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Welcome to the Centron Product Catalog. Inside you will find photos, technical data and specifications on our products. We can also engineer and manufacture some products to specification, just contact our local agent or distributor. We look forward to the opportunity to serve you in your needs.
TA B L E O F CONTENTS >
OVERVIEW 1
Fiberglass Epoxy Pipe (GRE), Tubing, Casing and Well Screens Epoxy Fiberglass Custom Tubular Products
LINE PIPE
1.1 1.7
2
Bell x Spigot Fiberglass Epoxy GRE Line Pipe CEN Fiberglass Epoxy GRE Line Pipe CEN/CBS Velocity & Pressure Loss Charts SP Series Fiberglass Epoxy Integral Joint Surface Pipe SP Velocity & Pressure Loss Charts SPH Series Fiberglass Epoxy Integral Joint Surface Pipe SPH Velocity & Pressure Loss Charts SP8 Series Fiberglass Epoxy Integral Joint Surface Pipe SP8 Velocity & Pressure Loss Charts Bondstrand Fiberglass Pipe & Fittings
D O W N H O L E T U B I N G F i b e r g l a s s E p o x y G R E I n t e g r a l J o i n t Tu b i n g
2.1 2.3 2.5 2.9 2.13 2.17 2.21 2.25 2.29 2.33
3
General Considerations for Use General Engineering Data Tension/Depth vs. Stretch Tables Fluid Weight Table
CASING Fiberglass Epoxy Integral Joint Casing
Introduction
Ta b l e o f C o n t e n ts
Single Screens - Model DHS Series Pre-packed Well Screens - Model DHSPP Flush Joint - Model DHSFJ Series Configurations Re-Entry Vertical Typical Flush Joint Installation Re-Entry Horizontal
FITTINGS Physical Specifications
SP/SP8/SPH Series CEN Series CEN Pipe Flange Specifications High Pressure Line Pipe Flange Specifications Repair Joint Flanged Lateral Tee Connection
T E C H N I C A L D ATA
O-Ring Size Guide O-Ring Selector Basic Compound Guide for the Petroleum Industry Fiberglass Tubulars Selected Chemical Resistance Chart
I N S TA L L AT I O N
General Installation Information Threads Torque Based Make-up Position Based Make-up Tools Repairs & New Lateral Tie-Ins Cold Weather Installation of Fiberglass Tubulars Specific Installation Procedures CEN SP/SP8/SPH Series Downhole Tubing
S U P P L E M E N TA L
Fiberglass Pipe Handling & Storage Procedure Export Shipping Container Quantities Pipe Marking
Centron Product Catalog rev 3.0 (10/10)
Overview
F i b e r g l a s s E p o x y ( G R E ) P i p e , Tu b i n g , C a s i n g a n d W e l l S c r e e n s
Avoid fluid transport problems the Centron Way. Advanced filament wound construction gives Centron tubular fiberglass products superior physical properties and performance capabilities. Centrons quality system is certified to API Q1 and ISO 9001, assuring customers of the highest quality products in the industry.
F E AT U R E S >
Operating pressures to 3500 PSI in hostile corrosive environments. Tubing and casing with deep hole capabilities of more than 10,000 feet. Fast, reliable, make-up. Industry standard and premium end connectors available. Flow characteristics 11/2 times better than steel. Provides for low solids build-up and low pressure drop. At 1/4 the weight of steel, handling and installation costs are reduced substantially.
A P P L I C AT I O N S
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Flow lines Chemical disposal lines Injection lines Gas gathering and transport lines Water processing Solution mining lines Recirculating lines Production oil wells Injection wells Chemical disposal wells Water wells Solution mining wells Mine acid lines
A D VA N TA G E S
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API 15 HR and 15 LR monogrammed pipe available About 1/4 the weight of steel Assemble in any weather Superior flow characteristics Low paraffin and scale build-up Excellent corrosion resistance and long service life Exceptional pressure and axial load capabilities Low installation costs
Important Note - Limited Warranty The information and recommendations contained in this literature regarding Centron Fiberglass Products are based on currently available data and believed to be representative of the product under specific conditions. However, such factors as variations in environment, application or installation, changes in operating procedures, or extrapolation of data may cause different results. Centron International Inc. makes no representation or warranty, express or implied, including warranties of merchantability or fitness for purpose or service life, as to the accuracy, adequacy, or completeness of the recommendations
15LR-0007 15HR-0003
or information contained herein. Centron International Inc. neither assumes nor authorizes any representative or other person to assume for it, any obligation or liability other than such as is expressly set forth. Centron International Inc. reserves the right to change any and all specifications or descriptions without notice.
1.1
Overview
F i b e r g l a s s E p o x y ( G R E ) P i p e , Tu b i n g , C a s i n g a n d W e l l S c r e e n s
B e l l x Sp i g o t ( C B S ) a n d I n t e g r a l J o i n t ( C E N ) L i n e P i p e
Lightweight, easy to handle and install, Centron Fiberglass Epoxy Line Pipe is ideal for all flow lines. The CBS Pipe has a bell and spigot adhesive bonded connection. The CEN connection has an O-ring seal and can be made up by hand, with no special tools or skills required. The strong, coarse threads make up fast and sure. For orientation of fittings, pipe joint may be backed off up to 360 from full make-up. The white band is used for quick and positive visual indication of proper make up. Centron pipe is filament wound on polished steel mandrels to produce an exceptionally smooth inside diameter. It is highly resistant to damage from brines, sweet and sour crudes, H2S, CO2, and other fluids. Centron Bell x Spigot (CBS), adhesive bonded pipe and IJ Line Pipe (CEN) are available in the sizes listed below to 500 psi (CBS) and 800 psi (CEN) maximum static pressure rating.
Size 2 3 4 ID Inches (mm) 2.23 (56.6) 3.35 (85.1) 4.33 (110.0) Operating Pressure Ratings Available PSI (MPa) 500 (3.45) to 800 (5.51) 500 (3.45) to 800 (5.51) 500 (3.45) to 800 (5.51) Joint Length Feet (M) 30 (9.1) 30 (9.1) 30 (9.1)
For larger diameters use Bondstrand 3000A, 3200A or 3300A for sizes 6- to 12-inches, depending on performance characteristics required. For 14 to 16-inch diameters use Bondstrand 3000A or 3200A as needed for performance required. For 18 to 40-inch diameters use Bondstrand 3400.
I n t e g r a l J o i n t H i g h - P e r f o r m a n c e L i n e P i p e ( S P, S P H , S P 8 )
Centron SP and SPH Line Pipe with its ultra high strength threaded joint, multiple seal and advanced filament wound construction make it the choice for demanding oil field, solution mining, fluid transport and natural gas applications. Standard API 8 round thread is also available.
SP & SPH C O N N E C T I O N > SYSTEM F E AT U R E S
Multiple seal for high reliabilitythreads and O-ring. Coarse threads (4 thd/in)provide seal at high pressure with exceptional across the joint strength and fast make-up without cross threading problems. O-ring provides high pressure seal, keeps thread sealant in box and keeps internal fluids out of threads. Wrench tight make-up provides multiple seal.
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Compatability with steel EUE and LTC threads Fine threads 8 thd./inch designed in accordance with API 5B
CONSTRUCTION F E AT U R E S
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Balanced filament wound construction at operating pressure, Centron SP Line Pipe has little axial expansion or contraction, thus reducing thrust forces at fittings in the pipe line. Fittings all fittings have the same internal pressure safety factor as the pipe for complete reliability throughout the pipe line.
1.2
Overview
F i b e r g l a s s E p o x y ( G R E ) P i p e , Tu b i n g , C a s i n g a n d W e l l S c r e e n s
C e n t r o n S P. S P 8 a n d S P H L i n e P i p e
Size 11/2 2 21/2 3 4 5 6 65/8 7 73/4 8 10 ID Inches (mm) 1.60 (40.6) 1.95 (49.5) 2.48 (63.0) 2.98 (75.7) 3.98 (101.0) 4.85 (123.0)
5.50 (139.7) 6.10 (155.0) 6.40 (163.0)
Operating Pressure Ratings Available PSI (MPa) Up to 3500 (24.1) Up to 3500 (24.1) Up to 3500 (24.1) Up to 3000 (20.5) Up to 3000 (20.5) Up to 1500 (10.3) Up to 2500 (17.2) Up to 1750 (12.1) Up to 1750 (12.1) Up to 1800 (12.4) Up to 2000 (13.8) Up to 1000 (6.90)
Joint Length Feet (M) 29.5 (9.0) 29.5 (9.0) 29.5 (9.0) 29.5 (9.0) 29.5 (9.0) / 29.16** 29.5 (9.0) 29.5 (9.0) / 29.16** 29.16 (8.9) 29.16 (8.9) 29.16 (8.9) 29.16 (8.9) 29.16 (8.9)
5.50 (139.7) 6.10 (155.0) . 5.50 (139.7) 7.75 (196.9) 7.75 (196.9) 8.42 (214.0) 9.72 (246.9)
* Standard 8rd EUE or LTC Integral joint connections are also supplied in sizes 2, 21/2, 3, 4, 6 5/8, 7 and 8 inch diameters. Consult factory for pressure limitations. ** SPH Series
I n t e g r a l J o i n t Tu b i n g ( D H , D H 8 * )
Centron Tubing has advanced filament wound construction to provide the high axial modulus and tensile strength required for downhole applications.
DH CONNECTION > SYSTEM F E AT U R E S
Multiple seal for high reliabilitythreads and O-ring. Coarse threads (4 thd/in)provide seal at high pressure with exceptional across the joint strength and fast make-up without cross threading problems. O-ring provides high pressure seal, keeps thread sealant in box and keeps internal fluids out of threads. Wrench tight make-up provides multiple seal.
Available in five sizes. Centron Tubing is ideal for demanding high pressure & deep well applications. C e n t r o n Tu b i n g
Size 11/2 23/8 27/8 31/2 41/2 ID Inches (mm) 1.60 (40.6) 1.95 (49.5) 2.48 (63.0) 2.98 (75.7) Operating Pressure Ratings Available PSI (MPa) 2000 (13.8) to 4000 (27.6) 1500 (10.3) to 3500 (24.1) 1500 (10.3) to 3000 (20.7) 1200 (8.3) to 2500 (17.2) Rated Axial Load x 103 Lbs. (N) (Max) 13.5 (62) 17.0 (78) 22.0 (98) 26.0 (116) 42.0 (187) Joint Length Feet (M) 29.5 (9.0) 29.5 (9.0) 29.5 (9.0) 29.5 (9.0) 29.5 (9.0)
*Standard 8RD EUE Integral Joint Connections are also supplied in sizes 23/8, 27/8, 31/2, and 41/2 inch diameters.
1.3
Overview
F i b e r g l a s s E p o x y ( G R E ) P i p e , Tu b i n g , C a s i n g a n d W e l l S c r e e n s
Centron Casing has advanced filament wound construction and a multiple seal connection system to provide the high compressive and axial tensile strength required for deep well casing applications. The special, textured overwrap of Centron Casing provides superior cement bonding that satisfies the most demanding requirements.
Centron Casing
Size 41/2* 5 51/2 65/8* 7* 95/8* 103/4 ID Inches (mm) Internal Pressure PSI (MPa) External Collapse PSI (MPa) Joint Length Feet (M)
3.98 (101.0) 1000 (6.89) to 2500 (17.2) 150 (1.03) to 1850 (12.8) 29.5 (9.0) 4.33 (110.0) 900 (6.20) to 1500 (10.3) 110 (0.75) to 600 (4.10) 4.85 (123.0) 850 (5.86) to 2100 (14.5) 80 (0.55) to 1150 (7.93) 30.0 (9.1) 29.5 (9.0)
6.10 (155.0) 850 (5.86) to 2100 (14.5) 90 (0.62) to 1150 (7.93) 29.16 (9.0) 6.40 (163.0) 850 (5.86) to 2000 (13.8) 80 (0.55) to 1000 (6.87) 29.16 (9.0) 8.42 (214.0) 800 (5.51) to 1550 (10.7) 70 (0.48) to 480 (3.31) 9.72 (246.9) 750 (5.17) to 1250 (8.6) 64 (0.44) to 280 (1.93) 29.16 (8.9) 29.16 (8.9)
Centron International Inc. supplies a complete line of cementing accessories for use with all Centron Casing products.
G e n e r a l Te c h n i c a l D a ta
LINE PIPE
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Mill Test Pressure: Axial Tensile Strength: Axial Modulus of Elasticity: Hoop Modulus of Elasticity: Density: Coefficient of Thermal Expansion: Hazen-Williams Flow Factor: Poissons Ratio (Hoop Tensile):
Operating Pressure x 1.25 12,000 PSI 2.35 x 106 PSI (1.62 x 104 MPa) 3.59 x 106 PSI (2.48 x 104 MPa) 0.07 lbs/in3 (Sp. Gr. = 1.95) 1.0 x 10-5 in/in/F (1.8 x 10-5 m/m/C) 150 0.6
1.4
1.4
Overview
F i b e r g l a s s E p o x y ( G R E ) P i p e , Tu b i n g , C a s i n g a n d W e l l S c r e e n s
TUBING
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Mill Test Pressure: Axial Tensile Strength: Axial Modulus of Elasticity: Hoop Modulus of Elasticity: Density: Coefficient of Thermal Expansion: Hazen-Williams Flow Factor: Poissons Ratio (Hoop Tensile):
Operating Pressure x 1.25 30,000 PSI 2.96 x 106 PSI (2.04 x104 MPa) 3.40 x 106 PSI (2.34 x 104 MPa) 0.07 lbs/in3 (Sp. Gr. = 1.95) 1.0 x 10-5 in/in/F (1.8 x 10-5 m/m/C) 150 0.3
CASING
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Mill Test Pressure: Axial Tensile Strength: Axial Modulus of Elasticity: Hoop Modulus of Elasticity: Density: Coefficient of Thermal Expansion: Hazen-Williams Flow Factor: Poissons Ratio (Hoop Tensile):
Operating Pressure x 1.25 12,000 PSI 2.35 x 106 PSI 3.59 x 106 PSI (2.48 x 104 MPa) 0.07 lbs/in3 (Sp. Gr. = 1.95) 1.0 x 10-5 in/in/F (1.8 x 10-5 m/m/C) 150 0.6
1.5
Overview
F i b e r g l a s s E p o x y ( G R E ) P i p e , Tu b i n g , C a s i n g a n d W e l l S c r e e n s
RESIN SYSTEMS
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Centron Tubular products are manufactured with epoxy resin and one of two different hardener systems. Each system has certain characteristics such as mechanical properties, chemical resistance, temperature capability, and cost which may make one system more suitable than the other for a particular application. In all cases, the chemical compatibility and physical capability of the pipe for the expected conditions must be considered to optimize service life. Anhydride/Epoxy System Ideally suited for the majority of common oil field applications. Fluids such as sweet and sour crudes, fresh water, salt water, CO2 service, natural gas, and nitrogen can be transported at continuous service temperatures to 180F (82C). Aromatic Amine/Epoxy System Suited for the majority of oil field applications plus the capability of handling a broader range of corrosive materials at higher temperatures than the anhydride system. The above mentioned fluids can be transported at continuous service temperatures to 210F (99C). Laboratory testing and field service indicates superior performance capability in high pressure CO2 service and materials used in polymer floods. Both the anhydride and amine systems may be hot oiled to 225F(106C) for periods of time up to 24 hours at pressures not exceeding 50% of the ambient static pressure rating of the pipe.
I N S TA L L AT I O N >
Buried Pipe If the soil is rocky, care must be taken to pad the pipe, below and above with relatively rock free soil or sand to preclude damage. Fiberglass thin wall pipe is not recommended for use in extremely rocky conditions unless externally protected with a rock shield. Above Ground Installation In above ground installations, the pipe should be run in low traffic areas to avoid incidental damage. In high traffic areas, the pipe should be run through steel conduit using centralizers to prevent rubbing. Centron Fiberglass Products used above ground and exposed continuously to the elements may be ordered UV-Inhibited to retard ultra violet degradation. Painting the pipe will also control ultraviolet degradation, if properly applied and maintained.
1.6
Overview
F i b e r g l a s s E p o x y C u s t o m Tu b u l a r P r o d u c ts
Epoxy Fiberglass tubulars have a unique set of properties compared to traditional metal products. Everything is different; from the way a packer is dressed to land, seal and release, to the dramatically lower hydraulic resistance to flow. In addition to Centrons in-house engineering and manufacturing capabilities, we have developed a world-wide network of manufacturers, designers, contractors, agents and distributors that enable Centron to provide complete, hassle-free systems to suit most any oilfield application.
EXAMPLES
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Tu r n - K e y L i n e P i p e S y s t e m s
Injection or Gathering Flow/Capacity Design, single or multi-phase Metering Runs & Valving Well Head Tie-In Kits Complete Installation Service
Production or Injection/Disposal Conventional & Horizontal Packer(s), on-off tools, expansion joints, gas lift mandrels Selective Zone Injection Equipment Pre-Packed Well Screens & Liners Pump Systems/Lift Equipment Written Completion Procedures Workover Crew Supervision
1.7
Overview
F i b e r g l a s s E p o x y ( G R E ) P i p e , Tu b i n g , C a s i n g a n d W e l l S c r e e n s
OPTIONS
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The following options are available on most Centron products: Precision Ground Boxes reduced outside diameter boxes for tight fits downhole or slip lining. UV Light Resistant Overwrap protects product installed above ground from fiber bloom due to prolonged exposure to sunlight. Boron Free Glass transparent to slow neutrons for monitoring wells. Wound-In Tracers metallic tracers precisely located in exact length joints for logging applications. Integral Centralizers for casing and slip lining applications. Ballast Weighting for subsea and swamp installation where pipe may float. Patented Premium Non-Galling (PeNG) Carbon Fiber Box Threads for improved thread make-up reliability. Enhanced Paraffin Resistance Options significantly delay the accumulation of paraffin along the inside pipe wall.
ENGINEERED PRODUCTS
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In addition to Centrons line of top quality oilfield tubulars and well screens, Centron designs and manufactures a variety of tubular structural elements where the mechanical and physical properties, in combination with high strength to weight ratio of Epoxy Fiberglass, can be engineered to advantage. Radio Frequency Transparent Antenna Masts & Booms High Impact Resistant Packaging Ballast Tubes Tapered Pole Products Logging Tool Housings
1.8
CBS Series
P R O D U C T
L I N E
Bell x Spigot Piping Fittings Tees 45 and 90 Elbows Adapters and Bushings Reducers Sleeve Couplings Flanges
Lightweight, easy to handle and install, Centron Fiberglass Epoxy GRE Bell x Spigot Line Pipe is ideal for oil field or other flow line installations. The piping system is installed using Ameron adhesive systems which provide a fast cure and a locking mechanism where the connections are held together securely while the adhesive is curing. Assembly of Centron Bell x Spigot piping systems requires no special tools or preparation except for tapering the field cut joints with a taper tool which is fully described in the installation manual. A full line of fittings and adapters is available. Centron Bell x Spigot Pipe is filament wound on polished steel mandrels for exceptional flow characteristics.
F E AT U R E S >
The chemical resistance of Centron Tubular Products is determined by the Epoxy Resin System. Centron offers two standard resin systems. The Centron anhydride/epoxy system delivers trouble free service in the vast majority of oilfield fluids to 180F (82C). The Centron aromatic amine/epoxy system provides service over a wide pH range up to temperatures of 210F (99C). Both systems may be hot oiled to 225F (106C) for periods of time up to 24 hours at pressures not to exceed 50% of the ambient temperature static pressure rating. Contact Centrons Customer Service Department for any application questions.
A D VA N TA G E S
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Lower installation costs Excellent corrosion resistance and long service life Superior flow characteristics for pumping economy Fast cure adhesive Low paraffin and scale build-up
Centron line pipe meets or exceeds API specifications 15LR. Centron International Inc. manufactures a complete line of fiberglass surface pipe, line pipe, tubing, casing and associated fittings. See your Centron distributor or call Centron International Inc. for all your fiberglass tubular product needs.
15LR-0007 15HR-0003
2.1
CBS Series
Physical Specifications
3 (75)
CBS 500
3.49 (88.6)
3.35 (85.1)
.070 (1.78)
3.70 (94.0)
.65 (.96)
135 (41)
39 (1.0)
14 (4.2)
4 (100)
178 (54)
29 (0.8)
16 (4.8)
JOINT
LENGTH=30.0
F T.
(9.14M)
MAKE-UP LENGTH=
29.67
F T.
(9.04M)
Performance Properties1
T Y P I C A L U LT I M AT E VA L U E S
Series
Short Term3 Ext. Collapse Weep Pressure Pressure PSI (MPa) PSI (MPa) 2400 (16) 130 (0.9)
CBS 500
3 (75)
CBS 500
500 (3.45)
300 (2.07)
2000 (14)
60 (0.4)
4 (100)
CBS 500
500 (3.45)
300 (2.07)
1600 (11)
40 (0.3)
1. In all applications chemical compatibility and physical capability of the pipe for the operating conditions must be determined. 2. Quasi-steady 3. Unrestrained test
G e n e r a l Te c h n i c a l D a ta
Mill Test Pressure: Axial Modulus of Elasticity: Hoop Modulus of Elasticity: Density: Coefficient of Thermal Expansion: Hazen-Williams Flow Factor: Poissons Ratio (Hoop Tensile): Poissons Ratio (Axial Tensile): 2.2
Operating Pressure x 1.25 2.35 x 106 PSI (1.62 x 104 MPa) 3.59 x 106 PSI (2.48 x 104 MPa) 0.07 lbs/in3 (Sp. Gr.= 1.95) 1.0 x 10-5 in/in/F (1.8 x 10-5 m/m/C) 150 .60 .45
CEN Series
A P P L I C A T I O N S
Detail
Lightweight, easy to handle and install, Centron CEN Line Pipe is ideal for oil and water flow lines. Joints are made by hand, and no special tools or skills are required. The strong, coarse threads make-up fast and sure. For orientation of fittings, pipe joint may be backed off up to 360 from full make-up. The white band is used for quick and positive visual make-up verification. Centron Pipe is filament wound on polished steel mandrels to produce an exceptionally smooth inside diameter. It is highly resistant to corrosion from brines, sweet and sour crudes, H2S/CO2, and other fluids encountered in the oilfield.
F E AT U R E S >
The chemical resistance of Centron Tubular Products is determined by the Epoxy Resin System. Centron offers two standard resin systems. The Centron anhydride/epoxy system delivers trouble free service in the vast majority of oilfield fluids to 180 F (82C). The Centron aromatic amine/epoxy system provides service over a wide pH range up to temperatures of 210F (99C). Both systems may be hot oiled to 225F (106C) for periods of time up to 24 hours at pressures not to exceed 50% of the ambient temperature static pressure rating. Contact Centrons Customer Service Department for any application questions. CEN series features a modified ACME 4 threads per inch (non-sealing) with gasket seal connection.
A D VA N TA G E S
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Centron line pipe meets or exceeds API specification 15LR Centron line pipe available with API monogram Lower installation costs Installation crews need no special training or skills Positive method for checking joint make-up Completely mechanical connecting system no waiting on weather conditions for installation Fast, easy on-site handling and storage Excellent corrosion resistance and long service life Smooth inside diameter for reduced paraffin and scale build-up, and greatly improved flow characteristics Coarse threads - no cross threading
2.3
15LR-0007 15HR-0003
CEN Series
Physical Specifications
Series/ Rating CEN 500 CEN 800 CEN 500 CEN 800 CEN 500 CEN 800
Nominal O.D.. Inches (mm) 2.35 (59.7) 2.38 (60.5) 3.49 (88.6) 3.57 (90.7) 4.49 (114) 4.60 (117)
Nominal I.D. Inches (mm) 2.23 (56.6) 2.23 (56.6) 3.35 (85.1) 3.35 (85.1)
Nominal Wall Thickness Inches (mm) .060 (1.52) .075 (1.91) .070 (1.78) .110 (2.79)
Nominal Box O.D. Inches (mm) 3.12 (79.0) 3.20 (8.13) 4.33 (110) 4.49 (114) 5.30 (135) 5.50 (140)
Weight Lbs. / Ft. (Kg/M) .50 (.74) .67 (1.0) .77 (1.1) 1.4 (2.1) 1.0 (1.5) 2.2 (3.3)
Minimum Bend Radius Feet (M) 88 (27) 92 (28) 135 (41) 138 (42) 178 (54) 182 (55)
Offset per joint Inches (M) 60 (1.5) 59 (1.5) 39 (1.0) 38 (0.9) 29 (0.8) 28 (0.7)
Support Spacing Feet (M) 12 (3.6) 13 (3.9) 14 (4.2) 15 (4.6) 16 (4.8) 18 (5.2)
3 (75)
4 (100)
J O I N T L E N G T H = 2 9 . 7 5 F T. ( 9 . 0 7 M )
M A K E - U P L E N G T H = 2 9 . 3 4 F T. ( 8 . 9 5 M )
Performance Properties1
T Y P I C A L U LT I M AT E VA L U E S
Series
Short Term3 Ext. Collapse Weep Pressure Pressure PSI (MPa) PSI (MPa)
2 (50)
CEN 500 CEN 800 CEN 500 CEN 800 CEN 500 CEN 800
500 (3.45) 800 (5.51) 500 (3.45) 800 (5.51) 500 (3.45) 800 (5.51)
300 (2.07) 500 (3.45) 300 (2.07) 500 (3.45) 300 (2.07) 500 (3.45)
14,000 lbs. 14,000 lbs. 24,000 lbs. 24,000 lbs. 30,000 lbs. 30,000 lbs.
2400 (16) 3200 (22) 2000 (14) 2400 (16) 1600 (11) 2400 (16)
130 (0.9) 250 (1.7) 60 (0.4) 200 (1.4) 40 (0.3) 200 (1.4)
3 (75)
4 (100)
1. In all applications chemical compatibility and physical capability of the pipe for the operating conditions must be determined. 2. Quasi-steady 3. Unrestrained test
G e n e r a l Te c h n i c a l D a ta
Mill Test Pressure: Axial Modulus of Elasticity: Hoop Modulus of Elasticity: Density: Coefficient of Thermal Expansion: Hazen-Williams Flow Factor: Poissons Ratio (Hoop Tensile): Poissons Ratio (Axial Tensile): 2.4
Operating Pressure x 1.25 2.35 x 106 PSI (1.62 x 104 MPa) 3.59 x 106 PSI (2.48 x 104 MPa) 0.07 lbs/in3 (Sp. Gr.= 1.95) 1.0 x 10-5 in/in/F (1.8 x 10-5 m/m/C) 150 .60 .45
CEN/CBS
100
12 ft./s*
10
FLUID VELOCITY (Feet Per Second)
A B C
F L O W R AT E ( B a r r e l s P e r D a y )
CEN/CBS
100
10
12 ft
./s*
A B C
10000
100000
2.6
CEN/CBS
100
10
12
ft./s
A
1
A B C
F L O W R AT E ( B a r r e l s P e r D a y )
CEN/CBS
100
10
12
ft./ s
A B C
F L O W R AT E ( B a r r e l s P e r D a y )
SP Series
A P P L I C A T I O N S
Flow Lines Injection Lines Gas Gathering & Transport Lines Recirculating Lines Solution Mining Water Processing
Centron SP Series Surface Pipe, with its unique high strength threaded joint, makes it the choice for corrosive oil field and other demanding fluid transport applications requiring low to high pressure 11/2 to 6 inch pipe. Centrons Quality System is certified to API Specification Q1 and ISO 9001, assuring customers of the highest quality products in the industry.
JOINING SYSTEM > FEATURES
Multiple seal for high reliability threads and O-ring Coarse threads (4 threads per inch) no cross threading hi-strength. No thrust blocks required Patented non-galling, composite threads available Make-up to specified torque or position No special tools required for installation Balanced filament wound construction using only the highest quality raw materials and modern manufacturing equipment Centrons complete line of fittings and adapters have the same safety factors as the pipe and are manufactured with the same high quality raw materials to provide complete reliability throughout the pipeline system.
FEATURES
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ADVANTAGES
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About 1/4 the weight of steel Assemble in any weatherno adhesive required Superior flow characteristics Coarse threadsno cross threading Excellent corrosion resistance Exceptional pressure capabilities Low installation costs Low paraffin and scale build-up. For additional protection, an enhanced paraffin resistance option is available.
Centron International Inc. manufactures a complete line of fiberglass surface pipe, line pipe, tubing, casing and associated fittings. See your Centron distributor or call Centron International Inc. for all your fiberglass tubular product needs.
SP Series
Physical Specifications
Series/Static Nominal Pressure Static Pressure Rating (psi) Nominal Nominal Nominal Wall Nominal Size Rating @ O.D. I.D. Thickness Box O.D. Weight Inches (mm) 100F (38C) 125F (52C) 150F (65C) 180F (82C) Inches (mm) Inches (mm) Inches (mm) Inches (mm) lbs./ft. (kg/M) 11/2 (40) SP 1250 SP 1500 SP 2000 SP 2500 SP 3000 SP 3500 SP 1000 SP 1250 SP 1500 SP 2000 SP 2500 SP 3000 SP 3500 SP 800 SP 1000 SP 1250 SP 1500 SP 2000 SP 2500 SP 3000 SP 3500 SP 800 SP 1000 SP 1250 SP 1500 SP 2000 SP 2500 SP 3000 SP 500 SP 800 SP 1000 SP 1250 SP 1500 SP 500 SP 800 SP 1000 SP 1250 SP 1500 SP 500 SP 800 SP 1000 1150 1400 1850 2300 2750 3200 900 1150 1400 1850 2300 2750 3200 750 900 1150 1400 1850 2300 2750 3200 750 900 1150 1400 1850 2300 2750 450 750 900 1150 1400 450 750 900 1150 1400 450 750 900 1050 1250 1650 2100 2500 2900 850 1050 1250 1650 2100 2500 2900 650 850 1050 1250 1650 2100 2500 2900 650 850 1050 1250 1650 2100 2500 400 650 850 1050 1250 400 650 850 1050 1250 400 650 850 900 1100 1450 1850 2200 2550 750 900 1100 1450 1850 2200 2550 600 750 900 1100. 1450 1850 2200 2550 600 750 900 1100 1450 1850 2200 350 600 750 900 1100 350 600 750 900 1100 350 600 750 1.76 1.79 1.86 1.92 2.00 2.07 2.11 2.14 2.18 2.26 2.34 2.43 2.51 2.64 2.67 2.72 2.77 2.87 2.98 3.08 3.18 3.16 3.21 3.27 3.33 3.45 3.57 3.69 4.14 4.22 4.29 4.37 4.44 5.04 5.15 5.22 5.32 5.41 6.64 6.79 6.89 (44.7) (45.5) (47.2) (48.8) (50.8) (52.6) (53.6) (54.4) (55.4) (57.4) (59.4) (61.7) (63.8) (67.1) (67.8) (69.1) (70.4) (72.9) (75.7) (78.2) (80.8) (80.3) (81.5) (83.1) (84.6) (87.6) (90.7) (93.7) (105.2) (107.2) (109.0) (111.0) (112.8) (128.0) (130.8) (132.6) (135.1) (137.4) (168.7) (172.5) (175.0) 1.6 (40.6) 1.6 (40.6) 1.6 (40.6) 1.6 (40.6) 1.6 (40.6) 1.6 (40.6) 1.95 (49.5) 1.95 (49.5) 1.95 (49.5) 1.95 (49.5) 1.95 (49.5) 1.95 (49.5) 1.95 (49.5) 2.48 (63.0) 2.48 (63.0) 2.48 (63.0) 2.48 (63.0) 2.48 (63.0) 2.48 (63.0) 2.48 (63.0) 2.48 (63.0) 2.98 (75.7) 2.98 (75.7) 2.98 (75.7) 2.98 (75.7) 2.98 (75.7) 2.98 (75.7) 2.98 (75.7) 3.98 (101.1) 3.98 (101.1) 3.98 (101.1) 3.98 (101.1) 3.98 (101.1) 4.85 (123.2) 4.85 (123.2) 4.85 (123.2) 4.85 (123.2) 4.85 (123.2) 6.4 (162.6) 6.4 (162.6) 6.4 (162.6) 0.080 (2.0) 0.095 (2.4) 0.130 (3.3) 0.160 (4.1) 0.200 (5.1) 0.235 (6.0) 0.080 (2.0) 0.095 (2.4) 0.115 (2.9) 0.155 (3.9) 0.195 (5.0) 0.240 (6.1) 0.280 (7.1) 0.080 (2.0) 0.095 (2.4) 0.120 (3.0) 0.145 (3.7) 0.195 (5.0) 0.250 (6.4) 0.300 (7.6) 0.350 (8.9) 0.090 (2.3) 0.115 (2.9) 0.145 (3.7) 0.175 (4.4) 0.235 (6.0) 0.295 (7.5) 0.355 (9.0) 0.080 (2.0) 0.120 (3.0) 0.155 (3.9) 0.195 (5.0) 0.230 (5.8) 0.095 (2.4) 0.150 (3.8) 0.185 (4.7) 0.235 (6.0) 0.280 (7.1) 0.120 (3.0) 0.195 (5.0) 0.245 (6.2) 2.8 (70.1) 2.9 (72.6) 3.0 (76.5) 3.2 (81.7) 3.4 (85.6) 3.6 (90.8) 3.1 (77.7) 3.2 (80.3) 3.3 (82.9) 3.5 (88.0) 3.7 (93.2) 3.9 (99.7) 4.1 (104.9) 3.7 (94.4) 3.8 (97.0) 3.9 (99.6) 4.1 (103.5) 4.3 (110.0) 4.6 (117.8) 4.9 (124.2) 5.2 (132.0) 4.4 (112.6) 4.5 (115.2) 4.7 (119.1) 4.8 (123.0) 5.1 (130.9) 5.5 (139.9) 5.8 (147.6) 5.3 (135.5) 5.6 (141.9) 5.7 (145.8) 5.9 (151.0) 6.1 (156.2) 6.2 (158.5) 6.5 (165.0) 6.7 (170.2) 7.0 (176.6) 7.2 (183.1) 8.2 (208.0) 8.5 (217.0) 8.8 (223.5) 0.36 (0.53) 0.43 (0.64) 0.60 (0.89) 0.75 (1.11) 0.96 (1.42) 1.14 (1.71) 0.43 (0.64) 0.52 (0.77) 0.63 (0.94) 0.87 (1.29) 1.11 (1.65) 1.39 (12.08) 1.66 (2.47) 0.54 (0.81) 0.65 (0.97) 0.83 (1.23) 1.01 (1.51) 1.38 (2.06) 1.81 (2.70) 2.21 (23.30) 2.63 (3.92) 0.73 (1.09) 0.94 (1.41) 1.20 (1.79) 1.47 (2.18) 2.01 (2.99) 2.56 (3.82) 3.14 (4.68) 0.86 (1.28) 1.31 (1.95) 1.70 (2.53) 2.16 (3.22) 2.57 (3.83) 1.25 (1.86) 1.99 (2.97) 2.47 (3.68) 3.17 (4.73) 3.81 (5.68) 2.08 (3.09) 3.41 (5.09) 4.32 (6.44)
2 (50)
21/2 (65)
3 (75)
4 (100)
5 (125)
6 (150)
1. Pipe Ratings are based on currently available long term and other test data. In all cases, chemical compatibility must be considered along with all other known operating conditions in selecting the proper piping system for a given service. 2. Joint length: 29.5 feet (9.0 M). 3. Make-up length 29.12 feet (8.87 M). 4. For 4 and 6 sizes, higher pressure ratings are available with SPH thread.
2.10
SP Series
Series/Static1 Nominal Pressure Minimum Size Rating @ Bend Radius Inches (mm) 100F (38C) Ft (M) 1 1 / 2 (40) SP SP SP SP SP SP SP SP SP SP SP SP SP SP SP SP SP SP SP SP SP SP SP SP SP SP SP SP SP SP SP SP SP SP SP SP SP SP SP SP SP 1250 1500 2000 2500 3000 3500 1000 1250 1500 2000 2500 3000 3500 800 1000 1250 1500 2000 2500 3000 3500 800 1000 1250 1500 2000 2500 3000 500 800 1000 1250 1500 500 800 1000 1250 1500 500 800 1000 88 (26.8) 89 (27.3) 93 (28.3) 96 (29.3) 100 (30.5) 103 (31.5) 105 (32.2) 107 (32.6) 109 (33.2) 113 (34.4) 117 (35.7) 121 (37.0) 152 (38.3) 132 (40.2) 133 (40.7) 136 (41.5) 138 (42.2) 143 (43.7) 149 (45.4) 154 (46.9) 159 (48.5) 158 (48.2) 160 (48.9) 163 (49.8) 166 (50.7) 172 (52.6) 178 (54.4) 184 (56.2) 207 (63.1) 211 (64.3) 214 (65.4) 218 (66.6) 222 (67.7) 252 (76.8) 257 (78.5) 261 (79.5) 266 (81.1) 270 (82.4) 332 (101.2) 339 (103.5) 344 (105.0)
Offset per joint Inches (M) 61 (1.6) 60 (1.5) 58 (1.5) 56 (1.4) 54 (1.4) 52 (1.4) 51 (1.3) 50 (1.3) 50 (1.3) 48 (1.2) 46 (1.2) 44 (1.1) 43 (1.1) 41 (1.0) 40 (1.0) 40 (1.0) 39 (1.0) 38 (1.0) 36 (0.9) 35 (0.9) 34 (0.9) 34 (0.9) 34 (0.9) 33 (0.8) 32 (0.8) 31 (0.8) 30 (0.8) 29 (0.7) 26 (0.7) 26 (0.6) 25 (0.6) 25 (0.6) 24 (0.6) 21 (0.5) 21 (0.5) 21 (0.5) 20 (0.5) 20 (0.5) 16 (0.4) 16 (0.4) 16 (0.4)
Support Spacing Ft (M) 8 (2.44) 8 (2.44) 8 (2.44) 8 (2.44) 8 (2.44) 8 (2.44) 8 (2.44) 8 (2.44) 8 (2.44) 9 (2.74) 9 (2.74) 9 (2.74) 9 (2.74) 9 (2.74) 9 (2.74) 10 (3.05) 10 (3.05) 10 (3.05) 10 (3.05) 10 (3.05) 10 (3.05) 10 (3.05) 10 (3.05) 10 (3.05) 10 (3.05) 11 (3.35) 11 (3.35) 11 (3.35) 12 (3.66) 12 (3.66) 12 (3.66) 12 (3.66) 12 (3.66) 13 (3.96) 13 (3.96) 13 (3.96) 13 (3.96) 13 (3.96) 15 (4.57) 15 (4.57) 15 (4.57)
Axial Thread Load 35,000 lbs. (15,900 Kg) 35,000 lbs. (15,900 Kg) 35,000 lbs. (15,900 Kg) 35,000 lbs. (15,900 Kg) 35,000 lbs. (15,900 Kg) 35,000 lbs. (15,900 Kg) 45,000 lbs. (20,400 Kg) 45,000 lbs. (20,400 Kg) 45,000 lbs. (20,400 Kg) 45,000 lbs. (20,400 Kg) 45,000 lbs. (20,400 Kg) 45,000 lbs. (20,400 Kg) 45,000 lbs. (20,400 Kg) 58,000 lbs. (26,300 Kg) 58,000 lbs. (26,300 Kg) 58,000 lbs. (26,300 Kg) 58,000 lbs. (26,300 Kg) 58,000 lbs. (26,300 Kg) 58,000 lbs. (26,300 Kg) 58,000 lbs. (26,300 Kg) 58,000 lbs. (26,300 Kg) 70,000 lbs. (31,899 Kg) 70,000 lbs. (31,899 Kg) 70,000 lbs. (31,899 Kg) 70,000 lbs. (31,899 Kg) 70,000 lbs. (31,899 Kg) 70,000 lbs. (31,899 Kg) 70,000 lbs. (31,899 Kg) 90,000 lbs. (40,800 Kg) 90,000 lbs. (40,800 Kg) 90,000 lbs. (40,800 Kg) 90,000 lbs. (40,800 Kg) 90,000 lbs. (40,800 Kg) 1000,000 lbs. (45,360 Kg) 1000,000 lbs. (45,360 Kg) 1000,000 lbs. (45,360 Kg) 1000,000 lbs. (45,360 Kg) 1000,000 lbs. (45,360 Kg) 130,000 lbs. (59,000 Kg) 130,000 lbs. (59,000 Kg) 130,000 lbs. (59,000 Kg)
Ultimate External Collapse Pressure PSI (MPa) 751 (5.2) 1196 (8.2) 2731 (18.8) 4630 (31.9) 8000 (55.2) 11705 (80.7) 436 (3.0) 700 (4.8) 1174 (8.1) 2581 (17.8) 4630 (31.9) 7707 (53.1) 11106 (76.6) 223 (1.5) 360 (2.5) 687 (4.7) 1148 (7.2) 2509 (17.3) 4723 (32.6) 7393 (51.0) 10666 (73.5) 185 (1.3) 368 (2.5) 698 (4.8) 1161 (8.0) 2528 (17.4) 4514 (31.1) 7124 (49.1) 58 (0.4) 184 (1.3) 377 (2.6) 711 (4.9) 1112 (7.7) 54 (0.4) 198 (1.4) 356 (2.5) 690 (4.8) 1109 (7.6) 47 (0.3) 189 (1.3) 360 (2.5)
Minimum2 Box O.D. Inches (mm) 2.47 (62.7) 2.50 (63.5) 2.56 (65.0) 2.62 (66.5) 2.69 (68.3) 2.75 (69.9) 2.79 (70.9) 2.82 (71.6) 2.86 (72.6) 2.93 (74.4) 3.01 (76.5) 3.09 (78.5) 3.17 (80.5) 3.45 (87.6) 3.49 (88.6) 3.53 (89.7) 3.58 (90.9) 3.67 (93.2) 3.77 (95.8) 3.87 (98.3) 3.97 (100.8) 4.09 (103.9) 4.14 (105.2) 4.19 (106.4) 4.24 (107.7) 4.36 (110.7) 4.47 (113.5) 4.59 (116.6) 5.07 (128.8) 5.15 (130.8) 5.20 (132.1) 5.28 (134.1) 5.35 (135.9) 5.90 (149.9) 6.00 (152.4) 6.07 (154.2) 6.16 (156.5) 6.25 (158.8) 7.75 (196.9) 7.88 (200.2) 7.97 (202.4)
2 (50)
21/2 (65)
3 (75)
4 (100)
5 (125)
6 (150)
1. Quasi-steady 2.. Absolute minimum outside diameter can be factory ground to and maintain static pressure rating.
Additional pressure ratings available on all sizes. Please consult your local distributor or Centron Engineering for details.
2.11
SP Series
Mill Test Pressure: Axial Modulus of Elasticity: Hoop Modulus of Elasticity: Density: Coefficient of Thermal Expansion: Hazen-Williams Flow Factor:
Detail
Operating Pressure x 1.25 2.35 x 106 PSI (1.62 x 104 MPa) 3.59 x 106 PSI (2.48 x 104 MPa) 0.07 lbs/in3 (Sp. Gr.= 1.95) 1.0 x 10-5 in/in/F(2.57 x 10-5 m/m/C) 150 .60 .45
2.12
SP Series
100
12 ft./s*
10
FLUID VELOCITY (Feet Per Second)
2 SP PIPE & 2 3/8 DH TUBING (1.95 I.D.) 2 1/2 SP PIPE & 2 7/8 DH TUBING (2.48 I.D.) 3 SP PIPE & 3 1/2 DH TUBING (2.98 I.D.) 4 SP PIPE & 4 1/2 DH TUBING (3.98 I.D.) 5 SP PIPE (4.85 I.D.) 6 SP PIPE (6.40 I.D.)
10000
100000
2.13
SP Series
100
A 1 1/2 SP PIPE & DH TUBING (1.60 I.D.) B 2 SP PIPE & 2 3/8 DH TUBING (1.95 I.D.) 2 1/2 SP PIPE & 2 7/8 DH TUBING (2.48 I.D.) 3 SP PIPE & 3 1/2 DH TUBING (2.98 I.D.) 4 SP PIPE & 4 1/2 DH TUBING (3.98 I.D.) 5 SP PIPE (4.85 I.D.) 6 SP PIPE (6.40 I.D.)
E
PRESSURE LOSS (PSI Per 100 Feet | 30.5 Meters)
F
10
12 ft. /s *
10000
100000
2.14
SP Series
100
A 1 1/2 SP PIPE & DH TUBING (1.60 I.D.) B 2 SP PIPE & 2 3/8 DH TUBING (1.95 I.D.) 2 1/2 SP PIPE & 2 7/8 DH TUBING (2.48 I.D.) 3 SP PIPE & 3 1/2 DH TUBING (2.98 I.D.) 4 SP PIPE & 4 1/2 DH TUBING (3.98 I.D.) 5 SP PIPE (4.85 I.D.) 6 SP PIPE (6.40 I.D.)
F
10
12 ft. /s *
2.15
SP Series
100
A 1 1/2 SP PIPE & DH TUBING (1.60 I.D.) B 2 SP PIPE & 2 3/8 DH TUBING (1.95 I.D.) 2 1/2 SP PIPE & 2 7/8 DH TUBING (2.48 I.D.) 3 SP PIPE & 3 1/2 DH TUBING (2.98 I.D.) 4 SP PIPE & 4 1/2 DH TUBING (3.98 I.D.) 5 SP PIPE (4.85 I.D.) 6 SP PIPE (6.40 I.D.)
F
10
12 ft. /s *
A
1
10000
100000
2.16
SPH Series
A P P L I C A T I O N S
Flow Lines Chemical Disposal Lines Injection Lines Recirculating Lines Solution Mining Water Processing
Centron SPH Series Surface Pipe with its unique high strength, multiple seal joint, makes it the choice for corrosive oil field and other demanding fluid transport applications. Available in 4 through 10 pipe. Centrons Quality System is certified to API Specification Q1 and ISO 9001, assuring customers of the highest quality products in the industry.
JOINING SYSTEM > FEATURES
Multiple seal for high reliabilitythreadsO-ring Coarse threads (4 threads per inch)no cross threadinghi-strengthno thrust blocks required Patented non-galling composite threads available Make-up to specified torque or position No special tools required for installation
FEATURES
>
Balanced filament wound construction using only the highest quality raw materials and modern manufacturing equipment Centrons complete line of fittings and adapters have the same safety factors as the pipe and are manufactured with the same high quality materials to provide complete reliability throughout the pipeline system.
ADVANTAGES >
About 1/4 the weight of steel Assemble in any weatherno adhesives required Superior flow characteristics Coarse threadsno cross threading Excellent corrosion resistance, long service life Exceptional pressure and axial load capabilities Low installation costs Low paraffin and scale build-up
Centron International Inc. manufactures a complete line of fiberglass surface pipe, line pipe, tubing, casing and associated fittings. See your Centron distributor or call Centron International Inc. for all your fiberglass tubular product needs.
SPH Series
Physical Specifications
Series/Static Nominal Pressure Size Rating @ Inches (mm) 100F (38C) 4 (100) SPH 1500 SPH 2000 SPH 2500 SPH 3000 SPH 800 SPH 1000 SPH 1250 SPH 1500 SPH-HP 1750 SPH-HP 2000 SPH-HP 2250 SPH-HP 2500 SPH 800 SPH 1000 SPH 1250 SPH 1500 SPH 1800 SPH 500 SPH 800 SPH 1000 SPH-HP 1250 SPH-HP 1500 SPH-HP 1750 SPH-HP 2000 SPH 4003 SPH 500 SPH 800
Nominal O.D. 125F (52C) 150F (65C) 180F (82C) Inches (mm) 1400 1850 2300 2750 750 900 1150 1400 1600 1850 2050 2300 750 900 1150 1400 1650 450 750 900 1150 1400 1600 1850 370 450 750 1250 1650 2100 2500 650 850 1050 1250 1450 1650 1900 2100 650 850 1050 1250 1500 400 650 850 1050 1250 1450 1650 330 400 650 1100 1450 1850 2200 600 750 900 1100 1300 1450 1650 1850 600 750 900 1100 1300 350 600 750 900 1100 1300 1450 300 350 600 4.44 (112.8) 4.59 (116.6) 4.75 (120.7) 4.91 (124.7) 6.47 (164.3) 6.57 (166.9) 6.68 (169.7) 6.79 (172.5) 6.23 (158.2) 6.33 (160.8) 6.44 (163.6) 6.54 (166.1) 8.22 (208.8) 8.33 (211.6) 8.47 (215.1) 8.61 (218.7) 8.78 (223.0) 8.74 (222.0) 8.93 (226.8) 9.05 (229.9) 8.47 (215.1) 8.61 (218.7) 8.76 (222.5) 8.90 (226.1) 10.01 (254.3) 10.09 (256.3) 10.30 (261.6)
Nominal Nominal Wall I.D. Thickness Inches (mm) Inches (mm) 3.98 (101.9) 3.98 (101.9) 3.98 (101.9) 3.98 (101.9) 6.1 (154.9) 6.1 (154.9) 6.1 (154.9) 6.1 (154.9) 5.5 (139.7) 5.5 (139.7) 5.5 (139.7) 5.5 (139.7) 7.75 (196.9) 7.75 (196.9) 7.75 (196.9) 7.75 (196.9) 7.75 (196.9) 8.42 (213.9) 8.42 (213.9) 8.42 (213.9) 7.75 (196.9) 7.75 (196.9) 7.75 (196.9) 7.75 (196.9) 9.72 (246.9) 9.72 (246.9) 9.72 (246.9) 0.230 (5.8) 0.310 (7.9) 0.390 (9.9) 0.470 (11.9) 0.190 (4.8) 0.240 (6.1) 0.290 (7.4) 0.350 (8.9) 0.370 (9.4) 0.420 (10.7) 0.470 (11.9) 0.520 (13.2) 0.240 (6.1) 0.290 (7.4) 0.360 (9.1) 0.430 (10.9) 0.520 (13.2) 0.170 (4.3) 0.260 (6.6) 0.320 (8.1) 0.360 (9.1) 0.430 (10.9) 0.510 (13.0) 0.580 (14.7) 0.160 (4.1) 0.190 (4.8) 0.290 (7.4)
Nominal Box O.D. Weight Inches (mm) lbs./ft. (kg/M) 6.2 (157) 6.6 (168) 6.9 (175) 7.2 (183) 8.4 (213) 8.6 (218) 8.9 (226) 9.1 (231) 9.2 (234) 9.4 (239) 9.6 (244) 9.8 (249) 10.2 (259) 10.5 (267) 10.8 (274) 11.1 (282) 11.4 (290) 10.4 (264) 10.8 (274) 11.0 (279) 11.4 (290) 11.6 (295) 12.0 (305) 12.2 (310) 11.8 (300) 12.0 (305) 12.3 (312) 2.6 (3.83) 3.5 (5.17) 4.5 (6.65) 5.5 (8.17) 3.1 (4.60) 4.0 (5.89) 4.9 (7.33) 5.9 (8.79) 5.7 (8.46) 6.5 (9.71) 7.4 (11.10) 8.3 (12.38) 5.0 (7.42) 6.2 (9.22) 7.7 (11.54) 9.3 (13.91) 11.3 (16.83) 3.6 (5.43) 5.9 (8.75) 7.3 (10.88) 7.7 (11.54) 9.3 (13.91) 11.1 (16.48) 12.7 (18.93) 3.8 (5.66) 4.9 (7.25) 7.7 (11.48)
6 (150)
7 3/4 (175)
8 (200)
10 (250)
1. Pipe Ratings are based on currently available long term and other test data. In all cases, chemical compatibility must be considered along with all other known operating conditions in selecting the proper system for given service. 2. Centron SPH Series Surface Pipe Joints are 29.16 ft. (8.89 M) overall length with a make-up length of 28.66 ft. (8.74 M). 3. Vacuum breakers may be required.
2.18
SPH Series
Performance Properties
Series/Static1 Pressure Rating 100F (38C) SPH SPH SPH SPH SPH SPH SPH SPH SPH-HP SPH-HP SPH-HP SPH-HP SPH SPH SPH SPH SPH SPH SPH SPH SPH-HP SPH-HP SPH-HP SPH-HP SPH SPH SPH 1500 2000 2500 3000 800 1000 1250 1500 1750 2000 2250 2500 800 1000 1250 1500 1800 500 800 1000 1250 1500 1750 2000 400 500 800
Minimum Bend Radius Ft (M) 222 (67.7) 230 (69.9) 238 (72.4) 246 (74.8) 324 (98.6) 329 (100.1) 334 (101.8) 340 (103.5) 312 (94.9) 317 (96.5) 322 (98.1) 327 (99.7) 411 (125.3) 417 (126.9) 424 (129.1) 431 (131.2) 439 (133.8) 437 (133.2) 447 (136.1) 453 (137.9) 424 (129.1) 431 (131.2) 438 (133.5) 445 (135.6) 501 (152.5) 505 (153.8) 515 (157.0)
Offset per Joint Inches (M) 24 (0.6) 24 (0.6) 23 (0.6) 22 (0.6) 17 (0.4) 16 (0.4) 16 (0.4) 16 (0.4) 17 (0.4) 17 (0.4) 17 (0.4) 16 (0.4) 13 (0.3) 13 (0.3) 13 (0.3) 13 (0.3) 12 (0.3) 12 (0.3) 12 (0.3) 12 (0.3) 13 (0.3) 13 (0.3) 12 (0.3) 12 (0.3) 11 (0.3) 11 (0.3) 11(0.3)
Support Spacing Ft (M) 12 (3.7) 12 (3.7) 12 (3.7) 12 (3.7) 15 (4.5) 15 (4.5) 15 (4.5) 15 (4.5) 14 (4.3) 14 (4.3) 14 (4.3) 14 (4.3) 17 (5.2) 17 (5.2) 17 (5.2) 17 (5.2) 17 (5.2) 17 (5.2) 17 (5.2) 17 (5.2) 17 (5.2) 17 (5.2) 17 (5.2) 17 (5.2) 19 (5.8) 19 (5.8) 19 (5.8)
Ultimate External Minimum 2 Collapse Pressure Box O.D. PSI (MPa) Inches (mm) 1112 (7.7) 2347 (16.2) 4260 (29.4) 6795 (46.9) 187 (1.3) 366 (2.5) 655 (4.5) 1049 (7.2) 1609 (11.1) 2254 (15.5) 3110 (21.4) 4021 (27.7) 187 (1.3) 338 (2.3) 614 (4.2) 997 (6.9) 1614 (11.1) 49 (0.3) 186 (1.3) 337 (2.3) 614 (4.2) 997 (6.9) 1533 (10.6) 2157 (14.9) 24 (0.2) 49 (0.3) 179 (1.2) 5.47 (139) 5.63 (143) 5.79 (147) 5.95 (151) 7.72 (196) 7.82 (199) 7.92 (2.01) 8.04 (204) 8.08 (205) 8.18 (208) 8.28 (210) 8.38 (213) 9.55 (243) 9.65 (245) 9.79 (249) 9.93 (252) 10.11 (257) 9.83 (250) 10.01 (254) 10.13 (257) 10.21 (259) 10.35 (263) 10.51 (267) 10.65 (270) 11.14 (283) 11.19 (284) 11.39 (289)
6 (150)
73/4 (175)
8 (200)
10 (250)
90,000 lbs. (40,800 Kg) 90,000 lbs. (40,800 Kg) 90,000 lbs. (40,800 Kg) 90,000 lbs. (40,800 Kg) 150,000 lbs. (68,000Kg) 150,000 lbs. (68,000Kg) 150,000 lbs. (68,000Kg) 150,000 lbs. (68,000Kg) 150,000 lbs. (68,000Kg) 150,000 lbs. (68,000Kg) 150,000 lbs. (68,000Kg) 150,000 lbs. (68,000Kg) 230,000 lbs. (113,400 Kg) 230,000 lbs. (113,400 Kg) 230,000 lbs. (113,400 Kg) 230,000 lbs. (113,400 Kg) 230,000 lbs. (113,400 Kg) 250,000 lbs. (113,400 Kg) 250,000 lbs. (113,400 Kg) 250,000 lbs. (113,400 Kg) 250,000 lbs. (113,400 Kg) 250,000 lbs. (113,400 Kg) 250,000 lbs. (113,400 Kg) 250,000 lbs. (113,400 Kg) 290,000 lbs. (131,457 Kg) 290,000 lbs. (131,457 Kg) 290,000 lbs. (131,457 Kg)
1. Quasi-steady 2. Absolute minimum outside diameter the box can be factory ground to and maintain static pressure rating.
Additional pressure ratings available on all sizes. Please consult your local distributor or Centron Engineering for details.
2.19
SPH Series
Mill Test Pressure: Axial Modulus of Elasticity: Hoop Modulus of Elasticity: Density: Coefficient of Thermal Expansion: Hazen-Williams Flow Factor: Poissons Ratio (Hoop/Tensile): Poissons Ratio (Axial Tensile):
Detail
Operating Pressure x 1.25 2.35 x 106 PSI (1.62 x 104 MPa) 3.59 x 106 PSI (2.48 x 104 MPa) 0.07 lbs/in3 (Sp. Gr.= 1.95) 1.0 x 10-5 in/in/F (2.57 x 10-5 m/m/C) 150 .60 .45
2.20
SPH Series
100
4 SPH PIPE 4 1/2 DH (3.98 I.D.) 6 SPH-HP PIPE (5.50 I.D.) 6 SPH PIPE (6.10 I.D.) 8 SPH-HP PIPE (7.75 I.D.) 8 SPH PIPE (8.42 I.D.) 10 SPH PIPE (9.72 I.D.)
C.
12 ft./s*
10
FLUID VELOCITY (Feet Per Second)
10000
100000
2.21
SPH Series
100
4 SPH PIPE 4 1/2 DH (3.98 I.D.) 6 SPH-HP PIPE (5.50 I.D.) 6 SPH PIPE (6.10 I.D.) 8 SPH-HP PIPE (7.75 I.D.) 8 SPH PIPE (8.42 I.D.) 10 SPH PIPE (9.72 I.D.)
C.
E
PRESSURE LOSS (PSI Per 100 Feet | 30.5 Meters)
10
12
1
ft.
/s
100000
1000000
2.22
SPH Series
100
4 SPH PIPE 4 1/2 DH (3.98 I.D.) 6 SPH-HP PIPE (5.50 I.D.) 6 SPH PIPE (6.10 I.D.) 8 SPH-HP PIPE (7.75 I.D.) 8 SPH PIPE (8.42 I.D.) 10 SPH PIPE (9.72 I.D.)
C.
E
PRESSURE LOSS (PSI Per 100 Feet | 30.5 Meters)
10
12
ft./
s*
100000
1000000
2.23
SPH Series
100
4 SPH PIPE 4 1/2 DH (3.98 I.D.) 6 SPH-HP PIPE (5.50 I.D.) 6 SPH PIPE (6.10 I.D.) 8 SPH-HP PIPE (7.75 I.D.) 8 SPH PIPE (8.42 I.D.) 10 SPH PIPE (9.72 I.D.)
C.
E
PRESSURE LOSS (PSI Per 100 Feet | 30.5 Meters)
10
12
ft./
s*
100000
1000000
2.24
SP8 Series
A P P L I C A T I O N S
Flow Lines Chemical Disposal Lines Injection Lines Recirculating Lines Solution Mining Water Processing
Centron SP8 Series High Pressure Surface Pipe features the API 8 RD EUE and LTC long thread and offers non-galling carbon fiber female threads to aid make-up and enhance thread seal for trouble free installation and long service life. Centrons Quality System is certified to API Specification Q1 and ISO 9001, assuring customers of the highest quality products in the industry.
JOINING SYSTEM > FEATURES
API 8 RD EUE threads* Patented PeNG (premium non-galling) carbon fiber threads available No special tools required for installation
FEATURES
>
Balanced filament wound construction using only the highest quality raw materials and modern manufacturing equipment Centrons complete line of fittings and adapters have the same safety factors as the pipe and are manufactured with the same high quality raw materials to provide complete reliability throughout the pipeline system.
ADVANTAGES
>
About 1/4 the weight of steel Assemble in any weatherno adhesives required Superior flow characteristics Threads (API 8 RD)* Excellent corrosion resistance Exceptional pressure capabilities Low installation costs Low paraffin and scale build-up. For additional protection, an enhanced paraffin resistance option is available.
*In accordance with API 5B, Table 14 (2 thru 4 inch) and Table 7 (6 thru 8 inch) with tolerances per API 15HR.
15LR-0007 15HR-0003
Centron International Inc. manufactures a complete line of fiberglass surface pipe, line pipe, tubing, casing and associated fittings. See your Centron distributor or call Centron International Inc. for all your fiberglass tubular product needs.
2.25
SP8 Series
Series/Static Nominal Pressure Size Rating @ Inches (mm) 100F (38C) 2 (50) SP8 1000 1250 23/8 EUE * SP8 SP8 1500 SP8 2000 SP8 2500 SP8 3000 21/2 (65) SP8 800 27/8 EUE * SP8 1000 SP8 1250 SP8 1500 SP8 2000 SP8 2500 3 (75) SP8 800 3 1/2 EUE * SP8 1000 SP8 1250 SP8 1500 SP8 2000 SP8 2500 4 (100) SP8 500 1/2 EUE * SP8 4 800 SP8 1000 SP8 1250 SP8 1500 SP8 2000 65/8 (165) SP8 500 65/8 LTC * SP8 800 SP8 1000 SP8 1250 SP8 1500 SP8 1750 7 (175) SP8 500 7 LTC * SP8 800 SP8 1000 SP8-HP 1250 SP8-HP 1500 SP8-HP 1750 8 (200) SP8 500 95/8 LTC * SP8 800 SP8 1000 SP8-HP 1250 SP8-HP 1500 SP8-HP 1750
Nominal O.D. 125F (52C) 150F (65C) 180F (82C) Inches (mm) 900 1150 1400 1850 2300 2750 750 900 1150 1400 1850 2300 750 900 1150 1400 1850 2300 450 750 900 1150 1400 1850 450 750 900 1150 1400 1600 450 750 900 1150 1400 1600 450 750 900 1150 1400 1600 850 1050 1250 1650 2100 2500 650 850 1050 1250 1650 2100 650 850 1050 1250 1650 2100 400 650 850 1050 1250 1650 400 650 850 1050 1250 1450 400 650 850 1050 1250 1450 400 650 850 1050 1250 1450 750 900 1100 1450 1850 2200 600 750 900 1100 1450 1850 600 750 900 1100 1450 1850 350 600 750 900 1100 1450 350 600 750 900 1100 1300 350 600 750 900 1100 1300 350 600 750 900 1100 1300 2.11 (53.6) 2.14 (54.4) 2.18 (55.4) 2.60 (57.4) 2.34 (59.4) 2.43 (61.7) 2.64 (67.1) 2.67 (67.8) 2.72 (69.1) 2.77 (70.4) 2.87 (72.9) 2.98 (75.7) 3.16 (80.3) 3.21 (81.5) 3.27 (83.1) 3.33 (84.6) 3.45 (87.6) 3.57 (90.7) 4.14 (105.2) 4.22 (107.2) 4.29 (109.0) 4.37 (111.0) 4.44 (112.8) 4.59 (116.6) 5.71 (145.0) 5.84 (148.3) 5.92 (150.4) 6.02 (152.9) 6.12 (155.4) 6.23 (158.2) 6.33 (160.8) 6.47 (164.3) 6.57 (166.9) 6.02 (152.9) 6.12 (155.4) 6.23 (158.2) 8.74 (222.0) 8.93 (226.8) 9.05 (229.9) 8.47 (215.1) 8.61 (218.7) 8.76 (222.5)
Nominal Nominal Wall I.D. Thickness Inches (mm) Inches (mm) 1.95 (49.5) 0.080 (2.0) 1.95 (49.5) 0.095 (2.4) 1.95 (49.5) 0.115 (2.9) 1.95 (49.5) 0.155 (3.9) 1.95 (49.5) 0.195 (5.0) 1.95 (49.5) 0.240 (6.1) 2.48 (63.0) 0.080 (2.0) 2.48 (63.0) 0.095 (2.4) 2.48 (63.0) 0.120 (3.0) 2.48 (63.0) 0.145 (3.7) 2.48 (63.0) 0.195 (5.0) 2.48 (63.0) 0.250 (6.4) 2.98 (75.7) 0.090 (2.3) 2.98 (75.7) 0.115 (2.9) 2.98 (75.7) 0.145 (3.7) 2.98 (75.7) 0.175 (4.4) 2.98 (75.7) 0.235 (6.0) 2.98 (75.7) 0.295 (7.5) 3.98 (101.1) 0.080 (2.0) 3.98 (101.1) 0.120 (3.0) 3.98 (101.1) 0.155 (3.9) 3.98 (101.1) 0.195 (5.0) 3.98 (101.1) 0.230 (5.8) 3.98 (101.1) 0.305 (7.7) 5.5 (139.7) 0.105 (2.7) 5.5 (139.7) 0.170 (4.3) 5.5 (139.7) 0.210 (5.3) 5.5 (139.7) 0.260 (6.6) 5.5 (139.7) 0.310 (7.9) 5.5 (139.7) 0.365 (9.3) 6.1 (154.9) 0.115 (2.9) 6.1 (154.9) 0.185 (4.7) 6.1 (154.9) 0.235 (6.0) 5.5 (139.7) 0.260 (6.6) 5.5 (139.7) 0.310 (7.9) 5.5 (139.7) 0.365 (9.3) 8.42 (213.9) 0.160 (4.1) 8.42 (213.9) 0.255 (6.5) 8.42 (213.9) 0.315 (8.0) 7.75 (196.9) 0.360 (9.1) 7.75 (196.9) 0.430 (10.9) 7.75 (196.9) 0.505 (12.8)
Nominal Box O.D. Weight Inches (mm) lbs./ft. (kg/M) 3.0 (77.7) 0.43 (0.64) 3.1 (79.6) 0.52(0.77) 3.2 (82.2) 0.63 (0.94) 3.4 (87.4) 0.87 (1.29) 3.6 (92.6) 1.11 (1.65) 3.8 (98.4) 1.39 (2.08) 3.5 (90.6) 0.54 (0.81) 3.6 (92.6) 0.65 (0.97) 3.7 (95.8) 0.83 (1.23) 3.9 (99.0) 1.01 (1.51) 4.1 (105.5) 1.38 (2.06) 4.4 (112.6) 1.81 (2.70) 4.2 (108.7) 0.73 (1.09) 4.4 (111.9) 0.94 (1.41) 4.5 (115.8) 1.20 (1.79) 4.7 (119.7) 1.47 (2.18) 5.0 (127.5) 2.01 (2.99) 5.3 (135.2) 2.56 (3.82) 5.2 (132.8) 0.86 (1.28) 5.4 (138.0) 1.31 (1.95) 5.6 (142.5) 1.70 (2.53) 5.8 (147.7) 2.16 (3.22) 5.9 (152.2) 2.57 (3.83) 6.3 (161.9) 3.47 (5.17) 7.2 (183.8) 1.56 (2.33) 7.5 (192.2) 2.56 (3.81) 7.7 (197.4) 3.18 (4.74) 8.0 (203.9) 3.97 (5.92) 8.2 (210.3) 4.78 (7.12) 8.5 (217.5) 5.68 (8.46) 7.6 (194.2) 1.90 (2.83) 8.0 (203.3) 3.09 (4.60) 8.2 (209.8) 3.95 (5.89) 8.3 (213.0) 3.97 (5.92) 8.6 (219.5) 4.78 (7.12) 8.9 (226.6) 5.68 (8.46) 10.5 (267.4) 3.64 (5.43) 11.0 (279.7) 5.87 (8.75) 11.3 (287.4) 7.30 (10.88) 11.5 (293.3) 7.75 (11.54) 11.9 (302.3) 9.33 (13.91) 12.2 (312.1) 11.06 (16.48)
Thread type
1. Pipe ratings are based on currently available long term and other test data. In all cases, chemical compatibility must be considered along with all other known operating conditions in selecting the proper system for given service. 2. For sizes up to 4-inch joint length is 29.5 ft. (9.0 M) with a make-up length of 29.0 ft. (8.84 M). All other sizes are 29.16 ft. (8.89 M)overall length with a make-up length of 28.66 ft. (8.74M). 3. Thrust blocks required. 4. Vacuum breaker may be required.
2.26
SP8 Series
Minimum Bend Radius Ft (M) 106 (32.2) 107 (32.6) 109 (33.2) 113 (34.4) 117 (35.7) 122 (37.0) 132 (40.2) 134 (40.7) 136 (41.5) 139 (42.2) 144 (43.7) 149 (45.4) 158 (48.2) 161 (48.9) 164 (49.8) 167 (50.7) 173 (52.6) 179 (54.4) 207 (63.1) 211 (64.3) 215 (65.4) 219 (66.6) 222 (67.7) 230 (69.9) 286 (87.0) 292 (89.0) 296 (90.2) 301 (91.7) 306 (93.3) 312 (94.9) 317 (96.5) 324 (98.6) 329 (100.1) 301 (91.7) 306 (93.3) 312 (94.9) 437 (133.2) 447 (136.1) 453 (137.9) 424 (129.1) 431 (131.2) 438 (133.5)
Offset per Joint Inches (M) 51 (1.30) 50 (1.28) 50 (1.26) 48 (1.21) 46 (1.17) 44 (1.13) 41 (1.04) 40 (1.03) 40 (1.01) 39 (0.99) 38 (0.96) 36 (0.92) 34 (0.87) 34 (0.85) 33 (0.84) 32 (0.82) 31 (0.79) 30 (0.77) 26 (0.66) 26 (0.65) 25 (0.64) 25 (0.63) 24 (0.62) 24 (0.60) 19 (0.48) 18 (0.47) 18 (0.46) 18 (0.46) 18 (0.45) 17 (0.44) 17 (0.43) 17 (0.42) 16 (0.42) 18 (0.46) 18 (0.45) 17 (0.44) 12 (0.31) 12 (0.31) 12 (0.30) 13 (0.32) 13 (0.32) 12 (0.31)
Support Spacing Ft (M) 8 (2.4) 8 (2.4) 8 (2.4) 9 (2.7) 9 (2.7) 9 (2.7) 9 (2.7) 9 (2.7) 10 (3.0) 10 (3.0) 10 (3.0) 10 (3.0) 10 (3.0) 10 (3.0) 10 (3.0) 10 (3.0) 11 (3.4) 11 (3.4) 12 (3.7) 12 (3.7) 12 (3.7) 12 (3.7) 12 (3.7) 12 (3.7) 14 (4.3) 14 (4.3) 14 (4.3) 14 (4.3) 14 (4.3) 14 (4.3) 15 (4.6) 15 (4.6) 15 (4.6) 15 (4.6) 15 (4.6) 15 (4.6) 17 (5.2) 17 (5.2) 17 (5.2) 17 (5.2) 17 (5.2) 17 (5.2)
Axial Thread Load 40,000 lbs. (18,150 Kg) 40,000 lbs. (18,150 Kg) 40,000 lbs. (18,150 Kg) 40,000 lbs. (18,150 Kg) 40,000 lbs. (18,150 Kg) 40,000 lbs. (18,150 Kg) 55,000 lbs. (24,950 Kg) 55,000 lbs. (24,950 Kg) 55,000 lbs. (24,950 Kg) 55,000 lbs. (24,950 Kg) 55,000 lbs. (24,950 Kg) 55,000 lbs. (24,950 Kg) 65,000 lbs. (29,500 Kg) 65,000 lbs. (29,500 Kg) 65,000 lbs. (29,500 Kg) 65,000 lbs. (29,500 Kg) 65,000 lbs. (295,00 Kg) 65,000 lbs. (29,500 Kg) 80,000 lbs. (36,300 Kg) 80,000 lbs. (36,300 Kg) 80,000 lbs. (36,300 Kg) 80,000 lbs. (36,300 Kg) 80,000 lbs. (36,300 Kg) 80,000 lbs. (36,300 Kg) 105,000 lbs. (48,000 Kg) 105,000 lbs. (48,000 Kg) 105,000 lbs. (48,000 Kg) 105,000 lbs. (48,000 Kg) 105,000 lbs. (48,000 Kg) 105,000 lbs. (48,000 Kg) 110,000 lbs. (49,900 Kg) 110,000 lbs. (49,900 Kg) 110,000 lbs. (49,900 Kg) 110,000 lbs. (49,900 Kg) 110,000 lbs. (49,900 Kg) 110,000 lbs. (49,900 Kg) 155,000 lbs. (70,300 Kg) 155,000 lbs. (70,300 Kg) 155,000 lbs. (70,300 Kg) 155,000 lbs. (70,300 Kg) 155,000 lbs. (70,300 Kg) 155,000 lbs. (70,300 Kg)
Ultimate External Collapse Pressure PSI (MPa) 436 (3.0) 700 (4.8) 1174 (8.1) 2581 (17.8) 4630 (31.9) 7707 (53.1) 223 (1.5) 360 (2.5) 687 (4.7) 1148 (7.9) 2509 (17.3) 4723 (32.6) 185 (1.3) 368 (2.5) 698 (4.8) 1161 (8.0) 2528 (17.4) 4514 (31.1) 58 (0.4) 184 (1.3) 377 (2.6) 711 (4.9) 1112 (7.7) 2347 (16.2) 50 (0.3) 197 (1.4) 357 (2.5) 644 (4.4) 1040 (7.2) 1609 (11.1) 48 (0.3) 187 (1.3) 366 (2.5) 644 (4.4) 1040 (7.2) 1609 (11.1) 49 (0.3) 186 (1.3) 337 (2.3) 614 (4.2) 997 (6.9) 1533 (10.6)
Minimum1 Box O.D. Inches (mm) 2.80 (71.12) 2.83 (71.88) 2.87 (72.90) 2.94 (74.68) 3.02 (76.71) 3.09 (78.49) 3.30 (83.82) 3.34 (84.84) 3.38 (85.85) 3.43 (87.12) 3.52 (89.41) 3.62 (91.95) 3.98 (101.09) 4.02 (102.11) 4.07 (103.38) 4.13 (104.90) 4.24 (107.70) 4.36 (110.74) 4.95 (125.73) 5.03 (127.76) 5.09 (129.29) 5.16 (131.06) 5.23 (132.84) 5.38 (136.65) 6.88 (174.75) 7.00 (177.80) 7.07 (179.58) 7.17 (182.12) 7.27 (184.66) 7.38 (187.45) 7.27 (184.66) 7.40 (187.96) 7.49 (190.25) 7.54 (191.52) 7.64 (194.06) 7.75 (196.85) 9.98 (253.49) 10.15 (257.81) 10.27 (260.86) 10.36 (263.14) 10.51 (266.95) 10.65 (270.51)
2 (50) SP8 1000 23/8 EUE * SP8 1250 SP8 1500 SP8 2000 SP8 2500 SP8 3000 21/2 (65) SP8 800 2 7/8 EUE * SP8 1000 SP8 1250 SP8 1500 SP8 2000 SP8 2500 3 (75) SP8 800 31/2 EUE * SP8 1000 SP8 1250 SP8 1500 SP8 2000 SP8 2500 4 (100) SP8 500 41/2 EUE * SP8 800 SP8 1000 SP8 1250 SP8 1500 SP8 2000 65/8 (165) SP8 500 65/8 LTC * SP8 800 SP8 1000 SP8 1250 SP8 1500 SP8 1750 7 (175) SP8 500 7 LTC * SP8 800 SP8 1000 SP8-HP 1250 SP8-HP 1500 SP8-HP 1750 8 (200) SP8 500 95/8 LTC * SP8 800 SP8 1000 SP8-HP 1250 SP8-HP 1500 SP8-HP 1750
1. Absolute minimum outside diameter the box can be factory ground to and still maintain static pressure rating.
Additional pressure ratings available on all sizes. Please consult your local distributor or Centron Engineering for details.
2.27
SP8 Series
Mill Test Pressure: Axial Modulus of Elasticity: Hoop Modulus of Elasticity: Density: Coefficient of Thermal Expansion: Hazen-Williams Flow Factor:
Detail
Operating Pressure x 1.25 2.35 x 106 PSI (1.62 x 104 MPa) 3.59 x 106 PSI (2.48 x 104 MPa) 0.07 lbs/in3 (Sp. Gr.= 1.95) 1.0 x 10-5 in/in/F (2.57 x 10-5 m/m/C) 150 .60 .45
2.28
SP8 Series
100
A 2 SP8 PIPE & 2 3/8 DH8 TUBING (1.95 I.D.) B 2 1/2 SP8 PIPE & 2 7/8 DH8 TUBING (2.48 I.D.) 3 SP8 PIPE & 3 1/2 DH8 TUBING (2.98 I.D.) 4 SP8 PIPE & 4 1/2 DH8 TUBING (3.98 I.D.) 6 5/8 SP8 & 7 SP8-HP PIPE (5.50 I.D.) 7 SP8 PIPE (6.10 I.D.)
F
10
FLUID VELOCITY (Feet Per Second)
12 ft./s*
G H
100000
2.29
SP8 Series
100
A 2 SP8 PIPE & 2 3/8 DH8 TUBING (1.95 I.D.) B 2 1/2 SP8 PIPE & 2 7/8 DH8 TUBING (2.48 I.D.) 3 SP8 PIPE & 3 1/2 DH8 TUBING (2.98 I.D.) 4 SP8 PIPE & 4 1/2 DH8 TUBING (3.98 I.D.)
12
6 5/8 SP8 & 7 SP8-HP PIPE (5.50 I.D.) 7 SP8 PIPE (6.10 I.D.)
ft. * /s
F
10
2.30
SP8 Series
100
A 2 SP8 PIPE & 2 3/8 DH8 TUBING (1.95 I.D.) B 2 1/2 SP8 PIPE & 2 7/8 DH8 TUBING (2.48 I.D.) 3 SP8 PIPE & 3 1/2 DH8 TUBING (2.98 I.D.) 4 SP8 PIPE & 4 1/2 DH8 TUBING (3.98 I.D.) 6 5/8 SP8 & 7 SP8-HP PIPE (5.50 I.D.) 7 SP8 PIPE (6.10 I.D.)
12 * /s ft.
F
PRESSURE LOSS (PSI Per 100 Feet | 30.5 Meters)
10
2.31
SP8 Series
100
A 2 SP8 PIPE & 2 3/8 DH8 TUBING (1.95 I.D.) B 2 1/2 SP8 PIPE & 2 7/8 DH8 TUBING (2.48 I.D.) 3 SP8 PIPE & 3 1/2 DH8 TUBING (2.98 I.D.) 4 SP8 PIPE & 4 1/2 DH8 TUBING (3.98 I.D.) 6 5/8 SP8 & 7 SP8-HP PIPE (5.50 I.D.) 7 SP8 PIPE (6.10 I.D.)
12
ft.
/s
F
10
2.32
Alcohol solutions Boiler feed water Bridge, roof and floor drains Brine and brackish water Chemical process piping Cooling water Demineralized water Electroplating Fuel oil piping General service piping Jet fuel piping
Mild chemicals Municipal waste Potable water Power plant, steel mill and industrial plant piping Sewer lines and sewer force mains Source and recycle water Sump discharge Vent lines Water mains Water treatment
Listings Performance
Working pressure to 450 psig depending on pipe size. No thrust blocks are required at rated system pressure for most buried piping configurations and most soil conditions. Thrust blocks may be required for 14 and 16inch Bondstrand 3000A. For above-ground use, consult Ameron Fiberglass Pipe Division. Temperatures to 210F (99C) maximum. Full vacuum capabilities when buried and properly backfilled. For above-ground use, refer to collapse pressures listed below under pipe pressure performance. Recommended burial depth: 3 to 25 feet. Recommended for water, waste water (p H 1 to 12), moderately corrosive liquids and mild chemicals. Consult Ameron corrosion guide FP132 or Ameron Applications Engineering for recommendations for your particular application. Bondstrand Series 3000A is available with the patented Pronto-Lock and Pronto-Lock II mechanical joining systems and may be used to temperatures as high as 210F (99C).
ISO-9001
Individual system components may not have the same ratings as the pipe. Refer to the detailed product information for the specific components to determine the pressure rating for the system as a whole.
CERTIFICATED FIRM
FP516C (10/08)
Composition
Pipe Filament-wound fiberglass reinforced epoxy pipe with integral epoxy liner and exterior coating. Nominal Pipe Size (in) (mm) 2-6 50 - 150 8 - 16 200 - 400 Fittings 2 to 6-inch Compression-molded fiberglass reinforced epoxy elbows and tees Filament-wound and/or mitered crosses, wyes, laterals and reducers 8 to 16-inch Filament-wound fiberglass reinforced epoxy elbows Filament-wound and/or mitered crosses, wyes, and laterals Contact-molded reducers Flanges Flange rings: Molded or filament-wound fiberglass Stub ends: Molded or centrifugally cast fiberglass Blind flanges Compression-molded fiberglass or epoxy-coated cast iron or steel. O-rings Buna-N standard. Other materials available on request. Adhesive Ameron two-part epoxy adhesive for field fabrication. (consult Ameron for specifications) ASTM Designation (D2310) RTRP 11FX RTRP 11FX (D2996) RTRP 11FX-5430 RTRP 11FX-3210
Joining systems
2 to 6-inch Pronto-Lock mechanical coupling. U.S. Patent No. 3,784,239. 8 to 16-inch Pronto-Lock II mechanical coupling. U.S. Patent No. 4,014,568. 2 to 16-inch Bell and spigot taper/taper adhesive-bonded joint.
Pipe lengths
Nominal Pipe Size (in) (mm) 2 50 3 80 4 100 6 150 8 200 10 250 12 300 14 350 16 400
Pipe Outside Diameter1 (in) (mm) 2.38 60 3.50 90 4.50 114 6.64 168 8.63 219 10.75 273 12.75 324 14.44 367 16.50 419
Pipe Inside Diameter (in) (mm) 2.22 56 3.31 84 4.33 110 6.40 162 8.30 211 10.41 264 12.30 312 14.01 356 16.02 407
Wall Thickness Total Structural (in) (mm) (in) (mm) 0.080 1.8 0.073 1.6 0.086 2.1 0.079 1.8 0.087 2.2 0.080 1.9 0.120 3.0 0.113 2.7 0.150 3.8 0.125 3.2 0.175 4.4 0.150 3.8 0.200 5.1 0.175 4.4 0.215 5.4 0.190 4.8 0.235 6.0 0.210 5.3
1) Typical outside diameters of 2 through 12-inch pipe are within API, ASTM and ANSI fiberglass and steel pipe dimensions.
Nominal Pipe Size (in) (mm) 2 50 3 80 4 100 6 150 8 200 10 250 12 300 14 350 16 400
Taper Angle (deg) 1.75 1.75 1.75 1.75 2.00 2.00 2.00 2.00 2.00
Taper Length (in) (mm) 1.5 38 1.7 43 1.9 48 2.8 71 2.6 66 3.1 79 3.6 91 4.2 107 4.7 119
Pipe Weight (lb/ft) (kg/m) 0.5 .75 0.7 1.05 1.0 1.50 1.9 2.85 3.1 4.60 4.5 6.70 6.1 9.10 7.5 11.15 9.4 14.00
Nominal Pipe Size (in) (mm) 2 50 3 80 4 100 6 150 8 200 10 250 12 300 14 350 16 400
Static Pressure Rating (psig) (bar) 450 30 450 30 375 25 300 20 150 10 150 10 150 10 150 10 150 10
Ultimate Collapse Pressure2 Ultimate Internal Pressure1 80F 27C 210F 99C (psig) (bar) (psig) (bar) (psig) (bar) 3200 215 145 10.0 125 8.6 2400 160 50 3.4 45 3.1 2000 135 40 2.8 35 2.4 2000 135 35 2.4 30 2.1 900 60 25 1.7 21 1.4 900 60 18 1.2 12 0.8 900 60 12 0.8 9 0.6 900 60 10 0.7 7.5 0.5 900 60 10 0.7 7.5 0.5
1) Quality control minimum 2) For vacuum service above ground in sizes 8 inches and above consult Ameron.
Nominal Pipe Size (in) (mm) 2 50 3 80 4 100 6 150 8 200 10 250 12 300 14 350 16 400
Elbows and Tees (psig) (bar) 450 30 450 30 375 25 300 20 150 10 150 10 150 10 150 10 150 10
Flanges (psig) (bar) 450 30 400 30 375 25 300 20 150 10 150 10 150 10 150 10 150 10
Blind Flanges (psig) (bar) 450 30 450 30 375 25 300 20 150 10 150 10 125 8 75 5 75 5
1) Ratings shown are for 90 and 45 elbows. Ratings in 8 to 16-inch sizes are also applicable to elbows of other angles.
Nominal Pipe Size (in) (mm) 2 50 3 80 4 100 6 150 8 200 10 250 12 300 14 350 16 400
Laterals, Wyes and Crosses (psig) (bar) 200 13 200 13 200 13 200 13 150 10 150 10 150 10 150 10 150 10
Pipe Property Thermal conductivity Coefficient of thermal expansion (linear) (2 - 6 inch) (8 - 16 inch) Flow coefficient Absolute roughness Specific gravity Barcol Hardness
1) Ameron test method.
10-6 in/in/F 10-6 m/m/C 10-6 in/in/F 10-6 m/m/C Hazen-Williams 10-6 ft 10-6 m Impressor 934-1
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156
Pipe Property1 Tensile strength Longitudinal Circumferential Tensile modulus Longitudinal Circumferential Compressive strength Longitudinal Compressive modulus Longitudinal Long-term hydrostatic design basis Static Cyclic Poissons ratio3 nyx nxy
Units 103 psi MPa 103 psi MPa 106 psi GPa 106 psi GPa 103 psi MPa 106 psi GPa
Value (2 - 6 in) (8 - 16 in) 35.0 240 70.0 480 3.0 20.6 4.2 29.0 35.0 240 3.0 20.6 20.0 138 40.0 275 1.5 10.3 2.3 15.9 20.0 138 1.5 10.3
D2105
161
142
142
D2992(B) D2992(A)
1) Based on structural wall thickness. 2) Ameron test method. 3) The first subscript denotes the direction of contraction and the second that of the applied stress. x denotes longitudinal direction. y denotes circumferential direction.
Nominal Pipe Size (in) (mm) 2 50 3 80 4 100 6 150 8 200 10 250 12 300 14 350 16 400
Change in Length Due to Pressure1 (in/100 ft/100 psi) (mm/m/bar) .284 343 .394 476 .477 576 .493 596 1.14 1376 1.19 1437 1.20 1450 1.26 1523 1.31 1583
Stiffness Factor2 (lbin3/in2) (Nm) 42 4.7 75 8.5 60 6.8 275 31.1 500 56.5 750 85 1250 140 1600 180 2000 225
Support spacing
Values are based on a 1/2-inch (12 mm) deflection at midspan. Nominal Pipe Size (in) (mm) 2 3 4 6 8 10 12 14 16 50 80 100 150 200 250 300 350 400 Single Span1 Gases 1.003 1.25 (ft) (m) (ft) (m) (ft) (m) 14.4 4.4 17.7 5.4 20.0 6.1 24.9 7.6 23.8 7.3 26.9 8.2 29.3 8.9 31.3 9.5 33.5 10.2 9.7 11.1 12.1 14.6 13.9 15.4 16.7 17.6 18.7 3.0 3.4 3.7 4.5 4.2 4.7 5.1 5.4 5.7 9.3 10.6 11.5 13.9 13.2 14.6 15.9 16.7 17.8 2.8 3.2 3.5 4.2 4.0 4.5 4.8 5.1 5.4 Continuous Span2 Gases 1.00 1.25 (ft) (m) (ft) (m) (ft) (m) 21.5 26.4 29.9 37.2 35.6 40.2 43.8 46.8 50.1 6.6 8.0 9.1 11.3 10.9 12.3 13.4 14.3 15.3 14.5 16.6 18.1 21.9 20.8 23.0 25.0 26.3 27.9 4.4 5.1 5.5 6.7 6.3 7.0 7.6 8.0 8.5 13.9 15.8 17.2 20.8 19.7 21.9 23.7 25.0 26.6 4.2 4.8 5.2 6.3 6.0 6.7 7.2 7.6 8.1
1) For fluid temperatures above 78F (25C), the span lengths decrease by 0.2 in/F (9 mm/C). 2) For intermediate spans. End spans may be calculated by multiplying the single span length by 1.8. 3) Fluid specific gravity.
Bending radius
Nominal Pipe Size (in) (mm) 2 50 3 80 4 100 6 150 8 200 10 250 12 300 14 350 16 400
Minimum Bending Radius1 (ft) (m) 75 23 100 30 150 46 200 61 300 91 350 107 400 123 450 137 500 152
Maximum Deflection per 39-ft Joint (deg) 302 20 15 10 7 + 2 = 93 6+2= 8 5+2= 7 4+2= 6 3+2= 5
Minimum Length Required for 10 Change (ft) (m) 132 4 20 6 27 8 40 12 57 - 13 = 444 12 67 - 13 = 54 16 80 - 13 = 67 20 100 - 13 = 87 27 133 - 13 = 120 37
1) At rated pressure. Sharper bends may create excessive stress concentrations. Do not bend pipe until adhesive has cured. 2) 2 - 6 inch: pipe only. 3) 8 - 16 inch: pipe deflection plus 2 Pronto-Lock II coupling deflection. 4) 8 - 16 inch: pipe minimum minus 13-ft (4 m) effect of Pronto-Lock II coupling deflection.
Fittings construction
Fittings in 8 through 16-inch nominal sizes shall be filament wound and incorporate a resin-rich liner of equal or greater thickness than the pipe liner and shall be constructed of the same glass and resin type for corrosion and abrasion resistance equal to that of the pipe. Fittings in 2 through 6-inch nominal sizes may be compression molded from glass and resins similar to those used in the pipe. Contactmolded, sprayed-up or hand laid-up fittings shall not be permitted. Pipe and fittings shall be joined using bell and spigot taper/taper adhesive-bonded joints or mechanical screw-on type joints with O-ring seals inside the bell for rapid installation.
Values for physical and mechanical properties shall be no less than 95% of those shown tabulated above under TYPICAL PHYSICAL PROPERTIES and TYPICAL MECHANICAL PROPERTIES. The pipe and fittings shall be free from all defects, including delaminations, indentations, pinholes, foreign inclusions, bubbles and resin-starved areas which, due to their nature, degree or extent, detrimentally affect the strength and serviceability of the pipe or fittings. Pigments or dyes may be used in the resin as long as the product is sufficiently translucent to verify the structural integrity of the structural wall. The pipe and fittings shall be as uniform as commercially practicable in color, density and other physical properties. Quality control testingSamples of pipe and fittings shall be tested at random based on standard quality control practices to determine conformance of the materials to the following ASTM guidelines for testing fiberglass pipe products: ASTM D1599, D2105, D2925, D2992A or D2992B. Test samples may be hydrostatically tested by the manufacturer to 1.5 times the pressure rating for signs of leakage.
Testing
Marking
Each component shall be marked to show the following Manufacturers name and address Nominal pipe size Hydrostatic test pressure (if so ordered) Date and shift of manufacture (pipe only)
Conversions
1 psi = 6895 Pa = 0.07031 kg/cm2 1 bar = 105 Pa = 14.5 psi = 1.02 kg/cm2 1 MPa = 106 Pa = 145 psi = 10.2 kg/cm2 1 GPa = 109 Pa = 145,000 psi = 10,200 kg/cm2 1 in = 25.4 mm 1 ft = 0.3048 m 1 lbin = 0.113 Nm 1 in4 = 4.162 x 10-7m4 C = 5/9 (F - 32)
Important Notice
This literature and the information and recommendations it contains are based on data reasonably believed to be reliable. However, such factors as variations in environment, application or installation, changes in operating procedures, or extrapolation of data may cause different results. Ameron makes no representation or warranty, express or implied, including warranties of merchantability or fitness for purpose, as to the accuracy, adequacy or completeness of the recommendations or information contained herein. Ameron assumes no liability whatsoever in connection with this literature or the information or recommendations it contains. Product specifications are subject to change.
FIBERGLASS-COMPOSITE PIPE GROUP - HEADQUARTERS 9720 Cypresswood Dr, Suite 325 Houston, TX 77070 Tel: (832) 912-8282 Fax: (832) 912-9393 www.ameron-fpg.com
Asia Ameron (Pte) Ltd. No. 7A, Tuas Avenue 3 Singapore 639407 Tel: 65 6861 6118 Fax: 65 6862 1302/861 7834 email: info@ameron.com.sg Europe Ameron B.V. J.F. Kennedylaan 7 4190 CA Geldermalsen The Netherlands Tel: 31 345 587 587 Fax: 31 345 587 561 email: info@ameron-fpg.nl The Americas P.O. Box 878 Burkburnett, Texas 76354 Tel: (940) 569-1471 Fax: (940) 569-2764 email: marcom@ameronfpd.com Centron International P.O. Box 490 600 FM 1195 South Mineral Wells, Texas 76068 Tel: (940) 325-1341 Fax: (940) 325-9681 www.centrongre.com
Brine and brackish water General service Class 200 piping Potable water Source and recycle water Sump discharge Water mains Water treatment Bondstrand Series 3200 is used for general oilfield service. The following items are available. 12 to 16-inch pipe with Pronto-Lock II mechanical coupling 12 to 16-inch fittings Pipe and fittings with bell and spigot ends are available on special order.
Performance
Pipe and fittings are rated at 200 psig. Operating plus surge pressures to 1.5 times rated operating pressure occurring three times or less per 24-hour period. No thrust blocks are required at rated system pressure for most buried piping configurations and most soil conditions. Temperatures to 150F (66C) maximum. Sub-zero temperatures will not affect the physical properties. Vacuum to -14.7 psig when buried and properly backfilled. For aboveground use, refer to collapse pressures listed below under TYPICAL PIPE PERFORMANCE. Recommended burial depth: 3 to 25 feet. Recommended for water, waste water (pH 1 to 8.5) and mild chemicals. Consult BONDSTRAND CORROSION GUIDE, FP132 or contact Ameron for recommendations for your particular application. Individual system components may not have the same ratings as the pipe. Refer to the detailed product information for the specific components to determine the pressure rating for the system as a whole.
FP1041 (10/10)
Composition
Pipe Filament-wound fiberglass reinforced epoxy pipe with integral epoxy liner and exterior coating. Nominal Pipe Size (in) (mm) 12 - 16 200 - 400 ASTM Designation (D2310) RTRP 11FX (D2996) RTRP 11FX-4420
Fittings 12 to 16-inch: Filament-wound fiberglass reinforced epoxy elbows Mitered tees, crosses, wyes, and laterals Flanges Molded or filament-wound fiberglass flange rings Molded or centrifugally cast fiberglass stub ends Blind flanges Compression-molded fiberglass or epoxy-coated cast iron or steel O-rings Buna-N standard; other materials available on request Adhesive PSX20 two-part epoxy
Joining systems
12 to 16-inch: Pronto-Lock II mechanical coupling U.S. Patent No. 4,014,568. 12 to 16-inch: Bell and spigot taper/taper adhesive-bonded joint
Pipe lengths
Fittings
Elbows: 12 - 16 inch 90 60 45 30 2212 1114 Cast iron pipe end (CIPE) adapters Tees Flanges Blind flanges Concentric reducers Sleeve couplings For fittings dimensions, refer to the most recent release of Ameron product data sheet FITTINGS 8 THROUGH 16-INCH, FP101.
Nominal Pipe Size (in) (mm) 12 300 14 350 16 400 Nominal Pipe Size (in) (mm) 12 300 14 350 16 400
Pipe Outside Diameter (in) (mm) 12.71 323 14.45 367 16.52 420 Taper Angle (deg) 2.00 2.00 2.00
Pipe Inside Diameter (in) (mm) 12.31 313 14.03 356 16.06 408
Wall Thickness Total Structural (in) (mm) (in) (mm) 0.200 5.1 0.175 4.4 0.210 5.3 0.185 4.7 0.230 5.8 0.205 5.2
Pipe Weight (lb/ft) (kg/m) 6.1 9.10 7.5 11.15 9.4 14.00
Ultimate1 Ultimate2 Collapse Pressure Internal Pressure nn Pipe Coupling3 80F 27C 150F 66C (psig)(bar) (psig)(bar) (psig) (bar) (psig) (bar) 1200 80 800 55 12 0.8 9 0.6 1200 80 800 55 10 0.7 7.5 0.5 1200 80 800 55 10 0.7 7.5 0.5
1) Quality control minimum 2) For vacuum service above ground in sizes 12 inches and above consult Ameron. 3) Pronto-Lock II mechanical coupling
Pipe Property1 Tensile strength Longitudinal Circumferential Tensile modulus Longitudinal Circumferential Compressive strength Longitudinal Compressive modulus Longitudinal Long-term hydrostatic design basis Static Cyclic Poissons ratio3 V yx V xy
Units 103 psi MPa 103 psi MPa 106 psi GPa 106 psi GPa 103 psi MPa 106 psi GPa
Value 35.0 240 70.0 480 3.0 20.6 4.2 29.0 35.0 240 3.0 20.6
D2105
161
142
142
D2992(B) D2992(A)
1) Based on structural wall thickness. 2) Ameron test method. 3) The first subscript denotes the direction of contraction and the second that of the applied stress. x denotes longitudinal direction. y denotes circumferential direction.
Change in Length Due to Pressure1 (in/100 ft/100 psi) (mm/m/bar) .900 1087 .940 1135 .980 1184
Stiffness Factor2 (lbin3/in2) (Nm) 1250 140 1600 180 2000 225
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Support spacing
Values are based on a 12-inch (12 mm) deflection at midspan. Nominal Pipe Size (in) (mm) 12 300 14 350 16 400 Single Span1 Gases 1.003 1.25 (ft) (m) (ft) (m) (ft) (m) 31.5 9.6 17.9 5.5 17.1 5.2 33.6 10.2 18.9 5.7 18.0 5.5 33.5 11.0 20.1 6.1 19.1 5.8 Continuous Span2 Gases 1.00 1.25 (ft) (m) (ft) (m) (ft) (m) 47.1 14.3 26.8 8.2 25.5 7.8 50.3 15.3 28.3 8.6 26.9 8.2 53.9 16.4 30.0 8.5 28.5 8.7
1) For fluid temperatures above 78F (25C), the span lengths decrease by 0.2 in/F (9 mm/C). 2) For intermediate spans. End spans may be calculated by multiplying the single span length by 1.8. 3) Fluid specific gravity.
Bending radius
Nominal Pipe Size (in) (mm) 12 300 14 350 16 400
Minimum Bending Radius1 (ft) (m) 400 123 450 137 500 152
Maximum Minimum Deflection Length Required per 39-ft Joint for 10 Change (deg) (ft) (m) 5+2= 7 80 - 13 = 67 20 4 + 2 = 6 100 - 13 = 87 27 3 + 2 = 5 133 - 13 = 120 37
1) At rated pressure. Sharper bends may create excessive stress concentrations. Do not bend pipe until adhesive has cured.
When axial movement of the pipe is anticipated, a soft rubber pad should be placed between the clamp and the pipe. Support clamps should extend at least 120 around the pipe. Nominal Pipe Size (in) (mm) 12 300 14 350 16 400 Clamp Width (in) 3.5 4.0 4.0 (mm) 90 100 100
Guide Specification
Guide specification
This specification covers approval, performance, materials and physical properties requirements for general oilfield service piping in 12 though 16-inch nominal pipe sizes at operating temperatures to 200F. Pipe, fittings and other components furnished under this specification shall be rated for service to 200 psig at 200F. All components shall be rated at or above the design pressure of the system. When classified in accordance with ASTM standards, the pipe shall meet the following cell limits: Nominal Pipe Size ASTM Designation (in) (mm) 12 - 16 200 - 400 (D2310) RTRP 11FX (D2996) RTRP 11FX-4420
Performance requirements
Listing requirements
Pipe, fittings and other components furnished under this specification and intended for use as below-grade fire protection piping shall be listed with Underwriters Laboratories for Class 200 service. LinerAll filament-wound pipe shall incorporate an integral liner with a nominal thickness of 0.025 0.005 inches for 12 through 16-inch nominal sizes. The resin system used in the liner shall be a chemically resistant thermosetting epoxy resin suitable for the intended service. Structural wallPipe shall be filament wound using continuous glass fiber reinforcements with a resin-compatible finish and a chemically resistant thermosetting epoxy resin. The glass filaments shall be wound in a dual-angle pattern that takes optimum advantage of the tensile strength of the filaments. The glass fiber content of the reinforced wall shall not be less than 60% by weight. Pigments or dies may be used in the resin as long as the product remains translucent. External surfaceThe pipe shall have a typical 0.005-inch thick resin-rich coating with organic fibrous reinforcement. This protection must be provided for both aboveand below-ground pipe installations. All external surfaces must be resistant to anticipated corrosion imposed by the service and the environment. FittingsFittings supplied under this specification shall be filament-wound, compression molded, centrifugally cast, or manufactured from mitered pipe sections. The glass fiber content of the structural portion of compression-molded and filament-wound fittings shall not be less than 55% by weight.
Materials
Joining methods
Adhesive-bonded bell and spigotBoth tapered bell and tapered spigot shall have matching taper angles and shall be joined by bonding with an epoxy adhesive. The nominal taper angle shall be 2 on 12 through 16-inch nominal pipe sizes. The adhesive shall be a two-part epoxy supplied as a kit with all necessary application materials. Mechanical couplingNonmetallic threaded mechanical couplings shall have an O-ring compression seal. The joints shall be capable of carrying the axial load imposed by the operating pressure. Couplings in 12 through 16-inch nominal pipe sizes shall be capable of a 2 angular deflection without loss of pressure integrity. FlangesFlanges shall be two-piece van Stone type provided with raised grooves on the sealing surface. Fiberglass-reinforced compression-molded or centrifugallycast stub ends are to be adhesive bonded to the pipe or fitting. Adapters or crossoversThe following adapters or crossovers shall be available on request: Cast iron pipe end (12 through 16-inch nominal pipe sizes)
Guide Specification
Pipe construction
PipePipe shall be manufactured to steel pipe outside diameters in the 12-inch nominal pipe size and should be based on nominal inside diameters in 14-inch sizes and above. Outside diameter tolerances shall not exceed 1.0%. Pipe shall be provided in 40-ft random lengths (34 through 42 ft) unless otherwise specified. Up to 10 percent shorts may be included in any shipment unless otherwise agreed upon in writing between purchaser and manufacturer. Wall thicknessThe total wall thickness of pipe furnished to this specification shall not at any point be greater than 120 percent nor less than 87.5 percent of the nominal thickness. Nominal wall thickness shall have dimensions as given in the manufacturers published literature. Fittings and flangesFittings and flanges shall have dimensions as given in the manufacturers published literature. Flanges shall be drilled to match ANSI B16.5, Class 150 unless specified otherwise in the purchase order.
Values for physical and mechanical properties shall be no less than 95% of those shown tabulated above under TYPICAL PHYSICAL PROPERTIES and TYPICAL MECHANICAL PROPERTIES. The pipe and fittings shall be free from all defects, including delaminations, indentations, pinholes, foreign inclusions, bubbles and resin-starved areas which, due to their nature, degree or extent, detrimentally affect the strength and serviceability of the pipe or fittings. The pipe and fittings shall be as uniform as commercially practicable in color, density and other physical properties.
Workmanship
Testing
Quality control testingSamples of pipe and fittings shall be tested at random based on standard quality control practices to determine conformance of the materials to the following tests: weight, taper angle, short-term rupture strength, cyclic pressure performance, ring crush strength, Barcol hardness and degree of cure. Each item shall be visually inspected for workmanship. Proof testingComponents may be hydrostatically tested by the manufacturer to 1.5 times the pressure rating for signs of leakage or porosity at a frequency agreed upon between the manufacturer and the purchaser.
Marking
Each component shall be marked to show the following: Manufacturers name and address Nominal pipe size Pressure class Hydrostatic test pressure (if so ordered) Date and shift of manufacture (pipe only)
Conversions
1 psi = 6895 Pa = 0.07031 kg/cm2 1 bar = 105 Pa = 14.5 psi = 1.02 kg/cm2 1 MPa = 106 Pa = 145 psi = 10.2 kg/cm2 1 GPa = 109 Pa = 145,000 psi = 10,200 kg/cm2 1 in = 25.4 mm 1 ft = 0.3048 m 1 lbin = 0.113 Nm 1 in4 = 4.162 x 10-7m4 C = 5/9 (F - 32)
Important notice
This literature and the information and recommendations it contains are based on data reasonably believed to be reliable. However, such factors as variations in environment, application or installation, changes in operating procedures, or extrapolation of data may cause different results. Ameron makes no representation or warranty, express or implied, including warranties of merchantability or fitness for purpose, as to the accuracy, adequacy or completeness of the recommendations or information contained herein. Ameron assumes no liability whatsoever in connection with this literature or the information or recommendations it contains.
FIBERGLASS-COMPOSITE PIPE GROUP - HEADQUARTERS 9720 Cypresswood Dr, Suite 325 Houston, TX 77070 Tel: (832) 912-8282 Fax: (832) 912-9393 www.ameron-fpg.com
Asia Ameron (Pte) Ltd. No. 7A, Tuas Avenue 3 Singapore 639407 Tel: 65 6861 6118 Fax: 65 6862 1302/861 7834 email: info@ameron.com.sg Europe Ameron B.V. J.F. Kennedylaan 7 4190 CA Geldermalsen The Netherlands Tel: 31 345 587 587 Fax: 31 345 587 561 email: info@ameron-fpg.nl The Americas P.O. Box 878 Burkburnett, Texas 76354 Tel: (940) 569-1471 Fax: (940) 569-2764 email: marcom@ameronfpd.com Centron International P.O. Box 490 600 FM 1195 South Mineral Wells, Texas 76068 Tel: (940) 325-1341 Fax: (940) 325-9681 www.centrongre.com
FP1041 (10/10)
Boiler feed water Brine and brackish water Chemical process piping Cooling water Demineralized water Electroplating General service Class 300 piping Industrial plant piping
Municipal waste Power plant and steel mill piping Sewer lines and sewer force mains Source and recycle water Sump discharge Vent lines Water mains Water treatment
Performance
Pipe and fittings are rated at 300 psig. Operating plus surge pressures to 1.5 times rated operating pressure occurring three times or less per 24-hour period. No thrust blocks are required at rated system pressure for most buried piping configurations and most soil conditions. For aboveground use, consult Ameron. Temperatures to 210F (98C) maximum. Sub-zero temperatures will not affect the physical properties. Vacuum to -14.7 psig when buried and properly backfilled. For aboveground use, refer to collapse pressures listed below under TYPICAL PIPE PERFORMANCE. Recommended burial depth: 3 to 25 feet. Recommended for water, waste water (pH 1 to 8.5) and mild chemicals. Consult BONDSTRAND CORROSION GUIDE, FP132 or contact Ameron for recommendations for your particular application. Individual system components may not have the same ratings as the pipe. Refer to the detailed product information for the specific components to determine the pressure rating for the system as a whole.
FP970A (4/07)
Composition
Pipe Filament-wound fiberglass reinforced epoxy pipe with integral epoxy liner and exterior coating. Nominal Pipe Size (in) (mm) 8 - 16 200 - 400 ASTM Designation (D2310) RTRP 11FW (D2996) RTRP 11FW-4320
Fittings 8 to 16 -inch: Filament-wound fiberglass reinforced epoxy elbows Mitered tees, crosses, wyes, and laterals Flanges Filament-wound fiberglass flange rings Filament wound fiberglass stub ends Blind flanges Epoxy-coated cast iron or steel O-rings Buna-N standard; other materials available on request Adhesive PSX20 or PSX34 two-part epoxy
Joining systems
8 to 12 inch: Pronto-Lock II mechanical coupling U.S. Patent No. 4,014,568 8 to 16-inch: Bell and spigot taper/taper adhesive-bonded joint
Pipe lengths
Fittings
90
60
45
30
221/2
111/4
Flanges
Concentric reducers
For fittings dimensions, refer to the most recent release of Ameron product data sheets FITTINGS 8 THROUGH 16-INCH, FP101.
Nominal Pipe Size (in) (mm) 8 200 10 250 12 300 14 350 16 400 Nominal Pipe Size (in) (mm) 8 200 10 250 12 300 14 350 16 400
Pipe Outside Diameter1 (in) (mm) 8.65 220 10.85 276 12.80 323 14.55 370 16.63 422 Taper Angle (deg) 2.00 2.00 2.00 2.00 2.00
Pipe Inside Diameter (in) (mm) 8.30 211 10.41 265 12.30 313 14.01 356 16.01 407
Wall Thickness Total Structural (in) (mm) (in) (mm) 0.170 4.3 0.140 3.6 0.215 5.5 0.185 4.7 0.240 6.1 0.210 5.3 0.270 6.8 0.241 6.1 0.310 7.9 0.288 7.3
Taper Length (in) (mm) 2.6 66 3.1 79 3.6 91 5.4 137 6.1 155
Pipe Weight (lb/ft) (kg/m) 3.1 4.60 4.5 6.70 6.1 9.10 8.8 13.00 11.4 16.90
Ultimate1 Ultimate2 Internal Pressure nn Collapse Pressure Pipe Coupling3 80F 27C 150F 66C (psig) (bar) (psig)(bar) (psig) (bar) (psig) (bar) 1800 17.4 1080 69 40 2.7 33 2.2 1800 17.4 1080 69 32 2.2 21 1.4 1800 17.4 1080 69 32 2.2 21 1.4 1800 17.4 NA 25 1.7 16 1.1 1800 17.4 NA 20 1.3 13 0.9
1) Quality control minimum 2) For vacuum service above ground consult Ameron. 3) Pronto-Lock II mechanical coupling
Pipe
Property1
Units 103 psi MPa 103 psi MPa 106 psi GPa 106 psi GPa 103 psi MPa 106 psi GPa
Value 25.0 161.0 50.0 342.0 2.7 18.5 4.0 29.0 25.0 171.0 2.7 18.5
Tensile strength Longitudinal Circumferential Tensile modulus Longitudinal Circumferential Compressive strength Longitudinal Compressive modulus Longitudinal Long-term hydrostatic design basis Static
D2105
161
142
142
17.5 121.0
D2992
0.11 0.19
1) Based on structural wall thickness. 2) Ameron test method. 3) The first subscript denotes the direction of contraction and the second that of the applied stress. x denotes longitudinal direction. y denotes circumferential direction.
Units Btuin/(hrft2F) W/mC 10-6 in/in/F 10-6 m/m/C Hazen-Williams 10-6 ft 10-6 m -
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Support spacing
Values are based on a 1/2-inch (12 mm) deflection at midspan. Nominal Pipe Size (in) (mm) 8 200 10 250 12 300 14 350 16 400 Single Span1 Gases 1.003 1.25 (ft) (m) (ft) (m) (ft) (m) 25.6 7.8 14.9 4.5 14.2 4.3 28.9 8.8 16.5 5.0 15.7 4.8 31.5 9.6 17.9 5.5 17.1 5.2 33.1 10.1 18.8 5.7 17.8 5.4 36.1 11.0 20.4 6.2 19.5 5.9 Continuous Span2 Gases 1.00 1.25 (ft) (m) (ft) (m) (ft) (m) 38.3 11.7 22.3 6.8 21.2 6.4 43.2 13.1 24.7 7.5 23.5 7.2 47.1 14.3 26.8 8.2 25.5 7.8 49.3 15.0 28.0 8.5 26.7 8.1 53.6 16.3 30.5 9.5 29.0 8.8
1) For fluid temperatures above 78F (25C), the span lengths decrease by 0.2 in/F (9 mm/C). 2) For intermediate spans. End spans may be calculated by multiplying the single span length by 1.8. 3) Fluid specific gravity.
Bending radius
Nominal Pipe Size (in) (mm) 8 200 10 250 12 300 14 350 16 400
1) 2) 3)
Minimum Bending Radius1 (ft) (m) 300 91 350 107 400 123 450 137 500 152
Maximum Minimum Deflection Length Required per 39-ft Joint for 10 Change (deg) (ft) (m) 7 + 2 = 92 57 - 13 = 443 12.0 6+2= 8 67 - 13 = 54 16.0 5+2= 7 80 - 13 = 67 20.0 4.8 98 81 24.7 4.5 130 87 26.5
At rated pressure. Sharper bends may create excessive stress concentrations. Do not bend pipe until adhesive has cured. 8 - 12 inch: pipe deflection plus 2 Pronto-Lock II coupling deflection. 8 - 12 inch: pipe minimum minus 13-ft (4 m) effect of Pronto-Lock II coupling deflection.
Guide Specification
Guide specification
This specification covers approval, performance, materials and physical properties requirements for fire protection piping and general industrial service piping in 8 though 16-inch nominal pipe sizes at operating temperatures to 210F. Pipe, fittings and other components furnished under this specification shall be rated for service to 300 psig at 210F. All components shall be rated at or above the design pressure of the system. When classified in accordance with ASTM standards, the pipe shall meet the following cell limits: Nominal Pipe Size (in) (mm) 8 - 16 200 - 400
Performance requirements
Materials
LinerAll filament-wound pipe shall incorporate an integral liner with a nominal thickness of 0.025 0.005. The resin system used in the liner shall be a chemically resistant thermosetting epoxy resin suitable for the intended service. Structural wallPipe shall be filament wound using continuous glass fiber reinforcements with a resin-compatible finish and a chemically resistant thermosetting epoxy resin. The glass filaments shall be wound in a dual-angle pattern that takes optimum advantage of the tensile strength of the filaments. The glass fiber content of the reinforced wall shall not be less than 60% by weight. Pigments or dies may be used in the resin as long as the product remains translucent. External surfaceThe pipe shall have a typical 0.005-inch thick resin-rich coating with organic fibrous reinforcement. This protection must be provided for both aboveand below-ground pipe installations. All external surfaces must be resistant to anticipated corrosion imposed by the service and the environment. FittingsFittings supplied under this specification shall be filament-wound, compression molded, centrifugally cast, or manufactured from mitered pipe sections. The glass fiber content of the structural portion of compression-molded and filament-wound fittings shall not be less than 55% by weight.
Joining methods
Adhesive-bonded bell and spigotBoth tapered bell and tapered spigot shall have matching taper angles and shall be joined by bonding with an epoxy adhesive. The nominal taper angle shall be 2. The adhesive shall be a two-part epoxy supplied as a kit with all necessary application materials. Mechanical couplingNonmetallic threaded mechanical couplings shall have an O-ring compression seal. The joints shall be capable of carrying the axial load imposed by the operating pressure. Couplings in 8 through 16-inch nominal pipe sizes shall be capable of a 2 angular deflection without loss of pressure integrity. FlangesFlanges shall be two-piece van Stone type provided with raised grooves on the sealing surface. Fiberglass-reinforced compression-molded or centrifugallycast stub ends are to be adhesive bonded to the pipe or fitting.
Guide Specification
Pipe construction
PipeOutside diameter tolerances shall not exceed 1.0%. Pipe shall be provided in 40-ft random lengths (34 through 42 ft) unless otherwise specified. Up to 10 percent shorts may be included in any shipment unless otherwise agreed upon in writing between purchaser and manufacturer. Wall thicknessThe total wall thickness of pipe furnished to this specification shall not at any point be greater than 120 percent nor less than 87.5 percent of the nominal thickness. Nominal wall thickness shall have dimensions as given in the manufacturers published literature. Fittings and flangesFittings and flanges shall have dimensions as given in the manufacturers published literature. Flanges shall be drilled to match ANSI B16.5, Class 150 unless specified otherwise in the purchase order.
Values for physical and mechanical properties shall be no less than 95% of those shown tabulated above under TYPICAL PHYSICAL PROPERTIES and TYPICAL MECHANICAL PROPERTIES. The pipe and fittings shall be free from all defects, including delaminations, indentations, pinholes, foreign inclusions, bubbles and resin-starved areas which, due to their nature, degree or extent, detrimentally affect the strength and serviceability of the pipe or fittings. The pipe and fittings shall be as uniform as commercially practicable in color, density and other physical properties.
Workmanship
Testing
Quality control testingSamples of pipe and fittings shall be tested at random based on standard quality control practices to determine conformance of the materials to the following tests: weight, taper angle, short-term rupture strength, cyclic pressure performance, ring crush strength, Barcol hardness and degree of cure. Each item shall be visually inspected for workmanship. Components may be hydrostatically tested by the manufacturer to 1.5 times the pressure rating for signs of leakage or porosity at a frequency agreed upon between the manufacturer and the purchaser.
Marking
Manufacturers name and address Nominal pipe size Pressure class Hydrostatic test pressure (if so ordered) Date and shift of manufacture (pipe only)
Conversions
1 psi = 6895 Pa = 0.07031 kg/cm2 1 bar = 105 Pa = 14.5 psi = 1.02 kg/cm2 1 MPa = 106 Pa = 145 psi = 10.2 kg/cm2 1 GPa = 109 Pa = 145,000 psi = 10,200 kg/cm2 1 in = 25.4 mm 1 ft = 0.3048 m 1 lbin = 0.113 Nm 1 in4 = 4.162 x 10-7m4 C = 5/9 (F - 32)
Important notice
This literature and the information and recommendations it contains are based on data reasonably believed to be reliable. However, such factors as variations in environment, application or installation, changes in operating procedures, or extrapolation of data may cause different results. Ameron makes no representation or warranty, express or implied, including warranties of merchantability or fitness for purpose, as to the accuracy, adequacy or completeness of the recommendations or information contained herein. Ameron assumes no liability whatsoever in connection with this literature or the information or recommendations it contains.
FIBERGLASS-COMPOSITE PIPE GROUP - HEADQUARTERS 9720 Cypresswood Dr., Suite 325, Houston, TX 77070 Tel: 832-912-8282 Fax: 832-912-9393 www.ameron-fpg.com
Asia Ameron (Pte) Ltd. No. 7A, Tuas Avenue 3 Singapore 639407 Tel: 65 6861 6118 Fax: 65 6862 1302/861 7834 info@ameron.com.sg Europe Ameron B.V. J.F. Kennedylaan 7 4191 MZ Geldermalsen The Netherlands Tel: +31 345 587 587 Fax: +31 345 587 561 info@ameron-fpg.nl Americas P.O. Box 878 Burkburnett, TX 76354 Tel: (940) 569-1471 Fax: (940) 569-2764 marcom@ameronfpd.com Centron International P.O. Box 490 600 FM 1195 South Mineral Wells, Texas 76068 Tel: (940) 325-1341 Fax: (940) 325-9681
Saltwater and seawater lines Brackish water lines Fire protection systems (Factory Mutual approved) Potable water lines Waste water and sewage systems Drainage systems Oil field reinjection systems Crude oil transmission lines Temporary pipelines Electrical conduit General industrial service for mildly corrosive liquids
Performance
Laminate meets requirements of API Specification 15LR. Pipe wall design using a 148 N/mm2 hydrostatic design basis (Procedure B.) with a 0.5 service factor. Liner thickness: 0.5 mm. Maximum operating temperature : 93 C. ASTM-D-2310 Classification: RTRP-11FX. This system is designed to provide minimal 4:1 safety factor in accordance with ASTM-D-1599.
Description
Pipe
Filament-wound fiberglass reinforced epoxy pipe with Key-Lock male and female mechanical joint or Taper/Taper male and female adhesive joint.
Fittings
Standard filament-wound couplings, 45 and 90 Elbows, Tees and Reducing Tees, Concentric Reducers, Flanges* and Nipples. Special fittings are available on request. * Flanges are available with the following drillings : ANSI B16.5 Class 150 and 300, DIN, ISO & JIS. Other drilling patterns are available on request. For dimensional data and standard configurations for fittings, please refer to respective Fitting Guides.
Key-Lock integral filament-wound male and female mechanical joint assembled with locking keys. Hydrostatic seal by means of an elastomeric O-ring. Taper/Taper integral filament-wound male and female adhesive bonded joint. From 50 - 150 mm. (2-6") : 6.1 m. random length. From 200-600 mm. (8-24") : 6.1 or 12.2 m. random lengths. From 700-1000 mm. (28-40"): 11.8 m. random length. Pipe property Thermal conductivity Thermal expansivity (lineair) Flow coefficient Absolute roughness Density Pipe property Units W(mK) 10-6 mm/mm/C Hazen-Williams 10-6 m g/cm3 Units N/mm2 N/mm2 N/mm2 N/mm2 N/mm2 N/mm2 N/mm2 N/mm2 N/mm2 Value .33 18.0 150 5.3 1.8 21C 300 300 25300 0.50 65 10000 0.40 80 9200 148* 50* 93C 22000 0.65 50 7800 0.45 7000 Method Ameron Ameron Method ASTM D-1599 ASTM D-2290 ASTM D-2290 Ameron ASTM D-2105 ASTM D-2105 ASTM D-2105 Ameron ASTM D-2925 ASTM D-2992 (Proc. B.) ASTM D-2992 (Proc. A.)
Physical properties
Mechanical properties
Bi-axial
Ultimate hoop stress at weeping Circumferential Hoop tensile strength Hoop tensile modulus Poisson's ratio axial/hoop Longitudinal Axial tensile strength Axial tensile modulus Poisson's ratio hoop/axial Axial bending strength Beam Apparent elastic modulus Hydrostatic Design Basis Static Cyclic * at 65C
Nominal
Pipe lD
Minimum total wall thickness* (mm.) 3412 2.3 2.3 2.3 2.7 3.1 3.5 4.1 4.5 4.8 5.5 6.0 7.0 7.6 8.1 8.6 9.6 3414 2.3 2.3 2.3 2.8 3.3 3.7 4.3 4.9 5.3 5.8 6.5 7.5 9.0 9.7 10.3 11.4 3416 3420 3425 3432 3440 2.3 2.3 2.3 2.3 2.5 2.3 2.3 2.4 2.6 3.2 2.5 2.5 2.9 3.2 4.0 3.0 3.4 3.9 4.6 5.8 3.5 4.0 5.0 5.9 7.5 4.3 4.8 6.0 7.3 9.3 5.0 5.7 7.1 8.6 10.9 5.4 6.1 7.9 9.4 12.0 6.1 7.0 8.9 10.7 13.6 6.7 7.6 9.7 11.7 14.9 7.4 8.3 10.7 13.0 16.5 8.7 10.1 12.8 15.5 10.5 11.2 11.9 13.3
14.7
pipe size (mm.) (in) 50 2 80 3 100 4 150 6 200 8 250 10 300 12 350 14 400 16 450 18 500 20 600 24 700 28 750 30 800 32 900 36
(mm.) 53.2 81.8 105.2 159.0 208.8 262.9 313.7 344.4 393.7 433.8 482.1 578.6 700.0 750.0 800.0 900.0
3410 2.3 2.3 2.3 2.5 3.1 3.5 3.9 4.1 4.4 4.6 5.4 6.0 7.0 7.2 7.4 7.9
1000 40 1000.0 8.6 10.6 12.7 * Total wall thickness is including 0.5 mm. liner
Note: Pipe series designation: First two digits indicate product serie. Final two digits indicate internal pressure class (bar). 2
Nominal Pipe size (mm.) 50 80 100 150 200 250 300 350 400 450 500 600 700 750 800 900 1000 (in) 2 3 4 6 8 10 12 14 16 18 20 24 28 30 32 36 40
Ultimate collapse pressures for higher pressure classes exceed values shown.
Pipe weight
Nominal
Minimum weight empty pipe kg/m 3410 0.7 1.0 1.3 2.1 3.5 5.0 6.7 7.8 9.5 11.0 14.4 19.3 27.3 30.1 33.0 39.7 48.1 3412 0.7 1.0 1.3 2.3 3.5 5.0 7.1 8.6 10.5 13.3 16.1 22.6 29.8 34.0 38.6 48.5 59.6 3414 0.7 1.0 1.3 2.4 3.8 5.3 7.4 9.4 11.6 14.0 17.5 24.3 35.4 41.0 46.4 57.9 71.8 3416 0.7 1.0 1.4 2.6 4.0 6.3 8.7 10.4 13.4 16.3 20.0 28.4 41.5 47.5 53.9 67.8 83.4 3420 0.7 1.0 1.4 3.0 4.6 7.0 10.0 11.8 15.5 18.6 22.6 33.1 3425 0.7 1.1 1.7 3.4 5.9 8.9 12.6 15.4 19.9 23.9 29.4 42.3 3432 0.7 1.2 1.9 4.1 7.0 10.9 15.4 18.5 24.1 29.1 35.9 51.5 3440 0.7 1.5 2.4 5.3 9.0 14.1 19.7 23.9 31.0 37.4 46.1 3450 0.8 1.8 3.0 6.6 11.3 17.6 24.9
Pipe size (mm.) (in) 50 2 80 3 100 4 150 6 200 8 250 10 300 12 350 14 400 16 450 18 500 20 600 24 700 28 750 30 800 32 900 36 1000 40
Nominal
Pipe size
(mm.) 50 80 100 150 200 250 300 350 400 450 500 600 700 750 800 900 1000
Stiffness Factor
Nominal
Pipe size
(mm.) 50 80 100 150 200 250 300 350 400 450 500 600 700 750 800 900 1000
Pipe Stiffness
Nominal
Pipe size
(mm.) 50 80 100 150 200 250 300 350 400 450 500 600 700 750 800 900 1000 4
Span lengths
(mm.) 50 80 100 150 200 250 300 350 400 450 500 600 700 750 800 900 1000
Partial span recommendations* (in meters) for horizontal support arrangements at21 C (in) 3410 3412 3414 3416 3420 3425 3432 3440 3450 2 3.2 3.2 3.2 3.2 3.2 3.2 3.2 3.2 3.3 3 3.6 3.6 3.6 3.6 3.6 3.6 3.7 3.9 4.1 4 3.8 3.8 3.8 3.9 3.9 4.1 4.2 4.4 4.7 6 4.4 4.4 4.5 4.6 4.7 4.9 5.1 5.4 5.7 8 5.0 5.0 5.0 5.1 5.3 5.6 5.8 6.2 6.5 10 5.4 5.4 5.5 5.7 5.9 6.2 6.5 6.9 7.3 12 5.9 5.9 6.0 6.3 6.5 6.8 7.1 7.6 7.9 14 6.1 6.2 6.4 6.5 6.7 7.2 7.5 7.9 16 6.4 6.6 6.7 7.0 7.2 7.7 8.0 8.5 18 6.7 7.0 7.1 7.3 7.6 8.0 8.4 8.9 20 7.1 7.3 7.5 7.7 7.9 8.5 8.9 9.4 24 7.7 8.0 8.1 8.4 8.8 9.3 9.7 28 8.4 8.6 8.9 9.3 30 8.6 8.9 9.3 9.6 32 8.8 9.2 9.6 9.9 36 9.2 9.7 10.1 10.5 40 9.7 10.2 10.7 11.1
'Note: For continuous span use of above values : plus 20%. For simple span use of above values: minus 20%. 1) 2) Span recommendations are based on pipes tilled with water with a specific gravity of 1000kg/rn3 and include no provision for weights caused by valves, flanges or other heavy objects. Span recommendations are calculated for a maximum long time deflection of 13 mm to ensure good appearance and adequate drainage.
Bending radius
Nominal Pipe size (mm.) 50 80 100 150 200 250 300 350 400 450 500 600 700 750 800 900 1000
Note: Do not bend pipe until adhesive has cured. At rated pressure, sharper bends may create excessive stress concentrations.
Pipe system is designed for field testing with water at 150% of rated pressure.
Conversions
= 0.07031 kg/cm2 = 14.5 psi = 1.02 kg/cm2 = 145 psi = 10.2 kg/cm2 = 25.4 mm. = 0.1442 W/(mK). = 5/9 (F-32).
Important notice
This product literature and the recommendations for usage it contains are based on test data reasonably believed to be reliable. It is intended that this literature be used by personnel having specialised training in accordance with currently accepted industry practice and normal operating conditions. Variation in environment, changes in operating procedures, or extrapolation of data may cause unsatisfactory results. We recommend that your engineers verify the suitability of this product for your intended application. Since we have no control over the conditions of service, we expressly disclaim responsibility for the results obtained or for any consequential or incidental damages of any kind incurred.
Group Headquarters Ameron International Corporation - Fiberglass-Composite Pipe Division 9720 Cypresswood Drive, Suite 325 - Houston, Texas 77070 - U.S.A. Phone: +1 832 912 8282 - Fax: +1 832 912 9393 E-mail: marcom@ameronfpd.com Website: http://www.ameron-fpg.com U.S.A. Ameron International Corporation 1004 Ameron Road P.O. Box 878 Burkburnett, Texas 76364 U.S.A. Phone: +1 940 569 1471 Fax: +1 940 569 2764 U.S.A. Centron International, Inc. P.O. Box 490 600 FM 1195 South Mineral Wells - Texas 76068 U.S.A. Phone: +1 940 325 1341 Fax: +1 940 325 9681 E-mail: info@centrongre.com Europe Ameron B.V. Fiberglass-Composite Pipe P.O. Box 6 4190 CA Geldermalsen The Netherlands Phone: +31 345 587 587 Fax: +31 345 587 561 E-mail: info@ameron-fpg.nl Asia Ameron (Pte) Ltd. No. 7A, Tuas Avenue 3 Jurong Singapore 639407 Phone: +65 6861 6118 Fax: +65 6862 1302/6861 7834 E-mail: info@ameron.com.sg
Downhole Tubing
A P P L I C A T I O N S
Production Wells Injection Wells Saltwater Disposal Wells Chemical Disposal Wells Water Source Wells Solution Mining Riser Mains
Centron tubing is precision wound on state-of-the-art computer controlled equipment. The advanced filament-wound construction provides the high axial modulus and tensile strength required for downhole applications. Centrons quality system is certified to API Specification Q1 and ISO 9001, assuring customers of the highest quality products in the industry.
CONNECTION SYSTEM >
ADVANTAGES
>
About 1/4 the weight of steel Assemble in any weatherno adhesives required Superior flow characteristics Coarse threadsno crossthreading Excellent corrosion resistance and long service life Exceptional pressure and axial load capabilities Low installation costs Low paraffin and scale build-up Centron tubing can be installed using common oilfield tools
15LR-0007 15HR-0003
Centron International Inc. manufactures a complete line of fiberglass surface pipe, line pipe, tubing, casing and associated fittings. See your Centron distributor or call Centron International Inc. for all your fiberglass tubular product needs.
3.1
Downhole Tubing
Pressure Static Pressure Rating (PSI) Rating PSI 125F (52C) 150F (65) 180F (82C) 1850 2300 2750 3200 1400 1850 2300 2750 3200 1400 1850 2300 2750 1100 1400 1850 2300 900 1100 1400 1850 2300 1650 2100 2500 2900 1250 1650 2100 2500 2900 1250 1650 2100 2500 1000 1250 1650 2100 850 1000 1250 1650 2100 1450 1850 2200 2550 1100 1450 1850 2200 2550 1100 1450 1850 2200 900 1100 1450 1850 750 900 1100 1450 1850
Nominal O.D.. Inches (mm) 1.95 (47.0) 2.02 (51.3) 2.06 (52.3) 2.15 (54.6) 2.31 (58.7) 2.39 (60.7) 2.50 (63.5) 2.57 (65.3) 2.61 (66.3) 2.86 (72.6) 2.94 (74.7) 3.08 (78.2) 3.18 (80.8) 3.36 (85.3) 3.44 (87.4) 3.54 (89.9) 3.60 (91.4) 4.38 (111) 4.44 (113) 4.56 (116) 4.72 (120) 4.84 (147)
Nominal I.D. Inches (mm) 1.60 (40.6) 1.60 (40.6) 1.60 (40.6) 1.60 (40.6) 1.95 (49.5) 1.95 (49.5) 1.95 (49.5) 1.95 (49.5) 1.95 (49.5) 2.48 (63.0) 2.48 (63.0) 2.48 (63.0) 2.48 (63.0) 2.98 (75.7) 2.98 (75.7) 2.98 (75.7) 2.98 (75.7) 3.98 (101.0) 3.98 (101.0) 3.98 (101.0) 3.98 (101.0) 3.98 (101.0)
Nominal Wall Thickness Inches (mm) .175 (4.45) .210 (5.33) .230 (5.84) .275 (6.99) .180 (4.57) .220 (5.59) .275 (6.99) .310 (7.87) .330 (8.38) .190 (4.83) .230 (5.84) .300 (7.62) .350 (8.89) .190 (4.83) .230 (5.84) .280 (7.11) .310 (7.87) .200 (5.08) .230 (5.84) .290 (7.37) .370 (9.40) .430 (13.0)
Nominal Box O.D. Inches (mm) 2.95 (74.9) 3.05 (77.5) 3.15 (80.0) 3.25 (82.6) 3.35 (85.1) 3.45 (87.6) 3.55 (90.2) 3.65 (92.7) 3.70 (94.0) 4.00 (102) 4.20 (107) 4.40 (112) 4.50 (114) 4.50 (114) 4.70 (119) 4.85 (123) 4.90 (125) 5.55 (141) 5.60 (142) 5.75 (146) 5.85 (149) 6.00 (152)
Weight lbs./ft. (Kg/M) 0.93 (1.38) 1.15 (1.74) 1.30 (1.94) 1.63 (2.43) 1.15 (1.72) 1.45 (2.16) 1.72 (2.56) 2.04 (3.03) 2.18 (3.25) 1.55 (2.31) 1.85 (2.76) 2.40 (3.58) 2.80 (4.18) 1.75 (2.61) 1.90 (2.83) 2.65 (3.95) 2.90 (4.32) 2.50 (3.73) 2.70 (4.02) 3.50 (5.29) 4.50 (6.71) 5.40 (8.05)
DH 2000** DH 2500** DH 3000** DH 3500** 23/8 (60) DH 1500 DH 2000 DH 2500 DH 3000 DH 3500* 2 7 / 8 (75) DH 1500 DH 2000 DH 2500 DH 3000 1/2 (90) 3 DH 1200 DH 1500 DH 2000 DH 2500 41/2 (115) DH 1000 DH 1200 DH 1500 DH 2000 DH 2500
** Available in 10rd thread.
1. Joint length 29.5 feet (9.0M). 2. Make-up length 29.12 feet (8.88 M) for Centron 4rd tubing. 3. Axial Thread Loads: 11/2 35,000 lbs. (15,876 Kg) 23/8 50,000 lbs. (22,680 Kg) 27/8 60,000 lbs (27,200 Kg) 31/2 70,000 lbs. (31,750 Kg) 41/2 90,000 lbs. (40,800 Kg)
Operating Pressure x 1.25 30,000 PSI (207 MPa) 2.96 x 106 PSI (2.04 x 104 MPa) 3.40 x 106 PSI (2.34 x 104 MPa) 0.07 lbs/in3 (Sp. Gr.= 1.95) 1.0 x 10-5 in/in/F (1.8 x 10-5 m/m/C) 150
. 30 . 21
3.2
Downhole Tubing
Performance Properties
Internal1 Operating Pressure PSI (MPa) 2000 (13.8) 2500 (17.2) 3000 (20.7) 3500 (24.1) 1500 (10.3) 2000 (13.8) 2500 (17.2) 3000 (20.7) 3500 (24.1) 1500 (10.3) 2000 (13.8) 2500 (17.2) 3000 (20.7) 1200 (8.3) 1500 (10.4) 2000 (13.8) 2500 (17.2) 1000 (6.9) 1200 (8.3) 1500 (9.8) 2000 (13.8) 2500 (17.2)
External Collapse Pressure PSI (MPa) 2500 (17.2) 3000 (20.7) 4000 (28.0) 5000 (34.0) 1500 (10.3) 2000 (13.8) 2500 (17.2) 3000 (20.7) 3500 (24.1) 1500 (10.3) 2000 (13.8) 2500 (17.2) 3000 (20.7) 800 (5.5) 1000 (6.9) 2000 (13.8) 2500 (17.2) 400 (2.8) 700 (5.0) 1100 (7.6) 2000 (13.8) 3000 (20.7)
Axial Load x 103 Lbs. (N) 7.0 (32) 9.0 (40) 10.0 (44) 12.0 (53) 10.0 (44) 12.0 (53) 14.0 (62) 16.0 (71) 17.0 (78) 12.0 (53) 15.0 (67) 20.0 (89) 22.0 (98) 14.0 (62) 16.9 (71) 21.0 (93) 26.0 (116) 20.0 (89) 22.0 (98) 28.0 (124) 36.0 (160) 42.0 (187)
Short Term2 Weep Pressure PSI (MPa) 5000 (34.5) 5500 (37.0) 6000 (41.4) 6500 (44.8) 4500 (31.0) 5500 (34.5) 6000 (37.9) 7000 (41.4) 7500 (44.8) 4500 (31.0) 5500 (34.5) 6000 (37.9) 6500 (41.4) 3000 (20.7) 4500 (31.8) 5000 (34.5) 5500 (37.9) 3000 (20.7) 3600 (24.8) 4500 (31.0) 5000 (34.5) 5500 (37.9)
External Collapse Pressure PSI (MPa) 5000 (34) 6200 (42) 7500 (52) 9000 (62) 4000 (28) 5000 (34) 6000 (43) 7500 (52) 9000 (76) 3600 (24) 5000 (34) 6000 (41) 8000 (55) 1500 (10) 1800 (12) 4500 (31) 6800 (47) 700 (5) 1000 (6.9) 2200 (15) 3600 (25) 5000 (34)
Axial Wall Load x 103 Lbs. (N) 29 (129) 36 (160) 44 (195) 52 (240) 36 (160) 45 (200) 57 (253) 66 (293) 70 (311) 55 (245) 71 (316) 85 (378) 96 (427) 60 (255) 76 (338) 92 (409) 109 (485) 80 (356) 99 (440) 120 (534) 136 (605) 150 (667)
Minimum Box O.D. Inches (mm) 2.67 (67.9) 2.73 (69.5) 2.78 (70.7) 2.87 (73.0) 3.08 (78.2) 3.16 (80.3) 3.27 (83.2) 3.34 (84.8) 3.38 (85.6) 3.68 (93.5) 3.76 (95.5) 3.90 (99.0) 4.00 (101.6) 4.28 (108.7) 4.36 (111.0) 4.46 (113.3) 4.52 (114.8) 5.30 (134.6) 5.36 (136.1) 5.48 (139.2) 5.64 (143.2) 5.76 (146.3)
DH 2000 DH 2500 DH 3000 DH 3500 23/8 (60) DH 1500 DH 2000 DH 2500 DH 3000 DH 3500 27/8 (75) DH 1500 DH 2000 DH 2500 DH 3000 31/2 (90) DH 1200 DH 1500 DH 2000 DH 2500 41/2 (115) DH 1000 DH 1200 DH 1500 DH 2000 DH 2500
1. Quasi-steady. 2. Unrestrained test.
Note: Centron Tubing can be used in many applications to 210F (99C). In all applications, chemical compatibility must be established and physical capabilities of the tubing for the expected conditions must be determined. Contact Centron International, Inc. for technical assistance. Rated operating pressures are at rated axial load.
3.3
Downhole Tubing
Centron DHL Light Duty Tubing is designed for use in certain types of downhole applications such as gas lift wells and submersible pump operations.
Physical Specifications
Nominal Size Inches (mm) 11/2 11/2 2 3/8 2 3/8 27/8 (40) (40) (50) (50) (63)
Series/ Rating DHL DHL DHL DHL DHL 1500 1650 1250 1350 1000
Nominal Inside Dia. Inches (mm) 1.6 (40.6) 1.6 (40.6) 1.95 (49.5) 1.95 (49.5) 2.48 (63.0)
Nominal Outside Dia. Inches (mm) 1.83 (46.5) 1.86 (47.2) 2.18 (55.4) 2.21 (56.1) 2.71 (68.8)
Weight Lbs. / Ft. (Kg/M) 0.69 (1.03) 0.78 (1.16) 0.78 (1.16) 0.88 (0.94) 0.99 (1.48)
.115 (2.92) 2.85 (72.4) .130 (3.30) 2.90 (73.7) .115 (2.92) 3.30 (83.8) .130 (3.30) 3.35 (85.1) .115 (2.92) 4.00 (102.0)
Nominal Size Inches (mm) 11/2 11/2 2 3/8 2 3/8 27/8 (40) (40) (50) (50) (63)
Series/ Rating DHL DHL DHL DHL DHL 1500 1650 1250 1350 1000
Internal Pressure PSI (Mpa) 1500 (10.3) 1650 (11.33) 1250 (8.62) 1350 (9.31) 1000 (6.89)
Collapse Pressure PSI (Mpa) 560 (3.9) 625 (4.35) 320 (2.2 350 (2.41) 180 (1.2)
Axial Load x 103 Lbs (kg) 4.5 (2.0) 5.2 (2.3) 5.5 (2.5) 6.4 (2.9) 7.0 (3.2)
Axial Load x 103 Lbs (kg) 14.5 (6.59) 16.9 (7.68) 17.5 (7.95) 20.0 (9.10) 22.0 (10.0)
4500 (31.0) 1400 (9.6) 4900 (33.7) 1550 (10.6) 3750 (25.8) 800 (5.5) 4000 (27.5) 900 (6.2) 3000 (20.7) 450 (3.1)
3.4
Downhole Tubing
F i b e r g l a s s E p o x y G R E D o w n h o l e T u b i n g ( 8 Rnd)
Series/Static1 Nominal Pressure Size Rating @ Inches (mm) 100F (38C) 23/8 (65) (23/8 EUE) 2 7/8 (75) (27/8 EUE) 31/2 (90) (31/2 EUE) 4 1/2 (115) (41/2 EUE) DH8 DH8 DH8 DH8 DH8 DH8 DH8 DH8 DH8 DH8 2000 2500 3000 1500 2000 1500 2000 2500 1000 1500
Static Pressure Rating (PSI) 125F (52C) 150F (65C) 180F (82C) 1850 2300 2750 1400 1800 1400 1850 2300 900 1400 1650 2100 2500 1250 1650 1250 1650 2100 850 1250 1450 1850 2200 1100 1450 1100 1450 1850 750 1100
Nominal O.D. Inches (mm) 2.39 2.50 2.57 2.86 2.92 3.44 3.54 3.60 4.38 4.56 (59.6) (59.8) (63.7) (71.7) (73.1) (86.2) (88.5) (89.9) (110.2) (114.4)
Nominal I.D. Inches (mm) 1.95 (49.5) 1.95 (49.5) 1.95 (49.5) 2.48 (63.0) 2.48 (63.0) 2.98 (75.7) 2.98 (75.7) 2.98 (75.7) 3.98 (101.1) 3.98 (101.1)
Nominal Wall Thickness Inches (mm) 0.220 (5.6) 0.275 (6.7) 0.310 (7.9) 0.195 (5.0) 0.230 (5.8) 0.230 (5.8) 0.280 (7.1) 0.310 (7.9) 0.200 (5.1) 0.290 (7.4)
Nominal Box O.D. Inches (mm) 3.77 (95.8) 4.05 (102.9) 4.23 (107.5 4.15 (105.5) 4.12 (104.9) 4.93 (126.8) 5.24 (133.3) 5.40 (137.2) 5.84 (148.3) 6.29 (160.0)
Weight lbs./ft. (kg/M) 1.27 (1.89) 1.62 (2.42) 1.86 (2.77) 1.38 (2.06) 1.65 (2.46) 1.96 (2.92) 2.42 (3.61) 2.71 (4.03) 2.22 (3.31) 3.29 (4.90)
1. Quasi steady. 2. Make-up length for Centron 8rd tubing is 29.29 feet (8.93 M) for 23/8 DH8 tubing, 29.27 feet (8.92 M) for 27/8 DH8 tubing, 29.25 FEET (8.91 M) for 31/2 DH8 tubing and 29.22 feet (8.91 M) for 41/2 DH8 tubing.
Internal1 Operating Pressure PSI (MPa) 2000 (13.79) 2500 (17.24) 3000 (20.69) 1500 (10.34) 2000 (13.80) 1500 (10.34) 2000 (13.79) 2500 (17.24) 1000 (6.90) 1500 (10.34)
External Collapse Pressure PSI (MPa) 1800 (12.1) 3000 (20.9) 4000 (27.7) 600 (4.5) 1100 (7.4) 700 (4.6) 1100 (7.6) 1400 (9.9) 200 (1.4) 600 (3.9)
Axial Load x 103 Lbs. (N) 14.0 (62) 15.0 (67) 17.0 (78) 15.0 (67) 16.0 (71) 18.0 (80) 22.0 (98) 27.0 (120) 21.0 (93) 23.0 (102)
Short Term3 Weep Pressure PSI (MPa) 5000 (34.5) 5500 (37.0) 6000 (41.4) 4500 (31.0) 5500 (34.5) 4500 (31.0) 5500 (34.5) 6000 (37.9) 3000 (20.7) 4500 (31.8)
External Collapse Pressure PSI (MPa) 4400 (30.3) 7600 (52.2) 10100 (69.3) 1600 (11.2) 2700 (18.4) 1700 (11.4) 2800 (19.0) 3600 (24.7) 500 (3.6) 1400 (9.8)
Axial Wall Load x 103 Lbs. (N) 45 (200) 57 (253) 66 (293) 55 (295) 71 (316) 76 (338) 92 (409) 109 485) 99 (440) 120 (534)
Minimum4 Box O.D. Inches (mm) 3.09 (78.6) 3.20 (81.4) 3.27 (83.2) 3.59 (89.9) 3.62 (91.9) 4.27 (108.5) 4.37 (110.0) 4.43 (112.5) 5.27 (113.9) 5.39 (136.9)
23/8 (65) DH8 2000 (23/8 EUE) DH8 2500 DH8 3000 27/8 (75) DH8 1500 (27/8 EUE) DH8 2000 31/2 (90) DH8 1500 (31/2 EUE) DH8 2000 DH8 2500 41/2 (115) DH8 1200 (41/2 EUE) DH8 1500
3. Unrestrained test. 4. Absolute minimum outside diameter the box can be ground to and still maintain static pressure rating.
3.5
Downhole Tubing
I.
FLUID
>
The fluid characteristics of the media being transported (temperature, chemical composition, etc.) determines which type of epoxy resin system Centron uses to manufacture the tubing. Centron tubing made with Centrons anhydride epoxy resin system is ideally suited for the vast majority of common oilfield applications, sweet or sour crudes, fresh water, and brines. Centron tubing made with the anhydride epoxy resin system should not be exposed to continuous service over 180F (82C). Acidizing with HCL to 37% concentration is allowable. Centron tubing made with Centrons aromatic amine epoxy resin system should be used for fluids containing high levels of CO2, H2S or in high pressure or high temperature conditions to 210F (99C). In all applications, the chemical compatibility and physical capability of the tubing for the existing conditions must be determined. Contact Centrons customer service department for product application assistance.
CHARACTERISTICS
1. Good well design is essential to the successful use of Centron Downhole Tubing. The maximum operating conditions must never be exceeded or permanent, irreversible damage may occur that decreases the life expectancy of the tubing. Bottom hole or fluid temperature must not exceed the rated operating temperature of the tubing. 2. Downhole tools, such as, packers, anchors, pumps, must be compatible with GRE Tubing. Permanent or retrievable packers that hold pressure from both sides are preferred. If tension set retrievable packers are to be used, care must be taken not to exceed the rated axial tension capability of the tubing when setting the packer or pressure testing the annulus. Centron stainless steel crossovers are recommended to change from Centron 4 round thread to 8 round EUE thread for tool connections. Centron tubing is installed using conventional slips, elevators, pipe wrenches or power tongs.
I I I . I N S T A L L A T I O N>
The elevators should be the slip type and the tongs capable of low torque (<500 ft-lbs.) operation; a weight indicator must be used. Tongs and wrenches must be used only on the upsets, never on the body of the tubing. Centron fiberglass subs or a steel landing sub must be used when tensioning tubing string. Centron tubing must always be set in tension, never in compression.
3.6
Downhole Tubing
Stretch in air due to the weight of the string is calculated by the following formula:
SA=1.7N2/1000 where SA = Stretch in inches N = Number of joints in the string
For stretch or weight in water or brine, multiply the stretch or weight in air by the following factors:
In 10% Brine In Water 0.448 0.484
Stretch due to tension in above string weight is calculated by the following formula:
ST=KtLN/100,000 where ST = Stretch in inches Kt = Constant Factor from Table I (below) L = Tension (pounds)
TABLE ONE
>
11/2 Size DH 2000 DH 2500 DH 3000 DH 3500 DH 4000 Kt 13.26 10.56 8.71 7.37 6.47
23/8 Size Kt DH 1500 DH 2000 DH 2500 DH 3000 DH 3500 9.58 7.84 6.73 5.88 5.38
27/8 Size DH 1500 DH 2000 DH 2500 DH 3000 Kt 6.77 5.44 4.52 4.03
3.7
Downhole Tubing
Additional tension on the tubing string is necessary if a significant increase in operating temperature over the installation temperature is expected. The additional tension is required to prevent the tubing string from going neutral into compression or, when using a tension set packer, a significant increase in temperature could unseat the packer. The axial load rating of the tubing must never be exceeded. Use the following formula to calculate additional tension required to accommodate thermal expansions:
LT=Klt where LT = Additional tension requirement Kl = Constant Factor from Table II (below) t = Anticipated temperature change (F) above installation temperature
TABLE TWO
>
11/2 Size DH 2000 DH 2500 DH 3000 DH 3500 Kl 18.4 23.2 28.1 33.2
23/8 Size Kl DH 1500 DH 2000 DH 2500 DH 3000 DH 3500 25.5 31.2 36.3 41.6 45.5
27/8 Size DH 1500 DH 2000 DH 2500 DH 3000 Kl 36.0 45.0 54.1 60.7
3.8
1-1/2 DH Tubing
18
16
14
T E N S I O N A B O V E S T R I N G W E I G H T ( P o u n d s x 1 0 3)
12
10
B
6
A B
2
C D
3.9
1-1/2 DH Tubing
10
7
L E N G T H O F T U B I N G S T R I N G ( F e e t x 1 0 3)
A
5
B
4
C
3
A B
C D
0 0 2 4 6 8 10 12 14 16 18 20 22 24 26 28
3.10
23/8 DH Tubing
20
18
16
T E N S I O N A B O V E S T R I N G W E I G H T ( P o u n d s x 1 0 3)
14
12
10
A B
C D
A
4
2 3/8 DH 3500 2 3/8 DH & DH8 3000 2 3/8 DH & DH8 2500 2 3/8 DH & DH8 2000
B C
2
3.11
2-3/8 DH Tubing
10
B
7
L E N G T H O F T U B I N G S T R I N G ( F e e t x 1 0 3)
C
6
A B
2 3/8 DH 3500 2 3/8 DH & DH8 3000 2 3/8 DH & DH8 2500 2 3/8 DH & DH8 2000
C D
0 0 2 4 6 8 10 12 14 16 18 20 22 24 26 28
3.12
2-7/8 DH Tubing
40
36
32
T E N S I O N A B O V E S T R I N G W E I G H T ( P o u n d s x 1 0 3)
28
24
20
16
A
12
B C
A B
2 7/8 DH 3000 2 7/8 DH 2500 2 7/8 DH & DH8 2000 2 7/8 DH & DH8 1500
C D
3.13
2-7/8 DH Tubing
10
7
L E N G T H O F T U B I N G S T R I N G ( F e e t x 1 0 3)
A
5
D
3
A
2
2 7/8 DH 3000 2 7/8 DH 2500 2 7/8 DH & DH8 2000 2 7/8 DH & DH8 1500
B C
1
0 0 1 2 3 4 5 6 7 8 9 10 11 12 13 14
3.14
3-1/2 DH Tubing
40
36
32
T E N S I O N A B O V E S T R I N G W E I G H T ( P o u n d s x 1 0 3)
28
24
20
16
B
12
C D
8
A B C
3 1/2 DH & DH8 2500 3 1/2 DH & DH8 2000 3 1/2 DH & DH8 1500 3 1/2 DH 1200
3.15
3-1/2 DH Tubing
10
7
L E N G T H O F T U B I N G S T R I N G ( F e e t x 1 0 3)
B
4
D
3
A B C
3 1/2 DH & DH8 2500 3 1/2 DH & DH8 2000 3 1/2 DH & DH8 1500 3 1/2 DH 1200
0 0 1 2 3 4 5 6 7 8 9 10 11 12 13 14
3.16
4-1/2 DH Tubing
40
36
32
T E N S I O N A B O V E S T R I N G W E I G H T ( P o u n d s x 1 0 3)
28
24
20
B C
16
D
12
A
8
4 1/2 DH 2250 4 1/2 DH 2000 4 1/2 DH & DH8 1500 4 1/2 DH 1250
B C
3.17
4-1/2 DH Tubing
L E N G T H O F T U B I N G S T R I N G ( F e e t x 1 0 3)
A B C D
4 1/2 DH 2250 4 1/2 DH 2000 4 1/2 DH & DH8 1500 4 1/2 DH 1250
3.18
DH Tubing
Fluid
Weight
14
13
12
60 40 20
FRESH WATER
10 lb/gal
12 lb/gal
API
API
10
FLUID WEIGHT (Pounds/Foot of Tubing)
8 7
API
11
B
3
A B
4 1/2 DH TUBING 3 1/2 DH TUBING 2 7/8 DH TUBING 2 3/8 DH TUBING 1 1/2 DH TUBING
1.5 1.6 1.7
C
2
C
D
D E
1.2 1.3 1.4
1.1
SPECIFIC GRAVITY
14 lb/gal
3.19
Casing
[
Detail
A P P L I C A T I O N S
Petroleum Production Wells Injection Wells Disposal Wells In-situ Solution Mining
Chemical Disposal Wells Water Source Wells Monitor Wells Corroded Steel Casing Liners
Centron filament-wound fiberglass/epoxy casing is available in six basic sizes from 41/2 through 103/4. Centron uses only the finest quality raw materials combined with modern manufacturing techniques to produce the highest quality composite tubulars available. Centrons quality system is certified to API Specification Q1 and ISO 9001, assuring customers of the highest quality products in the industry.
JOINING SYSTEM > FEATURES
Premium Coarse Threads (4 threads per inch) (DHC)provides superior across the joint
thread strength for reliability and fast make-up without crossthreading problems. API LTC 8RD threads also available on some sizes (DHC8). O-ringprovides high pressure seal to keep thread lubricant in box and out of perforations with DHC joint.
CEMENTING
>
The optional special exterior surface of Centron casing provides for excellent cement bonding that satisfies the most stringent environmental requirements.
ADVANTAGES
>
Casing
Physical Specifications
Series/ Rating 150 200 250 300 350 400 150 200 250 150 200 250 300 350 400 200 250 300 350 400 450 500 200 250 300 350 400 450 500 250 300 350 400 450 500 250 300 350 400 450 500 300 350 400 450 500
Nominal O.D. Inches (mm) 4.28 (108.7) 4.38 (111.3) 4.48 (113.8) 4.58 (116.3) 4.68 (118.9) 4.78 (121.4) 4.63 (117.6) 4.73 (120.1) 4.83 (122.7) 5.15 (130.8) 5.25 (133.4) 5.35 (135.9) 5.45 (138.4) 5.55 (141.0) 5.65 (143.5) 6.50 (165.1) 6.60 (167.6) 6.70 (170.2) 6.80 (172.7) 6.90 (175.3) 7.00 (177.8) 7.10 (180.3) 6.80 (172.7) 6.90 (175.3) 7.00 (177.8) 7.10 (180.3) 7.20 (182.9) 7.30 (185.4) 7.40 (188.0) 8.25 (209.6) 8.35 (212.1) 8.45 (214.6) 8.55 (217.2) 8.65 (219.7) 8.75 (222.3) 8.92 (226.6) 9.02 (229.1) 9.12 (231.6) 9.22 (234.2) 9.32 (236.7) 9.42 (239.3) 10.32 (262.1) 10.42 (264.7) 10.52 (267.2) 10.62 (269.7) 10.72 (272.3)
Nominal I.D. Inches (mm) 3.98 (101.1) 3.98 (101.1) 3.98 (101.1) 3.98 (101.1) 3.98 (101.1) 3.98 (101.1) 4.33 (110.0) 4.33 (110.0) 4.33 (110.0) 4.85 (123.2) 4.85 (123.2) 4.85 (123.2) 4.85 (123.2) 4.85 (123.2) 4.85 (123.2) 6.10 (154.9) 6.10 (154.9) 6.10 (154.9) 6.10 (154.9) 6.10 (154.9) 6.10 (154.9) 6.10 (154.9) 6.40 (162.6) 6.40 (162.6) 6.40 (162.6) 6.40 (162.6) 6.40 (162.6) 6.40 (162.6) 6.40 (162.6) 7.75 (196.9) 7.75 (196.9) 7.75 (196.9) 7.75 (196.9) 7.75 (196.9) 7.75 (196.9) 8.42 (213.9) 8.42 (213.9) 8.42 (213.9) 8.42 (213.9) 8.42 (213.9) 8.42 (213.9) 9.72 (246.9) 9.72 (246.9) 9.72 (246.9) 9.72 (246.9) 9.72 (246.9)
Minimum Drift 3.965 (100.7) 3.965 (100.7) 3.965 (100.7) 3.965 (100.7) 3.965 (100.7) 3.965 (100.7) 4.310 (109.5) 4.310 (109.5) 4.310 (109.5) 4.835 (122.8) 4.835 (122.8) 4.835 (122.8) 4.835 (122.8) 4.835 (122.8) 4.835 (122.8) 6.085 (154.6) 6.085 (154.6) 6.085 (154.6) 6.085 (154.6) 6.085 (154.6) 6.085 (154.6) 6.085 (154.6) 6.380 (162.1) 6.380 (162.1) 6.380 (162.1) 6.380 (162.1) 6.380 (162.1) 6.380 (162.1) 6.380 (162.1) 7.735 (196.5) 7.735 (196.5) 7.735 (196.5) 7.735 (196.5) 7.735 (196.5) 7.735 (196.5) 8.410 (213.6) 8.410 (213.6) 8.410 (213.6) 8.410 (213.6) 8.410 (213.6) 8.410 (213.6) 9.705 (246.5) 9.705 (246.5) 9.705 (246.5) 9.705 (246.5) 9.705 (246.5)
Nominal Wall Thickness Inches (mm) 0.150 (3.8) 0.200 (5.1) 0.250 (6.4) 0.300 (7.6) 0.350 (8.89) 0.400 (10.2) 0.150 (3.8) 0.200 (5.1) 0.250 (6.4) 0.150 (3.8) 0.200 (5.1) 0.250 (6.4) 0.300 (7.6) 0.350 (8.9) 0.400 (10.2) 0.200 (5.1) 0.250 (6.4) 0.300 (7.6) 0.350 (8.9) 0.400 (10.2) 0.450 (11.4) 0.500 (12.7) 0.200 (5.1) 0.250 (6.4) 0.300 (7.6) 0.350 (8.9) 0.400 (10.2) 0.450 (11.4) 0.500 (12.7) 0.250 (6.4) 0.300 (7.6) 0.350 (8.9) 0.400 (10.2) 0.450 (11.4) 0.500 (12.7) 0.250 (6.4) 0.300 (7.6) 0.350 (8.9) 0.400 (10.2) 0.450 (11.4) 0.500 (12.7) 0.300 (7.6) 0.350 (8.9) 0.400 (10.2) 0.450 (11.4) 0.500 (12.7)
41/2 (115) DHC DHC DHC DHC DHC DHC 5 (125) DHC DHC DHC 51/2 (140) DHC DHC DHC DHC DHC DHC 65/8 (170) DHC DHC DHC DHC DHC DHC DHC 7 (180) DHC DHC DHC DHC DHC DHC DHC 85/8 (220) DHC DHC DHC DHC DHC DHC 95/8 (250) DHC DHC DHC DHC DHC DHC 103/4 (275) DHC DHC DHC DHC DHC
5.40 (137) 1.64 (2.45) 5.50 (140) 2.22 (3.31) 5.60 (142) 2.81 (4.18) 5.70 (145) 3.41 (5.08) 5.80 (147) 4.02 (5.99) 5.90 (150) 4.65 (6.93) 5.25 (133) 1.78 (2.66) 5.50 (140) 2.40 (3.58) 5.60 (142) 3.04 (4.53) 6.30 (160) 1.99 (2.97) 6.40 (163) 2.68 (3.99) 6.50 (165) 3.38 (5.04) 6.60 (167) 4.10 (6.11) 6.70 (170) 4.83 (7.20) 6.80 (173) 5.57 (8.30) 8.10 (206) 3.34 (4.98) 8.20 (208) 4.21 (6.28) 8.35 (212) 5.10 (7.59) 8.50 (216) 5.99 (8.93) 8.65 (220) 6.90 (10.28) 8.80 (223) 7.82 (11.66) 8.95 (227) 8.76 (13.05) 8.10 (206) 3.50 (5.22) 8.20 (208) 4.41 (6.57) 8.35 (212) 5.33 (7.95) 8.40 (213) 6.27 (9.34) 8.45 (214) 7.22 (10.76) 8.55 (217) 8.18 (12.19) 8.65 (220) 9.16 (13.64) 10.40 (264) 5.31 (7.91 10.60 (269) 6.41 (9.55) 10.80 (274) 7.52 (11.21 11.00 (279) 8.65 (12.89) 11.20 (284) 9.79 (14.59) 11.40 (290) 10.95 (16.31) 10.10 (257) 6.10 (9.10) 10.25 (260) 7.45 (11.10) 10.40 (264) 8.70 (13.00) 10.55 (268) 9.95 (14.80) 10.70 (272) 11.25 (16.80) 10.90 (277) 12.60 (18.80) 12.20 (310) 7.80 (11.70) 12.30 (313) 9.50 (14.30) 12.50 (317) 11.0 (16.50) 12.70 (323) 12.5 (18.70) 12.90 (327) 14.0 (21.00)
1. Reduced OD boxes available on special order basis. For size 512 and less, Centron casing joints are 29.5 (9.0 m) overall with a make-up length of 29.125 (8.87 m), except for size 5 which is 30 (9.14 m) overall length with a make-up length of 29.67 (9.04 m). All other sizes are 29.16 (8.89 m) overall length with a make-up length of 28.66 (8.74 m).
4.2
Casing
Performance Properties
RATED OPERATING VALUES TYPICAL ULTIMATE VALUES
Nominal Size Series/ Inches (mm) Rating 41/2 (115) DHC 150 DHC 200 DHC 250 DHC 300 DHC 350 DHC 400 5 (125) DHC 150 DHC 200 DHC 250 51/2 (140) DHC 150 DHC 200 DHC 250 DHC 300 DHC 350 DHC 400 65/8 (170) DHC 200 DHC 250 DHC 300 DHC 350 DHC 400 DHC 450 DHC 500 7 (180) DHC 200 DHC 250 DHC 300 DHC 350 DHC 400 DHC 450 DHC 500 85/8 (220) DHC 250 DHC 300 DHC 350 DHC 400 DHC 450 DHC 500 95/8 (250) DHC 250 DHC 300 DHC 350 DHC 400 DHC 450 DHC 500 103/4 (275) DHC 300 DHC 350 DHC 400 DHC 450 DHC 500
External Collapse Pressure psi (MPa) 190 (1.3) 430 (3.0) 820 (5.7) 1360 (9.4) 2090 (14.4) 3010 (20.8) 150 (1.0) 340 (2.3) 640 (4.4) 110 (0.8) 250 (1.7) 470 (3.2) 780 (5.4) 1210 (8.3) 1750 (12.1) 130 (0.9) 240 (1.7) 410 (2.8) 630 (4.3) 920 (6.3) 1280 (8.8) 1720 (11.9) 110 (0.8) 210 (1.4) 350 (2.4) 550 (3.8) 800 (5.5) 1120 (7.7) 1500 (10.3) 120 (0.8) 200 (1.4) 320 (2.2) 470 (3.2) 650 (4.5) 880 (6.1) 90 (0.6) 160 (1.1) 250 (1.7) 370 (2.6) 520 (3.6) 700 (4.8) 110 (0.8) 170 (1.2) 240 (1.7) 340 (2.3) 460 (3.2)
Internal Rated Operating Axial Pressure Load x 103 Axial psi (MPa) Lbs. (N) Thread Load 1000 (6.90) 9 (40.0) 90,000 lbs. (400,000 N) 1300 (8.97) 12 (53.0) 90,000 lbs. (400,000 N) 1650 (11.38) 15 (67.0) 90,000 lbs. (400,000 N) 1950 (13.45) 18 (80.0) 90,000 lbs. (400,000 N) 2200 (15.17) 21 (93.0) 90,000 lbs. (400,000 N) 2500 (17.24) 25 (111) 90,000 lbs. (400,000 N) 900 (6.21) 9.5 (42.0) 50,000 lbs. (222,000 N) 1200 (8.28) 13 (57.8) 50,000 lbs. (222,000 N) 1500 (10.34) 16 (71.2) 50,000 lbs. (222,000 N) 850 (5.86) 10 (44.5) 100,000 lbs. (444,000 N) 1100 (7.59) 14 (62.3) 100,000 lbs. (444,000 N) 1350 (9.31) 18 (80.1) 100,000 lbs. (444,000 N) 1600 (11.03) 22 (97.9) 100,000 lbs. (444,000 N) 1850 (12.76) 26 (116) 100,000 lbs. (444,000 N) 2100 (14.48) 30 (133) 100,000 lbs. (444,000 N) 850 (5.86) 18 (80.1) 150,000 lbs. (667,000 N) 1100 (7.59) 22 (97.9) 150,000 lbs. (667,000 N) 1300 (8.97) 27 (120) 150,000 lbs. (667,000 N) 1500 (10.34) 32 (142) 150,000 lbs. (667,000 N) 1700 (11.72) 37 (165) 150,000 lbs. (667,000 N) 1900 (13.10) 42 (187) 150,000 lbs. (667,000 N) 2100 (14.48) 48 (214) 150,000 lbs. (667,000 N) 850 (5.86) 19 (84.5) 130,000 lbs. (580,000 N) 1050 (7.24) 24 (107) 130,000 lbs. (580,000 N) 1250 (8.62) 29 (129) 130,000 lbs. (580,000 N) 1450 (10.00) 34 (151) 130,000 lbs. (580,000 N) 1600 (11.03) 39 (173) 130,000 lbs. (580,000 N) 1800 (12.41) 44 (196) 130,000 lbs. (580,000 N) 2000 (13.79) 50 (222) 130,000 lbs. (580,000 N) 850 (5.86) 28 (125) 230,000 lbs. (1,023,000 N) 1000 (6.90) 34 (151) 230,000 lbs. (1,023,000 N) 1200 (8.28) 40 (178) 230,000 lbs. (1,023,000 N) 1350 (9.31) 46 (205) 230,000 lbs. (1,023,000 N) 1500 (10.34) 52 (231) 230,000 lbs. (1,023,000 N) 1650 (11.38) 58 (258) 230,000 lbs. (1,023,000 N) 800 (5.52) 30 (133) 250,000 lbs. (1,110,000 N) 950 (6.55) 37 (165) 250,000 lbs. (1,110,000 N) 1100 (7.59) 44 (196) 250,000 lbs. (1,110,000 N) 1250 (8.62) 50 (222) 250,000 lbs. (1,110,000 N) 1400 (9.66) 57 (254) 250,000 lbs. (1,110,000 N) 1550 (10.69) 64 (285) 250,000 lbs. (1,110,000 N) 800 (5.52) 35 (156) 290,000 lbs. (1,300,000 N) 950 (6.55) 41 (183) 290,000 lbs. (1,300,000 N) 1100 (7.59) 48 (214) 290,000 lbs. (1,300,000 N) 1200 (8.28) 55 (245) 290,000 lbs. (1,300,000 N) 1350 (9.31) 61 (272) 290,000 lbs. (1,300,000 N)
External Collapse Pressure psi (MPa) 350 (2.40) 800 (5.30) 1350 (9.29) 2200 (15.1) 3300 (22.6) 4600 (31.7) 275 (1.88) 600 (4.10) 1100 (7.55) 200 (1.37) 440 (3.03) 800 (5.51) 1300 (8.95) 2000 (13.8) 2800 (19.3) 225 (1.54) 425 (2.93) 725 (5.00) 1100 (7.55) 1550 (10.6) 2100 (14.5) 2800 (19.3) 200 (1.37) 380 (2.62) 625 (4.31) 950 (6.55) 1350 (9.31) 1850 (12.8) 2400 (16.6) 250 (1.72) 375 (2.58) 575 (3.97) 825 (5.69) 1125 (7.76) 1500 (10.3) 175 (1.21) 300 (2.05) 450 (3.10) 650 (4.48) 900 (6.20) 1200 (8.20) 160 (1.10) 250 (1.70) 380 (2.60) 530 (3.60) 720 (4.90)
Axial Wall Load x 103 Lbs. (N) 23 (102) 30 (133) 39 (173) 48 (214) 57 (254) 65 (289) 25 (111) 34 (151) 43 (191) 28 (125) 38 (169) 48 (214) 58 (258) 68 (302) 78 (347) 47 (209) 59 (262) 72 (320) 85 (378) 95 (423) 111 (494) 120 (534) 49 (218) 60 (267) 74 (329) 86 (383) 100 (445) 115 (512) 128 (569) 70 (311) 85 (378) 100 (445) 115 (511) 132 (587) 145 (695) 78 (347) 95 (423) 114 (507) 130 (578) 148 (658) 165 (734) 87 (388) 102 (457) 120 (535) 137 (611) 152 (678)
Note: Casing design may be altered to meet specific application requirements. Chemical compatibility must be determined before use.
4.3
Casing
Physical Specifications
Nominal Size Inches (mm) 41/2 (115) DHC8 DHC8 (41/2 EUE*) DHC8 DHC8 DHC8 DHC8 65/8 (170) DHC8 DHC8 65/8 (LTC*) DHC8 DHC8 DHC8 DHC8 DHC8 7 (180) DHC8 DHC8 7 (LTC*) DHC8 DHC8 DHC8 DHC8 DHC8 95/8 (250) DHC8 DHC8 95/8 (LTC*) DHC8 DHC8 DHC8 DHC8
(*) Thread type API 8rd.
Series/ Rating 150 200 250 300 350 400 200 250 300 350 400 450 500 200 250 300 350 400 450 500 250 300 350 400 450 500
Nominal O.D. Inches (mm) 4.28 4.38 4.48 4.58 4.68 4.78 5.90 6.00 6.10 6.20 6.30 6.40 6.50 6.50 6.60 6.70 6.80 6.90 7.00 7.10 8.92 9.02 9.12 9.22 9.32 9.42 (109) (111) (114) (116) (119) (121) (150) (152) (155) (157) (160) (163) (165) (165) (168) (170) (173) (175) (178) (180) (227) (229) (232) (234) (237) (239)
Nominal I.D. Inches (mm) 3.98 (101.1) 3.98 (101.1) 3.98 (101.1) 3.98 (101.1) 3.98 (101.1) 3.98 (101.1) 5.50 (139.7) 5.50 (139.7) 5.50 (139.7) 5.50 (139.7) 5.50 (139.7) 5.50 (139.7) 5.50 (139.7) 6.10 (154.9) 6.10 (154.9) 6.10 (154.9) 6.10 (154.9) 6.10 (154.9) 6.10 (154.9) 6.10 (154.9) 8.42 (213.9) 8.42 (213.9) 8.42 (213.9) 8.42 (213.9) 8.42 (213.9) 8.42 (213.9)
Minimum Drift 3.965 (100.7) 3.965 (100.7) 3.965 (100.7) 3.965 (100.7) 3.965 (100.7) 3.965 (100.7) 5.485 (139.3) 5.485 (139.3) 5.485 (139.3) 5.485 (139.3) 5.485 (139.3) 5.485 (139.3) 5.485 (139.3) 6.085 (154.6) 6.085 (154.6) 6.085 (154.6) 6.085 (154.6) 6.085 (154.6) 6.085 (154.6) 6.085 (154.6) 8.405 (213.5) 8.405 (213.5) 8.405 (213.5) 8.405 (213.5) 8.405 (213.5) 8.405 (213.5)
Nominal Wall Thickness Inches (mm) 0.150 (3.8) 0.200 (5.1) 0.250 (6.4) 0.300 (7.6) 0.350 (8.9) 0.400 (10.2) 0.200 (5.1) 0.250 (6.4) 0.300 (7.6) 0.350 (8.9) 0.400 (10.2) 0.450 (11.4) 0.500 (12.7) 0.200 (5.1) 0.250 (6.4) 0.300 (7.6) 0.350 (8.9) 0.400 (10.2) 0.450 (11.4) 0.500 (12.7) 0.250 (6.4) 0.300 (7.6) 0.350 (8.9) 0.400 (10.2) 0.450 (11.4) 0.500 (12.7)
5.4 (137) 1.64 (2.45) 5.5 (140) 2.22 (3.31) 5.6 (142) 2.81 (4.18) 5.7 (145) 3.41 (5.08) 5.8 (147) 4.02 (5.99) 5.9 (150) 4.65 (6.93) 8.5 (216) 3.03 (4.51) 8.7 (221) 3.81 (5.68) 8.9 (226) 4.62 (6.88) 9.0 (229) 5.43 (8.10) 9.2 (234) 6.26 (9.33) 9.4 (239) 7.11 (10.59) 9.6 (244) 7.96 (11.86) 8.1 (206) 3.34 (4.98) 8.2 (208) 4.21 (6.28) 8.3 (211) 5.10 (7.59) 8.5 (216) 5.99 (8.93) 8.6 (218) 6.90 (10.28) 8.8 (223) 7.82 (11.66) 8.9 (226) 8.76 (13.05) 10.1 (257) 5.75 (8.57) 10.2 (260) 6.94 (10.34) 10.4 (264) 8.15 (12.14) 10.5 (268) 9.36 (13.95) 10.7 (272) 10.59 (15.78) 10.9 (277) 11.84 (17.64)
1. Reduced OD boxes available on special order basis. For size 512 and less, Centron casing joints are 29.5 (9.0 m) overall with a make-up length of 29.125 (8.87 m), except for size 5 which is 30 (9.14 m) overall length with a make-up length of 29.67 (9.04 m). All other sizes are 29.16 (8.89 m) overall length with a make-up length of 28.66 (8.74 m).
4.4
Casing
Performance Properties
Series/ Rating 150 200 250 300 350 400 200 250 300 350 400 450 500 200 250 300 350 400 450 500 250 300 350 400 450 500
External Collapse Pressure psi (MPa) 229 524 987 1647 2526 3643 207 393 662 1024 1490 2069 2768 153 292 493 764 1115 1551 2079 115 195 304 446 625 842 (1.58) (3.61) (6.81) (11.36) (17.42) (25.12) (1.42) (2.71) (4.56) (7.06) (10.28) (14.27) (19.09) (1.06) (2.01) (3.40) (5.27) (7.69) (10.70) (14.34) (0.79) (1.34) (2.10) (3.08) (4.31) (5.81)
Internal Operating Pressure psi (MPa) 1000 (6.90) 1300 (8.97) 1600 (11.03) 1900 (13.10) 2200 (15.17) 2450 (16.90) 950 (6.55) 1150 (7.93) 1400 (9.66) 1600 (11.03) 1850 (12.76) 2050 (14.14) 2250 (15.52) 850 (5.86) 1050 (7.24) 1250 (8.62) 1450 (10.00) 1650 (11.38) 1850 (12.76) 2050 (14.14) 800 (5.52) 950 (6.55) 1100 (7.59) 1200 (8.28) 1350 (9.31) 1500 (10.34)
Rated Axial Load x 103 Lbs. (N) 9 12 15 19 22 26 17 21 26 30 35 40 45 19 24 29 34 39 44 49 32 39 46 53 60 67 (41) (56) (70) (86) (101) (117) (76) (96) (116) (137) (158) (179) (201) (84) (106) (128) (151) (174) (197) (221) (145) (175) (205) (236) (267) (299)
Axial Thread Load 80,000 80,000 80,000 80,000 80,000 80,000 105,000 105,000 105,000 105,000 105,000 105,000 105,000 110,000 110,000 110,000 110,000 110,000 110,000 110,000 155,000 155,000 155,000 155,000 155,000 155,000 lbs. lbs. lbs. lbs. lbs. lbs. lbs. lbs. lbs. lbs. lbs. lbs. lbs. lbs. lbs. lbs. lbs. lbs. lbs. lbs. lbs. lbs. lbs. lbs. lbs. lbs. (356,000 (356,000 (356,000 (356,000 (356,000 (356,000 (467,000 (467,000 (467,000 (467,000 (467,000 (467,000 (467,000 (489,000 (489,000 (489,000 (489,000 (489,000 (489,000 (489,000 (690,000 (690,000 (690,000 (690,000 (690,000 (690,000 N) N) N) N) N) N) N) N) N) N) N) N) N) N) N) N) N) N) N) N) N) N) N) N) N) N)
Ultimate External Axial Collapse Wall Pressure Load x 103 psi (MPa) Lbs. (N) 344 761 1390 2248 3346 4687 311 579 952 1439 2048 2781 3641 233 435 718 1091 1559 2125 2794 176 394 452 653 900 1196 (2.4) (5.3) (9.6) (15.5) (23.1) (32.3) (2.1) (4.0) (6.6) (9.9) (14.1) (19.2) (25.1) (1.6) (3.0) (5.0) (7.5) (10.7) (14.7) (19.3) (1.2) (2.0) (3.1) (4.5) (6.2) (8.2) 23 (103) 32 (140) 40 (177) 48 (215) 57 (254) 66 (293) 43 (191) 54 (241) 66 (291) 77 (343) 89 (395) 101 (448) 113 (503) 48 (211) 60 (266) 72 (321) 85 (378) 98 (435) 111 (494) 124 (553) 82 (363) 99 (438) 116 (514) 133 (591) 150 (669) 168 (747)
41/2 (115) DHC8 DHC8 DHC8 DHC8 DHC8 DHC8 65/8 (170) DHC8 DHC8 DHC8 DHC8 DHC8 DHC8 DHC8 7 (180) DHC8 DHC8 DHC8 DHC8 DHC8 DHC8 DHC8 95/8 (250) DHC8 DHC8 DHC8 DHC8 DHC8 DHC8
Note: Casing design may be altered to meet specific application requirements. Chemical compatibility must be determined before use.
4.5
Casing
Mill Test Pressure: Axial Modulus of Elasticity: Hoop Modulus of Elasticity: Density: Coefficient of Thermal Expansion: Hazen-Williams Flow Factor: Poissons Ratio (Hoop Tensile): Poissons Ratio (Axial Tensile):
GENERAL FEATURES
Operating Pressure x 1.25 2.35 x 106 PSI (1.62 x 104 MPa) 3.59 x 106 PSI (2.48 x 104 MPa) 0.07 lbs/in3 (Sp. Gr.= 1.95) 1.0 x 10-5 in/in/F (1.8 x 10-5 m/m/C) 150 .60 .45
Design FlexibilityEach size is available in several pressure ratings which allows for cost effective well design. Lightweight Centron fiberglass casing weighs about 1/4 that of equivalent steel casing. Smaller rigs and tools can be used. Electromagnetic TransparencyCentron fiberglass casing is being used in steam flood monitor wells at temperatures up to 325 F. The non-metallic casing allows for telemetry instruments to monitor temperature changes and flow in this demanding service. Corrosion ResistanceCentron fiberglass casing is resistant to a wide variety of hostile oil field fluids which results in minimum well maintenance and environmental concerns. Enhanced Paraffin ResistanceSignificantly delays the accummulation of paraffin along the inside pipe wall. Optional Casing OverwrapOur special textured overwrap improves the cement adhesion, insuring the most reliable bond in the industry.
WELL BORE CONDITIONS > GENERAL CONSIDERATIONS FOR USE
TemperatureCentron manufactures casing made of three epoxy resin systems with different upper temperature limitations:
System Anhydride Aromatic Amine HT Aromatic Amine Maximum Temperature F (C) 180 (82) 210 (99) 300 (149)
Fluid CharacteristicsThe type of resin system selected is also dependent on the fluid chemical make-up. In general, the anhydride is resistant to fluids with a pH of 2 to 9, brine, methane, H2S, and other common fluids within the temperature limitations. The aromatic amine systems are more resistant to higher pHs (to 12) and large amounts of CO2 within the temperature limitations. Downhole ToolsCommon packers, anchors, etc. can be used with Centron casing. Care must be taken to insure the amount of force applied by the slips to the casing wall does not damage the composite. The smooth inside surface of Centron fiberglass casing assures a good sealing surface and high sealing pressure is not required.
4.6
Centron casing is ideal for slip (Cup) type packers such as those used in selective injection enhanced recovery schemes.
Well Screens
A P P L I C A T I O N S
Oil Wells Gas Wells Water Wells Vertical/Horizontal Wells New/Re-Entry Wells Cased Wells Open Hole Wells
Centron supplies rugged, corrosion resistant fiberglass GRE well screens and accessories. Centron fiberglass/epoxy well screens provide superior corrosion resistance to most brines and crude oils at a fraction of the cost of traditional materials, such as carbon or stainless steel, and exotic metal products. Although Centron well screens are strong and durable, they do not require special drilling tools for removal. The product can be milled out of the hole without special drill tools or fouling from wire screens.
C O N F I G U R A T I O N S>
Centron Well Screens are available in a variety of configurations to suit the application. Single screens are available for standard gravel pack completions. Pre-packed, tube-in-tube versions with integral centralizers or the flush-joint style, usually eliminates the need for expensive gravel pack operations while maintaining the easily milled feature for economic removal, should the screen become clogged. These low cost, corrosion resistant products can be the answer to traditional, expensive sand control methods.
OPTIONS
>
ACCESSORIES
>
A D VA N TA G E S
>
Low cost Short bend radius Corrosion resistant Easily milled Light weight No gravel pack
Centron International Inc. offers a complete line of cementing components: metallic and all fiberglass centralizers and stop collars, float shoes, cementing plugs and wipers.
5.1
Well Screens
Nominal Size Inches (mm) 11/2 (38.1) 23/8 (60.3) 27/8 (73.0) 31/2 (88.9) 41/2 (114.3)
Nominal Inside Dia. Inches (mm) 1.60 (40.6) 1.95 (49.5) 2.48 (63.0) 2.98 (75.7) 3.98 (101.1)
Nominal Wall TK Inches (mm) 0.175 (4.4) 0.180 (4.6) 0.200 (5.1) 0.230 (5.8) 0.200 (5.1)
Max. Tension Lbs. (Kg) 5000 (2268) 7500 (3402) 10000 (4536) 12000 (5443) 16000 (7258)
Max. Collapse PSI (MPa) 2000 (13.8) 1250 (8.6) 1000 (6.9) 800 (5.5) 800 (5.5)
Box O.D. Inches (mm) 2.95 (74.9) 3.35 (85.1) 4.20 (106.7) 4.70 (119.4) 5.70 (144.8)
Min. Bend Radius Feet (M) 80 (24.4) 90 (27.4) 100 (45.36) 120 (36.6) 140 (42.7)
SHORTER
LENGTHS
AVA I L A B L E .
Nominal Size Outer X Inner 23/8 27/8 31/2 41/2 41/2 11/2 23/8 27/8 31/2 3 CEN
Nominal Inside Dia. Inches (mm) 1.60 (40.6) 1.95 (49.5) 2.48 (63.0) 2.98 (75.7) 3.35 (85.1)
Max. Tension Lbs. (Kg) 8000 (3629) 10000 (4536) 14000 (6350) 18000 (8165) 18000 (8165)
Max. Collapse PSI (MPa) 2000 (13.8) 2000 (13.8) 1800 (12.42) 1200 (8.3) 1200 (8.3)
Coupling O.D.2 Inches (mm) 2.95 (74.9) 3.35 (85.1) 4.70 (119.4) 5.70 (144.8) 5.70 (144.8)
Min. Bend Radius Feet (M) 100 (30.5) 120 (36.6) 150 (45.7) 180 (54.9) 200 (61.0)
5.2
Well Screens
O.D. Range Inches (mm) 3.75 (95.3) 3.65 (92.7) 4.42 (112.3) 4.28 (108.7) 5.30 (134.6) 5.25 (133.4) 5.75 (146.1) 5.35 (135.9)
3.35 (85.1)
80 (36.3)
14000 (6350)
1600 (11.0)
200 (61.0)
3.98 (101.1)
95 (43.1)
18000 (8165)
1200 (8.3)
240 (73.2)
4.85 (123.2)
105 (47.6)
23000 (10433)
1000 (6.9)
300 (91.5)
Flush joint models are designed to fit the casing with minimum clearance requirements for maximum production and still be milled without damaging the casing. All models can be run conventionally or on coiled tubing. Centron Well Screens can also be run on wireline for maximum economy. Centron can supply special completion tools (packers), plated for maximum corrosion resistance. All well screens are available with 0.008, 0.010, 0.020, 0.030 or larger slots. Pre-packed screens use premium Ottawa sand or ceramic beads (specify). Centron well screens are available with three operating temperature capabilities: 180F (70C), 210F (99C), or 300F (149C). Please specify when inquiring. Larger well screens (>8) are available on special order.
5.3
Well Screens
Configurations
Re-Entry Vertical
24 (154)
103/4 (605)
5.4
Well Screens
Configurations
Ty p i c a l F l u s h J o i n t I n s ta l l a t i o n
CASING
FLUSH JOINT COUPLING EUE 8RD X CENTRON SPECIAL THREAD OUTER TUBE INNER TUBE
5.5
Well Screens
Configurations
Re-Entry Horizontal
GUIDE SHOE
5.6
Fittings
Physical Specifications
A Inches (mm) 5.12 (130.1) 5.87 (149.1) 6.62 (168.1) 8.27 (210.1) 9.75 (247.7) 11.70 (297.2)
B Inches (mm) 6.25 (158.8) 6.75 (171.5) 7.25 (184.2) 8.30 (210.8) 9.50 (241.3) 11.0 (279.4)
2 (50) 2 1 / 2 (65) 3 (75) 4 (100) 6 (150) 8 (200) Nominal Size Inches (mm) 11/2 (40)
5.00 (127.0) 2500 (17.2) 5.45 (138.4) 6.37 (161.8) 8.03 (204.0) 9.30 (235.2) 2500 (17.2) 2000 (13.8) 1750 (12.1) 1000 (6.7) Pressure Rating PSI (MPa) 3500 (24.1) 3500 (24.1) 3500 (24.1) 3000 (20.7) 1500 (10.3) 1500 (10.3) 1000 (6.7) Pressure Rating PSI (MPa) 3000 (20.7) 2500 (10.3) 1000 (6.7
A Inches (mm) 6.25 (158.8) 6.56 (166.6) 7.00 (177.8) 7.50 (190.5) 8.50 (215.9) 9.00 (228.6) 9.50 (241.3)
B Inches (mm) 9.00 (228.6) 9.12 (231.6) 9.00 (228.6) 9.00 (228.6) 9.00 (228.6) 9.00 (228.6) 9.00 (228.6)
C Inches (mm) 5.75 (146.1) 6.06 (153.9) 6.20 (157.5) 6.30 (160.0) 6.70 (170.2) 8.25 (209.6) 7.50 (190.5)
SP SERIES
2 (50) 21/2 (65) 3 (75) 4 (100) 5 (125) 6 (150) Nominal Size Inches (mm) 4 (100) 6 (150) 8 (200) 10 (250) Nominal Size Inches (mm) 2 (50) 3 (75) 4 (100)
90 ELBOW
A
*SPH SERIES
A Inches (mm) 8.50 (215.9) 11.00 (279.8) 12.20 (309.9) 12.87 (321.9)
B Inches (mm) 9.00 (228.6) 12.0 (304.8) 12.0 (304.8) 12.0 (304.8)
C Inches (mm) 6.75 (171.5) 9.28 (235.7) 9.80 (248.9) 10.00 (254.0)
45 ELBOW
111/4, 221/2, 30 & 60 also available
C
800 (5.5) Pressure Rating PSI (MPa) 800 800 800 (5.5) (5.5) (5.5)
CEN SERIES
TEE
Reducing Tees also available
A
Note: 1. All stock fittings are rated equal to the highest pressure rating of the matching pipe in a given size and series. 2. Concentric reducers, both single and multiple step, are available. Crossover fittings are also available. * Higher pressure ratings are available on 6 and 8 products. Consult Centron Engineering for details.
6.1
Fittings
Pipe Size 2 CEN 3 CEN 4 CEN 2 CEN 3 CEN 4 CEN 2 CEN 3 CEN 4 CEN 2 CEN 3 CEN 4 CEN 2 CEN 3 CEN 4 CEN
ANSI Rating* 150# 150# 150# 300# 300# 300# 600# 600# 600# 900# 900# 900# 1500# 1500# 1500#
Nominal Flange Overall Outside Dia. (D) Thickness (F) Thickness (T) Inches Inches Inches 6 71/2 9 61/2 81/4 10 61/2 81/4 103/4 81/2 91/2 111/2 61/2 101/2 121/4 2 21/2 3 2 21/2 3 2 21/2 3 2 21/2 3 2 21/2 3 2.06 2.56 3.06 2.06 2.56 3.06 2.06 2.56 3.06 2.06 2.56 3.06 2.06 2.56 3.06
Bolt Circ Dia. (H) Inches 43/4 6 71/2 5 65/8 77/8 5 65/8 81/2 61/2 71/2 91/4 5 8 91/2
Hole (B) Size Inches 3/4 3/4 3/4 3/4 7/8 7/8 3/4 7/8 1 1 1 11/4 3/4 11/4 13/8
Bolt Size Inches 5/8 5/8 5/8 5/8 3/4 3/4 5/8 3/4 7/8 7/8 7/8 11/8 5/8 11/8 11/4
Bolt Length Inches1 6 63/4 73/4 53/4 7 81/4 53/4 7 81/2 61/2 71/4 83/4 53/4 73/4 9
*Dimensions, except thickness, per ANSI B16.5 1. Bolt length is minimum for fiberglass to fiberglass using threaded rod, 2 nuts and 2 SAE washers.
6.2
Fittings
Pipe Size 11/2 2 21/2 3 4 4 5 6 6 8 10 11/2 2 21/2 3 4 4 5 6 6 8 10 11/2 2 21/2 3 4 4 5 6 6 8 10 SP SP SP SP SP SPH SP SP SPH SP SPH SP SP SP SP SP SPH SP SP SPH SPH SPH SP SP SP SP SP SPH SP SP SPH SPH SPH
ANSI Rating* 150# 150# 150# 150# 150# 150# 150# 150# 150# 150# 150# 300# 300# 300# 300# 300# 300# 300# 300# 300# 300# 300# 600# 600# 600# 600# 600# 600# 600# 600# 600# 600# 600#
Nominal Overall Outside Dia. (D) Thickness (T) Inches Inches 5.0 6.0 7.0 7.5 9.0 9.0 10.0 11.0 11.0 13.5 16.0 6.1 6.5 7.5 8.2 10.0 10.0 11.0 12.5 12.5 16.5 17.5 6.1 6.5 7.5 8.2 10.75 10.75 13.00 14.00 14.00 16.50 20.00 4.5 4.5 4.5 4.5 4.5 4.5 4.5 4.5 6.0 6.0 6.0 4.5 4.5 4.5 4.5 4.5 4.5 4.5 4.5 6.0 6.0 6.0 4.5 4.5 4.5 4.5 4.5 4.5 4.5 4.5 6.0 6.0 6.0
Bolt Circ Dia. (H) Inches 3.88 4.75 5.50 6.00 7.50 7.50 8.50 9.50 9.50 11.75 14.25 4.50 5.00 5.88 6.62 7.88 7.88 9.25 10.62 10.62 13.00 15.25 4.50 5.00 5.88 6.62 8.5 8.5 10.50 11.50 11.50 13.75 17.00
Hole (B) Size Inches 5/8 3/4 3/4 3/4 3/4 3/4 7/8 7/8 7/8 7/8 1 7/8 3/4 7/8 7/8 7/8 7/8 7/8 7/8 7/8 1 11/8 7/8 3/4 7/8 7/8 1 1 11/8 11/8 11/8 11/4 13/8
Bolt Size Inches 1/2 5/8 5/8 5/8 5/8 5/8 3/4 3/4 3/4 3/4 7/8 3/4 5/8 3/4 3/4 3/4 3/4 3/4 3/4 3/4 7/8 1 3/4 5/8 3/4 3/4 7/8 7/8 1 1 1 11/8 11/4
Bolt Length Inches1 107/8 111/8 111/8 111/8 111/8 121/8 111/4 111/4 143/4 143/4 143/4 111/4 107/8 111/4 111/4 111/4 121/4 111/4 111/4 143/4 151/4 151/4 111/4 107/8 111/4 111/4 111/2 121/2 113/4 113/4 16 161/4 161/4
Recommended Bolt Torque ft - lbs 60 120 120 120 120 120 150 200 200 200 320 200 200 200 200 200 200 200 200 200 320 350 200 200 200 200 250 250 250 250 250 350 375
*Dimensions, except thickness, per ANSI B16.5 Bolt length is minimum for fiberglass to fiberglass using threaded rod, 2 nuts and 2 SAE washers. 1 For CEN product the recommended torque is 120 ft-lbs. Spiral wound gaskets are acceptable, however, Graph-Lock gaskets (TC 3125) can be used up through ANSI 600#.
6.3
Fittings
Pipe Size 11/2 SP 2 SP 21/2 SP 3 SP 4 SP 4 SPH 5 SP 6 SP 6 SPH 8 SPH 10 SPH 11/2 2 21/2 3 4 4 5 6 6 8 10 SP SP SP SP SP SPH SP SP SPH SPH SPH
ANSI Rating* 900# 900# 900# 900# 900# 900# 900# 900# 900# 900# 900# 1500# 1500# 1500# 1500# 1500# 1500# 1500# 1500# 1500# 1500# 1500#
Nominal Overall Outside Dia. (D) Thickness (T) Inches Inches 7.00 4.5 8.50 4.5 9.62 4.5 9.50 4.5 11.50 4.5 11.50 4.5 13.75 4.5 15.00 4.5 15.00 6.0 18.50 6.0 21.50 6.0 7.00 8.50 9.62 10.50 12.25 12.25 14.75 15.50 15.50 19.00 23.00 4.5 4.5 4.5 4.5 4.5 4.5 4.5 4.5 6.0 6.0 6.0
Bolt Circ Dia. (H) Inches 4.88 6.50 7.50 7.50 9.25 9.25 11.00 12.50 12.50 15.50 18.50 4.88 6.50 7.50 8.00 9.50 9.50 11.50 12.50 12.50 15.50 19.00
Hole (B) Size Inches 11/8 1 11/8 1 11/4 11/4 11/8 11/4 11/4 11/2 11/2 11/8 1 11/8 11/4 13/8 13/8 15/8 11/2 11/2 13/4 21/8
Bolt Size Inches 1 7/8 1 7/8 11/8 11/8 11/4 11/8 11/8 11/8 13/8 1 7/8 1 11/8 11/4 11/4 11/2 13/8 13/8 15/8 2
Bolt Length Inches1 115/8 111/2 115/8 111/2 117/8 127/8 12 117/8 161/4 161/2 161/2 115/8 111/2 115/8 117/8 12 13 123/4 121/4 161/2 163/4 17
Bolt Torque 200 200 200 200 200 200 275 275 275 350 375 200 200 200 200 200 200 350 350 350 450 475
*Dimensions, except thickness, per ANSI B16.5 Bolt length is minimum for fiberglass to fiberglass using threaded rod, 2 nuts and 2 SAE washers.
6.4
Fittings
R e pa i r J o i n t & F l a n g e d L a t e r a l Te e C o n n e c t i o n
Pipe Type
Centron line pipe joints are of constant length. Centron repair joints can be installed easily without cutting or custom fitting and require no adhesives.
* Effective November 2009, 6-inch and greater are 29.16 feet in length. Other lengths are available. Effective January 2010, 4-inch is 29.16 feet in length. Other lengths are available.
1/2 L
Pipe Type CEN CEN CEN SP SP/SP8 SP/SP8 SP/SP8 SP & SPH/SP8 SPH/SP8 SPH/SP8 SPH
T (Inches) 4.12 5.12 6.12 9.12 9.12 9.12 9.12 9.12 12.12 12.12 12.12
For insertion into existing flow or injection lines for new lateral hookups.
L Optional
A 2A T 6.5
Technical Data
The following is a list of the Dash Numbers (sizes) of the O-rings used on Centron line pipe, tubing and casing. Centron furnished Nitrile (BUNA-N) Compound is specifically formulated to resist ozone attack that sometimes occurs during prolonged storage. Substitution of common Nitrile of similar hardness for immediate use is acceptable. Emergency replacement O-rings may be purchased at a local O-ring distributor. Substitution of a different size is not recommended. Centron International Inc. and many distributors carry a complete stock of all varieties of O-rings for Centron tubulars. They can be shipped air mail or express service everyday. Feel free to call Centron International Inc. for assistance.
LINE PIPE >
O-Ring Dash No. 141 152 244 O-Ring Dash No. 223 226 231 236 244 249 260 O-Ring Dash No. 346 438 444 446 448 O-Ring Dash No. 244 244 249 438 260 444 446 448
7.1
>
CASING
>
Pipe Size 41/2 DHC 5 DHC 51/2 DHC 65/8 DHC 7 DHC 85/8 DHC 95/8 DHC 103/4 DHC
Technical Data
Standard nitrile compound is compatible with a wide range of fluid media encountered in the oilfield. Special environments may require a different compound. The following table compares operating environments and O-ring compounds. The compounds are specially formulated for oilfield use. Substitutions of compounds of similar generic descriptions should not be made without consulting Centron International. For low temperature (<10 F) installation and service, contact Centron International Inc.
C E N T R O N O - R I N G M E D I A C O M PAT I B I L I T Y G U I D E
NITRILE MEDIA BUNA-N ETHYLENE PROPYLENE VITON FLUOROCARBON AFLAS
Note 1. Rated good for CO2 at pressures below 500 psi. AFLAS compounds should be used for pressures above 500 psi. Note 2. Nitrile is excellent to 3% H2S.
7.2
Technical Data
F i b e r g l a s s Tu b u l a r s S e l e c t e d C h e m i c a l R e s i s ta n c e C h a r t
Use this chart as a general guide only. Mixtures of some of the chemicals listed may adversely affect the chemical resistance of Centron products and affect the accuracy of this chart. Contact Centron International Inc. for assistance.
MAXIMUM SERVICE CONDITIONS HP ANHYDRIDE CHEMICAL C O N C E N T R AT I O N ( % ) TEMP / PRESSURE F(C) / psi(Kpa) AMINE TEMP / PRESSURE F(C) / psi(Kpa)
Acetic Acid
150 (66)/Rated NR NR NR 180 (82)/Rated 150 (66)/Rated 125 (82)/Rated 180 (82)/Rated
Acetone Air Ammonium Hydroxide Benzene Boric Acid Calcium: Carbonate Chloride Nitrate Sulfate Carbon Dioxide Carbon Dioxide Citric Acid Crude Oil Diesel Fuels Ethanol Fuel Oil Gasohols: Ethyl Methyl Gasoline Hexane Hydrogen Peroxide
All All <25 All All (Dry) All (Wet) <10% Sweet or Sour All All All
125 (52)/Rated 150 (66)/Rated 150 (66)/Rated 150 (66)/Rated 125 (52)/Rated 125 (52)/Rated NR 180 (82)/Rated 150 (66)/Rated NR 150 (66)/Rated
150 (66)/Rated 180 (82)/Rated 180 (82)/Rated 180 (82)/Rated 150 (66)/Rated 150 (66)/Rated 150 (66)/Rated 210 (99)/Rated 200 (93)/Rated 150 (66)/Rated 200 (93)/Rated
150 (66)/Rated 125 (52)/Rated 180 (82)/Rated 150 (66)/Rated 125 (52)/Rated
7.3
Technical Data
F i b e r g l a s s Tu b u l a r s S e l e c t e d C h e m i c a l R e s i s t a n c e C h a r t
MAXIMUM SERVICE CONDITIONS HP ANHYDRIDE CHEMICAL C O N C E N T R AT I O N ( % ) TEMP / PRESSURE F(C) / psi(Kpa) AMINE TEMP / PRESSURE F(C) / psi(Kpa)
H 2S H 2S H 2S HCL (Continuous) HCL (Acidizing) Isopropyl Alcohol Jet Fuel Kerosene Methanol Methylene Chloride Natural Gas Nitric Acid Potassium Chloride Sodium Chloride Sulfuric Acid Toluene Urea Water: Deionized Distilled Salt (Brine) Xylene
All (Dry) <5% (Wet) >5% (Wet) <3% to 37% <10% All Types All All All All <10%
180 (82)/<800 (5.5) 100 (38)/<800 (5.5) 75 (23)/<500 (3.4) 125 (52)/Rated 125 (52)/Rated 125 (52)/Rated 125 (52)/Rated 150 (66)/Rated NR NR 125 (52)/<500 (3.4) NR 150 (66)/Rated
180 (82)/Rated 180 (82)/Rated 180 (82)/Rated 100 (38)/Rated 180 (82)/Rated 150 (66)/Rated 180 (82)/Rated 180 (82)/Rated 125 (52)/Rated NR 150 (66)/Rated NR 200 (93)/Rated 200 (93)/Rated 100 (38)/Rated 150 (66)/Rated 150 (66)/Rated
100 (38)/Rated 100 (38)/Rated All All 180 (83) Rated 125 (52)/Rated
7.4
Installation
C e n t r o n T h r e a d e d F i b e r g l a s s Tu b u l a r s
In the simplest terms, we are trying to assemble a leak free line, or string, that will last longer than the field produces. To do that, each and every joint must be assembled with a uniformly loaded hoop or contact pressure, that exceeds the pressure of the fluid to be contained, between the contact surfaces of the tubes that are joined. This is done by packing off the space in the joint with, or without, pre-stressing the box (female) in hoop-wise tension, and the pin (male) in hoopwise compression. Pipe dope is used to pack off and to uniformly distribute the contact pressure at the micro-scale level. In the process of doing this, we also achieve the mechanical assembly of pipe joints into a line, or tubing/casing string, for the conveyance of a fluid.
OUTLINE >
The Nature of Fiberglass General Rules Threads - Non-sealing - Sealing Lubricant/Sealant Teflon Tape Elastomeric Seals Torque Based Make-up Position Based Make-up Tools Special Cases Repairs New Lateral Tie-Ins Cold Weather Installation Specific Installation Procedures - CEN - SP/SP8/SPH - Downhole Tubing Service Guide
Important Note Limited Warranty The information and recommendations contained in this literature regarding Centron Fiberglass Products are based on currently available data and believed to be representative of the product under specific conditions. However, such factors as variations in environment, application or installation, changes in operating procedures, or extrapolation of data may cause different results. Centron International Inc. makes no representation or warranty, express or implied, including warranties of merchantability or fitness for purpose or service life, as to the accuracy, adequacy, or completeness of the recommendations
15LR-0007 15HR-0003
or information contained herein. Centron International Inc. neither assumes nor authorizes any representative or other person to assume for it, any obligation or liability other than such as is expressly set forth. Centron International Inc. reserves the right to change any and all specifications or descriptions without notice.
8.1
Installation
General
Fiberglass pipe is a tough, high strength to weight ratio product but, unlike metals which are ductile, fiberglass is not as forgiving. When subjected to large impact, crushing, and/or bending forces, fiberglass pipe performance is adversely affected as the product could experience delamination and cracking. Therefore, fiberglass pipe must be handled with care in storing, transporting, and installing to prevent damage from external forces.
GENERAL RULES >
1.
Keeping all components clean during assembly is a prime key to success. It is impossible to get uniform contact pressure between threads if they are contaminated with foreign material. If some is good, more is not better. Use force and materials in the quantities called for. Inspect for damage every time the product is handled.
2. 3.
THREADS >
Non-sealing Threads
Threads are a helical ramp that provides a mechanical advantage allowing you to exert more force with less effort. In the case of Centron CEN end connectors, there is no seal from the threads. Sealing is accomplished by compressing the O-ring. The threads serve to enable you to compress the O-ring without much effort and they hold the joint together in service.
Sealing Threads
By combining the helical ramp of threads with another ramp, in the form of an overall taper of the thread form, a double mechanical advantage is developed. Examples are Centrons SP/SPH, API 8rd and NPT threads. With torque, the wedging action of the threads against each other compresses the pin and stretches the box in the hoop-wise direction. The contact pressure developed between the mated threads exceeds the intended hydrostatic pressure of the fluid to be pumped, when the torque applied is sufficient.
LUBRICANT / SEALANT >
Thread Dope
All sealing threads are designed with a root to crest gap to assure that the load is carried on the flanks of the threads. This is to accommodate tolerances in both the thread height and lead. Because of the high contact pressure developed between the threads, a lubricant is required to prevent galling of the threads. A lube/sealant (dope) is used to both lubricate the threads and pack-off the space remaining between the root and crest of each thread. The dope for fiberglass usually contains particles of teflon and/or other polymers to accomplish the pack-off and to help distribute the force as equally as possible across the threads. Use only the dope recommended by the manufacturer, since the dope used has a powerful effect on the torque/contact pressure relationship.
Centron Approved Thread Dope:
8.2
Lubon 404 and 404LT Jet Lube TF15 and TF15 Arctic Grade
Installation
General
Te f l o n Ta p e
When properly applied, Teflon tape enhances the performance and seal of interference threads by: cushioning the impact of the initial stabbing operation deforming under compression to both pack off small spaces and equally distribute force assuring that a film of slippery material is between the threads when high contact force is required for high pressure applications or when the material tends to gall easily (aromatic amine cured pipe and fittings that have large overhung loading problems) When improperly applied, Teflon tape can do more harm than good. The quality of Teflon tape varies significantly among manufacturers, so choose tape that does not fray easily and has sufficient strength for tensioning during application. Instructions are based on the use of one inch wide tape. A good rule of thumb; use tape when the nominal diameter, in inches, times the pressure rating, in PSI, is 4000 or more and on all aramatic pipe and fittings
ELASTOMERIC SEALS >
Rubber O-rings
Rubber compounds (elastomers) have the ability to take huge changes in shape and retain pressure resistance capability. A hoop is compressed in a confined space between the pipe ends such that fluid pressure is contained. Depending on the design used, the elastomer may be further compressed by fluid pressure against it. A thin, clean lubricant is required to facilitate compression of the seal without pinching or tearing the rubber. Any contaminant may cut or hold the rubber off of its seating surface and result in a leak. Dope must not be used on rubber seal elements, or their seating surfaces. Always inspect rubber seal elements carefully for cuts and nicks before assembly. In an effort to help prevent O-ring damage, Centron does not ship pipe with O-rings installed.
C e n t r o n A p p r o v e d S e a l L u b r i c a n ts :
8.3
Installation
General
>
Torque (ft lbs) is defined as the perpendicular force (lbs) applied to the wrench handle times the distance (ft) from the pipe centerline to the point at which the force is applied. The use of body weight is an acceptable way to determine force. The torque requirement for each size product is given in terms of a range. This means that torque will fall into the low end of the range for low pressure products and the high end of the range for high pressure products. For SP8, DH8 and DHC8 (8 RD EUE and LTC) connections, torque is the controlling factor for make-up. Position can be used as a reference indicator of proper make-up. Specific instructions for Torque Based Make-up are detailed later in this guide.
For CEN, SP, SPH, DH and DHC connections, the position of the box and pin relative to each other is the controlling factor for make-up. Torque should be used as a reference indicator of proper make-up. Specific instructions for Position Based Make-up for each series of pipe and tubing are detailed later in this guide.
TOOLS
>
Use of common strap wrenches, pipe wrenches, chain tongs, etc., on Centron products is acceptable. Band wrenches designed specifically for Centron pipe are available on order from Centron International Inc.. Other tools that are used such as floats, pipe jacks, rollers and supports should be made of or padded with wood, rubber, or plastic. Do not use chain for tie down or lifting slings; use nylon straps or rope. For downhole operations, slips should be clean and sharp and fit the build-up or pipe body. Slip type elevators or a Centron-supplied lift pin are required. Rig tongs may be used for break-out if they fit well but they should only be used to loosen the joint; disengage by hand so as not to grind the threads on each other.
SPECIAL CASES
>
Fittings
Elbows and tees are necessarily made-up to an orientation. Because the box is thick on fittings, you may expect that the torque level required will be toward the high end of the range specified. With Centron fittings, you may exceed the maximum torque level for pipe by a factor of 1.25, to get a fitting to look the right way. If additional rotation is required go back to the joints previously laid and get a little bit of rotation from each joint.
8.4
Installation
General
R E PA I R S
>
Centron pipe is made in exact lengths, with a few rare exceptions when the male thread is reworked. For repairs we supply a flanged repair joint that is of the same exact length. To make a repair, simply cut the damaged joint in two, unscrew the two ends and screw in the flanged sections. You may find that there is a small difference in length due to the difference in installation and service temperatures and/or mechanical shock on the line due to the failure. If the repair joint is too short, it is permissible to jack the line together, with the flange studs, up to 1 inch per joint of pipe exposed. If the length gap is greater than that, either uncover more pipe so it is free to stretch, or put in a filler ring and extra gasket between flanges. If the repair joint is too long, simply snake the pipe, being sure to uncover enough so as not to exceed the minimum allowed bending radius for the product involved.
N E W L AT E R A L TIE-INS
>
For new tie-ins, we supply a flanged and teed joint of the same exact length. The procedure for installation is essentially the same as for a repair, but obviously requires the assembly of the tee and lateral connections. We also supply all of the materials to do repairs and tie-ins with bonded parts in most sizes and pressures, but we prefer the all-mechanical approach because it is not sensitive to weather conditions and does not require the use of a taper tool, adhesive and heat packs.
8.5
Installation
C o l d - We a t h e r I n s ta l l a t i o n o f F i b e r g l a s s Tu b u l a r s
C O L D W E AT H E R I N S TA L L AT I O N
below 10 F (-12C)
>
1. Thread Cleaning - If there is ice on the pin or box threads, it must be removed. A light ice coating can be removed with a wire brush. Heavy ice is more easily removed using a torch*, but care is required to assure that the thread surfaces are not scorched. The threads must be clean and dry before assembly. 2. Application of thread dope (order arctic grade for cold weather conditions) - The thread dope should be kept warm. The coating of dope must be thin (as if the threads were painted). The thread profile should be clearly visible with the dope in-place. If the ends of the pipe are warmed* with a torch, or other means, to help ease the application of dope, allow both the pin and box to come to equal temperature before attempting to assemble. It is extremely difficult to apply dope to threads when Teflon tape is required, when all components are very cold. The high viscosity of the dope and stiffness of the brush required for a thin coat will often tear the tape. For products that require Teflon tape (amine cured products and higher pressure rated products), it is essential that all components be warmed up* for application of thread dope and Teflon tape. 3. For Centron products with O-rings, it is essential that the O-ring be checked for flexibility just prior to joint assembly. If the O-ring will not stretch, it must be warmed up until it will. It is a good idea, if cold conditions are anticipated, to keep them warm until just prior to joint assembly. Do not use a torch to warm the O-rings. *Note: When using a torch to warm the pin and box keep the flame moving constantly. Monitor temperature with the bare hand and stop heating when pipe ends are uniformly warm to the touch.
8.6
Installation
CEN Series
Centron CEN series pipe is designed for simple and easy installation, without the use of special tools or adhesives. The following guidelines are presented to aid the user in obtaining maximum reliability and performance of this product in demanding oilfield, mineral extraction, and other fluid handling applications.
I. DITCH P R E PA R AT I O N >
1. 2.
Ditch should be deep enough to meet requirements of each particular installation. If soil is rocky, ditch should be dug deeper (6 minimum) and filled back to the proper level with sand or good soil for bedding. When bends in the ditch are necessary, consult pipe literature for minimum allowable bend radius of pipe. Pipe should be run through conduit at road crossings. Conduit should be sitting on virgin soil. Use centralizers or pad the pipe at intervals (specified in catalog spans) with protective covering inside conduit. Fiberglass pipe is pushed through the casing and joined. Linkseals are recommended to reduce any shearing tendencies at conduit ends. Sandbag fiberglass as it exits the conduit at each end (see figure 1). Conduit for 6, 8 and 10 low pressure pipe must be vented to atmosphere. The ditch should be cut wider to facilitate in-the-ditch assembly in the area of the crossings.
3.
4.
5.
Figure 1
Sand bags
Linkseal or equivalent on each end of casing to keep fiberglass centralized so there is no shear point at each end of casing.
Trench bottom
Centralizers on fiberglass pipe at integrals no greater than the span support spacing indicated in the product listings
Fiberglass pipe
II. PIPE I N S TA L L AT I O N
>
A. GENERAL
1.
String the pipe along the side of the ditch opposite the excavated soil with the pin end pointing in the direction of flow. Each joint should be checked visually for shipping and/or handling damage. Shallow scratches and abrasions are generally insignificant but if the pipe has cuts into the laminate, bruises or fractures it should be set aside for disposition. If required, install fiberglass to steel crossovers using Centron approved thread dope. Coat both steel and fiberglass threads lightly, screw together, and torque to values in Table One.
8.7
2.
3.
Installation
CEN Series
1.
After removal of end protectors, check box and pin threads for damage or contamination. Remove any contamination by wiping with clean paper towels. Use a fine wire brush or rags to remove ice or dried soil. Apply a light coat of seal lubricant (not thread dope) to the box threads and O-ring seal area, pin threads and O-ring groove. Install O-ring into the O-ring groove on the pin. Be careful not to damage the O-ring. Apply seal lubricant to O-ring. Makeup can best be accomplished with one person on each end of the pipe and one person near the middle of the joint being installed. One person should align the box and pin to slip together making sure that the O-ring is not crimped or displaced during initial engagement. The person in the middle of the pipe should begin rotation to the right and visually align and feel the alignment of the two joints as he screws them together. Rotation should be very smooth if proper alignment is maintained. When the O-ring begins to seat, additional rotational force will be required. At this point the person on each end should help in making up the pipe as far as possible by hand. Pipe will normally make-up to one turn past the white band, or to shoulder, but must always be made-up far enough to cover the white band. If the connection cannot be fully made-up by hand, strap wrenches may be used to complete the make-up. If the connection makes-up to the shoulder using strap wrenches no torque should be applied after shouldering. Use wrenches only on the upset area of the pin and on the last 3 inches of the box. Never use wrenches on the pipe wall. The connection may be backed off up to one full turn from shoulder position, or back to the white line without loss of seal if required for fitting orientation. Should a joint be difficult to make-up properly, it should be separated, cleaned, relubricated and the procedure repeated. If difficulty still occurs, it should be set aside for disposition. If the pipe is made-up on the side of the ditch take care not to exceed the minimum allowable bend radius of the pipe when lowering the pipe into the ditch.
2.
3.
4.
5.
6.
7.
8.
9.
10. Some rubber compounds lose elasticity at low (<10F) temperatures and may not seal. Before installing at low temperatures contact Centron or refer to the section on low temperature installation in this guide.
>
III.PRESSURE TESTING
1.
Hydrostatic testing can be potentially dangerous. Adequate safety precautions should always be taken to prevent damage or injury during testing. Testing with air or gas is not recommended because of the potential danger of compressed gas. An initial test should be performed in the open ditch prior to backfilling. This test requires covering of the pipe to the top of the ditch only in areas of elbows and tees for a distance of 20 feet in all directions from the fittings. See section on backfilling prior to starting any burial of pipe. The fittings should be left uncovered for inspection. Covering the rest of the pipe is not required, although plugs of backfill should be applied along bends and may be applied at intervals along the pipe for added restraint if desired. Leave
2.
3.
8.8
Installation
CEN Series
all connections open for inspection. If this test is not performed, Centron will not be responsible for any costs involved in finding the leak in the line after the line has been backfilled. 4. When filling the line with water, when practicable, a soft pig should be run ahead of the water to remove the air in the line. The rate of pressurization of the line should not exceed 200 psi per minute. During the open ditch test, the line may be pressured up to, but not exceeding, the pipes static pressure rating for a duration of not more than four (4) hours. During this test the line should be visually checked and monitored with a pressure gage or chart recorder. Upon initial pressurization of the line some changes in gage pressure may be expected from air trapped in the line, and until temperature stabilization occurs. During the open ditch test, the line must be carefully monitored to prevent pressure increases due to temperature rise. Measures must also be taken in cold weather to prevent freezing of the test water. After satisfactory completion of the open ditch test, the line should be backfilled as soon as possible. During installation, open ditch testing should be performed at maximum intervals of 5000 feet. After completing each test, the section of line should be backfilled before installing and testing the next increment of pipe in the same installation.
5. 6.
7.
8.
9.
10. A final test, after line has been completely backfilled, may be conducted as required by the customer. Maximum recommended test pressure is 100% of the static pressure rating of the pipe. However, it is allowable, at final test, to pressure the line up to 125% of the static pressure rating of the pipe if necessary to meet licensing requirements. Maximum test duration is 24 hours. 1.
I V. B A C K F I L L I N G >
After testing has been completed, ditch should be backfilled as soon as possible to prevent possible damage to the line from falling rock, flooding, and other hazards. The first six inches minimum depth of backfill should be good soil, free of sharp rocks, heavy boulders, and frozen clods of dirt. This cover of good soil provides even support for the pipe and protects if from damage as the rest of the ditch is backfilled with perhaps less desirable material.
2.
8.9
Installation
SP/SP8/SPH Series
Centron Surface Pipe is designed for simple and easy installation, without the use of special tools or adhesives. The following guidelines are presented to aid the user in obtaining maximum reliability and performance of this product in demanding oil field, mineral extraction and other fluid handling applications. For insertion applications see Section 10 of the Centron Engineering Manual.
I. DITCH P R E PA R AT I O N >
1.
Ditch preparation and backfilling instructions in this guide are intentionally brief. For soft soil conditions consult Centrons Engineering and Design Manual or Centron engineering. Ditch should be deep enough to meet requirements of each particular installation. If soil is rocky, ditch should be dug deeper (6 minimum) and filled back to the proper level with sand or good soil for bedding. In rocky soil, thin wall pipe should be rock shielded and all pipe must be covered at least six (6) inches with sand or fine soil. When bends in the ditch are necessary, consult pipe literature for minimum allowable bend radius of pipe. Pipe should be run through conduit at road crossings. Conduit should be sitting on virgin soil. Use centralizers or pad the pipe at intervals (specified in catalog spans) with protective covering inside conduit. Fiberglass pipe is pushed through the casing and joined. Linkseals are recommended to reduce any shearing tendencies at conduit ends. Sandbag fiberglass as it exits the conduit at each end (see figure 1). Conduit for 6, 8 and 10 low pressure pipe must be vented to atmosphere. The ditch should be cut wider to facilitate in-the-ditch assembly in the area of the crossings.
Figure 1
Road Casing through road
2. 3.
4.
5.
6.
Sand bags
Linkseal or equivalent on each end of casing to keep fiberglass centralized so there is no shear point at each end of casing.
Fiberglass pipe
Trench bottom
Centralizers on fiberglass pipe at integrals no greater than the span support spacing indicated in the product listings
8.10
Installation
SP/SP8/SPH Series
1. String the pipe along the side of the ditch opposite the excavated soil with the pin end pointing in the direction of flow. 2. If required, install fiberglass to steel crossovers using thread dope. Coat both steel and fiberglass threads lightly, screw together and torque to values in Table One. Use only fiberglass pins in steel boxes. 3. As each joint is handled it should be checked visually for shipping and/or handling damage. Shallow scratches and abrasions are generally insignificant but if the pipe has cuts into laminate, bruises (light colored areas indicating delamination)or fractures it should be set aside for disposition. 4. After removal of end protectors, check box and pin threads for damage. 5. Check box and pin for contamination. Remove any contamination by wiping with clean cloths or paper towels. Use a fine wire brush for the removal of ice or dried, hard soil contamination. Be sure that O-ring groove is clear of debris. 6. For standard make-up of Anhydride cured pipe apply a light, even coat of thread dope to the pin threads only. Do not allow any thread dope in the O-ring groove. A light coat of thread dope will effect a seal at the threads. 7. The combination of Teflon tape and thread dope provides optimum sealing capability for Centron surface pipe connections. This combination is recommended for high pressure applications, for all gas service (natural gas, CO2, etc.) and must be used on all Centron Amine cured pipe. Following is the recommended procedure for using Teflon tape and thread dope: 8. Using 1 wide Teflon tape and starting from the small end of the threads, wrap the threads with the tape, advancing one thread pitch per revolution in a clockwise direction when facing pin end of the pipe. Apply a very light even coat of thread dope over the tape wrapped threads. Do not allow any tape or dope in the O-ring groove. 9. Apply a light coat of seal lubricant to the O-ring groove. Install O-ring into the groove on the pin. Be careful not to damage the O-ring. Apply seal lubricant to the O-ring. 10 Thread dope should not be applied to the box (female) thread but a light coat of seal lubricant should be applied to the o-ring seating area (first 1 inch past the female threads). 11. Align the two joints to be connected and stab the connection by hand being careful to center the box and pin so that the O-ring and threads are not damaged upon initial engagement. If the pipe is too heavy to hold and stab by hand, then a side-boom with nylon strap should be used to support/lift the pipe (in the middle) during the stabbing and rotating operations. Do not use chains for lifting slings. A pipe stand or jack should be used for support and assistance in alignment if the pipe is light enough to lift by hand. Proper alignment of the two joints during complete make-up is critical. After proper visual alignment, make-up the connection by hand as far as possible. Rotation should be very smooth if proper alignment is maintained. Also listen for rubbing or grinding noises and, if present, recheck alignment before additional rotation. After hand tight make-up, apply wrenches and make-up as indicated below.
8.11
Installation
SP/SP8/SPH Series
12. On the Box end, wrenches shall be used within the last 3 inches of the box. For the Pin end, wrenches are to be applied only on the upset area of the pin. Do not use pipe or chain wrenches on the body of the pipe. Standard pipe wrenches, chain tongs or Centron torque wrenches are acceptable to use. Select wrenches that fit well and maximize contact area with the pipe. The use of ADTECH Installer or Weatherford tongs should be considered for the installation of pipe 6 in. or greater. 13. Make up the connection per the following: at minimum make-up position, the box edge to pin shoulder distance (standoff) must be no more than .25 in. (6.3mm). At maximum make-up position, the connection assembly must always stop before the box edge contacts the pin shoulder. Do not shoulder out the connection. Use torque values in Table Two as a reference to monitor make-up. 14. Assemble connections to maximum make up position as long as maximum reference torque is not exceeded. If a connection does not make-up to the .25 in. (6.3 mm) maximum standoff distance at maximum reference torque, it should be disassembled, cleaned, and examined for contamination or galling of the threads. If no problem is found repeat the make-up procedure and if the problem persists, set the joint aside for disposition. 15. If pipe is assembled on the side of the ditch, take care not to exceed the minimum allowable bend radius of the pipe as it is lowered into the ditch. Care should be taken to minimize voids under the pipe after it has been placed in the ditch as this could provide insufficient support and promote the potential for excessive localized bending or shearing. Misalignment of connections at transitions from Centron pipe to steel flangedconnections must be avoided so as not to induce added stress to the Centron flange. 16. Pipe supports should be employed on each side of all fiberglass to steel connections (flanged or threaded) to maintain proper alignment if settling should occur, reference figures 4 and 5. 17. Some O-ring compounds lose elasticity at low (<10 F) temperatures and may not be suitable for installation at low temperatures. Before installing at low temperatures, contact Centron International Inc. or refer to the section on cold weather installation in the Centron product catalog.
8.12
Installation
SP/SP8/SPH Series
B . 8 R D E U E L O N G T H R E A D F O R M A N D LT C C O N N E C T I O N
1.
String the pipe along the side of the ditch opposite the excavated soil with the pin end pointing in the direction of flow. As each joint is handled it should be checked visually for shipping and/or handling damage. Shallow scratches and abrasions are generally insignificant but if the pipe has cuts into the laminate or bruises and fractures it should be set aside for disposition. After removal of end protectors, check box and pin threads for damage and/or contamination. Remove any contamination by wiping with clean cloths or paper towels. It is extremely important that all threads are clean. Use a fine wire brush for removal of ice or dried, hard soil. In making connections to steel use only fiberglass pins in steel boxes. Fiberglass SP8 pins are of the long thread form and must be cut off by the amount shown in Table Three before make-up into short, steel thread boxes. After this is accomplished clean threads, apply thread dope to both pin & box threads and make-up to torque shown in Table One. For cold weather installation, also see Table Four. For fiberglass to fiberglass connections use 1 wide Teflon tape and starting from the big end of the threads, wrap the threads with the tape advancing 1/2 per revolution (4 threads) in a clockwise direction when facing the pin end of the pipe, dwell 1 revolution at the small end, then wrap the tape back to the big end advancing at 1/2 per revolution (4 threads). Apply a light, uniform coat of thread dope to the tape and to the box threads. The use of teflon tape is optional for sizes 2 through 4 at pressures of 800 PSI and below. However, the use of the tape will improve make up and seal characteristics. Before stabbing, inspect the bore of the pipe that is to be turned and be sure that no sand, dirt, or debris will roll down the pipe into the threads during make-up. Stab the connection by hand, being careful to center the box and pin so that threads are not damaged upon initial engagement. Proper alignment of the two joints during complete makeup is critical. After initial alignment and stabbing, make-up the joint by hand as far as possible. Rotation should be very smooth if proper alignment is maintained. After handtight make-up, apply wrenches and make-up to torque values shown in Table Three. Wrenches must be applied only on the pin build up and within 3 inches of the box edge. Select wrenches that fit well and maximize contact area with the pipe. Never apply wrenches to the pipe body. As a visual check during make-up to torque, the box edge should range from allowing the last two (2) pin threads to show to stopping flush with the last pin thread. Do not make-up past the flush position regardless of torque. Do not exceed published torque ratings to achieve the minimum expected 2-thread make-up position. If maximum torque is obtained prior to the 2-thread make-up, disassemble and inspect threads for damage and/or contamination. Re-clean and try again. If still unable to achieve make-up, contact Centron and/or set aside for disposition.
2.
3.
4.
5.
6.
8.13
Installation
SP/SP8/SPH Series
1.
Figures 2 and 3 show various methods of securing Fiberglass risers. Methods vary according to soil and loading conditions.
Figure 2
Fiberglass flange
Main line
Trench bottom (virgin soil) level with no gap. Recommend trench bottom compacted to 95%.
Figure 3
Channel to run over trench bottom to avoid stress point
Main line
Channel with rubber to protect fiberglass line from possible rubbing on steel. 2 piling Channel should extend past trench onto virgin soil. Fiberglass to sit in channel and taped or banded to secure it.
8.14
Installation
SP/SP8/SPH Series
2. 3.
For attachment of fiberglass to Steel Risers make sure Steel Riser is supported. Bring Fiberglass line in straight and make sure Fiberglass Flange is square with Steel Flange. Where Fiberglass Flange meets the Steel Flange, the Fiberglass Pipe should be sitting on virgin soil. Figures 4 and 5 show Steel Riser configurations.
Figure 4
Main line
Steel riser to be supported by one or two pilings adequate to alleviate any stress on fiberglass flange Sand bags Virgin soil Trench bottom level with no gap
Flanges must be square and level before they are tightened. No bend for a minimum of 3 joints of fiberglass leading into the steel connection.
Figure 5
Fiberglass line
Steel riser
Sand bags
Pilings
4.
If pipe is not sitting on the bottom of the trench, sand should be put in the ditch and tamped to where Fiberglass line is the same elevation as the Steel Flange and there are no voids underneath the Fiberglass Pipe. Space sandbag underneath pipe no further than twelve (12) inch span between bags.
8.15
Installation
SP/SP8/SPH Series
TA B L E O N E
>
Torque Range ft-lbs (Kg-M) 100-150 (14-21) 150-200 (21-28) 175-275 (24-38) 200-350 (28-48) 350-500 (48-69) 350-500 (48-69) 600-750 (83-104)
TA B L E T W O
>
Pipe Size 11/2 SP 2 SP 2 1/2 SP 3 SP 4 SP/SPH 5 SP 6 SP 6 SPH/6 SPH-HP 7 3/4 SPH 8 SPH/8 SPH-HP 10 SPH
Torque Range ft-lbs (Kg-M) 50-100 (7-14) 75-125 (11-17) 100-150 (14-21) 175-250 (24-35) 225-435 (31-60) 235-465 (32-64) 250-500 (35-69) 300-575 (42-79) 500-800 (69-112) 500-900 (69-125) 750-1200 (105-168)
TA B L E T H R E E
>
7 SP8 8 SP8
Each joint should be checked with a known torque condition to assure that proper make-up torque has been achieved. High pressure products should be made to the high end of the range given and low pressure products should be made to the low end of the range given.
8.16
Installation
SP/SP8/SPH Series
The torque values shown in Tables One and Two are for 70F. Cooler installation temperatures require more torque and hotter temperatures require less. Use the factors in Table Four for the installation temperature(s) encountered. Note that these are for the temperature of the pipe at the end connectors, which may be higher or lower than the air temperature due to heating from the sun.
TA B L E F O U R
>
Torque Factor consult factory 1.4 1.3 1.2 1.15 1.08 1.00 .95 .91 .88
1.
Pipe should be cut straight within + 1/16. Use a wrap-a-round to mark pipe or use a saw guide to facilitate straight cuts. Taper angle of spigot should be 1 3/4. Check taper tool angle by tapering a pipe using factory bell as a check. When factory bell is pushed dry onto spigot, no side to side motion should be possible if taper angles of bell and spigot match. Every taper should be checked in this manner. Taper length should be such that when the fitting to be bonded is pushed dry onto the spigot, the end of the spigot should reach within 3/16 of the bottom of the bell. Make sure bell and spigot are clean. (Bell may be cleaned and renewed by lightly sanding and wiping away dust particles.) Do not touch these surfaces with bare hands after cleaning. Mix adhesive according to manufacturers instructions and apply thin coat of adhesive to both bell and spigot. Align bell and spigot and push together, with a turning motion, with enough force to lock the two parts together. If necessary, parts may be locked together by placing a 2 x 4 board flat across the end of the pin and tapping lightly with a hammer. Smooth out or remove excess resin inside the pipe. Do not disturb until adhesive has hardened. When temperatures are under 70F the use of heat packs or other means of applying external heat is recommended. In all cases refer to adhesive literature.
2.
3.
4.
8.17
Installation
SP/SP8/SPH Series
I V. P R E S S U R E TESTING
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1.
Hydrostatic testing can be potentially dangerous. Adequate safety precautions should always be taken to prevent damage or injury during testing. Testing with air or gas is not recommended because of the potential danger of compressed gas. If a gas is used to test the pipe, the test should be carried out only after the pipe is completely buried. See section on backfilling prior to starting any burial of pipe. Air or nitrogen may be used, but the use of helium is strictly prohibited. An initial open ditch test should be performed prior to backfilling. This test requires covering of the pipe to the top of the ditch only in the area of 45 and 90 ells and tees for a distance of 20 feet in all directions from the fittings. The fittings should be left uncovered for inspection. Covering the rest of the pipe is not required, although plugs of backfill should be applied along bends and may be applied at intervals along the pipe for added restraint if desired. Leave all connections open for inspection. If this test is not performed, Centron will not be responsible for any costs involved in finding or repairing a leak in the line after the line has been backfilled. When filling the line with water, a soft pig should be run ahead of the water to remove the air in the line. The rate of pressurization of the line should not exceed 200 psi per minute. During the open ditch test, the line may be pressurized to a pressure not to exceed the pipes static pressure rating for a duration of not more than four (4) hours. During this test the line should be visually checked and monitored with a pressure gage or chart recorder. Upon initial pressurization of the line some changes in gage pressure may be expected from air trapped in the line, and until temperature stabilization occurs. During the open ditch test, the line must be carefully monitored to prevent pressure increases during summer heating. Measures must also be taken in cold weather to prevent freezing of the test water. After satisfactory completion of the open ditch test the line should be backfilled as soon as possible. It is recommended that no more than 5000 feet of line be installed before an initial open ditch test is performed to verify the integrity of the installation. After completing the test, this section of line should be backfilled before installing and testing the next increment of pipe in the same installation. Release pressure prior to backfill.
2.
3.
4.
5. 6.
7.
8.
9.
10. A final test, after line has been completely backfilled, should be carried out as required by the customer or local regulatory requirements. Maximum recommended test pressure is 100% of the static pressure rating of the pipe. However, it is allowable at final test to pressure the line up to 125% of the static pressure rating of the pipe if necessary to meet licensing requirements. If testing above static pressure, contact distributor or manufacturer. Maximum allowable test duration is 24 hours.
V. B A C K F I L L I N G >
1.
After testing has been completed, ditch should be backfilled as soon as possible to eliminate possible damage to the line from falling rock, flooding, etc. The first six inches (minimum) of backfill above the top of the pipe should be good soil, free of sharp or large rocks and frozen clods of dirt. This cover of good soil provides even support for the pipe and protects it from damage as the rest of the ditch is backfilled with some times less desirable material. The use of equipment such as Pipeline Padder should be considered for long lines in rocky areas where the cost of hauling select backfill may exceed the cost of the padder.
2.
8.18
Installation
D o w n h o l e Tu b i n g
Centron fiberglass tubing has given years of trouble free service in many demanding applications. Proper handling of the tubing before installation, proper selection of installation tools and a well-design compatible with Centron tubing will insure long service. The following is a general guide that reflects the experiences of successful well completions using Centron tubing. As it is impossible to cover all the variables encountered in the field, please feel free to consult with Centron International Inc.s engineering department on any Centron tubing installation(s).
I. HANDLING >
Centron tubing is a strong, durable product but may be damaged by impact from a sharp object. This can cause localized delamination and render the tubing unusable. Care must be taken to prevent such damage at the yard, when unloading and handling at the well site. Tubing should be supported in at least four equally spaced points along the joint length and stacked using wooden stripping between layers, with pins/boxes staggered for even spacing, on a level surface. Good well design is essential to the successful use of Centron tubing. The maximum operating conditions (tension, pressure and temperature) must never be exceeded or permanent, irreversible damage may occur that decreases the life expectancy of the tubing. Centron tubing can be used with confidence when the following basic guidelines are observed: 1. Packer and downhole tool selection is important for the successful use of Centron tubing. Permanent or retrievable packers with on/off tools are preferred. These, unlike simple tension set retrievable packers, hold pressure from both sides and do not subject the tubing string to additional tension when pressure testing the annulus or when the well goes on vacuum. Packers designed for set/release via pick-up/set-down and rotation must not require torque that exceeds the made-up torque of the tubing joints. 2. Landing in the well head is generally done on stainless steel subs but may be done on Centron coupled fiberglass landing subs. Centron tubing must be used in tension and tension can only be applied to the tubing string using stainless steel or Centron coupled landing subs. 3. Pumping wells using sucker rods or electric submersible pumps (ESP) require some special considerations. Sucker rods must use polished couplings without sharp edges. Plastic coated rods are preferred. Deviated holes require plastic or wheeled rod guides. An anchor should be used in all pumping wells. If the tubing carries the weight of an ESP and its cable, some form of torque arrest may be required; either a mechanical torque arm on the pump or an electronic soft start motor starter. 4. Conventional tools may be run through fiberglass tubing. Swabs, blanking plugs, etc. may be run on properly lubricated sand, slick and electric lines. Lines must be run slowly in deviated holes to avoid burn through at contact points. Never attempt to drag stuck tools up fiberglass tubing as gouging will adversely affect the corrosion resistance and life of the tubing. If tools get stuck, it is usually more economical to cut or shoot off the line or/and the tubing and make the trip out rather than damage the tubing string.
>
Centron tubing is available with our proprietary 4 round, O-ring connection or API standard 8rd EUE long form connections per API 5B, Table 14 (2 thru 4 inch) and Table 7 (6 thru 8 inch). Either connector is available with Centrons patented PeNG (non galling) female thread configuration. Our 4-round, O-ring threaded connection features larger, more rugged threads that are less susceptible to stab damage. The O-ring assures a seal under less than optimal make-up conditions and keeps the thread dope where it belongson the threads, not in the equipment or formation.
8.19
Installation
D o w n h o l e Tu b i n g
I V. I N S TA L L AT I O N >
Centron tubing is run using conventional slips, elevators and pipe wrenches. The elevators should be the slip type and the tongs capable of low (<500 ft-lb) torque operation. Tongs and wrenches must be used only on the upsets, never on the barrel of the tubing. A weight indicator should be used at all times. 1. Packer or downhole steel tool connections should be made cheater tight to prevent backing-off. For fiberglass to steel connections use only fiberglass pins in steel boxes and make-up to maximum torque/position as described below. 2. Tailing the tubing from the rack to the well is done conventionally. Care must be taken to prevent damage to the pin end. Leave the thread protectors on the tubing until ready for make-up.
A. DH (4 ROUND) CONNECTION
1. As each joint is handled it should be checked visually for shipping and/or handling damage. Shallow scratches and abrasions are generally insignificant but if the tubing has cuts into the laminate, bruises, or fractures it should be set aside for disposition. 2. After removal of end protectors, check box and pin threads for damage. 3. Check box and pin for contamination. Remove any contamination by wiping with clean cloths or paper towels. Use a fine wire brush for the removal of ice or dried, hard soil contamination. Be sure that the O-ring groove is clear of debris. 4. Application of Lubricant/Sealant 4.1 For standard make-up of anhydride-cured tubing, apply a light, even coat of thread dope to the pin threads only. Do not allow any dope in the O-ring groove. A light coat of thread dope will affect a seal at the threads. 4.2 The combination of Teflon tape and thread dope is highly recommended for all tubing as it provides optimum sealing capability for Centron tubing connections and maximizes make and break capability for tripping the string. This combination must be used on all Centron amine-cured tubing. Following is the recommended procedure for using Teflon tape and thread dope: Using 1 wide Teflon tape and starting from the small end of the threads, wrap the threads with the tape, advancing one thread pitch per revolution in a clockwise direction when facing pin end of the pipe. Apply a very light even coat of thread dope over the tape wrapped threads. Do not allow any tape or dope in the O-ring groove. 4.3 Apply a light coat of seal lubricant to the O-ring groove. 4.4 Install O-ring into the groove on the pin. Be careful not to damage the O-ring. Apply seal lubricant to the O-ring. 5. Stab the connection by hand, being careful to center the box and pin so that the O-ring or threads are not damaged upon initial engagement. Proper alignment of the two joints during complete make-up is critical. After proper visual alignment, make-up the connection by hand as far as possible. Rotation should be very smooth if proper alignment is maintained. After hand tight make-up, apply wrenches and make-up to position as follows: At minimum make-up position, the box edge to pin shoulder distance (standoff) must be no more than .25 in. (6.3 mm). At maximum make-up position, assembly must always stop before the box edge contacts the pin shoulder. Do
8.20
Installation
D o w n h o l e Tu b i n g
not shoulder out the connection. Use torque values in Table One as a reference to monitor make-up. 6. Assemble connections to maximum make-up position as long as maximum reference torque is not exceeded. If a connection does not make-up to the .25 in. (6.3 mm) maximum standoff distance at maximum reference torque it should be disassembled, cleaned, and examined for contamination or galling of the threads. If no problem is found repeat the make-up procedure and if the problem persists set the joint aside for disposition. Wrenches may be used only on the last 3 inches of the box and only on the upset area of the pin. Do not use wrenches on the body of the pipe. Select wrenches that fit well and maximize contact area with the pipe.
7.
8. Some O-ring compounds lose elasticity at low (<10 F) temperatures and may not seal. Before installing at low temperature, reference the cold weather installation section or contact Centron International, Inc.
B. DH8 (8RD EUE) CONNECTION
1. As each joint is handled it should be checked visually for shipping and/or handling damage. Shallow scratches and abrasions are generally insignificant, but if the tubing has cuts into the laminate, bruises, or fractures it should be set aside for disposition. 2. After removal of end protectors check box and pin threads for damage and/or contamination. Remove any contamination by wiping with clean cloths or paper towels. It is extremely important that all threads are clean. Use a fine wire brush for removal of ice or dried, hard soil. 3. In making connections to steel use only fiberglass pins in steel boxes. Fiberglass pins are of the long thread form and must be cut off by the amount shown in Table Two before make-up into short thread boxes. After this is accomplished clean threads, apply thread dope to both pin and box threads and make-up to torque shown in Table Three. 4. For fiberglass to fiberglass connections, when Teflon tape is required, use 1 wide Teflon tape. Starting from the big end of the threads, wrap the threads with the tape advancing 1/2 per revolution in a clockwise direction when facing the pin end of the pipe. Dwell 1 revolution at the small end, then back to the big end with the 1/2 overlap. Apply a light, uniform coat of thread dope to the tape and to the box threads. 5. In making the connection, stab the connection by hand, being careful to center the box and pin so that threads are not damaged upon initial engagement. Alignment of the two joints is very important during complete make-up. After initial alignment and stabbing, make-up the joint by hand as far as possible. Rotation should be very smooth if proper alignment is maintained. After hand-tight make-up, apply wrenches and make-up to torque values shown in Table Three. Caution: Do not over torque. As a visual check during make-up to torque, the box edge should range from allowing the last two (2) pin
8.21
Installation
D o w n h o l e Tu b i n g
TA B L E O N E
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Torque Range (ft. - lbs.) (Kg - M) 50-100 (17-14) 75-125 (11-17) 100-150 (14-21) 175-250 (24-25) 225-435 (31-60) 235-465 (32-64) 300-575 (42-79) 500-900 (69-125) 750-1200 (105-168)
2 8
7
312 4 2
1
5, 5 2
1
7 8 8
5
10 4
3
TA B L E T W O
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3 2 DH8
1
412 DH8
TA B L E T H R E E
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Torque Range (ft. - lbs.) (Kg - M) 100-150 (14-20) 150-200 (21-28) 175-275 (24-38) 200-350 (28-48) 300-575 (42-79) 300-575 (42-79) 500-900 (9-125)
4 2 DH8
1
V.
COMPLETION
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threads to show to stopping flush with the last pin thread. Do not make-up past the flush position regardless of torque. Spacing out and landing the tubing properly is very important to the life cycle of the tubing. Well use and conditions will dictate how much landing tension is required. Refer to stretch tables for stretch data and compare these values to weight indicator values to assure that the entire string is in tension. Backside fluid may be oil, diesel, inhibited brine, or properly treated fresh water. Fresh water must be free of any biological material and should be pH buffered and oxygen scavenged with sulfide or sulfite salt(s). High ph (>8) primary or secondary amine type inhibitors should not be used with anhydride cured epoxy tubing.
8.22
Installation
D o w n h o l e Tu b i n g
>
Calculate string live weight in well (approximately half the string weight in air if the annular tubing fluid level is full). Swab and/or fill tubing or annulus to equalize fluid levels inside and out. Pick up string weight and remove landing equipment. Work through release sequence for the packer or on-off tool involved. If tool fails to release, lower string weight, up to 2000 pounds, and work through release sequence again. Several cycles of this strategy may be required if tubing has been in service a long time due to sedimentation in the annulus above the packer. Never exceed the tubings tensile rating during attempts to unlatch. If release is impossible it is usually more economical to shoot or mill off the tubing in the joint above the packer/anchor than it is to simply part the string with tension and fish from there. Parting the string with tension effectively destroys the properties of the whole tubing string. Fishing operations can be easily done with either a spear, overshot or combination tool. Fiberglass is also easily milled up. Tubing may be pulled in doubles in sizes 27/8 and larger. Pin thread protectors must be used if tubing is left standing and proper tie-back is required. Tail-out, pin thread protectors, and wooden stripping should be used if tubing is laid down. To reinstall, both threads should be thoroughly cleaned using kerosene or other distillate solvent and inspected. Damaged joints should be set aside and replaced. All O-rings should be inspected and any flattened or damaged O-rings replaced. It is good practice to reverse the order of installation of used tubing if the order of the original installation is known.
8.23
Installation
Service Guide
THREAD LUBRICANT/SEALANT
Nominal Size Inches (mm) 112 (40) 2 (50) 212 (65) 3 (75) 4 (100) 512 (140) 6 SP (150) 6 SPH (150) 734 8 SPH (200) 10 SPH (250)
LBS/ Joint 0.011 0.013 0.016 0.019 0.024 0.030 0.036 0.055
JTS 4 LB Pail 1.8 kg 360 300 250 210 165 135 110 70
JTS 9 LB Pail 4.1 kg 810 690 560 470 375 300 250 160
Joints/Roll 1296 roll 520 roll 12.5 10.0 8.2 7.0 5.7 4.7 3.7 3.0 5.0 4.0 3.3 2.8 2.3 1.9 1.5 1.2
0.095 0.110
42 36
95 82
2.5 2.0
1.0 NA
The above charts describe the thread lubricant/sealant requirements based on using Lubon 404, or TF 15 and the TFE Tape usage when taping is required.
8.24
Supplemental
Fiberglass pipe must be handled and stored with reasonable care to protect it from damage. The following guidelines will serve as an aid in minimizing damage to the pipe.
I. HANDLING >
1. 2.
Do not drop sharp or heavy objects on the pipe. When transporting pipe from storage area to field, 1 x 4 (2.5 cm x 10 cm) wooden strips or other padding material should be used to cover metal surfaces supporting or contacting the pipe. Full joints of pipe should be supported in at least four equally spaced points along the pipe. The pipe ends should not overhang more than six feet (1.8 m) past the last support of a transporting vehicle. Pipe should be secured with rope or straps during transport. Do not drag pipe out of the stack to avoid damaging the surface of the pipe in the lower layers.
3.
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II. STORING
1.
When storing in stacks, pipe should be supported in at least four places. Place one support approximately three ft. (90 cm) from each end of the pipe and two supports equally spaced between the end supports. Support racks or stringers should be at least 3 (8 cm) wide and covered with wood or suitable padding to prevent damage to the pipe. Every layer of pipe should be separated by four 1 x 4 (2.5 cm x 10 cm) wooden strips placed at right angles to the pipe and spaced as in 2.1. Place all strips in a vertical alignment to prevent bending of the pipe. Space and thickness must be sufficient to prevent contact between pipe. Stagger adjoining pipes in each layer approximately 18 inches (40 cm). Pipe should be stacked no higher than 6 feet. Stack should be adequately restrained to prevent wind damage. Maintain caps and plugs on pipe to protect threads. For prolonged outdoor storage, cover to prevent ultraviolet degradation, and remove all Orings and store in a well ventilated and reasonably warm place. Pipe dope and Teflon tape should also be stored in a well ventilated and reasonably warm place.
2.
3.
4.
5. 6.
7. 8.
9.
9.1
Supplemental
Nominal Size Inches (mm) 2 3 4 2 2 3 3 4 4 11/2 11/2 11/2 11/2 11/2 11/2 11/2 11/2 2 2 2 2 2 2 2 2 2 21/2 21/2 21/2 21/2 21/2 2 1/ 2 21/2 21/2 21/2 3 3 3 3 3 3 3 3 3 4 4 4 4 4 4
9.2
Series/ Rating CBS 500 CBS 500 CBS 500 CEN 500 CEN 800 CEN 500 CEN 800 CEN 500 CEN 800 SP 800 SP 1000 SP 1250 SP 1500 SP 2000 SP 2500 SP 3000 SP 3500 SP 600 SP 800 SP 1000 SP 1250 SP 1500 SP 2000 SP 2500 SP 3000 SP 3500 SP 600 SP 800 SP 1000 SP 1250 SP 1500 SP 2000 SP 2500 SP 3000 SP 3500 SP 500 SP 600 SP 800 SP 1000 SP 1250 SP 1500 SP 2000 SP 2500 SP 3000 SP 500 SP 600 SP 800 SP 1000 SP 1250 SP 1500
40 Standard * Width 30 23 18 30 29 21 21 17 17 37 36 36 35 34 33 32 31 32 31 31 30 30 29 28 28 27 26 26 25 25 25 24 23 23 22 23 23 22 22 22 21 21 20 20 18 18 17 17 17 17 Height 27 20 16 27 27 20 19 16 16 34 34 33 33 32 32 31 30 30 30 29 29 29 26 25 24 24 25 25 25 24 24 21 21 20 20 22 22 21 21 21 21 20 19 19 17 17 17 17 16 16 Total 810 460 288 810 783 420 399 272 272 1258 1224 1188 1155 1088 1056 992 930 960 930 899 870 870 784 700 672 648 650 650 625 600 600 504 483 460 440 506 506 462 462 462 441 420 380 380 306 306 289 289 272 272 Width 30 23 18 30 29 21 21 17 17 37 36 36 35 34 33 32 31 32 31 31 30 30 29 28 28 27 26 26 25 25 25 24 23 23 22 23 23 22 22 22 21 21 20 20 18 18 17 17 17 17
40 High Cube Height 31 23 18 31 31 23 22 18 18 39 39 38 38 37 36 35 34 34 34 34 33 33 30 29 28 28 29 28 28 28 27 25 24 23 23 25 25 23 23 23 23 23 22 21 19 19 19 19 19 18 Total 930 529 324 930 899 483 462 306 306 1443 1404 1368 1330 1258 1188 1120 1054 1088 1054 1054 990 990 870 812 784 756 754 728 700 700 675 600 552 529 506 575 575 506 506 506 483 483 440 420 342 342 323 323 323 306
(50) (75) (100) (50) (50) (75) (75) (100) (100) (40) (40) (40) (40) (40) (40) (40) (40) (50) (50) (50) (50) (50) (50) (50) (50) (50) (65) (65) (65) (65) (65) (65) (65) (65) (65) (75) (75) (75) (75) (75) (75) (75) (75) (75) (100) (100) (100) (100) (100) (100)
Supplemental
Nominal Size Inches (mm) 5 5 5 5 5 6 6 6 6 2 2 2 2 2 2 2 2 21/2 21/2 21/2 21/2 21/2 21/2 21/2 3 3 3 3 3 3 3 4 4 4 4 4 4 7 7 7 7 7 8 8 8 8 8 8 (125) (125) (125) (125) (125) (150) (150) (150) (150) (50) (50) (50) (50) (50) (50) (50) (50) (50) (50) (50) (50) (50) (50) (50) (75) (75) (75) (75) (75) (75) (75) (100) (100) (100) (100) (100) (100) (150) (150) (150) (150) (150) (200) (200) (200) (200) (200) (200)
Series/ Rating SP 500 SP 800 SP 1000 SP 1250 SP 1500 SP 500 SP 650 SP 800 SP 1000 SP8 600 SP8 800 SP8 1000 SP8 1250 SP8 1500 SP8 2000 SP8 2500 SP8 3000 SP8 600 SP8 800 SP8 1000 SP8 1250 SP8 1500 SP8 2000 SP8 3000 SP8 600 SP8 800 SP8 1000 SP8 1250 SP8 1500 SP8 2000 SP8 2500 SP8 500 SP8 800 SP8 1000 SP8 1250 SP8 1500 SP8 2000 SP8 500 SP8 800 SP8 1000 SP8 1250 SP8 1750 SP8 500 SP8 800 SP8 1000 SP8-HP 1250 SP8-HP 1500 SP8-HP 1750
40 Standard * Width 13 13 13 13 13 12 12 11 11 32 31 31 30 30 29 28 28 26 26 26 25 25 24 23 23 22 22 22 21 21 20 18 17 17 17 17 16 12 12 11 11 11 9 9 9 8 8 7 Height 14 14 14 13 12 10 10 10 10 30 30 29 29 29 26 25 24 25 25 25 24 24 21 20 22 21 21 21 21 20 19 17 17 17 16 16 16 10 10 10 10 10 8 8 8 8 8 7 Total 182 182 182 169 156 120 120 110 110 960 930 899 870 870 784 700 672 650 650 650 600 600 504 506 506 462 462 462 441 420 380 306 289 289 272 272 256 120 120 110 110 110 81 72 72 64 64 49 Width 13 13 13 13 13 12 12 11 11 32 31 31 30 30 29 28 28 26 26 25 25 25 24 23 23 22 22 22 21 21 20 18 17 17 17 17 16 12 11 11 11 11 9 9 9 8 8 7
40 High Cube Height 15 15 15 14 13 12 12 11 11 34 34 34 33 33 30 29 28 29 28 28 28 27 25 23 25 23 23 23 23 23 22 19 19 19 19 18 18 12 11 11 11 11 10 9 9 9 9 8 Total 195 195 195 182 169 144 144 121 121 1088 1054 1054 990 990 870 812 784 754 728 700 700 675 600 529 575 506 506 506 483 483 440 342 323 323 323 306 288 144 121 121 121 121 90 81 81 72 72 56
9.3
Supplemental
Nominal Size Inches (mm) 4 4 4 4 6 6 6 6 6 6 6 6 6 6 73/4 73/4 73/4 73/4 8 8 8 8 8 8 8 8 8 10 10 10 11/2 11/2 11/2 11/2 11/2 23/8 23/8 23/8 23/8 23/8 27/8 27/8 27/8 27/8 31/2 31/2 31/2 31/2 31/2 (100) (100) (100) (100) (150) (150) (150) (150) (150) (150) (150) (150) (150) (150) (195) (195) (195) (195) (200) (200) (200) (200) (200) (200) (200) (200) (200) (250) (250) (250) (40) (40) (40) (40) (40) (60) (60) (60) (60) (60) (75) (75) (75) (75) (90) (90) (90) (90) (90)
Series/ Rating SPH 1500 SPH 2000 SPH 2500 SPH 3000 SPH 500 SPH 800 SPH 1000 SPH 1250 SPH 1500 SPH 2000 SPH-HP1750 SPH-HP2000 SPH-HP2250 SPH-HP2500 SPH 1000 SPH 1250 SPH 1500 SPH 1800 SPH 300 SPH 500 SPH 600 SPH 800 SPH 1000 SPH 1250 SPH-HP1500 SPH-HP1750 SPH-HP2000 SPH 400 SPH 500 SPH 800 DH 2000 DH 2500 DH 3000 DH 3500 DH 4000 DH 1500 DH 2000 DH 2500 DH 3000 DH 3500 DH 1500 DH 2000 DH 2500 DH 3000 DH 1200 DH 1500 DH 1700 DH 2000 DH 2500
40 Standard * Width 17 16 16 15 12 12 11 11 11 10 10 10 10 10 9 8 8 8 9 9 9 9 9 8 8 8 8 8 8 8 33 32 31 30 29 29 28 27 27 26 24 23 22 22 21 20 20 20 20 Height 15 14 14 13 11 11 10 10 10 10 10 10 10 9 8 7 7 7 8 8 8 8 8 7 7 7 7 6 6 6 31 30 29 29 29 27 26 26 25 25 23 22 22 21 19 18 18 18 17 Total 255 224 224 195 132 132 110 110 110 100 100 100 100 90 72 56 56 56 72 72 72 72 72 56 56 56 56 48 48 48 1023 960 899 870 841 783 728 702 675 650 552 506 484 462 399 360 360 360 340 Width 17 16 16 15 12 12 11 11 11 10 10 10 10 10 9 8 8 8 9 9 9 9 9 8 8 8 8 8 8 8 33 32 31 30 29 29 28 27 27 26 24 23 22 22 21 20 20 20 20
40 High Cube Height 17 17 17 16 12 12 12 12 11 11 11 11 11 10 9 8 8 8 9 9 9 9 9 8 8 8 8 7 7 7 36 35 34 33 33 31 30 30 29 29 26 25 25 24 22 21 21 21 20 Total 289 272 272 240 144 144 132 132 121 110 110 110 110 100 81 64 64 64 81 81 81 81 81 64 64 64 64 56 56 56 1188 1120 1054 990 957 899 840 810 783 754 624 575 550 528 462 420 420 420 400
9.4
Supplemental
Nominal Size Inches (mm) 41/2 41/2 41/2 41/2 41/2 4 1/ 2 41/2 41/2 41/2 41/2 41/2 5 5 5 5 5 51/2 51/2 51/2 51/2 51/2 51/2 51/2 65/8 65/8 65/8 65/8 65/8 65/8 65/8 7 7 7 7 7 7 7 85/8 85/8 85/8 85/8 85/8 85/8 95/8 95/8 95/8 95/8 95/8 95/8 (115) (115) (115) (115) (115) (115) (115) (115) (115) (115) (115) (125) (125) (125) (125) (125) (140) (140) (140) (140) (140) (140) (140) (170) (170) (170) (170) (170) (170) (170) (180) (180) (180) (180) (180) (180) (180) (220) (220) (220) (220) (220) (220) (250) (250) (250) (250) (250) (250)
Series/ Rating DH DH DH DH DH DHC DHC DHC DHC DHC DHC DHC DHC DHC DHC DHC DHC DHC DHC DHC DHC DHC DHC DHC DHC DHC DHC DHC DHC DHC DHC DHC DHC DHC DHC DHC DHC DHC DHC DHC DHC DHC DHC DHC DHC DHC DHC DHC DHC 1000 1200 1500 2000 2500 150 200 250 300 350 400 150 175 200 250 280 150 175 200 250 300 350 400 200 250 300 350 400 450 500 200 250 300 350 400 450 500 250 300 350 400 450 500 250 300 350 400 450 500
40 Standard * Width 17 17 16 16 15 17 17 17 16 16 16 17 17 16 16 16 15 15 14 14 14 14 14 12 11 11 11 11 11 10 11 11 11 11 11 11 10 9 9 8 8 7 9 9 9 9 8 8 8 Height 16 15 15 14 14 15 15 15 14 14 14 15 15 15 15 15 13 13 13 13 12 12 12 10 10 10 10 10 10 10 10 10 10 10 10 9 9 9 9 7 7 7 9 8 8 8 7 7 7 Total 272 255 240 224 210 255 255 255 224 224 224 255 255 240 240 240 195 195 182 182 168 168 168 120 110 110 110 110 110 100 110 110 110 110 110 99 90 81 81 56 56 49 81 72 72 72 56 56 56 Width 17 17 16 16 15 17 17 17 16 16 16 17 17 16 16 16 15 15 14 14 14 14 14 12 11 11 11 11 11 10 11 11 11 11 11 11 10 9 9 8 8 7 9 9 9 9 8 8 8
40 High Cube Height 18 17 17 16 16 18 17 17 17 16 16 18 18 17 17 17 15 15 15 15 14 14 14 12 12 12 12 12 11 11 12 12 11 11 11 11 11 10 10 8 8 8 10 9 9 9 9 9 9 Total 306 289 272 256 240 306 289 289 272 256 256 306 306 272 272 272 225 225 210 210 196 196 196 144 132 132 132 132 121 110 132 132 121 121 121 121 110 90 90 64 64 56 90 81 81 81 72 72 72
9.5
Supplemental
Nominal Size Inches (mm) 103/4 103/4 103/4 103/4 103/4 23/8 23/8 23/8 27/8 41/2 (275) (275) (275) (275) (275) (60) (60) (60) (75) (115)
Series/ Rating DHC DHC DHC DHC DHC DH8 DH8 DH8 DH8 DH8 300 350 400 450 500 2000 2500 3000 1750 1250
40 Standard * Width 8 8 8 8 8 28 27 27 23 17 Height 6 6 6 6 6 26 26 25 22 16 Total 48 48 48 48 48 728 702 675 506 272 Width 8 8 8 8 8 28 27 27 23 17
* Calculated quantities based on container dimensions of 2.352 m wide x 2.395 m high. Hi-Cube container dimensions used are 2.348 m wide x 2.688 m high. Consult Centron International Inc. for information regarding nesting different pipe sizes in order to maximize shipping quantity per container.
9.6
Supplemental
Pipe Marking
PRODUCT PIPE: (SP): (SPH): TUBING (DH): 8RD PIPE (SP8): 8RD TUBING (DH8):
*
STRIPE COLOR None White Yellow* Black Royal Blue** Black & Royal Blue
Pipe will be marked, beginning at the female end, in the following order: 1. Product color designation 2. Resin system color designation 3. O-ring color designation
9.7