MIG (GMAW) wires for mild and low alloyed steels

since 1915

Quality

Classication DIN EN ISO 14341-A G2Si1

MaterialNo. 1.5112

Classication AWS A5.18 ER70S-3

Approvals

Characteristics and application For joining and surfacing of mild steel.

Base materials

Mechanical properties of the pure weld metal Typical analysis Yield strength Tensile strength Elongation Charpy-V-Value % MPa MPa % ISO-V (Joule) 0,09 0,60 1,15 0,03 0,55 1,20 0,10 0,10 0,07 0,09 0,87 1,47 0,09 0,95 1,67 0,09 0,52 1,57 0,30 1,40 0,25 0,09 0,08 0,57 1,77 1,00 0,38 0,15 420 500 22 RT 80 -

ED-SG 1

ED-SG 1 A

14341-A G2Ti

A5.18 ER70S-2

For joining and surfacing of mild steel.

C S185 - S275JR, S355JO - E335, S255N - P355N, P255NH - P355NH, Si Mn P235GH, P265GH, P310GH C Si Mn S255N - S380N, P235GH, P265GH, Al P295GH, P355GH Ti Zr C S185 - S275JR, S355JO - E335, S255N - P355N, P255NH - P355NH, Si Mn P235GH, P265GH, P310GH C S185 - S275JR, S355JO - E335, S255N - P355N, P255NH - P355NH, Si Mn P235GH, P265GH, P310GH C Si Mn Cr Ni Mo V C Si Mn Ni Mo Ti

480

560

22

RT 100

ED-SG 2

14341-A G3Si1 14341-A G4Si1

1.5125

A5.18 ER70S-6 A5.18 ER70S-6

TV, DB TV, DB

For joining and surfacing of mild steel. For joining and surfacing of mild steel.

420

500

22

RT 80 RT 80

-50 C 47 -40 C 47

ED-SG 3

1.5130

460

530

22

ED-FK 1

16834-A GMn3Ni1CrMo

A5.28 ER110S-G

TV, DB

For welding of high-strength S690QL1, S700MC, S420N - S500N, ne-grain structural steels. P420NH - P500NH, Yield strength up to 690 MPa. S420NL - S500NL

690

790

16

RT 80

-50 C 47

ED-FK 2

16834-A GZMn3Ni1Mo

A5.28 ER100S-G

TV, DB

For welding of high-strength ne-grain structural steels. S690QL1, S700MC, S420N - S500N, Yield strength up to 690 MPa. P420NH - P500NH, For yield strength > 620 MPa S420NL - S500NL only suitable for plate thickness up to 15 mm and llet weld.

690

740

18

RT 100

-40 C 47

ED-FK 800

16834-A GMn4Ni1,5CrMo

A5.28 ER110S-G

TV, DB

C 0,09 Si 0,55 For welding of high-strength ne-grain structural steels S770QL1, S690QL1, S420N - S500N, Mn 1,67 Cr 0,25 with high toughness require- P420NH - P500NH, Ni 1,52 ments. Yield strength up to S420NL - S500NL Mo 0,50 690 MPa. Ti 0,07 C Si Mn Ni Cr Mo 0,09 0,80 1,80 2,20 0,31 0,55

690

770

17

RT 100

-60 C 47

ED-FK 1000

16834-A GMn4Ni2CrMo

A5.28 ER120S-G

TV, DB

For welding of high-strength S890QL ne-grain structural steels.

885

940

14

RT 70

-60 C 47

Delivery conditions: copper or bronze coated, bright drawn, diameter between 0,80 2,40 mm. Spool types see page 14. Special qualities and special dimensions on request.

MIG (GMAW) wires for mild and low alloyed steels

Classication DIN EN ISO 14341-A G2Mo 21952-A GMoSi 14341-A G4Mo 14341-B G4M31 21952-A GCrMo1Si MaterialNo. Classication AWS A5.28 ER70S-A1 (ER80S-G) A5.28 ER80S-D2 ER90S-D2 Approvals Characteristics and application For elevated temperatures. For service temperatures up to 500 C. For elevated temperatures. For service temperatures up to 500 C. Mechanical properties of the pure weld metal Typical analysis Yield strength Tensile strength Elongation Charpy-V-Value % MPa MPa % ISO-V (Joule) C Si Mn Mo C Si Mn Mo C Si Mn Cr Mo C Si Mn Cr Mo C Si Mn Cr Mo C Si Mn Cr Ni Mo V Nb C Si Mn Cr Mo C Si Mn Cr Mo 0,10 0,60 1,15 0,52 0,09 0,70 1,95 0,50 0,10 0,60 1,00 1,20 0,52 0,08 0,60 0,92 2,45 1,00 0,08 0,35 0,55 6,00 0,65 0,10 0,25 0,50 8,70 0,60 1,00 0,20 0,05 0,09 0,55 0,55 1,35 0,50 0,09 0,55 0,55 2,50 1,05 RT 60 RT 90 -20 C 47 -29 C 27

Quality

Base materials

ED-SG Mo

1.5424

TV, DB

P235G1TH - P255G1TH, P310GH, 16Mo3, L320, L360NB - L415NB

460

560

22

ED-A 31

P235G1TH - P255G1TH, P310GH, 16Mo3

540

620

17

ED-SG CrMo 1

1.7339

A5.28 ER80S-G

TV, DB

For elevated temperatures. For service temperatures up 13CrMo4-5 to 550 C. Bruscato Factor max. 12 ppm. For elevated temperatures. For service temperatures up 10CrMo9-10, 10CrSiMoV7 to 600 C. Bruscato Faktor max. 12 ppm. For elevated temperatures. For service temperatures up to 600 C.

305

450

20

RT 100

-10 C 47

ED-SG CrMo 2

21952-A GCrMo2Si

1.7384

A5.28 ER90S-G

TV, DB

355

540

22

RT 80

ED-SG CrMo 5

21952-A GCrMo5Si

1.7373

A5.28 ER80S-B6

X12CrMo5, GX12CrMo5

450

570

18

RT 100

ED-SG CrMo 91

21952-A GCrMo91

1.4903

A5.28 ER90S-B9

For welding creep resistant steels T91/P91.

A 213 T91, A 335 P91, X10CrMoVNb9-1

520

620

16

RT 50

ED-ER80S-B2

A5.28 ER80S-B2

For elevated temperatures. For service temperatures up 13CrMo4-5 to 550 C. Bruscato Factor max. 12 ppm. For elevated temperatures. For service temperatures up 10CrMo9-10 to 600 C. Bruscato Factor max. 12 ppm.

470

550

19

ED-ER90S-B3

A5.28 ER90S-B3

540

620

17

Delivery conditions: copper or bronze coated, bright drawn, diameter between 0,80 2,40 mm. Spool types see page 14. Special qualities and special dimensions on request.

MIG (GMAW) wires for mild and low alloyed steels

since 1915

Quality

Classication DIN EN ISO

MaterialNo.

Classication AWS

Approvals

Characteristics and application For welding of ne grain structural steels if low temperature impact values are required. For service temperatures down to -60 C. For welding of ne grain structural steels if low temperature impact values are required. For service temperatures down to -60 C. For welding of weather resistant ne-grain structural steels.

Base materials

Mechanical properties of the pure weld metal Typical analysis Yield strength Tensile strength Elongation Charpy-V-Value % MPa MPa % ISO-V (Joule) C Si Mn Ni C Si Mn Ni C Si Mn Ni Cu 0,09 0,50 1,05 0,90 0,09 0,52 1,10 2,45 0,08 0,80 1,40 0,80 0,40

ED-ER80S-Ni1

14341-A G3Ni1

A5.28 ER80S-Ni1

TV, DB

P355NL1 - P460NL1

470

560

24

-60 C 47

ED-SG Ni 2,5

14341-A G2Ni2

A5.28 ER80S-Ni2

TV, DB

S255N - S380N, 14Ni6, 12Ni14, S255NL

420

570

22

RT 100

-60 C 47

ED-SG NiCu

16834-A GZMn3Ni1Cu

A5.28 ER80S-G

DB

S235JRW - S355J2G1W, 9CrNiCuP3-2-4

450

550

22

RT 80

-20 C 47

Delivery conditions: copper or bronze coated, bright drawn, diameter between 0,80 2,40 mm. Spool types see page 14. Special qualities and special dimensions on request.

MIG-(GMAW-) wires for wear resistant cladding

Quality Classication DIN EN MaterialNo. 1.8401 Classication AWS Approvals Characteristics and application Low alloyed MIG-electrode for wear resistant parts, which have to resist strong impact forces. Machining of weld metal by milling, turning and cutting is possible. Low alloyed MIG-electrode for wear resistant parts, which have to resist strong impact forces. Machining of weld metal by milling, turning and cutting is possible. Low alloyed MIG-electrode for wear resistant parts, which have to resist strong impact forces. Machining of weld metal is possible only by grinding. High-alloyed MIG-electrode for tough and abrasion resistant claddings. Weld metal is resistant against strong impact forces. Machining of weld metal is possible only by grinding. Hardness Typical analysis % C 0,03 Mn 1,00 Cr 1,00 C 0,07 Mn 2,00 Cr 1,00 C 1,10 Mn 2,00 Cr 1,80 C 0,45 Si 3,00 Cr 9,50

ED-A 25

14700 S Fe1

255-275 HB

ED-A 35

14700 S Fe2

1.8405

325-375 HB

ED-A 50

14700 S Fe2

1.8425

47 - 52 HRC

ED-A 60

14700 S Fe8

1.4718

52 57 HRC

Delivery conditions: copper or bronze coated, bright drawn, diameter between 0,80 2,40 mm. Spool types see page 14. Special qualities and special dimensions on request.

Dimensions of spools, rims and coils

DIN EN ISO 544 Outer diameter D1 mm 100 2 117 200 3 300 5 500 +2 -5 760 -10 295 375 380-395 380 400-430 660-740 720-750 300 5 435 415 760 300 5 Inner diameter D2 mm 220 +5 280
+15

Denomination

Type

Outer width B mm

Bore diameter D3 mm

Diameter driver pin hole D4 mm D5 mm

Distance from axis e1 mm e2mm

Weight ca. kg

Spool (Sigmette) Spool (D/117) Portawirespool Spool Mid Size Reel Reel Steel/Wood C B CC F L A/90 A/100 Basket Spool K/435/70 K/415/100 K/570 Basket Spool

S 100 ~S 117 S 200 S 300 ~S 500 S 760 C 450 C 450 B300 B 450 BS 300

Spool (S) Spool (S) Spool (S) Spool (S) Reel (S) Reel (S) Coil (C) Coil (C) Coil (C) Coil (C) Coil (C) Coil (C) Coil (C) Basket Rim (B) Basket Rim (B) Basket Rim (B) Basket Rim (B) Basket Spool (BS)

45 -2 71 55 -3 103-30 350 1 290 +10 -1 50 +5 -3 70

+10 -5

16,5 +1 48 +1 50,5 +2,5 50,5 +2,5 40,5 +1 40,5 +1 50,5 +2,5

10 +1 10 +1 25 +1 25 +1 -

44,5 5 44,5 5 65 1

110 1 -

0,5-1,0 2,7 5 15 150 300 10 20 20-25 25 30-50 50-100 75-100 15-20 20-25 20-30 90-100 15-20

35 1 -

65 1 -

300 +5 300 +15 300 +15 570 +20 610 +10 180 2 308 308 570 -

70 -5 100 +10 -5 100 +10 -5 90 -10 102 -10 100 3 70 100 115 103 -30

D3
D D34

D4

D1

e1

D1

D3

e1

e2 B B B B

Spool (S)

Reel (S)

Coil (C)

D1

Basket Spool (B)

D1

D5

D2

D1

D2

Basket Spool (BS)

14

Dimensions of Pay-Off-Packs, Spiders and Coils

since 1915

Denomination MIG-Drum MIG-Drum Pay-Off-Pack Pay-Off-Pack Pay-Off-Pack Spider Spider One-Way-Spider Fliess-Coil**

Outer diameter D1 mm 588 650 570 570 630 800 800 950 800

Inner diameter D2 mm 480 480 500 500

Inner tube / inner core D2 mm 300* 315 315 400 -

Height H mm 870 875 1000 800 1000 1500 1200 1400 1000

Weight ca. kg max. 330 max. 400 max. 400 max. 300 max. 500 max. 1000 max. 400 max. 1000 max. 1000

* Inner core for MIG-Drum only on request. ** Random wound spool with two lifting slings and cardboard former. Decoiling stand with empty spider needed.

D2

D2 D1 D1 D1 D1

D2

D2

Pay-Off-Pack / Drum

Spider

One-Way-Spider

Fliess-Coil

15