QualityAssurancePlan

Constructionworkprocedurefor FOOTINGLOADTEST

CONTENTS
Sl.No. 01 02 03 04 05 06 07 08 09 10 11 12 13 14 15 16

Content Scope Reference(Documents,Drawings,Layouts) OrganizationChart StaffResponsibility Materials Manpower Machine,Equipment,Tools&Tackles Sequenceofactivities WorkProcedure Weatherlimitations Inspectionplan Testplans MandatorySafetyRequirements Environment,Health&Safety Trainingandeducation Formats&Checklist

QualityAssurancePlan

Constructionworkprocedurefor FOOTINGLOADTEST

1. SCOPE:
Thepurposeofthefootingloadtestistostudytheloadsettlementbehaviorofthetypeofsoilencountered atthesiteforshallowfoundationrestingonsoil. Thetestlocationisasunder:
Corridor Location III BetweenNagoletoUppal N 1924902.877 Coordinates E 240317.267 480.439 2mx2m NGLinRL(m) Sizeof Footing TestDepth R.L.(m) 3mfromNGL 477.439

Thetestconsistsofmeasuringsettlementuptoloadintensityof100t/m.Theloadshallbeappliedinten equalincrementsonarigidfootingof2mx2mattheabovespecifiedtestlevel.Theloadshallbeappliedby meansofhydraulicjack;Rockanchorsalongwithstructuralframeshallbeusedasareactionforthejack.

2. REFERENCEDOCUMENTS: 3. ORGANISATIONCHART:
`
AgencyforRock Anchors&LoadTest M/sTech9 Engg.solutionsPvt.Ltd

ConstructionManager (TapasDas)

Engineer (B.B.Rai)

Surveyor

Foreman (IGupta)

SafetyEngineer

QualityControlEngineer

4. STAFFRESPONSIBILITIES:
4.1.CONSTRUCTIONMANAGER:
ReportstotheprojectHead. Coordinateswithallconcerndepartmentsfortechnicalandadministrativehelp. InvolvehimselfinpreparationofConstructionWorkProcedure TakesinitiativestoobtainthestatutorypermitsfromGHMC&TrafficPolice. Arrangementofresources(SpecialisedAgencyforRockanchorsandloadtest,Machine,tools,Area Lighting,AllConsumablematerials).

QualityAssurancePlan

Constructionworkprocedurefor FOOTINGLOADTEST
MonitorsoptimumutilizationofMachine,equipmentengaged InvolvesinSafetyandQualityPeptalksregularly. MonitorstheProgramvs.Progressofhisworkandanalysesworkdifficulties,criticalpathifanyasper thesetTarget. Monitorsmandatorysafetyrequirementsforworkmenandworkenvironment.

4.2.ENGINEER:
ReportstotheConstructionManagerfordaytodayactivities. InteractswiththeLTMRHLRepresentativesandgeneratesRFIsforinspection. Execute the job thru specialised agency and give the feedback about the progress toConstruction Manager. LiaisonwithinternaldepartmentslikePlanningcell,Qualitycontrolcell,Plant&Machinerydepartment, SafetydepartmentandStoresfor Ensurestoimplementallmandatorysafetyrequirementswithinhisworklimits. Responsibleforoptimumutilizationofresources. Submitshisrequirementsofmaterials&otherresourcesforhisworktotheCONSTRUCTIONMANAGER wellaheadofschedule. PrepareshisworkschedulebasedonProjectschedule. Closelymonitorstoachievethesetprogram. Follows the Inspection, Test plans and submits records to LTMRHL for their reviews and approval throughEDMS.

4.3.SURVEYOR:
ReportstotheConstructionManager. MarksthecoordinatesfortherockanchorboreholepositionsandFootingLayout. CheckinvertLevelsoftestpitbefore&afterexcavation,PlainCementConcreteTop,&FootingTop.

4.4.FOREMAN:
ReportstotheSiteEngineerandfollowhisinstruction. ResponsibleforassemblinganderectionofKentledgeincludingfixingofrockanchors. SuperviseadequatelyforanysafetylapsesandensuretherightwayofhandlingofHeavyequipment/ materials.

4.5.AGENCYFORROCKANCHORS&LOADTEST: Reportstotheprojectmanager Carryoutdrillingofrockhole,Rockanchoring,loadtesting,recordsthetestreadings. ReportstoEHSManageraswellasactsasasitesafetycoordinator. Involvesinregularsafetypeptalks,periodicaldemonstrationsofsafepracticesinwork. Helpstoprovidenecessarysafetymaterialsasperworkrequirements.

4.6.SAFETYENGINEER:

QualityAssurancePlan

Constructionworkprocedurefor FOOTINGLOADTEST

ImplementEHSsystemsatsite,Superviseforthesafetylapsesbeforecommencementofwork. Organizetrainingprogrammesforsafetyawareness. Coordinateswithsiteadministration,firstaidcenter,doctors&hospitalsduringemergency. Reportsmaterialengineeraswellasactsasasitequalitycoordinator. Involvesinregularqualitypeptalks,periodicaldemonstrationsofbestpracticesinwork, Arranges routine testing for the consumable construction materials like cement grout cubes, concrete cubes, witness calibration of testing & measuring equipment /tools like pressure gauges,deflectiongauges. Checkstherightmaterialusedatrightplace.

4.7.QUALITYCONTROLENGINEER:

5. MATERIALS:
Sl. No 1 3 2 3 4 5 6 7 Name HYSDSteelTMTBars LimePowder Concrete1:3:6 ConcreteM30Grade HTStrandsof12.7mm HDPEPipeof16mmID FixedAnchor EpoxyHardenerLapox K46,EpoxyResinLapox B47, AnchorHeadMF1205 Wedge Brand/Source M/sAFPL Locallyavailable Handmixed BMRReadyMix DPwires ,Ratlam,MP Locallyavailable Locallyfabricated ATUL Chemicals, Valsad,Gujrat IndiaComponents(P) RudraMetalIndustries Conforms to IS:1786 IS:456 IS:456 IS:6006 IS:10270Cl.6.4 QuantityRequired 0.332MT 20kg 0.400M 3.800M (25Mx10nosx 175Mtr 4nosx2.5kg

8 9 10

IS:10270, DrawingAnnexure A IS:432 IS:4990,AnnxC3 ASTMC1107

4nos 50nos 10

11 12 13

Locallymade PVCspacerplate of100mmdiaand6mm thick) Locallymanufactured BarBindingwire(22 Shutteroil SWC/SIKA/ Nonshrinkadmixtures forCementgrout Cement SIKA/FOSROC

10.000kg 2.000ltr 1500gm

14

15 16 17 18

PENNASUPER, ULTRATECH,OPC 43/53Grade Foamstrips6mmthick Locallyavailable Putty/sealant Locallyavailable Water Portabletype Hessiancloth Locallyavailable

IS:8112/IS:12269 IS:456

1.4MT 20M 3kg Adequate 12m

QualityAssurancePlan

Constructionworkprocedurefor FOOTINGLOADTEST

6. MANPOWER:

Sl.No

Catagory

Nos.Required

Remarks

1 2 3 4 5 6 7 8

Drillingmachineoperator Supervisor Rigger Tractorcompressoroperator HydraulicJackOperator Trafficmarshal/Flagmen Unskilledworkman QualityControlTechnician

1 1 4 1 1 2 4 1

7. MACHINE,EQUIPMENT,TOOLS&TACKLES:
Sl.No 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 TypeofMachine,Tools& Tackles Safetycones SafetyBarricadingboard Blinkers PVCTrafficBarrier Barricadingboardfixingnails Totalstation Levelmeasuringinstrument HydraulicRockDrilling Machine DewateringPump5hp Platecompactor Handcompactor TyremountedHydraulic Crane12MT Concretepouringchute3m long TractorCompressor Kentledge(Fabricated StructuralSteelbeamswith fourrockanchors) PneumaticJackHammer HydraulicpumpwithJackof 500MTcapacity(Orione make) Hydraulicpressuregauge 1000Kg/cmcapacity Nos. Required 12 14 10 10 60 01 01 01 01 01 01 01 01 01 01 Calibration Calibrated Calibrated Remarks

01 01

ManufacturersTest Certificate(MTC) Calibratedupto 700Kg/cmfrom

01

QualityAssurancePlan

Constructionworkprocedurefor FOOTINGLOADTEST

Sl.No

TypeofMachine,Tools& Tackles

Nos. Required

Calibration NABL Accredited Laboratory. Calibratedfrom NABL Accredited Laboratory. Calibratedfrom NABL Accredited Laboratory.

Remarks

19 20

Multistrandstressingjack Deflectionmeasuringgauge (50mmrangewithprecision of0.01mm) Deflectionmeasuringgauge (25mmrangewithprecision of0.01mm) Concrete(needle)Vibrator ConcreteVibratorneedle 60mmdia Steel/Plywoodshutters Pickaxe Spade Measuring(steel)tape3m Plumb Soundingchainfordepth measuring(25m) SteelfabricatedLadderof 2.2mlong. Gascuttingset

01 04

04

21 22 23 24 25 26 27 28 29 30 31

01 02 08SQM 2 2 1 1 1 2 1

8. Sequenceofwork:
Obtainingstatutoryworkpermissions. EducatingteamaboutConstructionWorkProcedure(CWP). Markingoftestpitcoordinateandareaofexcavation. MarkingofFootingloadtestareaforsafetybarrication. Placingroadsafetycautionaryboards. Markingofrockanchordrillingholes. Drillingofrockanchorholes. Insertingrockanchoringstrandstothedrilledholes. Groutingofstrands. Excavation,compactionandlevelcheckoftestpit. Disposal/preservationofexcavatedsoil. PlacingPCC Cutting&Bendingofrebar

QualityAssurancePlan

Constructionworkprocedurefor FOOTINGLOADTEST

TyingofRebaratthefoundationlocation Shutteringofconcretefooting. Placingofconcrete. Strippingoutofshutters. Curingoffootingloadtestconcretestructure. Settingofanchorframe. Cementgroutcubetest. InitialstressingforSlackremovalofstrands. Calibrationofpressuregauges&deflectiongauges. FixingofHydraulicjack,pressuregaugeanddeflectiongauges. Concretecubetesting. SettingoflevelmeasuringinstrumentandReducedLevelmeasuring. Loadtesting Recordingtheobservationsofsettlementagainstpressure/LoadandTime. Unloadingofpressure. Dismantling&demobilizationoftestarrangements. Backfillingoftestpit. Roadrestoration. Removalofbarricadingboards,safetyconesetc. OpeningofBarricadingareatoTraffic.

9. WORKPROCEDURE:

9.1 TheworkshallbecommencedafterobtainingstatutorypermitsfromtheTrafficpolicedepartment andGreaterHyderabadMunicipalityCorporation,andotherGovernmentbodies. 9.2 TheconstructionteamshallbeeducatedabouttheapprovedConstructionWorkProcedure(CWP) byConstructionmanager. 9.3 Asperthecoordinategiveninthetablegiveninsection1.0scope,keepingthecoordinateasthe centeroffoundation,areaofexcavation(2.5mx2.5m)shallbemarkedbylimepowder. 9.4 The footing load test area (12.0m x 8.0m) shall be marked and barricaded with 16nos steel fabricatedboards (L=2.0m x H=2.4m each). These barricades shall be firmly secured by nailing downintotheground.Fournosofredblinkinglightsshallbefixedashazardsignalsalongandat thetopofbarricadingline.Otherroadsafetycautionaryboardsshallbeprovidedfacingtowards theapproachingTraffics.Trafficmarshalsshallbedeployedtocontrolthetrafficduringtheentire procedureoffootingloadtest. 9.5 Fournos.of150mmdiameterboresdrillingshallbecarriedoutatallfouranchoringpositionsas perthedrawingasannexureA.Depthofeachdrillholeshallbe20.0mminimumfromEGLto ensure10mofhardrockanchoring(FixedLength).Theboringdepthshallbemeasuredbyusing sounding chain.Each hole shall be capped tight immediately after boring completed to protect fromfallingofanyforeignmaterial.BeforeinsertingtheLowrelaxationhightensilesteelstrands into the hole each hole shall be flushed with compressed air to ensure the bore is clean from water,anylooseandforeignmaterial.10nosof15.2mmdiameterstrandsof24meachinagroup

QualityAssurancePlan

Constructionworkprocedurefor FOOTINGLOADTEST

shallbeinsertedbyproviding10nosofPVCspacerplatesat1mc/cplacedthroughoutthefixed length,sothatthestrandsarenotentangledtoeachotherwhileinsertingintothedrilledbore hole.AnAnchorheadshallbefixedattheendofstrandgroupandaguidebulbshallbemadeat thecutendbeforeinsertingofstrandsusingEpoxy(mixofHardenerLapoxK46andResinLapox B47)grout. 9.6 AHighDensityPolyEthylene(HDPE)pipeof16mmIDand25minlengthshallbeinsertedthrough thecenterofthespacerplatesuptothebottomforpouringcementgrouttoanchorthestrands intherockhole.Allofthestrandsinsidetheboreholeabovethe10mrocksocketingforthefree length shall be inserted thru individual HDPE Pipes of 16mm ID to keep the strands free from contactwithmoistureandsoilaround. 9.7 Grout shall be prepared by mixing Cement and water uniformly using a mechanical mixer to a watercement ration of 0.40per bag of cement, water to be added is 20lts) which shall be pumpedintotheanchorholethroughthecentrallyplacedHDPEpipe.Asuitablepressuregrout pumpcapabletopumptheabovecementgroutshallbeusedtopourthegrout.6nosormoreof groutcubesofdimension(100mmx100mmx100mm)shallbecasttoascertaintheageatwhich aminimumstrengthof30Mpaisachieved.Groutshallbefilleduptothefixedlength(Bottom 10.0m) portion i.e. up to the rock socketing length. Confirmation of filled depth shall be measuredbyusingsoundingchain.Thefreelength(11.50mminimumfromthegrouttop)ofthe anchoriskeptfreetoelongateforstressingeffectduringloadtest. 9.8 Dismantling of the concrete median, hard top road surface shall be done by pneumatic pavementbreakerandtheexcavatedmaterialshallbedisposedoffinasuitabledisposalarea. 9.9 Theunderneathlayersshallbeexcavatedmanuallybyusingpickaxeandspade.Excavationshallbe done up to 3mtr below the existing ground Level. Excavated material shall be kept aside for backfillingofthetestpit.Thebaseofthetestlocationshallbeleveledandcompactedwiththe lightdutyplatecompactor.A75mmthickPlainCementConcrete1:3:6shallbeplacedoverthe excavated,leveled&compactedtothedimensionsgivenasperthedrawinginAnnexureA. 9.10 Abrickmasonry/solidprecastconcreteblockwallofheight150200mmshallbemadearound thetestpitattheexistinggroundleveltoprotectthetestareafromsurfacerainwaterentering in. 9.11 Cutting,bending,andtyingofReinforcementbarsforthefootingshallbecarriedoutasperthe Bar Bending Schedule. Adequate water tightness of shuttering for the RCC footing shall be ensuredbyusingthefoamstripsandsealant(putty).TheRCCfootingshallbecastinsituattest location with M30 grade concrete. Subsequently a central RCC column of dimension 0.75m x 0.75mx1.26mshallbecastwithM35gradeconcrete.6nosormoreofconcretecube(150mmx 150mm x 150mm) shall be cast to check compressive strength. Water Curing shall be startedafter24hoursofconcretingbycoveringthefooting withhessian cloth and sprinklingof wateronit,Curingshallbedoneuptoaperiodof14daysandsimultaneouslycareshallbetaken topreventfloodingaroundthefootingalso. 9.12 Thesteelbeamstructureforkentledgeshallbeliftedbycraneandpositionedcentrallyoverthe support blocks. The grout cubes shall be tested for compressive strength. Once the strength

QualityAssurancePlan

Constructionworkprocedurefor FOOTINGLOADTEST

achievedismorethan30N/mmbutnotbefore14days,strandgroupsfromeachrockanchors shallbestressedonebyoneusinga multistrandjacktoremoveslacknessifany. Therequired pressuretoremovetheinitialslacknessshallnotbemorethan0.72MT. 9.13 Asgiveninthedrawing(AnnexureA),thearrangementsofplacingDatumbars,andHydraulic Jack,fixingoftwosetofdeflectionmeasuringgaugesof50mmtravel(4nos)and25mmtravel (4nos)withthedatumbars,settinguppressure/Loadmeasuringgaugeshallbedone.Once loadingcommences,readingsshallbeobservedfromthe50mmdeflectiongauges(First setof dialgauges)forthesettlementoffooting.Afterthedeflection(settlement)reachesabout45mm travelanothersetofdialgaugesof25mmtravel(Secondsetofdialgauges)shallbesettoitszero positionandsubsequentreadingsshallbestarted.Inasimilarmannerifthesettlementreaches 20mm(inthesecondsetofdialgauges),againtheprevious50mmgaugesshallbekeptreadyfor the next settlement reading. The observations in settlement shall be continued until the final loadof400MTisreached. 9.14 As an additional measure to check elongation of strands comparing with yield of ram of jack, four level instruments shall be set with a paint mark on each set strands before loading started.The survey instrument shall be used to note the change in reduced level on each increment of loading, immediately and after elapse of 60minutes. This shall provide a relation betweentheelongationsofstrand;pressureappliedandyieldsoframofjack. 9.15 Concrete cube sample shall be tested at the age of 14days or later to check the compressive strength of concrete is achieved more than 30Mpa.And once the concrete achieved the compressive strengththeactivityfortheloadtestshallbetakenup.Initiallyminimumseating loadof2.80Tshallbeappliedandremovedbeforestartingoftheloadtest.Theloadingpatterns intermsofpressureshallbecalculatedbasedontheRAMdiameterofjackatsite.Thenfooting shallbeloadedtoamaximumloadof400MTandthedesignloadintensityof100MT/m.Thisis done in 10 equal increments. Settlement will be observed for each increment of load after an intervalof1.00,2.25,4.00,6.25,9.00,16.00and25.00minutesandthereafterathourlyintervals tothenearestof0.01mm.Eachloadincrementshallbekeptfornotlessthan1houroruptoa time when the rate of settlement is appreciably reduced to a value of 0.02mm/min. the next incrementofloadthenbeappliedandtheobservationsrepeated.Theloadingshallbecontinued toamaximumloadintensityof100MT/msubjectedtothreeconsecutivehoursthroughwhich no change observed in settlement.Consideringfree length ofstrands as 11.500m, expected elongationofstrandsshallbeasunder: LoadappliedinMT Loadingin% Elongationinmm) 40 10 5.98 80 20 11.96 120 30 17.93 160 40 23.91 200 50 29.88 240 60 35.86 280 70 41.83 320 80 47.81 360 90 53.78 400 100 59.76

QualityAssurancePlan

Constructionworkprocedurefor FOOTINGLOADTEST

9.16 Readingofdialgaugesshallbetakenbygettingdownfromexistinggroundleveltothetopof footing level,but outside the footing through the steps made from two opposite barricaded sidesasinthesketchasAnnexureD.Ineachsideoftopoffootingthereisaclearanceof1.2m inbetweendatumbars.Careshallbetakenthatdatumbarsmustnotbetouchedordisturbed duringdialgaugereading. 9.17 Upon completion of loading, unloading shall be done in 10 equal decrements. After reaching theultimateload,thesettlementshallbeobservedforsuchthreehourlyreadingswherethere is no further settlement (less than0.02mm/min) is notedor elapse of 24 hours,whichever is earlier.Aftereachdecrementofload15minobservationtimeshallbeallowedforrecoveryin settlementandrecorded. 9.18 After completion of test, the testing instruments (Pressure gauge, Deflection gauges) shall be removed,packedandsealedcarefullyandshallbestoredatQualityControlDepartment.Other Kentledgearrangementshallbedistressedanddismantledbyusingcraneanddemobilizedfrom sitebynexttwodays.Strandsfromtheanchorholesshallbecut150mmbelowtheholetopand the hole shall be filled with crushed rock sand followed by full water saturation and 150 mm concretecapping. 9.19 BackfillingofthetestpitshallbecarriedoutaspertheConstructionWorkProcedure andthere by road shall be restored.At last the barrication and road safety Cautionary boards shall be removedandopenedtotraffic.

10.WEATHERLIMITATIONS:

Season
Rainy

RiskAnalysis
a) Heavy rain may cause flooding insidethetestpit. b) Rainingduringtest

PreventiveMeasures

Winter

Summer

a) Test pit barricading wall shall be checked for any water leakage from outside. b) Test pit shall be shaded by covering with Tarpaulins to avoid any kind of interruptionintesting. Settingandstrengthgaininginconcrete Suitable adjustment shall be done in mix design requires sufficient time and may cause ofconcretetogetrequiredstrengthintime. delayintestingschedule. Concrete temperature may exceed the Concreting temperature shall be controlled by temperaturelimitof40Cmax.andmay adding chilled water at mixing plant or, concreting during peak heat period of the day causeEvaporationlossinconcrete. shallbeavoided.

QualityAssurancePlan

Constructionworkprocedurefor FOOTINGLOADTEST

11.INSPECTIONPLAN
Sl.No. DescriptionofOperation QHP QCP Documentation

1 2 3 4 5 6 7 8 9 10 11 12

Layoutoftestpitandanchorholepositions SafetyBarrication Drillingofrockanchors LoweringofStrandsGroutingofrockanchors Excavation&Levelcheckafterexcavation&PCC Shutteringoffooting,placingandfixingofRebars Concretingoffooting&column Arrangementofkentledge HydraulicJackPerformance CalibrationofPressureGauge CalibrationofDeflectionGauges Loadtestingonfooting

SketchfootingLoadTestLocation Trafficsafetybarricationplan CheckListbeforeHomingofRockAnchors Rockanchorgroutingreport ChecklistforPCCforconcretestructures BarBendingSchedule Concretepourcard ManufacturersTestCertificate CalibrationReport,RFI CalibrationReport,RFI Footingloadtestrecord&Footingloadtestreading

12.TESTPLAN:
Sl.No.
1 2 3

Testtype
CementTest ConcreteSlumpTest ConcreteCubeTest IS:4031 IS:1199

Codeofpractice

Frequencyoftesting
OneperBatch(ReviewofMTC) One/TransitmixerLoad Onesample/5m

Specificationrequirement
ASperIS:8112&IS:12269 10025mm >30N/mm

IS:516 ,IS:456

CementGroutCubetest

IS:10270/BSEN:447

Twosamples(6cubes)/day

>30N/mm

Note:AllthetestreportsasinTestPlanareavailablewiththeQualityControlEngineer.

QualityAssurancePlan

Constructionworkprocedurefor FOOTINGLOADTEST

13.MANDATORYSAFETYREQUIREMENTS:

EveryworkmanmustbeengagedafterScreening,Safetyinduction&medicaltest. EveryworkmanshallbeallowedtoworkwithPersonalProtectiveEquipment(safetyshoes,SafetyHelmet,ReflectiveJackets,handgloves,nose musk,earplug,safetygoggles). AreaofworkshallbebarricadedwithBoardswithproperanchoring,boltingandweighttobekeptforstabilityofbarricades. Whileplanningexcavationoftestpit,itisimportanttoplanagainstthefollowing: Collapseofthesides, Materialfallingonthepeopleworkingintheexcavation, Peopleandvehiclesfallingintotheexcavation, Peoplebeingstuckbyplantandmachinery, Accesstotheexcavation, Fumes,Toxicgas Undergroundutilities Incidentstomembersofthepublic. Certifiedcrane&vehicleshallonlybedeployedforthejob Operatorofvalidlicenseshallbepermittedtooperatethecrane. Properaccessandworkingplatformshouldbeprovidedtoreachtheworkspot. Safetywarningsignsshallbeplacestoprovideadequatewarning. Wherenaturallightingisnotadequate,workinglightfittingsorportablehandlampsshallbeprovidedatworkplaceontheconstructionsite.Inthe workingspotilluminationshallbe110lux.

QualityAssurancePlan

Constructionworkprocedurefor FOOTINGLOADTEST

14.ENVIRONMENTALHEALTH&SAFETY RISKASSESSMENT/SUMMARYSHEET
CONTRACTORNAME: OriginatorName(Print): Signature: KEY: RISKRANKING: Task/Element
Setupforsurveyatproposedarea/ location/points Loading/Unloadingofbarricading boards FixingofBarricadingboardontheroad Machineshiftingfromstoretositeby vehicle Drilling HTstrandsfixing ExcavationWorkforLoadTestarea BuiltupbeamshiftingfromFabrication yardtositebycrane&tailor. Handling&ErectionofBuiltupbeam andHydraulicjack&Plashing

RISKASSESSMENTFOR:FoundationLoadTestActivity Contract: Date: S=Severity M=Mediumprioritytobescheduledassoon aspracticable.

L=Likelihood L=Lowprioritytobeimplemented whenresourcesallow. Potential Population RiskRating Hazards atRisk L S R

R=Risk(LikelihoodxSeverity) H=Highprioritytobeactedon immediately.

ControlMeasures/FollowupChecklist

RevisedRating L S R

QualityAssurancePlan

Constructionworkprocedurefor FOOTINGLOADTEST

RISKASSESSMENTFORMSAF20
CONTRACTORNAME: OriginatorName(Print): Signature: KEY: RISKRANKING: Task/Element PotentialHazards L=Likelihood L=Lowprioritytobeimplementedwhen resourcesallow. Populationat Risk RISKASSESSMENTFOR:FoundationLoadTestActivity Contract: Date: S=Severity M=Mediumprioritytobescheduled assoonaspracticable. R=Risk(LikelihoodxSeverity) H=Highprioritytobeactedon immediately.

RiskRating L S R ControlMeasures
1.Allpersonsshouldbescreenedandinducted. 2.AllpersonsmusthaveallPPEs

RevisedRating L S R

WorkbelowHTorLTlive Setupfor lineElectrocutiondue Surveyors/ surveyat SurveyAsst./ toaccidentalcontactof proposedarea/ levelingstaffwithHT/LT helpers. location/points line.

3.Beforestartingthework,priortoinspectallareaproperly. 4.AnyOHlinemustbeidentified. 5.Allworkmen&staffmustbeusereflectivejacket compulsory. 6.Usingoffiber/PVCorwoodenlevelingstaff. 7.Whilerainingnobodyshouldstandorallocatednear/ nearbytheOHlivelines.

QualityAssurancePlan

Constructionworkprocedurefor FOOTINGLOADTEST
8.RegularToolBoxTalkatsite. 9.Allpersonsmustbeawareaboutthepotentialhazards. 10.Allocatedareahasbeenbarricadedandensuresthe vehicularmovementswereclearfrom. 1.Alltrafficprecautionarymeasurehasbeentakenwhile setuplikesafetycone,barrier,signboardetc. 2.Oneflagmanhasbeendeployedinfront. 3.Whilecrossingoftheroad,flagmenmustbeguidedthe crew. RoadaccidentMoving ofpersonsacrossthe road.
Surveyors/ SurveyAsst./ helpers.

4.Ensuringthetrafficmovementwaslow,meantime maximumcrossingshallbeallowed. 5.Allworkmen&staffmustbeusereflectivejacket 6.Specialtraininghasbeengivenforsurveyteamswhile induction. 7.Allsurveypersonshavebeenfrequentlysubjectedfor medicalcheckup. 8.Bealertwhilewalkingoverroadandothertrafficmovement areas.

Loading/ Unloadingof barricading boards

Toppling/Fallingof materialsfromvehicles.

Helpers &khalasi

1.Allnecessarycheckingaboutthefitnessofthevehiclestobe conductedbeforestartingofoperation. 2.Alltheliftingtools&tacklesmustbetestedandcertified, 3.Tagropeshouldbeusedforanyliftingloads.

QualityAssurancePlan

Constructionworkprocedurefor FOOTINGLOADTEST
4.Nobodyshouldworkundersuspendedloadatany circumstances. 5.Materialsshallbeproperlysecuredonthevehicle. 6.Thewholehandlingoperationwillbecarriedoutunder authorized/competentsupervisor. 7.Duringpositioning&placementofloadcareshouldbe takentoavoidinjuriesduetopressinbetween. 8.Materialsshouldnotbeoverloaded. 9.Correctriggingpracticemustbefollowed. 1.Usingofpropertaglinewhilefixing Sufficientworkmenshallbeengagedforfixing&shiftingon theroad. 2.Useofsafetyhelmets,Shoes,FlorescentJacket,andother relevantPPEsensuredforallworkers. Fixingof Barricading boardonthe road Unbalancing/toppling whileboardfixing Helpers/ khalasies/ Public. 3.Flagmanmustbedeputedatsitewithfluorescentjacket, redflag(Day),whistle&redlightbatonfornighttimeswith otherrelevantPPEs. 4.WorkplaceBarricadesweresecuredbyproperNailingwith 600mmlength&20dia.Alsosecuredby70kgconcreteblock forstrengtheningtheboards(Counterweight). 5.AllBarricadingboardsconnectedbynutbolt 6.Trafficsafetydevicesshouldbeproperlykeptfrom15mts bufferzoneandadvancewarningzonewasaligned10mts

QualityAssurancePlan

Constructionworkprocedurefor FOOTINGLOADTEST
fromapproachtransitionzones. 8.Barricadingboardkeptwithblinkers&monitoringboards shallbeindicatedbyreflectedtape. 9.Trafficmarshal&vehiclediversionmustbegiven. 10.AllbarricadingboardsShouldbekeptinastraightlinefor public&vehicleconvenience 1.Vehiclesparkedlowerlevelandauthorizedriggersand workmenwereengaged. Duringshifting& Unloadingatsite Riggers, khalasi& Helpers 2.Alltoolsandtackleswerecheckedproperlybeforeengaging intothetask. 3.Areashouldbeseparatedfrompublicaccessbybarricading thearea. 1.EnsurethatalltheutilitiesareIsolated/removedfromour workpoint. 2.Ensurethatallrotatingpartsareproperlyguarded. Personinjuredatthe timeofdrillhammer,bit &rodhandling& changing. 3.AllmachinerieswereproperlyinspectedwithP&M&EHS engineerandconfirmthatallthepartisworkingproperly. 3.EnsurethatthelocationsarefreefromHTutilities. 4.Allplacesofhosepipejointingareashouldbefastened properly. 5.Useofsafetyhelmets,Shoes,FlorescentJacket,Earplug (Duetonoisepollution)andotherrelevantPPEsensuredfor allworkers.

Machine shiftingfrom storetositeby vehicle

Drilling

Drillers, Helpers, Supervisors

QualityAssurancePlan

Constructionworkprocedurefor FOOTINGLOADTEST
6.Awakingthedrillingpersonsinperiodicalintervalaboutthe procedureofjointing&removingthedrillrod.Nobitgrinding shouldbeallowedinneckedeye. 1.BealertwhileHTstrandsareloadedontoDecoilerwiththe helpoftheF15crane. Supervisor, Helpers& Workmen 2.UseshoulderpadforshiftingofHTstand 3.Educatetheworkmentocarrythesharpedgedbarsfront sideupward. 4.Ensuringspaceforworkingarea. 5.Dailyhousekeepingpracticeisadopted. 1.MSDSisbriefedtotheworkedwithdosanddonts. Grouting Duringhandlingof materials Workmen, Masons, Helpers 2.Engageexperiencepersononthejob. 3.UseofRubberHandgloves,gumboots,Nosemask& GogglesduringGroutingwork. 1.FollowExcavationclearancepermitsystem. 2.Ensureadequateillumination,&dangerlighting. Workmen, Operator &Helpers 3.Nomaterialsshallbestackedatedgeofthepit.Min1.5m clearanceshallbegiven. 4.BarricadingwithTape&HardBarricadewithreflective signage. 5.Accessladdershallbesoplace,thatworkmenisableto access.

HTstrands fixing

DuringplacingtheHT stand

Undergroundutilities ImproperAccess/egress Excavation WorkforLoad Testarea Materialsstackingonthe edgeofexcavation Collapseofsides, Materialfallingonthe peopleworkinginthe excavation,

QualityAssurancePlan

Constructionworkprocedurefor FOOTINGLOADTEST
People,animalsfalling intotheexcavation, 6.Properslope/Stepcuttingshouldbemaintainedasper norms. 7.Excavationshouldbemadefromtoptobottomandno undercutsshouldbemade. 8.Provideadequateemergencyaccesssothatworkmencan accessitat15mreachoutofexcavation&Allowonly minimumRequirednumberofpersonstoworkatthesame time 9.Excavatedlooseearthshouldbekeptfromthehalfdepthof theexcavatedpittoavoidtheoverloadingonthesidewall. 1.MSDSisbriefedtotheworkedwithdosanddonts. Foundation Casting Duringhandlingof concrete Workmen, Masons, Helpers 2.Engageexperiencepersononthejob. 3.UseofRubberHandgloves,gumboots,Nosemask& GogglesduringGroutingwork. 1.Allnecessarycheckingaboutthefitnessofthevehiclestobe conductedbeforestartingofoperation. Builtupbeam shiftingfrom Fabricationyard Duringshifting& tositebynew Unloadingatsite generation Hydracrane& tailor. 2.Alltheliftingtools&tacklesmustbetestedandcertified, Riggers, khalasi& Helpers 3.Tagropeshouldbeusedforanyliftingloads. 4.Nobodyshouldworkundersuspendedloadatany circumstances. 5.Materialsshallbeproperlysecuredonthevehicle. 6.Thewholehandlingoperationwillbecarriedoutunder authorized/competentsupervisor.

QualityAssurancePlan

Constructionworkprocedurefor FOOTINGLOADTEST
7.Duringpositioning&placementofloadcareshouldbe takentoavoidinjuriesduetopressinbetween. 8.Materialsshouldnotbeoverloaded. 9.Correctriggingpracticemustbefollowed. 10.UseofnewgenerationHydracrane&Vehicleafter inspectionofSafety&P&M. 1.Thematerialstransportingwithvehicleshouldbeproperly tightened. 2.Workmenhandlingthematerialsshouldbewearhand Gloves. 3.Nomanshouldbestandunderthehangingmaterials. Rough/wronghandling ofmaterials,fallofmen &materials,Crash/hit withobjects,collapse duetooverload/poor fabrication,Failureof liftingtools,tackles& FailureofHydraulicJack. 4.Slings,WireRopes,LiftingTacklesetc.mustbecheckedas pernormsbeforeuse. Riggers, Workmen, Operator& Helpers 5.RegularToolBoxTalk&adequatesupervisionshouldbe ensured. 6.Jacksandhydraulicconnectionsshouldbeleakproofand regularlycheckedbyP&M.Thejackfactorofsafety2:1on materialyield.Thejackbeingthreadedramwithlocknut,itisa safe&jerkfreeequipmenti.e.during,theloadingthejackshall behydraulicallypressurizedandmechanicallylocked. 7.Oilleakagefromjackshouldbeprevented. 8.TrainedOperatorshouldoperatethepressurepump. 9.HydraulicequipmentmusthaveBypassvalve.

Handling& Erectionof Builtupbeam andHydraulic jack&Plashing

QualityAssurancePlan

Constructionworkprocedurefor FOOTINGLOADTEST
10.Nopersonshouldstandinthelineofjack 11.AllLiftinggearstobeinspectedannuallybythirdParty competentPerson. 12.Liftinggearstobeinspectedbeforeuse. 13.Properaccesstobeprovidedtothetop. 14.PlyboardtobeplacedonbothsideoftheJack. 15.Anytiltingeffectshallbeguidedbyallfoursupportblocks attheendofsecondarybeamsduringinitialslackremovalor loadingactivity.Duringloading,thestrandsofrockanchor whicharefixedtothecrossbeamswillbeundertensionandit preventscrossbeamsfromtilting.

QualityAssurancePlan

Constructionworkprocedurefor FOOTINGLOADTEST

MatrixforRiskAssessment:
L I K E L I H O O D 5 1 2 3 4 1 2

SEVERITY
3 4 5

LOW

MEDIUM

HIGH

QualityAssurancePlan

Constructionworkprocedurefor FOOTINGLOADTEST

15.TRAINING&EDUCATION:
a. DailysafetypeptalkshallbegivenbyConstructionManagertothestaffandworkmen. b. Beforecommencementofthework,ConstructionWorkProcedureshallbeexplainedtothe staffs.

16.FORMATS&CHECKLIST:(Annexed)
Sl. Format/CheckListno. no. Format/Checklistdescription

SafetySystem
1 2 3 4 5 6 7 8 Vehicle&EarthMovingEquipmentInspectionChecklist HouseKeepingInspectionChecklist HydraulicRigInspectionChecklist BarricadingBoardShifting&FixingInspectionChecklist&ClearancePermit CraneInspectionChecklist ExcavationClearancePermit Tools&TacklesInspectionChecklist LiftingPlan

QualitySystem
9 10 11 12 13 14 15 16 ChecklistBeforeHomingOfRockAnchors RockAnchorGroutingReport ChecklistforPCCforconcretestructures ConcretePourCard LevelCheckRecord BarBendingSchedule FootingLoadTestRecord FootingLoadTestReadings

QualityAssurancePlan

Constructionworkprocedurefor FOOTINGLOADTEST
VEHICLE&EARTHMOVINGEQUIPMENTINSPECTIONCHECKLIST

NameofProject: JobNo. : InspectedBy : Sl.No. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20

Points

Make/Model : Assetcode(Ifapplicable): Ownedby : Date : Observation Measures

Enginecondition Clutch/brake/Handbrake HydraulicSystem Guards/Covers/Doors Fastenerlockpins/Keys Horn/Reversehorn/Lights Indicators/WiperBlades Operatorsfitness Tyrepressure/TyreCondition ConditionofBatteryandLamps Operatinglevers/steering Gauges&warningdevices Fireextinguisherprovided RearSideMirror SeatBelt TriangularRetroReflectors4nos. (Frontside02,Rearside02) Chockblocks(min02nos.) DelayStartMechanism ValidityofPUCCertificate ValidityofFitnessCertificate

QualityAssurancePlan

Constructionworkprocedurefor FOOTINGLOADTEST

HOUSEKEEPINGINSPECTIONCHECKLIST

NameofProject JobNo. InspectedBy Date

Sl. No.

: : : :
Points Observation Measures

1 2 3 4 5 6 7 8 1 2 3 4 5 6
Sl. No.

STRUCTURALFABRICATION/ERECTIONSITE Walkways,passageskeptclearofmaterials? Area & roads kept clear for manoeuvring of cranes and material handling equipment? Scrap,cutpieces,weldingelectrodestubs,handtoolskepttidyinworkplaceand disposedsuitably? Scrapbinavailableinadequatenumber? Welding cables, power cables routed properly to avoid runover by vehicle or trippinghazards? Compressedgashosesroutedproperly? Atleast1metreonbothsidesofgantryrailsiskeptclearofmaterial? Floorkeptclearofwater,oilspillage/accumulation? CIVILWORKAREA Allapproach,aisle,ingress/egresstoandfromworkarea,excavatedpits,ramps, walkwayskeptclearofdebris,toolsetc? Scaffolding materials (Hbeam, HD tower frames, bracing, clamps) shuttering boardsetc.arestackedproperlyatsite? Stackingofbricks,hollowblocksaredoneinsafemanner? Nailsremovedfromwoodenplanks/timberandnotprotrudingout? Saw dust, wood chips & scrap wood cleared from carpentry shop and disposed suitably? Debrisfromdemolitionandexcavatedearthclearedfromworkplaceandaccess?
Points

Observation

Measures

1 2 3 4 5 6 1 2 3 4 5 6 7

ELECTRICALINSTALLATIONS&BOOTHS ApproachtoDB,Panels,Switcheskeptclear? Fireextinguishersinstalledatlocationswheretheyareeasilyaccessible? Weldingcablesandpowercablesareroutedseparately? Routingofcablesaredoneproperlytoavoidobstruction&trippinghazards? Floorofelectricalboothskeptdry? Rubbermatsareinplaceatelectricalpanels?

STORES

Walkways,entryandexitskeptclear? Materialsplacedonrackssafelyaccessible? Compressedgascylindersaresegregatedasfulloremptyandtypeofgas? Vertically storedcylindersaresecured/chainedtoavoidtopplingandhorizontal onesguardedagainstrollingdown? Flammablestorageareasareisolatedfromstore,officeandworkareas? Cementbagsarestackedinpropergradientsafely? Corrosivematerial(e.g.acids,alkalis)storedawayfromothermaterial&kepton

QualityAssurancePlan

Constructionworkprocedurefor FOOTINGLOADTEST

Sl. No. Points Observation Measures

collectiontraystosafeguardagainstaccidentalleakage? 8 9 1 2 3 4 Storingareaforliftingtools&tackles,ropes,wireropes&PPEisdry,clean&free ofcorrosivematerial? Easyaccessibilitytoinstalledfireextinguishersensuredinstore? GENERAL Separatescrapyardallocatedfortheproject? Approach to workstations, offices, time offices, stores, P&M are well laid and demarcated? Roadsarekeptclearofstackedmaterialforfree&safevehicularmovement? Heavymaterialsstackingaretakencareoftopreventslips,collapseandrolling? ForhousekeepingatelevatedworkplacesrefertoIM09A2.

QualityAssurancePlan

Constructionworkprocedurefor FOOTINGLOADTEST

HYDRAULICRIGINSPECTIONCHECKLIST AreaInspected InspectedBy Date Sl.No.

01 02 03 04 05 06 07 08 09 10 11 12 13 14 15

: : : Activities Observation

Measures

IsRigplacedinalevelledsurface? Tripodshavingproperstrength&goodcondition Aretripodshavingproperbaseplates&stopper? IsDshackleengagedintripodshavinggood condition TripodsshouldbeconnectedwithHTnuts&bolts Conditionoftheropeguideandpulleyintripods Laddersareweldedwithpropermaterialsand spacingshallbemaintained300mm Rotatingpartofthemachinesisguardedproperly. Batteryterminalsareenclosedfromwater compounds. Exhaust&emissionisundercontrol Isanyspillageinmachine/otheraccessories Conditionofwireropeused Conditionoftheradiator. IsPUCavailableinrigs? Anyotherrelevantinformation

SignatureofSiteEHSPersonal

QualityAssurancePlan

Constructionworkprocedurefor FOOTINGLOADTEST

CONFIRMATORYBOREHOLES&TRAILPITSAREA

BARRICATIONBOARDSHIFTING&FIXINGINSPECTIONCHECKLIST&CLEARANCEPERMIT

Area/Location : Natureofthejobtobedone:
Sl. No.

Date:_______________
Done Not Reqd.

PointsareChecked

1 2 3

Workplaceinspectedpriortostartofwork? ScreeningandElearningforallpersonsmustbeensuredbeforecommencementofthejob.

Alltheworkershavebeenexplainedsafeworkprocedures? Useofsafetyhelmets,Shoes,FlorescentJacket,andotherrelevantPPEsensuredforall 4 workers. 5 Barricadingboardshiftarrangementsarechecked? 6 Anyobstructioninthebarricadingboard? WorkplaceBarricadesweresecuredbyproperNailingwith600mmlength&20dia.Also 7 securedby70kgconcreteblockforstrengtheningtheboards(Counterweight). 8 AreallBarricadingboardsconnectedbynutbolt? 9 AreallbarricadingboardsShouldbekeptinastraightlineforpublic&vehicleconvenience? Areallapproach,access/egresstoandfromworkarea,excavatedpitswalkwayskeptclear 10 ofloosematerial,flammablematerial,debrisetc.? AreTrafficsafetydevicesshouldbeproperlykeptfrom15mtsbufferzoneandadvance 11 warningzonewasaligned20mtsfromworkingzones? Flagmanmustbedeputedatsitewithfluorescentjacket,redflag,whistle&redlightbaton 12 forday&nighttimeswithotherrelevantPPEs. Barricadingboardkeptwithblinkers&monitoringboardsshallbeindicatedbyreflected 13 tape. Areamustbeidentified&securedbyputtingtrafficcones,barriersforshiftingthematerials 14 safely. 15 Adequateilluminationoughttobeensuredatnightshift. 16 Useofmachineries&VehicleafterinspectionofSafety&P&M. Note:TheapplicabilityofthispermitforBoreHoles&TrailpitsareaBarricadingboardshifting&fixingworks.To befilledinandcertifiedbypersonbeforestartingthejob.Aftercheckingalltheaboveprecautionstheworkcanbe carriedoutintheabovearea.
SignatureofSiteInchargeEngineer

SignatureofEHSO/SiteEHSPersonal

QualityAssurancePlan

Constructionworkprocedurefor FOOTINGLOADTEST

CRANEINSPECTIONCHECKLIST

Sl.No. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32

Points HookandHookLatch OverHoistLimitSwitch BoomLimitSwitch BoomAngleindicator BoomLimitcutoffswitch Overloadlimitswitch Conditionofboom ConditionofRopes No.ofloadlines Sizeandconditionofthesling Stabilityofcrane SoilCondition SwingBrake&Lock PropelBrake&Lock HoistBrake&Lock BoomBrake&Lock SwingAlarm Mainclutch Leakageinhydrauliccylinders Outriggersfullyextendible Tyrepressure ConditionofBatteryandLamps Guardsofmovingandrotatingparts Loadchartprovided Numbers,positionandsizeofpendantropes Reversehorn&Rearviewmirror ValidityofCertificationbycompetentauthority OperatorsFitness FireExtinguisherinoperatorscabin CautionBoards ValidityofPUCcertificate(fortyremounted) ValidityofFitnesscertificate(fortyremounted)

Observation

Measures

NameofProject InspectedBy Date

: : :

QualityAssurancePlan

Constructionworkprocedurefor FOOTINGLOADTEST

EXCAVATIONCLEARANCEPERMIT
(Inrespectto(i)Existenceofservicelinesandutilities(ii)Intheproximityofexistingstructures,buildings,foundations,installationslikegas,
electricalservicestationsetc.(iii)Anyotherconditionswhichmayresultinserioushazardousconsequences.) Pleasepermitthefollowingexcavationjobaspersketchenclosed: Detailsofexcavation:LengthmWidth.mDepth.m Location:PerformingAgency: Permitvalidfrom(Date):to.....ExecutionIncharge Tel.No.:Name: Date:Designation:Signature: Proj/Mfg/Maint/TS/ES IELECTRICAL: 1. Detailsofundergroundcablepresentintheareatobeexcavated.. 2. Electricalisolationofthefollowingrequired... Date:Name&Designation:Signature: IIINSTRUMENTS: 1. Detailsofundergroundcablepresentintheareatobeexcavated.... 2. Precautionstobeobservedforsafeexcavationjob... Date:Name&Designation:Signature: IIICOMPUTERSERVICES: 1. Detailsofundergroundcablepresentintheareatobeexcavated.... 2. Precautiontobeobservedforsafeexcavationjob.... Date:Name&Designation:Signature: IVENGINEERINGSERVICES: 1.Descriptionofundergroundfacilitiesexistingattheproposedlocation.... 2.Precautiontobeobservedforsafeexcavationjob.... Date:Name&Designation:Signature: V.FIRE&SAFETY: 1. Provide:Crossover....Barricades...Road Blocks...Shoring....Others.. 2. Usefollowingsafetyequipment:GasMasks...EyeProtection.. WoodenHandledTools....Others.. 3. Providefollowing:ApproachfortheFire/EmergencyTenders/Roadclosureboards/Other Precautions... Date:Name&Designation:Signature: Remarksifany.. TheAboveMentionJobCanCommence..... Date:Name&Designation:Signature: ISSUINGAUTHORITY Theabovementionedexcavationworkhasbeencompletedsatisfactorily. Date:Name&Designation:Signature: ISSUINGAUTHORITY ___________________________________________________________________________________ Note:Thescopeofthispermitislimitedtocarryingouttheexcavationworksafely.Thispermitisnotintended/applicabletillclosingofthe excavatedarea.

QualityAssurancePlan

Constructionworkprocedurefor FOOTINGLOADTEST
TOOL&TACKLESINSPECTIONCHECKLIST NameofProject JobNo. AreaInspected InspectedBy Date SlNo 1 1.1 1.2 1.3 1.4 2 2.1 2.2 2.3 2.4 2.5 3 3.1 3.2 3.3 3.4 4 4.1 4.2 4.3 1 1.1 1.2 1.3 2 2.1 2.2 2.3 3 : : : : : Particulars Observation Measures

LiftingTool&Tackles
Slings/WireRopes Isanydefectonslings/wirerope? ConditionofEyeusedinsling/wire rope? SufficientnumberofUclampsused asperdia. Areanyidentificationcode/markson theslings/wirerope? D/Bowshackle IsSWLidentifiedontheshackle? Areanyidentificationcode/markson theShackles? Openingwidthofshacklesareok SeatingconditionofShacklepin Anydefectsareobservedonthepin? UBolts&EyeBolts ConditionofU/Eyeboltused Anycracks/wearwerefound Tapperofeyeboltisfreefromrust. ShapeofU/Eyeboltisregular Hooks&ChainPulleyBlock Isanydeformationontheeyeportion? Isanycrack/wearwerefound? Conditionofhooklatch Spanners&Screwdrivers ConditionofSpanners/Screwdrivers Isanywear/crackonthehead/tipof thetackle. Isspannersarefreefromrust? Hammer Conditionofthehammer Tightnessofthehandle Materialsusedformakinghandle Crimpers

Electrical/AutomotiveTool&Tackles

QualityAssurancePlan

Constructionworkprocedurefor FOOTINGLOADTEST
3.1 3.2 3.3 3.4 4 4.1 4.2 4.3 4.4 4.5 5 5.1 5.2 5.3 5.4 5.5 1 1.1 1.2 1.3 2 2.1 2.2 2.3 1 2 Conditionofthecrimperused Conditionoftheinsulation Conditionofgripers Isanycrackonthecrimpers GrindingMachine ConditionofGrindingmachine Iswheelguardprovidedproperly Wheelhavingavalidexpirydate Isearthinggivenproperly? Conditionofthecableconnected DrillingMachine ConditionofDrillingmachine IsDrillbitfittedproperly Useofpropertighteningkey Isearthinggivenproperly? Conditionofthecableconnected

Testers EarthleakageCircuitBreakerTester Ispolarityshowingonthemeteris good Accuracyofthemeterisacceptable Iscalibrationrequired SurfaceResistanceTester Ispolarityshowingonthemeteris good Accuracyofthemeterisacceptable Iscalibrationrequired AnyotherrelevantInformation

QualityAssurancePlan

Constructionworkprocedurefor FOOTINGLOADTEST

LIFTINGPLAN
Site/location FootingLoadTestbetweenNAGOLEtoUPPAL Appointed Person carrying out DateofAssessment: theAssessment: Descriptionoflift:ErectionofMainBeam&secondarybeams,forFootingloadtestkentledgearrangement.

DetailsofLoads

LoadPosition1

LoadPosition2

LoadPosition3

Weight: Dimensions: PositionofCofG: Heightoflift(worstcase Max.radius(worstcase Dateoflift: Timeoflift: Monetaryvalueofload: DetailsofCranes 1st Make&model: Capacity: Jiblength: Outriggerspread: Outriggerload: Max.groundbearing Counterweight: Weightofcrane: GroundConditions(Visualassessment) Access/Egressforcrane& transport: Liftingposition: LiftingAccessories Slings(wirerope): Slings(chains): OtherAccessories:

2nd

3rd

Slings(webbing): Shackles:

CHECKLISTFORINSPECTIONBEFOREHOMINGOFROCKANCHORS
Project Client IndependentEngineer Concessionaire Contractor

: : : : :

AnchorIdentification: Sl. No: 1 2 3 4 5 6 7 8 9 10 Checked Description Yes Depthofdrilledhole Casingpipeinstalled Dia.ofeachAnchor FreeLengthofAnchor FixedLengthofAnchor Burstingrebarspiralprovided Epoxycoatoneachanchorfixed/free Length FreeLengthHDPEPipefixed GroutventfixedatFixedend Safeaccessprovidedtoworkplace No Not Applicable

Date: Remarks

ROCKANCHORGROUTINGREPORTFIXEDLENGTH/FREELENGTH
Project Client IndependentEngineer Concessionaire Contractor

: : : : :

AnchorLocation: AnchorNumber: DateofAnchorInstallation: Typeofcement: Week&YearofCementManufacture: Admixtureifadded/mixdetails: W/CRatios: Temperature: Equipment:T9DDGP150 HoleDiameter: VolumeofGrout: PreGroutingChecks: FreeofBlockage: LeakageObserved: GroutingRecord: Cable/AnchorNumber L&TINFRAIC StartTime FinishTime GroutPressure Inlet:Yes/No Vents:Yes/No Water: GroutMixer: CableDiameter:

DateofInspection: CableNo:

Groutpump: CableLength: Regrouting:

Outlet: Yes/No Yes/No

Remarks/Observation

L&TMRHL

STRESSINGREPORT
Project Client IndependentEngineer Concessionaire Contractor : : : : : DATE: GAIdentification: Cubestrength:

LOCATION: RFINumber STRESSINGEQUIPMENT Typeofjack:MONORamareaofJack(sq.cm) JackSerialnumber: Hydraulicpump:PumpNumber StressingRecord: PressureappliedKg/sq.cm Loadequivalenttons 000 050 50100 100160 NETELONGATION ELONGATIONINSTRESSBARANCHORNUMBERS 1 2 3 4 5 Remarks

FORMATFORFOOTINGLOADTESTRECORD
Project Client IndependentEngineer Concessionaire Contractor
LOCATION:

: : : : :
Date:

1 2 3 4

Depth/R.L.ofPit: SizeofFooting: Dia.ofeachAnchor SensitivityofDialGauge: a) SensitivityofPressureGauge:

b) Pressuregaugecalibrationvalidupto: c) Pressuregaugenumber:

a) DiameterofRamofhydraulicjack: b) Jacktestedagainstloadcell: RelationshipbetweenPressureGaugereadingandLoadonPlate

7 1Kg/Sq.cmonPressureGauge=(TonnesonFooting) 8 9 Typeoftest: Typeofstrata:

Remarks:

FORMATFORFOOTINGLOADTESTREADINGS
Project Client IndependentEngineer Concessionaire Contractor : : : : :

FOOTINGLOADTESTLOCATION: Pressure Loadin Gauge MT Reading Time (Min.) DialGauge1 Reading Settlement DialGauge2 Reading DialGauge3 DialGauge4 Settlement Average Settlement (mm) Rate mm/min

Date

Remarks

Settlement Reading

Settlement Reading

CONCRETEPOURCARD
Project Client IndependentEngineer Concessionaire Contractor : : : : :

PROJECT: AREA: LOCATION: MIXGRADE:

ACTIVITY a) b) REINFORCEMENT a) b) c) d) e) f) g) FORMWORK a) b) c) d) e) f) EMBEDEDITEMS a) c) BOLTS INSERTS centerlines Dia&Shape PCCTopLevel

DATE: POURNO.: REF.DRAWING: QUANTITY:

DESCRIPTION YES CHECK POSTCONCRETECHCK SUPPORTSTIGHTNESS LEAKAGES TOPCOVER PLUMB SURFACEREGULARITY LINE&LEVEL INSERTSPOSITION Strengthofconcrete 7Days/28Days CHECKED NO OBSERVATION N/A

Centrelineschecked

BEFORECONCRETING

ExtraReinforcementapartfromDrawing ExtraLaps No.ofChairs&Length Binding/welding CovertoReinforcement BatchCertificate& TestCertificate

Shutteringline,Level&Plumb Shutteroilapplied Watertightness Concretetoplevel Supportsadequacy

a) b) Weather CementBatchNo. Mixgrade Slump Timeofconcretestart Timeofconcreteend No.ofcubesforsampling Cubeidentification CHECK

OBSERVATION

CONCRETING

c) e) f) g) h) I)

Annexure - A

Annexure - D