Documente Academic
Documente Profesional
Documente Cultură
Powerful Performance
0.75kW 250kW / 1HP 350HP 200 480V Single & 3 Phase Input
www.invertek.co.uk
At a Glance
High performance, excellent usability and flexible to meet the needs of your application
CANopen
With
Supply Machine Safety Circuit Input Contactor NOT required
Without
Supply Machine Safety Circuit Input Contactor
www.invertek.co.uk
3
Powerful Performance
World leading control for the latest generation of permanent magnet and standard induction motors
Pumping
Machine Tools
Elevators
Cranes
RoHS
IP20
Panel mount units available up to 11kW
IP55
Wall mount units available up to 160kW
IP66
Wall mount units available up to 7.5kW
The graphs are generated by measuring the electrical power drawn from the mains supply compared to the torque generated at the output shaft. These are based on a system requirement of 2.2kW motor power.
Comparative Efficiency
78.0%
47.0%
73.0%
Standard IM
68.0%
Standard IM
37.0%
Typical PM Drive
63.0%
Optidrive P2 PM
58.0%
53.0%
17.0%
20
40
60
80
100
20
40
60
80
100
Load (%)
Load (%)
www.invertek.co.uk
5
Applications
High performance, accurate motor control for even the most demanding of applications
Cranes
Compressors
Winding
Requirements:
y y y y y High starting torque Smooth motor operation throughout starting and stopping phases Motor holding brake control Avoidance of load droop and sag Regeneration and braking capability during load lowering
Requirements:
y y y y Precise regulation of speed to ensure a consistent end product High starting torque demand in many applications Maximum efficiency under all conditions Safe operation to prevent accidents and injuries
Requirements:
y y y Precise control of motor torque over a broad speed range Accurate control of material tension under all conditions Open or closed loop control capability, based on tension feedback or winding diameter Web break protection in case of material breakage
Optidrive P2 provides:
y Dedicated Hoist Mode Operation with motor holding brake control algorithm Up to 200% torque from zero speed in vector operation without encoder feedback Multiple Preset Speed or variable speed operation Built in dynamic braking transistor, requires only an external resistor
Optidrive P2 Provides:
y PM Motor control mode to allows open loop operation with Permanent Magnet motors for maximum efficiency Maximum starting torque with standard AC motors Better than 0.5% speed holding accuracy in Open Loop Vector Operation Dedicated Safe Torque Off input complies with EN62061 SIL Level 2 for safe operation
Optidrive P2 Provides:
y PID Closed Loop Tension Control with feedback from a load cell or dancer arm Open Loop Vector control provides optimum control of the output torque level Encoder feedback option allows for a very wide speed range, even down to zero speed Safe Torque Off input immediately disables the drive in Emergency conditions
y y
y y
www.invertek.co.uk
7
Fieldbus Interfaces
Communication Options
Profibus DP
Extended I/O
y y Additional 3 Digital Inputs Additional Relay Output
Extended Relay
Additional 3 Relay Outputs: Relay 3 Drive Healthy Indication Relay 4 Drive Fault Indication Relay 5 Drive Running Indication Functions are programmable / adjustable
DeviceNet
Ethernet IP
Optistick
Rapid Commissioning
y y y Allows rapid copying of parameters between multiple drives Provides Bluetooth wireless interface to a PC running OptiTools Studio Backup and restore of drive parameters
Powerful PC Software
Drive commissioning and parameter backup
y y y y Real-time parameter editing Drive network communication Parameter upload, download and storage Simple PLC function programming
www.invertek.co.uk
9
ct R
de
du
de
Mo
Mo
ne
du
ct R
ne
kW
0.75 1.5 2.2 0.75 1.5 2.2 4 5.5 5.5 7.5 11 15 18.5 22 30 37 45 55 75 0.75 1.5 2.2 4 5.5 7.5 11 11 15 18.5 22 30 37 45 55 75 90 110 132 160 200 250
1 2 3 1 2 3 5 7.5 7.5 10 15 20 25 30 40 50 60 75 100 1 2 3 5 7.5 10 15 15 20 25 30 40 50 60 75 120 150 175 200 250 300 350
4.3 7 10.5 4.3 7 10.5 18 24 24 30 46 61 72 90 110 150 180 202 248 2.2 4.1 5.8 9.5 14 18 24 24 30 39 46 61 72 90 110 150 180 202 240 302 370 450
2 2 2 2 2 2 3 3 4 4 4 5 5 6 6 6 6 7 7 2 2 2 2 3 3 3 4 4 4 4 5 5 6 6 6 6 7 7 7 8 8
ODP - 2 - 2 2 075 - 1 K F 4 # - # # ODP - 2 - 2 2 150 - 1 K F 4 # - # # ODP - 2 - 2 2 220 - 1 K F 4 # - # # ODP - 2 - 2 ODP - 2 - 2 ODP - 2 - 2 ODP - 2 - 3 ODP - 2 - 3 ODP - 2 - 4 ODP - 2 - 4 ODP - 2 - 4 ODP - 2 - 5 ODP - 2 - 5 ODP - 2 - 6 ODP - 2 - 6 ODP - 2 - 6 ODP - 2 - 6 ODP - 2 - 7 ODP - 2 - 7 ODP - 2 - 2 ODP - 2 - 2 ODP - 2 - 2 ODP - 2 - 2 ODP - 2 - 3 ODP - 2 - 3 ODP - 2 - 3 ODP - 2 - 4 ODP - 2 - 4 ODP - 2 - 4 ODP - 2 - 4 ODP - 2 - 5 ODP - 2 - 5 ODP - 2 - 6 ODP - 2 - 6 ODP - 2 - 6 ODP - 2 - 6 ODP - 2 - 7 ODP - 2 - 7 ODP - 2 - 7 ODP - 2 - 8 ODP - 2 - 8 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 075 - 3 150 - 3 220 - 3 040 - 3 055 - 3 055 - 3 075 - 3 110 - 3 150 - 3 185 - 3 022 - 3 030 - 3 037 - 3 045 - 3 055 - 3 075 - 3 075 - 3 150 - 3 220 - 3 400 - 3 055 - 3 075 - 3 110 - 3 110 - 3 150 - 3 185 - 3 220 - 3 300 - 3 370 - 3 045 - 3 055 - 3 075 - 3 090 - 3 110 - 3 132 - 3 160 - 3 200 - 3 250 - 3 K K K K K K K K K K K K K K K K K K K K K K K K K K K K K K K K K K K K K K F 4 #-## F 4 #-## F 4 #-## F 4 #-## F 4 2 -## F 4 N-## F 4 N-## F 4 N-## F 4 N-## F 4 N-## F #N - # # F #N - # # F #N - # # F #N - # # F #N - # # F #N - # # F 4 #-## F 4 #-## F 4 #-## F 4 #-## F 4 #-## F 4 #-## F 4 2 -## F 4 N-## F 4 N-## F 4 N-## F 4 N-## F 4 N-## F 4 N-## F #N - # # F #N - # # F #N - # # F #N - # # F #N - # # F #N - # # F #N - # # F # 4 -## F # 4 -##
HP
kW
HP Amps Size
Pr o
Pr o
Ge
ODP - 2 - 2 2 010 - 1 H F 4 # - # # ODP - 2 - 2 2 020 - 1 H F 4 # - # # ODP - 2 - 2 2 030 - 1 H F 4 # - # # ODP - 2 - 2 ODP - 2 - 2 ODP - 2 - 2 ODP - 2 - 3 ODP - 2 - 3 ODP - 2 - 4 ODP - 2 - 4 ODP - 2 - 4 ODP - 2 - 5 ODP - 2 - 5 ODP - 2 - 6 ODP - 2 - 6 ODP - 2 - 6 ODP - 2 - 6 ODP - 2 - 7 ODP - 2 - 7 ODP - 2 - 2 ODP - 2 - 2 ODP - 2 - 2 ODP - 2 - 2 ODP - 2 - 3 ODP - 2 - 3 ODP - 2 - 3 ODP - 2 - 4 ODP - 2 - 4 ODP - 2 - 4 ODP - 2 - 4 ODP - 2 - 5 ODP - 2 - 5 ODP - 2 - 6 ODP - 2 - 6 ODP - 2 - 6 ODP - 2 - 6 ODP - 2 - 7 ODP - 2 - 7 ODP - 2 - 7 ODP - 2 - 8 ODP - 2 - 8 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 010 - 3 H 020 - 3 H 030 - 3 H 050 - 3 H 075 - 3 H 075 - 3 H 100 - 3 H 150 - 3 H 020 - 3 H 025 - 3 H 030 - 3 H 040 - 3 H 050 - 3 H 060 - 3 H 075 - 3 H 100 - 3 H 010 - 3 H 020 - 3 H 030 - 3 H 050 - 3 H 075 - 3 H 100 - 3 H 150 - 3 H 150 - 3 H 200 - 3 H 250 - 3 H 300 - 3 H 040 - 3 H 050 - 3 H 060 - 3 H 075 - 3 H 120 - 3 H 150 - 3 H 175 - 3 H 200 - 3 H 250 - 3 H 300 - 3 H 350 - 3 H F 4 #-## F 4 #-## F 4 #-## F 4 #-## F 4 2 -## F 4 N-## F 4 N-## F 4 N-## F 4 N-## F 4 N-## F #N - # # F #N - # # F #N - # # F #N - # # F #N - # # F #N - # # F 4 #-## F 4 #-## F 4 #-## F 4 #-## F 4 #-## F 4 #-## F 4 2 -## F 4 N-## F 4 N-## F 4 N-## F 4 N-## F 4 N-## F 4 N-## F #N - # # F #N - # # F #N - # # F #N - # # F #N - # # F #N - # # F #N - # # F # 4 -## F # 4 -##
Ge
kW Models: Factory Settings Motor Rated Frequency: 50Hz Motor Rated Voltage: 400V
HP Models: Factory Settings Motor Rated Frequency: 60Hz Motor Rated Voltage: 460V
Replace # in model code with colour-coded option IP20 units are available with 7 Segment LED Display only
NOT TO SCALE
Size
Enclosure Height (mm) Width (mm) Depth (mm) Weight (kg)
2
IP20 221 112 185 1.8
2
IP66 257 188 239.5 4.8
3
IP20 261 131 205 3.5
3
IP66 310 211 251.5 7.3
4
IP55 440 173 230 11.5
5
IP55 540 235 270 22.5
6
IP55 865 330 340 50
7
IP55 1280 330 370 80
10
N o ke T B r I n t r a ke a n s er n i T a l B r a ns sto r r a k i s to En eT r clo r an IP2 su sis t 0 or re IP4 0 IP5 5 IP6 6 IP6 Switc 6 N he on d -s w Di i tc h sp ed 7 S l ay egm OL en ED t LE Dis D D pla isp PC lay BC y St a nd oa ard t in Fu l l C Co g on atin fo r ma g lC oat ing
ns
tio
od
od
a ng
lC
lC
a ng
tio
ns
Br
1 1 1 1 1 1
1 1 1 1 1 1 1 1 1
8
IP40 2000 516 500 270 W D
Drive Specification
Input Ratings
Supply Voltage Supply Frequency Displacement Power Factor Phase Imbalance Inrush Current Power Cycles 200 240V 10% 380 480V 10% 48 62Hz > 0.98 3% Maximum allowed < rated current 120 per hour maximum, evenly spaced 230V 1 Phase Input: 0.752.2kW (13HP) 230V 3 Phase Input: 0.7575kW (1100HP) 400V 3 Phase Input: 0.75250kW 460V 3 Phase Input: 1350HP 150% for 60 seconds Stopping Mode 0 500Hz, 0.1Hz resolution 98% Storage : 40 to 60C Operating : 10 to 40C Up to 1000m ASL without derating Up to 2000m maximum UL Approved Up to 4000m maximum (non UL) Above 1000m : Derate by 1% per 100m 95% Max, non-condensing IP20 (Size 2, 3) IP40 (Size 8) IP55 (Size 4, 5, 6, 7) IP66 (Size 2, 3) Setpoint Control Digital Braking Skip Frequency
Programming
Keypad Display PC
Built-in Keypad as standard Optional remote mountable keypad Optional OLED or LED display (OLED Display Multi Language) OptiTools Studio V/F Voltage Vector Energy Optimised V/F Sensorless Vector Speed Control Sensorless Vector Torque Control Closed Loop (Encoder) Speed Control Closed Loop (Encoder) Torque Control Open Loop PM Vector Control
I/O Specification
Power Supply
24 Volt DC, 100mA, Short Circuit Protected 10 Volt DC, 5mA for Potentiometer 5 Total as standard (Optional additional 3)
Programmable Inputs
Control Specification
Control Method
3 Digital (Optional additional 3) 2 Analog / Digital Selectable 10 30 Volt DC, internal or external supply, NPN Response time : < 4ms Resolution : 12 bits Response time : < 4ms Accuracy : < 1% full scale Parameter adjustable scaling and offset 4 Total (Optional additional 3) 2 Analog / Digital 2 Relays (Optional additional 3) Maximum Voltage : 250 VAC, 30 VDC Switching Current Capacity : 6A AC, 5A DC
Digital Inputs
Output Ratings
Output Power Overload Capacity Output Frequency Typical Efficiency
Analog Inputs
PWM Frequency
4 32kHz Effective Ramp to Stop : User Adjustable 0.1 600 seconds Coast to Stop Motor Flux Braking Built-in Braking Transistor (Optional for frame sizes 6 & 7) Single point, user adjustable 0 to 10 Volts 10 to 0 Volts 10 to 10 Volts 0 to 20mA 20 to 0mA 4 to 20mA 20 to 4 mA Motorised Potentiometer (Keypad) Modbus RTU CANopen Profibus DP, DeviceNet, EthernetIP
Ambient Conditions
Temperature
Control Features
Dedicated Hoist Operation Mode Internal PID control with feedback display Last 4 Trips stored with time stamp Logging of data prior to trip for diagnostic purposes : Output Current, Drive Temperature, DC Bus Voltage Maintenance Indicator with user adjustable maintenance interval Onboard service life monitoring Hours Run Meter Resettable & Non Resettable kWh meters Adjustable speed electrical power drive systems. EMC requirements.
Altitude Humidity
Analog Signal
Enclosure
Ingress Protection
Optional
Standards Compliance
EN 618003:2004
Connection Diagram
Function
Digital Input 1 Digital Input 2 Digital Input 3
ODP-2-22075-1KF4#-##
Product Family Generation Frame Size 200-240V = 2 380-480V = 4 Supply Voltage
Default Setting
Drive Enable Forward / Reverse Select Preset Speed 1 Select
Analog Output 1 0 Volt Analog Input 2 Analog Output 2 Safe Torque Off Input Safe Torque Off Input
Motor Speed
Motor Current
Output Relay 1
Display
Output Relay 2
PCB Coating
Drive Running
11
INVERTEK DRIVES LIMITED UK HEAD OFFICE Offas Dyke Business Park, Welshpool, Powys. UK SY21 8JF Tel: +44 (0)1938 556868 Fax: +44 (0)1938 556869 Email: sales@invertek.co.uk