Provision for wiring only (L&G make shall be supplied as free issue item) All panels except bus coupler and bus PT NA Scrolling facility with LCD display for parameters like power factor, KW, KVA ampere etc. accuracy 0.5 with RS 485 port. circuit contacts are plugged in the associated stationary contacts. Connected to the earth bus by independent copper wires of size not less than 2.5 sq mm with green colour insulation. For this purpose LT compartment should have a clear designated earth bus to which earth connections from all components are to be connected. Earthed at one place at the terminal blocks through links.
8.8.0 9.0.0 9.1.0 9.2.0 9.2.1 9.2.2 9.2.3 9.2.4 9.3.0 9.3.1 9.3.2 9.3.3 9.3.4 9.4.0 9.4.1 9.4.2 9.5.0 10.0.0 10.1.0 10.2.0 10.2.1 10.2.2 10.2.3 10.2.4 10.2.5
10.2.6 10.2.7 10.2.8 10.2.9 10.3.0 10.4.0 11.0.0 11.1.0 11.2.0 11.3.0 11.4.0 11.5.0 11.6.0 11.7.0 11.7.1 11.8.0 11.8.1 11.8.2 11.8.3 11.8.4 11.8.5 12.0.0 12.1.0 12.2.0 12.3.0 12.3.1 Service position Heater circuit healthy Trip circuit healthy PT supply as applicable Hooter with isolation switch Danger Board White Yellow White R, Y, B For AC and DC supply failure Cable entry Box and wherever is required
Selector switches and push buttons Selector switches and switches and push button Selector switch TNC Switch with pistol grip Local / SCADA selector switch Selector switch for ammeter Selector switch for voltmeter Rotary ON/Off switches Rating Push button Emergency trip push button Accept push buttons Reset push buttons Test push buttons Rating Internal Wiring Internal wiring Size Colour code PT R ph Red Y Ph Yellow B Ph Blue Neutral Black R ph Red Y Ph Yellow B Ph Blue Neutral - Black DC grey, AC-black, Earth green Page 3.8 of 3.15 1100V grade PVC insulated stranded flexible copper wire. 4 sq. mm for CT circuit, 2.5 sq mm for PT and 1.5 sq. mm for control circuit Red color with stay put Black color trip alarm / DC fail alarm Yellow color trip alarm / DC fail alarm Blue color for heater circuit healthy 10 A Flush mounted on LV compartment door, with shrouded terminals Lockable spring return to normal position 2 Pole 3 way 4 position 6way 7 position For heater / illumination circuit 16 A
12.3.2 12.3.3
CT Others
12.4.0 12.4.1 12.5.0 12.6.0 12.7.0 12.7.1 Ferrules Ferrule type Lugs Spare contacts of relays, timers etc Wiring enclosure Interpanel wiring At both ends of wire Interlocked type (one additional red colour ferrule for all wires in trip circuit) Tinned copper, pre-insulated, fork type and pin type as applicable. Wired up to the terminal blocks Plastic channels, inter panel wiring through PVC sleeves or suitable grommets. Wiring with ferrule to be terminated in the adjacent shipping section will be supplied with one end terminated and the other end bunched and coiled. 1100V grade, 10 amps min. rating, Nylon 66, screw type. With provision for shorting with screw driver operated sliding link. 20% in each TB row Moulded non-inflammable plastic material
13.0.0 13.1.0 13.2.0 13.3.0 13.4.0 13.5.0 13.5.1 13.5.2 13.5.3 13.6.0 14.0.0 14.1.0 14.2.0 14.2.1 14.2.2 14.2.3 14.2.4 14.2.5 14.2.6
Terminal Blocks (TB) Terminal Blocks (TB) Terminal for CT secondary leads Spare terminals TB shrouds & separators Clearance Clearance between 2 sets of TB Clearance with cable gland plate Clearance between AC / DC set of TB Test Terminal blocks Relays and protection General Features Relay type Mounting Relay characteristics Relay communication Relay input signal Relays for auxiliary, supervision, trip and timer relays Relay reset Numerical with self monitoring features Flush mounted IP5X with key pad on front Multiple characteristics like IDMT, DMT, instantaneous with compatible choices of time delays and multiple settings for multiple functions like over current, earth fault etc With IEC protocol, by serial communication port. From CT & PT, with auxiliary DC supply Static or electromechanical type Self reset contacts except for lock out relays. O/G panel master relay (86) reset shall be electrically & Page 3.9 of 3.15 100 mm min. 250 mm min 100 mm min Screw driver operated stud type
other panels master relay (86) reset may be manually. 14.2.7 14.2.8 14.2.9 Operation indicators Lockout relay Fault recording With hand reset operation indicators (flags) or LEDs with Push buttons for resetting, for analyzing the cause of operation Hand reset with facility for remote reset, without inbuilt batteries Relay shall have the facility of recording of various parameters during a fault. It should be possible to set the duration of record through settable prefault and post fault time. It should be possible to down load the data locally or to remote SCADA Operate on available DC supply In built. Necessary test plugs shall be provided. Bidder shall provide the reference list of the type of relays offered. Only on 33KV bus Numerical type, mounted on a separate panel with fault recording CT wise supervision to be provided 14.3.1 Incomer (with CT for differential & REF protection of transformer) 3 phase over current protection Earth fault protection Directional over current and earth fault protection. Restricted earth fault. REF protection shall be provided by a physically separate relay. Standby earth fault protection. 3 phase over current protection. Earth fault protection Three phase over current protection Earth fault protection Neutral unbalance (separate relay) Under voltage relay Over Voltage relay Timer for ON time delay. Under Current protection 14.3.4 Transformer feeders Relay 1 Differential protection, with software based ratio and vector correction without ICT. REF protection for the star side. Relay 2 Page 3.10 of 3.15
14.2.10 14.2.11 14.2.12 14.3.0
Auxiliary supply Test facility Operational Data Bus bar protection
14.3.2
Tie / Bus coupler / outgoing feeder Capacitor feeder
14.3.3
Overcurrent protection Earth fault protection Relay 1 & 2 are two separate relays. Combining all the functions of relay 1 & 2 in a single relay is not acceptable. 14.4.0 14.4.1 14.4.2 14.4.3 14.4.4 15.0.0 15.1.0 15.2.0 16.0.0 16.1.0 16.2.0 16.3.0 16.3.1 16.3.2 16.3.3 16.3.4 16.3.5 17.0.0 17.1.0 17.2.0 17.3.0 17.4.0 18.0.0 18.1.0 Additional requirement For each breaker Potential transformers Switchgear with two incomers and bus coupler Auxiliary relays, coupling relays, transducers etc. Space Heaters Space heaters Space heater location Switch and sockets Lamp 5A Switch & socket Name Plates Material Lettering Name plate for feeder description & number Identification plates/labels at each cubicle and each instrument Manufacturer name plate Surface treatment & painting Surface treatment Paint type Paint shade Paint thickness Inspection and testing Type Tests The product must be of type tested quality as per all tests in Indian standards Page 3.11 of 3.15 Sand blasting or by seven tank process Powder coated. Pure polyster base grade A structure finish RAL 7032 for external & internal surface Minimum 50 microns Material shall be lamicoid or approved equivalent 3mm thick Engraved, with white letters on black background On front and rear side of each panel giving feeder description. On the rear side the name plate shall be fixed on the frame. Approved design (not stickers) On front top door of panel For LV & cable chamber In LV chamber To be provided with anti pumping (94), lockout (86) and trip circuit supervision (74) relays. Fuse monitoring protection. Voltage relays. Lockout (86) contact of each incoming breakers to be wired in series in closing circuit of other incoming breakers and bus coupler. To effect interlocks and to exchange signals of status & control from remote. Thermostat controlled with switch for isolation Breaker & HV cable compartment to be mounted on a insulator
18.2.0 18.3.0 18.4.0 Type test report validity period Pressure relief device operation Acceptance & routine test Last five years from date of bid submission Test certificate for panel to be submitted As per the specification and relevant standards. Charges for these tests shall be deemed to be included in the equipment price. The Owner/owner reserves the right to witness all the tests. At least three weeks in advance. To submit six copies
18.5.0 18.6.0
Notice to Owner for conducting type tests. Test reports of acceptance and routine tests before dispatch for approval
3.0 DEVIATIONS
Page 3.12 of 3.15
TECHNICAL SPECIFICATION FOR TURNKEY EXECUTION OF 33KV SAKET COURT COMPLEX I/D GRID SUBSTATION AT DELHI ANNEXURE B
GUARANTEED TECHNICAL PARTICULARS (DATA BY OWNER) 1.0.0 1.1.0 1.2.0 1.3.0 1.4.0 1.5.0 1.6.0 1.7.0 1.8.0 1.9.0 1.10.0 1.10.1 1.11.0 1.12.0 1.13.0 1.14.0 1.15.0 1.16.0 1.17.0 1.18.0 1.19.0 1.20.0 1.21.0 1.22.0 1.23.0 2.0.0 2.1.0 2.2.0 Switchgear Type Service Mounting System voltage Voltage variation Frequency Phase Rated voltage Rated current @ 50 DEG C ambient Short time rating for 3 sec. Insulation level (PF rms / impulse peak) System ground Enclosure degree of protection Bus bar Main @ 50 DEG C ambient Material Bus Bar sleeve Bus identification Temperature rise Auxiliary bus bar Auxiliary DC Supply Auxiliary AC supply Hardware Earth bus Power and control cable entry Circuit Breaker Voltage class, insulation level, short time rating Rated current Metal clad, air insulated with VCB type circuit breaker Indoor Free standing, floor mounted 11KV 33KV + / - 10% 50HZ + / - 5% 4 12KV As per SLD 26.3KA 28 / 75 KV Effectively earthed IP 4X for high voltage compartment and IP 5X for metering and protection compartment Rating as per SLD, Short time rating as per 1.10 Silver platted/ tinned electrolytic copper Full voltage sleeved with shrouds on joints Colour coded 40DEG C for conventional joints, 55DEG C for silver plated joints Elctrolytic grade tinned copper 220V DC 240V AC 50HZ Stainless steel Copper From bottom (Power Cable from backside & Control Cable from front side) As specified for switchgear As per SLD. Use of two breakers in parallel to meet the required current rating shall not be acceptable. 26.3KA 70 / 170 KV
Page 3.13 of 3.15
2.3.0 2.4.0 2.5.1 2.5.2 2.6.0 2.6.1 2.6.1 2.7.0 2.7.1 2.7.2 2.7.3 2.8.0 2.8.1 3.0.0 3.1.0 3.2.0 3.3.0 3.4.0 3.5.0 3.6.0 3.6.1 3.6.2 3.6.3 3.6.4 3.6.5 3.6.6 3.6.7 4.0.0 4.1.0 4.2.0 4.2.1 4.2.2 4.2.3 4.2.4 4.2.5 Duty cycle Short circuit rating AC sym. Breaking current Short circuit making current Operating time Break time Make time Range of auxiliary voltage Closing Tripping Spring charging No. of spare aux. Contacts of breaker, for owners use No. of spare contacts of service and test position limit switch Current Transformers Voltage class, insulation level, short time rating Type Class of insulation Ratio Number of secondary Accuracy class Protection core Core balance CT Protection Diff / REF Metering VA output Excitation current of PS class CTs Primary operating current sensitivity of CBCTs. Voltage Transformers Type Rated Voltage Primary Secondary No of phases No. of secondary windings Method of connection O 0.3sec CO 3min CO 26.3KA 62.5KA 26.3KA 62.5KA
Not more than 4 cycles Not more than 5 cycles 85% - 110% 70% - 110% 85% - 110% Minimum 6 NO + 6 NC 2 NO
As specified for switchgear Cast resin, window / bar primary type Class E or better As per SLD, secondary shall be 1 A 3 For 33kV Switchgear For 11kV Switchgear Panel Panel 5P20 5P20 PS PS PS PS 0.2s for I/C & O/G 0.2s for O/G & 0.5 for I/C As per calculation 30mA at Vk/2 5A
Cast resin, draw out type, single phase units 33000/3
11000/3 110/3 3 2 Star/Star Page 3.14 of 3.15
4.2.6 4.2.7 4.3.0 4.3.1 4.3.2 4.4.0 4.5.0 4.5.1 4.5.2 4.5.3 Rated voltage factor Class of insulation Accuracy class - Protection - metering Primary and secondary fuses HV Fuses Voltage class Rupturing capacity Rated current 1.2 continuous, 1.9 for 30 seconds Class E or better 3P 0.2s 0.2s HRC current limiting type, primary fuse replacement shall be possible with VT in withdrawn position 12KV 50KA As per application 36KV
Page 3.15 of 3.15
Volume I Technical Specification Power Transformer
TECHNICAL SPECIFICATION FOR POWER TRANSFORMER

Prepared by Reviewed Approved by Samarjit Chowdhury ACP P R Kumar MB Rev: 1 Date: 3rd August, 2010 Page 4.1 of 4.35
1.0
CODES & STANDARDS:
Material, equipment and methods used in the manufacture of power transformer shall conform to the latest edition of following.
Standard Name / No IEC Standards IEC 34 IEC 38 IEC 71 IEC 76 IEC 156 IEC 185 IEC 214 IEC 242 IEC 296 IEC 354 IEC 445 IEC 529 IEC 542 IEC 551 IEC 606 IEC 616 IEC 947 British Standards BS 148 BS 223 BS 2562
Rotating Electrical Machines. (E.g. For Cooler Fan Motors.) Standard Voltages. Co-ordination of Insulation. Power transformers Method for Determination of the Electric Strength for Insulating Oils. Current Transformers. On-Load Tap- Chargers Standard Frequencies for Centralized Network Control Installations. Specification for Unused Mineral Insulating Oils for Transformer and switchgear. Loading Guide for Oil-Immersed Power Transformers. Identification of Equipment Terminals and of Terminations of Certain Designated Conductors, Including General Rules for an Alphanumeric System. Degrees of Protection Provided by Enclosures (IP Code) Application Guide for On-Load Tap- changers. Determination of Transformer and Reactor Sound Levels. Application Guide for Power Transformer. Terminal and Tapping Markings for Power Transformers. Low- Voltage Switchgear and Control gear.
Unused Mineral Insulation Oils for Transformers and Switchgear. Bushings for alternating Voltages above 1000 V. Cable Boxes for Transformers and Reactors. Page 4.2 of 4.35
BS 6435 Indian Standard IS 335 IS 1271 IS 2099 IS 2705 IS 3347 IS 3637 IS 3639 IS 4201 IS 6600 IS 8478 IS 8468 IS 10028 IS 13947 IS 2026 IS 6272 IS5 IS5561 Insulating oil Thermal evaluation and classification of electrical insulation Bushing for Alternating voltage above 1000V Current Transformers Dimensions for porcelain Transformer bushing Gas operated relays Fitting & Accessories for power transformers Application guide for CTs Guide for loading of oil immersed transformers Application guide for On-load tap changer On-load tap charger Code of practice for selection, installation & maintenance of transformers LV switchgear and control gear part-1 Power transformers Industrial Cooling Fans Colours for ready mix paints Electrical power connectors Indian electricity rules Indian electricity act CBIP manual In the event of direct conflict between various order documents, the precedence of authority of documents shall be as follows: 1) 2) 3) 4) 5) Guaranteed Technical Particulars (GTP) This Specification Referenced Standards Approved Vendor Drawings Other documents Unfilled enclosures for the Dry Termination of HV Cables for Transformers and Reactors.
Page 4.3 of 4.35
2.0 MAJOR DESIGN CRITERIA & PARAMETERS OF THE TRANSFORMER

In the event of direct conflict between various order documents, the precedence of authority of documents shall be as follows 2.1 2.1.1 2.1.2 2.1.3 2.1.4 2.1.5 2.1.6 2.1.7 2.1.8 2.1.9 2.1.10 2.1.11 2.1.12 2.2 2.2.1 2.2.2 2.2.3 2.2.4 2.2.5 2.2.5.1 2.2.5.2 2.2.6 2.2.7 2.2.8 2.2.9 2.2.10 2.2.11 Major design criteria Voltage variation on supply side Frequency variation on supply side Transient condition Service condition Insulation level Short circuit withstand level Overload capability Noise level Radio influence voltage Harmonic currents Partial discharge Parallel operation Major parameters Rating Voltage ratio Vector group Impedance Losses No load loss Load losses at principal tap Temperature rise top oil Temperature rise winding Flux density Current density Tappings on HV winding Design clearances
+ / - 10% + / - 5% - 20% or + 10% combined variation of voltage and frequency Refer Project data Annexure A Refer Annexure C Refer Annexure C Refer Annexure C Refer Annexure C Refer Annexure C Refer Annexure C Refer Annexure C Shall be designed to operate in parallel with transformer. Refer Annexure C Refer Annexure C Refer Annexure C Refer Annexure C Refer Annexure C Refer Annexure C Refer Annexure C Refer Annexure C Refer Annexure C Refer Annexure C Refer Annexure C Refer Annexure C Refer Annexure C
Page 4.4 of 4.35
3.0 CONSTRUCTION & DESIGN

3.1
3.1.1
Type
Essential provision for ONAF cooling
ONAN/ONAF,Copper wound, three phase, oil immersed with on load tap changer See note 1 of Annexure C
3.2
3.2.1 3.2.1.1 3.2.1.2 3.2.1.3
Major parts
Tank Material of construction Plate thickness As per GTP Adequate for meeting the requirements of pressure and vacuum type tests as per CBIP Welding features 1) All seams and joints shall be double welded 2) All welding shall be stress relieved for sheet thickness greater than 35 mm 3) All pipes, radiators, stiffeners, welded to the tank shall be welded externally Tank feature 1) Adequate space at bottom for collection of sediments 2) Stiffeners provided for rigidity shall be adequately sloped to prevent accumulation of water 3) No internal pockets in which gas / air can accumulate 4) No external pockets in which water can lodge 5) Tank bottom with welded skid base 6) Tank cover sloped to prevent retention of rain water 7) Minimum disconnection of pipe work and accessories for cover lifting 8) Tanks shall be of a strength to prevent permanent deformation during lifting, jacking, transportation with oil filled 9) Tank to be designed for oil filling under vacuum 10) Fitted with lifting lug to lift the tank cover only 11) Manhole of sufficient size required for inspection of core and winding 12) Oil level indicator for transportation Flanged type adequately sized 1) HV line bushing inspection cover rectangular in 2) LV line bushing shape required for 3) LV neutral bushing and NCT connection 4) OLTC to winding connection from both sides Page 4.5 of 4.35
3.2.1.4
3.2.1.5
5) Core assembly earthing Inspection covers should be provided with jacking screws handle and shall not weight more than 25 KG Overall design shall be in such a way that there shall not be any hindrance / overlapping of some other component, in front of any of inspection covers. 3.2.1.6 3.2.2 3.2.2.1 Fittings and accessories on main tank Conservator for the main tank Capacity See under fittings and accessories
3.2.2.2 3.2.2.3 3.2.2.4
Conservator oil preservation system Air cell material Conservator features
3.2.2.5
Fittings and accessories on main tank conservator
Adequate between highest and lowest visible levels to meet the requirement of expansion of oil volume in the transformer and cooling equipment from minimum ambient temperature to 100 deg cent By flexible rubber bag (air cell) placed inside conservator Special type of fabric coated with special grade nitrile rubber, outer surface oil resistant and inner surface ozone resistant 1) Conservator shall be bolted into position so that it can be removed for cleaning / other maintenance purposes 2) Main pipe from tank shall project about 20 mm above conservator bottom for creating a sump for collection of impurities 3) Conservator minimum oil level corresponding to minimum temperature shall be well above the sump level 4) It shall be possible to remove and Replace the air cell if required 5) Conservator to main tank piping shall be supported at minimum two points. 1) Prismatic oil gauge with NORMAL, MINIMUM and MAXIMUM marking 2) End cover 3) Oil filling hole with cap 4) Magnetic oil gauge with LOW LEVEL Alarm contact 5) Silica Gel dehydrating breather with Oil seal and dust filter with clear acrylic single piece clearly transparent cover resistant to UV rays 6) Drain cum filling valve (gate valve) with locking rod and position Indicator made of Brass, 25 mm with Cover plate
Page 4.6 of 4.35
7) Shut off valve (gate valve) with Position indicator made of Brass Located before and after Buccholz realy, 80 mm 8) Flange for breather connection 9) Air release valve on conservator (gate valve) made of Brass, 25 mm with cover plate 10) Air release plug as required Conservator to be mounted in such a manner that the top cover of the transformer can be lifted without disturbing the conservator 1) Breather piping shall not have any Valve placed in between 2) Breather piping from conservator shall Be supported in such a way that the maximum unsupported length of the of the breather piping shall not be more than 3 meters 3) Breather shall be removable type mounted at height of 1400mm from the ground level so that it can be attended to easily for inspection / maintenance Adequate between highest and lowest visible levels to meet the requirement of expansion of oil volume in the OLTC from minimum ambient temperature to 100 deg cent. Conventional Same as 3.2.2.4 except air cell feature 1) Prismatic oil gauge with NORMAL, MINIMUM and MAXIMUM marking 2) End cover 3) Oil filling hole with cap 4) Magnetic oil gauge with LOW LEVEL Alarm contact 5) Silica gel dehydrating breather with oil seal and dust filter with clear acrylic single piece clearly transparent cover resistant to UV rays 6) Drain valve (gate valve)With locking rod and position Indicator made of Brass, 25 mm with cover plate 7) Shut off valve (gate valve) with Position indicator made of Brass located before oil surge relay, 25 mm 8) Flange for breather connection 9) Air release plug as required OLTC conservator to be mounted in such a way that
3.2.2.6 3.2.2.7
Essential provision for mounting of conservator Essential provision for breather
3.2.3 3.2.3.1
Conservator for OLTC Capacity
3.2.3.2 3.2.3.3 3.2.3.4
Conservator oil preservation system OLTC conservator features Fittings and accessories on OLTC conservator
3.2.3.5
Essential provision for
Page 4.7 of 4.35
mounting of OLTC conservator Essential provision for OLTC breather the OLTC can be inspected / maintained without disturbing the OLTC conservator 1) Breather piping shall not have any valve placed in between 2) Breather piping from conservator shall be supported in such a manner that the maximum unsupported length of the of the breather piping shall not be more than 3 meters 3) Breathers shall be removable type mounted at suitable height from ground so that it can be attended to easily for inspection / maintenance As per Annexure Detachable type with lifting lugs, air release plug, drain plug, isolating valve top and bottom in each radiator, Radiator support from ground if required Expansion bellow to be provided in the pipes between main tank and radiator headers Radiator header pipes shall not originate from tank top cover to make the tank top cover removable at site with minimum labour High grade, non ageing, low loss, high permeability, grain oriented, cold rolled silicon steel lamination As per GTP As per GTP As per GTP As per GTP
3.2.3.6
3.2.4 3.2.4.1 3.2.4.2 3.2.4.3 3.2.4.4 3.2.5 3.2.5.1 3.2.5.2 3.2.5.3 3.2.5.4 3.2.5.5 3.2.5.6
Radiators Thickness Features Essential provision if radiators mounted separately Essential provision for all type of radiators provided Core Material Grade Lamination thickness Design flux density at rated conditions at principal tap Maximum flux density at 10% over excitation / overfluxing Core design features
1) Magnetic circuit designed to avoid short circuit paths within core or to the earthed clamping structure 2) Magnetic circuit shall not produce flux components at right angles to the plane of lamination to avoid local heating 3) Least possible air gap and rigid clamping for minimum core loss and noise generation 4) Adequately braced to withstand bolted faults on secondary terminals without mechanical damage and damage / dis-placement during transportation and positioning 5) Percentage harmonic potential with the maximum flux density under any condition limited to avoid capacitor overloading in the system Page 4.8 of 4.35
6) All steel sections used for supporting the core shall be thoroughly sand blasted after cutting, drilling, welding 7) Provision of lifting lugs for core coil assembly 8) Supporting framework designed not to obstruct complete drainage of oil from transformer 9) The insulation of core to bolts and core to clamps plates shall be able to withstand a voltage of 2KV rms for one min. However boltless construction shall be preferred to avoid generation of hot spots and decomposition of oil as well as to reduce noise level. 3.2.6 3.2.6.1 3.2.6.2 3.2.6.3 3.2.6.4 3.2.6.5 Winding Material Maximum current density allowed Winding Insulating material Winding Insulation Design features Electrolytic Copper As per GTP Class A, non catalytic, inert to transformer oil, free from compounds liable to ooze out, shrink or collapse Uniform 1) Stacks of winding to receive adequate shrinkage treatment 2) Connection braced to withstand shock during transport, switching, short circuit, or other transients. 3) Minimum out of balance force in the transformer winding at all voltage ratios. 4) Conductor width on edge exceeding six times its thickness 5) Transposed at sufficient intervals. 6) Threaded connection with locking facility 7) Winding leads rigidly supported, using guide tubes if practicable 8) Winding structure and major insulation not to obstruct free flow of oil through ducts 9) Provision of taps as indicated in the technical particulars Core coil assembly shall be mounted on bottom of the tank. Earthing of core clamping structure and earthing of magnetic circuit shall be in line with CBIP reference guidelines / manual. Class 1 new mineral insulating oil as per IS 335, shall be certified not to contain PCBs. Naphthalene base with anti oxidant inhibitor subject to Purchasers approval.
3.2.6.6
Essential provision for core coil assembly
3.2.7 3.2.7.1
Transformer Oil Type
3.2.8 3.2.8.1 3.2.8.2
Bushings and Terminations Type below 52 kV Oil communicating , outdoor, removable Arcing Horns Not required Page 4.9 of 4.35
3.2.8.3 Termination on HV side bushing Termination of LV side bushing Minimum creepage distance of bushing Protected creepage distance Continuous Current rating Rated thermal short time current Atmospheric protection for clamp and fitting of iron nd steel Bushing terminal lugs in oil and air Sealing washers /Gasket ring HV, LV, LV Neutral cable box Material of construction Cable entry Cable size for HV Cable size for LV Cable size for LV neutral Detachable gland plate material for HV,LV, LV Neutral box Gland plate thickness for LV, LV Neutral box Cable gland for LV, LV Neutral cables Cable lug for LV, LV Neutral Essential parts By bimetallic terminal connectors suitable for ACSR/AAAC conductor / Cable connection through cable box with disconnecting link as per Annexure A Scope of Supply Cable connection through cable box with disconnecting link as per Annexure A Scope of Supply As per GTP At least 50 % of total creepage distance Minimum 20 % higher than the current corresponding to the minimum tap of the transformer As per GTP Hot dip galvanizing as per IS 2633 Tinned copper Nitrile rubber/ Expanded TEFLON(PTFE) as applicable Required Sheet Steel min 4 mm thick. Inspection Covers shall be min 3mm thick At bottom through detachable gland plate with cable clamps of non magnetic material 2X 3CX 400mm2, XLPE A2XFY 33 KV (E) 3X 1CX 1000mm2, XLPE 2X75 X 10 mm Cu Flat upto Neutral disconnection Point Aluminium 5 mm (Min) As per 3.8 of this Specification & suitable for cable size as mentioned in Annexure C Sr no. 15 As per 3.9 of this Specification 1) Disconnecting chamber 2) Flexible disconnecting link of tinned copper 3) Tinned copper busbar for Owners cable termination with busbar supports 4) Detachable gland plate as per Annexure D GTP CI. 24.4, 24.5, 25.4, 25.5, 26.4, 26.5
3.2.8.4 3.2.8.5 3.2.8.6 3.2.8.7 3.2.8.8 3.2.8.9 3.2.8.10 3.2.8.11 3.2.9 3.2.9.1 3.2.9.2 3.2.9.3 3.2.9.4 3.2.9.5 3.2.9.6 3.2.9.7 3.2.9.8 3.2.9.9 3.2.9.10
Page 4.10 of 4.35
5) Earthing boss for the cable box 6) Earthing link for the gasketted joints at two points for each joint 7) Earthing provision for cable armour / screen 8) Flange type Inspection cover with handle for inspecting bushing and busbars on top as well as on front cover 9) Removable front cover with handle 10) Drain plug 11) Rainhood on gasketted vertical joint 12) Danger plate made of Anodized aluminum with white letters on red background on HV and LV side fixed by rivets. 13) Phase marking plate inside cable box near termination as well as on front cover of cable box made of anodized aluminum with black letters on satin silver background on HV and LV side fixed by rivets 14) Support Insulators for the busbars shall be epoxy resin cast type. As per Annexure C technical particulars Minimum 1000 mm 1) Neutral shall be outdoor bushing type suitable for connecting 2 x 75 x 10 mm size GS strip and brought down to the bottom of the transformer supported by suitable support insulator made of epoxy resin cast ( For Delhi Discom). 2) Neutral shall be provided with cable box suitable for connecting 2 runs of 1C X 500 Sq.mm, 1.1KV Aluminum armoured XLPE cable (For Mumbai Discom). 3) Box shall have adequately sized inspection cover suitable for inspection of bushings / replacement / maintenance of neutral CT. As per GTP As per GTP In the turret of the bushing 1) CT mounting shall be such that CT can be replaced without removing tank cover 2) CT secondaries shall be wired upto TB with TB spec. as per CI. 3 of this specification Cast resin As per Annexure Page 4.11 of 4.35
3.2.9.11 3.2.9.12 3.2.9.13
Terminal Clearances Termination height required for cable termination Essential provision for LV neutral cable box
3.2.10 3.2.10.1 3.2.10.1.1 3.2.10.1.2 3.2.10.1.3
Current Transformers WTI CT Rating Mounting Essential provision
3.2.10.2 3.2.10.2.1 3.2.10.2.2
Neutral CT Type Rating
3.2.10.2.3 3.2.10.2.4 Location of NCT Essential provision Shall be provided In neutral cable box or separate box with TB arranged for secondaries. Bushing type neutral CT is not acceptable. 1) CT mounting shall be such that CT can be replaced without removing the neutral cable box. 2) CT secondaries shall be wired upto TB with TB spec. as per CI. 4.7 of this specification.
3.2.11 3.2.11.1 3.2.11.2
Marshalling Box Cubicle Material of construction
3.2.11.3 3.2.11.4
3.2.11.5
3.2.11.6 3.2.11.7 3.2.11.8 3.2.11.9 3.2.11.10 3.2.11.11 3.2.11.12
CRCA sheet steel of thickness minimum 2.5 mm for load as well as non load bearing member, with toughened glass window in front of gauges Major equipments in 1) Mechanical gauge for WTI Marshalling box 2) Mechanical gauge for OTI 3) Electronic WTI and OTI scanner 4)Control & Protection Equipment for Fan Control 4) Other panel accessories listed elsewhere Gland plate Min. 3 mm thick detachable with knockout 6 x 1 inch Contacts wired to terminal WTI alarm and trip block OTI alarm and trip Buchholz relay alarm and trip OSR trip contacts MOG low level alarm MOG on OLTC low level alarm PRV main tank trip PRV OLTC trip Sudden pressure relay trip WTI and OTI relay contacts of the temperature scanner. Fan Control Signals to be wired to terminal WTI CT block NCT Sensor for temperature scanner Capillaries for WTI and OTI 4 to 20 mA signals for WTI and OTI repeater located elsewhere Ingress protection IP 55 plus additional rain canopy to be provided Welding Continuous welding on joints, welding at regular intervals on joints and filling of gaps with use of M seal not accepted Cable entry Bottom for all cables Panel internal Access Front only through front door double leaf with antitheft hinges Pane back access None Mounting of marshalling box Tank / separately mounted as per GTP Panel supply 240 V AC, single phase, 50 Hz / 220 V DC Page 4.12 of 4.35
3.2.11.13 Panel accessories 1) Cubicle lamp with door switch and separate fuse / MCB 2) Approved space heaters controlled by thermostat and separate fuse / MCB 3) Incoming fuse switch / MCB for the incoming supply 4) Panel wiring diagram fixed on back of panel door on Aluminum plate engraved fixed by rivet 5) Stainless steel door handle with lock & additional facility for padlock 6) Earthing boss for the marshaling box 7) Single phase power plug industrial type 15/5 Amp. With MCB As per Cl No. 3.10 of this Specification As per Cl No. 3.3, 3.4, 3.6, 3.7, 3.8, 3.9 of this specification 1) 2 x 50% fans (One Standby fan on each group Required) 2) Complete fan control with fuse switch, contactor, Bimetallic relay, in starter circuit with type 2 coordinated rating as per IS 3) Automatic control from WTI contact 4) Provision for manual control both from local/ remote. M 12 Size & below Stainless Steel & above M12 Hot Dip galvanized Steel Cadmium plated except special hardware for frame parts and core assembly as per manufacturers design
3.2.11.14 3.2.11.15
3.2.11.16
Painting of marshalling box Hardware, Gasket, Cables and Wires, Terminal blocks, Cable gland, Cable lugs of marshalling box Fan motors control installed in marshalling box or separate fan control cubicle
3.3
3.3.1 3.3.2
Hardware
External Internal
3.4
3.4.1
Gasket
For transformer, OLTC chamber, PT chamber, surfaces interfacing with oil like inspection cover etc. For cable boxes, marshalling box, OLTC drive mechanism etc. Nitrile rubber based
3.4.2
Neoprene rubber based
3.5
3.5.1 3.5.2
Valves
Material of construction Type Brass Both end flanged gate valve / butterfly valve depending on application Page 4.13 of 4.35
3.5.3 3.5.4
Size Essential provision
As per manufactures standard Position indicator, locking rod, padlocking facility, valve guard, cover plate. Control cable for accessories on transformer tank to marshalling box and WTI, OTI Capillaries shall be routed through perforated GI covered trays PVC insulated, extruded PVC inner sheathed, armoured, extruded PVC outer sheathed 1100 V grade control cable as per latest edition of IS 1554 Part 1 minimum 2.5 sqmm for signals and 4 sqmm for CT with multistrand copper conductor PVC insulated multistrand flexible copper wires of minimum 2.5 sqmm size, 1100 V grade as per latest edition of relevant IS Routing shall be done in such a way that adequate protection is available from mechanical and fire damage. Nylon 66 material, minimum 4 sq mm, screw type for control wiring and potential circuit. Terminal blocks to be located in such a way to achieve the termination height as min 250mm from gland plate Sliding link type disconnecting terminal block screwdriver operated stud type with facility for CT terminal shorting material of housing melamine/Nylon66 Nickel plated brass double compression weatherproof cable gland
3.6
3.6.1
Cable routing on Transformer

Control cable specification
3.6.2 3.6.3
Specification of wires to be used inside marshalling box, OLTC drive mechanism. Essential provision for Capillary routing from transformer to marshalling box
3.7
Terminal Blocks to be used by the vendor
3.7.1
Essential provision for CT terminals
3.8
Cable glands to used by the vendor

For power cables For control cable
3.9
3.9.1 3.9.2
Cable lugs to be used by the vendor

Long barrel medium duty Aluminium lug with knurling on inside surface Tinned copper preinsulated Pin Ring, Fork type as application For CT connection ring type lug shall be used.
3.10
3.10.1 3.10.2
Painting of transformer, conservator, OLTC, Radiator, cable boxes marshalling box.

Surface preparation Finish on internal surfaces of the transformer interfacing with oil By 7 tank pretreatment process or shot blasting method Bright Yellow heat resistance and oil resistant paint two coats. Paint shall neither react nor dissolve in hot transformer insulating oil.
Page 4.14 of 4.35
3.10.3 3.10.4 3.10.5 Frame parts Finish on inner surface of the marshalling boxl Finish on outer surface of the transformer, conservator, radiator, cable boxes, marshalling box Bright Yellow heat resistance and oil resistant paint two coats. Paint shall neither react nor dissolve in hot transformer insulating oil. White Polyurethane paint anticondensation type two costs, minimum dry film thickness 80 microns Light Admiralty Grey (IS shade 697) polyurethane paint two coats, minimum dry film thickness 80 micros
4.0 MINIMUM PROTECTIVE DEVICES ON TRANSFORMER

4.1 Spring loaded with detachable diaphragm type pressure relief valve with two trip contacts for the main tank of LSM model with limit switch design IP 65 with additional rain hood. Spring loaded with detachable diaphragm type pressure relief valve with two trip contacts for OLTC of LSM model with limit switch design IP 65 with additional rain hood. Double float bucchholz relay with alarm and trip contacts, service and test position, with test cock for the main tank, terminal box shall be IP 65 with drain plug for rainwater draining. Additional rain hood shall be provided. Oil surge relay with two contacts, services and test position, with test cock for OLTC tank, terminal box shall be IP 65 with drain plug for rainwater draining. Additional rain hood shall be provided. Sudden pressure relay with trip contact for the main tank Oil temperature indicator metallic bulb type 150 mm diameter with maximum reading pointer, potential free independent adjustable alarm and trip contacts, resetting device with temperature sensing element Winding temperature indicator 150 mm diameter with maximum reading pointer, two sets of potential free independent adjustable alarm and trip contacts, resetting device with temperature sensing element, thermal image coil 2 nos. PT 100 sensors / RTDs for Page 4.15 of 4.35 Required
4.2
Required
4.3
Required
4.4
Required
4.5 4.6
Required Required
4.7
Required
4.8
Required
winding temperature indication wired up to TBs in marshalling box for external connection.
5.0 FITTINGS AND ACCESSORIES ON TRANSFORMER

5.1 5.1.1 5.1.2 5.1.3 5.1.4 5.1.5 Rating and diagram plate Material Background Letters, diagram & boder Process Name plate details Required Anodized aluminum 16SWG SATIN SILVER Black Etching Following details shall be provided on rating and diagram plate as a minimum 1) Type / kind of transformer with winding material 2) Standard to which it is manufactured 3) Manufactures name 4) Transformer serial number 5) Month and year manufacture 6) Rated frequency in Hz 7) Rated voltages in KV 8) Number of phases 9) Rated power in KVA 10) Type of cooling (ONAN/ONAF) 11) Rated currents in A 12) Vector group symbol 13) 1.2/50 s wave impulse voltage withstand level in kV 14) Power frequency withstand voltage in kV 15) Impedance voltage at rated current and frequency in percentage at principal, minimum and maximum tap 16) Load loss at rated current 17) No load loss at rated voltage and frequency 18) Auxiliary loss 19) Continuous ambient temperature at which ratings apply in C 20) Top oil and winding temperature rise at rated load in deg C 21) Temperature gradient of HV and LV winding 22) Winding connection diagram 23) Weight of radiator 24) Volume and weight of oil in radiator 25) Transport weight of transformer 26) Weight of core and frame 27) Weight of winding Page 4.16 of 4.35
28) Weight of core and winding 29) Weight of tank and fittings 30) Total weight 31) Volume of oil 32) Weight of oil 33) NCT, WCT, details 34) Type of OLTC 35) Tapping details 36) Name of the Owner 37) PO no and date 38) Guarantee period Required Required Required Required
5.2 5.3 5.4 5.5
5.6
5.7 5.8 5.9 5.10 5.10.1
Instruction plate for OLTC anodized aluminum black lettering on satin silver background fixed by rivet Oil filling instruction plate anodized aluminum black lettering on satin silver background fixed by rivet Valve schedule plate anodized aluminum black lettering on satin silver background fixed by rivet Instruction plate anodized aluminum black lettering on satin silver background for flexible air cell for oil conservator Terminal marking plate for bushing WTI, OTI & RTD anodized aluminum black lettering on satin silver background fixed by rivet Company monogram plate Lifting lugs / bollards with antiskid head to lift complete transformer with oil Lashing lug Jacking pad with Haulage hole to raise or lower complete transformer with oil Essential provision for jacking pads
Required
Required Required Required Required Designed in such a way that jacking of complete transformer with oil shall be possible with 3 nos jacking pads out of 4 nos jacking pads provided as minimum Required
5.11
Detachable bi-directional roller assembly with corrosion resistant bearing, fitting / nipple for lubrication or with permanently lubricated bearing, anti earthquake locking device. The wheels shall be capable of swiveling when transformer is lifted with provision
Page 4.17 of 4.35
for locking the swivel movement. Roller shall be suitable for 90 lb rail. Suitable antirolling clamp for 90 lb rail minimum 4 nos. shall be provided Pockets for OTI, WTI, & RTD on tank Pockets for ordinary thermometer on tank cover, top and bottom header of radiator, top of each radiator Ordinary thermometer 4 nos. Drain valve (gate valve) for the main tank, 80 mm Drain valve (gate valve) for OLTC, 50 mm Drain valve (gate valve) for all headers, 50 mm Filter valve (gate valve) at top and bottom of the main tank, 50 mm Sampling valve (gate valve) at top and bottom of the main tank, 15 mm Vacuum breaking valve (gate valve), 25 mm Drain plug on tank base Air release plug on various fitting and accessories Earthing pad on tank for transformer earthing complete with non ferrous nut, bolt, washers, spring washers etc. Vacuum pulling pipe with blanking plate on main conservator pipe work Rainhood (canopy) for Buccholz relay, PRV on main transformer and OLTC, OSR relay of OLTC Rainhood for vertical gasketted joints, in cable boxes Oil level gauge on tank for transformer shipment Earthing bridge by copper strip jumpers on all gasketted joints at least two points for electrical continuity Aluminium ladder with anticlimbing device and safety flap, with lockable
5.12 5.13
Required ( with one spare pocket for future use) Required
5.14 5.15 5.16 5.17 5.18 5.19 5.20 5.21 5.22 5.23
Required Required Required Required Required Required Required Required Required Required
5.24 5.25 5.26 5.27 5.28
Required Required Required Required Required
5.29
Required
Page 4.18 of 4.35
hinged plate for at least 1.5 m from ground level OLTC panel as specified Skid base welded type Core, frame to tank earthing Danger plate made of anodized aluminium white lettering on red background fixed by rivet Identification plate for all accessories, protective devices, instruments, thermometer / RTD pockets, earthing terminals, all inspection covers, cable boxes, marshalling boxes etc.made of anodized aluminium black lettering on silver background fixed by rivet
5.30 5.31 5.32 5.33 5.34
Required Required Required Required Required
6.0 OLTC AND MICROPROCESSOR BASED RELAY

6.1 Requirement CTR make EQ16 or equivalent subject to Purchasers approval for 33kV. For 66kV the type and rating shall be finalised based on discussion with the vendor. No in-tank OLTC acceptable. Side mounted on conservator side not in front of HV bushing The tapings shall be controlled by a high speed resistor transition type gear in which tap change is carried out virtually under no volt no ampere condition and the selector switches do not make and break any current, main current is never interrupted and a resistor is provided to limit the arching at diverter contacts to a minimum suitable for outdoor mounting and continuously rated for operating at all position including positions in the middle of tap change. In particulars, the tap change gear shall be suitable when delivering the full output plus permissible overload and operating the lowest voltage tap on the HV side. The value of the transition resistor shall be indicated on the rating plate of the OLTC with continuous current rating with reference to design ambient temperature specified. As per GTP Selection of local / remote operation by selector switch on OLTC drive mechanism Page 4.19 of 4.35
6.2 6.3
OLTC gear location Type of OLTC gear
6.4 6.5
Tappings Operation of OLTC gear
6.5.1 6.5.2 6.6 local operation Remote operation Safety interlocks in OLTC From OLTC drive mechanism through pistol grip rotary switch as well as emergency mechanical hand operation From Digital RTCC provided by customer /SCADA depending on the selection of control on Digital RTCC panel Following safety interlock to be provided in OLTC as minimum 1) Positive completion of tap changing step once initiated 2) Blocking of reverse tap change command during a forward tap change already in progress until the mechanism resets and vice - versa 3) Cutting of electrical circuits during mechanical operation 4) Mechanical stops to prevent overrunning of the mechanism at the end taps 5) Interlock to avoid continuous tap change which will cut off motor supply in such events 6) Raise / lower command in OLTC and Microprocessor relay shall be positively interlocked 1) OLTC mechanism and associated controls shall be housed in an outdoor, IP 55, weatherproof, vermin proof and dust proof cabinet 2) It shall be ensured that oil in compartments containing contacts making and breaking current compartments containing contacts not making and breaking current and main transformer tank does not mix 3) The hand cranking arrangement shall be such that it can be operated at standing height from ground level 4) Mechanical indicator to indicate completion of tap change operation shall be provided with suitable (Green & Red) colour code to confirm correct method of completion of tap change operation 5) Contractors shall be placed in the OLTC driving mechanism in such a way that the name-plate shall be visible on opening of door. 6) Protective cover shall be provided for raise and lower push buttons, external ON-OFF switch, which are mounted on OLTC driving mechanism Page 4.20 of 4.35
6.7
Feature of OLTC
door. This is required to prevent unauthorized person operating these buttons. 7) It shall be possible to remove the top cover of the OLTC tank without difficulty. The OLTC conservator, piping & oil surge relay shall be placed accordingly. 8) The tap change equipment shall be so designed that if the mechanism is struck in an intermediate position, the transformer shall be capable of delivering full load without any damage. 9) Limit switches may be connected in the control circuit of the operating motor provided that a mechanical de-clutching mechanism is incorporated. Otherwise it shall be directly connected to the operating motor circuit and mechanical stop. 10) Thermal devices or other means shall be provided to protect the motor and control circuits 11) The tap changer shall be capable of permitting parallel operation with other transformer for which necessary wiring and accessories, if any, shall be provided 12) The control scheme for the tap changer shall be provided for independent control of the tap changers when the transformers are in Independent service. In addition provision shall be made to enable parallel operation control also at times so that the tap changer will be operated simultaneously when one unit is in parallel with another it will not become out of step and this will eliminate circulating current. Additional features like master / follower and visual indication during the operation of motor shall also be incorporated. 13) OLTC shall be suitable for bidirectional power flow in transformer 14) Mechanical indicator and operation counter shall be visible through glass window OLTC drive mechanism door 15) External ON /OFF switch in addition to door switch 16) All HRC fuses shall be located in such a way that they are easily Page 4.21 of 4.35
replaceable. 17) Motor protection relay shall be provided with single phasing prevent for both current and voltage unbalance. 18) All accessories inside drive mechanism shall be provided with metallic label, no sticker permitted. 1) Control circuit transformer 415/55-0-55 V, adequate capacity 2) Local remote selector switch 1 pole, 2 way, 6A, pistol grip 3) Retaining switch raise / lower 4) Handle interlock switch 5) Raise / lower switch 1 pole, 2way, 6A, pistol grip 6) Lower limit switch 7) Raise limit switch 8) Tap changer motor, 415 V AC, 3 phase, adequate rating 9) Motor protection relay with single phasing preventor 10) Motor control contactors raise / lower 11) Stepping relay 12) Out of step switch 13) Tap position indicator 14) Operation counter 15) Emergency stop push button 16) Tap change incomplete scheme with timer 17) Required indication lamp 1) Pressure relief valve 2) Oil surge relay 1) Cubical lamp with door switch and separate fuse / MCB with external ON /OFF switch on front cover of OLTC drive mechanism 2) Approved space heaters controlled by thermostat and separate fuse / MCB 3) Incoming fuse switch / MCB for the incoming supply 4) Panel wiring diagram fixed on back of panel door aluminium engraved fixed by rivet 5) Nylon 66 terminal block min 4 sqmm screw type, with 10% spare terminals 6) Stainless steel door handle with lock & additional facility for padlock 7) Earthing boss As per GTP
6.8
Essential BOM for OLTC drive mechanism (indicative only, bidder to provide all necessary components to complete the function of the OLTC)
6.9 6.10
Essential provision of accessories on OLTC Drive mechanism accessories
6.11
Hardware, Gasket, Cables and Wires, Terminal blocks, Cable
Page 4.22 of 4.35
gland, Cable lugs of OLTC drive mechanism OLTC and drive mechanism painting Transformer Monitoring Relay Make
6.12 6.13 6.13.1
As per GTP Microprocessor based unit (such as REGSYS of Eberlay or equivalent) with in built communication capability with SCADA with all the above features and satisfying the functional requirement as the conventional RTCC. Flush mounting in indoor location 220V DC As per approved scheme following minimum required 1) WTI alarm 2) WTI trip 3) OTI alarm 4) Buchholz alarm 5) Buchholz trip 6) MOG alarm 7) OSR trip 8) Main PRV trip 9) OLTC PRV trip 10) Tap change stuck up 11) OLTC out of step 12) OLTC motor supply fail 13) DC supply fail 14) OLTC control supply fail 15) Over voltage relay operated 16) Under voltage relay operated 17) Tap changer on SCADA/ LOCAL 18) Tap changer on AUTO / MANUAL 19) Intertrip to breaker from Relay 20) Fan Contol 1) Over voltage / under voltage protection to stop operation of OLTC 2) In case of power failure OLTC shall maintain the tap position 3) Delay timer for tap change settable 1 min to 30 min in step of 1 min 1) WTI alarm 2) WTI trip 3) OTI alarm 4) Buchholz alarm 5) Buchholz trip 6) MOG alarm 7) OSR trip 8) Main PRV trip
6.13.2 6.13.3 6.13.4
Mounting Relay supply Minimum Alarms at relay Relay
6.13.5
Essential feature of the in built AVR of Relay
6.13.6
Potential free contacts required from relay for SCADA purpose. The analog signals shall be RS485 port.
Page 4.23 of 4.35
9) OLTC PRV trip 10) Tap change stuck up 11) OLTC out of step 12) OLTC motor supply fail 13) DC supply fail 14) OLTC control supply fail 15) Over voltage relay operated 16) Under voltage relay operated 17) Tap changer on SCADA/ LOCAL 18) Tap changer on AUTO / MANUAL 19) Intertrip to breaker from Relay 20) Fan Control
7.0 APPROVED MAKE AND COMPONENTS

7.1 7.2 7.3 7.4 7.5 7.6 7.7 7.8 7.9 7.10 7.11 7.12 7.13 7.14 7.15 7.16 7.17 7.18 7.19 7.20 7.21 7.22 7.22 7.23 7.24 7.25 Magnetic oil level indicator Pressure relief valve Buccholz relay Oil surge relay Winding Temperature Indicator Oil Temperature Indicator Sudden Pressure Relay Aircell Neutral CT WCT Switch HRC fuse links Fuse base Meters AC contractors & O / L relay Terminals Push buttons / Actuator Thermostat Heater Control selector switch Auxiliary relays Timers Tap position indicator Annunciator Digital Tape change counter LED cluster type indication lamp Sukrut Sukrut / Qualitrol Proyog / ATVUS Proyog / ATVUS Precimeasure / Perfect Controls / Pradeep sales Precimeasure / Perfect Controls / Pradeep sales Sukrut / Qualitrol Sukrut / Pronol & Rubber Product Pragati /ECS / KAPPA/ Reputed equivalent Pragati /ECS / KAPPA/ Reputed equivalent L & T (Salzer) / Siemens Siemens / L & T / GE Siemens / L & T / GE IMP / AE / Rishabh L & T / Siemens / Schneider Connectwell / Elmex L & T / Siemens Velco Velco Siemens Jyoti / Easun Rayrole L & T / Siemens Accord Accord Selectron MIMIC / Siemens / binay
Note Any other make of component to be approved by Owner

Page 4.24 of 4.35
8.0 INSPECTION & TESTING

8.1 8.1.1 Inspection and Testing during manufacture Tank and conservator
8.1.2
Core
1) Check correct dimension between wheels demonstrate turning of wheels through 90 deg and further dimensional check. 2) Check for physical properties of material for lifting lugs, jacking pads etc. all load bearing welds, including lifting lug welds shall be subjected to required load tests 3) Leakage test of the conservator & RADIA as per CBIP 4) Certification of all test results 5) Oil leakage test on all tanks at normal head of oil plus 35 kn / sqm at the base of the tank for 24 hrs 6) Vacuum and pressure test on tank as type test as per CBIP 1) Vendor to submit the documentary evidence for procurement of CRGO laminations and prove that they have procured / used new core material. During in process inspection at lamination ubvendor , Customer shall randomly select / seal lamination for testing at ERDA / CPRI ( Accredited NABL labs) for Specific core loss ,accelerated ageing test , surface insulation resistivity , AC permeability and magnetization , Stacking factor , ductility etc . This testing shall be in the scope of vendor. 2) Check on the quality of varnish if used on the stampings. a) Measurement of thickness and hardness of varnish on stampings b) Solvent resistance test to check that varnish does not react in hot oil c) Check over all quality of varnish by sampling to ensure uniform hipping color, no bare spot. No ever burnt varnish layer and no bubbles on varnished surface 3) Check on the amount of burrs 4) Bow check on stamping 5) Check for the overlapping of stampings. Corners of the sheet are to be apart 6) Visual and dimensional check during
Page 4.25 of 4.35
assembly stage. 7) Check on complete core for measurements of iron- loss and check for any hot spot by exciting the core so as to include the designed value of flux density in the core 8) Check for inter laminar insulation between core sectors before and after pressing 9) Visual and dimensional check for straightness and roundness of core, thickness of limbs and suitability of clamps 10) High voltage test (2KV for one minute) between core and clamps 11) Certification of all test results 1) Sample check for physical properties of material 2) Check for dielectric strength 3) Visual and dimensional checks 4) Check for the reaction of hot oil on insulating materials 5) Certification of all test results 1) Sample check on winding conductor for mechanical properties and electrical conductivity 2) Visual and dimensional check on conductor for scratches, dept. mark etc. 3) Sample check on insulating paper for PE value, bursting strength, electric strength 4) Check for the reaction of hot oil on insulating paper 5) Check for the binding of the insulating paper on conductor 6) Check and ensure that physical condition of all materials taken for winding is satisfactory and free of dust 7) Check for absence of short circuit between parallel strands 8) Check for Brazed joints wherever applicable 9) Measurement of voltage ratio to be carried out when core / yoke is completely restocked and all connections are ready 10) Certification of all test results 1) Check conditions of insulation on the
8.1.3
Insulating material
8.1.4
Windings
8.1.4.1
Checks before drying process
Page 4.26 of 4.35
conductor and between the windings 2) Check insulation distance between high voltage connection cables and earthed and other live parts 3) Check insulation distance between low voltage connection cables and earthed and other parts 4) Insulation test of core earthing 5) Check for proper cleanliness 6) Check tightness of coils i.e. no free movements 7) Certification of all test results 8.1.4.2 Checks during drying process 1) Measurement and recording of temperature and drying time during vacuum treatment. 2) Check for completeness of drying 3) Certification of all test result. As per IS 335 As per manufacturers standard The sequence of routine testing shall be as follows 1) Visual and dimension check for completely assembled transformer 2) Measurements of voltage ratio 3) Measurements of winding resistance at principal tap and two extreme taps. 4) Vector group and polarity test 5) Measurements of insulation resistance. 6) Separate source voltage withstand test. 7) Measurements of iron losses and exciting current at rated frequency and 90%, 100% and 110% rated voltage. 8) Induced voltage withstand test. 9) Load losses measurement. 10) Impedance measurement of principal tap (HV and LV) of the transformer. 11) Routine test of tanks 12) Induced voltage withstand test (to be repeated if type tests are conducted). 13) Measurement of iron loss (to be repeated if type tests are conducted). 14) Measurement of capacitance and Tan Delta for transformer oil (for all transformers). 15) Phase relation test, polarity, angular displacement and phase sequence. 16) Ratio of HV WTI CT, LV WTI CT and neutral CT
8.1.5 8.1.6 8.2
Oil Test on fittings and accessories Routine tests
Page 4.27 of 4.35
17) Excitation and knee point voltage test on class PS core of neutral CT. 18) Routine test on onload tap changer. 19) Oil leakage test on assembled transformer 20) Magnetic balance test 21) Power frequency voltage withstand test on all auxiliary circuits 22) Certification of all test results. Following type test shall be carried out on one transformer of each rating and type (In Govt. recognized independent test laboratory / Internationally accredited test lab or at manufacturers facility if it is approved by competent authority) from the lot offered for inspection. 1) Impulse withstand test on all three HV and LV limbs of the transformers for chopped wave as per standard 2) Temperature rise test as per IS 3) Dissolved gas analysis before and after Temperature Rise test 4) Pressure relief device test 5) Pressure and Vacuum test on tank* (* Stage Inspection) Cost of the above tests, if extra, shall be quoted separately by the Bidder, which shall be considered in the price evaluation. The product offered must be of type tested quality. In case the product offered is never type tested the same as per above list to be conducted by bidder at his own cost at Govt. recognized independent test laboratory / Internationally accredited test lab or at manufacturers facility if it is approved by component authority On one transformer of each rating and type 1) Specific Resistance of oil to be tested at NABL accredited third party labs, whose samples shall be selected & sealed by customer inspection engineer 2) Measure of zero seq. impedance (CI.16.10 IS 2026 part-1) 3) measurement of acoustic noise level (CI.16.12 IS 2026 part-1) 4) measurement of harmonic level on no load current 5) High voltage withstand test shall be
8.3
Type tests
8.3.1 8.3.2
Note for type test & special test Notification to bidders
8.4
Special Tests
Page 4.28 of 4.35
performed on the auxiliary equipment and wiring after complete assembly. Cost of such tests, if extra, shall be quoted separately by the bidder. In case the product offered is never tested for dynamic short circuit the same to be conducted by bidder at his own cost at Govt. recognized independent test laboratory / internationally accredited test lab.
8.4.1
Note for special test
9.0 DEVIATION
Page 4.29 of 4.35
TECHNICAL SPECIFICATION FOR TURNKEY EXECUTION OF 33KV SAKET COURT COMPLEX I/D GRID SUBSTATION AT DELHI ANNEXURE C TECHNICAL PARTICULARS (DATA BY PURCHASER)
Page 4.30 of 4.35
Page 4.31 of 4.35
Page 4.32 of 4.35
Page 4.33 of 4.35
Page 4.34 of 4.35
Note:
1. The transformers will be evaluated against no load and load losses guaranteed by the bidders with capitalization of losses as per CBIP guidelines for loss capitalization. The corresponding capitalization figures for no load and load losses shall be as per Cl. 30.1 & 30.2 above. In the event of measured loss figures during testing exceeding the guaranteed loss figures of the successful bidder penalty shall be levied at a rate of 1.25 times the figures mentioned above for both no load and load losses. 2. The transformer ratting shall be 20 MVA (ONAN) / 25 MVA (ONAF). The required fans and cooler control cubicle for 25 MVA (ONAF) requirements shall be provided. The temperature rise of the transformer shall be within the values specified at Sl No. 31.0 and 32.0 above. 20% spare cooling fans shall be provided. The cooling fan shall have provision for easy replacement at site in service condition of the transformer. Design of cooling equipment and control shall comply to CBIP clause no. 2.1.3 of Section A (general)
Page 4.35 of 4.35
Volume I Technical Specification Station Transformer
TECHNICAL SPECIFICATION FOR STATION TRANSFORMER

Prepared by Reviewed Approved by Samarjit Chowdhury ACP P R Kumar MB Rev: 1 Date: 6th August, 2010 Page 5.1 of 5.36
1.0
CODES & STANDARDS:
Material, equipment and methods used in the manufacture of power transformer shall conform to the latest edition of following.
Standard Name / No IEC Standards IEC 34 IEC 71 IEC 76 IEC 156 IEC 44 IEC 214 IEC 296 IEC 354 IEC 445 IEC 529 IEC 551 IEC 606 IEC 616 IEC 947 IEC 137 British Standards BS 148 BS 223 BS 2562 Indian Standard IS 335 IS 1271 Insulating oil
Rotating Electrical Machines. (E.g. For Cooler Fan Motors.) Co-ordination of Insulation. Power transformers Method for Determination of the Electric Strength for Insulating Oils. Current Transformers. On-Load Tap- Chargers Specification for Unused Mineral Insulating Oils for Transformer and switchgear. Loading Guide for Oil-Immersed Power Transformers. Basic & safety principles for man-machine interface, making Identification of Equipment Terminals and Conductors termination. Degrees of Protection Provided by Enclosures (IP Code) Determination of Transformer and Reactor Sound Levels. Application Guide for Power Transformer. Terminal and Tapping Markings for Power Transformers. Low- Voltage Switchgear and Control gear. Bushing for alternating voltage above 1000V.
Unused Mineral Insulation Oils for Transformers and Switchgear. Bushings for alternating Voltages above 1000 V. Cable Boxes for Transformers and Reactors.
Thermal evaluation and classification of electrical insulation Page 5.2 of 5.36
IS 2099 IS 2705 IS 3347 IS 3637 IS 3639 IS 4201 IS 6600 IS 8478 IS 8468 IS 10028 IS 13947 IS 2026 IS 6272 IS 5 IS 5561 IS 325 Bushing for Alternating voltage above 1000V Current Transformers Dimensions for porcelain Transformer bushing Gas operated relays Fitting & Accessories for power transformers Application guide for CTs Guide for loading of oil immersed transformers Application guide for On-load tap changer On-load tap charger Code of practice for selection, installation & maintenance of transformers LV switchgear and control gear part-1 Power transformers Industrial Cooling Fans Colours for ready mix paints Electrical power connectors Three phase induction motors. Indian electricity rules Indian electricity act CBIP manual In the event of direct conflict between various order documents, the precedence of authority of documents shall be as follows: 1) 2) 3) 4) 5) Guaranteed Technical Particulars (GTP) This Specification Indian Standards / IES Standards Approved Vendor Drawings Other documents
Page 5.3 of 5.36
2.0 MAJOR DESIGN CRITERIA & PARAMETERS OF THE TRANSFORMER

In the event of direct conflict between various order documents, the precedence of authority of documents shall be as follows 2.1 2.1.1 2.1.2 2.1.3 2.1.4 2.1.5 2.1.6 2.1.7 2.1.8 2.1.9 2.1.10 2.1.11 2.1.12 2.2 2.2.1 2.2.2 2.2.3 2.2.4 2.2.5 2.2.5.1 2.2.5.2 2.2.6 2.2.7 2.2.8 2.2.9 2.2.10 2.2.11 Major design criteria Voltage variation on supply side Frequency variation on supply side Transient condition Service condition Insulation level Short circuit withstand level Overload capability Noise level Radio influence voltage Harmonic currents Partial discharge Parallel operation Major parameters Rating Voltage ratio Vector group Impedance Losses No load loss Load losses at principal tap Temperature rise top oil Temperature rise winding Flux density Current density Tappings on HV winding Design clearances
+ / - 10% + / - 5% - 20% or + 10% combined variation of voltage and frequency Refer Project data Annexure B Refer Annexure C2 (Data by Purchaser) Refer Annexure C2 (Data by Purchaser) Refer Annexure C2 (Data by Purchaser) Refer Annexure C2 (Data by Purchaser) Refer Annexure C2 (Data by Purchaser) Refer Annexure C2 (Data by Purchaser) Refer Annexure C2 (Data by Purchaser) Shall be designed to operate in parallel with transformer. Refer Annexure D2 (Data by Seller) Refer Annexure D2 (Data by Seller) Refer Annexure D2 (Data by Seller) Refer Annexure C2 (Data by Purchaser) Refer Annexure C2 (Data by Purchaser) Refer Annexure C2 (Data by Purchaser) Refer Annexure C2 (Data by Purchaser) Refer Annexure C2 (Data by Purchaser) Refer Annexure C2 (Data by Purchaser) Refer Annexure D2 (Data by Seller) Refer Annexure D2 (Data by Seller) Refer Annexure D2 (Data by Seller) Refer Annexure C2 (Data by Purchaser)
Page 5.4 of 5.36
3.0 CONSTRUCTION & DESIGN

3.1 3.2
3.2.1 3.2.1.1 3.2.1.1.1 3.2.1.2 3.2.1.3 3.2.1.4
Type Major parts

Tank Type Type for normal oil filled Material of construction Plate thickness Welding features
Double Copper wound, three phase, oil immersed , with ONAN cooling, with off circuit tap changer
3.2.1.5
Tank features
3.2.1.6
Flanged type adequately sized inspection cover rectangular in shape required for Fittings and accessories on main tank Conservator for the main tank Capacity
Non sealed type with conservation as per manufacturers standard. As per GTP Adequate for meeting the requirements of pressure and vacuum type tests as per CBIP 1) All seams and joints shall be double welded 2) All welding shall be stress relieved for sheet thickness greater than 35mm 3) All pipes, radiators, stiffeners, welded to the tank shall be welded externally 1) Adequate space at bottom for collection of sediments 2) Stiffeners provided for rigidity shall be adequately sloped to prevent accumulation of water 3) No internal pockets in which gas / air can accumulate 4) No external pockets in which water can lodge 5) Tank bottom with welded skid base 6) Tank cover sloped to prevent retention of rain water 7) Minimum disconnection of pipe work and accessories for cover lifting 8) Tanks shall be of a strength to prevent permanent deformation during lifting, jacking, transportation with oil filled 9) Tank to be designed for oil filling under vacuum 10) Fitted with lifting lug to lift the tank cover only 1) HV line bushing 2) LV line bushing 3) LV neutral bushing 4) Core / Winding See under fittings and accessories
3.2.1.7 3.2.2 3.2.2.1
Adequate between highest and lowest visible levels to meet the requirement of expansion of oil volume in the transformer and cooling equipment from minimum ambient temperature to 100 deg cent Page 5.5 of 5.36
3.2.2.2 3.2.2.3 Conservator oil preservation system Conservator features Conventional 1) Conservator shall be bolted into position so that it can be removed for cleaning / other maintenance purposes 2) Main pipe from tank shall project about 20 mm above conservator bottom for creating a sump for collection of impurities 3) Conservator minimum oil level corresponding to minimum temperature shall be well above the sump level 4) Conservator to main tank piping shall be supported at minimum two points. 1) Prismatic oil gauge with NORMAL, MINIMUM and MAXIMUM marking 2) End cover 3) Oil filling hole with cap 4) Silica Gel dehydrating breather with Oil seal and dust filter with clear acrylic single piece clearly transparent cover resistant to UV rays. 5) Drain Plug 6) Air release plug as required 7) Pressure/ Vacuum gauge Detachable type 1.2 mm (min) With lifting lugs, air release plug, drain plug High grade, non ageing, low loss, high permeability, grain oriented, cold rolled silicon steel lamination Premium grade min M4 or better As per GTP As per GTP 1.9 Tesla
3.2.2.4
Fittings and accessories on main tank conservator
3.2.3 3.2.3.1 3.2.3.2 3.2.4 3.2.4.1 3.2.4.2 3.2.4.3 3.2.4.4 3.2.4.5 3.2.4.6
Radiators Thickness Features Core Material Grade Lamination thickness Design flux density at rated conditions at principal tap Maximum flux density at 10% over excitation / over fluxing Core design features
1) Magnetic circuit designed to avoid short circuit paths within core or to the earthed clamping structure 2) Magnetic circuit shall not produce flux components at right angles to the plane of lamination to avoid local heating 3) Least possible air gap and rigid clamping for minimum core loss and noise generation 4) Adequately braced to withstand bolted faults on secondary terminals without mechanical damage and damage / dis-placement during transportation and positioning 5) Percentage harmonic potential with the maximum Page 5.6 of 5.36
flux density under any condition limited to avoid capacitor overloading in the system 6) All steel sections used for supporting the core shall be thoroughly sand blasted after cutting, drilling, welding 7) Provision of lifting lugs for core coil assembly 8) Supporting framework designed not to obstruct complete drainage of oil from transformer. 3.2.5 3.2.5.1 3.2.5.2 3.2.5.3 3.2.5.4 3.2.5.5 Winding Material Maximum current density allowed Winding Insulating material Winding Insulation Design features Electrolytic Copper Maximum allowed 3.0 A per Sq mm Class A, non catalytic, inert to transformer oil, free from compounds liable to ooze out, shrink or collapse Uniform 1) Stacks of winding to receive adequate shrinkage treatment 2) Connection braced to withstand shock during transport, switching, short circuit, or other transients. 3) Minimum out of balance force in the transformer winding at all voltage ratios. 4) Conductor width on edge exceeding six times its thickness 5) Transposed at sufficient intervals. 6) Coil assembly shall be suitably supported between adjacent sections by insulating spacers barriers. 7) Winding leads rigidly supported, using guide tubes if practicable 8) Winding structure and major insulation not to obstruct free flow of oil through ducts 9) Provision of taps as indicated in the technical particulars One sample of oil drawn from every lot of transformer offered for inspection should be tested at NABL accredited lab for tests as IS:1866 (2000). The cost of this testing should be included within the cost of transformer.
3.2.6 3.2.6.1
Transformer Oil Type
3.2.7 3.2.7.1 3.2.7.2 3.2.7.2.1
Outdoor, Epoxy Resin cast, rated voltage and creepage shall be 12KV & 31 mm/KV respectively. Type of LV Side bushing Outdoor, Epoxy Resin cast, rated voltage and creepage shall be 1.1 KV & 31 mm/KV respectively Essential provision for LV side It shall be complete with copper palm complete with line bushing tinned copper busbar of size shall be 100mmX12mm Page 5.7 of 5.36
Bushings and Terminations Type of HV Side bushing
for cable connection. In case of neutral bushing the stem and busbar shall be integral without bolted, threaded, brazed joints. Busbar size shall be 100mmX12mm for Cable connection. Oil communicating , outdoor, removable Not required By bimetallic terminal connectors suitable for ACSR/AAAC conductor / Cable connection through cable box with disconnecting link suitable for 11KV (E) grade, A2XCEWY 3C x 150 sqmm XLPE By bimetallic terminal connectors suitable for ACSR/AAAC conductor / Cable connection suitable for 1.1 kV (E) grade 2 x 4C x 300 Sqmm XLPE 31 mm / kV At least 50 % of total creepage distance Minimum 20 % higher than the current corresponding to the minimum tap of the transformer 25 times rated current for 2 sec for both winding (HV&LV) Hot dip galvanizing as per IS 2633 Tinned copper Nitrile rubber/ Expanded TEFLON(PTFE) as applicable Required Sheet Steel min 4 mm thick. Inspection Covers shall be min 3mm thick At bottom through detachable gland plate with cable clamps of non magnetic material 1X 3CX 150mm2, XLPE A2XCEWY 11 KV (E) 2X 4CX 300mm2, XLPE 1.1 kV (E) Separate cable box is not required (LV-N to be provided in LV cable box) MS 3 mm (Min) As per 4.8 of this Specification & suitable for cable size 1X 3CX 150mm2, XLPE A2XCEWY 11 KV (E)
3.2.7.2.2
Essential provision for LV side line bushing Type below 52 kV Arcing Horns Termination on HV side bushing
3.2.7.3 3.2.7.4 3.2.7.5
3.2.7.6
Termination of LV side bushing
3.2.7.7 3.2.7.8 3.2.7.9 3.2.7.10 3.2.7.11 3.2.7.12 3.2.7.13 3.2.8 3.2.8.1 3.2.8.2 3.2.8.3 3.2.8.4 3.2.8.5 3.2.8.6 3.2.8.7 3.2.8.8
Minimum creepage distance of bushing Protected creepage distance Continuous Current rating Rated thermal short time current Atmospheric protection for clamp and fitting of iron and steel Bushing terminal lugs in oil and air Sealing washers /Gasket ring HV, LV, LV Neutral cable box Material of construction Cable entry Cable size for HV Cable size for LV Cable size for LV neutral Detachable gland plate material for HV,LV, LV Neutral box Gland plate thickness for LV, LV Neutral box Cable gland for LV, LV Neutral cables
Page 5.8 of 5.36
3.2.8.9 3.2.8.10 Cable lug for LV, LV Neutral Essential parts As per 4.9 of this Specification and 2X 4CX 300mm2, XLPE 1.1 kV (E) 1) Flange type removable front cover with handles min two nos. 2) Tinned Copper busbar of adequate size for purchasers cable termination with busbar supports 3) Earthing boss for the cable box 4) Earthing link for the gasketted joints at two points for each joint 5) Earthing provision for cable armour / screen 6) Flange type Inspection cover on top for bushing inspection and maintenance with handle 7) Drain plug 8) Rainhood on gasketted vertical joint 9) Danger / caution plate As per Annexure C technical particulars Minimum 1000 mm (LV Box) Minimum 700 mm (HV Box) ON all three phases on LV side On LV side bushing an all three phases with the help of fibre glass mounting plate affixed to main tank by nut bolt arrangement. Replacement should be possible by removing fixing nut of mounting plate after removal of LT cable without disturbing LT bushing. 0.5 15 VA Cast resin ring type suitable for outdoor use 600/5 for 400 KVA . 650 mm height X450 mm width X275 mm depth On slotted channel 40X12 mm size, channel fixed on vertical slotted angle 40x40mm size at two ends Four On horizontal slotted channel with the help of C channel available with the terminals On tank wall Openable from outside with antitheft hinge, padlock facility, door fixed by stainless steel allen screw M6 size, Door shall have canopy for rain protection. As per Cl. No. 3.7 of this specification As per Cl. No. 3.6.1 & 3.6.2 of this specification As per Cl. No. 3.8 of this specification As per Cl. No. 3.9 of this specification
3.2.8.11 3.2.8.12 3.2.9 3.2.9.1 3.2.9.2 3.2.9.3 3.2.9.4 3.2.9.5 3.2.9.6 3.2.9.7 3.2.9.8 3.2.9.8.1 3.2.9.8.2 3.2.9.8.3 3.2.9.8.4 3.2.9.8.5 3.2.9.8.6 3.2.9.8.7 3.2.9.8.8 3.2.9.8.9 3.2.9.8.10
Terminal Clearances Termination height required for cable termination Current Transformers Provision Mounting Maintenance requirements Accuracy Class Burden Type CT ratio CT terminal Box Size Fixing of instrument /meters with in box No. of horizontal channels to be provided Fixing of terminals within the box Location Box door design Terminal strip Cable and wires Cable Glands Lugs on wires
Page 5.9 of 5.36
3.2.9.8.11 3.2.9.8.12 3.2.11 3.2.11.1 3.2.11.2 3.2.11.3 3.2.11.4 3.2.11.5 3.2.11.6 3.3.1 3.3.2 3.2.12 3.2.11.1 3.2.11.2 Potential signal in CT box Essential provision Tapped from main LV busbars Wiring diagram to be fixed on the back of door alongwith CT Sec. on Alumnium engraved plate fixed by rivet. Off Circuit taps on HV winding +/- 5 % in steps of 2.5 %, change by externally operated switch. Rotary type, 3 pole gang operated, drawout type 11 KV 600 Amp for 400 KVA External at suitable height to be operated from ground level. Tap position indicator, direction changing facility , locking arrangement, caution plate metallic fixed by rivet. M 12 Size & below Stainless Steel & above M12 Hot Dip galvanized Steel Cadmium plated except special hardware for frame parts and core assembly as per manufacturers design Explosion vent Double diaphragm & sight glass
Off Circuit tap Switch Range / Step Type Operating Voltage Rated current for tap Switch Operating Handle Essential provision External Internal
Pressure Relief Device Type Provision on explosion vent
3.3
3.3.1 3.3.2
Hardware
External Internal Stainless Steel Cadium plated except special hardware for frame parts and core assembly as per manufactures design
3.4
3.4.1 3.4.2
Gasket
For transformer, surfaces interfacing with oil like inspection cover etc. For cable boxes, marshalling box, etc. Nitrile rubber based Neoprene rubber based
3.5
3.5.1 3.5.2 3.5.3 3.5.4
Valves
Material of construction Type Size Essential provision Brass / gun metal Both end flanged gate valve / butterfly valve depending on application As per manufactures standard Position indicator, locking rod, padlocking facility, valve guard, cover plate. Control cable for accessories on transformer tank to marshalling box and WTI, OTI Capillaries shall be Page 5.10 of 5.36
3.6
Cable routing on
TECHNICAL SPECIFICATION FOR TURNKEY EXECUTION OF 33KV SAKET COURT COMPLEX I/D GRID SUBSTATION AT DELHI Transformer
3.6.1 Control cable specification routed through perforated GI covered trays PVC insulated, extruded PVC inner sheathed, armoured, extruded PVC outer sheathed 1100 V grade control cable as per latest edition of IS 1554 Part 1 minimum 2.5 sqmm for signals and 4 sqmm for CT with multistrand copper conductor PVC insulated multistrand flexible copper wires of minimum 2.5 sqmm size, 1100 V grade as per latest edition of relevant IS Routing shall be done in such a way that adequate protection is available from mechanical and fire damage. Nylon 66 material, minimum 4 sq mm, screw type for control wiring and potential circuit. Terminal blocks to be located in such a way to achieve the termination height as min 250mm from gland plate Sliding link type disconnecting terminal block screwdriver operated stud type with facility for CT terminal shorting material of housing melamine/Nylon66 Nickel plated brass double compression weatherproof cable gland
3.6.2 3.6.3
Specification of wires to be used inside marshalling box, OLTC drive mechanism. Essential provision for Capillary routing from transformer to marshalling box
3.7
Terminal Blocks to be used by the vendor
3.7.1
Essential provision for CT terminals
3.8
Cable glands to used by the vendor

For power cables For control cable
3.9
3.9.1 3.9.2
Cable lugs to be used by the vendor

Long barrel medium duty Aluminium lug with knurling on inside surface Tinned copper preinsulated Pin Ring, Fork type as application For CT connection ring type lug shall be used.
3.10
3.10.1 3.10.2 3.10.3 3.10.4 3.10.5
Painting of transformer, Radiator, cable boxes, marshalling box for CT.

Surface preparation Finish on internal surfaces of the transformer interfacing with oil Frame parts Finish on inner surface of the CT terminal box, HV/LV/LVN cable box Finish on outer surface of the transformer, radiator, cable By 7 tank pretreatment process or shot blasting method Bright Yellow heat resistance and oil resistant paint two coats. Paint shall neither react nor dissolve in hot transformer insulating oil. Battle ship Grey shade 632 IS 5, 80 micron minimum insulating oil resistant paint. Paint shall neither react nor dissolve in hot transformer insulating oil. White Polyurethane paint anti condensation type two costs, minimum dry film thickness 80 microns Battle ship Grey shade 632 Polyurathane paint two coats, minimum dry film thickness 80 microns
Page 5.11 of 5.36
boxes, CT terminal box
4.0 FITTINGS AND ACCESSORIES ON TRANSFORMER

4.1 4.1.1 4.1.2 4.1.3 4.1.4 4.1.5 Rating and diagram plate Material Background Letters, diagram & boder Process Name plate details Required Anodized aluminum 16SWG SATIN SILVER Black Etching Following details shall be provided on rating and diagram plate as a minimum 1. Type / kind of transformer with winding material 2. Standard to which it is manufactured 3. Manufactures name 4. Transformer serial number 5. Month and year manufacture 6. Rated frequency in Hz 7. Rated voltages in KV 8. Number of phases 9. Rated power in KVA 10. Type of cooling (ONAN) 11. Rated currents in A 12. Vector group symbol 13. 1.2/50 s wave impulse voltage withstand level in kV 14. Power frequency withstand voltage in kV 15. Impedance voltage at rated current and frequency in percentage at principal, minimum and maximum tap 16. Load loss at rated current 17. No load loss at rated voltage and frequency 18. Continuous ambient temperature at which ratings apply in C 19. Top oil and winding temperature rise at rated load in deg C 20. Winding connection diagram with taps and table of tapping voltage, current and power 21. Transport weight of transformer 22. Weight of core and winding 23. Total weight 24. Volume of oil 25. Weight of oil Page 5.12 of 5.36
26. Name of the Purchaser 27. PO no and date 28. Guarantee period Required
4.2
4.3 4.4 4.5 4.6 4.7 4.8 4.8.1 4.8.1
Terminal marking plate for bushing anodized aluminum black lettering on satin silver background both inside cable boxes near termination and on cable box cover (all fixed by rivet) Company monogram plate fixed by rivet Lifting lug to lift complete transformer with oil Lifting lugs for top cover Lashing lug Jacking pad with Haulage hole to raise or lower complete transformer with oil Detachable bi-directional roller assembly Roller center to center distance Essential provision
Required Required Required Required Required Required Min 900 mm on the side of HV and LV cable box Max 800 mm on the other side (perpendicular to HV, LV cable box) Roller dia 150 mm min. roller to be fixed in such a way so that the lowermost part of the skid is above ground by at least 100 mm when the transformer is in stalled on roller. Required
4.9
4.10 4.11
4.12
4.13 4.14 4.15
Pockets for ordinary thermometer on tank cover, top and bottom header of radiator, top of each radiator Ordinary thermometer 4 nos. Required Drain valve (gate valve) for the Required main tank with cork above ground by 150mm min with padlocking and valve guard with metallic identification plate fixed by rivet Filter valve (gate valve) at top with Required pad locking and valve guard with metallic identification plate fixed by rivet Air Release Plug on tank cover with Required metallic identification plate fixed by rivet. Equilizer pipe connection between Required conservator and explosion vent Earthing pad on tank for Required transformer earthing complete with Page 5.13 of 5.36
non ferrous nut, bolt, washers, spring washers with metallic identification plate fixed by rivet Rainhood for vertical gasketted joints, in cable boxes Earthing bridge by copper strip jumpers on all gasketted joints at least two points for electrical continuity Skid base welded type with haulge hole Core, frame to tank earthing Danger plate made of anodized aluminium white lettering on red background fixed by rivet Caution Plate for off Circuit tap changer fixed by rivet MOG with aux contact wired up to separate terminal box Metering box
4.16 4.17
Required Required
4.18 4.19 4.20 4.21 4.22 4.23
Required Required Required Required Required Required
5.0 APPROVED MAKE AND COMPONENTS

5.1 5.2 5.3 5.4 CT Pressure relief valve Bushing MOG Pragati / Reputed equivalent Sukrut Baroda bushing / CJI / Jaipur Sukrut
Note Any other make of component to be approved by Owner
6.0 INSPECTION & TESTING

6.1 6.1.1 Inspection and Testing during manufacture Tank and conservator Only Type tested equipment shall be acceptable 1) Check correct dimension between wheels demonstrate turning of wheels through 90 deg and further dimensional check. 2) Check for physical properties of material for lifting lugs, jacking pads etc. all load bearing welds, including lifting lug welds shall be subjected to required load tests
Page 5.14 of 5.36
3) Leakage test of the conservator 4) Certification of all test results 5) Oil leakage test on all tanks at normal head of oil plus 35 kn / sqm at the base of the tank for 24 hrs 6) Vacuum and pressure test on tank as type test as per CBIP 1) Sampling testing of core material for checking specific loss, bend properties, magnetization characteristics and thickness 2) Check on the quality of varnish if used on the stampings. a) Measurement of thickness and hardness of varnish on stampings b) Solvent resistance test to check that varnish does not react in hot oil c) Check over all quality of varnish by sampling to ensure uniform hipping color, no bare spot. No ever burnt varnish layer and no bubbles on varnished surface 3) Check on the amount of burrs 4) Bow check on stamping 5) Check for the overlapping of stampings. Corners of the sheet are to be apart 6) Visual and dimensional check during assembly stage. 7) Check on complete core for measurements of iron- loss and check for any hot spot by exciting the core so as to include the designed value of flux density in the core 8) Check for inter laminar insulation between core sectors before and after pressing 9) Visual and dimensional check for straightness and roundness of core, thickness of limbs and suitability of clamps 10) High voltage test (2KV for one minute) between core and clamps 11) Certification of all test results 1) Sample check for physical properties of material 2) Check for dielectric strength 3) Visual and dimensional checks 4) Check for the reaction of hot oil on insulating materials Page 5.15 of 5.36
6.1.2
Core
6.1.3
Insulating material
5) Certification of all test results 1) Sample check on winding conductor for mechanical properties and electrical conductivity 2) Visual and dimensional check on conductor for scratches, dept. mark etc. 3) Sample check on insulating paper for PE value, bursting strength, electric strength 4) Check for the reaction of hot oil on insulating paper 5) Check for the binding of the insulating paper on conductor 6) Check and ensure that physical condition of all materials taken for winding is satisfactory and free of dust 7) Check for absence of short circuit between parallel strands 8) Check for Brazed joints wherever applicable 9) Measurement of voltage ratio to be carried out when core / yoke is completely restocked and all connections are ready 10) Certification of all test results 1) Check conditions of insulation on the conductor and between the windings 2) Check insulation distance between high voltage connection cables and earthed and other live parts 3) Check insulation distance between low voltage connection cables and earthed and other parts 4) Insulation test of core earthing 5) Check for proper cleanliness 6) Check tightness of coils i.e. no free movements 7) Certification of all test results 1) Measurement and recording of temperature and drying time during vacuum treatment. 2) Check for completeness of drying 3) Certification of all test result. As per IS 335 As per manufacturers standard The sequence of routine testing shall be as follows 1) Visual and dimension check for
6.1.4
Windings
8.1.4.1
Checks before drying process
8.1.4.2
Checks during drying process
6.1.5 6.1.6 6.2
Oil Test on fittings and accessories Routine tests
Page 5.16 of 5.36
completely assembled transformer 2) Measurements of voltage ratio 3) Measurements of winding resistance at principal tap and two extreme taps. 4) Vector group and polarity test 5) Measurements of insulation resistance *. 6) Separate source voltage withstand test. 7) Measurements of iron losses and exciting current at rated frequency and 90%, 100% and 110% rated voltage. 8) Induced voltage withstand test. 9) Load losses measurement. 10) Impedance measurement of principal tap (HV and LV) of the transformer. 11) Routine test of tanks 12) Induced voltage withstand test (to be repeated if type tests are conducted). 13) Measurement of iron loss (to be repeated if type tests are conducted). 14) Measurement of capacitance and Tan Delta for transformer oil (for all transformers). 15) Ratio of CT 16) Oil leakage test on assembled transformer 17) Magnetic balance test 18) Power frequency voltage withstand test on all auxiliary circuits 19) Certification of all test results. * a) Insulation resistance measurement shall be carried out at 5 kV for HV and 1 kV for LV. Value of IR should not be less than 1000 Mohms. Polarisation Index x (PI = IR 10min / IR 1 min) should not be less than 1.5. ( If one minute IR value is above 5000 Mohms and it is not be possible to obtain an accurate 10 minutes reading, in such cases polarization index can be disregarded as a measure of winding condition.) b) Temperature rise test may be necessary to be carried out on 5% of the order quantity (subject to minimum 1) at the manufacturers works. Purchasers engineer, will at his discretion, select transformer for temp. rise test from any lot offered for inspection at manufacturers works and witness the same for comparison with ERDA/CPRI type test results. On one transformer of each rating and type (In Govt. recognized independent test laboratory / Page 5.17 of 5.36
6.3
Type tests
Internationally accredited test lab or at manufacturers facility if it is approved by component authority) 1) Impulse withstand test on all three HV and LV limbs of the transformers for chopped wave as per standard 2) Temperature rise test as per IS 3) Dissolved gas analysis before and after Temperature Rise test 4) Pressure relief device test 5) Pressure and Vacuum test on tank Note Purchaser may choose to carry out short circuit, impulse & temperature rise test on one unit from the lot offered from inspection at Gov. recognized test house. On request and as per descretion of the Owner the heat run test may be carried out on one transformer from the lot offered for inspection. Cost of such test, if extra, shall be quoted separately by the Bidder. The product offered must be of type tested quality. In case the product offered is never type tested the same as per above list to be conducted by bidder at his own cost at Govt. recognized independent test laboratory / Internationally accredited test lab or at manufacturers facility if it is approved by component authority On one transformer of each rating and type 1) Dynamic short circuit test as per IS 2) Measure of zero seq. impedance (CI.16.10 IS 2026 part-1) 3) measurement of acoustic noise level (CI.16.12 IS 2026 part-1) 4) measurement of harmonic level on no load current 5) High voltage withstand test shall be performed on the auxiliary equipment and wiring after complete assembly. Cost of such tests, if extra, shall be quoted separately by the bidder. In case the product offered is never tested for dynamic short circuit the same to be conducted by bidder at his own cost at Govt. recognized independent test laboratory / internationally accredited test lab. Page 5.18 of 5.36
6.3.1
Note for type test
6.3.2
Notification to bidders
6.4
Special Tests
6.4.1
Note for special test
7.0 DEVIATION
Page 5.19 of 5.36
TECHNICAL SPECIFICATION FOR TURNKEY EXECUTION OF 33KV SAKET COURT COMPLEX I/D GRID SUBSTATION AT DELHI ANNEXURE C2 TECHNICAL PARTICULARS (DATA BY PURCHASER)
Page 5.20 of 5.36
Page 5.21 of 5.36
Note:
The transformers will be evaluated against no load and load losses guaranteed by the bidders with capitalization of losses as per CBIP guidelines for loss capitalization. The corresponding capitalization figures for no load and load losses shall be as per Cl. 30.1 & 30.2 above. In the event of measured loss figures during testing exceeding the guaranteed loss figures of the successful bidder penalty shall be levied at a rate of 1.25 times the figures mentioned above for both no load and load losses. Page 5.22 of 5.36
TECHNICAL SPECIFICATION FOR TURNKEY EXECUTION OF 33KV SAKET COURT COMPLEX I/D GRID SUBSTATION AT DELHI TECHNICAL SPECIFICATION FOR TRANSFORMER OIL
Transformer oil shall be new and conform to the following requirements: 1.0 Codes & Standards Latest revision of following codes and standards vwith all amendments 1.1 1.2 2.0 Properties The Insulating oil shall have following features. Standard no IS 335 IS 1783 Title New insulating Oil Drums for Oil
Page 5.23 of 5.36
Page 5.24 of 5.36
TECHNICAL SPECIFICATION FOR TURNKEY EXECUTION OF 33KV SAKET COURT COMPLEX I/D GRID SUBSTATION AT DELHI ANNEXURE D2 TECHNICAL PARTICULARS (DATA BY PURCHASER)
Page 5.25 of 5.36
Page 5.26 of 5.36
Page 5.27 of 5.36
Page 5.28 of 5.36
Page 5.29 of 5.36
Page 5.30 of 5.36
Page 5.31 of 5.36
Page 5.32 of 5.36
Page 5.33 of 5.36
Page 5.34 of 5.36
TECHNICAL SPECIFICATION FOR TURNKEY EXECUTION OF 33KV SAKET COURT COMPLEX I/D GRID SUBSTATION AT DELHI GUARANTEED TECHNICAL PERTICULARSOF TRANSFORMER OIL
Bidder to sub mitt hard copy duly filled & signed along with techno commercial offer. Bidder to submit separate GTP for each type of insulating oil
Page 5.35 of 5.36
Page 5.36 of 5.36
Volume I Technical Specification 11KV Capacitor Bank
TECHNICAL SPECIFICATION FOR 11KV CAPACITOR BANK

TECHNICAL SPECIFICATION FOR TURNKEY EXECUTION OF 33KV SAKET COURT COMPLEX I/D GRID SUBSTATION AT DELHI 1.0 CODES & STANDARDS:
Material, equipment and methods used in the manufacture of capacitor banks shall conform to the latest edition of following.
Standard Name / No Indian electricity act CBIP manual IS 13925 part 1,2 & 3 IS 11298 part 3 IS 5553 IS 2099 IS 12672 IS 2705 IS 13067 IS5 IS 15086 IS 3070 (Pt 3) IS 2629 IS 4759 IEC 60871
Shunt capacitors above rated voltage 1000v Plastic films for capacitors Series reactor Bushings for voltages above 1000v Internal fuses & disconnector for shunt capacitors Current transformers Imp regnant for power capacitors Color of mixed paints Surge arrestor Surge arrestor Recommended practice for Hot dip galvanizing of steel Hot dip Zinc coating on Steel structures and other allied products Shunt capacitors
2.0
DOCUMENTS REQUIRED:
In the event of direct conflict between various order documents, the precedence of authority of documents shall be as follows i. ii. iii. iv. Guaranteed Technical Particulars (GTP) Specification including applicable codes, standards Approved Vendor Drawings Other documents
Page 6.2 of 6.9
TECHNICAL SPECIFICATION FOR TURNKEY EXECUTION OF 33KV SAKET COURT COMPLEX I/D GRID SUBSTATION AT DELHI 3.0 HT CAPACITOR THREE PHASE BANK:
The equipment shall have all the following features 3.1 3.2 3.3 3.4 3.5 HT Capacitor Scheme Service location Connection Neutral current transformer (NCT) HT capacitor bank assembly As per annexure E Suitable for outdoor use Double star with solid connection between two neutral points Placed between two star neutral points 1. Individual single phase capacitor units mounted on steel stand / rack & connected externally by sleeved flexible copper connectors to form double star. 2. Sleeves to be Red, Yellow, Blue, & Black in colour. 3. Capacitor connecting accessories for future expansion shall be supplied along with the bank delivery & shall be separately packed-identify in BOM. Between various single phase capacitor units without disturbing other units By addition of single phase capacitor units in each phase to double the overall capacity. Steel stand / rack to have vacant slots or space for addition For enclosing HT capacitor stand along with capacitor units, Reactors, flexible copper connectors, NCT & terminal bus bar. The enclosures shall be provided with solenoid type switch with timer. Free standing on RCC plinth / slab Framed steel construction IP22 Minimum Made of wire mesh of size 12mmx12mm with steel wire of diameter 2.5mm minimum Side wall wire mesh frame shall be bolted to main frame structure Horizontal & vertical steel angle stiffeners at maximum spacing of 1000mm Hinged, center opening, double leaf type, two doors provided on adjacent side walls with bolting as well as padlock facility. CRCA sheet metal of 2.5mm thickness, bolted to main steel frame, sloping roof on two sides from center with steel angle stiffeners. Page 6.3 of 6.9
3.6 3.7
Interchangeability Capacity addition in future
3.8
HT capacitor bank enclosure
3.9 3.10 3.11 3.12
Enclosure mounting Enclosure construction Degree of enclosure protection Enclosure side walls
3.13 3.14
Enclosure stiffeners for side wall Enclosure doors of width 1500mm
3.15
Enclosure top cover
3.16 Earth connection of enclosure All wire mesh side walls, doors & top cover shall be connected to each other by metallic jumper links, two earth studs with hole size for M10 bolt to be provided on enclosure frame bottom One for each phase mounted on porcelain or epoxy insulators Tinned copper, sized for 150% of rated current and rated fault duty Suitable for outdoor termination of HT cable size up to 2x 3C,300sqmm for each phase For outdoor application, hermetically sealed Suitable for system rated voltage 10/1/1 0.5 / 5P10 10 / 15VA Cast resin On RCC slab/plinth, near capacitor unit steel stand Marked on NCT enclosure Brought out of NCT enclosure through insulator bushing of voltage class equal to rated capacitor voltage Brought out in a terminal box mounted on NCT enclosure Terminal box suitable for degree of protection IP55 minimum with cable entry for 3c2.5 sq mm YWY 1100volt grade cable Stainless steel
3.17 3.18
Bus bar for HV cable termination Bus bar material
3.19
Neutral current transformer Voltage class Ratio Accuracy class Burden Material Mounting NCT terminals NCT primary terminals NCT secondary terminal
3.20
3.21
External hardware for HT capacitor bank enclosure (nuts/bolts/handles) Series Reactor: (bank rating 22kV}
Each Capacitor bank shall be provided with suitable series Air cored and air cooled reactor fulfilling following requirement, 1. Parallel switching of one bank with another two bank in services, 2. Suitable design calculation shall be submitted at the time of drawing approval, 3. Reactors shall be suitably designed to limit overloading due to presence of harmonics in the system as per recommendations of IS: 13925. 4. The series reactor shall be designed to suit the
Page 6.4 of 6.9
expanded capacity of Capacitor Bank in future, 5. The manufacturer shall submit the G.A. Drawings for Capacitor Bank with mounting of series reactor inside the bank 6. The reactor shall be rated for 130% continuous current. The short time rating shall be 16 times the normal current for 2 sec. Each sub bank shall be provided with Motorised 11KV Isolator i.e. 1.8MVAR and 3.6MVAR bank shall have one (01) No isolator each. A complete 5.4MVAR bank shall have Two (02) Nos Isolator. For specification refer Outdoor isolator specifications.
3.22
Isolator
4.0
CAPACITOR SINGLE PHASE UNIT :
The equipment shall have all the following features 4.1 Capacitor single phase unit Totally enclosed, leak proof, dust proof suitable for outdoor application, comprising individual capacitor elements connected in series & parallel groups. Continuous operating current shall be minimum 1.43 times to max. 1.65 times as per clause 6.2 of IS 13925. Developed from alternate layers of conducting metal foil & dielectric film Aluminum foil Hazy Poly Propylene (APP) Double layer minimum 4.5 4.6 Cooling method Imp regnant Natural air Non PCB(Poly chlorinated Biphenyl), low toxic, with low bio-accumulation and biodegradable liquid filled under vacuum Fabricated from sheet metal CRCA steel of thickness 2mm minimum, hermetically sealed & hydraulically tested For each single phase capacitor unit Metal alloy fuse of suitable rating as per IS 12672 for each capacitor element Residue of fuse after operation shall not contaminate the impregnating liquid. The fuse shall not deterioate when subjected to inrush current. The fuse assembly shall be distinct and separate from the element packs such that it Page 6.5 of 6.9
4.2 4.3 4.4
Capacitor element Conducting layer material Dielectric material
4.7 4.8 4.9
Capacitor unit enclosure Discharge device Internal fuse
shall isolate only the faulty element packs and the operation of a fuse under wrost condition does not affect the other healthy elements. Gap less metal oxide surge arrestor suitable for rated voltage class as per IS 15086 & nominal discharge current of 5KA
4.10
Surge arrestor
5.0
PERFORMANCE
The equipment shall have all the following features 5.1 5.2 5.3 5.4 Over voltage operation Over current operation Operating temperature category Discharge characteristic as per IS 13925 part1 as per IS 13925 part1 As per IS 13925 part1 +5/C as per IS 13925 part1 Capacitor bank residual voltage after disconnection from mains supply shall be maximum 50volts within 10 minutes Each capacitor single phase unit residual voltage after disconnection from mains supply shall be maximum 50volts within 10 minutes To be specified by manufacturer as per IS 13925 part1
5.5
Power loss and tangent of Loss angle (tan )
Page 6.6 of 6.9
TECHNICAL SPECIFICATION FOR TURNKEY EXECUTION OF 33KV SAKET COURT COMPLEX I/D GRID SUBSTATION AT DELHI 6.0 LABLES & FINISH
The equipment shall have all the following features 6.1 6.2 6.3 6.4 6.5 6.6 Rating plate for HT Capacitor bank Material Background Letters, diagram & border Process Bank Name plate details
Anodized aluminum 16SWG SATIN SILVER Black etching Mfg name, Mfg Sr. No., Month & year of Mfg, equipment type, total output rating, Bank Capacitance in F, Bank watt losses, Owner name & order number, Temp. category, connection diagram, Guarantee period. Anodized aluminum with white character on black background and details as per clause no 10.1 of IS 13925 Mfg name, Mfg Sr. No., Month & year of Mfg, equipment type, total output rating, unit Capacitance in F, unit watt losses, Temp. category, Discharge device rating, connection diagram, Owner name & order number, Guarantee period, unit wt. in kG, Anodized aluminum with white letters on red background
6.7 6.7.1
Rating plate for each single phase capacitor unit Unit Name plate details
6.8 6.9
Danger plate on front & rear side of wired mesh enclosure Painting - Capacitor single phase unit Surface preparation External finish
Shot blasting or chemical 7 tank process Powder coated pure-polyester base Mat finish, shade Siemens Gray RAL 7032, uniform thickness 50 minimum 1) chemical 7 tank process for surface, 2) Hot dipped Galvanized with uniform thickness 65 minimum as per IS 2629 and 4759.
6.10
Painting Wire-mesh, frame enclosure
Page 6.7 of 6.9
7.1 Type test 7.2 7.3 Routine test Acceptance test as per IS
INSPECTION & TESTING

Equipment of type tested quality only, type test certificate to be submitted along with offer. Endurance Test as per IS:13925 shall be included in the list of type test. As per relevant Indian standard 1. To be performed in presence of Owner at manufacturer works, as per relevant Indian standard along with BOM. 2. Before taking up the complete ordered quantity for manufacturing, a Proto Type shall be offered for approval.
8.0
DEVIATIONS
Page 6.8 of 6.9
TECHNICAL SPECIFICATION FOR TURNKEY EXECUTION OF 33KV SAKET COURT COMPLEX I/D GRID SUBSTATION AT DELHI ANNEXURE E
TYPICAL SCHEME OF HT CAPACITOR 3 PHASE BANK
a) The HT capacitor 3 phase bank consists of single phase capacitor unit (shown by letter C) connected in star, neutral current transformer, connecting hardware & overall wire mesh enclosure b) The capacitor units for future expansion are represented by dashed line c) The capacitor units shall be connected to form double star connection with NCT between two neutral points d) One spare single phase capacitor unit C shall be provided for each HT capacitor bank
Page 6.9 of 6.9
Volume I Technical Specification Battery Charger
TECHNICAL SPECIFICATION FOR BATTERY CHARGER

Material, equipment and methods used in the manufacture of battery charger shall conform to the latest edition of following. Standard Name / No Indian electricity Rules Indian electricity act CBIP manual IS 3895 IS 5921 IS 6619 IS 4540 IS 694 IS 1248 IS 2705 IS 3156 IS 3231 IS 5578 IS 8623 IS 13703 IS 12063 IS5 IS 6297 IS 6553 IS 4007 Specification for rectifier equipment in general Printed circuit boards Safety code for semiconductor devices Semiconductor rectifier assemblies and equipment PVC Insulated Cables for Working Voltage up to and including 1100 V Direct Acting Electrical indicating instruments Current transformer Voltage transformer Electric relay for power system protection Guide for making of insulated conductors Low voltage switchgear and control gear assemblies Low voltage fuses for voltages not exceeding 1000AC Degree of enclosure protection Color of mixed paints Transformer & inductors for electronic equipment Environment requirements for semiconductor device Terminals for electronic equipment Standards Description
2.0
DOCUMENTS REQUIRED
In the event of direct conflict between various order documents, the precedence of authority of documents shall be as follows i. Guaranteed Technical Particulars (GTP) ii. Specification including applicable loads iii. Approved vendor drawings iv. Other documents
Page 7.2 of 7.7
TECHNICAL SPECIFICATION FOR TURNKEY EXECUTION OF 33KV SAKET COURT COMPLEX I/D GRID SUBSTATION AT DELHI 3.0 CHARGER DESIGN FEATURES:
The equipment shall have all the following features 3.1 3.2 3.3 3.4 3.5 3.6 3.7 3.8 3.9 3.10 3.11 3.12 3.13 3.14 3.15 3.16 3.17 3.18 3.19 Configuration Panel type Location Doors for front access Cover for rear access Construction Base frame Lifting lugs Gland plate Enclosure protection Power terminal Control terminal Bus bar Earth bus bar Earth bus internal connection to all non current carrying metal parts Earth bus external connection to owner earth Cooling Panel heater Panel internal wiring As per calculation during detailed engineering with 2X100% Float cum Boost Charger. Metal enclosed frame construction Indoor, non air conditioned environment With anti theft hinge &handle With Allen screw M6 size & handle Sheet metal 2.0mm thick CRCA, same as applicable for doors & shades. 75mm ISMC Four number 3mm metallic, un drilled & removable type IP42 Minimum Bus bar type, minimum 300mm above gland plate Nylon66 with brass clamp Tinned copper with insulation sleeve Aluminum sized for rated fault duty for 1sec By copper flexible wire 2.5 sqmm Al bus on both sides of panel with two holes for M10 bolt Natural ventilation without fan Thermostatically controlled through MCB Multi strand flexible color coded PVC insulated copper wire 1.5 sqmm 1100volt grade with 1.5 sqmm ferruling (other than circuit wiring related to PCB cards ) Dry type Mounted at height minimum 1000mm from bottom For charger input, output & battery input Lockable change over switch with one position for charger, second for OFF & third position for external test resistor. Stainless steel 3 phase full wave full controlled semiconductor rectifier with heat sink Minimum six pulse Surge suppression, harmonic suppression, blocking diodes, filters for ripple control Page 7.3 of 7.7
3.20 3.21 3.21.1 3.21.2
Input isolation transformer Isolation & protection device MCCB Battery & test resistor load
3.22 3.23 3.23.1 3.23.2 3.23.3
Hardware (Nut, bolts & handle) Charger configuration Type Pulse Essential provision
3.23.4 3.24 3.24.1 3.24.2 3.25 3.26 Insulating shrouds DC distribution board Outgoing feeder Feeder type Ripple content in DC output DC output voltage regulation On all live parts, power semi conductors & electronic components If integral with charger, shall be given in separate compartment / shipping section Number & rating as per requirement. Each equipment shall have separate outgoing feeder. All double pole MCB with insulating shrouds located inside panel 1% maximum Maximum 1% of rating with AC input supply variation of 10% from 415 volts, frequency variation of 5% from 50 HZ and simultaneous load variation of 0-100% Protected against reversed battery polarity 85% minimum 65DB maximum For auto/manual and float/boost selection, lockable type inside panel 25% to 100% of rating 2% of set current with input voltage variation of 10% and frequency variation of 5% By potentiometers inside panel, range suitable for NiCD as well as Lead Acid battery bank With stainless steel wire mesh Neoprene rubber MCB controlled, with 5/15amp switch socket 4 no. per panel, identical key for all panels With protective layer finish at back Preferably by wave soldering process With press fit type locking arrangement Shall not be on bakelite sheet
3.27 3.28 3.29 3.30 3.31 3.32 3.33
Reverse polarity connection Charger efficiency Noise output Charger selector switch Charging current settings Charging current accuracy DC output adjustment range for float & boost charge (voltage & current) Louvers Gasket Panel illumination lamp with door switch Panel door keys PCBs for electronic circuitry PCB soldering PCB/ electronic card mounting Semiconductor component mounting
3.34 3.35 3.36 3.37 3.38 3.38.1 3.38.2 3.39
4.0
4.1 4.2 4.3
METERING, ANNUNCIATIONINS & INDICATION:

Ammeter (96x96mm) Voltmeter (96x96mm) LED indication on panel front Page 7.4 of 7.7 Digital type, for AC input, DC output & battery current Digital type, with selector switch for AC input, DC output & battery voltage
4.3.1 4.3.1.1 4.3.1.2 4.3.1.3 4.3.1.4 4.3.2 4.3.2.1 4.3.2.2 4.3.2.3 4.3.2.4 4.4 4.5 4.5.1 4.5.2 4.5.3 4.5.4 4.5.5 4.5.6 4.6 Common charger trouble to includeStatus Input AC supply available on R,Y & B phase Float cum Boost charger AC MCCB ON Charger output DC ON Outgoing DCDB feeder ON Fault DC earth fault Battery MCCB OFF Charger output DC under/ over voltage AC mains under Annunciation Potential free contacts for remote indication Amber color LED Amber color LED Amber color LED Amber color LED Hooter with isolating switch for fault annunciation. Wired to terminal blocks Battery on boost DC bus under voltage DC bus over voltage DC bus earth fault Battery MCCB trip/ OFF Common charger trouble All the charger trouble conditions shall have a potential free contact wired to terminal block and annunciation in the form of separate annunciation or on display unit of common controller Red/yellow/blue color LED Red color LED for each charger module Red color LED for each charger module Red color LED for each other
4.6.1 4.6.2 4.6.3 4.6.4 4.6.5 4.6.6 4.6.7 4.7
Incoming AC under voltage Incoming AC over voltage Charger input MCCB trip/ OFF Charger output MCCB trip/ OFF Charger Dc under voltage Charger Dc over voltage Charger rectifier fuse blown Communication All the above alarm, analog signal etc shall be available at single port on modbus protocol for SCADA. Page 7.5 of 7.7
5.0
5.1 5.2 5.3 5.4 5.5 5.6 5.7 5.8 5.9 5.10
APPROVED MAKE & COMPONENTS

Switch HRC Fuse Links Diodes & SCR Meters AC Contractors &O/L Relay Terminals Push buttons / Actuator MCCB MCB Indicating lamps LED type Siemens / L&T (Salzer) GE/ Siemens/ L&T Hirect/USHA/IOR IMP/AE/Rishabh L&T/Siemens/Telemechanique/GE/ABB Connectwell/Elmex/Wago/Phoenix L&T/Siemens/Vaishno L&T/Siemens/ ABB/GE Datar/Legrand/Hager/Schneider Vaishno/Binay/Teknic/Siemens/Mimic
Note Any other make or component to be approved by owner.
6.0
6.1 6.2 6.2.1 6.2.2 6.2.3 6.2.4 6.2.5
MMIC DIAGRAM, LABEL & FINISH

Mimic diagram Name plate on panel front Material Background Letter, diagram & boder Process Name plate details Anodized aluminum 16SWG SATIN SILVER Black Etching Manufacturer name, month & year of manufacture, equipment type ,input & output rating, Owner name & order number, guarantee period, weight of panel, degree of protection, Sr. No. Anodized aluminum with white character on black background Anodized aluminum with white letters on red background Shot blasting or chemical 7 tank process Powder coated polyester base grade A, shade RAL 7032, uniform Powder coated polyester base grade A, shade white, uniform thickness 50 micron minimum Anodized aluminum with white character on black background, fixed by rivets only To be provided
6.3 6.4 6.5 6.6 6.7 6.8
Labels for meters, indication & all cards / sub assemblies in panel Danger plate on front & rear side Painting surface preparation Painting external finish Painting internal finish Labels for all components in panel
Page 7.6 of 7.7
7.0
7.1

Type test Equipment of type tested quality only, type test certificate to be submitted along with offer If the manufacturers lab is accredited by govt. / authorized body then it shall be acceptable for type testing. As per relevant Indian standard To be performed in presence of Owner at manufacturer works - Physical inspection & BOM, wiring check - Insulation resistance test - HV test for one minute - Voltage regulation test - Heat run test for 12 hours - Measurement of efficiency, power factor & ripple content
7.2 7.3
Routine test Acceptance test
8.0
DEVIATIONS
Page 7.7 of 7.7
Volume I Technical Specification Ni-Cd Battery
TECHNICAL SPECIFICATION FOR Ni Cd BATTERY

Prepared by Reviewed Approved by Samarjit Chowdhury ACP P R Kumar HK Rev: 1 Date: 3rd August, 2010 Page 8.1 of 8.4
Material, equipment and methods used in the manufacture of Ni Cd battery shall conform to the latest edition of following. Standard Name / No Indian Electricity Act CBIP manual IEC 60623 IS 10918 IS 5 IS 13703 IS 5578 IS 694 IS 1248 Indian Electricity Act CBIP manual IEC 60623 IS 10918 IS 5 IS 13703 IS 5578 Standards Description
2.0
DOCUMENTS REQUIRED
3.0
3.1 3.2 3.3 3.4
DC DISTRIBUTION SYSTEM DATA

DC Supply Earth reference Voltage Application - Industrial 2 wire, with positive & negative polarity Unearthed system 220V Standby DC back up for switchgear control supply & SCADA RTU
Page 8.2 of 8.4
TECHNICAL SPECIFICATION FOR TURNKEY EXECUTION OF 33KV SAKET COURT COMPLEX I/D GRID SUBSTATION AT DELHI 4.0 BATTERY BANK DESIGN FEATURES:
The equipment shall have all the following features 4.1 4.2 4.3 4.4 4.5 4.6 4.6.1 4.7 4.8 4.9 4.10 4.11 4.12 4.13 DC battery bank AH rating & sizing DC load curve Location of battery bank Mounting of battery bank Arrangement Battery type DC battery electrode type Battery cell Venting device Battery cell container Battery cell lifting arrangement Electrolyte sampling & servicing Battery cell designation Battery cell marking As per calculation ( minimum 150Ah) With High discharge characteristics. Indoor On steel rack, painted with anti corrosive paint. Battery cells connected in series with multi step two tier formations without tap cell arrangement. Storage type rechargeable wet cell and KPH type only Fiber plate /pocket plate Vented cell closed type Anti- splash Translucent, prismatic, non flammable, poly propylene Suitable arrangement on cell Alkali resistant material cap on cell top To be marked on cell as per relevant standard Manufacturer name & type, month & year of manufacturer, nominal voltage, rated Ahr capacity & cell number To be marked on cell container KOH solution in distilled water To be specified by supplier at 27 deg C 1.2 volt for Nicd Stud type Positive& negative marked on cell Nickel plated copper with protective insulating sleeve For all battery cell terminals & shorting links At the bottom of rack supports, made from high impact material 5% minimum in DC charger output Bus bar type mounted on rack suitable for 70sqmm cable Page 8.3 of 8.4
4.14 4.15 4.16 4.17 4.18 4.19 4.20 4.21 4.22 4.23 4.24
Battery electrolyte level minimum & maximum Battery cell electrolyte Electrolyte specific gravity Nominal cell voltage Battery terminals Terminal polarity marking Battery cell shorting metal links Insulating shrouds Insulating pads for battery rack Battery suitable for Ripple content Power terminal with insulator
4.25 4.26 4.26.1 4.26.2 4.26.3 4.26.4 4.26.5 4.26.6 Cooling Tools & accessories to be supplied with each battery set Set of thermometers Rubber hand gloves / eye protection goggle & specific gravity test kit Portable DC volt meter Funnel with filter Mug for filling electrolyte Wall mounted box to keep all accessories Nature ventilation
5.0
5.1

Type test Equipment shall be of type tested quality as per IEC for fiber plate battery & as per IS for pocket plate battery If the manufacturers lab is accredited by govt. / authorized body then it shall be acceptable for type testing As per relevant standard To be performed in presence of Owner at manufacturer works - Physical inspection & BOM, wiring check - Insulation resistance test - HV test for one minute - Charge discharge test - Measurement of efficiency & temperature rise for above
5.2 5.3
Routine test Acceptance test
6.0
DEVIATIONS
Page 8.4 of 8.4
Volume I Technical Specification 415V ACDB
TECHNICAL SPECIFICATION FOR 415V AC DISTRIBUTION BOARDS

1.0
1.1
415V AC DISTRIBUTION BOARDS:

The ac distribution board shall be located in the Substation Building and shall be in two sections, each section fed by 415V, 3-phase supply from i) Station aux transformer ii) Shall be left for use in future. Each load center will be fed with separate outlet/ outgoing feeder. Auto changeover shall be provided between the two incomers with necessary interlocks. The distribution boards shall be of modular construction with provision for complete compartmentalization of all feeders. It shall be free-standing, dead front type comprising dusttight and vermin-proof sheet steel cabinets suitable for indoor installation with IP-54 degree of protection. The distribution boards shall be complete with necessary busbar support insulators, cable glands, cable supports, terminal blocks, name-plates etc. All switches provided on the distribution board shall be on front side of the cabinets, operable from outside. The doors of cabinets shall be lockable. All instruments and control devices shall be mounted on the front of cabinets and fully wired to the terminal blocks. The board shall preferably be of the single front type, in fixed execution. The various modules constituting the boards shall be provided with equipment/components such as switches, contactors, relays, control MCCB, ammeters, and voltmeters, terminal blocks etc. as required for complete circuit of the respective module. The Boards shall be made out of at least 2.0 mm thick cold rolled steel sheet, suitably reinforced to provide flat level surfaces. Gland plate shall be 3.0mm thick. No welds, rivets, hinges or bolts shall be visible from outside. The doors shall be fitted with double lipped gaskets (subject to approval). All cables shall enter and leave from bottom. Suitable cable terminal blocks with cable lugs shall be provided inside each cabinet for the incoming and outgoing cables. The terminals shall be serially numbered to facilitate installation and maintenance. Main busbars shall be accommodate in busbar chambers and cable alleys arranged by their side. Compression type cable glands shall be provided to hold the cables to avoid any pressure or tension on the terminal block connections. The terminal blocks shall be easily accessible for inspection and checking. All the load break switches on the board shall be rotary type and shall be key operated. The boards shall be given one primer coat followed by two finishing coats of epoxy based paint of light grey of Shade RAL 7032 with glossy finish. The AC boards shall be provided with the following equipments wherever applicable: i. Busbars of adequate rating. Page 9.2 of 9.4
1.2
1.3
1.4
1.5
1.6 1.7
1.8
Terminal arrangement with necessary equipment for connecting the incoming supply. iii. Module for voltage and current measurement in the incomer feeder. iv) Outgoing modules with switch / MCCB units of adequate capacity for the outgoing feeders and 20% spare feeder units of each rating. iv. Necessary cable glands and terminal blocks. v. Adequate number of spare terminals on terminal blocks for receiving connections from the spare contacts of the relays and for external connections. The number of outgoing feeders from ac boards shall be such that each substation equipment is fed by separate feeder with 20% as spare ii.
1.9
2.0 INSTRUMENTS
The indicating instruments shall be analog type square shaped and shall be flush mounting type. These shall have dust-proof and moisture- resistant enclosed cases. These shall be suitable for use in tropical climate. All ac instruments shall be connected through suitably rated current/voltage transformers
3.0 BUSBARS
The busbars shall consist of tinned electrolytic copper of ample cross-sectional area, suitable for carrying their rated continuous current without their temperature exceeding 85 Deg.C. The busbars shall be continuous throughout each section. The busbars shall have current rating to suit the requirements corresponding to the loads incident thereon under the various operating conditions and shall withstand the applicable voltage and maximum short circuit stresses. The busbars shall be insulated from supporting structure by means of durable non-hygroscopic, non-combustible and non-tracking polyester fibreglass material or porcelain. Busbars shall be encased in heat-shrunk sleeves of insulating material which shall be suitable for the operating temperature of busbars during normal service. The busbar joints shall be provided with removable thermosetting plastic shrouds. The busbars shall be housed in totally enclosed busbar chambers. The incoming connections from the busbar to the various feeders shall be so designed as not to disturb cable connections and to ensure safety to the operating and maintenance personnel and to facilitate working outside any outgoing module without the need for switching off in-feed to the adjacent modules, as far as possible. A cable alley preferably 230 mm wide shall be provided in each vertical section for taking cables into the compartments
Page 9.3 of 9.4
4.0 CONTROL WIRING

Each board shall be furnished completely factory wired upto terminal blocks ready for external connections. All wires shall consist of 1100 V grade PVC insulated flexible stranded copper wires with a cross2
section of 2.5 mm (min.) suitable for switchboard wiring and complying with the requirements of the relevant IS. Each wire shall bear an identifying ferrule or tag at each end or connecting point. Control cables for external connections shall consist of stranded copper wire with 1.5, 2.5, 4.0 sq.mm or higher cross-sectional areas and shall enter from bottom. All interconnecting/outgoing control wiring shall terminate on stud type terminals on terminal blocks. The terminals shall be marked with identification numbers to facilitate connections. The terminal blocks shall be made of moulded, non-inflammable, plastic material and arranged to provide maximum accessibility for inspection and maintenance. The terminals shall be made of hard brass and have diameter of not less than 6 mm. The studs shall be securely locked within the mounting base to prevent turning. The terminal blocks shall be provided with twenty (20) percent spare terminals. The terminals shall be suitable for connections through crimped lugs.
5.0 INDICATING LAMPS

Indicating lamps shall be of low wattage LED cluster type. The lamps shall be provided with translucent lamp covers which shall diffuse coloured light to give the specified indications. The lamp covers shall be unbreakable and moulded from heat-resistant fast coloured material. Necessary wiring shall be provided accordingly
6.0 NAME PLATES & MARKING

Each panel shall be provided with legible and indelibly marked/ engraved name plates. Name-plates of all the modules shall be white with black engraved letters. On top of each module, name-plates with bold letters shall be provided for feeder designation. Each device shall also be suitably marked for identification inside the panels. Name- plates with full and clear inscriptions shall be provided inside the panels for all isolating switches, links, fuse blocks, test blocks and cable terminals. Every switch shall be provided with a nameplate giving its function clearly. Switches shall also have clear inscriptions for each position indication e.g. 'ON' 'OFF' etc.
7.0 DEVIATIONS
Deviation from this specification, if any, shall be clearly bought out in the offer. Unless owner explicitly accepts such deviations, it shall be constructed that the offer fully complies with the specification. Page 9.4 of 9.4
Volume I Technical Specification LT Power Cable
TECHNICAL SPECIFICATION FOR LT POWER CABLE

Prepared by Reviewed Approved by Samarjit Chowdhury ACP P R Kumar HK Rev: 1 Date: 3rd August, 2010 Page 10.1 of 10.4
The cables shall be designed, manufactured and tested in accordance with the following Indian & IEC standards.
Standard Name / No IS 7098 Part-1 IS 1554 Part-1 IS 6474 : 1984 IS 5831 : 1984 IS 10810 : 1984 IS 8130 : 1984 IS 3975 : 1988 IEC 228 IEC 331 IEC 332 3 IEC 502 IEC 754-1
Standards Description Cross linked polyethylene insulated PVC sheathed cables (For working voltage upto & including 1100 V) PVC insulated cables Polyethylene insulation & sheath of electric cables. PVC insulation & sheath of electric cables. Methods of test for cables. Conductors for insulated electric cables and flexible cords. Mild steel wires, formed wires and tapes for armouring of cables. Conductors of insulated cables. Guide to the dimensional limits of circulars conductors. Fire resisting characteristics of electric cables. Tests on electric cables under fire conditions. Part 3: Tests on bunched wires or cables. Extruded solid dielectric insulated power cables for rated voltages from 1Kv to 30 Kv. Test on gases evolved during combustion of materials from cables. Part 1: Determination of the amount of halogen acid gas evolved during combustion of polymeric material taken from cables. Common test methods for insulating and sheathing materials of electric cables. Electric test method for electric cables Standard colours for insulation for low frequency cable and wires. PVC insulated cables of rated voltage up to and including 450 / 750 V. Measurement of smoke density of electric cables burning under defined conditions. International Standards of Resistance for Copper Tests on extruded power cables
IEC 811 Pts 1 through 5 IEC 885 Pts 1 through 3 IEC 304 IEC 227 01- 1 through 6 IEC 1034 Pts 1 & 2 IEC 28 IEC 60840
Page 10.2 of 10.4
2.0.0 2.1.1
CABLE DESIGN FEATURE

Cable construction features Conductor Electrolytic Grade standard Aluminum conductor Size & dimension of each item mentioned under this clause shall be followed as detailed out in GTP. Aluminium / Copper Stranded 1) Grade : H2 /H4 as per IS: 8130 / 84 2) Shape: a) Compacted Circular (for sizes up to 10 sqmm & for single core cables) b) Sector Shaped (16 sqmm & above, for multicore cables) Extruded XLPE Insulation As per CI.10 of IS 7098 part-1 Extruded Inner Sheath of Black PVC type ST-2. a) Galvanized steel strips (For Multi core cables) b) Minimum area of coverage of armouring shall be 90% a) Extruded outer sheath of PVC (ST-2) b) Colour : Yellow (For Multi core cables) Black (For Single core 500/630 Sqmm) c) The Outer Sheath shall be embossed with: c-1) The voltage designation c-2) Type of construction / cable code (for e.g. A2XFY) c-3) Manufacturers Name or Trade mark c-4) Number of Cores and nominal cross sectional area of conductors c-5) The drum progressive length of cable at every metre. c-6) Name of buyer i.e. BRPL c-7) Month & year of Manufacturing
2.1.2 2.1.3 2.1.4 2.1.5
Insulation Core Identification Inner sheath Armour
2.1.6
Outer Sheath
2.1.7 3.0.0 4.0.0
Sealing of Cable end Cables Manufacturing Process Testing & Inspection
Both ends of the cable shall be sealed with PVC cap. a) Sioplas b) Dry cure / Gas cure Tests shall be carried out in accordance with IEC / IS standards. a) Routine Test a-1) Measurement of Electrical Resistance Page 10.3 of 10.4
a-2) HV Test with power frequency AC voltage a-3) Measurement of IR b) Type Test b-1) Cables must be of type tested quality. Type test reports shall be submitted for the type, size & rating of cable offered during approval. b-2) If the manufacturers lab is accredited by govt. /authorized body then it shall be acceptable for type testing. b-3) Type test on one cable drum of each rating and type, from first lot, shall be conducted at Govt. approved / Internationally accredited labs. c) Acceptance test: Shall be conducted as per CI.15.2 of IS 7098 Part-1 for each lot of cable d) Inspection d-1) The Buyer reserves the right to witness all tests specified on completed cables d-2) The Buyer reserve the right to inspect cable at the sellers works at any time prior to dispatch, to prove compliance with the specifications. d-3) In-process and final inspection call intimation shall be given in advance to Owner. e) Test certificates: Three sets of complete test certificate (routine & acceptance tests) need to be submitted along with the delivery of cables.
3.0
DEVIATIONS
Page 10.4 of 10.4
Volume I Technical Specification Control Cables
TECHNICAL SPECIFICATION FOR CONTROL CABLES

The cables shall be designed, manufactured and tested in Accordance with the following Indian & IEC standards. Standard Name / No IS 1554 Part-1 IS 6474 : 1984 IS 5831 : 1984 IS 10810 : 1984 IS 8130 : 1984 IS 3975 : 1988 IEC 228 IEC 332 3 IEC 60502 1 IEC 811 Pts 1 through 5 IEC 885 Pts 1 through 3 IEC 227 01 1 through 6 IEC 28 Standards Description PVC insulated cables Polyethylene insulation & sheath of electric cables. PVC insulation & sheath of electric cables. Methods of test for cables. Conductors for insulated electric cables and flexible cords. Mild steel wires, formed wires and tapes for armouring of cables. Conductors of insulated cables. Guide to the dimensional limits of circulars conductors. Tests on electric cables under fire conditions. Part 3: Tests on bunched wires or cables. Extruded solid dielectric insulated power cables for rated voltage from 1kv to 3 kv Common test methods for insulating and sheathing materials of electric cables. Electric test method for electric cables PVC insulated cables of rated voltage up to and including 450 / 750 V. International Standards of Resistance for Copper
2.0
DOCUMENTS REQUIRED
Page 11.2 of 11.4
TECHNICAL SPECIFICATION FOR TURNKEY EXECUTION OF 33KV SAKET COURT COMPLEX I/D GRID SUBSTATION AT DELHI 3.0 CONTROL CABLE DESIGN FEATURES:
The control cable shall have all the following features 3.0 3.1 Cable Construction Features Conductor Standard, plain copper, circular conductor Insulation Core Identification Inner Sheath Type of Armour Size & dimension of each item mentioned under this clause shall be followed as detailed out in GTP Copper stranded Shall be made from high conductivity copper rods complying IS 613
3.2 3.3 3.4 3.5
Extruded PVC Insulation Type A as per IS 5831 As per CI.10.1 of IS 1554 part 1 Extruded Inner Sheath of Black PVC type ST-2 as per IS 5831 a) As per CI 13.2 of IS 1554 Part-1 :Galvanised steel round wire armour b) Minimum area of coverage of armouring shall be 90% a) Extruded outer sheath of PVC (ST-2) b) Colour : Black c) The Outer Sheath shall be embossed with: The voltage designation Type of construction / cable code Manufacturer Name or Trade mark Number of Cores and nominal cross sectional area of conductors. v. The drum progressive length of cable at every metre. vi. Name of buyer i.e. BRPL vii. Month & year of Manufacturing Both ends of the cable shall be sealed with PVC cap. i. ii. iii. iv.
3.6
Outer Sheath
3.7
Sealing of Cable end
Page 11.3 of 11.4
TECHNICAL SPECIFICATION FOR TURNKEY EXECUTION OF 33KV SAKET COURT COMPLEX I/D GRID SUBSTATION AT DELHI 4.0 INSPECTION & TESTING
Tests shall be carried out in accordance with IEC / IS standards. 4.1 4.2 Routine test Type test As per IS 1554 part-1 Cables must be of type tested quality. Type test reports shall be submitted for the type, size & rating of cable offered along with bid. ii. If the manufacturers lab is accredited by govt. /authorized body then it shall be acceptable for type testing. Shall be conducted as per IS 1554 Part-1 for each lot of cable The Buyer reserves the right to witness all tests specified on completed cables ii. The Buyer reserve the right to inspect cable at the sellers works at any time prior to dispatch, to prove compliance with the specifications. iii. In-process and final inspection call intimation shall be given in advance to Owner. Three sets of complete test certificate (routine & acceptance tests) need to be submitted along with the delivery of cables. i. i.
4.3 4.4
Acceptance test Inspection
4.5
Test certificates
5.0
DEVIATIONS
Page 11.4 of 11.4
Volume I Technical Specification SCADA Interface Work & Automation
TECHNICAL SPECIFICATION FOR SCADA INTERFACE WORK & AUTOMATION

1.0
1.1
INTENT OF SPECIFICATION:
This specification is intended to cover the supply and execute work related to interface of all electrical equipments with RTU panel complete with all materials and accessories for efficient and trouble free operation. In the even of any discrepancy with the listed documents, the stipulation of this specification shall govern.
1.2
2.0 SCOPE OF WORK

For substation, it is proposed to lay and terminate control cables/communication cables from the Outdoor Equipments such as 66KV CT, PT, Circuit breaker, Isolators etc, 11KV Switchgear, Power Transformer, REGDA relay, Capacitor bank, and Battery Charger to a marshalling panel, which will be a free issue item to the contractor. The marshalling panels will be located in the Control Room of the substation. The scope of work under this category would include: i) ii) iii) iv) v) vi) vii) viii) Installation of Marshalling Panel / RTU Panel (which will be free issue items). Laying and termination of cables in cable trays. Laying of cables for connecting Multi functional meter. Providing electronic earthing and pits for installation related to SCADA. Preparation of cable schedule, wiring diagrams and interconnection drawings. Installation of cable trays and accessories as required for the cabling work. All wiring between Marshalling panel and RTU panel will be in the SCADA vendors scope. Integration with numerical relays/MFMs should in the scope of the SCADA vendor, but contractor shall provide necessary help for the integration of relays and MFM.
2.1
Cables The following types of cables will be required for extending the DI/DO/AI signals from All electrical equipments such as Outdoor equipments, 11KV Switchgear, Power Transformer, Capacitor Bank, Battery Charger & REGDA relay to Marshalling panel. i) 20C X 1.5 mm2 for DI ii) 5C X 2.5 mm2 for DO iii) 5P X 1.5 mm2 for AI iv) 2P X 1.5 mm2 CU screened PVC cable for MFM / IED looping v) FO cables (for IED Looping) The supplied cable shall be as latest IS, also refer control cable specification. Page 12.2 of 12.6
The signal cables shall be 650/1100V grade single and multiple pair cable having high conductivity 1.5 sq.mm. Annealed tinned stranded copper conductor insulated with PVC, overall and individually shielded, twisted pair, extruded PVC inner sheathed and overall sheathed with FRLS-PVC. The control cables shall be 650/1100V grade single and multiple core cables having high conductivity 1.5/2.5 sq.mm. Annealed tinned and stranded copper conductor insulated with PVC, overall shielded, twisted pair and extruded PVC inner sheathed and overall sheathed with FRLSPVC. Cable Gland Single compression cable glands of different sizes for cable entry into the Marshalling panel and other electrical equipments. Cable Trays and NS cable supports Perforated/ladder type 300 mm X 50 mm X 2mm (galvanized) for laying the cables. 2.2 Marshalling Panel The Marshalling box will be supplied as free issue item to the contractor. 2.3 Multifunction Meters To extend the current/ voltage/ active Power / reactive Power/ Maximum Demand/ Power Factor values to the RTU, Multifunction meters installed in 33KV and 11KV Switchgears are to be interfaced. The Multifunction Meter should be Rishabh Make (RISH INTEGRA 1540 with MODBUS). RS 485 Outputs of these meters (in groups of 5) are to be looped by 2P x 1.5 mm2 CU screened PVC cable and extended to the RTU. The following signals are to be taken from MFMs to RTU i) ii) iii) iv) v) vi) vii) 2.4 Three phase voltage Three phase current Active Power Reactive Power Maximum Demand (KW) Frequency Total Harmonic Destortion
Numerical Relays Page 12.3 of 12.6
Numerical relays should be IEC 103 compatible. All the hardware required to extend the relay signals to the RTU is to be supplied along with the switchboards. All hardware or protocol converter in case required for compatibility with SCADA shall be in contractors scope. The following signals are to taken from the numerical relays to the RTU. This list is indicative and signals should not be limited to this. Additional signals can be taken based on requirement i) ii) iii) iv) v) vi) 2.5 RTU For extending the signals from the grid to the Master Control centre / back UP control centre RTUs are to be installed in each of the grid stations. The RTU which will be ABB make RTU 560 A, with basic rack, extension rack, Digital Input cards, Digital Output cards, Ana log Input cards, SLI cards and Ethernet cards and Power supply modules. The number of each type of cards will depend on the number of signals which in turn will depend on the number of feeders in the grid. The number of RTU panels will also depend on the station size. The RTU panel should be suitable for housing the terminal connectors, basic rack, extension rack, Power supply units,BC740 contactors , MCBs for DC and AC supply , DC to DC converter (in case the station battery voltage level is 220 Volts DC) and other accessories. The dimensions and features of the RTU panel should match with that of the Marshalling panel. The RTU of above specification will be supplied as free issue item to the contractor. 2.6 Signal List DI Signals From Switchgear Panel i) ii) iii) iv) v) vi) vii) Breaker ON / OFF Indication Breaker Spring Charged Breaker in service / test position Breaker Trip circuit healthy SCADA enabled signal (from Local / remote / SCADA selector switch) Isolator / earth switch ON/OFF Indications (in case of outdoor breakers) Main DC fail signal Page 12.4 of 12.6 Online Currents / Voltage Relay General Trip Signal Post Fault currents (R, Y and B phase separately) Relay Internal Fault Distance to Fault (in case of distance relays) (R, Y and B phase separately) Unbalance Current (incase of Neutral displacement relay of capacitor feeders)
viii) ix) Master trip signal Relay operated signals from all the relays installed in the C&R / Breaker panels
From Switchgear Panel i) ii) iii) iv) v) vi) vii) viii) ix) Bucholz alarm / trip Oil temp Alarm / trip Winding temp alarm / trip PRV trip Oil level low alarm OLTC OSR trip RTCC Fan Failure OLTC Out of step Tap changer failure
From Battery Charger i) Battery Charger Mains Fail ii) DC Under Voltage iii) DC System earth fault iv) Battery on BOOST Potential free contacts (spare) should be available in the breaker / RTCC / Battery Charger panel for extending these signals to RTU. In case spare contacts are not available, contact Multiplying relays are to be used for the same. DO signals For Breaker panel i) Breaker Close and Open ii) CADA reset signal for 11 kV O/G feeder For RTCC panel i) Tap Rise and Lower
Page 12.5 of 12.6
AI Signals From RTCC panel i) Tap Position ii) Winding temperature iii) Oil Temperature From Battery Charger i) Battery Voltage ii) Battery Current Suitable transducers with output of 4-20ma have to be installed in the RTCC /battery chargers and the outputs of these transducers should be extended to terminals for further extension to the RTU 2.7 Contact Multiplying Relay The Contact Multiplying relay (in case required to be installed) shall be heavy-duty latched type with 2NC+NO contacts and suitable for 220/48 Volts DC supply as per the Grid sub station requirement (ABB make)
3.0 DEVIATIONS
Page 12.6 of 12.6
Volume I Technical Specification Cable Installation & Accessories
TECHNICAL SPECIFICATION FOR CABLE INSTALLATION & ACCESSORIES

1.0
1.1
INSTALLATION OF CABLES:
The cable shall be laid as per IS 1255. The Contractor shall prepare cable schedules for all the cable circuits associated with the equipment in the substation showing length, size and routing of each cable which shall be given suitable code numbers and submit the same for Owners/Engineers information. Cable and Conduit laying shall be done strictly in accordance with the cable schedules. The control and power cables in the outdoor area shall be laid in conduits, concrete pipes, ducts, trays or cable trenches unless indicated otherwise. The power and control cables shall be laid in different trays. Cables shall be cleated to the cable tray after properly dressing. Ducts shall be provided wherever cable trenches cross roads with provision of one spare duct for future use. All civil works, viz, excavations, sand cover, providing brick cover on directly laid cables, construction of foundations, trenches with cable tray supports, cable ducts under roads, back filling, finishing associated with cabling work shall be duly completed. The Contractor shall supply and install all the surface mounted/ embedded, rigid and flexible conduits, their connections, and associated clamps, bushings, lock-nuts, caps etc required in the cabling work. All conduits with diameters upto 50 mm and their accessories shall be made of galvanized heavy gauge steel. The conduits with diameters above 50 mm shall be made of CI gas pipe with threads as per BIS Specifications. The internal bore of all pipes shall be smooth and suitable for pulling PVC sheathed cables without damage. All conduit accessories shall be galvanized. The Contractor shall supply all fittings including inspection and ordinary tees and elbows, check nuts, male and female fittings, pull boxes, junction boxes, conduit outlets, outlet boxes, splice boxes, terminal boxes, gaskets and box covers, saddles and all supporting steel work and all such arrangements which are required to complete the conduit installations. Pre-fabricated junction boxes, conduit boxes and conduits shall be shop fabricated out of malleable iron or steel plates and shall be galvanized and provided with galvanized malleable iron or steel plate covers and rubber gaskets All the apparatus, connections and cable work shall be designed and arranged to eliminate the risk of fire and minimize damage which might be caused in the event of fire. Wherever cables pass through floor or wall openings or other partitions, suitable bushes of approved type shall be supplied and put in position by the Contractor. Page 13.2 of 13.7
1.2
1.3
1.4
1.5
1.6
1.7
1.8
1.9
1.10 Standard cable grips, reels and rollers shall be utilized for cable pulling. 1.11 Each cable, whether power or control, shall be provided with a metallic or plastic tag of an approved type, bearing cable reference number indicated in the cable schedule prepared by the Contractor, at every 10 metre run and at both ends of the cable, adjacent to the terminations as well as where cables enter or leave ducts. Cable routing shall be so done that cables are accessible for identification and maintenance easily, and are arranged neatly. 1.12 In no case the cables shall be bent sharply or kinked with the radius of bending falling below 15D where D is the overall diameter of the cable. 1.13 When power cables are laid in the proximity of communication cables, the minimum horizontal and vertical separation between power and communication cables shall be 600 mm. Wherever possible the power and communication cables shall be located as far from each other as possible. The power and communication cables shall cross each other at right angles. 1.14 Wherever cables cross roads, water, oil, sewage or steam-lines, special care shall be taken while designing the trenches/ducts for protection of the cables. 1.15 In each cable run, some extra length shall be provided at a suitable location to enable making of one or two straight-through joints for carrying out repairs if the cable develops fault at a later date. 1.16 Cable splices shall not be permitted except where called for as per the construction drawings, or where permitted by the Engineer. Straight-through joints in the run of cables wherever unavoidable shall be through joint-boxes. 1.17 The termination of cables at the various equipment shall be carefully made in accordance with the manufacturer's instructions and detailed connection diagrams. Termination materials for all cables shall match with the type of cable insulation and have thermal and electrical ratings and chemical properties similar to those of the associated cable. All terminating materials except for those already supplied with the electrical equipment shall be provided by the Contractor. 1.18 Control cable terminations shall be made in accordance with the colour code marked wiring diagrams of control circuits. Multi-conductor control cable jackets shall be removed as required to train and terminate the conductors. The cable jacket shall be left on the cable, to the extent possible. The insulated conductors from which the jacket is removed shall be Page 13.3 of 13.7
neatly trained in bundles and terminated. The bundles shall be firmly, but not tightly, tied utilizing plastic or nylon ties or specially treated fungus-proof cord. 1.19 The connectors for control cables shall preferably terminate in Ross Courteny terminals and washers and be covered with transparent insulating sleeves so as to prevent accidental contact with ground or adjacent terminals. The insulating sleeves shall be fire resistant and shall be long enough to overlap the conductor insulation. 1.20 When control cables are to be fanned out and tied together with cord, the Contractor shall make connections to terminal blocks and test the equipment for proper operation before tying the cables together with cord. 1.21 Jointing of cables shall be made in accordance with the applicable Bureau of Indian Standards Code of practice, Owners approval and manufacturer's special instructions. The materials and tools required for cable jointing work shall be in the Contractor's scope. 1.22 The supply of joint boxes shall include all hardware fittings, compounds, tapes and other materials required for making the joints. Special tools, clips and saddles, glands, seals, PVC sealing compound, locknut, etc, required for connection and termination of cables shall be in the Contractor's scope. 1.23 All cables shall be megger-tested before jointing. After jointing is completed all L.V cables shall be megger-tested. Cable cores shall be tested for : i. ii. iii. iv. Continuity. Absence of cross phasing Insulation resistance to earth. Insulation resistance between conductors.
Page 13.4 of 13.7
2.0 CABLE TRAYS, ACCESSORIES AND TRAY SUPPORTS, CONDUITS, PIPES

AND DUCTS
2.1 Cable trays shall be run either in concrete cable trench or overhead supported from building steel. The cable trays shall be ladder type for power cable and perforated type for Control cable. The trays shall be supplied with matching fittings and accessories. Cable tray shall be fabricated out of rolled mild steel sheets free from flaws such as laminations, rolling marks, pitting etc. Minimum thickness of cable trays shall be 2.0mm. Cables shall be clamped to the cable trays in the horizontal runs with 18 gauge GI wires. For vertical runs the cables shall be clamped with suitable site-fabricated clamps. All cable trays including perforated sheet trays, weld mesh trays, vertical raceways shall be hot-dip galvanized and epoxy coated. The trays shall be of standard width of 150mm, 300mm & 600mm and standard length of 2.5M. The conductors carrying ac and dc supplies shall not be bunched together in a conduit. Where single-core cables are individually drawn into separate pipes, HDPE pipes shall be used. Flexible metallic conduits shall be used for termination of connections to equipment to be disconnected at periodic intervals and also for termination of connections to level switches, limit switches, pressure switches etc. In order to minimize condensation or sweating inside the conduit, all outlets of the conduit system shall be properly drained and ventilated so to prevent entry of insects and water as far as possible. The conduits or pipes shall be run along walls, floor and ceilings, on steel supports, embedded in soil, floor, wall or foundation, in accordance with the relevant layout drawings, approved by the Owner. All fittings in the conduit systems having threaded connections shall be tightened with full thread engagement and with a minimum of wrench work in order to avoid wrench outs.
2.2
2.3
2.4
2.5
2.6
2.7
2.8
2.9
2.10 Embedded conduits running parallel to a masonry surface shall, wherever possible, have a cover of at least 38 mm. 2.11 The conduits shall be lead into terminal boxes through the entry points provided by the equipment manufacturers unless otherwise shown in the drawings or unless otherwise directed by the Engineer. Page 13.5 of 13.7
2.12 While installing asbestos pipe or other fibre conduit, cracked pieces shall not be used. The sections cracked or broken during or after placement shall be replaced. 2.13 For underground conduit runs the Contractor shall excavate and backfill as necessary. 2.14 Exposed conduit shall be adequately supported by racks and clamps or straps or by other approved means. 2.15 Where conduits are stubbed out of masonry for future extension outside the structure, they shall be specially protected against corrosion and shall be boxed in against possible physical damage. 2.16 Each conduit run shall be marked with its designation as indicated on the drawings 'Identification'. 2.17 Where conduit and boxes in locations of severe exposure require, painting of galvanized surfaces with alkyd resin zinc dust paint following by a finish coat of aluminium paint, shall be performed by the Contractor in a good and approved manner. 2.18 The Contractor shall bond of metal pipes or conduits in which cables have been installed to the main earthing system. 2.19 The conduits and accessories shall be adequately protected against mechanical damage as well as corrosion.
Page 13.6 of 13.7
3.0 TERMINATION AND STRIGHT THROUGH JOINTS

3.1 Termination and jointing kits for 11KV and 33KV grade XLPE insulated aluminium cables shall be proven design and make already been extensively used and type tested. Termination kit and jointing kits shall be pre moulded type, taped type or heat shrinkable. The joints and termination shall be tested as per IS 13573. The kit contents shall be of proven design and type tested. Kit contents shall be supplied from the same source as were used for type tested. The kit shall be complete with aluminium solderless crimping cable lugs and ferrules as DIN standard The termination kit make and specification shall be strictly as per approval of the Owner. 3.2 The straight through and termination kit shall be suitable to withstand the fault level for 11KV and 33KV system
4.0 CABLE GLANDS, LUGS & ACCESSORIES

4.1 The cable shall be terminated using double compression type cable glands. The cable glands shall confirm to BS 6121 and of robust construction capable of clamping the cables and armour firmly without injury to the insulation. The cable glands shall be made out of heavy duty brass machine finished and nickel chrome plated. The thickness of plating shall not be less than 10 micron. The rubber component shall be made out of neoprene and tested quality. The trefoil clamps for single core cables shall be pressurized die cast aluminum or fibre glass or nylon and shall include necessary fixing accessories such as GI bolts and nuts. Trefoil clamps shall have adequate mechanical strength to withstand the forces generated by short circuit current.
4.2
5.0 DEVIATIONS
Page 13.7 of 13.7
Volume I Technical Specification Grounding & Lightning System
TECHNICAL SPECIFICATION FOR GROUNDING & LIGHTNING PROTECTION SYSTEM

Volume I Technical Specification Grounding & Lightning Protection System
1.0 GROUNDING & LIGHTNING PROTECTION SYSTEM:

1.1 GROUNDING SYSTEM Earthing installation shall be carried out as per IS 3043/IEEE-80-2000. The station ground mat shall be designed to meet touch and step voltage criteria and shall be tested after installation to ensure the resistance of earth mats to be less than 0.5ohms. Bare conductors to be installed below grade spaced in a grid pattern. Each junction of the grid shall be bonded by an electric arc welding process. All ground wires installed in conduit shall be insulated. Bare ground wires shall penetrate concrete through a PVC sleeve. Equipment shall be generally be furnished with two separate ground pads with tapped holes, bolts, nuts and spring washers etc. Equipment ground connections, after being checked and tested shall be coated with anti-corrosive paint. Metallic frame of all electrical equipment shall be earthed by two separate and distinct connections to earthing system, each of 100% capacity. Steel columns, metallic stairs, hand rails etc. of the building housing electrical equipment shall be connected to the nearby earthing grid conductor by one earthing. Metallic sheaths, screens, and armour of all multi core cables shall be earthed at both ends. Sheaths and armour of single core cables shall be earthed at switchgear end only unless otherwise instructed by Owner. Every alternate post of the metallic fence shall be connected to earthing grid by one GS flat and gates by flexible lead to the earthed post. Rail for transformers within the plant area shall be bonded across fish plate and connected to earthing grid at several locations. For prefabricated cable trays, a separate ground conductor shall run along the entire length of cable tray and shall be suitably clamped on each cable tray at periodic intervals. Each continuous laid out lengths of cable tray shall be earthed at minimum two places by GS flats to Owner's earthing system, the distance between earthing points shall not exceed 30 metre. Wherever earthmat is not available Contractor shall do the necessary connections by driving an earth electrode in the ground. Neutral points of transformer shall be solidly earthed by means of 2 Nos 75X10mm GI flat. Each earthing lead from the neutral of the Transformers shall be directly connected to two electrodes in treated earth pits which in turn shall be connected to station earthing grid. Neutral connections and metallic conduits/pipes shall not be used for the equipment earthing. Lightning protection system down conductors shall not be connected to other earthing conductors above the ground level. Page 14.2 of 14.8
Connections between earth leads and equipment shall normally be of bolted type. Contact surfaces shall be thoroughly cleaned before connections. All ground conductor connections shall be made by electric arc welding and all equipment earth connections shall be made by bolting with the earthing pads through flexible insulated cable leads. Ground connections shall be made from nearest available station ground grid risers. Suitable earth risers approved by Engineer shall be provided above finished floor/ground level, if the equipment is not available at the time of laying of main earth conductor Resistance of the joint shall not be more than the resistance of the equivalent length of conductor. For rust protection the welds should be treated with red lead compound and afterwards thickly coated with bitumen compound. Earthing conductors buried in ground shall be laid minimum 600 mm below grade level unless otherwise indicated in the drawing. Earthing conductors crossings the road shall be installed at 1000 mm depth and where adequate earth coverage is not provided it shall be installed in hume pipes. Earthing conductors embedded in the concrete floor of the building shall have approximately 50mm concrete cover. Minimum earth coverage of 300mm shall be provided between earth conductor and the bottom of trench/foundation/underground pipes at crossings. Wherever earthing conductor crosses on runs at less than 300mm distance along metallic structures such as gas, water, steam pipe lines, steel reinforcement in concrete, it shall be bonded to the same. Earthing conductors along their run on columns, walls, etc. shall be supported by suitable welding/cleating at interval of 1000mm. Electrodes shall be embedded below permanent moisture level. Minimum spacing between electrodes shall be 6000mm. Earth pits shall be treated with salt and charcoal. The earth pit and electrode shall be provided strictly as per IS 3043. On completion of installation, continuity of earth conductors and efficiency of all bonds and joints shall be checked. Earth resistance at earth terminations shall be measured in presence of Owner's representatives. Thickness of galvanising shall be atleast 610gm/sq.m or 86 microns for all galvanised steel conductors. Ground Electrode shall be 3M long MS rod of required size. These are to be fabricated and driven into the ground by the side of mat conductors. All connection to the conductors shall be done by arc welding process. Risers are required for connecting the equipment and structures with the ground mat. These will be MS rod, laid from ground mat to above ground level properly clamped or supported Page 14.3 of 14.8
1.2
1.3
along the outer edge of the concrete foundation. Connection to the ground mat shall be done by arc welding and the other end is to be kept free, at least 300 mm above ground level. 1.4 All steel Structures are required to be grounded from ground mat. Laying supporting and connection at both end are within the scope of this specification.. All earth pits provided at the grid substation shall be interconnected with each other by 40 mm MS Rod only. The GI flat shall be buried in the earth at a minimum depth of 300 mm. Minimum ground coverage of 300mm shall be maintained between main earth grid and bottom of trench, tunnels, underground pipes other services / foundations. The earth grid conductor shall be run along the building column wall etc. with adequate and suitable supports at 750mm interval, if site conditions warrant so. The riser for equipment earthing shall be 75X10 mm GI flat. The orientation of these risers shall be such that minimum earthing strip is consumed for equipment earthing. All the further joints / connection of GI Flat shall be arc welded. 1.5 To ensure good welding, it should be carried out only after scratching off the galvanization, dirt, grease etc by thorough cleaning of contact surface. After welding it will be made with anticorrosive zinc rich paint. The equipment connection with GI Flat shall be bolted connection. Each bolted connection shall be taken through two numbers bolts at each joint to ensure tightness and avoid loosening with passage of time. The equipment connection with GI Flat shall be bolted connection. Each bolted connection shall be taken through two numbers bolts at each joint to ensure tightness and avoid loosening with passage of time. In case the GI flat is to cross any obstruction, it shall be laid below the obstruction. At the crossing of building walls, floors etc the earth conductor shall pass through PVC conduit. Both ends of conduits shall be sealed after laying of conductor to prevent ingress of water. Contractor shall use GI strip of following specification: - The GI flat will have minimum 610 gm/mm2 Zinc coating and minimum 86 microns thickness. The galvanization provided shall be as per IS 2629. The galvanized surface shall consist of a continuous and uniform thick coating of zinc, firmly adhering to the surfaces of steel. The finished surface shall be clean and smooth and shall be free from defects like discolored patches, bare spots, and unevenness of coating, spiky deposits, and blistered surfaces, flaking or peeling off. All hardware like bolts, nuts, spring and flat washers shall be galvanized; Stainless Steel or Zinc passivated shall be arranged by contractor.
Page 14.4 of 14.8
2.0 EQUIPMENT EARTHING

2.1
The table below provided the guidelines for selection of earth conductor for each equipment.
Description/location Earth mat Power Transformer Station transformer 11KV Switchgear 415V panel Lighting panel Junction box Street lighting pole Metallic fence Transformer yard fence and gate HV/LV/ LV Neutral cable box OLTC Drive mechanism body Battery charger panel DCDB Capacitor Bank Structure Capacitor unit and reactors Outdoor Circuit breaker, CT, PT & CVT Secondary terminal Box of outdoor CT, PT & CVT Isolator Mechanism box, earth switch box Gantry tower and structure Electronic Earthing Size 40 mm (min) to be selected by the contractor based on the calculations. 75 X 10mm 50x6mm 50x6mm 50x6mm 25x3 mm 7/8 SWG 25x3 mm 25x3 mm 50x6 GI flat with the help of flexible copper braid. 50x6 GI flat 25X3 GI flat 25X3 GI flat 25X3 GI flat 50 X 6 GI flat 50 x 6 GI flat 50 X 6 25 X 6 mm 25 X 6 mm 75 X 10 mm As per recommendation of SCADA vendor
2.1.1 2.1.2 2.1.3 2.1.4 2.1.5 2.1.6 2.1.7 2.1.8 2.1.9 2.1.10 2.1.11 2.1.12 2.1.13 2.1.14 2.1.15 2.1.16 2.1.17 2.1.18 2.1.19 2.1.20 2.1.21 2.1.22
2.2
For switchgear rooms, a local earth conductor of size 50x 6 mm GI flat may be run around the room below floor to facilitate earthing of equipments in switchgear room. This grid shall be Page 14.5 of 14.8
connected to the main earth grid at minimum two points. Risers in this case shall be of size 50 x 6 mm GI flat. 2.3 It is to be ensured that all the switchgears and transformers earth points/ connections are connected to earth grid and all the main and auxiliary earth grids are interconnected at minimum two points. With the above arrangement, the return path to the respective transformer neutral will have a predominantly metallic path. (i.e. Cable armour >>switchgear earth us>>external earth flat>>earth grid>>transformer neutral.). Where a 66 kV overhead line terminates at the substation, a metallic continuity between the end tower and the substation earth grid should be established with two independent connections. The GI Flat shall be laid minimum 300 mm below the ground level except for the indoor location, where it can run over the finished floor level. . The GI flat shall be welded after scratching off the galvanization locally and thorough cleaning of contact surface. After welding or bolting arrangement the joint shall be provided with anticorrosive Bitumen compound or zinc Phosphate paint. Wherever bolted connection is taken, it shall be taken through two bolts at each joint to ensure tightness and avoid loosening with passage of time. Details of welding, bolting arrangement for various types of joints shall be as per Indian Standard. Two separate and distinct earth connections shall be used for safety earthing of non-current carrying metallic enclosure of all equipments. Two separate and distinct earth connections shall be used for earthing of Lightning / surge absorber.
2.4
2.5
2.6
2.7
2.8
2.9
2.10 Neutral bushing of oil/dry type Station transformer shall be connected to two independent earth pits by two nos separate GI strips. 2.11 Transformer yard fence, structures shall also be connected with the earth mat by 50X6 GI Flat with the help of flexible copper braid. 2.12 All damages to the galvanized finishes shall be made perfect with zinc rich or bitumen paint. 2.13 RTU, marshalling box of SCADA or any other equipment installed in substation for SCADA shall not be connected to the earth grid.
Page 14.6 of 14.8
3.0 LIGHTNING PROTECTION

DESIGN OF LIGHTNING PROTECTION 3.1 Direct stroke lightning protection (DSLP) shall be provided in the EHV switchyard by shield wires. The final arrangement shall be decided after approval of the DSLP calculations. The Contractor is required to carry out the DSLP calculations and submit the same to the Owner for approval of the same at detailed engineering stage after award of contract. The lightning protection system shall not be in direct contact with underground metallic service ducts and cables. A 40 mm dia. 3000mm long MS earth electrode with test links, CI frame & Cover shall be provided to connect down conductor of towers with peak. The test joint shall be directly connected to the earthing system. Conductors of the lightning protection system shall not be connected with the conductors of the safety earthing system above ground level. Down conductors used for lightning protection shall be cleated on the structures at 2000mm interval. Connection between each down conductor and rod electrodes shall be made via test joint (pad type compression clamp) located approximately 150 mm aboveground level. Lightning conductors shall not pass through or run inside G.I. conduits. All metallic structures within a vicinity of 2000 mm in air and 5000mm below ground shall be bound to the conductors of lightning protection system.
3.2
3.3
3.4
3.5
3.6
3.7 3.8
3.9 3.9.1
Constructional Features Galvanized Steel (Applicable for exposed G.S. flats) a) Steel conductors shall be galvanized according to IS: 2629. b) The minimum weight of zinc coating shall be 610gm/sq. m. and minimum thickness shall be 86 microns. c) The galvanized surfaces shall consist of a continuous and uniformly thick coating of zinc, firmly adhering to the surfaces of steel. The finished surface shall clean and smooth and shall be free from defects like discolored patches, bare spots, unevenness of coating, spelter which is loosely attached to the steel globules, Page 14.7 of 14.8
spiky deposits, blistered surfaces, flaking or peeling off etc. The presence of any of these defects noticed on visual or microscopic inspection shall render the material liable to rejection. 3.10 Tests 3.10.1 The Contractor shall perform all tests and inspection to ensure that material and workmanship are according to the relevant standards. Contractor shall have to demonstrate all tests as per specification and equipment shall comply with all requirements of the specification. a) The galvanized steel shall be subjected to four one-minute dips in copper sulphate solution as per IS: 2633. b) Zinc Coating thickness : As per IS: 4759 c) Uniformity of zinc coating : As per IS: 2633 d) Adhesion Test : As per IS: 2629 e) Mass of zinc coating : As per IS: 6745 f) Chemical Analysis: As per IS: 513 & IS: 1079 3.10.2 The accessories for GSS Groundwire such as Tension Clamps, Copper braided wire etc. shall conform to & meet the test requirements of IS: 2121.
4.0 DEVIATIONS
Page 14.8 of 14.8
Volume I Technical Specification Illumination System
TECHNICAL SPECIFICATION FOR ILLUMINATION SYSTEM

1.0 ILLUMINATION OF SYSTEMS:

1.1 The design of the illumination system shall ensure availability of the average illumination levels as specified below with the maximum possible uniformity in the entire substation. The illumination system shall consist of the normal lighting system and emergency lighting system. The minimum illumination levels shall be as specified below. i) ii) iii) iv) v) vi) vii) viii) Outdoor Substation Roads within substation Boundary wall of the substation Control room Switchgear Room Battery room Stair case Cable cellar ( for option A) : 20 LUX : 20 LUX : 10 LUX : 300 LUX : 200 LUX : 100 LUX : 100 LUX : 70 LUX
1.2
The illumination level of specific spots such as operating mechanisms of Capacitor bank isolator, oil level and temperature gauges of transformer etc. shall be minimum 100 Lux. 1.3 The tenderer shall include in his offer light fittings of standard makes such as GE/Philips/Crompton/Bajaj or equivalent. Light fittings to be supplied by the bidder shall be subject to approval by the Owner. Complete design calculation sheets for arriving at the number and type of luminaires required for the normal and emergency requirements shall be furnished by the Contractor. Design calculation sheets for the selection of cables, MCB, HRC fuses, bus bars, etc. are also required to be furnished for Owner's approval. The illumination system load and welding load in the substation area shall be supplied from 415/240 volt ACDBs to be provided in the substation control room. Requisite numbers of 3phase, 4-wire, cable circuits for illumination system and welding socket outlets shall be extended from the above board. The laying of cables from the Board to the illumination system/welding socket outlets and their installation are included in the Bidders scope Each outgoing cable circuit for illumination and welding loads from the 415 volt switchboard shall terminate in the respective outdoor pillar boxes located in the substation. Outgoing feeders from the illumination and welding pillar-boxes shall be taken to the various illumination and welding load points in the substation Necessary fuses shall be provided near light fixtures in the substation. 06 Nos Welding socket shall be provided in the substation, out of which 4 nos shall be outdoor and two inside the control room building. Page 15.2 of 15.7
1.4
1.5
1.6
1.7
The emergency illumination load shall be supplied from the main emergency illumination board located in the control room. Necessary cable circuits with appropriate fuses shall be provided by the Contractor for the supply system for emergency illumination load of the substation. Complete manufacturer's literature/catalogues, performance curves, illumination distribution curves, G.A. drawings, specification sheets, etc. as relevant in respect of all materials/equipment to be supplied shall be submitted by the Contractor. After completion of installation of the illumination system in the substation, the actual illumination level at different locations shall be measured by the Contractor in the presence of Owner's authorised representative. If the average value of the measured illumination levels is found to fall short of the specified levels, the Contractor shall have to provide additional lighting fixtures so as to achieve the specified levels of illumination at no additional cost to the Owner. While measuring the illumination levels due allowance shall be made on account of maintenance factor. The specified lux levels shall be suitably increased to cover maintenance factor of 0.6 for outdoor areas.
1.8
1.9
1.10 Emergency DC lighting system shall be provided in the substation wherever required. The emergency lighting shall be adequate for safe movement by the operating personnel in the substation in the event of failure of normal lighting system. A total 0f minimum 12 nos individually controllable 60 watt lamps shall be provided in the substation.
2.0 DISTRIBUTION PILLARS FOR NORMAL ILLUMINATION SYSTEM

Distribution pillars of adequate dimensions shall be constructed from sheet steel having a thickness not less than 2 mm. The pillars shall be totally enclosed weather-proof, dustproof, vermin-proof, having hinged doors with locking arrangement and shall be capable of being mounted in the substation. The pillars suitable for cable entry at the bottom shall be designed for easy access of connections to terminals and inspection of equipment mounted therein. Each pillar shall accommodate the following i) ii) iii) iv) v) One incoming, 4-pole (3 phase and neutral) isolating switch with cartridge fuses or MCB of appropriate current rating 3-phase and neutral bus bars of appropriate current rating Single-pole earth leakage circuit breakers of suitable current ratings on all outgoing circuits. Neutral links for all outgoing circuits Cable lugs, compression type cable glands, name plates, circuit numbers, earthing lugs, etc. to make the pillar complete in all respects. Page 15.3 of 15.7
vi) vii) 20% spare outlets shall be provided for outgoing feeders. Three (3) indicating lamps with fuses to indicate that supply is 'ON'.
Local junction boxes for emergency illumination in the substation shall be provided, as required
3.0 LIGHTING DISTRIBUTION BOARDS

The Lighting Distribution Boards shall consist of the followings: i) ii) Metal-clad enclosure with minimum 2 mm CRCA sheets for load-bearing members and 1.6 mm for non load-bearing members suitably reinforced with structural. 3-phase, 4-wire busbar system with high conductivity aluminium busbars mounting on FRP insulators having anti-tractive property with minimum 25 mm phase-to-phase and minimum 19 mm phase-to-earth clearances. The busbars shall be uniform throughout the length of the LDB and busbar joints shall be silver plated and covered with shrouds. The busbars shall be suitable for short-time current rating of 40KA for 1 Sec. The busbar temperature rise shall not exceed 35 Deg.C over an ambient of 50 Deg.C. The degree of protection for the LDB shall be IP-54. All cables shall enter from the bottom. Three (3) Nos. indication lamps (Red, Yellow, Blue) shall be provided to indicate that the incoming supply is available. Similarly, 3 Nos. indication lamps shall be provided to indicate that the busbar is energised. The LDBs shall be provided with a continuous busbar of 25 x 6 sq.mm (electrolytic copper) with suitable hardware for connection to the main grounding grid. The enclosure shall be painted externally with Shade No., 692 to IS:5 and internally with brilliant white of semi-glossy finish to IS:5.
iii) iv) v) vi) vii)
viii) ix)
4.0 MAIN EMERGENCY LIGHTING BOARD

The Main Emergency Lighting Board shall consist of the following: i) ii) iii) iv) v) vi) vii) viii) Automatic changeover contactor Voltage sensing relays. Time delay relay. Bus Bars Two pole/three pole rotary switches with HRC fuse for incoming and outgoing feeders Test switch, push button type. Indicating lamps, ac - Green, dc - Red. Terminals for remote indication.
Page 15.4 of 15.7
ix) Cable lugs, compression type cable glands, name-plates, circuit numbers, earthing lugs and remote indication wiring upto substation 415V a.c. control board, to make the board complete in all respects. Change over DC lighting in case of black out. The main emergency lighting board shall have an automatic changeover switch to energise the dc lighting system in the event of AC power failure. It shall have voltagesensing relays to perform the changeover automatically when AC voltage of any one phase falls below 70 percent of 240 volts and continues at that low level for more than 10 seconds. These shall changeover from DC to AC again when 70 percent of 240 volt is restored and this continues for 10 seconds. Local Emergency Lighting Pillar shall be identical in details to Lighting Distribution Pillar specified in above para except that it shall have two pole isolating switchfuse unit on the incoming side and only two busbars and shall be without neutral links.
x)
5.0 LUMINARIES
5.1 Luminaires for use in normal and emergency illumination systems in the substation are suggested below. In case the bidder intends to use luminaires of different types, he shall clearly furnish the advantages and reasons for the proposed luminaires in his bid. All the luminaires shall be supplied complete with all accessories and lamps Sl. No. 1 2 3 5.2 Area / Type of Illumination System Outdoor Roads Specific spots flood light Types of fitting & Lamps Water-tight flood Philips SNF- 14 light with SONT (PLUS) 250 W Lamp or equivalent Philips SRP-51 water-tight street light fitting with SONT (PLUS)150W lamp or equiv Water-tight fitting Philips SVF- 12 with SON 250 W or equivalent
The flood light luminaires in the substation shall be fixed at suitable height on the substation structures/ building, so as to provide the specified average illumination in the substation area without causing any glare to the operational/ maintenance staff working in the substation. While fixing the luminaires it shall be ensured that the stipulated electrical clearances are not violated. The Contractor shall supply and install suitable type of pole structures, required for installing the fittings for illuminating the roads, fence etc
Page 15.5 of 15.7
6.0 WIRING
All lighting fixtures and 5A convenience outlets shall be wired with 1.1 KV grade PVC insulated extra flexible, multistranded, copper conductor cables of size not less than 2.5 sq.mm. For 15A heavy-duty outlets copper conductor cables of size not less than 6 sq. mm shall be used. The wiring shall consist of phase, neutral and ground. For grounding the lighting fixtures/convenience outlets etc., GI wire of size not less than 14 SWG shall be used. The phase and neutral conductor shall be suitably colour coded. Supply shall be looped between the lighting fixtures of the same circuit by using junction boxes. For this purpose one (1) 100 mm x 100 mm square junction box shall be provided for each lighting fixture. For recessed lighting fixtures, supply shall be extended from the junction boxes to the fixtures by means of flexible conduits. While for stem-mounted/wall-mounted lighting fixtures the junction box shall be mounted below one of the mounting stems. For lighting branch circuits the nos. of lighting switches shall be decided keeping in mind the ease of control, as well as to limit the current to 2.5A per circuit. For convenience outlets, the bidder shall design the wiring scheme so as to limit 6 nos. of 5A outlets per branch circuit and two nos. of 15A outlets per branch circuit. All wiring materials such as terminals, crimping lugs, ferrules etc. shall also be provided by the Contractor. No section of the conduit shall be filled with more than 70% of its area. Any consumable material that is required for pulling the wires through conduit shall also be provided by the Contractor. Lighting fixtures coming in one area shall be evenly distributed between three phases so that tripping of one phase or two phases does not cause total loss of illumination in that area.
7.0 JUNCTION BOX / WALL BOX

100 mmx 100 mm junction boxes and wall boxes of standard size shall be provided. Wall boxes and junction boxes shall be made of sheet metal with a thickness of 14 gauge (minimum). Necessary conduit termination fittings such as bushings, locknuts etc.also be provided.
8.0 DEVIATIONS
Page 15.7 of 15.7
Volume I Technical Specification Exhaust & Ventilation System
TECHNICAL SPECIFICATION FOR EXHAUST & VENTILATION SYSTEM

1.0 INTENT OF SPECIFICATION

1.1 This specification is intended to cover the design, manufacture, assembely, testing at manufacturers works, supply & delivery, properly packed for transport FOR site of Air Conditioning system and Ventilation system for substation control room building complete with all materials and accessories for efficient and trouble free operation In the event of any discrepancy with the listed documents, the stipulation this specification shall govern.
1.2
2.0 SCOPE OF SUPPLY

The following equipment shall be furnished with all accessories. a) b) c) d) e) f) Exhaust and supply air fans for ventilation All necessary components for operation of the above equipment. All wiring & accessories to complete the installation. All relevant drawings, data & instruction manuals. Mandatory spares. Commissioning spares and recommended spare part list for three (3)
3.0 GENERAL REQUIREMENT

3.1 All equipment and material shall be designed, manufactured and tested in accordance with the latest applicable Indian Standards except where modified and/or supplemented by this specification. Equipment and materials conforming to any other standard, which ensures equal or greater quality, may be accepted. In such case copies of the English version of the standard adopted shall be submitted along with the bid. In particular, the following standards and specifications are applicable. This specification shall be read and constructed in conjunction with the bid documents and annexure to determine the scope of work.
3.2
3.3
Page 16.2 of 16.3
4.0 DESIGN CRITERIA

Exhaust system Exhaust fan of propeller type / axial type shall be provided for rooms with suitable drive motor, DOL starter, rain protection cowl with screen, grouting bolts etc. Fan for battery room shall be bifurcated type spark proof construction. The quantity shall be based on calculation. Exhaust fan shall be supplied in - Control Room - Switchgear room - Battery Room -Toilet Number and details of wall mounted fan Battery room 1 No Control room 3 Nos Switchgear Room 4 Nos
Power Point & socket
Each room shall be provided with at least 2 Nos 5 / 15 Ampere Switch socket and 2 nos 5 ampere switch sockets. Two nos industrial 16 ampere points shall be provided in control room for installation of air conditioning system for future. All equipment, accessories and wiring shall have fungus protection, involving special treatment of insulation and metal against fungus, insects and corrosion.
5.0 DEVIATIONS
Page 16.3 of 16.3
Volume I Technical Specification Fire Detection and Alarm System
TECHNICAL SPECIFICATION FOR FIRE DETECTION AND ALARM SYSTEM

TECHNICAL SPECIFICATION FOR TURNKEY EXECUTION OF 33KV SAKET COURT COMPLEX I/D GRID SUBSTATION AT DELHI 1.0 INTENT OF SPECIFICATION:
This specification is intended to cover the design, manufacture, assembely, testing at manufacturers works, supply & delivery, properly packed for transport FOR site of Fire and smoke Detection & Alarm System for substation control room building complete with all materials and accessories for efficient and trouble free operation. In the even of any discrepancy with the listed documents, the stipulation of this specification shall govern.
2.0
2.1
SCOPE OF WORK
Scope of Supply The following equipment shall be furnished with all accessories :a) b) c) d) e) f) Smoke and heat detectors and installation. Manual call point for the substation building. Fire detection alarm panels which shall be SCADA compatible. All wiring & accessories to complete the installation. All installation hardware. All relevant drawings, data & instruction manuals.
3.0
3.1
GENERAL REQUIREMENT
Codes and Standard All equipment and material shall be designed, manufactured and tested in accordance with the latest applicable Indian Standards except where modified and/or supplemented by this specification. Equipment and materials conforming to any other standard which ensures equal or greater quality may be accepted. In such case copies of the English version of the standard adopted shall be submitted along with the bid. In particular, the following standards and specifications are applicable. Indian Electricity Rules Indian electricity act CBIP manual IS 2189 IS 2190 IS 1646
Code of practice for selection, installation & maintenance of automatic fire alarm system. Selection, installation & maintenance of first aid, fire extinguisher. Tariff Advisory Committee Manual Code for practice for fire safety of buildings Page 17.2 of 17.4
This specification shall be read and constructed in conjunction with the bid documents and annexure to determine the scope of work.
4.0
DESIGN CRITERIA
1. The fire detection system shall consist of various types of fire detectors, control cabling, fire alarm panels, central monitoring station, annunciation/control panels, local panels. 2. The fire detection and alarm system shall be microprocessor based, alalogue addressable system. 3. A central monitoring system shall be provided in the control room covering complete substation. 4. The control system shall be compatible to be interfaced with SCADA system. Fire detectors shall be provided for the entire substation building including control room, switchgear room, battery charger, corridors etc in the ground floor only. Fire detectors shall be located at strategic location in various rooms of the building. The operation of any of the fire detectors / manual call point should result in the following : a) A visual signal exhibited in the alarm panel indicating the area where the fire is detected. b) An audible alarm (Hooter) sounded in the panel. c) An external alarm sounded in the building, location of which shall be decided during detailed engineering. d) An alarm should be signaled to the control room. 1. Each zone shall be provided with two zone cards in the panel so that system will remain healthy even if one the cards become defective. 2. The control panel shall be suitable for 230V AC and 220V DC as power supply. The detector cable and the other control cable shall be armoured, screened and twisted FRLS type in external areas and shall be of unarmoured FRLS type inside building (in conduits) All equipment shall be completely assembled wired, adjusted and routine tested at the factory as per relevant standards. Following tests shall be performed on the system a) Response characteristics of fire detectors. b) Performance test on fire extinguisher as required in the code. c) A comprehensive visual and functional check for the fire alarm panel. d) Verification of wiring as per approved schematic. e) Testing of fire detection panel as per BS3116 Part IV. Page 17.3 of 17.4
General
Location
Operation
Detection & Alarm system
Cabling Tests
Site Test All the detectors installed shall be tested for actuation by bringing a suitable smoke source near the detector creating a stream smoke over the detector. After each test smoky atmosphere should be cleared so that the detector shall reset. Certify proper operation of all detectors and call points. One of each type of extinguisher shall be tested for its performance.
5.0
DEVIATIONS
Page 17.4 of 17.4
Volume I Technical Specification Fire Extinguisher
TECHNICAL SPECIFICATION FOR FIRE EXTINGUISHER

TECHNICAL SPECIFICATION FOR TURNKEY EXECUTION OF 33KV SAKET COURT COMPLEX I/D GRID SUBSTATION AT DELHI 1.0 INTENT OF SPECIFICATION:
This specification is intended to cover the design, manufacture, assembly, testing at manufacturers works, supply & delivery, properly packed for transport FOR site of Portable wall and trolley mounted Fire extinguisher and fire buckets for substation control room building complete with all materials and accessories for efficient and trouble free operation. In the even of any discrepancy with the listed documents, the stipulation of this specification shall govern.
2.0
2.1
SCOPE OF WORK
Scope of Supply The following equipment shall be furnished with all accessories :a) b) c) d) e) f) g) Wall mounted fire extinguisher Trolley mounted fire extinguisher Sand buckets with stand. All installation hardware. All relevant drawings, data & instruction manuals. Mandatory spares. Commissioning spares and recommended spare part list for three (3) years of operation.
3.0
3.1
GENERAL REQUIREMENT
Codes and Standard All equipment and material shall be designed, manufactured and tested in accordance with the latest applicable Indian Standards except where modified and/or supplemented by this specification. Equipment and materials conforming to any other standard which ensures equal or greater quality may be accepted. In such case copies of the English version of the standard adopted shall be submitted along with the bid. In particular, the following standards and specifications are applicable.
Page 18.2 of 18.3
Indian Electricity Rules Indian electricity act IS 2190 IS 1646 IS 940 IS 2878 IS 2171 IS 10204
Selection, installation & maintenance of first aid, fire extinguisher. Tariff Advisory Committee Manual Code for practice for fire safety of buildings Portable fire extinguisher, Water type - specification Fire extinguisher CO2 type Specification for fire extinguisher dry powder. Specification for fire extinguisher Mechanical foam type.
This specification shall be read and constructed in conjunction with the bid documents and annexure to determine the scope of work.
4.0
DESIGN CRITERIA
The contractor shall supply the required type and quantities of fire extinguisher and Sand buckets. The quantity shall be as per TAC recommendations. Fire extinguisher and sand buckets shall be installed in Control room, battery room, switchgear room, ACDB & battery charger room, Cable cellar, Transformer yard, Outdoor switchyard and Capacitor bank. The fire extinguishers in various locations shall be as per the guidelines of TAC-India. All equipment shall be completely assembled wired, adjusted and routine tested at the factory as per relevant standards.
General Location
Distribution
Tests
5.0
DEVIATIONS
Page 18.3 of 18.3
Volume I Technical Specification Packing Transportation
TECHNICAL SPECIFICATION FOR PACKING & TRANSPORTATION

Volume I Technical Specification Packing & Transportation
1.0
1.1
PACKING AND TRANSPORTATION

Packing shall be sturdy and adequate to protect all assemblies, components and accessories from injury by corrosion, dampness, heavy rains, breakage and vibration encountered during transportation, handling and storage at the plant site. All accessories, which are likely to get damaged during transit if transported mounted on the equipment, shall be removed, adequately packed and shipped separately. All openings shall be sealed. Spare parts shall be packed separately and clearly marked. They shall be specially packed for long storage without injury. The bidder shall after proper painting, pack and crate all plant equipment for sea shipment/air freight in a manner suitable for export to a tropical humid and saline air borne climate region as per Internationally accepted export practice in such a manner so as to protect it from damage and deterioration in transit by road, rail and/or sea and during storage at site till the time of erection. The bidder shall be held responsible for all damages due to improper packing. The bidder shall give complete shipping information concerning the weight, size, contents of each package including any other information the Owner may require. The weight and size of the package shall be such that they can be easily transported from the maker's works to the plant site by ship/air, road ways and railways. The bidder shall ascertain at an early date and definitely before the commencement of manufacture, any transport limitations such as weights, dimensions, road culverts, overhead lines, free access etc. from the manufacturing plant to the project site; and furnish to the Owner confirmation that the proposed packages can be safely transported, as normal or oversize packages, upto the plant site. Any modifications required in the infrastructure and cost thereof in this connection shall be done and borne by the bidder. The bidder shall prepare detailed packing list of all packages and containers, bundles and loose materials forming each and every consignment despatched to 'site'. The bidder shall further be responsible, for making all necessary arrangements for loading, unloading and other handling right from his works; and from Indian port for equipment under the Off-shore Supply till the 'site' and also till the equipment is erected, tested and commissioned. The bidder shall be solely responsible for proper storage and safe custody of all equipment. All packages must be marked consecutively from number one upwards covering all shipments until completion of the plant equipment execution without repeating the same number. Each box, crate, case bundle or each piece of lose material shall be painted with a combination of one white band and one yellow band of a least 4 cm wide each, round the body of the box, crates, etc as the case be for easy identification. Page 19.2 of 19.3
1.2
1.3
1.4
1.5
1.6
Volume I Technical Specification Packing & Transportation
2.0 DEVIATIONS
Page 19.3 of 19.3
Volume I Technical Specification Materials Workmanship & Test
TECHNICAL SPECIFICATION FOR MATERIALS WORKMANSHIP & TEST

1.0 MATERIAL, WORKMANSHIP & TESTS

1.1 General All materials used in the manufacture of the offered plant equipment shall be of high grade, free from defects and imperfections, of recent manufacture and unused. Materials not specifically described elsewhere, shall as far as applicable and practicable conform to the latest specification of ISS where applicable and equivalent International Standards. Liberal factors of safety shall be used throughout the design for all parts of plant equipment when subjected to the most severe operating conditions. The working stress in all parts of the plant equipment shall be bestowed with ample margins for possible overstressing due to shock. All work shall be performed and completed in accordance with the best modern shop practice in manufacture of high grade equipment. Castings shall be free from blow-holes, flaws, cracks or other defects; and shall be smooth, close-grained and of true form and dimensions. No plugged or filled-up holes or other defects will be accepted. No casting shall be burned, plugged, patched or welded; and no repairs or defects will be accepted. All materials, supplies, parts and assemblies supplied under this specification shall be tested as far as reasonably practical. All welded joints shall be free from defects such as blow-holes, slag inclusions, lack of penetrations, under-cuts, cracks etc; and shall be made by qualified and tested welders. Slag shall be ground after joint completion; and well reinforced smooth welds shall be made. 1.2 Inspection, Testing program and Notification Before manufacture commences, the contractor shall submit an outline of the proposed inspection and testing programmes (Quality Assurance Programme - QAP) for all major stages during manufacturing of major equipment. This inspection and testing programme shall include for the various items, the designation number, the kind of test, test standard and the extent of witness by the Owner/Engineer or third party. The notification of the individual witness inspections made by the Owner/Engineer or the third party, shall be given by the contractor using facsimile or telex or e-mail in a format to be agreed upon. The contractor shall notify the Owner/Engineer within 21 days prior to the date on and the place at which item shall be ready for testing. If any postponement becomes necessary, the contractor shall provide written notification of same at least 72 hours prior to the originally scheduled date. Page 20.2 of 20.5
If the Owner/Engineer does not attend the test at the place and at the date which the contractor has stated in his notification, the contractor shall proceed with the test, which shall be deemed to have been made in their presence and shall forthwith forward to them duly certified copies of the test readings. Before erection commences, the contractor shall submit an outline of the proposed erection inspection and test programme during the erection of major systems. The individual testing procedure shall be submitted as progress of erection work of the equipment, systems and/or units, coordinated with relevant work of the complete plant. Before commissioning commences, the contractor shall submit an outline of the proposed commissioning test procedure. The test programmes shall be maintained by the contractor during erection and commissioning. 1.3 Test : General During manufacture, the Owner's representative shall have the right to expedite and/or inspect design, materials, workmanship and progress of manufacture of the contractor's and his sub-contractor's plant system equipment and may reject any defective materials considered unsuitable for the intended purpose or which does not comply with the intent of this specification. The contractor, upon any such rejection by the Owner or his representative, shall rectify or replace the defective or unsuitable material. The contractor shall provide every reasonable inspection facility to the Owner's inspector or representative at his own and his sub-contractor's works. Material being furnished against this order shall only be shipped when factory inspection satisfactory to the Owner and/or his representative has been conducted. Such inspection and acceptance for shipment shall not however, relieve the contractor from entire responsibility for furnishing the plant system equipment conforming to the requirement of this specification nor shall prejudice any claim, right or privilege which the Owner may have, because of the use or supply of defective or unsatisfactory materials for the plant system equipment. Should the inspection be waived by the Owner, such waival shall not also relieve the contractor in any way, from his entire obligations under this order. The plant system equipment shall at factory or after installation be demonstrated capable of performing satisfactorily upto the contractor's guaranteed performance. All tests required by this specification, including retests and inspection, that may be necessary owing to failure to meet any tests specified, shall be made at the contractor's expense. Additional tests, as necessary, shall be made to locate any such failure and after determining the causes of failure and rectifying it, specified tests shall be repeated to establish that the rebuilt plant system equipment meets with the specification in every respect. Should the equipment ultimately fail to pass the tests specified, the Owner will have the option to reject the unit. Page 20.3 of 20.5
The bidder shall state in the proposal, the shop testing facilities available. Should full capacity testing equipment be not available, the bidder shall state the method proposed to be adopted with detailed computations and justification for adopting such a method to reliably ascertain the equipment characteristics corresponding to full capacity testing. 1.4 Test Certificate In accordance with approved QCP, the results of the tests shall be certified by the Owner/Engineer or independent agency as applicable. As and when the item of the plant equipment has passed the tests, the Owner/Engineer shall furnish to the contractor a certificate in writing to that effect. The Quality Control Plan (QCP) shall be issued by the contractor within 1 months after NTP. Document files containing material certificates, test reports, etc shall be compiled for each QCP item of plant equipment; and shall be suitably identified (including equipment classification reference) and bound. Copies of compiled file shall be submitted as per distribution schedule
1.5
Tests at Manufacturers Works The major equipment of the plant to be supplied under this contract shall be subjected to shop inspection and tests. After NTP, the contractor shall issue within 1 months a QCP indicating the kind and extent of inspection and tests to be carried out on the offered plant equipment components to prove whether the equipment fulfills the requirement of the contract in view of: Safety Conditions Consideration of the applied standards and regulations Execution of workmanship
Page 20.4 of 20.5
2.0 SITE TESTS

Tests conducted at sites shall be indicated by bidder.
3.0 DEVIATIONS
Page 20.5 of 20.5
Volume I Technical Specification Misc Activities & Approved vendor
TECHNICAL SPECIFICATION FOR MISCELLANEOUS ACTIVITIES & APPROVED VENDORS

1.0 SERVICE AFTER SALES

1.1 The bidder shall furnish in detail about his organization for rendering service after sales, covering deployment of personnel and supply of spares, for ensuring efficient operation and maintenance of the offered plant equipment. The details of spares and service facilities possessed by them should be elaborated. The bidder shall guarantee furnishing of the following in respect of after sales services including spares:i) Providing services of his specialists on indent from the Owner for periodical or special maintenance of the plant; as well as for identifying sources of trouble, if any, reported and measures for immediate rectification. The bidder shall guarantee maintenance of adequate spares at his works to be supplied on indent from the Owner at short notice during the life of the plant.
1.2
ii)
2.0 BID DATA, DRAWINGS AND INFORMATION REQUIRED

2.1 Technical data sheets, drawings, schedules with supporting information incorporating the details in compliance to spec but not limited to the following shall be furnished along with the proposal: Duly filled in 'Schedule of Guaranteed and other Technical Particulars Schedules C except for data which cannot be finally furnished with the Bid. The Price and Delivery Schedule-B duly filled in. Dimensioned outline drawings of the offered overall plant and separately for equipment including cross-sectional drawings showing dimensions, net weights, shipping weights and suggested arrangement layout of proposed plant & equipment with auxiliaries etc. Technical Literature/leaflets of the above plant equipment. Manufacturers' catalogues showing the construction details of various equipments should be furnished indicating clearly the technical preference of the offered equipment over the specified equipment. List of users of comparable plant equipment with the year in which the Desal plant and other critical plant equipment was put actually into service. For technical acceptability of the bid, proven experience of the bidder in manufacture and satisfactory and trouble free performance of the critical plant equipment for at least three (3) years is essential for which the bidder shall furnish necessary documents in support of the above.
2.2
2.3
2.4
2.5
Page 21.2 of 21.7
2.6 A bar chart of design, engineering, procurement, manufacture, testing, delivery, installation, commissioning and site testing including civil structural and architectural works of the proposed plant equipment. Technical description of the proposed plant equipment and materials particularly outlining any additional list out features proposed for safety & reliability. List out items of work & services not included and which has to be provided by the Owner for satisfactory commissioning of the offered plant equipment supplied. The bid shall not be considered if the bidder fails to submit all the details asked for. Proposal should be complete without ambiguity and should be clearly written against each item. Bidder shall furnish Quality Assurance Programme for design, manufacture, assembly, erection, testing & commissioning including civil, structural and architectural works along with the proposal for all equipment covered under this specification whether manufactured by the bidder or procured from other sources.
2.7
2.8
2.9
2.10 Technical deviations from the specification, if any, shall be clearly listed in the Schedule-E. In absence of any deviation given in Schedule-E and accepted by Owner, it will be bidder's responsibility and his contractual obligation to supply the Plant equipment as per specification to Owner/Engineer's approval. 2.11 List of shop and site tests, the bidder proposes to carry out including those pertaining to their sub-suppliers works shall be clearly brought out in Schedule G. In addition to above tests, the bidder shall conduct any other tests, to Owner/Engineer's approval, which are considered important for satisfactory operation of plant equipment. 2.12 Bidder shall furnish all required mandatory and startup commissioning spare parts as well as maintenance tools and tackles with unit prices for the offered plant equipment.
3.0 POST CONTRACT DATA AND DRAWINGS

3.1 The contractor shall submit within thirty (30) days from the date of the order and Notice to Proceed (NTP) certified dimensioned drawings and technical schedules giving every detail of the offered plant equipment particularly the following: Completely filled in schedule of guaranteed particulars and other technical particulars. Single line diagrams; logic diagrams, dimensioned general arrangement and equipment layout drawings showing front and side elevations, plan and sectional views of the offered equipment forming part of the contractor's supply; The drawings should also indicate structures & supporting details including foundation outline and loading data etc. Page 21.3 of 21.7
3.2 3.3
3.4 3.5 Final version of all drawings and data submitted along in the proposal mentioned above. Structural, thermodynamic and pressure part calculations showing compliance with specifications and codes as and when required. Any other drawings/details not specified herein and required by the Owner/Engineer to correctly coordinate the offered plant equipment with other contractor's work. Civil design calculations. Detailed specifications and data sheets of the plant equipment with auxiliaries. Detail drawings of critical equipment units, assemblies, parts etc. as deemed necessary.
3.6
3.7 3.8 3.9
3.10 Design calculations of conductor sizing, cable sizing, main equipment sizing etc. 3.11 Schematic wiring diagrams along with write-ups for control, interlocks, instrumentation, protection, circuits. Terminal blocks and terminals arrangement drawings showing power & control cable connections. 3.12 Owner/Engineer will return to the contractor one (1) print of each drawing either. (a) stamped approved or (b) marked up with the comments. In case of (a), no further submission of a drawing will be required. In case of (b), the contractor shall correct his original drawings to conform to comments made by the Owner/Engineer and resubmit within two (2) weeks of receipt of comments in the same manner as stated in the Distribution Schedule. The Owner/Engineer's approval shall not relieve the contractor from any of his obligation and responsibility to manufacture and supply equipment conforming to this specification, unless a written amendment to the specification is issued by the Owner. 3.13 After approval of the drawings, reproducible of each drawing shall be supplied. Final drawings shall be certified as Approved for Construction. Should any minor revision be made after approval the contractor shall re-distribute prints and reproducible as per the Distribution Schedule. Every revision shall be marked by a number, date and subject in a revision block provided in the drawing. 3.14 Reproducible shall be of quality to produce clear and legible prints and any inferior reproducible will be returned by the Owner for replacement with suitable reproducible. All reproducible shall be mailed rolled (not folded) on the outside of regular mailing tubes except for small sizes which can be mailed unfolded in envelope with a cardboard backing. The prints and reproducible shall be mailed in the most expeditious manner and shall be accompanied with a letter of transmittal.
Page 21.4 of 21.7
4.0 INSTRUCTION MANUAL

4.1 At least one (1) month prior to the despatch of the plant equipment, fifteen (15) copies of installation, testing and adjustments after installation, operation and maintenance manuals shall be furnished. These manuals shall be sturdily bound volumes and shall contain every drawings and information required for installation, testing, setting and adjustment of all components after installation, operation and maintenance of the equipment and all its components. Separate tabs shall be used for such instructions concerning each equipment control components, electricals and other accessories. The other data needed for servicing the components and ordering their spare parts. Marked erection prints identifying the components parts of the equipment, as transported, with its assembly drawings. Detailed dimensioned assembly and cross sectional drawings and description of all the plant system equipment with auxiliaries and drawings identifying all spare parts for re-order. Documentation Correspondence, drawings, progress reports, schedules, tests reports and instruction manuals shall be mailed in requisite copies in accordance with Distribution Schedule.
4.2
4.3
4.4
5.0 WORK SCHEDULE

5.1 Time being the essence of the proposal, preference will be given for the offers quoting earlier deliveries. The bidder shall include in his proposal his programme for furnishing and erecting the offered plant & equipment. The programme shall be in the form of master network identifying the key phases in various areas of total plant work, such as design work, procurement of raw materials, manufacture of components & subassemblies; complete erection of equipment and all other field activities. The master network shall conform to completion of trial operation from the date of Letter of Award within a period of 4 months. The trial operations shall commence any day within 15 days prior to the date of completion indicated above. This master network shall be discussed and agreed before the issue of letter of award. Engineering drawings as well as technical data sheets submission schedule shall also be discussed and finalized before the issue of letter of award. Provisions of the liquidated damages leviable for delays in completion of trial operation shall become effective after the above mentioned date. After the contract award, the contractor shall plan the sequence of work of manufacture and erection including associated civil works to meet the Owner's power plant commissioning requirements; and shall ensure that all work/manufacture, shop testing, inspection & shipment of the equipment in accordance with the required construction/erection sequence. Page 21.5 of 21.7
5.2
5.3
5.4
5.5 Within seven (7) days of acceptance of the letter of award, the contractor shall submit, for review and approval, two copies (1 reproducible and 1 print) of Detailed Network schedules, based on the Master Network (mutually agreed by the Owner & contractor) to the Owner/Engineer showing the logic & duration of the activities in the following areas i) Engineering, Procurement, Manufacturing & Supply Detailed engineering activities in regard to procurement of raw materials including bought out items, manufacture, despatch/ shipment & receipt at site. Civil, Structural & Architectural Works: Detailed engineering activities in regard to civil & structural works execution based on the offered equipment and approved drawings including detailed execution of execution activities covering the complete scope of work. iii) Erection, Testing and Commissioning: Detailed erection, testing and commissioning activities, covering the complete scope of work of the offered plant equipment coordinated with the civil and structural works executed. 5.6 Detailed Manufacturing Program Detailed manufacturing PERT/PRIMAVERA programme for all the manufacturing activities of the offered plant equipment at contractor's/subcontractor's works shall be furnished within 7 days of letter of award. The manufacturing network shall be supported by detailed procurement programme for critical boughtout items/raw materials Pre-erection Activity Programme A) Manpower Deployment B) Tools and plant mobilization plan C) Detailed Site Mobilization Plan 5.7 Within a week of approval of the Network schedule, the contractor shall forward to the wner/Engineer copies of the Computer initial run data in an acceptable manner The network shall be updated every month; or as frequency as possible to mutual agreement. Within seven (7) days following the monthly review, a progress meeting shall be held at the work (possible) wherein the major items of the plant or equipment are being produced. The meeting will be attended by the Owner/Engineer and responsible representatives of the contractor. The contractor shall be responsible for minuting the proceedings of the meeting, a report of which shall reach the Owner or the Owner/Engineer not later than 7 days following the meeting. Page 21.6 of 21.7
ii)
5.8
5.9
Access to the contractor's and/or sub-contractor's work shall be granted to the Owner/Engineer at all reasonable times for the purpose of ascertaining the progress
6.0 PROGRESS REPORTS

During execution of the contract either in manufacture or erection/commissioning, the contractor shall furnish monthly progress report to the Owner or the Owner/Engineer in a format as specified indicating the progress achieved during the month, and total progress upto the month as against scheduled and anticipated completion dates in respect of key phase of work or manufacture and shipment such as release of drawings for fabrication, procurement of raw materials, inspection and testing. If called for by the Owner/Engineer, the contractor shall also furnish to the Owner or the Owner/Engineer resources data in a specified format and time schedule. The contractor shall also furnish any other information necessary to ascertain progress if called for by the Owner/Enginee
7.0 LIST OF APPROVED VENDOR OF MAIN COMPONENETS
1 2 3 4 5 6 7 8 9 10
11KV Switchgear 33KV Switchgear Power Transformer Protection Relays DC Batteries Battery Chargers Illumination fixtures LT Power & Control Cables Cable Trays Capacitor Bank
ABB, Siemens, Areva ABB, Siemens, Areva Bharat Bijlee, CGL, EMCO, ABB, Areva, Kanohar Areva, ABB, Siemens, E&R HBL nife, Amco, Exide Hblnife, AMCO, Chhabi, Hirel, Caldyne, Amararaja,Masstech Bajaj, Philips, CGL, Wipro, GE FGIL,UCL,Finolex,Paramount, Lapp Kabel, ICC RPG, Polycab, KEI, Cords, Gemscab, Delton, Special Cables Pareikh, Indiana, Dolphin, Patni, Metalemm, Techno-fab, Globe ABB, L&T, Manohar Brothers, UCL, Shreem.
8.0 DEVIATIONS
Volume II Schedules & Annexures
VOLUME II SCHEDULE & ANNEXURES
Volume II Schedules & Annexures
ANNEXURE A PROJECT DATA 1.0 General

1.1 1.2 1.3 Project Authority Name of Project Location : : : BSES Rajdhani Power Ltd 33/11kV Substation at Court Complex Saket, New Delhi. Saket
2.0 Site Conditions:

2.1 Climate : Tropical, very dry and hot summer, dry and cold winter; and good rainfall in monsoon accompanied strong wind. Not exceeding 300 M approx. above mean sea level.
2.2
Altitude
2.3
Ambient Temperature (dry bulb) a. Daily Min (mean) b. Daily Max (mean) c. Design ambient temp for continuous rating of Electrical equipments Relative Humidity a. Maximum b. Minimum Rainfall a. Average per annum b. Tropical monsoon Wind Velocity and Pressure a. 3 to 5 kph b. 5 to 6 kph c. 6 to 7 kph d. Maximum wind velocity Seismic Factors a. Seismic co-efficient b. Importance Factor
: : :
6 deg C 40 deg C 50 deg C
2.4
: :
100 % 10 %
2.5
: :
750 mm June to September
2.6
: : : :
IS 875 part3 IS 875 part3 IS 875 part3 IS 875 part3
2.7
: :
As per IS 1893 1984 As per IS
Volume II Schedules & Annexures Schedule A
SCHEDULE A GENERAL PARTICULARS

(This shall from part of Technical Bid)
1.0
1.1 1.2 1.3 1.4 1.5 1.6
Bidder
Name Postal Address Telegraphic Address Telex number / Answer back code Phone(s) Name and Designation of the person who should be contacted in case of clarifications / details etc. not received expeditiously form the officer mentioned in item 1.6 above Brief write-up giving details of the organization, years of establishment and and commercial production activities, manufacturing, fabrication, shop testing, erection, testing, commissioning and after-sales service facilities, key personnel with their qualifications and experience, collaboration agreements, if any number of employees in various categories and last three (3) years turn over : : : : : :
1.7
2.0 3.0 4.0 5.0
Bid Validity All the Schedules filled-in All the Deviations brought out in Schedule E1and E2 All the drawings, write-ups, literature, leaflets, calculations, details, etc as
called for in the specification attached
: : Yes Yes Yes
: :
Volume II Schedules & Annexures Schedule A
6.0
Is the Bidder agreeable to undertake this contract, if deviations stipulated by him are not acceptable to the Purchaser
Yes/No
Bidders Name Signature Name Designation Seal of Company Date
: ____________________ : ____________________ : ____________________ : ____________________ : ____________________
Volume II Schedules & Annexures Schedule C1
SCHEDULE C1 33KV & 11KV INDOOR SWITCHGEAR

Sr. No. 1 1.1 1.2 1.3 1.4 1.5 1.6 1.7 A B 2 2.1 2.2 2.3 2.4 A B C 2.5 A Description Swithcgear assembly Make Type Reference standerd Voltage ( normal / Max. KV) Frequency (HZ) Short circuit rating Short time current and duration Impluse withsyand (KV peak) 1min. Power freq. withatand test(KV rms) Construction Maetal clad construction (Yes / No) Degree of Portion Minimum thickness of sheet metal used (mm) Draw out feature provided for Breaker with service, test & isolated position - Yes /No Voltage Transformer- Yes / No Protection relays -Yes /No Breaker cubicale Cubical door can be closed with breaker in test and isolated position -Yes / No Working zone units from floor level (mm) All meters, switchgear & relays flush mounted type -Yes /No Incomer Bus coupler Outgoing Capacitor Transformer
B 2.6
2.7 A B 2.8 A Minimum clear space required Front for breaker wuthdrawal (mm) Rear (mm) Typical vertical section Overall dimentians i. Length (mm) ii. Breath (mm) iii. Height (mm) Weight (Kg) Bus Bar Make Material & grade Reference standard Cross section arean (mm2) Bus connection (joints) Silver plated -Yes /No Conventional made with anti oxide grease -Yes /No Rated confinous current amps Maximam temp. rise at rated con tinuous current DFG C Short time current and duration KA secs DC resistence at 85 DEG C (/m/) Minimum clearance of bus bar and connection Phase to phase (mm) Phase to earth (mm) Bus bar provided with Insulation sleeve Phase barriers Cast resing shrouds for joint Bus bar supported spacing (mm) Bus bar insulators Make Type
B 3 3.1 3.2 3.3 3.4 3.5 A B 3.6 3.7 3.8 3.9 3.10 A B 3.11 A B C 3.12 3.13 A B
C D E F G 4 4.1 4.2 4.3 4.4 4.5 4.6 Reference standard Voltage class (KV) Min. creepage distance (mm) Cantilever strength Kg/mm2 Net weight (Kg) Circuit Breaker Make Type Reference standard Related Voltage Related frequency Related current and its reference ambient temp Continuous current to limit the max. temp. rise to 55DEG C for silver plated connections and 40DEG C for conventional connections Related operating duty Symmetrical breaking capacity at rated voltage & operating duty KA rms. Rated making current (Kap) Short time current and duration KA secs Insulation level Impulse voltage withstand on 1/50 full wave 1min. Power freq. withatand test(KV rms) Maximun overvoltage factor while swirching off Un loaded transformer Loaded transformer Un loaded CABLES Capacitor Motors Opening time max. No load condition (ms)
4.7 4.8 4.9 4.10 4.11 A A 4.12 A B C D E 4.13
Number of permissible breaker operation under vacuum loss At 100% breaking capacity Opening time Max. (ms) Arcing time max (ms) Total break time (ms) Make time (Max) (ms) Total closing time (ms) Total length of contact travel (mm) No. of breaker operation permission without requiring inspection, replacement of contacts and other main parts. At 100% rated current At 100% rated breaking current Types of contants Miximum clerance in air (mm) from live part Between phases Between live parts and ground Type of arc control device provided Operating mechanism closing Type No. of breaker operations stored Trip free or fixed trip Anti pumping features provided Operating mechanism tripping Type No. of breaker operations stored Trip free or fixed trip Anti pumping features provided Spring charging motor
4.14 4.15 A B C 4.16 A B 4.17
4.18 A B 4.19 4.20 4.21 A B 4.22 4.23 A B C 4.24 A B C D 4.25
A B C 4.26 A B C D 4.27 A B C D Rating Make Voltage and permissible variation(%) Closing coil Voltage (V) Permissible voltage bariation (%) Closing current at rated voltage (A) Power at rated voltage (w) Trapping Coil Voltage (V) Permissible voltage bariation (%) Tripping current rated voltage (A) Power at rated voltage (w) Breaker / Accessories Accessories such as control switch indication lamps etc. furnished as specified. (Please attach separate sheet giving details of all Accessories, inter locks and safety shutters) Mechanical safety interlock Automatic safety interlock Operational interlock Emergency manual trip Operation counter Change / discharge indicator Manual spring charging facility Auxliary switch with 6 No + 6 NC for owner's use Contacts wear indicator Auxiliary Switch Switch contacts type Contacts rating at 1) Make & Contionous (Amps)
4.28
A B C D E F G H I 4.29 A B
2) Break (Inductive) (Amps) Net weighting of the breaker (Kg) Impact load foundation design ( to include dead load plus impact value on opening at maximum interrupting rating) (Kg) On vacuum loss (Amps) Possible load current breaker (Amps) Possible fault current breaker (Amps) Overall dimentians Length (mm) Breath (mm) Height (mm) Type test report omidentical breaker furnished Control & Indications Push Button Make Type & Catalog No. Contact ratingb at 110V/220V.D.C Make & continuous (Amps) LED lamps: Make: Type & Catalog No. Wates /Voltage Lamps & lens replaceable from front with glass cover Selector switch: Make: Type & Catalog No. Contact rating Make & continuous (Amps) Break (Inductive)(Amps) Current Transformer Make Types & Violtage Level Reference standard C.T ratio as specified
4.30
4.31 4.32 A B 4.33 A B C 4.34 5 5.1 A B C 5.2 A B C 5.3 A B C D 6 6.1 6.2 6.3 6.4
Short circuit withstand short time current for 1 sec. - KA rms Dynamic current -KA peak Class of insulation Temperature rise Basic insulation level For metering & protection CT ratio Class of accuracy Rated burden VA Knee point voltage V Excitation current at VK / 4 Rated saturating current Amp For differential & restricted earth fault protection CT ratio Class of accuracy Rated burden VA Knee point voltage V Excitation current at VK / 4 Rated saturating current Amp For restricted earth fault protection CT ratio Class of accuracy Rated burden VA Knee point voltage V Excitation current at VK / 4 Rated saturating current Amp Secondary resistance () For stand by earth fault protection CT ratio Class of accuracy Rated burden VA Knee point voltage V Excitation current at VK / 4 Rated saturating current
6.5 6.6 6.7 6.8 6.9 A B C D E F 6.10 A B C D E F 6.11 A B C D E F G 6.12 A B C D E F
Amp Over current rating continous % over load (%) For sensitive by earth fault protection (CBCT) CT ratio Class of accuracy Rated burden VA Knee point voltage V Excitation current at VK / 4 Rated saturating current Amp Over current rating continous % over load (%) Potential Transformer Make Types & Violtage Level Reference standard Voltage ratio Accuracy Corer-1 Corer-2 Rated burden Corer-1 Corer-2 Over voltage factor Continuous 30 Secounds Class of insulation Temperature rise over ambient ( 0 C) Basic impulse level (KV peak) Winding connection Primary Secoundary Fuses Continuous rating HV / LV (Amp) Symmetrical fault rating HV /LV KA rms Make
G 6.13 A B C D E F G 7 7.1 7.2 7.3 7.4 7.5 A B 7.6 A B 7.7 A B 7.8 7.9 7.10 7.11 A B 7.12 A B C
7.13 A Maximum ratio error at 90% to 100% of rated voltage and 25% to 100% of rated secondary burden at unity power factor 90% to 106% of rated voltage and 10% to 50% of rated secondary burden at 0.2 p.f. Maximum Phase difference at 90% to 106% of rated voltage and 10% to 50% of rated secondary burden at 0.2 p.f. 90% to 106% of rated voltage and 10% to 50% of rated secondary burden at 0.2 p.f. E=Weight (Kg) Relay Manufacture Model Type Draw out type with built in test facilities. Yes/ No Built in test facility Yues /No Type of mounting Reference standard All relays furnished as per drawing and specification All relevent relay leaflets and catalogue furnished Communication port type Auxiliary Supply Measurement and data acquisition feature Control and supervision IEC protocol Open protocol feature Programming facility Separate output for individual element
B 7.14 A
B 7.15 8 8.1 8.2 8.3 8.4 8.5 8.6 8.7 8.8 8.9 8.10 8.11 8.12 A B C D
E F 8.13 8.14 8.15 8.16 8.16.1 A B C D Event recording facility number of events Required software offered C.T.secondary current Self diagnostic feature Modular design Relay details Over current Make Type Characterstick available Range of setting i. Current ii. Time Range of setting i. Current ii. Time Rated burden Synchronizing check relay Make Type Setting range Earth fault Make Type Characterstick available Range of setting i. Current ii. Time Rated burden Over current (Directional) Make Type Characterstick available Range of setting i. Current ii. Time Rated burden Eatrth fault (Directional) if applicable Make Type
E F 8.16.2 A B C 8.16.3 A B C D E 8.16.4 A B C D E 8.16.5 A B
C D E 8.16.6 A B C D E 8.16.7 A B C D 8.16.8 A B C D 8.16.9 A B C D E 8.16.10 A B C Characterstick available Range of setting i. Current ii. Time Rated burden Neutral unbalance relay Make Type Characterstick available Range of setting i. Current ii. Time Rated burden Under voltage relay Make Type Range of setting i. Current ii. Time Rated burden Over voltage relayu Make Type Range of setting i. Current ii. Time Rated burden Busbar differential relay Make Type High impedence / low impedence Facility of CT radio adjustment possible through software. Yes / No CT supervision facility available. Yes /No Transformer differential relay Make Type High impedence / low impedence
Facility of CT radio adjustment possible through software. Yes / No Facility of transformer vector group adjestment possible through software. Yes/ No Setting range Rated burden Restricted earth fault relay Make Type Combined with differential relay. Yes / No Setting range Rated burden Stand by earth fault relay Make Type Characteristics Setting range Rated burden Meters ammeter Make Type Reference standard Size Scale Accuracy class Voltmeter Make Type Reference standard Size Scale Accuracy class Energy Meter Make Type Reference standard Size
E F G 8.16.11 A B C D E 8.16.12 A B C D E 9 9.1 A B C D E F 9.2 A B C D E F 9.3 A B C D
E F G H I J K L M N 10 10.1 10.2 10.3 10.4 A B 11 11.1 11.2 11.3 11.4 12 12.1 12.2 A B C 13 13.1 13.2 13.3 A B 14 14.1 A Scale Accuracy class Mesurement kWh kVARh kVAH Any Other Data stored capability Pulse output facility Data down loading facility Secoundary Wiring Type of insulation Voltage grade Conductor material Conductor Size (minimum) and insulation wiring Potential circuit Control & current circuit Terminal Block Make Type Catalog No. 20% spare terminal furnished Cable Termination Clerance for power cable termination Removable gland plate Material for multicore cable Material for single core cable Thickness of plate Name Plate Material Thickness Size for Breaker cubicle Instrument / devices Space heater / plug socket Cubicle heate Thermostat controlled
B C D E 14.2 A B 14.3 15 15.1 A B 15.2 A B 16 16.1 17 17.1 A B 18 A B 19 19.1 19.2 19.3 20 20.1 20.2 20.3 Wattage Voltage Resistance (ohms) Thermostat range Plug Socket Type Rating Cubical heater & plug socket circuit provided with MCB's A.C. /D.C. Supply Isolated switches for incoming supply A.C.Type & rating D.C.Type & rating Isolated switches at each cubicle A.C.Supply type & rating D.C.Supply type & rating Tropical Protection Any Special treatment for tropical protection Painting Finish of switchgear Inside Outside No. of Accessories furnished Breaker lifting & handling trolly Any other Tests Reference standard Routine test to be performed on switchgear Type test certificates submitted Drawing / Data General arragement for panel board Foundation Panel Bill of material
Cross sectional drawing for every type of switchgear (Add sheets if necessary) Bidders Name Signature Name Designation Seal of Company Date : ____________________ : ____________________ : ____________________ : ____________________ : ____________________
20.4
SCHEDULE C2 POWER TRANSFORMER
Sr.No. 1.0 1.1 1.2 2.0 2.1 2.2 2.3 2.4 3.0 3.1 3.2 4.0 4.1 4.2 5.0 5.1 5.2 5.3 6.0
Particular General Make Type Nominal continuous rating, KVA HV winding LV winding Type of Cooling Rating available at differet cooling Rated voltage (KV) HV winding LV winding Rated current (Amps) HV winding LV winding Connections HV winding LV winding Vector group reference Impedance at principal tap rated current and frequency at 75 C with 100 % Rating (% ) Impedance (% ) Reactance (% ) Resistance (% ) Impedance at lowest tap rated current and frequency at 75 C with 100 % Rating (% ) Impedance at highest tap rated current and frequency at 75 C with 100 %
Specified / Required
Offered
As per Annexure C of specification As per Annexure C of specification As per Annexure C of specification ONAN/ONAF ONAN - 80% ONAF-100% As per Annexure C of specification As per Annexure C of specification
As per Annexure C of specification As per Annexure C of specification As per Annexure C of specification
6.1 6.2 6.3 6.4
As per Annexure C of specification
6.5
Rating (% ) Resistance of the winding at 750Cat principal tap (ohm) a) HV b)LV Zero sequence impedance ( ohm ) a) HV b) LV Guaranteed maximum losses at principal tap at full load and 750 C without any positive tolerance kW No load losses (max.) Load losses (max.) Cooler fan losses (max.) Total I2R losses of winding @ 75 deg C Total stray losses @ 75 deg C Total Load losses (max.) No load loss at maximum permissible voltage and frequency (approx.) kW Temperature rise over reference design ambient of 40 0C Top oil by thermometer 0C Winding by thermometer 0C Winding gradient at rated current 0C HV LV Efficiency Efficiency at 750 C and unity power factor % At 110% load At 100% load At 80% load At 60% load At 40% load At 20% load Efficiency at 750 C and 0.8 power factor lag % At 110% load At 100% load At 80% load At 60% load At 40% load At 20% load Maximum efficiency % Load and power factor at which Max
7.0 7.1 7.2 8.0 8.1 8.2 9.0
9.1 9.2 9.3 9.4 9.5 9.6 9.7 10.0 10.1 10.2 10.3 10.3.1 10.3.2 11.0 11.1 11.1.1 11.1.2 11.1.3 11.1.4 11.1.5 11.1.6 11.2 11.2.1 11.2.2 11.2.3 11.2.4 11.2.5 11.2.6 11.3 11.4
As per Annexure C of specification As per Annexure C of specification
400 C 450 C
efficiency occurs Regulation (%) Regulation at full load at 750 C At unity power factor At 0.8 power factor lagging Regulation at 110% load at 750 C At unity power factor At 0.8 power factor lagging Tapping Type Capacity Range-steps x % variation Taps provided on HV winding (Yes/No) OLTC gear Make Type Reference std No of compartment Mounting arrangement Rated current Amp Rated step capacity, kVA Short circuit withstand for 2 secs, kA Time required for one step change sec. Rated voltage for motor, V AC Rating of motor Rated voltage for auxiliaries V Consumption of auxiliaries OLTC features as per specification, Yes/No Does the overload rating of OLTC match with that of the transformer under all conditions Yes/No Transformer Monitoring relay REGDA Make Reference standard Overall dimensions, mm Cooling system Type of cooling No. of cooling unit groups Capacity of cooling units Mounting of radiators Number of radiators and Size Type & size of radiator header main valve Type & size of individual radiator valve
12.0 12.1 12.1.1 12.1.2 12.2 12.2.1 12.2.2 13.0 13.1 13.2 13.3 13.4 14.0 14.1 14.2 14.3 14.4 14.5 14.6 14.7 14.8 14.9 14.10 14.11 14.12 14.13 14.14 14.15
Side mounted
15.0 15.1 15.2 15.3 16.0 16.1 16.2 16.3 16.4 16.5 16.6 16.7
16.8 16.9 16.10 16.11 16.12 16.13 16.14 16.15 16.16 17.0 17.1 Total radiating surface, sq mm Thickness of radiator tubes, mm Schematic flow diagram of the cooling system furnished (Yes/No) Type and make of Fan motor No. of fan motor per bank (Working + Standby ) Rated Power Input ( kW) Rated Voltage, Speed of Motor Efficiency of motor at Full load(%) Locked Rotor current(Amps) Details of tank Material
Minimum 1.2 mm
Robust mild steel plate without pitting and low carbon content
17.2 17.3 17.4 17.5
17.5.1 17.5.2
Thickness of sides mm Thickness of bottom mm Thickness of cover mm Confirmation of tank designed and tested for vacuum pressure (Ref: CBIP manual ) (Yes/No) Vacuum mm of Hg. / (kN/m2) Pressure mm of Hg
17.6 17.7 17.8 17.9
18.0 18.1 18.2 18.3
Is the tank lid slopped? Inspection cover provided (Yes/No) Location of inspection cover (Yes/No) Min. dimensions of inspection cover (provide list of all inspection cover with dimension), mm x mm Core Type: Core material grade Thickness of lamination mm
As per CBIP Twice the normal head of oil / normal pressure + 35 kN/m2 whichever is lower , As per CBIP Yes As per clause No 3.2.1.5 As per clause No 3.2.1.5
Core Premium grade minimum M4 or better Max. 0.27 mm with insulating coating on both sides
18.4 18.5 18.6
18.7
Insulation between core lamination Design flux density of the core at rated condition at principal tap,Tesla Maximum flux density allowed in the core at extreme overexcitation / overfluxing , Tesla Equivalent cross section area of core, mm2
18.8 Guaranteed No load current at 90% / 100% / 110% rated voltage & frequency ( Amp ) HV LV Type of winding HV LV Conductor material Maximum current density allowed, Amp per mm2 Gauge/area of cross section of conductor, mm2 HV LV Maximum current density achieved in winding (LV/HV/HVT) Amps/ mm2 Insulating material HV turn LV turn LV- core HV-LV Insulating material thickness, mm HV turn LV turn LV to core HV to LV Minimum design clearance , mm HV to earth in air HV to earth in oil LV to earth in air LV to earth in oil Between HV & LV in Air Between HV & LV in oil Top winding and yoke Bottom winding and yoke Insulating oil Quantity of oil Ltrs In the transformer tank In each radiator In OLTC chamber Total quantity 10% excess oil furnished? Type of oil
18.8.1 18.8.2 19.0 19.1 19.2 19.3 19.4 19.5 19.5.1 19.5.2 19.6
Electrolytic copper as per relevant standard 3.0 A/ mm2
19.7 19.7.1 19.7.2 19.7.3 19.7.4 19.8 19.8.1 19.8.2 19.8.3 19.8.4 20.0 20.1 20.2 20.3 20.4 20.5 20.6 20.7 20.8 21.0 21.1 21.1.1 21.1.2 21.1.3 21.1.4 21.2 21.3
Yes New insulating oil as per IS: 335, and CI. 4.2.7 of the
specification As per Annexure C of specification
21.4 22.0 22.1 22.2 22.3 22.4 22.4.1 22.4.2 22.5 22.6 22.6.1 22.6.2 22.7 22.7.1 22.7.2
Oil preservation system provided (Yes/No) Bushing Make Type Reference standard Voltage class, kV HV side bushing LV side line and neutral bushing Creepage factor for all bushing mm / kV Rated current , Amp HV bushing LV line and neutral bushing Rated thermal short current HV bushing LV line and neutral bushing
As per Annexure C of specification As per Annexure C of specification
22.8 22.8.1 22.8.2 22.9 22.9.1 22.9.2 23.0 23.1 23.2 23.3 24.0 24.1 24.2 24.3 24.4 24.5 24.5 24.6
Weight Kg HV bushing LV line and neutral bushing Free space required for bushing removal, mm HV bushing LV line and neutral bushing Terminal connections HV LV LV Neutral H.V. Cable box/Terminals Suitable for cable/conductor type size Termination height , mm Gland plate dimension mm x mm Gland plate material Gland plate thickness , mm Phase to clearance inside box / terminals , mm Phase to earth inside box / terminals , mm
As per Annexure C of specification As per Annexure C of specification As per Annexure C of specification As per Annexure C of specification 1000 mm , minimum Aluminium 5 mm minimum
25.0 25.1 25.2 25.3 25.4 25.5 25.6 25.7 26.0 26.1 26.2 26.3 26.4 26.5 26.6 26.7 27.0 27.1 L.V line side cable box Suitable for cable type , size Termination height , mm Gland plate dimension mm x mm Gland plate material Gland plate thickness , mm Phase to clearance inside box / terminals , mm Phase to earth inside box , mm LV Neutral cable box Suitable for cable type , size Termination height , mm Gland plate dimension mm x mm Gland plate material Gland plate thickness , mm Phase to clearance inside box , mm Phase to earth inside box , mm Marshalling box cubical provided as per clause no. of spec. (Yes / no) Mounting of marshalling box
As per Annexure C of specification 1000 mm , minimum Aluminium 5 mm minimum
Aluminium 5 mm minimum
Project specific to be filled up (Separate / tank mounted )
28.0 28.1 28.2 28.3 28.4 28.5 28.6 28.7 28.8 28.9 28.10 29.0 29.1 29.2 29.3 29.4 29.5 29.6 30.0 30.1
Neutral Current Transformer (NCT) Type Make Reference standard CT Ratios Burden ,VA Class of Accuracy KPV , volts , minimum Resistance, ohm @ 75 deg C, maximum Magnetizing current @ Vk/4 , mA , maximum Short time withstand current Winding current transformer (WCT) Type Make Reference standard CT ratio Burden ,VA Class of accuracy Pressure release device Minimum pressure the device is set to
PS
5P20
26.3 kA for 3 sec.
Manufacturer Std. Manufacturer Std.
rupture For main tank For OLTC Alarm and trip contact ratings of protective devices Rated/making/ breaking currents , Amp @ voltage for PRV for main tank PRV for OLTC Buchholz relay Oil surge relay for OLTC Sudden pressure relay OTI WTI Magnetic oil gauge Fittings accessories each transformer furnished as per clause No. (Bidder shall attach separate sheet giving details, make and bill of materials) Painting: as per clause for the transformer , cable boxes, radiator, marshalling box, RTCC etc (Yes/No) Over all transformer dimensions Length , mm Breadth , mm Height , mm Transformer tank dimensions Length , mm Breadth , mm Height , mm Marshalling box dimensions Length , mm Breadth , mm Height , mm Weight data Core, kG Frame parts, kG Core and frame, kG Total winding, kG Core and frame winding, kG Tank, kG Tank lid, kG Empty conservator tank , kG
30.1.1 30.1.2 31.0 31.1 31.1.1 31.1.2 31.1.3 31.1.4 31.1.5 31.1.6 31.1.7 31.1.8 32.0
33.0
34.0 34.1 34.2 34.3 35.0 35.1 35.2 35.3 36.0 36.1 36.2 36.3 37.0 37.1 37.2 37.3 37.4 37.5 37.6 37.7 37.8
6.5 meters maximum allowed 5.0 meters maximum allowed 5.0 meters maximum allowed
37.9 37.10 37.11 37.12 37.13 37.14 37.15 37.16 37.17 38.0 38.1 38.2 38.3 Each radiator empty , kG Total weight of all radiator empty , kG Weight of oil in tank , kG Weight of oil in each conservator , kG Weight of oil in each radiators , kG Total weight of oil in radiator , kG OLTC gear including oil , kG Total transport weight of the transformer , kG Total transport weight of the transformer with OLTC and all accessories Volume data Volume of oil in main tank , liters Volume of oil between highest and lowest levels of main conservator ,liters Volume of oil between highest and lowest levels of OLTC conservator, liters Volume of oil in each radiator , liters Total volume of oil in radiators , liters Volume of oil in OLTC , liters Transformer total oil volume , liters Shipping data Weight of heaviest package, kG Dimensions of the largest package (L x B x H) mm Tests All in process tests confirmed as per Cl. (Yes /No) All types tests confirmed as per Cl. (Yes /No) All in routine tests confirmed as per Cl. (Yes /No) All in special tests confirmed as per Cl. (Yes /No)
38.4 38.5 38.6 38.7 39.0 39.1 39.2 40.0 40.1 40.2 40.3 40.4
Bidders Name Signature Name Designation
: ____________________ : ____________________ : ____________________ : ____________________
Seal of Company Date : ____________________
SCHEDULE C4 BATTERY CHARGER

Sr. No. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21.1 21.2 22 23 24 Description Manufacturer equipment type Conformance to design standards as per specification Yes / No Conformance to design features as per specification Yes / No Submitted to deviation sheet for each specification clause no - Yes / No Panel dimention in mm ( length x depth x height ) Panel weight in kg Panel enclosure portection offered Voltage regulation as per specification ( value to be specified) Boost charging DC current adjustment range (Value to be specified) Amount of Ripple in DC in % - output with battery - without battery Charger efficiency offered Max temperature rise above ambient Power factor at rated load Rectifire bridge as per specification Heat generated by the panel in Kw AC MCCB - Make , rating DC MCCB - Make , rating Rectifier transformer - Make , rating Semiconductor rectifier - Make , rating DC conductor - Make , rating DCDB integral part of charger or separate? MCB for DC distribution boards - Make, rating Conformance to meetering & indication as per specification Conformance to make of component as per specification Conformance to mimic diagram, labels & finish as per specification Data to be filled by manufacturer
25 26 27 28 29 30 30.1 30.2 30.3 30.4 30.5 Submission of component catalogue - Yes / No DC charger nominal output current - ( battery trickle charge + DC load) DC charger boost charge current DC battery DC battery duty cycle DC distribution board output DP MCB feeders required 63 amp DP MCB 40 amp DP MCB 25 amp DP MCB 16 amp DP MCB 10 amp DP MCB
: ____________________ : ____________________ : ____________________ : ____________________ : ____________________
SCHEDULE C5 Ni Cd BATTERY
S.NO. 1 2 3 4 5 6 6.1 7 7.1 7.2 8 8.1 8.2 9 10 11 12 13 13.1 14 15 16 17 17.1 18 19 20 21 22
Description Battery ( as per scope of supply annexure A) - Yes / No Manufacturing battery type Conformance to design standards as per specification clause no. 2.0 - Yes / No Conformance to design feature as per specification clause no. 3.0 & 4.0 - Yes / No Submitted of deviation sheet for each specification clause no - Yes / No Battery GA drawing submitted - Yes / No Battery selection / sizing calculation submitted - Yes / No Battery rating (C5) offered in Ahr Rating at temperature 27 deg C as per IS Rating at temperature 20 deg C as per IEC Battery race type offered -steel or FRP Number of steps in a tire Number of tires in a rack Battery bank dimentions in mm ( length x depth x height) Battery cell weight in kg Battery cell anode --- no. of plates & thickness in mm Battery cell cathode --- no. of plates & thickness in mm Battery cell nominal voltage Battery cell float charge voltage Battery cell maximum boost charge voltage Battery cell end cell voltage Total battery bank float charging voltage required in volts Total battery bank boost charging voltage required volts Total time required for boost charging from and cell voltage to rated voltage /capacity. Battery internal resistance ( in Ohms ) at fully charged condition Heat generated by battery at rated full load (in Kw) Electrolyte chemical name Electrolyte specific gravity at 27 deg C Recommended topping up frequency (in weeks or
Data to be filled by Manufacturer
months) 23 24 25 26 27 Amount of gas evolution in one full charge discharge cycle (in litre / Ahr) Type of separators used in battery cell Shelf life period ( to retain 90% of energy from full charge condition at 27 deg C) Total battery bank short circuit fault level ( in KA) Battery bank terminal bus nar with insulating shrouds Yes /No
: ____________________ : ____________________ : ____________________ : ____________________ : ____________________
SCHEDULE C6 STATION AUXILIARY TRANSFORMER

S.No. 1 2 3 a b c d e f 4 a b c 5 6 a b c d Description Name of the manufacturer Type Rating Rated output Rated Voltage -HV Rated Voltage -LV No load voltage ratio Number of phases Frequency Connections High Voltage Low Voltage Vector group symbols Method of cooling Internal dimensions of tank Length Breadth Height Thickness of tank sheet i. Sides ii. Top iii. Bottom Details of core Diameter Cross sanction area i. Gross ii. Net Window height Limb Center Maximum flux density at rated voltage and frequency ( to be supported by calculations) Material and thickness of lamination Weight of stamping in core and yoke separately i. Core ii. Yoke Unit Date by vendor
kVA Volts Volts
Hz
mm mm mm mm mm mm mm mm2 mm2 mm mm Tesla mm
7 a b
c d e f g
Kgs Kgs
iii. Total HV coil constructional details Types of winding Size of conductor (Bare) Cross sectional area of conductor i. Gross ii. Net Number of coils per limb Outer diameter of coil Inner diameter of coil Mean diameter of coil Insulation of conductor Interlayer reinforcement detail Current at full load Normal working current density End turn insulation Weight of insulated conductor used in one leg of HV Weight of insulated conductor used in one leg of HV Number of turns per leg Length of mean turns 12R at 750 C (To be supported by calculations) Axis length Resistance per phase at 750 C (MAX) Weight of winding with insulation in one leg of HV HV coil constructional details Types of winding Size of conductor (Bare) Cross sectional area of conductor i. Gross ii. Net Number of coils per limb Outer diameter of coil Inner diameter of coil Mean diameter of coil Insulation of conductor Interlayer reinforcement detail Current at full load Kgs
8 a b c
mm mm2
d e f g h i j k l m n o p q r s t 9 a b c
mm mm mm
Amp Amp / mm2 Kg Kg mm
mm Ohms Kg
mm mm2
d e f g h i j
mm mm mm
Amp
k l m n o p q r s t 10 a b c d e f g h i j 11 a Normal working current density End turn insulation Weight of insulated conductor used in one leg of HV Weight of insulated conductor used in one leg of HV Number of turns per leg Length of mean turns 12R at 750 C (To be supported by calculations) Axis length Resistance per phase at 750 C (MAX) Weight of winding with insulation in one leg of HV Insulation details material and size HV coil end packing LV coil end packing Internal coil spacer of HT section Bottom core strip insulation Yoke insulation Clamp Clamp insulation Inter phase barrier Cre wrap Cylindrical insulation between HT & LT Types of blocks used between coil Details of clearances Internal clearance between inner walls of tank and core coil assembly unit i. On length (Bushing side) ii. On breadth (Non bushing side) Radial clearance between LV and HV winding Phase to phase clearance between HV limb Clearance from top of the yoke to the inside of the top cover of tank Radial clearance between LV coil from core Horizontal duct between HT sectional coil Amp / mm2 Kg Kg mm
mm Ohms Kg
mm
b c d e f
mm mm mm mm mm
g h 12 a b 13 14 15 16 End clearance of HT coil from Yoke Minimum ce=clearance between core and tank bottom Impulse test voltage of winding for 1.2/50 micro second wave according to relevant ISS HV LV Voltage per coil of HV winding Approximate voltage per layer of HV winding Performance reference temperature No loss at rated primary voltage and frequency (Guaranteed value without any positive tolerance) No loss at full load current at 750 C (Guaranteed value without any positive tolerance) Induced over Voltage test at double frequency No load current at 100% rated voltage and rated frequency as percentage of full load current No load current at 112.5% rated voltage as percentage of full load current Tribulation at normal full load and UPF at 750 C Tribulation at normal full load and 0.8 Lag PF at 750 C Impedance voltage at rated voltage and frequency at 750 C Percentage reactance at rated voltage and frequency at 750 C Percentage resistance at 750 C Percentage at 750 C With respect to high voltage With respect to low voltage Unbalance current at percentage of full load current Percentage efficiency Volts mm mm mm
Volts Volts
Deg.C
17 18 19 a.
Watts Watts
b. 20 21 22 23 24 25 a. b. 26 27
Full load 3/4 full load 1/2 full load 1/4 full load 28 a b c Permissible duration of overload following continuous running at normal rated load in ambient temperature of 500 C 10% overload 20% overload 30% overload RMS value of symmetrical short circuit current which the transformer can withstand and its duration according to clause 9.1 of ISS -2026 or clause - 1001 of BSS with latest amendment. Increase in temperature of winding at full load by resistance method in an ambient temperature of 500 C Increase in temperature of OIL BY thermometer at full load in an ambient temperature of 500 C Temperature of hottest spot in the winding at full load in an ambient temperature of 500 C Terminal arrangement of HV side Terminal arrangement of LV side Particular of HV bushing Name of the manufacturer Type Dry withstand voltage for one minute Wet withstand voltage for thirty minute Voltage rating Impulse withstand voltage 1.2/50 micro second wave i. Positive ii.Negative Total creep age distance in air Hight of bushing above transformer tank Particulars of LV neutral bushing
29
30
31
32 33 34 35 a b c d e f
g h 36
mm
a b c d e f g 37 38 a b c d e 39 40 a b c d 41 a b c 42 a b c d 43 a b c 44 45 46 Name of the manufacturer Type Voltage rating Dry withstand voltage for one minute Wet withstand voltage for thirty minute Total creep age distance in air Height of bushing above transformer tank Time constant of transformer Transformer oil Dielectric strength Resistivity Acidity Ten delta Name of supplier Quantity of transformer oil Weight of the following Tank and fitting Core and winding Transformer oil Total weight of transformer including oil Overall dimensions of transformer Length Breadth Height Name of material and size used for clamping of core winding Core clamp Tie rod Core bolt Bottom Plate Size of conservator Volume Length / DIAMETER Sheet thickness Size of material of delta and line leads Core earthing material Silica gel breather i. Make ii. Size
mm mm
Liters Kgs Kgs Kgs Kgs mm mm mm
Clearance between phases and phases to earth in air phases to phase (HV side) phases to phase (LV side) HV to earth LV to earth Type testing Is the offered 11kV/433V, conventional transformer type tested? (Yes /No) If yes, when and where was it type tested? Is there any deviation in the technical specification of offered 11kV /433V CONVENTIONAL TYPE TRANSFORMER ? If yes, give details. Unbalance current test Impulse voltage withstand test Temperature rise test Air pressure test Whether you will use specified aluminum alloy or brass copper with suitable bimetallic arrangement for HV/LV connector. Have you submitted drawing and calculation of cross sectional area of core (Yes / No) Have you submitted calculation for computation of no load and load loss at 750 Cas design data of offered transformers? (Yes / No)
47 a b c d 48 a b
mm mm mm mm
i. ii. iii. iv. 49
50
51
: ____________________ : ____________________ : ____________________ : ____________________ : ____________________
SCHEDULE C7 11kV CAPACITOR BANK

Sr. No. 2.0 3.0 Description Manufacturer equipment type/make Conformance to design standards as per specification clause no. 2.0- Yes/No - Capacitor Unit - Series Reactor - LA - Isolator 4.0 5.0 6.0 6.1 6.2 6.3 6.4 6.5 6.6 6.7 6.8 6.9 6.10 6.11 7.0 7.1 7.2 7.3 7.4 Conformance to capacitor design requirements as per specification clause no. 4.0 to 7.0 - Yes/No Submission of deviation sheet for each specification clause no. -Yes/No Capacitor single phase unit Enclosure sheet metal thickness in mm Hermetic sealing method (pressure welding/gas welding/sealant/ if any other pl. specify) No. of series group/unit No. of parallel elements/ series group No. of APP layers -double/triple Thickness of APP film Thickness of Al foil Maximum voltage stress per APP layer Rated capacitance in micro farad Output at rated system voltage (in kVAR) Rated current in Amp. Overall capacitor bank rating At rated system voltage(in kVAR) (requirement is 5.4 MVAR at 11kV with sub bank rating of 3.6 & 408 MVAR Rated current in Ampere Connection in double star?- Yes/No Space provided for future capacity addition as per Annexure B clause 9.0? -Yes/No Data to be filled by Manufacturer
7.5 7.6 7.7 8.0 8.1 8.2 9.1 9.2 10.1 10.2 11 12 13 14.1 14.2 15.0 15.1 15.2 15.3 16.0 16.1 16.2 16.3 17.0 18.0 19.0 20.0 Accessories provided for future capacity addition as per Annexure B cl:9.0? -Yes/No Spare capacitor unit offered? Yes/No Series Reactor rating details (bank rating 22kV) Capacitor bank insulation level Impulse wihstand voltage (kV peak) One minute power frequency withstand voltage (kV rms) Bus bar cross-section in sq. mm Bus bar short time withstand capacity in kA for 3sec Bus bar support insulator make & type Bus bar support insulator voltage class Capacitor unit maximum temperature rise above ambient in Deg. Celsius Capacitor unit power loss in kilowatt Capacitor bank total power loss in kilowatt Discharge device type & material Minimum time gap required between capacitor switching OFF & ON operation (in sec.) Dimension in mm Capacitor unit -width x breadth x height Capacitor bank -width x breadth x height Enclosure -width x breadth x height Weight in kg Capacitor single phase unit Steel enclosure & rack/structure Total assembly Neutral Current Transformer as per clause no. 4.20 -Yes/No Conformance to label & finish as per specification clause no. 7 -Yes/No Copy of type test certificate submitted? Yes/No Submission of GA drawing/documentation as per Annexure A claus 2.0 -yes/No
Bidders Name Signature Name Designation Seal of Company Date : ____________________ : ____________________ : ____________________ : ____________________ : ____________________
SCHEDULE C8 1.1 KV LT POWER CABLES

For each size / rating separate GTP need to be furnished. S.No. Description Buyer's requirement 1 Make 2 Type (AS PER IS) A2XFY (Multicore) 3 Voltage Grade (KV) 1.1 4 Maximum conductor temperature A Continuous ( 0 C) 90 0C 0 B Short time ( C) 250 0C 5 Conductor A Size (mm2) Sqmm As per Manufacturer B No. of wire in each conductors Nos. standard Dia of wires in each conductors As per Manufacturer C before compaction (mm) standard D Shapr of comductor As per specification E Diameter over conductor (mm) Maximam conductor resistance at 200 As per table 2 of IS -7098 F C (ohm / km) Part -1 6 Insulation As per table 3 of IS -7098 A Nominal thickness (mm) Part -1 B Minimam thickness (mm) Diameter over insulation (mm) C Approx 7 Inner Sheath As per table 5 of IS -7098 A Minimam thickness Part -1 B Approx dia over sheath (mm) Approx As per table 6 of IS -7098 8 Galvanized steel Armour Part -1 A Number of strips As per manufacturer Std. B Size (Thickness X width ) in mm 0.8 x 4 C Dia over Armour -Approx As per table 8 of IS -7098 9 Outer Sheath Part -1 A Thickness (Minimum) B Colour Yellow Weather proof paint (applicable for 2c C x 10 sqmm and 4c x 10 sqmm only) 10 Approx. overall dia (mm) 11 End Cap Required Seller's Data
12 Continuous current rating for standard I.S. condition laid Direct a. In ground 30 0C Amps a. In duct 30 0C Amps a. In air 40 0C Amps Short circuit current for 1 sec of conductor (KAmp) Electrical Parameters at Maximum operating temperature Resistance (Ohm / Km) (AC Resistance) Resistance AT 50 C/s (Ohm / Km) Impedance (Ohm / Km) Capacitance (Micro farad /Km) Recommended minimum bending radius Derating factor for following Ambient Temperature in a. At 30 OC a. At 35 OC a. At 40 OC a. At 45 OC a. At 50 OC Group factor for following Nos. of cables laid 3 Nos. 4 Nos. 5 Nos. 6 Nos. Process of cross linking of polyetbylene
13 14 A B C D 15 16
. .. X O/D Ground /Air
17 A B C D 18
Touching Trefoil
Sioplas /Dry cure /Gas Cure Bidders Name Signature Name Designation : ____________________ : ____________________ : ____________________ : ____________________ : ____________________
Seal of Company
Date
SCHEDULE C9 CONTROL CABLES

Sr. 1.0 2.0 3.0 4.0 A B 5.0 A B C D E F 6.0 A B C 7.0 A B 8.0 A B C 9.0 A B 10.0 11.0 Description Make Type (As per IS-1554 part-1) Voltage Grade (kV) Maximum conductor temperature Continuous (C) Short time (C) Conductor Size (mm2) No. of wire in each conductor Nos. Dia. of wires in each conductors before compaction (mm) Shape of conductor Maximum conductor resistance at 20C (/Km.) Number of conductor core Insulation Nominal thickness (mm) Minimum thickness (mm) Diameter over insulation (mm) approx. Inner Sheath Minimum thickness Approx. dia Over sheath (mm) approx. Galvanized steel armour Number of wire/strip Size (Dia/thickness x width) in mm Dia over Armour -Approx Outer Sheath Thickness (Minimum) Colour Approx overall dia (mm) End Cap As per CI 2.1.5 of specification As per Manufacturer standard Buyers's requirement Seller's Data
1.1 70C 160C 2.5/4 sq. mm As per Manufacturer standard As per Manufacturer standard As per the specification As per Table 2 of IS 8130
As per CI & table 2 of IS-1554 Part-1
As per Table 4 of IS-1554 Part-1
As per Table 7 of IS-1554 Part-1 Black Required
12.0 13.0 Drums provide with MS Spindle plate & nut bolts arrangement Continuous current rating for standard I.S. condition laid Direct a) In ground 30C Amps b) In duct 30C Amps c) In air 40C Amps Recommended minimum bending radius Required
14.0
x O/D
: ____________________ : ____________________ : ____________________ : ____________________ : ____________________
SCHEDULE C10 ILLUMINATION SYSTEM

1 +1.01 *1.02 *1.03 2 2.01 2.02 *2.03 *2.04 3 +3.01 3.02 +3.03 *3.04 *3.05 *3.06 *3.07 *3.08 4 4.01 +4.02 +4.03 *4.04 *4.05 *4.06 *4.07 *4.08 *4.09 *4.10 5 5.01 +5.02 *5.03 *5.04 General Make Applicable Standards Degree of protection Lighting Panel /Feeder Pillarm Box (LP/ELP/DLP/FPB/EPB/LDB/ELDB/ Construction Features) Make Rated Value (V) Busbar continuous current rating (A) Busbar material and cross section Minimum current breakers : Service Make Type No. of poles Rated continuous current (A) Short time current rating (Ka) Related Voltage (V) Breaking Current (Ka) Load Breaking Switches Service Make Type No. of poles Related Voltage (V) Rated continuous current (A) Rated making current (Ka peak) Rated breaking current (Ka) Rated short time one (1) second current (Ka) Rated dynamic current (kApeak) Fuses Service Make Type Standerd applicable
*5.05 *5.06 *5.07 *5.08 *5.09 6 +6.01 +6.02 *6.03 *6.04 6.05 6.06 7 +7.01 +7.02 7.03 *7.04 *7.05 *7.06 Related Voltage (V) Rated current (A) Fusing factor Category of duty Repturing capacity (prospective current) (Ka) Earth Leakage current Breaker Make Type No. of poles Rated continuous current (A) Short time current rating (Ka) Rated Tripping current Lighting Fixtures Manufacturer Type Description of different types Type and wattage of lamp Rated life of the lamp Applicable standards
Type
Note:- In case luminaries other than the ones specified in specification are offered, all the deviations shall be listed out otherwise these shall be considered as being fully in line with luminaries specified. 8 +8.01 +8.02 +8.03 *8.04 8.05 9 9.01 +9.02 +9.03 *9.04 *9.05 *9.06 *9.07 9.08 10 10.01 Receptacles with Switches Make Type Related Voltage (V) Rated current (A) Technical brouchures (Attach brochures and state brouchure Nos.) Cables / Wire Service Make Type Voltage Grade (V) Conductor Material Size of conductors (mm2) Current rating of conductors (A) Applicable Standareds Conduits and Accessories Make 1 2 3
10.02 10.03 10.04 11 11.01 11.02 *11.03 *11.04 *11.05 12 12.01 12.02 12.03 12.04 Notes : Type Material Applicable Standards Lamp and Luminares Make Type Lumen output throughout life (Lumen) Derating factor due to temperature Derating factor due to aging Lighting Poles / Towers Manufacturer Applicable Standareds Material and Painting Height Incandescent Lamps Fluorescent Tubes HPSV Lamps
1. Single asterisk (*) marked particulars are guaranteed. 2. Other particulars are bonafide and may vary slightly upon completion of detailed design. 3. Particulars against items marked * and + shall be furnished with the Bid.
: ____________________ : ____________________ : ____________________ : ____________________ : ____________________
SCHEDULE C11 AC DISTRIBUTION BOARDS

Note: This schedule shall be filled-in separately for (I) 415V ACDBs. Items not applicable may be marked NA 1 General A Application B Make C Applicable standards D Degree of protection as per 2 A B C D E F G H I 3 A B C D E F G 4 A B C D Distribution Boards Type Rated voltage Nominal (kV) Maximum (kV) Supply of cubical space heating & illumination Number of Phases Frequency Symmetrical short circuit withstand capacity (kA) power circuit & its components (kV) Main Busbars & Insulators material & applicable standard Type of Busbar insulation bare /painted /epoxy/insulated/ sleeved Material & applicable standard Type of Busbar insulation bare /painted /epoxy/insulated/ sleeved Continuous current rating at 50C ambient One(1) second short time current rating (kA) Dynamic current rating (kA peak) Auxiliary Busbars 240V AC (for panels space heating, panel illumination & socket) Material Size Continuous current rating (A)
E F G H I J Is busbar providedwith heat shrinkable PVC sleeve? 220V AC Control busbar Material Size Continuous current rating Is busbar providedwith heat shrinkable PVC sleeve? Air Break Switches Following information shall be furnished for each type & rating of switch//fuseswitch unit. Make Type & catalogue No. Applicable Standards No. of poles Rated Voltage (V) Rated continuous current (A) Rated making current (kA peak) (Inductive) Rated breaking current (kA) Rated short time one (1) sec. current (kA) Rated dynamic current (kA peak) Fuses Following information shall be furnished for each type & rating of fuse Make Type Applicable Standards Rated Voltage (V) Rated Current (A) Minimum fusing current at fifty(50C) ambient temperature & within panel (A) Maximum non-fusing current at fifty (50C) ambient temperature & within panel (A) Fusing factor Category of duty Rupturing capacity (kA) (Prospective current) Yes/No
Yes/No
A B C D E F G H I J 6
At 415V AC At 415V AC At 415V AC
A B C D E F G H I J
At 415V AC At 415V AC
Temperature rise at rated current & (C) fifty(50C) deg. Celsius ambient temperature AC voltmeter Selector Switches
7 A B C D E F G H 8
Control/Selector Switches Make Type Voltage grade (AC/DC) Current rating (AC/DC) Make & Carry (A) Break (Inductive) (A) Spring return or stayput (A) Continuous current carrying capacity Miniature Circuit Breakers Following information shall be provided for each type & rating of MCB Make Standard applicable Rated voltage & Frequency Rated continuous current Continuous at 50C ambient (A) Short-time(one sec.) rating (kA,rms) Derating factor for site conditions (if any) & within panel use
Ammeter Selector Switches
Other Switches
A B C D E F G
: ____________________ : ____________________ : ____________________ : ____________________ : ____________________
SCHEDULE C12 CABLE TRAYS, ACCESSORIES AND TRAY SUPPORT, CONDUITS, PIPES AND DUCTS
1 a b c 2 a i. ii. iii. General Name of the Contractor Name of sub contractors, if any Applicable standards Cable Trays and Fittings Cable Trays and Fittings Make Type Material 1. Thickness (mm) 2. Thickness of galvanisation (microns) 3. Zinc coating per sq meter (gms) Conduits , Fitting and Accessories Pipes with fitting Make Type Material 1. Thickness (mm) 2. Thickness of galvanisation (microns) Flexible conduits with fittings and accessories Make Type Material 1. Thickness (mm) 2. Thickness of galvanisation (microns) Bidders Name Signature Name Designation Seal of Company Date : ____________________ : ____________________ : ____________________ : ____________________ : ____________________
3 a i. ii. iii.
b i. ii. iii.
SCHEDULE C13 GROUNDING & LIGHTING PROTECTION SYSTEM

S.No. 1 a b c 2 a b 3 a b c 4 a b c d e f Description Earthmat Material Size of conduct Fault withstand current & duration Equipment Earthing Material Size of conduct Earth Electrode Material Size Length Lighting Protection System Material and size of horizontal air termination Material and size of vertical air termination Material and size of down conductor Size of test link Material of enclosure form test link Material and size of earth electrode Unit Date by vendor
: ____________________ : ____________________ : ____________________ : ____________________ : ____________________
SCHEDULE C14
1 1.01 1.02 1.03 1.04 1.05 1.06 1.07 1.08 1.09 1.1 1.11 1.12
Cable Accessories Makes Termination kits Straight through joint kits Cable glands Cable lugs Termination blocks Types Termination kits Straight through joints Cable glands Cable lugs Terminal blocks
: ____________________ : ____________________ : ____________________ : ____________________ : ____________________
Volume II Schedules & Annexures Schedule E1 & E2
SCHEDULE E1 TECHNICAL DEVIATIONS FROM THE SPECIFICATION

(This shall form part of Technical Bid) All the technical deviation from the tender specification shall be listed out by the Bidder, para by para in this schedule. Deviation taken in covering letter, standard terms and/or body of the Bid but not listed herein will make the Bid liable for rejection as Irresponsive
S.No. 1
Section/Sub-Section Part 2 3
Para 4
Deviation 5
Justification 6
Certified that above are the only technical deviations from the tender Specification
Name of Firm Signature of Bidder Designation Date
: ____________________ : ____________________ : ____________________ : ____________________
Seal of Company
Volume II Schedules & Annexures Schedule E1 & E2
SCHEDULE E2 COMMERCIAL DEVIATIONS FROM THE SPECIFICATION

(This shall form part of Technical Bid) All the commercial deviation from the tender specification shall be listed out by the Bidder, para by para in this schedule. Deviation taken in covering letter, standard terms and/or body of the Bid but not listed herein will make the Bid liable for rejection as Irresponsive.
S.No. 1
Section/Sub-Section Part 2 3
Para 4
Deviation 5
Justification 6
Certified that above are the only technical deviations from the tender Specification
: ____________________ : ____________________ : ____________________ : ____________________
Seal of Company
Volume II Schedules & Annexures Schedule F, G & H
SCHEDULE F LIST OF DRAWINGS ENCLOSED WITH BID

(This shall form part of Technical Bid)
S.No. 1
Drawing No 2
Title 3
: ____________________ : ____________________ : ____________________ : ____________________
Seal of Company
SCHEDULE G SCHEDULE OF TEST

(This shall form part of Technical Bid) Tests as per the relevant Indian Standard except as modified and/or as additionally called for in the tender specification shall be performed. Detailed list of the type test certificates enclosed for the various equipments offered shall be listed in the schedule.
S.No. 1
Type of test 2
Equipmnt 3
Description 4
1.0 2.0
TYPE TESTS TESTS DURING MANUFACTURE ROUTINE TESTS ON COMPLETION OF MANUFACTURE
3.0
: ____________________ : ____________________ : ____________________ : ____________________
Seal of Company
SCHEDULE H LIST OF INSTRUMENTS, TESTING EQUIPMENTS, TOOLS AND TACKLES FOR ERECTION AND MAINTANANCE
S.No. (1)
Discription (2)
Capacity (3)
Quantity (4)
Delivery (5)
1.0 INSTRUMENTS, TESTING EQUIPMENT, TOLLS & TACKLES FOR ERECTION (To be taken back by the Bidder after completion of job) 2.0 INSTRUMENTS, TESTING EQUIPMENT, TOOLS & TACKLES FOR MAINTENANCE (To be taken back by the Bidder after completion of job) 3.0 SPECIAL INSTRUMENTS, TSTING EQUIPMENT, TOOLS & TACKLES FOR ERECTION (To be taken back by the Bidder after completion of job) 4.0 SPECIAL INSTRUMENTS, TSTING EQUIPMENT, TOOLS & TACKLES FOR MAINTENANCE (To be taken back by the Bidder after completion of job)
: ____________________ : ____________________ : ____________________ : ____________________
Seal of Company
Volume II Schedules & Annexures Schedule I
SCHEDULE I LIST OF INSTALLATIONS
S.No. Purchaser 1 2
Project 3
PF Ref. 4
Brief Description 5
Value 6
Target Commissioning 7
Commissioned 8
Performance 9
Persontowhom referencemay Reamrks bemade 10 11
Bidders Name Signature Name Seal of Company Designation Date
: ____________________ : ____________________ : ____________________ : ____________________ : ____________________
Volume II Schedules & Annexures Schedule J
SCHEDULE J DELIVERY TERMS AND CONDITIONS

1 1.1 2 2.1 2.2 2.3 2.4 2.5 3 3.1 3.2 3.3 3.4 4 5 5.1 5.2 6 6.1 6.2 7 8 8.1 9 Agreeable to furnish performance Bank as per the tender specification Correspondence, drawings, test certificates, instruction manuals, BAR/PERT charts progress reports etc. shall be furnished in number of copies as per distribution schedule attached to the tender specification Agreeable to approval of above documents in our (4) weeks from date of receipt as per tender specification Quoted for all theitems & in the manner as called for in Specification If not, furnish details of deviations Price FOR site delivery basis Frieght: 1 Applicable rate Transit Insurance including forty five(45) days storage 1 Applicable rate Excise duty 1 Applicable rate Sales tax 1 Applicable rate Are quoted price firm Delivery from LOI Supply Erection Testing & commissioning Whether penalty clause acceptable Validity Terms of payment As per tender specification If not, give details Guarantee period Is it as per the tender specification If not, state alternative guarantee period acceptable Earnest money furnished Agreeable to furnish security deposit as per the tender specification *Yes/No
* Not included/included
* Not included/included * Not included/included * Not included/included *Yes/No
*Yes/No
*Yes/No
*Yes/No *Yes/No *Yes/No *Yes/No *Yes/No
10
*Yes
11
Yes
Volume II Schedules & Annexures Schedule J
Agreeable to commercial as well as technical terms & conditions of the tender specification, unless listed deviations are accepted Commencing & completion of submission of drawings from LOI
12 13
Yes
: ____________________ : ____________________ : ____________________ : ____________________ : ____________________
Volume II Schedules & Annexures Schedule K
SCHEDULE K SCHEDULE OF RECOMMENDED SPARES

Bidder shall offer the prices for spares for destination, rate of taxes & duties to be considered shall be indicated.
S.No. 1
Description 2
Quantity 3
UnitPrice 4
TotalPrice 5
: ____________________ : ____________________ : ____________________ : ____________________ : ____________________
Volume II Schedules & Annexures Schedule L
SCHEDULE L DECLARATION
I, ________________________ certify that all the typed data & information pertaining to the subject tender specification are correct & are true representation of the equipment covered by our formal Bid No_________________dated________________.
I hereby, certify that I am duly authorized representative of the Bidder whose name appears above my signature.
Bidders Name Authorised Representative Signature Authorised Representative Name (Typed) Authorised Representative Designation Seal of Company Date
: ____________________
: ____________________
: ____________________
: ____________________ : ____________________
Bidders Intent
The bidder hereby agrees to fully comply with the requirements & intents of the subject tender specification for the price(s) indicated
Authorised Representative Signature
: ____________________

Technical Specification Saket Court Complex-Nit 108

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TECHNICAL SPECIFICATION FOR TURNKEY EXECUTION OF 33KV SAKET COURT COMPLEX I/D GRID SUBSTATION AT DELHI

BSES RAJDHANI POWER LTD

Corporate office: BSES Bhawan, Nehru Place, New Delhi- 19

Volume I Technical Specification

Corporate office: BSES Bhawan, Nehru Place, New Delhi- 19

Volume I Technical Specification

Volume II : Schedules & Annexure

Corporate office: BSES Bhawan, Nehru Place, New Delhi- 19

Volume I Technical Specification

VOLUME I TECHNICAL SPECIFICATION

Corporate office: BSES Bhawan, Nehru Place, New Delhi- 19

Volume I Technical Specification

1.0 INTENT OF SPECIFICATION

2.0 AUXILIARY SUPPLIES

3.0 SCOPE OF SUPPLY

Corporate office: BSES Bhawan, Nehru Place, New Delhi- 19

Volume I Technical Specification

Corporate office: BSES Bhawan, Nehru Place, New Delhi- 19

Volume I Technical Specification

4.0 COMPLETION SCHEDULE

Corporate office: BSES Bhawan, Nehru Place, New Delhi- 19

Volume I Technical Specification

5.0 WORK BY OTHERS

6.0 CO-CORDINATION WITH STATUTORY BODIES & OUTSIDE AGENCIES

Page 1.4 of 1.10

Corporate office: BSES Bhawan, Nehru Place, New Delhi- 19

Volume I Technical Specification

7.0 COORDINATION WITH OTHER CONTRACTOR & PURCHASER & OWNERS

8.0 TERMINAL POINTS

9.0 SALIENT FEATURES, BASIC DESIGN CRITERIA AND MINIMUM TECHNICAL

Corporate office: BSES Bhawan, Nehru Place, New Delhi- 19

Volume I Technical Specification

Corporate office: BSES Bhawan, Nehru Place, New Delhi- 19

Volume I Technical Specification

d) Max. Relative Humidity

50 +/- 5% Solidly Grounded 1500 MVA / 26.3 kA

50 +/- 5% Solidly Grounded 500 MVA / 26.3 kA

10.0 CODES & STANDARDS

Corporate office: BSES Bhawan, Nehru Place, New Delhi- 19

Volume I Technical Specification

11.0 ENGINEERING DELIVERABLES

Corporate office: BSES Bhawan, Nehru Place, New Delhi- 19

Volume I Technical Specification

12.0 SUBMISSION OF DRAWINGS

Page 1.9 of 1.10

Corporate office: BSES Bhawan, Nehru Place, New Delhi- 19

Volume I Technical Specification

13.0 APPROVED VENDOR LIST

Page 1.10 of 1.10

Corporate office: BSES Bhawan, Nehru Place, New Delhi- 19

Volume I Technical Specifications for Civil Works.

TECHNICAL SPECIFICATION FOR CIVIL WORK

BSES RAJDHANI POWER LTD

Corporate office: BSES Bhawan, Nehru Place, New Delhi- 19

Volume I Technical Specifications for Civil Works.

SITE PREPARATION Scope

Page 2.2 of 2.26

Corporate office: BSES Bhawan, Nehru Place, New Delhi- 19

Volume I Technical Specifications for Civil Works.

Excavation and Backfill

Corporate office: BSES Bhawan, Nehru Place, New Delhi- 19

Volume I Technical Specifications for Civil Works.

Requirement for fill material under foundation