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This Standard deals with underground installation of pre-fabricated pipes of different cross-sectional geometry. By displacing, ramming, drilling, jacking or by applying other techniques, a cavity, into which the
pipes are pulled, pushed or jacked, is created in the soil. With the installation, existing sewers or pipelines
may also be traversed and/or replaced. The Standard can be applied correspondingly to shield tunnelling
techniques (e.g. with segment lining, sprayed concrete), which are not described in the Standard. However,
it does not apply to mining techniques.
GERMAN
This Standard does not refer to techniques related to pipe jacking if the respective requirements are summarised in independent Standards or Advisory Leaflets by DWA and/or DVGW. This exception does not apply
to works under railway property, trunk roads or waterways.
This Standard addressess to experts working in municipalities, associations, planning offices and authorities
who deal with the planning of trenchless construction projects as well as experts who deal with the
construction and quality assurance of projects applying the trenchless method of construction.
ISBN: 978-3-941897-09-0
Deutsche Vereinigung fr Wasserwirtschaft, Abwasser und Abfall e. V.
German Association for Water, Wastewater and Waste
Theodor-Heuss-Allee 17 53773 Hennef Germany
Tel.: +49 2242 872-333 Fax: +49 2242 872-100
E-Mail: kundenzentrum@dwa.de Internet: www.dwa.de
DWA-A 125E
Standard DWA-A 125 and DVGW Standard GW 304 (German version) are identical in content.
The German Association for Water, Wastewater and Waste (DWA) is intensively involved with the development of reliable and
sustainable water management. Being a politically and economically independent organisation it operates specifically in the
areas of water management, wastewater, waste and soil protection.
In Europe the DWA is the association in this field with the greatest number of members and, due to its specialist competence
it holds a special position with regard to standardisation, professional training and information of the public. The approximately 14,000 members, represent specialists and managers from municipalities, universities, engineer offices, authorities
and businesses.
Imprint
Published and sold by:
DWA German Association for
Water, Wastewater and Waste
Theodor-Heuss-Allee 17
53773 Hennef, Germany
Tel.:
+49 2242 872-333
Fax:
+49 2242 872-100
E-Mail:
kundenzentrum@dwa.de
Internet:
www.dwa.de
Translation:
Tanja Herzberg, Hattingen
Roy Slocombe, London
Printing (English version):
DWA
ISBN:
978-3-941897-09-0
DWA Deutsche Vereinigung fr Wasserwirtschaft, Abwasser und Abfall e. V., Hennef 2010
(German Association for Water, Wastewater and Waste)
All rights, in particular those of translation into other languages, are reserved. No part of this Standard may be reproduced in any form by
photocopy, digitalisation or any other process or transferred into a language usable in machines, in particular data processing machines,
without the written approval of the publisher.
December 2008
DWA-A 125E
Foreword
Since the publication of the previous version of this Standard, there have been numerous technical developments. To a
large extent, the structure of this Standard was adapted to DIN EN 12889 Trenchless construction and testing of drains
and sewers. On this note, Clause 6 takes additional techniques relating to pipe jacking into account.
Neither do this Standard and DIN EN 12889 exclude each other, nor do they regulate the same facts in different ways.
However, this Standard contains details in many aspects that the European Standard does not yet deal with at this point.
Standards DVGW GW 304 and DWA-A 125 are identical. Technical developments may cause changes, especially in the
numerical values given here. The state of the technology shall be taken into consideration.
The presented process engineering and empirical data were taken from current practice. The empirical data may be
exceeded under unbeneficial circumstances.
In technically founded individual cases, it can be deviated from the regulations of the Standard with the agreement of
the institution responsible.
December 2008
DWA-A 125E
Authors
The Standard has been elaborated by the DWA-Working Group ES-5.3 "Trenchless Methods of Construction" within the
DWA-Sub-committee ES-5 "Construction".
The DWA-Working Group ES-5.3 "Trenchless Methods of Construction" has the following members:
BECKER, Wolfgang
Dipl.-Ing., Berlin
BLOSFELD, Jrgen
BRUMUND, Oliver
BRUNE, Peter
Dipl.-Ing., Saarbruecken
BSCHEL, Klaus
DIETEL, Eckhard
Dipl.-Ing., Uelzen
DOLLOWSKI, Peter
Dipl.-Ing., Bonn
ENSINGER, Walter
Dipl.-Ing., Munich
FLICK, Karl-Heinz
GORDZIEL, Wolfgang
Dipl.-Ing., Cologne
HACKETHAL, Jan
Dipl.-Ing., Berlin
HENTRICH, Michael
Dipl.-Ing., Berlin
HERBORN, Stephan
KRKEMEYER, Karsten
Dr.-Ing., Cologne
MAIDL, Ulrich
Dr.-Ing., Bochum
NIEDER, Gregor
Dr.-Ing., Alsdorf
RMER-SCHMIDT, Albert
Dipl.-Ing., Marsberg
SCHLENTHER, Nico
SOMMERHAGE, Heinrich
Dipl.-Ing., Essen
SUHM, Werner
Dipl.-Ing., Schwanau
UFFMANN, Hans-Peter
VALTWIES, Erich
Dipl.-Ing., Muenster
VOGLER, Georg
Dr.-Ing., Elsendorf-Mittersetten
VOLK, Hermann
Dipl.-Ing., Spay
BD Dr.-Ing., Nuernberg
Dipl.-Ing., Hennef
Department Wastewater and Water Protection
December 2008
DWA-A 125E
Contents
Foreword ................................................................................................................................................................
Authors
................................................................................................................................................................
10
10
11
Scope.......................................................................................................................................................
11
11
15
3.1
Definitions ...............................................................................................................................................
15
3.1.1
Abrasiveness ............................................................................................................................................
15
3.1.2
15
3.1.3
Blowouts ..................................................................................................................................................
15
3.1.4
15
3.1.5
15
3.1.6
CAI ...........................................................................................................................................................
15
3.1.7
15
3.1.8
16
3.1.9
16
3.1.10
Gradient ...................................................................................................................................................
16
3.1.11
Subsoil .....................................................................................................................................................
16
3.1.12
16
3.1.13
Liquefaction .............................................................................................................................................
16
3.1.14
16
3.1.15
RQD-Index ...............................................................................................................................................
16
3.1.16
16
3.1.17
Line ..........................................................................................................................................................
16
3.1.18
16
3.1.19
Overcut ....................................................................................................................................................
16
3.1.20
16
3.1.21
16
3.1.22
16
3.2
17
General ...................................................................................................................................................
17
17
5.1
General ....................................................................................................................................................
17
5.2
Jacking Pipes............................................................................................................................................
18
5.2.1
Materials ..................................................................................................................................................
18
5.2.2
19
5.2.3
19
5.2.3.1
19
December 2008
DWA-A 125E
5.2.3.2
19
5.2.3.3
19
5.2.3.4
19
5.2.3.5
21
5.3
Pipe Joints................................................................................................................................................
21
5.3.1
Components .............................................................................................................................................
21
5.3.1.1
21
5.3.1.2
21
5.3.2
21
5.3.3
21
5.3.3.1
General ....................................................................................................................................................
21
5.3.3.2
22
5.3.3.3
22
5.3.4
22
5.3.5
23
5.3.6
23
5.3.7
25
5.3.8
25
5.3.9
25
5.4
26
5.4.1
26
5.4.2
26
5.4.3
26
5.4.4
27
5.4.5
27
5.5
Packaging.................................................................................................................................................
27
5.6
Connections .............................................................................................................................................
27
5.7
Manholes .................................................................................................................................................
27
5.8
27
5.9
Labelling ..................................................................................................................................................
28
Techniques..............................................................................................................................................
28
6.0
Classification ............................................................................................................................................
28
6.1
Unmanned Techniques.............................................................................................................................
28
6.1.1
General ....................................................................................................................................................
28
6.1.2
28
6.1.2.0
28
6.1.2.1
28
28
28
30
30
30
30
6.1.2.2
32
32
33
6.1.2.2.3 Overdrilling..............................................................................................................................................
33
December 2008
DWA-A 125E
6.1.3
34
6.1.3.1
Microtunnelling .......................................................................................................................................
34
34
35
36
6.1.3.1.4 Slurry Shield Microtunnelling with Compressed Air Cushion (Mixshield) ................................................
36
6.1.3.1.5 Microtunnelling with Muck Conveyance and Earth Pressure Balance (EPB shield) ..................................
36
36
36
6.1.3.2
37
37
37
38
6.1.3.3
38
6.2
39
6.2.1
General ....................................................................................................................................................
39
6.2.2
39
6.2.3
40
6.2.3.1
General ....................................................................................................................................................
40
6.2.3.2
Shield (open) with Partial Face Excavation without Support or with Mechanical Partial Support ............
40
6.2.3.3
Shield (open) with Partial Face Excavation without Support or with Mechanical Partial Support
by Compressed Air Pressurisation of the Working Face ............................................................................
41
6.2.3.4
Shield (open) with Full Face Excavation with Mechanical Partial Support without or
by Compressed Air Pressurisation of the Working Face ............................................................................
41
6.2.3.5
Shield (closed) with Full Face Excavation and Fluid Support and Compressed Air (Mixshield) ...............
42
6.2.3.6
Shield (closed) with Full Face Excavation and Earth Pressure Balance (EPB shield) ................................
42
43
7.0
General.....................................................................................................................................................
43
7.1
Basic Evaluation, Design and Construction Planning, Call for Tender and Award.........................................
43
7.1.1
General ....................................................................................................................................................
43
7.1.2
43
7.1.3
43
7.1.4
45
7.1.5
46
7.1.6
47
7.1.7
Tolerances................................................................................................................................................
47
7.1.8
47
7.1.9
48
7.1.10
48
7.1.11
Obstacles..................................................................................................................................................
49
7.1.12
49
7.1.13
49
7.1.14
49
7.1.15
49
7.2
50
December 2008
DWA-A 125E
7.2.1
General ....................................................................................................................................................
50
7.2.2
50
7.2.3
51
7.2.4
51
7.2.5
Overcut ....................................................................................................................................................
52
7.2.6
52
7.2.7
52
7.2.7.1
53
7.2.8
53
Pipe Jacking and Related Techniques under Federal Railway Property .............................................
54
8.1
General ....................................................................................................................................................
54
8.2
54
8.3
55
8.4
55
8.4.1
General ....................................................................................................................................................
55
8.4.2
56
8.4.3
56
8.5
56
8.6
56
8.6.1
56
8.6.1.1
56
8.6.1.2
56
56
57
8.6.1.2.3 Overdrilling..............................................................................................................................................
57
8.6.2
57
8.6.2.1
Microtunnelling .......................................................................................................................................
57
8.6.2.2
57
8.6.2.3
HDD .........................................................................................................................................................
57
8.6.3
57
8.6.4
57
8.7
Documentation ........................................................................................................................................
57
Pipe Jacking and Related Techniques under Federal German Trunk Roads ......................................
58
9.1
General ....................................................................................................................................................
58
9.2
59
9.3
59
9.4
59
9.5
60
9.6
Documentation ........................................................................................................................................
60
10
Pipe Jacking and Related Techniques under Federal German Waterways .........................................
60
10.1
General ....................................................................................................................................................
60
10.2
Authorisation/Approval ...........................................................................................................................
61
10.3
61
10.3.1
61
10.3.2
62
December 2008
DWA-A 125E
10.3.3
Subsoil .....................................................................................................................................................
62
10.3.4
62
10.3.5
62
10.3.6
62
10.3.7
62
10.3.8
Obstacles..................................................................................................................................................
63
10.3.9
Accidents or Emergencies.........................................................................................................................
63
10.3.10
63
10.4
63
10.4.1
HDD .........................................................................................................................................................
63
10.4.2
Monitoring ...............................................................................................................................................
63
10.4.3
64
10.5
64
11
64
12
65
Laws/Directives .........................................................................................................................................................
65
65
65
Standards ................................................................................................................................................................
65
66
Sources of Supply.......................................................................................................................................................
66
Annex A (normative):
67
69
December 2008
DWA-A 125E
List of Figures
Figure 1:
19
Figure 2:
22
Figure 3:
24
Figure 4:
Sketch of a pipe joint with loose guide ring and sealing elements..........................................................
24
Figure 5:
25
Figure 6:
29
Figure 7:
32
Figure 8:
33
Figure 9:
34
Figure 10:
35
Figure 11:
35
Figure 12:
Example microtunnelling with muck conveyance with optional re-treatment of the soil ........................
36
Figure 13:
37
Figure 14:
38
Figure 15:
39
Figure 16:
Example shield (open) with partial face excavation with partial support ...............................................
40
Figure 17:
41
Figure 18:
Example shield (open) with full-face excavation with mechanical partial support
without compressed air pressurisation of the working face ....................................................................
41
Figure 19:
Shield (closed) with full-face excavation and fluid-support and compressed air (Mixshield) .................
42
Figure 20:
Shield (closed) with full-face excavation and earth pressure balance (EPB-shield) ................................
42
Figure 21:
45
List of Tables
Table 1:
19
Table 2:
20
Table 3:
20
Table 4:
Permissible deviation from the maximum external pipe diameter in [mm] ............................................
20
Table 5:
22
Table 6:
26
Table 7:
31
Table 8:
44
Table 9:
46
Table 10:
Maximum deviation in [mm] from the target position for drains and sewers ........................................
47
Table 11:
48
10
December 2008
DWA-A 125E
User Notes
This Standard is the result of honorary, technical-scientific/economic collaboration which has been achieved in accordance with the principles applicable therefore (statutes, rules of procedure of the DWA and Standard DWA-A 400). For
this, according to precedents, there exists an actual presumption that it is textually and technically correct and also
generally recognised.
Application of this Standard is open to everyone. However, an obligation for its application can arise from legal or
administrative regulations, a contract or other legal reasons.
This Standard is an important, however not the only source of information for correct solutions. With its application no
one avoids responsibility for his own actions or for its correct application in specific cases; this applies in particular for
correct use of margins described in this Standard.
Scope
Normative References
December 2008
11