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Installation Instructions
CONTENTS
Page SAFETY CONSIDERATIONS . . . . . . . . . . . . . . . . . . . . . . 1 GENERAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 Storage and Handling . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 Initial Inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 Installation Precaution . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 Codes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 PREINSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-9 Prepare Jobsite for Unit Installation . . . . . . . . . . . . . . 1 INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-17 Freely Suspended . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 Recessed in a False Ceiling . . . . . . . . . . . . . . . . . . . . . . 9 Connection to Piping System. . . . . . . . . . . . . . . . . . . . 10 Connection to Supply Air Duct . . . . . . . . . . . . . . . . . . 10 Connection of Chilled Beams in a Series . . . . . . . . 10 36CBAE UNIT INSTALLATION 36CBAF UNIT INSTALLATION 36CBAN UNIT INSTALLATION 36CBPB,PD,PS UNIT INSTALLATION ADJUSTMENT. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18-32 Adjusting Airflow. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18 Comfort Control Function . . . . . . . . . . . . . . . . . . . . . . . 18 TO ADJUST BEAM HOLE LENGTH FPC Function . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31 COOLING CAPACITY TO ADJUST THE FPC FUNCTION MAINTENANCE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33-36 Active Chilled Beams. . . . . . . . . . . . . . . . . . . . . . . . . . . . 33 CLEANING THE 36CBAC,AE UNIT CLEANING THE 36CBAF UNIT CLEANING THE 36CBAN UNIT Passive Chilled Beams . . . . . . . . . . . . . . . . . . . . . . . . . . 36 CLEANING THE 36CBPB,PD,PS UNIT through the outlet slot of the beam into the room, resulting in a total airflow of 3 to 4 times greater than the primary airflow. Passive beams work using a reverse chimney effect, where cooler air inside the beam has a higher density than the surrounding room air. The difference in density in combination with the height of the beam induces room air down through the beam coil. Systems with chilled beams are suitable for use in high cooling load applications and/or where there is a requirement for individual temperature control. In offices with normal room heights, the maximum cooling capacity is 25 to 29 Btuh per sq ft of floor area. The limit is set by the maximum permissible velocity in the occupied zone, therefore high room heights can provide the opportunity for supplying a greater cooling effect. Cooling load calculations must take in account the building's dynamic and thermal storage capacity. Simply adding the "gross loads" together gives an estimate of cooling load which can be approximately 50% too large. The primary airflow is responsible for the air quality in the room while also providing basic cooling. The maximum recommended difference for the primary air is 18 F. In certain cases, the supply air temperature can be increased by a few degrees with a falling outdoor temperature. The chilled beam covers the rest of the cooling load. The water flow is varied according to the load using a room sensor. Compared with a system where the cooling duty is supplied entirely by air, a chilled beam system reduces the space required for air handling plant and ducting.
Storage and Handling Inspect for damage upon receipt. Shipping damage claims should be filed with shipper at time of delivery. Store in a clean, dry, and covered location. Do not stack cartons. When unpacking units, care should be taken that the inlet collars and water connections do not become damaged. Do not remove protective film from painted surfaces until installed. Initial Inspection Once items have been removed from the carton, check carefully for damage to duct connections, coils, or controls. File damage claim immediately with transportation agency and notify Carrier. Installation Precaution Check that construction debris does not enter unit or ductwork. Accumulated dust and construction debris distributed through the ductwork can adversely affect unit operation. Codes Install units in compliance with all applicable code requirements. PREINSTALLATION Prepare Jobsite for Unit Installation To save
time and to reduce the possibility of costly errors, set up a complete sample installation in a typical room at jobsite. Check all critical dimensions such as pipe, wire, and duct connection requirements. Refer to job drawings and product dimension
GENERAL
Chilled beam systems are suitable for use in high cooling load applications or where individual temperature control is required. Active (supply air) chilled beams operate with induction, where incoming primary air induces room air through the beam coil. The primary and induced room airflow is then discharged
Manufacturer reserves the right to discontinue, or change at any time, specifications or designs without notice and without incurring obligations. Catalog No. 04-53360001-01 Printed in U.S.A. Form 36CB-1SI Pg 1 12-08 Replaces: New
drawings as required (see Fig. 1-10 ). Instruct all trades in their part of the installation. Refer to Tables 1-7 and Fig. 1-10 for unit data. Table 1 36CBAC Unit Physical Data
36CBAC UNIT SIZE Beam Length (ft) Coil Length (ft) Coil Connection Size (in.) Weight (lb) 06 6 5 1 57 08 8 7 1 77 10 10 9 1 101
5.4/4.7
MOUNTING BRACKET
L/4 L/2 L/4
36CBAC
0.6 (H2 O)
4 5
min 4 x D 5-IN.
RIGHT SIDE CONNECTION, EXTENDED CASING 5 IN. DUCT CONNECTION 1 OR 2 HOLE ROWS 72 / 96 / 120 RIGHT SIDE CONNECTION, EXTENDED CASING 4 IN. DUCT CONNECTION 1 HOLE ROW
A 24 4-IN. A
A 72 / 96 / 120 A 5-IN. 12
A 72 / 96 / 120 A 4-IN.
LEFT SIDE, EXTENDED CASING 4 IN. DUCT CONNECTION 1 HOLE ROW 15.2 5.6 4.6 3.1 7.5
A 12 72 / 96 / 120 A
0.6
1.1
6.1 10
0.6
a36-458.eps
MIN 0.5
5 7
4 ALT 5
CONN. 1 (OUTER)
1.8 2
L = NOMINAL LENGTH + 1.2 IN.
MOUNTING BRACKET
WATER VOLUME COOLING = 0.13 GPM COIL WATER VOLUME HEATING = 0.07 GPM COIL
LENGTH (ft) 4 6 8 10
36CBAE UNIT ENCLOSURE 36CBAE UNIT ENCLOSURE SEALED END WALL NO END WALL a36-461,2,3.eps
14 6 6 12-20 20-35 35-67 12, 20, 35 14
36CBAC UNIT ENCLOSURE, NO END WALL 36CBX-TZ-09-20 36CBX-TZ-09-36 36CBX-TZ-09-68 36CBAE UNIT ENCLOSURE, NO END WALL 36CBX-AZ-09-20 36CBX-AZ-09-36 36CBX-AZ-09-68
LENGTH (in.) 12 to 20 20 to 35 35 to 67
WEIGHT (lb) 7 11 21
LENGTH (in.) 12 20 35
WEIGHT (lb) 3 6 9
LENGTH (in.) 12 to 20 20 to 35 35 to 67
WEIGHT (lb) 8 12 22
NUMBER OF FITTINGS 2* 2* 2*
LEGEND HE High Efficiency HO High Output *One fitting in each wing. NOTES: 1. The fitting has a T5 fluorescent lamp which is available in two power levels, HE and HO, depending on how much light is required. The HE version has an output of 28 W for a 4 ft fitting and 35 W for a 5 ft fitting. The HO version has an output of 54 W for a 4 ft fitting and 49 W for a 5 ft fitting. 2. The color temperature of the fluorescent lamp is 830/3000 K. 3. The connection cable can be supplied with a plug, Ensto or Wieland connector.
a36-464.eps
A BEAM LENGTH
a36-469.eps
8 5 4
CW 0.5 WW 0.5
23.5
C 8 E
L
36CBAF UNIT SIZE 04 06 08 10 12 WEIGHT (lb) 44 59 79 101 121 36CBAF UNIT SIZE, EXTENDED CASING 06 08 10
L (ft) 4 6 8 10 12
C (ft) 1 1 2 2 3
D (ft) 2 3 4 5 7
E (ft) 3
L (ft) 8 10 12
C (ft) 3 4 4
D (ft) 3 4 5
LEGEND CW Chilled Water WW Warm Water NOTES: 1. Dimensions shown in inches unless otherwise indicated. 2. Water volume cooling = 0.13 gpm. 3. Water volume heating = 0.07 gpm.
36CBAF06
a36-470.eps
NUMBER OF FITTINGS 1 1 2 2
36CBAF08
LEGEND HE High Efficiency HO High Output NOTES: 1. The fitting has a T5 fluorescent lamp which is available in two power levels, HE and HO, depending on how much light is required. The HE version has an output of 28 W for a 4 ft fitting and 35 W for a 5 ft fitting. The HO version has an output of 54 W for a 4 ft fitting and 49 W for a 5 ft fitting. 2. The color temperature of the fluorescent lamp is 830/3000 K. 3. The connection cable can be supplied with a plug, Ensto or Wieland connector.
36CBAF10
36CBAF12
2.1 in.
2.4 in.
a36-471.eps
B
B A/2 A
SECTION B B
2.1 in.
A (ft) 6 8 10 12
2.4 in.
CONNECTION ALTERNATIVE 1 AIR AND WATER CONNECTIONS RIGHT IN THE DIRECTION OF AIRFLOW
8.78 1.50
11.75
CONNECTION ALTERNATIVE 3 AIR CONNECTION UP AND WATER CONNECTION RIGHT IN THE DIRECTION OF AIRFLOW
3.90 4.39
9.76
a36-475.eps
36CBAN UNIT SIZE 04 06 08 10 LENGTH (ft) 4 6 8 10 WEIGHT (lb) 31 46 62 77
NOTES: 1. Dimensions shown in inches. 2. Water volume cooling = 0.13 gpm coil. 3. Water volume heating = 0.07 gpm coil.
36CBPB
1.6 17 4.5 L 8.5 5.6 3.9 13.8
2.8
36CBPS
2.8
1.6
11.4 4.5
L 8.5
36CBPD
8.3 1
7.1 15.7
a36-512
36CBPB,PS UNIT SIZE Beam Length (ft) Beam Width (in.) (36CBPB/36CBPS) Beam Height (in.) Coil Length (ft) Coil Connection Size (in.) Flexible Water Pipes (in.) Weight (lb/ft) (36CBPB/36CBPS) 36CBPD UNIT SIZE Beam Length (ft) Beam Width (in.) Beam Height (in.) Coil Length (ft) Coil Connection Size (in.) Flexible Water Pipes (in.) 06 6
04 4
06 6
08 8 16.9/11.4 5.6
10 10
12 12
14 14
3.7
5.7
7.7 1 8 5.4/4.7
9.7
11.7
13.7
08 8 15.7 7.1
5.7 1 8
7.7
a36-479.eps
4
UNIT SIZES 10-14
NUMBER OF FITTINGS 1 2
LEGEND HE High Efficiency HO High Output NOTES: 1. Dimensions shown in feet. 2. The fitting has a T5 fluorescent lamp which is available in two power levels, HE and HO, depending on how much light is required. The HE version has an output of 28 W while the HO version has an output of 54 W. 3. The color temperature of the fluorescent lamp is 830/3000 K. 4. The connection cable can be supplied with a plug, Ensto or Wieland connector.
INSTALLATION Freely Suspended All units may be freely suspended with the use of hangers. See Fig. 11. Where the appearance of the installation is subject to strict requirements, it is better to select a beam with an extended casing on the connection end or cladding for the ducts and pipes which covers the distance from the beam to the wall.
with hangers (see Fig. 12) or they can be installed directly on the load-carrying structure of the false ceiling (see Fig. 13).
a36-488
a36-487.eps
Fig. 12 Beam Installed with Hangers When installing the beams with hangers, the installation procedure is as follows (see Fig. 12): 1. Suspend the beams and roughly adjust their position. 2. Install the load-carrying structure for the false ceiling. 3. Adapt the beams as required to the load-carrying structure. A36-489
Fig. 11 Freely Suspended Chilled Beam Where none of these alternatives is used, it is inappropriate to have flexible air side duct connections. Also, any damper or sound attenuator should be positioned in the false ceiling of the corridor. To improve appearance, any exposed field-installed flexible foam insulation on the piping connected to the unit should be painted. Also, the valve set should be positioned in the false ceiling of the corridor, if possible.
Fig. 13 Beam Installed Directly in False Ceiling This method generally means that two operations are needed to fix the beams in place. It is important for the beam and installation fittings to permit adjustment of the position of the 9
Recessed in a False Ceiling The 36CBAF and 36CBAN beams can be installed recessed in a false ceiling
beam in every direction. The beams can be laid on the loadcarrying structure of the false ceiling. The suspension rods of the load-carrying structure are dimensioned so that they are also able to support the chilled beams, which very often means that some extra suspension rods will be required. When installing the beams directly on the load-carrying structure, the installation procedure is as follows (see Fig. 13): 1. Install the load-carrying structure. 2. Position the chilled beams. 3. Secure the beam with screws through the T-profiles of the load-carrying structure. This method generally means that a single operation will be sufficient to fix the beams in place.
way in which the beams are installed, it is easier if they are connected using flexible pipes. In suspended ceiling installations, readjustment will often be required. In both cases, the flexible pipe means that installation of the pipework can be undertaken in a single operation, which is independent of the beam installation. The flexible pipe should be cut to the required length in order to avoid unnecessary and transverse bends.
Connection to Supply Air Duct As with the pipe connections, assembly is simplified if the beams are connected to the ducting with flexible ducts. The flexible duct must be fully extended, and transverse bends must be avoided to ensure that unpredicted pressure drops and noise sources do not occur. Connection of Chilled Beams in a Series
Beams in the same room are normally connected in parallel on both the air and water sides. It is also possible, however, for 2 beams to be connected in a series. In this case, the first beam in the direction of the airflow must be a special unit. The air needs to exit through the far end (when viewed in the direction of the airflow) and into the next beam. Similarly, the coil in the first beam is adapted to allow the water to continue into the next beam. The beam description must clearly indicate that the 2 beams are to be connected in a series. No more than 2 beams may be connected in a series due to the water side pressure drop. 36CBAE UNIT INSTALLATION Choose one of the following options to install the 36CBAE unit (see Fig. 14): Option 1 1. Screw 2 mounting brackets directly into the ceiling.
2. Attach the chilled beam to the mounting brackets by inserting the bracket hooks into the slots on top of the chilled beam unit. Option 2 1. Attach a suspension rod on each end of the 2 mounting brackets. 2. Install the suspension rods directly into the ceiling. 3. Attach the chilled beam to the mounting brackets by inserting the bracket hooks into the slots on top of the chilled beam unit. Option 3 1. Screw 2 suspension brackets directly into the ceiling. 2. Attach a suspension rod on each end of the 2 mounting brackets. 3. Screw the suspension rods onto the suspension brackets. 4. Attach the chilled beam to the mounting brackets by inserting the bracket hooks into the slots on top of the chilled beam unit. Once the 36CBAE unit has been mounted on the ceiling, complete the following steps to install the unit enclosure. (See Fig. 15.) Enclosure without End Walls (36CB-AZ-09-20,36,68) To connect the 36CBAE unit having an enclosure without end walls, follow the steps below and in Fig. 15. 1. Remove the end plate from the unit. 2. Attach end bracket to far side of enclosure to unit. 3. Attach end plate (36CBX-AZ-12) to the other end bracket of enclosure. 4. Make flexible piping connections. 5. Position side frames of enclosure. 6. Secure side frames with a screw at each end. 7. Snap first enclosure panel into place. 8. Snap second enclosure panel into place. 9. Adjust enclosure panels as necessary. Enclosure with Sealed End Walls (36CB-AZ-10-12,24,36) To connect the 36CBAE unit having an enclosure with sealed end walls, follow the steps below and in Fig. 15. 1. Remove end plate from unit. 2. Install hanging bracket. 3. Make flexible duct and water connections. 4. Snap enclosure panel onto end of unit. 5. Move enclosure panel to end of unit. 6. Attach end plate onto unit.
10
A36-490
11
A36-491
12
36CBAF UNIT INSTALLATION Choose one of the following options to install the 36CBAF unit. See Fig. 16. Option 1 1. Screw mounting brackets directly into ceiling. 2. Hook unit onto mounting bracket. Option 2 1. Screw suspension bracket directly into ceiling. 2. Install suspension rods onto suspension bracket. 3. Attach mounting bracket to suspension rods. 4. Hook unit onto mounting bracket. Option 3 1. Install the suspension rods directly into the ceiling. 2. Attach mounting bracket to suspension rods. 3. Hook unit onto mounting bracket. Option 4 1. Screw suspension bracket directly into ceiling.
2. Install suspension rods onto suspension bracket. 3. Attach unit to suspension rods. Option 5 1. Screw suspension rods directly into ceiling. 2. Attach unit to suspension rods. Once unit has been installed onto ceiling (see Fig. 17): 1. Remove protective film from unit. 2. Open bottom plate of unit by sliding unit tab to the side. 3. Remove packing blocks from unit and close bottom plate. 4. Remove end cap from unit. 5. Install water or air connections as applicable. Option 1 Install straight duct. Option 2 Install elbow duct. Option 3 For a unit with an elbow duct covering the water connection, first install water connections, taking care to prevent leaks. The air duct may then be installed after water connections have been made.
A36-492
13
A36-493
Fig. 17 36CBAF Unit Connections 36CBAN UNIT INSTALLATION Choose one of the following options to install the 36CBAN unit. See Fig. 18. Option 1 1. Screw mounting bracket directly into ceiling. 2. Hook unit onto mounting bracket. Option 2 1. Screw suspension bracket directly into ceiling. 2. Attach suspension rods to suspension bracket. 3. Attach mounting bracket to suspension rods. 14 4. Hook unit onto mounting bracket. 5. Secure unit with screws. Option 3 1. Screw suspension rods directly into ceiling. 2. Attach mounting bracket to suspension rods. 3. Hook unit onto bracket. 4. Secure unit with screws. Once unit has been installed in ceiling, install water connections per Fig. 19.
A36-494
A36-495
36CBPB,PD,PS UNIT INSTALLATION Choose one of the following options to install the 36CBPB,PD,PS unit. See Fig. 20. Option 1 1. Screw mounting bracket directly into ceiling. 2. Hook the unit onto mounting bracket, one side at a time. Option 2 1. Screw the suspension rods directly into the ceiling. 2. Attach the mounting bracket to suspension rods. 3. Hook the unit onto mounting bracket, one side at a time.
Option 3 1. Screw the suspension bracket directly into the ceiling. 2. Attach the suspension rods to the suspension bracket. 3. Attach the mounting bracket to the suspension rods. 4. Hook the unit onto the mounting bracket, one side at a time. Once unit has been installed onto ceiling, install water connections per Fig. 21.
A36-496
16
36CBPB
1.6 17 4.5 L 8.5 5.6 3.9 13.8
2.8
a36-478.eps
36CBPS
2.8
1.6
11.4 4.5
L 8.5
36CBPD
8.3 1
7.1 15.7
L = 6 or 8 ft
L/2 L
a36-497.eps
L = max 14 ft
NOTES: 1. Dimensions shown in inches. 2. L = Nominal length minus 0.31 inches.
36CBPB,PS UNIT SIZE Beam Length (ft) Beam Width (in.) (36CBPB/36CBPS) Beam Height (in.) Coil Length (ft) Coil Connection Size (in.) Flexible Water Pipes (in.) Weight (lb/ft) (36CBPB/36CBPS) 36CBPD UNIT SIZE Beam Length (ft) Beam Width (in.) Beam Height (in.) Coil Length (ft) Coil Connection Size (in.) Flexible Water Pipes (in.) 06 6
04 4
06 6
08 8 16.9/11.4 5.6
10 10
12 12
14 14
3.7
5.7
7.7 1 8 5.4/4.7
9.7
11.7
13.7
08 8 15.7 7.1
5.7 1 8
7.7
chilled beams can be adjusted using the comfort control function and/or the flow pattern control (FPC) function.
Comfort Control Function The comfort control function is featured on all active chilled beams (optional on 36CBAF units). Control rails are used to adjust airflow by varying the hole lengths in the primary air channel. Moderate changes in the pressure or flow can be made without significantly affecting the cooling capacity as the beam has an integral damper function. Beams have independently adjustable hole lengths on each side, permitting different air distribution patterns (2-way blow, one-way blow, and intermediate positions). Units are supplied with the hole lengths preset to the longest possible position as a starting point for future balancing. See Fig. 22. Flow patterns other than 2-way are obtained by adjusting the length of the holes on the left and right sides; see Fig. 23. The sum value of the hole length on the left and right sides gives the same airflow for a given pressure drop across the beam regardless of the airflow pattern. A label is located on the inside of the chilled beams for recording the adjusted hole lengths after adjustment; see Fig. 24. Beam capacity can be found using Tables 8-24. Beams with 2-way blow air distribution use the full capacity of the coil, but this is not the case in one-way blow distribution or intermediate positions. The capacity reduction factor can be obtained from Tables 16, 20, and 23. For a particular beam and supply airflow, the value given in Tables 12-24, is multiplied by the capacity factor.
L1 L (m ) L=1,2 L=1,75 L=1,8 L=2,4 L=3,0 10 12 8 14 16 5 10 5+5 5+5 2+2 15 18+18 9+9 9+9 5+5 3+3 6 4 14+14 14+14 9+9 6+6 20
L2 30 35
mm 40 L1+L2 (
a36-498
45 q(l/s )
3+ 3 11+11
P=60 Pa )
15+15 11+11
18
L1
L2
a36-454.eps
40 cfm/ft
5 % 80 %
5 % 20 %
80%
20%
2 80%
8 % 20 %
18
06
08
10
06
08
10
NOTE: Total airflow is determined by the hole opening on each side of the beam. For example, 7 + 3 indicates that the hole openings on
the left side of the beam are opened to the position 7 and the holes on the right are opened to position 3.
19
04
06
08
10
12*
*Higher airflow function can be offered for the 36CBAF12 on request. NOTES: 1. Data above is applicable for .0120 psi static pressure drop.
2. Total airflow is determined by the hole opening on each side of the beam. For example, 7 + 3 indicates that the hole openings on the left side of the beam are opened to the position 7 and the holes on the right are opened to position 3.
04
06
08
10
NOTE: Total airflow is determined by the hole opening on each side of the beam. For example, 7 + 3 indicates that the hole openings on the left side of the beam are opened to the position 7 and the holes on the right are opened to position 3.
20
06
0.7
08
0.9
10
1.2
LEGEND A Absorbtion dB Decibel T Temperature Change NOTES: 1. Water flow is equal to 0.8 gpm. 2. Assume static pressure drop on the air side is 0.25 in. wg. 3. T equals the difference between room air temperature and average water temperature. 4. Sound pressure level as measured in a room with 32.8 sq ft room absorbtion. 5. Total cooling capacity of the beam equals the cooling capacity of the coil plus the cooling capacity of the primary air, where
the cooling capacity of the primary air is based on a difference of 14.4 F between the primary air and room temperatures. 6. Data based on tests using the Nordtest method which requires a zero temperature difference between the air entering the beam coil and the air at 3.6 ft above the floor surface. To achieve this, the walls in the test room are cooled. In actual conditions, the temperature difference is normally 1.8 to 3.6 F. This is why the temperature difference T should be increased by 1.8 to 3.6 F to avoid oversizing of the beam. Therefore, the table value can be increased by 10 to 20%. 7. Sound is increased by 2 to 3 dB(A) with top connections. 8. The chilled beam can be supplied as a special unit for higher airflow rates than those listed in these tables.
06
0.27
08
0.37
10
0.43
(F) 54 682 921 1109 1245 1740 2252 2627 2951 3207 3361 2167 2661 3071 3446 3787 4026 4248
2. Assume static pressure drop on the air side is 0.25 in. wg. 3. T equals the difference between room air temperature and average water temperature. 4. Heating capacity shown on unit without extended casing.
21
04
06
0.7
08
0.9
10
1.2
LEGEND A Absorbtion dB Decibel T Temperature Change NOTES: 1. Water flow is equal to 0.8 gpm. 2. Assume static pressure drop on the air side is 0.25 in. wg. 3. T equals the difference between room air temperature and average water temperature. 4. Sound pressure level as measured in a room with 32.8 sq ft room absorbtion. 5. Total cooling capacity of the beam equals the cooling capacity of the coil plus the cooling capacity of the primary air, where the
cooling capacity of the primary air is based on a difference of 14.4 F between the primary air and room temperatures. 6. Data based on tests using the Nordtest method which requires a zero temperature difference between the air entering the beam coil and the air at 3.6 ft above the floor surface. To achieve this, the walls in the test room are cooled. In actual conditions, the temperature difference is normally 1.8 to 3.6 F. This is why the temperature difference T should be increased by 1.8 to 3.6 F to avoid oversizing of the beam. Therefore, the table value can be increased by 10 to 20%. 7. Sound is increased by 2 to 3 dB(A) with top connections. 8. The chilled beam can be supplied as a special unit for higher airflow rates than those listed in these tables.
06
0.7
08
0.9
10
1.2
2. Assume static pressure drop on the air side is 0.25 in. wg. 3. T equals the difference between room air temperature and average water temperature.
22
Table 16 36CBAE Unit Cooling Capacity Factor for One-Way and Intermediate Blow
36CBAE UNIT SIZE 04 06 08 10 AIR DISTRIBUTION One-way 70 to 30% One-way 70 to 30% One-way 70 to 30% One-way 70 to 30% MAXIMUM PRIMARY AIRFLOW (cfm) 5 10 15 15 20 25 25 30 CAPACITY FACTOR 0.8 0.9 0.8 0.9 0.8 0.9 0.8 0.9
NOTE: The value given in the unit cooling capacity table is multiplied by the capacity factor in the above table to reflect the reduced coil capacity in a one-way blow distribution or intermediate air distribution position.
T (F)
54 1723 2423 2661 3190 3753 4060 4265 3566 4589 5118 5425 5715 5852 5016 5920 6483 6824 7080 7285 7455
06
0.27
08
0.37
10
0.43
NOTES: 1. Water flow is equal to 0.8 gpm. 2. Assume static pressure drop on the air side is 0.25 in. wg. 3. T equals the difference between room air temperature and average water temperature.
23
04
06
0.9
08
1.1
10
1.4
12
1.6
LEGEND A Absorbtion dB Decibel T Temperature Change NOTES: 1. Water flow is equal to 0.8 gpm. 2. Assume static pressure drop on the air side is 0.25 in. wg. 3. T equals the difference between room air temperature and average water temperature. 4. Sound pressure level as measured in a room with 32.8 sq ft room absorbtion.
5. Total cooling capacity of the beam equals the cooling capacity of the coil plus the cooling capacity of the primary air, where the cooling capacity of the primary air is based on a difference of 14.4 F between the primary air and room temperatures. 6. Data based on tests using the Nordtest method which requires a zero temperature difference between the air entering the beam coil and the air at 3.6 ft above the floor surface. To achieve this, the walls in the test room are cooled. In actual conditions, the temperature difference is normally 1.8 to 3.6 F. This is why the temperature difference T should be increased by 1.8 to 3.6 F to avoid oversizing of the beam. Therefore, the table value can be increased by 10 to 20%. 7. The chilled beam can be supplied as a special unit for higher airflow rates than those listed in these tables.
24
04
06
0.9
08
1.1
10
1.4
NOTES: 1. Water flow is equal to 0.8 gpm. 2. Assume static pressure drop on the air side is 0.25 in. wg. 3. T equals the difference between room air temperature and average water temperature.
Table 20 36CBAF Unit Cooling Capacity Factor for One-Way and Intermediate Blow
36CBAF UNIT SIZE 04 06 08 10 12 AIR DISTRIBUTION One-way 70 to 30% One-way 70 to 30% One-way 70 to 30% One-way 70 to 30% One-way 70 to 30% MAXIMUM PRIMARY AIRFLOW (cfm) 11 21 32 42 42 64 64 74 74 95 CAPACITY FACTOR 0.8 0.9 0.8 0.9 0.8 0.9 0.8 0.9 0.8 0.9
NOTE: The value given in the unit cooling capacity table is multiplied by the capacity factor in the above table to reflect the reduced coil capacity in a one-way blow distribution or intermediate air distribution position.
25
T (F)
54 967 1700 2031 2866 3702 4094 4384 3088 4094 4964 5425 5715 5920 4384 5323 6125 6756 7080 7285 7421 4623 5664 6517 7353 7882 8342 8684 8820 8922
06
0.50
08
0.60
10
0.70
12
0.80
NOTES: 1. Water flow is equal to 0.8 gpm. 2. Assume static pressure drop on the air side is 0.25 in. wg. 3. T equals the difference between room air temperature and average water temperature.
26
04
06
0.97
08
1.30
10
1.60
LEGEND A Absorbtion dB Decibel T Temperature Change NOTES: 1. Water flow is equal to 0.8 gpm. 2. Assume static pressure drop on the air side is 0.25 in. wg. 3. T equals the difference between room air temperature and average water temperature. 4. Sound pressure level as measured in a room with 32.8 sq ft room absorbtion. 5. Total cooling capacity of the beam equals the cooling capacity of the coil plus the cooling capacity of the primary air, where the
cooling capacity of the primary air is based on a difference of 14.4 F between the primary air and room temperatures. 6. Data based on tests using the Nordtest method which requires a zero temperature difference between the air entering the beam coil and the air at 3.6 ft above the floor surface. To achieve this, the walls in the test room are cooled. In actual conditions, the temperature difference is normally 1.8 to 3.6 F. This is why the temperature difference T should be increased by 1.8 to 3.6 F to avoid oversizing of the beam. Therefore, the table value can be increased by 10 to 20%. 7. Sound is increased by 1 dB(A) with side connections. Sound is decreased by 1 dB(A) with top connections. 8. The chilled beam can be supplied as a special unit for higher airflow rates than those listed in these tables.
Table 23 36CBAN Unit Cooling Capacity Factor for One-Way and Intermediate Blow
36CBAN UNIT SIZE 04 06 08 10 AIR DISTRIBUTION One-way 70 to 30% One-way 70 to 30% One-way 70 to 30% One-way 70 to 30% MAXIMUM PRIMARY AIRFLOW (cfm) 11 21 32 32 42 53 53 64 CAPACITY FACTOR 0.8 0.9 0.8 0.9 0.8 0.9 0.8 0.9
NOTE: The value given in the unit cooling capacity table is multiplied by the capacity factor in the above table to reflect the reduced coil capacity in a one-way blow distribution or intermediate air distribution position.
27
T (F)
54 955 1484 1842 1774 2184 2627 2951 1928 2405 3020 3395 3736 4026 2627 3276 3651 4163 4470 4862 5101
06
0.33
08
0.43
10
0.54
NOTES: 1. Water flow is equal to 0.8 gpm. 2. Assume static pressure drop on the air side is 0.25 in. wg. 3. T equals the difference between room air temperature and average water temperature.
TO ADJUST BEAM HOLE LENGTH To adjust the 36CBAE unit hole length, determine the desired airflow and perform the following (see Fig. 25): 1. Use a screwdriver or other tool to pull out unit rail slightly for adjustment. 2. Insert optional gage rod into unit rail slot until desired airflow measurement is reached. 3. Move the unit rail in or out until gage rod is flush with rail and unit. 4. After adjustment has been made, record the adjusted measurement on unit label.
To adjust the 36CBAN unit hole length, determine the desired airflow and perform the following (see Fig. 26): 1. Manually move the unit rail tabs in or out until desired hole length has been reached. 2. After adjustment has been made, record the adjusted measurement on unit label.
28
q=k (l/s)
a36-499
36CBAE UNIT SIZE 10 08
(Pa)
k2
L2
06
L1
k2 = k1 x 2
k1
L2
2.0 1.8 1.6 1.4 1.2 1.0 0.9 0.8 k1 0.7 0.6 0.5 4 5 L1 + L2, mm 10 15 20 25 30
04
L1
36
UNIT LABEL
4.
18 18
Lm
m
........................................... ...........................................
18
1 17 6
15
1 14 3
12
11
10
2.
+
3.
1.
L = 1.8 m p= 60 Pa
q , l/ s L1 + L2, mm 10 15 20 25 7+7 11+11 14.5+14.5 18+18
p m
GAGE ROD
a36-500
UNIT LABEL
Fig. 25 36CBAE Unit Hole Adjustment
29
q=k (l/s)
a36-501
k2
L2
4.0 06
L1
18
3.0
18 16 14 12 10 8 6
0 2 4 6 8 10 12 14 16
k2 = k1 x 2
k1
18
16
14
12
10
10
12
14
16
18
18
16
14
12
10
10
12
14
16
18
16
14
12
10
10
12
14
16
18
p m
30
18
L1
L2
L1
L2
L1
L1
L2
L2
4 2 0
04
UNIT LABEL
a36-502
L1 L (m ) L=1,2 L=1,75 L=1,8 L=2,4 L=3,0 10 12 8 14 16 5 10 5+5 5+5 2+2 15 18+18 9+9 9+9 5+5 3+3 6 4 14+14 14+14 9+9 6+6 18+18 18+18 12+12 8+8 15+15 11+11 18+18 13+13 6 4 16+16 10 8 18+18 12 14 16 18 L1+L2 ( P=60 Pa ) 20 mm 25 L2 30 35 mm 40 45 q(l/s ) 3+ 3 11+11
18
L1
L2
the airflow pattern to be adjusted at different angles: 0, 15, 30, and 45 degrees on active beam units with the comfort control and FPC functions (not available on 36CBAN units). See Fig. 27. Directional adjustments can be achieved in sections of 12 in. within the beam.
45 30 15 1 5 3 0 45
Figure 30 shows an installation where refurbishment has taken place or where it has been decided to fit the chilled beam beside a pillar, for example. The respectively comfort control setting is set at 0% and 100%, and the air deflectors are adjusted to 0 degrees and 30 degrees respectively.
a36-504
a36-503 Fig. 27 FPC Adjustment Generally, this can reduce air throw by 20%. A beam with FPC can thus be positioned both closer to a wall or to other beams when compared with a beam without FPC. Figure 28 shows an installation where the air deflectors are set at 30 degrees in 2 directions and the airflow is set with the comfort control setting at 50% and 50%. This installation option provides effective and comfortable air distribution in the room.
Figure 31 shows an installation where the comfort control setting is set at 20% and 80% respectively. This installation is designed to avoid drafts, e.g., if the chilled beam is fitted next to a desk. The air deflectors are set at 30 degrees in 2 directions.
a36-505
Fig. 31 Air Deflectors Set at 30 Degrees in 2 Directions COOLING CAPACITY The FPC reduces the cooling capacity of the chilled beam by approximately 0 to 8% depending on the airflow, pressure drop and the angle set on the FPC. Noise is not affected by the FPC. TO ADJUST THE FPC FUNCTION Determine the desired airflow. Use the unit FPC tool to move the unit vanes to the desired angle on one or both sides of the unit. (See Fig. 32.)
Fig. 28 Air Deflectors Set at 30 Degrees in a36-486 2 Directions Figure 29 shows an installation where a high airflow is required. The comfort control setting is still set at 50% and 50%, but the air deflectors are set at 30 degrees in 2 directions and at 30 degrees in one direction.
a36-486
Fig. 29 Air Deflectors Set at 30 Degrees in 2 Directions and at 30 Degrees in One Direction
31
UNIT LABEL
L1 5 L (m ) L=1,8 L=2,4 L=3,0 L=3,6 10 10 20 5+5 3+3 15 30 9+9 6+6 4+4 20 40 13+13 8+8 6+6 5+5 mm 25 50 17+17 11+11 9+9 7+7 14+14 11+11 9+9 16+16 13+13 11+11 15+15 13+13 18+18 14+14 16+16 18+18 L2 30 60 35 70 mm 40 80 45 90 L1+L2 ( 50 55 q(l/s) P=70 Pa )
1 2
UNIT LABEL
0 2 4 6 8 10 12 14 16 18
k1
k2
L1 L2
L1 L2
k2 = k1 x 2
7.0 36CBAF UNIT SIZE 12 10 08
q=k (l/s)
p m (Pa)
q = 3.6k (m3/h)
pm
(Pa)
3.0 2.5 2.0 1.8 1.6 1.4 1.2 1.0 0.9 0.8 0.7 k1 0.6 0.5 0.4 4 5 L1 + L2, mm 10 15 20 25 30
06
04
a36-506
36
32
MAINTENANCE
The coil must be accessible for cleaning. This applies in particular to the upstream side of the coil in first contact with the entering room air. The cleaning interval for coils is generally 5 to 10 years.
room air is admitted into the coil from below. The underside is readily accessible for cleaning by hinging down the bottom plate or sliding the plate out of the way. CLEANING THE 36CBAC,AE UNIT To clean the 36CBAC,AE unit (see Fig. 33): 1. Take a damp cloth and wipe the outside of the unit. 2. Push bottom plate of unit up and slide plate back to expose the unit coil.
3. Vacuum unit coil and bottom plates using a brush attachment. Use a crevice attachment to vacuum unit crevices. 4. To clean inside of unit, do one of the following: a. Unscrew inside plate and remove it to vacuum the unit internally using a brush attachment. b. Remove duct plate and vacuum the duct internally using a brush attachment. CLEANING THE 36CBAF UNIT To clean the 36CBAF unit (see Fig. 34): 1. Wipe outside of unit with damp cloth. 2. Remove unit end cap. 3. Open bottom plate of unit by sliding unit tab to the side. 4. Vacuum unit coil and unit interior using brush attachment.
2.
1.
4A
4B
2.
2.
1. 1. 3.
3 1
a36-508
34
CLEANING THE 36CBAN UNIT To clean the 36CBAN unit (See Fig. 35): 1. Wipe the outside of the unit with a damp cloth. 2. Push bottom plate up and slide back to expose unit coil. 3. Vacuum unit coil and bottom plate using brush attachment. Vacuum unit crevices using crevice attachment.
4. Clean the unit internally by doing one of the following: a. Remove internal cap. Blow air through unit using the reverse air function of an empty, clean vacuum. b. Remove duct cap. Vacuum unit internally using brush attachment by inserting vacuum hose inside duct and moving the hose around.
a36-509
2.
1.
4A
4B
3.
18 16 14 12 10 8
0 2 4 6 8 10 12 14 16
18
1. 2.
1.
L1
L2
6 4 2 0
2.
35
Passive Chilled Beams For passive beams, the upper surface of the coil must be vacuum cleaned. If the beam is built into a false ceiling, a number of false ceiling panels must first be removed. CLEANING THE 36CBPB,PD,PS UNIT To clean the 36CBPB,PD,PS unit (See Fig. 36): 1. Wipe the outside of unit with a damp cloth.
2. Push the bottom plate up and slide plate back to expose unit coil. Wipe bottom of unit coil clean with damp cloth. 3. Vacuum top of unit coil using brush attachment.
a36-510
Copyright 2008 Carrier Corporation Manufacturer reserves the right to discontinue, or change at any time, specifications or designs without notice and without incurring obligations. Catalog No. 04-53360001-01 Printed in U.S.A. Form 36CB-1SI Pg 36 12-08 Replaces: New