B-66254en 02

FAPT PICTURE & FPAssist
For Windows
OPERATORS MANUAL
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No part of this manual may be reproduced in any form. All specifications and designs are subject to change without notice.
In this manual we have tried as much as possible to describe all the various matters. However, we cannot describe all the matters which must not be done, or which cannot be done, because there are so many possibilities. Therefore, matters which are not especially described as possible in this manual should be regarded as impossible.
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TABLE OF CONTENTS
TABLE OF CONTENTS
1 2 OVERVIEW......................................................................................................................................... OVERVIEW......................................................................................................................................... 1 ................................................................................................................................ ............................................................................................................................. ................................................................ SPECIFICATIONS ............................................................................................................................. 3
2.1 2.2 2.3 2.4 2.5 2.6

3
OPERATING ENVIRONMENT ....................................................................................................... 4 SCREENS CREATABLE WITH THE TOOL .................................................................................. 5 RESTRICTIONS................................................................................................................................ 7 SETTING ON THE CNC SIDE ........................................................................................................ 8 CREATING A SCREEN IN A LANGUAGE OTHER THAN JAPANESE .................................... 9 I/O DEDICATED TO THE OPERATOR'S PANEL ....................................................................... 10
TOOL................................................................................................ ................................................................................................................ INSTALLING THE TOOL ................................................................................................................ 11
3.1 3.2 3.3

4
INSTALLING MICROSOFT VISUAL BASIC ....................................................................................... 12 INSTALLING FAPT PICTURE & FPASSIST................................................................................. 13 UNINSTALLING FAPT PICTURE & FPASSIST ........................................................................... 15
PICTURE................................................................................................ ................................................................................................................... USING FAPT PICTURE................................................................................................................... 16
4.1 4.2 4.3 4.4 4.5 4.6 4.7 4.8 4.9
ACTIVATING FAPT PICTURE ..................................................................................................... 17 PROCEDURE FOR SCREEN CREATION ................................................................................... 21 CREATING A NEW PROJECT ...................................................................................................... 22 OPENING A PROJECT .................................................................................................................. 25 EDITING A PROJECT ................................................................................................................... 26 ACTIVATING THE SCREEN CREATION SUPPORT TOOL (FPASSIST).................................. 27 CREATING MEMORY CARD FORMAT DATA............................................................................ 28 COPYING OPERATOR'S PANEL SCREEN DATA AND THE FP DRIVER TO A MEMORY CARD ................................................................................................................... 30 COMPOSITE SCREEN DISPLAY ................................................................................................. 31
4.9.1 4.9.2 4.10

5 6
Operation for Composite Screen Display ............................................................................... 31 Method of Composite Screen Output...................................................................................... 34
ASSISTANT V-UP .............................................................................................................................. 35
................................................................ .......................................... DOWNLOADING SCREEN DATA TO THE CNC .......................................................................... 36 OPERATING (FPASSIST)................................ ..................................... OPERATING THE SCREEN CREATION SUPPORT TOOL (FPASSIST)..................................... 38
6.1 6.2
OVERVIEW OF FPASSIST .............................................................................................................. 39 REGISTERING/CHANGING/DELETING OPERATOR'S PANEL SCREENS .......................... 40
6.2.1 6.2.2
Create ....................................................................................................................................... 40 Move ......................................................................................................................................... 41
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6.2.3 6.2.4 6.2.5 6.3 6.4 6.5 6.6 6.7
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Del............................................................................................................................................. 41 Copy .......................................................................................................................................... 42 Rename..................................................................................................................................... 42
CHECKING SCREEN DATA ......................................................................................................... 43 CONVERTING DATA..................................................................................................................... 44 VERSION DISPLAY ....................................................................................................................... 45 UPGRADING TO THE LATEST VERSION ................................................................................. 46 MINIMIZATION ............................................................................................................................. 47
USING (FPASSIST).......... SCREEN CREATION USING THE SCREEN CREATION SUPPORT TOOL (FPASSIST) .......... 48
7.1 7.2
SCREEN CREATION PROCEDURE USING FPASSIST .............................................................. 49 SCREEN REGISTRATION AND SETTING OF THE ENTIRE SYSTEM.................................. 50
7.2.1 7.2.2 7.2.3 7.2.4 7.2.5 7.2.6 7.2.7 7.3 7.3.1 7.3.2 7.3.3 7.4
Edition Display Screen ............................................................................................................ 50 Screen Switch Menu ................................................................................................................ 51 Registering Screens ................................................................................................................. 52 Screen Registration - Setting Table (1/4) ............................................................................... 53 Automatic Screen Switching, Initial Screen Setting, etc. - Setting Table (2/4) ................... 55 Shift Time Setting - Setting Table (3/4) ................................................................................. 60 Output of Internal Operator's Panel Data - Setting Table (4/4) ........................................... 61 Components.............................................................................................................................. 64 Lamp Setting - Setting Table (1/2) ......................................................................................... 67 Button Area Setting - Setting Table (2/2) .............................................................................. 68
FAULT DISPLAY SCREEN ........................................................................................................... 63
MANUAL OPERATION SCREEN (COMMON SPECIFICATIONS FOR PAGE 1 AND PAGE 2) ..................................................... 69
7.4.1 7.4.2 7.4.3 7.5 7.5.1 7.5.2 7.5.3 7.5.4 7.6 7.6.1 7.6.2 7.6.3
Screen Configuration............................................................................................................... 69 Lamp and Manual Button Setting - Setting Tables (1/3, 2/3)............................................... 71 Numeric Display Area Setting - Setting Table (3/3).............................................................. 72 Screen Configuration............................................................................................................... 73 Lamp Area and Button Area Setting - Setting Tables (1/4, 2/4)........................................... 76 Path Selection Signal Setting - Setting Table (3/4) ............................................................... 77 Fault Message Setting - Setting Table (4/4)........................................................................... 79 Screen Configuration............................................................................................................... 80 Counter Setting - Setting Table (1/3) ..................................................................................... 83 Ten-Key Pad Setting - Setting Table (2/3) ............................................................................. 84
NC OPERATION SCREEN ............................................................................................................ 73
TOOL EXCHANGE COUNTER 1 SCREEN ................................................................................. 80
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Operation Button Setting - Setting Table (3/3)...................................................................... 85
7.6.4 7.7 7.8
TOOL EXCHANGE COUNTER 2 SCREEN ................................................................................. 86 TOOL COMPENSATION COUNTER SCREEN........................................................................... 88
7.8.1 7.8.2 7.8.3 7.8.4 7.9 7.9.1 7.9.2 7.9.3 7.9.4 7.10 7.10.1 7.10.2 7.10.3 7.10.4 7.11 7.11.1 7.11.2 7.12 7.12.1 7.12.2 7.13 7.14
Screen Configuration............................................................................................................... 88 Setting of Counter Names and So Forth - Setting Table (1/3) .............................................. 92 Counter Signal Setting - Setting Table (2/3).......................................................................... 93 Operation Button Setting - Setting Table (3/3)...................................................................... 94 Screen Configuration............................................................................................................... 95 Lamp Area Setting - Setting Table (1/3) ................................................................................ 96 Numeric Display Area Setting - Setting Table (2/3).............................................................. 96 Running Display Lamp Setting - Setting Table (3/3) ............................................................ 97 Screen Configuration............................................................................................................... 98 Lamp Area Setting - Setting Table (1/3) ................................................................................ 99 Numeric Display Area Setting - Setting Table (2/3).............................................................. 99 Operation Indicator Lamp Setting - Setting Table (3/3) ..................................................... 100 Screen Configuration............................................................................................................. 101 Fault Count Related Setting - Setting Table (1/1)............................................................... 104 Screen Configuration............................................................................................................. 105 Cycle Time Item Name and Measurement Signal Setting - Setting Table (1/1) ............... 107
RUNNING DISPLAY SCREEN ..................................................................................................... 95
RUNNING DISPLAY 2 SCREEN .................................................................................................. 98
FAULT COUNT SCREEN (USED FOR 36 AND 168 FAULT ITEMS)..................................... 101
CYCLE TIME MEASUREMENT SCREEN ................................................................................ 105
CYCLE TIME SETTING SCREEN .............................................................................................. 108 OPERATIONAL SITUATION SCREEN ..................................................................................... 109
7.14.1 7.14.2 7.15 7.15.1 7.15.2 7.15.3 7.16 7.17 7.18
Screen Configuration............................................................................................................. 109 Operational Situation Item Setting...................................................................................... 111 Screen Specification............................................................................................................... 112 Lamp and Button Area Setting - Setting Table (1/4, 2/4, 3/4) ............................................ 113 Numeric Display Area and Motion Sequence Setting - Setting Table (4/4)....................... 114
MANUAL OPERATION 2 SCREEN............................................................................................ 112
OPERATION STATUS MONITOR SCREEN ............................................................................. 115 TROUBLESHOOTING GUIDANCE SCREEN........................................................................... 117 FLOW DIAGNOSTIC SCREEN ................................................................................................... 122
7.18.1 7.18.2 7.18.3
Screen Configuration............................................................................................................. 122 Fault Title and Presumed Cause Setting - Setting Table (1/4)........................................... 126 Flow Diagnostic Message Setting - Setting Table (2/4) ....................................................... 128
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7.18.4 7.18.5
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Image File Name and Detail Message Setting - Setting Table (3/4) .................................. 129 Button Area Setting - Setting Table (4/4) ............................................................................ 130
................................................................................................................................ ............................................................................................................. APPENDIX ............................................................................................................................................. 131 A DISPLAYABLE CHARACTERS..................................................................................................... 133 CHARACTERS..................................................................................................... ERS................................................................................................
A.1 A.2
ONE-BYTE CHARACTERS ......................................................................................................... 134 TWO-BYTE CHARACTERS ......................................................................................................... 135
A.2.1 A.2.2 A.2.3

B
JIS Level 1.............................................................................................................................. 135 JIS Level 2.............................................................................................................................. 140 FANUC Special Characters .................................................................................................. 141
LADDER DIAGRAM FOR COMPENSATION PROCESSING ON THE TOOL SCREEN....................................................................................... ................................................................ COMPENSATION COUNTER SCREEN ....................................................................................... 142
FLOW DIAGNOSTIC MESSAGE INPUT PROCEDURE ............................................................. 146 MESSAGE .............................................................
C.1 C.2
OVERVIEW ................................................................................................................................... 147 DATA CREATION AND INPUT PROCEDURE ......................................................................... 148
C.2.1 C.2.2
D
Creating Display Information for Each Alarm/Information Required for Diagnosis Flows ..................................................................................................................... 148 Input of Data into Excel Sheets ............................................................................................ 150
METHOD OF TRANSFERRING OPERATOR'S PANEL DATA................................................... 154 TRANSFERRING DATA................................................... ................................
D.1 D.2 D.3
FUNCTION OVERVIEW.............................................................................................................. 155 DATA STRUCTURE ..................................................................................................................... 156 METHOD OF TRANSFERRING OPERATOR'S PANEL DATA WITH THE FL-NET FUNCTION .................................................................................................. 158
SIGNAL MAP............................................................................................ ................................................................ OPERATOR'S PANEL SIGNAL MAP ............................................................................................ 163
E.1 E.2
PLC OPERATOR'S PANEL (N0080 TO N0254) ..................................................................... 165 OPERATOR'S PANEL PLC (M0112 TO M0141) .................................................................... 171
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1.OVERVIEW
OVERVIEW
The operator's touch panel screen development tool (FAPT PICTURE & FPAssist) for the 18i-LNA/Power Mate i-LNA consists of the two software products list below. (See the figure below). - FAPT PICTURE - FPAssist FAPT PICTURE is a tool for creating a machine operation screen on the personal computer. FAPT PICTURE is used to set a screen layout and graphical properties such as the locations, shapes and sizes of components. For the standard screens for Toyota Motor, screen data (screen template) created by FAPT PICTURE beforehand is available, and is installed together with this tool. FPAssist is a tool for setting properties such as the names, colors, and PMC addresses of components (such as buttons and lamps) on a screen created with FAPT PICTURE. FPAssist is based on MS Excel. FPAssist allows a desired screen to be created by entering property values in tables prepared on Excel sheets and combining the values with a screen template. The standard screens for Toyota Motor can be created simply by setting data with FPAssist. With FPAssist E3.00 and later, screens can be created in English and Polish as well as in Japanese. Screen creation tool (FAPT PICTURE)
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1.OVERVIEW
Screen creation tool (FAPT PICTURE) Locate components (such as buttons and lamps) on the screen, and set their graphical properties such as shapes, sizes, and positions.
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CNC display unit
Screen template (provided by FANUC)
Screen data Screen creation support tool (FPAssist)
Converted to intermediate code
Memory card
Enter the properties (such as colors, display character strings, and PMC addresses) of components (such as buttons and lamps) located on the screen in Excel sheets, then combine the entered properties with the screen template to create desired screen data.
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2.SPECIFICATIONS
SPECIFICATIONS
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2.SPECIFICATIONS
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2.1
OPERATING ENVIRONMENT
To use FAPT PICTURE & FPAssist, a personal computer with the following operating environment is needed: Operating software: Windows 95, 98, or Windows NT4.0 (Windows for X84 CPUs) Application: MS Excel Version 7.0 or MS Excel2000 (required to use FPAssist) MS Visual Basic 5.0 or 6.0 (required to use FAPT PICTURE) Peripheral: Memory card drive based on the PCMCIA specifications
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2.SPECIFICATIONS
2.2
SCREENS CREATABLE WITH THE TOOL

With the tool, the screens listed in the table below can be created. The table also indicates the number of screens that can be created with one system.
No. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18
Screen name Fault display screen Manual operation screen Manual operation 2 screen NC operation screen Tool exchange counter 1 screen Tool exchange counter 2 screen Tool compensation counter screen Running display screen Running display 2 screen Fault count screen Cycle time measurement screen Cycle time setting screen Operational situation screen Operation status monitor screen Troubleshooting guidance screen Flow diagnostic screen User-created screen Version display screen
Number of creatable screens Multiple screens can be created. Multiple screens can be created. Multiple screens can be created (with some restrictions). Two screens can be created (with some restrictions). One of these two screens can be created. Only one screen can be created. Multiple screens can be created. Multiple screens can be created. Only one screen can be created. Only one screen can be created. Only one screen can be created. Only one screen can be created. Multiple screens can be created. Only one screen can be created. Only one screen can be created. Multiple screens can be created. One screen is always created.
(Note)
Note 1 Note 2
Note 3 Note 4 Note 7
Note 6 Note 5 Note 8
NOTE 1 A tool exchange counter is built into the operator's touch panel. So, no counter needs to be prepared on the PMC. These screens can be created simply by setting count trigger addresses in an Excel sheet. Registers for setting pre-forecast values, forecast values, and limit values are also built into the operator's panel. 2 The tool compensation counter screen directly displays the registers in the CNC. So, no registers need to be provided on the PMC. 3 An alarm count measurement and abnormal stop time measurement are made using the operator's touch panel. Measurement values for the past six years including the current date are stored. 4 A cycle time counter is built into the operator's touch panel. So, no cycle time counter needs to be prepared on the PMC. These screens can be created simply by setting a count start address and count end address in an Excel sheet. A reference value and measurement values for ten times are stored.
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2.SPECIFICATIONS
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NOTE 5 By selecting the screen type, user-created screen, a screen close to the standard screen can be created and registered in the screen switch menu with FAPT PICTURE. 6 When using FAPT PICTURE E2.00 and later, use the flow diagnostic screen basically. The flow diagnostic screen has a CNC fault diagnosis flow incorporated. The flow diagnostic screen displays a CNC diagnosis message when a CNC alarm is issued. 7 When the operational situation screen is used, the fault count screen, the cycle time measurement screen, and the cycle time setting screen are also required. 8 A version display screen is created automatically by the system, regardless of the setting. This screen displays the name of an operator's panel, the version of screen data, the version of FAPT PICTURE, and so forth. This screen is displayed on the operator's panel screen immediately after the power is turned on. (This function is available with E2.00 and later.
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2.SPECIFICATIONS
2.3
RESTRICTIONS
The types of characters displayable on the screen are limited to those characters that are usable with the C language executor. For details, see Appendix A, "DISPLAYABLE CHARACTERS". The table below indicates the displayable character sizes.
Alphabetic character, symbol LowerUppercase case A A A B A A A A
Type of character Half size Full size Double height and width size 6x size
Numeric character A A A A
Hiragana, kanji B A B B
Katakana
A A B B
A : Displayable B : Not displayable
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2.SPECIFICATIONS
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2.4
SETTING ON THE CNC SIDE

The following parameters must be set on the CNC to enable a screen created with the tool to be displayed on the CNC display unit:
Parameter No. 8661 8662 Parameter value 58 4 The value to be set depends on how optional functions are used. When using none of the options below, set 100. When using the FLnet option, for example, set 100 less 2. When using the DeviceNet option, set 100 less 4. When using the Ethernet option, set 100 less 6. When using Profibus-DP option, set 100 less 8. Remarks
8781
100 to 92
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2.SPECIFICATIONS
2.5
CREATING A SCREEN IN A LANGUAGE OTHER THAN JAPANESE

FAPT PICTURE & FPAssist E3.00 and later support screens in English and Polish. By setting the output language setting field in [Setting of the entire system (1/4) Screen registration], you can choose a language used for screen display from Japanese, English, and Polish. A screen created using FAPT PICTURE & FPAssist includes fixed characters output by FPAssist as well as characters entered by the user. By the setting described above, the language used for fixed characters output by FPAssist can be switched.
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2.SPECIFICATIONS
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2.6
I/O DEDICATED TO THE OPERATOR'S PANEL

An operator's touch panel created using FAPT PICTURE & FPAssist uses 48 bits from M0112.0 to M0117.7 in the M-NET interface area (M/N) between the CNC and PMC as an internal work area. So, this area is dedicated to the operator's panel, and must not be used for any other purposes.
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3.INSTALLING THE TOOL
INSTALLING THE TOOL
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3.1
INSTALLING Microsoft Visual Basic

First, install Microsoft Visual Basic in the personal computer. For installation, execute Setup. For details, refer to the manual of Visual Basic.
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3.2
INSTALLING FAPT PICTURE & FPAssist

<1> Insert disk 1 of FAPT PICTURE & FPAssist into the floppy drive (A:\). <2> Click Run on the Start menu of Windows. <3> Enter A:\Setup.exe in Open. <4> Click OK to start setup operation.
<5> Upon completion of setup operation, the desktop displays a shortcut icon for FAPT PICTURE & FPAssist.
The dialog boxes that appear during the installation are described below. The following dialog box can be used to select the language to be used during the installation. When Windows is set to use Japanese, Japanese is automatically selected. Otherwise, English is selected.
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The following dialog box can be used to select the type of a tool for assisting machine operator's panel screen creation (FPAssist) to be installed
FPAssist edition to select

Language used in Windows Non-Japanese (e.g. English) Edition of FPAssist and display language Excel2000 edition (English display) Excel2000 edition (Japanese display) Excel95 edition (Japanese display) Japanese Both of Excel2000 and Excel95 editions (Japanese display) Selected when Windows is set to use non-Japanese. Windows is set to use Japanese. Either or both of Excel95 and Excel2000 are selected according to the version of MS Excel to use. However, when you want to use Excel2000 edition (English display), check Toyota Motor Corporation's thoughts on this matter.
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3.3
UNINSTALLING FAPT PICTURE & FPAssist

This section describes how to uninstall FAPT PICTURE & FPAssist. It is a good idea to perform this uninstallation procedure before reinstalling FAPT PICTURE & FPAssist. On the [Start] menu, click [Settings] and then click [Control Panel]. In the Control Panel, double-click [Add/Remove Program] and then click the [Install/Uninstall] tab. Click [FAPT PICTURE & FPAssist]. Click the Add/Remove button.
Follow the dialog messages to continue the uninstallation procedure.
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4.USING FAPT PICTURE
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USING FAPT PICTURE
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4.1
ACTIVATING FAPT PICTURE

To activate FAPT PICTURE, double-click the icon for FAPT PICTURE & FPAssist. The following menu appears:
The function of each menu item is indicated below.

Menu item Function This item is used to create a new project. This item is also used to restore a project from screen data that is saved from the machine operator's panel with the batch save function. A new folder is created, and Visual Basic is activated. This item is used to select an already created project for editing. (This item does not activate Visual Basic but is used to make a selection only.) This item allows you to edit a project selected with Open Project after Visual Basic is activated. This item activates the screen creation support tool (FPAssist).
New Project
Open Project
Edit Project Assistant
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Menu item Function
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Make MEM
This item creates screen data to be read into the CNC. A memory card file named Cex0fpdt.mem is created. The boot function of the CNC is used for incorporation into the CNC. Usually, a file created with Make MEM includes not only screen data but also all files that are needed to create screen data and are compressed. By creating a new project based on these files, the project with which screen data was created can be restored, and screen editing and addition can be performed. Clicking this button while holding down the Ctrl key does not create data for project restoration. Use this item to save data processing time at the stage of screen data debugging. This item is used to copy screen data created with Make MEM and the FP driver for displaying such screen data to the memory card. This item enables you to combine component screens such as button screens and lamp screens created with FPAssist into a single screen to be displayed on the machine operator's panel. This item also enables you to check the layout on the personal computer. With the Print Screen key, you can take an entire screen from the clipboard into Paintbrush or a WORD document. FPAssist for Excel95 V2.11 or earlier can be upgraded to the FPAssist version that is currently installed. This menu button has the same function as the V-UP button of FPAssist. Before using this button, select a project to be edited with Open Project. This item displays the positions of buttons and lamps and property settings on a screen-by-screen (form-byform) basis. These data items can also be output to a file. This item displays descriptions of objects and properties. This item exits from FAPT PICTURE.
Write to card
Composite Screen
Assistant V-UP
List
HELP EXIT
CAUTION Note that clicking Make MEM while holding down the Ctrl key does not create data for screen data restoration. Usually, do not press the Ctrl key.
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You may have installed two FPAssist editions for Excel95 and Excel2000 on your Windows that has been set to use Japanese. Even in this case, you can call the appropriate Excel selectively with a single click of the Assistant menu button because the edition in use is automatically identified according to the open project. To enable this, register the paths of Excel95 and Excel2000 execution files, as described below.
Right-click here on the title bar. The pull-down menu as shown below appears. Choose [Excel Information] to specify the directories containing Excel execution programs.
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[Excel95] and [Excel2000]: Set the execution program names and the full paths to the folders in which execution programs have been installed. After making this setting, the Assistant button can start the appropriate Excel version by automatically identifying Excel for the FPAssist edition. [Project Information]: You can check the Excel version by which FPAssist for the project currently selected has been created. [Excel95] and [Excel2000] (buttons): You can manually switch from Excel95 to Excel2000.
CAUTION Do not switch from Excel2000 to Excel95. Otherwise, the program does not work properly.
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4.2
PROCEDURE FOR SCREEN CREATION

The procedure for creating an operator's panel screen with FAPT PICTURE & FPAssist is indicated below.
When creating a new operator's panel screen When restoring a project from data saved in a batch from the CNC When editing operator's panel screen data existing on the personal computer
Activate FAPT PICTURE.
Create a new project with New Project.
Create a new project with New Project.
Select an existing project with Open Project.
Select Get from Template in the Expand file dialog box.
Select Get from MEM File in the Expand file dialog box.
Activate FPAssist and set screen data with Assistant.
With Make MEM, convert the data to data capable of being downloaded to the CNC.
Check and print an operator's panel screen created with Composite Screen on the personal computer.
Write the screen data to a memory card with Write to card.
Download the screen data from the memory card to the CNC.
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4.3
CREATING A NEW PROJECT

Create a new project according to the procedure below. <1> Click New Project on the menu. A dialog box for entering a project name appears.
<2> Click ... to display the Browse for Folder dialog box.
<3> Select a folder where to create a project, then click OK. The selected folder name is set in Directory Name.
<4> Enter a desired project name in Project Name, then click OK.
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<5> In the dialog box indicated below, you can select from: a) Creating a new project. b) Restoring a project from existing screen data (MEM file) When creating a new project, click the radio button for Get from Template. When restoring a project from existing screen data, click the radio button for Get from MEM File.
When Get from Template is selected

Select this option when creating a new machine operator's panel screen. When both FPAssist for Excel95 and that for Excel200 have been installed, you can select the edition to use for the development. When you click OK, a new project is created, and Visual Basic is activated. Under a folder specified in Directory Name, a folder named according to Project Name is created, and those files that are needed for machine operator's panel screen development are copied into the folder. Subfolders automatically created and their purposes are described below. The files under these subfolders are compressed and saved together with screen data at MEM creation time. \PhotoData: Subfolder where image data files to be displayed on the fault detail screen of the troubleshooting guidance screen or the flow diagnostic screen is placed \UserFrm: When creating a user-created screen with FAPT PICTURE, a form file is placed in this subfolder. The pattern form (FANUC.frm) for user screen creation is copied. Create a necessary dedicated screen (form) based on the pattern form with Microsoft Visual Basic, and save the created screen in this folder according to the form alias save method.
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When Get from MEM File is selected

Select this option when restoring a project from existing screen data (MEM file). This option is used, for example, to edit screen data saved from the CNC with the batch backup function of the CNC. Clicking OK displays a file dialog box for selecting a project restoration source file named CEX0FPDT.nnn (nnn: Number starting with 000, or MEM). Specify a desired MEM file. Clicking Open expands the file compressed and stored in the MEM file, and copies the file into the project folder. From this file, the project with which the selected screen data was created can be restored.
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4.4
OPENING A PROJECT
This function is used to select a project already created. Click Open Project on the menu. The Open dialog box appears. Select a project file (xxx.fpp) in the desired project folder, then click Open.
At this stage, just specify a desired project folder and project file name only. Actual editing is performed using Edit Project and Assistant.
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4.5
EDITING A PROJECT
This function is used to create an operator's panel screen that is other than the standard screens for Toyota Motor and is dedicated to a machine tool builder. A project folder includes a subfolder named UserFrm, and this subfolder includes a pattern form named FANUC.frm. From the pattern form, create an operator's panel screen dedicated to a machine tool builder. Create a form with the same name as a user screen name set in [Setting of the entire system (1/4) Screen registration] of FPAssist. (Example: If user-created screen name = "USER1" is set with FPAssist, create a subscreen named USER1.frm.) In the new form, create a subscreen to be called from this screen. For the screen creation method using FAPT PICTURE, refer to "FAPT PICTURE (Windows) Operator's Manual (B66244EN)".
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4.6
ACTIVATING THE SCREEN CREATION SUPPORT TOOL (FPAssist)

With FPAssist, the sixteen types of standard screens for Toyota Motor described in Section 2.2, "SCREENS CREATABLE WITH THE TOOL" can be created without using the screen editor function of FAPT PICTURE. When you click the Assistant button on the menu, MS Excel is activated, and the FPAssist work book is opened in the Excel window. Before FPAssist is activated, a target project must be selected using the New Project or Open Project button on the menu. (Note: Before FPAssist can be used, MS Excel Version 7.0 or MS Excel2000 must be installed on the personal computer.) FPAssist consists of multiple work sheets. When FPAssist is activated for the first time, the whole setting work sheet opens. The whole setting work sheet includes operation buttons for registering and deleting machine operator's panel screens and for menu button reassignment, a conversion button for creating screen data from data set in a work sheet, and so forth. For the method of using FPAssist, see Chapter 6.
FPAssist whole setting work sheet
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4.7
CREATING MEMORY CARD FORMAT DATA

Convert FAPT PICTURE screen data created with FPAssist to memory card format data according to the procedure below. For a second MEM creation and later, the previous settings are displayed. Click Make MEM. The Making memory card file dialog box appears.
Select a PMC type (SB6) from the PMC type pull-down list box. Select the FPSTRTUP screen from the Start-up screen pull-down list box. This screen is used to display the versions of the software products related to the machine operator's panel. So, be sure to select FPSTRTUP. Double-click RETURN in the form file list in the lower area of the dialog box. The Setting user screen dialog box appears.
Select SYSTEM-[i] C Executor in the Screen Number pull-down list box. In Key Caption, set the character string OPER to be displayed as a soft key on the CNC screen. Check the check box of Select flag to enable calling from the CNC screen. Click OK to return to the Making memory card file dialog box.
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Click OK in the Making memory card file dialog box to create memory card format data. When a memory card format file named Cex0fpdt.mem is created, the message "A memory card file has been created normally." is displayed.
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4.8
COPYING OPERATOR'S PANEL SCREEN DATA AND THE FP DRIVER TO A MEMORY CARD
Copy operator's panel screen data (CEX0FPDT.MEM) held on the personal computer and the FP driver (INTFPCEX.MEM) to a memory card according to the procedure below. The data files CEX1MCAL.MEM and CEX2NCAL.MEM for flow diagnosis is also copied at the same time. Click Write to card. The Write to card dialog box appears.
The file name (CEX0FPDT.MEM), creation date, and file size of screen data created using Make MEM are displayed. Check the creation date. Specify a screen data transfer destination. In this case, be sure to specify the memory card drive. MEM data is transferred to the root directory of the memory card drive. Usually, only screen data needs to be copied. When the FP driver also needs to be copied, however, check the check box for Transfer driver file for FAPT PICTURE. The FP driver needs to be copied in one of three cases: <1> When screen data is read into the CNC for the first time <2> When the FP driver is upgraded to the latest version <3> After replacement and initialization of the F-ROM of the CNC Clicking OK executes copy operation.
CAUTION When screen data is written to the CNC with the function for batch restoration from the memory card, all files in the root directory of the memory card are written to the FROM of the CNC. So, ensure that no unnecessary files are present under the root directory. (Subfolders may be present.)
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4.9
COMPOSITE SCREEN DISPLAY

When a machine operator's panel screen is created with FPAssist, its constituent screens (subscreens) such as a lamp screen, button screen, and menu screen are created separately one by one. With the composite screen display function, these subscreens can be combined for display on the personal computer. The same screen as actually displayed on the machine operator's panel can be checked on the screen of the personal computer.
4.9.1
Operation for Composite Screen Display

Click the Composite Screen button. The dialog box shown below appears.
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When you click the [Base Screen] pull-down list box, a list of screens (base screens) making up a machine operator's panel is displayed.
Among these screens, the screens other than MENU_P0 are the base screens that make up a machine operator's panel. These screen names are already set on the whole setting work sheet of FPAssist. In Sub Screens 1 through 5, the subscreens specified under a base screen are displayed. If a subscreen is switchable to the next screen with the screen switch button, a list of subscreen names is displayed in the pull-down list box of the subscreen as in the case of a base screen. <1> Select a desired base screen from the list box. <2> Select a subscreen in Sub Screens 1 through 5 to determine a subscreen configuration. <3> By clicking the Entry button, register the selected screen configuration. The registered screen configuration can be checked using the pull-down list box. <4> By clicking the Delete button, a registered screen configuration can be deleted. Select a desired screen configuration from the pull-down list of the composite screen list box, then click the Delete button. Then, the selected screen configuration is deleted. If you check the check box for Delete all registered form, then click the Delete button, all screen configurations registered are deleted. <5> When you click the Indicate button, a screen image is displayed on the personal computer according to the registered screen configurations. At this time, Visual Basic is automatically activated.
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<6> Open the project explorer window of Visual Basic, then select and double-click a composite screen form. The objects of the form are displayed. This display represents the composite display of the entire screen.
In the example above, MANOPRTN (MANOPRTN000.frm) is selected and displayed.
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4.9.2
Method of Composite Screen Output

The method of printing out a composite screen with Visual Basic (abbreviated as VB) and Paint is indicated below. <1> Choose [Project(P)] then <FPWin Property(E)> of VB. The following dialog box appears:
Select a desired screen from the [Start-up Setting] list box, then click the OK button. <2> Choose [Run(D)] then <Start(S)> of VB. After a while, the whole of the selected screen appears. Adjust the right-hand and lower window frames.
<3> Press the ALT + Print Screen buttons on the keyboard to copy the active window only to the clipboard. <4> Activate Paint available with the Windows OS. Note) When using Paint for a WORD document, for example, open the WORD document at this time for incorporation into the document with [Edit(E)]-<Paint(P)>. <5> Choose [Edit(E)]-<Paint(P)> of Paint. <6> Choose [File(F)]-<Print(P)> of Paint, then click OK in the dialog box to print out screen data.
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4.10
Assistant V-UP
FPAssist for Excel95 V2.11 or earlier can be upgraded to FPAssist for Excel2000. However, the Ver. UP button provided with FPAssist for Excel95 V2.11 or earlier cannot be used because it causes an error. Therefore, use [Assistant V-UP] for the upgrade. Before performing this operation, use [Open Project] to select the project to be edited. This upgrade operation can be used to restore degraded FPAssist in addition to upgrading normal FPAssist.
CAUTION When using both Excel95 and Excel2000 for development, be sure to use Assistant V-UP in these menu buttons to perform the upgrade and restoration of FPAssist, regardless of the version of FPAssist.
The upgrading up process checks and displays the version of FPAssist in the selected project and the version of FPAssist that has been installed. Then follow dialog messages that appear to continue the upgrade.
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5.DOWNLOADING SCREEN DATA TO THE CNC
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DOWNLOADING SCREEN DATA TO THE CNC

The operator's panel screen data (CEX0FPDT.MEM) or FP driver (INTFPCEX.MEM) copied to the memory card can be downloaded the CNC and written to the FROM in the CNC according to the procedure below. <1> Method using the batch save/restoration function The method is summarized below. For details, refer to the maintenance manual of the 18i-LNA. Insert the memory card into the card slot of the main control unit. Set the rotary switch to B. Turn on the power to the control unit. Check that the seven-segment indicator blinks "b". Press the switch once to stop the blinking of "b". Press the switch once again to change the display of the seven-segment indicator to rotation display. After a while, download operation is completed, and the seven-segment indicator changes as follows: [0]: Completion of downloading of data including S-RAM backup data Blinking of [3]: Completion of downloading of data not including SRAM backup data Note) This state occurs when operator's panel screen data only or the FP driver data only is downloaded. Turn off the power. Extract the memory card. Reset the rotary switch to 0. Turn on the power again to start up the control unit with the new screen data. <2> Method based on boot processing Turn on the power while pressing the upper-left corner of the touch panel. The boot processing screen appears. Insert the memory card holding operator's panel screen data into the memory card slot located on the left side of the operator's touch panel. Then, write the data files related to the operator's panel into the F-ROM by using the SYSTEM DATA LOADING menu.
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5.DOWNLOADING SCREEN DATA TO THE CNC CAUTION The method of writing to F-ROM based on boot processing can be used only with the following version and later of the boot software: 60M3/O7
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6.OPERATING THE SCREEN CREATION SUPPORT TOOL (FPAssist)
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OPERATING THE SCREEN CREATION SUPPORT TOOL (FPAssist)
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6.1
OVERVIEW OF FPAssist
FPAssist is the screen creation support tool for facilitating the creation of standard screens for Toyota Motor. Standard screens for Toyota Motor can be created simply by entering character strings and colors to be used for buttons and lamps and related signal addresses in the FPAssist work sheets. The FPAssist work book consists of a whole setting work sheet and a work sheet for each screen. When FPAssist is activated for the first time, only the whole setting work sheet is displayed. By registering operator's panel screens in the whole setting work sheet, a work sheet is created and displayed for each screen. The whole setting work sheet is a work sheet used not to set screenspecific information but to set information common to the operator's panel. The whole setting work sheet has operation buttons for registering screens with menu buttons, deleting registered screens, and changing screen assignment to menu buttons, and a conversion button for creating screen data from data set in a work sheet. The method of using each button provided on the whole setting work sheet is described below.
Whole setting work sheet
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6.2
REGISTERING/CHANGING/DELETING OPERATOR'S PANEL SCREENS

Operation buttons for assigning machine operator's panel screens to menu buttons, deleting screens already assigned to menu buttons, and changing screen assignment to menu buttons are available.
6.2.1
Create
This button is used to create a new screen and assign it to a menu button. Select a free screen number (line) in [Setting of the entire system (1/4) Screen registration], then click the Create button. The following dialog box appears:
Screen No indicates a selected screen number. Enter a desired screen name in Screen, and select a function from the combo box of Function, then click OK. A work sheet is created under the specified screen name, and the new screen is set in the screen list of [Setting of the entire system (1/4) Screen registration]. In Screen, enter a screen name consisting of an alphanumeric character string not longer than 8 half-size characters. In Comment, enter a comment as required. An entered comment is displayed in the Screen comment column. If User screen creation is selected in Function, create, in the UserFrm subfolder, a subscreen with the same name as specified in Screen, by using FAPT PICTURE.
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6.2.2
Move
This button is used to change the screen number (= menu button assignment location) of a screen already created. In the screen list of the [Setting of the entire system (1/4) Screen registration] sheet, select (click) the screen name of a screen whose number is to be changed. Then, click the Move button. The following dialog box appears:
Select a move destination screen number from the combo box, or enter a move destination screen number on the keyboard, then click the OK button.
6.2.3
Del
This button is used to delete a screen already created. In the screen list of the [Setting of the entire system (1/4) Screen registration] sheet, select (click) the screen name of a screen to be deleted. Then, click the Del button. The following dialog box appears:
Check the screen number and screen name displayed in the dialog box, then click the OK button. The confirmation dialog box shown below appears. Then, click the OK button. The selected screen is deleted from the screen list, and the work sheet for that screen is deleted.
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6.2.4
Copy
This button is used to create a new screen by copying an existing screen. In the screen list of the [Setting of the entire system (1/4) Screen registration] sheet, select (click) the screen name of a copy source screen. Then click the Copy button. The dialog box shown below appears.
Enter desired data in Screen No and Screen name of the copy destination, then click the OK button. The new screen is added to the screen list, and a work sheet with the set screen name is created. The new work sheet has the same data as set for the copy source.
6.2.5
Rename
This button is used to rename an existing screen. In the screen list of the [Setting of the entire system (1/4) Screen registration] sheet, select (click) the screen name of a screen to be renamed. Then, click the Rename button. The following dialog box appears:
Enter a new screen name in New screen name, then click the OK button. The screen name displayed in the screen list and the name of the work sheet are changed to the specified new screen name.
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6.3
CHECKING SCREEN DATA

Each work sheet of FPAssist has a Check button for each setting table. The Check button enables you to check if data set is correct. The Check all button of the whole setting work sheet enables you to check all screen data by a single operation without clicking the Check button of each work sheet. (The function for checking all screens is available only with E3.00 and later.)
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6.4
CONVERTING DATA
To create screen data from a work sheet of FPAssist, click the Convert button of the [Setting of the entire system (1/4) Screen registration] sheet. Set necessary data in all work sheets and complete the checking of all pages, then click the Convert button. Those property values such as names, colors, and PMC addresses that are set in the work sheets are written into a screen template created using FAPT PICTURE to create screen data.
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6.5
VERSION DISPLAY
Click the Version button of the [Setting of the entire system (1/4) Screen registration] sheet to display the version information of FPAssist. When making an inquiry about this software, obtain the version number displayed by clicking the Version button.
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6.6
UPGRADING TO THE LATEST VERSION

Click the Ver. up button of the [Setting of the entire system (1/4) Screen registration] sheet to transport the screen data set in FPAssist currently opened to data of FPAssist of the version installed on the personal computer. This function is used to upgrade data created with FPAssist of an old version to data of FPAssist of the latest version. This function is also used to restore a minimized FPAssist sheet.
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6.7
MINIMIZATION
Click the Minimize button of the [Setting of the entire system (1/4) Screen registration] sheet to reduce a FPAssist work sheet to a minimum size. A minimized FPAssist work sheet becomes a work sheet consisting of setting data, so that the operations described in this chapter are disabled for the work sheet. (All operation buttons except the Ver. up button are eliminated.) By minimizing FPAssist work sheets, the size of screen data occupying the F-ROM of the CNC can be reduced. A minimized FPAssist work sheet can be restored by upgrading to the latest version. This operation restores a FPAssist work sheet to the original work sheet, and also replaces FPAssist with FPAssist of the version currently installed on the personal computer. (This function is available only with E3.00 and later.)
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7.SCREEN CREATION USING THE SCREEN CREATION SUPPORT TOOL (FPAssist)
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SCREEN CREATION USING THE SCREEN CREATION SUPPORT TOOL (FPAssist)
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7.1
SCREEN CREATION PROCEDURE USING FPAssist

The flowchart below shows the procedure for creating an operator's panel screen with FPAssist.
Activate FPAssist
Register necessary screens in the screen registration table in the whole setting work sheet
Set values in work sheet of each screen
Check setting data with Check button OK
NG
Data setting completed for all screens? Yes Create screen data from work sheets with Convert button
No
To MEM creation
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7.2
7.2.1
SCREEN REGISTRATION AND SETTING OF THE ENTIRE SYSTEM

Edition Display Screen
Immediately after the power to the CNC system is turned on and the system is activated, the operator's touch panel displays the edition display screen (shown below). This screen displays the name and creation date of operator's panel data, and the edition information of the software products related to FAPT PICTURE. When the time set in Edition screen timer (sec) (N8) of [Setting of the entire system (2/4) Setting of global screen] (setting table 2/4) has elapsed after this screen is displayed, the screen display automatically switches to the screen set in Startup screen (G2) of setting table 2/4. If you click the Hold Screen button while this screen is displayed, screen switching is not performed, but the edition display screen continues to be displayed until you click the Operator Panel button. When you click the Operator Panel button in this state, the screen display switches to the screen set in Startup screen (G2). The Data Name/Edition field of this screen displays the data entered in the Data name/edition field at the top of the [Setting of the entire system (1/4) Screen registration] sheet (setting table 1/4). The system sets the other display items. (This function is available with E2.00 and later.)
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7.2.2
Screen Switch Menu

Basically, one of the screen switch menus shown below is displayed at the right edge of each operator's panel screen. Two types of screen switch menus are available: a 4-button menu that has four screen switch buttons, and a 5-button menu that has five screen switch buttons. Up to four pages can be created for one of the two types of menus. At the lowest part of a screen switch menu, a page switch button is provided. The page switch button enables you to switch between the screen switch menu pages. When you touch a screen switch button on the screen switch menu, the screen assigned to the button is displayed on the operator's panel.
BTN01 BTN01 BTN02 BTN03 BTN04 BTN02 BTN03 BTN04 BTN01 BTN02 BTN03 BTN04 Screen switch button BTN01 BTN02 BTN03 BTN04 BTN05
1/3
2/3
3/3
Page switch button
1/3
4-button menu Screen switch menu
5-button menu
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7.2.3
Registering Screens
To assign a screen to a screen switch button, register the screen in the [Setting of the entire system (1/4) Screen registration] sheet (setting table 1/4) of FPAssist. In the table of the [Setting of the entire system (1/4) Screen registration] sheet, select (click) a screen switch button (BTN01 to BTN05) with which the screen is to be registered. Then, register the screen with the Create button. For the method of registration, see Section 6.2(1), "Create". When a screen is registered, the screen is assigned to a screen switch button on the screen switch menu, and a work sheet for screen creation is created. If a screen is registered in a spare line (line 21 to line 25) of setting table 1/4, a work sheet is created for the screen, but the screen is assigned to no screen switch button. The figure below shows the correspondence between the [Setting of the entire system (1/4) Screen registration] sheet and the screen switch menu. Whether to use the 5-button menu or 4-button menu is determined by the setting of Switching mode (N1) of the setting table (2/4). The 5-button menu can be used only when the Numerical Value Switching button is not used on each operation screen and the operation display screen. The cycle time setting screen is called from the cycle time measurement screen. So, the cycle time setting screen need not be assigned to a screen switch button of the screen switch menu. Accordingly, set the cycle time setting screen in a spare line (line 21 to line 25) of the [Setting of the entire system (1/4) Screen registration] sheet.
Manual Tool Exg Fault Display NC Operat 1/3 Tool cmp Cycle Fault Guidance NC Screen 2/3 FLOW DIAG OP STATUS Running Status 3/3
Page1
Page2
Page3
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7.2.4
Screen Registration - Setting Table (1/4)

This setting table consists of fields for setting the name, version, and language of an operator's panel to be created, and columns for registering screens to be created. For details, see the descriptions below.
Move
S33 S40 Name S8 S8 S8 S8 S8 S8 S8 S8 S8 S8 S8 S8 S8 S8 S8 S8 S8 S8 S8 S8 S8 S8 S8 S8 S8 S8 S8 S8 S8 S8 S8 S8 S8 S8 S8 S8 S8 S8 S8 S8 S8 S8 S8 S8 S8 S8 S8 S8 S8 S8 S8 S8 S8 S8 S8 S8 S8 S8 S8 S8
Setting of the entire system(1/4) Screen registration Create Check all 0 System name: ENGmanu Data path: 4 Comment: 320 No Pg Btn. name Screen name Function 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 BTN01 BTN02 BTN03 BTN04 BTN05 BTN01 BTN02 BTN03 BTN04 BTN05 BTN01 BTN02 BTN03 BTN04 BTN05 BTN01 BTN02 BTN03 BTN04 BTN05 Spare Spare Spare Spare Spare G1 G1 G1 G1 G1 G1 G1 G1 G1 G1 G1 G1 G1 G1 G1 G1 G1 G1 G1 G1 G1 G1 G1 G1 G1 K1 K1 K1 K1 K1 K1 K1 K1 K1 K1 K1 K1 K1 K1 K1 K1 K1 K1 K1 K1 K1 K1 K1 K1 K1 S8 S8 S8 S8 S8 S8 S8 S8 S8 S8 S8 S8 S8 S8 S8 S8 S8 S8 S8 S8
Del
Rename Copy Data name/edition: No. of menu pages:

No. of rows N1 N1 N1 N1 N1 N1 N1 N1 N1 N1 N1 N1 N1 N1 N1 N1 N1 N1 N1 N1 Screen selected address A1_1 A1_1 A1_1 A1_1 A1_1 A1_1 A1_1 A1_1 A1_1 A1_1 A1_1 A1_1 A1_1 A1_1 A1_1 A1_1 A1_1 A1_1 A1_1 A1_1
Convert
N3 Blinking address A1_2 A1_2 A1_2 A1_2 A1_2 A1_2 A1_2 A1_2 A1_2 A1_2 A1_2 A1_2 A1_2 A1_2 A1_2 A1_2 A1_2 A1_2 A1_2 A1_2
Version
Language Mode N2 N2 N2 N2 N2 N2 N2 N2 N2 N2 N2 N2 N2 N2 N2 N2 N2 N2 N2 N2
Ver. up S30 N4
Screen comment S32 S32 S32 S32 S32 S32 S32 S32 S32 S32 S32 S32 S32 S32 S32 S32 S32 S32 S32 S32 S32 S32 S32 S32 S32
Minimize
G1
: Screen name consisting of a character string not longer than 8 alphanumeric characters. The name entered in Screen of the New screen registration dialog box is set. If you select NC screen as the screen function (K1), specify 70 as the screen name. (At screen registration time, 70 is automatically set.) G1_1 : A project name set at project creation time is displayed. (This setting cannot be changed.) K1 : Screen function name. For both G1 and K1, make a selection in the combo box of the New screen registration dialog box. Do not directly enter data in this sheet. When calling an NC screen, select NC Screen as the function name, and specify the key code of the NC screen as the screen name. The default is 70. Usually, use the default. (See the description of the C language executor.) S8 : Character string (not longer than 8 half-size characters) to be displayed on a screen switch button. Up to three lines can be specified. For a manual operation screen, a character string formed by combining up to the second line is displayed as the screen title at the upper-left corner of the screen. A1_1 : Set the address of a signal that is turned on when the desired screen is selected. A1_2 : Address of a signal for blinking a screen switch button. (Each signal is used by the system, and cannot be changed.)
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N1
: Number of lines of a character string displayed on a screen switch button. (3 lines max.) N2 : Set whether to use (1)/not use (0) the screen switch buttons. (When no data is entered, the specification of 0 is assumed.) N3 : Number of pages of screen switch buttons (menu) S32,S40: A comment on the system and individual screens can be entered. S33 : The path to the folder where the template of a standard screen is stored is indicated. When FAPT PICTURE is installed, the template is copied into a specified installation path together with FAPT PICTURE and FPAssist. Usually, AUTO is displayed in this cell of the sheet. In this case, however, the template in the installation path is automatically used. So, usually, the data of this cell need not be changed. Only when a template other than the installed template needs to be used, specify the path to the folder where the template is stored. S30 : Enter the name of an operator's panel and the edition of data. A character string entered here is displayed in the edition display screen that appears on the touch panel screen when the power is turned on. Enter a character string not longer than 30 half-size characters. (This function is available with E2.00 and later.) N4 : By using a number from 0 to 2, specify a language used with a screen to be created. (0: Japanese, 1: English, 2: Polish) In accordance with this setting, the language of screendisplayed characters not entered by the user but output by FAPT PICTURE in a fixed manner is switched. This setting can be changed at any time. (This function is available with E3.00 and later.)
NOTE When using FAPT PICTURE of E2.00 or earlier, be sure to define the screens listed below. If a screen is not used, assign the screen to a menu key and set Mode = 0, or set the screen in a spare line. - NC operation screen - Tool exchange counter screen - Fault count screen - Cycle time measurement screen - Cycle time setting screen
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7.2.5
Automatic Screen Switching, Initial Screen Setting, etc. Setting Table (2/4)
By setting the names of screens and signal addresses for calling those screens in the automatic screen switching setting area of setting table 2/4, screen display can be switched with a ladder program instruction of the PMC. In automatic screen switching setting table (1), usually, the names of screens for automatic screen switching are already entered. So, set a screen name and calling signal address for each screen. This table has a priority order defined. The buzzer stop screen entered at the top of the table has the highest priority, and lower entries have lower priorities. If multiple calling signals are set to 1 simultaneously, the calling signals are processed according to this priority order. The operation of the operator's panel for each calling signal depends on whether the automatic mode or manual mode is set as described below. The description below, however, does not apply to the buzzer stop screen. When the automatic mode is set When a calling signal is set to 1, the screen display switches to the screen corresponding to the signal. If multiple calling signals are set to 1 simultaneously, the screen with the highest priority is displayed. When the calling signal for the screen with the highest priority is set to 0 in this state, the screen display switches to the screen with the next priority. When the manual mode is set If the screen currently displayed is set in the automatic screen switching setting table, and the calling signal for a screen with a higher priority is set to 1, the screen switch button (menu) corresponding to the signal blinks. If multiple calling signals are set to 1 simultaneously, the screen switch button corresponding to the screen with the highest priority blinks. When the calling signal for the screen with the highest priority is set to 0 in this state, the screen switch button corresponding to the calling signal for the screen with the next priority blinks. The calling signal for a screen with a priority lower than the priority of the screen currently displayed is ignored. If the screen currently displayed is not set in the automatic screen switching setting table, the priority of the screen is assumed to be the lowest. Operation of the buzzer stop screen The buzzer stop screen is called when the calling signal is set to 1, regardless of whether the automatic mode or manual mode is set, and the subscreen shown below is displayed at the center over the current screen. When the calling signal is set to 0, the buzzer stop screen is erased, and the screen display returns to the previous state. If you press the buzzer stop button on the buzzer
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stop screen when the buzzer stop screen is displayed, the buzzer OFF signal is output. This signal continues to be 1 until the calling signal for the buzzer stop screen is set to 0. While the buzzer stop screen is displayed, operations other than the pressing of the buzzer stop button, such as a screen switch operation, are rejected. So, a ladder must be created to ensure that the buzzer stop screen is erased when the buzzer stop button is pressed. Usually, create a PMC ladder so that the calling signal for the buzzer stop screen is set to 1 on the rising edge of an event that causes the buzzer to sound, and is set to 0 when the buzzer OFF signal is output.
Operation of the caution message screen If the actuator button is pressed in a mode other than the manual mode (when manual selection signal = 0), button operation is blocked, and the caution message screen pops up at the center of the screen. This screen disappears when the OK button is pressed. Alternatively, the caution message screen automatically disappears when the time set in Caution screen delete time (sec) of the setting table has elapsed. A message to be displayed in this screen is to be set in Caution message of the setting table. The default is shown below. The display of the caution message screen can be disabled by setting the caution message inhibit signal set at the bottom of the [Popup screen settings] table to 1.
To call a user screen or a screen not listed in automatic screen switching setting table (1) from a ladder program, use automatic screen switching setting table (2). From the combo box, select the name of a screen to be called. Next, set the address of the calling signal. Then, by using the column of the order of priority designated signals at the left end of automatic screen switching setting table (2), set the priority of the screen in the priority order set in automatic screen switching setting table (1). The priority
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of the screen is set to follow the priority of the screen selected with the combo box in the column of the order of priority designated signals. Higher entries in automatic screen switching setting table (2) have higher priorities. So, if the same screen name is set more than once in the column of the order of priority designated signals, the higher entries have higher priorities. (The function of automatic screen switching setting table (2) is available with E2.17 and later.)
Automatic screen switching setting table (1) The default caution message and default buzzer stop message are as follows: Caution message: Not in MANUAL mode. Buzzer stop message: Touch this button to stop buzzer.
Automatic screen switching setting table (2)
G1 A1_1
A1_2 A1_3, 4
: Name of a screen to be called automatically : Address of an automatic screen calling signal. To call a screen such as a flow diagnostic screen automatically when a CNC alarm is issued, set the automatic screen calling signal set here to 1 by using the NC alarm (NCAL) signal output on the M-NET interface. : Specify the address of the buzzer OFF signal output when the buzzer stop screen is touched. : Address where the manual selection signal and execution button signal are input
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A1_5
: Address of the back-light off inhibit signal. While this signal is on, the back-light is not turned off. A1_6 : Address of the "acquired alarm code" signal output when the operator's panel receives an alarm code for the guidance screen A1_7 : Address of the "read alarm code" signal output from the PLC after an alarm code for the guidance screen is set A1_8 : Address of the signal for disabling the display of the caution message screen A1_9, A1_10 : Specify the addresses of signals for initializing the values (including the past measured values) of the alarm counter and cycle time counter. A2 : Address for setting an alarm code (16-bit binary code) for the guidance screen N1 : Set whether to use a 4-button menu or 5-button menu. 0: 4-button menu, 1: 5-button menu N2 : Set a time required until the operation button (actuator button) selection state is released. If 0 is set, automatic release is disabled. This setting is applicable to all screens. (0 to 9999 seconds) N3 : Set a time required until the caution window displayed when the actuator button is pressed in a mode other than the manual mode is automatically erased. (0 to 99 seconds) N4 : Set a time in minutes from the last touch operation until the back-light is turned off. (0 to 255 minutes) N5 : If an alarm code is not input when the time set here has elapsed, the operator's panel assumes that the alarm is released. For details, see the descriptions of the troubleshooting guidance screen and flow diagnostic screen. N6 : Number of lines of character strings displayed in the caution message screen and buzzer stop screen. (3 lines max.) N7 : Set a time width used to regard the signals input in A1_9 and A1_10 as valid. A signal with a width shorter than the time width set here is not assumed to be an initialization signal. (0 to 99 seconds) N8 : When the power is turned on, the edition display screen of FAPT PICTURE is displayed on the touch panel for the time set here. When the time set here has elapsed, the screen display automatically switches to the initial screen set in G1_1. If you touch the Hold Screen button on the screen while the edition display screen is displayed, the edition display screen continues to be displayed until you touch the Operator Panel button, regardless of the value set in this item. (0 to 999 seconds)
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G2
S4, S6, S8
S26
G3 G4 A1_11
: From the combo box, select the name of an operator's panel screen to be displayed first after the edition display screen. : Set character strings to be displayed in the ten-key pad for numeric value setting. As the defaults, the character strings indicated to the right of the table are set. : Set character strings to be displayed on the caution message screen and buzzer stop screen. When the default character strings are satisfactory, no modification is needed. : Set the priority of a screen to be called. The priority after a screen selected from the combo box is set. : From the combo box, select a screen name to be called from the ladder program. : Address of a calling signal
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7.2.6
Shift Time Setting - Setting Table (3/4)
In this table, set character strings to be displayed on the fault count screen and operational situation screen. When the default character strings are satisfactory, no modification is needed.
N1 N2 N3 N4
: Indicates whether Set1 and Set2 are valid or invalid. Valid = 1, Invalid = 0 : Set hour data for a shift start time, shift end time, break start time, and break end time with the 24-hour system. : Set minute data for a shift start time, shift end time, break start time, and break end time. : Set a shift start day of the week and shift end day of the week.
1 Monday 2 Tuesday 3 Wednesday 4 Thursday 5 Friday 6 Saturday
0 Sunday
A1_1 : The in-shift signal is output to an address set here. A1_2 : The in-break signal is output to an address set here.
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7.2.7
Output of Internal Operator's Panel Data - Setting Table (4/4)

With FAPT PICTURE & FPAssist E2.14 and later, the data managed within the operator's panel and listed below can be transferred to the D area of the PMC. Data transferred to the PMC with this function can be further transferred to the host computer with a function such as the FL-net function and FOCAS1 function. Thus, the host computer can taken in data displayed on the operator's panel. For the layout of data transferred to the D area of the PMC and the method of data transmission control for using the FL-net function, see Appendix 4, "METHOD OF TRANSFERRING OPERATOR'S PANEL DATA".
Screen name Tool change counter Cycle time measurement Fault number Type of data Stop counter value Current counter value Standard total cycle time Total cycle time(10 times) Fault number of times(today) Eqipment fault numberToday Eqipment fault acc. TimeToday Tool change numberToday Tool change acc. TimeToday Quality check numberToday Quality check acc. TimeToday Continuous off numberToday Operational situation Continuous off acc. TimeToday Parts full numberToday Parts full acc. TimeToday No part numberToday No part acc. TimeToday Cycle time (Today) Machined part(Today) Operation rate(Today) OK part rate(Today) Amount of d 4 Byte x 48 4 Byte x 48 2 Byte 2 Byte x 10 2 Byte x 284 2 Byte 4 Byte 2 Byte 4 Byte 2 Byte 4 Byte 2 Byte 4 Byte 2 Byte 4 Byte 2 Byte 4 Byte 2 Byte 4 Byte 4 Byte 4 Byte
Setting table (4/4)
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N1: Set whether to use the function for transferring operator's panel data to the PMC. (0: Not use, 1: Use) A1: Specify an operator's panel data transfer destination PMC address. Only an address in the D area can be specified. Usually, 1,024 bytes from the end of the D area are used. In this case, specify 6976. A specifiable address is a multiple of 4. If an address other than a multiple of 4 is specified, the specified address is rounded to the multiple of 4 that is closest to and smaller than the specified value. N2: Set 1 when operator's panel data transferred to the D area is to be transferred to the host computer with the FL-net function. Set 0 when the FL-net function is not used, for example, when operator's panel data is transferred to the host computer with the FOCAS1 function or is processed by a PMC ladder. (0: Not use FL-net, 1: Use FL-net) A2: When data is transferred between the PMC and host computer with the FL-net function, a communication interface area needs to be allocated in the R area of the PMC. In this item, set the address of a transmission interface area used for the message transmission server function with confirmation. The 20 bytes starting at the address set here is used as the interface area. In this item, set only a numeric value with address word R omitted. A3: In this item, set the address of a receive interface area used for the message transmission server function with confirmation of FL-net. The 12 bytes starting at the address set here is allocated as the interface area in the R area. In this item, set only a numeric value with address word R omitted.
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7.3
FAULT DISPLAY SCREEN

The fault display screen consists of 63 lamps (LMP01-63) and 7 manual buttons (BTN01-07) arranged as shown below. The fault display screen is used to display fault states with lamps.
LMP01 LMP08 LMP15 LMP22 LMP29 LMP36 LMP43 LMP50 LMP57 BTN01 LMP02 LMP09 LMP16 LMP23 LMP30 LMP37 LMP44 LMP51 LMP58 BTN02 LMP03 LMP10 LMP17 LMP24 LMP31 LMP38 LMP45 LMP52 LMP59 BTN03 LMP04 LMP11 LMP18 LMP25 LMP32 LMP39 LMP46 LMP53 LMP60 BTN04 LMP05 LMP12 LMP19 LMP26 LMP33 LMP40 LMP47 LMP54 LMP61 BTN05 LMP06 LMP13 LMP20 LMP27 LMP34 LMP41 LMP48 LMP55 LMP62 BTN06 LMP07 LMP14 LMP21 LMP28 LMP35 LMP42 LMP49 LMP56 LMP63 BTN07
Manual Operatio Fault Display Tool Exchang
NC Operation
1/3
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7.3.1
Components
The specifications of the lamps and manual buttons that make up the screen are described below.
7.3.1.1
LMP01 to LMP63: Lamps

These lamps provide the following indications according to the values of PMC addresses: - When a lamp is on Chamfered rectangle with the frame in lamp ON color and the inside in lamp OFF color. The character string is displayed in the color corresponding to the lamp OFF color. - When a lamp is off Chamfered rectangle with the lamp ON color. The character string is displayed in the color corresponding to the lamp ON color.
NOTE The lamps have no input for blinking.
7.3.1.2
BTN01 to BTN07: Manual buttons

The manual buttons operate in one of five modes: operation mode 2 to operation mode 6. Operation mode 1 cannot be used.
<1> Operation mode 2: Momentary button

A button is on while it is held down. A button is off when it is released. Depending on the ON or OFF state of a button, ON (1) or OFF (0) is output to the output address. Each button is displayed as follows:
Button state Frame color Display lamp color Character color OFF Frame OFF color Lamp OFF color Character OFF color ON Frame OFF color Lamp ON color Character ON color
<2> Operation mode 3: Momentary button with a lamp

A lamp is on while it is held down. A lamp is off when it is released. Depending on the ON or OFF state of a button, ON (1) or OFF (0) is output to the output address. Depending on the state of a button, the display operation of the button varies as indicated below.
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Button state Lamp turn-on address Frame color Display lamp color Character color Blink operation OFF OFF ON OFF ON ON
Frame OFF color Lamp OFF Lamp ON Lamp ON Lamp OFF color color color color Character Character Character Character OFF color ON color ON color OFF color Enabled Disabled
If the value of a lamp blink address is ON when blink operation is enabled, ON display and OFF display are alternately repeated. (This operation is not performed when the value of the lamp turn-on address is ON.)
<3> Operation mode 4: Actuator button

Each time a button is pressed, the button switches between the ON and OFF states. When a button is set to ON if a group number other than 0 is set, the other buttons of the same group number are set to OFF. Up to nine groups (1 to 9) can be set in one screen. Depending on the ON or OFF state of a button, ON (1) or OFF (0) is output to the output address. Depending on the state of a button, the display operation of the button varies as indicated below.
Button state Lamp turn-on address Frame color Display lamp color Character color Blink operation
OFF OFF ON OFF
ON ON
Frame OFF color Lamp OFF Lamp ON color color Character Character OFF color ON color Enabled
Frame ON color Lamp OFF Lamp ON color color Character Character OFF color ON color Disabled
If the value of a lamp blink address is ON when blink operation is enabled, ON display and OFF display are alternately repeated. (This operation is not performed when the value of the lamp turn-on address is ON.) In this mode, a button is inoperative when the value of the manual selection address is OFF. The state of a button does not change when the value of the execution button address is ON. In addition, when the screen display switches to another screen, the button output addresses are set to OFF.
<4> Operation mode 5: Alternate button A

Each time a button is pressed, the button switches between the ON and OFF states. When a button is set to ON if a group number other than 0 is set, the other buttons of the same group number are set to OFF. Up to nine groups (1 to 9) can be set in one screen. Depending on the ON or OFF state of a button, ON (1) or OFF (0) is output to the output address. When the screen display switches to
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another screen, the buttons are set to OFF, and the output addresses are set to OFF. Except for the above, alternate button A operates in the same way as the momentary button with a lamp.
<5> Operation mode 6: Alternate button B

Alternate button B operates in the same way as alternate button A except that even when the screen display switches to another screen, the buttons and output addresses preserve the original states.
NOTE The manual buttons do not operate in the lamp mode (operation mode 1).
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7.3.2
Lamp Setting - Setting Table (1/2)
S8: Set a character string to be displayed on each fault display lamp. (8 half-size characters max.) N1: Number of lines of a character string above (2 lines max.) B1: Set a type of character. (Half/full size: 1, Double height and width size: 2, 6x size: 3) C1: Specify the ON and OFF colors of each lamp.
Symbol Lamp color Character color W White Black R Red White G Green Black B Blue White O Orange Black Y Yellow Black WB Light blue Black BL Black White GL Gray Black
When a lamp is set to OFF, the ON color frame is displayed. A1: Set the address of a signal for turning on each lamp.
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7.3.3
Button Area Setting - Setting Table (2/2)
S8: Set a character string to be displayed on each button. (8 half-size characters max.) N1: Number of lines of a character string above (4 lines max.) B1: Set a type of character. (Half/full size: 1, Double height and width size: 2, 6x size: 3) C1: Specify the ON and OFF colors of the display lamp and frame of each button. N2: Select a type of button from the following: 2: Momentary button 3: Momentary button with a lamp 4: Actuator button 5: Alternate button A 6: Alternate button B N3: When the actuator button or alternate button A/B is selected, set a group. (In one group, only one actuator button or alternate button can be selected.) Up to nine groups can be set in one screen (N3 = 1 to 9). When 0 is set, the selector switch function is disabled, and each button operates as a single alternate button. N4: Set whether to use each button. (Use = 1, Not use = 0) A1: Set the address of a signal for turning on/off each lamp and the address of the output signal of each button.
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7.4
7.4.1
MANUAL OPERATION SCREEN (COMMON SPECIFICATIONS FOR PAGE 1 AND PAGE 2)

Screen Configuration
The manual operation screen consists of a lamp area, manual button area, and numeric display area. The lamp area has 24 lamps (LMP01 to LMP24), and the manual button area has 28 manual button (BTN01 to BTN28). Each of the lamp area and manual button area can be switched between two screens. Page 1 of the numeric display area can display up to four items of numeric data such as a tool number and cycle time, and up to two pages can be displayed by setting. The numeric display area can also display a signal monitor area used to monitor the states of I/O signals. You can switch between the pages of each area by using the three page switch buttons (lamp switch button, button switch button, and number switch button).
LMP01 LMP08 LMP15 LMP20 BTN01 BTN08 BTN15 BTN22 LMP02 LMP09 LMP16 LMP21 BTN02 BTN09 BTN16 BTN23 LMP03 LMP10 LMP17 LMP22 BTN03 BTN10 BTN17 BTN24 LMP04 LMP11 LMP18 LMP23 BTN04 BTN11 BTN18 BTN25 LMP05 LMP12 LMP19 LMP24 BTN05 BTN12 BTN19 BTN26 LMP06 LMP13
KOGU1 KOGU2 KOGU3 KOGU4
LMP07 LMP14
NUM01 NUM02 NUM03 NUM04
Lamp Page Button Page Number Page

Manual Operation
BTN06 BTN13 BTN20 BTN27
Fault Display Tool Exchang NC Operatio
1/3
The two subscreens displayed in the numeric display area are detailed below.
7.4.1.1
Numeric display subscreen

The numeric display subscreen can display four types of numeric data and their names. The upper three lines can display arbitrary numeric data held in the PMC. PMC data to be displayed can be set in the lefthand table of [Manual operation screen (3/3) Parameter setting for numeric display]. The bottom line can display an arbitrary item of data displayed on the cycle time measurement screen. A desired item of data can be set in the left-hand table of [Manual operation screen
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(3/3) Parameter setting for numeric display]. Up to two pages of numeric display can be set for display. In this case, the number switch button can be used to switch between the pages.
Name Name Name Name
Numeric value Numeric value Numeric value
Cycle time value
7.4.1.2
Signal monitor subscreen

The signal monitor subscreen can display the states (8 bits) of up to four arbitrary PMC addresses at the same time. By touching the alphabet setting field and numeric setting field of the address setting section, the alphabet input keys and numeric input keys pop up, respectively. With these keys, enter a PMC address to be displayed. When a PMC address is set, the state (one byte) of the set address is displayed by 0s and 1s.
M N R R 0123 0081 0100 0200 01001001 00000000 00110010 11100000
Alphabet setting field
Numeric setting field
State display field
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7.4.2
Lamp and Manual Button Setting - Setting Tables (1/3, 2/3)

Each of the lamp area setting table and manual button area setting table has setting lines for two pages. Whether to use page 2 can be specified using the column of Use 2nd page on the right side of page 3/3.
The method of lamp and button setting is the same as for the fault display screen. Up to four lines can be used to specify a button name on the manual operation screen.
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7.4.3
Numeric Display Area Setting - Setting Table (3/3)

In the table below, set the addresses of data and item names to be displayed in the numeric display area. The table has setting lines for two pages. Whether to use page 2 of the numeric display area can be specified using the NUM_SEL line in the right-hand table. In the column of Button name in the right-hand table, set a character string to be displayed on the page switch button.
A2
: Set the address (2 bytes) of a numeric value to be displayed. N1 : Set the number of decimal places of each numeric value. A number from 0 to 3 can be specified. When 0 is specified, the decimal point is not displayed. Set 1 at all times for cycle time display (KOGU4 of items 4 and 8). S14, S8_1 : Character string for describing each numeric value N2 : Set whether to use numeric display. (Use=1, Not use=0) N4 : By using an item number of the cycle time measurement screen, specify cycle time data to be displayed in KOGU4. If 1 is specified here, for example, the latest cycle time in the item of Motion1 on the cycle time measurement screen is displayed. A cycle time value is displayed in 1/10 seconds. So, for this item, set 1 as the number of decimal places. N3_1 : Set whether to use page 2 of the lamp display area. (Use = 1, Not use = 0) N3_2 : Set whether to use page 2 of the manual button area. (Use = 1, Not use = 0) N3_3 : Set whether to use page 2 of the numeric display area. (Use = 1, Not use = 0) S8_2 : Character string to be displayed on a page switch button N5 : Set whether to use signal monitor display. (Use = 1, Not use = 0)
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7.5
7.5.1
NC OPERATION SCREEN
The NC operation screen is used to operate the CNC. The NC operation screen consists of a lamp area (LMP01 to LMP12) for displaying NC states, a button area (BTN01 to BTN28) for operating the NC, and a sub-window where the alarm display subscreen, axis coordinate display subscreen, or program check subscreen can be displayed by switching.
LMP01 LMP02 LMP03 LMP04
AXIS
POS
Position
NEAR REFERENCE POSITION LMP05 LMP09 LMP06 LMP10 MODE BTN01 BTN04 BTN02 BTN05 BTN03 BTN06 BTN07 BTN08 LMP07 LMP11 LMP08 LMP12
MSG01
MSG02
Manual Slide
SCAILNG
NC Operation ATC Operation
HANDLE/JOG BTN12 BTN14 BTN13 BTN15 BTN16 BTN18 BTN17 BTN19
TOOL Counter
2/3
For display in the sub-window in the upper-right area of the screen above, you can select one of the three subscreens below.
7.5.1.1
Alarm display subscreen

If a CNC alarm is issued, the Alarm/Error code field displays an alarm number, and the ALARM/FAULT MESSAGE field displays an alarm message set in the table of the [NC operation screen (4/4) Parameter settings for fault messages] page. An alarm number is read from a PMC address set in the Alarm code top address parameter of the [NC operation screen (3/4) Parameter settings for axis state display] page. If an alarm (No. 0300 to No. 0519) related to a controlled axis is issued, an axis name is also displayed after the alarm number. An axis name set in the Path/Axis No./Name correspondence table of the [NC operation screen (3/4) Parameter settings for axis state display] page is displayed. This screen is always displayed.
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NC fault.
NC type
FANUC 18i
ALARM/FAULT
Alarm/Error code
MESSAGE ALARM/Error message
7.5.1.2
Axis coordinate display subscreen

The coordinate value and tolerance situation of a selected axis are displayed. A type of axis is selected from the table below according to the signals (2 bits) at an address set in the Axis select address parameter of the [NC operation screen (3/4) Parameter settings for axis state display] page. A character string to be displayed in the Name field is to be set in the Axis No./Name correspondence table of the same page. An axis coordinate value is read from a PMC address set in the Axis position address parameter. In the fields of Tolerance situation field and Message of tolerance situation, character strings set in the Tolerance status table are displayed according to the state of the signal (3 bits) at the PMC address set in the Tolerance status signal address parameter. This subscreen displays information for path 1 when the signal at the address set in the Path selection signal address parameter is 0, and this subscreen displays information for path 2 when the signal at the address set in the Path selection signal address parameter is 1. This subscreen is not used with the Power mate i-LNA.
AXS2 0 0 1 1 AXS1 0 1 0 1 Position Tolerance situation Massage of tolerance situation Selected axis Axis 1 Axis 2 Axis 3 Axis 4
Name
7.5.1.3
Program check subscreen

The program check subscreen displays the main program number (O No. 1), subprogram number (O No. 2), sequence number (N No.) currently being executed, the axis coordinates of 4 to 6 axes, feedrate command, NC state, and part (3 lines) of the program currently being executed. The axis coordinate display field displays one of three patterns: the 4-axis display pattern, 6-axis display pattern, and 8-axis
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display pattern. An appropriate display pattern is selected automatically according to the number of axes set in the Coordinate/Axis No. correspondence table of the [NC operation screen (3/4) Parameter settings for axis state display] page. The program display field displays the program currently being executed in line 1, and displays a second program and third program to be displayed in line 2 and 3, respectively. One line can display up to 26 characters. Those characters that exceed this limit are not displayed on the screen. A coordinate value to be displayed in the axis coordinate display field can be selected from the eight types of data listed in the table below. A selection can be made using signals input at the addresses indicated in the table. When no signal is input, the absolute coordinate (program coordinate) is selected. With E3.02 and later, the CHNG POS button is provided in the upperright corner of the program check subscreen. This button also enables you to switch among the types of coordinate values. Which switching method is used depends on the setting of Change Position added to the [NC operation screen (3/4) Parameter settings for axis state display] page. If switching based on the CHNG POS button is selected, the coordinate data displayed switches sequentially among the five types of coordinate data indicated in the table each time you press the button. In the upper-left corner of the program check subscreen, the type of coordinate data currently selected is displayed.
Type of coordinate Axi s na Axis coordinate me 4 to 8 axes O No. 1 O No. 2 N No. CHNG POS.
Feedrate F NC state display
Program being executed (3 lines)
No.
Selection based on signals Address (N0131) #7 #6 #5 #4 0 0 0 0 0 0 0 0 0 0 0 0 1 1 1 1 0 0 1 1 0 0 1 1 0 1 0 1 0 1 0 1
Selection based on the CHNG POS button O O O O
Type of data displayed
1 2 3 4 5 6 7 8
Absolute coordinate (program coordinate) Machine coordinate Relative coordinate Remaining amount of movement Skip position Servo delay amount Acceleration/deceleration delay amount Slide coordinate
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7.5.2
Lamp Area and Button Area Setting - Setting Tables (1/4, 2/4)
The method of lamp and button setting is the same as for the fault display screen. Up to two lines can be displayed on each of the buttons BTN01 to BTN20. Up to three lines can be displayed on each of the buttons BTN21 to BTN28.
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7.5.3
Path Selection Signal Setting - Setting Table (3/4)

In the setting table (3/4), set the addresses of an alarm code, tolerance status code, axis coordinate value, and axis selection signal. The addresses based on the milling machine specification are set as the defaults. So, when using a lathe, modify the defaults accordingly. Moreover, set a path selection signal, axis names, and model name.
Do not modify the settings in this table.
Set axis names to be displayed on the axis coordinate display subscreen and Alarm/Error code field.
Set axis numbers and names to be displayed in the axis coordinate display field of the program check subscreen.
A1_1 : Set the start address (least significant bit) of an alarm code (ERR11 to ERR68) output from each path of the CNC. (The default addresses based on the milling machine specification are set. Path 1: M0016.0, Path 2: M0078.0) A1_2 : Set the start address of a tolerance status signal (YA1 to YA3) output from each path of the CNC. (The default addresses based on the milling machine specification are set. Path 1: M0021.5, Path 2: M0083.5) A2 : Set the start address of a coordinate value (MN0 to MN31) output from each path of the CNC. (The default addresses based on the milling machine specification are set. Path 1: M0022, Path 2: M0084) A1_3 : Set the start address of an axis selection signal (AXS1, AXS2) input to each path of the CNC. (The default addresses based on the milling machine specification are set. Path 1: N0015.1, Path 2: N0055.1)
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A1_4 : Set the address of the path selection signal used to choose whether to display path 1 information or path 2 information. Path 1 is selected when the path selection signal is set to 0. Path 2 is selected when the path selection signal is set to 1. N1 : Set whether to enable or disable the axis coordinate display subscreen and program check subscreen. (Disable both screens = 0, Enable the axis coordinate display subscreen = 1, Enable the program check subscreen = 2, Enable the axis coordinate display subscreen and program check subscreen = 3) (When using the Power Mate i-LNA, set 0 or 2.) N2 : Set whether to use the button provided on the program check subscreen (N2 = 0) or use the signals input to addresses N131#7 to #4 (N2 = 1) when selecting a type of coordinate data to be displayed on the axis coordinate display field of the program check subscreen. (This function is available with E3.02 and later.) N3 : By using a number from 1 to 8, set an axis number to be displayed in the axis coordinate display field of the program check subscreen. Set 0 for those axis numbers that need not be displayed. Depending on up to which line of the axis coordinate setting table has axis numbers set, a program check subscreen for 4 axes, 6 axes, or 8 axes is automatically selected. This input item is valid, independently of the second NC operation screen. (This function is available with E3.02 and later). N4 : Specify the path of an axis to be displayed in the axis coordinate display field of the program check subscreen. (1: Path 1, 2: Path 2, 0: Follows the path selection signal (A1_4)) This input item is valid, independently of the second NC operation screen. (This function is available with E3.02 and later). S2 : For each path, specify an axis name to be displayed in the axis coordinate display field of the program check subscreen. (2 half-size characters max.) If this input item consists of a blank or space, the axis name set in the NC parameter is used. This function is available with E3.02.) S6 : Set an axis name to be displayed in the axis name field of the axis coordinate display subscreen or in the Alarm/Error code display field of the alarm display subscreen. (Set the axis name of an NC axis.) S6_1 : Set an axis name to be displayed in the Alarm/Error code display field of the alarm display subscreen. (Set the axis name of an indexing axis. Axes 7 and 8 are not used.) S9 : Enter an NC model name. Choose between FANUC 18i and FANUC PMi.
CAUTION When two NC operation screens are used, set the same data except for the setting items of N3 and N4.
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7.5.4
Fault Message Setting - Setting Table (4/4)

In the setting table (4/4), the alarm messages corresponding to alarm numbers are already set. Do not modify the settings. If an alarm is issued from the CNC, FAPT PICTURE references the setting table (4/4) and reads the alarm message corresponding to the alarm number from the column of Alarm type, then displays the message in the Alarm/Error code display field of the alarm display subscreen.
NOTE When a 2-path system is employed, and two NC operation screens are created for each path, two work sheets are created for each path. The settings of 3/4 and 4/4 of these two sheets must be the same. In ladder processing, ensure that the path select signal is output to select the desired path according to Screen selected address on [Setting of the entire system (1/4) Screen registration].
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7.6
7.6.1
TOOL EXCHANGE COUNTER 1 SCREEN

The tool exchange counter 1 screen consists of three counter area pages each consisting of six counters (CNT01 to CNT06), three button area pages each consisting of eighteen operation buttons (BTN01 to BTN18), a reset button, and page switch button. When a value is entered in the counter area, a ten-key pad for numeric input appears at the center of the screen. Usually, no ten-key pad is displayed on the screen. The tool exchange counter 1 screen is used to manage tool life.
NAME PRELIM.
WARNING
STOP
COUNT
OPERATION BUTTON
CNT01 CNT02 CNT03 CNT04 CNT05 CNT06 RESET
BTN01 BTN02 BTN03 BTN04 BTN05 BTN06 BTN07 BTN08 BTN09 BTN10 BTN11 BTN12 BTN13 BTN14 BTN15 BTN16 BTN17 BTN18
Manual Operatio
Fualt Display Running Status Tool Exchang
1/3
7.6.1.1
Setting and display of pre-forecast, forecast, and stop values

When you press a button in the PRELIM, WARNING, or STOP column, a ten-key pad appears at the center over the current screen. The PREV. box of the ten-key pad displays the value set with the touched button. When you enter a numeric value by touching numeric keys, the entered value appears in the INPUT box. When you touch the SET key, the ten-key pad disappears, and the numeric value displayed in the INPUT box is set and displayed on the button from which the ten-key pad was called. When you touch the CLOSE button, the entered value is canceled (the previous value is preserved), and the ten-key pad disappears. When you touch the CLR button, the value displayed in the INPUT box is cleared. The ten-key pad name field displays the ten-key pad name corresponding to a button set in
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the [Tool exchange counter screen (2/3) Parameter settings for counter signal] sheet.
NAME Ten-key pad name TOOL1 PRE-LIMIT
PREV. INPUT 1 6 CLR 2 7 3 8 CLOSE 4 9
100
25 5
PREV. box INPUT box
Numeric keys 0 SET
7.6.1.2
Measurement of the current value counter

In the [Tool exchange counter screen (1/3) Parameter settings for counters] sheet, set a count signal address for each tool. Each time a signal is input at the specified address, the current value is incremented by one. The current value is incremented on the rising edge of the signal. A count signal must have a width of 500 ms or more.
Incremented here
Count signal
> 500 ms
7.6.1.3
Display of tool exchange information

When the current value of a counter reaches or exceeds the preforecast or forecast value, the corresponding button is turned on in orange. When the current value of a counter reaches or exceeds the stop value, the corresponding STOP button is turned on in red. At this time, a signal (1) is output to the count-up signal address set for the button. The count-up signal continues to be output while the current value of the counter is equal to or greater than the value set for the button. If 0 is set for all or any of the pre-forecast, forecast, and stop values, the button color does not change and the count-up signal is not output for the item(s) where 0 is set. A STOP button is also turned on in red when a signal is input to the stop turn-on address set for the STOP button. In this case, however, the count-up signal is not output.
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The conventional specification specifies that even if 0 is set for all of the pre-forecast, forecast, and stop values, the current value counter performs count operation when the count signal is input. With E3.02 and later, you can choose whether to perform current value count operation or not in such a case.
7.6.1.4
Resetting of a current value counter

When you touch the name button of a tool in the name column, the button is turned on in orange, indicating that the button is selected. The buttons in the name column are selector switches, so that only one button can be selected at a time. If another button is selected, the selection of the previous button is released. When you touch the selected button again, the button returns to the nonselected state. If you touch the reset button when a name button is selected, the current value of the selected tool is reset to 0. At this time, a 500-ms wide pulse signal (1) is output to the reset notification address set for the selected tool. The current value of a tool can also be reset (on a rising edge) by inputting a signal to the reset request address set for the tool. The same pulse signal is output to the reset notification address in this case as well. The reset request signal must have a width of 500 ms or more.
Reset here
Reset request signal

> 500 ms
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7.6.2
Counter Setting - Setting Table (1/3)

In the setting table (1/3), set the tool names to be displayed on the counter selection buttons (CTN01 to CTN06), and the addresses of a count signal, reset signal, and reset notification signal for each tool.
S8
: Set a character string to be displayed on a counter selection button (left side). (8 half-size characters max.) N1 : Number of lines of a character string above. (3 lines max.) A1_1 : Set the address of a count signal for each tool. On a rising edge of a count signal, the tool exchange counter is incremented by one. A1_2 : Set the address of a signal for resetting a tool exchange counter. While a signal is ON, the counter is reset. A1_3 : Set the address of a signal for notifying the PMC of a reset operation. When a counter is reset by the reset button on the screen or by a signal from the PMC, a reset notification signal is output to the address set for the reset counter. A reset notification signal is output as a pulse signal with a width of about 500 ms. N2 : Set whether to use a counter. (Use = 1, Not use = 0) N3 : Set the number of tool exchange counter screens (1 to 3). N4 : Select a current value counter operation to be performed if 0 is set for all of the pre-forecast, forecast, and stop values. In the case where N4 = 0 is specified, current value counter operation is performed when a count signal is input although 0 is set for all of the pre-forecast, forecast, and stop values. In the case where N4 = 1 is specified, current value counter operation is not performed if 0 is set for all of the pre-forecast, forecast, and stop values. (This function is available with E3.02 and later.)
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7.6.3
Ten-Key Pad Setting - Setting Table (2/3)

In the setting table (2/3), set a character string to be displayed in the ten-key pad name field, and the addresses of count-up signals for preforecast, forecast, and stop values.
S20
: Set a character string (not longer than 20 half-size characters) to be displayed on a ten-key pad for pre-forecast, forecast, or stop value setting. Set a ten-key pad name for each counter used. Do not include any space characters in a ten-key pad name. (With E2.00 and later, a character string including space characters can also be set.) A1_1 : Set the address of a count-up signal to be output when the value of a counter reaches or exceeds a pre-forecast, forecast, or stop value. A1_2 : Set the address of a signal for turning on a STOP button. In cases other than count-up operation, a STOP button can be turned on by inputting this signal.
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7.6.4
Operation Button Setting - Setting Table (3/3)

The method of button setting is the same as for the fault display screen. Note, however, that a name not longer than three lines can be displayed on a button.
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7.7
TOOL EXCHANGE COUNTER 2 SCREEN

The tool exchange counter 2 screen is the same as the tool exchange counter 1 screen except that all operation buttons are deleted and some counters are added. The tool exchange counters operate in the same way as for the tool exchange counter 1 screen. The tool exchange counter 1 screen and the tool exchange counter 2 screen cannot be used at the same time. Use one of the two screens at a time.
NAME PRELIM WARN. STOP COUNT CNT09 CNT10 CNT11 CNT12 CNT13 CNT14 CNT15 CNT16
Manual Operation
PRELIM
WARN.
STOP
COUNT
CNT01 CNT02 CNT03 CNT04 CNT05 CNT06 CNT07 CNT08 RESET
Fault Display Running Status

Tool Exchange
1/3
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The method of setting the table above is the same as for the tool exchange counter 1 screen. A button name consisting of up to two lines can be specified for the buttons CNT01 to CTN16.
The method of setting the table above is the same as for the tool exchange counter 1 screen.
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7.8
7.8.1
TOOL COMPENSATION COUNTER SCREEN

The tool compensation counter screen consists of four counter area pages each consisting of five counters (OFS01 to OFS05), four button area pages each consisting of five operation buttons (BTN01 to BTN05), a reset button, and page switch button. When a value is entered in the counter area, a ten-key pad for numeric input appears at the center of the screen. The tool compensation counter screen is used to manage tool compensation values.
NAME OFS01 LIMIT
CURRENT
INCRMNT
INC./DEC
OP.BUTTN
__
BTN01
OFS02
__
BTN02
MANUL
SLIDE
OFS03
__
BTN03
NC OPRTN ACT OPRTN Offset Counter
OFS04
__
BTN04
OFS05
__
BTN05
RESET
2/3
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7.8.1.1
Setting and display of limit values

When you press a button in the LIMIT column, a ten-key pad appears at the center over the current screen. The PREV. box of the ten-key pad displays the value set with the touched button. When you enter a numeric value by touching numeric keys, the entered value appears in the INPUT box. When you touch the SET key, the ten-key pad disappears, and the numeric value displayed in the INPUT box is set and displayed on the button from which the ten-key pad was called. When you touch the CLOSE button, the entered value is canceled (the previous value is preserved), and the ten-key pad disappears. When you touch the CLR key, the value displayed in the INPUT box is cleared. The ten-key pad name field displays the ten-key pad name corresponding to a button set in the [Tool compensation counter screen (1/3) Parameter settings for counters] sheet.
NAME Ten-key pad name T1 OFFSET X LIMT
PREV. INPUT 1 6 CLR 2 7 3 8 CLOSE 4 9
100
25 5
PREV. box INPUT box
Numeric keys 0 SET
NOTE Use NC parameters to set incremental values.
7.8.1.2
Compensation operation
When you touch a + button in the INC/DEC column, an incremental value is added to the current value of the corresponding tool. If the current value has reached a limit value or greater, touching the + button does not increment the current value (in the case of the 18iLNA). When you touch a - button in the INC/DEC column, an incremental value is subtracted from the current value of the corresponding tool. When the current value of a tool reaches a set limit value or greater, the corresponding LIMIT button is turned on in red. At this time, a signal (1) is output to the count-up signal address set for the tool. The count-up signal continues to be output while the current value is equal to or greater than the limit value. If 0 is set for a limit value, the count-up signal is not output. Moreover, the color of the LIMIT button does not change. If a limit value is changed to 0 while the count-up signal is output, the count-up signal is set to 0, and the red color of the LIMIT button disappears. (This function is available with E3.02 and later.)
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7.8.1.3
Display and resetting of a current value

When you touch the name button of a tool in the name column, the button is turned on in orange, indicating that the button is selected. The buttons in the name column are selector switches, so that only one button can be selected at a time. If another button is selected, the selection of the previous button is released. When you touch the selected button again, the button returns to the nonselected state. If you touch the reset button while a name button is selected, the current value of the selected tool is reset to 0.
7.8.1.4
Compensation processing
With the 18i-LNA, incremental offset operations such as incremental value addition/subtraction, offset value clearing, and determination of whether a limit value is reached are processed using CNC functions. Operations on the operator's panel screen are converted to a sequence of the offset-related signals of the CNC (INC1 to INC6, +INC, -INC, FINC, OFS0, OMAX), which is then output. So, by assigning CNC input/output addresses (on the M-net interface) to these signals, compensation operations can be processed only between the operator's panel and CNC. If compensation processing needs to be controlled from the PMC, do not directly connect offset-related signals transferred to and from the operator's panel with the CNC, but ensure that those signals are once received and processed by the PMC then are returned to the CNC. In the case of the Power Mate i-LNA, ensure that offset-related signals transferred to and from the operator's panel are once received by the PMC, then compensation value I/O input or halt compensation value I/O input is used. For PMC processing, see the ladder diagram of Appendix 2. If a counter operation such as touching a + button, - button, or the reset button on the screen, the screen display cannot be switched from the tool compensation counter screen to another screen and is locked until the offset completion signal or offset clear completion signal is received. (With FAPT PICTURE of E2.00 and later, the screen is not locked even in such a case.) To prevent such a situation from occurring, ensure that the +/- INC signal output from the screen is blocked if a compensation operation is performed manually on the screen while a compensation operation is performed on the PMC. In addition, ensure that PMC ladder processing is performed to return the +/-INC signal as the offset completion signal or offset clear completion signal to the screen.
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7.8.1.5
When two paths are used

When the NC is based on the 2-path control specification, this screen is used to control the tool compensation values of both path 1 and path 2. So, this screen allows the setting of up to 4 pages, that is, up to 20 counters. The counter name setting table has a column for specifying to which path a tool belongs. The counter signal setting table allows you to set the addresses of counter operation signals for each of path 1 and path 2.
7.8.1.6
Interlock (available with E3.02 and later)

With the interlock signal, manual operation of the tool compensation counter screen can be disabled. While the interlock signal is set to 1, the +/- buttons and the reset button are disabled. Set the interlock signal in the interlock signal address field of [Tool compensation counter screen (2/3) Parameter settings for counter signals].
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7.8.2
Setting of Counter Names and So Forth - Setting Table (1/3)

In the setting table (1/3), set tool names to be displayed on the tool selection buttons (OFS01 to OFS05), a character string to be displayed in the ten-key pad name field, count-up signal addresses, and so forth.
S8 : Set a character string to be displayed on a tool selection button (left side). (8 half-size characters max.) N1 : Set the number of lines of a character string above. (4 lines max.) S20 : Set a character string to be displayed on a ten-key pad called to set a limit value. (20 half-size characters max.) Set a ten-key pad name for each compensation counter limit value used. Do not include any space characters in a ten-key pad name. With E2.00 and later, a character string including space characters can also be set. A1 : Set the address of a count-up signal to be output when the value of a tool compensation counter reaches or exceeds a limit value. N2 : Specify to which path a tool belongs. (Path 1 = 1, Path 2 = 2) Arrange tools for path 1 and tools for path 2 in this order. Ensure that tools of path 1 and tools of path 2 are not mixed with each other. N3 : Set whether to use a tool counter. (Use = 1, Not use = 0) N4 : Set the number of tool compensation counter screens (1 to 4).
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7.8.3
Counter Signal Setting - Setting Table (2/3)

In the setting table (2/3), set the addresses of incremental-offsetrelated signals. The addresses based on the milling machine specification are set as the defaults. So, when using a lathe, modify the defaults accordingly.
A1_1 : The offset register selection signals (INC1 to INC6) are output to a set address. (The default addresses based on the milling machine specification are set. Path 1: N0007.0, Path 2: N0047.0) A1_2 : The incremental offset signal (+INC) is output to a set address. (The default addresses based on the milling machine specification are set. Path 1: N0007.6, Path 2: N0047.6) A1_3 : The incremental offset signal (-INC) is output to a set address. (The default addresses based on the milling machine specification are set. Path 1: N0007.7, Path 2: N0047.7) A1_4 : Set an address for referencing the offset completion signal (FINC). (The default addresses based on the milling machine specification are set. Path 1: M0007.4, Path 2: M0069.4) A1_5 : Set an address for referencing the offset completion signal (OMAX). (The default addresses based on the milling machine specification are set. Path 1: M0007.5, Path 2: M0069.5) A1_6 : Set an address for referencing the offset completion signal (OFS0). (The default addresses based on the milling machine specification are set. Path 1: M0007.6, Path 2: M0069.6) N1 : Set the number of decimal places used when an offset value is displayed. Usually, set 3 to match the increment system of an NC offset value. A1_7 : A selected offset incremental value (4 bytes) is output to a set address (for the Power Mate i-LNA). This item need not be set for the 18i-LNA.
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NOTE When performing an incremental-offset-related operation with a PMC ladder, change the addresses in the table above to PMC addresses and switch the operator's panel signals to PMC signals on the PMC for transfer to the CNC.
A1_8 : The signal of an address set here is used as the interlock signal. (This function is available with E3.02 and later.)
7.8.4
Operation Button Setting - Setting Table (3/3)
The method of button setting is the same as for the fault display screen.
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7.9
7.9.1
RUNNING DISPLAY SCREEN

The running display screen consists of a lamp area, numeric display area, and running display area. The functions of the lamp area and numeric display area are the same as those of the manual operation screen. The running display area consists of 135 lamps used to display the running statuses of stations. The running statuses of up to 15 stations can be displayed.

L CONT. COMPLETED

1 2

3 4 5

6 7

8 9 10
LMP06 LMP13
KOGU1 KOGU2 KOGU3 KOGU4 11 12 13
LMP07 LMP14
NUM01 NUM02 NUM03 NUM04 14 15
Lamp Page
Number Page
STATION
Flow Diagn. Cycle Time Run ning Fault Display
UNIT RUNNING JIG UNCLAMP LOADER RUN JIG CLAMPED UNIT RUNNING COMPLETED R CONT.
3/3
One setting table provides setting lines for two pages for each of the lamp area and numeric display area. Whether to use the second page can be specified in the column of Use 2nd page of the right-hand table of the setting table (2/3).
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7.9.2
Lamp Area Setting - Setting Table (1/3)
The method of lamp setting is the same as for the fault display screen.
7.9.3
The method of numeric display setting is the same as for the manual operation screen.
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7.9.4
Running Display Lamp Setting - Setting Table (3/3)
A1: Set the address of a signal for turning on a lamp.
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7.10
7.10.1
RUNNING DISPLAY 2 SCREEN

The running display 2 screen consists of a lamp area, numeric display area, and running display area. The functions of the lamp area and numeric display area are the same as those of the manual operation screen. The running display area consists of 240 lamps whose display colors can be set. The running display area is used to display the running statuses of stations. Two screens of the running display area can be displayed by switching. One screen can display the running statuses of up to 15 stations. Station names and running status names can be set freely.

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16

1 2

3 4 5

6 7

8 9 10
LMP06 LMP13
KOGU1 KOGU2 KOGU3 KOGU4 11 12 13
LMP07 LMP14
NUM01 NUM02 NUM03 NUM04 14 15
Lamp Page
Station
Number Page
STATION
Flow Diagn. Cycle Time Running Status Fault Display
3/3
One setting table provides setting lines for two pages for each of the lamp area and numeric display area. Whether to use the second page can be specified in the column of Use 2nd page of the right-hand table of the setting table (2/3).
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7.10.2
Lamp Area Setting - Setting Table (1/3)
The method of lamp setting is the same as for the fault display screen.
7.10.3

The method of numeric display setting is the same as for the manual operation screen, except that the setting item (LMP2_SEL) is added to the right-hand table. Specify whether to create the second page of the running display area.
N3_3 : Set whether to create the second page of the running display area.(Use = 1, Not use = 0) S8_2 : Character string to be displayed on a page switch button
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7.10.4
Operation Indicator Lamp Setting - Setting Table (3/3)
S14: Set the name of a running status to be displayed on the left side of the running display area. Up to 16 items can be wet. The names set on the first page are displayed on the second page as well. S3: Set a station name. Alphanumeric characters can be used. A1: Set the address of a signal for turning on an operation indicator lamp. C1: Select the ON color and OFF color of an operation indicator lamp.
W White R Red G Green B Blue O Orange Y Yellow WB Light blue BL Black GL Gray
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7.11
7.11.1
FAULT COUNT SCREEN (USED FOR 36 AND 168 FAULT ITEMS)

The fault count screen is used to count and display the number of faults and the fault stop times for up to 168 fault items (408 fault items with E2.00 and later). The operator's panel contains registers for storing the fault stop time and the number of faults for five days (shifts). The values of today (shift), the previous day (shift), and one week (past five shifts) are displayed on the screen.
FAULT NUMBER LIST TODAY NAME
NUMBER
1/3 BEFORE
NUMBER ACC.TIME
1 WEEK
NUMBER ACC.TIME
ACC.TIME
Fault Number Cycle Time Running Status Fault Message
PAGE
3/3
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7.11.1.1 Counting of the number of faults and measurement of stop

time
The operator's panel performs processing necessary for display of this screen, such as the counting of the number of faults, measurement of fault occurrence time, storing of count values, and calculation of cumulative values. The time from the rising edge of a fault signal set in the [Parameter settings for Fault number list screen] sheet to the rising edge of the timer stop signal is measured as a fault occurrence time. Moreover, the number of rising edges of the fault signal is counted as the number of faults. If the fault signal rises again during a fault occurrence time, the occurrence of a fault is not assumed, but the additional rising edge is ignored. Each signal must have a pulse width of 500 ms or more.
Fault occurrence time
Fault signal > 500ms Timer stop signal Ignored > 500ms
The measured values displayed on the screen are stored on the SRAM of the CNC, and are preserved even when the power to the CNC is turned off. The stored measured values can be deleted by setting the alarm counter initialization signal set on the [Setting of the entire system (2/4) Setting of global screen] sheet to ON for the time set in Initialization signal on time of the same sheet or more. The stored measured values can also be deleted by all-clear operation of the SRAM of the CNC. Set the character strings displayed on the second line (TODAY, BEFORE, WEEK) of the title of this screen in the [Setting of the entire system (3/4) Shift information settings] sheet. Depending on one-shift or two-shift setting, the corresponding title is selected and displayed. The default titles are as follows: For one-shift setting: TODAY, BEFORE, 1WEEK For two-shift setting: CURRENT, PREV., 5 SHIFTS
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7.11.1.2 Page switch method

Pages as many as the value set in No. of pages of the [Parameter settings for Fault number list screen] sheet are created. You can switch between pages by using the two arrow buttons or the PAGE button at the bottom of the screen. When you press the PAGE button, the page selection screen appears over the fault count screen. On the page selection screen, the page selection buttons corresponding to the pages of the fault count screen are arranged. When you press a page selection button, the page selection screen disappears, and the page corresponding to the pressed button is displayed. On each page selection button, the default character string (page xx) is set. However, you can set a desired character string for display. The number of page selection buttons is 34 with E.200 an later, and is 14 with the earlier editions.
PAGE 1 PAGE 2 PAGE 3 PAGE 4 PAGE 5
PAGE 6 PAGE 7 PAGE 8 PAGE 9 PAGE 10 Page selection screen
PAGE 11 PAGE 12 PAGE 13 PAGE 14
7.11.1.3 Relationship with the operational situation screen

The data of items 1 to 6 and 8 to 10 of the operational situation screen is displayed using the measurement function of this screen. So, the data to be displayed on the operational situation screen must also be set on this screen. For details, see the description of the operational situation screen.
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7.11.2
Fault Count Related Setting - Setting Table (1/1)

Set fault names, the addresses of fault count signals, and character strings to be displayed on the page selection buttons of the fault count screen.
NOTE A setting table for 34 pages is available with E2.00 and later.
S22 : Set the name of a fault item. A1_1 : Set the address of a signal for starting the counting of the number of faults and stop time. A1_2 : Set the address of a signal for stopping the counting of fault stop time. N1 : Set the number of pages of the fault count screen. (Up to 32 pages can be used with E2.00 and later, and up to 14 pages can be used with the earlier editions.) S10 : Set a character string to be displayed on a page selection button of the fault count screen. Up to two lines can be specified for display. By default, page xx is set. Set a desired character string if necessary.
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7.12
7.12.1
CYCLE TIME MEASUREMENT SCREEN

The cycle time measurement screen enables you to measure cycle times for up to 36 types of operation items and display the latest ten measurement values. Cycle times are measured, regardless of whether this screen is displayed. You can choose a unit of displayed cycle time data between seconds and 0.1 seconds.
CYCLE TIME MEASUREMENT LIST
OPERATION ITEM STD. 1 2 3 4 5 6 7
1/3
8 8 10
Fault Number Cycle Time Running Status Fault Message

STANDARD SET
3/3
Processing required to display this screen, such as the measurement of cycle times and the storing of measured values, is performed on the operator's panel. Cycle times are measured on the operator's panel, using the measurement start signals and measurement stop signals set on the [Parameter settings for Cycle time measurement list screen] sheet. Cycle times are measured using one of two types of methods: edge type and level type. One of the types must be selected according to the setting of a measurement type. (This function is available with E3.02 and later.)
7.12.1.1 Edge type operation

The time from a rising edge of the measurement start signal to a rising edge of the measurement stop signal is measured. Each of the signals must have a pulse width of 500 ms or more. Each time a new measurement is made, the measured values displayed in columns 1 to 9 are shifted to right, and a newly measured cycle time value is entered in column 1. The measured value that has been displayed in column 10 is discarded.
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Cycle time
Measurement start signal Measurement stop signal > 500ms
> 500ms Measurement start/screen shift Measurement stop
7.12.1.2 Level type operation

The measurement start, measurement stop, and screen shift operations are the same as for the edge type. However, when the measurement start signal is set to 0 after the start of a time measurement, the time measurement is suspended. The time measurement is restarted when the measurement start signal is set to 1. So, the times during which the measurement start signal is 1 are measured in the period from a rising edge of the measurement start signal to a rising edge of the measurement stop signal. (This function is available with E3.02 and later.)
Measurement start/screen shift Measurement Measurement suspended Measurement
Measurement start/screen shift
Measurement start signal Measurement stop signal > 500ms
> 500ms Measurement stop
The measured values displayed on this screen are stored in the SRAM of the CNC, and are preserved even when the power to the CNC is turned off. The stored measured values can be deleted by setting the cycle time counter initialization signal set on the [Setting of the entire system (2/4) Setting of global screen] sheet to ON for the time set in Initialization signal on time of the same sheet or more. The stored measured values can also be deleted by all-clear operation of the SRAM of the CNC.
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7.12.2
Cycle Time Item Name and Measurement Signal Setting Setting Table (1/1)
In the setting table (1/1), set cycle time item names, and the addresses of cycle time measurement start and stop signals.
S20 A1_1 A1_2 N1
: : : :
N2 N3 G1 N4
: : : :
Set the name of an item for cycle time measurement. Set the address of a measurement start signal. Set the address of a measurement stop signal. Set the number of decimal places (0 or 1) for cycle time display. If 0 is set (so that no decimal places are displayed), a cycle time is displayed in seconds. If 1 is set (so that a cycle time is displayed to one decimal place), a cycle time is displayed in 0.1 seconds. Set whether to use an item. (Use = 1, Not use = 0) Set the number of cycle time measurement screens (1 to 3). Set a cycle time setting screen name. Select a measurement type from 0:Edge type and 1:Level type. (This function is available with E3.02 and later.)
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7.13
CYCLE TIME SETTING SCREEN

The cycle time setting screen is used to set a standard value displayed in the standard value field of the cycle time measurement screen. Register the screen in a spare line on the [Setting of the entire system (1/4) Screen registration] sheet.
CYCLE TIME STANDARD VALUE SETTING
CYL01
CYL03
CYL05
CYL07
CYL09
CYL11
CYL13
CYL15
CYL17
CYL02
CYL04
CYL06
CYL08
CYL10
CYL12
CYL14
CYL16
CYL18
CYL19
CYL21
CYL23
CYL25
CYL27
CYL29
CYL31
CYL33
CYL35
CYL20
CYL22
CYL24
CYL26
CYL28
CYL30
CYL32
CYL34
CYL36
RETURN
S20: Set a character string to be displayed on a ten-key pad called to set a standard cycle time value. For those lines that have 1 set in Mode, be sure to set a ten-key pad name. Do not include any space characters in a ten-key pad name. G1: Set a cycle time measurement screen name. (In the columns of Decimal point and Mode, those values that are set on the cycle time measurement screen are automatically set when you press the CHECK button.)
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7.14
7.14.1
OPERATIONAL SITUATION SCREEN

2001 BEFORE 2/01 17:10
OPERATIONAL SITUATION NAME

[ITEM1] EQIPMENT FAULT [ITEM2] TOOL CHANGE [ITEM3] QUALITY CHECK [ITEM4] CONTINUOUS OFF [ITEM5] PARTS FULL [ITEM6] NO PART [ITEM7] CYCLE TIME [ITEM8] MACHINED PART [ITEM9] OPERATION RATE [ITEM10] OK PART RATE COMMUNICATION STATUS
TODAY
1WEEK
NUMBER ACC.TIME NUMBER ACC.TIME NUMBER ACC.TIME
<1> <2> <3> <4> <5> <6> 0.0 SEC 0 100.0 % 0.0 %
<1> <2> <3> <4> <5> <6>
<1> <2> <3> <4> <5> <6>
100.0 % 0.0 %
100.0 % 0.0 %
0 R100 R101
D E
F 3/3
Items 1 to 6 display specified fault items among the fault items set on the fault count screen. The same data as set on the fault count screen is displayed. In these items, EQUIPMENT FAULT, TOOL CHANGE, QUALITY CHECK, CONTINUOUS OFF, PARTS FULL, and NO PART are set. Set the corresponding fault item numbers in the table of the [Parameter settings for Operational situation screen] sheet. The default name of item 7 is CYCLE TIME. This item displays the current value of a specified item among the items set on the cycle time measurement screen. In the table, set the number of the item for the entire cycle time. The default name of item 8 is MACHINED PART. This item displays the current (today) count value of a specified item among the fault items. To display the number of machined parts on this screen, the number of machined parts must be counted as a fault count beforehand.
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Item 9 displays a value calculated using the formula below based on the values of items 1 to 6 and collection time (default: 460 minutes). The default name of item 9 is OPERATION RATE. Operation rate = (Collection time-<1>-<2>-<3>-<4>-<5>-<6>)/ (Collection time-<5>-<6>)
If the measured time values of any of items 1 to 6 are duplicate, no correct operation rate can be found. Ensure that multiple items are not measured for one cause. If items 1 to 6 are not set, no correct operation rate can be found. If items 1 to 6 include an unnecessary item, specify the number by setting a dummy fault monitor counter.
Item 10 displays a value calculated using the formula below based on the count values of two specified items among the fault items. To display this item, the number of OK output parts and the number of input parts must be counted as fault counts beforehand. In items 10-1 and 10-2 of the [Parameter settings for Operational situation screen] sheet, specify the fault item numbers corresponding to the number of OK output parts and the number of input items, respectively. The default name of item 10 is OK PART RATE. OK part rate= Number of OK output parts (data specified in item 10-1) / Number of input parts (data specified in item 10-2) Set the character strings (TODAY, BEFORE, 1WEEK) to be displayed on the second line of the title of this screen in the [Setting of the entire system (3/4) Shift information settings] sheet. Depending on one-shift or two-shift setting, the corresponding title is selected and displayed. The default titles are as follows: For one-shift setting: TODAY, BEFORE, 1WEEK For two-shift setting: CURRENT, PREV., 5 SHIFTS For the fault data numbers set in items 8, 10-1, and 10-2, only the number of occurrences is count, and no time measurement is made. If the number of machined parts, the number of OK output parts, and the number of input parts are displayed on the tool exchange counter screen, set a count signal on both of the tool exchange count screen and fault count screen.
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7.14.2
Operational Situation Item Setting

The operational situation screen is displayed using the values of fault counters and the cycle time counters. In the setting table, set the fault counter numbers and cycle time counter numbers corresponding to operational situation items.
S20
: Set the name of an operational situation item. The default character string is indicated in parentheses. N1_1 : Set the fault monitor counter number (fault item number) with which an operational situation item is set. N1_2 : Set the cycle time counter number with which a cycle time to be displayed on the operational situation screen is set. N2 : Set a collection time used for operation rate calculation. The default value (460 minutes) is set. S5 : Name of an ANDON signal A2 : Address of an ANDON signal (2 bytes)
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7.15
7.15.1
MANUAL OPERATION 2 SCREEN

Screen Specification
LMP02 LMP09 LMP16 LMP21 BTN02 BTN09 BTN16 BTN23 LMP03 LMP10 LMP17 LMP22 BTN03 BTN10 BTN17 BTN24 LMP04 LMP11 LMP18 LMP23 BTN04 BTN11 BTN18 BTN25 LMP05 LMP12 LMP19 LMP24 BTN05 BTN12 BTN19 BTN26 LMP06 LMP13
1 2 3 ****** ****** ******
LMP01 LMP08 LMP15 LMP20 BTN01 BTN08 BTN15 BTN22
LMP07 LMP14
Lamp Page Button Page Number Page

Manual Operation
Fault Display Tool Change Tool Offset
1/3
The manual operation 2 screen consists of the same display areas as the manual operation screen except that a motion sequence display subscreen is added to the numeric display area. By using the page switch button of the numeric display area, the screen display is switched. The motion sequence display subscreen displays the current motion name together with the following and preceding motion names as shown below. Based on the current motion number posted from the PMC, these names are displayed by referencing the motion number and motion name correspondence table set on the [Manual operation screen 2 (4/4) Settings for numeric display & motion sequence display] sheet. 1 2 3 [Previous motion name] [Name of motion currently in progress] [Next motion name] Motion sequence display subscreen
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7.15.2
Lamp and Button Area Setting - Setting Table (1/4, 2/4, 3/4)
The method of lamp and button setting is the same as for the manual operation screen.
N1_1 : Set whether to use page 2 of the lamp display area. (Use = 1, Not use = 0) N1_2 : Set whether to use page 2 of the manual button area. (Use = 1, Not use = 0)
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N1_3 : Set whether to use page 2 of the numeric display area. (Use = 1, Not use = 0) S8 : Set a character string to be displayed on a page switch button. N2 : Set whether to use signal monitor display. (Use = 1, Not use = 0)
7.15.3
Numeric Display Area and Motion Sequence Setting - Setting Table (4/4)
The method of numeric display area setting is the same as for the manual operation screen. In the two tables below, set motion sequence display items.
N3_1 : Set whether to enable or disable motion sequence display. (Enable 1, Disable = 0) N3_2 : Set the number of motion items to be displayed in the motion sequence display area (number of final motions). N3_3 : Set the address where the number of an item currently in motion to be displayed in the motion sequence area is stored. Store the number of an item currently in motion in binary format (2 bytes). S24 : Set a motion name to be displayed in the motion sequence display area.
NOTE When using multiple manual operation 2 screens, set the same values in the setting tables for each screen.
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7.16
OPERATION STATUS MONITOR SCREEN

The operation status monitor screen is used for monitoring of the command signal and motion end signal of each motion. Up to three pages or up to 72 items can be monitored.
OPERATION MONITOR
No 1 2 3 4 5 6 7 8 9 10 11 12 OPERATION CMD END No 13 14 15 16 17 18 19 20 21 22 23 24 OPERATIONNAM CMD
1/3
END
3/3
S24 : Set the name of a motion. A1_1 : Set the address of the command signal of a motion.
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A1_2 : Set the address of the end signal (motion end) of a motion. N1 : Set the number of pages of the operation status monitor screen. (Set motion items sequentially starting with No. 1 on the table above. If there is an item where neither a name nor a PLC address is set, the data up to the item immediately above such an item is regarded as valid.)
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7.17
TROUBLESHOOTING GUIDANCE SCREEN

The troubleshooting guidance screen is used to display the presumed cause of an alarm issued from the machine and a corrective action to be taken. With FAPT PICTURE of E2.00 and later, a flow diagnostic screen is added. When creating a screen for diagnosis, use the flow diagnostic screen.
[TITLE]
Presumed cause :
Manual Operation
Measure :
Tool Change Tool Offset Fault Display

PREV. FAULT NEXT FAULT DETAIL FAULT RESET
3/3
When a 16-bit binary alarm code output from the PMC is received through the alarm code address set in [Setting of the entire system (2/4)], the data of the same screen number as the received code is displayed on this screen from the data set in the table below. Up to seven alarm codes can be received at a time, and a fault to be displayed can be selected using the PREV. FAULT or NEXT FAULT button. The display of the measure field can be scrolled using the ( and ( buttons. When you press the DETAIL button, the screen display jumps to the detailed guidance screen. When you press the FAULT RESET button, a signal (ON) is output to the address set in the output address (A1).
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N1
: Set a guidance screen number. When an alarm code is sent from the PLC/PMC through an address set in [Setting of the entire system (2/4)], the operator's panel displays the data of the same screen number as the received alarm code on the guidance screen. S3 : Fault code S1 : Part code, check item count code S16 : Suffix/Alarm No. (NC error code) Use half-size characters for S1, S3, and S16. S17 : Specify the same fault reset button as used on other screens. When the same button as the fault reset button (named BTN07) on the fault display screen (named IJYOU) is to be created on the troubleshooting guidance screen, for example, enter IJYOU BTN07. S32_1 : Character string to be displayed in the title field S10 : Character string to be displayed at the start of the presumed cause field. The default is Presumed cause:. After this character string, the character string set in S22 is displayed. S22 : Character string to be displayed in line 1 of the presumed cause field S32_2 : Character string to be displayed in lines 2 and 3 of the presumed cause field. For S22 and S32, half-size or full-size characters can be used.
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S10
S255
: Character string to be displayed at the start of the measure field. After this character string, the character string set in S255 is displayed. : Character string to be displayed in the measure field. For new line operation, enter ALT + Return. If a character string longer than 255 half-size characters is to be used, enter the characters beyond the 255 characters in the right-hand column. The character strings entered in the left-hand and right-hand columns are concatenated when displayed.
The character strings entered above are displayed using enlarged characters on the screen.
7.17.1.1 Method of alarm code transfer

Alarm codes must be transferred from the PLC/PMC to the operator's panel periodically. If the same alarm code cannot be received even when the time set in Alarm expiration time of [Setting of the entire system (2/4)] has elapsed, the alarm is assumed to be reset. The operator's panel can receive and display up to seven alarm codes at a time. Alarms beyond the first seven alarms are ignored. The alarm code transfer procedure shown below is used. Addresses used for alarm code transfer are to be set in Alarm code address, "Acquired alarm code" signal address, and "Read alarm code" signal address of [Setting of the entire system (2/4)].
Alarm code (PLC NC) Read request (PLC NC) n-th data (n+1)-th data
Read completion (NC PLC)
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7.17.1.2 Detailed guidance screen

This screen is displayed when you press the DETAIL button on the troubleshooting guidance screen. The left-hand side of this screen displays an image indicating a fault location. The right-hand side of this screen provides a detailed description. If multiple detailed guidance screens are provided for one fault, you can choose a desired detailed guidance screen with the PREV. FAULT BUTTON and NEXT FAULT button. The ( and ( buttons are used to scroll the detailed description area. When you press the RETURN button on this screen, the screen display returns to the troubleshooting guidance screen. On the flow diagnostic screen, a similar detailed guidance screen can be created.
Image display area
Detailed description area
PREV. FAULT
NEXT FAULT
RE TURN
FAULT RESET
The maximum allowable size of an image displayed in the image display area is 300 dots (horizontal) x 400 dots (vertical). So, an image file to be used must be adjusted not to exceed this size beforehand by using image processing software. An image is displayed in 256 colors on the CNC screen, so that the displayed colors of an image may differ from the original colors.
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When you click this line addition button, cells for 10 lines are added to the table.
N1
: Screen number. Set the screen number of the troubleshooting guidance screen from which a detailed guidance screen is called. If multiple detailed guidance screens are needed for a fault, the same screen number can be set in multiple lines. S50 : Set the name of an image file to be displayed on the screen when a detailed guidance screen is called. Place image files in a folder, and set only a desired file name (including the extension) here. Place image files in the PhotoData folder under the project folder of FAPT PICTURE. S255 : Set a character string for a detailed description.
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7.18
7.18.1
FLOW DIAGNOSTIC SCREEN

When an NC or machine fault occurs, the flow diagnostic screen facilitates the determination of the cause and action for correction. By setting a diagnostic message for an alarm or fault beforehand, fault diagnosis can be performed conversationally. This screen is linked with the fault diagnosis function of the CNC. So, when you touch the Diagnosis Graphics or Diagnosis Monitor button, the waveform diagnostic screen of the CNC can be displayed. (FAPT PICTURE of E2.00 and later is needed to use this screen.)
S.HOLD
[TITLE] [Presumed cause] [FLOW DIAGNOSE MESSAGE]
Diagnosis Graphic Diagnosis Monitor
FAULT display CYCLE TIME

RUN STATUS
PREV. FAULT
NEXT FAULT
YES
NO
PREV. STEP
DETAIL
FAULT RESET
FAULT FLOW
BTN01
BTN02
BTN03
BTN04
BTN05
BTN06
BTN07
3/3
7.18.1.1 Screen function

When a 16-bit binary alarm code output from the PMC is received, the message for the same screen number (ALM number) as the received alarm code among the messages set in the table of [flow diagnostic screen (1/4)] is displayed in the TITLE field and Presumed cause field of this screen. An alarm code is received through the PMC address set in the Alarm code address field in the setting table of [Setting of the entire system (2/4)]. Up to seven alarm codes can be received at a time, and an alarm message to be displayed can be selected using the PREV. FAULT or NEXT FAULT button. The FLOW DIAGNOSE MESSAGE area of the screen displays questions (flow diagnostic messages) for identifying the cause of a fault. When you reply to a displayed question with the YES or NO button, the next question appears, depending on whether you replied YES or NO. Thus, a flow diagnosis leading to the identification of the cause of a fault or proper corrective action can be formed. When you touch the PREV. STEP button, you can return to the previous question. Set flow diagnostic messages in the setting table of [Flow diagnostic screen (2/4)].
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For each flow diagnostic message, a detailed description and image data can be registered ([Flow diagnostic screen (3/4)]). When a flow diagnostic message with a detailed description and image data registered is displayed, the DETAIL button on the screen blinks. By touching the DETAIL button at this time, the detailed description screen appears, and a registered image and detailed description are displayed. An image file in the BMP format or JPEG format can be displayed. To each flow diagnostic message, a group of manual buttons can be assigned. One group includes seven buttons. Data such as characters, a color, and PMC address can be set with these buttons as with ordinary manual buttons ([Flow diagnostic screen (4/4)]). Up to 50 groups can be defined. If a button group is assigned to the flow diagnostic message currently displayed on the screen, the seven buttons at the bottom of the screen function as the buttons assigned to the message. This screen can also be used for CNC fault diagnosis. If a CNC alarm is issued, a flow message prepared beforehand for CNC fault diagnosis is displayed. So, the cause of the CNC alarm can be diagnosed as in the case of machine diagnosis. If a displayed CNC flow diagnostic message includes a prompt for checking the servo waveform, touch the Diagnosis Graphic or Diagnosis Monitor button to jump to the CNC waveform diagnostic screen. After checking the waveform on the CNC waveform diagnostic screen, you can return to this screen to continue flow diagnosis. Up to seven alarms, including CNC alarms and machine alarms, can be displayed on this screen at a time. If eight or more alarms are issued at a time, all alarms beyond the first seven alarms are ignored. As a result of CNC alarm diagnosis, you may find that the fault is caused by machine trouble. Considering such a case, a function for calling a machine diagnosis flow from a CNC diagnosis flow is incorporated. For this function, the special message IDs (starting with M) listed below are reserved. So, if the machine tool builder creates a diagnosis flow starting with a special message ID, diagnosis integrating the CNC and machine becomes possible. If no message is assigned to a special message ID, the end of the diagnosis flow is assumed when the special message ID is called.
No. 1 Message ID M205 Alarm name Rigid mode DI OFF Presumed cause The rigid mode DI signal (G061.0) is not set to 1 when G84 (G74, G88) is executed.
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No. 2 Message ID M407 Alarm name Excessive synchronous axis error Abnormal load detected
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Presumed cause Two axes to be moved synchronously lost mechanical synchronism with each other and are placed in a twisted state. A mechanical collision or twist occurred, resulting in a load torque higher than a normal operation value. A mechanical collision or twist occurred, disabling an axis from reaching a target position. A mechanical collision or twist occurred, disabling an axis from moving. Two axes to be moved synchronously lost mechanical synchronism with each other, resulting in a large torque difference. With a closed-loop machine, a shift occurred between the motion of the motor and the motion of the separate detector for a cause such as a mechanical twist. A mechanical collision or twist occurred, resulting in a large load and the flow of an excessive current.
M409
M410
Excessive stop error Excessive move error Excessive torque difference
M411
M420
M421
Excessive semiclosed loop error
M436
OVC alarm
In the future, a message ID to which a jump is made from a CNC diagnosis flow may be added. So, do no use a message ID starting with M which may or may not be included in the table above. In the CNC, servo waveform data is taken into the waveform diagnosis memory at all times. When a servo alarm is issued, the storing of new waveform data is stopped, and the waveform data immediately before the issue of the alarm is preserved in the waveform diagnosis memory. While the storing of waveform data is stopped, the upper-right corner of the screen displays the indicator S.HOLD. This indicator is displayed on any other screens while a menu button is displayed. This indicator disappears when the storing of servo waveform data is resumed. Before restarting operation, clear the data preservation state on the CNC fault diagnostic screen, and check that the indicator has disappeared. If operation is restarted without clearing the data preservation state, servo waveform data is not stored. So, a correct decision cannot be made when an alarm is issued next.
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7.18.1.2 Method of alarm code transfer

Alarm codes must be transferred from the PLC/PMC to the operator's panel periodically. If the same alarm code cannot be received even when the time set in Alarm expiration time of [Setting of the entire system (2/4)] has elapsed, the alarm is assumed to be reset. The operator's panel can receive and display up to seven alarm codes at a time. Alarms beyond the first seven alarms are ignored. The alarm code transfer procedure shown below is used. Addresses used for alarm code transfer are to be set in Alarm code address, "Acquired alarm code" signal address, and "Read alarm code" signal address of [Setting of the entire system (2/4)].
Alarm code (PLC NC) Read request (PLC NC) n-th data (n+1)-th data
Read completion (NC PLC)
7.18.1.3 Method of flow diagnostic message creation

For the method of flow diagnostic message creation, see Appendix 3, "FLOW DIAGNOSTIC MESSAGE INPUT PROCEDURE".
7.18.1.4 Detailed description screen

This screen is displayed when you press the DETAIL button on the flow diagnostic screen. The left-hand side of this screen displays an image indicating a fault location. The right-hand side of this screen provides a detailed description. When you press the RETURN button on this screen, the screen display returns to the flow diagnostic screen.
Image display area
Detailed description display area
RE TURN
FAULT RESET
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7.18.2
Fault Title and Presumed Cause Setting - Setting Table (1/4)

When you click this line addition button, cells for the number of lines selected in the left-hand combo box are added to the table.
S6_1
: Set a character string for indicating a path where an alarm is issued when 2-path control is used. If an alarm is issued on path 1 when 2-path control is used, the name set in this item is added to the lower digits of a suffix/alarm No. S6_2 : Set a character string for indicating a path where an alarm is issued when 2-path control is used. If an alarm is issued on path 2 when 2-path control is used, the name set in this item is added to the lower digits of a suffix/alarm No. S17 : Specify the number of the same fault reset button as used on other screens. When the same button as the fault reset button (named BTN07) on the fault display screen (named IJYOU) is to be created on the troubleshooting guidance screen, for example, enter IJYOU BTN07. S10 : Character string to be displayed at the start of line 1 of the presumed cause field of the flow diagnostic screen. After this character string, a character string for line 1 of the presumed cause field is displayed. The total length of a character string set in this item and a character string for the presumed cause field must not exceed 32 half-size characters or 16 full-size characters. N1 : Set a flow diagnostic screen number. When an alarm code is sent from the PMC through an address set in [Setting of the entire system (2/4)], the operator's panel displays the data of the same screen number as the received alarm code on the flow diagnostic screen. (0 to 65535) S3 : Fault code (3 half-size characters max.) S1_1 : Part code (1 half-size character max.) S1_2 : Maintenance level code (1 half-size character max.) S16 : Suffix/alarm No.(NC error code) (16 half-size characters max.) S32_1 : Character string to be displayed in the title field of the flow diagnostic screen (32 half-size characters or 16 full-size characters max.)
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S32_2 : Character string to be displayed in lines 1, 2 and 3 of the presumed cause field of the flow diagnostic screen (32 halfsize characters or 16 full-size characters max.) S6_3 : Set the message ID of the first flow message for the corresponding diagnosis flow. (6 half-size characters max.) Z2 : This field is not used.
NOTE When you click the line addition button, the table can be expanded by the number of lines selected in the combo box to the left of the button.
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7.18.3
Flow Diagnostic Message Setting - Setting Table (2/4)
S6
: Message ID and next message ID A message ID is an ID assigned to a flow diagnostic message. A character string not longer than 6 half-size characters can be used. As a next message ID, specify the ID of a flow diagnostic screen to be displayed next when you reply YES or NO to a flow diagnostic message. Set -1 when there is no jump destination because of the last flow stage. Do not use message IDs starting with M. Those message IDs that start with M are reserved message IDs to be referenced from CNC alarm diagnosis flows. S128 : Enter a flow diagnostic message. When the first 32 characters of a character string entered are displayed, the character string is automatically wrapped to the next line unless you intentionally perform a new line operation. For a new line operation, enter \n or enter ALT + Enter. (128 half-size characters or 64 full-size characters max.) N1 : While the flow diagnostic message of a line is displayed on the screen, the button group specified in the line is assigned to the manual buttons at the bottom of the screen. Specify a number in the GP column of the manual button setting table of [Flow diagnostic screen (4/4)]. (Number from 1 to 50) S255 : Note. Use this column for memorandums. (255 half-size characters max.) S10 : Automatic diagnosis function and Argument are not used.
NOTE When you click the line addition button, the table can be expanded by the number of lines selected in the combo box to the left of the button.
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7.18.4
Image File Name and Detail Message Setting - Setting Table (3/4)
S6: Message ID. Set the same message ID as for a flow diagnostic message (setting table 2/4) that calls a detailed description screen. S50: Set the name of an image file to be displayed when a detailed description screen is called. Place image files in the PhotoData folder under the project folder of FAPT PICTURE, and set only a desired file name (including the extension) here. An image file in the BMP (bit map) format or JPEG format only can be displayed on the screen.
NOTE The maximum allowable size of an image displayed in the image display area is 300 dots (horizontal) x 400 dots (vertical). So, an image file to be used must be adjusted not to exceed this size beforehand by using image processing software. An image is displayed in 256 colors on the NC screen, so that the displayed colors of an image may differ from the original colors.
S255: Set a character string for a detailed description.
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7.18.5
Button Area Setting - Setting Table (4/4)

Using the setting table (4/4), define the functions of the operation buttons displayed at the bottom of the screen. Up to 50 groups, each consisting of 7 buttons, can be defined. Specify a group number (GP) for each flow diagnostic message, and relate it with a desired manual button group. When a flow diagnostic message is displayed on the screen, the operation button group related to the message is displayed at the bottom of the screen.
Up to 50 groups, each consisting of 7 manual buttons, can be set. The method of setting is the same as for the fault display screen.
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APPENDIX
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APPENDIX
A.DISPLAYABLE CHARACTERS
DISPLAYABLE CHARACTERS
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APPENDIX B-66254EN/02
A.1
ONE-BYTE CHARACTERS
The characters in the ranges 20-7F and A0-DF listed below can be displayed.
NOTE When the character of code 7F is output, the hatch code is displayed. When the character of code A0 is output, the waveform cod is displayed.
This table is the code table based on the ESC 4 (standard character set) mode.
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APPENDIX
A.2
A.2.1
TWO-BYTE CHARACTERS
JIS Level 1
Among the kanji characters defined by JIS level 1, those characters that can be displayed with the C language executor are listed in the table below. The characters enclosed in parentheses in the table cannot be displayed. If an attempt is made to display such a character, a full-size blank is displayed. To the SJIS codes 885F to 889D, FANUC-specific special characters are assigned. The FANUC special characters are detailed later.
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APPENDIX
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APPENDIX
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A.2.2
JIS Level 2
Among the kanji characters defined by JIS level 2, the characters listed below only can be displayed. If an attempt is made to display a JIS level-2 character other than the listed characters, a full-size blank is displayed.
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APPENDIX
A.2.3
FANUC Special Characters

The table below lists the FANUC special characters assigned to JIS level-1 codes.
Number 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 SJIS [JIS ] 885F [2F40] 8860 [2F41] 8861 [2F42] 8862 [2F43] 8863 [2F44] 8864 [2F45] 8865 [2F46] 8866 [2F47] 8867 [2F48] 8868 [2F49] 8869 [2F4A] 886A [2F4B] 886B [2F4C] 886F [2F50] 8870 [2F51] 8871 [2F52] 8872 [2F53] 8880 [2F60] 8881 [2F61] 8882 [2F62] 8883 [2F63] 8884 [2F64] 8885 [2F65] 8886 [2F66] 8887 [2F67] 8888 [2F68] 8889 [2F69] 888A [2F6A] 888B [2F6B] 888C [2F6C] 888D [2F6D] 888E [2F6E] 888F [2F6F] 8890 [2F70] 8891 [2F71] 8892 [2F72] 8893 [2F73] 8894 [2F74] 8895 [2F75] 8896 [2F76] 8897 [2F77] 8898 [2F78] 8899 [2F79] 889A [2F7A] 889B [2F7B] 889C [2F7C] 889D [2F7D] FANUC 752 754 756 758 075A 075C 075E 760 762 764 766 768 076A 077C 077E 780 782 1240 1242 1244 1246 1248 124A 124C 124E 1250 1252 1254 1256 1258 125A 125C 125E 1260 1262 1264 1266 1268 126A 126C 126E 1270 1272 1274 1276 1278 127A Character Right arrow() Upper right arrow Upper arrow() Upper left arrow Left arrow() Lower left arrow Lower arrow() Lower right arrow Clockwise arrow Counterclockwise arrow Small arc Large arc Small quadrangle Finishing symbol 1 Finishing symbol 2 Finishing symbol 3 Finishing symbol 4 1/1 2/2 3/3 4/4 5/5 6/6
Millimeter(mm) Centimeter(cm) Kilometer(km) 2 Square centimeter(cm ) 2 Square meter(m ) 2 square kilometer(km ) 3 Cubic centimeter(cm ) 3 Cubic meter(m ) Milligram(mg) Kilogram(kg) Cubic centimeter(cc) Deciliter(dl) Liter(l) Kiloliter(kl) Millisecond(ms) Microsecond Nanosecond(ns) Horsepower(HP) Horsepower(ps) Hertz(Hz) Joint-stock corporation((Inc.)) Copyright((c))
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B.LADDER DIAGRAM FOR COMPENSATION PROCESSING ON THE TOOL COMPENSATION COUNTER SCREEN
LADDER DIAGRAM FOR COMPENSATION PROCESSING ON THE TOOL COMPENSATION COUNTER SCREEN
This ladder diagram provides an example of basic operation for compensation value I/O input (with no parity check) with the Power Mate i-LNA. Mode and valid range checks required in actual use are not included.
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APPENDIX
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APPENDIX
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C.FLOW DIAGNOSTIC MESSAGE INPUT PROCEDURE
APPENDIX
B-66254EN/02
FLOW DIAGNOSTIC MESSAGE INPUT PROCEDURE
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APPENDIX
C.1
OVERVIEW
By entering data in FPAssist sheets, create a FANUC Series 18i-LNA flow diagnosis function database (character strings to be displayed on the screen and diagnosis flow information for flow diagnosis). The FPAssist sheets consist of four section as described below. <1> Flow diagnostic screen (1/4) Enter the following information: Fault code (type code, part code, maintenance level code, suffix/alarm No) character strings Fault title character strings Presumed cause character strings Message IDs at the start of flow diagnosis <2> Flow diagnostic screen (2/4) Enter information about flow diagnosis control and flow diagnostic messages <3> Flow diagnostic screen (3/4) If a detailed description is required for a flow diagnostic message, enter data in this sheet. An image file name and detailed description can be entered. <4> Flow diagnostic screen (4/4) Enter a definition on the operation buttons to be displayed at the bottom of the flow diagnostic screen. This sheet is not explained here. See the description of the flow diagnostic screen.
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APPENDIX
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C.2
C.2.1
DATA CREATION AND INPUT PROCEDURE

Creating Display Information for Each Alarm/Information Required for Diagnosis Flows
First, create information to be displayed when an alarm is issued, and a diagnosis flowchart. Then, for each alarm, determine data to be entered. (See the example of handling data provided later.) For the number of characters and format, observe the restrictions below. Fault code (half-size characters) Type code (3 half-size characters max.) Part code (1 half-size character max.) Maintenance level code (1 half-size character max.) Suffix/alarm No, NC error code (16 half-size characters max.) Various character strings An alarm name (title) not longer than 32 bytes (16 full-size) characters can be described in one line. Up to three presumed causes (three lines), each not longer than 32 bytes (16 full-size characters), can be described. Each flow element, not longer than 32 bytes (16 full-size characters), can be described in up to 4 lines. (For each flow element, prepare a message ID (consisting of up to 6 half-size characters). A message ID is used as a jump destination when a diagnosis flow is described in a flow diagnosis sheet.)
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Example of handling data: 014 High pressure coolant fault
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C.2.2
Input of Data into Excel Sheets

Enter data created in Section 2.1 into Excel sheets for each alarm number.
C.2.2.1
Input of data into the fault diagnostic screen sheet

Enter a fault code, fault name (title), and presumed cause character strings determined in Section 2.1. In the message ID column on the right side, enter the first character string to be displayed in flow diagnosis, that is, the message ID at the start of the flow (flow diagnosis sheet). (See Fig. 1 below.)
<1>
<2>
<3>
<4>
<5>
Fig.C.2.2.1 Example of entering data in the flow diagnostic screen sheet
<1> Screen number/alarm number (5 half-size numeric characters max.) Two-byte alarm code (decimal) entered from the PMC <2> Fault code (to be entered using half-size characters) Type code (3 half-size characters max.) Part code (1 half-size character max.) Maintenance level code (1 half-size character max.) Suffix/alarm No, NC error code (16 half-size characters max.) <3> Fault title A title not longer than 32 bytes (16 full-size characters) can be entered in one line. <4> Presumed cause Up to three major presumed causes (three lines), each not longer than 32 bytes (16 full-size characters), can be entered. <5> Message ID (consisting of up to 6 half-size characters) Enter a message ID to be displayed at the start of a diagnosis flow in the flow diagnosis sheet.
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C.2.2.2
Entering data in the flow diagnosis sheet

According to a created flowchart, enter flow diagnostic messages in the setting table (2/4). (See Fig. 2 below.)
<1>
<2>
<3>
<4>
<5>
Fig.C.2.2.2 Example of entering data in the flow diagnosis sheet
<1> Entering message IDs and flow diagnostic messages Enter a message ID in the column of message ID, then enter the corresponding message character string in the same line of the column of flow diagnostic message. One flow diagnostic message cell can contain up to 128 half-size characters (= 32 half-size characters x 4 lines). Enter \n to perform a new line operation intentionally. When the first 32 characters of a character string entered are displayed on the screen, the character string is automatically wrapped to the next line unless you intentionally perform a new line operation. Those characters at the end of a character string beyond the 32 characters are not displayed. Do not perform more than three new line operations in one cell, and do not enter more than 32 half-size characters in each line. Change the color of the cell of a destination ID for a jump from an NC diagnosis flow to light blue. (See the note below.)
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NOTE About calling the machine flow diagnosis from an NC alarm If the necessity of diagnosis on the machine side is concluded after an NC alarm flow diagnosis, the troubleshooting guidance function calls a special message ID to make a transition to flow diagnosis on the machine side. On the flow diagnosis sheet, all message IDs starting with M are reserved as jump destinations from an NC alarm flow diagnosis. Those message IDs that start with M can be used only as jump destinations from the NC.
[Reserved message IDs] No. 1 2 3 4 5 6 Message ID M205 M407 M409 M410 M411 M420 Alarm name Rigid mode DI OFF Excessive synchronous axis error Abnormal load detected Excessive stop error Excessive move error Excessive torque difference Excessive semi-closed loop error OVC alarm Presumed cause The rigid mode DI signal (G061.0) is not set to 1 when G84 (G74, G88) is executed. Two axes to be moved synchronously lost mechanical synchronism with each other and are placed in a twisted state. A mechanical collision or twist occurred, resulting in a load torque higher than a normal operation value. A mechanical collision or twist occurred, disabling an axis from reaching a target position. A mechanical collision or twist occurred, disabling an axis from moving. Two axes to be moved synchronously lost mechanical synchronism with each other, resulting in a large torque difference. With a closed-loop machine, a shift occurred between the motion of the motor and the motion of the separate detector for a cause such as a mechanical twist. A mechanical collision or twist occurred, resulting in a large load and the flow of an excessive current.
7 8
M421 M436
In the future, a message ID to which a jump is made from the NC may be added as development proceeds. So, do no use a message ID starting with M which may or may not be included in the table above. <2> Diagnosis flow description In the column of next message ID, set a message ID (for each flow element) to specify a jump destination used when YES and NO are replied. Enter -1 if no operation is performed (no jump is made) when YES or NO is replied. For the end of a flow diagnosis, enter -1 in the columns of YES and NO. <3> Automatic diagnosis function and argument Do not enter any data in these columns.
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<4> Button GRP number Specify the group number of the touch buttons to be displayed at the bottom of the screen. For details, see the description the flow diagnostic screen. <5> Note column Information entered in this column has no effect on the data entered in other columns. Use this column to enter information such as a comment.
C.2.2.3
Enter data in the detailed description sheet

If detailed descriptions are required for flow diagnostic messages, an image file and detailed description can be defined to explain each flow diagnostic message. A defined image file and detailed description are displayed on the detailed guidance screen.
<1>
<2>
<3>
Fig.C.2.2.3 Example of entering data in the detailed description sheet
<1> Message ID Specify the message ID of a message for which an image file and detailed description are to be defined. <2> File name Specify a desired image file name. A file in the BMP format or JPEG format can be specified. <3> Detailed description Enter a character string as a detailed description. Enter the first 255 half-size characters (127 full-size characters) in the left-hand column. Enter additional characters in the right-hand column.
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D.METHOD OF TRANSFERRING OPERATOR'S PANEL DATA
APPENDIX
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METHOD OF TRANSFERRING OPERATOR'S PANEL DATA
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D.1
FUNCTION OVERVIEW
Among the machine operator's panel data items stored in the SRAM, the data items listed below can be transferred to a specified D area of the PMC at certain intervals. - Tool exchange counter screen Stop value 48 items Current value 48 items Cycle time measurement screen Cycle time 11 items (Past 10 data items and reference value of total cycle time data) Fault count screen Fault count of today 284 items Operational situation screen Equipment fault occurrence count of today.......................1 item Equipment fault occurrence time of today.........................1 item Tool exchange count of today ...........................................1 item Tool exchange time of today .............................................1 item Quality check count of today .............................................1 item Quality check time of today...............................................1 item Continuous off count of today ...........................................1 item Continuous off time of today.............................................1 item Parts full count of to today.................................................1 item Parts full time of today ......................................................1 item No-part count of today.......................................................1 item No-part time of today.........................................................1 item Cycle time of today............................................................1 item Number of machined parts of today ..................................1 item Operation rate of today ......................................................1 item OK part rate of today .........................................................1 item
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D.2
DATA STRUCTURE
The structure of data transferred to a D area is indicated below. All data is represented as binary values. With FPAssist, specify the start address of a D area to which data is to be transferred. A specifiable address is a multiple of 4. If an address other than a multiple of 4 is specified with FPAssist, the specified address is rounded to the multiple of 4 that is closest to and smaller than the specified value.
Offset from a D area start address specified with FPAssist 0 1st item of tool exchange counter stop value (4 bytes) 4 2nd item of tool exchange counter stop value (4 bytes) 8 : 184 47th item of tool exchange counter stop value (4 bytes) 188 48th item of tool exchange counter stop value (4 bytes) 192 1st item of tool exchange counter current value (4 bytes) 196 2nd item of tool exchange counter current value (4 bytes) 200 : 376 47th item of tool exchange counter current value (4 bytes) 380 48 item of tool exchange counter current value (4 bytes) 384 1st item of fault count of today (2 bytes) 386 2nd item of fault count of today (2 bytes) 388 : 948 283rd item of fault count of today (2 bytes) 950 284th item of fault count of today (2 bytes) 952 Cycle time reference value (2 bytes) 954 Cycle time past 1 (2 bytes) 956 Cycle time past 2 (2 bytes) 958 : 970 Cycle time past 9 (2 bytes) 972 Cycle time past 10 (2 bytes) 974 Cycle time of today (operational situation screen) (2 bytes) 976 Equipment fault occurrence count of today (2 bytes) 978 Tool exchange count of today (2 bytes) 980 Quality check count of today (2 bytes) 982 Continuous cut count of today (2 bytes) 984 Parts full count of today (2 bytes) 986 No-part count of today (2 bytes) 988 Unit: Times Unit: Times Unit: Times Unit: Times Unit: Times Unit: Times Unit: 0.1 second Unit: 0.1 second Unit: 0.1 second Unit: Times Unit: Times Unit: Times
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Number of machined parts (4 bytes) 988 Operation rate of today (4 bytes) 992 OK part rate of today (4 bytes) 996 Equipment fault occurrence time of today (4 bytes) 1000 Tool exchange time of today (4 bytes) 1004 Quality check time of today (4 bytes) 1008 Continuous off time of today (4 bytes) 1012 Parts full time of today (4 bytes) 1016 No-part time of today (4 bytes) 1018 Unit: Seconds Unit: Seconds Unit: Seconds Unit: Seconds Unit: Seconds Unit: Seconds Unit: 0.1% Unit: 0.1% Unit: Pieces
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APPENDIX
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D.3
METHOD OF TRANSFERRING OPERATOR'S PANEL DATA WITH THE FL-net FUNCTION

This section describes how machine operator's panel data transferred to a D area can be read by another machine connected via FL-net. For details of FL-net, refer to the "FL-net Operator's Manual (B6343EN)". (1) Setting the FL-net parameters (on the server side) * The server side means the machine that transfers the SRAM data of its operator's panel to a D area of the PMC. On the FL-net parameter setting screen, set the items below. IP ADDRESS Specify an IP address. With FL-net, an IP address of class C is used. The default IP address used with FL-net is 192.168.250.***, where *** represents a node number. A node number from 1 to 254 is to be set. MESSAGE Specify the start address and size of a R area of the PMC to be used for the transmission and reception interfaces of the message transmission function with confirmation. Set the items below. <1> ADDRESS Set the start address of a R area of the PMC to be used for the transmission interface area of the message transmission server function with confirmation. Set the same value as set in the item of R area Trans I/F address of [Setting of entire system (4/4)] of FPAssist. <2> SIZE Set the size of the interface area above. Set 20. <3> RECV ADDRESS Set the start address of a R area of the PMC to be used for the reception interface area of the message transmission server function with confirmation. Set the same value as set in the item of R area Receive I/F address of [Setting of entire system (4/4)] of FPAssist. <4> SIZE Set the size of the interface area above. Set 12. * Use the defaults for the other items.
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(2) Setting the FL-net parameters (on the client side) * The client side means the machine that requests the server side to transfer the SRAM data of the machine operator's panel. On the FL-net parameter setting screen, set the items below. IP ADDRESS Specify an IP address. With FL-net, an IP address of class C is used. The default IP address used with FL-net is 192.168.250.***, where *** represents a node number. A node number from 1 to 254 is to be set. - MESSAGE Specify the start address and size of a R area of the PMC to be used for the transmission and reception interfaces of the message transmission function with confirmation. Set the items below. <1> ADDRESS Set the start address of a R area of the PMC to be used for the transmission interface area of the message transmission client function with confirmation. <2> SIZE Set the size of the interface area above. Set 20. * The client side does not use the receive interface of the message transmission function. * Use the defaults for the other items.
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(3) Method of creating a user project for transferring server side data The flow of a user program that starts with the issue of a data transfer request to the server and ends with the actual transfer of data is shown below.
Start
<1>
Prepare request message Set transfer request flag to 1
<2>
<3>
Response flag set to other than 1? y
<4>
Response flag set to 8000h?
y
<5> Set response flag to 0 Error processing
End
<1> Prepare a request message. For reading data sent from the server, the byte block data read function with confirmation or word block data read function with confirmation is used. When the byte block data read function with confirmation is used Set data according to the following format in the transmission interface area set on the FL-net parameter setting screen on the client side:
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0 Transfer request/response flag Set 0. Set 0. Set 0. Set the node number of the server side
2 Request status 3 Response status 4 Cancel flag 5 Destination node number 6 (Reserved) 8 10 12 Transaction code (Reserved) Offset address of virtual address space
Set 65003.
Set 01014000h + Start address of a data transfer destination D area on the server side specified with FPAssist Set 1024. Set the start address of a R area for storing data read from the server side.
16 18 20
Data size Start address of the read data buffer
When the word block data read function with confirmation is used Set data according to the following format in the transmission interface area set on the FL-net parameter setting screen on the client side:
Transfer request/response flag Set 0. Set 0. Set 0. Set the node number of the server side
2 Request status 3 Response status 4 Cancel flag 5 Destination node number 6 (Reserved) 8 10 12 Transaction code (Reserved) Offset address of virtual address space
Set 65005.
Set 0100A000h + Start address of a data transfer destination D area on the server side specified with FPAssist Set 512. Set the start address of a R area for storing data read from the server side.
16 18 20
Data size Start address of the read data buffer
<2> Set the transfer request flag to 1. Set the transfer request/response flag of the transmission interface area to 1 to issue a transfer request.
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<3> Wait until a value other than 1 is returned to the response flag. Wait until a value other than 1 is returned to the transfer request/response flag of the transmission interface area. While the transfer request/response flag is set to 1, do not rewrite the data in the transmission interface area. <4> Check if the response flag is normal. If 8000h is returned to the transfer request/response flag, data transfer is terminated normally. In other cases, data transfer is terminated abnormally. In the case of normal termination, the data of 1024 bytes starting at the start address of the R area specified in the start address field of the read data buffer of the transmission interface area is stored. In the case of abnormal termination, stop processing, and correct the cause of the error according to the value of the response flag. <5> Perform end processing. Set the transfer request/response flag to 0 to be ready for issuing the next request.
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APPENDIX
E.OPERATOR'S PANEL SIGNAL MAP
OPERATOR'S PANEL SIGNAL MAP

When the built-in PLC is used without using the PMC, the operator's panel is connected with a PLC ladder program via the M/N areas indicated below. The pages that follow indicate an example of signal arrangement in the M/N areas. The signal arrangement is indicated as an example for reference. The user can freely change the signal arrangement. However, among the signals output from the operator's panel, the 48 bits from M0112 to M0117 are used as a work area internally by the operator's panel, so the bits must be dedicated to the operator's panel, and must not be used for other purposes.
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PMC address N0000 Conventional interface Inputs to the CNC
APPENDIX
PMC address Outputs from the CNC M0000
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Conventional interface N0017 Interface for the second spindle N0020 Interface for data transfer N0024 Interface for controlling the first indexing axis N0032 Interface for controlling the second indexing axis N0040 Interface for two-path control M0053 N0057 N0060 N0064 Reserved area N0080 M0089 M0090 M0096 Reserved area M0112 M0118 Interface for operator's panel N0080 to N0254
Interface for the second spindle under two-path control Interface for the second spindle under two-path control
M0027 M0028
Interface for the second spindle Interface for data transfer
M0044 Interface for controlling the first indexing axis Interface for controlling the second indexing axis
Interface for machine operator's panel DO
M0062
Interface for two-path control
Interface for machine operator's panel DI
Interface for an operator's panel work area
Interface for operator's panel M0112 to M0254
M0256 M0265
N0256 Interface for controlling the third indexing axis N0264 Interface for controlling the fourth indexing axis N0272
Interface for controlling the third indexing axis Interface for controlling the fourth indexing axis
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APPENDIX
E.1
N0080 (0280) N0081 (0288) N0082 (0290) N0083 (0298) N0084 (02A0) N0085 (02A8) N0086 (02B0) N0087 (02B8) N0088 (02C0) N0089 (02C8) N0090 (02D0) N0091 (02D8) N0092 (02E0) N0093 (02E8) N0094 (02F0) N0095 (02F8) M0096 (0300) M0097 (0308) M0098 (0310) M0099 (0318) M0100 (0320) M0101 (0328) M0102 (0330) M0103 (0338) M0104 (0340) M0105 (0348) M0106 (0350)
PLC OPERATOR'S PANEL (N0080 TO N0254)

7 Tool page 1 forecast screen Compensation page 3 limit screen Manual selection Fault display turn-on LMP08 Fault display turn-on LMP16 Fault display turn-on LMP24 Fault display turn-on LMP32 Fault display turn-on LMP40 Fault display turn-on LMP48 Fault display turn-on LMP56 6 Tool page 3 stop screen Compensation page 2 limit screen Run button Fault display turn-on LMP07 Fault display turn-on LMP15 Fault display turn-on LMP23 Fault display turn-on LMP31 Fault display turn-on LMP39 Fault display turn-on LMP47 Fault display turn-on LMP55 Fault display turn-on LMP63 Fault display turn-on BTN07 Fault display blinking BTN07 Manual operation 1 turn-on LMP07 Manual operation 1 turn-on LMP15 Manual operation 1 turn-on LMP23 Manual operation 2 turn-on LMP07 Manual operation 2 turn-on LMP15 Manual operation 2 turn-on LMP23 Manual operation 1 turn-on BTN07 Manual operation 1 turn-on BTN15 Manual operation 1 turn-on BTN23 Manual operation 2 turn-on BTN03 Manual operation 2 turn-on BTN11 Manual operation 2 turn-on BTN19 Manual operation 2 turn-on BTN17 Manual operation 1 blinking BTN07 5 Tool page 2 stop screen Compensation page 1 limit screen Back-light turnoff disable condition Fault display turn-on LMP06 Fault display turn-on LMP14 Fault display turn-on LMP22 Fault display turn-on LMP30 Fault display turn-on LMP38 Fault display turn-on LMP46 Fault display turn-on LMP54 Fault display turn-on LMP62 Fault display turn-on BTN06 Fault display blinking BTN06 Manual operation 1 turn-on LMP06 Manual operation 1 turn-on LMP14 Manual operation 1 turn-on LMP22 Manual operation 2 turn-on LMP06 Manual operation 2 turn-on LMP14 Manual operation 2 turn-on LMP22 Manual operation 1 turn-on BTN06 Manual operation 1 turn-on BTN14 Manual operation 1 turn-on BTN22 Manual operation 2 turn-on BTN02 Manual operation 2 turn-on BTN10 Manual operation 2 turn-on BTN18 Manual operation 2 turn-on BTN26 Manual operation 1 blinking BTN06 4 Tool page 1 stop screen Tool page 3 pre-forecast screen Disable alarm message display Fault display turn-on LMP05 Fault display turn-on LMP13 Fault display turn-on LMP21 Fault display turn-on LMP29 Fault display turn-on LMP37 Fault display turn-on LMP45 Fault display turn-on LMP53 Fault display turn-on LMP61 Fault display turn-on BTN05 Fault display blinking BTN05 Manual operation 1 turn-on LMP05 Manual operation 1 turn-on LMP13 Manual operation 1 turn-on LMP21 Manual operation 2 turn-on LMP05 Manual operation 2 turn-on LMP13 Manual operation 2 turn-on LMP21 Manual operation 1 turn-on BTN05 Manual operation 1 turn-on BTN13 Manual operation 1 turn-on BTN21 Manual operation 2 turn-on BTN01 Manual operation 2 turn-on BTN09 Manual operation 2 turn-on BTN17 Manual operation 2 turn-on BTN25 Manual operation 1 blinking BTN05 3 NC-related fault screen Tool page 2 pre-forecast screen Path selection Fault display turn-on LMP04 Fault display turn-on LMP12 Fault display turn-on LMP20 Fault display turn-on LMP28 Fault display turn-on LMP36 Fault display turn-on LMP44 Fault display turn-on LMP52 Fault display turn-on LMP60 Fault display turn-on BTN04 Fault display blinking BTN04 Manual operation 1 turn-on LMP04 Manual operation 1 turn-on LMP12 Manual operation 1 turn-on LMP20 Manual operation 2 turn-on LMP04 Manual operation 2 turn-on LMP12 Manual operation 2 turn-on LMP20 Manual operation 1 turn-on BTN04 Manual operation 1 turn-on BTN12 Manual operation 1 turn-on BTN20 Manual operation 1 turn-on BTN28 Manual operation 2 turn-on BTN08 Manual operation 2 turn-on BTN16 Manual operation 2 turn-on BTN24 Manual operation 1 blinking BTN04 Fault display turn-on LMP03 Fault display turn-on LMP11 Fault display turn-on LMP19 Fault display turn-on LMP27 Fault display turn-on LMP35 Fault display turn-on LMP43 Fault display turn-on LMP51 Fault display turn-on LMP59 Fault display turn-on BTN03 Fault display blinking BTN03 Manual operation 1 turn-on LMP03 Manual operation 1 turn-on LMP11 Manual operation 1 turn-on LMP19 Manual operation 2 turn-on LMP03 Manual operation 2 turn-on LMP11 Manual operation 2 turn-on LMP19 Manual operation 1 turn-on BTN03 Manual operation 1 turn-on BTN11 Manual operation 1 turn-on BTN19 Manual operation 1 turn-on BTN17 Manual operation 2 turn-on BTN07 Manual operation 2 turn-on BTN15 Manual operation 2 turn-on BTN23 Manual operation 1 blinking BTN03 2 Equipment fault screen Tool page 1 pre-forecast screen 1 Manual selection screen Tool page 3 forecast screen Reserved screen Fault display turn-on LMP02 Fault display turn-on LMP10 Fault display turn-on LMP18 Fault display turn-on LMP26 Fault display turn-on LMP34 Fault display turn-on LMP42 Fault display turn-on LMP50 Fault display turn-on LMP58 Fault display turn-on BTN02 Fault display blinking BTN02 Manual operation 1 turn-on LMP02 Manual operation 1 turn-on LMP10 Manual operation 1 turn-on LMP18 Manual operation 2 turn-on LMP02 Manual operation 2 turn-on LMP10 Manual operation 2 turn-on LMP18 Manual operation 1 turn-on BTN02 Manual operation 1 turn-on BTN10 Manual operation 1 turn-on BTN18 Manual operation 1 turn-on BTN26 Manual operation 2 turn-on BTN06 Manual operation 2 turn-on BTN14 Manual operation 2 turn-on BTN22 Manual operation 1 blinking BTN02 0 Buzzer stop screen Tool page 2 forecast screen Compensation page 4 limit screen Fault display turn-on LMP01 Fault display turn-on LMP09 Fault display turn-on LMP17 Fault display turn-on LMP25 Fault display turn-on LMP33 Fault display turn-on LMP41 Fault display turn-on LMP49 Fault display turn-on LMP57 Fault display turn-on BTN01 Fault display blinking BTN01 Manual operation 1 turn-on LMP01 Manual operation 1 turn-on LMP09 Manual operation 1 turn-on LMP17 Manual operation 2 turn-on LMP01 Manual operation 2 turn-on LMP09 Manual operation 2 turn-on LMP17 Manual operation 1 turn-on BTN01 Manual operation 1 turn-on BTN09 Manual operation 1 turn-on BTN17 Manual operation 1 turn-on BTN25 Manual operation 2 turn-on BTN05 Manual operation 2 turn-on BTN13 Manual operation 2 turn-on BTN21 Manual operation 1 blinking BTN01 Screen switching, etc.
Fault display blinking
Manual operation 1 turn-on LMP08 Manual operation 1 turn-on LMP16 Manual operation 1 turn-on LMP24 Manual operation 2 turn-on LMP08 Manual operation 2 turn-on LMP16 Manual operation 2 turn-on LMP24 Manual operation 1 turn-on BTN08 Manual operation 1 turn-on BTN16 Manual operation 1 turn-on BTN24 Manual operation 2 turn-on BTN04 Manual operation 2 turn-on BTN12 Manual operation 2 turn-on BTN20 Manual operation 2 turn-on BTN28 Manual operation 1 blinking BTN08
Manual operation screen
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7 Manual operation 1 blinking BTN16 Manual operation 1 blinking BTN24 Manual operation 2 blinking BTN04 Manual operation 2 blinking BTN12 Manual operation 2 blinking BTN20 Manual operation 2 blinking BTN28 6 Manual operation 1 blinking BTN15 Manual operation 1 blinking BTN23 Manual operation 2 blinking BTN03 Manual operation 2 blinking BTN11 Manual operation 2 blinking BTN19 Manual operation 2 blinking BTN17 5 Manual operation 1 blinking BTN14 Manual operation 1 blinking BTN22 Manual operation 2 blinking BTN02 Manual operation 2 blinking BTN10 Manual operation 2 blinking BTN18 Manual operation 2 blinking BTN26 4 Manual operation 1 blinking BTN13 Manual operation 1 blinking BTN21 Manual operation 2 blinking BTN01 Manual operation 2 blinking BTN09 Manual operation 2 blinking BTN17 Manual operation 2 blinking BTN25 3 Manual operation 1 blinking BTN12 Manual operation 1 blinking BTN20 Manual operation 1 blinking BTN28 Manual operation 2 blinking BTN08 Manual operation 2 blinking BTN16 Manual operation 2 blinking BTN24 2 Manual operation 1 blinking BTN11 Manual operation 1 blinking BTN19 Manual operation 1 blinking BTN17 Manual operation 2 blinking BTN07 Manual operation 2 blinking BTN15 Manual operation 2 blinking BTN23
APPENDIX
1 Manual operation 1 blinking BTN10 Manual operation 1 blinking BTN18 Manual operation 1 blinking BTN26 Manual operation 2 blinking BTN06 Manual operation 2 blinking BTN14 Manual operation 2 blinking BTN22
B-66254EN/02
M0107 (0358)
M0108 (0360)
M0109 (0368)
M0110 (0370)
M0111 (0378)
M0112 (0380) M0113 (0388) M0114 (0390) M0115 (0398) M0116 (03A0) M0117 (03A8) M0118 (03B0) M0119 (03B8) M0120 (03C0) M0121 (03C8) M0122 (03D0) M0123 (03D8) M0124 (03E0) M0125 (03E8) M0126 (03F0) M0127 (03F8) N0128 (0400) N0129 (0408) N0130 (0410) N0131 (0418) N0132 (0420) N0133 (0428) N0134 (0430) N0135 (0438) N0136 (0440) N0137 (0448) N0138 (0450)
0 Manual operation 1 blinking BTN09 Manual operation 1 blinking BTN17 Manual operation 1 blinking BTN25 Manual operation 2 blinking BTN05 Manual operation 2 blinking BTN13 Manual operation 2 blinking BTN21
Manual operation page 1 tool 1 (KOGU1) Manual operation page 1 tool 1 (KOGU1) Manual operation page 1 tool 2 (KOGU2) Manual operation page 1 tool 2 (KOGU2) Manual operation page 1 tool 3 (KOGU3) Manual operation page 1 tool 3 (KOGU3)
Manual operation page 2 tool 1 (KOGU1) Manual operation page 2 tool 1 (KOGU1) Manual operation page 2 tool 2 (KOGU2) Manual operation page 2 tool 2 (KOGU2) Manual operation page 2 tool 3 (KOGU1) Manual operation page 2 tool 3 (KOGU1)
NC operation NC operation NC operation NC operation turn-on LMP08 turn-on LMP07 turn-on LMP06 turn-on LMP05 Program check screen coordinate selection 5 #3 #2 #1 #0 NC operation NC operation NC operation NC operation turn-on BTN08 turn-on BTN07 turn-on BTN06 turn-on BTN05 NC operation NC operation NC operation NC operation turn-on BTN16 turn-on BTN15 turn-on BTN14 turn-on BTN13 NC operation NC operation NC operation NC operation turn-on BTN24 turn-on BTN23 turn-on BTN22 turn-on BTN21
NC operation blinking BTN08 NC operation blinking BTN16 NC operation blinking BTN24
NC operation turn-on LMP04 NC operation turn-on LMP12 NC operation turn-on BTN04 NC operation turn-on BTN12 NC operation turn-on BTN20 NC operation turn-on BTN28 NC operation blinking BTN04 NC operation blinking BTN12 NC operation blinking BTN20
NC operation screen
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APPENDIX
7 6 5 4

3 NC operation blinking BTN28 Tool exchange 1 CNT04 Tool exchange 1 CNT12 Tool exchange 2 CNT04 Tool exchange 2 CNT12 Tool exchange 3 CNT04 Tool exchange 3 CNT12 Tool exchange 1 reset04 Tool exchange 1 reset12 Tool exchange 2 reset04 Tool exchange 2 reset12 Tool exchange 3 reset04 Tool exchange 3 reset12 Tool exchange 1 detected fault 04 Tool exchange 1 detected fault 12 Tool exchange 2 detected fault 04 Tool exchange 2 detected fault 12 Tool exchange 3 detected fault 04 Tool exchange 3 detected fault 12 Tool exchange 1 turn-on 04 Tool exchange 1 turn-on 12 Tool exchange 2 turn-on 02 Tool exchange 2 turn-on 10 Tool exchange 2 turn-on 18 Tool exchange 3 turn-on 08 Tool exchange 3 turn-on 16 Tool exchange 1 blinking 04 Tool exchange 1 blinking 12 Tool exchange 2 blinking 02 Tool exchange 2 blinking 10 Tool exchange 2 blinking 18 Tool exchange 3 blinking 08 Tool exchange 3 blinking 16 2 NC operation blinking BTN27 Tool exchange 1 CNT03 Tool exchange 1 CNT11 Tool exchange 2 CNT03 Tool exchange 2 CNT11 Tool exchange 3 CNT03 Tool exchange 3 CNT11 Tool exchange 1 reset03 Tool exchange 1 reset11 Tool exchange 2 reset03 Tool exchange 2 reset11 Tool exchange 3 reset03 Tool exchange 3 reset11 Tool exchange 1 detected fault 03 Tool exchange 1 detected fault 11 Tool exchange 2 detected fault 03 Tool exchange 2 detected fault 11 Tool exchange 3 detected fault 03 Tool exchange 3 detected fault 11 Tool exchange 1 turn-on 03 Tool exchange 1 turn-on 11 Tool exchange 2 turn-on 01 Tool exchange 2 turn-on 09 Tool exchange 2 turn-on 17 Tool exchange 3 turn-on 07 Tool exchange 3 turn-on 15 Tool exchange 1 blinking 03 Tool exchange 1 blinking 11 Tool exchange 2 blinking 01 Tool exchange 2 blinking 09 Tool exchange 2 blinking 17 Tool exchange 3 blinking 07 Tool exchange 3 blinking 15 1 NC operation blinking BTN26 Tool exchange 1 CNT02 Tool exchange 1 CNT10 Tool exchange 2 CNT02 Tool exchange 2 CNT10 Tool exchange 3 CNT02 Tool exchange 3 CNT10 Tool exchange 1 reset02 Tool exchange 1 reset10 Tool exchange 2 reset02 Tool exchange 2 reset10 Tool exchange 3 reset02 Tool exchange 3 reset10 Tool exchange 1 detected fault 02 Tool exchange 1 detected fault 10 Tool exchange 2 detected fault 02 Tool exchange 2 detected fault 10 Tool exchange 3 detected fault 02 Tool exchange 3 detected fault 10 Tool exchange 1 turn-on 02 Tool exchange 1 turn-on 10 Tool exchange 1 turn-on 18 Tool exchange 2 turn-on 08 Tool exchange 2 turn-on 16 Tool exchange 3 turn-on 06 Tool exchange 3 turn-on 14 Tool exchange 1 blinking 02 Tool exchange 1 blinking 10 Tool exchange 1 blinking 18 Tool exchange 2 blinking 08 Tool exchange 2 blinking 16 Tool exchange 3 blinking 06 Tool exchange 3 blinking 14 0 NC operation blinking BTN25 Tool exchange 1 CNT01 Tool exchange 1 CNT09 Tool exchange 2 CNT01 Tool exchange 2 CNT09 Tool exchange 3 CNT01 Tool exchange 3 CNT09 Tool exchange 1 reset01 Tool exchange 1 reset09 Tool exchange 2 reset01 Tool exchange 2 reset09 Tool exchange 3 reset01 Tool exchange 3 reset09 Tool exchange 1 detected fault 01 Tool exchange 1 detected fault 09 Tool exchange 2 detected fault 01 Tool exchange 2 detected fault 09 Tool exchange 3 detected fault 01 Tool exchange 3 detected fault 09 Tool exchange 1 turn-on 01 Tool exchange 1 turn-on 09 Tool exchange 1 turn-on 17 Tool exchange 2 turn-on 07 Tool exchange 2 turn-on 15 Tool exchange 3 turn-on 05 Tool exchange 3 turn-on 13 Tool exchange 1 blinking 01 Tool exchange 1 blinking 09 Tool exchange 1 blinking 17 Tool exchange 2 blinking 07 Tool exchange 2 blinking 15 Tool exchange 3 blinking 05 Tool exchange 3 blinking 13
N0139 (0458) N0140 (0460) N0141 (0468) N0142 (0470) N0143 (0478) N0144 (0480) N0145 (0488) N0146 (0490) N0147 (0498) N0148 (04A0) N0149 (04A8) N0150 (04B0) N0151 (04B8) N0152 (04C0) N0153 (04C8) N0154 (04D0) N0155 (04D8) N0156 (04E0) N0157 (04E8) N0158 (04F0) N0159 (04F8) N0160 (0500) N0161 (0508) N0162 (0510) N0163 (0518) N0164 (0520) N0165 (0528) N0166 (0530) N0167 (0538) N0168 (0540) N0169 (0548) N0170 (0550) N0171 (0558) Tool exchange 1 CNT08 Tool exchange 1 CNT16 Tool exchange 2 CNT08 Tool exchange 2 CNT16 Tool exchange 3 CNT08 Tool exchange 3 CNT16 Tool exchange 1 reset08 Tool exchange 1 reset16 Tool exchange 2 reset08 Tool exchange 2 reset16 Tool exchange 3 reset08 Tool exchange 3 reset16 Tool exchange 1 detected fault 08 Tool exchange 1 detected fault 16 Tool exchange 2 detected fault 08 Tool exchange 2 detected fault 16 Tool exchange 3 detected fault 08 Tool exchange 3 detected fault 16 Tool exchange 1 turn-on 08 Tool exchange 1 turn-on 16 Tool exchange 2 turn-on 06 Tool exchange 2 turn-on 14 Tool exchange 3 turn-on 04 Tool exchange 3 turn-on 12 Tool exchange 1 CNT07 Tool exchange 1 CNT15 Tool exchange 2 CNT07 Tool exchange 2 CNT15 Tool exchange 3 CNT07 Tool exchange 3 CNT15 Tool exchange 1 reset07 Tool exchange 1 reset15 Tool exchange 2 reset07 Tool exchange 2 reset15 Tool exchange 3 reset07 Tool exchange 3 reset15 Tool exchange 1 detected fault 07 Tool exchange 1 detected fault 15 Tool exchange 2 detected fault 07 Tool exchange 2 detected fault 15 Tool exchange 3 detected fault 07 Tool exchange 3 detected fault 15 Tool exchange 1 turn-on 07 Tool exchange 1 turn-on 15 Tool exchange 2 turn-on 05 Tool exchange 2 turn-on 13 Tool exchange 3 turn-on 03 Tool exchange 3 turn-on 11 Tool exchange 1 CNT06 Tool exchange 1 CNT14 Tool exchange 2 CNT06 Tool exchange 2 CNT14 Tool exchange 3 CNT06 Tool exchange 3 CNT14 Tool exchange 1 reset06 Tool exchange 1 reset14 Tool exchange 2 reset06 Tool exchange 2 reset14 Tool exchange 3 reset06 Tool exchange 3 reset14 Tool exchange 1 detected fault 06 Tool exchange 1 detected fault 14 Tool exchange 2 detected fault 06 Tool exchange 2 detected fault 14 Tool exchange 3 detected fault 06 Tool exchange 3 detected fault 14 Tool exchange 1 turn-on 06 Tool exchange 1 turn-on 14 Tool exchange 2 turn-on 04 Tool exchange 2 turn-on 12 Tool exchange 3 turn-on 02 Tool exchange 3 turn-on 10 Tool exchange 3 turn-on 18 Tool exchange 1 blinking 06 Tool exchange 1 blinking 14 Tool exchange 2 blinking 04 Tool exchange 2 blinking 12 Tool exchange 3 blinking 02 Tool exchange 3 blinking 10 Tool exchange 3 blinking 18 Tool exchange 1 CNT05 Tool exchange 1 CNT13 Tool exchange 2 CNT05 Tool exchange 2 CNT13 Tool exchange 3 CNT05 Tool exchange 3 CNT13 Tool exchange 1 reset05 Tool exchange 1 reset13 Tool exchange 2 reset05 Tool exchange 2 reset13 Tool exchange 3 reset05 Tool exchange 3 reset13 Tool exchange 1 detected fault 05 Tool exchange 1 detected fault 13 Tool exchange 2 detected fault 05 Tool exchange 2 detected fault 13 Tool exchange 3 detected fault 05 Tool exchange 3 detected fault 13 Tool exchange 1 turn-on 05 Tool exchange 1 turn-on 13 Tool exchange 2 turn-on 03 Tool exchange 2 turn-on 11 Tool exchange 3 turn-on 01 Tool exchange 3 turn-on 09 Tool exchange 3 turn-on 17 Tool exchange 1 blinking 05 Tool exchange 1 blinking 13 Tool exchange 2 blinking 03 Tool exchange 2 blinking 11 Tool exchange 3 blinking 01 Tool exchange 3 blinking 09 Tool exchange 3 blinking 17
Tool exchange counter screen
Tool exchange 1 blinking 08 Tool exchange 1 blinking 16 Tool exchange 2 blinking 06 Tool exchange 2 blinking 14 Tool exchange 3 blinking 04 Tool exchange 3 blinking 12
Tool exchange 1 blinking 07 Tool exchange 1 blinking 15 Tool exchange 2 blinking 05 Tool exchange 2 blinking 13 Tool exchange 3 blinking 03 Tool exchange 3 blinking 11
- 167 -

7 Tool compensation 2 turn-on BTN03 Tool compensation 4 turn-on BTN01 Tool compensation 1 blinking BTN04 Tool compensation 3 blinking BTN02 Tool compensation 4 blinking BTN05 Operation 8 start Operation 16 start Operation 24 start Operation 32 start Operation 4 end Operation 12 end Operation 20 end Operation 28 end Operation 36 end 6 Tool compensation 2 turn-on BTN02 Tool compensation 3 turn-on BTN05 Tool compensation 1 blinking BTN03 Tool compensation 3 blinking BTN01 Tool compensation 4 blinking BTN04 Operation 7 start Operation 15 start Operation 23 start Operation 31 start Operation 3 end Operation 11 end Operation 19 end Operation 27 end Operation 35 end 5 Tool compensation 2 turn-on BTN01 Tool compensation 31 turn-on BTN04 Tool compensation 1 blinking BTN02 Tool compensation 2 blinking BTN05 Tool compensation 4 blinking BTN03 Operation 6 start Operation 14 start Operation 22 start Operation 30 start Operation 2 end Operation 10 end Operation 18 end Operation 26 end Operation 34 end 4 Tool compensation 1 turn-on BTN05 Tool compensation 3 turn-on BTN03 Tool compensation 1 blinking BTN01 Tool compensation 2 blinking BTN04 Tool compensation 4 blinking BTN02 Operation 5 start Operation 13 start Operation 21 start Operation 29 start Operation 1 end Operation 9 end Operation 17 end Operation 25 end Operation 33 end 3 Tool compensation 1 turn-on BTN04 Tool compensation 3 turn-on BTN02 Tool compensation 4 turn-on BTN05 Tool compensation 2 blinking BTN03 Tool compensation 4 blinking BTN01 Operation 4 start Operation 12 start Operation 20 start Operation 28 start Operation 36 start Operation 8 end Operation 16 end Operation 24 end Operation 32 end 2 Tool compensation 1 turn-on BTN03 Tool compensation 3 turn-on BTN01 Tool compensation 4 turn-on BTN04 Tool compensation 2 blinking BTN02 Tool compensation 3 blinking BTN05 Operation 3 start Operation 11 start Operation 19 start Operation 27 start Operation 35 start Operation 7 end Operation 15 end Operation 23 end Operation 31 end
APPENDIX
1 Tool compensation 1 turn-on BTN02 Tool compensation 2 turn-on BTN05 Tool compensation 4 turn-on BTN03 Tool compensation 2 blinking BTN01 Tool compensation 31 blinking BTN04 Operation 2 start Operation 10 start Operation 18 start Operation 26 start Operation 34 start Operation 6 end Operation 14 end Operation 22 end Operation 30 end
B-66254EN/02
N0172 (0560)
N0173 (0568)
N0174 (0570)
N0175 (0578)
N0176 (0580) N0177 (0588) N0178 (0590) N0179 (0598) N0180 (05A0) N0181 (05A8) N0182 (05B0) N0183 (05B8) N0184 (05C0) N0185 (05C8) N0186 (05D0) N0187 (05D8) N0188 (05E0) N0189 (05E8) N0190 (05F0) N0191 (05F8) N0192 (0600)
0 Tool compensation 1 turn-on BTN01 Tool compensation 2 turn-on BTN04 Tool compensation 4 turn-on BTN02 Tool compensation 1 blinking BTN05 Tool compensation 3 blinking BTN03 Operation 1 start Operation 9 start Operation 17 start Operation 25 start Operation 33 start Operation 5 end Operation 13 end Operation 21 end Operation 29 end
Tool compensation counter
Cycle time measure -ment screen
Operatio nal situation screen Manual operation 2
ANDON signal 1 ANDON signal 1 ANDON signal 2 ANDON signal 2 Motion sequence number Motion sequence number Operation status 1 command LMP15 Operation status 1 command LMP31 Operation status 1 command LMP47 Operation status 2 command LMP15 Operation status 2 command LMP31 Operation status 2 command LMP47 Operation status 3 command LMP15 Operation status 1 command LMP13 Operation status 1 command LMP29 Operation status 1 command LMP45 Operation status 2 command LMP13 Operation status 2 command LMP29 Operation status 2 command LMP45 Operation status 3 command LMP13 Operation status 1 command LMP11 Operation status 1 command LMP27 Operation status 1 command LMP43 Operation status 2 command LMP11 Operation status 2 command LMP27 Operation status 2 command LMP43 Operation status 3 command LMP11 Operation status 1 command LMP09 Operation status 1 command LMP25 Operation status 1 command LMP41 Operation status 2 command LMP09 Operation status 2 command LMP25 Operation status 2 command LMP41 Operation status 3 command LMP09 Operation status 1 command LMP07 Operation status 1 command LMP23 Operation status 1 command LMP39 Operation status 2 command LMP07 Operation status 2 command LMP23 Operation status 2 command LMP39 Operation status 3 command LMP07 Operation status 1 command LMP05 Operation status 1 command LMP21 Operation status 1 command LMP37 Operation status 2 command LMP05 Operation status 2 command LMP21 Operation status 2 command LMP37 Operation status 3 command LMP05 Operation status 1 command LMP03 Operation status 1 command LMP19 Operation status 1 command LMP35 Operation status 2 command LMP03 Operation status 2 command LMP19 Operation status 2 command LMP35 Operation status 3 command LMP03 Operation status 1 command LMP01 Operation status 1 command LMP17 Operation status 1 command LMP33 Operation status 2 command LMP01 Operation status 2 command LMP17 Operation status 2 command LMP33 Operation status 3 command LMP01
N0193 (0608)
N0194 (0610)
N0195 (0618)
Operation status monitor screen
N0196 (0620)
N0197 (0628)
N0198 (0630)
- 168 -
B-66254EN/02
APPENDIX
6 Operation status 3 command LMP29 Operation status 3 command LMP45 Operation status 1 command LMP14 Operation status 1 command LMP30 Operation status 1 command LMP46 Operation status 2 command LMP14 Operation status 2 command LMP30 Operation status 2 command LMP46 Operation status 3 command LMP14 Operation status 3 command LMP30 Operation status 3 command LMP46 Fault 7 occurrence Fault 15 occurrence Fault 23 occurrence Fault 31 occurrence Fault 39 occurrence Fault 47 occurrence Fault 55 occurrence Fault 63 occurrence Fault 71 occurrence Fault 79 occurrence Fault 87 occurrence Fault 95 occurrence Fault 103 occurrence Fault 111 occurrence Fault 119 occurrence Fault 127 occurrence Fault 135 occurrence 5 Operation status 3 command LMP27 Operation status 3 command LMP43 Operation status 1 command LMP12 Operation status 1 command LMP28 Operation status 1 command LMP44 Operation status 2 command LMP12 Operation status 2 command LMP28 Operation status 2 command LMP44 Operation status 3 command LMP12 Operation status 3 command LMP28 Operation status 3 command LMP44 Fault 6 occurrence Fault 14 occurrence Fault 22 occurrence Fault 30 occurrence Fault 38 occurrence Fault 46 occurrence Fault 54 occurrence Fault 62 occurrence Fault 70 occurrence Fault 78 occurrence Fault 86 occurrence Fault 94 occurrence Fault 102 occurrence Fault 110 occurrence Fault 118 occurrence Fault 126 occurrence Fault 134 occurrence 4 Operation status 3 command LMP25 Operation status 3 command LMP41 Operation status 1 command LMP10 Operation status 1 command LMP26 Operation status 1 command LMP42 Operation status 2 command LMP10 Operation status 2 command LMP26 Operation status 2 command LMP42 Operation status 3 command LMP10 Operation status 3 command LMP26 Operation status 3 command LMP42 Fault 5 occurrence Fault 13 occurrence Fault 21 occurrence Fault 29 occurrence Fault 37 occurrence Fault 45 occurrence Fault 53 occurrence Fault 61 occurrence Fault 69 occurrence Fault 77 occurrence Fault 85 occurrence Fault 93 occurrence Fault 101 occurrence Fault 109 occurrence Fault 117 occurrence Fault 125 occurrence Fault 133 occurrence

3 Operation status 3 command LMP23 Operation status 3 command LMP39 Operation status 1 command LMP08 Operation status 1 command LMP24 Operation status 1 command LMP40 Operation status 2 command LMP08 Operation status 2 command LMP24 Operation status 2 command LMP40 Operation status 3 command LMP08 Operation status 3 command LMP24 Operation status 3 command LMP40 Fault 4 occurrence Fault 12 occurrence Fault 20 occurrence Fault 28 occurrence Fault 36 occurrence Fault 44 occurrence Fault 52 occurrence Fault 60 occurrence Fault 68 occurrence Fault 76 occurrence Fault 84 occurrence Fault 92 occurrence Fault 100 occurrence Fault 108 occurrence Fault 116 occurrence Fault 124 occurrence Fault 132 occurrence 2 Operation status 3 command LMP21 Operation status 3 command LMP37 Operation status 1 command LMP06 Operation status 1 command LMP22 Operation status 1 command LMP38 Operation status 2 command LMP06 Operation status 2 command LMP22 Operation status 2 command LMP38 Operation status 3 command LMP06 Operation status 3 command LMP22 Operation status 3 command LMP38 Fault 3 occurrence Fault 11 occurrence Fault 19 occurrence Fault 27 occurrence Fault 35 occurrence Fault 43 occurrence Fault 51 occurrence Fault 59 occurrence Fault 67 occurrence Fault 75 occurrence Fault 83 occurrence Fault 91 occurrence Fault 99 occurrence Fault 107 occurrence Fault 115 occurrence Fault 123 occurrence Fault 131 occurrence 1 Operation status 3 command LMP19 Operation status 3 command LMP35 Operation status 1 command LMP04 Operation status 1 command LMP20 Operation status 1 command LMP36 Operation status 2 command LMP04 Operation status 2 command LMP20 Operation status 2 command LMP36 Operation status 3 command LMP04 Operation status 3 command LMP20 Operation status 3 command LMP36 Fault 2 occurrence Fault 10 occurrence Fault 18 occurrence Fault 26 occurrence Fault 34 occurrence Fault 42 occurrence Fault 50 occurrence Fault 58 occurrence Fault 66 occurrence Fault 74 occurrence Fault 82 occurrence Fault 90 occurrence Fault 98 occurrence Fault 106 occurrence Fault 114 occurrence Fault 122 occurrence Fault 130 occurrence 0 Operation status 3 command LMP17 Operation status 3 command LMP33 Operation status 1 command LMP02 Operation status 1 command LMP18 Operation status 1 command LMP34 Operation status 2 command LMP02 Operation status 2 command LMP18 Operation status 2 command LMP34 Operation status 3 command LMP02 Operation status 3 command LMP18 Operation status 3 command LMP34 Fault 1 occurrence Fault 9 occurrence Fault 17 occurrence Fault 25 occurrence Fault 33 occurrence Fault 41 occurrence Fault 49 occurrence Fault 57 occurrence Fault 65 occurrence Fault 73 occurrence Fault 81 occurrence Fault 89 occurrence Fault 97 occurrence Fault 105 occurrence Fault 113 occurrence Fault 121 occurrence Fault 129 occurrence
N0199 (0638)
N0200 (0640)
N0201 (0648)
N0202 (0650)
N0203 (0658)
N0204 (0660)
N0205 (0668)
N0206 (0670)
N0207 (0678)
N0208 (0680)
N0209 (0688) N0210 (0690) N0211 (0698) N0212 (06A0) N0213 (06A8) N0214 (06B0) N0215 (06B8) N0216 (06C0) N0217 (06C8) N0218 (06D0) N0219 (06D8) N0220 (06E0) N0221 (06E8) N0222 (06F0) N0223 (06F8) N0224 (0700) N0225 (0708) N0226 (0710)
7 Operation status 3 command LMP31 Operation status 3 command LMP47 Operation status 1 command LMP16 Operation status 1 command LMP32 Operation status 1 command LMP48 Operation status 2 command LMP16 Operation status 2 command LMP32 Operation status 2 command LMP48 Operation status 3 command LMP16 Operation status 3 command LMP32 Operation status 3 command LMP48 Fault 8 occurrence Fault 16 occurrence Fault 24 occurrence Fault 32 occurrence Fault 40 occurrence Fault 48 occurrence Fault 56 occurrence Fault 64 occurrence Fault 72 occurrence Fault 80 occurrence Fault 88 occurrence Fault 96 occurrence Fault 104 occurrence Fault 112 occurrence Fault 120 occurrence Fault 128 occurrence Fault 136 occurrence
Operation status monitor screen
Fault count screen
- 169 -

7 Fault 144 occurrence Fault 152 occurrence Fault 160 occurrence Fault 168 occurrence Alarm code read request 6 Fault 143 occurrence Fault 151 occurrence Fault 159 occurrence Fault 167 occurrence 5 Fault 142 occurrence Fault 150 occurrence Fault 158 occurrence Fault 166 occurrence 4 Fault 141 occurrence Fault 149 occurrence Fault 157 occurrence Fault 165 occurrence 3 Fault 140 occurrence Fault 148 occurrence Fault 156 occurrence Fault 164 occurrence 2 Fault 139 occurrence Fault 147 occurrence Fault 155 occurrence Fault 163 occurrence
APPENDIX
1 Fault 138 occurrence Fault 146 occurrence Fault 154 occurrence Fault 162 occurrence
B-66254EN/02
N0227 (0718) N0228 (0720) N0229 (0728) N0230 (0730) N0231 (0738) N0232 (0740) N0233 (0748) N0234 (0750) N0235 (0758) N0236 (0760) N0237 (0768) N0238 (0770) N0239 (0778) N0240 (0780) N0241 (0788) N0242 (0790) N0243 (0798) N0244 (07A0) N0245 (07A8) N0246 (07B0) N0247 (07B8) N0248 (07C0) N0249 (07C8) N0250 (07D0) N0251 (07D8) N0252 (07E0) N0253 (07E8) N0254 (07F0)
0 Fault 137 occurrence Fault 145 occurrence Fault 153 occurrence Fault 161 occurrence Alarm timer stop
Fault count screen Flow diagnost ic screen
Alarm code data 1 Alarm code data 2
Station 1 R completed Station 2 R running Station 3 clamp Station 4 conveyor running Station 5 unclamp Station 6 L running Station 7 L completed Station 8 L cont. Station 8 R cont. Station 9 R completed Station 10 R running Station 11 clamp Station 12 conveyor running Station 13 unclamp Station 14 L running Station 15 L completed
Station 1 R running Station 2 clamp Station 3 conveyor running Station 4 unclamp Station 5 L running Station 6 L completed Station 7 L cont. Station 7 R cont. Station 8 R completed Station 9 R running Station 10 clamp Station 11 conveyor running Station 12 unclamp Station 13 L running Station 14 L completed Station 15 L cont. Station 15 R cont.
Station 1 clamp Station 2 conveyor running Station 3 unclamp Station 4 L running Station 5 L completed Station 6 L cont. Station 6 R cont. Station 7 R completed Station 8 R running Station 9 clamp Station 10 conveyor running Station 11 unclamp Station 12 L running Station 13 L completed Station 14 L cont. Station 14 R cont. Station 15 R completed
Station 1 conveyor running Station 2 unclamp Station 3 L running Station 4 L completed Station 5 L cont. Station 5 R cont. Station 6 R completed Station 7 R running Station 8 clamp Station 9 conveyor running Station 10 unclamp Station 11 L running Station 12 L completed Station 13 L cont. Station 13 R cont. Station 14 R completed Station 15 R running
Station 1 unclamp Station 2 L running Station 3 L completed Station 4 L cont. Station 4 R cont. Station 5 R completed Station 6 R running Station 7 clamp Station 8 conveyor running Station 9 unclamp Station 10 L running Station 11 L completed Station 12 L cont. Station 12 R cont. Station 13 R completed Station 14 R running Station 15 clamp
Station 1 L running Station 2 L completed Station 3 L cont. Station 3 R cont. Station 4 R completed Station 5R running Station 6 clamp Station 7 conveyor running Station 8 unclamp Station 9 L running Station 10 L completed Station 11 L cont. Station 11 R cont. Station 12 R completed Station 13R running Station 14 clamp Station 15 conveyor running
Station 1 L completed Station 2 L cont. Station 2 R cont. Station 3 R completed Station 4 R running Station 5 clamp Station 6 conveyor running Station 7 unclamp Station 8 L running Station 9 L completed Station 10 L cont. Station 10 R cont. Station 11 R completed Station 12 R running Station 13 clamp Station 14 conveyor running Station 15 unclamp
Station 1 L cont. Station 1 R cont. Station 2 R completed Station 3 R running Station 4 clamp Station 5 conveyor running Station 6 unclamp Station 7 L running Station 8 L completed Station 9 L cont. Station 9 R cont. Station 10 R completed Station 11 R running Station 12 clamp Station 13 conveyor running Station 14 unclamp Station 15 L running
Running display screen
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B-66254EN/02
APPENDIX
E.2
OPERATOR'S PANEL PLC (M0112 TO M0141)

M0112 to M0117 are dedicated to the operator's panel, and cannot be used for any other purposes.
7 Menu 2 blinking 3 Menu 4 blinking 1 Alarm reset turn-on work Diagnosis image output 4 Menu 1 blinking 5 Menu 3 blinking 3 Compensation Alarm reset Previous alarm 3 page turn-on work turn-on work blinking Compensation Diagnosis Next alarm 3 page image blinking turn-on work blinking Flow NO turnon work Menu page 3 blinking Flow YES turnon work Menu page 3 blinking 6 Menu 2 blinking 2 Menu 3 blinking 5 5 Menu 2 blinking 1 Menu 3 blinking 4 3 Menu 1 blinking 4 Menu 3 blinking 2 Compensation 2 page blinking Compensation 2 page blinking Menu 4 blinking 5 Menu page 2 blinking 2 Menu 1 blinking 3 Menu 3 blinking 1 Compensation 1 page blinking Compensation 1 page blinking Menu 4 blinking 4 Menu page 2 blinking 1 Menu 1 blinking 2 Menu 2 blinking 5 Tool 2 page blinking Tool 2 page blinking Menu 4 blinking 3 Menu page 1 blinking 0 Menu 1 blinking 1 Menu 2 blinking 4 Tool 1 page blinking Tool 1 page blinking Menu 4 blinking 2 Menu page 1 blinking Menu 1 BTN01
M0112 (0380) M0113 (0388) M0114 (0390) M0115 (0398) M0116 (03A0) M0117 (03A8) M0118 (03B0) M0119 (03B8) M0120 (03C0) M0121 (03C8) M0122 (03D0) M0123 (03D8) M0124 (03E0) M0125 (03E8) M0126 (03F0) M0127 (03F8) M0128 (0400) M0129 (0408) M0130 (0410) M0131 (0418) M0132 (0420) M0133 (0428)
Operator 's panel work
Waveform Previous step sampling state turn-on work display Menu page 4 Menu page 4 blinking blinking
Menu 4 BTN03 Menu 4 BTN02 Menu 4 BTN01 Menu 1 BTN05 Menu 1 BTN04 Menu 1 BTN03 Menu 1 BTN02
Menu 4 BTN05 Menu 4 BTN04 Menu 2 BTN05 Menu 2 BTN04 Menu 2 BTN03 Menu 2 BTN02 Menu 2 BTN01 Menu 3 BTN05 Menu 3 BTN04 Menu 3 BTN03 Menu 3 BTN02 Menu 3 BTN01 Alarm code read completion Fault display output BTN07 Manual operation 1 outputBTN08 Manual operation 1 outputBTN16 Manual operation 1 outputBTN24 Manual operation 2 outputBTN04 Manual operation 2 outputBTN12 Manual operation 2 outputBTN20 Manual operation 2 outputBTN28 NC operation output outputBTN08 NC operation output outputBTN16 NC operation output outputBTN24 Manual operation 1 outputBTN07 Manual operation 1 outputBTN15 Manual operation 1 outputBTN23 Manual operation 2 outputBTN03 Manual operation 2 outputBTN11 Manual operation 2 outputBTN19 Manual operation 2 outputBTN27 NC operation output outputBTN07 NC operation output outputBTN15 NC operation output outputBTN23 Fault display output BTN06 Manual operation 1 outputBTN06 Manual operation 1 outputBTN14 Manual operation 1 outputBTN22 Manual operation 2 outputBTN02 Manual operation 2 outputBTN10 Manual operation 2 outputBTN18 Manual operation 2 outputBTN26 NC operation output outputBTN06 NC operation output outputBTN14 NC operation output outputBTN22 Fault display output BTN05 Manual operation 1 outputBTN05 Manual operation 1 outputBTN13 Manual operation 1 outputBTN21 Manual operation 2 outputBTN01 Manual operation 2 outputBTN09 Manual operation 2 outputBTN17 Manual operation 2 outputBTN25 NC operation output outputBTN05 NC operation output outputBTN13 NC operation output outputBTN21 Fault display output BTN04 Manual operation 1 outputBTN04 Manual operation 1 outputBTN12 Manual operation 1 outputBTN20 Manual operation 1 outputBTN28 Manual operation 2 outputBTN08 Manual operation 2 outputBTN16 Manual operation 2 outputBTN24 NC operation output outputBTN04 NC operation output outputBTN12 NC operation output outputBTN20 NC operation output outputBTN28 In break In shift Buzzer OFF execution Fault display output BTN01 Manual operation 1 outputBTN01 Manual operation 1 outputBTN09 Manual operation 1 outputBTN17 Manual operation 1 outputBTN25 Manual operation 2 outputBTN05 Manual operation 2 outputBTN13 Manual operation 2 outputBTN21 NC operation output outputBTN01 NC operation output outputBTN09 NC operation output outputBTN17 NC operation output outputBTN25
Screen display/e ntire
Fault display
Fault display output BTN03 Manual operation 1 outputBTN03 Manual operation 1 outputBTN11 Manual operation 1 outputBTN19 Manual operation 1 outputBTN27 Manual operation 2 outputBTN07 Manual operation 2 outputBTN15 Manual operation 2 outputBTN23 NC operation output outputBTN03 NC operation output outputBTN11 NC operation output outputBTN19 NC operation output outputBTN27
Fault display output BTN02 Manual operation 1 outputBTN02 Manual operation 1 outputBTN10 Manual operation 1 outputBTN18 Manual operation 1 outputBTN26 Manual operation 2 outputBTN06 Manual operation 2 outputBTN14 Manual operation 2 outputBTN22 NC operation output outputBTN02 NC operation output outputBTN10 NC operation output outputBTN18 NC operation output outputBTN26
NC operation screen
- 171 -

7 Tool exchange 1 outputBTN08 Tool exchange 1 outputBTN16 Tool exchange 2 outputBTN06 Tool exchange 2 outputBTN14 Tool exchange 3 outputBTN04 Tool exchange 3 outputBTN12 6 Tool exchange 1 outputBTN07 Tool exchange 1 outputBTN15 Tool exchange 2 outputBTN05 Tool exchange 2 outputBTN13 Tool exchange 3 outputBTN03 Tool exchange 3 outputBTN11 5 Tool exchange 1 outputBTN06 Tool exchange 1 outputBTN14 Tool exchange 2 outputBTN04 Tool exchange 2 outputBTN12 Tool exchange 3 outputBTN02 Tool exchange 3 outputBTN10 Tool exchange 3 outputBTN18 4 Tool exchange 1 outputBTN05 Tool exchange 1 outputBTN13 Tool exchange 2 outputBTN03 Tool exchange 2 outputBTN11 Tool exchange 3 outputBTN01 Tool exchange 3 outputBTN09 Tool exchange 3 outputBTN17 3 Tool exchange 1 outputBTN04 Tool exchange 1 outputBTN12 Tool exchange 2 outputBTN02 Tool exchange 2 outputBTN10 Tool exchange 2 outputBTN18 Tool exchange 3 outputBTN08 Tool exchange 3 outputBTN16 2 Tool exchange 1 outputBTN03 Tool exchange 1 outputBTN11 Tool exchange 2 outputBTN01 Tool exchange 2 outputBTN09 Tool exchange 2 outputBTN17 Tool exchange 3 outputBTN07 Tool exchange 3 outputBTN15 Pre-forecast 1 count-up Pre-forecast 2 count-up Pre-forecast 3 count-up Tool compensation 1 output BTN03 Tool compensation 3 output BTN01 Tool compensation 4 output BTN04
APPENDIX
1 Tool exchange 1 outputBTN02 Tool exchange 1 outputBTN10 Tool exchange 1 outputBTN18 Tool exchange 2 outputBTN08 Tool exchange 2 outputBTN16 Tool exchange 3 outputBTN06 Tool exchange 3 outputBTN14 Forecast 1 count-up Forecast 2 count-up Forecast 3 count-up Tool compensation 1 output BTN02 Tool compensation 2 output BTN05 Tool compensation 4 output BTN03
B-66254EN/02
M0134 (0430) M0135 (0438) M0136 (0440) M0137 (0448) M0138 (0450) M0139 (0458) M0140 (0460) M0141 (0468) M0142 (0470) M0143 (0478) M0144 (0480) M0145 (0488) M0146 (0490) M0147 (0498) : M0254 (07F0)
Tool compensation 2 output BTN03 Tool compensation 4 output BTN01 Tool compensation 4 count-up
Tool compensation 1 output BTN04 Tool compensation 3 output BTN02 Tool compensation 4 output BTN05
0 Tool exchange 1 outputBTN01 Tool exchange 1 outputBTN09 Tool exchange 1 outputBTN17 Tool exchange Tool 2 outputBTN07 exchaTool exchange nge 2 outputBTN15 counter Tool exchange screen 3 outputBTN05 Tool exchange 3 outputBTN13 Stop value 1 count-up Stop value 2 count-up Stop value 3 count-up Tool compensation 1 output BTN01 Tool Tool compensation compen sation 2 output counter BTN04 Tool compensation 4 output BTN02
- 172 -
B-66254EN/02
INDEX
INDEX
A
ACTIVATING FAPT PICTURE....................... 17 ACTIVATING THE SCREEN CREATION SUPPORT TOOL (FPAssist) ........................ 27 Alarm display subscreen .................................. 73 APPENDIX...................................................... 131 Assistant V-UP ................................................. 35 Automatic Screen Switching, Initial Screen Setting, etc. - Setting Table (2/4) ................. 55 Axis coordinate display subscreen................... 74 Alarm/Information Required for Diagnosis Flows............................................................ 148 CREATING MEMORY CARD FORMAT DATA ........................................................................ 28 Cycle Time Item Name and Measurement Signal Setting - Setting Table (1/1)............ 107 CYCLE TIME MEASUREMENT SCREEN.. 105 CYCLE TIME SETTING SCREEN ............... 108
D
DATA CREATION AND INPUT PROCEDURE ...................................................................... 148 DATA STRUCTURE....................................... 156 Del...................................................................... 41 Detailed description screen ............................ 125 Detailed guidance screen ............................... 120 Display and resetting of a current value......... 90 Display of tool exchange information .............. 81 DISPLAYABLE CHARACTERS.................... 133 DOWNLOADING SCREEN DATA TO THE CNC ............................................................... 36
B
BTN01 to BTN07: Manual buttons.................. 64 Button Area Setting - Setting Table (2/2) ....... 68 Button Area Setting - Setting Table (4/4) ..... 130
C
CHECKING SCREEN DATA .......................... 43 Compensation operation .................................. 89 Compensation processing................................. 90 Components ...................................................... 64 COMPOSITE SCREEN DISPLAY .................. 31 CONVERTING DATA ...................................... 44 Copy................................................................... 42 COPYING OPERATOR'S PANEL SCREEN DATA AND THE FP DRIVER TO A MEMORY CARD .......................................... 30 Counter Setting - Setting Table (1/3) .............. 83 Counter Signal Setting - Setting Table (2/3)... 93 Counting of the number of faults and measurement of stop time .......................... 102 Create ................................................................ 40 CREATING A NEW PROJECT ....................... 22 CREATING A SCREEN IN A LANGUAGE OTHER THAN JAPANESE ........................... 9 Creating Display Information for Each
E
Edge type operation........................................ 105 EDITING A PROJECT..................................... 26 Edition Display Screen ..................................... 50 Enter data in the detailed description sheet. 153 Entering data in the flow diagnosis sheet..... 151
F
FANUC Special Characters ........................... 141 Fault Count Related Setting - Setting Table (1/1) .............................................................. 104 FAULT COUNT SCREEN (USED FOR 36 AND 168 FAULT ITEMS).................................... 101 FAULT DISPLAY SCREEN............................. 63 Fault Message Setting - Setting Table (4/4).... 79
i-1
INDEX
Fault Title and Presumed Cause Setting Setting Table (1/4)....................................... 126 FLOW DIAGNOSTIC MESSAGE INPUT PROCEDURE ............................................. 146 Flow Diagnostic Message Setting - Setting Table (2/4) .............................................................. 128 FLOW DIAGNOSTIC SCREEN .................... 122 FUNCTION OVERVIEW............................... 155
B-66254EN/02
Level type operation ....................................... 106 LMP01 to LMP63 Lamps ............................................................ 64
M
MANUAL OPERATION 2 SCREEN ............. 112 MANUAL OPERATION SCREEN (COMMON SPECIFICATIONS FOR PAGE 1 AND PAGE 2) .................................................................... 69 Measurement of the current value counter..... 81 Method of alarm code transfer....................... 125 Method of alarm code transfer....................... 119 Method of Composite Screen Output............... 34 Method of flow diagnostic message creation . 125 METHOD OF TRANSFERRING OPERATOR'S PANEL DATA ............................................. 154 METHOD OF TRANSFERRING OPERATOR'S PANEL DATA WITH THE FL-net FUNCTION ................................................. 158 MINIMIZATION............................................... 47 Move .................................................................. 41
I
I/O DEDICATED TO THE OPERATOR'S PANEL........................................................... 10 Image File Name and Detail Message Setting Setting Table (3/4)....................................... 129 Input of Data into Excel Sheets..................... 150 Input of data into the fault diagnostic screen sheet............................................................. 150 INSTALLING FAPT PICTURE & FPAssist ... 13 INSTALLING Microsoft Visual Basic ............. 12 INSTALLING THE TOOL ............................... 11 Interlock (available with E3.02 and later) ...... 91
J
JIS Level 1 ...................................................... 135 JIS Level 2 ...................................................... 140
N
NC OPERATION SCREEN.............................. 73 Numeric Display Area and Motion Sequence Setting - Setting Table (4/4) ....................... 114 Numeric Display Area Setting - Setting Table (2/3) .......................................................... 96, 99 Numeric Display Area Setting - Setting Table (3/3) ................................................................ 72 Numeric display subscreen .............................. 69 PROCESSING ON THE TOOL COMPENSATION COUNTER SCREEN.. 142
L
LADDER DIAGRAM FOR COMPENSATION
Lamp and Button Area Setting - Setting Table (1/4, 2/4, 3/4) ................................................ 113 Lamp and Manual Button Setting - Setting Tables (1/3, 2/3) ............................................. 71 Lamp Area and Button Area Setting - Setting Tables (1/4, 2/4) ............................................. 76 Lamp Area Setting - Setting Table (1/3) ... 96, 99 Lamp Setting - Setting Table (1/2) .................. 67
O
ONE-BYTE CHARACTERS........................... 134 OPENING A PROJECT ................................... 25 OPERATING ENVIRONMENT ........................ 4 OPERATING THE SCREEN CREATION SUPPORT TOOL (FPAssist) ........................ 38
i-2
B-66254EN/02
INDEX
S
Screen Configuration69, 73, 80, 88, 95, 98, 101, 105, 109, 122 SCREEN CREATION PROCEDURE USING FPAssist......................................................... 49 SCREEN CREATION USING THE SCREEN CREATION SUPPORT TOOL (FPAssist) ... 48 Screen function ............................................... 122 Screen Registration - Setting Table (1/4) ........ 53 SCREEN REGISTRATION AND SETTING OF THE ENTIRE SYSTEM................................ 50 Screen Specification........................................ 112 Screen Switch Menu ......................................... 51 SCREENS CREATABLE WITH THE TOOL.... 5 Setting and display of limit values .................. 89 Setting and display of pre-forecast, forecast, and stop values ..................................................... 80 Setting of Counter Names and So Forth - Setting Table (1/3) ...................................................... 92 SETTING ON THE CNC SIDE ......................... 8 Shift Time Setting - Setting Table (3/4) .......... 60 Signal monitor subscreen ................................. 70 SPECIFICATIONS ............................................. 3
Operation Button Setting - Setting Table (3/3) ................................................................. 85, 94 Operation for Composite Screen Display ........ 31 Operation Indicator Lamp Setting - Setting Table (3/3).................................................... 100 OPERATION STATUS MONITOR SCREEN115 Operational Situation Item Setting............... 111 OPERATIONAL SITUATION SCREEN....... 109 OPERATOR'S PANEL PLC (M0112 TO M0141) ......................................................... 171 OPERATOR'S PANEL SIGNAL MAP........... 163 Output of Internal Operator's Panel Data Setting Table (4/4)......................................... 61 OVERVIEW OF FPAssist ................................ 39
P
Page switch method........................................ 103 Path Selection Signal Setting - Setting Table (3/4) ................................................................ 77 PLC OPERATOR'S PANEL (N0080 TO N0254) ......................................................... 165 PROCEDURE FOR SCREEN CREATION..... 21 Program check subscreen................................. 74
R
Registering Screens .......................................... 52 REGISTERING/CHANGING/DELETING OPERATOR'S PANEL SCREENS............... 40 Relationship with the operational situation screen........................................................... 103 Rename.............................................................. 42 Resetting of a current value counter ............... 82 RESTRICTIONS................................................. 7 RUNNING DISPLAY 2 SCREEN ................... 98 Running Display Lamp Setting - Setting Table (3/3) ................................................................ 97 RUNNING DISPLAY SCREEN ...................... 95
T
Ten-Key Pad Setting - Setting Table (2/3) ...... 84 TOOL COMPENSATION COUNTER SCREEN ........................................................................ 88 TOOL EXCHANGE COUNTER 1 SCREEN... 80 TOOL EXCHANGE COUNTER 2 SCREEN... 86 TROUBLESHOOTING GUIDANCE SCREEN ...................................................................... 117 TWO-BYTE CHARACTERS .......................... 135
U
UNINSTALLING FAPT PICTURE & FPAssist ........................................................................ 15
i-3
INDEX
UPGRADING TO THE LATEST VERSION... 46 USING FAPT PICTURE .................................. 16
B-66254EN/02
W
When two paths are used ................................. 91
V
VERSION DISPLAY ........................................ 45
i-4
Revision Record
FAPT PICTURE & FPAssist (For Windows) OPERATORS MANUAL(B-66254EN)
02
May, 2001
Addition of explanations in following sections : 3.2 INSTALLING FAPT PICTURE & FPASSIST 4.1 ACTIVATING FAPT PICTURE 4.3 CREATING A NEW PROJECT Addition of following sections : 3.3 UNINSTALLING FAPT PICTURE & FPASSIST 4.10 ASSISTANT V-UP
01
Jan., 2001
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Contents
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Contents

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FAPT PICTURE & FPAssist

2.1 2.2 2.3 2.4 2.5 2.6

3.1 3.2 3.3

4.1 4.2 4.3 4.4 4.5 4.6 4.7 4.8 4.9

4.9.1 4.9.2 4.10

ASSISTANT V-UP .............................................................................................................................. 35

OVERVIEW OF FPASSIST .............................................................................................................. 39 REGISTERING/CHANGING/DELETING OPERATOR'S PANEL SCREENS .......................... 40

Create ....................................................................................................................................... 40 Move ......................................................................................................................................... 41

FAULT DISPLAY SCREEN ........................................................................................................... 63

NC OPERATION SCREEN ............................................................................................................ 73

TOOL EXCHANGE COUNTER 1 SCREEN ................................................................................. 80

7.6.4 7.7 7.8

TOOL EXCHANGE COUNTER 2 SCREEN ................................................................................. 86 TOOL COMPENSATION COUNTER SCREEN........................................................................... 88

RUNNING DISPLAY SCREEN ..................................................................................................... 95

RUNNING DISPLAY 2 SCREEN .................................................................................................. 98

CYCLE TIME MEASUREMENT SCREEN ................................................................................ 105

7.14.1 7.14.2 7.15 7.15.1 7.15.2 7.15.3 7.16 7.17 7.18

MANUAL OPERATION 2 SCREEN............................................................................................ 112

7.18.1 7.18.2 7.18.3

ONE-BYTE CHARACTERS ......................................................................................................... 134 TWO-BYTE CHARACTERS ......................................................................................................... 135

A.2.1 A.2.2 A.2.3

FLOW DIAGNOSTIC MESSAGE INPUT PROCEDURE ............................................................. 146 MESSAGE .............................................................

METHOD OF TRANSFERRING OPERATOR'S PANEL DATA................................................... 154 TRANSFERRING DATA................................................... ................................

D.1 D.2 D.3

SIGNAL MAP............................................................................................ ................................................................ OPERATOR'S PANEL SIGNAL MAP ............................................................................................ 163

CNC display unit

Screen template (provided by FANUC)

Screen data Screen creation support tool (FPAssist)

Converted to intermediate code

SCREENS CREATABLE WITH THE TOOL

Note 3 Note 4 Note 7

Note 6 Note 5 Note 8

A : Displayable B : Not displayable

SETTING ON THE CNC SIDE

CREATING A SCREEN IN A LANGUAGE OTHER THAN JAPANESE

I/O DEDICATED TO THE OPERATOR'S PANEL

3.INSTALLING THE TOOL

INSTALLING THE TOOL

3.INSTALLING THE TOOL

INSTALLING Microsoft Visual Basic

3.INSTALLING THE TOOL

INSTALLING FAPT PICTURE & FPAssist

3.INSTALLING THE TOOL

FPAssist edition to select

3.INSTALLING THE TOOL

UNINSTALLING FAPT PICTURE & FPAssist

Follow the dialog messages to continue the uninstallation procedure.

4.USING FAPT PICTURE

USING FAPT PICTURE

4.USING FAPT PICTURE

ACTIVATING FAPT PICTURE

The function of each menu item is indicated below.

Edit Project Assistant

4.USING FAPT PICTURE

4.USING FAPT PICTURE

4.USING FAPT PICTURE

4.USING FAPT PICTURE

PROCEDURE FOR SCREEN CREATION

Activate FAPT PICTURE.

Activate FAPT PICTURE.

Activate FAPT PICTURE.

Create a new project with New Project.