Technical Service Data

Volume 420, June 2003

Sets 4733, 4734, 4735, 4736, 4737, 4738, 4739,
4740, 4741, 4742, 4743, 4744 & Photofact Gold 24
This technical service data is available for you to consult but NOT TO PHOTOCOPY .
PHOTOCOPYING THIS MATERIAL IN PAPER OR DIGITAL FORM IS A
VIOLATION OF THE LAW. If you would like your own a paper or electronic copy of a
specific manual, you can order it from Sams Technical Publishing at
www.samswebsite.com or 1.800.428.SAMS. We appreciate your cooperation.
Reproduction or use of editorial or pictorial content, in any manner, electronically or
otherwise, without express permission is prohibited. No responsibility is assumed with
respect to application or patent liability of the included material.

Sams Technical Publishing LLC

9850 E. 30th St.
Indianapolis IN 46229 U.S.A
www.samswebsite.com
2003, Sams Technical Publishing. All rights reserved.
ISBN 0-7906-5420-2

4733
Technical Service Data

Cold Leaka
ge Chec
ks ffor
or Receiver
ound
Leakag
Checks
Receiverss with Isolated Gr
Ground

Use EXTREME CAUTION when servicing the high voltage circuits. To

discharge static high voltage, connect a 10K ohms resistor in series with a
test lead between the receiver ground and CRT anode lead. DO NOT lift
the CRT by the neck. Always wear shatterproof goggles when handling
the CRT to protect eyes in case of implosion.

X-RA
Y RADIA
TION AND HIGH VOL
TAGE LIMITS
X-RAY
RADIATION
OLT
Be aware of the instructions and procedures covering X-ray radiation. In
solid-state receivers and monitors, the CRT is the only potential source of
X-rays. Keep an accurate high voltage meter available at all times. Check
meter calibration periodically. Whenever servicing a receiver, check the
high voltage at various brightness levels to be sure it is regulating
properly. Keep high voltage at rated value, NO HIGHER. Excessive high
voltage may cause X-ray radiation or failure of associated components.
DO NOT depend on protection circuits to keep voltage at rated value.
When troubleshooting a receiver with excessive high voltage, avoid close
contact with the CRT. DO NOT operate the receiver longer than
necessary. To locate the cause of excessive high voltage, use a variable
AC transformer to regulate voltage. In present receivers, many electrical
and mechanical components have safety related characteristics which are
not detectable by visual inspection. Such components are identified by a
# on both the schematic and the parts list. For SAFETY, use only
equivalent replacement parts when replacing these components.

Hot Leaka
ge Current Chec
Leakag
Checkk
Plug the AC cord directly into an AC outlet. DO NOT use an isolation
transformer. Use a 1500 ohms, 10W resistor in parallel with a .15F
capacitor to connect between any exposed metal parts on the receiver and
a good earth ground. (See figure below.) Use an AC voltmeter with at
least 5000 ohms per volt sensitivity to measure the voltage across the
resistor. Check all exposed metal parts and measure voltage at each point.
Voltage measurements should not exceed .75VAC, 500A. Any value
exceeding this limit constitutes a potential shock hazard and must be
corrected. If the AC plug is not polarized, reverse the AC plug and repeat
exposed metal part voltage measurement at each point.

MODEL G27648YX1 (CHASSIS CTC203AA)

SER
VICING THE HIGH VOL
TAGE AND CR
T
SERVICING
OLT
CRT

Unplug the AC cord, connect a jumper across the plug prongs, and turn
the power switch on (if applicable). Use an ohmmeter to measure the
resistance between the jumped AC plug and any exposed metal cabinet
parts such as antenna screw heads, control shafts, or handle brackets.
Exposed metal parts with a return path should measure between 1M
ohms and 5.2M ohms. Parts without a return path must measure infinity.

GENERAL GUIDELINES
Perform a final SAFETY CHECK before returning receiver to customer.
Check repaired area for poorly soldered connections, and check entire
circuit board for solder splashes. Check board wiring for pinched wires or
wires contacting any high wattage resistors. Check that all control knobs,
shields, covers, grounds, and mounting hardware have been replaced. Be
sure to replace all insulators and restore proper lead dress.

INDEX

RCA
Model G27648YX1 (Chassis CTC203AA)

Error Codes Chart .................................. 1

GridTrace Location
Main Board ..................................... 4
High Voltage Shutdown Test .................. 1
IC Functions ........................................... 2
Important Parts Information ................... 4
Miscellaneous Adjustments .................... 1
Parts List ................................................. 4
Placement Chart ..................................... 1
Safety Precautions .................................. 1
Schematic Component Location ............ 3
Schematic Notes ..................................... 2
Schematics
Audio ............................................... 3
Comb Filter ..................................... 3
Gemstar 4 ........................................ 3
Power Supply .................................. 2
Television ........................................ 2
Test Equipment ....................................... 1
Tuner Information .................................. 1

4733

SAFETY CHECKS FIRE AND SHOCK HAZARD

Only qualified service technicians who are familiar with safety checks
and guidelines should perform service work. Before replacing parts,
disconnect power source to protect electrostatically sensitive parts. Do
not attempt to modify any circuit unless so recommended by the
manufacturer. When servicing the receiver, use an isolation transformer
between the line cord and power receptacle.

4733

SER
VICE WARNING
SERVICE

SET 4733

SAFETY PRECA
UTIONS
PRECAUTIONS

Representative Model

Essential co
vera
ge
covera
verag
...
for ser
vicing a tele
vision receiver
servicing
television
receiver...
hematics
Sc
Schematics
Component locations
ts list
Par
arts

HIGH VOL
TAGE SHUTDO
WN TEST
OLT
SHUTDOWN

Coverage includes these additional models and chassis:

Momentarily short BC14901 (see Q14901 base) to ground. The receiver should lose raster and sound. If
receiver does not lose raster and sound, the shutdown circuit should be repaired. To resume normal
operation, remove AC power for approximately 30 seconds and then turn the receiver on.

Models
G27648YX51
G27648YX51
G27648YX52
G27648YX52

Chassis
CTC203AA5
CTC203AA9
CTC203AA5
CTC203AA9

The listing of any available replacement part herein in no case constitutes a recommendation, warranty, or guarantee by
SAMS Technical Publishing as to the quality and suitability of such replacement part. The numbers of the listed parts have
been compiled from information furnished to SAMS Technical Publishing by the manufacturers of the specific type of
replacement part listed.
Reproduction or use, without express permission, of editorial or pictorial content, in any manner, is prohibited. No patent
liability is assumed with respect to the use of the information contained herein.

2003 SAMS Technical Publishing LLC

UPC
HERE

9850 East 30th Street

Indianapolis, IN 46229

Page 1

SET 4733

For Supplier Ad
dress,
Address,
See PHO
TOF
ACT Ann
ual Inde
PHOT
OFA
Annual
Indexx

03PF02123

RCA

Printed in the United States of America 5 4 3 2 1

JUNE 2003

SET 4733

Page1

SET 4733

TUNER INFORMATION
T
TUNER VOL
TAGE CHAR
OLT
CHART

MISCELLANEOUS ADJUSTMENTS

TUNER TERMINAL GUIDE

NOTE: All procedures require an antenna connected and power applied

to the set.

Pin

VHF Lo
w Band
Low

VHF High Band

UHF Band

HIGH VOL
TAGE CHECK
OLT

(1) AGC
(2) NC
(3) +5V
(4) CLOCK
(5) DATA
(6) +5V
(7) +5V
(9) +32V
(11) IF

2.5V
1.3V
5.2V
5.1V
5.1V
5.2V
5.2V
34.5V
0V

2.5V
4.3V
5.2V
5.1V
5.1V
5.2V
5.2V
34.5V
0V

3.0V
5.7V
5.2V
5.1V
5.1V
5.2V
5.2V
34.5V
0V

Tune in a picture. Set brightness, contrast, and color to minium. Connect

a high voltage probe to the CRT anode. High voltage should measure
between 26kV and 28kV.

(3)

(5)

(7)

(9)

NOTE: See Service Adjustment Parameters to change drive and bias

values.
Press menu button for collapsed raster service line. Disconnect the
antenna. Preset the red, green, and blue drive values to 32. Adjust
screen control for a service line that is just visible. Adjust red,
green, and blue drives to obtain a white raster. Check the low light
to high light gray scale tracking. Repeat the procedure, if necessary, to obtain the best performance.

SER
VICE MENU
SERVICE

(6)

t
t

(4)

(1)

NOTE: VHF Low Band voltages taken on channel 2.

VHF High Band voltages taken on channel 7.
UHF Band voltages taken on channel 14.

(2)

COLOR TEMPERA
TURE
TEMPERATURE

The following adjustment procedures are accessed thru a service menu. To access the service menu, turn the receiver on, press the menu button
and hold it down while pressing the power button. While holding down the menu button, release the power button and press the volume +
button. The screen will display a one line menu, on the left the parameter P0, and on the right the value of that parameter V0. Release buttons.
Adjustments are made by selecting the proper parameter and changing the value of that parameter. To change the parameter number use channel
up and down buttons. To adjust the current value of that parameter use volume + and - buttons. To access and change any of the adjustments, the
proper parameter pass number must be entered. This information is listed at the beginning of the alignment. When these parameters are
modified, the T-Chip and the corresponding EEPROM are updated. All service adjustments are bus controlled, except focus and screen.
NOTE: In order to adjust the RF AGC, audio or video levels, tuner, PIP, or stereo circuits, the ChipperCheck hardware and software must be
used. This can be purchased from Thomson Electronics. Before making any changes to any of the values, record the On Set values.

(11)

SER
VICE ADJUSTMENT PARAMETERS
SERVICE
Parameter
No.
Parameter Name

On Set
Value

Value
Rang
e
Range

Comment

Must set to 76

May not advance until value is set to 76.

Pass number for service

adjustment parameters.
Error Code 1

0 - 255

Error Code 2

0 - 255

Error Code 3

0 - 255

Horizontal Phase

10

0 - 15

EW DC (Width)

16

0 - 31

6
7
8
9
10
11

EW Amplitude
EW Tilt
Top Corner Pin Correction
Bottom Corner Pin Correction
Vertical DC
Vertical Size

8
8
2
2
33
84

0 - 15
0 - 15
0-7
0-7
0 - 63
0 - 127

12

Vertical Countdown Mode

0-3

13
14
15
16
17
18
19
20
21
22
23

Red Bias
30
Green Bias
15
Blue Bias
34
Red Drive
41
Green Drive
33
Blue Drive
32
Gemstar Horizontal OSD Position 166
Gemstar Vertical OSD Position
68
Gemstar PIP Horizontal Position
40
Gemstar PIP Vertical Position
43
Gemstar PIP Window Vertical Size 3

Displays the first error detected. Set to 0 before exiting.

See Error Codes Chart.
Displays the second error detected. Set to 0 before exiting.
See Error Codes Chart.
Displays the last error detected. Set to 0 before exiting.
See Error Codes Chart.
Tune in a crosshatch pattern, adjust to center the pattern on
the screen.
Tune in a crosshatch pattern, adjust for slight horizontal
overscan.
Set value to 8.
Set value to 8.
Set value to 2.
Set value to 2.
Tune in a crosshatch pattern, adjust to center vertically.
Tune in a crosshatch pattern, adjust for slight vertical
overscan.
Set value to 0. ( 0 = Standard, 1 = Non-Standard, 2 = 50Hz,
3 = 48Hz )
Press menu button on the TV set for setup line.
Press menu button on the TV set for setup line.
Press menu button on the TV set for setup line.
Set value to 166.
Set value to 68.
Set value to 40.
Set value to 43.
Set value to 3.

0 - 127
0 - 127
0 - 127
0 - 63
0 - 63
0 - 63
0 - 255
0 - 255
0 - 255
0 - 255
0 - 13

SET 4733

ERROR CODES CHART

Err
or Code
ror
DEC
0
1
3
4
8
9
10
11
16
18
23
24
25
26
32
34
44
102
128
160
186
196
198

HEX
00
01
03
04
08
09
0A
0B
10
12
17
18
19
1A
20
22
2C
66
80
A0
BA
C4
C6

ro
Err
or Location

Condition Indicated

No error code
16.0V fault
12.0V run fault
T4 Chip
T4 Chip
T4 Chip (POR)
F2 PIP module error (POR)
Stereo decoder (POR)
Run IIC Bus held low
Standby IIC Bus held low
Gemstar 4 Board
Gemstar 4 Board
Gemstar 4 Board
Gemstar 4 Board
Gemstar 4 Board
Gemstar 4 Board
F2 PIP module error
Octal DAC
Stereo decoder
Main or PIP tuner EEPROM
T4 Chip
Main tuner PLL/DAC
Main tuner PLL/DAC

16.0V STBY source is failing.

12.0V source is failing.
Run supply failed.
X-ray protection caused high voltage shutdown.
Power supply problem at (POR) power on reset.
Power supply problem at (POR) power on reset/PIP.
Power supply problem at reset/Stereo decoder.
Run IIC clock or data held low.
Standby IIC clock or data held low.
Guide fatal error on set using Gemstar 4 Board.
Watchdog error on set using Gemstar 4 Board.
Task monitor error on set using Gemstar 4 Board.
Task monitor error on set using Gemstar 4 Board.
CPU error on set using Gemstar 4 Board.
Gemstar fails to acknowledge.
F2PIP fails to acknowledge.
Octal DAC fails to acknowledge.
Stereo decoder fails to acknowledge.
Main or PIP tuner EEPROM fails to acknowledge.
T4 Chip fails to acknowledge.
Main tuner PLL IC fails to acknowledge.
Main tuner DAC IC fails to acknowledge.

ERR
OR CODES
ERROR
If certain failures occur, the matching error codes will be stored in the EEPROM. These error codes will be displayed in parameters 1, 2, and 3. The first
failure error code will be stored at parameter 1 and the second failure error code will be stored at parameter 2. Parameter 3 will be updated to display the
most recent failure occurred in the chassis. If a failure of a bus IC occurred, the normal acknowledgment checking of that bus will be disabled in the
service mode and the address of that IC which failed will be stored in one of the error code parameters. After every repair is done to the chassis it is
recommended to check the error code parameters, and reset them back to value 0.

TEST EQUIPMENT
Test equipment listed by participating manufacturer illustrates
typical or equivalent equipment used by Sams engineers to obtain
measurements. This equipment is compatible with most types used
by field service technicians.

Equipment

Sencore No.

Oscilloscope
Generators
RGB
Multiburst Signal
Color Bar
TV Stereo
Digital VOM
Frequency Meter
Hi-Voltage Probe
Accessory Probes
Isolation Transformer
Capacitance Analyzer
CRT Analyzer
AC Leakage Tester
Inductance Analyzer
Flyback Yoke Tester
Field Strength Meter
Transistor Tester
Horizontal Analyzer
Video Analyzer

SC3100
CM2125
VG91
VG91
VG91
SC3100
SC3100
HP200
TP212
PR570
LC102
CR7000
PR570
LC102
TVA92
SL753
TF46
HA-2500
VG91, TVA92

P
age1
Pa

RCA

MODEL G27648YX1 (CHASSIS CTC203AA)

P
age1
Pa
SET 4733

Page2

SET 4733

SET 4733

P
age2
Pa

Page2

SET 4733

RCA

MODEL G27648YX1 (CHASSIS CTC203AA)

P
age2
Pa
SET 4733

Page3

SET 4733

SET 4733

P
age3
Pa

Page3

SET 4733

SET 4733

P
age3
Pa

SCHEMA
TIC COMPONENT LOCA
TION GUIDE
SCHEMATIC
LOCATION
C12304
C12305
C12306
C12307
C12308
C12310
C12312
C12313
C12314
C12601
C12602
C12701
C12702
C12703
C12704
C12706
C12707
C12708
C12709
C12710
C12711
C12712
C12713
C12714
C12715
C12716
C12717
C12718
C12801
C12802
C12803
C12805
C12806
C12807
C13102
C13114
C13119
C13141
C13163
C13205
C13501
C13502
C13503
C13504
C14101
C14102
C14103
C14104
C14105
C14106
C14107
C14108
C14109
C14110
C14111
C14112
C14113
C14114
C14115
C14116
C14118
C14119
C14121
C14122
C14124

A4
A5
C2
C3
C3
B4
C28
C3
C28
B32
B32
A7
C10
C10
C9
D4
C28
C28
B8
B9
B11
A28
C10
C13
B13
B13
C9
C10
C8
B7
C9
B6
C8
C8
A7
D46
B52
C46
C24
B50
D46
D46
C45
C45
B19
B20
C19
C19
C19
C20
C20
A20
A22
A24
B23
B23
B21
B24
C21
D23
A28
B24
B24
A24
A22

C14125
C14126
C14127
C14150
C14151
C14152
C14153
C14154
C14155
C14158
C14159
C14160
C14201
C14203
C14204
C14205
C14206
C14206
C14207
C14208
C14209
C14210
C14211
C14212
C14213
C14302
C14303
C14304
C14305
C14306
C14309
C14310
C14320
C14321
C14322
C14401
C14402
C14403
C14404
C14405
C14406
C14502
C14504
C14505
C14506
C14507
C14521
C14701
C14702
C14703
C14704
C14706
C14710
C14711
C14901
C14902
C14903
C14904
C15101
C17416
C17417
C26901
C26902
C26905
C26905A

B20
C19
C20
C27
C26
B24
B24
B27
B28
B24
B23
B27
A17
A19
A19
A20
A20
A20
C17
A17
A18
A18
B18
C17
C17
E5
E5
E6
E6
E6
E5
E5
D2
D2
E4
E7
E8
D9
D9
D10
E8
D6
D8
D7
E21
E21
D5
E20
D19
D19
D19
E20
E3
E21
E3
E2
D3
D3
D15
C51
C51
D28
D27
C32
D27

C26906
C26907
C26908
C26910
C26911
C26915
C26916
C26917
CF12201
CF12301
CF12351
CR11401
CR11402
CR11403
CR11501
CR11502
CR11503
CR11504
CR11505
CR11601
CR11602
CR11603
CR12301
CR12702
CR13501
CR14101
CR14102
CR14103
CR14104
CR14105
CR14106
CR14107
CR14108
CR14109
CR14110
CR14111
CR14113
CR14114
CR14115
CR14117
CR14201
CR14202
CR14203
CR14204
CR14205
CR14210
CR14301
CR14401
CR14501
CR14701
CR14702
CR14704
CR14901
CR14902
CR26901
CR26902
DY1
F14201
FB13201
FB14106
FB14107
FB14108
FB14109
FB14110
FB14114

E33
B33
B33
C28
D28
B29
C30
D27
A3
C4
B4
B29
E32
D32
D41
D41
D43
D23
D24
B41
C37
C37
B5
E4
D46
B18
B18
C19
C19
C18
A22
B23
B21
B21
B23
D21
E24
E24
C27
C19
A19
A19
A19
A19
B18
A19
E5
D10
D7
E19
D19
E20
E3
E3
D27
D27
D9
A17
B50
B22
A22
A22
B20
A24
B21

FB14401
FB14501
FL12601
IR3401I
J11401
J11401
J11401
J11402
J11402
J11403
J13201
K14201
K14201
L12301
L12302
L12303
L12305
L12352
L12705
L14101
L14102
L14103
L14105
L14200
L14401
L14402
L15101
L26901
PW14201
Q11501
Q11603
Q11901
Q12301
Q12701
Q12702
Q12703
Q12704
Q13101
Q13103
Q13104
Q13105
Q13301
Q13302
Q13501
Q13503
Q14101
Q14102
Q14103
Q14104
Q14105
Q14106
Q14107
Q14108
Q14115
Q14201
Q14301
Q14302
Q14401
Q14901
Q15101
Q15102
Q15103
Q26901
Q26902
Q26903

E8
D5
B32
A45
B37
B37
C29
C44
C44
D30
B51
A18
B18
C4
B3
B4
C27
B4
C27
B28
B22
A24
A23
A18
E7
D9
D21
C26
A17
D23
C38
C41
B5
C13
A13
B13
B13
A8
D46
B51
B51
E46
E46
D46
C46
B20
B19
C19
A25
A25
D21
D21
B19
B27
B17
E6
E5
E7
D3
A14
C14
B14
D35
D31
B29

Q26904
Q26905
R3401
R3402
R3404
R5050
R11401
R11402
R11403
R11404
R11405
R11406
R11407
R11408
R11409
R11410
R11411
R11412
R11413
R11414
R11460
R11461
R11462
R11463
R11501
R11502
R11503
R11504
R11505
R11506
R11507
R11508
R11509
R11510
R11511
R11512
R11513
R11514
R11601
R11602
R11603
R11604
R11605
R11606
R11607
R11608
R11609
R11611
R11612
R11613
R11614
R11615
R11616
R11617
R11618
R11619
R11620
R11621
R11622
R11623
R11624
R11625
R11626
R11627
R11628

C30
C31
A45
A46
A46
D12
B37
B38
B37
B38
C29
B29
C44
C44
C44
D44
E31
E31
D31
D31
B38
B38
C43
C43
D40
D40
D40
D40
D41
D40
D41
D42
D42
D42
D38
E38
D23
D23
A5
D39
C39
C39
B38
D38
D38
D38
D38
A40
A40
B40
A41
C38
C38
B38
A5
C37
C37
B40
B40
B41
B41
A41
A41
C38
A38

R11629
R11630
R11631
R11701
R11702
R11703
R11704
R11705
R11706
R11707
R11708
R11709
R11909
R11910
R11911
R11912
R11913
R11915
R11917
R11918
R11919
R11920
R11921
R12201
R12302
R12303
R12304
R12305
R12306
R12307
R12308
R12309
R12310
R12311
R12314
R12315
R12316
R12317
R12318
R12351
R12601
R12701
R12702
R12703
R12704
R12705
R12706
R12707
R12708
R12710
R12711
R12712
R12713
R12714
R12715
R12716
R12717
R12718
R12719
R12720
R12721
R12722
R12723
R12724
R12725

A38
A38
A38
D37
E37
D37
D38
D38
E38
E39
D37
E37
C43
A42
A42
B42
B42
B41
C41
C41
C41
A44
B44
A3
B2
B1
B4
D45
E24
C5
A5
B4
B3
B4
C2
C2
C3
B3
C4
B4
B32
C10
E4
C10
A7
C9
C12
A12
B12
B2
B2
B12
B12
B10
C13
C13
C13
C13
A13
A13
A13
A13
B13
B13
B13

R12726
R12727
R12731
R12801
R12802
R12803
R12804
R12805
R12806
R12807
R12808
R13101
R13102
R13103
R13108
R13109
R13110
R13111
R13112
R13113
R13118
R13119
R13121
R13122
R13123
R13124
R13125
R13126
R13128
R13130
R13131
R13134
R13135
R13136
R13139
R13142
R13143
R13144
R13165
R13166
R13169
R13176
R13180
R13181
R13182
R13183
R13185
R13188
R13189
R13190
R13191
R13192
R13198
R13203
R13314
R13315
R13316
R13317
R13318
R13319
R13320
R13321
R13322
R13501
R13503

C10
B13
D3
C7
C7
C9
C8
B7
C8
C8
C8
A7
A8
A8
A7
D46
D45
D46
D46
C46
B47
B47
D46
A46
D46
C45
C45
B47
B51
C50
B50
A51
A51
B51
A52
A51
C50
D50
E51
B51
C50
B51
B51
B50
B50
D43
D44
C46
B46
B46
B46
D51
E51
B50
E46
E45
E46
E46
E46
E45
E45
E46
E46
D45
D46

R13504
R13505
R13508
R13510
R13511
R13512
R14101
R14102
R14103
R14104
R14105
R14106
R14107
R14108
R14109
R14110
R14111
R14112
R14113
R14114
R14115
R14116
R14117
R14118
R14119
R14120
R14121
R14122
R14123
R14124
R14126
R14127
R14128
R14129
R14130
R14132
R14135
R14151
R14153
R14155
R14157
R14158
R14159
R14201
R14202
R14204
R14205
R14206
R14303
R14304
R14305
R14306
R14309
R14310
R14318
R14319
R14320
R14321
R14322
R14323
R14324
R14326
R14327
R14328
R14401

D46
C46
C45
C46
C45
C45
B18
B18
B19
B19
C20
B19
B19
C20
C19
C19
C19
C19
C20
D20
D20
D20
A20
A24
A23
D23
E52
A25
A25
B22
D20
D21
D22
C20
D23
D22
D20
C26
B23
B27
B27
B27
B27
A17
A18
A20
A17
B17
D1
E5
E6
E6
E5
E4
E1
E1
D2
D4
E4
D4
D1
D1
D1
D4
D10

R14402
R14403
R14501
R14503
R14504
R14506
R14507
R14508
R14509
R14520
R14701
R14702
R14703
R14704
R14705
R14706
R14851
R14901
R14902
R14903
R14904
R14906
R14909
R14910
R15101
R15102
R15103
R15104
R15105
R15106
R15107
R15108
R15109
R15118
R17130
R17402
R17403
R17409
R17411
R26901
R26902
R26903
R26904
R26905
R26906
R26907
R26908
R26910
R26910A
R26911
R26912
R26913
R26915
R26916
R26917
R26921
R26922
R26923
R26924
R26925
R26926
R26927
R26928
R26929
R26930

E7
E10
D8
D5
D6
D6
D8
E20
E21
D5
D19
D20
A16
E3
E3
D3
D4
E3
E2
E2
D3
E3
D3
D2
A15
C15
B15
A15
C15
B15
A14
C14
B14
D16
C1
B51
C51
C51
C51
D27
D31
E33
E32
D31
D32
D32
D33
D32
D27
D33
B33
B33
B30
D35
D36
B30
B30
B29
B30
B29
C30
B30
C30
C31
C31

RN14501
RT14201
SF12301
SP1
SP2
SW3410I
SW3412I
SW3420I
SW3421I
SW3430I
SW3431I
T14101
T14201
T14301
T14401
T14401
U11501
U11501
U11501
U11501
U11601
U11602
U11602
U11900
U11901
U12101
U12101
U12101
U12101
U13102
U14101
U14102
U14103
U14104
U14150
U14501
U26901
U26902
U26903
V101
Y12801
Y14101

SET 4733

D5
A18
B1
A44
B44
B45
B45
B45
B45
B45
B45
A21
A17
E7
D11
E18
D37
D41
D42
E37
A39
A41
B41
A43
B43
A4
B2
B7
D2
A52
C19
D19
C23
A26
C27
D7
C34
A34
A31
C16
B9
D2

MODEL G27648YX1 (CHASSIS CTC203AA)

A45
E31
D31
B29
B38
B38
C43
C43
C43
C43
D40
D40
D43
D43
D38
E38
A5
C38
C38
C40
D40
C40
C40
B38
B38
C38
B38
D38
D38
C38
C38
C37
A38
D38
E38
C40
B40
B40
D40
A5
D40
A39
A39
A41
B39
A41
A41
A38
A38
E37
D38
D38
E38
E38
A42
B42
C43
B43
A42
B42
A44
B44
C1
B1
D45

RCA

C3401
C11401
C11402
C11403
C11450
C11451
C11453
C11454
C11455
C11456
C11501
C11502
C11503
C11504
C11506
C11507
C11601
C11602
C11603
C11604
C11605
C11606
C11607
C11608
C11609
C11610
C11611
C11612
C11613
C11614
C11615
C11616
C11617
C11618
C11619
C11620
C11621
C11622
C11623
C11624
C11625
C11626
C11627
C11628
C11629
C11630
C11631
C11632
C11633
C11701
C11702
C11703
C11704
C11705
C11906
C11907
C11908
C11909
C11910
C11912
C11913
C11914
C12301
C12302
C12303

P
age3
Pa

Page4

SET 4733

MAIN BO
ARD
BOA
MAIN BO
ARD
, GRIDTRA
CE LOCA
TION GUIDE
BOARD
ARD,
GRIDTRACE
LOCATION
BC14901
C11450
C11451
C11453*
C11454*
C11455*
C11456*
C11501*
C11502*
C11503*
C11504
C11506
C11507
C11601
C11602
C11603
C11604
C11605*
C11606*
C11607*
C11608*
C11609*
C11610*
C11611
C11612*
C11613*
C11614
C11615*
C11616
C11617
C11618
C11619
C11620
C11621*
C11622*
C11623
C11624
C11625*
C11626*
C11627*
C11628
C11629*
C11630
C11631*
C11701*
C11702*
C11703
C11704*
C11705
C11906*
C11907*
C11908
C11909
C11910*
C11912*
C11913
C11914
C12301*
C12302*
C12303*
C12304*
C12305
C12306
C12307*
C12308*
C12310
C12312*
C12313*
C12314
C12701
C12702
C12703
C12704

O7
O3
O3
O3
O3
O3
N3
K2
K2
K1
K1
K1
J2
N2
N2
N2
M3
M3
M3
M3
M2
M2
M2
M2
M1
M2
N2
N2
N2
N3
M2
N3
M3
L2
L2
M3
N1
L2
L2
M2
L1
L2
K2
L1
J2
K2
K2
J3
J2
I2
H2
I2
H2
H2
G2
I1
G1
J5
J5
J4
K5
K5
N6
J5
J5
K5
K5
J5
K6
I4
I4
H5
H3

C12706
F6
C12707
H5
C12708*
H5
C12709*
I4
C12710*
I4
C12711*
I4
C12712*
G3
C12713
H4
C12714*
G4
C12715*
G4
C12716*
H4
C12717*
J5
C12718*
I5
C12801*
I5
C12802*
J4
C12803*
J5
C12805*
J4
C12806
J6
C12807*
J5
C13102*
E1
C13114*
D2
C13119*
E3
C13141*
C4
C13163*
F5
C13205*
O1
C13501*
B4
C13502*
B3
C13503*
B3
C13504*
B4
C14101
K11
C14102
H10
C14103* K11
C14104
J12
C14105
J12
C14106* H11
C14107* F12
C14108
I11
C14109
F10
C14110
E10
C14111
D12
C14112
D11
C14113
F11
C14114
F11
C14115
F11
C14116
E11
C14118
E9
C14119
F5
C14121
F12
C14122
H9
C14124
F10
C14125
I11
C14126* I12
C14127* I12
C14150
H5
C14151
H5
C14152
H6
C14153*
I5
C14154*
F6
C14155
O5
C14158
L6
C14159*
L6
C14160* M6
C14201 M12
C14203
O10
C14204
O11
C14205
L10
C14206 M10
C14207
O11
C14208
N12
C14302*
G8
C14303*
G8
C14304
H8
C14305
H8

C14306
C14309*
C14310
C14320
C14321*
C14322*
C14401*
C14402
C14403
C14404
C14405
C14406
C14502
C14504
C14505
C14506
C14507*
C14521
C14701
C14702*
C14703
C14704
C14706*
C14710
C14711
C14901
C14902
C14903*
C14904*
C17416*
C17417*
CF12201
CF12351
CR11501*
CR11502*
CR11503
CR11504
CR11505*
CR11601*
CR11602
CR11603*
CR12301*
CR12702
CR13501
CR14101
CR14102
CR14103
CR14104
CR14105
CR14106
CR14107
CR14108
CR14109
CR14110
CR14111
CR14113*
CR14114*
CR14115
CR14117
CR14201
CR14202
CR14203
CR14204
CR14205
CR14301
CR14401
CR14501
CR14701
CR14702
CR14704
CR14901
CR14902
F14201

H8
G8
G8
I6
I5
I6
J8
K8
F8
F7
F9
J8
B7
B6
C7
C7
C7
H5
M7
M8
E9
E8
M8
N10
L8
E8
E8
I5
K6
L4
L4
J4
J4
J1
K1
K1
G2
J2
L1
N2
O2
K5
G6
B3
K10
K11
H12
H12
J11
F10
D12
F10
F11
D5
E11
P3
P3
F6
I12
O10
O11
N10
N11
D11
G8
F8
C7
M8
F8
M8
E7
J7
L11

FB13201
FB14106
FB14107
FB14108
FB14109
FB14110
FB14114
FB14401
FB14501
J11403
J11450
J11901
J13103
J13104
J13201
J13202
J14405
K14201
L12301*
L12302
L12303
L12352
L12705
L14101
L14102
L14103
L14105
L14401
L14402
P12701
P14401
P14501
Q11501*
Q11603
Q11901*
Q12301*
Q12701*
Q12702*
Q12703*
Q12704*
Q13101*
Q13103*
Q13104*
Q13105*
Q13301*
Q13302*
Q13501*
Q13503*
Q14101
Q14102
Q14103
Q14104
Q14105*
Q14106*
Q14107*
Q14108*
Q14115
Q14201*
Q14301
Q14302*
Q14401
Q14901
R11460*
R11461*
R11462*
R11463*
R11501*
R11502*
R11503*
R11504*
R11505*
R11506*
R11507*

O1
F10
F10
F10
I11
L5
F10
J8
I6
L9
N3
H1
E3
C3
O1
C1
M9
K11
J4
K4
K5
J6
H5
M6
D6
G9
D11
I8
F9
G3
D8
D6
G2
O2
J1
J4
H4
G4
H4
G4
E2
D2
D2
D2
D4
D4
B3
B4
J11
J11
J11
D10
D10
E12
D11
K11
E6
D7
H9
G8
J8
K7
O3
O3
O3
O3
K3
K3
K1
K3
K1
K3
K1

R11508*
R11509*
R11510*
R11511
R11512
R11513*
R11514*
R11601*
R11602*
R11603*
R11604*
R11605*
R11606*
R11607*
R11608*
R11609*
R11611*
R11612*
R11613*
R11614*
R11615*
R11616*
R11617*
R11618*
R11619*
R11620*
R11621*
R11622*
R11623*
R11624*
R11625*
R11626*
R11627
R11701*
R11702*
R11703*
R11704*
R11705
R11706*
R11707
R11708*
R11709*
R11909
R11910*
R11911*
R11912*
R11913*
R11915*
R11917
R11918*
R11919*
R11920*
R11921*
R12201*
R12302*
R12303*
R12304*
R12305*
R12306*
R12307*
R12308*
R12309*
R12311*
R12314*
R12315*
R12316*
R12317*
R12318*
R12351*
R12701*
R12702
R12703*
R12704

K1
K1
K1
J1
J2
G2
G2
N2
M3
M3
M3
M2
M2
M2
M1
M2
M1
L2
L1
L2
N2
N2
M2
N2
O2
O2
M1
L1
L1
L1
L1
K2
F2
K2
K2
K2
K2
K2
J3
K2
K2
K2
G2
I2
I2
H2
H2
J1
F2
J1
J1
I1
G1
J4
J6
J5
J4
J4
J5
J3
K5
K5
J4
K5
K5
J5
K4
K4
K4
I4
G5
I4
I3

R12705*
R12706*
R12707*
R12708*
R12710
R12711
R12712*
R12713*
R12714*
R12715*
R12716*
R12717
R12718*
R12719*
R12720*
R12721
R12722*
R12723*
R12724*
R12725
R12726*
R12727*
R12731
R12801*
R12802*
R12803*
R12804*
R12805*
R12806*
R12807*
R12808*
R13101
R13102
R13103
R13108
R13109*
R13110*
R13111*
R13112*
R13113*
R13118
R13119
R13121*
R13122*
R13123
R13124*
R13125
R13126*
R13128*
R13130*
R13131*
R13134*
R13135*
R13136*
R13139*
R13142*
R13143
R13144
R13165*
R13166*
R13169*
R13176*
R13180*
R13181*
R13182*
R13183*
R13185*
R13188
R13189
R13190
R13191
R13192*
R13198*

J5
I4
I4
I4
K4
K4
G4
G4
I4
H4
G4
G4
G3
G4
G4
G4
H3
I4
I4
G4
H4
G3
H4
I5
I5
J6
I4
J4
J6
J6
J6
D1
D2
D2
F3
E2
C2
E2
D2
B2
C2
C2
D4
E4
D4
C4
D4
C2
D2
B2
B2
E2
D2
E3
E2
E2
C4
C4
D2
B2
B2
E3
D2
D2
D2
D4
E4
B2
B2
B2
B2
C4
D3

R13203
O1
R13314*
E4
R13315*
D4
R13316*
E4
R13317*
E4
R13318*
E4
R13319*
D5
R13320
D5
R13321*
F5
R13322
F4
R13501*
B4
R13503*
B4
R13504*
B3
R13505*
B3
R13508*
B3
R13510*
C4
R13511*
B3
R13512*
B3
R14101
J10
R14102
J10
R14103
K10
R14104
K11
R14105
H11
R14106
K11
R14107
J11
R14108
J11
R14109
J11
R14110
I11
R14111
I12
R14112* H11
R14113
F11
R14114* E12
R14115
E11
R14116
E12
R14117
I10
R14118
E11
R14119
D12
R14120
D9
R14121
E9
R14122
D10
R14123
D10
R14124
D9
R14126* E12
R14127* D10
R14128
E9
R14129*
H1
R14130
F12
R14132* D11
R14151
G5
R14153
E6
R14155
E6
R14157
E6
R14158
F6
R14159
F6
R14201
N12
R14202
O11
R14204 M10
R14205
N12
R14206*
D7
R14303
H6
R14304*
G8
R14305
I8
R14306
H8
R14309
G8
R14310
H7
R14318
D6
R14319
D6
R14320*
I6
R14321*
G6
R14322*
I6
R14323*
I6
R14324*
H6
R14326*
I6

R14327*
R14401
R14402
R14403
R14501
R14503
R14504
R14506
R14507
R14508
R14509
R14520*
R14701
R14702
R14703
R14704
R14705
R14706
R14851*
R14901
R14902
R14903
R14904
R14906*
R14909*
R14910*
R17130*
R17402*
R17403*
R17409*
R17411*
RN14501
RT14201
SF12301
T14101
T14201
T14301
T14401
TU17101
U11501
U11601
U11602*
U11900
U11901
U12101
U13102
U14101
U14102
U14103
U14104
U14150
U14501
Y12801
Y14101

H6
G8
I7
G9
C6
B6
D7
D6
B6
D6
D7
I5
N7
E9
E7
O9
L9
G5
I5
E7
K7
N7
G6
J6
I6
N3
O6
L4
L4
M4
M4
C7
L11
J6
G11
M11
H8
N9
N4
J2
L2
L1
I2
H2
J5
E3
H12
E12
E5
C8
G5
C7
I6
I6

* Component
located on
bottom of
board.

SET 4733

PARTS LIST

#
#

#
#

Item No.

Type No.

Mfr
.P
ar
tNo.
r.
Pa
rt

NTE P
ar
tNo.
Pa
rt

CR11401
CR11402
CR11403
CR11501, 02
CR11503
CR11504
CR11505
CR11601
CR11602
CR11603
CR12301
CR12702
CR13501
CR14101
CR14102
CR14103, 04
CR14105
CR14106
CR14107
CR14108
CR14109
CR14110
CR14111
CR14113, 14
CR14115
CR14117
CR14201 Thru
CR14204
CR14205
CR14210
CR14301
CR14401
CR14501
CR14701
CR14702
CR14704
CR14901
CR14902
CR26901
CR26902
Q11501
Q11603
Q11901
Q12301
Q12701, 02, 03
Q12704
Q13101, 03, 04
Q13105
Q13301
Q13302
Q13501
Q13503
Q14101
Q14102
Q14103
Q14104
Q14105, 06, 07
Q14108

232710
220638
232710
232709
215488
226463
232709
232709
159429
232709
227051
198589
164874
232221
198589
139706
198589
243636
217306
243636
176296
155276
198589
232709
215488
244224

NTE5014A
NTE136A
NTE5019T1
NTE519
NTE177
NTE519
NTE177
NTE519
NTE552
NTE116
NTE519
NTE136A
-

147015
198589
214649
176296
140971
155276
241304
176296
207878
157301
159429
198602
215495
177788
215495
215496
215495
215496
215496
215495
215496
215495
215496
215495
244223
147665
232218
243955
215495
215496

NTE125
NTE519
NTE5331
NTE552
NTE558
NTE116
NTE552
NTE519
NTE177
NTE5019T1
NTE31
NTE159
-

Item No.

Type No.

Mfr
.P
tNo.
r.
Pa
rt
ar

NTE P
tNo.
Pa
rt
ar

177788
219412
146851
215495
242224
147665
215497
215496

NTE31
NTE287
NTE159
NTE2501
-

MC3403N
CXA2074S
TDA7267
LA7612N
LA7612A
L7852CV
KA7812
L78S75CV
LA7221

215495
241785
237930
237474
244225
252842
241266
251160
251271
223653
231525
241752
162394
231526
232109
215531
227354

NTE987
NTE966
NTE1788
NTE1788
-

Item No.

Function/Rating

Mfr
.P
ar
tNo.
r.
Pa
rt

Notes

C11612, 13
C12303
C12714, 15, 16
C12718
C12803
C12805
C13102

22pF 5% 50V NPO

120pF 5% 50V NPO
470pF 5% 50V NPO
100pF 5% 50V NPO
15pF 5% 50V NPO
120pF 5% 50V NPO
120pF 5% 50V NPO
120pF 5% 50V NPO
220pF 5% 50V NPO
220pF 5% 50V NPO
.0168 1.6kV
.0011 1.6kV
100F 20% 63V
.01 10% 50V
680pF 20% 1kV
100pF 5% 50V NPO
.22 20% 250VAC
.22 20% 125VAC
680pF 20% 1kV
680F 20% 200V
.0034 20% 120V
470pF 250VAC
.1 20% 125V
680pF 20% 1kV
.01 20% 250VAC
470pF 5% 50V NPO
15pF 1% 250V NPO
39pF 5% 50V NPO
470pF 5% 50V NPO
470pF 5% 50V NPO

194903
194902
214732
193340
200538
194902
194902
174414
205551
178188
237355
244208
237425
240934
190538
193340
231451
190538
190560
223330
250102
229322
190538
252973
214732
223899
202905
214732
195918

Q14115
Q14201
Q14301
Q14302
# Q14401
# Q14901
Q15101, 02, 03
Q26901
Q26902 Thru
Q26905
U11501
U11601
U11602
U11900, 01
# U12101
U13102 (1)
U13102 (2)
# U14101
U14102
U14103
U14104
U14150
U14501 (1)
U14501 (2)
U26901, 02, 03

C13205
#
#
#
#

C14102
C14108
C14111
C14112
C14113, 15
C14159, 60
# C14201
#
#
#
#
#
#
#

C14203, 04
C14205
C14207
C14208
C14209
C14210, 11
C14212, 13
C14303
C14310
C14322
C14401

P
age4
Pa

PARTS LIST continued

#
#
#
#
#

#
#

#
#
#

#
#
#
#
#
#
#
#
#
#
#

Item No.

Function/Rating

Mfr
.P
ar
tNo.
r.
Pa
rt

Notes

C14402
C14403
C14404
C14405
C14406
C14702
C14704
C14706
C14710
C14904
C15101
C17416, 17
CF12201
CF12301
CF12351
DY1 (3)
F14201
FB13201
FB14106, 07, 08
FB14109, 10
FB14114
FB14401
FB14501
FL12601
IR3401I
J11401
J11402
J11403
J13201
K14201 (1)
K14201 (2)
KS15101
L12301
L12302
L12303
L12305
L12352
L12705
L14101
L14102
L14103
L14105
L14200
L14401
L14402
L15101
L26901
PW14201
R11401, 03
R11406
R11407, 09
R11412, 14
R11511, 12
R11616
R11627
R11909
R12201
R12302, 03

.0127 1.6kV
.41 5% 250V
2.2F 20% 200V
.0047 10% 250V
470pF 5% 2kV
470pF 10% 500V NPO
680pF 20% 1kV
470pF 10% 500V NPO
.01 20% 1kV
.22 25V
.001 10% 3kV
43pF 5% 50V NPO
Filter
Trap
Trap
Yoke
Fuse
Ferrite Bead
Ferrite Bead
Ferrite Bead
Ferrite Bead
Ferrite Bead
Ferrite Bead
Filter
Receiver
Jack
Jack
Socket
Socket
Relay
Relay
Socket
18H
VCO
FM
10H
18H
10H
100H
27H
22H
47H
Degaussing
6.8H
Horizontal Linearity
100H
Line Cord
2200 5% 1/2W
56
2200 20% 1/4W
56
100 5% 1/4W
61.9K 1% 1/10W
10 5% 1/4W
16 5% 3W Nonflammable
680 2% 1/10W
120K 2% 1/10W

246497
214752
247673
142765
227068
227050
190538
227050
137583
217298
120696
214029
195702
195702
181125
175425
226467
237504
226467
237504
161237
215547
225701
229219
239389
245283
195705
214609
256573
190490
233120
243894
215502
233056
175409
195711
175409
160186
190017
215504
244222
218764
191141
192844
160186
244249
241251
246613
247610
237429
247610
198667
225705
241259
244213
195939
207834

4.5MHz
4.5MHz
4.5MHz
Horiz 1.3mH, Vert 18mH
5A, 125V
Comb
IR
Assembly
Assembly
S-Video Input
Gemstar IR Output
Degaussing
Degaussing
CRT
AC, Polarized
-

Page4

SET 4733

Item No.
R12310
R12311
R12317
R12318
R12351
# R12601
R12713

#
#
#
#
#
#
#

#
#

#
#
#
#
#
#
#
#
#
#
#
#
#
#
#
#
#
#
#
#

Function/Rating

1800 2% 1/10W
620 2% 1/10W
240 2% 1/10W
1800 2% 1/10W
270 2% 1/10W
150 5% 1/4W
620 2% 1/10W
750 2% 1/10W
R12717, 21, 25
220 2% 1/4W
R12801
15K 2% 1/10W
R12802
120K 2% 1/10W
R12804
13K 2% 1/10W
13K 2% 1/8W
R12805
750 2% 1/10W
R13111
27K 2% 1/10W
R13503
64.9K 1% 1/10W
R13504
100K 1% 1/10W
R14101
47K 5% 3W
R14102
6800 5% 1/2W
R14105
68 5% 1/4W
R14106
2000 5% 1/4W
R14107
43 5% 1/4W
R14108
.1 5% 3W
R14109
750 5% 1/4W
R14112
680 2% 1/10W
R14114
270K 2% 1/10W
R14115
140K .1% 1/4W
R14116
2800 .1% 1/4W
R14117
160 5% 7W
R14118
33K 5% 3W
R14124
3.3 5% 2W
R14126
37.4K 1% 1/10W
R14128
100K 5% 1/4W
100K 2% 1/8W
R14135
3010 1% 1/4W
R14151
8.2 5% 1W
R14201
2.7M 10% 1/2W
R14202
1.8 10% 15W
R14205
120K 20% 1/2W
R14305
2400 5% 3W
R14326
910 2% 1/10W
R14401
15K 5% 1W
R14402
91 5% 1/2W
R14403
820 5% 1W
R14506
13 5% 1W
R14507
1.5 5% 2W
R14508
1 5% 2W
R14701
10 20% 1/2W
R14703
.68 5% 3W
R14704
82K 10% 1/2W
R14705
27K 10% 1/2W
R14706
1050 1% 1/4W
R14901
100 5% 1/4W
R14902
39.2K 1% 1/4W
R14903
40.2K 1% 1/4W
R14909
15K 2% 1/10W
R15101, 02, 03
10K 5% 2W
R15104, 05, 06, 18 2200 5% 1/2W

Mfr
.P
tNo.
r.
Pa
rt
ar

Notes

197903
205339
197624
197903
197623
176645
205339
202914
175324
205354
207834
205353
178285
202914
205245
247691
215221
232213
179248
175039
175321
244214
244215
179317
195939
205375
249013
244217
227958
243805
223680
215215
175044
176816
248594
235378
217662
200444
238903
235380
197627
190557
227249
175349
231508
237441
215577
241261
244221
239116
238958
231511
198667
190469
219026
205354
176656
247669

PARTS LIST continued

Item No.

Mfr
.P
ar
tNo.
r.
Pa
rt

Notes

192410
215499
207768
217318
243873
207842
207842
207842
207842
207842
207842
244228
190507
252843
215541
244229
248782
249035
HA68ADT195
161235
227064
176642
253023
249017
249053
244468
247617
251838
242524

SAW
60 X 125 MM, 8 Ohms
Channel Up
Power
Channel Down
Volume Up
Menu
Volume Down
CTF5800
CTT5050T
A68ADT19X05
3.58MHz
507.5kHz
For F14201 (2 Used)
Gemstar 4
Gemstar 4
Comb Filter
CRT
FPA
4.5MHz Adapter
Remote, CRK76TE1

Impor
tant P
ar
ormation
Import
Pa
rt
formation
tsInf
n

The parts listed here are those not usually available from a well-stocked supply cabinet or bin.

Where items may be replaced with equivalent part

s,severalalternates are shown from participatingvendors.

On the partslists,safety items are marked with a # to remind you that only exact replacements are recommended for
these items.

When ordering part

s, state the model number,partnumber, and description.

Obtaining P
ar
ts
Pa
rt
Many of these partsareavailable from your local Sams authori
zeddistri
butor or the manu
facturer of the equipment. Call
Sams for the name of your nearest distri
butor:

800-428-7267
Or consult the Sams Annual Indexfor the address of the original equipment manu
facturer.

Par
ticipating Vendor
s
rt
endors
Information on test equipment and replacement parts is listed in these pages forthefollowing participatingvendors.
Consult the Sams Annual Indexfor their current address.
n

NTE Electronics,Inc. (NTE)

MODEL G27648YX1 (CHASSIS CTC203AA)

Function/Rating
270 5% 1/2W
Resistor Network
8 Cold PTC
Filter
Speaker
Switch
Switch
Switch
Switch
Switch
Switch
SMT
Line Filter
Horizontal Drive
Horizontal Drive
Horizontal Output
Tuner
Tuner
CRT
Crystal
Resonator
Fuse Holder
Module (1)
Module (2)
PC Board
PC Board
PC Board
PC Board (2)
Transmitter

RCA

# R26901
RN14501
# RT14201
SF12301
# SP1, 2
SW3410I
SW3412I
SW3420I
SW3421I
SW3430I
SW3431I
# T14101
# T14201
# T14301 (1)
# T14301 (2)
# T14401 (3)
# TU17101 (1)
# TU17101 (2)
# V101
Y12801
Y14101
#
#
#
#
#
#

Sencore,Inc.

# For SAFETY use only equivalent replacement part.

(1) Used in chassis CTC203AA5 and CTC203AA9.
(2) Used in chassis CTC203AA.
(3) Bonded part of CRT.
(4) Screen and focus controls are part of T14401.

SET 4733

P
age4
Pa

4737
Technical Service Data

Cold Leaka
ge Chec
ks ffor
or Receiver
ound
Leakag
Checks
Receiverss with Isolated Gr
Ground

Use EXTREME CAUTION when servicing the high voltage circuits. To

discharge static high voltage, connect a 10K ohms resistor in series with a
test lead between the receiver ground and CRT anode lead. DO NOT lift
the CRT by the neck. Always wear shatterproof goggles when handling
the CRT to protect eyes in case of implosion.

X-RA
Y RADIA
TION AND HIGH VOL
TAGE LIMITS
X-RAY
RADIATION
OLT
Be aware of the instructions and procedures covering X-ray radiation. In
solid-state receivers and monitors, the CRT is the only potential source of
X-rays. Keep an accurate high voltage meter available at all times. Check
meter calibration periodically. Whenever servicing a receiver, check the
high voltage at various brightness levels to be sure it is regulating
properly. Keep high voltage at rated value, NO HIGHER. Excessive high
voltage may cause X-ray radiation or failure of associated components.
DO NOT depend on protection circuits to keep voltage at rated value.
When troubleshooting a receiver with excessive high voltage, avoid close
contact with the CRT. DO NOT operate the receiver longer than
necessary. To locate the cause of excessive high voltage, use a variable
AC transformer to regulate voltage. In present receivers, many electrical
and mechanical components have safety related characteristics which are
not detectable by visual inspection. Such components are identified by a
# on both the schematic and the parts list. For SAFETY, use only
equivalent replacement parts when replacing these components.

Hot Leaka
ge Current Chec
Leakag
Checkk
Plug the AC cord directly into an AC outlet. DO NOT use an isolation
transformer. Use a 1500 ohms, 10W resistor in parallel with a .15F
capacitor to connect between any exposed metal parts on the receiver and
a good earth ground. (See figure below.) Use an AC voltmeter with at
least 5000 ohms per volt sensitivity to measure the voltage across the
resistor. Check all exposed metal parts and measure voltage at each point.
Voltage measurements should not exceed .75VAC, 500A. Any value
exceeding this limit constitutes a potential shock hazard and must be
corrected. If the AC plug is not polarized, reverse the AC plug and repeat
exposed metal part voltage measurement at each point.

MODEL DS25520 (CHASSIS 25520-00/01)

SER
VICING THE HIGH VOL
TAGE AND CR
T
SERVICING
OLT
CRT

Unplug the AC cord, connect a jumper across the plug prongs, and turn
the power switch on (if applicable). Use an ohmmeter to measure the
resistance between the jumped AC plug and any exposed metal cabinet
parts such as antenna screw heads, control shafts, or handle brackets.
Exposed metal parts with a return path should measure between 1M
ohms and 5.2M ohms. Parts without a return path must measure infinity.

GENERAL GUIDELINES
Perform a final SAFETY CHECK before returning receiver to customer.
Check repaired area for poorly soldered connections, and check entire
circuit board for solder splashes. Check board wiring for pinched wires or
wires contacting any high wattage resistors. Check that all control knobs,
shields, covers, grounds, and mounting hardware have been replaced. Be
sure to replace all insulators and restore proper lead dress.

HIGH VOL
TAGE SHUTDO
WN TEST
OLT
SHUTDOWN

INDEX

SANY
O
SANYO
Model DS25520 (Chassis 25520-00/01)

GridTrace Location
Main Board ..................................... 3
High Voltage Shutdown Test .................. 1
IC Functions ........................................... 4
Important Parts Information ................... 4
Miscellaneous Adjustments .................... 1
Parts List ................................................. 4
Placement Chart ..................................... 4
Safety Precautions .................................. 1
Schematic Component Location ............ 1
Schematic Notes ..................................... 2
Schematics
Audio ............................................... 1
Power Supply .................................. 2
System Control ................................ 2
Television ........................................ 2
Service Mode Adjustment Chart ............ 1
Test Equipment ....................................... 1
Tuner Information .................................. 1

4737

SAFETY CHECKS FIRE AND SHOCK HAZARD

Only qualified service technicians who are familiar with safety checks
and guidelines should perform service work. Before replacing parts,
disconnect power source to protect electrostatically sensitive parts. Do
not attempt to modify any circuit unless so recommended by the
manufacturer. When servicing the receiver, use an isolation transformer
between the line cord and power receptacle.

4737

SER
VICE WARNING
SERVICE

SET 4737

SAFETY PRECA
UTIONS
PRECAUTIONS

Model DS25520 (Chassis 25520-01)

Essential co
vera
ge
covera
verag
...
for ser
vicing a tele
vision receiver
servicing
television
receiver...
hematics
Sc
Schematics
Component locations
ts list
Par
arts

Apply 120VAC, Turn receiver on, and set all customer controls to normal operation. Measure voltage
between TE7 and TP7. Voltage should be between 16.5V and 21.0V. If the voltage exceeds this range, the
shutdown circuit should be repaired. Temporarily connect a 23.0V power supply thru a 100 ohms resistor
to TP7 and ground. The receiver should lose raster and sound. If the receiver does not lose raster and
sound, the shutdown circuit should be repaired. To resume normal operation, press the power switch.

The listing of any available replacement part herein in no case constitutes a recommendation, warranty, or guarantee by
SAMS Technical Publishing as to the quality and suitability of such replacement part. The numbers of the listed parts have
been compiled from information furnished to SAMS Technical Publishing by the manufacturers of the specific type of
replacement part listed.
Reproduction or use, without express permission, of editorial or pictorial content, in any manner, is prohibited. No patent
liability is assumed with respect to the use of the information contained herein.

2003 SAMS Technical Publishing LLC

Printed in the United States of America 5 4 3 2 1

Page 1

SET 4737

03PF02128

SANY
O
SANYO

UPC
HERE

9850 East 30th Street

Indianapolis, IN 46229

For Supplier Ad
dress,
Address,
See PHO
TOF
ACT Ann
ual Inde
PHOT
OFA
Annual
Indexx

JUNE 2003

SET 4737

Page 1

SET 4737

TUNER INFORMATION
TUNER TERMINAL GUIDE

VHF Lo
w Band
Low

VHF High Band

UHF Band

(1) AGC
(3) EN
(4) SCL
(5) SDA
(6) MB
(7) PB
(9) TB
(11) IF

2.3V
0V
4.2V
4.2V
5.0V
5.0V
33.6V
0V

2.4V
0V
4.2V
4.2V
5.0V
5.0V
33.6V
0V

2.8V
0V
4.2V
4.2V
5.0V
5.0V
33.6V
0V

(4)

NOTE: VHF Low Band voltages taken on channel 2.

VHF High Band voltages taken on channel 7.
UHF Band voltages taken on channel 14.

(6)

(1)

(3)

(5)

(7)

(9)

(11)

Pin

TUNER VOL
TAGE CHAR
T
OLT
CHART

SCHEMA
TIC COMPONENT LOCA
TION GUIDE
SCHEMATIC
LOCATION

TEST EQ
UIPMENT
EQUIPMENT
Test equipment listed by participating manufacturer illustrates typical or equivalent equipment used by Sams engineers to obtain
measurements. This equipment is compatible with most types used by field service technicians.

Equipment

Sencore No.

Equipment

Sencore No.

Oscilloscope
Generators
RGB
Multiburst Signal
Color Bar
TV Stereo
Digital VOM
Frequency Meter
Hi-Voltage Probe
Accessory Probes

SC3100

Isolation Transformer
Capacitance Analyzer
CRT Analyzer
AC Leakage Tester
Inductance Analyzer
Flyback Yoke Tester
Field Strength Meter
Transistor Tester
Horizontal Analyzer
Video Analyzer

PR570
LC102
CR7000
PR570
LC102
TVA92
SL753
TF46
HA-2500
VG91, TVA92

CM2125
VG91
VG91
VG91
SC3100
SC3100
HP200
TP212

A1901
C001
C002
C003
C004
C006
C010
C011
C012
C015
C101
C103
C106
C131
C133
C134
C137
C141
C142
C143
C146
C147
C151
C153
C161
C211
C212
C221
C252
C253
C256
C257
C258
C272
C274
C284
C285
C401
C402
C403
C404
C405
C406
C407
C408
C411
C416
C417
C421
C427
C441
C471
C473
C482
C484
C487
C489
C493
C497
C502
C503
C504
C505
C506
C508
C509
C511
C516
C601
C603

A33
A5
B5
A5
B5
B7
B7
A7
C5
B6
E32
B40
C9
B11
B11
B11
A11
C9
B11
B9
E32
E32
B10
B10
B9
B17
C18
A18
B19
C19
B19
D32
D32
C19
C19
B19
B19
E9
E9
D9
E12
D9
E13
E13
E13
E15
E16
E16
D11
D11
C18
E27
E15
E27
E11
E28
D31
D19
E31
D14
D13
D13
D11
D13
C13
D11
D15
D14
A25
A27

C604
C606
C608
C609
C612
C613
C614
C625
C626
C628
C629
C631
C632
C634
C683
C689
C693
C701
C711
C721
C742
C801
C806
C809
C810
C811
C822
C829
C835
C841
C842
C843
C853
C854
C856
C857
C858
C862
C1001
C1002
C1051
C1052
C1059
C1071
C1080
C1081
C1902
C3401
C3404
C3406
C3407
C3408
C3411
C3412
C3413
C3414
C3416
C3417
C3418
C3421
C3422
C3423
C3424
C3426
C3427
C3431
C3432
C3433
C3434
C3435

A27
B26
B29
A28
C26
C27
D26
A30
B30
A32
B32
A26
B28
D29
C30
B31
D30
B22
C22
A23
D24
E32
E31
C37
D37
A36
E32
C35
B35
A20
A20
A19
C34
C35
E37
E37
C36
C36
B13
A13
A15
B15
A15
D31
D32
D32
E31
D2
A3
D4
D3
D2
A2
D2
D2
D32
A2
D2
B3
D2
E2
C2
D3
C2
E2
E2
C2
E2
E2
C3

C3436
C3437
C3439
C3441
C3442
C3447
C3448
D001
D101
D351
D408
D421
D422
D428
D429
D471
D481
D482
D483
D486
D487
D490
D501
D502
D503
D601
D602
D603
D604
D611
D612
D613
D614
D624
D625
D627
D629
D680
D683
D693
D801
D834
D836
D843
D1001
D1002
D1051
D1052
D1059
D1901
D1902
F601
IC001
IC101
IC101
IC101
IC101
IC501
IC601
IC681
IC801
IC802
IC1081
IC1081
IC1081
IC3401
K1001
K1001
K1001
K1001

B2
C3
D3
B1
A1
C1
B1
B6
B39
E10
A32
D11
E11
B34
B34
E27
E27
E11
E26
D31
D19
E31
D14
D15
E28
A27
A27
A27
A27
C28
B26
C27
C27
B29
A30
D30
B30
C31
B32
D29
B35
C34
C34
C35
B13
A13
A15
B15
A15
E32
B39
A25
A6
A11
B11
B19
D10
D14
D26
E30
B36
D34
A14
A16
B16
A2
B1
B13
C4
C4

K1011
K1011
K1051
L164
L401
L404
L602
L611
L612
L623
L625
L801
L811
L812
L821
L851
L901
L902
L1901
LF601
PS601
Q001
Q005
Q135
Q202
Q208
Q401
Q402
Q486
Q490
Q601
Q611
Q612
Q613
Q627
Q635
Q681
Q693
Q695
Q701
Q711
Q721
Q831
Q901
Q1071
R001
R002
R003
R004
R005
R006
R013
R106
R107
R131
R133
R137
R142
R143
R151
R161
R162
R163
R164
R166
R167
R201
R208
R209
R212

A1
A13
A14
B13
E14
E12
C28
C28
C28
B29
A29
E31
D37
C37
E31
E31
B26
D16
E31
A25
A26
B5
B6
A12
B13
C33
E12
E14
D31
E31
B28
B27
C27
C27
B31
D29
C31
D29
D29
B23
C23
A23
A35
B24
A17
A4
B4
A4
B4
C6
B6
B5
B39
B39
A11
B11
A12
C10
B9
C10
B10
B9
B12
B13
B12
B12
B13
C34
C33
C18

R251
R252
R272
R273
R274
R276
R281
R284
R287
R288
R289
R321
R353
R400
R401
R402
R404
R405
R406
R407
R411
R416
R421
R422
R423
R426
R428
R430
R441
R442
R443
R444
R449
R471
R472
R481
R482
R483
R485
R486
R487
R488
R489
R491
R492
R493
R494
R495
R497
R499
R503
R504
R505
R506
R507
R508
R509
R511
R513
R517
R518
R601
R602
R603
R604
R606
R607
R608
R609
R611

C19
C19
B19
C19
C19
C19
D10
B19
B21
B21
B21
A20
E10
D12
E9
E9
E12
D9
E13
E13
E14
E14
E11
E11
D11
D11
B34
E12
C18
C18
C10
C11
D9
E26
B6
E27
E11
E26
D19
D30
D30
E31
D30
D19
D19
D19
D19
D31
A24
E31
D12
D13
D13
D13
D13
D13
D13
D15
D15
D14
D14
A26
B26
A28
B29
B27
C27
C27
C27
C28

R612
R613
R614
R615
R616
R617
R618
R619
R627
R628
R629
R630
R631
R632
R634
R683
R691
R692
R693
R694
R695
R701
R703
R704
R706
R707
R711
R713
R714
R716
R717
R721
R723
R724
R726
R727
R803
R804
R806
R807
R808
R809
R810
R813
R814
R816
R823
R829
R831
R833
R835
R842
R843
R844
R846
R847
R848
R849
R851
R852
R853
R854
R856
R857
R858
R862
R864
R881
R882
R883

B28
D28
C27
D28
C27
D27
C26
D26
B31
C31
C30
A31
D29
D29
D29
C30
B30
D30
D29
D29
D29
B23
B22
B22
B23
B23
C23
C22
C22
C23
C23
B23
A22
A22
A23
A23
B11
B11
D37
D35
D35
C37
B36
A35
A35
A34
E35
E36
C35
C34
B35
B38
C38
B38
B37
B37
C37
B37
E37
B35
C34
C35
D38
C38
A37
C35
C35
D37
C37
E37

R884
R886
R1001
R1002
R1003
R1004
R1006
R1007
R1051
R1052
R1053
R1054
R1059
R1071
R1073
R1081
R1082
R1083
R1084
R1901
R1902
R1903
R1904
R1905
R1906
R1907
R1909
R1910
R3401
R3402
R3406
R3407
R3411
R3421
R3422
R3426
R3432
R3433
R3434
R3435
R3436
R3437
R3441
R3442
R3443
R3444
R3445
R3446
R3447
R3448
RL601
RL601
SP901
SP902
SW1901
SW1902
SW1903
SW1904
SW1905
SW1906
T151
T401
T402
T402
T601
W601
X141
X161
X251
X801

E37
E37
B13
A13
A13
A13
B13
B13
A15
B14
A15
A15
A15
A17
A16
B16
B14
B15
B15
B34
B34
B33
B33
B33
B33
B33
A35
B34
C2
C2
D3
D3
E2
D2
E2
E2
C3
D3
C4
C3
C4
D3
B1
B1
A1
A1
C1
C1
B1
B1
A26
B32
A8
B8
B33
B33
B33
B33
B33
C33
A10
E13
D17
E25
A29
A25
B9
B13
B18
B35

SET 4737

MISCELLANEOUS ADJUSTMENTS
B+ CHECK

SOUND

Connect a digital DC voltmeter to the cathode of D625. Set brightness and picture
to minimum. With AC line set to 120VAC, B+ should read 130V 2.0V.

Tune in a local channel. Connect an oscilloscope to the base of Q135, and the
negative lead to ground. Enter the service mode and select service number 45 FL.
Adjust for 0.693Vp-p 0.07Vp-p waveform on the oscilloscope

HIGH VOL
TAGE CHECK
OLT
Tune in a picture. Set customer controls to minimum. Connect a high voltage probe
to CRT anode. High voltage should measure 26kV to 28kV.

ENTERING SER
VICE MODE
SERVICE
Disconnect the AC power cord. While pressing the menu button on the front of the
set, connect the AC power cord. Use the channel up and down buttons to select the
service number. Use volume up and down buttons to change the value. Press the
menu button to exit the service mode.

HORIZONT
AL WIDTH
HORIZONTAL
Tune in a crosshatch pattern. Enter the service mode and select service item number
47 EWD. Adjust for the proper horizontal width.

HORIZONT
AL POSITION
HORIZONTAL
Tune in a crosshatch pattern. Enter the service mode and select service item number
03 HP. Adjust for the best horizontal centering.

RF A
GC DELA
Y
AGC
DELAY
Tune in a picture. Enter the service mode and select service number 42 RAD.
Adjust where no snow (noise) appears in picture.

VER
TICAL SIZE
VERTICAL
Tune in a crosshatch pattern. Enter the service mode and select service item number
04 VS. Adjust for proper vertical size and best vertical linearity.

VER
TICAL CENTERING
VERTICAL
Tune in a crosshatch pattern. Check that the pattern is centered. If too low, replace
resistor R513 1000 ohms 1/2W with a 470 ohms 1W. If too high, remove resistor
R513 1000 ohms 1/2W.

VCO
VCO must be adjusted after IC101, IC802, or T151 is replaced. Tune in a picture.
Connect positive lead of a digital voltmeter to pin 58 of IC101 and the negative lead
to TE7. Adjust T151 to obtain a reading of 3.6V 0.2V.

VIDEO LEVEL

INPUT LEVEL
Set generator to 1kHz audio frequency and L-R modulating signal. Connect an
oscilloscope to pin 38 of IC3401. Enter service mode and select the service item
number 60 ATT. Adjust for 0.7Vp-p waveform.

SEP
ARA
TION
SEPARA
ARATION
Set generator to pilot, 300Hz audio frequency, and left modulating signal. Connect
an oscilloscope to pin 38 of IC3401 and ground. Enter the service mode and select
service number 61 WDB. Adjust for minimum amplitude of the waveform. Set
generator to 8kHz audio frequency. Select service number 62 SPC and adjust for
minimum amplitude of the waveform.

PURITY
NOTE: Operate the receiver for 15 minutes to allow warm-up of CRT.
Use a degaussing coil to demagnetize the CRT. Tune in a green raster. Loosen the
clamp screw. Slide deflection yoke back as far as possible. Adjust purity tabs to
center the vertical green band. Slide the deflection yoke forward to produce a
uniform green screen. Tighten the clamp screw.

CONVERGENCE
Tune in a dot pattern. Loosen the clamp screw. Adjust the 4 pole magnets to
converge the red and blue dots at the center of the screen. Adjust the 6 pole magnets
to converge the red/blue dots over the green dots at the center of the screen.
NOTE: Rotate the two tabs of each set of magnets equally and opposite to converge
vertically and rotate both tabs in the same direction to converge horizontally. The 4
and 6 pole magnets interact, repeat adjustment until center convergence is correct.
Tune in a crosshatch pattern. Remove the tilt adjustment wedges between deflection
yoke and the CRT. Loosen the clamp screw. Tilt the deflection yoke up or down to
converge the vertical lines at the top and bottom of the screen and the horizontal
lines at the right and left sides of the screen. Tilt the deflection yoke to the right or
left to converge the horizontal line at the top and bottom of the screen and the
vertical line at the right and left sides of the screen. Repeat convergence procedure
if necessary to obtain best overall convergence. Replace the tilt adjustment wedges.
Tighten the clamp screw.

CR
T NECK ASSEMBL
Y
CRT
ASSEMBLY

Tune in a color bar pattern. Set picture and brightness to normal. Connect an
oscilloscope to the emitter of Q202, and the negative lead to ground. Enter the
service mode and select service number 46 VL. Adjust for 1.0Vp-p 0.1Vp-p
waveform on the oscilloscope.

GRA
Y SCALE
GRAY
Tune in an active channel. Enter the service mode. Set the value of service numbers
15 RB, 16 GB, and 17 BB to 0. Set the value of service numbers 18 RD and 20 BD
to 55. Set screen control, color, brightness, and picture to minimum. Adjust screen
control, if necessary, to obtain a barely visible horizontal line. Select service
number 73. Adjust the bias levels for a white line. Select service number 72 DRV
and adjust the drive values for normal black and white picture at all brightness
levels.

SUB BRIGHTNESS
Tune in a color bar pattern. Set picture and brightness to normal. Connect positive
lead of a digital voltmeter to TP51 and the negative lead to TP50. Enter the service
mode and select service number 53 SB. Adjust for 820mV 10mV.

SUB COLOR, SUB TINT

TINT,, SUB SHARPNESS
Tune in a picture. Enter the service mode. Select service number 54 SCO. Adjust for
normal color level. Select service number 55 STI. Adjust for normal flesh tones.
Select service number 56 SSH. Adjust for contrast range.

IC802 REPLA
CEMENT
REPLACEMENT
Perform the following adjustments after replacing IC802. Enter the service mode,
select service number 03 HP and set value to 14. Select service number 07 VLN and
set value to 13. Select service number 28 PRE and set value to 3. Select service
number 37 AF and set value to 1. Select service number 57 OPT and set value to
100. Select service number 58 OP2 and set value to 32. Press the menu button to
exit service mode.

P
Paage 1

SERVICE MODE ADJUSTMENT CHART

No.
01
02
03
04
05
06
07
08
09
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56
57
58
59
60
61
62
63
64
65
66
67
68
69
70
71
72

OSD HORIZONT
AL POSITION
HORIZONTAL

73

Tune in a local channel. Enter the service mode and select service item number 59
HR. Adjust for centered on screen menu.

74
Thru
146

Ser
vice
Service
Adjustment

Value
Rang
Rangee

Initial Ref
Value

Initial Set
Up Value

On-Set
Value

Notes

HFR
AFC
HP
VS
VPO
VSP
VLN
CRS
GRY
VSC
HBR
HBL
CDM
VC
RB
GB
BB
RD
GD
BD
SBI
OSD
POS
FLS
CKO
GYA
CRG
PRE
WP
FSW
VBL
BSG
BSS
DCR
YGM
CBP
AF
BAT
MSD
ABL
RYA
RAD
IAS
FMM
FL
VL
EWD
EWA
EWT
EWP
EWB
HSC
SB
SCO
STI
SSH
OPT
OP2
HR
ATT
WDB
SPC
SBO
PCO
PTI
PUV
PDV
PLH
PRH
PCN
PBS
DRV
DRV
R00
Thru
R72

0 - 63
0, 1
0 - 31
0 - 127
0 - 63
0, 1
0 - 31
0-3
0, 1
0 - 31
0-7
0-7
0, 1
0-7
0 - 255
0 - 255
0 - 255
0 - 127
0 - 15
0 - 127
0 - 127
0-3
0, 1
0-7
0-7
0, 1
0-3
0-3
0, 1
0, 1
0, 1
0-3
0-3
0-3
0-3
0, 1
0, 1
0-7
0, 1
0, 1
0 - 15
0 - 63
0, 1
0, 1
0 - 31
0-7
0 - 63
0 - 63
0 - 63
0-7
0 - 63
0 - 31
0 - 31
0 - 15
0 - 255
0 - 255
0 - 63
0 - 15
0 - 63
0 - 63
0 - 255
0 - 63
0 - 63
0 - 63
0 - 255
0 - 63
0 - 255
0 - 63
0 - 63
0 - 127
0 - 127
0 - 255
0 - 255
0 - 255

29
0
15
64
5
0
18
0
1
8
3
4
0
7
0
0
0
64
8
64
48
3
0
1
3
0
2
1
0
0
0
2
1
1
1
0
0
4
0
0
2
15
0
0
15
4
39
30
34
7
8
7
32
7
20
12
0
0
27
10
32
32
5
40
40
24
147
10
101
42
15
64
64
0
0
0

29
0
14
64
5
0
13
0
1
8
3
4
0
7
0
0
0
64
8
64
48
3
0
1
3
0
2
3
1
0
0
2
1
1
1
0
1
4
0
0
2
15
0
0
15
4
39
30
34
7
8
7
32
7
20
12
100
32
27
7
32
32
5
40
40
24
147
10
101
42
15
64
64
0
0
0

29
0
14
51
5
0
13
0
1
8
3
4
0
7
0
0
7
85
8
62
48
3
0
1
3
0
2
3
1
0
0
2
1
1
1
0
1
4
0
0
2
37
0
0
10
5
39
30
34
7
8
7
31
7
20
12
100
32
27
8
34
11
5
40
40
24
147
10
101
52
15
R 85
B 62
0
0
0

Horizontal Frequency
AFC Gain
H-Position (H-Centering)
Vertical Size
Vertical Position
Vertical Set Up
Vertical Linearity
Cross B/W
Gray Mode
Vertical S Correction
H BLK R
H BLK L
CD Mode
Vertical Compression
Red Bias
Green Bias
Blue Bias
Red Drive
Green Drive
Blue Drive
Sub Bias
OSD Contrast
Pre/Over/SW
Filter System
Color Killer Operation
G-Y Angle
Coring Gain
Pre Shoot Adjust
White Peak Limiter, 0 = On, 1 = Off
FBP Blanking Switch
Vertical Blanking Switch
Black Stretch Gain
Black Stretch Start
DC Reset
Y Gamma
C Bypass
Auto Flesh, 0 = Off, 1 = On
Bright ABL Threshold
Mid Stop Def
ABL Defeat, 0 = On, 1 = Off
R-Y/B-Y Angle
RF AGC Delay
IF AGC Switch, 0 = TV (Normal), 1 = AV (IF Gain Minimum)
FM Mute
FM Level
Video Level
EW DC
EW Amp
EW Tilt
EW Corner Top
EW Corner Bottom
Horiz Size Comp
Sub Brightness
Sub Color
Sub Tint
Sub Sharpness
Option, data 1 should be set to 100, in binary 8 bit 01100100
Option, data 2 should be set to 32, in binary 8 bit 0 0100000
OSD Horizontal Position
Attenuation
Wide Band
Spectral
Sub Bright Offset
PIP Color
PIP Tint
PIP Top Position
PIP Bottom Position
PIP Left Position
PIP Right Position
PIP Y Level
PIP BGP Phase
Red Drive, press 1 to decrease value and 3 to increase value.
Blue Drive, press 7 to decrease value and 9 to increase value.
Red Bias, press 1 to decrease value and 3 to increase value.
Green Bias, press 4 to decrease value and 6 to increase value.
Blue Bias, press 7 to decrease value and 9 to increase value.

0 - 255

SANY
O
SANYO

MODEL DS25520 (CHASSIS 25520-00/01)

P
Paage 1
SET 4737

Page 2

SET 4737

SET 4737

P
Paage 2

Page 2

SET 4737

SANY
O
SANYO

MODEL DS25520 (CHASSIS 25520-00/01)

P
Paage 2
SET 4737

Page 3

SET 4737

SET 4737

MAIN BO
ARD - TOP VIEW
BOARD
MAIN BO
ARD - TOP VIEW
CE LOCA
TION GUIDE
BOARD
VIEW,, GRIDTRA
GRIDTRACE
LOCATION
A101
A1901
C001
C002
C010
C011
C012
C015
C101
C106
C131
C147
C151
C153
C211
C212
C221
C252
C253
C256
C258
C272
C274
C284
C401
C403
C405
C406
C407
C408
C411
C416
C417
C421
C471
C473
C482
C484
C487
C489
C493
C497
C502
C503
C504
C505
C506
C509
C511
C516
C601
C603
C604
C606
C608
C609
C612

I12
A4
C11
C11
B12
B11
F7
C12
J11
J11
G10
G11
F12
F12
D12
E11
E11
D11
D11
E11
E11
G10
G10
G10
D10
E10
E10
I5
H5
H4
J4
K4
K4
D11
H2
H6
H3
K7
H4
F6
H2
G8
I8
J8
J9
D10
I8
E9
K5
I8
B1
D3
D2
C1
F3
D1
E1

C613
C614
C625
C626
C628
C629
C631
C632
C634
C683
C693
C806
C811
C822
C829
C853
C856
C1001
C1002
C1051
C1059
C1081
C1902
C3401
C3404
C3408
C3411
C3412
C3413
C3414
C3416
C3417
C3418
C3424
C3427
C3432
C3435
C3436
C3437
C3439
C3441
C3442
C3447
C3448
D001
D101
D351
D408
D421
D422
D428
D429
D471
D481
D482
D483
D486

E2
E1
E5
F5
G6
D5
A3
D4
C4
C5
C5
D7
E7
E8
E8
E7
E7
J10
A9
J11
J9
J10
A3
B9
B9
B10
B11
B10
B10
B11
B11
B11
B10
C11
C10
C9
D9
B9
D10
C9
C11
C10
C10
C10
B12
I11
D9
H3
D10
G12
J8
H9
H2
H3
J7
H3
E6

D487
D490
D501
D502
D503
D601
D602
D603
D604
D611
D612
D613
D614
D624
D625
D627
D629
D680
D683
D693
D801
D834
D843
D1001
D1002
D1051
D1052
D1901
D1902
F601
IC001
IC501
IC601
IC681
IC802
IC1081
K1001
K1011
K1051
KB
KD
KS
KSP
KTP
KX
L164
L401
L404
L602
L611
L612
L623
L625
L801
L811
L812
L821

H2
G7
I7
I8
H4
D3
D3
D2
D2
F2
D4
E2
E2
F5
E5
C4
B5
B4
A4
C4
G8
D8
E8
J10
A9
J10
J11
A4
A9
A1
B12
I7
D4
A5
E9
I10
K9
A10
K10
K6
C2
F9
C12
H1
K4
E12
H6
H4
E3
F1
E2
F5
E5
E9
F8
F8
D8

L851
L1901
LF601
PS601
Q001
Q005
Q135
Q202
Q208
Q401
Q402
Q486
Q490
Q601
Q611
Q612
Q613
Q627
Q635
Q681
Q693
Q695
Q1071
R006
R013
R106
R107
R201
R252
R276
R284
R353
R400
R401
R402
R404
R406
R407
R411
R416
R421
R422
R428
R430
R441
R443
R444
R471
R472
R481
R482
R483
R485
R486
R487
R488
R489

D7
A4
A2
C3
F7
F7
F11
E12
D11
I4
J6
E6
G8
G2
E2
E1
E1
B4
C4
B5
C4
D4
I11
F7
F7
H7
H11
E12
D11
G9
G9
H2
G9
D10
D9
H4
H4
H3
I5
H6
H9
H12
J8
I4
D10
D10
D10
H1
D9
H3
K7
H3
H2
E6
E7
G7
E5

R491
R492
R493
R494
R495
R497
R499
R503
R504
R505
R506
R507
R508
R509
R511
R517
R601
R602
R603
R604
R606
R607
R611
R612
R613
R614
R615
R617
R618
R628
R630
R631
R634
R683
R692
R694
R803
R804
R823
R829
R833
R846
R847
R848
R849
R856
R857
R883
R884
R1053
R1054
R1059
R1071
R1073
R1909
R1910
RL601

H2
H2
H2
H2
G7
K7
G8
H9
I9
J8
I9
J8
I8
I9
J6
H7
C3
C1
E3
F3
E2
E2
G2
F3
F2
E1
F2
E2
E2
B4
D4
D4
C4
D7
B4
C4
G10
G10
D9
D9
G7
F8
F8
F8
F8
H10
H10
E9
E9
I10
I10
J10
I10
I9
C9
C9
A3

SW1901
SW1902
SW1903
SW1904
SW1905
SW1906
T151
T401
T402
T601
TE7
TP7
TP50
TP51
X141
X161
X251
X801

A5
A5
A6
A7
A7
A8
E11
H5
J3
E4
H12
H12
I2
H2
G11
E11
E11
E7

P
Paage 3

MAIN BO
ARD - BO
TT
OM VIEW
BOARD
BOTT
TTOM
MAIN BO
ARD - BO
TT
OM VIEW
CE LOCA
TION GUIDE
BOARD
BOTT
TTOM
VIEW,, GRIDTRA
GRIDTRACE
LOCATION

SET 4737

C862
C1052
C1071
C1080
C3406
C3407
C3421
C3422
C3423
C3426
C3431
C3433
C3434
D836
D1059
IC101
IC801
IC3401
Q831
R001
R002
R003
R004
R005
R131
R133
R137
R142
R143
R151

E5
I2
H1
I3
B3
B3
C2
C2
C2
C2
C4
C4
C4
E5
J3
F3
F5
C3
E5
C2
C2
C2
C2
F6
F3
F1
F1
G1
G2
F1

R161
R162
R163
R164
R166
R167
R208
R209
R212
R251
R272
R273
R274
R281
R287
R288
R289
R321
R405
R423
R426
R442
R449
R518
R608
R609
R616
R619
R627
R629

G3
G3
F1
F1
F1
E2
D2
E2
E2
E2
G3
G3
G3
E3
F3
F3
F3
E3
E3
D2
D2
E3
E3
I5
E11
E11
E11
E12
B9
B8

R632
R691
R693
R695
R806
R807
R808
R809
R810
R813
R814
R816
R831
R835
R842
R843
R844
R851
R852
R853
R854
R858
R862
R864
R881
R882
R886
R1001
R1002
R1003

C8
B8
C9
D9
F4
F4
E4
F4
F5
E5
E5
E5
E4
F6
F5
F5
F5
E6
F6
E6
E6
F6
E5
E5
E4
E4
F4
J3
A2
H3

R1004
R1006
R1007
R1051
R1052
R1081
R1082
R1083
R1084
R1901
R1902
R1903
R1904
R1905
R1906
R1907
R3401
R3402
R3406
R3407
R3411
R3421
R3422
R3426
R3432
R3433
R3434
R3435
R3436
R3437

I3
I4
I4
J2
J3
I3
I3
I3
I3
A5
A8
A8
A7
A6
A6
A5
B4
B4
B3
B3
B3
B2
B2
C2
D3
D3
J3
J3
J4
J4

R3441
R3442
R3443
R3444
R3445
R3446
R3447
R3448

A3
A3
A3
A3
J3
J3
J3
J3

MODEL DS25520 (CHASSIS 25520-00/01)

Page 3

C2
B2
C1
I1
F2
F2
F2
G2
F2
G2
G2
G3
E2
G4
E3
G5
E3
E3
I5
B9
E5
F4
F5
F5
G3
G4
G3
E6
E6
E6

SANY
O
SANYO

C003
C004
C006
C103
C133
C134
C137
C141
C142
C143
C146
C161
C257
C285
C402
C404
C427
C441
C508
C689
C801
C809
C810
C835
C841
C842
C843
C854
C857
C858

SET 4737

P
Paage 3

Page 4

SET 4737

SET 4737

P
Paage 4

PARTS LIST
Mfr
ar
Mfr.. P
Par
artt No.

NTE P
ar
Par
artt No.

408 047 4706

408 047 6205
408 047 6502
407 222 4401
407 158 1307
407 054 5904
407 013 4306
407 006 4108
407 007 6606
407 011 4407
407 007 6606
407 054 0008
407 005 8602
407 047 7707
407 005 8602
407 118 2207
408 047 6205

NTE5023A
NTE5010T1
NTE5100A
NTE5020A
NTE5024A
NTE519
NTE552
NTE552
NTE552
NTE552
NTE5019A
NTE552
NTE552
NTE5093A
-

# C473
C493
C503
# C511
# C601

EM2B
1S2076A
PC817C
RD9.1EB3
ERA91-02
RU3YX
RU4AMLF-L1
1S2076A
RD16EB1
1S2076A
RD6.2EB3
1S2076A
UDZS-TE-173.6B
MTZJ15B
1S2076A
MTZJ10B
MTZJ10B
UDZS10B
MTZJ6.8A
MTZJ10B
LA4525
LA76834NM-TBM
LA78041
SE130NH
UPC78L05J
MM37272M6-542FP
24LC02B/P
TC4053BP
CXA2134Q-T6
2SC1740S-Q
2SB764-E
2SC1740S-Q
2SA1015-O(SAN)
2SC2271-D-CTV
2SD2578-YB
2SD400-E-MP
2SK2872
2SA984E
2SC2274-E
2SB985-S
2SC1740S-Q
2SA1015-Y(SAN)
2SC2621-D-RA
2SA1037K-T-96-R
2SA1015-O(SAN)

407 005 7605

407 013 4306
407 104 2402
407 057 9800
407 006 0100
407 106 2806
407 129 7000
407 013 4306
407 054 7007
407 013 4306
407 057 2801
407 013 4306
407 222 5903
408 047 4706
407 013 4306
408 047 2306
408 047 2306
407 206 5608
408 047 8605
408 047 2306
409 275 7903
409 491 4809
409 453 5905
409 172 8102
409 066 7303
410 418 8602
409 333 3700
409 051 3006
409 467 1108
405 011 8401
405 008 4805
405 011 8401
405 001 7407
405 013 6207
405 153 0202
405 023 5009
405 166 7601
405 006 6504
405 013 6801
405 009 6907
405 011 8401
405 001 7605
405 041 6507
405 002 0308
405 001 7407

NTE125
NTE519
NTE3098
NTE5018A
NTE587
NTE588
NTE580
NTE519
NTE5025A
NTE519
NTE5013A
NTE519
NTE5023A
NTE519
NTE977
NTE4053B
NTE85
NTE383
NTE85
NTE290A
NTE399
NTE382
NTE289A
NTE85
NTE290A
NTE157
NTE2409
NTE290A

#
#

Item No.

Function/Rating

Mfr
ar
Mfr.. P
Par
artt No.

Notes

# A101
A1901
C211, 21
C405
# C411
# C416

Tuner
Receiver
1F 20% 50V NP
1F 20% 50V NP
.012 3% 1.5kV
.33 5% 250V
.33 20% 200V
.22 5% 250V
.22 20% 200V

645
645
404
404
403
403
404
403
404

1AV4F1BAM0290
Remote
-

#
#
#
#
#

#
#
#

#
#

# C417

Page 4

SET 4737

052 6077
047 6228
084 6901
084 6901
343 7703
346 7225
081 2807
346 6921
081 2401

Item No.

#
#
#
#
#
#
#

#
#
#
#
#
#
#
#
#
#
#
#
#
#
#
#
#
#
#
#
#
#
#
#
#
#
#
#
#
#
#
#
#

C603, 04
C606
C608
C609
C625
C631, 32
C742
C3404, 16, 18
C3423
C3424
C3426
C3436, 39
F601
K701
K1001
K1011
K1051
L164
L401
L404
L602
L611, 12
L623, 25
L801
L811, 12
L821, 51
L901
L902
L1901
LF601
PS601
Q901 (1)
Q901 (2)
R106
R401
R402
R407
R411
R421
R422
R423
R449
R471
R472
R481
R482
R483
R486
R488
R489
R492
R495
R497
R511
R601
R602
R604
R612
R613, 15
R630
R707, 17, 27
RL601
SP901, 02
SW1901
SW1902
SW1903
SW1904
SW1905

Function/Rating

Mfr
ar
Mfr.. P
Par
artt No.

Notes

.47 5% 53V
2.2F 20% 100V NP
2.2F 10% 50V
.15 10% 50V
.22 20% 275VAC
.22 20% 250VAC
.001 10% 500V
.001 20% 250VAC
.0022 10% 1kV
470F 20% 200V
.0012 10% 1kV
.001 20% 250VAC
.001 +80% -20% 2kV
4.7F 20% 25V NP
3.3F 10% 10V Tantalum
4.7F 20% 25V NP
10F 10% 10V Tantalum
4.7F 20% 25V NP
Fuse
Socket
Jack
Jack
Jack
15H
1H
100H
Ferrite Bead
Ferrite Bead
Ferrite Bead
5.6H
1H
5.6H
Degaussing
Yoke
5.6H
Line Filter
3 Cold PTC
CRT
CRT
18K 5% 1/2W
100 5% 1/4W
120 5% 1/4W
5600 5% 2W
6.8 10% 7W
2200 1% 1/6W
10K 1% 1/16W
3300 1% 1/10W
4700 1% 1/10W
1 5% 1/2W Nonflammable
8.2 5% 2W
47 5% 1/2W Nonflammable
1 5% 1/4W Nonflammable
1 5% 1/2W Nonflammable
8.2 5% 2W
15 5% 1W
22 5% 2W
33K 1% 1/6W
33 5% 1W
2.2 5% 2W
4.7 5% 1W
120 5% 2W
1 10% 7W
3.3M 20% 1/2W
2.2 5% 2W
10 5% 1/2W
.47 5% 2W
22K 5% 1W
12K 5% 2W
Relay
Speaker
Switch
Switch
Switch
Switch
Switch

404 084 5706

404 056 5307
403 276 0208
403 058 5407
404 066 2204
404 071 2404
403 075 7101
404 088 2909
403 222 1907
404 075 5005
403 262 2308
404 088 2909
403 077 2807
403 086 0108
403 342 9203
403 086 0108
403 299 1820
403 086 0108
423 007 1601
645 025 6103
645 038 1898
645 051 1271
645 003 9713
645 036 4198
645 003 9676
645 005 0763
610 078 5946
610 078 5946
645 008 2894
645 006 2490
645 008 2894
645 044 9147
610 003 4846
645 008 2894
645 012 0589
408 046 5209
414 009 1300
414 007 7000
401 008 2001
401 012 4503
401 013 4205
401 068 8807
402 080 3702
401 053 1202
401 052 6802
401 264 9301
401 265 1700
401 006 7701
401 069 5607
401 010 2600
401 011 9004
401 006 7701
401 069 5607
401 059 1602
401 066 5204
401 156 8504
401 061 1706
401 066 3002
401 061 8903
401 065 2808
402 083 6106
402 000 1603
401 066 3002
402 001 8502
401 180 8402
401 060 5002
401 065 4604
645 000 4155
645 040 8618
645 027 7382
645 027 7382
645 027 7382
645 027 7382
645 027 7382

4Amp, 125V, Fast Acting

CRT
Assembly
Assembly
S Video Input
Horiz 1.3mH, Vert 16.5mH
A63AHC26X
A63AFW32X
Power
2 X 3 1/2, 8 Ohms, 1W
Power
Volume Up
Volume Down
Channel Up
Channel Down

Item No.
SW1906
T151
T401
# T402 (1)
# T601
# W601
X141
X161
X251
X801

Function/Rating

Mfr
ar
Mfr.. P
Par
artt No.

Notes

Switch
Oscillator, 45.75MHz
Horizontal Drive
Horizontal Output
Power
Power
Line Cord
Filter
Trap
Crystal
Crystal
Fuse Holder
Magnet
PC Board (1)
PC Board (2)
PC Board (1)
PC Board (2)
Transmitter
Wedge

645 027 7382

645 049 3775
610 000 1442
645 045 8521
645 051 2384
645 051 4951
645 030 5290
421 008 9008
610 015 3059
610 012 0655
645 000 6692
645 000 5077
610 217 7794
610 295 5965
610 296 1553
610 295 5958
610 296 1546
645 053 8698
610 117 0154

Menu
AC, Polarized
SAW
4.5MHz
3.58MHz
8MHz
For F601 (2 Used)
Purity/Convergence
CRT
CRT
Main
Main
Remote
Yoke Positioning (3 Used)

# For SAFETY use only equivalent replacement part.

(1) Used in chassis 25520-00.
(2) Used in chassis 25520-01.
(3) Screen and focus controls are part of T402.

Impor
tant P
ar
ts Inf
ormation
Important
Par
arts
Information
n

The parts listed here are those not usually available from a well-stocked supply cabinet or bin.

Where items may be replaced with equivalent parts, several alternates are shown from
participating vendors.

On the parts lists, safety items are marked with a # to remind you that only exact replacements
are recommended for these items.

When ordering parts, state the model number, part number, and description.

Obtaining P
ar
ts
Par
arts
Many of these parts are available from your local Sams authorized distributor or the manufacturer
of the equipment. Call Sams for the name of your nearest distributor:

MODEL DS25520 (CHASSIS 25520-00/01)

Type No.
MTZJ15B
MTZJ36A
MTZJ5.1A
1Z150
HZ11B2L
RD15EB3
1S2076A
ERB44-04
ES1
TVR1G
ES1
RD10EB2
ERA15-02
MTZJ5.6C
ERA15-02
1Z75
MTZJ36A

SANY
O
SANYO

Item No.
D001
D101
D351
D408
D421, 22
D428
D429
D471
D481
D482
D483
D486
D487
D490
D501
D502
D503
D601 Thru
D604
D611
D612
D613
D614
D624
D625
D627
D629
D680, 83
D693
D801
D831
D834
D836, 43
D1001, 02
D1051, 52
D1059
D1901
D1902
IC001
IC101
IC501
IC601
IC681
IC801
IC802
IC1081
IC3401
Q001
Q005
Q135
Q202, 08
Q401
Q402
Q486, 90
Q601
Q612
Q611, 13
Q627
Q635, 81, 93
Q695
Q701, 11, 21
Q831
Q1071

800-428-7267
Or consult the Sams Annual Index for the address of the original equipment manufacturer.

Par
ticipating Vendor
articipating
endorss
Information on test equipment and replacement parts is listed in these pages for the following
participating vendors. Consult the Sams Annual Index for their current address.
n

NTE Electronics, Inc. (NTE)

Sencore, Inc.

SET 4737

P
Paage 4